Q1.

40% 100 P1 10 waste a ) Calculating a RTY on the PROCESS b) Calculating a Normalized Yield on the PROCESS . 90 P2 15 5 waste 60% P4 35 10 waste 70 P3 35 5 waste

Q2. Answer the questions about the following process. (To the second decimal place) 85 100

P1

P2
6

P3
3 Disposal 3

P4
4 Disposal 6 )

Disposal 15 5

Disposal 5

13. The following is the road map to calculate the yield value of discrete data with Z value. What is correct ? ( 3 1) Yft > YNA > e-DPU > Zlt 2) Yft > YNA > Yrt > Zlt 3) e-DPU > Yrt > (Yrt)1/OPP > Zlt 4) e-DPU > Yrt > (Yft)1/OPP > Zlt 16. The following is the process map for the order/request process by mail order. Answer the following questions. Ans Order Entry Credit Review Shipping 75.22% Yrt = " A " 75% Yrt = " C " 93.13% YNA = " B " YNA = " D " 9429% 61.64% Contact Order Review Order Matching 88.61% 93% 75% 78% Availability 86% Order Build 99% Pricing 95% Scheduleing 85% W/house Loading 98.60% Shipping "E"

Ship'g truck Load 90.90%

Shipping direct 97.80%

1) " A " 2) " B " 3) " C " 4) " D "

75.22% 93.13% 61.64% 88.61%

94.29%

35 5 35 10 waste
0.9 0.777778 47.6% 83.08% 100 85 85 74 0.85 0.870588 80 74 0.925 77 67 0.87013 0.925 0.875 0.777778

waste

59.56% 0.87013

0.85 0.870588 59.56%

ue. What is correct ? ( 3

Q1. For finding the relationship between Y and two independent variables X1 & X2, you collected total of 15 readings and found the regression model eqn as Y = a + bX1 + cX2, Find out what would be the degree freedom of residual error 12 Q2. The following are the explanations of FMEA, Mark the inncorrect statement a. It checks the potential failure mode b. It analyzes the influence of failure mode on the achievement of system mission c. It is to be carried out to prevent disadvantages of reliability in advance d. It is to be carried out to bring out CTQ from the requirements of customers . Q3. The following are the explainations of the factorial design. Find out the incorrect explaination 1. Randomization is to be carried out to increase the reproducibility. 2. Confounding is to be used to raise experimental pricision. 3. When there is no block effect, it is possible to join together and analyze as a whole. 4. If central value is repeated, it is impossible to measure P value of the factor.

Q4. In analysis of variance, when the data by factor does not satisfy the normality, what is the decision making criterion that can be used in the homogeneity analysis? 1. P value of Bartletts Test 2. P value of Levenes Test 3. Whether the dispersion for variation by factor is confounded or not. 4. P value of normality analysis

Q5.

Followings are explanation of experiment plan. Find out a wrong answer. a. If experiments are performed on different days, they can be blocked to accomplish highly precise experiments. b. If there is repetition in 2 factors experiment, F-value of interaction will not be detected. c. Available design helps to select an appropriate fractional design, based on the no. of runs you can perform d. The response surface experiment are generally used for the case of continous factors.

Q6. When actual mean is less than the Target Mean & Zlt = 0, then from the following graphs identify which type of process will it have (a) (b) (c) (d)

LSL

USL

LSL

USL

Q7. The following are the characteristics of central composite design. What is incorrect a. When the centre point is away from the mean connecting lines then, it can be curved b. The experiment of 2 level is carried out under the assumption that the effect of factors are non-linear. c. If repeats the cube point in 2 level DOE, it is not possible to find curved regression d. The experiment of 3 level can be said to be central composite design.

Q8.

When your number of factors are 7, then which type of Fractional Factorial can be used a) 1/16 Factorial Design b) 1/8 Factorial Design c) 1/4 Factorial Design d) 1/2 Factorial Design

Q9.

Which of the following is incorrect explanation of experimental Pure error/Lack-of-Fit ? (more than one can be the answer) a. To analyze Lack-of-Fit, the independent variables must be repeated more than twice at the same level b. For the regression eq to be significant, p value of Lack-of-Fit should be less than Alpha value. c. The smaller p value of Lack of fit, the larger p value of regression. d. To make the regression equation to be calculated significant, P value of Lack-of-Fit must be significant. e. Pure error value shows the reproducibility of response in a fixed independent variable. f. None of these

Q10. Which among the following has the highest correlation coefficient

Q1. From the following Normality Effect Plot, Answer the below questions

7 Term Total A B C AC AB BC ABC

a. b. c.

Write down all the terms which are insignificant C,AC,BC,ABC Identify which variable has the maximum influence on the response A Choice the wrong statement (more than one can be the answer) 1. AC is not the significant term 2. Screening designs is used to identify the "vital" few factors or key variables that influence the response 3. Normal probability plot identifies important effects using a = 0.10, by default 4. Points that do not fall near the line usually signal insignificant terms

Q2. From the following Gage Linearity and Bias Study, Answer the below questions 1 2 1 2

a. b. c. d.

What can be the Average Bias Value What can be the historical Standard deviation Value Find out the %Linearity Choice the wrong statement
1. For Acceptable Gage Linearity & Bias, both should be less than equal to 5% 2. %Linearity will increases, if Slope(S) will increase 3. With increase in R-Sqr value, %Linearity will decrease 4. For good linearity, Average Bias value should be same for all the parts

Q3. For measuring the measurement system accuracy, same part was measured with actual gage repeated 5 times. The reading found were as 24.3 25.1 For accepting the part, the tolerance range should be 24 + 0.3 24.4 24.8 24.6 Sd While measuring with the Reference gage, the part was measured to be 24.4 Process variation Find out what would be the % Bias value. %bais

Q4. Match the position (A,B,C,D) of 4-Block diagram with the appropriate data distribution curves (1,2,3,4)

4- Block Diagram
2.5 2.0 1.5 1.0 0.5 1 2 3 4 5 6 C D

1)

2)

B LSL 3) USL 4)

LSL

LSL

USL

LSL

Q5. Find out the missing values One-way ANOVA: C2 versus Subscripts Source DF SS MS F P Subscripts 2 **.** 20.38 *.** 0.012 Error 21 77.75 *.** Total 23 118.50 S = 1.924 R-Sq = **.**% R-Sq(adj) = 28.14% a. SS factor 40.75 b. F factor 5.50

c. MS Error 3.700 d. R-Sqr 34.39

6
2 2 2

7 Term Total Sig Sig In sing In sing Sig In sing In sing

6
1 2 1 2

6
24.3 25.1 24.4 24.8 24.6

Process variation

0.320936 1.925617 12.4635

24.4 24.4 24.4 24.4 24.4 24.4

0.1 -0.7 0.0 -0.4 -0.2 0.2

6
1.5 1.5 1.5 1.5

USL

LSL

USL

6
1 2 1 2

Q1. Conduct the X-Bar R Chart for the following data & answer the below a) From the R Chart, find out the UCL R Value b) At CL 18, what would be the UCL X-Bar Value c) At X-Bar Ttl = 135.67 & R Ttl = 21.6, What would be the value of X-Bar UCL Given that Ttl Subgroups are 20 & Subgroup size is 5 1 20.1 19.8 19.5 20.4 20.1 2 20.1 19.8 20.3 19.4 19.5 3 20.1 20.4 20.5 19.5 20.3 4 19.9 21.2 20.3 20.4 19.7 5 19.8 19.7 19.7 20.4 19.5 6 20.3 19.5 19.8 20.2 19.6 7 19.6 21.4 20.3 19.8 19.5

Q2. a) Find out the Wrong explaination 1. More the Insignificant regression equation, Lesser the P-value of Lack-Of-Fit Crorrect 2. Interaction terms are much more significant than the Linear Terms Crorrect 3. The interaction term B * C is not significant Crorrect 4. Using 95% CI & removing all possible insignificant terms, the maximum upper CL value would be 14.67 b) Find out the R-Sqr & R-Sqr (Adj) value (by completely removing all insignificant terms) c) At 14 + 5, what would be the optimum values of your factors d) After screening the insignificant terms, What can be the regression model equation A 2.03 3.62 3.62 3.62 3.62 5.21 0.95 3.62 3.62 5.21 3.62 3.62 3.62 5.21 6.29 2.03 2.03 5.21 3.62 2.03 B 2.49 2.97 0.59 1.78 1.78 2.49 1.78 1.78 1.78 1.07 1.78 1.78 1.78 2.49 1.78 2.49 1.07 1.07 1.78 1.07 C 3.49 2.42 2.42 2.42 2.42 3.49 2.42 2.42 4.22 3.49 2.42 2.42 2.42 1.35 2.42 1.35 3.49 1.35 0.62 1.35 Y 11.85 11.06 12.08 11.02 10.14 11.03 8.26 9.50 10.43 10.90 10.22 11.53 10.53 7.71 7.87 13.19 8.94 8.44 7.98 11.28

Q3. An ABC company (manufactures Sheet) found that increased number of sheets are being rejected at final inspection due to scratches, peels & smudges in their plant.

Inorder to check that 10 samples from each work shift were studied with respect to the Types of defects Conduct the Pareto Chart of the following and answer the below mentioned question Defects Type Period NIL Day Scratch Day NIL Day NIL Day Smudge Day NIL Day NIL Day NIL Day Peel Day Scratch Day a. b. c. Defects Type NIL NIL Smudge NIL NIL Peel Scratch NIL NIL Scratch Period Evening Evening Evening Evening Evening Evening Evening Evening Evening Evening Defects Type Scratch NIL Smudge Peel NIL Smudge Peel Scratch Smudge Smudge Period Night Night Night Night Night Night Night Night Night Night

In which Work Shift, peel frequency is maximum At Night, 90% of the defects are contributed by? Mark the incorrect Statement 1. In Evening 90% of the defects are contributed by Smudges & Scratch 2. At night, maximum number of defects have occurred 3. In evening shift, Smudges frequency is minimum 4. Relationship exists between the type of defects and the work shift producing the Sheets.

Q4.

a. b. c. d.

