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Expansion Joints
Guide

www.boagroup.com

BOA Holding GmbH


Lorenzstrasse 26
D-76297 Stutensee
Germany
Phone +49 (0)72 44 99 0
Fax
+49 (0)72 44 99 372
marketing@boa-bkt.com

www.boagroup.com

Expansion Joints, Metal Hoses


Metal Bellows, Plastics Components
Station-Ost 1
CH-6023 Rothenburg, Switzerland
Phone +41 (0)41 289 41 11
Fax +41 (0)41 289 42 02
info@boa.ch

www.boa.ch

Expansion Joints Guide

Additional sites in:


Buenos Aires, Argentina
Wien, Austria
Embu So Paolo, Brazil
Shanghai, China
Plzen, Czechia
Chassieu, France
Fre-en-Tardenois, France
Port Elizabeth, South Africa

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Seite 1

BOA AG
Expansion Joints
Metal Hoses, Metal Bellows
Station-Ost 1
CH-6023 Rothenburg, Switzerland
Phone +41 (0)41 289 41 11
Fax
+41 (0)41 289 42 02
info@boa.ch
www.boa.ch

BOA EXPANSION JOINTS GUIDE

Edition 29.3-UK

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BOA EXPANSION JOINTS GUIDE


Contents
page
4

General information

2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9

Expansion joints in general


Main elements and their function
The multi-ply bellows
Calculating the multi-ply bellows
Types of connections
The inner sleeve
Untied expansion joints
Tied expansion joints
Types of expansion joints: product range
Production opportunities

6
7
8
11
12
14
14
15
16
17

3
3.1
3.2

Quality assurance
Quality management
Tests and laboratory

18
18
20

4
4.1
4.2
4.3
4.4
4.5
4.6
4.7

Applications
Diesel and gas engines
Aerospace
Power distribution
Domestic installations
Water and effluent treatment
Plant construction, general piping construction
Pumps and compressors

22
22
24
24
25
26
26
27

5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8

Definition of compensation types


Determination of movement range
Types of compensation
Anchor points, pipe alignment guides, suspended holding devices
Practical procedure
Calculating movement and anchor point forces
Axial expansion joints
Angular expansion joints
Lateral expansion joints
Universal expansion joints

28
28
31
35
38
42
42
46
80
92

6
6.1
6.2
6.3
6.4
6.5

Standard programme
General
Reduction
BOA Axial expansion joints
BOA Angular expansion joints
BOA Lateral expansion joints

96
96
98
100
103
105

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6.6
6.7
6.8
6.9
6.10
6.11
6.12

page
BOA Gimbal expansion joints
110
BOA Universal expansion joints
111
BOA Low pressure expansion joints
114
BOA Small expansion joints
118
Axial expansion joints for Mannesmann Pressfitting System 121
Axial steel expansion joints
122
Tables standard programme
125

7
7.1
7.2
7.3
7.4

Vibration absorbers
General
Technical data
Sound absorbing expansion joints
Tables standard programme

274
274
275
276
277

8
8.1
8.2
8.3
8.4
8.5
8.6
8.7

Rubber expansion joints


General
Technical data
Materials
Pressure and temperature
Reductions
Type designation
Tables standard programme

286
286
287
287
289
290
291
297

9
9.1
9.2
9.3

Dismantling pieces
General
Technical data
Tables standard programme

322
322
324
325

10

Rectangular, unreinforced expansion joints

338

11
11.1
11.2
11.3
11.4

Installation instructions
General safety recommendations
Axial expansion joints / dismantling pieces
Angular and lateral expansion joints
Rubber expansion joints

346
346
349
363
373

12
12.1
12.2
12.3
12.4
12.5
12.6

Annex / Standards
Symbols used in pipe construction
Table on guide analyses and characteristic strength values
International standards / comparison table
Conversion tables
Corrosion table
Subsidiaries / Holding Companies / Agencies

383
383
384
388
390
394
426
3

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1 General information
Presenting BOA Group and BOA AG

BOA Group, Stutensee, Germany


BOA Group is one of the worlds leading manufacturers for flexible
mechanical elements for the automotive industry and for a wide range of
industrial applications. The headquarter is based in Stutensee near
Karlsruhe/Germany.
Until August 2006 BOA operated under IWKA Balg- und Kompensatoren
Technologie GmbH. About 20 subsidiaries and holding companies in eleven
countries are now belonging to the new BOA Group. Additionally, the
organization keeps sales and service offices in the most important industrial
countries.
BOA Group develops, produces and distributes worldwide stainless steel
components for motor management, exhaust systems and side components
for vehicles. In the industrial division, BOA delivers pressure-tight and flexible elements for applications in energy technics and technical construction:
railway, shipyards, aerospace industry, vacuum technique, measurement and
control as well as armatures.
BOA solutions include both standardized products and customized, individual elements developed together with the customer.

Product range of BOA Group:


Expansion Joints
For pipe systems in chemical
and refinery plants, power plant
engineering, district heating and
diesel engine manufacturing.

Metal Bellows
As elastic connections and seals
in valves and fittings, plant and
chemical engineering, electrical
engineering, vacuum technique,
solar and heating installations, automotive engineering, measurement
and control equipment.

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BOA AG, Rothenburg, Switzerland


BOA AG, based in Rothenburg near Lucerne, was founded in 1906. Over
200 employees are responsible for development, production, marketing and
sales of high-quality expansion joints, metal bellows, metal hoses and plastics components. BOA AG is supported by its subsidiaries and holding companies in France, the Netherlands, Poland, Germany, USA and by agencies
in all major industrial countries.
The partly varying technologies within the BOA Group form a meaningful
symbiosis for covering the needs of our customers.
BOA AG is an internationally recognized company which is among the
market leaders in its activity fields. The high standard in process management and environmental engineering is maintained and guaranteed by
EN 9100:2003, ISO 9001:2000, ISO 14001:2004 and DIN EN 15085-2
certification.

Metal Hoses
made of stainless steel, used wherever flexibility and highest reliability
are required, e.g. gas distribution
in private households, solar and
heating engineering, but also in the
automotive industry, aerospace and
other industrial applications.

Plastics Components
Hose lines, high pressure hoses,
expansion joints and steel piping,
whose parts in direct contact with
the flow are covered by plastics,
offer big advantages, plastics being
mostly resistant against corrosion.
Depending on the application, these
covers are made of PTFE (Teflon),
PFA or EPDM (rubber).

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2 Expansion joints in general

The main function of expansion joints in their various constructions is to compensate for length variations and lateral shifts in pipe systems, machines and
appliances, caused by temperature differences, misalignment during installation
or construction setting. Therefore they are used for the construction of pipe
systems for hot or cold water, steam, petrol, fuel, hot gases and various chemical products. The construction of engines is another application field, where
expansion joints absorb vibrations in diesel engines, turbines or compressors by
preventing the vibration to be transmitted into the exhaust or compressed air
systems. As dismantling pieces they assure easy mounting.

General table expansion joints according to ISO 15348

Type of
movement

Type

Design

Absorption of the
reaction force

axial

no

axial,
pressurebalanced

yes

simple
joint

yes

gimbal
joint

yes

axial

angular

with two
tie rods

yes

lateral
with
several tie
rods

yes

universal

no

universal,
pressurebalanced

yes

universal

Movements
angular
lateral / radial
axial

one
several
one
several
direction directions direction directions

o comes and
stallation
pipe
s chemiwhere
essors by
sed air

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The table shows the different types of expansion joints according to their main
function and construction and the movement ranges. Specially to be remarked: all types without tie rods, while under pressure and shock, put a reaction
force (= product of pressure x cross-section of expansion joint) on the pipe
system. Therefore the pipe system has to be specially anchored.

2.1 Main elements and their function


Expansion joints are generally composed of three elements to fulfill their job:
- bellows
- connecting part (weld end, flange)
- inner sleeve
- tie rod (only at hinged or pressure balanced types)

angular tie rod


inner sleeve
weld end

bellows
flange

tie rod

All these parts can be composed in different ways to become the final product
"expansion joint".
Our standard programme (section 6) shows a wide range of already optimally
composed expansion joints.

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2.2 The multi-ply bellows

axial movement

angular movement

lateral movement

The basic element and therefore the heart of any expansion joint is the bellow.
Large flexibility in axial, lateral and angular direction as well as high pressure
resistance is expected from this unit. Furthermore it has to resist high temperatures, vibrations and caustic media.
BOA, as the inventor of the multi-ply bellows, continued developing this new
technique. Only bellows of austenitic steel or other high-grade material are
manufactured.

The thin strip material is shaped by a


longitudinal welding seam to a tight
inner and outside tube (see picture at
left).
Between, depending on pressure and
temperature, strip material is spirally
wound up and put together to a compact cylindrical pack. The single
cylinders may consist of different
materials to realize cheaper solutions,
when less corrosion resistance is
demanded.

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By pressing out annular corrugations


through cold forming, the multi-ply
bellow is formed with its particularly
useful technical performance.

high flexibility
short construction length
small displacement forces
large movement capacities
small corrugation height
vibration absorption

The multi-ply bellow has a positive


effect on the expansion joints safety.
If ever the layer in contact with the
medium develops a leak, e.g. by
overstress or fatigue, the medium will
try to find its way slowly through the
labyrinth of layers. Once arrived outside, it will automatically mark the
leak at the drilled control hole.

vement

Drilled hole for control purposes

This construction principle offers the following advantages in terms of safety:


early leaking detection
possibility of permanent leaking control while using dangerous media
despite faint leaking, pressure resistance and functionality of the
expansion joint are guaranteed over a certain time (weeks, months)
no need of immediate replacement
spontaneous bursting is impossible.

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Vibration absorbers take another advantage of the multi-ply bellows.


Thanks to the compact layer structure, friction effects grow out inside the
bellows pack, and when the bellows is moving, the force-movement-diagram
develops hysteresis.

Therefore the principle of the multi-layer bellows is an excellent solidborne sound absorber. Similar results are realized such as with rubber
elements, plus the advantage of higher temperature and ageing resistance.

10

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2.3 Calculating the multi-ply bellows

the
iagram
single-ply

The positive effect of the very flexible


multi-ply bellows compared with the
single-ply expansion joints is easy to
show with a simple bending bar. It is
evident, that at the same bending
rate and the same dimensions, with
half of the bars thickness a, the
bending tension F2 is also halved,
and the displacement force of the
two-layer bending bar is only one
quarter of the original value.

multi-ply

Usually, the bellows are exposed to


extreme static or dynamic forces
generated by internal pressure, temperature, vibrations etc. Different to a
fix pipe system, the calculation of the
effects of the varying forces to a
multi-ply bellow becomes very complex.

solidrubber
resis-

STANDARDS OF
THE EXPANSION JOINT
MANUFACTURERS
ASSOCIATION, INC.

To meet the high safety expectancies,


engineering must be supported by a
reliable and tested calculation
method. BOA makes use of the
results and knowledge of the group of
American expansion joints manufacturers (EJMA), published since 1958.
This calculation method is highly
approved for multi-ply expansion
joints and is recognized by all international certification authorities.

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2.4 Types of connections


Depending on the application, exchangeability, safety or pressure rating, we
usually distinguish three types to connect the expansion joint with the pipe
system or the unit.

Expansion joint for


welding in

Expansion joint with


welded flange connection

Expansion joint with


loose flange connection

Expansion joint for welding in


The advantages of this connection
type are:
1. The outside dimensions of the
connection are compact to the
continuing piping
2. The tight weld seams (proved to
be indestructible by tests) for the
application under elevated pressure conditions or dangerous
media.
Welding the multi-ply bellows made
of austenitic steel and the ferritic weld
end (or flange) is a process which
requires particular measures, training
and experience. It is one of the decisive points for the quality of an
expansion joint. BOA controls and
guarantees the catch of the bellows
layers into the welding, a robust and
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continuous weld structure and a minimal heating zone. By using our tested
and optimized welding procedure, we exclude weld flaws, hot cracks, inclusions, pores and blowholes.

Expansion joint with welded flange connection


The advantages of this connection
type lie in its quick replacement and
the short construction length.
The welding seam procedure between
the multi-ply bellows and the flange
follows strictly the same conditions as
for the weld ends.

Expansion joints with loose flange connection


As for the welded flanges, the
advantages of this connection type
lie in the easy replacement, quick
installation and the short construction length.
Furthermore, the bellows, on both
sides bordered around the flange,
keeps the flange movable. If the
holes are not in alignment and the
inside medium is aggressive, the
bordered bellows protects the flanges, so that there is no need to
choose special materials for them.

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2.5 The inner sleeve (protecting tube)


Inner sleeves protect the bellow and
prevent it from being activated by
vibrations caused by the mediums
high speed. The installation of an
inner sleeve is recommended,
if abrasive media are used
if large temperature divergences are
expected
to prevent the deposition of solid parts in the corrugations
if the flow rate is higher than ca. 8 m/sec for gaseous media
if the flow rate is higher than ca. 3 m/sec for liquid media
For further instruction see 11.1 "General safety recommendations".

2.6 Untied expansion joints


Expansion joints without tie rods
(axial or universal), while under pressure and shock, put a reaction force
FP (= product of overpressure p x
cross section area A) on the pipe
system and the anchor points respectively. (For detail information see
5.5.1)

The bellows cross-section A may be found in the dimension tables of the


expansion joints types. If high pressures and large nominal widths occur, the
reaction force becomes enormous, e.g. at a pressure of 40 bar and 400 mm
nominal width, the reaction force is approx. 570 kN. Therefore the anchor
points have to be massive.
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2.7 Tied expansion joints


The reaction force, explained before,
is taken up by a tie bar system, i.e.
articulation parts or tie rods.
Depending on the pipe alignment
guide and the occuring movements,
the appropriate tied expansion joint
type is chosen (see 5.2). Despite of
the tied version the total length of the
expansion joint remains short and is
therefore also advantageous for
system solutions.

If high pressures or pressure impacts


occur, and to avoid massive and
expensive anchor point constructions, tied expansion joints are
chosen by the expert engineer.

Along with taking up the reaction


force and its correct transmitting to
the connecting parts, the tie rods
support the articulation parts, thus
ensuring the movement function.
Besides, there are very often additional loads and moments to transmit. It
is evident, that the dimensioning of
the tied elements has to be made
with the help of a reliable and tested
calculation method. BOA is using the
advantages of FEM, calculating with
the non linear ultimate load method.
The results from this dimensioning
method mainly meet the values received during many practical tests
and bursting pressure tests.
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2.8 Types of expansion joints: product range


Untied execution
with pressure reaction force

Tied execution
without pressure reaction force

Low pressure expansion joints

Angular expansion joints

BOA Type EXW


EXF
EXUW
EXUF

BOA Type AWT


AFS
AFB

p. 116

Reasonably priced
execution for large
movements and
low pressures in
exhaust, flue gas,
effluent pipes,
dilatations, etc.

p. 103

Large angular
movement in one
plane at short
building lengths for
demanding process
and district heating
piping

Axial expansion joints

Pressure balanced expansion joints

BOA Type W
FS
FB

BOA Type CW
CFS
CLW
CLF

Large absorption of
axial movements at
short building lengths
for pipe and plant
construction.

Special expansion
joints with appropriate
construction for pressure
relief, for linear or
deviated pipe quide

p. 100

Small expansion joints

Gimbal expansion joints

BOA Type Za
Absorption of axial
Ga
movements, for HVAC
I
piping
7179 00X-MS/ME
7160 00S-TI/RI/TA/RA/LF
p. 118
7162 00S-TI/RI/TA/RA/LF

BOA Type KAWT Large angular movement


KAFS in several planes at short
KAFB building lengths for
demanding process
piping

Universal expansion joints

Lateral expansion joints

BOA Type UW
UFS
UFB

BOA Type LW
LFS
LFB
LWT

p. 111

16

Large movement
absorption in every
direction for pipe and
plant construction,
installation compensation, subsidences

p. 110

p. 105

All-around circularly
movable, for plant
construction,
turbines,
subsidences

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Untied execution
with pressure reaction force

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Tied execution
without pressure reaction force

Dismantling pieces without tie rods

Dismantling pieces with tie rods

BOA Type AKFB-U They create a


AKFS-U sufficient gap for easy
dismantling and
replacement of
p. 322
fittings

BOA Type AKFB-Z


AKFS-Z
AK-Z

Vibration absorbers

Vibration absorbers

BOA Type Alpha-C Protecting pipe


systems and
installations from
p. 274
vibrations/oscillations

BOA Type Epsilon-C Protecting pipe


systems and installations from vibrap. 274
tions/oscillations.

Rubber expansion joints

Rubber expansion joints

BOA Type 3140 00S-.... as a reasonably


priced variant for the absorption
p. 286
of dilatations and vibrations.

BOA Type 3840 DFS-.... as a reasonably


priced variant for the absorption
p. 286
of dilatations and vibrations.

p. 322

They create a
sufficient gap for
easy dismantling
and replacement
of fittings

2.9 Production opportunities


We are manufacturing expansion joints elements in diameters from 10 mm up
to 2100 mm. They resist nominal pressure up to 100 bar and may be used at
temperatures from 270C until 900C (depending on the choice of material).
BOA expansion joints fully meet the high demands concerning flexibility,
operating stability, long life span, tightness, temperature resistance, mechanical strength and pressure resistance.
Our conceptions to resolve problems with the help of our products result from
innovative research and development work. Varied experiences made over the
years help taking profit from the newest technical engineering standards.
Precise manufacturing and an extensive test programme to guarantee permanent quality assurance ensure technically performing products of high quality.
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3 Quality assurance

3.1 Quality management


BOA expansion joints are designed, calculated, manufactured and controlled
respecting the technical state of the art. Regular controls and tests executed
by accredited authorities for enterprise certification confirm the efficient and
professional continuity of BOA process management.
Firm approval
EN 9100:2003
Quality Management for Aerospace applications
ISO 9001:2000
Quality Management
ISO 14001:2004
Environment Management
AD2000-W0 TRD 100 Materials: Restamping authorization
AD2000-HP0
EN ISO 3834-2 Welding mastery
DIN EN 15085
Railway applications Welding of railway
vehicles and components part 2
PED Conformity
Pressure Equipment Directive PED 97/23/EC (and SR 819.121)
Authorized for CE marking
Euro-Qualiflex

Product type approval


To cover the particular market orientations, we are in possession of the
necessary product type approvals, established by accredited certification
authorities. These are:

Bureau
Veritas

Det Norske
Veritas

China Corporation
Register of Shipping

18

Rina

Korean Register
of Shipping

Germanischer
LIoyd

American Bureau
of Shipping

Lloyds
Register

China Classification Society

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Tests and inspections


The expansion joints test programmes follow customers demands and
requests as well as manufacturing and engineering standards, but are not a
matter of subsequent tests. Tests only confirm the required quality level.

Non-destructive test methods


water pressure test
leak-tightness test with air or nitrogen under water
leak-tightness test with air and
foaming agents at the welds
pressure difference test with air
X-ray test
magnetic particle crack test
dye penetration test
helium leakage test
(<1x10-9 mbar l/s)

Destructive test methods


mechanical strength test
cupping test
metallographic investigations
spectroscopic test
stroke test (endurance test) under
pressure and temperature
vibration test
bursting pressure test

ds
ister

a Classifin Society

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3.2 Tests and laboratory


BOA expansion joints can undergo various quality tests and inspections. The
scope of the test programmes depends on requirements and wishes of the
customer or the inspection organization.
Our quality assurance programme and cooperation with the inspection organizations allow us to supply products to meet the most stringent demands,
such as for nuclear applications.
Product quality is a matter of production standards and not of the subsequent
tests. Therefore our production methods are generally based on a high quality
level. Consequently, for reasons of costs, additional tests are only carried out if
the application concerned absolutely demands this.
If design evidence is required for the expansion joint in individual cases, we
need to check the admissible operating data here at the factory on the basis of
exact specification of the requirements.

Our test methods


Non-destructive methods
water pressure test
leak-tightness test with air or
nitrogen under water
leak-tightness test with air and
foaming agents at the welds
X-ray test
ultrasound test and wall thickness
measurement
magnetic particle crack test
dye penetration test

Destructive methods
mechanical strength test
cupping test
metallographic investigations
spectroscopic test
stroke test (endurance test) under
pressure and temperature
bursting pressure test
20

helium leakage test (10-9 mbar l/s)


hardness test including on the
components

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Movement test to determine the


stress cycles endured.

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Compared with other leak test


methods, the helium test permits
detection of the smallest measurable
leakage rate so far. Depending on the
size of the test unit, it is possible to
detect even a leak up to 10-9 mbar
l/s. With the help of a special device,
the expansion joint is sealed on both
sides and then pumped out to a vacuum of 10-2 mbar. The welding seams
are blown with helium on the outside.
The mass spectrometer will instantly
register any leak and the leak rate may
be read from the measuring instrument. The leak will also be indicated
by an acoustic signal.

Helium leak test


Macro cross section of an inner
welding seam

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4 Applications

In almost every technical-oriented industrial area expansion joints are used to


ensure the operating stability of the installations.
Using flexible, metallic expansion joints in modern installation and plant construction is not only technically necessary, but also important to meet the
industrys demands for:
improved profitability
system compatibility
reduced plant size
smooth operating
easy mounting
safety in case of incidents
BOA expansion joints meet all these requirements. Below some of the application fields are listed, where BOA expansion joints mainly are used.
Nevertheless, our experienced team will be happy to develop, together with
your engineers, new applications in all areas where flexible pipe elements or
connections are needed. Please submit your problem and we will present
our solution as we have being for more than hundred years.
4.1 Diesel and gas engines
Since many decades BOA is delivering expansion joints for exhaust lines between outlet valve and turbocharger to wellknown manufacturers of diesel
engines. By continuous developing our products in this field, we are now able
to design and supply complete exhaust systems. BOA exhaust systems are
worldwide in use and present the following advantages to our customers:
one contact person
compact construction
considerable economies thanks to quick mounting and 50% weight
reduction
optimal and interactive design thanks to modern engineering tools with
Pro-E CAD and ANSIS calculation programme
100% system tightness because of less intersections
efficient benchmarking at BOA

Exhaust line modular assembly


system 12/18/20
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Additional to the complete exhaust systems, we also construct special


expansion joints for diesel and gas engine manufacturers, designed according to customers requirements.

Expansion joint with V-clamp flanges

Expansion joint with special flanges

sembly
Expansion joint with bent tubes
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4.2 Aerospace
All experiences made over decades and in different areas needing flexible
elements, BOA could implement them successfully into the aerospace. The
multi-ply expansion joint in this highly demanding application field presents
the following advantages:
low weight thanks to short building length, small displacement rates and
special welding connections,
BOAs high-grade welding competence allows to use the most different
materials, particularly required in this exigent sector,
effective vibration absorption.
Thanks to the high quality standards, our own test laboratory and the most
modern calculations moduls, BOA is today able to approach successfully
the solution of your problem. Since 2009, BOA is certified according to
EN 9100:2003.

Vibration decoupling unit for


helicopters

4.3 Power distribution


Through many years of collaboration with the leading manufacturers of high voltage SF6 installations, BOA has developed different types and procedures for this
special market. Customers take profit from this longlasting experience as follows:
worldwide certification according to GIS/GIL norms
cost reduction thanks to the connection of the austenitic bellows with
aluminium flanges
no cleaning afterwards because of SF6 cleanness directives

Axial expansion joint with


aluminium flanges
24

Pressure relieved axial expansion joint


for high voltage SF6 installations

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4.4 Domestic installations


Dilatations of central heating pipe systems are not only a problem to resolve
by compensating them while installed in industrial plants and large public
buildings, but also in the private construction sector. The rather long pipe
lines generate dilatations that can not quite simply be compensated by
deviating the piping. In shorter main pipe lines axial expansion joints are
used. In long linear main pipe lines hinged and angular expansion joints are
needed. The requirements of the "heating and ventilation" area are mostly
fulfilled by the BOA standard expansion joints programme.

Axial expansion joint Type W

Small expansion joint Type Za

Angular expansion joint Type AW

Vibration absorber Type Alpha-C

high voles for this


s follows:

with

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4.5 Water and effluent treatment


In this sector mostly BOA dismantling pieces are used. Compared with standard demounting joints, BOA units have the following advantages:
50% installation time reduction
quick availability of the equipment by exploiting the spring rate of the bellows
100% tightness because no rubber elements are used (no ageing)
economic execution using parts in contact with the medium made of noncorrosive austenitic material
compensation of installation misalignment without tightness problems
The successful use of BOA dismantling pieces during many years proves the
advantages mentioned above.

Fresh water piping, chemical


plant, D

Water supply, City of Zurich, CH

4.6 Plant construction, general piping construction


There is hardly another application field needing more expansion joints than
plant construction or general piping construction. BOA expansion joints are
successfully installed e.g. in chemical plants, thermal power plants, petrochemical plants and district heating power plants.

The requirements of the plant construction field are mostly fulfilled by


the BOA standard expansion joints
programme. As a special service for
the pipe system engineer, BOA may
offer stress analysis data generated
by the "Caesar II" program. This
helps optimizing construction costs
and smooth operating is ensured.

Lateral and angular expansion joints


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4.7 Pumps and compressors


Oscillations/vibrations caused by pumps, compressors, burners, piping equipment etc. and subsequently transmitted to the pipe system, not only make
disturbing noise, they also stress enormously the materials exposed to the
vibrations. Therefore in this application field mostly BOA vibration absorbers
(made of metal or rubber) are recommended. Our vast standard programme of
metal and rubber vibration absorbers mostly covers all application fields of
pumps and compressors.

Rubber and metal vibration absorbers

Pump station with vibration absorbers


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5 Definition of compensation types

5.1 Determination of movement range


Expansion joints compensate for different movements, caused by different
sources, such as

installation misalignment
vibrations
mounting gap
extension caused by pressure force
subsidences
elongations

Elongation usually reaches the highest movement values.

Installation misalignment
Misalignment occurs very often during pipe installation. These imprecisions
may be compensated by expansion joints, if already considered by the system
design. In this case, the expansion joints life time is hardly affected, because it
is a singular movement. On the other hand a complete or partial blocking of
the corrugations may be caused, if short axial expansion joints are installed.
The indicated movement compensation would be hindered and therefore early
failure of the expansion joint is to be expected.
Vibrations
Vibrations of different frequency and amplitude are caused by rotating or
shifting masses in installations such as pumps, piston machines, compressors
etc.
These vibrations not only make disturbing noise, but excite connecting pipes
to the extent of fatigue causing early failure. Thus the operating stability and
economic efficiency of the installation is at risk.

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Mounting gap
During the installation of pipes, especially when subsequent dismantling and
replacement of singular elements become necessary, an axial mounting gap is
indispensable for easy replacement of the modular elements. The so-called
dismantling piece supports larger movement up to the corrugations blocking,
because exchange cycles usually are not frequent.
Extension caused by pressure force
Extension occurs in containers and piping put under pressure forces. Their
values only have to be considered at larger diameters.
Subsidences
Expansion joints may take up larger subsidence movements, because it is a
singular occurrence (no stress cycles). The expansion joint may even endure
an excessive deformation of the bellows without leakage.

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Elongations
Changes in the length of a piping are mainly caused by temperature variations.
These changes in length have an insignificant effect in radial direction due to
the pipe geometry and can be neglected, since pipe diameter is much smaller
than pipe length. However, lengthwise variations of volume deserve close
attention, since it can become quite significant when temperature and pipe
length increase.
Each material has its own expansion coefficient which for the different types of
iron and steel varies in rather narrow range. The differences become more significant for steel alloys such as heat resistant steel, stainless steel or high heat
resistant metals and their alloys such as nickel, Monel, titanium, Inconel,
Nimonic etc. Copper and aluminium and their alloys have even greater expansion coefficients.

er
pp
Co

Al
um
in
iu
m

Heat expansion  in mm/m

Thermal expansion of different metals

ild
M

d
an
el
ste

n)
te
us
(a
8
/
el
18
on
M
St
i
N
Cr

els
ste
nt
ta
s
i
s
re
at
he

Temperature in C

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5.2 Types of compensation


Basically there are three types of compensation to consider:
elastic bending of extant pipe legs (natural expansion compensation)
expansion compensation with untied expansion joints
expansion compensation with tied expansion joints

Which of the three types is to be chosen also depends on the following


criteria:

extension and type of the movement to compensate


pipe design
installation conditions
dimensioning of anchor points and connections regarding forces and
moments
total costs of the compensation

5.2.1 Natural expansion compensation


If local conditions allow the alignment of the pipe work between two anchor
points in such a way that heat expansions of the pipe are compensated by the
elastic reaction of the pipe elbows and legs (bending, twisting), these effects
have to be exploited. However, installing extra pipe legs is not an economic
solution. Natural compensation is only useful, if the pipes are able to compensate, additional to the stresses caused by internal pressure, the stresses
resulting from the movement cycles, and that without early ageing.
Due to the technical efforts and the resulting costs, such types of compensation are only to be considered for pipes smaller than DN 100.

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Expansion compensation of right-angled pipe legs


Expansion compensation of carbon steel
Dehnungsaufnahme von C-Stahl

DN400 DN350 DN300 DN250 DN200

10000

DN150

Schenof
e [mm
mm]
kepipe
llngleg
Length

DN100
DN80
DN65
DN50

1000
10

100
mm]
DExpansion
ehnung [mm

5.2.2 Expansion compensation with untied expansion joints


Axial expansion joints have the advantage of requiring almost no additional
space for installation. The flow direction is not changed. A condition for selecting an axial expansion joint is the possibility to locate the necessary anchor
points and pipe alignment guides, which is often difficult for large pipe diameters and high pressures. Under pressure, axial expansion joints exert a reaction
force (see 5.5.1), tending to stretch into a smooth pipe.
The reaction force and spring rate should be taken up by the anchor points at
both ends of the pipe section. In a longer pipe system where several expansion joints are installed in series, pipe sections should be created by means of
intermediate anchor points. An axial expansion joint should be placed in each
section. The anchor points at both ends of the straight pipe section should
take up the full reaction force. The intermediate anchor points should resist to
a smaller, anchor points at direction changing points to a reduced force, i.e. to
the resulting reaction force. Axial expansion joints compensate for axial pipe
elongations. Therefore, the piping should be coaxial with the expansion joint.
Slight side movements up to a few millimeters are acceptable, however, they
reduce the life expectancy of the axial expansion joint, if the allowable axial
movement is fully used at the same time.

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Advantages:
simple way of compensation
no change in flow direction
minimal space requirements

Disadvantages:
strong anchor points and good axial pipe guides required
several axial expansion joints are needed for large elongations
many anchor points and pipe guides are necessary for long pipe sections

5.2.3 Expansion compensation with tied expansion joints


Compared with untied expansion joints, those equipped with tie rods only
need light anchor points (sufficiently firm supports). The reaction force from
the bellow is taken up by the hinges and acts as an anchor point load. Only
the spring rate of the bellow and the friction forces of the hinge have an
active effect on the anchor points. The anchor points should be calculated to
resist to the friction forces at the pipe guide supports and to the displacement forces of the expansion joints.
For tied executions, angular and lateral expansion joints are used. Another
possibility is the use of pressure balanced expansion joints.

5.2.3.1 Elongation absorption with angular expansion joints


Angular (or hinged) expansion joints are used for large pipe elongations. A
system of expansion joints is made of standard elements. This requires two
or three expansion joints. The application of angular expansion joints always
requires a change in the direction of the piping. Therefore, they are preferably
located where a 90 bend has originally been foreseen. The elongation
absorption of hinged expansion joint systems is practically unlimited. It is
determined by the allowable movements angle of the hinged expansion
joints and the length of the pipe section between two angular expansion
joints.

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Advantages:
almost unlimited elongation absorption
reduced load on anchor points
modular concept application
use of normal guides
Disadvantages:
change in pipe direction is always required
more space required as compared to axial
expansion joints
two or three expansion joints required for a
system

5.2.3.2 Expansion compensation with lateral expansion joints


Lateral (or swing) expansion joints, equipped with ball joints, can move in all
directions within one plane. They are used for simultaneous or staggered
movements from two directions. At sufficient length, these expansion joints
can take up considerable amounts of movements. Lateral expansion joints
with ball points are mostly used for small elongations when the pipe layout is
complex, or for stressless connections directly before sensitive equipment,
such as pumps, compressors and machines. If two ball joint expansion joints
are arranged at right angles, such a system takes up elongations in all three
directions (possible only with 2 tie rods). The application of this expansion
joint always requires a change in direction of the piping. Regarding anchor
point loads, the same rule is applied as for angular expansion joints.

Advantages:
movement compensation in all directions
in one plane
elongation absorption in all three directions
possible, if two ball joint expansion joints
are used (only possible with two tie rods)
small load on anchor points
Disadvantages:
change in pipe direction is necessary
more space required compared with axial expansion joints
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5.2.3.3 Expansion compensation with pressure balanced expansion joints


There are many types of special constructions such as pressure balanced axial
expansion joints, angle balanced expansion joints, composed axial-lateral
expansion joints. There are standards covering such systems, but the expansion joints themselves are not standardized. It is recommended to consult the
manufacturer in these cases, because special constructions are sometimes
technically efficient, but nevertheless the most expensive solution.
Advantages:
small anchor point loads
needs minimal space
efficient technical solution
Disadvantages:
custom-built, therefore higher costs

5.3 Anchor points, pipe alignment guides, suspended holding devices


Regardless of the type of expansion joint being applied, anchors should
always be provided at each end of a pipe. When axial expansion joints are
used, each bend, right angle turn or considerable pipe direction change must
be anchored. Pipes whose elongation is compensated by several expansion
joints should be subdivided by as many anchors as the number of expansion
joints requires. The location of anchors is determinded on the one side by the
direction of the piping, on the other side by local conditions. However, their
capacity of providing good anchorage is essential.
The corrugated bellow of the expansion joint tends to stretch when subjected
to internal pressure, and to contract under vacuum. This pushing or pulling
force, the reaction force of the bellows, is transmitted to the piping and should
be neutralized by the anchor of the piping. The strength of the anchor point,
and therefore basically its design, is determined by the reaction force. In this
case, not the reaction force (see also 5.2.2) of the operating pressure, but of
the test pressure is relevant, because the anchorage must absorb the reaction
force of the test phase, when the piping is put under pressure. However, the
test pressure should not exceed 1,5 times of the operating pressure. The
spring rate of the bellow must be added to the reaction force, however it
usually amounts to only a friction of the latter. If a sufficient number of anchor
points cannot be provided, stress-relieved expansion joints, such as hinged,
swing or pressure balanced axial expansion joints should be used.
It is easier to provide anchor points to a straight pipe section when only the
spring rate of the expansion joint and the friction of the guides are to be
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absorbed. On the contrary, the reaction force, generated at points of change


in direction, at points of cross section changing or influenced by valves or fittings, needs more attention. When there is a change in the cross section of
the piping, the difference in reaction force between the larger and the smaller
pipe cross section should be added to, or subtracted from the other forces.
The design of an anchor can be quite simple. Below we present some possible and often used anchor designs. The most suitable type to be selected is
determined by the local conditions.

Examples of anchor points:

Examples of pipe guides:

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Examples of pipe guides and


anchor points:

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Examples of pipe guides and anchor points:

5.4 Practical procedure

For a given piping layout, such as the one illustrated above, the anchor points
should be selected first in places where pipe movements are not desired, i.e.
at the branching points. Next step is to select the pipe sections of which the
elbows are capable of taking up some pipe elongation with their own flexibility
(see 5.2.1). These pipe sections should be limited by anchors. The elongations
of all other parts of the piping will be taken up by expansion joints.

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Two questions are relevant to decide whether using an axial or a hinged


expansion joint: the pipe layout and the capability of taking up axial forces.
For short, straight line sections and expansion movements up to 80 mm, and
therefore a pipe system with many direction changes and branching points,
axial expansion joints represent the optimum solution. For long, straight
pipes with elongation movements over 80 mm, hinged expansion joints are
the best choice. If local conditions allow to provide the anchorage of strong
anchor points and the location of sufficient pipe guides, then axial expansion
joints are chosen. On the other hand, especially for piping with large cross
section and high pressure conditions, the hinged expansion joint is recommended even where small elongation movements occur. Installing artificial
elbows is not the economic way in costs and space resources. Obviously it
is possible to compensate in different ways within one pipe system.
However, every expansion joints job should be clearly determined by limiting
through two anchor points the pipe section to compensate. By proceeding in
this way for the pipe layout, the most cost efficient solution will be found.
However, early collaboration with the manufacturer is highly recommended.

5.4.1 Data requirements


Check list
Please ask for our technical advice for using CE-marked expansion joints.
You may prepare the necessary information for the expansion joint design
with the help of this check list.
Please add, if possible, an installation sketch and/or an isometric drawing of
the pipe system.
Please make a copy of the following list if necessary.

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Check list: Industrial Metal Bellows


Company _________________________________________________________
Address: _________________________________________________________
Inquiry n: ____________________
Person in charge: _________________
Quantity ___________ units

DN________________ mm

Expansion joint type:


Axial
Lateral
Universal Angular
Low pressure Vibration absorber
Other
Bellow material:
Exterior ply:
1.4541
Intermediate ply: 1.4541
Interior ply:
1.4541

1.4404
1.4404
1.4404

1.4571
1.4571
1.4571

____________
____________
____________

yes
1.4541

no
1.4404

1.4571

____________

Inner sleeve:
Material:
Fittings:
movable flange:
welded flange:
weld ends
Material 1st side:
Material 2nd side:

1st side
2nd side

1.4541
1.4301
1.4571
carbon steel ___________
1.4541
1.4301
1.4571
carbon steel ___________

Movement:

Axial
__________mm
Lateral __________mm
Angular __________

Cycles:

1000
500 (Standard products and Pressure Equipment Directive)
___________

Operating conditions:

Pressure Equipment Directive 97/23/EC


Pipe
Container

Piping:
Fluid type: ________________________________________________________
Group 1: dangerous gaseous / dangerous liquid
Group 2: innocuous gaseous / innocuous liquid
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Container, required customers indications:


Container, category ________________________________________________
Fluid type: _________________________________________________________
Fluid group: ________________________________________________________
Inspection organization: _____________________________________________
Max. operating pressure PS:
Min.operating pressure PS:
(if also used in vacuum)

__________ bar
__________ bar

Max. operating temperature TS:


Min. operating temperature TS:
(if also used below 0C)

_______C
_______C

Tests:

Standard

Pressure Equipment Directive/EG


Special

Inspection certificates:
EN 10204-2.2 EN 10204-3.1 EN 10204-3.2
Conformity declaration according to Pressure Equipment Directive 97/23/EC
Conformity certificate issued by inspection organization
Marking:
Standard
EN 10380
Customers indication
according to Pressure Equipment Directive 97/23/EC
Packing:
Standard

Special

Customers indication

Various:
Exterior protecting tube Transportation fixing _______________

Issued by:

__________________________________

Place / Date:

__________________________________

Signature:

__________________________________
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5.5 Calculating movement and anchor point forces


Axial and lateral expansion joints
In axial and lateral expansion joints the occurring elongation is equivalent to
the real compensation movement.
Angular and gimbal expansion joints
In angular and gimbal expansion joints the occurring elongation has to be
converted into angular movement. This convertion is described in detail in the
section "Angular expansion joints".

5.5.1 Axial expansion joints


Axial expansion joints are intended to take up pipe expansion, particularly in
the longitudinal direction of a straight pipe section. Of course, an axial expansion joint can depending on length and diameter of the bellow absorb
small lateral deflections of only a few millimeters or can slightly rotate angularly without parallelism at its end. Such an effect should not be allowed and is
never the main function of the axial expansion joint.
The basic element of the axial expansion joint is the multi-ply bellow made of
austenitic steel. To connect axial expansion joints to the piping, they have
either weld ends or flanges, whereby the flanges are either of welded or
bordered type. Whilst bordered flanges have a raised face and can rotate,
welded flanges are plane and firm.
The standardization for certain types of expansion joints is also conditional for
construction reasons. Is is not possible for the piping engineer to install two or
more axial expansion joints together to form a double expansion joint or a
group of expansion joints in order to achieve a larger movement capacity. This
procedure would cause a buckling of the bellows as the stability of the axially
very flexible bellows is separately calculated for each expansion joint unit. The
stability is depending on diameter and nominal pressure which effects the
thickness and the amount of layers required for the bellows. In their standard
execution, axial expansion joints are delivered with inner sleeve made of austenitic steel.

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Calculations
Anchor point forces
The purpose of anchors in pipelines is to restrain the longitudinal forces safely and to direct the thermal expansion to a specific section of the pipe.
Essential loads that these anchors must restrain when untied expansion
joints are installed are:

pressure thrust Fp
spring rate of the bellows FB
sum of friction forces  Fr

Pressure thrust FP
The pressure thrust tends to expand the bellow of the expansion joint. As the
pressure thrust is usually greater than the bellows spring force, no balance
can be established between both forces. This would cause an excessive
elongation of the bellow and its subsequent failure if no anchors were installed. The pressure thrust is determined by the product of the bellows cross
section and the line pressure.
FP = 10 A p
FP
A
p

=
=
=

axial pressure force [N]


effective cross section [cm2]
pressure [bar] (operating overpressure, test pressure)

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Spring rate of the bellow FB


The bellows spring rate describes the opposing force of a bellow to its compression or extension. The specific bellow spring rate per 1mm extension
is listed in the data sheets (section 6) as spring rate CX [N/mm].

FB = CX X
FB
CX
X

=
=
=

spring rate of the bellow [N]


spring rate taken from table [N/mm]
occuring pipe expansion [mm]

Friction forces  FR
The pipe friction forces depend on the weight of the piping, flow medium and
insulation included, and the friction force coefficient of the pipe guide.
Some experience values for pipe guide friction force values :
Steel/steel
Steel/PTFE
Roller guide

0.15 0.5
0.1 0.25
0.03 0.1

FR = 9.81 mL 
FR
mL


=
=
=

pipe friction force [N]


weight of the piping [kg]
pipe guide friction force value [-]

The largest portion of the anchor force results from the pressure thrust when
axial expansion joints are used.
Axial expansion joints represent an elastic interruption of the pipeline which
releases the pressure thrust that has then to be restrained by the pipe
anchors (see fig. 1).

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Fig. 1

Basically, we distinguish between main anchors and intermediate anchors.


Main anchors are always positioned at the beginning and the end of a pipeline, at points of direction changes and also at branching points, thus where
full reaction forces occur (fig. 2).

FH = FP + FB + FR

FH = anchor point force [N]

Fig. 2
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Intermediate anchor points are practically released from pressure thrust and
take up only axially the spring rate of the expansion joint and the friction forces
of the pipe guides.

FZW = FB + FR
FZW

intermediate anchor point force [N]

If local conditions do not allow the positioning of anchor points, tied expansion
joints should be installed.
Details for the pipe layout, the design of pipe guides and pretension are shown
in section 11.2.1.

5.6 Angular expansion joints


The basic element of the angular (hinged) expansion joint is the multi-ply bellow in austenitic steel. Contrary to axial expansion joints, the bellow of the
angular expansion joint does not work in the direction of the pipe axis, i.e. by
elongation and compression, but in an angular rotation in one plane. The hinge
assembly attached to the expansion joint end will absorb the reaction force as
well as limit the angular rotation. According to the desired deflection, the
expansion joint will be longer or shorter.
Angular expansion joints are suited for the compensation of both long pipe
sections of district heating systems as well as short boiler and turbine room
pipelines in one or more planes. For installations with very limited space, the
possibility of the installation of a lateral or pressure balanced expansion joint
should be taken in consideration. Contrary to axial and lateral expansion joints
being independent compensating units, angular and gimbal expansion joints
are only elements of an expansion system. A minimum of two and a maximum
of three expansion joints form a statically defined system.
Angular expansion joints are usually installed with 50% pretension. This is preferably accomplished by pre-stressing the entire expansion system after its
completion. The installation temperature of the pipeline has to be considered,
especially in surface pipelines. The pretension value can be determined from
the graph in section 11.3.1.

