AQUAPANEL Cement Board Floor

F 38

Floors on top of concrete and timber joist construction with AQUAPANEL Cement Board Floor and AQUAPANEL Cement Board Floor MF F381 AQUAPANEL Cement Board Floor F382 AQUAPANEL Cement Board Floor MF F383 AQUAPANEL Cement Board Floor on covering board

Be certain, choose AQUAPANEL

AQUAPANEL Cement Board Floor

The first cement screed without water
Product description AQUAPANEL Cement Board technology has already revolutionised the design and construction of buildings world-wide. Now, the new generation of floor systems from Knauf USG Systems provides architects and construction professionals with a superior alternative to wet screeds which can be used for all kinds of floor constructions. AQUAPANEL Cement Board Floor has an innovative edge design with a slot on all four sides, making installation faster and easier. Simply apply the AQUAPANEL Slot Adhesive (PU), insert the AQUAPANEL Biscuit, and press the panels together. No screws are required. The system is self-levelling during installation so floor panels create a level surface. When used with AQUAPANEL Levelling Fill, AQUAPANEL Cement Board Floor provides the perfect floor structure. An AQUAPANEL Cement Board Floor system is suitable for all kinds of floor constructions, particularly for refurbishment projects. Durable and stable with high load capacity Easy to lay No drying times No screws required Optimal sound- and thermal insulation I deal for all kinds of floor constructions including parquet and tiles after 12 hours Can be used with underfloor heating Non-combustible Meets stringent regulations for wet areas

Physical properties

Length (mm) Width (mm) Thickness (mm) Weight per unit area (kg/m2) Dry density (kg/m3) Flexural strength (N/mm) Modulus of elasticity (N/mm) Water vapour permeability (DIN 4108) Thermal conductivity (W/mK) Alkalinity (pH) Building material class

AQUAPANEL Cement Board Floor 900 600 22 approx. 37 approx. 1600 3.0 4000 - 7000 70 / 150 0.79 12 A2

AQUAPANEL Cement Board Floor MF 900 600 33 approx. 39 approx. 1600 3.0 4000 - 7000 70 / 150 0.79 (0.04) 12 A2

Application Where surfaces are level, lay AQUAPANEL Cement Board Floor MF (laminated with impact sound insulation board) or lay AQUAPANEL Cement Board Floor on insulation board with high compressive strength (check suitability for dry floors). For uneven surfaces, prepare a level, load-bearing surface using AQUAPANEL Levelling Fill. Then lay covering board, finishing with a top layer of AQUAPANEL Cement Board Floor. Place edge insulation strips along the walls to avoid sound bridges. Align floor panels against the wall and install them with joints offset. Where necessary, cut to size using a handheld circular saw with diamond-tipped saw blade. Before applying the adhesive, remove dust from the edges of the panels using a damp brush. To lay the panels, apply a thin bead of AQUAPANEL Slot Adhesive (PU). Put the AQUAPANEL Biscuit into the slot and push the panels together until the adhesive squeezes out. As soon as the AQUAPANEL Slot Adhesive (PU) has hardened (approx. 12 hours), scrape off excess adhesive using a putty knife or scraper and prime the entire surface with AQUAPANEL Interior Primer. Before gluing down the floor covering, check that the adhesive is compatible with a cement sub-surface. For ceramic tiles, use a flexible waterproof adhesive with a suitable grout. For gluing down parquet, follow the manufacturers instructions.

Dry screed flooring

Technical data / Thermal conductivity
System Dimensions Board dimensions Thickness d mm kg/m2 Weight U-Value Rated board value R W/(mK) Board insulation R W/(mK)

mm F381 AQUAPANEL Cement Board Floor 600 x 900

22
600 600

37

0.79

D D 13 13 887 887
13 13 4 4 22 22

F381 AQUAPANEL Cement Board Floor MF

600 x 900 33 39 0.79 0.04

D D 13 13 887 887
13 13 4 33 4 33 12-1 12-1

Impact sound protection

System Dimensions Thickness Component Total thickness d mm AQUAPANEL Cement Board Floor / Floor MF Mineral fibre insulating board