Find out the P-value of Normality Plot (Take entire group as one) What would be the Test Statistics value while doing Test for equal variance What would be the MSW Value Tick the wrong explaination 1. Means of all models are same Incorrect 2. Means of all models are different Correct 3. Ho means means are equal Correct 4. Ha means means are different Correct e. What would be the upper confidence interval value of LEVEL 2 LEVEL 1 3 5 7 4 8 4 3 9 LEVEL 2 4 4 3 6 7 4 2 5 LEVEL 3 6 7 8 6 5 9 10 9

0.212 1.03 3.7

Q5. Calculate the Gage R&R for the following using X-Bar and R Method at 95% Confidence Interval given that tolerance = 54+ 3 and readings are as follows Operator 1
READING1 54.29 55.42 READING2 54.29 55.42

Operator 2
READING1 54.29 55.42 READING2 55.10 55.53

56.89 56.62 57.65 56.83 53.54 54.12 54.50 56.52

57.22 56.62 57.65 56.84 53.55 54.10 54.50 56.52

57.22 56.62 57.70 56.00 53.54 54.12 54.52 56.50

57.25 56.60 57.65 56.83 53.00 54.12 54.52 56.50

9.11 a. What is the Gage R&R % SV value 12.23 b. Write down the Repeatibility % T Value c. What is the ttl variation study variance value 8.06179 d. Find out which operator has minimum difficulty in measuring the readings

Operator 1

10
3 3 4 2.386 18.651

10
2 2 3 3

10
3

Types of defects

3 4

Night Scratch,Sumadgand peel Incorrect Correct Incorrect

10
2 2 2 1 3

10
2 2 3 3

Q1. a. C, AC, BC, ABC b. A c. 3, 4 Q2.

a. b. c. d. Q3.

-0.016 -0.016 -0.016 -0.012 0.004 0.0112 0.007976 1.23% 3

Gage Linearity and Bias Study for C3

G age name: D ate of study : Reported by : Tolerance: M isc:

0.8

Data Avg Bias

0.6

Reference A v erage 24.4

Gage Bias Bias %Bias 0.24 40.0 0.24 40.0

P 0.175 0.175

0.4

Bias
0.2 0.0

20

22

24 26 Refer ence V alue

28

30

% Bias Value

40%

Q4.

1 2 3 4

C B A D

Q5. One-way ANOVA: C2 versus Subscripts Source DF SS MS F P Subscripts 2 **.** 20.38 *.** 0.012 Error 21 77.75 *.** Total 23 118.50 S = 1.924 R-Sq = **.**% R-Sq(adj) = 28.14% a. SS factor b. F factor c. MS Error d. R-Sqr 40.760 5.505 3.702 34.39%

Q1.
20.50

Xbar-R Chart of C2
U C L=20.660

20.25 20.00 19.75 19.50

_ _ X=20.011

LC L=19.363 1 2 3 4 Sample 5 6 7

2.4

U C L=2.378

Sample Range

1.8 1.2 0.6 0.0 1 2 3 4 Sample 5 6 7 LC L=0 _ R=1.125

Xbar-R Chart of C2
20
1 1 1 1 1 1 1

19 U C L=18.649 _ _ X=18 LC L=17.351 17 1 2 3 4 Sample 5 6 7

18

2.4

U C L=2.378

Sample Range

1.8 1.2 0.6 0.0 1 2 3 4 Sample 5 6 7 LC L=0 _ R=1.125

n 1 2 3 4 5 6 7 8 9 10

A2 2.660 1.880 1.023 0.729 0.577 0.483 0.419 0.373 0.337 0.308

A3 3.760 2.659 1.954 1.628 1.427 1.287 1.182 1.099 1.032 0.975

D3 0 0 0 0 0 0.076 0.136 0.184 0.223

D4 3.267 2.575 2.282 2.115 2.004 1.924 1.864 1.816 1.777

a. b. c.

Sample Mean

Sample Mean

2.378 18.649 135.67 6.7835 7.40666

21.6 1.08

Q2. a. 4 b. R-Sqr = 75.4%, R-Sqr (Adj) = 61.0% c. A= 5.688, B=0.59, C=3.9087 d. Y = 12.6358 + 0.8898A - 1.7662B - 2.0904C - 0.2576A*A + 1.1793B*B - 0.6001A*B + 0.6951A*C

Response Surface Regression: Y versus A, B, C The analysis was done using coded units. Estimated Regression Coefficients for Y

Optimal D 1.0000 Y

Hi Cur Lo

A 6.290 [5.6880] 0.950

B 2.970 [0.5900] 0.5900

C 4.220 [3.908 0.62

D 1.0000

Cur Lo

[5.6880] 0.950

[0.5900] 0.5900

[3.908 0.62

Term Coef SE Coef T P Constant 10.2373 0.3378 30.303 0.000 A -0.9646 0.4434 -2.175 0.050 B 0.3090 0.4429 0.698 0.499 C 0.7662 0.4439 1.726 0.110 A*A -1.8363 0.7225 -2.541 0.026 B*B 1.6700 0.7220 2.313 0.039 A*B -1.9068 0.9704 -1.965 0.073 A*C 3.3404 0.9740 3.430 0.005 S = 0.9752 R-Sq = 75.4% R-Sq(adj) = 61.0% Analysis of Variance for Y Source DF Seq SS Adj SS Adj MS F P Regression 7 34.972 34.972 4.9960 5.25 0.006 Linear 3 7.797 7.797 2.5990 2.73 0.090 Square 2 12.316 12.316 6.1582 6.47 0.012 Interaction 2 14.859 14.859 7.4293 7.81 0.007 Residual Error 12 11.413 11.413 0.9511 Lack-of-Fit 7 8.874 8.874 1.2677 2.50 0.166 Pure Error 5 2.540 2.540 0.5079 Total 19 46.385

Y Targ: 14.0 y = 14.0000 d = 1.0000

Estimated Regression Coefficients for Y using data in uncoded units Term Coef Constant 12.6358 A 0.8898 B -1.7662 C -2.0904 A*A -0.2576 B*B 1.1793 A*B -0.6001 A*C 0.6951

Q3.
Pareto Chart of Defects Type by Period
NIL Scratch Smudge Peel

Pareto Ch
10.0 7.5 5.0 2.5
Defects Ty pe NIL Scratch Smudge Peel

Period = Day

Period = Evening

10 8 6 4 2 0 Defects Type Count Percent Cum %

Count

10.0 7.5 5.0 2.5 0.0

Period = Night

0.0

Count

NIL

Scratch Smudge

Defects Type

Peel

Smudge 4 40.0 40.0

a. Night b. All --> Smudge, Peel & Scratch c. Mark the incorrect Statement 1. In Evening 90% of the defects are contributed by Smudges & Scratch

2. At night, maximum number of defects have occurred 3. In evening shift, Smudges frequency is minimum 4. Relationship exists between the type of defects and the work shift producing the Sheets.

Q4. a. 0.212 b. 0.599 c. 3.70 d. Tick the wrong explaination 1. Means of all models are same 2. Means of all models are different 3. Ho means means are equal 4. Ha means means are different e. Average 4.375 Tinv 2.079614 S 1.924 n 8 5.78963 Q5 Gage R&R Study - XBar/R Method %Contribution Source VarComp (of VarComp) Total Gage R&R 0.01497 0.83 Repeatability 0.01497 0.83 Reproducibility 0.00000 0.00 Part-To-Part 1.79038 99.17 Total Variation 1.80535 100.00 Study Var %Study Var %Tolerance Source StdDev (SD) (3.9199 * SD) (%SV) (SV/Toler) Total Gage R&R 0.12234 0.47956 9.11 7.99 Repeatability 0.12234 0.47956 9.11 7.99 Reproducibility 0.00000 0.00000 0.00 0.00 Part-To-Part 1.33805 5.24502 99.58 87.42 Total Variation 1.34363 5.26690 100.00 87.78 Number of Distinct Categories = 15 a. 9.11 b. 7.99 c. 5.2669 d. Operator 1

Probability Plot of C2
Normal
99 Mean StDev N AD P-Value

95 90 80

0 0

Percent

70 60 50 40 30 20 10 5

6 C2

10

12

Test for Equal Variances for C2

Bartlett's Test Test Statistic P-Value Test Statistic P-Value

LEVEL 1

Lev ene's Test

Subscripts

LEVEL 2

LEVEL 3

1 2 3 4 5 6 95% Bonferroni Confidence Intervals for StDevs

Bias %Bias 40.0 40.0

P 0.175 0.175

A3 3.760 2.659 1.954 1.628 1.427 1.287 1.182 1.099 1.032 0.975

D3 0 0 0 0 0 0.076 0.136 0.184 0.223

D4 3.267 2.575 2.282 2.115 2.004 1.924 1.864 1.816 1.777

B3 0 0 0 0 0.03 0.118 0.185 0.239 0.284

B4 3.267 2.568 2.266 2.089 1.970 1.882 1.815 1.761 1.716

d2 1.128 1.693 2.059 2.326 2.534 2.704 2.847 2.970 3.078

c4 0.7979 0.8862 0.9213 0.9400 0.9515 0.9594 0.9650 0.9693 0.9727

A*B + 0.6951A*C

90 80] 50

B 2.970 [0.5900] 0.5900

C 4.2200 [3.9087] 0.620

80] 50

[0.5900] 0.5900

[3.9087] 0.620

Pareto Chart of Defects Type by Period

Period = Night 10 8 6 4 2 0 Defects Type Count Percent Cum % 100 80

40 20 0

Smudge 4 40.0 40.0

NIL 2 20.0 60.0

Peel 2 20.0 80.0

Scratch 2 20.0 100.0

Percent

Count

60

Probability Plot of C2
Normal
Mean StDev N AD P-Value 5.75 2.270 24 0.480 0.212

One-way ANOVA: C2 versus Subscripts Source DF SS MS F P Subscripts 2 40.75 20.38 5.50 0.012 Error 21 77.75 3.70 Total 23 118.50 S = 1.924 R-Sq = 34.39% R-Sq(adj) = 28.14%

6 C2

10

12

Test for Equal Variances for C2

Bartlett's Test Test Statistic P-Value Test Statistic P-Value 1.03 0.599 0.82 0.453

Lev ene's Test

2 3 4 5 6 % Bonferroni Confidence Intervals for StDevs

Q1 (i) 4M ANALYSIS WAS DONE TO FIND OUT THE POSSIBLE REASONS FOR WARPAGE OF PANNEL SWITH. USING PROPER TOOL VERIFY WHETHER INJECTION TIME CAN BE ONE OF THE REASONS OR NOT & WHY. Probability Plot of 10MIN, 15MIN, 20MIN Test for Equal Variances for C4 INJECTION TIME AT 10MIN 15MIN 20MIN 3.5 3.7 3.9 3.4 3.4 3.6 3.2 3.9 2.8 3.5 3.5 2.0 3.6 3.8 4.1 3.5 3.6 2.0 3.7 3.9 2.8 3.5 3.9 4.2 According to test for equal variance bartlet p<.05 .So its mean varian 3.5 3.8 3.7 3.9 3.5 2.5
Normal - 95% CI
99 90 50 10
Bartlett's Test

