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priority to developing infrastructure in the country. Pipes are imperative in all natural gas projects and waterways projects. PVC pipes are becoming popular due to a variety of reasons and are seen to replace traditional pipes. An analysis of drivers explains growth factors such as increasing spend by the government on various oil & natural gas projects and hence the need for pipelines. This also explains the special emphasis on the major upcoming pipelines and the expansion of city gas distribution network. Expansion of water projects and the focus of government towards urban development, competitive edge of Indian players with respect to European counterparts and the tremendous growth in real estate and auto sector are the other important drivers The key challenges identified include rising input costs, appreciation of rupee and tremendous competition from the Chinese manufacturers. Recent trends in pipe market include increasing popularity of PVC pipes, preference of HSAW pipes in comparison to LSAW pipes and entry barrier for a new player.
THERE HAS ALWAYS BEEN A GAP BETWEEN THE DEMAND AND SUPPLY OF PIPES. SOME INFO ON THE POTENTIAL INDUSRTY EARNING (LATENT/ NOT REALISED YET) IS GIVEN BELOW The Latent demand for pipes and pipe/hose fittings in India is estimated to be $7,911.4 million in 2009. The distribution of the potential industry earnings in India, however, is not evenly distributed across regions. Maharashtra is the largest market with $1,075.6 million or 13.60 percent, followed by Uttar Pradesh with $917.3 million or 11.60 percent, and then Gujarat with $651.2 million or 8.23 percent of the latent demand in India. In essence, if firms target these top 3 regions, they cover some 33.43 percent of the latent demand for pipes and pipe/hose fittings in India.
Madhya Pradesh contributes 5.7 % which is 454 million US dollars towards the potential earning market.
The Latent Demand for Pipes and Pipe/hose Fittings in India and Madhya Pradesh: 2009
Madhya Pradesh India
Public: Domestic Company 1. Astral Poly Technik Ltd. 2. Chemplast Sanmar Ltd. 3. Dutron Polymers Ltd. 4. Finolex Industries Ltd 5. Jain Irrigation Systems Ltd. 6. Kamdhenu Ispat Ltd. 7. Kriti Industries (India) Ltd. 8. Prakash Industries Ltd. 9. Rungta Irrigation Ltd. 10. Texmo Pipes and Products Ltd. 11. Tulsi Extrusions Ltd. Private: Domestic Company 1. 2. 3. 4. 5. 6. Apollo Pipes Ltd. Miraj Pipes and Fittings Ltd. Patton International Ltd. Sanco Industries Ltd. Sangir Plastics Pvt. Ltd. Swastick Tubes Pvt. Ltd.
Product Range of these Companies is mentioned below. The biggest player in the industry is Finolex and their product rage is:
FINOLEX They are into Manufacturing Three Types of pipes:- Agriculture Pipes, Sewage Pipes & Fittings Reducer End Cap Reducing Tee
To connect a service line to the main line after a tee has been installed.
To plug the end of pipeline. End To take a reducing by pass or a caps with BSPT (11TPI) threads are service line from the main line also available in size from 40 mm 110 mm.
Tail Piece For accessories that are to be connected by using a flange & Spigot joint.
Tee Elbow To take a by pass or a service line To give short turns of 90 deg. to a from the main line pipe line. Not advisable to use on higher diameter pipelines as it tends to restrict flow & increase friction.
Service Saddle Reducer Bush To tap the main line into a small feeder line for domestic purpose. Also used To reduce the internal diameter of a for fixing of air valves on the line. Available in outlets of ", " & 1" in sizes fitting. 63, 75, 90, 110 & " to 2" outlet in sizes 140 & 160 Top Bottom
MTA (Male Threaded Adaptor) Coupler To connect wash basin outlets to the To connect wash basin outlets to the
pipe.
Bend - 90 Reducer To plug the end of pipeline. End caps To take a reducing by pass or a with BSPT (11TPI) threads are also service line from the main line available in size from 40 mm - 110 mm.
Repair Coupler For accessories that are to be connected by using a flange & Spigot joint.
Underground Pipes
Plain Tee Door Tee To connect a lateral soil / waste pipe Function is same as a Plain Tee with to the main vertical line at an angle a threaded door for cleaning purpose. of 87.5 deg
Plain Bend To collecting waste water from internal pipeline & diverting it to the main pipeline at an angle of 87.5 deg.