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Angular expansion joints: distance


The longer the distance L1 between two angular expansion joints is, the larger
the movement that can be compensated by the expansion system, and the
smaller the displacement forces become. The center of rotation of the hinges
lies on the same axis as the center of the bellow (see fig. 3).
Gimbal expansion joints utilize a round or square gimbal joint to restrain the
reaction forces. This results in three dimensional rotations around the axes x
and z (see fig. 4).

Fig. 4
Fig. 3

Anchor points, pipe guide supports


Angular expansion joints make no special demands on pipe supports or guides in contrast to axial expansion joints. Even swing hangers can be sufficient.
Additional supports are unnecessary for short turbine house pipelines. The
weight of the pipe sections between the angular expansion joints must be
supported by supports or hangers which must not hinder the movements of
the angular expansion joints. Pipe guides placed before and after each expansion system are necessary in long pipelines. Pipe guides which have been
fitted too tightly may become jammed. They could then loosen in short bursts
which could result in severe additional forces. Hinged expansion joints in a two
pin I-expansion system follow an arc due to their angular rotation (see fig. 5).

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The pipe guides should comply with the following requirements:


support the weight of the pipeline and the expansion joints
guide the expanding pipeline in its longitudinal axis
provide sufficient clearance [s] to assure that pipe movements not compensated by expansion joints, resulting from the thermal expansion L and the
height of the arc [h] can be compensated for by the continuing pipeline without causing the guide to jam.

s  h + L [mm]

Fig. 5

Installation instructions
As for axial expansion joints, the hinged angular systems too require a quite
correct arrangement of the pipe guides so that a defined movement in the
direction of the pipe axis will be assured.
When a two-articulation-system is chosen, one end of the pipeline must provide a sufficient possibility to move so that both the thermal elongation of the
intermediate pipe and the rotation of the bend might be absorbed. Long horizontal intermediate pipes within the system must be supported. It is of importance that the pivot assemblies of the individual angular expansion joints are
exactly in parallel position and vertical to the supporting plane.

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Please contact us for designing and any advisory information. BOA engineers
have developed the PC-program "BOA-Expert" running on Windows, for the
calculation of articulated pipe systems and their displacement forces. This
program is at your disposal at low copyright fees.
The maximum angular rotation as to our catalogue should not be exceeded.
The pretension of the articulated system might help to use optimally the possible angular deflection. The expansion joints are installed in neutral position.
Pretension is made by displacing the pipeline and subsequently locking of
the anchor points, or even by means of an intermediate pipe section cut out.
For further advice see our separate installation instructions. Also consult section 11.3.

5.6.1 Arrangements of expansion joint systems


The following expansion joint arrangements are most common in the planning of angular expansion systems.

Two pin I-system


for pipelines of any length
by utilizing a given route.

Three pin I-system


suited for the compensation of
transfer pipes, e.g. between two
containers.

Three pin L-system


for the compensation of longest
and shortest pipes with concurrent
movements from two directions.

Three pin U-system


preferably for the compensation of
long pipelines.

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Three pin Z1-system


for the compensation of pipelines
by utilizing given routings including
the compensation of the vertical
pipe section.

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Two pin gimbal I-system


for the compensation of lateral
circular movements in short pipe
sections.

Similar Z-systems:

Three pin Z2a-system


Three pin gimbal I-system
for the compensation of three
dimensional systems, e.g. boiler and
turbine house pipelines.

Three pin Z2b-system


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5.6.2 Hinged expansion joint systems in general


In the following example, the three pin L-system is used to explain the basic
procedure for the design of expansion systems. First of all, a suitable expansion system has to be chosen, taking in consideration the given routing and
the expected expansion. Both ends of the line must be limited by pipe
anchors.
For our example, we assume an L-shaped pipe routing of which the expansion 1 and 2 of the pipe sections L1 and L2 will be optimally compensated
by a system of three hinged expansion joints in an L-arrangement.

Neutral position (without pretension)


Initially, the expansion values 1 and 2 must be determinded, considering
the maximum temperature difference of the pipeline (see also section 5.1).

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There are two options to calculate the expansion joint system:


1.Determine the layout of the system (X1, X2 and X3) and calculate the effective angular rotation of each hinged joint by using the given formulae. Next,
from the data sheets, select hinged expansion joints that are suited for the
operating conditions. They must have an admitted angular rotation equal or
greater than the effective rotation.

e zul

2.Select suitable hinged expansion joints and then calculate the required
distances X1 and X3. It is to considerate that the nominal angular rotations
 given in the data sheets must be converted into admitted angular rotations zul according to section 6.2 "Reductions", if operating conditions
exceed nominal conditions.

zul =  K (tB) KL
In order to get small rotation angles for the expansion joints, the distances
between the pins of the joints X1 and X3 should be as long as reasonably
possible and the distance X2 as short as possible.

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Installation position (50% pretensioned)


The calculation formulae for the determination of the angular rotation of three
pin systems are approximations, but sufficiently accurate for practical use. A
more accurate calculation of the angular rotations becomes necessary for
very plane systems if the center joint moves too close to the stretched out
position (see fig. "installation position" above). Please consult BOA engineers
in such cases.
In order to achieve optimum utilization of the permissible angular rotation
zul of hinged expansion joints, a 50% pretension of the system is required.
If pretension is not possible, the angular rotation to one side of the centerline
doubles. This normally requires an angular expansion joint with a larger nominal angular rotation.

Operating position

Anchor and nozzle loads can be determined by using the formulae for the
calculation of the displacement forces F and bending moments M.
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5.6.3 Calculation of systems


5.6.3.1 Two pin I-system

Required hinge distance


Considerated the permissible angular rotation [zul] and 50% pretension, the
minimum required distance X1 between the hinges is:

X1=

X1 =
zul =
 =


2 sinzul

center-to-center distance of the bellows [mm]


permissible angular rotation of one bellow []
movement of the pipeline [mm]

Resulting arc height


At the maximum effective angular rotation (e) the vertical distance between
the hinges is reduced by the dimension h due to the circular motion of the
expansion joints.
h = X1 (1-cose)

h
X1
e
54

=
=
=

arc height [mm]


center-to-center distance of the bellows [mm]
effective angular rotation of one bellow []

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The height of the arc and the thermal elongation of the pipe section X1 must
be compensated by the pipe section (2x X1), or a sufficient clearance in the
pipe guide must be available.

Effective angular rotation


If the pin distance X1 is given, the effective angular rotation of the angular
expansion joints () is calculated as follows if the system is 50% pretensioned:

e= arcsin (

e
X1


=
=
=


)
2 X1

effective angular rotation of one bellow []


center-to-center distance of the bellows [mm]
movement of the pipeline [mm]

At 100% and at 0% pretension, the rotation angle of the angular expansion


joints doubles, but only in one direction. The effective angle of rotation (e)
must be multiplied by 2 in this case.

Anchor point connection forces


Bending moments of angular expansion joints
In order to calculate the bending moments and forces, the absolute value of
the effective angular rotation (i.e. without signs) must be used in the following
equation:

MB1,2 = Cr p + Ca e + Cb p e

MB1,2
Cr
Ca
Cb
p
e

=
=
=
=
=
=

bending moment of the expansion joint [Nm]


hinge friction [Nm/bar]
angular spring rate [Nm/]
angular reaction force [Nm/(bar)]
operating overpressure [bar]
effective angular rotation of one bellow []

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Forces at the connection points

FX =

MB1 + MB2
1000
X1

Bending moments at the connection points

MB1,2
FX
MA1,2
l1,2

=
=
=
=

MA1 = MB1 + FX

I1
1000

MA2 = MB2 + FX

I2
1000

bending moment of the expansion joint [Nm]


displacement force in X-direction [N]
moment at the connection point [Nm]
distance from bellows center to connection point [mm]

If the system is pretensioned at 50%, the moments and forces have different
signs in the pretensioned position and operation position of the system.

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5.6.3.2 Three pin I-system

Required hinge distance


If the permissible angular rotation [zul] of all three expansion joints is the
same and the system is pretensioned at 50%, then the minimum distances
between the hinges (X1, X3) are determined as follows:
X1 =

1 X3
2 sinzul X3 - 2

X3 given
X3 =

2 X1
2 sinzul X1 - 1

X1 given
1,2 = movement of the pipeline [mm]
X1,3 = center-to-center distance of the bellows [mm]
zul = permissible angular rotation of one bellow []
If the result of X1 (or X3) is negative or the distance is too long, then the
distance X3 (or X1) must be increased accordingly, or expansion joints with
larger permissible angular rotation must be chosen.
In general, X1 and X3 should be as long as reasonably possible.

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Effective angular rotation


If the pin distances X1 and X3 are given, the effective angular rotation of the
angular expansion joints (1, 2, 3) is calculated as follows if the system is
50% pretensioned:
e1 = arcsin (

1
2 X1

e2 = (e1 + e3)

e3 = arcsin (

2

2 X3
e1,2,3 =
X1,3
=
1,2
=

effective angular rotation of one bellow []


center-to-center distance of the bellows [mm]
movement of the pipeline [mm]

At 100% and at 0% pretension, the rotation angle of the angular expansion


joints doubles, but only in one direction. In these cases, the effective angles
of rotation (e1,2,3) must be multiplied by 2.
Anchor point connection forces
Bending moments of angular expansion joints
In order to calculate the bending moments and forces, the absolute value of
the effective angular rotation (i.e. without signs) must be used in the following
equation:

MB1 = Cr p + Ca e1 + Cb p e1


MB2 = Cr p + Ca e2 + Cb p e2

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MB3 = Cr p + Ca e3 + Cb p e3


MB1,2,3
Cr
Ca
Cb
p
e1,2,3

=
=
=
=
=
=

bending moment of the expansion joint [Nm]


hinge friction [Nm/bar]
angular spring rate [Nm/]
angular reaction force [Nm/(bar)]
operating overpressure [bar]
effective angular rotation of one bellow []

Forces at the connection points

FX =

FZ =

MB2 + MB3
1000
X3

MB1 + MB2
1000
X1

Bending moments at the connection points

MB1,2,3
FX,Z
MA1,2
l1,2

=
=
=
=

MA1 = MB1 + FX

I1
1000

MA2 = MB3 + FX

I2
1000

bending moment of the expansion joint [Nm]


displacement force in X,Z-direction [N]
moment at the connection point [Nm]
distance from bellows center to connection point [mm]

If the system is pretensioned at 50%, the moments and forces have different
signs in the pretensioned position and operation position of the system.

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5.6.3.3 Three pin L-system

Required hinge distance


If the permissible angular rotation [zul] of all three expansion joints is the
same and the system is pretensioned at 50%, then the minimum distances
between the hinges (X1, X3) are determined as follows:
X1 =

1 (X3 + X2)
2 sinzul X3 - 2

X2 and X3 given
X3 =

2 X1 + 1 X2
2 sinzul X1 - 1

X1 and X2 given
1,2
X1,2,3
zul

=
=
=

movement of the pipeline [mm]


center-to-center distance of the bellows [mm]
permissible angular rotation of one bellow []

If the result of X1 (or X3) is negative or the distance is too long, then the
distance X3 (or X1) must be increased accordingly, or expansion joints with
larger permissible angular rotation must be chosen.
In general, X1 und X3 should be as long as reasonably possible, X2 as short
as possible.
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Effective angular rotation


If the pin distances X1 und X3 are given, the effective angular rotation of the
angular expansion joints (1, 2, 3) is calculated as follows if the system is
50% pretensioned:
e1 = arcsin (

1
2 X1

e2 = (e1 + e3)

e3 = arcsin (

e1,2,3 =
X1,2,3 =
1,2
=

2 X1 + 1 X2
2 X1 X3

effective angular rotation of one bellow []


center-to-center distance of the bellows [mm]
movement of the pipeline [mm]

At 100% and at 0% pretension, the rotation angle of the angular expansion


joints doubles, but only in one direction. In these cases, the effective angles
of rotation (e1,2,3) must be multiplied by 2.

Anchor point connection forces


Bending moments of angular expansion joints
In order to calculate the bending moments and forces, the absolute value of
the effective angular rotation (i.e. without signs) must be used in the following
equation:

MB1 = Cr p + Ca e1 + Cb p e1

MB2 = Cr p + Ca e2 + Cb p e2

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MB3 = Cr p + Ca e3 + Cb p e3


MB1,2,3
Cr
Ca
Cb
p
e1,2,3

=
=
=
=
=
=

bending moment of the expansion joint [Nm]


hinge friction [Nm/bar]
angular spring rate [Nm/]
angular reaction force [Nm/(bar)]
operating overpressure [bar]
effective angular rotation of one bellow []

Forces at the connection points

FX = ( MB1 + MB2 + FZ

FZ =

X2
1000
)
X1
1000

MB2 + MB3
1000
X3

Bending moments at the connection points

MA1 = MB1 + FZ

MA2 = MB3 + FX

MB1,2,3
FX,Z
MA1,2
l1,2

=
=
=
=

I1
1000
I2
1000

bending moment of the expansion joint [Nm]


displacement force in X, Z-direction [N]
moment at the connecion point [Nm]
distance from bellows center to connection point [mm]

If the system is pretensioned at 50%, the moments and forces have different
signs in the pretensioned position and operation position of the system.
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5.6.3.4 Three pin U-system

Required hinge distance


At permissible angular rotation [zul] of all three expansion joints and if the system
is pretensioned at 50%, then the minimum distance X1 is determined as follows:
X1 =

X1
zul


=
=
=


2 sinzul

center-to-center distance of the bellows [mm]


permissible angular rotation of one bellow []
movement of the pipeline [mm]

X2 should be as short as possible.


Effective angular rotation
If the pin distance X1 is given, the effective angular rotation of the angular
expansion joints (1, 2) is calculated as follows if the system is 50% pretensioned:
e1 = arcsin (

e2 =
e1,2 =
=
X1

=


)
2 X1

e1
2

effective angular rotation of one bellow []


center-to-center distance of the bellows [mm]
movement of the pipeline [mm]
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At 100% and at 0% pretension, the rotation angle of the angular expansion


joints doubles, but only in one direction. In these cases, the effective angles
of rotation (e) must be multiplied by 2.

Anchor point connection forces


Bending moments of angular expansion joints
In order to calculate the bending moments and forces, the absolute value of
the effective angular rotation (i.e. without signs) must be used in the following
equation:
MB1 = Cr p + Ca e1 + Cb p e1

MB2 = Cr p + Ca e2 + Cb p e2

MB1,2
Cr
Ca
Cb
p
e1,2

=
=
=
=
=
=

bending moment of the expansion joint [Nm]


hinge friction [Nm/bar]
angular spring rate [Nm/]
angular reaction force [Nm/(bar)]
operating overpressure [bar]
effective angular rotation of one bellow []

Forces at the connection points

FX =

64

MB1 + MB2
1000
X1

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Bending moments at the connection points

MA = MB2

MB1,2
MA
FX
X1

=
=
=
=

bending moment of the expansion joint [Nm]


moment at the connection point [Nm]
displacement force in X-direction [N]
center-to-center distance of the bellows [mm]

If the system is pretensioned at 50%, the moments and forces have different
signs in the pretensioned position and operation position of the system.

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5.6.3.5 Three pin Z1-system

Required hinge distances and effective angular rotation


The arrangement of the expansion joints is the same as for the three pin Lsystem, but with an additional leg. The calculation formulae of the required
hinge distances and the effective angular rotation may be taken from section
5.6.3.3 "Three pin L-system".
Anchor point connection forces
Bending moments of angular expansion joints
In order to calculate the bending moments and forces, the absolute value of
the effective angular rotation (i.e. without signs) must be used in the following equation:

MB1 = Cr p + Ca e1 + Cb p e1

MB2 = Cr p + Ca e2 + Cb p e2

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MB3 = Cr p + Ca e3 + Cb p e3

MB1,2,3
Cr
Ca
Cb
p
e1,2,3

=
=
=
=
=
=

bending moment of the expansion joint [Nm]


hinge friction [Nm/bar]
angular spring rate [Nm/]
angular reaction force [Nm/(bar)]
operating overpressure [bar]
effective angular rotation of one bellow []

Forces at the connection points

FZ = (

MB1 + MB2
(MB2 + MB3) X2
+
) 1000
X1
X1 X3

FX =

MB2 + MB3
1000
X3

Bending moments at the connection points


MA2 = MB1 + FZ

MA2 = MB3 + FX

MB1,2,3
FX,Z
MA1,2
l1,2

=
=
=
=

I1
1000

I2
- FZ
1000

I3
1000

bending moment of the expansion joint [Nm]


displacement force in X, Z-direction [N]
moment at the connection point [Nm]
distance from bellows center to connection point [mm]

If the system is pretensioned at 50%, the moments and forces have different
signs in the pretensioned position and operation position of the system.
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5.6.3.6 Three pin Z2a-system

Required hinge distances and effective angular rotation


The arrangement of the expansion joints is the same as for the three pin Lsystem, but with an additional leg. The calculation formulae of the required
hinge distances and the effective angular rotation may be taken from section
5.6.3.3 "Three pin L-system".
Anchor point connection forces
Bending moments of angular expansion joints
In order to calculate the bending moments and forces, the absolute value of
the effective angular rotation (i.e. without signs) must be used in the following
equation:

MB1 = Cr p + Ca e1 + Cb p e1

MB2 = Cr p + Ca e2 + Cb p e2

MB3 = Cr p + Ca e3 + Cb p e3

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MB1,2,3
Cr
Ca
Cb
p
e1,2,3

=
=
=
=
=
=

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bending moment of the expansion joint [Nm]


hinge friction [Nm/bar]
angular spring rate [Nm/]
angular reaction force [Nm/(bar)]
operating overpressure [bar]
effective angular rotation of one bellow []

Forces at the connection points

FZ = (

MB1 + MB2
MB2 + MB3 X2
+
) 1000
X1
X1 X3

FX =

MB2 + MB3
1000
X3

Bending moments at the connection points

MA1 = MB1 + FZ

I1
- FX
1000

MA2 = MB3 + FX

MB1,2,3
FX,Z
MA1,2
l1,2

=
=
=
=

I0
1000

I2
1000

bending moment of the expansion joint [Nm]


displacement force in X,Z-direction [N]
moment at the connection point [Nm]
distance from bellows center to connection point [mm]

If the system is pretensioned at 50%, the moments and forces have different
signs in the pretensioned position and operation position of the system.

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5.6.3.7 Three pin Z2b-system

Required hinge distances


At permissible angular rotation zul of all three expansion joints and if the
system is pretensioned at 50%, then the minimum distances between the
hinges X1, X3 are determined as follows:

X1 =

1 (8 X2 + 1 + 4 X3)
8 sinzul X3 - 4 2

X2 and X3 given
1 (8 X2 + 1) + 4 X1 2
X3 =

8 sinzul X1 - 4 1

X1 and X2 given

X1,2,3
1,2
zul

= center-to-center distance of the bellows [mm]


= movement of the pipeline [mm]
= permissible angular rotation of one bellow []

If the result of X1 (or X3) is negative or the distance is too long, then the
distance X3 (or X1) must be increased accordingly, or expansion joints with
larger permissible angular rotation must be chosen.
In general:
X1 and X3 should be as long as reasonably possible, X2 as short as possible.
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Effective angular rotation


If the pin distances X1 and X3 are given, the effective angular rotation of the
angular expansion joints (1, 2, 3) is calculated as follows if the system is
50% pretensioned:
e1 = arcsin (

1
2 X1

e2 = (e1 + e3)

e3 = arcsin (

1 (8 X2 + 1) + 4 X1 2
8 X1 X3

e1,2,3 = effective angular rotation of one bellow []


X1,2,3 = center-to-center distance of the bellows [mm]
1,2
= movement of the pipeline [mm]
At 100% and at 0% pretension, the rotation angle of the angular expansion
joints doubles, but only in one direction. In these cases, the effective angles
of rotation (e1,2,3) must be multiplied by 2.

Anchor point connection forces


Bending moments of angular expansion joints
In order to calculate the bending moments and forces, the absolute value of
the effective angular rotation (i.e. without signs) must be used in the following
equation:

MB1 = Cr p + Ca e1 + Cb p e1

MB2 = Cr p + Ca e2 + Cb p e2

MB3 = Cr p + Ca e3 + Cb p e3

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Forces at the connection points

FZ =

FX =

1000 (MB2 MB3)


X3

1000 (MB2 MB3) + FZ 2 X2


X1

Bending moments at the connection points

l1,2
=
p
=
Ca
=
Cr
=
Cb
=
Fx,z
=
MA1,2 =
MB1,2,3 =
X1,2,3 =
e1,2,3 =

MA1 = MB1 + FZ

I1
1000

MA2 = MB3 + FZ

I2
1000

distance from bellows center to connection point [mm]


operating overpressure [bar]
angular spring rate [Nm/]
hinge friction [Nm/bar]
angular reaction force [Nm/(bar)]
displacement force in X, Z-direction [N]
moment at the connection point [Nm]
bending moment of the expansion joint [Nm]
center-to-center distance of the bellows [mm]
effective angular rotation of one bellow []

If the system is pretensioned at 50%, the moments and forces have different
signs in the pretensioned position and operation position of the system.

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5.6.3.8 Two pin gimbal I-system

Pre
ten
sio
ng
ap

ap
ng
sio
n
te
Pre

Anchor point
Guide support

Resulting expansion
=

12 + 22

Required hinge distance


At a permissible angular rotation [zul] and 50% pretension, the miminum
distance X1 is determined as follows:

X1 =


2 sinzul

Resulting arc height


At the maximum effective angular rotation (e) the vertical distance between the hinges
is reduced by the dimension h due to the circular motion of the expansion joints.
h = X1 (1-cose)

1,2
zul
e
h
X1

=
=
=
=
=
=

resulting movement of the pipeline [mm]


movement of the pipeline [mm]
permissible angular rotation of one bellow []
effective angular rotation of one bellow []
arc height [mm]
center-to-center distance of the bellows [mm]

The height of the arc and the thermal elongation of the pipe section X1 must
be compensated by the pipe section (2,5 X1) ), or a sufficient clearance in
the pipe guide must be available.
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Effective angular rotation


If the pin distance X1 is given, the effective angular rotation of the angular
expansion joints (e) is calculated as follows if the system is 50% pretensioned:

e = arcsin (

1

2 X1

ey = arcsin (

ex = arcsin (

ex, ey
X1

1,2

=
=
=
=

1
2 X1
2

2 X1

effective angular rotation of one bellow []


center-to-center distance of the bellows [mm]
resulting movement of the pipeline [mm]
movement of the pipeline [mm]

At 100% and at 0% pretension, the rotation angle of the angular expansion


joints doubles, but only in one direction. In these cases, the effective angles
of rotation (e, ex, ey) must be multiplied by 2.

Anchor point connection forces


Bending moments of angular expansion joints
In order to calculate the bending moments and forces, the absolute value of
the effective angular rotation (i.e. without signs) must be used in the following
equation:
MBY = Cr p + Ca ey + Cb p ey

MBX = Cr p + Ca ex + Cb p ex

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Forces at the connection points

FX =

2000 (MBY )
X1

FY =

2000 (MBX )
X1

Bending moments at the connection points

l1,2
Ca
Cr
Cb
FX,Y
MAX,Y1,2
MBX,Y
p

=
=
=
=
=
=
=
=

MAY1 = MBY + FX

I1
1000

MAY2 = MBY + FX

I2
1000

MAX1 = MBX + FY

I1
1000

MAX2 = MBX + FY

I2
1000

distance from bellows center to connection point [mm]


angular spring rate [Nm/]
hinge friction [Nm/bar]
angular reaction force [Nm/(bar)]
displacement force in X, Y-direction [N]
moment at the connection point [Nm]
bending moment of the expansion joint [Nm]
operating overpressure [bar]

If the system is pretensioned at 50%, the moments and forces have different
signs in the pretensioned position and operation position of the system.

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5.6.3.9 Three pin gimbal L-system

W1
W2
W3

W1
W2,3

= 1 angular expansion joint (angular rotation on one plane)


= 1 gimbal expansion joint each (angular rotation on circular plane)

The expansion of the connecting points, e.g. in turbine nozzles, should be


added to the thermal expansion of the pipe section 1, 2, oder 3 if both
move in the same direction and should be subtracted if they move in opposite directions.
Effective angular rotation
If the pin distances X1 and X3 are given, the effective angular rotation of the
angular expansion joints (1, 2, 3) is calculated as follows if the system is
50% pretensioned:

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1

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2 X1

e1 = (e1 + e3y)

e3y = arcsin (

1 X2 + 2 X1
)
2 X1 X3

e2x = e3y = arcsin (

X1,2,3
e1,2,3,x,y
zul
1,2,3

=
=
=
=

3

2 X3

e2 =

(e2x2 + e2y2)

e3 =

(e3x2 + e3y2)

center-to-center distance of the bellows [mm]


effective angular rotation of one bellow []
permissible angular rotation of one bellow []
movement of the pipeline [mm]

At 100% and at 0% pretension, the rotation angle of the angular expansion


joints doubles, but only in one direction. In these cases, the effective angles
of rotation (e1,2,3,x,y) must be multiplied by 2.
In general:
X1 and X3 should be as long as reasonably possible, X2 as short as possible.

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Anchor point connection forces


Bending moments of angular expansion joints
In order to calculate the bending moments and forces, the absolute value of
the effective angular rotation (i.e. without signs) must be used in the following
equation:
MB1Y = Cr p + Ca e1 + Cb p e1

MB2Y = Cr p + Ca e2y + Cb p e2y

MB3Y = Cr p + Ca e3y + Cb p e3y

MB2X = Cr p + Ca e2x + Cb p e2x

MB3X = Cr p + Ca e3x + Cb p e3x

Forces at the connection points


FX =

1000 (MB2Y + MB3Y)


X3

FY =

1000 (MB2X + MB3X)


X3

M0 = MB2Y + FX

78

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1000 (MB1Y + M0)


X1

Bending moments at the connection points

MAY1 = -MB1Y - FZ

I1
1000

MAY2 = MB3Y + FX

I2
1000

MAX1 = -MB2X - FY

X2
1000

MAX2 = -MB3X - FY

l1,2,3
Ca
Cr
Cb
FX,Y,Z
MAX,Y,Z,1,2
MB1,2,3,X,Y
p

=
=
=
=
=
=
=
=

I2
1000

MAZ1 = FY

X1 + I1
1000

MAZ2 = -FX

I3
1000

+ FZ

I3
1000

[Nm]

distance from bellows center to connection point [mm]


angular spring rate [Nm/]
hinge friction [Nm/bar]
angular reaction force [Nm/(bar)]
displacement force in X, Y, or Z-direction [N]
moment at the connection point [Nm]
bending moment of the expansion joint [Nm]
operating overpressure [bar]

If the system is pretensioned at 50%, the moments and forces have different
signs in the pretensioned position and operation position of the system.
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5.7 Lateral expansion joints


Lateral expansion joints work in the same way angular expansion joints do,
utilizing the angular rotation of the steel bellows. The movement capacity
depends on the construction length of the bellows and their center-to-center
distance. The longer the distance between the bellows, the larger is the lateral
movement capacity (fig. 1).
A longer center-to-center distance also results in lower displacement forces of
the expansion joint. Lateral expansion joints are independent expansion
systems in contrast to angular expansion joints. They are practically a two pin
system. Lateral expansion joints are usually installed with 50% pretension. This
is accomplished by pre-stressing the entire pipe system after the expansion
joint is installed. The pretension rate can be determined from the pretension
diagram in section 11.3.1.

Fig. 1
The special features of lateral expansion joints are:
1. very low anchor loads as the tie bars restrain the pressure thrust resulting
from internal pressure.
2. large movement capacities
3. less demanding regarding pipe supports/ guides
Even pipe hangers might be acceptable.

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Depending on their capacity to compensate different movements, we distinguish between two basic types of lateral expansion joints:

Fig. 2
Expansion joints with lateral
movement capacity in one plane.

Fig. 3
Expansion joints with lateral
movement capacity in circular plane.

Types
Universal expansion joints using tie rods and washer nuts to restrain the pressure thrust forces represent the simplest design of lateral expansion joints.
For higher pressure conditions, the use of lateral expansion joints, type gimbal
expansion joint or two angular gimbal expansion joints in a system is recommended, if the compensation of movements in circular plane is required.
Expansion joints that are suited to compensate for lateral movements in circular plane are also recommended for protecting pipe systems from vibrations
generated by pumps, compressors or other engines (fig. 4)
lateral vibrations
vibrations in any direction

Fig. 4

Fig. 5

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If the unit is firmly mounted to its foundation, the installation of one lateral expansion joint in both the suction and discharge pipe is sufficient (fig. 4). If tied universal expansion joints are used, the installation of additional lock washers should be
considered in anticipation of compression forces caused by vacuum that might
occur in the suction pipe. If the unit, however, is mounted on flexible supports
such as spring or rubber mountings, then the vibrations occur in all directions. In
this case, an additional angular or lateral expansion joint must be installed (fig. 5).
The same rule is applied in earthquake areas.
Another option is the installation of a three pin L-system comprising one lateral
and one single hinged expansion joint. To allow the elbow between the expansion
joints to rotate without forcing the tie rods to release from their tied position,
it is to be assured that the positioning of the tie rod of the lateral expansion joint
corresponds to the positioning of the pins of the single hinged unit (fig. 6).

Fig. 6

High energy and high frequency vibrations of the pipeline that are caused by
turbulent flow after safety blow-down valves, shut-down valves or pressure
reducers or vibrations (pulsation) in the gas or liquid column itself cannot be
compensated for.

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Pipe supports, guides, anchors


To ensure correct compensation of thermal expansion by the lateral expansion
joint, pipe anchors and pipe supports must be installed to define the amount
and direction of the thermal expansion. According to the peripheral conditions
of the installation, this can be achieved by placing two pipe guides adjacent to
the elbows on each side of the expansion joint with anchors further away from
the location of the expansion joint (fig. 7) or by the installation of one anchor
and one pipe guide in the afore mentioned poisitions (fig. 8).

The pipe supports/ guides must comply with the following requirements:
support the weight of the pipeline and the weight of the expansion joints
guide the pipeline in its axis
provide sufficient clearance s to allow free pipe movement from the uncompensated thermal expansion L of the pipe section L and from the arc height
h (fig. 7) without causing the guide to jam.

s h + L

Short pipe routings typical for power station piping usually do not require pipe
guides. The weight of the pipe sections should be supported by suitable pipe
hangers in a way that they do not hinder the movement of the expansion joint.

Fig. 7

Fig. 8

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5.7.1 System calculation


5.7.1.1 Lateral expansion joints for movement compensation on
one plane

anchor point
pipe guide

As a result of the deflection of a lateral expansion joint, a bending moment and


a force occur and load the anchors. The moment and force are caused by the
bellows spring rate and by the friction of the hinges. In longer pipe routings
with several guides between expansion joint and anchor, the bending moment
wears off almost completely until the connection point. The pressure thrust
from the internal pressure and the effective cross section of the bellows are
restrained by the hinged hardware.
All formulae refer to a 50% pretension of the pipe movement  to compensate
for, which means that the lateral expansion joint will be deflected by the
amount of /2.
In case of 100% or 0% pretension, the amount of 2 x  should be used in the
equation.
Resulting movement

 = 1 +  2

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Permissible movement capacity


Following the recommendations explained in section 6.2 "Reduction", the
permissible lateral movement capacity zul is determined taking into
account the nominal lateral movement capacity lat as follows:
zul = lat K (tB) KL
The effective pipe movement /2 must be equal to or less than the permissible lateral movement capacity zul:

/2 zul

Resulting arc height


At the maximum lateral deflection (/2) to one side, the vertical distance between the bellows L1 is shortened by the amount of the arc height h which is
determined as follows:
h = X1 -

h

1,2
lat
K
X1
KL

=
=
=
=
=
=
=

(X12 - 0.25 2)

arc height [mm]


resulting movement of the pipeline [mm]
movements of the pipe sections 1 and 2 [mm]
possible lateral movement of the expansion joint [mm]
reduction factor for movement capacity [-]
center-to-center distance of the bellows [mm]
fatigue factor [-]

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The arc height h and the uncompensated thermal expansion of the pipe section in the expansion joint axis must be compensated by sufficient clearance
or the bending of the pipe sections.
Forces at the connection points

FX = Cr p + Cy

FX
L
g


Cy
Cr
p


+g L 10
2

= displacement force in X-direction [N]


= length of the pipeline [m]
= weight per meter of the pipeline including medium and insulation
[kg/m]
= friction coefficient [-]
= resulting movement of the pipeline [mm]
= lateral spring rate [N/mm]
= hinge friction [N/bar]
= operating overpressure [bar]

Bending moments at the connection points

MY1,2
FX
X1
l1,2

86

=
=
=
=

MY1 = FX

0.5 X1 + I1
1000

MY2 = FX

0.5 X1 + I2
1000

moments at the connection points [Nm]


displacement force in X-direction [N]
center-to-center distance of the bellows [mm]
distance from bellows center to connection point [mm]

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5.7.1.2 Lateral expansion joint for movement compensation in any


direction perpendicular to its axis

anchor point
pipe guide

All formulae refer to 50% pretension of the pipe movement 1 and 2 to


compensate for, which means that the lateral expansion joint will be deflected in both, the pretensioned and operating position, by the amount of /2.

Resulting expansion

=

0.5 X1 + I1
1000

12 + 22

Permissible movement capacity


Following the recommendations explained in section 6.2 "Reduction", the
permissible lateral movement capacity zul is determined taking into
account the nominal lateral movement capacity lat as follows:
zul = lat K (tB) KL

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The effective pipe movement /2 must be equal to or less than the permissible lateral movement capacity zul:
/2 zul
In case of 100% or 0% pretension, the effective pipe movement  must be
equal to or less than zul.
 zul

Resulting arc height


At the maximum lateral deflection (/2) to one side, the vertical distance between the bellows is shortened by the amount of the arc height h which is
determined as follows:
h = X1
h

1,2
lat
K
X1
KL

=
=
=
=
=
=
=

(X12 0,25 2)

arc height [mm]


resulting movement of the pipeline [mm]
movements of the pipe sections 1 and 2 [mm]
possible lateral movement of the expansion joint [mm]
reduction factor for movement capacity [-]
center-to-center distance of the bellows [mm]
fatigue factor [-]

In case of 100% or 0% pretension, the amount of 2 x  should be used in


the equation for h.
The arc height h and the uncompensated thermal expansion of the pipe section in the expansion joint axis must be compensated by sufficient clearance
or the bending of the pipe sections.
Forces at the connection points
FX = Cr p + Cx

FY = Cr p + Cy

88


2

2

+g L 10

+g L 10

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FX,Y =
L
=
g
=

1,2
Cy
Cr
p

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displacement force in X- and Y-direction [N]


length of the pipeline [m]
weight per meter of the pipeline including medium and insulation
[kg/m]
friction coefficient [-]
movements of the pipe sections 1 and 2 [mm]
lateral spring rate [N/mm]
hinge friction [N/bar]
operating overpressure [bar]

=
=
=
=
=

MX1 = FY

0.5 X1 + I1
1000

MX2 = FY

0.5 X1 + I2
1000

MY1 = FX

0.5 X1 + I1
1000

MY2 = FX

0.5 X1 + I2
1000

Bending moments at the connection points


MX1,2
MY1,2
FX,Y
X1
l1,2

=
=
=
=
=

moments at the connection points [Nm]


moments at the connection points [Nm]
displacement force in X- and Y-direction [N]
center-to-center distance of the bellows [mm]
distance from bellows center to connection point [mm]

If the system is pretensioned at 50%, the bending moments and forces have
different signs in the pretensioned position and operation position of the
system.

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5.7.1.3 Lateral expansion joints in three pin systems


The section "Angular expansion joints" describes different three pin expansion
systems, comprising each three angular expansion joints.
If the center-to-center distance between the joints is short due to restricted
space conditions, it is often more economical to use one lateral expansion
joint instead of two angular units installed in tandem.
If tied universal expansion joints with tie rods or cardanic hinges are used,
these joints must be installed with the correct positioning of the restraining
hardware to allow the joints to rotate in an angular direction (fig. 9) around
the same axis as the single hinged expansion joint in the system. The line
between the tie rods must be parallel to the line between the hinges.

Fig. 9

Lateral expansion joints used in three pin systems are not allowed to
have more than two tie rods or bars. Three or more tie rods/ bars will not
allow an angular rotation of the individual bellows of a lateral joint.
In order to apply the design calculations of three pin expansion systems to
systems comprising a lateral expansion joint, the spring rates and displacement forces of the lateral expansion joint must be converted into an equivalent bending spring rate and bending moments of two substitute angular
joints.
These two substitute angular expansion joints represent the lateral expansion
joint in the design calculation of the expansion system.
The following conversion applies for tied universal expansion joints with tie
rods only as an approximate, since the distance between the spherical
washers is not equal to the center-to-center distance between the bellows.
Please contact us if exact calculation is required.
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The angular spring rate Ca of the substitute angular expansion joint is determined by the lateral spring rate CY of the lateral expansion joint as follows:
Ca = CY X12

10-3
360

The angular hinge friction Cr of the substitute angular expansion joint is determined by the lateral friction Cr(lat) of the lateral expansion joint as follows:

Cr = Cr(lat)

X1
2000

The additional angular moment Cb of the substitute angular expansion joint is


determined by the additional lateral force Cb(lat)) of the lateral expansion joint
as follows:
Cb = Cb(lat) X12

10-3
360

The permissible angular rotation zul of the substitute angular expansion joint
is determined by the permissible lateral movement capacity zul as follows:
zul = arcsin

Ca
Cy
Cr
Cr(lat)
Cb
Cb(lat)
X3

=
=
=
=
=
=
=

zul
X1

angular spring rate [Nm/]


lateral spring rate [N/mm]
hinge friction [Nm/bar]
lateral friction [N/bar]
angular reaction force [Nm/(bar)]
pulling force due to internal pressure and deflection [N/(bar mm)]
center-to-center distance of the bellows [mm]
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5.8 Universal expansion joints


The application of universal expansion joints is essential wherever large movements in axial as well as in lateral direction occur. Consisting of two multi-ply
bellows made of stainless steel connected by an intermediate tube, they are
either available with welded-on flanges or with weld ends.

BOA universal expansion joints in a truck exhaust system.


Whilst installing BOA universal expansion joints, there are three points to be
observed which are of outmost importance for the proper functioning of the
expansion joint:
Anchors:
The pipe section which has to be compensated must be firmly fastened with
anchors at both ends
To calculate the anchors, the axial forces must be considered (sum of the
spring rate of the expansion joint, reaction force and frictional force of the
piping), as well as the lateral forces (displacement force).
The reaction force is the product of the effective area of the bellows and the
pipe pressure (test pressure).
The displacement force is the product of lateral and axial spring rates and
movement.

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Pipe guides
No pipe weight should rest on the expansion joint.
Pipe guides have to be installed where a straight pipe routing is wanted (see
installation example).
The pipe guides installed adjacent to the expansion joint must be strong
enough to withstand the forces imposed on them from the expansion joint.

Installation examples:

Pretension
The indicated axial and lateral movements must not be exceeded. In case of
asymmetrical movements, the axial or lateral displacement capacity can no
longer be fully used. Hence the expansion joint has to be pretensioned into the
position which corresponds to the installation temperature.
As the temperature of the pipe at the moment of the installation seldom
corresponds to the lowest operating temperature, it is advisable to indicate some
pretension values into the installation plans for several temperature levels.

Torsion
The expansion joints should never be subject to torsion. This is especially to
be considered when welding the counter flanges onto the pipe end.

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Movement splitting axial / lateral


The movements indicated in the tables are maximum values. In order to
achieve the full load cycles required, only one of the movements can be fully
used.
If axial and lateral movements occur simultaneously, the allowed combination
has to be determined by the following diagram:

The maximum movements, taken from the diagram, form the corners of the
triangle (or the movement limiting line) within any movement combination can
be established for the given full load cycles.
Calculation example
given:
Type UFS 6-20, DN200, 1000 full load cycles
requested:
lateral movement 40mm
Proceeding
a) Mark the values of the maximum axial and lateral movement for 1000 full
load cycles, taken from the dimension table, onto the X- and Y-axis.
maximum axial movement = 46 mm
maximum lateral movement = 77 mm
b) By connecting these two points, the movement triangle is obtained
(movement limiting line)
c) Mark the requested lateral movement (if the movement distribution
is asymmetrical, take the maximum lateral movement part).
At the intersection with the movement limiting line, the maximum
permissible axial movement of 22 mm can be determined.
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So the expansion joint type UFS 6-20, DN 200, allows simultaneous axial movement of 22 mm, in addition to the requested lateral movement of 40 mm.
Calculation of the pretension
Movement formula:

H = movement = total movement [mm]

Pretension formula:
H H (te - tmin)
pretension = H [mm]
tmax - tmin
2
tmin
tmax
te

=
=
=

minimum temperature [C]


maximum temperature [C]
installation temperature [C]

Example
axial movement
lateral movement
tmin
tmax
te

=
=
=
=
=

22 mm
40 mm
0 C
120 C
20 C

44 44 (20 - 0)
axial pretension = 20 = 14,67 mm
120 - 0
2

= 14,7 mm

80 80 (20 - 0)
lateral pretension = 40 = 26,67 mm
120 - 0
2

= 26,7 mm

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6 Standard programme

6.1 General
BOA expansion joints are especially suitable to compensate for thermal
expansions and minor misalignment during installation. BOA expansion joint
applications offer the following advantages:
Over 50 years experience in manufacturing expansion joints
Multi-ply construction of the bellows, made of high-grade stainless steel
(1.4571 and 1.4541), which means high resistance against ageing,
temperature, UV-rays and most of aggressive media.
Very low spring rate due to the multi-ply construction of the bellows.
Large movements at short built-in lengths.
Thanks to our generous stock-holding, several nominal diameters and
pressure ranges of the different types are available at short time. These
preferred series are grey-shaded in the tables.
Inner sleeve
Inner sleeves protect the bellows from vibrations caused by the media. The
installation of an inner sleeve is recommended in the following cases:
abrasive media
large temperature differences
flow rates higher than ca. 8 m/s for gaseous media
flow rates higher than ca. 3 m/s for liquid media
The marking for the execution with inner sleeve for axial expansion joints (type
W, FS, FB), angular (AWT) and gimbal expansion joints (KAWT) is the following:
Expansion joint types marked with * are available either with or without inner
sleeve (extra charge for inner sleeve). Because of their short length, expansion joint types marked "B" do not need an inner sleeve. Types designated
"L" are only available with inner sleeves.

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Example:
Type FS16-3B = basic version without inner sleeve
Type FS16-3L = basic version with inner sleeve
Type FS16-2* = basic version without inner sleeve, but may be equipped
with inner sleeve

Usually lateral and universal expansion joints must compensate for large
amounts of lateral movements and vibrations. Therefore they are basically
not installed with an inner sleeve. If an inner sleeve allowing large lateral
movements is installed, inevitably the flow cross-section is considerably tightened. The resulting local acceleration of the flow medium very often is not
accepted. Nevertheless, on customers request, and for extra charge, an inner
sleeve may be installed.
While consulting the dimension tables of the expansion joints executed with
flanges, please pay attention to the fact that the flanges are partly provided
with holes, partly with threads to take up the screws. The reason for is that the
outside diameter of the bellows comes to close to the hole diameter, so that
the bolt head does not fit in.

Additional variants on request


Obviously expansion joints may be designed and manufactured in various
other materials, pressure, movement and life time ranges.