10MIN

Test Statistic P-Value Test Statistic P-Value

25.99 0.000 27.55 0.000

99 90 50 10

10MIN

15MIN

Lev ene's Test

M S N A P

C5

Percent

15MIN

3.0

3.3

3.6

3.9

4.2

3.0

3.5

4.0

4.5

99 90 50 10

20MIN

M S N A P

20MIN

M S N A P

0.0

0.5 1.0 1.5 2.0 95% Bonferroni Confidence Intervals for StDevs

0.0

1.5

3.0

4.5

6.0

(ii) USING PROPER TOOL FIND OUT WHETHER VENDOR CHANGE CAN BE A FACTOR OR NOT GIVEN THAT THE TTL NO. OF DEFECTS IN CASE OF VENDOR1 & VENDOR2 ARE AS FOLLOWS : VENDOR1 VENDOR2 56 54 45 56 28 89 15 57 34 53 89 54 54 56 27 57 26 78 According to Chi square test we find out that P<.05 so its mean vendor change is a factor

Q2 ) FIND OUT WHETHER THERE IS A RELATIONSHIP BETWEEN RESPONSE AND FACTOR. ALSO FIND OUT WHICH FACTOR SHOULD BE ELIMINATED TO REDUCE THE GAP BETWEEN R-Sq & R-Sq (adj) VALUE RESP 271.80 264.00 238.80 230.70 251.60 257.90 263.90 266.50 229.10 239.30 258.00 257.60 267.30 267.00 259.60 A 40.55 36.19 37.31 32.52 33.71 34.14 34.85 35.89 33.53 33.79 34.72 35.22 36.50 37.60 37.89 B 16.66 16.46 17.66 17.50 16.40 16.28 16.06 15.93 16.60 16.41 16.17 15.92 16.04 16.19 16.62 C 13.20 14.11 15.68 10.53 11.00 11.31 11.96 12.58 10.66 10.85 11.41 11.91 12.85 13.58 14.21 RESP 267.40 240.40 227.20 196.00 278.70 272.30 267.40 254.50 224.70 181.50 227.50 253.60 263.00 265.80 263.80 A 35.96 37.71 37.00 36.76 34.62 35.40 35.96 36.26 36.34 35.90 31.84 33.16 33.83 34.89 36.27 B 16.45 17.37 18.12 18.53 15.54 15.70 16.45 17.62 18.12 19.05 16.51 16.02 15.89 15.83 16.71 C 14.51 15.56 15.83 16.41 13.10 13.63 14.51 15.38 16.10 16.73 10.58 11.28 11.91 12.65 14.06

86.3 According to pooling c is the m Removing Factor AA R seq R Adj

Q3 ) AT 85% CONFIDENCE, FIND OUT THE CONFIDENCE INTERVAL FOR STANDARD DEVIATION OF BOTH LEVEL1 AND LEVEL2 GIVEN THAT THE VALUES AT LEVEL1 & LEVEL2 ARE LEVEL1 56 45 28 15 34 89 54 27 26 LEVEL2 54 56 89 57 53 54 56 57 78 N Lower StDev Upper LEVEL1 9 15.6873 22.4339 40.2647 LEVEL2 9 8.9626 12.8171 23.0044

Probability Plot of 10MIN, 15MIN, 20MIN

Normal - 95% CI
99 90 50 10 3.0 3.3 3.6 20MIN 3.9 4.2 1 3.0 3.5 4.0 4.5 10MIN 15MIN
10MIN Mean 3.53 StDev 0.1829 N 10 AD 0.629 P-Value 0.071 15MIN Mean 3.7 StDev 0.1886 N 10 AD 0.462 P-Value 0.201 20MIN Mean 3.16 StDev 0.8422 N 10 AD 0.411 P-Value 0.275

0 0.0 1.5 3.0 4.5 6.0

bartlet p<.05 .So its mean variance are not equal .So we will stop here

84.7 According to pooling c is the main factor Removing Factor AA 96.88 95.69

Q1 ) FIND OUT WHAT WILL BE THE COMBINED EFFECT AFTER THE FIRST % WHEN TTL OF 6 DEFCTS ARE LYING IN OTHERS CATGY. DEFECTS Nos A 23 B 34 C 45 D 32 E 678 F 34 G 678 DEFECTS H I J K L M N Nos 543 671 234 564 8 90 56 5 TTl Defect Other Defect' Remaning Accptable 3690 176 3514 95.23 95.23%

Q2 ) FIND OUT THE VALUE OF THE FOLLOWING : DEFECT unit Opportunity DPU = DPO = PPM = ZLT = ZST = 10 1 36 10 0.27777778 999991.831 -4.3098395 -2.8098395

yield

(1-dpo)^opportunity 8.16865E-06

Q3 ) FIND OUT THE EQUATION FOR THE FOLLOWING MINITAB OUTPUT & R-Sq VALUE AND FIND OUT THE VALUE OF REGRESSION AT 12, TEMP = 23 & TIME = 6 Regression Analysis: RES versus PRESSURE, TEMP, TIME The regression equation is ******************************************* Predictor Coef SE Coef T P Constant 858 1560 0.55 0.595 PRESSURE -30.38 92.89 -0.33 0.750 TEMP 1.74 54.40 0.03 0.975 TIME -38.81 25.67 -1.51 0.161 S = 291.999 R-Sq = **.**% R-Sq(adj) = 0.0% Analysis of Variance Source DF SS MS F P Regression 3 229290 76430 0.90 0.476 Residual Error 10 852631 85263 Total 13 ******** 1081921 5

858-30.38 pressure+1.74 temp-38.81time

21.19 85263.1 83224.6923 -0.0244928 -2.4492823

0.788071403 78.80714026 Q4) FIND OUT THE %STUDY VARIANCE, % STUDY TOLERANCE & NUMBER OF DISTINCT CATEGORIES Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.083661 0.50197 ***** 42.41940254 ***** Repeatability 0.061128 0.36677 30.99 3.06 Reproducibility 0.057118 0.34271 28.96 2.86 Operator 0.024438 0.14663 12.39 1.22 Operator*Part 0.051626 0.30976 26.18 2.58 Part-To-Part 0.178602 1.07161 90.56 8.93 Total Variation 0.197226 1.18335 100.00 9.86 Number of Distinct Categories = *** 3.010110087 3.010 5 St var % 8.3662 5.0197

ALSO FIND OUT THE SV/Toler VALUE AT TTL T 10

0.42419403

28

Q5) AT 92% CONFIENCE INTERVAL WHAT CAN BE THE VALUE OF SEM & CI 5 One-Sample Z: C2 Test of mu = 40 vs not = 40 The assumed standard deviation = 1.3 Variable N Mean StDev SE Mean 92% CI C2 67 44.3955 3.3588 ****** (******, ******) 0.15882 Q6 ) FILL IN THE BLANKS . Z P 27.68 0.000 44.1175

44.67

0.15882 5

Chi-Square Test: DAY1, DAY2, DAY3 Expected counts are printed below observed counts Chi-Square contributions are printed below expected counts DAY1 DAY2 DAY3 Total Day 1 1 **** 521 452 **** 1537 564 559.54 344.39 633.08 **** 90.573 51.792 0.04 2 452 157 498 1107 403.00 248.04 455.96 5.958 33.415 3.876 521 268 789 1578 574.46 353.57 649.96 4.976 20.711 29.742 1537

564 0.036

Total **** 946 1739 4222 Chi-Sq = 241.078, DF = 4, P-Value = 0.00

Q7 ) 2 - VARIANCE TEST WAS CONDUCTED TO CHECK THE VARIANCE OF TWO SAMPLES. FIND OUT THE CONFIDENCE INTERVAL FOR SD OF THE ****** AREAS Test for Equal Variances: C1, C2 89% Bonferroni confidence intervals for standard deviations N Lower StDev Upper C1 10 ****** 3.35345 6.03758 C2 10 1.43548 2.07136 ******* F-Test (normal distribution) Test statistic = *.**, p-value = 0.167 Levene's Test (any continuous distribution) Test statistic = 2.03, p-value = 0.172 Q8 ) CALCULATE THE UPPER & LOWER VALUES OF THE X-BAR R CHART GIVEN THAT Avg 13 19 24 21 25 27 11 15 18 12 RANGE 2 x bar 3 4 6 R bar 1 2 3 4 6 2 ALSO FIND OUT HOW MANY VALUES ARE CROSSING THE CONTROL LIMITS 5 upper lower Upper lower 20.4 16.59 6.97 0 8 value are crossing the control limit 5

2.3234 3.72929

11.2456269 4.29053225

2.62

Sample Size = 5

29

OTHERS CATGY.

pportunity

REGRESSION AT PRESSURE =

er VALUE AT TTL TOLERANCE =

30

31

Q 1) FIND OUT THE CORRECT ANSWER FROM THE FOLLOWING 1. P CHART IS USED TO CHART THE PROPORTION OF DEFECTS IN EACH SUB GROUP 2. C CHART IS USED TO CHART THE NUMBER OF DEFECTS WHEN SAMPLE SIZE IS CONSTANT 3. NP CHART IS USED TO CHART THE NO. OF DEFECTS IN EACH SUB GROUP 4. U CHART IS USED TO CHART THE NO. OF DEFTECTS / UNIT IN EACH SUB GROUP Q 2) WHAT SHOULD BE DONE TO MINIMIZE THE GAP BETWEEN THE R-Sq AND R-Sq (Adj) VALUE 1. LOOK FOR MAX P-VALUE & TEST TO BE CONDUCTED AGAIN AFTER REMOVING THAT P-VALUE 2. SAMPLING TO BE DONE AGAIN 3. MINIMIZE THE VARIATION IN THE RESIDUALS 4 LOOK FOR ADDITIONAL FACTORS WHICH ARE NOT INCLUDED Q3 ) MATCH THE FOLLOWING 1. CORRELATION 2. ANNOVA 3. 2 - VARIANCE 4. RESPONSE SURFACE DESIGN

COMPARES VARIATION BETWEEN & WITHIN THE GROUP TESTS THE EQUALITY OF POPULATION / SAMPLES VARIANCE MEASURE THE DEGREE OF LINEAR RELATIONSHIP BETWEEN 2 VARIABLES 99 PERFORMED WHEN THERE IS A NON-LINAER RELATIONSHIP BETWEEN THE VARIABLES
95 90 80