Door Bend Function is same as a Plain Bend with a threaded door for cleaning purpose.
Plain Y Door Y To connect a branch soil / waste Function is same as a Plain Y with a pipeline to the main vertical line at an threaded door for cleaning purpose. angle of 45 deg.
Double Y Door Double Y To connect a 2 branch soil / waste Function is same as a Double Y with pipeline to the main vertical line at an a threaded door for cleaning purpose. angle of 45 deg.
45 Deg. Bend Mostly used as a shoe for rain water drainage line. Can also be used for providing a 45 deg. turn to the pipeline.
Saddle Strips Cross Tee(Plain/Door) Reducer (Eccentric) To connect wash basin outlets to the To connect two lateral soil/waste pipe Used to reduce a main line. main soil line. to the main line at an angle of 87.5 deg.
Cleaning Pipe Reducing Tee(Plain/Door) Used in between a vertical line to To Connect a reducing soil/waste line facilitate cleaning to the main line at an angle of 87.5 deg.
Vent Cowl Nahani Trap Multofloor Trap Used as a cap on the top of the For draining waste from bathroom / For multiple draining i.e. Bathroom / vertical line. wash basin out to the main line. Washbasin / Washing machine / Also helps in release of foul gases. Bathtub etc.Provided with 3 additional inlets that can be Opened as a when required.
P Trap To provide water seal & efficient functioning of the drainage system.
Pipe Clipes Reducing Y TO fix/secure the pipeline to the wall To connect a reducing soil / waste or flat surface. line to the main line at an angle of 87.5deg.
Q Trap S Trap Gully Trap To provide water seal & efficiant To provide water seal efficiant To prevent foul odours of the sewer functioning of the drainage system. functioning of the drainage system.. reaching the surface. Gully traps are buried in the ground with the tops or surround raised above ground level to prevent ground water entering into the sewer. Gully Trap stops sewage from returning up through the system and spilling into a house.
Sanitation lines are not concealed & are exposed to sunlight, which leads to expansion & contraction due to temperature variations.The expansion & contraction is maximum in vertical lines. General site observations are that the rubber rings are removed and Solvent cement is applied for ease of operation. Expansion & Contraction is minimum in SWR fittings hence no allowance for this is needed.Hence Finolex introduced Selfit fittings & Ringfit pipes that gives an optimum sanitation system solution. Here Ringfit pipes take care of the expansion & contraction. Selfit fittings make it cost effective without affecting the performance. Finolex also recommends having all horizontal lines with selfit jointing.
o o o
This is because : These lines are prone to water logging. These lines are mostly buried under the flooring &/or not exposed to sunlight. They can be of short lengths
HDPE/MDPE/PP Pipes : DUTRON HDPE pipes are most suitable for Agriculture (column pipes for submersible pumps, suction and delivery of water, sprinkler systems, drip/lift irrigation etc.), Potable water supply, Industrial (chemicals, corrosive effluents, under water pipes, sewerage handling, radio active waste etc.) and Utilities (underground cable ducting) purposes. MDPE pipes are used for carrying natural gas, LPG, CNG, bio gas etc. for domestic and industrial gas distribution. PP Pipes are used in applications where better mechanical property such as higher impact strength is required. Dutron makes available PE/PP pipes according to any international/national standards from diameters 20 mm to 710 mm. Most widely used standards are IS 4984:1995-PE 80 and PE 100, IS 14333:1996, ISO 4437, ASTM D3350-F714, ISO DP 4427 etc. HDPE Sprinkler Systems DUTRON HDPE sprinkler systems are the most scientific system that provides economy and better efficiency. DUTRON provides complete sprinkler systems along with pipes with ISI mark. The fittings include Quick release coupler with latches, Tee, Bend, Pipe Connecting Nipple (PCN) and Sprinkler Adaptor. Also available is Garden Sprinkler for connection.