600 600

Impact sound reduction Computed value Lw,R dB 19 Tested value Rw,R dB 58

Certificates Values may change with tests. Please consult technical department.

mm F382 22 11

32

0231.00 - P272

22 11 22 8 AQUAPANEL Cement Board Floor 30 Soft fibre timber board 22 AQUAPANEL Levelling Fill11 22 11 22 21 8 22 30 11 22 8 22 30 AQUAPANEL Cement Board Floor / Floor MF 8 11 21 Mineral fibre insulating board 21 30 Plain woodstrip flooring 22 11 22 22 8 11 8 30 21 21 30 22 AQUAPANEL Cement Board Floor 22 Soft fibre timber board 8 30 11 AQUAPANEL Levelling Fill21 Plain woodstrip flooring 22 8 30 21 3

F383

22 8 20

50

27

63

0230.00 - P272

F382

22 11 21

54

57

0007.05 - P252 / 04

F383

22 8 30 21

81

13

63

0204.00 - P272

Installation
Characteristics For areas where superior impact sound reduction is a key requirement For fire protection: Building material class A2 For prefinished and mosaic parquet For laying floating parquet floors For PVC, linoleum, carpet or tiles up to 33 x 33 cm / for larger sizes, please consult technical F department n combination with underfloor heating systems with supply I temperature up to 70C. Surface Prime surface with AQUAPANEL Interior Primer (consumption approx. 50g/m2, diluted 1:1 with water) Connection AQUAPANEL Biscuit, AQUAPANEL Slot Adhesive (PU) Details Scale 1:5

AQUAPANEL Biscuit

AQUAPANEL Biscuit

AQUAPANEL Biscuit AQUAPANEL Biscuit

AQUAPANEL Biscuit

The groove edge does not have to be cut off in the wall area

AQUAPANEL Biscuit AQUAPANEL Biscuit AQUAPANEL Biscuit AQUAPANEL Biscuit

AQUAPANEL Biscuit

The groove edge does not have to be cut off in the wall area applied with a at nozzle The groove edge does not have to be cut off in the wall area The groove edge does not have to be cut off in the wall area AQUAPANEL Slot Adhesive (PU) AQUAPANEL Slot applied with a at nozzle Adhesive (PU) The groove edge does not have to be cut off in the wall area applied Adhesive nozzle AQUAPANEL Slotwith a at(PU) applied with a at nozzle AQUAPANEL Slot Adhesive (PU) Detail of groove edge applied with a at nozzle Detail of groove edge Detail of groove edge Detail of groove edge Detail of groove edge 9 4 9 13 4 9 13 4

AQUAPANEL Slot Adhesive (PU)

9 4

9 4

13 13 13

26 26 600 600 600 600

26

26

600

26

1 1 1

22 22 13 13 13 887 887 22

1 1

22 22

13

887 887

13

887

Vertical sections
Details Scale 1:5 Edge insulation strip Edge insulation strip Edge insulation strip Edge insulation strip Cement Board Floor AQUAPANEL Edge Edge insulation Cement Board Floor insulation strip strip AQUAPANEL board (e.g.Board Floor AQUAPANEL Cement soft bre Covering AQUAPANEL Cement Board Floor timber board) AQUAPANEL Cement soft bre timber board) AQUAPANEL Cement Board Covering board (e.g. Board FloorFloor Covering board (e.g. soft bre Covering board (e.g.Levelling Fill timber board) AQUAPANEL soft bre timber board) Covering board Levellingsoft bre timber board) Covering board (e.g. Fill AQUAPANEL (e.g. soft bre timber board) AQUAPANEL LevellingFill Edge insulation strip protection open to diffusion AQUAPANEL Levelling Fill Trickle AQUAPANEL Levelling Fill Fill AQUAPANEL Levelling Trickle protection open to Trickle protection open diffusion AQUAPANEL protection open totodiffusion Trickle Cement Board Floor diffusion Trickle protection openopen to diffusion Trickle protection to diffusion Covering board (e.g. soft bre timber board) AQUAPANEL Levelling Fill Trickle protection open to diffusion