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6.2 Reduction
6.2.1 Expansion capacity
NOTE
The maximum permissible expansion capacity is indicated on the expansion
joint. It refers to 1000 load cycles (expansion joints conforming to EC standards: 500 load cycles with safety factor 2). At higher load cycles, the expansion capacity must be reduced by the fatigue factor KL according to table 1.
To determinate the exact fatigue factor KL, the following formula can be used:

KL = (1000 / Ne)0.29

Load cycles
[Ne]

98

Fatigue factor
[KL]

1'000
2'000
3'000
5'000

1.00
0.82
0.73
0.63

10'000
30'000
50'000
100'000

0.51
0.37
0.32
0.26

200'000
1'000'000
25'000'000

0.22
0.14
0.05

Tab. 1

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6.2.2 Temperature related movement and pressure reduction


NOTE
The admissible operating pressure is determined by the nominal pressure
considering the reduction factor KP according to tab. 2. At higher temperatures, the expansion capacity K has to be reduced according to the reduction
factors.

Reduction factors 1) for pressure


[KP] and expansion capacity [K]
Temperature C

1)

KP

-10...20
50
100
150

1.00
0.92
0.87
0.83

1.00
0.97
0.94
0.92

200
250

0.79
0.74

0.90
0.88

300
350
400

0.67
0.60
0.53

0.86
0.85
0.84

Tab. 2

linear interpolation for intermediate


values

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6.3 BOA Axial expansion joints


6.3.1 BOA Axial expansion joints with flanges
Type FS
Expansion joints of type FS are equipped with flanges firmly welded onto
the bellows.
As a standard, flanges are made of carbon steel and are primer coated.
As a standard, expansion joints of type FS are manufactured in nominal diameters from DN 15 until DN 1000 mm and in pressure ranges of PN 6, 10,
16, 25 and 40.
The execution type I or II is indicated in the last column of the standard
tables (see fig.).

Execution I
All types with * and B are manufactured accordingly.

Execution II
Only available with inner sleeve.

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Type FB
Expansion joints of type FB are equipped with movable flanges. The inside
medium is only in contact with the austenitic bellows material.
As a standard, flanges are made of carbon steel and galvanized, larger diameters are primer coated.
As a standard, expansion joints of type FB are manufactured in nominal diameters from DN 20 until 1000 mm and in pressure ranges of PN 6, 10 and 16.
The basic version of the expansion joint type FB is manufactured without
inner sleeve. Yet it can be equipped with it (for an extra charge).

Basic version
Supplementary designation B

Supplementary designation L

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6.3.2 Axial expansion joints with weld ends


Type W
Expansion joints of type W are equipped with weld ends, firmly welded onto
the bellows.
As a standard, the weld ends are made of carbon steel and are primer
coated.
As a standard, expansion joints of type W are manufactured in nominal diameters from DN 15 until 1000 mm and in pressure ranges of PN 6, 10, 16,
25 and 40.
The execution type I or II is indicated in the last column of the standard
tables (see fig.).
Execution I
All types with * and B are manufactured accordingly.

Execution II
Only available with inner sleeve.

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6.4 BOA Angular expansion joints


Angular expansion joints with weld ends
Type AWT
As a standard, expansion joints of type AWT are manufactured in DN 40
until DN 1000 mm and in pressure ranges of PN 16, 25 and 40. For PN 6
and 10, standard executions of DN 350 until DN 1000 are available.
The type designation is extended by the figure 1, 2, 3 and 4, depending on
the construction dimension. AWT6-1 means: short expansion joint for pressure ranges PN 6; AWT25-4 means: the longest expansion joint for pressure
ranges PN 25.
As a standard, weld ends and tie rods are made of carbon steel and are
primer coated.
As special executions, angular expansion joints type AFS may be manufactured with fixed flanges, and those of type AFB with movable flanges.
The execution type I or II is indicated in the last column of the standard
tables (see fig.).

Execution I
Only available without inner sleeve.

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Execution II
Optionally available with or without inner sleeve.

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6.5 BOA Lateral expansion joints


6.5.1 Lateral expansion joints with flanges
Type LFS
Expansion joints of type LFS are equipped with flanges firmly welded onto
the bellows.
As a standard, expansion joints of type LFS are manufactured in nominal
diameters from DN 40 until DN 1000 mm and in pressure ranges of PN 6,
10, 16, 25 and 40.
High-grade, low-friction articulated system with tie rods made of carbon
steel and with ball joints.
As a standard, flanges are made of carbon steel and are primer coated.
The variant with specially large lateral movement (execution II) is equipped
with an intermediate tube made of carbon steel.
The execution type I or II is indicated in the last column of the standard
tables (see fig.).

Execution I
Lateral expansion joint with integrated intermediate tube.

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Execution II
Lateral expansion joint with attached intermediate tube

Type LFB
Expansion joints of type LFB are equipped with movable flanges. The inside
medium is only in contact with the austenitic bellows material.
As a standard, expansion joints of type LFB are manufactured in nominal
diameters from DN 40 until DN 300 mm and in pressure ranges of DIN PN 6,
10, 16 and 25.
As a standard, flanges are made of carbon steel and are primer coated.
High-grade, low-friction articulated system with tie rods made of carbon
steel and with ball joints.
The variant with specially large lateral movement (execution II) is equipped
with an intermediate tube made of carbon steel.
The execution type I or II is indicated in the last column of the standard
tables (see fig.).

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Execution I
Lateral expansion joint with integrated intermediate tube.

Execution II
Lateral expansion joint with attached intermediate tube

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6.5.2 Lateral expansion joint with weld ends


Type LW
Expansion joints of type LW are equipped with flanges firmly welded onto
the bellows.
As a (BOA) standard, expansion joints of type LWT with cardan joint are
manufactured in nominal diameters from DN 350 until DN 1000 mm and in
pressure ranges of DIN PN 6, 10, 16, 25 and 40.
High-grade, low-friction articulated system with tie rods made of carbon
steel and with ball joints.
As a standard, weld ends and flanges are made of carbon steel and are
primer coated.
The variant with specially large lateral movement (execution II) is equipped
with an intermediate tube made of carbon steel.
The execution type I or II is indicated in the last column of the standard
tables (see fig.).

Execution I
Lateral expansion joint with integrated intermediate tube.

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Execution II
Lateral expansion joint with attached intermediate tube.

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6.6 BOA Gimbal expansion joints


Gimbal expansion joints with weld ends
Type KAWT
As a standard, expansion joints of type KAWT are manufactured in nominal
diameters from DN 40 until 1000 mm and in pressure ranges of PN 6, 10,
16, 25 and 40.
As a standard, weld ends and tie rods are made of carbon steel and are
primer coated.
As special executions, gimbal expansion joints may be manufactured with
fixed or movable flanges.

Execution I
Only available without inner sleeve.

Execution II
Optionally available with or without inner sleeve.

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6.7 BOA Universal expansion joints


6.7.1 Universal expansion joints with flanges
Type UFS
Expansion joints of type UFS are equipped with flanges firmly welded onto
the bellows.
As a standard, expansion joints of type UFS are manufactured in nominal
diameters from DN 40 until 1000 mm and in pressure ranges of PN 6, 10, 16
and 25.
As a standard, flanges are made of carbon steel and are primer coated.
The variant with specially large lateral movement (execution II) is equipped
with an intermediate tube made of carbon steel.
The execution type I or II is indicated in the last column of the standard
tables (see fig.).
Execution I
Universal expansion joint with integrated intermediate tube.

Execution II
Universal expansion joint with attached intermediate tube.

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Type UFB
Expansion joints of type UFB are equipped with movable flanges. The inside
medium is only in contact with the austenitic bellows material.
As a standard, expansion joints of type UFB are manufactured in nominal
diameters from DN 40 until DN 300 mm and in pressure ranges of DIN PN 6,
10, 16 and 25.
As a standard, flanges are made of carbon steel and are primer coated.
The variant with specially large lateral movement (execution II) is equipped
with an intermediate tube made of carbon steel.
The execution type I or II is indicated in the last column of the standard
tables (see fig.).

Execution I
Universal expansion joint with integrated intermediate tube.

Execution II
Universal expansion joint with attached intermediate tube.

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6.7.2 Universal expansion joints with weld ends


Type UW
Expansion joints of type UW are equipped with weld ends, firmly welded
onto the bellows.
As a standard, expansion joints of type UW are manufactured in nominal
diameters from DN 40 until DN 1000 mm and in pressure ranges of DIN
PN 6, 10, 16 and 25.
As a standard, weld ends are made of carbon steel and are primer coated.
The variant with specially large lateral movement (execution II) is equipped
with an intermediate tube made of carbon steel.
The execution type I or II is indicated in the last column of the standard
tables (see fig.).

Execution I
Universal expansion joint with integrated intermediate tube.

Execution II
Universal expansion joint with attached intermediate tube.

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6.8 BOA Low pressure expansion joints


BOA low pressure expansion joints are specially built for applications where
at low pressures (up to 3.0 bar at 20C) large movements are to be absorbed.
In the following application fields, low pressure expansion joints have proved
to be successful:
any kind of flue gas piping
exhaust gas pipes behind internal combustion engines, especially emergency power generators and heat/ load couplings.
sewage and water treatment systems.

General
The multi-ply design results in a very low spring rate and therefore very
small displacement forces.
Designed for operating pressures up to 3.0 bar at 20C. Considering the
reduction factors (see reduction table), operating pressures of 2.03 bar at
300C, or 1.81 bar at 500C are allowable.
Higher temperatures are allowed due to the high quality of the material
used. Temperature range: from 180C up to 500C. If the entire expansion
joint is made of austenitic steel, then the permissible temperature raises to
700C (for dry and pressure-free media).
Vacuum installations are allowed up to 300 mbar (700mbar abs.).
The indicated movements are meant for 1000 full load cycles at 20C.
(CE-marking 500 full load cycles with safety factor 2)

Reduction factors for pressure and movement at higher temperatures


The reduction factors for movements are related to a constant cycle number
of 1000.

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[C]

Pressure
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Reduction factor of movement


[-]

20
50
75

3.00
2.74
2.64

1.000
0.960
0.945

100
125
150
175

2.56
2.49
2.42
2.37

0.930
0.915
0.900
0.895

200
225
250
275

2.31
2.22
2.14
2.09

0.890
0.873
0.857
0.849

300
325
350
375

2.03
1.97
1.91
1.90

0.840
0.834
0.827
0.821

400
425
450
475

1.89
1.87
1.85
1.83

0.815
0.811
0.807
0.803

500
550

1.81
1.38

0.800
0.720

600
650

1.00
0.58

0.630
0.580

700

0.30

0.540

Calculation example:
given:
Type EXW, DN 300, axial movement 59 mm, lateral 10 mm
operating temperature 350C
requested: possible movement at 350C
Proceeding:
Reduction factor of movement at 350C according to table = 0.827
Axial movement

= 59 mm 0.827 = 48.7 mm

Lateral movement = 10 mm 0.827 = 8.3 mm


The operation pressure is 1.91 bar
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6.8.1 Low pressure expansion joints with flanges


Types EXF and EXUF
Expansion joints of types EXF and EXUF are equipped with movable
flanges, floating flange construction both sides drilled according to
DIN PN 6.
The inside medium is only in contact with the austenitic bellows material.
Thanks to the movable flanges, types EXF and EXUF are units easy to fit
and therefore ideal as replacement units in existing systems.
As a standard, the flanges are made of carbon steel.

Execution EXF

Execution EXUF

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6.8.2 Low pressure expansion joints with weld ends


Types EXW and EXUW
The two weld ends (up to DN 400) are entirely made of austenitic steel
(1.4571). At higher DN (from 450), the weld ends are made of carbon steel.
Tight resistance welding for the connection bellows - weld ends.
The diameters of the weld ends are metric as a standard (see table), yet they
are easily to expand into ISO dimensions. Please let us know the requested
connection dimension when ordering.

Execution EXW

Execution EXUW

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6.9 BOA Small expansion joints


6.9.1 Small expansion joint Type Za:
Execution with weld ends, delivered in pretensioned condition. The main element of this small expansion joint is the multi-ply bellows made of austenitic
steel. The two weld ends are made of carbon steel. The inner sleeve is reinforced and therefore also acting as a guiding tube. The outside sleeve protects the bellows from peripherical influences. All connections are welded.

TL

DN: 12" until 2". For larger pipe dimensions, expansion joints of type W are
used.
Pressure:
Dimension 12" until 114" PN 16
Dimension 112" until 2" PN 10
For higher pressures, expansion joints of type W are used.
Endurance:

5000 full load cycles at 25 mm movement


(1000 full load cycles at 45 mm movement)

Temperature resistance: up to 450C


118

ain eletenitic
s reinproded.

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6.9.2 Small expansion joint Type Ga:


Drinking water resistant execution, torsion-proof design, delivered in pretensioned condition. All connections are welded. The main element of this small
expansion joint is the bellows made of austenitic steel. Both weld end attachments are male threaded. The inner sleeve is reinforced and therefore also
acting as a guiding tube. The hexagonal outside sleeve is strong enough to be
hold with a wrench during the installation.

TL

DN: 12" until 2". For larger pipe dimensions, expansion joints of type FB are
used.
Pressure: PN 16. For higher pressures, expansion joints of type FB are used.
Endurance: 5000 full load cycles
Temperature resistance: up to 450C

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6.9.3 Small expansion joint Type I:


Drinking water resistant execution, torsion-proof design, delivered in pretensioned condition. All connections are welded. The main element of this small
expansion joint is the bellows made of bronze. Both attachments are equipped with inner brazed end. The inner sleeve is reinforced and therefore also
acting as a guiding tube. The outside sleeve protects the bellows from peripherical influences. The small expansion joint is suited for taking up axial
movements.

DN: 15 up to 42. For larger pipe dimensions, expansion joints of type FB are
used.
Pressure: PN 16. For higher pressures, expansion joints of type FB are used.
Endurance:
DN 1528: 1000 full load cycles
DN 3542: 5000 full load cycles
Temperature resistance: up to 180C
120

FB are

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6.10 Axial expansion joints for Mannesmann Pressfitting System


Materials Type 7179 00X-MS
Bellows: stainless steel 1.4571
Weld ends: carbon steel
Inner sleeve and protecting tube: carbon steel
Connection unit: carbon steel
Materials Type 7179 00X-ME
Bellows: stainless steel 1.4571
Weld ends: stainless steel 1.4571
Inner sleeve and protecting tube: 1.4571 or 1.4404
Connection unit: 1.4404

Permissible operating conditions:


System "heating": maximum operating pressure 16 bar
maximum temperature 110C

e used.
System "sanitary": maximum operating pressure 16 bar
maximum temperature 85C (according to DIN 1988) or 110C

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6.11 Axial steel expansion joints


Equipped with threaded sockets with or without proctecting tube, suitable to
compensate for axial movement without pretension, lateral movement or to
absorb vibrations.

Type 7160 00S-TI /RI

Type 7160 00S-TA /RA

Materials Type 7160 00S-TI


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel 1.4301
Screwed ends: malleable cast iron,
galvanized
Gasket: Klingersil C-4400
Maximum operating temperature:
300C

Materials Type 7160 00S-TA


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel 1.4301
Screwed ends: malleable cast iron,
galvanized
Gasket: Klingersil C-4400
Maximum operating temperature:
300C

Materials Type 7160 00S-RI


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel 1.4301
Screwed ends: gunmetal 2.1906
Gasket: Klingersil C-4400
Maximum operating temperature:
225C

Materials Type 7160 00S-RA


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel 1.4301
Screwed ends: gunmetal 2.1906
Gasket: Klingersil C-4400
Maximum operating temperature:
225C

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Type 7162 00S-TI /RI

Type 7162 00S-TA /RA

Materials Type 7162 00S-TI


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel 1.4301
Screwed ends: malleable cast iron,
galvanized
Gasket: Klingersil C-4400
Protecting sleeve: carbon steel,
galvanized, soft soldered
Maximum operating temperature:
180C

Materials Type 7162 00S-TA


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel 1.4301
Screwed ends: malleable cast iron,
galvanized
Gasket: Klingersil C-4400
Protecting sleeve: carbon steel,
galvanized, soft soldered
Maximum operating temperature:
180C

Materials Type 7162 00S-RI


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel 1.4301
Screwed ends: gunmetal 2.1906
Gasket: Klingersil C-4400
Protecting sleeve: brass, soft
soldered
Maximum operating temperature:
180C

Materials Type 7162 00S-RA


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel 1.4301
Screwed ends: gunmetal 2.1906
Gasket: Klingersil C-4400
Protecting sleeve: brass, soft
soldered
Maximum operating temperature:
180C

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Type 7160 00S-LF and 7162 00S-LF (gunmetal)


With brazing fittings, with or without protecting tube, suitable to compensate
for axial movement without pretension, lateral movement or to absorb vibrations.

Materials Type 7160 00S-LF


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel
1.4301
Brazing fitting: gunmetal 2.1906
Gasket: Klingersil C-4400
Maximum operating temperature:
225C

124

Materials Type 7162 00S-LF


Bellows: stainless steel 1.4571
Spacer sheets: stainless steel 1.4301
Brazing fittings: gunmetal 2.1906
Gasket: Klingersil C-4400
Protecting sleeve: brass, soft
soldered
Maximum operating temperature:
180C

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6.12 Tables standard programme


page

page

BOA Type

FS

PN6
PN10
PN16
PN25
PN40

126
130
134
138
142

BOA Type

KAWT PN6
PN10
PN16
PN25
PN40

220
222
224
226
228

BOA Type

FB

PN6
PN10
PN16

145
148
151

BOA Type

UFS

PN6
PN10
PN16
PN25

230
232
234
236

BOA Type

PN6
PN10
PN16
PN25
PN40

154
158
162
166
170

BOA Type

UFB

PN6
PN10
PN16
PN25

238
240
242
244

BOA Type

UW

PN6
PN10
PN16
PN25

246
248
250
252

BOA Type

EXF
EXUF
EXW
EXUW

PN2.5
PN2.5
PN2.5
PN2.5

254
256
258
260

BOA Type

AWT

PN6
PN10
PN16
PN25
PN40

174
176
178
180
182

BOA Type

LFS

PN6
PN10
PN16
PN25
PN40

184
187
190
193
196

PN6
PN10
PN16
PN25

198
200
202
204

PN6
PN10
PN16
PN25
PN40

206
209
212
215
218

BOA Type

BOA Type

LFB

LW

BOA Small exp. joints Type Za


Type Ga
Type I
BOA Type
Axial expansion joints
7179 / 00X-MS / ME
Axial steel expansion joints
7160 / 7162 00S-TI / RI
Axial steel expansion joints
7160 / 7162 00S-TA / RA
Axial steel expansion joint
7160 / 7162 00S-LF

262
263
264

266
268
270
272

125

Type

FS6-26*
FS6-36*

FS6-26*
FS6-36*

FS6-28*
FS6-38*

FS6-30*
FS6-40*

FS6-30*
FS6-44*
FS6-3L

FS6-1B
FS6-40*
FS6-3L

FS6-1B
FS6-54*
FS6-3L

FS6-1B

DN

15

20

25

32

40

50

65

80

mm

20 = 40

19 = 38
27 = 54
38 = 76

16 = 32
20 = 40
32 = 64

15 = 30
22 = 44
30 = 60

15 = 30
20 = 40

14 = 28
19 = 38

13 = 26
18 = 36

137

137
240
278

137
190
278

178
208
278

172
196

160
158

150
162

290
-

220
-

198
238
-

192
226

175
183

165
187

175
202

TL
mm

Axial movement at 1000


full load cycles

150
162

TL
mm

unrestraint/
without inner
sleeve

13 = 26
18 = 36

unrestraint/
with inner
sleeve

Bellows

118.5

104.8
94.0
104.8

81.2
74.0
81.2

58.0
57.0
68.0

51.0
51.0

42.0
41.0

35.0
34.0

35.0
34.0

da
mm

Outside

Total length
Outside
190

160
160
160

140
140
140

130
130
130

120
120

100
100

90
90

80
80

D
mm

16

14
14
14

14
14
14

14
14
14

14
14

14
14

14
14

12
12

b
mm

Flange

150

130
130
130

110
110
110

100
100
100

90
90

75
75

65
65

55
55

k
mm

4
4
4

4
4
4

4
4
4

4
4

4
4

4
4

4
4

Execution ll (page 100)

Seite 126

Execution l (page 100)

Bolt circle

PN6

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

18

14
14
14

14
14
14

14
14
14

14
14

11
11

11
11

11
11

d
mm

Hole

30.10.2009

101.0

90.0
78.0
45.0

101.0
99.0
50.5

90.0
125.0
56.5

84.0
121.0

89.0
54.0

43.0
52.0

43.0
52.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

84.0

66.0
52.7
66.0

39.0
31.8
39.0

19.5
18.5
27.0

15.0
14.2

9.4
9.1

6.4
6.0

6.4
6.0

A
cm2

Effective area
of bellows

126
Weight *without
inner sleeve
6.1

3.7
3.9
4.8

3.0
2.9
3.8

2.4
2.7
3.4

2.2
2.4

1.6
1.6

1.2
1.3

0.9
0.9

m
kg

I
I
II

I
I
II

I
I
II

I
I

I
I

I
I

I
I

Execution

FS6-1B
FS6-2*
FS6-92*
FS6-4L

FS6-1B
FS6-2*
FS6-3*
FS6-4L

FS6-1B
23 = 46
FS10-60* 30 = 60
FS6-4L
78 = 156

FS6-1B
19 = 38
FS10-66* 33 = 66
FS6-4*
92 = 184

FS6-1B
21 = 42
FS10-70* 35 = 70
FS6-4*
96 = 192

FS6-1B
20 = 40
FS10-72* 36 = 72
FS6-4*
95 = 190

FS6-1B
22 = 44
FS10-76* 38 = 76
FS6-4*
100 = 200

FS6-1B
FS6-2*

150

175

200

250

300

350

400

450

23 = 46
39 = 78

21 = 42
37 = 74
49 = 98
79 = 158

17 = 34
35 = 70
46 = 92
76 = 152

22 = 44
38 = 72
44 = 88
46 = 92

FS6-1B
FS6-72*
FS6-3L
FS6-92*

125

22 = 44
38 = 76
44 = 88

FS6-1B
FS6-76
FS6-3L

28 = 56
40 = 80

100

FS6-56*
FS6-3L

151
204

149
335
393

143
325
378

151
325
388

145
325
377

148
315
382

160
205
254
384

138
198
307
374

138
285
276
307

136
278
274

240
278

390
-

380
-

380
-

380
-

370
-

205
254
-

198
407
-

335
407

348
-

290
-

505.0
505.0

451.0
445.0
451.0

399.0
395.0
401.0

364.0
363.0
365.0

311.0
312.0
315.0

256.0
257.0
255.0

230.0
230.0
231.0
230.0

202.0
202.0
186.0
201.0

170.8
158.0
170.8
158.0

142.1
136.0
142.1

105.0
118.5

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

127

595
595

540
565
540

490
505
490

440
445
440

375
395
375

320
340
320

295
295
295
295

265
265
265
265

240
240
240
240

210
210
210

190
190

28
28

28
26
28

26
26
26

24
26
24

24
26
24

22
24
22

22
22
22
22

20
20
18
20

18
18
18
18

16
16
16

16
16

30.10.2009

550
550

495
515
495

445
460
445

395
400
395

335
350
335

280
295
280

255
255
255
255

225
225
225
225

200
200
200
200

170
170
170

150
150

16
16

16
16
16

12
16
12

12
12
12

12
12
12

8
8
8

8
8
8
8

8
8
8
8

8
8
8
8

4
4
4

4
4

14:51 Uhr

22
22

22
26
22

22
22
22

22
22
22

18
22
18

18
22
18

18
18
18
18

18
18
18
18

18
18
18
18

18
18
18

18
18

Seite 127

262.0
157.0

255.0
600.0
71.0

204.0
550.0
78.0

323.0
500.0
70.0

264.0
450.0
78.0

293.0
400.0
24.0

199.0
114.0
138.0
50.0

228.0
114.0
143.0
61.0

129.0
103.0
64.5
125.0

102.0
90.0
51.0

85.0
50.5

1798.0
1798.0

1417.0
1355.0
1413.0

1101.0
1045.0
1103.0

911.0
870.0
911.0

660.0
625.0
660.0

434.0
410.0
434.0

342.0
342.0
342.0
342.0

262.0
262.0
225.0
262.0

184.0
159.0
184.0
157.0

127.0
115.0
127.0

67.9
84.0

53.0
59.0

47.0
66.0
67.0

39.0
55.0
58.0

27.5
42.0
43.1

20.5
36.0
35.5

16.0
28.0
23.0

15.6
18.2
21.2
24.6

11.6
13.7
13.0
19.4

9.6
10.0
12.6
11.0

6.9
7.4
8.7

5.9
7.5

I
I

I
I
I

I
I
I

I
I
I

I
I
I

I
I
II

I
I
I
II

I
I
I
II

I
I
II
I

I
I
II

I
II

FS6-1B
26 = 52
FS10-80* 40 = 80
FS6-4*
103 = 206

FS6-1B
29 = 58
FS10-80* 40 = 80
FS6-4*
96 = 192

FS10-74* 37 = 74
FS6-2*
44 = 88
FS6-3*
62 = 124

FS6-56* 28 = 56
FS6-114* 57 = 114
FS6-164* 82 = 164

600

700

800

61 = 122
95 = 190

259
434
479

345
220
280

171
345
383

159
335
401

271
378

439
674
779

400
-

400
-

395
-

mm

500

FS6-3*
FS6-4*

TL
mm

TL
mm

Axial movement at 1000


full load cycles

Type

unrestraint/
without inner
sleeve

DN
unrestraint/
with inner
sleeve

Bellows

912.0
905.0
890.0

754.0
764.0
764.0

663.0
652.0
663.0

557.0
550.0
557.0

505.0
505.0

da
mm

Outside

Total length
Outside
975
975
975

895
860
860

755
780
755

645
670
645

595
595

D
mm

24
24
24

30
24
24

30
28
30

30
28
30

28
28

b
mm

Flange

920
920
920

840
810
810

705
725
705

600
620
600

550
550

k
mm

24
24
24

24
24
24

20
20
20

20
20
20

16
16

Execution ll (page 100)

Seite 128

Execution l (page 100)

Bolt circle

PN6

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

30
30
30

30
26
26

26
30
26

22
26
22

22
22

d
mm

Hole

30.10.2009

963.0
509.0
403.0

1100.0
192.0
137.0

371.0
900.0
93.0

316.0
700.0
79.0

98.0
73.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

5826.0
5775.0
5666.0

4080.0
4224.0
4224.0

3145.0
3010.0
3145.0

2195.0
2100.0
2195.0

1798.0
1794.0

A
cm2

Effective area
of bellows

128
Weight *without
inner sleeve
102.0
114.0
120.0

143.0
89.0
97.0

80.0
104.0
112.0

62.0
89.0
88.0

64.0
76.0

m
kg

I
I
I

I
I
I

I
I
I

I
I
I

I
I

Execution

FS6-56* 28 = 56
FS6-122* 61 = 122
FS6-166* 83 = 166

1000

preferred series
B = without inner sleeve

FS6-58* 29 = 58
FS6-116* 58 = 116
FS6-164* 82 = 164

900

239
379
419

259
434
479
1120.0
1115.0
1100.0

1015.0
1008.0
994.0

L = with inner sleeve

419
629
719

439
674
779

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

129

1175
1175
1175

1075
1075
1075
1120
1120
1120

1020
1020
1020
28
28
28

24
24
24

14:51 Uhr

30
30
30

30
30
30
1097.0
547.0
397.0

1066.0
561.0
441.0

Seite 129

*= optionally with/without inner sleeve

26
26
26

26
26
26

30.10.2009

8948.0
8898.0
8761.0

7303.0
7246.0
7124.0
136.0
151.0
159.0

123.0
136.0
142.0
I
I
I

I
I
I

Type

FS10-26*
FS10-36*

FS10-26*
FS10-36*

FS10-28*
FS10-38*

FS10-30*
FS10-40*

FS10-30*
FS10-44*
FS16-3L

FS10-40*
FS10-50*
FS16-3L

FS10-30*
FS10-56*
FS16-3L

FS10-30*

DN

15

20

25

32

40

50

65

80

mm

15 = 30

15 = 30
28 = 56
38 = 76

20 = 40
25 = 50
32 = 64

15 = 30
22 = 44
30 = 60

15 = 30
20 = 40

14 = 28
19 = 38

13 = 26
18 = 36

176

176
254
278

190
206
278

178
208
278

172
196

160
158

150
162

186

186
304
-

220
246
-

198
238
-

192
226

175
183

165
187

175
202

TL
mm

Axial movement at 1000


full load cycles

150
162

TL
mm

unrestraint/
without inner
sleeve

13 = 26
18 = 36

unrestraint/
with inner
sleeve

Balg
Bellows

105.0

94.0
93.0
104.8

74.0
74.0
81.2

58.0
57.0
68.2

51.0
51.0

42.0
41.0

35.0
34.0

35.0
34.0

da
mm

Outside

Totallnge
Total
length
Outside
200

185
185
185

165
165
165

150
150
150

140
140

115
115

105
105

95
95

D
mm

20

18
18
18

18
18
18

16
16
16

16
16

16
16

16
16

14
14

b
mm

Flange

160

145
145
145

125
125
125

110
110
110

100
100

85
85

75
75

65
65

k
mm

4
4
4

4
4
4

4
4
4

4
4

4
4

4
4

4
4

Execution ll (page 100)

Seite 130

Execution l (page 100)

Bolt circle

PN10

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

18

18
18
18

18
18
18

18
18
18

18
18

14
14

14
14

14
14

d
mm

Hole

30.10.2009

98.0

90.0
161.0
45.0

99.0
105.0
50.5

90.0
125.0
56.5

84.0
121.0

89.0
54.0

43.0
52.0

43.0
52.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

68.2

53.1
51.1
66.0

31.8
31.1
39.0

19.5
18.5
27.0

15.0
14.2

9.4
9.1

6.4
6.0

6.4
6.0

A
cm2

Effective area
of bellows

130
Weight *without
inner sleeve
7.5

6.1
7.0
7.5

5.1
5.3
6.7

3.6
3.9
5.2

3.3
3.5

2.3
2.3

1.9
1.9

1.4
1.4

m
kg

I
I
II

I
I
II

I
I
II

I
I

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I

I
I

I
I

Execution

FS10-40*
FS10-76*
FS16-3*

FS16-1B
FS16-2*
FS16-3*
FS16-4L

FS10-1B
FS10-60*
FS10-84*
FS10-4L

FS10-1B
FS10-66*
FS10-82*
FS10-4L

FS10-1B
FS10-70*
FS10-100*
FS10-4*

FS10-1B
FS10-72*
FS10-100*
FS10-4*

FS10-1B 22 = 44
FS10-76* 38 = 76
FS10-106* 53 = 106

150

175

200

250

300

350

400

21 = 42
36 = 72
50 = 100
98 = 196

20 = 40
35 = 70
50 = 100
96 = 192

19 = 38
33 = 66
46 = 82
79 = 158

22 = 44
30 = 60
42 = 84
76 = 152

21 = 42
37 = 74
49 = 98
79 = 158

20 = 40
38 = 76
50 = 100

20 = 40
38 = 76
46 = 92

FS10-40*
FS10-76*
FS16-3L

125

28 = 56
38 = 76
44 = 88

FS10-56*
FS10-76*
FS16-3L

28 = 56
40 = 80

100

FS10-56*
FS16-3L

156
335
380

154
325
365
396

151
325
365
390

149
325
365
396

157
315
350
374

160
205
254
384

203
307
270

203
307
280

280
302
276

254
278

390
465

380
455
-

380
455
-

380
450
-

370
430
-

223
377
270

223
377
-

320
372
-

304
-

453.0
445.0
445.0

401.0
395.0
395.0
401.0

364.0
363.0
363.0
367.0

312.0
312.0
312.0
311.0

256.0
257.0
257.0
256.0

230.0
230.0
231.0
230.0

186.0
186.0
205.0

158.0
157.0
170.8

136.0
136.0
142.1

105.0
118.5

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

131

565
565
565

505
505
505
505

445
445
445
445

395
395
395
395

340
340
340
340

315
315
315
315

285
285
285

250
250
250

220
220
220

200
200

32
26
26

30
26
26
30

28
26
26
28

28
26
26
28

26
24
24
26

26
26
26
26

22
22
24

22
22
24

20
20
22

20
20

30.10.2009

515
515
515

460
460
460
460

400
400
400
400

350
350
350
350

295
295
295
295

270
270
270
270

240
240
240

210
210
210

180
180
180

160
160

16
16
16

16
16
16
16

12
12
12
12

12
12
12
12

8
8
8
8

8
8
8
8

8
8
8

8
8
8

8
8
8

8
8

14:51 Uhr

26
26
26

22
22
22
22

22
22
22
22

22
22
22
22

22
22
22
22

22
22
22
22

22
22
22

18
18
18

18
18
18

18
18

Seite 131

362.0
600.0
500.0

365.0
550.0
450.0
122.0

324.0
500.0
400.0
119.0

234.0
450.0
350.0
48.0

293.0
400.0
300.0
41.0

199.0
114.0
138.0
50.0

155.0
243.0
155.0

135.0
212.0
64.5

216.0
187.0
51.0

175.0
50.5

1424.0
1355.0
1355.0

1103.0
1045.0
1045.0
1093.0

911.0
870.0
870.0
911.0

660.0
625.0
625.0
660.0

434.0
410.0
410.0
434.0

342.0
342.0
342.0
342.0

228.0
224.0
262.0

160.0
155.0
184.0

114.0
112.0
127.0

66.0
84.0

63.0
66.0
76.0

52.0
55.0
64.0
74.0

35.0
42.0
50.0
57.0

30.5
36.0
43.0
41.3

23.5
28.0
34.0
29.9

21.3
23.9
26.8
30.2

15.0
18.0
22.6

12.0
14.0
16.5

10.0
11.0
11.5

8.6
9.3

I
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I
I
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I

I
I
I
I

I
I
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II

I
I
I
II

I
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II

I
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I

I
I
II

I
I
II

I
II

FS10-1B
FS10-80*
FS10-116*
FS10-4*

FS10-1B
FS10-74*
FS10-114*
FS10-4*

FS10-44* 22 = 44

600

700

800

21 = 42
37 = 74
57 = 114
107 = 214

19 = 38
40 = 80
58 = 116
107 = 214

26 = 52
40 = 80
55 = 110
107 = 214

FS10-1B
FS10-80*
FS10-110*
FS10-4*

500

24 = 48
40 = 80
63 = 126
101 = 202

FS10-1B
FS10-2*
FS10-3*
FS10-4*

103 = 206

299

154
345
395
422

162
345
395
424

165
335
380
421

159
206
279
405

403

469

400
485
-

400
485
-

395
475
-

206
279
-

403

mm

450

FS10-4*

TL
mm

TL
mm

Axial movement at 1000


full load cycles

Type

unrestraint/
without inner
sleeve

DN
unrestraint/
with inner
sleeve

Bellows

897.0

766.0
754.0
754.0
766.0

663.0
652.0
652.0
663.0

559.0
550.0
550.0
559.0

507.0
507.0
507.0
507.0

453.0

da
mm

Outside

Total length
Outside
1015

895
895
895
895

780
780
780
780

670
670
670
670

615
615
615
615

565

D
mm

32

30
30
30
30

36
28
28
36

34
28
28
34

32
32
32
32

32

b
mm

Flange

950

840
840
840
840

725
725
725
725

620
620
620
620

565
565
565
565

515

k
mm

24

24
24
24
24

20
20
20
20

20
20
20
20

20
20
20
20

16

Execution ll (page 100)

Seite 132

Execution l (page 100)

Bolt circle

PN10

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

33

30
30
30
30

30
30
30
30

26
26
26
26

26
26
26
26

26

d
mm

Hole

30.10.2009

1460.0

818.0
1100.0
900.0
149.0

723.0
900.0
700.0
131.0

427.0
700.0
600.0
121.0

372.0
223.0
140.0
121.0

121.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

5724.0

4222.0
4080.0
4080.0
4222.0

3133.0
3010.0
3010.0
3133.0

2204.0
2100.0
2100.0
2199.0

1806.0
1806.0
1806.0
1797.0

1412.0

A
cm2

Effective area
of bellows

132
Weight *without
inner sleeve
177.0

114.0
143.0
160.0
167.0

108.0
104.0
119.0
150.0

83.0
89.0
102.0
117.0

68.0
76.0
83.0
99.0

94.0

m
kg

I
I
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I
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I

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I
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I

I
I
I
I

Execution

FS10-46* 23 = 46
FS10-100* 50 = 100
FS10-166* 83 = 166

1000

preferred series
B = without inner sleeve

FS10-42* 21 = 42
FS10-100* 50 = 100
FS10-162* 81 = 162

900

FS10-102* 51 = 102
FS10-162* 81 = 162

320
460
475

305
480
540

474
534

1092.0
1097.0
1099.0

999.0
999.0
993.0

897.0
890.0

L = with inner sleeve

494
694
779

479
724
844

714
834

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

133

34
34
34

34
34
34

32
32

1160
1160
1160

1050
1050
1050

950
950

28
28
28

29
29
29

24
24

14:51 Uhr

36
36
36

33
33
33

33
33

626.0
629.0

1930.0
826.0
608.0

1706.0
731.0
686.0

Seite 133

*= optionally with/without inner sleeve

1230
1230
1230

1115
1115
1115

1015
1015

30.10.2009

8707.0
8745.0
8727.0

7176.0
7176.0
7093.0

5724.0
5639.0

243.0
256.0
282.0

207.0
220.0
244.0

189.0
210.0

I
I
I

I
I
I

I
I

Type

FS16-20*
FS16-30*

FS16-20*
FS16-30*

FS16-20*
FS16-28*

FS16-22*
FS16-34*

FS16-22*
FS16-36*
FS16-3L

FS16-30*
FS16-48*
FS16-3L

FS16-24*
FS16-44*
FS16-3L

FS16-24*

DN

15

20

25

32

40

50

65

80

mm

12 = 24

12 = 24
22 = 44
38 = 76

15 = 30
24 = 48
32 = 64

11 = 22
18 = 36
30 = 60

11 = 22
17 = 34

10 = 20
14 = 28

10 = 20
15 = 30

174

174
236
278

166
216
278

156
192
278

152
180

144
172

136
150

184

184
266
-

186
256
-

166
212
-

162
200

159
187

151
165

161
175

TL
mm

Axial movement at 1000


full load cycles

136
150

TL
mm

unrestraint/
without inner
sleeve

10 = 20
15 = 30

unrestraint/
with inner
sleeve

Bellows

105.0

94.0
94.0
104.8

74.0
73.0
81.2

58.0
57.0
68.2

51.0
51.0

42.0
41.0

35.0
34.0

35.0
34.0

da
mm

Outside

Total length
Outside
200

185
185
185

165
165
165

150
150
150

140
140

115
115

105
105

95
95

D
mm

20

18
18
18

18
18
18

16
16
16

16
16

16
16

16
16

14
14

b
mm

Flange

160

145
145
145

125
125
125

110
110
110

100
100

85
85

75
75

65
65

k
mm

4
4
4

4
4
4

4
4
4

4
4

4
4

4
4

4
4

Execution ll (page 100)

Seite 134

Execution l (page 100)

Bolt circle

PN16

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

18

18
18
18

18
18
18

18
18
18

18
18

14
14

14
14

14
14

d
mm

Hole

30.10.2009

188.0

172.0
133.0
45.0

132.0
173.0
50.5

120.0
145.0
56.5

112.0
142.0

118.0
151.0

57.0
63.0

57.0
63.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

67.9

52.7
52.4
66.0

31.8
30.1
39.0

19.5
18.5
27.0

15.0
14.2

9.4
8.8

6.4
6.0

6.4
6.0

A
cm2

Effective area
of bellows

134
Weight *without
inner sleeve
7.6

6.1
6.6
7.5

5.0
5.6
6.7

3.6
3.8
5.2

3.3
3.5

2.3
2.4

1.9
1.9

1.4
1.4

m
kg

I
I
II

I
I
II

I
I
II

I
I

I
I

I
I

I
I

Execution

FS16-24*
FS16-72*
FS16-3*

FS16-1B
FS16-2*
FS16-3*
FS16-4L

FS16-60*
FS16-2*
FS16-84*
FS16-4L

FS16-66*
FS16-92*
FS16-3*
FS16-4*

FS16-70*
35 = 70
FS16-2*
39 = 78
FS16-100* 50 = 100
FS16-4*
84 = 168

FS16-1B
21 = 42
FS16-72*
36 = 72
FS16-100* 50 = 100
FS16-4*
90 = 180

FS16-1B
23 = 46
FS16-76*
38 = 76
FS16-106* 53 = 106

150

175

200

250

300

350

400

33 = 66
46 = 92
57 = 114
76 = 152

30 = 60
37 = 74
42 = 84
70 = 140

21 = 42
37 = 74
49 = 98
79 = 158

12 = 24
36 = 72
50 = 100

12 = 24
36 = 72
46 = 92

FS16-24*
FS16-72*
FS16-3L

125

12 = 24
36 = 72
44 = 88

FS16-24*
FS16-72*
FS16-3L

27 = 54
40 = 80

100

FS16-54*
FS16-3L

173
355
400

164
345
385
411

335
230
375
404

325
365
281
379

315
210
350
358

160
205
254
384

199
329
270

199
329
280

194
324
276

278
278

410
495

405
480
-

395
475
-

385
450
-

370
430
-

219
399
270

219
399
-

214
394
-

328
-

455.0
445.0
445.0

401.0
395.0
395.0
405.0

363.0
366.5
363.0
371.0

312.0
312.0
313.5
317.0

257.0
258.0
257.0
258.0

230.0
230.0
231.0
230.0

186.0
185.0
205.0

158.0
157.0
170.8

136.0
135.0
142.1

104.0
118.5

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

135

580
580
580

520
520
520
520

460
460
460
460

405
405
405
405

340
340
340
340

315
315
315
315

285
285
285

250
250
250

220
220
220

200
200

38
32
32

36
30
30
36

28
32
28
32

26
26
32
32

24
26
24
26

26
26
26
26

22
22
24

22
22
24

20
20
22

20
20

30.10.2009

525
525
525

470
470
470
470

410
410
410
410

355
355
355
355

295
295
295
295

270
270
270
270

240
240
240

210
210
210

180
180
180

160
160

16
16
16

16
16
16
16

12
12
12
12

12
12
12
12

12
12
12
12

8
8
8
8

8
8
8

8
8
8

8
8
8

8
8

14:51 Uhr

30
30
30

26
26
26
26

26
26
26
26

26
26
26
26

22
22
22
22

22
22
22
22

22
22
22

18
18
18

18
18
18

18
18

Seite 135

583.0
600.0
500.0

528.0
550.0
450.0
189.0

500.0
248.0
400.0
185.0

450.0
350.0
122.0
159.0

400.0
169.0
300.0
84.0

199.0
114.0
138.0
50.0

632.0
381.0
155.0

546.0
336.0
64.5

479.0
300.0
51.0

278.0
50.5

1421.0
1355.0
1355.0

1093.0
1045.0
1045.0
1100.0

870.0
911.0
870.0
911.0

625.0
625.0
660.0
660.0

410.0
434.0
410.0
434.0

342.0
342.0
342.0
342.0

226.0
219.0
262.0

158.0
152.0
184.0

114.0
109.0
127.0

64.1
84.0

83.0
88.0
98.0

66.0
71.0
80.0
100.0

52.0
50.5
60.0
73.2

38.0
45.0
44.4
55.8

28.0
26.3
34.0
32.5

21.3
23.9
26.8
30.2

15.0
19.0
22.6

12.0
16.0
16.5

9.0
12.0
11.5

9.2
9.3

I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
II

I
I
I
II

I
I
I

I
I
II

I
I
II

I
II

FS16-1B
30 = 60
FS16-66*
33 = 66
FS16-116* 58 = 116
FS16-4*
113 = 226

FS16-60*
30 = 60
FS16-114* 57 = 114
FS16-3*
66 = 132
FS16-4*
110 = 220

FS16-36B
FS16-72*

600

700

800

18 = 36
36 = 72

FS16-1B
27 = 54
FS16-64*
32 = 64
FS16-110* 55 = 110
FS16-4*
107 = 214

500

25 = 50
41 = 82
66 = 132
100 = 200

FS16-1B
FS16-2*
FS16-3*
FS16-4*

92 = 184

330
510

375
425
313
444

190
365
415
447

182
365
410
427

173
215
290
408

395

714

435
525
-

425
515
-

420
505
-

mm

450

FS16-4*

TL
mm

TL
mm

Axial movement at 1000


full load cycles

Type

unrestraint/
without inner
sleeve

DN
unrestraint/
with inner
sleeve

Bellows

911.0
904.0

754.0
754.0
771.0
771.0

665.0
652.0
652.0
667.0

561.0
550.0
550.0
563.0

509.0
509.0
509.0
512.0

457.2

da
mm

Outside

Total length
Outside
1025
1025

910
910
910
910

840
840
840
840

715
715
715
715

640
640
640
640

580

D
mm

38
38

36
36
36
36

48
36
36
48

44
34
34
44

42
42
42
42

38

b
mm

Flange

950
950

840
840
840
840

770
770
770
770

650
650
650
650

585
585
585
585

525

k
mm

24
24

24
24
24
24

20
20
20
20

20
20
20
20

20
20
20
20

16

Execution ll (page 100)