Probability Plot
Normal

Percent

Q4 ) WHAT ARE THE POSSIBLE REASONS OF SUCH NORMALITY GRAPH 1) DATA IS RIGHT SCREWED 2) DATA IS LEFT SCREWED 3) P-VALUE IS < 0.05 4) HIGH VARIATION IN THE DATA

70 60 50 40 30 20 10 5

Q5 ) FRACTIONAL FACTORIAL WAS CONDUCTED TO FIND OUT THE OPTIMUM CONDITION. FROM THE FOLLOWING GRAPH FIND OUT WHICH ONE IS INCORRECT AND WHY & WHAT SHOULD BE THE NEXT. ONSE Main Plot Plot (data means) for RESPONSE GRAPH - 1 GRAPH - Main Effects Plot Main Effects Effects(data means) 2for RESPONSE
Point Ty pe C orner C enter

-10

10

20 C10

30

(data means) for

TEMP
40 30

TEMP

PRESSURE

PRESSURE TEMP

Point Ty pe C orner C enter

50

40 30
170 175 TIME

Point Ty pe PRESSUR C orner C enter

Mean of RESPONSE

48

20 10

Mean of RESPONSE

Mean of RESPONSE
180

46 44 42

20

25

10 170 175 180 175 180 25 TIME TIME EFFECTING THE RESPONSE. SHOULD LOOK FOR ANOTHER FACTOR 1) GRAPH - 1, FACTOR IS NOT 20

40 30

170

25

50 48

2) GRAPH - 2, RESPONSE SURFACE DESIGN SHOULD BE DONE 10 40 3) GRAPH - 2, REGRESSION TO BE DONE AGAIN 5 6 7 4) GRAPH - 1, NO. OF REPLICATES TO BE INCREASED

Q6 ) FIND THE RTY VALUE OF THE FOLLOWING PROCESS 46

30 20 10

44 42

98.2 %

96.4%

PARALELL SERIES
5 6 7
39.35610768

0.536744

82.2%
0.9729584

92.8%

98.8%

???

67.6%

79.4%

0.536744

Q7 ) AT 83% CONFIDENCE INTERVAL WHAT WOULD BE THE VALUE OF AREA UNDER THE CURVE

GIVEN THAT PROCESS VARIES FROM 30 + 5. 1) 1.372 0.83 2) 0.954 0.9542 3) 2.744 4) 1.892 Q8 ) CHOICE THE WRONG STATEMENT (MORE THAN ONE CAN BE THE ANSWER) 1) IN CASE OF 1SAMPLE Z TEST, TEST MEAN SHOULD LIE BETWEEN THE CONFIDENCE INTERVAL. 2) RTYparallel = YFT1 x YFT2 x YFT3. 3) YOUR R-Sqr (adj) VALUE WILL BE ALWAYS GREATER THAN R-Sqr VALUE. 4) C-CHART SHOULD BE USED WHEN SUBGROUP SIZE IS SAME. Q9 ) IF THE NO. OF DISTINCT CATEGORIES ARE LESS THAN 5 WHAT DOES IT MEAN (MORE THAN ONE CAN BE THE ANSWER) 1) RATIONAL SUB GROUPING IS NOT PROPER 2) GAGE SELECTION IS NOT PROPER 3) ENTIRE RANGE IS NOT COVERED 4) GAGE VARIATION HAS GOT MAX CONTRIBUTION IN TTL VARIATION OF THE MEASUREMENT SYSTEM Q10 ) FOLLOWING ARE THE THREE TYPES OF REGRESSION MODES. AMONG THESE FIND OUT WHICH ONE IS FOR QUADRATIC
2

(1)

(2)

(3)

Q11 ) On an X-bar and R control chart for a gage R&R study the control chart for the Ranges of repeated readings is in statistical control. However, nearly all of the averages on the X-bar chart are outside of the control limits. This indicates: Q12 ) Gage R&R studies are conducted to determine all of the following except: 1) Reproducibility of measurements between operators 2) The resolution of the gage 3) The ability of the measurement system to detect process changes 4) Repeatability of the measurement system Q13 ) The method that attempts to delineate all possible failures and their effect on a system is called a. PDCA b. FMEA c. Cause-and-effect diagrams d. Pareto analysis Q14 ) FROM THE FOLLOWING GRAPH WHAT DOES X-BAR CHART INDICATES

1) NO. OF DISTINCT CATEGORIES ARE LESS THAN 5 2) VERY LOW VARIATION OBSERVED BY THE MEASURING SYSTEM DUE TO THE OPERATOR CHANGE 3) SELECTED GAGE IS OK TO MEASURE THE PARTS 4) HIGH VARAIATION IN OPERATOR2 AS COMPARED TO OPERATOR1

Gage R&R (A N OVA ) for C3

G age name: D ate of study :
Components of Variation
% Contribution

Reported by : T olerance: M isc:

C3 by PART
64
% Study Va r % Tole ra nce

ent

200

G age name: D ate of study :

Components of Variation

Reported by : T olerance: M isc:

C3 by PART
% Contribution

Percent

200 100 0

64 56

% Study Va r % Tole ra nce

48 Gage R&R Repeat Reprod Part-to-Part 1 2 3 4 5 6 PART 7 8 9 10

R Chart by OPER
1 2

C3 by OPER
UCL=12.74 64 56

Sample Range

10 5 0 _ R=3.9 LCL=0

48 1 OPER 2

Xbar Chart by OPER

1 2 UCL=63.33 60

OPER * PART Interaction

O PER 1 2

Sample Mean

55 50

_ _ X=56

Average

60

55 50

LCL=48.67

5 6 PART

10

Probability Plot of C10

Normal
Mean StDev N AD P-Value 25.5 14.58 50 0.535 0.163

10

20 C10

30

40

50

60

NSWER)

UADRATIC 3

Yes

MEASURING SYSTEM

ARED TO OPERATOR1

RT

RT

10

ER

raction
O PER 1 2

10

lity Plot of C10

Normal
Mean StDev N AD P-Value 25.5 14.58 50 0.535 0.163

30

40

50

60

10

10

O PER 1 2

Q1. For regression equation to be significant, Residuals should be normally & randomly distributed From the following graphs identify which of them are randomly distributed Residual Residual Residual Residual (c) (d)

(a) b

(b)

Fit F i

Fit

Fit

Fit

Q2. Identify among the following which is th ewrong explaination of Anova a. Anova is a tool which can compare several means b. Is used to identify significant factor X which has influence on the response Y c. Is used to determine whether MSB is greater than the MSW or not d. We can screen data to identify Vitel Few e. To determine the average of each response when selected from same population

Q3. For finding the relationship between Y and two independent variables X1 & X2, you collected total of 19 readings and found the regression model eqn as Y = a + bX1 + cX2, Find out what would be the degree freedom of residual error

Df regression Df error Df total

Q4. Which among the following has the highest correlation coefficient

Q5. Conduct Simple regression of the following data and answer the below questions a. Write down the Regression equation The regression equation is b. Using regression eq find out what could be the Fitted value at 630, 730 & 960 c. Write down the R-Sqr & R-sqr (adj) value d. Using 90% Confidence interval, What will be the maximum upper CL value of response e. For X at 520, what would be the upper & lower Confidence limit value (use 95% CI) Lower F What will the residual P value X Y 500 0.18 Y = - 1.12 + 0.00268 X 540 0.37 0.5684 92.5 580 0.35 0.8364 620 0.50 1.4528

660 700 740 780 820 860 900 940 980 1000 1020 1060

0.56 0.75 1.02 1.18 1.05 0.94 1.50 1.56 1.65 1.40 1.50 1.63

Q6. In analysis of variance, when the data by factor does not satisfy the normality, what is the decision making criterion that can be used in the homogeneity of variance analysis? 1. P value of Bartletts Test 2. P value of Levenes Test 3. Whether the dispersion for variation by factor is confounded or not. 4. P value of normality analysis

Q7. "ABC" division want to analyze the process capability of supplier "DEF" to improve CTQ to 6 sigma level. The historical standard deviation of the population of CTQ "X" is known as 10.0. And randomly sampled 10 data is followings and the population is known as normal distribution. Sample data : 40, 52.3, 50.6, 72.3, 49.3, 76.8, 58.7, 62.6, 56.8, 58.3 (1) Calculate the upper limit of 90% confidential intervals of the population. (2) Calculate the upper limit of 95% confidential intervals of the population.

63.07 64.07

Q8. Development dept. has used specified adhesives to stick 2 parts together. They want to develop one with higher adhesive strength. If the adhesive strength is more than 20, they will select that one and control the process. Answer to the questions. (All of the data are normally distributed.) (1) Conduct the homogeneity of Variation, and get the P-Value. 2.39 (2) Calculate the upper confidence interval limit value of Standard deviation for the adhesive strength for adhesived in level 2. (90% of confidence interval) 3.898 (3) Calculate the Lower confidence interval limit of Mean for adhesive level 3 23.042 Adhesive level 1 9 12 14 13 18 Adhesive level 2 Adhesive level3 18 21 15 19 14 21 17 22 15 23

(3) Which adhesives have adhestive strength more than 20? (A) Adhesives in level 1 (B) Adhesives in level 2 (C) Adhesives in level 3

(D) No adhesives

Q9. a) Find out the P-value of Normality Plot (Take entire group as one) 0.212 b) What would be the Test Statistics value while doing Test for equal variance 1.03 c) What would be the MSW Value 3.7 d) Tick the wrong explaination 1) The Upper SD limit for Gr2 at 90% CI will be 3.48721 2) Means of all models are different 3) The Lower CI limit of Mean for Gr3 at 95% CI would be 8.915 4) The Ferror Value is 0.428 e) When total number of observations are 30, and number of factor levels is 3, then what would be the DFerror value Gr1 3 5 7 4 8 4 3 9 Gr2 4 4 3 6 7 4 2 5 Gr3 6 7 8 6 5 9 10 9

Q10. From the following Minitab Anova output, Answer the below mentioned questions Individual 95% CIs For Mean Based on Pooled StDev Level N Mean StDev -------+---------+---------+---------+-LEVEL 1 8 4.625 2.560 (------*-------) LEVEL 2 8 4.125 1.246 (-------*------) LEVEL 3 8 9.125 2.031 (-------*------) -------+---------+---------+---------+-4.0 6.0 8.0 10.0 a) What is the Pooled Standard Deviation Value 2.018 b) What is the Upper Mean value of LEVEL 1 at 95% CI c) At 95% Confidence Interval, what could be the Fcritical Value d) Tick the wrong explaination 1. Means of all models are same 2. Means of all models are different 3. Ho means means are equal 4. Ha means means are different