Partition wall acc. to W111 Partition wall acc. to W111 Partition wall acc. W111 Partition wall acc. toto W111 Partition wall acc. to W111W111 Edge Partition wall acc. to insulation strip Edge insulation strip Edge insulation strip Edge insulation strip Edge Edge insulation strip insulation strip AQUAPANEL Partition wall acc. to W111 AQUAPANEL Floor AQUAPANEL Cement Board AQUAPANEL Floor AQUAPANEL Floor Cement Board AQUAPANEL Cement Board Cementlm, if necessary Board Edge insulation strip Floor Cement Board Floor PECementFloor Board PE lm, if necessary PE lm, necessary PEPE lm, if necessary lm, if if necessary PE lm, if necessary AQUAPANEL Cement Board Floor PE lm, if necessary

F382-V1 Edge design on a reinforced concrete ceiling

F382-V2 Edge design on a timber joist ceiling

10 mm mm mm 10 mm 1010 mm 1010mm

F381-V3 Edge design in wet rooms Mineral bre Mineral bre Mineral bre insulation Mineral breboard Mineral bre bre insulation board Mineral insulation board insulation board insulation board AQUAPANEL board insulation AQUAPANEL AQUAPANEL Cement Board AQUAPANEL AQUAPANEL Cement Floor MF Board Cement Board FloorAQUAPANEL Cement/Floor MF Mineral bre Cement Board Floor //Board MF FloorFloor MF Floor Board Floor / Cementboard insulation MF FloorFloor / Floor MF / Floor AQUAPANEL Cement Board Floor / Floor MF

Mineral bre insulation board AQUAPANEL Biscuit Mineral bre insulation timber F382-V4breinsulation board boards Mineral Installation board AQUAPANELBiscuit Mineral bre insulationonboard floor AQUAPANELBiscuit AQUAPANEL Biscuit Mineral bre bre insulation board AQUAPANEL Biscuit AQUAPANEL Mineral insulation board AQUAPANEL Biscuit AQUAPANEL AQUAPANEL Cement Board AQUAPANEL Levelling AQUAPANEL AQUAPANEL Cement Floor MF AQUAPANELLevelling AQUAPANEL Biscuit CementBoard Board AQUAPANEL Levelling FloorAQUAPANEL Compound Cement/Floor MF AQUAPANEL Levelling Cement Board AQUAPANEL Levelling AQUAPANEL Biscuit Floor CementMF //Board Board Compound AQUAPANEL AQUAPANEL board Floor Floor Compound Mineral Floor insulationMF bre / Floor MFboard AQUAPANEL Biscuit Levelling AQUAPANEL Biscuit Covering Biscuit Compound AQUAPANELboard Biscuit Biscuit FloorFloor / Floor MF / Floor Compound AQUAPANEL Covering board Compound Covering bre timber board) (e.g. soft board Covering board timber board) Covering bre board AQUAPANEL (e.g. soft bre timber board) Covering (e.g. soft (e.g. soft bre timber board) Fill AQUAPANEL Levelling (e.g. soft bre bre timber board) Cement Board AQUAPANEL Levelling (e.g.soft timber board) AQUAPANELLevelling Fill AQUAPANEL AQUAPANEL Biscuit Levelling Fill Floor / Floor MF Compound AQUAPANEL Levelling Fill AQUAPANEL Levelling Fill Fill AQUAPANEL Levelling Covering board (e.g. soft bre timber board) AQUAPANEL Levelling Fill

F382-V5 Height compensation through levelling filling Sill plate Sill plate Sill plate Sill plate Sill plateplate AQUAPANEL Sill AQUAPANEL Floor AQUAPANEL Cement Board AQUAPANEL Floor AQUAPANEL Cement Board Floor AQUAPANEL Cement Board Cement Board Floor Cement Board FloorFloor Cement Board Sill plate AQUAPANEL Cement Board Floor ~ 100 mm ~~100 mm ~ ~ ~~ 100 mm ~ 100 mm mm ~ 100 mm ~ ~ 100 ~ ~ 100 mm ~