Seite 136

Execution l (page 100)

Bolt circle

PN16

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

39
39

36
36
36
36

36
36
36
36

33
33
33
33

30
30
30
30

30

d
mm

Hole

30.10.2009

3839.0
2004.0

1900.0
900.0
391.0
235.0

712.0
1500.0
700.0
211.0

656.0
1300.0
600.0
209.0

599.0
359.0
224.0
194.0

189.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

5799.0
5749.0

4080.0
4080.0
4243.0
4243.0

3131.0
3010.0
3010.0
3145.0

2202.0
2100.0
2100.0
2204.0

1803.0
1803.0
1803.0
1806.0

1424.0

A
cm2

Effective area
of bellows

136
Weight *without
inner sleeve
218.0
237.0

167.0
190.0
182.0
212.0

199.0
169.0
181.0
253.0

137.0
135.0
148.0
187.0

104.0
113.0
122.0
145.0

118.0

m
kg

I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

Execution

FS16-32B 16 = 32
FS16-76*
38 = 76
FS16-110* 55 = 110
FS16-166* 83 = 166

1000

preferred series
B = without inner sleeve

FS16-36B 18 = 36
FS16-74*
37 = 74
FS16-116* 58 = 116
FS16-160* 80 = 160

900

FS16-114* 57 = 114
FS16-160* 80 = 160

340
485
490
540

340
520
530
580

520
570

1114.0
1114.0
1108.0
1098.0

1014.0
1007.0
1007.0
992.0

903.0
889.0

L = with inner sleeve

689
734
844

724
774
874

764
864

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

137

1255
1255
1255
1255

1125
1125
1125
1125

1025
1025

1170
1170
1170
1170

1050
1050
1050
1050

950
950

28
28
28
28

28
28
28
28

24
24

14:51 Uhr

42
42
42
42

39
39
39
39

39
39

Seite 137

*= optionally with/without inner sleeve

42
42
42
42

40
40
40
40

38
38

30.10.2009

5178.0
2245.0
1300.0
828.0

4262.0
2229.0
1150.0
955.0

1047.0
800.0

8868.0
8865.0
8799.0
8693.0

7274.0
7217.0
7198.0
7062.0

5732.0
5611.0

343.0
368.0
376.0
394.0

262.0
283.0
293.0
306.0

246.0
358.0

I
I
I
I

I
I
I
I

I
I

Type

FS25-20*

FS25-20*

FS25-14*
FS25-24*

FS25-16*
FS25-28*

FS25-1B
FS25-28*
FS25-3L

FS25-1B
FS25-38*
FS25-3L

FS25-34*
FS25-46*
FS25-3L

FS25-34*
FS25-46*
FS25-3L

DN

15

20

25

32

40

50

65

80

mm

17 = 34
23 = 46
38 = 76

17 = 34
23 = 46
34 = 68

16 = 32
19 = 38
32 = 64

15 = 30
14 = 28
30 = 60

8 = 16
14 = 28

7 = 14
12 = 24

10 = 20

238
260
294

238
260
290

141
190
282

141
170
282

138
166

134
162

132

268
290
-

268
290
-

220
-

190
-

148
186

134
177

147

157

TL
mm

Axial movement at 1000


full load cycles

132

TL
mm

unrestraint/
without inner
sleeve

10 = 20

unrestraint/
with inner
sleeve

Bellows

105.0
104.0
117.5

94.0
93.0
105.0

83.0
73.0
83.0

70.0
57.0
70.0

51.0
51.0

42.0
41.0

34.0

34.0

da
mm

Outside

Total length
Outside
200
200
200

185
185
185

165
165
165

150
150
150

140
140

115
115

105

95

D
mm

24
24
26

22
22
24

20
20
20

18
18
18

18
18

18
18

18

16

b
mm

Flange

160
160
160

145
145
145

125
125
125

110
110
110

100
100

85
85

75

65

k
mm

8
8
8

8
8
8

4
4
4

4
4
4

4
4

4
4

Execution ll (page 100)

Seite 138

Execution l (page 100)

Bolt circle

PN25

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

18
18
18

18
18
18

18
18
18

18
18
18

18
18

14
14

14

14

d
mm

Hole

30.10.2009

342.0
308.0
74.0

310.0
287.0
110.0

205.0
219.0
102.0

175.0
187.0
88.0

153.0
172.0

148.0
171.0

94.0

94.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

66.7
64.1
84.0

51.7
49.4
66.0

39.0
30.1
39.0

27.0
18.5
27.0

15.0
14.2

9.4
8.8

6.0

6.0

A
cm2

Effective area
of bellows

138
Weight *without
inner sleeve
10.0
10.0
12.5

7.8
8.4
9.7

6.0
5.9
7.3

4.6
4.2
5.6

3.7
3.8

2.5
2.7

2.1

1.6

m
kg

I
I
II

I
I
II

I
I
II

I
I
II

I
I

I
I

Execution

FS25-1B
FS25-56*
FS25-3L

FS25-1B
FS25-62*
FS25-3L

FS25-24*
FS25-46*
FS25-3*
FS25-4L

FS25-1B
FS25-2*
FS25-3*
FS25-4L

FS25-1B
FS25-50*
FS25-3*
FS25-4L

FS25-1B
FS25-54*
FS25-3*
FS25-4L

FS25-1B
FS25-58*
FS25-3*
FS25-4*

FS25-1B
FS25-58*
FS25-3*
FS25-4*

FS25-1B
FS25-60*
FS25-3*
FS25-4*

100

125

150

175

200

250

300

350

400

20 = 40
30 = 60
55 = 110
72 = 144

20 = 40
29 = 58
55 = 110
70 = 140

19 = 38
29 = 58
51 = 102
63 = 126

18 = 36
27 = 54
44 = 88
61 = 122

16 = 32
25 = 50
47 = 94
68 = 136

19 = 38
33 = 66
46 = 92
62 = 124

12 = 24
23 = 46
43 = 86
66 = 132

20 = 40
31 = 62
40 = 80

20 = 40
28 = 56
40 = 80

183
395
301
386

179
375
292
371

179
365
307
353

178
355
287
400

169
345
277
400

183
230
294
382

199
287
279
384

156
305
296

153
282
294

425
-

415
-

405
-

219
327
-

345
-

322
-

457.0
445.0
457.0
457.0

405.0
395.0
405.0
403.0

367.5
363.0
369.0
369.0

316.0
312.0
317.0
317.0

258.0
257.0
259.0
259.0

232.0
232.0
234.0
232.0

186.0
186.0
206.0
203.0

172.0
157.0
172.0

144.0
135.0
144.0

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

139

620
620
620
620

555
555
555
555

485
485
485
485

425
425
425
425

360
360
360
360

330
330
330
330

300
300
300
300

270
270
270

235
235
235

40
40
40
40

38
38
38
38

40
34
40
40

36
32
36
36

32
30
32
32

32
32
32
32

28
28
30
30

28
26
28

26
24
26

30.10.2009

550
550
550
550

490
490
490
490

430
430
430
430

370
370
370
370

310
310
310
310

280
280
280
280

250
250
250
250

220
220
220

190
190
190

16
16
16
16

16
16
16
16

16
16
16
16

12
12
12
12

12
12
12
12

12
12
12
12

8
8
8
8

8
8
8

8
8
8

14:51 Uhr

36
36
36
36

33
33
33
33

30
30
30
30

30
30
30
30

26
26
26
26

26
26
26
26

26
26
26
26

26
26
26

22
22
22

673.0
900.0
254.0
221.0

664.0
800.0
258.0
172.0

573.0
700.0
191.0
123.0

393.0
224.0
215.0
112.0

632.0
554.0
211.0
94.0

264.0
373.0
133.0

215.0
375.0
109.0

814.0
1100.0
305.0
347.0

762.0
1000.0
286.0
315.0

Seite 139

1420.0
1355.0
1420.0
1421.0

1103.0
1045.0
1103.0
1094.0

911.0
870.0
911.0
911.0

660.0
625.0
660.0
660.0

434.0
410.0
434.0
434.0

342.0
342.0
342.0
342.0

226.0
225.0
262.0
262.0

184.0
152.0
184.0

127.0
109.0
127.0

111.0
135.0
130.0
143.0

86.0
105.0
101.0
110.0

65.0
72.0
74.5
79.0

48.0
57.0
56.0
66.0

33.2
41.0
40.2
46.5

29.0
31.0
37.0
38.0

21.0
23.0
30.0
31.7

18.5
20.0
22.0

13.5
14.0
16.0

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
II

I
I
I
II

I
I
I
II

I
I
I
II

I
I
II

I
I
II

FS25-1B
FS25-2*
FS25-3*
FS25-4*

FS25-1B
FS25-70*
FS25-3*
FS25-4*

FS25-1B
FS25-74*
FS25-3*
FS25-4*

FS25-1B
FS25-74*
FS25-3*
FS25-4*

FS25-1B
FS25-2B
FS25-3B

450

500

600

700

800

27 = 54
57 = 114
78 = 156

16 = 32
37 = 74
49 = 98
81 = 162

17 = 34
37 = 74
52 = 104
82 = 164

19 = 38
35 = 70
46 = 92
74 = 148

396
591
651

172
440
281
392

182
440
294
399

184
440
275
377

187
233
284
396

mm

21 = 42
35 = 70
49 = 98
77 = 154

TL
mm

TL
mm

Axial movement at 1000


full load cycles

Type

unrestraint/
without inner
sleeve

DN
unrestraint/
with inner
sleeve

Bellows

907.0
902.0
887.0

771.0
754.0
771.0
771.0

665.0
652.0
667.0
667.0

561.0
550.0
561.0
561.0

512.0
512.0
512.0
512.0

da
mm

Outside

Total length
Outside
1085
1085
1085

960
960
960
960

845
845
845
845

730
730
730
730

670
670
670
670

D
mm

50
50
50

46
46
46
46

46
46
46
46

44
44
44
44

40
40
40
40

b
mm

Flange

990
990
990

875
875
875
875

770
770
770
770

660
660
660
660

600
600
600
600

k
mm

24
24
24

24
24
24
24

20
20
20
20

20
20
20
20

20
20
20
20

Execution ll (page 100)

Seite 140

Execution l (page 100)

Bolt circle

PN25

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

48
48
48

42
42
42
42

39
39
39
39

36
36
36
36

36
36
36
36

d
mm

Hole

30.10.2009

3220.0
1639.0
1468.0

2362.0
2200.0
787.0
472.0

1724.0
1700.0
608.0
387.0

1150.0
1500.0
493.0
350.0

895.0
537.0
384.0
356.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

5727.0
5689.0
5556.0

4229.0
4080.0
4229.0
4229.0

3137.0
3010.0
3141.0
3141.0

2202.0
2100.0
2202.0
2195.0

1797.0
1797.0
1797.0
1803.0

A
cm2

Effective area
of bellows

140
Weight *without
inner sleeve
402.0
437.0
455.0

229.0
300.0
263.0
293.0

191.0
240.0
222.0
245.0

146.0
215.0
164.0
184.0

120.0
131.0
140.0
157.0

m
kg

I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

Execution

FS25-1B
FS25-2B
FS25-3B

1000

24 = 48
55 = 110
78 = 156

27 = 54
57 = 114
78 = 156

preferred series
B = without inner sleeve

FS25-1B
FS25-2B
FS25-3B

900

412
572
512

414
609
669
1107.0
1107.0
1095.0

1010.0
1005.0
990.0

L = with inner sleeve

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

141

1320
1320
1320

1185
1185
1185
1210
1210
1210

1090
1090
1090
28
28
28

28
28
28

14:51 Uhr

56
56
56

48
48
48
4618.0
2009.0
1177.0

3633.0
1793.0
1571.0

Seite 141

*= optionally with/without inner sleeve

58
58
58

54
54
54

30.10.2009

8749.0
8745.0
8635.0

7186.0
7150.0
7002.0
648.0
692.0
699.0

505.0
545.0
565.0
I
I
I

I
I
I

Type

FS40-14*

FS40-14*

FS40-18*

FS40-20*

FS40-1B
FS40-22*
FS40-3L

FS40-1B
FS40-28*
FS40-3L

FS40-1B
FS40-32*
FS40-3L

FS40-32*
FS40-2*
FS40-3L

FS40-1B
FS40-40*

DN

15

20

25

32

40

50

65

80

100

mm
7 = 14

17 = 34
20 = 40

16 = 32
22 = 44
34 = 68

15 = 30
16 = 32
30 = 60

13 = 26
14 = 28
26 = 52

11 = 22
11 = 22
22 = 44

10 = 20

9 = 18

153
238

220
200
294

149
220
290

141
166
282

141
154
282

146

148

258

230
-

230
-

186
-

164
-

156

163

122

TL
mm
122

Axial movement at 1000


full load cycles

122

TL
mm
132

unrestraint/
without inner
sleeve

7 = 14

unrestraint/
with inner
sleeve

Bellows

145.4
135.0

104.0
122.0
120.0

107.0
93.0
107.0

84.0
73.0
84.0

70.0
57.0
70.0

51.0

41.0

34.0

da
mm
34.0

Outside

Total length
Outside
235
235

200
200
200

185
185
185

165
165
165

150
150
150

140

115

105

D
mm
95

26
24

24
26
26

24
22
24

20
20
20

18
18
18

18

18

18

b
mm
16

Flange

190
190

160
160
160

145
145
145

125
125
125

110
110
110

100

85

75

k
mm
65

8
8

8
8
8

8
8
8

4
4
4

4
4
4

Execution ll (page 100)

Seite 142

Execution l (page 100)

Bolt circle

PN40

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

22
22

18
18
18

18
18
18

18
18
18

18
18
18

18

14

14

d
mm
14

Hole

30.10.2009

316.0
500.0

427.0
284.0
165.0

330.0
398.0
165.0

345.0
299.0
173.0

367.0
238.0
183.5

241.0

214.0

135.0

Cx
N/mm
135.0

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

127.0
109.0

64.1
84.0
84.0

66.0
49.4
66.0

39.0
30.1
39.0

27.0
18.5
27.0

14.2

8.8

6.0

A
cm2
6.0

Effective area
of bellows

142
Weight *without
inner sleeve
14.0
14.0

10.0
11.9
12.6

8.6
8.0
10.5

6.4
5.8
8.0

4.7
4.2
5.9

3.7

2.6

2.1

m
kg
1.5

l
I

I
l
ll

l
I
ll

l
I
ll

l
I
II

Execution

FS40-42*
FS40-2*
FS40-3L

FS40-1B
FS40-42*
FS40-3L
FS40-4L

FS40-1B
FS40-2*
FS40-4L

FS40-1B
FS40-2*
FS40-3*
FS40-4L

FS40-1B
FS40-2*
FS40-3*
FS40-4*

FS40-1B
FS40-2*
FS40-3*
FS40-4*

FS40-1B
FS40-2*
FS40-3*
FS40-4*

FS40-1B
FS40-2*
FS40-3*
FS40-4*

FS40-1B
FS40-2*
FS40-3*

125

150

175

200

250

300

350

400

450

FS40-3L

14 = 28
24 = 48
33 = 66

13 = 26
22 = 44
35 = 70
49 = 98

13 = 26
26 = 52
35 = 70
49 = 98

12 = 24
24 = 48
32 = 64
44 = 88

13 = 26
26 = 52
39 = 78
57 = 114

12 = 24
25 = 50
37= 74
56 = 112

17 = 34
29 = 58
55 = 110

16 = 32
21 = 42
35 = 70
59 = 118

21 = 42
29 = 58
40 = 80

34 = 68

188
229
274

186
225
291
357

179
237
278
341

164
218
257
315

157
212
272
404

181
231
284
404

167
216
378

164
253
302
406

253
231
304

294

231
284
-

273
-

273
-

512.0
512.0
512.0

457.0
457.0
457.0
457.0

403.0
403.0
403.0
403.0

369.0
369.0
369.0
369.0

317.0
317.0
317.0
317.0

260.0
260.0
260.0
260.0

234.0
234.0
234.0

205.5
185.0
207.0
207.0

157.0
176.0
173.2

145.4

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

143

685
685
685

660
660
660
660

580
580
580
580

515
515
515
515

450
450
450
450

375
375
375
375

350
350
350

300
300
300
300

270
270
270

235

50
50
50

50
50
50
50

46
46
46
46

48
48
48
48

44
44
44
44

36
36
36
36

34
34
34

30
28
30
30

26
28
28

26

30.10.2009

610
610
610

585
585
585
585

510
510
510
510

450
450
450
450

385
385
385
385

320
320
320
320

295
295
295

250
250
250
250

220
220
220

190

20
20
20

16
16
16
16

16
16
16
16

16
16
16
16

12
12
12
12

12
12
12
12

12
12
12

8
8
8
8

8
8
8

14:51 Uhr

39
39
39

36
36
36
36

36
36
36
36

33
33
33
33

33
33
33
33

30
30
30
30

30
30
30

26
26
26
26

26
26
26

22

Seite 143

158.0

2256.0
1354.0
967.0

2197.0
1318.0
824.0
599.0

1949.0
975.0
731.0
532.0

1782.0
891.0
668.0
486.0

1346.0
673.0
449.0
288.0

1080.0
540.0
433.0
232.0

584.0
334.0
167.0

583.0
587.0
233.0
146.0

517.0
270.0
166.0

127.0

1801.0
1801.0
1801.0

1420.0
1420.0
1420.0
1420.0

1094.0
1094.0
1094.0
1094.0

911.0
911.0
911.0
911.0

660.0
660.0
660.0
660.0

434.0
434.0
434.0
434.0

342.0
342.0
342.0

262.0
219.0
262.0
262.0

152.0
184.0
184.0

17.6

154.0
163.0
172.0

164.0
172.0
183.0
193.0

116.0
124.0
129.0
137.0

91.1
97.6
102.0
108.0

69.0
72.8
77.7
90.5

41.1
45.0
46.5
55.0

36.0
40.1
49.1

25.0
23.0
31.6
36.6

18.0
22.5
24.0

l
l
l

l
l
l
l

l
l
l
l

l
l
l
l

l
l
l
ll

l
l
l
ll

l
l
ll

I
I
ll
ll

I
l
ll

ll

500

FS40-4*

13 = 26
23 = 46
32 = 64
50 = 100

193
236
283
377

563.0
563.0
563.0
563.0

da
mm
512.0

L = with inner sleeve

mm
53 = 106

preferred series
B = without inner sleeve

FS40-1B
FS40-2*
FS40-3*
FS40-4*

TL
mm
-

TL
mm
365

Axial movement at 1000


full load cycles

Type

unrestraint/
without inner
sleeve

DN
unrestraint/
with inner
sleeve

Bellows
Outside

Total length
Outside
755
755
755
755

D
mm
685
670
670
670
670

k
mm
610
20
20
20
20

20

42
42
42
42

d
mm
39

*= optionally with/without inner sleeve

52
52
52
52

b
mm
50

Flange

Execution ll (page 100)

Seite 144

Execution l (page 100)

Bolt circle

PN40

Number
of holes

BOA Type FS

Thickness

14:51 Uhr

Hole

30.10.2009

2517.0
1510.0
1079.0
687.0

Cx
N/mm
615.0

Spring rate
30%

29.3_UK_Kap_06T01-FS.qxp:Kap_6_01_FS_Tab_UK.qxp

2195.0
2195.0
2195.0
2195.0

A
cm2
1801.0

Effective area
of bellows

144
Weight *without
inner sleeve
193.0
205.0
215.0
236.0

m
kg
188.0

l
l
l
l

Execution

Type

FB6-26B

FB6-28B

FB6-30B

FB6-1B
FB6-2*
FB6-3*

FB6-40B
FB6-2*
FB6-3*

FB6-1B
FB6-2*
FB6-70B

FB6-1B
FB6-2*
FB6-70B

FB6-40B
FB6-2*
FB6-3*

DN

20

25

32

40

50

65

80

100

Axial movement at 1000


full load cycles

20 = 40
30 = 60
40 = 80

15 = 30
25 = 50
35 = 70

15 = 30
25 = 50
35 = 70

20 = 40
23 = 46
33 = 66

15 = 30
21 = 42
31 = 62

15 = 30

14 = 28

13 = 26

mm

unrestraint

122
136
187

100
140
180

96
142
176

130
144
196

118
144
207

112

100

90

TL
mm

maximal
142
166
227

115
165
215

111
167
211

150
167
229

133
165
238

127

114

103

TL
mm

Total length

102
106
147

85
115
145

81
117
141

110
121
163

103
123
176

97

86

77

TL
mm

Bellows

136.0
139.0
139.0

105.0
118.0
105.0

94.0
103.5
94.0

74.0
81.0
82.0

58.0
68.0
69.0

51.0

42.0

35.0

da
mm

Outside

PN6

210
210
210

190
190
190

160
160
160

140
140
140

130
130
130

120

100

90

D
mm

16
16
16

16
16
16

14
14
14

14
14
14

14
14
14

14

14

14

b
mm

Thickness

Flange

Execution B (page 101)

170
170
170

150
150
150

130
130
130

110
110
110

100
100
100

90

75

65

k
mm

Bolt circle

BOA Type FB

Outside

minimal

Execution L (page 101)

Seite 145

4
4
4

4
4
4

4
4
4

4
4
4

4
4
4

Number of
holes

14:52 Uhr

18
18
18

18
18
18

14
14
14

14
14
14

14
14
14

14

11

11

d
mm

Hole
or thread

30.10.2009

119
48
63

98
51
91

90
57
84

99
57
85

90
63
74

84

89

43

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T02-FB.qxp:Kap_6_02_FB_Tab_UK.qxp

145

Effective area
of bellows
115.0
120.0
119.0

68.2
83.0
66.7

53.1
65.0
51.7

31.8
39.0
40.0

19.5
27.0
27.0

15.0

9.4

6.4

A
cm2

6.2
6.6
6.7

5.3
5.7
6.2

3.3
3.9
4.0

2.8
3.2
3.3

2.4
2.7
2.8

2.1

1.5

1.2

m
kg

Weight *without
inner sleeve

FB6-40B
FB6-2*
FB6-76B
FB6-4*

FB6-40B
FB6-2*
FB6-76B
FB6-4*

FB6-2*
FB6-3*
FB6-4*

FB6-2*
FB6-70B
FB6-4*

FB6-2*
FB6-72B
FB6-4*

FB6-2*

150

175

200

250

300

FB6-92B

Type

125

DN

Axial movement at 1000


full load cycles

28 = 56

22 = 44
36 = 72
76 = 152

24 = 48
35 = 70
59 = 118

24 = 48
44 = 88
60 = 120

20 = 40
25 = 50
38 = 76
60 = 120

20 = 40
25 = 50
38 = 76
54 = 108

46 = 92

mm

unrestraint

137

132
240
293

138
230
255

130
184
271

126
140
208
271

126
140
208
276

226

TL
mm

maximal
165

154
276
369

162
265
314

154
228
331

146
165
246
331

146
165
246
330

272

TL
mm

Total length

109

110
204
217

114
195
196

106
140
211

106
115
170
211

106
115
170
222

180

TL
mm

Bellows

356.0

304.0
314.0
305.0

250.0
260.0
250.0

228.0
228.0
229.0

186.0
195.0
186.0
194.0

158.0
168.5
158.0
170.0

136.0

da
mm

Outside

PN6

440

375
375
375

320
320
320

295
295
295

265
265
265
265

240
240
240
240

210

D
mm

24

24
22
24

22
20
22

22
22
22

18
20
18
20

18
18
18
18

16

b
mm

Thickness

Flange

395

335
335
335

280
280
280

255
255
255

225
225
225
225

200
200
200
200

170

k
mm

Execution L (page 101)

Seite 146

Execution B (page 101)

Bolt circle

BOA Type FB

Outside

14:52 Uhr

12

12
12
12

8
8
8

8
8
8

8
8
8
8

8
8
8
8

Number of
holes

30.10.2009

22

18
M16
18

18
M16
18

M16
M16
M16

18
18
18
18

18
18
18
18

18

d
mm

Hole
or thread

minimal

29.3_UK_Kap_06T02-FB.qxp:Kap_6_02_FB_Tab_UK.qxp

132

122
160
67

116
140
86

100
55
107

155
98
119
85

135
58
103
122

111

Cx
N/mm

Spring rate
30%

146
Effective area
of bellows
871.0

627.0
640.0
626.0

417.0
420.0
416.0

342.0
342.0
344.0

228.0
245.0
228.0
244.0

160.0
181.0
159.0
181.0

113.0

A
cm2

28.9

21.1
22.0
27.4

16.1
18.0
21.2

14.5
15.2
19.5

9.7
11.5
11.0
15.3

8.6
8.8
9.6
12.8

7.9

m
kg

Weight *without
inner sleeve

FB6-2*
FB6-3*
FB6-4*

FB6-2*
FB6-3*
FB6-4*

FB6-2*
FB6-3*
FB6-4*

FB6-2*
FB6-3*
FB6-4*

FB6-2*
FB6-3*
FB6-4*

FB6-3*
FB6-4*

FB6-3*
FB6-4*

400

450

500

600

700

800

1000

27 = 54
54 = 108

32 = 64
64 = 128

22 = 44
37 = 74
67 = 134

19 = 38
32 = 64
64 = 128

18 = 36
30 = 60
61 = 122

17 = 34
35 = 70
58 = 116

17 = 34
34 = 68
62 = 124

22 = 44
36 = 72
60 = 120

36 = 72
73 = 146

preferred series
B = without inner sleeve

FB6-2*
FB6-72B
FB6-4*

350

FB6-72B
FB6-4*

212
285

170
250

130
170
250

120
170
240

130
165
250

130
180
250

130
174
255

130
260
247

250
301

185
231

138
186

108
133
183

101
138
176

112
135
189

113
145
192

113
140
193

108
224
187

214
228

1072.0
1072.0

868.0
868.0

763.0
763.0
763.0

658.0
658.0
658.0

555.0
555.0
555.0

503.0
503.0
503.0

449.0
449.0
449.0

397.0
396.0
397.0

364.0
356.0

1175
1175

975
975

860
860
860

755
755
755

645
645
645

595
595
595

540
540
540

490
490
490

440
440

30.10.2009

*= optionally with/without inner sleeve

239
339

202
314

152
207
317

139
202
304

148
195
311

147
215
308

147
208
317

152
296
307

286
374

29.3_UK_Kap_06T02-FB.qxp:Kap_6_02_FB_Tab_UK.qxp

147

26
26

24
24

24
24
24

24
24
24

30
30
30

28
28
28

28
28
28

26
22
26

22
24

1120
1120

920
920

810
810
810

705
705
705

600
600
600

550
550
550

495
495
495

445
445
445

395
395

14:52 Uhr

28
28

24
24

24
24
24

20
20
20

20
20
20

16
16
16

16
16
16

12
12
12

12
12

Seite 147

30
30

30
30

26
26
26

26
26
26

22
22
22

22
22
22

22
22
22

22
M20
22

M20
22

857
428

372
186

500
300
167

389
234
117

369
221
111

368
184
111

357
179
98

270
200
98

190
77

8539.0
8539.0

5519.0
5519.0

4224.0
4224.0
4224.0

3263.0
3263.0
3263.0

2236.0
2236.0
2236.0

1941.0
1941.0
1941.0

1539.0
1539.0
1539.0

1229.0
1060.0
1229.0

885.0
871.0

160.0
186.0

120.0
140.0

89.0
97.0
113.0

62.0
66.0
76.0

58.0
60.0
65.0

50.0
53.0
56.0

43.0
46.0
49.0

37.0
49.0
41.0

33.0
35.0

15 = 30
22 = 44
28 = 56

20 = 40
22 = 44
28 = 56

FB10-26B

FB10-28B

FB10-30B

FB10-30B
FB16-2*

FB16-1*
FB16-2*
FB10-40*
FB10-50B

FB10-30*
FB16-2*
FB10-56B

FB10-30B
FB16-2*
FB10-56B

20

25

32

40

50

65

80

100 FB10-40B
FB16-2*
FB10-56B

15 = 30
18 = 36
28 = 56

10 = 20
17 = 34
20 = 40
25 = 50

15 = 30
17 = 34

15 = 30

14 = 28

13 = 26

mm

Type

Axial movement at 1000


full load cycles

DN

unrestraint

138
136
212

108
140
186

104
142
182

100
144
138
154

122
144

116

104

94

TL
mm

maximal
158
158
240

123
162
214

119
160
210

110
161
158
179

137
161

131

118

107

TL
mm

Total length

118
114
184

93
118
158

89
124
154

90
127
118
129

107
127

101

90

81

TL
mm

Bellows

74.0
141.0
136.0

105.0
118.5
105.0

94.0
105.0
93.0

81.0
82.0
74.0
74.0

58.0
69.0

51.0

42.0

35.0

da
mm

Outside

PN10

165
220
220

200
200
200

185
185
185

165
165
165
165

150
150

140

115

105

D
mm

18
22
20

20
20
20

18
18
18

18
18
18
18

16
16

16

16

16

b
mm

Thickness

Flange

125
180
180

160
160
160

145
145
145

125
125
125
125

110
110

100

85

75

k
mm

Execution L (page 101)

Seite 148

Execution B (page 101)

Bolt circle

BOA Type FB

Outside

14:52 Uhr

4
8
8

8
8
8

4
4
4

4
4
4
4

4
4

Number of
holes

30.10.2009

18
18
18

18
18
18

18
18
18

18
18
18
18

18
18

18

14

14

d
mm

Hole
or thread

minimal

29.3_UK_Kap_06T02-FB.qxp:Kap_6_02_FB_Tab_UK.qxp

99.0
114.0
216.0

98.0
120.0
175.0

90.0
130.0
161.0

124.0
139.0
99.0
105.0

90.0
133.0

84.0

89.0

43.0

Cx
N/mm

Spring rate
30%

148
Effective area
of bellows
31.8
121.0
114.0

68.2
85.0
66.0

53.1
66.0
51.1

39.0
40.0
31.8
31.1

19.5
27.0

15.0

9.4

6.4

A
cm2

5.1
10.5
9.9

7.4
7.8
8.6

6.0
6.5
7.0

5.2
5.4
5.1
5.4

3.7
3.9

3.3

2.3

1.9

m
kg

Weight *without
inner sleeve

38 = 76

20 = 40
24 = 48
38 = 76
46 = 92

20 = 40
23 = 46
38 = 76
53 = 106

20 = 40
37 = 74
53 = 106

28 = 56
40 = 80
55 = 110

29 = 58
36 = 72
50 = 100

28 = 56
32 = 64
50 = 100

16 = 32
28 = 56
59 = 118

17 = 34
34 = 68
62 = 124

18 = 36
30 = 60
61 = 122

18 = 36
32 = 64
64 = 128

FB10-76B

125 FB10-40B
FB16-2*
FB10-76B
FB16-4*

150 FB10-40B
FB16-2*
FB10-76B
FB16-4*

175 FB16-2*
FB16-3*
FB16-4*

200 FB10-56B
FB10-3*
FB10-4*

250 FB10-58B
FB10-3*
FB10-4*

300 FB10-56B
FB10-3*
FB10-4*

350 FB10-2*
FB10-56B
FB10-4*

400 FB10-2*
FB10-3*
FB10-4*

450 FB10-2*
FB10-3*
FB10-4*

500 FB10-2*
FB10-3*
FB10-4*

135
175
280

130
166
262

130
180
265

130
250
265

250
181
270

240
195
274

235
184
290

130
195
316

134
140
240
307

134
140
240
276

236

153
207
344

148
196
323

147
214
327

146
278
324

278
213
320

269
231
324

263
224
345

150
232
369

154
163
278
360

154
164
278
322

274

117
143
216

112
136
201

113
146
203

114
222
206

222
149
220

211
159
224

207
144
235

110
158
263

114
117
202
254

114
116
202
230

198

29.3_UK_Kap_06T02-FB.qxp:Kap_6_02_FB_Tab_UK.qxp

149

556.0
556.0
556.0

505.0
505.0
505.0

450.0
450.0
450.0

398.0
396.0
398.0

364.0
358.0
357.0

314.0
308.0
306.0

260.0
255.0
255.0

230.0
229.0
230.0

186.0
197.5
186.0
201.0

158.0
172.0
157.0
176.0

136.0

670
670
670

615
615
615

565
565
565

505
505
505

445
445
445

395
395
395

340
340
340

315
315
315

285
285
285
285

250
250
250
250

220

30.10.2009

34
34
34

32
32
32

32
32
32

30
26
30

26
28
28

26
28
28

24
26
26

26
26
26

22
24
22
24

22
24
22
24

20

620
620
620

565
565
565

515
515
515

460
460
460

400
400
400

350
350
350

295
295
295

270
270
270

240
240
240
240

210
210
210
210

180

14:52 Uhr

20
20
20

20
20
20

16
16
16

16
16
16

12
12
12

12
12
12

8
8
8

8
8
8

8
8
8
8

8
8
8
8

Seite 149

26
26
26

26
26
26

26
26
26

22
M20
22

M20
22
22

M20
22
22

M20
22
22

22
22
22

22
22
22
22

18
18
18
18

18

621.0
373.0
187.0

621.0
373.0
186.0

479.0
240.0
131.0

482.0
400.0
132.0

370.0
145.0
160.0

320.0
120.0
138.0

270.0
103.0
150.0

218.0
136.0
285.0

155.0
148.0
243.0
187.0

135.0
155.0
212.0
141.0

187.0

2223.0
2223.0
2223.0

1928.0
1928.0
1928.0

1533.0
1533.0
1533.0

1224.0
1060.0
1224.0

885.0
874.0
871.0

640.0
631.0
628.0

420.0
424.0
423.0

337.0
337.0
335.0

228.0
247.0
224.0
246.0

160.0
183.0
155.0
183.0

112.0

80.0
83.0
91.0

66.0
69.0
76.0

60.0
63.0
68.0

48.0
55.0
54.0

42.0
37.0
45.0

32.0
34.0
39.0

26.0
28.0
33.0

22.3
23.6
32.3

14.0
17.2
18.0
25.0

12.0
14.5
15.0
22.5

11.0

25 = 50
50 = 100

800 FB10-3*
FB10-4*

220
290

174
293

140
186
278

TL
mm

unrestraint

preferred series
B = without inner sleeve

31 = 62
69 = 138

700 FB10-3*
FB10-4*

mm

19 = 38
34 = 68
67 = 134

Type

Axial movement at 1000


full load cycles

600 FB10-2*
FB10-3*
FB10-4*

DN

245
340

205
362

159
220
345

TL
mm

minimal
195
240

143
224

121
152
211

TL
mm

Bellows

867.0
867.0

764.0
764.0

659.0
659.0
659.0

da
mm

1015
1015

895
895

780
780
780

D
mm

*= optionally with/without inner sleeve

maximal

Total length
Outside

PN10

32
32

30
30

28
28
28

b
mm

Thickness

Flange

950
950

840
840

725
725
725

k
mm

Execution L (page 101)

Seite 150

Execution B (page 101)

Bolt circle

BOA Type FB

Outside

14:52 Uhr

24
24

24
24

20
20
20

Number of
holes

30.10.2009

33
33

30
30

30
30
30

d
mm

Hole
or thread

29.3_UK_Kap_06T02-FB.qxp:Kap_6_02_FB_Tab_UK.qxp

1016.0
508.0

569.0
253.0

657.0
394.0
197.0

Cx
N/mm

Spring rate
30%

150
Effective area
of bellows
5496.0
5496.0

4222.0
4222.0

3133.0
3133.0
3133.0

A
cm2

184.0
210.0

144.0
167.0

115.0
121.0
135.0

m
kg

Weight *without
inner sleeve

Type

FB16-20B

FB16-20B

FB16-22B

FB16-22B
FB16-2*

FB16-30B
FB16-2*
FB16-48B

FB16-24B
FB16-2*
FB16-44B

FB16-24B
FB16-2*
FB16-46B

FB16-24B
FB16-2*
FB16-46B
FB16-72B

DN

20

25

32

40

50

65

80

100

Axial movement at 1000


full load cycles

12 = 24
22 = 44
23 = 46
36 = 72

12 = 24
22 = 44
23 = 46

12 = 24
18 = 36
22 = 44

15 = 30
17 = 34
24 = 48

11 = 22
17 = 34

11 = 22

10 = 20

10 = 20

mm

unrestraint

126
136
214
258

106
140
170

102
142
164

114
144
166

100
144

96

88

80

TL
mm

maximal
138
158
237
294

118
162
193

114
160
186

129
161
190

111
161

107

98

90

TL
mm

Total length

114
114
191
222

94
118
147

90
124
142

99
127
142

89
127

85

78

70

TL
mm

Bellows

136.0
141.0
136.0
135.0

105.0
118.5
105.0

94.0
105.0
94.0

74.0
82.0
73.0

58.0
69.0

51.0

42.0

35.0

da
mm

Outside

PN16

220
220
220
220

200
200
200

185
185
185

165
165
165

150
150

140

115

105

D
mm

20
22
20
20

20
20
20

18
18
18

18
18
18

16
16

16

16

16

b
mm

Thickness

Flange

Execution B (page 101)

180
180
180
180

160
160
160

145
145
145

125
125
125

110
110

100

85

75

k
mm

Bolt circle

BOA Type FB

Outside

minimal

Execution L (page 101)

Seite 151

8
8
8
8

8
8
8

4
4
4

4
4
4

4
4

Number of
holes

14:52 Uhr

18
18
18
18

18
18
18

18
18
18

18
18
18

18
18

14

14

14

d
mm

Hole
or thread

30.10.2009

479
114
415
300

188
120
146

172
130
133

132
139
173

120
133

112

118

57

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T02-FB.qxp:Kap_6_02_FB_Tab_UK.qxp

151

Effective area
of bellows
114.0
121.0
113.0
109.0

67.9
85.0
67.5

52.7
66.0
52.4

31.8
40.0
30.1

19.5
27.0

15.0

9.4

6.4

A
cm2

8.9
10.5
10.0
12.0

7.4
7.8
8.0

6.1
6.5
6.5

5.0
5.4
5.6

3.6
3.9

3.2

2.2

1.8

m
kg

Weight *without
inner sleeve

FB16-24B
FB16-2*
FB16-56B
FB16-4*

FB16-24B
FB16-2*
FB16-58B
FB16-4*

FB16-2*
FB16-3*
FB16-4*

FB16-2*
FB16-44B
FB16-4*

FB16-2*
FB16-46B
FB16-4*

FB16-2*
FB16-46B

150

175

200

250

300

Type

125

DN

Axial movement at 1000


full load cycles

15 = 30
23 = 46

16 = 32
23 = 46
55 = 110

19 = 38
22 = 44
53 = 106

20 = 40
37 = 74
53 = 106

12 = 24
23 = 46
29 = 58
53 = 106

12 = 24
24 = 48
28 = 56
46 = 92

mm

unrestraint

135
255

132
250
288

133
240
301

130
195
316

130
140
216
307

130
140
216
276

TL
mm

maximal
150
278

148
273
343

152
262
354

150
232
369

142
163
245
360

142
164
244
322

TL
mm

Total length

120
232

116
227
233

114
218
248

110
158
263

118
117
187
254

118
116
188
230

TL
mm

Bellows

361.0
364.0

306.5
314.0
306.5

253.0
260.0
254.0

230.0
229.0
230.0

186.0
197.5
186.0
201.0

158.0
172.0
158.0
176.0

da
mm

Outside

PN16

460
460

405
405
405

340
340
340

315
315
315

285
285
285
285

250
250
250
250

D
mm

32
28

32
26
32

26
24
26

26
26
26

22
24
22
24

22
24
22
24

b
mm

Thickness

Flange

410
410

355
355
355

295
295
295

270
270
270

240
240
240
240

210
210
210
210

k
mm

Execution L (page 101)

Seite 152

Execution B (page 101)

Bolt circle

BOA Type FB

Outside

14:52 Uhr

12
12

12
12
12

12
12
12

8
8
8

8
8
8
8

8
8
8
8

Number of
holes

30.10.2009

26
M24

26
M24
26

22
M20
22

22
22
22

22
22
22
22

18
18
18
18

d
mm

Hole
or thread

minimal

29.3_UK_Kap_06T02-FB.qxp:Kap_6_02_FB_Tab_UK.qxp

570
720

498
600
217

330
530
247

218
136
285

632
148
285
187

546
155
246
141

Cx
N/mm

Spring rate
30%

152
Effective area
of bellows
880.0
885.0

627.0
640.0
625.0

419.0
420.0
417.0

337.0
337.0
335.0

226.0
247.0
226.0
246.0

158.0
183.0
158.0
183.0

A
cm2

46.0
54.0

39.2
40.0
47.4

23.5
27.0
33.0

22.3
23.6
32.3

15.0
17.2
16.0
25.0

12.0
14.5
14.0
22.5

m
kg

Weight *without
inner sleeve

FB16-2*
FB16-3*
FB16-4*

FB16-2*
FB16-3*
FB16-4*

FB16-2*
FB16-3*
FB16-4*

FB16-3*
FB16-4*

FB16-3*
FB16-4*

FB16-3*
FB16-4*

400

450

500

600

700

800

60 = 120

25 = 50
50 = 100

24 = 48
49 = 98

26 = 52
48 = 96

15 = 30
25 = 50
50 = 100

19 = 38
31 = 62
62 = 124

18 = 36
30 = 60
60 = 120

17 = 34
23 = 46
61 = 122

preferred series
B = without inner sleeve

FB16-2*
FB16-46B
FB16-4*

350

FB16-4*

220
300

190
280

185
265

160
195
290

160
195
300

160
190
290

150
260
295

299

239

195
250

166
231

159
217

145
170
240

141
164
238

142
160
230

133
237
234

868.0
868.0

765.0
765.0

660.0
660.0

556.0
556.0
556.0

506.0
506.0
506.0

452.0
452.0
452.0

399.0
396.0
399.0

359.0

1025
1025

910
910

840
840

715
715
715

640
640
640

580
580
580

520
520
520

460

30.10.2009

*= optionally with/without inner sleeve

245
350

214
329

211
313

175
220
340

179
226
362

178
220
350

167
283
356

359

29.3_UK_Kap_06T02-FB.qxp:Kap_6_02_FB_Tab_UK.qxp

153

38
38

36
36

36
36

44
44
44

42
42
42

38
38
38

36
28
36

32

950
950

840
840

770
770

650
650
650

585
585
585

525
525
525

470
470
470

410

14:52 Uhr

24
24

24
24

20
20

20
20
20

20
20
20

16
16
16

16
16
16

12

Seite 153

26

39
39

36
36

36
36

33
33
33

30
30
30

30
30
30

26
M24
26

203

1226
613

1113
557

770
428

1291
775
388

880
528
264

856
514
257

733
760
200

874.0

5511.0
5511.0

4243.0
4243.0

3131.0
3131.0

2231.0
2231.0
2231.0

1803.0
1803.0
1803.0

1530.0
1530.0
1530.0

1227.0
1060.0
1227.0

55.8

233.0
269.0

182.0
212.0

181.0
208.0

132.0
136.0
146.0

101.0
105.0
115.0

80.0
83.0
92.0

64.0
70.0
73.0

Type

W10-26*
W10-36*

W10-26*
W10-36*

W10-28*
W10-38*

W10-30*
W10-40*

W10-30*
W10-44*
W16-3L

W16-1*
W10-40*
W10-50*

W16-1*
W6-54*
W6-70*

W16-1*

DN

15

20

25

32

40

50

65

80

mm

20 = 40

19 = 38
27 = 54
35 = 70

16 = 32
20 = 40
25 = 50

15 = 30
22 = 44
30 = 60

15 = 30
20 = 40

14 = 28
19 = 38

13 = 26
18 = 36

285

285
230
246

285
180
196

168
198
426

162
186

150
148

140
152

285

285
280
296

285
210
236

188
228
-

182
216

165
173

155
177

165
192

TL
mm

Axial movement at 1000


full load cycles

140
152

TL
mm

unrestraint/
without inner
sleeve

13 = 26
18 = 36

unrestraint/
with inner
sleeve

Total length

Bellows

118.5

104.8
94.0
94.0

81.2
74.0
74.0

58.0
57.0
68.2

51.0
51.0

42.0
41.0

35.0
34.0

35.0
34.0

da
mm

PN6

88.9

76.1
76.1
76.1

60.3
60.3
60.3

48.3
48.3
48.3

42.4
42.4

33.7
33.7

26.9
26.9

21.3
21.3

de
mm

Weld ends

3.6

3.2
2.9
2.9

3.2
2.9
2.9

2.6
2.6
2.9

2.6
2.6

2.6
2.6

2.3
2.3

2.3
2.3

s
mm

Execution ll (page 102)