HDPE Fittings : A wide variety of HDPE fabricated pipe fittings from DUTRON ensure best material quality and provide one-stop solution to pipe system projects. HDPE fittings are available from 20 mm to 710 mm diameters and types include Flange, Pipe End, Bend, Elbow, Tee, Reducer, Y, Stub End, Puddle etc.
uPVC Pipes & Fittings DUTRON uPVC pipes and fittings are manufactured at state-of-the-art manufacturing plant. They are ideal for agriculture, industries, construction and domestic applications. Years of experience in PVC processing at Dutron ensures total quality of the products and satisfaction to the users. Wide range of pipes and fittings make Dutron a complete uPVC Pressure and SWR pipe systems supplier. Pipes are produced out of extrusion process while injection moulded as well as fabricated fittings are available, under international ISO 9001:2008 process standards, with most sophisticated systems for quality assurance.
uPVC Plumbing system DUTRON Hiflo uPVC (White) high pressure water distribution plumbing system is ideal replacement for the galvanized iron pipe system. It is UV stabilized and provides
leak proof joints as they are welded by solvent cement. Pipes are available in Schedule 40, 80 and 120 as per ASTM D1785, and also fittings in Schedule 80 as per ASTM D2467 .
Column Pipes
DUTRON uPVC column pipes are specially designed for use with submersible pumps and can be safely used vertical, horizontal or inclined. DUTRON uPVC column pipes ensure high flow rates and no depositions due to smooth inner surface, compared to GI Pipes. Pipes are joined using threads provided at ends with rubber sealing rings. Accurate square threads at ends of pipe ensure proper grip with optimum pulling strength. Pump Guard and Top, Bottom Adaptors are also available
Dutron uPVC Pressure Pipes Dutron uPVC pressure pipes are ideal for water supply applications. Jointing and installation is easy pipes for traditional solvent cement jointing as well as convenient Rubber Ringfit jointing are available. Dutron makes available uPVC pressure pipes conforming to IS 4985:2000 or according to any other standards. Dutron uPVC SWR pipes are also available for Rubber Ring type jointing for construction industry. Dutron also supplies heavy pressure (15kgf/cm2) plumbing pipes for sizes 25 mm to 50 mm.
Moulded Fittings
A complete range of pressure fittings for water supply in agriculture, and SWR fittings for Soil, Waste and Rainwater applications in building, construction & waste water management. Available in sizes 20 mm to 160 mm as per IS 7834. Dutron SWR fittings offer choice of solvent cement (pasting) jointing or rubber ring jointing. Types of Dutron uPVC pipe pressure fittings available: Elbow, Tee, Reducer, MTA (Male Threaded Adapter), FTA (Female Threaded Adapter), End Cap, Threaded End Cap, Reducer, Tail Piece, Flange, Coupler, Service Saddle Types of Dutron uPVC pipe SWR fittings available: Bend, 45 Bend, Tee, Double Tee, Y, Double Y, Cleaning Pipe, Vent Cowl, Pipe Clip, Nani Trap
(CS, up to 80 meters depth) bore wells, Dutron Casing pipes provide lowest flow friction and easy installation as threaded ends can be screwed on to each other. Pipes conform to IS 12818:1992 or meeting any other standards are available.
Fabricatd Fittings
Dutron provides uPVC Pipe fabricated fittings are tailor made (such as bends and couplers or any other types) for customer specific requirements or as per IS 10124. They are fabricated from pipes and are available from sizes 20 mm to 400 mm.
