Company Task Renew Main Mast Equipment: a) Navigation Light

RISK ASSESSMENT FORM Conducted By (Date)

Group 1 (13/09/06)

Approved By (Date)

Next Review Date

1. Hazard Identification
No. Task Step Hazard Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation
Existing Risk Control Severity Likelihood Risk Level

3. Risk Control
Additional Risk Control Measure Action Officer Follow-up Date)

Reference
Document for Reference

Inspect faulty navigation light

Falling from height

Fatal

-VSCC -Staging / Scaffold -Use body harness and anchor at hard point -Isolate power supply with lock out / tag out --VSCC

Monitor workers to be equipped with proper PPE (body harness) -Counter check by multi-meter

Supervisor & Safety

Remove existing navigation light

-Live wire

Electric shock Electrocution Fatal

Supervisor & Safety

Bring down existing navigation light and bring up new light

Falling hazard

Bodily injury

-Qualified Signaler/Rigger -Valid inspection tag for lifting appliances -Barricade affected area

-Provide lifting containers / casing

Lifting Supervisor

Install new navigation light

-Falling hazard -Slip, tripping hazard

-Bodily injury -Hand and finger injury

-Staging -PPE (Hand gloves, body harness)

-Use line yard for tools

Supervisor

Association of Singapore Marine Industries

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1. Hazard Identification No. Task Step Hazard Possible Accident/ Ill Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer (Follow-up Date)

Reference Document for Reference

Testing and Commissioning

Live wire

Electric shock Electrocution Fatal

-Permit to work system and -Authorized person to conduct test -VSCC meeting

-Conduct toolbox meeting

Commissioning Engineer/ Supervisor

Association of Singapore Marine Industries

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Company Task

Group 2

RISK ASSESSMENT FORM Conducted By (Date)

Arasu, Joleen, Yen, Sheng, Thein, Manir Ram, Aye Min, Kelvin and Ramkumar

Load Test Generator with Load Bank

Approved By (Date)

13/09/2006

Next Review Date

12/09/2009

1. Hazard Identification No. Task Step Hazard Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer Follow-up Date)

Reference Document for Reference

Work Area Assessment

Slip, Trip and Fall

-Slip & fall due to slippery surface or -Trip & fall due to wires and cables on floor -Minor injury

-Keep the area clear / dry -Use cable hanger to hang cable -Use of PPE

Nil

Supervisor

Transport of load bank / cables to work site using fork lift

-Moving vehicle -Falling object

-Collision, topple of forklift -Fatality -Overload of forklift

-Ensure only trained & licensed forklift driver operates -Ensure the path of forklift is free from obstruction -Ensure not to overload -Secure the load -Ensure using of hand gloves -Ensure area is barricaded -Ensure lifting belt is certified and fit for use -Ensure trained signalmen is present

-Warning siren during operation -Nil

Supervisor

Operation of forklift or checklist

Laying of cable from load bank to switchboard using shore crane

-Hand / Finger injury -Falling object

-Cut injury while pulling cable (minor injury) -Cable falling while lifting (minor injury)

Nil

Supervisor

Inspection record for lift gear

Isolation of power in switch board

Live voltage

-Electric Shock -Electrocution (fatal)

-Highlight in VSCC meeting -Ensure skilled electrician is used -Lock out / Tag out at main switch board

Supervisor

Association of Singapore Marine Industries

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1. Hazard Identification No. Task Step Hazard Possible Accident/ Ill Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer (Follow-up Date)

Reference Document for Reference

Termination of load bank cable in switch board

-Live voltage -Hand & finger injury

-Electric shock -Electrocution (fatal) -Cut injury during connection (minor injury) -Electric shock -Electrocution (fatal)

-Ensure that line test is carried out -Ensure using of hand gloves

-Briefing by Supervisor -Ensure no presence of electricity

Supervisor

Load test of generator

Live voltage

-Ensure the switchboard & load bank are properly barricade -Ensure that physical check on the cable -Ensure load bank is shut off -Ensure generator is switched off & stopped -Ensure the main switch board is isolated

Operation of warning light Use walkie-talkie to communicate

Supervisor

Disconnect of cable & removal of load bank after testing

Live voltage

-Electric shock -Electrocution (fatal)

Ensure no presence of electricity Use walkie-talkie to communicate

Supervisor

Association of Singapore Marine Industries

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Company Task

RISK ASSESSMENT FORM Conducted By (Date) ABC Group 3 Remove Alternator from Vessel and Overhaul in WS

Approved By (Date)