Seite 154

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

101.0

90.0
78.0
84.0

101.0
99.0
105.0

90.0
125.0
56.5

84.0
121.0

89.0
54.0

43.0
52.0

43.0
52.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

84

66
52.7
51.7

39
31.8
31.1

19.5
18.5
27

15.0
14.2

9.4
9.1

6.4
6.0

6.4
6.0

A
cm2

Effective area
of bellows

154
Weight *without
inner sleeve
2.3

1.7
1.1
1.4

1.3
0.7
0.9

0.4
0.7
1.7

0.4
0.5

0.3
0.3

0.2
0.2

0.2
0.2

m
kg

I
I
I

I
I
I

I
I
II

I
I

I
I

I
I

I
I

Execution

W16-1*
W6-76*
W16-3L
W6-92*

W16-1*
W6-76*
W16-3L
W6-92*

W16-2*
W6-76*
W6-96*

W16-1B
W16-2*
W16-3*
W16-4L

W16-60*
W16-2*
W16-3*
W 6-4L

W16-66*
W16-2*
W16-3*
W6-4*

W16-70*
W16-2*
W16-3*
W6-4*

W6-1B
W16-72*
W16-100*
W6-4*

W6-1B

100

125

150

175

200

250

300

350

400

W6-56*
W6-70*

22 = 44

20 = 40
36 = 72
50 = 100
106 = 212

35 = 70
39 = 78
52 = 104
96 = 192

33 = 66
33 = 66
57 = 114
92 = 184

30 = 60
37 = 74
54 = 108
92 = 184

21 = 42
37 = 74
49 = 98
80 = 160

35 = 70
38 = 76
48 = 96

22 = 44
38 = 76
44 = 88
46 = 92

22 = 44
38 = 76
44 = 88
46 = 92

28 = 56
35 = 70

237

231
300
355
496

295
294
333
434

295
288
345
449

290
294
346
548

230
278
324
532

390
270
292

344
270
482
292

344
268
482
292

230
246

375
460
-

365
-

360
-

350
-

340
392

344
340
392

344
338
392

280
296

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

155

451.0

399.0
395.0
395.0
401.0

363.0
366.5
366.5
364.0

312.0
313.0
313.0
312.0

257.0
256.0
257.0
254.0

230.0
230.0
231.0
230.0

201.0
186.0
186.0

170.8
158.0
170.8
158.0

142.1
136.0
142.1
136.0

105.0
105.0

30.10.2009

406.4

355.6
355.6
355.6
355.6

323.9
323.9
323.9
323.9

273.0
273.0
273.0
273.0

219.1
219.1
219.1
219.1

193.7
193.7
193.7
193.7

168.3
168.3
168.3

139.7
139.7
139.7
139.7

114.3
114.3
114.3
114.3

88.9
88.9

14:52 Uhr

6.3

5.6
8.0
8.0
5.6

8.0
5.6
5.6
5.6

6.3
5.0
5.0
5.0

6.3
4.5
4.5
4.5

5.6
5.6
5.6
5.6

4.5
4.5
4.5

4.0
4.0
4.0
4.0

4.0
3.6
4.0
3.6

3.2
3.2

255.0

204.0
550.0
450.0
78.0

500.0
248.0
186.0
70.0

450.0
163.0
122.0
78.0

400.0
169.0
136.0
24.0

199.0
114.0
138.0
50.0

114.0
119.0
143.0

129.0
103.0
64.5
125.0

102.0
90.0
51.0
111.0

85.0
91.0

Seite 155

1417

1101
1045
1045
1103

870
911
911
911

625
660
660
660

410
434
434
434

342
342
342
342

262
228
225

184
159
184
157

127
115
127
113

67.9
66.7

15.0

11.0
15.0
25.0
33.0

14.0
17.5
20.7
20.8

11.0
13.6
16.0
20.6

8.1
9.5
14.0
14.3

6.6
8.1
10.7
18.0

7.7
3.7
5.0

5.0
2.9
8.6
4.0

3.8
2.3
5.7
3.2

1.3
1.7

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
II

I
I
I
II

I
I
I

I
I
II
I

I
I
II
I

I
I

W6-1B
W10-78*
W16-108*
W6-4*

W6-1B
W10-80*
W16-110*
W6-4*

W6-1B
W10-80*
W16-116*
W6-4*

W6-74B
W6-2*
W6-3*
W6-4*

500

600

700

W16-76*
W16-106*
W6-4*

Type

450

DN

37 = 74
51 = 102
72 = 144
114 = 228

29 = 58
40 = 80
58 = 116
118 = 236

26 = 52
40 = 80
55 = 110
104 = 208

23 = 46
39 = 78
54 = 108
106 = 212

315
294
362
497

251
300
365
511

245
300
360
497

239
300
360
508

385
490
-

385
480
-

375
480
-

385
470
-

TL
mm

Axial movement at 1000


full load cycles

300
360
479

TL
mm

unrestraint/
without inner
sleeve

38 = 76
53 = 106
101 = 202

unrestraint/
with inner
sleeve

mm

Total length

Bellows

754.0
764.0
764.0
764.0

663.0
652.0
652.0
663.0

557.0
550.0
550.0
557.0

505.0
498.0
498.0
505.0

445.0
445.0
451.0

da
mm

PN6

711.0
713.0
713.0
713.0

611.4
609.6
609.6
611.4

508.0
508.0
508.0
508.0

457.0
457.2
457.2
457.0

406.4
406.4
406.4

de
mm

Weld ends

12.0
8.0
8.0
8.0

8.0
8.0
8.0
8.0

6.3
11.0
11.0
6.3

6.3
10.0
10.0
6.3

8.8
8.8
6.3

s
mm

Execution ll (page 102)

Seite 156

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

1100.0
192.0
137.0
87.0

371.0
900.0
700.0
93.0

316.0
700.0
600.0
79.0

262.0
700.0
550.0
73.0

600.0
500.0
71.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

4080
4224
4224
4224

3145
3010
3010
3145

2195
2100
2100
2195

1798
1710
1710
1794

1355
1355
1413

A
cm2

Effective area
of bellows

156
Weight *without
inner sleeve
40.0
47.0
57.0
76.0

32.0
27.0
43.0
70.0

22.0
25.0
40.0
49.0

28.7
22.0
34.0
59.0

18.0
29.0
38.0

m
kg

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I

Execution

W6-58*
W6-116*
W6-164*

W6-56*
W6-122*
W6-166*

900

1000

28 = 56
61 = 122
83 = 166

29 = 58
58 = 116
82 = 164

28 = 56
57 = 114
82 = 164

preferred series
B = without inner sleeve

W6-56*
W6-114*
W6-164*

800

275
485
575

295
530
635

295
530
635

L = with inner sleeve

245
385
425

245
420
465

245
420
465

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

157

1016.0
1016.0
1016.0

914.4
914.4
914.4

812.8
812.8
812.8

8.0
8.0
8.0

10.0
10.0
10.0

10.0
10.0
10.0

14:52 Uhr

1097.0
547.0
397.0

1066.0
561.0
441.0

963.0
509.0
403.0

Seite 157

*= optionally with/without inner sleeve

1120.0
1115.0
1100.0

1015.0
1008.0
994.0

912.0
905.0
890.0

30.10.2009

8948
8898
8761

7303
7246
7124

5826
5775
5666

47.0
62.0
70.0

38.0
51.0
58.0

34.0
46.0
52.0

I
I
I

I
I
I

I
I
I

Type

W10-26*
W10-36*

W10-26*
W10-36*

W10-28*
W10-38*

W10-30*
W10-40*

W10-30*
W10-44*
W16-3L

W16-1*
W10-40*
W10-50*

W10-30*
W10-56*
W16-3L

W10-30*

DN

15

20

25

32

40

50

65

80

15 = 30

15 = 30
28 = 56
38 = 76

16 = 32
20 = 40
25 = 50

15 = 30
22 = 44
30 = 60

15 = 30
20 = 40

14 = 28
19 = 38

13 = 26
18 = 36

166

166
244
426

285
180
196

168
198
426

162
186

150
148

140
152

176

176
294
-

285
210
236

188
228
-

182
216

165
173

155
177

165
192

mm
140
152

TL
mm

Axial movement at 1000


full load cycles

13 = 26
18 = 36

TL
mm

unrestraint/
without inner
sleeve

Total length
unrestraint/
with inner
sleeve

Bellows

PN10

105.0

94.0
93.0
104.8

81.2
74.0
74.0

58.0
57.0
68.2

51.0
51.0

42.0
41.0

35.0
34.0

35.0
34.0

da
mm

88.9

76.1
76.1
76.1

60.3
60.3
60.3

48.3
48.3
48.3

42.4
42.4

33.7
33.7

26.9
26.9

21.3
21.3

de
mm

Weld ends

3.2

2.9
2.9
3.2

3.2
2.9
2.9

2.6
2.6
2.9

2.6
2.6

2.6
2.6

2.3
2.3

2.3
2.3

s
mm

Execution ll (page 102)

Seite 158

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

98.0

90.0
161.0
45.0

101.0
99.0
105.0

90.0
125.0
56.5

84.0
121.0

89.0
54.0

43.0
52.0

43.0
52.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

68.2

53.1
51.1
66.0

39.0
31.8
31.1

19.5
18.5
27.0

15.0
14.2

9.4
9.1

6.4
6.0

6.4
6.0

A
cm2

Effective area
of bellows

158
Weight *without
inner sleeve
0.9

0.7
1.7
2.9

1.3
0.7
0.9

0.4
0.7
1.7

0.4
0.5

0.3
0.3

0.2
0.2

0.2
0.2

m
kg

I
I
II

I
I
I

I
I
II

I
I

I
I

I
I

I
I

Execution

W10-40*
W10-56*
W10-76*

W10-40*
W10-76*
W16-3L

W10-40*
W10-76*
W16-3*

W16-1B
W16-2*
W16-3*
W16-4L

W16-60*
W16-2*
W16-3*

W16-66*
W16-2*
W16-3*

W16-70*
W16-2*
W16-3*
W10-4*

W10-1B
W16-72*
W16-100*
W10-4*

W10-1B
W16-76*
W16-106
W10-4*

W10-1B

100

125

150

175

200

250

300

350

400

450

W10-56*
W16-3L

24 = 48

22 = 44
38 = 76
53 = 106
104 = 208

21 = 42
36 = 72
50 = 100
98 = 196

35 = 70
39 = 78
52 = 104
96 = 192

33 = 66
40 = 80
57 = 114

30 = 60
37 = 74
54 = 108

21 = 42
37 = 74
49 = 98
80 = 160

20 = 40
38 = 76
50 = 100

20 = 40
38 = 76
44 = 88

20 = 40
28 = 56
38 = 76

28 = 56
40 = 80

243

240
300
360
469

238
300
355
458

295
294
333
462

295
288
345

290
294
346

230
278
324
532

188
292
462

188
292
482

188
270
292

244
426

385
470
-

375
460
-

365
-

360
-

350
-

208
362
-

208
362
-

208
310
362

294
-

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

159

507.0

453.0
445.0
445.0
453.0

401.0
395.0
395.0
401.0

363.0
366.5
266.5
366.0

312.0
313.0
313.0

257.0
256.0
257.0

230.0
230.0
231.0
230.0

186.0
186.0
204.0

158.0
157.0
170.8

136.0
136.0
136.0

105.0
118.5

30.10.2009

457.0

406.4
406.4
406.4
406.4

355.6
355.6
355.6
355.6

323.9
323.9
323.9
323.9

273.0
273.0
273.0

219.1
219.1
219.1

193.7
193.7
193.7
193.7

168.3
168.3
168.3

139.7
139.7
139.7

114.3
114.3
114.3

88.9
88.9

6.3

6.3
8.8
8.8
6.3

5.6
8.0
8.0
5.6

8.0
5.6
5.6
5.6

6.3
5.0
5.0

6.3
4.5
4.5

5.6
5.6
5.6
5.6

4.5
4.5
4.5

4.0
4.0
4.0

3.6
3.6
3.6

3.2
3.6

14:52 Uhr

372.0

362.0
600.0
500.0
121.0

365.0
550.0
450.0
122.0

500.0
248.0
186.0
119.0

450.0
163.0
122.0

400.0
169.0
136.0

199.0
114.0
138.0
50.0

155.0
243.0
155.0

135.0
212.0
64.5

119.0
216.0
187.0

175.0
50.5

Seite 159

1806.0

1424.0
1355.0
1355.0
1424.0

1103.0
1045.0
1045.0
1093.0

870.0
911.0
911.0
911.0

625.0
660.0
660.0

410.0
434.0
434.0

342.0
342.0
342.0
342.0

228.0
224.0
262.0

160.0
155.0
184.0

115.0
114.0
112.0

66.0
84.0

31.0

16.0
18.0
29.0
47.0

13.0
15.0
25.0
37.0

14.0
17.5
20.7
29.6

11.0
13.6
16.0

8.1
9.5
14.0

6.6
8.1
10.7
18.0

2.6
5.6
11.5

2.0
4.5
8.6

1.5
2.7
3.6

2.0
3.8

I
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I

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I

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I
I
II

I
I
I

I
I
II

I
I
I

I
II

W10-1B
W10-80*
W16-110*
W10-4*

W10-1B
W10-80*
W16-116*
W10-4*

W10-74*
W10-114*
W10-3*
W10-4*

W10-44*
W10-102*
W10-162*

W10-42*

500

600

700

800

900

W10-78*
W16-108*
W10-4*

Type

21 = 42

22 = 44
51 = 102
81 = 162

37 = 74
57 = 114
75 = 150
118 = 236

19 = 38
40 = 80
58 = 116
107 = 214

26 = 52
40 = 80
55 = 110
107 = 214

245

245
420
480

315
365
384
512

228
300
365
482

247
300
360
481

300
360
471

285

285
530
650

385
490
-

385
490
-

385
480
-

375
480
-

mm

39 = 78
54 = 108
101 = 202

TL
mm

TL
mm

Axial movement at 1000


full load cycles

DN
unrestraint/
without inner
sleeve

Total length
unrestraint/
with inner
sleeve

Bellows

PN10

999.0

897.0
897.0
890.0

754.0
754.0
766.0
766.0

663.0
652.0
652.0
663.0

559.0
550.0
550.0
559.0

498.0
498.0
507.0

da
mm

914.4

812.8
812.8
812.8

711.0
711.0
711.2
711.2

611.4
609.6
609.6
611.4

508.0
508.0
508.0
508.0

457.2
457.2
457.0

de
mm

Weld ends

10.0

8.0
8.0
8.0

12.0
12.0
8.0
8.0

8.0
8.0
8.0
8.0

6.3
11.0
11.0
6.3

10.0
10.0
6.3

s
mm

Execution ll (page 102)

Seite 160

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

1706.0

1460.0
626.0
629.0

1100.0
900.0
234.0
149.0

723.0
900.0
700.0
131.0

427.0
700.0
600.0
121.0

700.0
550.0
121.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

7176.0

5724.0
5724.0
5639.0

4080.0
4080.0
4222.0
4222.0

3133.0
3010.0
3010.0
3133.0

2204.0
2100.0
2100.0
2199.0

1710.0
1710.0
1797.0

A
cm2

Effective area
of bellows

160
Weight *without
inner sleeve
37.0

33.0
44.0
65.0

40.0
58.0
71.0
95.0

32.0
27.0
43.0
72.0

24.0
25.0
40.0
55.0

22.0
34.0
61.0

m
kg

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I

Execution

1000

23 = 46
50 = 100
83 = 166

50 = 100
81 = 162

preferred series
B = without inner sleeve

W10-46*
W10-100*
W10-166*

W10-100*
W10-162*
300
500
585

530
650

L = with inner sleeve

280
420
435

420
480

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

161

1016.0
1016.0
1016.0

914.4
914.4
10.0
10.0
10.0

10.0
10.0

14:52 Uhr

1930.0
826.0
608.0

731.0
686.0

Seite 161

*= optionally with/without inner sleeve

1092.0
1097.0
1099.0

999.0
993.0

30.10.2009

8707.0
8745.0
8727.0

7176.0
7093.0
48.0
61.0
87.0

49.0
74.0
I
I
I

I
I

Type

W16-20*
W16-30*

W16-20*
W16-30*

W16-20*
W16-28*

W16-22*
W16-34*

W16-1*
W16-36*
W16-3L

W16-1*
W16-48*
W16-3L

W16-1*
W16-44*
W16-3L

W16-1*

DN

15

20

25

32

40

50

65

80

20 = 40

19 = 38
22 = 44
38 = 76

16 = 32
24 = 48
32 = 64

15 = 30
18 = 36
30 = 60

11 = 22
17 = 34

10 = 20
14 = 28

10 = 20
15 = 30

285

285
226
426

285
206
426

285
182
426

142
170

134
162

126
140

285

285
256
-

285
246
-

285
202
-

152
190

149
177

141
155

151
165

mm
126
140

TL
mm

Axial movement at 1000


full load cycles

10 = 20
15 = 30

TL
mm

unrestraint/
without inner
sleeve

Total length
unrestraint/
with inner
sleeve

Bellows

PN16

118.5

104.8
94.0
104.8

81.2
73.0
81.2

68.2
57.0
68.2

51.0
51.0

42.0
41.0

35.0
34.0

35.0
34.0

da
mm

88.9

76.1
76.1
76.1

60.3
60.3
60.3

48.3
48.3
48.3

42.4
42.4

33.7
33.7

26.9
26.9

21.3
21.3

de
mm

Weld ends

3.6

3.2
2.9
3.2

3.2
2.9
3.2

2.9
2.6
2.9

2.6
2.6

2.6
2.6

2.3
2.3

2.3
2.3

s
mm

Execution ll (page 102)

Seite 162

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

101.0

90.0
133.0
45.0

101.0
173.0
50.5

113.0
145.0
56.5

112.0
142.0

118.0
151.0

57.0
63.0

57.0
63.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

84.0

66.0
52.4
66.0

39.0
30.1
39.0

27.0
18.5
27.0

15.0
14.2

9.4
8.8

6.4
6.0

6.4
6.0

A
cm2

Effective area
of bellows

162
Weight *without
inner sleeve
2.3

1.7
1.2
2.9

1.3
1.2
2.1

1.0
0.6
1.7

0.3
0.5

0.2
0.4

0.2
0.2

0.2
0.2

m
kg

I
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II

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I

Execution

W16-58*
W16-2*
W16-3*

W16-1B
W16-2*
W16-3*
W16-4L

W16-60*
W16-2*
W16-3*

W16-66*
W16-2*
W16-3*

W16-70*
W16-2*
W16-3*

W16-1B
W16-72*
W16-100*
W16-4*

W16-1B
W16-76*
W16-106*
W16-4*

150

175

200

250

300

350

400

W16-1B
W16-62*

W16-1*
W16-56*
W16-3L

125

450

W16-1*
W25-46*
W16-3L

100

W16-46*
W16-3L

25 = 50
31 = 62

23 = 46
34 = 68
53 = 106
92 = 184

21 = 42
36 = 72
50 = 100
90 = 180

33 = 66
39 = 78
52 = 104

33 = 66
40 = 80
57 = 114

30 = 60
37 = 74
54 = 108

21 = 42
37 = 74
49 = 98
80 = 160

29 = 58
35 = 70
50 = 100

22 = 44
28 = 56
44 = 88

22 = 44
23 = 46
44 = 88

23 = 46
40 = 80

251
300

251
300
360
473

244
300
355
491

295
294
333

295
288
345

290
294
346

230
278
324
532

270
390
462

344
270
482

344
272
482

228
426

375

385
470
-

375
460
-

365
-

360
-

350
-

310
-

344
310
-

344
312
-

258
-

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

163

509.0
498.0

455.0
447.0
445.0
457.0

401.0
395.0
395.0
405.2

363.0
366.5
366.5

312.0
313.0
313.0

257.0
256.0
257.0

230.0
230.0
231.0
230.0

185.0
201.0
204.0

170.8
157.0
170.8

142.1
136.0
142.1

105.0
118.5

30.10.2009

457.0
457.2

406.4
406.4
406.4
406.4

355.6
355.6
355.6
355.6

323.9
323.9
323.9

273.0
273.0
273.0

219.1
219.1
219.1

193.7
193.7
193.7
193.7

168.3
168.3
168.3

139.7
139.7
139.7

114.3
114.3
114.3

88.9
88.9

6.3
10.0

6.3
8.8
8.8
6.3

5.6
8.0
8.0
5.6

8.0
5.6
5.6

6.3
5.0
5.0

6.3
4.5
4.5

5.6
5.6
5.6
5.6

4.5
4.5
4.5

4.0
4.0
4.0

4.0
3.6
4.0

3.2
3.6

14:52 Uhr

599.0
1200.0

583.0
600.0
500.0
189.0

528.0
550.0
450.0
189.0

500.0
248.0
186.0

450.0
163.0
122.0

400.0
169.0
136.0

199.0
114.0
138.0
50.0

381.0
114.0
155.0

129.0
336.0
64.5

102.0
415.0
51.0

146.0
50.5

Seite 163

1803.0
1710.0

1421.0
1355.0
1355.0
1424.0

1093.0
1045.0
1045.0
1100.0

870.0
911.0
911.0

625.0
660.0
660.0

410.0
434.0
434.0

342.0
342.0
342.0
342.0

219.0
262.0
262.0

184.0
152.0
184.0

127.0
113.0
127.0

67.5
84.0

35.0
24.0

20.0
18.0
29.0
56.0

15.0
15.0
25.0
50.3

14.0
17.5
20.7

11.0
13.6
16.0

8.1
9.5
14.0

6.6
8.1
10.7
18.0

7.4
7.7
11.5

5.0
3.4
8.6

3.8
3.2
5.7

1.5
3.8

I
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II

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II

I
I
II

I
II

W16-1B
W16-64*
W16-110*
W16-4*

W16-66*
W16-116*
W16-3*
W16-4*

W16-60*
W16-114*
W16-3*
W16-4*

W16-36B
W16-72*
W16-114*
W16-160*

W16-36B

500

600

700

800

900

W16-108*
W16-4*

Type

18 = 36

18 = 36
36 = 72
57 = 114
80 = 160

30 = 60
57 = 114
66 = 132
110 = 220

30 = 60
58 = 116
70 = 140
113 = 226

27 = 54
32 = 64
55 = 110
107 = 214

250

250
430
440
490

315
365
355
496

300
365
372
491

258
300
360
501

360
486

500
550
650

385
490
-

385
490
-

385
480
-

480
-

mm

54 = 108
100 = 200

TL
mm

TL
mm

Axial movement at 1000


full load cycles

DN
unrestraint/
without inner
sleeve

Total length
unrestraint/
with inner
sleeve

Bellows

PN16

1014.0

911.0
904.0
903.0
889.0

754.0
754.0
771.0
771.0

652.0
652.0
665.0
667.0

561.0
550.0
550.0
563.0

498.0
512.0

da
mm

914.4

812.8
812.8
812.8
812.8

711.0
711.0
713.6
713.6

609.6
609.6
609.6
609.6

508.0
508.0
508.0
508.0

457.2
457.0

de
mm

Weld ends

10.0

8.0
8.0
8.0
8.0

12.0
12.0
10.0
10.0

8.0
8.0
8.0
8.0

6.3
11.0
11.0
6.3

10.0
6.3

s
mm

Execution ll (page 102)

Seite 164

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

4262.0

3839.0
2004.0
1047.0
880.0

1900.0
900.0
391.0
235.0

1500.0
700.0
305.0
211.0

656.0
1300.0
600.0
209.0

550.0
194.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

7274.0

5799.0
5749.0
5732.0
5611.0

4080.0
4080.0
4243.0
4243.0

3010.0
3010.0
3131.0
3145.0

2202.0
2100.0
2100.0
2204.0

1710.0
1806.0

A
cm2

Effective area
of bellows

164
Weight *without
inner sleeve
45.0

40.0
59.0
67.0
79.0

44.0
58.0
82.0
114.0

30.0
43.0
66.0
91.0

28.0
28.0
40.0
78.0

34.0
75.0

m
kg

I
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I

Execution

1000

16 = 32
38 = 76
55 = 110
83 = 166

37 = 74
58 = 116
80 = 160

preferred series
B = without inner sleeve

W16-32B
W16-76*
W16-110
W16-166*

W16-74*
W16-116*
W16-160*
445
490
600

500
550
650

L = with inner sleeve

250
395
400
450

430
440
490

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

165

1016.0
1016.0
1016.0
1016.0

914.4
914.4
914.4
10.0
10.0
15.0
15.0

10.0
10.0
10.0

14:52 Uhr

5178.0
2245.0
1300.0
828.0

2229.0
1150.0
955.0

Seite 165

*= optionally with/without inner sleeve

1114.0
1114.0
1108.0
1098.0

1007.0
1007.0
992.0

30.10.2009

8868.0
8865.0
8799.0
8693.0

7217.0
7198.0
7062.0
54.0
78.0
87.0
104.0

66.0
76.0
89.0
I
I
I
I

I
I
I

Type

W25-20*

W25-20*

W25-14*
W25-24*

W25-16*
W25-28*

W25-18*
W25-28*
W25-3L

W25-24*
W25-38*
W25-3L

W25-1B
W25-46*
W25-3L

W25-34*
W25-46*
W25-3L

DN

15

20

25

32

40

50

65

80

17 = 34
23 = 46
36 = 72

16 = 32
23 = 46
32 = 64

12 = 24
19 = 38
30 = 60

9 = 18
14 = 28
28 = 56

8 = 16
14 = 28

7 = 14
12 = 24

10 = 20

228
250
426

285
250
426

156
180
426

134
160
426

128
156

124
152

122

258
280
-

280
-

176
210
-

144
180
-

138
176

124
167

137

147

mm
122

TL
mm

Axial movement at 1000


full load cycles

10 = 20

TL
mm

unrestraint/
without inner
sleeve

Total length
unrestraint/
with inner
sleeve

Bellows

PN25

105.0
104.0
117.4

105.0
93.0
105.0

74.0
73.0
82.8

58.0
57.0
69.8

51.0
51.0

42.0
41.0

34.0

34.0

da
mm

88.9
88.9
88.9

76.1
76.1
76.1

60.3
60.3
60.3

48.3
48.3
48.3

42.4
42.4

33.7
33.7

26.9

21.3

de
mm

Weld ends

3.2
3.2
3.6

3.2
2.9
3.2

2.9
2.9
3.2

2.6
2.6
2.9

2.6
2.6

2.6
2.6

2.3

2.3

s
mm

Execution ll (page 102)

Seite 166

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

342.0
308.0
74.0

219.0
287.0
110.0

228.0
219.0
102.0

150.0
187.0
88.0

153.0
172.0

148.0
171.0

94.0

94.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

66.7
64.1
84.0

66.0
49.4
66.0

31.6
30.1
39.0

19.5
18.5
27.0

15.0
14.2

9.4
8.8

6.0

6.0

A
cm2

Effective area
of bellows

166
Weight *without
inner sleeve
1.7
2.4
4.8

2.3
2.1
4.1

0.7
1.0
2.9

0.3
0.5
2.5

0.3
0.4

0.2
0.3

0.2

0.2

m
kg

I
I
II

I
I
II

I
I
II

I
I
II

I
I

I
I

Execution

W25-24*
W25-46*
W25-3L

W25-24*
W25-46*
W25-3L

W25-24*
W25-1B
W25-46*

W25-1B
W25-2*
W25-3*
W25-4L

W25-1B
W25-50*
W25-3*
W25-4L

W25-1B
W25-54*
W25-3*
W25-4L

W25-1B
W25-58*
W25-3*
W25-4*

W25-1B
W25-58*
W25-3*
W25-4*

W25-1B
W25-60*
W25-3*
W25-4*

W25-1B

100

125

150

175

200

250

300

350

400

450

21 = 42

20 = 40
30 = 60
55 = 110
72 = 144

20 = 40
29 = 58
55 = 110
70 = 140

19 = 38
29 = 58
51 = 102
63 = 126

18 = 36
27 = 54
44 = 88
61 = 122

16 = 32
25 = 50
47 = 94
68 = 136

19 = 38
33 = 66
46 = 92
62 = 124

12 = 24
17 = 35
23 = 46

12 = 24
23 = 46
40 = 80

12 = 24
23 = 46
40 = 80

257

253
300
371
456

251
300
364
443

245
295
351
397

242
295
339
640

235
290
343
624

235
282
346
514

184
353
272

184
272
486

184
272
488

385
-

375
-

365
-

360
-

350
-

204
312

204
312
-

204
312
-

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

167

512.0

457.0
445.0
457.0
457.0

405.0
395.0
405.0
403.0

368.5
363.0
369.0
369.0

315.5
312.0
316.5
316.5

259.0
257.0
259.0
259.0

232.2
232.2
234.4
232.2

186.0
203.0
186.0

158.0
158.0
172.0

136.0
136.0
144.0

30.10.2009

457.0

406.4
406.4
406.4
406.4

355.6
355.6
355.6
355.6

323.9
323.9
323.9
323.9

273.0
273.0
273.0
273.0

219.1
219.1
219.1
219.1

193.7
193.7
193.7
193.7

168.3
168.4
168.3

139.7
139.7
139.7

114.3
114.3
114.3

10.0

6.3
8.8
8.8
8.8

8.0
8.0
8.0
8.0

7.1
8.0
7.1
7.1

6.3
6.3
6.3
6.3

6.3
6.3
6.3
6.3

5.6
5.6
5.6
5.6

4.5
4.5
4.5

4.0
4.0
4.0

3.6
3.6
4.0

14:52 Uhr

895.0

814.0
1100.0
305.0
347.0

762.0
1000.0
286.0
315.0

673.0
900.0
254.0
221.0

664.0
800.0
258.0
172.0

573.0
700.0
191.0
123.0

393.0
224.0
215.0
112.0

632.0
375.0
554.0

546.0
476.0
132.0

479.0
415.0
108.0

Seite 167

1797.0

1420.0
1355.0
1420.0
1421.0

1103.0
1045.0
1103.0
1094.0

911.0
870.0
911.0
911.0

660.0
625.0
660.0
660.0

434.0
410.0
434.0
434.0

342.0
342.0
342.0
342.0

226.0
262.0
225.0

158.0
157.0
184.0

114.0
113.0
127.0

40.0

28.0
20.0
49.0
61.0

22.0
18.0
37.0
46.0

18.4
16.0
27.0
37.0

14.7
12.0
22.1
41.8

10.8
9.1
15.6
30.0

7.8
11.0
16.0
19.3

3.0
7.9
5.0

2.3
4.0
10.6

1.8
3.2
6.8

I
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I
I
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I
I
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II

I
I
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II

I
I
I
II

I
I
I

I
I
II

I
I
II

W25-1B
W25-70*
W25-3*
W25-4*

W25-1B
W25-74*
W25-3*
W25-4*

W25-1B
W25-74*
W25-3*
W25-4*

W25-54*
W25-114*
W25-156*

W25-54*

500

600

700

800

900

W25-70*
W25-3*
W25-4*

Type

27 = 54

27 = 54
57 = 114
78 = 156

16 = 32
37 = 74
49 = 98
81 = 162

17 = 34
37 = 74
52 = 104
82 = 164

19 = 38
35 = 70
46 = 92
74 = 148

260

260
455
515

234
340
343
454

246
330
358
463

250
330
341
443

330
354
466

310

310
565
675

415
-

415
-

415
-

405
-

mm

35 = 70
49 = 98
77 = 154

TL
mm

TL
mm

Axial movement at 1000


full load cycles

DN
unrestraint/
without inner
sleeve

Total length
unrestraint/
with inner
sleeve

Bellows

PN25

1010.0

907.0
902.0
887.0

771.0
754.0
771.0
771.0

665.0
652.0
667.0
667.0

561.0
550.0
561.0
561.0

498.0
512.0
512.0

da
mm

914.4

812.8
812.8
812.8

710.2
711.0
710.2
710.2

611.6
609.6
611.6
611.6

508.0
508.0
508.0
506.0

457.2
457.0
457.0

de
mm

Weld ends

15.0

15.0
15.0
15.0

12.0
12.0
12.0
12.0

12.0
8.0
12.0
12.0

11.0
11.0
11.0
11.0

10.0
10.0
10.0

s
mm

Execution ll (page 102)

Seite 168

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

3633.0

3220.0
1639.0
1468.0

2362.0
2200.0
787.0
472.0

1724.0
1700.0
608.0
387.0

1150.0
1500.0
493.0
350.0

1400.0
384.0
356.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

7186.0

5727.0
5689.0
5556.0

4229.0
4080.0
4229.0
4229.0

3137.0
3010.0
3141.0
3141.0

2202.0
2100.0
2202.0
2195.0

1710.0
1797.0
1803.0

A
cm2

Effective area
of bellows

168
Weight *without
inner sleeve
73.0

65.0
100.0
118.0

62.0
59.0
95.0
126.0

50.0
43.0
80.0
103.0

37.0
40.0
54.0
80.0

34.0
60.0
77.0

m
kg

I
I
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I
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I
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I
I
I

I
I
I
I

I
I
I

Execution

1000

24 = 48
55 = 110
78 = 156

57 = 114
78 = 156

preferred series
B = without inner sleeve

W25-48*
W25-110*
W25-156*

W25-114*
W25-156*
280
510
600

565
675

L = with inner sleeve

260
420
460

455
515

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

169

1016.0
1016.0
1016.0

914.4
914.4
15.0
15.0
15.0

15.0
15.0

14:52 Uhr

4618.0
2009.0
1177.0

1793.0
1571.0

Seite 169

*= optionally with/without inner sleeve

1107.0
1107.0
1095.0

1005.0
990.0

30.10.2009

8749.0
8746.0
8635.0

7150.0
7002.0
86.0
130.0
136.0

113.0
133.0
I
I
I

I
I

W40-14*

W40-14*

W40-18*

W40-20*

W40-22*
W40-3L

W40-1B
W40-28*
W40-3L

W40-14*
W40-32*
W40-3L

W40-14*
W40-32*
W40-3L

W40-20*
W40-40*
W40-3L

15

20

25

32

40

50

65

80

100

Type

10 = 20
20 = 40
32 = 64

7 = 14
16 = 32
34 = 68

7 = 14
16 = 32
30 = 60

13 = 26
14 = 28
26 = 52

11 = 22
22 = 44

10 = 20

9 = 18

7 = 14

186
228
488

166
210
426

166
210
426

285
156
426

144
426

136

138

112

112

206
248
-

176
220
-

175
220
-

176
-

154
-

146

153

112

122

mm

7 = 14

TL
mm

TL
mm

Axial movement at 1000


full load cycles

DN
unrestraint/
without inner
sleeve

Total length
unrestraint/
with inner
sleeve

Bellows

PN40

136.0
135.0
145.4

105.0
104.0
119.6

94.0
93.0
107.0

84.0
73.0
83.8

57.0
70.0

51.0

41.0

34.0

34.0

da
mm

114.3
114.3
114.3

88.9
88.9
88.9

76.1
76.1
76.1

60.3
60.3
60.3

48.3
48.3

42.4

33.7

26.9

21.3

de
mm

Weld ends

3.6
3.6
4.0

3.2
3.2
3.6

2.9
2.9
3.2

3.2
2.9
3.2

2.6
2.9

2.6

2.6

2.3

2.3

s
mm

Execution ll (page 102)

Seite 170

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

922.0
500.0
158.0

760.0
427.0
165.0

688.0
398.0
165.0

345.0
299.0
172.5

238.0
183.5

241.0

214.0

135.0

135.0

Cx
N/mm

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

113.0
109.0
127.0

66.7
64.1
84.0

51.7
49.4
66.0

39.0
30.1
39.0

18.5
27.0

14.2

8.8

6.0

6.0

A
cm2

Effective area
of bellows

170
Weight *without
inner sleeve
2.0
3.4
8.0

1.2
2.0
5.2

0.9
1.6
4.5

1.7
0.8
2.9

0.5
2.5

0.4

0.3

0.2

0.2

m
kg

I
I
II

I
I
II

I
I
II

I
I
II

I
II

Execution

W40-20*
W40-42*
W40-3L

W40-20*
W40-42*
W40-3L
W40-4L

W40-1B
W40-2*
W40-3*
W40-4L

W40-1B
W40-2*
W40-3*
W40-4L

W40-1B
W40-2*
W40-3*
W40-4L

W40-1B
W40-2*
W40-3*
W40-4*

W40-1B
W40-2*
W40-3*
W40-4*

W40-1B
W40-2*
W40-3*
W40-4*

W40-1B
W40-2*
W40-3*
W40-4*

125

150

175

200

250

300

350

400

450

14 = 28
24 = 48
33 = 66
53 = 106

13 = 26
22 = 44
35 = 70
49 = 98

13 = 26
26 = 52
35 = 70
49 = 98

12 = 24
24 = 48
32 = 64
44 = 88

13 = 26
26 = 52
39 = 78
57 = 114

12 = 24
25 = 50
37 = 74
56 = 112

17 = 34
29 = 58
46 = 92
55 = 110

10 = 20
21 = 42
35 = 70
59 = 118

10 = 20
21 = 42
40 = 80

248
289
334
425

246
285
351
417

243
301
342
405

238
292
331
389

241
296
356
676

233
283
336
614

241
290
346
532

186
238
476
580

186
238
494

206
258
-

206
258
-

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

171

512.0
512.0
512.0
512.0

457.0
457.0
457.0
457.0

403.0
403.0
403.0
403.0

369.0
369.0
369.0
369.0

316.8
2316.8
316.8
316.8

259.8
259.8
260.0
259.8

234.4
234.4
235.0
234.4

186.0
185.0
207.0
207.0

158.0
157.0
173.2

30.10.2009

457.0
457.0
457.0
457.0

406.4
406.4
406.4
406.4

355.6
355.6
355.6
355.6

323.9
323.9
323.9
323.9

273.0
273.0
273.0
273.0

219.1
219.1
219.1
219.1

193.7
193.7
193.7
193.7

168.3
168.3
168.3
168.3

139.7
139.7
139.7

10.0
10.0
10.0
10.0

8.8
8.8
8.8
8.8

8.0
8.0
8.0
8.0

7.1
7.1
7.1
7.1

6.3
6.3
6.3
6.3

6.3
6.3
6.3
6.3

5.6
5.6
5.6
5.6

4.5
4.5
4.5
4.5

4.0
4.0
4.0

14:52 Uhr

2256.0
1354.0
967.0
615.0

2197.0
1318.0
824.0
599.0

1949.0
975.0
731.0
532.0

1782.0
891.0
668.0
486.0

1346.0
673.0
449.0
288.0

1080.0
540.0
433.0
232.0

584.0
334.0
215.0
167.0

1230.0
587.0
233.0
146.0

1057.0
517.0
166.0

Seite 171

1801.0
1801.0
1801.0
1801.0

1420.0
1420.0
1420.0
1420.0

1094.0
1094.0
1094.0
1094.0

911.0
911.0
911.0
911.0

660.0
660.0
660.0
660.0

434.0
434.0
434.0
434.0

342.0
342.0
342.0
342.0

225.0
219.0
262.0
262.0

157.0
152.0
184.0

40.0
50.0
58.0
74.0

32.0
42.0
52.0
63.0

23.0
33.0
38.0
45.0

18.1
22.4
26.6
35.1

15.8
19.6
23.6
48.5

11.8
14.8
20.1
32.6

9.7
13.0
15.0
24.8

3.3
5.5
14.8
21.5

2.5
4.4
11.2

I
I
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I

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I

I
I
I
II

I
I
I
II

I
I
I
II

I
I
II
II

I
I
II

W40-1B
W40-2*
W40-3*
W40-4*

W40-1B
W40-2B

W40-1B
W40-2B

W40-1B
W40-2B

500

800

900

1000

26 = 52
58 = 116

27 = 54
56 = 112

27 = 54
55 = 110

L = with inner sleeve

275
455

275
490

275
490

251
294
341
435

mm

13 = 26
23 = 46
32 = 64
50 = 100

TL
mm

TL
mm

Axial movement at 1000


full load cycles

preferred series
B = without inner sleeve

Type

DN
unrestraint/
without inner
sleeve

Total length
unrestraint/
with inner
sleeve

Bellows

PN40

1016.0
1016.0

914.4
914.4

812.8
812.8

508.0
508.0
508.0
508.0

de
mm

18.0
18.0

18.0
18.0

15.0
15.0

11.0
11.0
11.0
11.0

s
mm

Cx
N/mm

6709.0
3019.0

6122.0
3219.0

5644.0
2963.0

2517.0
1510.0
1079.0
687.0

*= optionally with/without inner sleeve

1111.0
1109.0

1009.0
1003.0

906.0
899.0

563.0
563.0
563.0
563.0

da
mm

Weld ends

Execution ll (page 102)

Seite 172

Execution l (page 102)

Outside

BOA Type W

Outside

14:52 Uhr

Thickness

30.10.2009

Spring rate
30%

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

8697.0
8683.0

7108.0
7054.0

5652.0
5604.0

2195.0
2195.0
2195.0
2195.0

A
cm2

Effective area
of bellows

172
Weight *without
inner sleeve
122.0
198.0

104.0
170.0

85.0
143.0

52.0
64.0
75.0
95.0

m
kg

I
I

I
I

I
I

I
I
I
I

Execution

29.3_UK_Kap_06T03-W.qxp:Kap_6_03_W_Tab_UK.qxp

173

30.10.2009

14:52 Uhr

Seite 173

AWT 16-1B 20=40

AWT 16-1B 20=40

AWT 6-1*

AWT 6-1*

AWT 6-1*

AWT 16-1B 13=26

AWT 16-1B 11.5=23

AWT 16-2B 10=20

AWT 6-2*
AWT 6-3*

AWT 6-2*
AWT 6-3*

AWT 6-2*
AWT 6-3*

50

65

80

100

125

150

200

250

300

350

400

450

9=18
15=30

12=24
16=32

12=24
18=36

17=34

18.5=37

18.5=37

AWT 16-1B 20=40

40

Type

Angular movement at 1000


full load cycles

AWT 16-1B 20=40

DN

360
450

360
430

360
430

555

510

510

360

360

332

298

306

256

499
499

447
447

395
395

364

313

259

187

158

136

105

94

74

da
mm
58

TL
mm
246

Bellows
Total length

Height
640
640

590
590

540
540

500

440

382

308

274

250

200

186

168

H
mm
155

Flange

Width
518
518

462
462

412
412

390

405

350

240

190

164

105

94

74

B
mm
58

PN6

Outside
457.2
457.2

406.4
406.4

355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

de
mm
48.3

6.3
6.3

6.3
6.3

5.6
5.6

6.3

6.3

4.5

3.6

3.2

2.9

2.9

s
mm
2.6

Weld ends
Thickness

Execution l (page 103)