N 8 8 8

7.984 3.4668

Q11. An ABC Company wants to identify whether vendor change can be a factor or not. They selcted 2 vendors, Vendor 1 and Vendor 2 and tested around 100 samples of Vendor 1 and 150 of Vendor 2. The test results are as follows Vendor 1 --> OK material : 87 & Vendor 2 --> NG material : 28 a. Find out which vendor is better Vendor 1 is better

b. Can vendor change be a factor or not Yes vendor change is not a factor

Q12. Comp line registered a six sigma project of reducing the Rejection of line. After 3 months it was found that the line % Rejection has improved from 23% to 15%. Inorder to confiorm that the Six Sigma Team randomly selected 120 samples, and found that the NG material was only 17. a. Using sutable tool, find out what the Six Sigma team finally concluded from the data b. Find out whether the samling method done by the team was correct or not

Q13. For the following data find out whether Shift is depended upon Machine or not a) Tick the correct answer 1) Depended since Pearsons P Value is <0.05 2) Depended since Likelihood Ratio P Value is <0.05 3) Not Depended since Pearsons P Value is >0.05 4) Not Depended since Likelihood Ratio P Value is > \0.05 b) What is the Pearson Chi-Square Value 10.605 c) What is the Chi-Square Critical Value 5.991465 d) By using the New Machine (0), in which shift you will get the Best Result Shift 1 1 1 1 2 2 2 2 3 3 3 3 Machine 0 1 0 1 0 1 0 1 0 1 0 1 Defects 24 54 63 65 57 23 24 36 84 46 51 64

Shift 2

Pearson Chi-Square = 10.605, DF = 2, P-Value = 0.005 Likelihood Ratio Chi-Square = 10.637, DF = 2, P-Value = 0.0

Q14. Which method can be used to analyze the condition of the factors as given below Factor Level : 2 Level Number of factor : 4 Repeat : 2 times repeat Kinds of factors : Fixed, Random mixed Data in the cell : There are no response data on 4th & 10th Run a) One-Way Anova b) Balanced Anova c) GLM d) Two-Way Anova

Q15. The following is a part of regression analysis results for a certain data. From the following output

Analysis of Variance Source DF SS MS F P Regression 1 3.5816 3.5816 171.62 0.000 Residual Error ** 0.2922 *.**** Total 15 3.8738 a. What would be the F Critical Value b. Write down the R-Sqr & R-Sqr (Adj) Value

14 0.020871

4.60011 92.46%

91.92 Alpha DF numerator DF denomenator F critical Answere

Residual (e)

Answer

Fit

Fit

2 Total no of fctor 16 DF total-DF regression 18 Total no of observation -1

gression equation is Y = - 1.12 + 0.00268 X 0.5684 0.8364 1.4528 Rsq=92.5 Rsq adj=92% 1.8365 0.1333 Upper 0.4171 0.21 DO normality test of residual value

90

40

sampled 10 data

data .=xbar+1.64*sem .=xbar+1.96*sem 62.95614 63.96806 40 52.3 50.6 73.3 49.3 76.8 58.7 62.6 56.8 58.3

p one with higher ol the process.

27

Mean St dev 4.625 2.56 4.125 1.245 9.125 2.031

Sem 1.190376 0.612996 0.672347

45.8752 10.85018 28.87473 4.076195 Pooled sd dev 2.018959

0.15

No improvement Sampling is ok

= 10.605, DF = 2, P-Value = 0.005 uare = 10.637, DF = 2, P-Value = 0.005

0.05 Given 1 Given 14 Given .=FINV(ALPHA,DFn,DFd) 4.60011

Q1. The following are the explanations of control limit determination in the control chart. What is incorrect. 1. The control limit uses + 3s traditionally 2. + 3s is the area of 99.73% 3. If increase the number of samples, the control limit widens 4. If it is the variation by a chance cause, the data is mostly within the control limit.

Q2. Conduct the X-Bar R Chart for the following data & answer the below a) From the R Chart, find out the UCL R Value 2.378 b) At CL 18, what would be the UCL X-Bar Value 18.649 c) At X-Bar Ttl = 135.67 & R Ttl = 21.6, What would be the value of X-Bar UCL Given that Ttl Subgroups are 20 & Subgroup size is 5 1 20.1 19.8 19.5 20.4 20.1 2 20.1 19.8 20.3 19.4 19.5 3 20.1 20.4 20.5 19.5 20.3 4 19.9 21.2 20.3 20.4 19.7 5 19.8 19.7 19.7 20.4 19.5 6 20.3 19.5 19.8 20.2 19.6 7 19.6 21.4 20.3 19.8 19.5

7.40666

6.7835 1.08 A2 D3 D4 0.577 0 2.115

Q3. The following table is to plot a control chart of the continous data. Given Sample Size = 6 S.N. Average Range 1 23 1.1 2 25 1.3 3 27 1.9 4 21 3.0 5 24 1.2 6 22 1.4 7 20 1.4 8 32 0.2 9 21 3.5 10 16 1.6 a) Find out what would be the UCL of X-Bar Chart 23.90178 b) What would be the LCL of R Chart 0 c) How many points are located outside the UCL of R Chart d) If Central Line value of mean is 22, then what could be the UCL X-Bar Value\ e) How many points are located outside the UCL of X-Bar Chart

1 22.8 5 With consider UCL 22.8

Q4. The followings are explanation of continous control chart. Find out 2 wrong answers.
1) If the number of samples are more than 10, Xbar & S control chart will be better than Xbar & R control chart. 2) The more number of samples, the narrower line of control limit. 3) If 2 points among 3 consecutive ones are between 1 and 2, it can be considered as unstable condition. 4) To stabilize the condition, all the points in control chart shall be within 1.

Q5. Find out which is the wrong explaination for the concept of process stable
a) We can conclude the process is stable if the process output is consistent with common cause b) Stability means the average and range are located within control limits c) If there are any pt outside the control limits then we must accept that the process is not stable d) To estimate the process, it is not necessay that process should be stable

Q6. Find out which control chart should be used when given no. of defectives & sample size is constant a) p Chart b) C Chart c) np Chart d) U Chart

Q7. Which type of the following charts can be used for attribute data a) n Chart b) X-Bar R chart c) U Chart d) X-Bar S Chart

Q8. Which is the wrong explaination of the following a) U Chart charts the no. of defects per unit sampled in each subgroup. Use U Chart when the subgroup size varies b) P Chart charts the proportion of defectives in each subgroup c) NP Chart charts the number of defectives in each subgroup d) C Chart charts the no. of defects in each subgroup. Use C Chart when the subgroup size varies e) None of these

Q1. Which of the following is the wrong explainations for the Blocking a. If two different suppliers materials were used during the experiment, then the material may be a block b. It is used to minimize the effect of confounding & lucking variables c. Used for higher precision of the experiment d. If the test was conducted over 2 days, then the date can be a block factor e. None of these

Q2. Which has the following graph shows highest interaction (a) (b)

(c)

(d)

Answere

Q3. Followings are explanation of experiment plan. Find out a wrong answer. a. If experiments are performed on different days, they can be blocked to accomplish highly precise experiments. b. If there is repetition in 2 factors experiment, F-value of interaction will not be detected. c. Available design helps to select an appropriate fractional design, based on the no. of runs you can perform d. The response surface experiment are generally used for the case of continous factors.

Q4. When your number of factors are 7, then which type of Fractional Factorial can be used a) 1/16 Factorial Design b) 1/8 Factorial Design c) 1/4 Factorial Design d) 1/2 Factorial Design

Q5. The following are explanations of response surface experiment. What is incorrect? 1. It is possible to determine the spec of each independent variable to meet the spec of dependent variables. correct 2. When an independent variable has variation, it is possible to determine the control amount of the other variables. correct 3. It is used to determine the spec of optimal factor after screening experiment. correct 4. When the interaction between independent variables is large, it cannot be used.

Q6.

Factorial was conducted to find out the optimum condition. From the following graphs indentify which of these has a non-linear response & what should be done instead. GRAPH - 1
Point Ty pe C orner C enter

for RESPONSE

Main Plot Plot (dataGRAPH - 2 foraRESPONSE means) Main Effects Plot Main Effects Effects (data means)isfor RESPONSE (data means) for RESPONSE non linear model
40 30

SSURE

TEMP

TEMP

PRESSURE

PRESSURE TEMP

Point Ty pe C orner C enter

50

40 30
170 175 TIME 180

Point Ty pe PRESSURE C orner C enter

Point Ty pe C orner C enter

Mean of RESPONSE

48

20 10

Mean of RESPONSE

25

Mean of RESPONSE

46 44 42

20

25

40 30

10 170 175 180 175 180 25 TIME TIME 1) GRAPH - 1, FACTOR20 NOT EFFECTING THE RESPONSE. SHOULD LOOK FOR ANOTHER FACTOR IS

170

25

Q7. The following are the characteristics of central composite design. What is incorrect 20 a. 44The experiment of 2 level is carried out under the assumption that the effect of factors are linear. b. When the outcome values measured at the central & factorial point are different, it can be curved 10 c. 42The experiment of 3 level can be said to be central composite design. 5 7 5 d. If repeats the cube point 6 2 level DOE, 7 is possible to find curved regression 6 in it

2) GRAPH - 2, RESPONSE SURFACE DESIGN SHOULD BE DONE 50 10 40 3) GRAPH - 2, REGRESSION TO BE DONE6AGAIN 5 7 4) GRAPH - 1, NO. OF REPLICATES TO BE INCREASED 48 30 46

Q8. Which of the following is incorrect explanation of experimental Pure error/Lack-of-Fit ? 1. To analize Lack-of-Fit, the independent variables must be repeated more than twice at the same level. correct 2. Pure error value shows the reproducibility of response in a fixed independent variable. correct 3. To make the regression equation to be calculated significant, P value of Lack-of-Fit must be significant. 4. As Pure error value is smaller, the probability of regression equation to be significant is higher. correct

Q9. Which of the following is incorrect explanation of experimental Pure error/Lack-of-Fit ? (more than one can be the answer) a. To analyze Lack-of-Fit, the independent variables must be repeated at the same level b. For the regression eq to be significant, p value of Lack-of-Fit should be less than Alpha value. c. The smaller p value of Lack of fit, the larger p value of regression.

d. Pure error value shows the reproducibility of response in a fixed independent variable.

correct

Q10. From the following Normality Effect Plot, Answer the below questions

a. b. c.