Machinery HOD 13/09/06

Next Review Date

13/09/09

1. Hazard Identification No. Task Step Hazard Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer Follow-up Date)

Reference Document for Reference

Inspect alternator located in E/RM

- Unknown condition

-Lack of oxygen -Toxic fumes

-Trip, slip and fall

-Bodily injury or fatal -Electric shock and electrocution -Bodily injury

-Entry permit for confine space -Gas check -Forced ventilation &general lighting -Housekeeping -Adequate PPE

-Portable gas monitor per working group

Supervisor HSE Officer

Dismantle the alternator cable

Live power supply terminals

-VSCC Meeting -Isolate the circuit breaker -Lock out & Tag Out -Use correct tool

-Check to ensure there is no presence of electricity

Supervisor

Remove of corroded mounting bolts

Fire and explosion

-Spark or molten generated from gas cutting, may cause flame -Bodily injury/ fatal -Hit by falling object -Bodily injury / fatal

-Hot work permit -PPE -Fire watch

Brief worker before work commences

Supervisor

Lifting the alternator

Falling object

-Trained rigger / signalmen -Check SWL & condition of wire sling or lifting belt -Use bucket container to lift from onboard to shore

Supervisor

Inspection record for lifting gear

Association of Singapore Marine Industries

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1. Hazard Identification No. Task Step Hazard Possible Accident/ Ill Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer (Follow-up Date)

Reference Document for Reference

Transportation of alternator from dock to workshop and vice versa

Moving vehicle

-Collision, topple, over capacity -Bodily injury/ fatal -Damage property

-Ensure proper lashing -Use low bed trailer for over site alternator -Keep road clear of obstruction

Supervisor

Ensure checklist for forklift

Dismantle / assemble of alternator

-Hand caught in between -Strike by tool -Strike by hose -Hit by parts

-Finger injury -Noise (NID) -Bodily injury

-PPE -Proper tools -Correct WPs -Avoid/minimize hand contact and over extension

Supervisor

Chemical cleaning

-Toxicity -Fluid spill

-Burn -Allergic

-Appropriate PPE -MSDS -Permit for cleaning

Supervisor

Know the stated 1st-aid recommended in MSDS

8 9

Baking Testing

Caught by hot equipment Live power supply terminal

Burn -Bodily injury -Electric shock & electrocution

Train personnel using the hot / oven room -Trained personnel -Test protocol

2 5

2 1

L M Ensure no contact while testing in progress/ Display warning signboard

Supervisor Supervisor

Association of Singapore Marine Industries

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Company Task

Group 4

RISK ASSESSMENT FORM Conducted By (Date)

Group 4

Test and Commission Main Switch Board

Approved By (Date)

Next Review Date

1. Hazard Identification No. Task Step Hazard Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer Follow-up Date)

Reference Document for Reference

Main switch board cleaning

Chemical exposure to skin and body parts

-Skin itch -Eye irritation

-Highlight in VSCC -PPE (eye protection, hand gloves) -Continuous ventilation -Temporary light and ventilation -Display warning sign

Supervisor/ Charge hand

MSDS

MSB Bus Bar Insulation test and check

Electric hazard

Finger injury

-PPE (hand gloves) -Calibrated and tested equipment -Skilled electrician -Rubber Mat

Supervisor/ Charge hand

MSB Control Circuit check

Electric hazard

Finger injury

-PPE - Calibrated and tested equipment -Skilled electrician

Supervisor Charge hand

Bus Bar Torque & Breaker Termination check

-Slip -Sharp edges

-Hand injury -Body injury -Cut/hand and body injury

-Use appropriate tools -PPE -Skilled electrician

Supervisor/ Charge hand

Association of Singapore Marine Industries

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1. Hazard Identification No. Task Step Hazard Possible Accident/ Ill Health & Personsat-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer (Follow-up Date)

Reference Document for Reference

Energize the main switch board

-Short circuit -Explosion

-Death -Body injury -Burn

(Steps before this step) -Sign boards -Barricade -Insulation mat -Standby FFA -PPE -Skilled electrician -SWP checklist -Skilled electrician

-Permit highlight in VSCC -Briefing all personnel

Commissioning Engineer/ Supervisor

Function test main switch board

Short circuit

-Electrical shock -Body injury

Commissioning Engineer/ Supervisor/ Chargehand

Association of Singapore Marine Industries

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Company Task

Group 5

RISK ASSESSMENT FORM Conducted By (Date)

Renewal of Echo Sounder and Speed Log

Approved By (Date)

Next Review Date

1. Hazard Identification No. Task Step Hazard Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer Follow-up Date)

Reference Document for Reference

Inspection of echo sounder and speed log

-Lack of O2

-Asphyxiation

-Entry permit -Force ventilation -General lighting -Lifeline rope -Body harness/ safety belt