13:46 Uhr

381
204

275
149

193
105

174

107

64

5.6

8.7

1.7

1.2

Ca
Nm/
0.7

Bending moment

Execution ll (page 104)

Seite 174

Spring rate
30%

BOA Type AWT

Outside

02.11.2009

32
30

24
24

18
18

18

13

3.7

2.2

1.6

0.5

0.4

0.2

Cr
Nm/bar
0.2

Friction
moment

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

9.8
10.7

7.3
8.3

5.6
6.4

5.5

2.6

1.1

0.8

0.6

0.26

0.20

0.09

Cb
Nm/bar
0.05

Angular
reaction
force

174
Weight *without
inner sleeve
94
98

79
82

67
70

74

73

64

26.9

17

15

6.7

6.2

5.6

m
kg
5.2

II
II

II
II

II
II

II

II

II

II

II

II

Execution

AWT 6-2*
AWT 6-3*

AWT 6-2*
AWT 6-3*

AWT 6-2*
AWT 6-3*

AWT 6-2*
AWT 6-3*

AWT 6-2*
AWT 6-3*

600

700

800

900

1000

5=10
8=16

6=12
9=18

6=12
10=20

8=16
11=22

8=16
12=24

9=18
14=28

480
530

440
500

410
490

410
490

430
450

430
450

preferred series
*= optionally with/without inner sleeve

AWT 6-2*
AWT 6-3*

500

1120
1115

1015
1008

912
905

754
754

651
651

549
549

1312
1312

1208
1208

1072
1072

932
932

792
792

690
690

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

175

935
935

840
840

740
740

645
645

550
550

574
574

1016
1016

914
914

813
813

711
711

610
610

508
508

02.11.2009

10
10

8
8

8
8

7.1
7.1

6.3
6.3

6.3
6.3
837
447

505
272

3023
1491

2410
1250

1756
914

224
222

183
181

131
130

96
96

56
56

39
39

Seite 175

1296
691

13:46 Uhr

27.2
63.2

26.5
63

21.1
50.2

23
27.9

17
20.2

11.9
13.9

365
382

270
298

208
224

158
165

100
105

108
112

II
II

II
II

II
II

II
II

II
II

II
II

AWT 16-1B 20=40

AWT 16-1B 20=40

AWT 16-1B 20=40

AWT 16-1B 20=40

AWT 16-1* 18.5=37

AWT 16-1* 19.5=39

AWT 16-1* 17=34

AWT 16-1B 13=26

AWT 16-1B 11.5=23

AWT 16-2B 10=20

AWT 10-2* 8=16


AWT 10-3* 16=32

AWT 10-2* 9=18


AWT 10-3* 16=32

AWT 10-2* 9=18


AWT 10-3* 15=30

65

80

100

125

150

200

250

300

350

400

450

430
450

360
450

360
430

555

510

510

360

360

332

298

306

256

246

499
499

447
447

395
395

364

313

259

186

158

136

105

94

74

58

da
mm

TL
mm

50

Type

40

DN

Angular movement at 1000


full load cycles

Bellows
Total length

Height
640
640

590
590

540
540

500

440

382

308

274

250

200

186

168

155

H
mm

Flange

Width
518
518

462
462

412
412

430

405

350

240

190

164

105

94

74

58

B
mm

PN10

Outside
457.2
457.2

406.4
406.4

355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

48.3

de
mm

6.3
6.3

6.3
6.3

5.6
5.6

6.3

6.3

4.5

3.6

3.2

2.9

2.9

2.6

s
mm

Weld ends
Thickness

Execution l (page 103)

13:46 Uhr

381
204

275
149

193
105

174

107

113

21

13

17

3.5

2.5

1.2

0.7

Ca
Nm/

Bending moment

Execution ll (page 104)

Seite 176

Spring rate
30%

BOA Type AWT

Outside

02.11.2009

32
30

24
24

18
18

18

13

3.6

2.2

1.6

0.5

0.4

0.2

0.2

Cr
Nm/bar

Friction
moment

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

9.8
10.7

7.3
8.3

5.6
6.4

5.5

2.6

1.1

0.8

0.6

0.25

0.19

0.09

0.05

Cb
Nm/bar

Angular
reaction
force

176
Weight *without
inner sleeve
108
113

93
97

71
74

115

73

64

27.5

17.5

15

6.8

6.5

5.6

5.2

m
kg

II
II

II
II

II
II

II

II

II

II

II

II

Execution

AWT 10-2* 7=14


AWT 10-3* 12=24

AWT 10-2 6=12


AWT 10-3* 10=20

AWT 10-2* 6=12


AWT 10-3* 10=20

AWT 10-2* 4.5=9


AWT 10-3* 9=18

AWT 10-2* 5=10


AWT 10-3* 8=16

600

700

800

900

1000

520
580

530
560

480
530

440
500

410
490

430
450

preferred series
*= optionally with/without inner sleeve

AWT 10-2* 9=18


AWT 10-3* 12=24

500

1092
1097

999
999

897
897

754
754

651
651

549
549

1348
1348

1230
1230

1104
1104

956
956

830
830

690
690

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

177

1060
1060

955
955

840
840

735
735

630
630

574
574

1016
1016

914
914

813
813

711
711

610
610

508
508

02.11.2009

10
10

8
8

8
8

7.1
7.1

6.3
6.3

6.3
6.3
837
447

505
272

5055
2182

3735
1605

2579
1105

261
262

215
215

143
143

107
107

71
71

39
39

Seite 177

1296
691

13:46 Uhr

35.4
71

26
62.4

20.7
49.8

23
27.9

17
20.2

11.9
13.9

581
611

438
467

331
358

253
261

172
178

123
128

II
II

II
II

II
II

II
II

II
II

II
II

Type

AWT 16-1B

AWT 16-1B

AWT 16-1B

AWT 16-1B

AWT 16-1*

AWT 16-1*

AWT 16-1*

AWT 16-1*

AWT 16-1*

AWT 16-2*

AWT 16-1*
AWT 16-1B
AWT 16-2*

AWT 16-1*
AWT 16-1B
AWT 16-3B

DN

40

50

65

80

100

125

150

200

250

300

350

400

6=12
7.5=15
13.8=27.6

6=12
8.5=17
13=26

10=20

11.5=23

13=26

17=34

19.5=39

18.5=37

20=40

20=40

380
560
530

360
560
430

555

510

510

380

360

332

298

306

256

447
447
447

395
395
395

364

313

259

186

158

136

105

94

74

20=40

20=40

da
mm
58

TL
mm
246

Angular movement at 1000


full load cycles

Bellows
Total length

Height
620
595
620

540
540
540

500

440

382

308

274

250

200

186

168

H
mm
155

Flange

Width
470
470

416
416

430

405

350

240

190

164

105

94

74

B
mm
58

PN16

Outside
406.4
406.4
406.4

355.6
355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

de
mm
48.3

6.3
8.8
6.3

5.6
8
5.6

6.3

6.3

4.5

3.6

3.2

2.9

2.9

s
mm
2.6

Weld ends
Thickness

Execution l (page 103)

13:46 Uhr

275
192
226

193
136
160

174

107

64

21

13

17

3.5

2.5

1.6

Ca
Nm/
0.9

Bending moment

Execution ll (page 104)

Seite 178

Spring rate
30%

BOA Type AWT

Outside

02.11.2009

31
61
30

18
47
18

18

13

3.6

2.2

1.6

0.5

0.4

0.2

Cr
Nm/bar
0.2

Friction
moment

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

7.3
8
9

5.6
6.1
6.8

5.5

2.6

1.1

0.8

0.6

0.25

0.19

0.07

Cb
Nm/bar
0.04

Angular
reaction
force

178
Weight *without
inner sleeve
128
103
140

90
84
99

115

73

64

27.5

17.5

15.4

6.8

6.5

5.7

m
kg
5.2

II
II

II
II

II

II

II

II

II

II

Execution

AWT 16-1*
AWT 16-1B
AWT 16-2*

AWT 16-1*
AWT 16-2*

AWT 16-2*
AWT 16-3*

AWT 16-2*
AWT 16-3*

AWT 16-2*
AWT 16-3*

AWT 16-2*
AWT 16-3*

500

600

700

800

900

1000

5=10
7=14

5=10
7.5=15

6=12
9=18

6=12
10=20

5.5=11
10=20

6=12
6.4=12.8
10=20

6=12
10=20

preferred series
B = without inner sleeve

AWT 16-1*
AWT 16-2*

450

570
630

570
610

520
580

530
560

430
480

380
505
490

380
410

1400
1400

1264
1264

1144
1144

996
996

870
870

725
725
725

675
675

1140
1140

1020
1020

905
905

790
790

680
680

584
584
584

528
528

1016
1016

914
914

813
813

711
711

610
610

508
508
508

457.2
457.2

02.11.2009

*= optionally with/without inner sleeve

1114
1108

1007
1007

904
903

754
754

651
651

549
550
549

499
499

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

179

10
10

10
10

8
8

7.1
7.1

6.3
6.3

6.3
6.3
6.3

6.3
6.3
889
588
411

670
309

6103
3487

4954
2545

3585
1864

2264
1045

355
352

289
288

172
172

128
128

79
79

50
71
50

41
38

Seite 179

1490
676

13:46 Uhr

65.6
66.3

64.9
66.8

51.7
53.2

23
29.2

17
21.6

11.9
12.4
14.8

9.8
11.4

1032
1041

837
848

595
604

390
408

271
286

182
182
193

159
171

II
II

II
II

II
II

II
II

II
II

II
II
II

II
II

Type

AWT 25-1B

AWT 25-1B

AWT 25-1B

AWT 25-1B

AWT 25-1*

AWT 25-1*

AWT 25-1*

AWT 25-2B

AWT 25-2B

AWT 25-2B

AWT 25-1*
AWT 25-2*

AWT 25-1*
AWT 25-2*

AWT 25-1*
AWT 25-3*

DN

40

50

65

80

100

125

150

200

250

300

350

400

450

5=10
10=20

5=10
10=20

6=12
10=20

8=16

9.5=19

11=22

14=28

16.5=33

18.5=37

20=40

20=40

400
500

380
490

380
410

555

555

510

362

362

332

320

308

260

499
499

447
447

395
395

364

313

259

186

158

136

104

94

74

20=40

20=40

da
mm
57

TL
mm
260

Angular movement at 1000


full load cycles

Bellows
Total length

Height
700
700

620
620

565
565

525

448

382

308

280

250

200

186

168

H
mm
155

Flange

Width
538
538

476
476

426
426

390

390

350

240

220

164

104

94

74

B
mm
57

PN25

Outside
457.2
457.2

406.4
406.4

355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

de
mm
48.3

6.3
6.3

6.3
6.3

5.6
5.6

6.3

6.3

4.5

3.6

3.2

2.9

2.9

s
mm
2.6

Weld ends
Thickness

Execution l (page 103)

13:46 Uhr

1537
762

1111
555

788
390

304

188

113

42

26

17

5.9

2.7

Ca
Nm/
1.3

Bending moment

Execution ll (page 104)

Seite 180

Spring rate
30%

BOA Type AWT

Outside

02.11.2009

43
43

31
30

23
23

20

19

3.6

2.2

1.6

0.5

0.4

0.2

Cr
Nm/bar
0.2

Friction
moment

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

9.2
10.4

7.3
8

5.6
6.2

5.5

2.6

1.1

0.8

0.6

0.28

0.19

0.09

Cb
Nm/bar
0.04

Angular
reaction
force

180
Weight *without
inner sleeve
223
226

160
166

126
133

108

108

103

66

28

25.4

15.4

6.7

5.8

m
kg
5.2

II
II

II
II

II
II

II

II

II

II

II

II

Execution

4=8
7=14

7=14

AWT 25-2*
AWT 25-3*

AWT 25-2*
AWT 25-3*

AWT 25-3*

AWT 25-3*

700

800

900

1000

preferred series
B = without inner sleeve

6.5=13

5=10
8=16

4.5=9
9=18

AWT 25-1*
AWT 25-3*

600

4.5=9
9=18

AWT 25-1*
AWT 25-3*

500

790

690

570
630

570
610

490
560

430
530

1450

1316

1196
1196

1030
1030

890
890

765
765

1150

1035

920
920

798
798

695
695

598
598

1016

914

813
813

711
711

610
610

508
508

02.11.2009

*= optionally with/without inner sleeve

1107

1005

907
902

754
754

651
651

549
549

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

181

16

14.2

8
8

7.1
7.1

6.3
6.3

6.3
6.3

5351

3935

5752
2892

5205
2608

3400
1680

437

358

229
228

171
171

95
95

56
56

Seite 181

2055
1015

13:46 Uhr

71

69.5

23.3
55.3

23
26.1

17
19.3

11.9
13.5

1596

1274

872
921

608
620

392
400

264
273

II

II

II
II

II
II

II
II

II
II

AWT 40-1B 19=38

AWT 40-1B 17=34

AWT 40-1*

AWT 40-1*

AWT 40-1*

AWT 40-2*

AWT 40-2*

AWT 40-2*

AWT 40-1*
AWT 40-2*

AWT 40-2*
AWT 40-3*

AWT 40-1*
AWT 40-3*

50

65

80

100

125

150

200

250

300

350

400

450

3=6
6.9=13.8

3.3=6.6
7.6=15.2

3.6=7.2
8.3=16.6

7.5=15

9=18

8.5=17

13=26

15=30

16.5=33

AWT 40-1B 20=40

40

Type

Angular movement at 1000


full load cycles

AWT 40-1B 20=40

DN

485
600

455
570

435
530

540

520

555

498

368

368

330

310

256

499
499

447
447

395
395

362

312

258

185

157

135

104

93

74

da
mm
57

TL
mm
244

Bellows
Total length

Height
735
735

660
660

595
595

525

480

398

308

280

250

194

186

168

H
mm
155

Flange

Width
538
538

486
486

436
436

400

335

350

250

220

170

140

93

74

B
mm
57

PN40

Outside
457.2
457.2

406.4
406.4

355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

de
mm
48.3

11
11

10
10

8.8
8.8

6.3

6.3

4.5

3.6

3.2

2.9

2.9

s
mm
2.6

Weld ends
Thickness

Execution l (page 103)

13:46 Uhr

3230
1346

2342
976

1634
680

613

378

257

43

27

19

9.7

7.1

3.3

Ca
Nm/
1.6

Bending moment

Execution ll (page 104)

Seite 182

Spring rate
30%

BOA Type AWT

Outside

02.11.2009

51
51

33
33

26
26

19

14

12

4.4

2.4

1.8

0.5

0.4

0.2

Cr
Nm/bar
0.2

Friction
moment

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

4.7
10.3

3.7
8.2

2.8
6.3

4.3

2.6

0.9

0.6

0.4

0.21

0.16

0.07

Cb
Nm/bar
0.03

Angular
reaction
force

182
Weight *without
inner sleeve
294
322

214
239

165
184

131

112

98

49

26.6

21.2

12.5

7.1

5.9

m
kg
5.2

II
II

II
II

II
II

II

II

II

II

II

II

II

Execution

AWT 40-2*
AWT 40-3*

AWT 40-3*

AWT 40-3*

600

700

800

925

765

645
705

505
605

899

754

651
651

549
549

1248

1072

952
952

800
800

*= optionally with/without inner sleeve

6.1=12.2

4.8=9.6

2.4=4.8
5.5=11

2.7=5.4
6.3=12.6

B = without inner sleeve

AWT 40-2*
AWT 40-3*

500

29.3_UK_Kap_06T04-AWT.qxp:Kap_6_04_AWT_Tab_UK.qxp

183

935

820

705
705

608
608

813

711

610
610

508
508

02.11.2009

20

18

15
15

12.5
12.5

13:46 Uhr

6725

4620

7150
2980

4321
1800

281

214

127
127

67
67

Seite 183

59.4

26.7

8.7
22.1

6.1
13.9

1469

981

645
667

368
396

II

II

II
II

II
II

LFS6-55
LFS6-90
LFS6-200
LFS6-250

LFS6-65
LFS6-90
LFS6-110
LFS6-245

LFS6-55
LFS6-70
LFS6-150
LFS6-220

LFS6-50
LFS6-70
LFS6-150
LFS6-200

LFS6-60 33 = 66
LFS6-120 60 = 120
LFS6-150 75 = 150

50

65

80

100

25 = 50
37 = 74
75 = 150
100 = 200

28 = 56
37 = 74
75 = 150
110 = 220

32 = 64
44 = 88
55 = 110
123 = 246

280
330
561

206
278
445
502

200
278
410
532

195
278
265
528

185
278
505
498

141
220
456

116
141
352
420

115
141
322
457

114
141
184
445

109
141
439
415

Lateral movement at 1000


full load cycles

28 = 56
49 = 98
100 = 200
125 = 250

Bm
mm

Total length

TL
mm

40

Center-to-center distance of
the bellows

mm

Type

DN

143,2
135.8
136.2

105.0
117,4
105.0
116.0

93.8
105.0
93.8
104.0

73.8
82,8
73.8
73.8

57.5
69,8
57.5
68.0

da
mm

Outside

Tie rods

330
410
625

250
330
545
552

250
330
465
582

250
330
320
580

240
330
565
542

L
mm

Length

Bellows

2 x M12
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M 12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

nxM

Number x
thread

PN6

312
320
320

300
292
300
292

270
262
270
262

250
251
250
250

240
241
240
241

D
mm

16
16
16

16
16
16
16

14
15
14
15

14
15
14
14

14
15
14
15

b
mm

Thickness

Flange

Execution l (page 105)

170
170
170

150
150
150
150

130
130
130
130

110
110
110
110

100
100
100
100

k
mm

Bolt circle

4
4
4

4
4
4
4

4
4
4
4

4
4
4
4

4
4
4
4

18
18
18

18
18
18
18

14
14
14
14

14
14
14
14

14
14
14
14

d
mm

Displacement force

Execution ll (page 106)

Seite 184

Number of
holes

BOA Type LFS

Outside

14:52 Uhr

Hole

30.10.2009

41.2
20.5
4.0

28.2
18.6
3.3
1.0

20.5
22.2
2.8
0.8

13.2
12.5
5.3
0.9

8.1
7.6
0.6
0.4

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

24.0
15.3
9.2

14.5
17.0
6.8
7.8

11.5
13.0
5.7
6.2

7.1
7.0
5.3
2.7

4.5
6.0
1.7
2.5

Cr
N/bar

Frictional
force

184
Weight
12.3
10.8
14.2

7.7
10.6
10.2
9.5

5.3
7.5
7.1
7.0

4.5
6.7
4.7
6.7

4.0
5.8
5.6
5.5

m
kg

I
II
II

II
I
II
II

II
I
II
II

II
I
II
II

II
I
II
II

Execution

LFS6-50
LFS6-60
LFS6-100
LFS6-150

LFS6-40 22 = 44
LFS6-100 51 = 102
LFS6-150 75 = 150

LFS6-40
LFS6-60
LFS6-100
LFS6-150

LFS6-70
LFS6-100
LFS6-140
LFS6-280

LFS6-55
LFS6-100
LFS6-130
LFS6-270

LFS6-50 25 = 50
LFS6-100 50 = 100

LFS6-45
LFS6-85
LFS6-110
LFS6-220

200

250

300

350

400

450

500

22,5 = 45
42 = 84
55 = 110
110 = 220

28 = 56
50 = 100
65 = 130
135 = 270

35 = 70
50 = 100
70 = 140
140 = 280

20 = 40
29 = 58
50 = 100
75 = 150

25 = 50
30 = 60
50 = 100
75 = 150

25 = 50
35 = 70
45 = 90
87 = 174

LFS6-50
LFS6-70
LFS6-90
LFS6-175

150

30 = 60
53 = 106
75 = 150
80 = 160

LFS6-60
LFS6-105
LFS6-150
LFS6-160

125

LFS6-200 100 = 200

450
800
900
1300

458
640

464
760
860
1260

486
740
840
1240

364
482
827
1131

356
761
1012

336
426
516
900

260
366
340
631

276
340
511
496

510

250
365
465
865

267
445

275
295
395
795

301
305
405
805

216
351
675
979

211
610
844

181
281
361
733

150
221
227
517

138
227
398
400

371

556.0
550.0
550.0
550.0

504.0
507.0

450.0
447.0
447.0
447.0

398.0
395.0
395.0
395.0

363,6
364.3
363.8
363.8

311.0
313.4
313.3

256.0
259.5
259.3
259.2

186.2
200,8
185.7
186.2

170,8
157.5
157.9
168.5

143,2

560
860
960
1360

554
736

570
820
930
1330

542
780
890
1290

468
600
960
1250

456
850
1100

378
485
580
995

350
418
410
700

330
450
580
542

558

3 x M24
2 x 30
2 x 30
2 x 30

3 x M20
3 x M20

3 x M20
2 x 30
2 x 30
2 x 30

3 x M16
2 x 24
2 x 24
2 x 24

2 x M20
2 x M20
2 x M20
2 x M20

2 x M20
2x M16
2 x M16

2 x M16
2 x M16
2 x M16
2 x M16

2 x M16
2 x M12
2 x M16
2 x M16

2 x M12
2 x M16
2 x M16
2 x M12

770
790
790
790

715
715

660
660
660
660

592
610
610
610

560
580
580
580

495
485
485

422
430
430
430

385
361
385
385

342
360
360
342

312

30.10.2009

2 x M12

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

185

24
47
47
47

22
22

22
37
37
37

22
32
32
32

22
30
30
30

23

22

20
22
22
22

18
18
18
18

18
18
18
18

16

600
600
600
600

550
550

495
495
495
495

445
445
445
445

395
395
395
395

335
335
335

280
280
280
280

225
225
225
225

200
200
200
200

170

14:52 Uhr

20
20
20
20

16
16

16
16
16
16

12
12
12
12

12
12
12
12

12
12
12

8
8
8
8

8
8
8
8

8
8
8
8

22
22
22
22

22
22

22
22
22
22

22
22
22
22

22
M20
M20
M20

18
M16
M16

18
M16
M16
M16

18
18
18
18

18
18
18
18

18

Seite 185

6.4

310.6
389.0
250.0
76.0

224.6
94.6

164.1
320.0
186.0
51.0

107.8
215.0
133.0
35.0

217.0
111.5
57.8
41.6

133.0
43.7
33.5

130.0
60.4
34.9
25.4

80.1
37.3
50.2
7.2

37.3
30.4
7.3
3.4

725.0
213.0
190.0
132.0

505.0
362.0

393.0
147.0
130.0
89.0

145.0
91.0
80.0
55.0

132.0
88.2
49.8
36.1

97.0
46.8
28.6

69.0
45.6
37.3
21.3

38.8
38.0
29.4
16.2

36.0
20.7
13.9
17.5

13.0

95.0
177.0
192.0
250.0

86.0
106.0

81.0
110.0
118.0
152.0

68.0
90.0
96.0
127.0

43.5
53.0
91.0
112.0

32.3
55.3
66.0

25.8
25.0
29.0
48.0

14.4
17.0
15.8
23.6

15.3
14.3
18.1
14.5

15.6

I
II
II
II

I
II

I
II
II
II

I
II
II
II

I
II
II
II

I
II
II

I
II
II
II

II
I
II
II

I
II
II
II

II

LFS6-35
LFS6-70
LFS6-100
LFS6-200

600

mm
312
385
485
885

TL
mm

Lateral movement at 1000


full load cycles

502
840
940
1340

Bm
mm

Total length

18 = 36
37 = 72
50 = 100
100 = 200

Center-to-center distance of
the bellows

preferred series

Type

DN

660.0
651.0
651.0
651.0

da
mm

Outside

Tie rods

630
920
1020
1420

L
mm

Length

Bellows

3 x M30
2 x 36
2 x 36
2 x 36

nxM

Number x
thread

PN6

901
920
920
920

D
mm
30
57
57
57

b
mm

Thickness

Flange

Execution l (page 105)

705
705
705
705

k
mm

Bolt circle

20
20
20
20

n
26
26
26
26

d
mm

Displacement force

Execution ll (page 106)

Seite 186

Number of
holes

BOA Type LFS

Outside

14:52 Uhr

Hole

30.10.2009

718.2
576.0
376.0
118.0

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

1074.0
360.0
322.0
226.0

Cr
N/bar

Frictional
force

186
Weight
145.0
237.0
250.0
304.0

m
kg
I
II
II
II

Execution

Type

LFS16-60
LFS16-70
LFS16-100
LFS16-200

LFS16-45
LFS16-70
LFS16-150
LFS16-100

LFS16-60
LFS16-85
LFS16-150
LFS16-170

LFS16-60
LFS16-100
LFS16-150
LFS16-170

LFS16-50
LFS16-100
LFS16-150
LFS16-165

DN

40

50

65

80

100

27 = 54
50 = 100
75 = 150
82 = 164

32 = 64
50 = 100
75 = 150
85 = 170

32 = 64
42 = 84
75 = 150
85 = 170

23 = 46
35 = 70
75 = 150
100 = 200

282
360
488
640

278
440
605
524

278
270
555
544

190
278
500
590

141
211
388
530

141
352
515
426

141
174
468
458

107
141
427
506

161
141
294
559

TL
mm

Lateral movement at 1000


full load cycles

225
278
360
625

Bm
mm

Total length

30 = 60
36 = 72
50 = 100
100 = 200

Center-to-center distance of
the bellows

mm

145.4
134.9
141.0
136.0

119.6
104.9
104.9
117.0

107.0
93.3
93.7
104.0

73.7
83.8
73.8
82.0

57.5
70.0
57.5
57.5

da
mm

Outside

Tie rods

330
410
542
730

330
515
655
565

330
320
625
592

240
330
565
635

290
330
410
675

L
mm

Length

Bellows

2 x M12
2 x M16
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

nxM

Number x
thread

PN10

Outside
322
330
322
330

302
310
310
302

287
295
295
287

275
267
275
267

260
252
260
260

D
mm

20
20
20
20

20
20
20
20

18
18
18
18

18
18
18
18

16
16
16
16

b
mm

Thickness

Flange

Execution l (page 105)

180
180
180
180

160
160
160
160

145
145
145
145

125
125
125
125

110
110
110
110

k
mm

Bolt circle

BOA Type LFS

8
8
8
8

8
8
8
8

4
4
4
4

4
4
4
4

4
4
4
4

Number of
holes

18
18
18
18

18
18
18
18

18
18
18
18

18
18
18
18

18
18
18
18

d
mm

Displacement force

Execution ll (page 106)

Seite 187

Hole

14:53 Uhr

65.0
47.2
7.0
7.0

44.0
7.2
3.4
4.0

35.0
20.9
25.9
2.5

28.5
22.0
1.6
1.2

6.3
16.1
1.9
0.5

Cy
N/mm

Spring rate
30%

30.10.2009

24.0
13.5
11.8
8.0

17.0
6.8
5.0
7.7

14.0
8.4
4.2
5.8

7.3
7.0
2.8
3.1

3.8
6.0
2.4
1.4

Cr
N/bar

Frictional
force

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

187

Weight
16.5
15.5
15.3
18.6

14.5
12.9
14.3
12.8

11.2
9.2
11.4
10.2

7.3
10.0
9.3
9.1

5.6
7.7
7.3
7.8

m
kg

I
II
I
II

I
II
II
II

I
II
II
II

II
I
II
II

II
I
II
II

Execution

LFS10-50
LFS16-90
LFS16-150
LFS16-160

LFS16-45
LFS10-70
LFS16-100
LFS16-150

LFS10-50 24 = 48
LFS10-115 58 = 116
LFS10-150 75 = 150

LFS10-40 21 = 42
LFS10-95 48 = 96
LFS10-150 75 = 150

LFS10-40
LFS10-60
LFS10-100
LFS10-150

LFS10-10 6 = 12

150

200

250

300

350

19 = 38
29 = 58
50 = 100
75 = 150

23 = 46
34 = 68
50 = 100
75 = 150

435

368
541
879
1197

360
550
1040

338
536
920

340
366
625
695

284
350
554
715

216
355
675
993

211
367
853

181
366
743

223
221
510
578

140
228
424
600

Lateral movement at 1000


full load cycles

27 = 54
44 = 88
75 = 150
81 = 162

Bm
mm

Total length

TL
mm

125

Center-to-center distance of
the bellows

mm

Type

DN

395.0

363.6
363.5
363.8
363.8

311.0
312.8
313.3

256.0
258.7
259.2

185.7
200.8
185.9
185.9

172.0
157.2
170.0
157.7

da
mm

Outside

Tie rods

500

480
700
1040
1360

456
660
1220

438
620
995

410
397
700
765

330
450
598
785

L
mm

Length

Bellows

2 x 28

2 x M24
2 x M24
2 x M24
2 x M24

2 x M20
2 x M20
2 x M20

2 x M16
2 x M16
2 x M16

2 x M16
2 x M12
2 x M16
2 x M16

2 x M12
2 x M16
2 x M16
2 x M16

nxM

Number x
thread

PN10

630

580
600
600
600

515
535
535

442
450
450

405
387
405
405

352
370
352
370

D
mm

37

26
28
28
28

26
30
30

24
24
24

22
22
22
22

22
22
22
22

b
mm

Thickness

Flange

Execution l (page 105)

505

400
450
450
450

350
395
395

295
340
340

240
240
240
240

210
210
210
210

k
mm

Bolt circle

16

12
12
12
12

12
12
12

8
8
8

8
8
8
8

8
8
8
8

22

22
22
22
22

22
22
22

22
22
22

22
22
22
22

18
18
18
18

d
mm

Displacement force

Execution ll (page 106)

Seite 188

Number of
holes

BOA Type LFS

Outside

14:53 Uhr

Hole

30.10.2009

2956.0

217.0
218.8
86.0
40.5

133.0
85.1
32.8

130.0
51.1
24.8

198.7
41.0
23.4
13.6

64.6
49.7
13.0
8.7

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

177.0

314.0
77.9
47.1
34.2

204.0
54.2
28.3

125.0
35.4
20.8

29.8
33.9
16.3
14.7

29.2
20.0
15.6
9.9

Cr
N/bar

Frictional
force

188
Weight
88.0

58,5
78.0
107.0
130.0

45.7
57.0
81.0

35.5
39.0
53.0

22.3
23.2
30.2
31.9

20.4
18.7
20.0
25.9

m
kg

II

I
II
II
II

I
II
II

I
II
II

II
I
II
II

I
II
II
II

Execution

LFS10-10
LFS10-45
LFS10-70
LFS10-155

LFS10-5
LFS10-35
LFS10-60
LFS10-130

500

600

476
658

465
478
860
1260

492
840
1240

preferred series

3=6
18 = 36
29 = 58
65 = 130

545
514
940
1340

4=8
505
22,5 = 45 498
34 = 68
900
77 = 154 1300

LFS10-50 25 = 50
LFS10-100 50 = 100

450

6 = 12
28 = 56
39 = 78
88 = 176

LFS10-10
LFS10-55
LFS10-80
LFS10-175

400

LFS10-65 33 = 66
LFS10-85 42 = 84
LFS10-185 92 = 184

310
485
885

305
465
865

265
443

272
395
795

295
40
805

651.0
662.0
651.0
651.0

550.0
557.6
550.0
550.0

505.2
506.6

447.0
450.8
447.0
447.0

398.0
395.0
395.0

660
650
1040
1430

590
608
980
1390

606
794

530
588
940
1340

606
890
1290

2 x 45
4 x M30
2 x 45
2 x 45

2 x 40
4 x M24
2 x 40
2 x 40

3 x M30
3 x M30

2 x 36
3 x M24
2 x 36
2 x 36

980
924
980
980

850
805
850
850

761
761

720
690
720
720

625
630
630

30.10.2009

3 x M20
2 x 28
2 x 28

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

189

77
35
77
77

57
30
57
57

47
30

47
26
47
47

26
37
37

780
725
780
780

670
620
670
670

565
565

565
515
565
565

460
505
505

14:53 Uhr

20
20
20
20

20
20
20
20

20
20

16
16
16
16

16
16
16

30
30
30
30

26
26
26
26

26
26

26
26
26
26

22
22
22

346.0
147.4

4162.0
252.9
341.0
88.0

141.1
231.0
61.0

21415.0
1105.6
658.0
207.0

13183.0
484.2
438.0
133.0

Seite 189

683.0
1049.0
392.0
275.0

457.0
655.0
254.0
176.0

653.0
473.0

297.0
442.0
159.0
108.0

286.0
91.0
61.0

316.0
255.0
364.0
398.0

206.0
170.0
252.0
314.0

145.0
170.0

133.0
109.0
169.0
209.0

98.0
112.0
141.0

II
I
II
II

II
I
II
II

I
II

II
I
II
II

I
II
II

LFS16-60
LFS16-70
LFS16-100
LFS16-220

LFS16-45
LFS16-70
LFS16-150
LFS16-200

LFS16-60
LFS16-85
LFS16-150
LFS16-170

LFS16-60
LFS16-100
LFS16-150
LFS16-170

LFS16-50 27 = 54
LFS16-70 35 = 70
LFS16-150 75 = 150

50

65

80

100

32 = 64
50 = 100
75 = 150
85 = 170

32 = 64
42 = 84
75 = 150
85 = 170

23 = 46
35 = 70
75 = 150
100 = 200

282
320
488

278
440
605
524

278
270
555
544

190
278
500
590

225
278
360
576

141
211
388

141
352
515
426

141
174
468
458

107
141
427
506

161
141
294
559

Lateral movement at 1000


full load cycles

30 = 60
36 = 72
50 = 100
110 = 220

Bm
mm

Total length

TL
mm

40

Center-to-center distance of
the bellows

mm

Type

DN

145.5
136.0
141.0

119.6
104.9
104.9
117.0

107.0
93.3
93.7
104.0

73.7
83.8
73.8
82.0

57.5
70.0
57.5
69.0

da
mm

Outside

Tie rods

330
410
542

330
515
655
565

330
320
625
592

240
330
565
635

290
330
410
675

L
mm

Length

Bellows

2 x M16
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

nxM

Number x
thread

PN16

322
330
322

302
310
310
302

287
295
295
287

275
267
275
267

260
252
260
252

D
mm

20
20
20

20
20
20
20

18
18
18
18

18
18
18
18

16
16
16
16

b
mm

Thickness

Flange

Execution l (page 105)

180
180
180

160
160
160
160

145
145
145
145

125
125
124
125

110
110
110
110

k
mm

Bolt circle

8
8
8

8
8
8
8

4
4
4
4

4
4
4
4

4
4
4
4

18
18
18

18
18
18
18

18
18
18
18

18
18
18
18

18
18
18
18

d
mm

Displacement force

Execution ll (page 106)

Seite 190

Number of
holes

BOA Type LFS

Outside

14:53 Uhr

Hole

30.10.2009

65.0
43.3
7.0

44.0
7.2
3.4
4.0

35.0
20.9
25.9
2.5

28.5
22.0
1.6
1.2

6.3
16.1
1.9
0.9

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

24.0
15.8
11.8

17.0
6.8
5.0
7.7

14.0
8.4
4.2
5.8

7.3
7.0
2.8
3.1

3.8
6.0
2.4
2.3

Cr
N/bar

Frictional
force

190
Weight
16.5
13.2
15.3

14.5
12.9
14.3
12.8

11.2
9.2
11.4
10.2

7.3
10.0
9.3
9.1

5.6
7.7
7.3
7.5

m
kg

I
II
I

I
II
II
II

I
II
II
II

II
I
II
II

II
I
II
II

Execution

LFS16-40
LFS16-65
LFS16-100
LFS16-150

LFS16-40 21 = 42
396
LFS16-100 50 = 100 795
LFS16-150 75 = 150 1072

LFS16-35
LFS16-60
LFS16-100
LFS16-150

LFS16-10
LFS16-40
LFS16-65
LFS16-135

LFS16-10
LFS16-40
LFS16-60
LFS16-120

LFS16-55 27,5 = 55
LFS16-100 50 = 100

LFS16-10
LFS16-40
LFS16-70
LFS16-160

250

300

350

400

450

500

368
440
706
945

5 = 10
530
20 = 40
490
36 = 72
960
80 = 160 1360

516
710

4=8
465
20 = 40
760
30 = 60
508
60 = 120 1260

5 = 10
435
21 = 42
740
33 = 66
512
68 = 136 1240

18 = 36
392
30 = 60
559
50 = 100 904
75 = 150 1209

23 = 46
32 = 64
50 = 100
75 = 150

340
362
625
695

200

23 = 46
31 = 62
50 = 100
75 = 150

LFS16-45
LFS 16-60
LFS16-100
LFS16-150

640

292
350
554
715

150

26 = 52
44 = 88
75 = 150
81 = 162

LFS16-50
LFS16-90
LFS16-150
LFS16-160

125

LFS16-165 82 = 164

255
490
890

320
518

325
316
835

305
330
805

217
358
688
993

224
593
868

217
275
514
753

223
209
510
578

144
228
424
600

530

548.0
561.0
548.0
548.0

508.2
508.2

447.0
446.0
454.4
446.0

395.0
394.0
401.6
394.0

367.2
362.6
363.8
363.6

315.2
313.3
313.3

257.8
258.7
259.2
259.2

185.7
203.0
185.9
185.9

173.2
157.2
170.0
157.7

136.0

630
620
1070
1360

650
840

550
846
618
940

520
820
632
1320

536
700
1100
1350

536
920
1200

468
600
850
1100

410
438
700
765

330
450
598
785

730

2 x 52
4 x M30
2 x 52
2 x 52

4 x M30
4 x M30

2 x 42
2 x 42
4 x M24
2 x 42

2 x 36
2 x 36
4 x M24
2 x 36

2 x M30
2 x M30
2 x M30
2 x M30

2 x M30
2 x M24
2 x M24

2 x M20
2 x M20
2 x M20
2 x M20

2 x M16
2 x M16
2 x M16
2 x M16

2 x M16
2 x M16
2 x M16
2 x M16

940
870
940
940

784
784

750
750
715
750

675
675
642
675

605
645
645
645

555
550
550

470
480
480
480

405
387
405
405

352
370
352
370

330

30.10.2009

2 x M16

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

191

20

68
35
68
68

32
32

57
57
32
57

48
48
30
48

32
44
44
44

28
38
38

24
32
32
32

22
22
22
22

22
22
22
22

650
650
650
650

585
585

525
525
525
525

470
470
470
470

410
410
410
410

355
355
355

295
295
295
295

240
240
240
240

210
210
210
210

180

14:53 Uhr

20
20
20
20

20
20

16
16
16
16

16
16
16
16

12
12
12
12

12
12
12

12
12
12
12

8
8
8
8

8
8
8
8

33
33
33
33

30
30

30
30
30
30

26
26
26
26

26
26
26
26

26
26
26

22
22
22
22

22
22
22

18
18
18
18

18

Seite 191

7.0

12110.0
1145.7
448.0
143.0

460.5
144.8

7331.0
1105.0
296.5
192.0

5199.0
884.0
184.1
143.0

413.0
326.5
82.9
40.5

302.0
66.6
31.7

183.0
120.9
50.6
24.1

198.7
71.0
23.4
13.6

95.0
49.7
13.0
8.7

8.0

548.0
774.0
302.0
214.0

602.0
438.0

337.0
204.0
415.0
123.0

243.0
144.0
318.0
85.0

278.0
74.9
46.0
34.0

215.0
37.6
27.6

66.0
45.2
27.9
20.6

29.8
39.0
16.3
14.7

36.0
20.0
15.6
9.9

18.6

317.0
252.0
383.0
451.0

199.0
239.0

172.0
204.0
164.0
257.0

124.0
150.0
123.0
193.0

69.5
115.0
136.0
160.0

67.0
84.0
97.0

40,5
46.0
56.0
65.0

22.3
25.5
30.2
31.9

22.0
18.7
20.0
25.9

II
I
II
II

I
II

II
II
I
II

II
II
I
II

I
II
II
II

I
II
II

I
II
II
II

II
I
II
II

I
II
II
II

II

LFS16-10
LFS16-30
LFS16-65
LFS16-150

600

TL
mm

Lateral movement at 1000


full load cycles

mm
245
500
900

Bm
mm

Total length

4=8
570
16,5 = 33 500
34 = 64 1000
76 = 152 1400

Center-to-center distance of
the bellows

preferred series

Type

DN

650.0
665.0
650.0
650.0

da
mm

Outside

Tie rods

700
648
1130
1530

L
mm

Length

Bellows

2 x 60
4 x M36
2 x 60
2 x 60

nxM

Number x
thread

PN16

1080
1020
1080
1080

D
mm
87
45
87
87

b
mm

Thickness

Flange

Execution l (page 105)

770
770
770
770

k
mm

Bolt circle

20
20
20
20

n
36
36
36
36

d
mm

Displacement force

Execution ll (page 106)

Seite 192

Number of
holes

BOA Type LFS

Outside

14:53 Uhr

Hole

30.10.2009

Cr
N/bar
19736.0 817.0
2079.2 1230.0
704.0 465.0
229.0 333.0

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

Frictional
force

192
Weight
498.0
384.0
560.0
625.0

m
kg
II
I
II
II

Execution

Type

LFS25-50
LFS25-100
LFS25-170
LFS25-180

LFS25-50
LFS25-90
LFS25-90
LFS25-180

LFS25-50
LFS25-90
LFS25-150
LFS25-170

LFS25-45
LFS25-80
LFS25-150
LFS25-170

LFS25-55
LFS25-70
LFS25-95
LFS25-150

DN

40

50

65

80

100

28 = 56
35 = 70
48 = 96
75 = 150

23 = 46
40 = 80
75 = 150
85 = 170

25 = 50
46 = 92
75 = 150
85 = 170

24 = 48
45 = 90
46 = 92
90 = 180

330
360
370
670

280
362
640
552

270
382
585
564

190
260
366
548

212
221
232
541

174
232
529
441

171
244
479
464

105
175
236
458

135
239
409
483

TL
mm

Lateral movement at 1000


full load cycles

207
368
480
562

Bm
mm

Total length

25 = 50
50 = 100
85 = 170
90 = 180

Center-to-center distance of
the bellows

mm

135.8
145.0
134.9
135.8

104.7
118.5
104.7
118.5

93.5
106.0
93.5
105.0

73.2
73.2
83.0
82.5

57.0
69.0
57.0
69.0

da
mm

Outside

Tie rods

410
438
450
730

320
397
700
592

320
434
655
605

340
310
418
592

275
418
545
605

L
mm

Length

Bellows

2 x M16
2 x M16
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

nxM

Number x
thread

PN25

Outside
345
337
345
345

310
296
310
296

295
281
295
281

275
275
261
261

260
252
260
252

D
mm

24
24
24
24

24
24
24
24

22
22
22
22

20
20
20
20

18
18
18
18

b
mm

Thickness

Flange

Execution l (page 105)

190
190
190
190

160
160
160
160

145
145
145
145

125
125
125
125

110
110
110
110

k
mm

Bolt circle

BOA Type LFS

8
8
8
8

8
8
8
8

8
8
8
8

4
4
4
4

4
4
4
4

Number of
holes

22
22
22
22

18
18
18
18

18
18
18
18

18
18
18
18

18
18
18
18

d
mm

Displacement force

Execution ll (page 106)