Dutron CPVC Hot and Cold Water Plumbing System is an attractive alternative to conventional plumbing system made of G.I. and copper pipes. Dutron Hot and Cold Water Plumbing system uses pipes and fittings made of technically advanced plastic material. These pipes and fittings are produced from a specialty blend of Chlorinated Polyvinyl Chloride (CPVC) material with unique physical properties desirable for Hot and Cold Water applications. Dutron CPVC pipes and fittings are manufactured in sizes 1/2" to 2" Copper Tube Size (CTS) dimensions, in accordance with ASTM D - 2846 specifications. Dutron's expertise in PVC Processing helps produce highest quality CPVC pipes and fittings with latest technology and equipments for CPVC processing. As always, Dutron provides unmatched combination of Trust & Quality to its customers. Dutron Hot and Cold Water Plumping System is dependable, cost - effective and longlasting. It is indeed, For the Next Generation. Applications :
Hot and Cold potable water distribution in buildings of all types - residential (low rise & high rise), commercial complexes & institutes Can be used in fire suppression systems (sprinklers etc.) due to its fire resistance Corrosive Fluid handling in industries Advantages :
Hot and Cold water distribution systems made from Dutron CPVC pipes and fittings can withstand high temperatures Dutron CPVC pipe systems are resistant to many everyday household chemicals Dutron CPVC piping materials provide long, maintenance free service life due to
corrosion resistance Dutron CPVC pipes are available in two pressure classes SDR 11 and SDR 13.5 CPVC materials do not support combustion; therefore they cannot burn without external fuel source Dutron CPVC piping systems can handle most of the temperature/pressure requirements of today's typical process plants Dutron CPVC pipes and fittings are easy to install using solvent cement Dutron CPVC piping system is economical and long lasting Dutron CPVC pipes and fittings are produced using clean, energy efficient processes; they are light weight and having low friction. Thus, such systems save energy in manufacturing, transportation, installation & during usage JAIN IRRIGATION SYATEM LTD Micro Irrigation Systems
Jain Drip Irrigation Systems and Parts Emitting Pipe J-Turbo Aqura, Turbo Cascade, Turboline PC,J-Turbo line, Amnon PC & PC CNL, Drip Tape Jain Turbo Slim, Jain Turbo Tape,Turbo-Cascade-Thin Wall,Chapin-Twin-Wall-deluxe drip tape5/8, Chapin-Twin-Wall-Marathon dripTape-7/8, Chapin- Twin-wall-BTF Drip Tape Emitting Devices Turbo Seal PC Emitter, J-SC-PC-Plus Emitter, Micro Flapper,J-Turbo Kye Plus Dripper, Turbo Seal Emitter, Jain Emitter,Mini Inline Emitter, J-Loc Emitter, Turbo Stake Dripper, Micro Dripper, Trickle Stik, Vari Flow Dripper Polyethylene Hose and Tubes Jain Tough Hose-Twin Line, Extension Tube, Vinyl Tube, Jain Oval Hose Jets Mini Spray jet,Turbo-jet, J-Jets Foggers & Misters Fogger, Super Fogger, Jain Fogger,Acu-Mister, Green Mist, LPD(Leakage Prevention Device),Super LPD Bubblers J-bubbler-Adjustable Flow, J bubbler PC, Octa Bubbler,Quadra Bubbler, QB2 Bubbler Mini Sprinklers J-Mini Sprinklers, Modular Sprinklers,2002 Aqua Smart, 2005 AquaMaster, Green Spin,501-UTurbo Hammer Low Volume Sprinkler, 502 - H - Turbo Hammer Medium Volume Sprinkler, 5022 - U & 5022, 427B / 427B AG, Maestro - Impact Plastic Sprinkler 1/2",5024 Impact Plastic Sprinkler :, Mamkad 16 - Plastic Ball Sprinkler 1/2" Male, Super 10 RAINDROP Range of Products
Elastomeric Pipes
Conduits Pipes
Plumbing Pipes
Solvent Cement
HDPE Pipes
HDPE ID Pipes
SWR Fittings
Sprinkler Fittings
Turbo Motor
Applications
Turbo hammer low-volume sprinkler for Rainport - MS. Excellent water distribution. Fine water droplets for delicate irrigation of all crops. Requires minimum maintenance. Full circle. Uniform distribution. Minimum operating pressure 1.5 kg/cm (21.33 psi). 1/2 BSP female/male threaded inlet.
to 8 m.
Overhead irrigation for extra-range spacings up Can also be used for undertree irrigation. Recommended for vegetables, nurseries, etc.