-portable gas meter -Torchlight -Tank cleaning

Supervisor

-Falling hazards

-Body injury

Disconnect sounder and speed log

Electric Shock

Electrocution Fatality

-Workers briefed during Take 5 -Work highlighted in VSCC -Isolate power supply -LOTO

-Discharge residual voltage -Test with meter

Supervisor and Individual Electrician

Hotwork

Fire and explosion

Burns Fatality

Work at height

Falling hazard

Fractures Fatality

-Workers briefed -Work highlighted in VSCC -Permit to work -Proper PPE -Proper tool -Fire watchman -Workers briefed -Work highlighted in VSCC -Permit to work -Safety harness

-Pressurized Fire line

Supervisor and Hot worker

Supervisor and Individual Electrician

Association of Singapore Marine Industries

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Company Task

Group 6

RISK ASSESSMENT FORM Conducted By (Date)

Group 6 (13/09/2006)

Test Commission Main Distribution Board (DB)

Approved By (Date)

13/09/2006

Next Review Date

13/09/2009

1. Hazard Identification No. Task Step Hazard Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer Follow-up Date)

Reference Document for Reference

Identify the location of the whole loop according to the one-line diagram and P&ID layout drawing

-Live power supply -Falling from height

-Electrical shock

-Tag-Out and Lock-Out all the equipments relate to this loop -PPE, -Check the staging OK -Tag and use harness -Apply entry permit and use ventfan -Tag-Out and Lock-Out power supply unit for the panel -PPE -Use proper tool

Use walkie-talkie or mobile talk to communicate

Supervisor Officer

-Fatal bodily injury -Unknown gas condition

-Lack of oxygen -Gas of explosion

Visual check the grounding cable and cleaning for the panel

Live power supply

Electrical shock

Use walkie-talkie or mobile talk to communicate

Supervisor Officer

Disconnect all the cables to do the continuous check and merger test

Live power supply

Electrical shock

-PPE -Tag-Out and Lock-Out power supply unit for the panel -Make sure use proper tools and the tools all in good condition -Line check by skilled electrician

Use walkie-talkie or mobile talk to communicate

Supervisor Officer

Association of Singapore Marine Industries

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1. Hazard Identification No. Task Step Hazard Possible Accident/ Ill Health & Personsat-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer (Follow-up Date)

Reference Document for Reference

Connect back all the cables and make sure its exactly following the connection diagram

Live power supply

Electrical shock

-PPE -Tag-Out and Lock-Out power supply unit for the panel - Ensure all termination must be tightened. -Out-going must be secured -Line check by skilled electrician

Use walkie-talkie or mobile talk to communicate

Supervisor Officer

Power On

Live power supply

Electrical shock

-Put warning symbol of energized -First quickly ON-OFF one or two times

Barricade work area

Supervisor Officer

Association of Singapore Marine Industries

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Company Task

Group 7

RISK ASSESSMENT FORM Conducted By (Date)

Group 7 (13/09/06)

Test and Commissioning of High Tension Switchboard

Approved By (Date)

Next Review Date

13/09/09

1. Hazard Identification No. Task Step Hazard Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer Follow-up Date)

Reference Document for Reference

Cleaning of switchboard

-Fumes, vapor, chemical and dust -Present of live power

-Inhalation of harmful chemical

-VSCC meeting -Wear mask -Hand Glove -LOTO

-Respirator

Supervisor

MSDS

-HSE Manual -Electrocution 5 1 M -Temporary earthing of Bus Bar Barricade & display warning sign Supervisor

Line check from MSB to source of supply and internal wiring

Live terminal

Electrocution

-Isolate external source -LOTO external source --Use proper tool/ measuring device -Rudder mat -Deploy skilled electrician --Deploy skilled electrician -Do it at night (silent hour) --Use proper tool/ measuring device -Rubber Mat -LOTO

High pot and megger test

Present of live power

Electrocution

Discharge residue power

Supervisor

Torque Wrench Test

Present of live power

Electrocution

Temporary earthing of Bus Bar

Supervisor

Power up

Present of live power

Electrocution

-VSCC meeting -Permit to work -Isolate all outgoing breaker -LOTO at breaker

Communicate thru walkie-talkie Display warning sign

Supervisor

Association of Singapore Marine Industries

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Company Task

Group 8

RISK ASSESSMENT FORM Conducted By (Date)

13/09/06

Rewiring of Power System in Engine Room

Approved By (Date)