Seite 193

Hole

14:53 Uhr

81.7
40.0
46.8
11.4

58.7
20.0
5.8
6.0

43.1
18.0
4.9
4.0

35.6
14.4
11.0
2.0

13.3
8.0
1.5
2.0

Cy
N/mm

Spring rate
30%

30.10.2009

15.6
34.0
13.5
7.7

10.7
11.1
4.7
7.3

8.6
8.1
4.0
5.5

7.1
5.2
5.0
3.4

3.9
3.4
1.7
2.2

Cr
N/bar

Frictional
force

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

193

Weight
17.5
22.0
19.4
23.1

12.9
16.0
16.8
15.3

10.6
14.0
13.4
12.5

8.4
8.7
10.7
10.0

6.6
8.5
8.0
8.0

m
kg

II
I
I
II

II
I
II
II

II
I
II
II

II
II
I
II

II
I
II
II

Execution

Type

LFS25-50
LFS25-70
LFS25-85
LFS25-150

LFS25-55
LFS25-100
LFS25-150
LFS25-160

LFS25-40
LFS25-50
LFS25-100
LFS25-150

LFS25-40
LFS25-50
LFS25-100
LFS25-150

LFS25-35
LFS25-50
LFS25-100
LFS25-150

DN

125

150

200

250

300

372
450
592
915

392
660
618
886

18 = 36
394
25 = 50
568
50 = 100 888
75 = 150 1203

20 = 40
394
25 = 50
539
50 = 100 810
75 = 150 1079

22 = 44
25 = 50
50 = 100
75 = 150

28 = 56
50= 100
75 = 150
80 = 160

217
358
678
993

224
313
584
853

217
272
437
737

218
522
618
750

164
230
236
610

TL
mm

Lateral movement at 1000


full load cycles

305
382
375
743

Bm
mm

Total length

25 = 50
35 = 70
42 = 84
75 = 150

Center-to-center distance of
the bellows

mm

368.0
362.5
362.5
362.5

315.0
312.0
312.0
312.0

258.0
258.0
258.0
258.0

205.0
185.7
197.0
185.7

156.8
174.0
156.6
157.5

da
mm

Outside

Tie rods

536
750
1050
1400

550
700
950
1260

520
580
736
1040

491
730
716
960

380
481
450
825

L
mm

Length

Bellows

4 x M30
2 x M36
2 x M36
2 x M36

2 x M36
2 x M30
2 x M30
2 x M30

2 x M30
2 x M24
2 x M30
2 x M24

2 x M20
2 x M16
2 x M16
2 x M16

2 x M16
2 x M20
2 x M16
2 x M16

nxM

Number x
thread

PN25

630
690
690
690

595
610
610
610

510
515
510
515

430
430
430
430

390
390
390
390

D
mm

34
54
54
54

36
44
44
44

30
38
30
38

30
28
30
28

26
26
26
26

b
mm

Thickness

Flange

Execution l (page 105)

430
430
430
430

370
370
370
370

310
310
310
310

250
250
250
250

220
220
220
220

k
mm

Bolt circle

16
16
16
16

12
12
12
12

12
12
12
12

8
8
8
8

8
8
8
8

30
30
30
30

30
30
30
30

26
26
26
26

26
26
26
26

26
26
26
26

d
mm

Displacement force

Execution ll (page 106)

Seite 194

Number of
holes

BOA Type LFS

Outside

14:53 Uhr

Hole

30.10.2009

452.0
585.2
172.4
81.9

302.0
452.2
138.4
66.3

183.0
336.1
44.0
50.8

110.0
32.6
23.0
16.0

191.8
59.0
70.9
14.3

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

297.0
74.2
46.2
33.7

247.0
55.7
36.2
26.9

150.0
43.9
94.0
20.9

87.0
15.6
55.2
11.6

23.2
46.5
18.6
9.6

Cr
N/bar

Frictional
force

194
Weight
81.0
154.0
184.0
202.0

64,5
103.0
117.0
132.0

46.0
65.0
58.0
85.0

45.5
38.7
42.0
43.8

24.9
28.0
25.7
31.9

m
kg

I
II
II
II

I
II
II
II

I
II
II
II

I
II
II
II

II
I
II
II

Execution

LFS25-50 25 = 50
LFS25-100 50 = 100

LFS25-10
LFS25-35
LFS25-50
LFS25-105

LFS25-5
LFS25-30
LFS25-50
LFS25-90

450

500

600

preferred series

2=4
15 = 30
25 = 50
44 = 88

545
840
616
1340

5 = 10
530
17 = 34
800
25 = 50
566
52 = 104 1300

512
836

3=6
465
19 = 38
760
25 = 50
534
60 = 120 1260

LFS25-5
LFS25-40
LFS25-50
LFS25-120

400

4=8
435
25 = 50
494
30 = 60
840
68 = 136 1240

LFS25-10
LFS25-50
LFS25-60
LFS25-135

350

425
407
825

315
384
815

378
704

285
362
795

322
405
805

651.0
651.0
666.0
651.0

548.0
549.0
560.2
549.0

507.4
507.4

446.0
446.0
453.4
446.0

394.0
402.4
394.0
394.0

690
1014
816
1514

660
930
738
1430

660
994

570
870
670
1370

540
630
930
1400

2 x 90
2 x 90
4 x M48
2 x 90

2 x 60
2 x 60
4 x M42
2 x 60

4 x M36
4 x M36

2 x 52
2 x 52
4 x M30
2 x 52

1130
1130
1070
1130

970
970
928
970

835
835

840
840
775
840

750
700
750
750

88
88
44
88

40
40

68
68
40
68

58
38
58
58

107
107
55
107

30.10.2009

2 x 45
4 x M30
2 x 45
2 x 45

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

195

770
770
770
770

660
660
660
660

600
600

550
550
550
550

490
490
490
490

14:53 Uhr

20
20
20
20

20
20
20
20

20
20

16
16
16
16

16
16
16
16

39
39
39
39

36
36
36
36

36
36

26
36
36
36

33
33
33
33

Seite 195

51563.0
3278.0
697.0
570.0

12110.0
2119.0
519.0
357.0

395.0
116.0

17366.0
1383.0
321.5
212.0

12122.0
286.0
553.0
147.0

1123.0
722.0
1350.0
453.0

614.0
407.0
875.0
253.0

692.0
424.0

407.0
249.0
460.0
151.0

302.0
385.0
155.0
97.0

630.0
689.0
506.0
788.0

442.0
458.0
312.0
549.0

255.0
305.0

258.0
291.0
217.0
354.0

189.0
165.0
220.0
255.0

II
II
II
II

II
II
II
II

II
II

II
II
II
II

II
II
II
II

LFS40-50 28 = 56
LFS40-100 50 = 100
LFS40-150 75 = 150

LFS40-50 26 = 52
LFS40-100 50 = 100
LFS40-150 75 = 150

LFS40-50 25 = 50
LFS40-100 50 = 100
LFS40-150 75 = 150

LFS40-50 25 = 50
LFS40-100 50 = 100
LFS40-150 75 = 150

LFS40-50 25 = 50
LFS40-100 50 = 100
LFS40-150 75 = 150

50

65

80

100

125

400
630
860

360
560
750

335
545
745

311
485
670

290
440
610

275
410
575

272
502
732

242
442
632

238
448
648

218
393
578

219
369
539

215
350
515

mm

LFS40-50 25 = 50
LFS40-100 50 = 100
LFS40-150 75 = 150

TL
mm

Lateral movement at 1000


full load cycles

40

Bm
mm

Total length

Type
Center-to-center distance of
the bellows

DN

156.6
156.6
156.6

134.9
134.9
134.9

103.9
103.9
103.9

92.7
92.7
92.7

73.2
73.2
73.2

57.0
57.0
57.0

da
mm

Outside

Tie rods

550
730
960

425
620
825

410
620
825

365
545
725

345
515
675

345
465
655

L
mm

Length

Bellows

2 x M20
2 x M20
2 x M20

2 x M16
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

nxM

Number x
thread

PN40

390
390
390

345
345
345

310
310
310

295
295
295

275
275
275

260
260
260

D
mm

35
35
35

30
30
30

24
24
24

22
22
22

20
20
20

18
18
18

b
mm

Thickness

Flange

Execution l (page 105)

220
220
220

190
190
190

160
160
160

145
145
145

125
125
125

110
110
110

k
mm

Bolt circle

8
8
8

8
8
8

8
8
8

8
8
8

4
4
4

4
4
4

26
26
26

22
22
22

18
18
18

18
18
18

18
18
18

18
18
18

d
mm

Displacement force

Execution ll (page 106)

Seite 196

Number of
holes

BOA Type LFS

Outside

14:53 Uhr

Hole

30.10.2009

85.3
25.4
12.2

68.2
21.3
10.4

38.4
11.4
5.4

32.5
10.3
4.8

15.8
5.7
2.7

8.1
3.1
1.4

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

18.3
11.4
8.2

14.3
8.9
6.6

8.6
5.3
3.9

7.1
4.6
3.3

4.7
3.1
2.2

2.9
2.0
1.4

Cr
N/bar

Frictional
force

196
Weight
34.0
37.2
43.7

23.7
26.3
29.0

14.9
17.0
19.1

11.6
12.9
14.2

9.0
10.0
11.0

7.0
7.6
8.4

m
kg

II
II
II

II
II
II

II
II
II

II
II
II

II
II
II

II
II
II

Execution

LFS40-50 25 = 50
583
LFS40-100 50 = 100 913
LFS40-150 75 = 150 1233

LFS40-50 25 = 50
671
LFS40-100 50 = 100 1051
LFS40-150 75 = 150 1426

LFS40-50 25 = 50
LFS40-100 50 = 100

LFS40-50 25 = 50
668
LFS40-100 50 = 100 1078

LFS40-50 25 = 50
692
LFS40-100 50 = 100 1112

LFS40-50 25 = 50
762
LFS40-100 50 = 100 1262

250

300

350

400

450

500

604
964

LFS40-50 25 = 50
511
LFS40-100 50 = 100 790
LFS40-150 75 = 150 1066

200

462
665
890

LFS40-50 25 = 50
LFS40-100 50 = 100
LFS40-150 75 = 150

150

564
1064

500
920

478
888

423
783

428
808
1183

368
698
1018

320
600
876

319
514
740

563.2
563.2

511.6
511.6

457.2
457.2

403.2
403.2

362.0
362.0
362.0

311.5
311.5
311.5

257.4
257.4
257.4

184.8
184.8
184.8

962
1462

864
1284

840
1250

752
1112

900
1300
1650

750
1100
1400

650
930
1200

580
810
1040

4 x M48
4 x M48

4 x M42
4 x M42

4 x M42
4 x M42

4 x M36
4 x M36

2 x M42
2 x M42
2 x M42

2 x M36
2 x M36
2 x M36

2 x M30
2 x M30
2 x M30

975
975

882
882

856
856

748
748

760
760
760

660
660
660

560
560
560

430
430
430

30.10.2009

2 x M24
2 x M24
2 x M24

29.3_UK_Kap_06T05-LFS.qxp:Kap_6_05_LFS_Tab_UK.qxp

197

58
58

50
50

50
50

46
46

68
68
68

54
54
54

43
43
43

40
40
40

670
670

610
610

585
585

510
510

450
450
450

385
385
385

320
320
320

250
250
250

14:53 Uhr

20
20

20
20

16
16

16
16

16
16
16

12
12
12

12
12
12

8
8
8

42
42

39
39

39
39

36
36

33
33
33

33
33
33

30
30
30

26
26
26

Seite 197

569.0
161.0

533.0
158.0

452.0
131.0

395.0
116.0

724.6
212.8
100.8

578.5
169.9
81.3

425.9
129.4
62.0

103.1
34.2
16.4

765.0
462.0

585.0
365.0

478.0
300.0

357.0
224.0

61.1
38.3
27.9

51.7
31.9
23.3

38.3
24.2
17.7

23.0
15.6
11.5

448.0
563.0

343.0
419.0

332.0
393.0

228.0
267.0

225.0
258.0
291.0

149.0
174.0
196.0

84.0
97.0
110.0

47.9
57.7
59.6

II
II

II
II

II
II

II
II

II
II
II

II
II
II

II
II
II

II
II
II

Type

LFB6-100
LFB6-250

LFB6-100
LFB6-240

LFB6-100
LFB6-220

LFB6-100
LFB6-200

LFB6-50
LFB6-100
LFB6-170

LFB6-50
LFB6-100
LFB6-160

LFB6-50
LFB6-100
LFB6-150

LFB6-45

DN

40

50

65

80

100

125

150

200

23 = 46

28 = 56
48 = 96
75 = 150

25 = 50
48 = 96
80 = 160

24 = 48
48 = 96
85 = 170

46 = 92
100 = 200

48 = 96
110 = 220

310

286
381
496

246
355
496

216
316
466

295
502

292
532

163

145
240
355

150
260
400

122
222
372

213
420

217
457

191
441

TL
mm
258
498

Lateral movement at 1000


full load cycles
270
520

Bm
mm
175
415

Total length

48 = 96
120 = 240

Center-to-center
distance of the
bellows

mm
48 = 96
125 = 250

Active length
68

65
65
65

50
50
50

52
52
52

40
40

37
37

41
41

AI
mm
45
45

252.0

195.0
195.0
195.0

168.5
168.5
168.5

138.0
138.0
138.0

116.0
116.0

104.0
104.0

80.0
80.0

da
mm
68.0
68.0

Outside

Raised face
254

196
196
196

174
174
174

142
142
142

120
120

105
105

81
81

g
mm
68
68

Length
355

330
428
542

286
397
542

260
360
512

340
552

340
582

314
565

L
mm
305
542

Tie rods

Execution l (page 107)

2 x M16

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12

2 x M12
2 x M12

2 x M12
2 x M12

2 x M12
2 x M12

nxM

Number x
thread

Bellows

422

361
361
361

342
342
342

312
312
312

292
292

262
262

251
251

D
mm
241
241

Outside

PN6

20

18
18
18

18
18
18

16
16
16

16
16

15
15

15
15

b
mm
15
15

280

225
225
225

200
200
200

170
170
170

150
150

130
130

110
110

k
mm
100
100

8
8
8

8
8
8

4
4
4

4
4

4
4

4
4

4
4

18

18
18
18

18
18
18

18
18
18

18
18

14
14

14
14

d
mm
14
14

Displacement force

Execution ll (page 107)


Flange
Bolt circle

BOA Type LFB

Thickness

Seite 198

Number of
holes

14:53 Uhr

Hole

30.10.2009

67.0

39.0
15.0
7.0

23.0
8.0
3.4

21.0
7.0
2.5

3.8
1.0

3.4
0.8

2.7
0.5

Cy
N/mm
2.4
0.4

Spring rate
30%

29.3_UK_Kap_06T06-LFB.qxp:Kap_6_06_LFB_Tab_UK.qxp

71.0

44.8
32.3
25.5

35.0
27.0
17.5

22.0
15.0
12.4

15.6
7.8

12.6
6.2

7.0
3.5

Cr
N/bar
4.9
2.5

Frictional
force

198
Weight
22.5

15.0
15.5
16.0

13.5
14.0
14.5

10.0
10.5
11.0

9.0
9.5

6.5
7.0

6.0
6.5

m
kg
5.0
5.5

I
I
I

I
I
I

I
I
I

I
I

I
I

I
I

I
I

Execution

LFB6-50
LFB6-85
LFB6-150

LFB6-45
LFB6-65
LFB6-150

250

300

LFB6-90
LFB6-150

22 = 44
33 = 66
75 = 150

25 = 50
42 = 84
75 = 150

45 = 90
75 = 150

371
446
736

354
464
664

450
634

192
267
557

190
300
500

303
488

87
87
87

80
80
80

68
68

358.5
358.5
358.5

306.5
306.5
306.5

252.0
252.0

361
361
361

308
308
308

254
254

29.3_UK_Kap_06T06-LFB.qxp:Kap_6_06_LFB_Tab_UK.qxp

199

468
540
830

450
560
760

490
676

2 x M20
2 x M20
2 x M20

2 x M20
2 x M20
2 x M20

2 x M16
2 x M16

30.10.2009

560
560
560

495
495
495

422
422

22
22
22

22
22
22

20
20

14:53 Uhr

395
395
395

335
335
335

280
280

12
12
12

12
12
12

8
8

Seite 199

22
22
22

18
18
18

18
18

49.0
35.0

151.0 238.0
78.0 198.0
19.0 120.0

105.0 174.0
45.0 133.0
17.0 93.0

21.0
8.0

42.0
43.5
62.0

33.0
34.5
47.0

23.5
32.0

I
I
II

I
I
II

I
II

Type

LFB16-100
LFB16-220

LFB16-100
LFB16-200

LFB16-50
LFB16-100
LFB16-170

LFB16-50
LFB16-100
LFB16-170

LFB16-50
LFB16-100
LFB16-150

LFB16-50
LFB16-100
LFB16-150

LFB16-50
LFB16-100
LFB16-150

DN

40

50

65

80

100

125

150

25 = 50
50 = 100
75 = 150

25 = 50
50 = 100
75 = 150

28 = 56
50 = 100
75 = 150

24 = 48
50 = 100
85 = 170

25 = 50
50 = 100
85 = 170

306
456
606

294
434
554

260
368
488

234
364
524

234
360
544

173
323
473

164
304
424

156
268
388

136
266
426

148
276
458

261
506

TL
mm
316
576

Lateral movement at 1000


full load cycles
344
590

Bm
mm
232
492

Total length

50 = 100
100 = 200

Center-to-center
distance of the
bellows

mm
50 = 100
110 = 220

Active length
73
73
73

74
74
74

46
48
48

46
46
46

38
38
38

36
36

AI
mm
42
42

195.0
195.0
195.0

170.0
170.0
170.0

141.0
141.0
141.0

117.0
117.5
117.5

104.0
104.0
104.0

82.0
82.0

da
mm
69.0
69.0

Outside

Raised face
196
196
196

174
174
174

144
144
142

120
120
120

105
105
105

81
81

g
mm
68
68

Length
355
498
652

355
484
598

315
420
542

280
412
565

280
412
592

397
635

L
mm
360
616

Tie rods

Execution l (page 107)

2 x M16
2 x M16
2 x M16

2 x M16
2 x M16
2 x M16

2 x M16
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12

2 x M12
2 x M12

nxM

Number x
thread

Bellows

387
387
387

352
352
352

322
322
322

302
302
302

287
287
287

267
267

D
mm
252
252

Outside

PN10

22
22
22

22
22
22

20
20
20

20
20
20

18
18
18

18
18

b
mm
16
16

240
240
240

210
210
210

180
180
180

160
160
160

145
145
145

125
125

k
mm
110
110

8
8
8

8
8
8

8
8
8

8
8
8

4
4
4

4
4

4
4

22
22
22

18
18
18

18
18
18

18
18
18

18
18
18

18
18

d
mm
18
18

Displacement force

Execution ll (page 107)


Flange
Bolt circle

BOA Type LFB

Thickness

Seite 200

Number of
holes

14:53 Uhr

Hole

30.10.2009

98.0
30.0
15.0

80.0
25.0
13.0

39.0
14.0
7.0

33.0
9.0
4.0

21.0
7.0
2.5

4.5
1.2

Cy
N/mm
5.0
0.9

Spring rate
30%

29.3_UK_Kap_06T06-LFB.qxp:Kap_6_06_LFB_Tab_UK.qxp

46.2
34.0
18.0

28.0
22.5
15.6

27.6
17.9
11.8

20.8
11.0
7.7

16.1
9.7
5.8

6.0
3.1

Cr
N/bar
4.2
2.3

Frictional
force

200
Weight
23.0
23.5
28.0

18.5
18.9
20.0

14.9
15.1
15.3

12.0
12.5
12.8

9.5
10.0
10.2

8.6
9.1

m
kg
6.9
7.5

I
I
II

I
I
II

I
I
I

I
I
I

I
I
I

I
I

I
I

Execution

LFB10-45
LFB10-80
LFB10-150

LFB10-45
LFB10-80
LFB10-150

LFB10-45
LFB10-70
LFB10-150

200

250

300

22 = 44
35 = 70
75 = 150

23 = 46
40 = 80
75 = 150

23 = 46
40 = 80
75 = 150

378
490
780

354
466
708

310
414
654

211
321
591

182
294
534

177
282
522

71
71
91

84
84
84

72
72
72

360.0
360.0
358.0

306.0
306.0
306.0

251.5
251.5
251.5

361
361
361

308
308
308

254
254
254

29.3_UK_Kap_06T06-LFB.qxp:Kap_6_06_LFB_Tab_UK.qxp

201

490
606
895

450
554
806

355
458
696

2 x M24
2 x M24
2 x M24

2 x M20
2 x M20
2 x M20

2 x M16
2 x M16
2 x M16

30.10.2009

580
580
580

515
515
515

442
442
442

26
26
26

26
26
26

24
24
24

14:53 Uhr

400
400
400

350
350
350

295
295
295

12
12
12

12
12
12

8
8
8

Seite 201

22
22
22

22
22
22

22
22
22

196.0
88.0
25.0

163.0
67.0
21.0

98.0
41.0
13.0

309.0
239.0
155.0

207.0
158.0
108.0

72.0
54.0
34.0

51.0
55.0
67.0

42.0
43.0
54.0

30.0
31.0
41.0

I
I
II

I
I
II

I
I
II

Type

LFB16-100
LFB16-220

LFB16-100
LFB16-200

LFB16-50
LFB16-100
LFB16-170

LFB16-50
LFB16-100
LFB16-170

LFB16-50
LFB16-100
LFB16-150

LFB16-50
LFB16-100
LFB16-150

LFB16-50
LFB16-100
LFB16-150

DN

40

50

65

80

100

125

150

25 = 50
50 = 100
75 = 150

25 = 50
50 = 100
75 = 150

28 = 56
50 = 100
75 = 150

24 = 48
50 = 100
85 = 170

25 = 50
50 = 100
85 = 170

306
456
606

294
434
554

260
368
488

234
364
524

234
360
544

173
323
473

164
304
424

156
268
388

136
266
426

148
276
458

261
506

TL
mm
316
576

Lateral movement at 1000


full load cycles
344
590

Bm
mm
232
492

Total length

50 = 100
100 = 200

Center-to-center
distance of the
bellows

mm
50 = 100
110 = 220

Active length
73
73
73

74
74
74

46
48
48

46
46
46

38
38
38

36
36

AI
mm
42
42

195.0
195.0
195.0

170.0
170.0
170.0

141.0
141.0
141.0

117.0
117.5
117.5

104.0
104.0
104.0

82.0
82.0

da
mm
69.0
69.0

Outside

Raised face
196
196
196

174
174
174

144
144
142

120
120
120

105
105
105

81
81

g
mm
68
68

Length
355
498
652

355
484
598

315
420
542

280
412
565

280
412
592

397
635

L
mm
360
616

Tie rods

Execution l (page 107)

2 x M16
2 x M16
2 x M16

2 x M16
2 x M16
2 x M16

2 x M16
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12

2 x M12
2 x M12

nxM

Number x
thread

Bellows

387
387
387

352
352
352

322
322
322

302
302
302

287
287
287

267
267

D
mm
252
252

Outside

PN16

22
22
22

22
22
22

20
20
20

20
20
20

18
18
18

18
18

b
mm
16
16

240
240
240

210
210
210

180
180
180

160
160
160

145
145
145

125
125

k
mm
110
110

8
8
8

8
8
8

8
8
8

8
8
8

4
4
4

4
4

4
4

22
22
22

18
18
18

18
18
18

18
18
18

18
18
18

18
18

d
mm
18
18

Displacement force

Execution ll (page 107)


Flange
Bolt circle

BOA Type LFB

Thickness

Seite 202

Number of
holes

14:53 Uhr

Hole

30.10.2009

98.0
30.0
15.0

80.0
25.0
13.0

39.0
14.0
7.0

33.0
9.0
4.0

21.0
7.0
2.5

4.5
1.2

Cy
N/mm
5.0
0.9

Spring rate
30%

29.3_UK_Kap_06T06-LFB.qxp:Kap_6_06_LFB_Tab_UK.qxp

46.2
34.0
18.0

28.0
22.5
15.6

27.6
17.9
11.8

20.8
11.0
7.7

16.1
9.7
5.8

6.0
3.1

Cr
N/bar
4.2
2.3

Frictional
force

202
Weight
23.0
23.5
28.0

18.5
18.9
20.0

14.9
15.1
15.3

12.0
12.5
12.8

9.5
10.0
10.2

8.6
9.1

m
kg
6.9
7.5

I
I
II

I
I
II

I
I
I

I
I
I

I
I
I

I
I

I
I

Execution

LFB16-50
LFB16-80
LFB16-150

LFB16-45
LFB16-65
LFB16-150

LFB16-50
LFB16-100
LFB16-150

200

250

300

25 = 50
50 = 100
75 = 150

22 = 44
33 = 66
75 = 150

25 = 50
40 = 80
75 = 150

408
572
752

332
412
684

326
460
644

250
392
572

191
271
522

180
333
500

80
102
102

71
71
92

80
63
80

361.0
361.0
361.0

309.5
309.5
308.0

253.0
253.0
253.0

361
361
361

308
308
308

254
254
254

29.3_UK_Kap_06T06-LFB.qxp:Kap_6_06_LFB_Tab_UK.qxp

203

500
705
904

474
550
813

426
560
746

2 x M30
2 x M30
2 x M30

2 x M30
2 x M30
2 x M30

2 x M20
2 x M20
2 x M20

30.10.2009

605
605
605

555
555
555

470
470
470

32
32
32

28
28
28

24
24
24

14:53 Uhr

410
410
410

355
355
355

295
295
295

12
12
12

12
12
12

12
12
12

Seite 203

26
26
26

26
26
26

22
22
22

290.0
96.0
46.0

261.0
135.0
34.0

160.0
64.0
23.0

286.0
204.0
155.0

257.0
207.0
125.0

122.0
86.0
62.0

69.0
83.0
85.0

57.0
59.0
73.0

35.0
36.0
47.0

I
II
II

I
I
II

I
I
II

Type

LFB25-50
LFB25-100
LFB25-180

LFB25-50
LFB25-100
LFB25-180

LFB25-50
LFB25-100
LFB25-170

LFB25-50
LFB25-100
LFB25-170

LFB25-50
LFB25-100
LFB25-140

LFB25-50
LFB25-100
LFB25-150

LFB25-50

DN

40

50

65

80

100

125

150

24 = 48

24 = 48
50 = 100
75 = 150

24 = 48
48 = 96
70 =140

24 = 48
50 = 100
85 = 170

24 = 48
48 = 96
85 = 170

325

300
476
626

281
426
546

252
382
552

240
375
564

171

178
351
503

173
318
438

141
271
441

140
274
464

143
258
458

TL
mm
232
362
562

Lateral movement at 1000


full load cycles

233
348
548

Bm
mm
153
283
483

Total length

24 = 48
48 = 96
90 = 180

Center-to-center
distance of the
bellows

mm
25 = 50
50 = 100
90 = 180

Active length
80

58
61
59

48
48
48

51
51
51

44
44
44

38
38
38

AI
mm
33
33
33

197.0

171.0
171.0
171.0

141.0
141.0
141.0

118.5
118.5
118.5

105.0
105.0
105.0

82.5
82.5
82.5

da
mm
69.0
69.0
69.0

Outside

Raised face
196

174
174
174

142
142
142

120
120
120

105
105
105

81
81
81

g
mm
68
68
68

Length
426

400
574
726

330
484
598

305
428
592

280
428
605

280
397
592

L
mm
280
412
605

Tie rods

Execution l (page 107)

2 x M20

2 x M20
2 x M20
2 x M20

2 x M16
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

nxM

Number x
thread

Bellows

430

390
390
390

337
337
337

296
296
296

281
281
281

261
261
261

D
mm
252
252
252

Outside

PN25

30

26
26
26

24
24
24

24
24
24

22
22
22

20
20
20

b
mm
18
18
18

250

220
220
220

190
190
190

160
160
160

145
145
145

125
125
125

k
mm
110
110
110

8
8
8

8
8
8

8
8
8

8
8
8

4
4
4

4
4
4

26

26
26
26

22
22
22

18
18
18

18
18
18

18
18
18

d
mm
18
18
18

Displacement force

Execution ll (page 107)


Flange
Bolt circle

BOA Type LFB

Thickness

Seite 204

Number of
holes

14:53 Uhr

Hole

30.10.2009

154

108
29
15

56
19
11

48
14
6

39
12
4

19
7
2

Cy
N/mm
13
4
2

Spring rate
30%

29.3_UK_Kap_06T06-LFB.qxp:Kap_6_06_LFB_Tab_UK.qxp

90.7

71.2
41.4
28.0

15.0
11.6
22.0

10.0
8.3
7.3

7.7
6.8
5.5

5.5
4.8
3.4

Cr
N/bar
5.4
3.4
2.2

Frictional
force

204
Weight
34.0

26.3
28.3
30.5

17.8
18.2
18.5

13.9
15.0
15.3

11.1
11.8
12.5

8.8
9.2
10.0

m
kg
7.0
7.6
8.0

I
I
II

I
I
I

I
I
I

I
I
I

I
I
I

I
I
I

Execution

LFB25-50
LFB25-80
LFB25-150

LFB25-50
LFB25-100
LFB25-150

LFB25-50
LFB25-100
LFB25-150

200

250

300

LFB25-100
LFB25-150

24 = 48
48 = 96
75 = 150

23 = 46
50 = 100
75 = 150

25 = 50
40 = 80
75 = 150

48 = 96
75 = 150

463
668
868

402
622
812

355
470
754

458
618

254
459
659

212
438
628

213
328
595

304
464

109
109
109

102
98
98

68
68
85

80
80

362.0
362.0
362.0

310.0
309.0
309.0

255.0
255.0
254.0

197.0
197.0

361
361
361

308
308
308

254
254
254

196
196

29.3_UK_Kap_06T06-LFB.qxp:Kap_6_06_LFB_Tab_UK.qxp

205

635
850
1040

550
786
970

500
606
904

560
716

2 x M42
2 x M42
2 x M42

2 x M36
2 x M36
2 x M36

2 x M30
2 x M30
2 x M30

2 x M20
2 x M20

30.10.2009

690
690
690

595
595
595

510
510
510

430
430

42
42
42

36
36
36

30
30
30

30
30

14:53 Uhr

430
430
430

370
370
370

310
310
310

250
250

16
16
16

12
12
12

12
12
12

8
8

Seite 205

30
30
30

30
30
30

26
26
26

26
26

413
140
70

430
93
46

204
93
32

53
23

77.0
87.0
96.0

47.0
49.0
63.0

34.5
42.0

262.0 77.8
180.0 94.0
138.0 109.3

242.0
157.0
120.0

157.0
119.0
74.0

74.5
55.2

II
II
II

I
II
II

I
I
II

I
II

Type

LW6-55
LW6-90
LW6-200
LW6-250

LW6-65
LW6-90
LW6-110
LW6-240

LW6-60
LW6-70
LW6-150
LW6-220

LW6-50
LW6-70
LW6-150
LW6-200

LW6-60
LW6-115
LW6-150

DN

40

50

65

80

100

33 = 66
58 = 116
75 = 150

25 = 50
37 = 74
75 = 150
100 = 200

29 = 58
37 = 74
75 = 150
110 = 220

32 = 64
44 = 88
55 = 110
120 = 240

488
465
625

315
426
550
674

315
426
520
708

305
426
375
630

141
222.5
387.5

121.5
141
356
420

121
141
326
457

117.5
141
187.5
445

107.5
141
415
415

TL
mm

Lateral movement at 1000


full load cycles

285
426
590
674

Bm
mm

Total length

27 = 54
49 = 98
100 = 200
125 = 250

Center-to-center
distance of the
bellows

mm

143.2
135.8
136.2

105.0
117.4
105.0
116.0

93.8
105.0
93.8
104.0

73.8
82.8
73.8
73.8

57.5
69.8
57.5
68.0

da
mm

Outside

Length
397
460
625

310
397
545
652

310
397
515
682

300
397
370
625

275
397
580
652

L
mm

Tie rods

2 x M12
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M 12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

nxM

Number x
thread

Bellows

260

205

205

190

190

170

155

155

D
mm

-240
240

220
-220
--

200
-200
--

180
-180
180

160
-160
--

H
mm

-160
160

140
-140
--

115
-115
--

90
-90
90

75
-75
--

B
mm

Width

88.9
88.9
88.9
88.9

76.1
76.1
76.1
76.1

60.3
60.3
60.3
60.3

48.3
48.3
48.3
48.3

de
mm

4.0
3.6
3.6

3.2
3.6
3.2
3.6

2.9
3.2
2.9
3.2

2.9
3.2
2.9
2.9

2.6
2.9
2.6
2.9

s
mm

Displacement force

Execution ll (page 109)

Seite 206

Weld ends

114.3
114.3
114.3

Execution l (page 108)


Flange

Heigth

PN6

Outside

BOA Type LW

Outside

14:53 Uhr

Thickness

30.10.2009

41.2
20.3
5.6

27.1
18.6
3.3
1.0

19.3
22.5
2.8
0.8

12.9
12.5
5.3
0.9

9.6
7.6
0.7
0.4

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

16.7
12.7
9.3

11.6
11.0
6.1
6.8

9.0
8.7
5.1
5.2

5.7
5.2
4.5
2.5

3.9
3.6
1.7
2.3

Cr
N/bar

Frictional
force

206
Weight
15.0
10.9
13.3

6.1
10.0
8.4
10.0

4.9
7.7
6.6
7.7

3.7
5.7
3.8
5.7

2.6
4.7
4.1
5.0

m
kg

I
II
II

II
I
II
II

II
I
II
II

II
I
II
II

II
I
II
II

Execution

LW6-60
LW6-105
LW6-150
LW6-160

LW6-50
LW10-70
LW6-150
LW6-175

LW10-50
LW6-60
LW6-100
LW6-150

LW10-40
LW6-100
LW6-150

LW10-40
LW6-60
LW6-100
LW6-150

LW6-70
LW6-100
LW6-140
LW6-280

LW6-55
LW6-100
LW6-130
LW6-270

LW6-50
LW6-90
LW6-120
LW6-240

LW6-45
LW6-85

125

150

200

250

300

350

400

450

500

LW6-200

22,5 = 45
42 = 84

25 = 50
46 = 92
60 = 120
120 = 240

28 = 56
50 = 100
65 = 130
135 = 270

35 = 70
50 = 100
70 = 140
140 = 280

20 = 40
29 = 58
50 = 100
75 = 150

21 = 42
51 = 102
75 = 150

24 = 48
30 = 60
50 = 100
75 = 150

25 = 50
34 = 68
75 = 150
87 = 174

30 = 60
53 = 106
75 = 150
80 = 160

100 = 200

662
950

608
880
980
1380

618
880
980
1380

634
890
990
1390

642
713
1062
1366

602
980
1231

536
623
711
1100

390
566
704
765

482
470
645
726

718

250
285

267
285
385
785

275
285
385
785

301
295
395
795

216
366.5
692
996

211
610
861

181
296.5
375.5
750

152
221
355
521.5

138
229
402.5
400

371

555.2
550.0

503.6
498.0
498.0
498.0

449.2
447.0
447.0
447.0

397.2
395.0
395.0
395.0

363.6
365.0
364.0
364.0

311.0
314.0
314.0

256.0
260.0
260.0
260.0

186.2
200.8
195.0
186.2

170.8
157.5
157.9
168.5

143.2

630
820

574
760
870
1260

578
750
870
1260

600
770
870
1260

620
700
1050
1360

570
960
1220

514
580
665
1050

385
482
616
765

397
465
640
652

652

3 x M24
2 x 30

4 x M16
2 x 28
2 x 28
2 x 28

4 x M16
2 x 24
2 x 24
2 x 24

4 x M16
2 x 24
2 x 24
2 x 24

2 x M30
2 x M24
2 x M24
2 x M24

2 x M24
2x M20
2 x M20

2 x M20
2 x M16
2 x M16
2 x M16

2 x M16
2 x M12
2 x M12
2 x M16

2 x M12
2 x M16
2 x M16
2 x M12

2 x M12

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

207

680

610

560

510

540

478

405

324
324

285

285

260

-800

-710
710
710

-660
660
660

-605
605
605

-500
500
500

-420
420

-380
380
380

325
--325

-290
290
--

--

30.10.2009

--

--

--

--

-385
385
385

-315
315

-250
250
250

240
--240

-210
210
--

--

508.0
508.0

457.0
457.2
457.2
457.2

406.4
406.4
406.4
406.4

355.6
355.6
355.6
355.6

323.9
323.9
323.9
323.9

273.0
273.0
273.0

219.1
219.1
219.1
219.1

168.3
168.3
168.3
168.3

139.7
139.7
139.7
139.7

114.3

14:53 Uhr

6.3
11.0

6.3
10.0
10.0
10.0

6.3
8.8
8.8
8.8

5.6
8.0
8.0
8.0

5.6
8.0
8.0
8.0

5.0
6.3
6.3

4.5
6.3
6.3
6.3

4.5
4.5
4.5
4.5

4.0
4.0
4.0
4.0

4.0

310.6
599.0

224.6
452.0
267.0
69.0

164.1
331.0
196.0
51.0

107.8
222.0
133.0
35.0

217.0
111.5
87.8
41.6

133.0
43.7
33.5

130.0
60.4
34.9
25.4

81.8
41.0
7.0
7.2

37.3
30.2
7.3
3.4

6.4

Seite 207

10.0

627.0
350.0

220.0
198.0
173.0
116.0

175.0
159.0
139.0
93.0

128.0
118.0
104.0
70.0

247.0
169.0
102.6
76.7

161.0
85.9
53.9

104.0
38.4
32.4
19.5

33.0
28.0
21.0
15.0

24.2
17.5
12.4
15.0

18.4

106.0
148.0

83.0
112.0
125.0
173.0

86.0
91.0
100.0
138.0

74.0
82.0
89.0
119.0

79.5
39.1
78.3
102.8

57.5
42.8
53.6

40.0
25.5
26.5
48.8

17.6
20.0
21.0
26.4

19.0
15.9
19.5
19.5

I
II

I
II
II
II

I
II
II
II

I
II
II
II

I
II
II
II

I
II
II

I
II
II
II

II
I
II
II

I
II
II
II

II

600

18 = 36
37 = 74
50 = 100
100 = 200

724
950
1050
1450

1050
1450
312
285
385
785

385
785

mm

55 = 110
110 = 220

TL
mm

Lateral movement at 1000


full load cycles

preferred series

LW6-35
LW6-75
LW6-100
LW6-200

LW6-110
LW6-220

Bm
mm

Total length

Type
Center-to-center
distance of the
bellows

DN

660.0
651.0
651.0
651.0

550.0
550.0

da
mm

Outside

Length
696
820
920
1300

900
1300

L
mm

Tie rods

3 x M30
2 x 36
2 x 36
2 x 36

2 x 30
2 x 30

nxM

Number x
thread

Bellows

800

D
mm

-900
900
900

800
800

H
mm

--

B
mm

Width

de
mm

611.8
609.6
609.6
609.6

8.0
8.0
8.0
8.0

11.0
11.0

s
mm

Displacement force

Execution ll (page 109)

Seite 208

Weld ends

508.0
508.0

Execution l (page 108)


Flange

Heigth

PN6

Outside

BOA Type LW

Outside

14:53 Uhr

Thickness

30.10.2009

718.2
975.0
576.0
149.0

354.0
92.0

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

952.0
499.0
440.0
298.0

308.0
209.0

Cr
N/bar

Frictional
force

208
Weight
148.0
194.0
210.0
261.0

163.0
224.0

m
kg

I
II
II
II

II
II

Execution

LW16-50
LW16-70
LW16-140
LW16-220

LW16-50
LW 16-70
LW16-150
LW16-200

LW16-50
LW16-60
LW16-85
LW16-170

LW16-60
LW16-75
LW16-150
LW16-170

LW16-50 27 = 54
LW16-95 48 = 96
LW16-150 75 = 150

50

65

80

100

32 = 64
37 = 74
75 = 150
85 = 170

25 = 50
32 = 64
42 = 84
85 = 170

25 = 50
35 = 70
75 = 150
100 = 200

488
480
712

426
375
705
686

360
426
375
710

300
426
600
756

300
426
570
748

141
234
388

141
183
522
426

172.5
141
471.5
458

132.5
141
430
506

135
141
405
492

Lateral movement at 1000


full load cycles

24 = 48
36 = 72
71 = 142
110 = 220

Bm
mm

Total length

TL
mm

40

Center-to-center
distance of the
bellows

mm

Type

DN
Outside
145.5
134.9
141.0

119.6
104.5
104.9
117.5

93.7
107.0
93.3
104.0

73.8
83.8
73.8
82.0

57.5
70.0
57.5
69.0

da
mm

Length
396
475
635

397
370
700
660

355
397
655
682

295
397
595
728

290
397
565
728

L
mm

2 x M16
2x M16
2 x M12

2 x M12
2x M12
2x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

nxM

Number x
thread

Tie rods

260

260

205

205

190

190

170

170

155

155

D
mm

-240
--

-220
220
--

200
-200
--

180
-180
--

160
-160
--

H
mm

-160
--

-140
140
--

115
-115
--

90
-90
--

75
-75
--

B
mm

88.9
88.9
88.9
88.9

76.1
76.1
76.1
76.1

60.3
60.3
60.3
60.3

48.3
48.3
48.3
48.3

de
mm

4.0
3.6
4.0

3.6
3.2
3.2
3.6

2.9
3.2
2.9
3.2

2.9
3.2
2.9
3.2

2.6
2.9
2.6
2.9

s
mm

Displacement force

Execution ll (page 109)


Weld ends

114.3
114.3
114.3

Execution l (page 108)


Flange

Heigth

Bellows
Outside

PN10

Width

Seite 209

Thickness

BOA Type LW

Outside

14:53 Uhr

65.0
49.3
7.0

44.0
28.4
3.4
4.0

19.0
35.0
20.3
2.5

16.7
22.0
1.6
1.2

9.0
16.1
1.0
0.9

Cy
N/mm

Spring rate
30%

30.10.2009

16.7
11.8
10.5

11.0
9.2
4.7
6.8

7.7
8.7
7.1
5.2

5.8
5.2
2.6
2.8

3.7
3.6
1.7
2.0

Cr
N/bar

Frictional
force

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

209

Weight
16.0
12.5
17.3

11.5
6.8
9.8
11.0

5.1
8.0
5.6
8.5

3.5
6.5
5.5
6.5

2.6
5.0
4.0
5.5

m
kg

I
II
II

I
II
II
I

II
I
II
I

II
I
II
I

II
I
II
I

Execution

LW10-50 24 = 48
LW10-115 58 = 116
LW10-150 75 = 150

LW10-40 21 = 42
LW10-95 48 = 96
LW10-150 75 = 150

LW10-40
LW10-60
LW10-100
LW10-150

200

250

300

19 = 38
29 = 58
50 = 100
75 = 150

22 = 44
34 = 68
38 = 72
75 = 150

LW16-45
LW10-70
LW16-70
LW16-150

150

27 = 54
44 = 88
75 = 150
80 = 160

LW10-50
LW16-90
LW16-150
LW16-160

125

642
720
1062
1380

602
743
1240

536
721
1110

470
566
470
830

486
490
704
840

216
370
692
1010

211
381.5
870

181
380.5
760

229
221
233
586

140
243
354
604

534

mm

770

TL
mm

Lateral movement at 1000


full load cycles

LW16-160 82 = 164

Bm
mm

Total length

Type
Center-to-center
distance of the
bellows

DN

363.6
364.0
364.0
358.0

311.0
313.0
314.0

256.0
259.0
260.0

185.7
200.8
185.5
185.9

172.0
156.6
173.0
157.7

136.0

da
mm

Outside

Length
620
700
1050
1360

570
730
1220

514
665
1050

465
482
465
825

397
485
652
835

765

L
mm

Tie rods

2 x M30
2 x M24
2 x M24
2x M24

2 x M24
2 x M20
2 x M20

2 x M20
2 x M16
2 x M16

2 x M16
2 x M12
2x M16
2 x M16

2 x M12
2x M16
2 x M16
2 x M16

2x M16

nxM

Number x
thread

Bellows

540

478

405

324

285

285

D
mm

-500
500
500

-420
420

-380
380

325
-325
325

-290
-290

240

H
mm

-385
385
385

-315
315

-250
250

240
-240
240

-210
-210

160

B
mm

Width

de
mm

323.9
323.9
323.9
323.9

273.0
273.0
273.0

219.1
219.1
219.1

168.3
168.3
168.3
168.3

139.7
139.7
139.7
139.7

5.6
8.0
8.0
8.0

5.0
6.3
6.3

4.5
6.3
6.3

4.5
4.5
4.5
4.5

4.0
4.0
4.0
4.0

3.6

s
mm

Displacement force

Execution ll (page 109)