10 mm

Sealing e.g. Knauf Flchendicht Sealing e.g. Knauf Flchendicht Sealing e.g. Knauf Flchendicht Sealing e.g. Knauf Flchendicht Sealing e.g. Knauf Flchendicht Embedded sealing tape Sealing e.g. Knauf Embedded sealing tapeFlchendicht Embedded sealing tape Embedded sealing tape Embedded sealing tape tape Embedded sealing covering with ex. adhesive Tile TileArea Tilecovering with ex. adhesive covering Sealing e.g. Knauf Flchendicht sealwith ex. adhesive TileArea seal with ex. adhesive covering Tile covering with ex. adhesive AreaKnauf Flchendicht e.g. seal AreaTile covering with ex. adhesive Area Area Flchendicht seal Embedded sealing tape e.g. seal seal Elastic, e.g.Knauf Flchendicht Knauf Covering board e.g. Knauf Flchendicht e.g. Knauf Flchendicht Elastic, e.g. Knauf Flchendicht Covering boardtimber board) Elastic, joint ller fungicidal Covering board Elastic, (e.g. soft bre Covering board ex. adhesive Elastic, joint ller Tile(e.g. soft bre timber board) fungicidal joint ller Covering bre board Elastic, covering with timber board) fungicidal Covering (e.g. soft board fungicidal joint ller AQUAPANEL fungicidal joint joint ller (e.g. soft bre timber timber board) Edge insulation (e.g. soft soft bre board) fungicidal ller Area seal bre AQUAPANEL timber board) (e.g. AQUAPANEL Floor Edge insulation Cement Board AQUAPANEL Floor Edge e.g. MF strip insulation Edge insulation e.g.AQUAPANEL Floor Knauf Board CementFlchendicht AQUAPANEL Edge e.g. MF CementBoard Levelling Fill strip e.g. MF AQUAPANELFloor Cement Board Floor strip insulation Elastic,Edge insulation Cementboard Levelling Fill Board strip e.g. MF Coveringlm, ifBoard FloorFill AQUAPANELnecessary Cement Levelling strip stripMF MF e.g. e.g. AQUAPANEL Levelling PE AQUAPANELtimber Fill fungicidal joint ller AQUAPANEL Levelling Fill Fill (e.g. softAQUAPANEL board) bre PE lm, if necessary Levelling PEPE lm, necessary lm, if if necessary PE lm, lm, if necessary AQUAPANEL necessary PE if Edge insulation Cement Board Floor strip e.g. MF AQUAPANEL Levelling Fill PE lm, if necessary

Mineral bre Mineral bre Mineral bre insulation Mineral breboard Mineral bre bre insulation board Mineral insulation insulation board insulation board AQUAPANEL board board insulation AQUAPANEL Floor AQUAPANEL Cement Board AQUAPANEL Floor AQUAPANEL Cement Board Floor AQUAPANEL Cement Board bre Cement Board Floor Mineral Cement Board FloorFloor Cement Board insulation board AQUAPANEL Cement Board Floor

AQUAPANEL Biscuit AQUAPANELBiscuit AQUAPANEL Biscuit AQUAPANEL Biscuit AQUAPANEL Biscuit AQUAPANEL Biscuit Planks/Timber joists Planks/Timber joists Planks/Timber joists Planks/Timber joists Planks/Timber joists Planks/Timber AQUAPANEL Biscuit joists Planks/Timber joists

F382-V6 Floor on stopper AQUAPANEL AQUAPANEL Floor AQUAPANEL Cement Board AQUAPANEL Floor AQUAPANEL Cement Board Floor AQUAPANEL Cement Board Cement Board Floor Cement Board FloorFloor Cement Board AQUAPANEL Cement Board Floor Covering board Covering boardtimber board) Covering board (e.g. soft board bre Covering board timber board) Covering bre board (e.g. soft bre timber board) Covering (e.g. soft AQUAPANEL Levelling Fill (e.g. soft bre timber board) (e.g. softAQUAPANEL Levelling Fill bre bre timber board) (e.g.AQUAPANEL Levelling Fill soft timber board) AQUAPANEL Levelling Fill AQUAPANEL Levelling Fill Fill AQUAPANEL Levelling Covering board (e.g. soft bre timber board) AQUAPANEL Levelling Fill 10 mm mm mm 10 mm 1010 mm 1010mm 10 mm