Next Review Date

12/09/09

1. Hazard Identification No. Task Step Hazard Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer Follow-up Date)

Reference Document for Reference

Assessment of area of work

-Greasy/Oily floor

Tripping and Slipping Body injury

-Housekeeping

Clean and dry environment

Safety Assessor and Supervisor

-Lack of ventilation and lighting

-Proper lighting and ventilation

Isolation of power

Live power supply

-Electrocution

-VSCC meeting -Isolate the circuit breaker -Lock/Tag Out

Check and ensure no presence electricity

Supervisor

Disconnection and removal of existing wires

Ergonomics

Hand and body injury

-PPE -Use long sleeves overalls

Wear anti-slip gloves

Supervisor

Cable Pulling & Strapping

-Height -Ergonomics

-Body injury (back sprain/strain) -Falling (fatality)

-Harness to wear and anchor at strong point -Ladder/Staging to be provided with OK tags

-Men evenly spaced out while working on staging

Staging Supv & Supervisor

Termination

Slippage of tools and over tightening

Hand, finger and eye injury

-PPE -Proper tools

Wear anti-slip gloves

Supervisor

Association of Singapore Marine Industries

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Company Task

Group 9 Maintanance of Existing MSB

RISK ASSESSMENT FORM Conducted By (Date)

Electrical Supervisor Mr R. Rama (10/09/06)

Approved By (Date)

Mr Lim - Manager (13/09/06) 1. Hazard Identification Hazard

Next Review Date

11/09/09

No.

Task Step

Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control

3. Risk Control Additional Risk Action Officer Control Measure Follow-up Date)

Reference Document for Reference

Severity

Likelihood

Risk Level

Disconnect the main supply

Live wire

-Electric shock/ Electrocution

-VSCC & Production meeting -Isolate power -LOTO system -Supply of temp lighting -Ensure only skill electrician operate at MSB -Warning sign boards -Rubber mat -PPE esp; hand gloves -Dust Mask -Proper tools

Line check and communicate by walkie-talkie

Supervisor

Cleaning breaker and tightening bolt and nut (air blow and hand cleaning)

-Slipping of tools -Dust

-Finger / hand injury -Respiratory illness

Supervisor

Check breakers

-Slipping of breakers -Limited space

-Damage to property -Finger / hand injury

-Proper tools -PPE esp; hand gloves

Supervisor

Megger the cables

Live conductors

Electric shock

-Gloves -Ensure megger discharge to earth -Use proper tool -Rubber mat -Deploy Skilled electrician

Supervisor

Page 1 of 2

No.

Task Step

1. Hazard Identification Hazard

Possible Accident/ Ill Health & Personsat-risk

2. Risk Evaluation Existing Risk Control

3. Risk Control Additional Risk Action Officer Control Measure (Follow-up Date)

Reference Document for Reference

Severity

Likelihood

Risk Level

Turn on power to MSB

Live wire

Electric shock

-Ensure main cable properly terminated -Make sure all the tolls remove from MSB -Isolate all outgoing breaker -LOTO breaker

Barricade work site n display warning sign

Supervisor

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Company Task

Group 10

RISK ASSESSMENT FORM Conducted By (Date)

Group 10

Replacement of Batteries in Emergency Generator Room 13/09/06 by Group 10 Next Review Date 15/09/9

Approved By (Date)

1. Hazard Identification No. Task Step Hazard Possible Accident/III Health & Persons-at-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer Follow-up Date)

Reference Document for Reference

Access the location of the emergency generator room (Location Identification) Switch off the battery charger and check the cable

Falling / Tripping

Bodily injury

-Housekeeping -Ventilation and lighting

Torchlight

Supervisor

Live power supply terminals

-Electric shock -Electrocution

-PPE -Rubber glove -Correct tools -VSCC Meeting -Deploy skilled electrician -Prevent tool from falling onto the battery -Cover the battery with wooden plank -PPE -Insulation of the tools -Face mask -Proper tools

Barricade work area n display warning sign

Supervisor

Fire & Explosion

Bodily injury

Brief worker on the procedure

Disconnect the link and cable with a correct size spanner (Correct tools) Take out the battery from the battery box manually and clean the box

Improper tools

Hand injury

Supervisor

Manual lifting

-Back injury -Hand injury

-Require two persons to lift -Correct posture -PPE -Manual lifting procedure

Supervisor

Association of Singapore Marine Industries

Page 1 of 2

1. Hazard Identification No. Task Step Hazard Possible Accident/ Ill Health & Personsat-risk

2. Risk Evaluation Existing Risk Control Severity Likelihood Risk Level

3. Risk Control Additional Risk Control Measure Action Officer (Follow-up Date)

Reference Document for Reference

Replace new battery into the battery box

Manual lifting

Back injury

- Require two persons to lift -Correct posture -PPE -Manual lifting procedure

Supervisor

Reconnect back the battery link and cable

Live terminal

-Electric shock

-Use correct tool -PPE --Insulation of the tools

Supervisor

Association of Singapore Marine Industries

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