Write down all the terms which are insignificant ca,cb,abc Identify which variable has the maximum influence on the response A Choice the wrong statement (more than one can be the answer) 1. AC is not the significant term 2. Screening designs is used to identify the "vital" few factors or key variables that influence the response 3. Normal probability plot identifies important effects using a = 0.10, by default 4. Points that do not fall near the line usually signal insignificant terms

Q11. The following are the explainations of the factorial design. Find out the incorrect explaination 1. Randomization is to be carried out to increase the reproducibility. 2. Confounding is to be used to raise experimental pricision. 3. When there is no block effect, it is possible to join together and analyze as a whole. 4. If central value is repeated, it is impossible to measure P value of the factor.

Q12. The following are the explainations of the fractional factorial design. Find out which one in incorrect.

a) It is used when it is hard to run the whole experiment for time or economical reasons b) In case of fractional faxctorial, there is always some probability of confounding c) It is possible to know the interaction effects on the 2^(3-1) design d) If the experimental increase, the DF of total increases.

Q13. The following are the explainations of the confounding of 2^(5-1) fractional factorial design What is incorrect explaination. a) Factor A & B are confounded with factor C,D & E correct b) The interaction effect of higher than 3rd order does not significantly effect the response c) It is possible to reduce the experimental runs from 32 to 16 correct d) It is impossible to know the effect of third order interaction effect in correct A -1 1 1 -1 -1 -1 -1 1 1 1 -1 1 -1 1 -1 1 B -1 1 -1 -1 -1 1 1 -1 1 1 1 -1 -1 -1 1 1 C -1 1 -1 -1 1 -1 -1 1 -1 -1 1 1 -1 -1 -1 1 D -1 1 1 -1 1 1 -1 1 -1 1 1 -1 -1 1 -1 1 E -1 1 -1 -1 1 -1 1 -1 -1 1 -1 1 1 1 1 -1

Q14. We examined the level of each factor to make a experimental plan. When th elevel of each factor is as below, what is the frequency of all experiments. Experiment Condition Factor Level A 3 B 2 C 2

Repeat : 2 times Full factorial

a) For full factorial what would be the frequency of all experiments b) For 1/2 factorial design, what would be the ttl number of runs

24 12

Q15. While developing the washing machines with new design, several samples were manufactured. Now we make an experiment on cleaness of cloth to washing hour and volume of water. Washing hour : time (min), Volume of water: water(gal), Washing effect (Response variable) : Y (1) When the volume of water is in (-)level and washing time is in (+) level, get the response value (washing effect) (2) The following are the explainations of the interaction analysis results. What is correct. a) There is no interaction. incorrect b) There is some interaction. correct

17.45

c) When amount of water increases from (-) level to (+) level & washing time is at (-) Level, washing ability appears to be high incorrect
d) As amount of water goes from (+) to (-) Level, Washing ability appears high correct (3) The following is thePareto Chart offollowing data. Identify which bar represents the factor Time effect plot from the the Standardized Effects
(response is Y, Alpha = .05) 2.179
Mean of Y
F actor A B N ame Time Water

Main Effects Plot (data means) for Y

b
18.5 18.0 17.5 17.0 16.5

Time

Water

AB

(c)

Term

(b)

16.0 10 20 4 8

(a)

0.0

0.5

1.0 1.5 Standardized Effect

2.0

2.5

Time 10 10 10 10 20 20 20 20

Water 4 4 4 4 8 8 8 8

Y 20.4 19.3 17.6 16.3 17.4 17.7 23.2 20.4

10 10 10 10 20 20 20 20

8 8 8 8 4 4 4 4

9.7 16.4 14.8 12.3 15 24 15.6 15.2

17.45 Q16. a) Find out the Wrong explaination 1. More the Insignificant regression equation, Lesser the P-value of Lack-Of-Fit 2. Interaction terms are much more significant than the Linear Terms 3. The interaction term B * C is not significant 4. Using 95% CI & removing all possible insignificant terms, the maximum upper CL value would be 14.67 b) Find out the R-Sqr & R-Sqr (Adj) value (by completely removing all insignificant terms) c) At 14 + 5, what would be the optimum values of your factors A d) After screening the insignificant terms, What can be the regression model equation .9646A+.3090B+.7622C-1.8363A*A+1.6700*B*B-1.9068A*A*B+3.3404*A*C A B C Y 2.03 2.49 3.49 11.85 3.62 2.97 2.42 11.06 3.62 0.59 2.42 12.08 3.62 1.78 2.42 11.02 3.62 1.78 2.42 10.14 5.21 2.49 3.49 11.03 0.95 1.78 2.42 8.26 3.62 1.78 2.42 9.50 3.62 1.78 4.22 10.43 5.21 1.07 3.49 10.90 3.62 1.78 2.42 10.22 3.62 1.78 2.42 11.53 3.62 1.78 2.42 10.53 5.21 2.49 1.35 7.71 6.29 1.78 2.42 7.87 2.03 2.49 1.35 13.19 2.03 1.07 3.49 8.94 5.21 1.07 1.35 8.44 3.62 1.78 0.62 7.98 2.03 1.07 1.35 11.28

Rsq 5.8978 B

77.7 rsq ad 0.59 C

61.5 4.22

Q17. Identify which is the wrong explaination for fractional factorial design a) Display available design is used to identify the appropriate Factorial design b) If we increase from 1/2 to 1/8 factorial, condounding effect will increase c) We select that factorial design which has maximum condounding effect d) 23-2 mean 2 level, 3 factors & 1/4 factorial design correct

correct correct wrong

Q18. a) Using Pooling, find out which factors are insignificant Speed & vibration b) Find out the R-Sqr & R-Sqr (Adj) value (by completely removing all insignificant termsl) c) At 60 + 10, what would be the optimum values of your significant factors d) After screening, what could be the maximum Upper 95% Confidence interval value Speed 10 10 15 10 15 10 10 15 15 15 10 10 15 15 10 15 catal -1 1 -1 -1 1 1 -1 -1 -1 1 -1 1 -1 1 1 1 vibration 100 120 100 100 100 100 120 100 120 100 120 120 120 120 100 120 temp 180 140 140 140 140 140 140 180 140 180 180 180 180 180 180 140 density 3 6 3 6 6 3 3 6 6 3 6 3 3 6 6 3 response 69 67 53 56 65 63 53 45 55 93 49 95 60 82 78 61

R-Sq = 88.5% R-Sq(adj) = 56.9% Speed 15 Catal -0.0993 Vib 119.8

Q19. From the following analysis of variance for response, measure the following values a) R- Sqr Value b) R-Sqr (Adj) Value Analysis of Variance for response Source DF Seq SS Adj SS Adj MS F P Regression 5 3260.75 3260.75 652.150 92.83 0.000 Linear 3 2437.50 2437.50 812.500 115.66 0.000

Rsq 0.98

Rsq Ad 0.968365

Interaction 2 823.25 823.25 411.625 58.59 0.000 Residual Error 10 70.25 70.25 7.025 Lack-of-Fit 2 7.25 7.25 3.625 0.46 0.647 Pure Error 8 63.00 63.00 7.875 Total 15 3331.00 3331

97.89102

96.83654

Q20. We are intending to open the appended file (Response Optimizer) and analyse the shape : 100 + 5. Execute the response optimizer for the shape in accordance with the following conditions. a) What is the optimal shape value b) When time is 4.3 and pressure is 4.7, what is the new value of shape? c) What should be the spec of independent variable 'time' to meet the spec of dependent variables.

ot (data means) for Y

Water

Q1. Which of the following is the wrong explainations for the Blocking a. If two different suppliers materials were used during the experiment, then the material may be a block b. It is used to minimize the effect of confounding & lucking variables c. Used for higher precision of the experiment d. If the test was conducted over 2 days, then the date can be a block factor e. None of these

Q2. Which has the following graph shows highest interaction (a) (b)

(c)

(d)

Answere

Q3. Followings are explanation of experiment plan. Find out a wrong answer. a. If experiments are performed on different days, they can be blocked to accomplish highly precise experiments. b. If there is repetition in 2 factors experiment, F-value of interaction will not be detected. c. Available design helps to select an appropriate fractional design, based on the no. of runs you can perform d. The response surface experiment are generally used for the case of continous factors.

Q4. When your number of factors are 7, then which type of Fractional Factorial can be used a) 1/16 Factorial Design b) 1/8 Factorial Design c) 1/4 Factorial Design d) 1/2 Factorial Design

Q5. The following are explanations of response surface experiment. What is incorrect? 1. It is possible to determine the spec of each independent variable to meet the spec of dependent variables. correct 2. When an independent variable has variation, it is possible to determine the control amount of the other variables. correct 3. It is used to determine the spec of optimal factor after screening experiment. correct 4. When the interaction between independent variables is large, it cannot be used.

Q6.

Factorial was conducted to find out the optimum condition. From the following graphs indentify which of these has a non-linear response & what should be done instead. GRAPH - 1
Point Ty pe C orner C enter

for RESPONSE

Main Plot Plot (dataGRAPH - 2 foraRESPONSE means) Main Effects Plot Main Effects Effects (data means)isfor RESPONSE (data means) for RESPONSE non linear model
40 30

SSURE

TEMP

TEMP

PRESSURE

PRESSURE TEMP

Point Ty pe C orner C enter

50

40 30
170 175 TIME 180

Point Ty pe PRESSURE C orner C enter

Point Ty pe C orner C enter

Mean of RESPONSE

48

20 10

Mean of RESPONSE

25

Mean of RESPONSE

46 44 42

20

25

40 30

10 170 175 180 175 180 25 TIME TIME 1) GRAPH - 1, FACTOR20 NOT EFFECTING THE RESPONSE. SHOULD LOOK FOR ANOTHER FACTOR IS

170

25

Q7. The following are the characteristics of central composite design. What is incorrect 20 a. 44The experiment of 2 level is carried out under the assumption that the effect of factors are linear. b. When the outcome values measured at the central & factorial point are different, it can be curved 10 c. 42The experiment of 3 level can be said to be central composite design. 5 7 5 d. If repeats the cube point 6 2 level DOE, 7 is possible to find curved regression 6 in it

2) GRAPH - 2, RESPONSE SURFACE DESIGN SHOULD BE DONE 50 10 40 3) GRAPH - 2, REGRESSION TO BE DONE6AGAIN 5 7 4) GRAPH - 1, NO. OF REPLICATES TO BE INCREASED 48 30 46

Q8. Which of the following is incorrect explanation of experimental Pure error/Lack-of-Fit ? 1. To analize Lack-of-Fit, the independent variables must be repeated more than twice at the same level. correct 2. Pure error value shows the reproducibility of response in a fixed independent variable. correct 3. To make the regression equation to be calculated significant, P value of Lack-of-Fit must be significant. 4. As Pure error value is smaller, the probability of regression equation to be significant is higher. correct

Q9. Which of the following is incorrect explanation of experimental Pure error/Lack-of-Fit ? (more than one can be the answer) a. To analyze Lack-of-Fit, the independent variables must be repeated at the same level b. For the regression eq to be significant, p value of Lack-of-Fit should be less than Alpha value. c. The smaller p value of Lack of fit, the larger p value of regression.

d. Pure error value shows the reproducibility of response in a fixed independent variable.

correct

Q10. From the following Normality Effect Plot, Answer the below questions

a. b. c.