PVC Pipe Resistant to almost all acids, corrosive liquids & gases. They are Non-toxic. They are available in Solvent Weld Socket Joint as well as in Rubber Ring Socket Joints. Range: 20 mm to 560 mm. Application: Potable water supply Schemes, Domestic/Industrial Plumbing, Soil, Waste and Rain Water Drainage Systems, Lift & Gravity Irrigation Systems, Chemical Transportation, Agriculture Pump set Suction and Delivery Pipes, Rising Main & Distribution Lines. Main Features
Manufactured from high quality PVC raw materials. Excellent resistance to corrosion and chemicals. High flow characteristics. Light in weight & long life. Easy to handle & transport. Very low frictional losses. Smooth inner bore - hence no scale build-up. Specification IS-4985. Also available on request ISO-4422, DIN-8062, ASTM- D2241, ASTM-D1785. Pipes and Pipe Fitting Range includes: PVC Pipe
&
IS-12231
PVC Pressure Pipe (Solvent Welded) / Quick Fix PVC Pipes (Rubber Ring Joint Pipes) PVC Pipe Fittings - Injection Molded (IMF) PVC Pipe Fittings - Fabricated Perma Fix- Solvent Cement
Jain PVC Well Casing and Screen Pipes Jain PVC Well Casing and Screen Pipe Fittings Jain Sure-Loc Well Casing and Screen Pipes
DIVERSIFICATION
The company believes in the policy of diversification as a prime mode of business expansion. Apart from being a prime manufacturer of steel products, today the company has diversified into the segment of plywood, wirebond, housing, UPVC doors & windows and paints. Further with a focus on materials being used in household and commercial complexes the company has entered in the segment of PVC pipes.
PVP Pipes A recent boom in agricultural activities and the construction industry supplemented by an alarming growth in the construction of buildings, housing societies, commercial complexes and malls has increased the demand of raw materials. Realising this demand, Kamdhenu has diversified its services in the segment of PVC Pipes & Fittings, Casing Pipes, SWR Pipes, HDPE Pipes, ASTM Pipes and Sprinkler Systems. These international standard products are manufactured using state-of-the-art techniques, maintaining high quality and maximum cost efficiency and are put through stringent tests at regular intervals for pressure, dimensional accuracy, feather smooth finish and other values. These PVC Pipes are a viable substitute to the conventional cast iron, asbestos and cement pipes. Today the Kamdhenu brand has a nationwide presence through more than 2500 wide dealers network.
ADVANTAGES
Easy to transport and install due to its light weight Low friction ensures lower pumping cost resulting in energy saving Does not require any coating or painting and has long lasting durability Being non toxic, it is safe for drinking water Very economical as it is free from rust and scale formations Its seamless, leak-proof and corrosion resistant nature helps to reduce chemical and industrial pollution Cost effective due to its long lasting properties
APPLICATIONS
cables
Agricultural irrigation & borewells Air vent system for toxic gases Rural & Urban water distribution systems Biogas (Gobargas), natural gas distribution Chemical, sugar and dairy industries Domestic water supply and sewerage Protective covering for power and communication
and
oil
COMFORTABILITIES
Greater strength & light weight Standardised & high quality prerformance Highest tolerance of pressure Dimensional stability Non toxic Higher well yields Corrosion resistant Easy to install
Convenient to carry More durability Rustproof & chemical resistant Long lasting Economically priced Requires no maintenance 100% leak proof
Quality Standards as per IS 4985:2000 Parameters laid down by Bureau of Indian Standards for visual apperance (As a customer you must check these):
sound.
ISI mark PVC pipe must be ONLY in LIGHT GREY Colour with smooth inner and outer surfaces and visually
Effective length of pipe should be 6 mtr. The soceketed part must not be counted in length. Pipe cutting should be without burr. Thickness can be verified by a ball point micrometer and O.D. by pie tape or O.D. can be checked by customers by inserting the pipe in good quality Pipe fitting. Pipe must fit tight in the fitting to ensure leak proof joint with solvent cement. The wall of the pipe shall not transmit more than 0.2% of the visible light. ISI standard 4985 is silent about weight of pipe; Thickness of the pipe must be as per IS and following test are carried out before making ISI. Dimension Test, Reversion Test, Short Term and Long Term Hydrostatic Pressure Test, Impact Test, Ash Content Test, Specific Gravity Test, opacity and effect and on water.
Sprinkler System
ASTM Pipes
Rigid PVC Pipes The PVC Pipes Division of the company was started 1981 to cater & fulfill market demand for irrigation, sewerage and other purposes. With superior quality and aggressive market penetration, the division has steadily grown in size over the years. Today Prakash enjoys the status of being one of the largest manufacturer and supplier of PVC pipes in the country. Key Strengths: Major market share Strong dealer / distributor network Strong Brand equity in the market Advantages of Prakash PVC Pipes :
Savings in handling and transportation costs Fewer joints- Savings in installation time and cost Less friction loss- Savings in pumping costs Better flow of liquid Longer life, Low maintenance and replacement cost Speedy Installation due to easy installation technique Total material cost is considerably low