Mineral bre Mineral bre Mineral bre insulation Mineral breboard Mineral bre bre insulation board Mineral insulation board insulation board insulation board insulation board Mineral bre insulation board

F382-V7 Door sill area

F382-V8 Piping in levelling filling

Note: Compacting loose fill on top of mineral fibre insulating board is only recommended up to 60 mm. Compacting up to 60 mm can be done by walking pressure. For heights of 60 <h< 200 mm, compacting is carried out with a hand tamper or compacting machine. Please lay shuttering board underneath.

Installation plan / Load-bearing capacity

Laying and processing on a separating layer/insulating layer, on AQUAPANEL Levelling Fill

/ Installation can begin in either the left or right corner of the room

Lining

= Installation direction Edges of the boards do not have to be cut off. Elements can be laid immediately.

Note: Laying on a separating layer / insulating layer Start laying at the wall opposite the door. The elements can be laid continuously within door area. Line element joints in the door area. Installation on loose fill: Installation is always carried out with a covering board such as soft fibre timber, gypsum board or similar

Mechanical load capacity Layer composition Material 33 AQUAPANEL Cement Board Floor MF

Area load kN /m2 3

Concentrated load (4 x 4 cm) kN 3

Mineral fibre *)

22 AQUAPANEL Cement Board Floor

Covering board **) (soft fibre timber board, gypsum board) Covering board AQUAPANEL Levelling Fill 60 mm AQUAPANEL Cement Board Indoor Covering board AQUAPANEL Levelling Fill 60 mm

22 AQUAPANEL Cement Board Floor

22 AQUAPANEL Cement Board Floor

*) When using a mineral fibre insulating board with AQUAPANEL Cement Board Floor, check suitability with the manufacturer. **) Covering boards such as gypsum boards or soft fibre timber boards are to be chosen in accordance with DIN EN 520 or DIN EN 13171.

Material consumption Quantity per m2 Building materials printed in italics are not Knauf USG Systems products Average consumption Unit Edge insulation strip with 10 mm mineral fibre or similar, depending on room perimeter AQUAPANEL Cement Board Floor, covered area 600 x 900, d = 22 mm AQUAPANEL Cement Board Floor MF, covered area 600 x 900, d = 33 mm PE foil AQUAPANEL Slot Adhesive (PU), cartridge 310 ml

F381

F382

m2/board m2/board m2 ml ml piece l kg/m2 per mm layer thickness g

0.54 0.54 1.20 60 60 7 11 1.5 50

0.54 0.54 1.20 60 60 7 11 1.5 50

AQUAPANEL Slot Adhesive (PU), sausage 600 ml AQUAPANEL Biscuit AQUAPANEL Levelling Fill AQUAPANEL Levelling Compound AQUAPANEL Interior Primer

Depth of fill 60 mm Floor plan and boundary conditions Fill plus cover board Fill, cover board plus AQUAPANEL Cement Board Floor Simple 3.5 11.0 Difficult 7.0 min/m2 18.0 min/m2 > 60 mm Simple 5.8 13.0 Difficult 10.5 min/m2 23.0 min/m2

Note: Please consult the local partner organisation of Knauf USG Systems for more information on country-specific building requirements and legislation. Technical advice is based on standard criteria.

Knauf USG Systems GmbH & Co. KG Zur Helle 11 58638 Iserlohn, Germany www.aquapanel.com

AQUAPANEL is a registered trademark of Knauf USG Systems GmbH & Co. KG Knauf USG Systems GmbH & Co. KG reserves the right to change specifications or design and supply products which may differ from those described and illustrated without notice and without liability. All weights and measures are nominal. 2009 GB 04/09