Write down all the terms which are insignificant ca,cb,abc Identify which variable has the maximum influence on the response A Choice the wrong statement (more than one can be the answer) 1. AC is not the significant term 2. Screening designs is used to identify the "vital" few factors or key variables that influence the response 3. Normal probability plot identifies important effects using a = 0.10, by default 4. Points that do not fall near the line usually signal insignificant terms

Q11. The following are the explainations of the factorial design. Find out the incorrect explaination 1. Randomization is to be carried out to increase the reproducibility. 2. Confounding is to be used to raise experimental pricision. 3. When there is no block effect, it is possible to join together and analyze as a whole. 4. If central value is repeated, it is impossible to measure P value of the factor.

Q12. The following are the explainations of the fractional factorial design. Find out which one in incorrect.

a) It is used when it is hard to run the whole experiment for time or economical reasons b) In case of fractional faxctorial, there is always some probability of confounding c) It is possible to know the interaction effects on the 2^(3-1) design d) If the experimental increase, the DF of total increases.

Q13. The following are the explainations of the confounding of 2^(5-1) fractional factorial design What is incorrect explaination. a) Factor A & B are confounded with factor C,D & E correct b) The interaction effect of higher than 3rd order does not significantly effect the response c) It is possible to reduce the experimental runs from 32 to 16 correct d) It is impossible to know the effect of third order interaction effect in correct A -1 1 1 -1 -1 -1 -1 1 1 1 -1 1 -1 1 -1 1 B -1 1 -1 -1 -1 1 1 -1 1 1 1 -1 -1 -1 1 1 C -1 1 -1 -1 1 -1 -1 1 -1 -1 1 1 -1 -1 -1 1 D -1 1 1 -1 1 1 -1 1 -1 1 1 -1 -1 1 -1 1 E -1 1 -1 -1 1 -1 1 -1 -1 1 -1 1 1 1 1 -1

Q14. We examined the level of each factor to make a experimental plan. When th elevel of each factor is as below, what is the frequency of all experiments. Experiment Condition Factor Level A 3 B 2 C 2

Repeat : 2 times Full factorial

a) For full factorial what would be the frequency of all experiments b) For 1/2 factorial design, what would be the ttl number of runs

24 12

Q15. While developing the washing machines with new design, several samples were manufactured. Now we make an experiment on cleaness of cloth to washing hour and volume of water. Washing hour : time (min), Volume of water: water(gal), Washing effect (Response variable) : Y (1) When the volume of water is in (-)level and washing time is in (+) level, get the response value (washing effect) (2) The following are the explainations of the interaction analysis results. What is correct. a) There is no interaction. incorrect b) There is some interaction. correct

17.45

c) When amount of water increases from (-) level to (+) level & washing time is at (-) Level, washing ability appears to be high incorrect
d) As amount of water goes from (+) to (-) Level, Washing ability appears high correct (3) The following is thePareto Chart offollowing data. Identify which bar represents the factor Time effect plot from the the Standardized Effects
(response is Y, Alpha = .05) 2.179
Mean of Y
F actor A B N ame Time Water

Main Effects Plot (data means) for Y

b
18.5 18.0 17.5 17.0 16.5

Time

Water

AB

(c)

Term

(b)

16.0 10 20 4 8

(a)

0.0

0.5

1.0 1.5 Standardized Effect

2.0

2.5

Time 10 10 10 10 20 20 20 20

Water 4 4 4 4 8 8 8 8

Y 20.4 19.3 17.6 16.3 17.4 17.7 23.2 20.4

10 10 10 10 20 20 20 20

8 8 8 8 4 4 4 4

9.7 16.4 14.8 12.3 15 24 15.6 15.2

17.45 Q16. a) Find out the Wrong explaination 1. More the Insignificant regression equation, Lesser the P-value of Lack-Of-Fit 2. Interaction terms are much more significant than the Linear Terms 3. The interaction term B * C is not significant 4. Using 95% CI & removing all possible insignificant terms, the maximum upper CL value would be 14.67 b) Find out the R-Sqr & R-Sqr (Adj) value (by completely removing all insignificant terms) c) At 14 + 5, what would be the optimum values of your factors A d) After screening the insignificant terms, What can be the regression model equation .9646A+.3090B+.7622C-1.8363A*A+1.6700*B*B-1.9068A*A*B+3.3404*A*C A B C Y 2.03 2.49 3.49 11.85 3.62 2.97 2.42 11.06 3.62 0.59 2.42 12.08 3.62 1.78 2.42 11.02 3.62 1.78 2.42 10.14 5.21 2.49 3.49 11.03 0.95 1.78 2.42 8.26 3.62 1.78 2.42 9.50 3.62 1.78 4.22 10.43 5.21 1.07 3.49 10.90 3.62 1.78 2.42 10.22 3.62 1.78 2.42 11.53 3.62 1.78 2.42 10.53 5.21 2.49 1.35 7.71 6.29 1.78 2.42 7.87 2.03 2.49 1.35 13.19 2.03 1.07 3.49 8.94 5.21 1.07 1.35 8.44 3.62 1.78 0.62 7.98 2.03 1.07 1.35 11.28

Rsq 5.8978 B

77.7 rsq ad 0.59 C

61.5 4.22

Q17. Identify which is the wrong explaination for fractional factorial design a) Display available design is used to identify the appropriate Factorial design b) If we increase from 1/2 to 1/8 factorial, condounding effect will increase c) We select that factorial design which has maximum condounding effect d) 23-2 mean 2 level, 3 factors & 1/4 factorial design correct

correct correct wrong

Q18. a) Using Pooling, find out which factors are insignificant Speed & vibration b) Find out the R-Sqr & R-Sqr (Adj) value (by completely removing all insignificant termsl) c) At 60 + 10, what would be the optimum values of your significant factors d) After screening, what could be the maximum Upper 95% Confidence interval value Speed 10 10 15 10 15 10 10 15 15 15 10 10 15 15 10 15 catal -1 1 -1 -1 1 1 -1 -1 -1 1 -1 1 -1 1 1 1 vibration 100 120 100 100 100 100 120 100 120 100 120 120 120 120 100 120 temp 180 140 140 140 140 140 140 180 140 180 180 180 180 180 180 140 density 3 6 3 6 6 3 3 6 6 3 6 3 3 6 6 3 response 69 67 53 56 65 63 53 45 55 93 49 95 60 82 78 61

R-Sq = 88.5% R-Sq(adj) = 56.9% Speed 15 Catal -0.0993 Vib 119.8

Q19. From the following analysis of variance for response, measure the following values a) R- Sqr Value b) R-Sqr (Adj) Value Analysis of Variance for response Source DF Seq SS Adj SS Adj MS F P Regression 5 3260.75 3260.75 652.150 92.83 0.000 Linear 3 2437.50 2437.50 812.500 115.66 0.000

Rsq 0.98

Rsq Ad 0.968365

Interaction 2 823.25 823.25 411.625 58.59 0.000 Residual Error 10 70.25 70.25 7.025 Lack-of-Fit 2 7.25 7.25 3.625 0.46 0.647 Pure Error 8 63.00 63.00 7.875 Total 15 3331.00 3331

97.89102

96.83654

Q20. We are intending to open the appended file (Response Optimizer) and analyse the shape : 100 + 5. Execute the response optimizer for the shape in accordance with the following conditions. a) What is the optimal shape value b) When time is 4.3 and pressure is 4.7, what is the new value of shape? c) What should be the spec of independent variable 'time' to meet the spec of dependent variables.

ot (data means) for Y

Water

Q1.

Tick the incorrect explaination for the Gage Linearity & Bias study 1. With increase in Slope (S), %Linearity will also increases 2. For %Linearity less than 5%, Average Bias value should be same for all the parts 3. For Acceptable Gage Linearity & Bias, both should be less than equal to 5% 4. With increase in R-Sqr value, %Linearity will decrease

Q2.

The following are explanations of response surface experiment. What is incorrect? 1. It is possible to determine the spec of each independent variable to meet the spec of dependent variables. 2. When an independent variable has variation, it is possible to determine the control amount of the other variables. 3. It is used to determine the spec of optimal factor after screening experiment. 4. When the interaction between independent variables is large, it cannot be used.

Q3. When actual mean is greater than Target Mean & Zlt = 0, then from the following graphs identify which type of process will it have (a) (b) (c) (d)

LSL

USL

Q4.

The following are explanations for ANOVA. Which one is incorrect? 1. It is a tool to compare averages forcondinuous data. 2. It is a technique used to determine the correlation of the dependent variable (Y) and independent variables for discrete groups of more than two by the statistic importance. 3. It is a method to screen latent Vaital Few Xs. 4. It determines if the between group variation value Gage R&R (A NOVA) for readings is larger than the rationally expected value.
G age name: Which study D ate of of the :following Reported by : Tolerance: Pure error/Lack-of-Fit M isc:

Q5.

Percent

1. 2. 3. 4.

is incorrect explanation of experimental ? To analize Lack-of-Fit, the independent variables must be repeated more than twice at the same level. Pure error value shows the reproducibility of response in a fixed independent variable. Components of Variation readings by part To 100 make the regression equation to be calculated significant, P value of50 Lack-of-Fit must be significant. % Contribution % Study Var As Pure error value is smaller, the probability of regression equation to be significant is higher.
50 30

10 Q6. Identify0which is the wrong explaination of the following Gage R&R Study Graph 1 2 Gage R&R Repeat Reprod Part-to-Part

5 part

10

R Chart by operator
40 1 2 3 UCL=36.06 50

readings by operator

Sample Range

20

_ R=11.04 LCL=0

30

10

Xbar Chart by operator

50 1 2 3 UCL=49.71 _ _ X=28.96 40

2 operator

operator * part Interaction

operator 1 2 3

Sample Mean

Average

30

30 20

10

LCL=8.20

5 6 part

10

Sample Range

UCL=36.06 20

50

_ R=11.04 LCL=0

30

10

Xbar Chart by operator

50 1 2 3 UCL=49.71 _ _ X=28.96 40

2 operator

operator * part Interaction

operator 1 2 3

Sample Mean

Average

30

30 20

10

LCL=8.20

5 6 part

10

1. Gage R&R is acceptable since Part to Part variation is more than the Measurement system variation 2. Gage R&R is not acceptable since Measurement System Variation is more than the Part to Part Variation 3. Reproducibility value is less than the Repeatibility value 4. For the above case at % SV = 100%, that means maximum variation is contributed by the Instrument

Q7.

The following are to ascertain the error of a measuring system. What is different from the others 1. Stability 2. Bias 3. Straightness 4. Repeatability

Q8.

If we want to know the trend of population we can divide the population into specific intervals for certain process and get samples from the intervals which we had divided. This type of sampling method is called as 1. Systematic Sampling 2. Multi - Stage Sampling 3. Stratified Sampling 4. Random Sampling

Q9.

For regression equation to be significant, Residuals should be normally & randomly distributed From the following graphs identify which of them are randomly distributed

Residual

(a) b

Residual

(b)

Residual

Residual (c) (d)

Fit

Fit

Fit

Q10. The following are the explanations of control limit determination in the control chart. What is incorrect. 1. The control limit uses + 3s traditionally 2. + 3s is the area of 99.73% 3. If increase the number of samples, the control limit widens 4. If it is the variation by a chance cause, the data is mostly within the control limit.

Q11. Which has the following graph shows highest interaction

(a)

(b)

(c)

(d)

Q12. The following are the characteristics of central composite design. What is incorrect a. The experiment of 2 level is carried out under the assumption that the effect of factors are linear. b. When the outcome values measured at the central & factorial point are different, it can be curved c. The ecperiment of 3 l3vel can be said to be central composite design. d. If repeats the cube point in 2 level DOE, it is possible to find curved regression

pendent variables. nt of the other variables.

Q1. An ABC company (manufactures Sheet) found that increased number of sheets are being rejected at final inspection due to scratches, peels & smudges in their plant. Inorder to check that 10 samples from each work shift were studied with respect to the Types of defects Conduct the Pareto Chart of the following and answer the below mentioned question Defects Type NIL Scratch NIL NIL Smudge NIL NIL NIL NIL Scratch Period Day Day Day Day Day Day Day Day Day Day Defects Type NIL NIL Smudge Peel NIL Peel Scratch NIL NIL Scratch Period Evening Evening Evening Evening Evening Evening Evening Evening Evening Evening Defects Type Scratch Scratch Smudge Peel NIL Smudge Peel Scratch Smudge Smudge Period Night Night Night Night Night Night Night Night Night Night

a. In which Work Shift, Smudges are maximum b. Which Shift has maximum number of defects c. Mark the incorrect Statement 1. In evening shift, Smudges frequency is minimum 2. Relationship exists between the type of defects and the work shift producing the Sheets. 3. At night, maximum number of defects have occurred 4. At night 90% of the defects are contributed by Smudges & Scratch

Q2. Conduct the sutable Process Capability of the given data and answer the below questions (Ans in 4 decimal places) a. What is the Minimum & Maximum DPU Value b. If the opportunity of failing a unit is 100, then what would be the maximum yield value c. Considering Max Yield as RTY & Processes as 100 then, what would be the normalized yield value d. Also from the same find out the Zlt & Zst value (assume Zshift as 1.2)

Q3. Conduct Simple regression of the following data and answer the below questions a. Write down the Regression equation b. Using regression eq find out what could be the response value at 600, 720 & 920 (Round off to 2 decimal places) c. Write down the R-Sqr & R-sqr (adj) value (Round off to 3 decimal places) d. Using 90% Confidence interval, What will be the maximum CL value (Round off to 1 decimal places) RPM 500 540 580 620 660 700 740 780 820 860 900 evaporation 0.18 0.37 0.35 0.50 0.56 0.75 1.02 1.18 1.05 0.94 1.50

Response is evaporation

Re Seq Re Ad

evaporation = - 1.12 + 0.00268 RPM 0.488 0.8096 1.3456 0.925325184

940 980 1000 1020 1060

1.56 1.65 1.40 1.50 1.63

10 2 2 6

s in 4 decimal places)

12 2 4 3 3

12
2 decimal places)

2 2 4 4

Q1.

Pareto Chart of Defects Type by Period

NIL Scratch Smudge Peel

Period = Day

Period = Evening 10.0 7.5 5.0 2.5

Defects Ty pe NIL Scratch Smudge Peel

Count

10.0 7.5 5.0 2.5 0.0

Period = Night

0.0

NIL

Scratch Smudge

Defects Type

Peel

a. Night b. Night c. Option 4th

Q2.
Sample C ount P er Unit
0.075 0.050 0.025 0.000 1

Poisson Capability Analysis of number of defects

U C har t
1

Defect Rate U C L=0.06904 0.075 0.050 0.025 0.000 100 120 140 Sample Size

_ U =0.02652 LC L=0 10 20 30 40 50 60 70 80 90 100 Sample

Tests performed w ith unequal sample sizes C umulative DP U 0.030 S ummary S tats (using 95.0% confidence) M ean D P U : Low er C I: U pper C I: M in D P U : M ax D P U : Targ D P U : 0.0265 0.0237 0.0295 0.0000 0.0753 0.0000 16 12 8 4 0 Tar Dist of DP U

0.025

DP U

0.020

0.015 0 20 40 60 Sample 80 100

DP U

0.

0 0 .01 .02 .03 .04 .05 .06 .07 0 0 0 0 0 0 0

0.025

0.020

M ean D P U : Low er C I: U pper C I: M in D P U : M ax D P U : Targ D P U :

0.0265 0.0237 0.0295 0.0000 0.0753 0.0000

12 8 4 0

DP U
0.015 0 20 40 60 Sample 80 100

0.

0 0 .01 .02 .03 .04 .05 .06 .07 0 0 0 0 0 0 0

Maximum DPU = Minimum DPU = 0.9274 b. 0.9992 c. Zlt = 3.173525 d. Zst = 4.373525 a.

0.0753 0.0000

Q3. a. evaporation = - 1.12 + 0.00268 RPM 600 = b. 720 = 920 = 0.49 0.81 1.35

DF SS MS F P c. Source Regression 1 3.5427 3.5427 173.50 0.000 Residual Error 14 0.2859 0.0204 Total 15 3.8286 R-Sqr = 92.533% R-Sqr (Adj) = 92.008% d. 1.8

Question Number 2 Lot_No 1Lot 2Lot 3Lot 4Lot 5Lot 6Lot 7Lot 8Lot 9Lot 10Lot 11Lot 12Lot 13Lot 14Lot 15Lot 16Lot 17Lot 18Lot 19Lot 20Lot 21Lot 22Lot 23Lot 24Lot 25Lot 26Lot 27Lot 28Lot 29Lot 30Lot 31Lot 32Lot 33Lot 34Lot 35Lot 36Lot 37Lot 38Lot 39Lot 40Lot 41Lot 42Lot 43Lot 44Lot 45Lot 46Lot 47Lot 48Lot quantity of test number of defects 132 2 130 4 120 3 124 1 138 2 148 5 101 2 102 5 124 4 119 1 120 6 123 3 101 3 121 6 133 1 138 4 113 1 119 8 128 1 103 4 140 4 150 2 121 4 140 2 114 1 140 2 136 2 114 3 149 4 110 4 100 1 138 0 118 4 116 6 131 5 146 11 147 1 142 4 140 2 142 4 136 2 139 2 147 3 122 5 149 1 142 1 116 2 146 2 DPU 0.015152 0.030769 0.025 0.008065 0.014493 0.033784 0.019802 0.04902 0.032258 0.008403 0.05 0.02439 0.029703 0.049587 0.007519 0.028986 0.00885 0.067227 0.007813 0.038835 0.028571 0.013333 0.033058 0.014286 0.008772 0.014286 0.014706 0.026316 0.026846 0.036364 0.01 0 0.033898 0.051724 0.038168 0.075342 0.006803 0.028169 0.014286 0.028169 0.014706 0.014388 0.020408 0.040984 0.006711 0.007042 0.017241 0.013699

49Lot 50Lot 51Lot 52Lot 53Lot 54Lot 55Lot 56Lot 57Lot 58Lot 59Lot 60Lot 61Lot 62Lot 63Lot 64Lot 65Lot 66Lot 67Lot 68Lot 69Lot 70Lot 71Lot 72Lot 73Lot 74Lot 75Lot 76Lot 77Lot 78Lot 79Lot 80Lot 81Lot 82Lot 83Lot 84Lot 85Lot 86Lot 87Lot 88Lot 89Lot 90Lot 91Lot 92Lot 93Lot 94Lot 95Lot 96Lot 97Lot 98Lot 99Lot 100Lot

140 129 100 124 141 130 102 110 134 145 110 105 148 144 100 102 142 105 133 129 108 103 132 108 111 107 108 102 111 102 137 128 120 124 100 135 148 103 127 104 106 113 124 100 116 140 135 126 116 103 136 132

5 3 3 6 5 8 5 2 4 4 3 3 4 3 4 2 6 4 2 5 3 4 2 2 4 7 5 1 7 2 2 0 1 5 2 2 4 6 3 3 4 3 2 3 3 1 5 4 3 2 1 2

0.035714 0.023256 0.03 0.048387 0.035461 0.061538 0.04902 0.018182 0.029851 0.027586 0.027273 0.028571 0.027027 0.020833 0.04 0.019608 0.042254 0.038095 0.015038 0.03876 0.027778 0.038835 0.015152 0.018519 0.036036 0.065421 0.046296 0.009804 0.063063 0.019608 0.014599 0 0.008333 0.040323 0.02 0.014815 0.027027 0.058252 0.023622 0.028846 0.037736 0.026549 0.016129 0.03 0.025862 0.007143 0.037037 0.031746 0.025862 0.019417 0.007353 0.015152