Seite 210

Weld ends

114.3

Execution l (page 108)


Flange

Heigth

PN10

Outside

BOA Type LW

Outside

14:53 Uhr

Thickness

30.10.2009

217.0
218.8
86.0
40.5

133.0
85.1
32.8

130.0
51.1
24.8

193.6
41.0
83.9
13.6

64.6
71.7
17.0
8.7

7.0

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

247.0
164.8
121.6
75.8

161.0
98.2
53.4

104.0
31.4
19.3

26.0
28.0
25.8
13.6

24.2
16.2
14.8
9.2

7.3

Cr
N/bar

Frictional
force

210
Weight
79.5
44.6
78.3
103.7

57.5
29.8
53.9

40.0
28.3
49.3

19.1
20.0
19.7
28.3

20.0
18.0
27.5
23.0

15.5

m
kg

I
II
II
II

I
II
II

I
II
II

II
I
II
II

I
II
II
II

II

Execution

LW10-10
LW10-55
LW10-80
LW10-170

LW10-10
LW10-50
LW10-70
LW10-160

LW10-10
LW10-45
LW10-65
LW10-150

LW10-5
LW10-35
LW10-55
LW10-130

400

450

500

600

3=6
18 = 36
27 = 54
64 = 128

4=8
22,5 = 45
33 = 66
76 = 152

4=8
25 = 50
35 = 70
80 = 160

6 = 12
28 = 56
39 = 78
85 = 170

6 = 12
33 = 66
42 = 84
92 = 184

preferred series

LW10-10
LW10-65
LW10-85
LW10-185

350

825
752
1210
1610

665
702
1050
1450

665
680
1050
1450

665
683
1050
1450

595
676
990
1390

310
385
785

305
385
785

265
385
785

272
385
785

295
395
795

651.0
662.0
651.0
651.0

550.0
557.6
550.0
550.0

498.0
505.2
498.0
498.0

447.0
450.8
447.0
447.0

395.0
398
395.0
395.0

555
722
952
1350

535
672
920
1330

535
640
920
1320

535
653
920
1320

470
904
880
1270

2 x 45
4 x M30
2 x 45
2 x 45

2 x 40
4 x M24
2 x 40
2 x 40

2 x 36
4 x M20
2 x 36
2 x 36

2 x 36
3 x M24
2 x 36
2 x 36

2 x 28
3 x M20
2 x 28
2 x 28

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

211

800

680

630

575

515

930
-930
930

800
-800
800

750
-750
750

690
-690
690

605
-605
605

30.10.2009

--

--

--

--

--

609.6
611.8
609.6
609.6

508.0
508.0
508.0
508.0

457.2
457.0
457.2
457.2

406.4
406.4
406.4
406.4

355.6
355.6
355.6
355.6

14:53 Uhr

8.0
8.0
8.0
8.0

11.0
6,3
11.0
11.0

10.0
6.3
10.0
10.0

8.8
6.3
8.8
8.8

8.0
5.6
8.0
8.0

21416.0
1105.6
1008.0
261.0

13184.0
484.2
620.0
161.0

9971.0
345.6
469.0
122.0

4162.0
252.9
345.0
89.0

2956.0
141.1
234.0
62.0

Seite 211

838.0
910.0
439.0
297.0

587.0
580.0
307.0
208.0

477.0
284.0
249.0
169.0

379.0
389.0
199.0
135.0

202.0
253.0
103.0
69.0

220.0
208.0
276.0
333.0

149.0
136.0
200.0
262.0

138.0
126.0
176.0
227.0

108.0
110.0
146.0
187.0

69.0
88.0
102.0
133.0

II
I
II
II

II
I
II
II

II
I
II
II

II
I
II
II

II
I
II
II

LW16-50
LW16-70
LW16-140
LW16-220

LW16-50
LW16-70
LW16-150
LW16-200

LW16-50
LW16-60
LW16-150
LW16-170

LW16-55
LW16-60
LW16-150
LW16-170

LW16-50 27 = 54
LW16-70 35 = 70
LW16-150 75 = 150

50

65

80

100

29 = 58
32 = 64
75 = 150
85 = 170

25 = 50
32 = 64
75 = 150
85 = 170

25 = 50
35 = 70
75 = 150
100 = 200

488
445
712

360
426
705
686

360
426
655
710

300
426
600
756

300
426
570
748

141
212.5
388

173
141
521.5
426

172.5
141
471.5
458

132.5
141
430
506

135
141
405
492

Lateral movement at 1000


full load cycles

24 = 48
36 = 72
71 = 142
110 = 220

Bm
mm

Total length

TL
mm

40

Center-to-center
distance of the
bellows

mm

Type

DN

145.5
136.0
141.0

104.7
119.6
104.9
117.5

93.7
107.0
93.7
104.0

73.8
83.8
73.8
82.0

57.5
70.0
57.5
69.0

da
mm

Outside

Length
396
440
635

355
397
700
660

355
397
655
682

295
397
595
728

290
397
565
728

L
mm

Tie rods

2 x M16
2 x M16
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

nxM

Number x
thread

Bellows

260

260

205

205

190

190

170

170

155

155

D
mm

-240
--

220
-220
--

200
-200
--

180
-180
--

160
-160
--

H
mm

-160
--

140
-140
--

115
-115
--

90
-90
--

75
-75
--

B
mm

Width

88.9
88.9
88.9
88.9

76.1
76.1
76.1
76.1

60.3
60.3
60.3
60.3

48.3
48.3
48.3
48.3

de
mm

4.0
3.6
4.0

3.2
3.6
3.2
3.6

2.9
3.2
2.9
3.2

2.9
3.2
2.9
3.2

2.6
2.9
2.6
2.9

s
mm

Displacement force

Execution ll (page 109)

Seite 212

Weld ends

114.3
114.3
114.3

Execution l (page 108)


Flange

Heigth

PN16

Outside

BOA Type LW

Outside

14:53 Uhr

Thickness

30.10.2009

65.0
44.2
7.0

26.7
44.0
3.4
4.0

19.0
35.0
2.9
2.5

16.7
22.0
1.6
1.2

9.0
16.1
1.0
0.9

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

16.7
13.5
10.5

9.9
11.0
4.7
6.8

7.7
8.7
3.9
5.2

5.8
5.2
2.6
2.8

3.7
3.6
1.7
2.0

Cr
N/bar

Frictional
force

212
Weight
16.0
10.4
17.3

6.3
11.5
9.8
11.0

5.1
8.0
7.6
8.5

3.5
6.5
5.5
6.5

2.6
5.0
4.0
5.5

m
kg

I
II
II

I
I
II
II

II
I
II
II

II
I
II
II

II
I
II
II

Execution

LW16-35
LW16-60
LW16-100
LW16-150

LW16-10
LW16-40
LW16-65
LW16-135

LW16-10
LW16-40
LW16-60
LW16-120

LW16-10
LW16-55
LW16-70
LW16-160

300

350

400

450

LW16-10
LW16-40

LW16-40 21 = 42
LW16-100 50 = 100
LW16-150 75 = 150

250

500

LW16-45
LW16-65
LW16-100
LW16-150

200

5 = 10
20 = 40

5 = 10
27,5 = 55
35 = 70
79 = 158

4=8
19 = 38
30 = 60
60 = 120

5 = 10
21 = 42
33 = 66
68 = 136

18 = 36
30 = 60
50 = 100
75 = 150

23 = 46
32 = 64
50 = 100
75 = 150

22 = 44
31 = 62
59 = 118
75 = 150

LW16-45
LW 16-60
LW16-110
LW16-150

150

26 = 52
32 = 64
75 = 150
80 = 160

LW16-50
LW16-65
LW16-150
LW16-160

125

LW16-160 82 = 164

850
720

850
746
1270
1670

665
950
726
1450

665
960
728
1460

654
748
1095
1400

628
980
1255

558
629
901
1140

470
562
712
830

494
470
704
840

770

255

320
420
820

285
316
785

295
330
795

217
374
705
1010

224
610
885

217
289.5
531
770

229
209
359
586

144
229
354
604

534

548.0
561.0

497.0
508.2
497.0
497.0

447.0
446.0
454.4
446.0

395.0
394.0
401.6
394.0

368.0
363.0
364.0
364.0

315.0
314.0
314.0

258.0
259.0
260.0
260.0

185.7
203.0
203.0
185.9

173.0
157.7
173.0
157.7

136.0

640
690

620
720
1010
1410

535
820
682
1320

535
830
690
1330

620
720
1080
1380

606
975
1250

536
620
900
1130

465
498
638
825

438
465
652
835

765

2 x 52
4 x M30

2 x 45
4 x M30
2 x 45
2 x 45

2 x 42
2 x 42
4 x M24
2 x 42

2 x 36
2 x 36
4 x M24
2 x 36

2 x M30
2 x M30
2 x M30
2 x M30

2 x M24
2 x M24
2 x M24

2 x M20
2 x M24
2 x M24
2 x M24

2 x M16
2 x M16
2 x M16
2 x M16

2 x M16
2 x M16
2 x M16
2 x M16

2 x M16

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

213

700

645

580

525

540

478

405

324
324

285

285

825
--

770
-770
770

690
690
-690

635
635
-635

-500
500
500

-450
450

-390
390
390

325
--325

-290
-290

240

30.10.2009

--

--

--

--

-385
385
385

-320
320

-275
275
275

240
--240

-210
-210

160

508.0
508.0

457.2
457.0
457.2
457.2

406.4
406.4
406.4
406.4

355.6
355.6
355.6
355.6

323.9
323.9
323.9
323.9

273.0
273.0
273.0

219.1
219.1
219.1
219.1

168.3
168.3
168.3
168.3

139.7
139.7
139.7
139.7

114.3

14:53 Uhr

11.0
6,3

10.0
6,3
10.0
10.0

8.8
8.8
6.3
8.8

8.0
8.0
5.6
8.0

5.6
8.0
8.0
8.0

5.0
6.3
6.3

4.5
6.3
6.3
6.3

4.5
4.5
4.5
4.5

4.0
4.0
4.0
4.0

3.6

7.0

12109.0
1145.7

9175.0
460.5
450.0
127.0

7331.0
1383.0
296.5
212.0

5199.0
911.0
184.1
144.0

452.0
326.5
82.9
40.5

302.0
66.6
31.7

189.0
120.9
50.6
24.1

193.6
71.0
25.0
13.6

95.0
59.9
17.0
8.7

Seite 213

7.3

559.0
677.0

407.0
535.0
228.0
158.0

378.0
230.0
368.0
133.0

291.0
172.0
280.0
103.0

247.0
184.8
116.9
87.7

156.0
80.5
60.4

98.0
91.3
58.8
44.5

26.0
28.0
22.0
13.6

22,1
17.6
14.8
9.2

15.5

210.0
200.0

172.0
158.0
248.0
307.0

129.0
166.0
128.0
220.0

108.0
137.0
99.0
179.0

87.5
57.3
90.5
113.7

64.5
57.1
70.9

42.0
28.5
43.6
53.5

19.1
22.5
27.5
28.3

22.0
15.4
27.5
23.0

II
I

II
I
II
II

II
II
I
II

II
II
I
II

I
II
II
II

I
II
II

I
II
II
II

II
I
II
II

I
II
II
II

II

600

16,5 = 33
25 = 50
33 = 66
75 = 150

preferred series

LW16-30
LW16-50
LW16-65
LW16-150

764
1170
1270
1670

245
320
420
820

420
820

mm

1270
1670

TL
mm

Lateral movement at 1000


full load cycles

LW16-70 35 = 70
LW16-160 80 = 160

Bm
mm

Total length

Type
Center-to-center
distance of the
bellows

DN

665.0
650.0
650.0
650.0

548.0
548.0

da
mm

Outside

Length
728
960
1060
1460

1030
1430

L
mm

Tie rods

4 x M36
2 x 60
2 x 60
2 x 60

2 x 52
2 x 52

nxM

Number x
thread

Bellows

820

D
mm

-950
950
950

825
825

H
mm

--

B
mm

Width

de
mm

612.4
609.6
609.6
609.6

10.0
8.0
8.0
8.0

11.0
11.0

s
mm

Displacement force

Execution ll (page 109)

Seite 214

Weld ends

508.0
508.0

Execution l (page 108)


Flange

Heigth

PN16

Outside

BOA Type LW

Outside

14:53 Uhr

Thickness

30.10.2009

2079.2
1558.0
969.0
280.0

594.0
168.0

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

1060.0
561.0
501.0
350.0

316.0
220.0

Cr
N/bar

Frictional
force

214
Weight
260.0
358.0
374.0
442.0

283.0
351.0

m
kg

I
II
II
II

II
II

Execution

Type

LW25-50
LW25-100
LW25-170
LW25-180

LW25-50
LW25-90
LW25-100
LW25-190

LW25-50
LW25-90
LW25-150
LW25-170

LW25-45
LW25-80
LW25-150
LW25-170

LW25-55
LW25-70
LW25-95

DN

40

50

65

80

100

28 = 56
35 = 70
47 = 94

23 = 46
40 = 80
75 = 150
85 = 170

25 = 50
46 = 92
75 = 150
85 = 170

25 = 50
46 = 92
50 = 100
95 = 190

445
558
480

370
498
730
706

370
522
680
722

330
506
470
800

212.5
221
230

178
232
534
441

177.5
244
484
464

157.5
236
297.5
630

117.5
239
410
483

TL
mm

Lateral movement at 1000


full load cycles

285
512
580
730

Bm
mm

Total length

25 = 50
50 = 100
85 = 170
90 = 180

Center-to-center
distance of the
bellows

mm

Outside
135.8
145.0
134.9

104.7
118,5
104.7
118.5

93.5
106.0
93.5
105.0

73.7
83.0
73.7
73.7

57.0
69.0
57.0
69.0

da
mm

Length
440
498
475

365
470
725
682

365
498
675
705

300
482
465
795

275
482
570
705

L
mm

2 x M16
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12
2 x M12

nxM

Number x
thread

Tie rods

260

205

205

190

190

170

155

155

D
mm

Execution l (page 108)


Flange

240
-240

220
-220
--

200
-200
--

180
-180
180

160
-160
--

H
mm

Heigth

Bellows

160
-160

140
-140
--

115
-115
--

90
-90
90

75
-75
--

B
mm

114.3
114.3
114.3

88.9
88.9
88.9
88.9

76.1
76.1
76.1
76.1

60.3
60.3
60.3
60.3

48.3
48.3
48.3
48.3

de
mm

3.6
4.0
3.6

3.2
3.6
3.2
3.6

2.9
3.2
2.9
3.2

2.9
3.2
2.9
2.9

2.6
2.9
2.6
2.9

s
mm

Displacement force

Execution ll (page 109)


Weld ends
Outside

PN25

Width

Seite 215

Thickness

BOA Type LW

Outside

14:53 Uhr

84.5
40.0
49.3

58.4
20.0
5.8
6.0

41.1
18.0
4.9
4.0

20.3
11.0
5.7
1.3

18.7
8.0
1.5
2.0

Cy
N/mm

Spring rate
30%

30.10.2009

13.4
13.5
11.9

9.5
9.5
4.4
6.5

7.3
7.0
3.7
4.9

5.2
4.5
3.4
1.9

3.7
3.0
1.6
1.9

Cr
N/bar

Frictional
force

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

215

Weight
10.8
16.5
12.6

6.6
10.5
10.2
12.3

5.3
7.0
7.9
8.8

3.7
6.5
4.0
6.7

2.7
5.0
4.1
5.8

m
kg

I
I
II

II
I
II
I

II
I
II
I

II
I
II
II

II
I
II
I

Execution

LW25-50
LW25-70
LW25-85
LW25-150

LW25-55
LW25-70
LW25-150
LW25-160

LW25-40
LW25-50
LW25-100
LW25-150

LW25-40
LW25-50
LW25-100
LW25-150

LW25-35
LW25-50
LW25-100
LW25-150

LW25-10
LW25-50
LW25-60
LW25-135

LW25-5
LW25-40
LW25-50
LW25-120

LW25-10
LW25-35
LW25-50
LW25-110

125

150

200

250

300

350

400

450

LW25-150

5 = 10
17 = 34
25 = 50
56 = 112

3=6
19 = 38
25 = 50
60 = 120

4=8
25 = 50
30 = 60
68 = 136

17 = 34
25 = 50
50 = 100
75 = 150

20 = 40
25 = 50
50 = 100
75 = 150

22 = 44
25 = 50
50 = 100
75 = 150

28 = 56
35 = 70
75 = 150
80 = 160

25 = 50
35 = 70
42 = 84
75 = 150

75 = 150

850
1110
816
1610

825
1110
778
1610

665
714
1050
1450

674
805
1125
1440

658
720
991
1260

614
690
925
1155

580
490
860
1000

430
576
490
860

790

285
378
785

285
362
785

322
385
785

217
375
695
1010

224
330
601
870

217
290
525
755

218
239
498
754

172
230
239
614

544

497.0
498.0
507.4
498.0

446.0
446.0
453.4
446.0

394.0
402.4
394.0
394.0

368.0
363.0
363.0
363.0

315.0
312.0
312.0
312.0

258.0
258.0
258.0
258.0

205.0
185.0
205.0
185.7

156.8
174.0
156.6
157.5

135.8

620
880
786
1380

585
870
705
1370

535
688
930
1320

620
800
1120
1435

606
720
990
1260

560
655
900
1150

560
485
840
995

425
498
485
860

785

2 x 60
2 x 60
4 x M36
2 x 60

2 x 52
2 x 52
4 x M30
2 x 52

2 x 36
4 x M30
2 x 36
2 x 36

4 x M30
2 x M36
2 x M36
2 x M36

4 x M24
2 x M30
2 x M30
2 x M30

4 x M20
2 x M24
2 x M24
2 x M24

2 x M20
2 x M16
2 x M20
2 x M16

2 x M16
2 x M16
2 x M16
2 x M16

2 x M16

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

216
660

590

540

540

478

405

324

324

285

790
790
-790

720
720
-720

635
-635
635

-500
500
500

-450
450
450

-390
390
390

325

-325

290
-290
290

240

30.10.2009

--

--

--

-375
375
375

-320
320
320

-275
275
275

-240
324
240

210
-210
210

160

457.2
457.2
457.0
457.2

406.4
406.4
406.4
406.4

355.6
355.6
355.6
355.6

323.9
323.9
323.9
323.9

273.0
273.0
273.0
273.0

219.1
219.1
219.1
219.1

168.3
168.3
168.3
168.3

139.7
139.7
139.7
139.7

114.3

14:53 Uhr

10.2
10.2
10.0
10.0

8.8
8.8
8.8
8.8

8.0
8.0
8.0
8.0

7.1
8.0
8.0
8.0

6.3
6.3
6.3
6.3

6.3
6.3
6.3
6.3

4.5
4.5
4.5
4.5

4.0
4.0
4.0
4.0

3.6

11.4

9175.0
1894.0
394.8
290.0

17366.0
1383.0
321.5
212.0

12122.0
297.2
570.0
148.0

452.0
585.2
172.4
81.9

302.0
452.3
138.4
66.3

183.0
336.1
104.6
50.8

110.0
118.3
21.0
16.0

181.9
59.0
71.7
14.3

Seite 216

7.0

554.0
354.0
555.0
213.0

408.0
247.0
342.0
149.0

289.0
340.0
152.0
103.0

248.0
195.7
128.5
96.0

152.0
134.5
90.7
68.6

91.5
82.7
56.8
43.5

55.5
24.4
52.0
11.0

19.0
19.5
16.2
8.9

16.0

208.0
245.0
183.0
324.0

160.0
216.0
149.0
277.0

125.0
109.0
164.0
202.0

101.0
82.9
108.8
134.4

75.0
54.1
68.9
83.4

50.5
38.8
48.7
58.5

34.5
21.6
43.0
32.3

17.3
23.0
18.0
23.8

II

II
II
II
II

II
II
II
II

II
II
II
II

I
II
II
II

I
II
II
II

I
II
II
II

I
II
II
II

II
I
II
II

LW25-10
LW25-35
LWT25-50*
LW25-105

LW25-5
LW25-30
LW25-40
LW25-90

500

600

mm

2=4
15 = 30
20 = 40
44 = 88

950
1420
1520
1920

325
425
825

285
310
785

TL
mm

Lateral movement at 1000


full load cycles

990
1250
855
1750

Bm
mm

Total length

5 = 10
17 = 34
25 = 50
52 = 104

Center-to-center
distance of the
bellows

preferred series

Type

DN
Outside
651.0
651.0
651.0
651.0

548.0
549.0
-549.0

da
mm

Length
670
1050
1150
1550

650
910
-1410

L
mm

2 x 80
2 x 80
2 x 80
2 x 80

2 x 60
2 x 60
-2 x 60

nxM

Number x
thread

Tie rods

549

D
mm

Execution l (page 108)


Flange

1000
1000
1000
1000

840
840
765.0
840

H
mm

Heigth

Bellows

598.0

B
mm

609.6
609.6
609.6
609.6

508.0
508.0
508.0
508.0

de
mm

8.0
8.0
8.0
8.0

11.0
11.0
8.0
11.0

s
mm

Displacement force

Execution ll (page 109)


Weld ends
Outside

PN25

Width

Seite 217

Thickness

BOA Type LW

Outside

14:53 Uhr

51563.0
3277.0
2023.0
570.0

12109.0
2514.0
2450.4
385.0

Cy
N/mm

Spring rate
30%

30.10.2009

1123.0
684.0
615.0
438.0

638.0
417.0
358.5
254.0

Cr
N/bar

Frictional
force

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

217

Weight
395.0
530.0
554.0
651.0

240.0
314.0
375.9
406.0

m
kg

II
II
II
II

II
II
II
II

Execution

Type

LW40-50
LW40-100
LW40-150

LW40-50
LW40-100
LW40-150

LW40-50
LW40-100
LW40-150

LW40-50
LW40-100
LW40-150

LW40-50
LW40-100
LW40-150

LW40-50
LW40-100
LW40-150

DN

40

50

65

80

100

125

25 = 50
50 = 100
75 = 150

25 = 50
50 = 100
75 = 150

25 = 50
50 = 100
75 = 150

25 = 50
50 = 100
75 = 150

25 = 50
50 = 100
75 = 150

580
810
1040

490
690
880

455
665
865

435
615
795

395
595
795

276
506
736

246
446
636

242.5
452.5
652.5

222.5
402.5
582.5

222.5
422.5
622.5

217.5
397.5
587.5

TL
mm

Lateral movement at 1000


full load cycles

385
565
755

Bm
mm

Total length

25 = 50
50 = 100
75 = 150

Center-to-center
distance of the
bellows

mm

156.6
156.6
156.6

134.9
134.9
134.9

103.9
103.9
103.9

92.7
92.7
92.7

73.2
73.2
73.2

57.0
57.0
57.0

da
mm

Outside

Length
550
780
1010

465
665
860

440
650
850

410
595
780

390
580
780

370
550
740

L
mm

Tie rods

2 x M20
2 x M20
2 x M20

2 x M16
2 x M16
2 x M16

2 x M16
2 x M16
2 x M16

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

2 x M12
2 x M12
2 x M12

nxM

Number x
thread

Bellows

D
mm

290
290
290

240
240
240

220
220
220

200
200
200

180
180
180

160
160
160

H
mm

210
210
210

160
160
160

140
140
140

115
115
115

90
90
90

75
75
75

B
mm

Width

88.9
88.9
88.9

76.1
76.1
76.1

60.3
60.3
60.3

48.3
48.3
48.3

de
mm

139.7
139.7
139.7

4.0
4.0
4.0

3.6
3.6
3.6

3.2
3.2
3.2

2.9
2.9
2.9

2.9
2.9
2.9

2.6
2.6
2.6

s
mm

Displacement force

Execution ll (page 109)

Seite 218

Weld ends

114.3
114.3
114.3

Execution l (page 108)


Flange

Heigth

PN40

Outside

BOA Type LW

Outside

14:53 Uhr

Thickness

30.10.2009

85.3
25.7
12.2

68.2
21.1
10.4

38.4
11.2
5.4

32.5
10.1
4.8

15.8
4.4
2.0

8.1
2.4
1.1

Cy
N/mm

Spring rate
30%

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

17.2
10.9
8.0

12.1
8.1
6.2

7.6
4.9
3.7

6.3
4.2
3.1

4.1
2.6
1.9

2.6
1.7
1.2

Cr
N/bar

Frictional
force

218
Weight
20.1
24.1
28.1

12.6
15.0
17.4

8.6
9.8
11.4

6.3
7.5
8.7

4.5
5.6
6.7

3.6
4.1
4.7

m
kg

II
II
II

II
II
II

II
II
II

II
II
II

II
II
II

II
II
II

Execution

LW40-50
LW40-100
LW40-150

LW40-50
LW40-100
LW40-150

LW40-50
LW40-100
LW40-100

LW40-50
LW40-100
LW40-100

LW40-50
LW40-100

LW40-50
LW40-100

LW40-50
LW40-100

LW40-50
LW40-100

150

200

250

300

350

400

450

500

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100
75 = 150

25 = 50
50 = 100
75 = 150

25 = 50
50 = 100
75 = 150

25 = 50
50 = 100
75 = 150

1086
1586

980
1400

952
1362

860
1220

930
1310
1685

820
1150
1470

751
1031
1307

600
830
1060

564
1064

500
920

478
888

423
783

445
825
1200

385
715
1035

338
618
894

284
514
744

563.2
563.2

511.6
511.6

457.2
457.2

403.2
403.2

362.0
362.0
362.0

312.0
312.0
312.0

258.0
258.0
258.0

184.8
184.8
184.8

1056
1556

950
1370

924
1334

830
1190

925
1300
1680

820
1150
1470

750
1025
1300

580
810
1040

4 x M48
4 x M48

4 x M42
4 x M42

4 x M42
4 x M42

4 x M36
4 x M36

2 x M42
2 x M42
2 x M42

2 x M36
2 x M36
2 x M36

2 x M30
2 x M30
2 x M30

2 x M24
2 x M24
2 x M24

29.3_UK_Kap_06T07-LW.qxp:Kap_6_07_LW_LWT_Tab_UK.qxp

219

750
750

675
675

620
620

550
550

---

---

---

---

540
540
540

470
470
470

400
400
400

325
325
325

30.10.2009

---

---

---

---

405
405
405

330
330
330

295
295
295

240
240
240

508.0
508.0

457.0
457.0

406.4
406.4

355.6
355.6

323.9
323.9
323.9

273.0
273.0
273.0

219.1
219.1
219.1

168.3
168.3
168.3

14:53 Uhr

11.0
11.0

10.0
10.0

8.8
8.8

8.0
8.0

8.0
8.0
8.0

6.3
6.3
6.3

6.3
6.3
6.3

4.5
4.5
4.5

569.0
161.0

533.0
158.0

452.0
131.0

395.0
116.0

724.6
212.8
100.8

578.6
169.9
81.3

425.9
129.4
62.0

110.2
34.2
16.4

Seite 219

680.0
430.0

520.0
338.0

424.0
266.0

316.0
207.0

193.6
126.1
93.3

133.9
88.2
66.3

85.7
57.6
43.5

23.8
15.4
11.3

359.0
465.0

272.0
338.0

215.0
270.0

145.0
179.0

117.2
160.3
198.0

78.6
102.0
124.6

52.7
65.1
77.9

26.3
31.8
37.3

II
II

II
II

II
II

II
II

II
II
II

II
II
II

II
II
II

II
II
II

Type

KAWT 6-2*

KAWT 6-2*

KAWT 6-2*

KAWT 6-2*

KAWT 6-2*

KAWT 6-2*

KAWT 6-2*

KAWT 6-2*

KAWT 6-2*

KAWT 6-2*

KAWT 6-2*
KAWT 6-3*

KAWT 6-2*
KAWT 6-3*

KAWT 6-2*
KAWT 6-3*

DN

40

50

65

80

100

125

150

200

250

300

350

400

450

8=16
12.6=25.2

8.8=17.36
15.1=30.2

9.7=19.4
15.1=30.2

10=20.0

11.5=23

13=26

20=40

20=40

20=40

20=40

20=40

465
495

465
490

465
490

495

495

495

360

360

330

300

290

260

499
499

447
447

395
395

364

313

259

187

158

136

105

94

74

20=40

20=40

da
mm
58

TL
mm
268

Angular movement at 1000


full load cycles

Bellows
Total length

Heigth
640
640

590
590

540
540

500

440

382

308

274

250

200

186

168

H
mm
155

Flange

Width
640
640

590
590

540
540

500

440

382

308

274

250

200

186

168

B
mm
155

PN6

Outside
457.2
457.2

406.4
406.4

355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

de
mm
48.3

6.3
6.3

6.3
6.3

5.6
5.6

6.3

6.3

4.5

3.6

3.2

2.9

2.9

s
mm
2.6

Weld ends
Thickness

Execution l (page 110)

14:53 Uhr

381
204

275
149

193
105

174

107

64

5.6

8.7

1.7

1.2

Ca
Nm/
0.7

Spring rate
30%

BOA Type KAWT

Outside

30.10.2009

Bending moment

Execution ll (page 110)

Seite 220

32
30

24
24

18
18

18

13

3.7

2.2

1.6

0.5

0.4

0.2

Cr
Nm/bar
0.2

Friction
moment

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

9.8
10.7

7.3
8.3

5.6
6.4

5.5

4.0

2.6

1.1

0.8

0.6

0.26

0.20

0.09

Cb
Nm/bar
0.05

Angular
reaction
force

220
Weight
*without inner
sleeve
120
123

98
102

82
84

98

109

94

37

23.1

19.8

10.5

9.6

8.2

m
kg
7.7

II
II

II
II

II
II

II

II

II

II

II

II

Execution

KAWT 6-2*
KAWT 6-3*

KAWT 6-2*
KAWT 6-3*

KAWT 6-2*
KAWT 6-3*

KAWT 6-2*
KAWT 6-3*

KAWT 6-2*
KAWT 6-3*

600

700

800

900

1000

3.3=6.6
6.2=12.4

3.3=6.6
6.6=13.2

3.6=7.2
7.2=14.4

5.8=11.6
8.8=17.6

6.6=13.2
10=20

7.3=14.6
11.6=23.2

465
575

435
610

465
610

485
525

465
500

465
495

*= optionally with/without inner sleeve

KAWT 6-2*
KAWT 6-3*

500

1120
1115

1015
1008

912
905

754
754

651
651

549
549

1312
1312

1208
1208

1072
1072

932
932

792
792

690
690

932
932

792
792

690
690

1312
1312

1208
1208
1016
1016

914
914

813
813

711
711

610
610

508
508

30.10.2009

1072
1072

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

221

10
10

8
8

8
8

7.1
7.1

6.3
6.3

6.3
6.3

3023
1491

2410
1250

1756
914

1296
691

837
447

505
272

14:53 Uhr

224
222

183
181

131
130

96
96

56
56

39
39

Seite 221

27.2
63.2

26.5
63

21.1
50.2

23
27.9

17
20.2

11.9
13.9

618
612

450
465

323
339

235
242

147
153

140
144

II
II

II
II

II
II

II
II

II
II

II
II

KAWT 10-2* 20=40

KAWT 10-2* 20=40

KAWT 10-2* 20=40

KAWT 10-2* 20=40

KAWT 10-2* 19.5=39

KAWT 10-2* 17=34

KAWT 10-2* 13=26

KAWT 10-2* 11.5=23

KAWT 10-2* 10=20

KAWT 10-2* 9.7=19.4


KAWT 10-3* 15.1=30.2

KAWT 10-2* 8.8=17.6


KAWT 10-3* 13.7=27.4

KAWT 10-2* 8=16


KAWT 10-3* 12.6=25.2

40

50

65

80

100

125

150

200

250

300

350

400

450

Type

Angular movement at 1000


full load cycles

KAWT 10-2* 20=40

DN

465
495

465
490

465
490

555

495

495

380

360

330

298

306

260

499
499

447
447

395
395

364

313

259

186

158

136

105

94

74

da
mm
58

TL
mm
268

Bellows
Total length

Heigth
640
640

590
590

540
540

500

440

382

308

274

250

200

186

168

H
mm
155

Flange

Width
640
640

590
590

540
540

500

440

382

308

274

250

200

186

168

B
mm
155

PN10

Outside
457.2
457.2

406.4
406.4

355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

de
mm
48.3

6.3
6.3

6.3
6.3

5.6
5.6

6.3

6.3

4.5

3.6

3.2

2.9

2.9

s
mm
2.6

Weld ends
Thickness

Execution l (page 110)

14:53 Uhr

381
204

275
149

193
105

174

107

113

21

13

17

3.5

2.5

1.2

Ca
Nm/
0.7

Spring rate
30%

BOA Type KAWT

Outside

30.10.2009

Bending moment

Execution ll (page 110)

Seite 222

32
30

24
24

18
18

18

13

3.6

2.2

1.6

0.5

0.4

0.2

Cr
Nm/bar
0.2

Friction
moment

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

9.8
10.7

7.3
8.3

5.6
6.4

5.5

2.6

1.1

0.8

0.6

0.25

0.19

0.09

Cb
Nm/bar
0.05

Angular
reaction
force

222
Weight
*without inner
sleeve
142
146

119
123

90
93

171

109

94

37.6

23.6

19.8

10.6

9.9

8.2

m
kg
7.7

II
II

II
II

II
II

II

II

II

II

II

II

Execution

KAWT 10-2* 6.6=13.2


KAWT 10-3* 10=20

KAWT 10-2* 5.8=11.6


KAWT 10-3* 8.8=17.6

KAWT 10-2* 2.8=5.6


KAWT 10-3* 6.3=12.6

KAWT 10-2* 2.5=5


KAWT 10-3* 5.6=11.2

KAWT 10-2* 2.5=5


KAWT 10-3* 5.1=10.2

600

700

800

900

1000

500
640

485
660

465
640

535
575

505
540

465
495

*= optionally with/without inner sleeve

KAWT 10-2* 7.3=14.6


KAWT 10-3* 11.6=23.2

500

1092
1097

999
999

897
897

754
754

651
651

549
549

1348
1348

1230
1230

1104
1104

956
956

830
830

690
690

956
956

830
830

690
690

1348
1348

1230
1230
1016
1016

914
914

813
813

711
711

610
610

508
508

30.10.2009

1104
1104

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

223

10
10

8
8

8
8

7.1
7.1

6.3
6.3

6.3
6.3

5055
2182

3735
1605

2579
1105

1296
691

837
447

505
272

14:53 Uhr

261
262

215
215

143
143

107
107

71
71

39
39

Seite 223

35.4
71

26
62.4

20.7
49.8

23
27.9

17
20.2

11.9
13.9

978
972

730
735

538
596

373
381

247
254

167
172

II
II

II
II

II
II

II
II

II
II

II
II

Type

KAWT 16-1B

KAWT 16-1B

KAWT 16-1B

KAWT 16-1B

KAWT 16-1*

KAWT 16-1*

KAWT 16-1*

KAWT 16-1*

KAWT 16-1*

KAWT 16-2*

KAWT 16-1*
KAWT 16-2*

KAWT 16-1*
KAWT 16-3*

KAWT 16-1*
KAWT 16-2*

DN

40

50

65

80

100

125

150

200

250

300

350

400

450

Angular movement at 1000


full load cycles

7=14
12.6=25.2

8.8=17.6
13.8=27.6

9.7=19.4
15.3=30.6

10=20

11.5=23

13=26

17=34

19.5=39

18.5=37

20=40

20=40

20=40

20=40

485
530

485
530

485
525

555

495

495

380

360

332

298

306

256

499
499

447
447

395
395

364

313

259

186

158

136

105

94

74

da
mm
58

TL
mm
246

Bellows
Total length

Heigth
675
675

620
620

540
540

500

440

382

308

274

250

200

186

168

H
mm
155

Width
675
675

620
620

540
540

500

440

382

308

274

250

200

186

168

B
mm
155

Flange

PN16

Outside
457.2
457.2

406.4
406.4

355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

de
mm
48.3

6.3
6.3

6.3
6.3

5.6
5.6

6.3

6.3

4.5

3.6

3.2

2.9

2.9

s
mm
2.6

Weld ends
Thickness

Execution l (page 110)

14:53 Uhr

670
309

275
226

193
160

174

107

64

21

13

17

3.5

2.5

1.6

Ca
Nm/
0.9

Spring rate
30%

BOA Type KAWT

Outside

30.10.2009

41
38

31
30

18
18

18

13

3.6

2.2

1.6

0.5

0.4

0.2

Cr
Nm/bar
0.2

9.8
11.4

7.3
9

5.6
6.8

5.5

2.6

1.1

0.8

0.6

0.25

0.19

0.07

Cb
Nm/bar
0.04

Bending moment

Execution ll (page 110)

Seite 224

Friction
moment

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

Angular
reaction
force

224
211
222

168
180

115
125

171

109

94

37.6

23.6

20.2

10.6

9.9

8.3

7.7

Weight
*without inner
sleeve
m
kg

II
II

II
II

II
II

II

II

II

II

II

II

Execution

KAWT 16-1*
KAWT 16-2*

KAWT 16-2*
KAWT 16-3*

KAWT 16-2*
KAWT 16-3*

KAWT 16-2*
KAWT 16-3*

KAWT 16-2*
KAWT 16-3*

600

700

800

900

1000

4=8
5.7=11.4

4.3=8.6
6.5=13

4.6=9.2
7.1=14.2

4.9=9.8
8.9=17.8

5.5=11
10.1=20.2

6.4=12.8
10.5=21

705
710

730
740

690
700

575
625

525
575

505
550

1114
1108

1007
1007

904
903

754
754

651
651

549
549

1400
1400

1264
1264

1144
1144

996
996

870
870

725
725

B = without inner sleeve *= optionally with/without inner sleeve

KAWT 16-1*
KAWT 16-2*

500

1400
1400

1264
1264

1144
1144

996
996

870
870

1016
1016

914
914

813
813

711
711

610
610

508
508

30.10.2009

725
725

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

225

10
10

10
10

8
8

7.1
7.1

6.3
6.3

6.3
6.3

6103
3487

4954
2545

3585
1864

2264
1045

1490
676

889
411

14:53 Uhr

355
352

289
288

172
172

128
128

79
79

50
50

Seite 225

65.6
66.3

64.9
66.8

51.7
53.2

23
29.2

17
21.6

11.9
14.8

1583
1592

1234
1245

889
897

581
599

393
404

250
261

II
II

II
II

II
II

II
II

II
II

II
II

Type

KAWT 25-1B

KAWT 25-1B

KAWT 25-1B

KAWT 25-1B

KAWT 25-1*

KAWT 25-1*

KAWT 25-1*

KAWT 25-2*

KAWT 25-2*

KAWT 25-2*

KAWT 25-1*
KAWT 25-2*

KAWT 25-1*
KAWT 25-2*

KAWT 25-1*
KAWT 25-3*

DN

40

50

65

80

100

125

150

200

250

300

350

400

450

Angular movement at 1000


full load cycles

5=10
8.3=16.3

5.5=11
9.1=18.2

6.3=12.6
10=20

8=16

9.5=19

11=22

14=28

16.5=33

18.5=37

20=40

20=40

20=40

20=40

535
530

515
535

485
525

515

555

495

362

362

332

320

308

260

499
499

447
447

395
395

364

313

259

186

158

136

104

94

74

da
mm
57

TL
mm
260

Bellows
Total length

Heigth
700
700

620
620

565
565

525

448

382

308

280

250

200

186

168

H
mm
155

Width
700
700

620
620

565
565

525

448

382

308

280

250

200

186

168

B
mm
155

Flange

PN25

Outside
457.2
457.2

406.4
406.4

355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

de
mm
48.3

6.3
6.3

6.3
6.3

5.6
5.6

6.3

6.3

4.5

3.6

3.2

2.9

2.9

s
mm
2.6

Weld ends
Thickness

Execution l (page 110)

14:53 Uhr

1537
762

1111
555

788
390

304

188

113

42

26

17

5.9

2.7

Ca
Nm/
1.3

Spring rate
30%

BOA Type KAWT

Outside

30.10.2009

43
43

31
30

23
23

20

19

3.6

2.2

1.6

0.5

0.4

0.2

Cr
Nm/bar
0.2

9.2
10.4

7.3
8

5.6
6.2

5.5

2.6

1.1

0.8

0.6

0.28

0.19

0.09

Cb
Nm/bar
0.04

Bending moment

Execution ll (page 110)

Seite 226

Friction
moment

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

Angular
reaction
force

226
260
305

214
220

166
153

136

154

95

38.3

36

20.2

11.6

10.1

8.4

7.7

Weight
*without inner
sleeve
m
kg

II
II

II
II

II
II

II

II

II

II

II

II

Execution

KAWT 25-1*
KAWT 25-3*

KAWT 25-2*
KAWT 25-3*

KAWT 25-2*
KAWT 25-3*

KAWT 25-2*
KAWT 25-3*

KAWT 25-2*
KAWT 25-3*

600

700

800

900

1000

2.5=5
5.6=11.2

3.1=6.2
6.4=12.8

3.5=7
7.1=14.2

3.6=7.2
5.8=11.6

3.9=7.8
6.6=13.2

4.7=9.4
7.7=15.4

810
840

760
855

640
785

645
670

595
620

545
570

1107
1107

1010
1005

907
902

754
754

651
651

549
549

1450
1450

1316
1316

1196
1196

1030
1030

890
890

765
765

B = without inner sleeve *= optionally with/without inner sleeve

KAWT 25-1*
KAWT 25-3*

500
890
890

765
765

1450
1450

1316
1316

1196
1196

1016
1016

914
914

813
813

711
711

610
610

508
508

30.10.2009

1030
1030

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

227

16
16

14.2
14.2

8
8

7.1
7.1

6.3
6.3

6.3
6.3

12311
5351

8048
3935

5752
2892

5205
2608

3400
1680

2055
1015

14:53 Uhr

437
437

359
358

229
228

171
171

95
95

56
56

Seite 227

30.4
71

29.2
69.5

23.3
55.3

23
26.1

17
19.3

11.9
13.5

2454
2434

1888
1875

1349
1366

885
897

573
581

373
382

II
II

II
II

II
II

II
II

II
II

II
II

Type

KAWT 40-1B

KAWT 40-1B

KAWT 40-1B

KAWT 40-1B

KAWT 40-1*

KAWT 40-1*

KAWT 40-1*

KAWT 40-2*

KAWT 40-2*

KAWT 40-2*

KAWT 40-1*
KAWT 40-2*

KAWT 40-2*
KAWT 40-3*

KAWT 40-1*
KAWT 40-3*

DN

40

50

65

80

100

125

150

200

250

300

350

400

450

Angular movement at 1000


full load cycles

3=6
6.9=13.8

3.3=6.6
7.6=15.2

3.6=7.2
8.3=16.6

7.5=15

9=18

8.5=17

13=26

15=30

16.5=33

17=34

19=38

20=40

20=40

485
600

455
570

435
530

540

520

555

498

368

368

330

310

256

499
499

447
447

395
395

362

312

258

185

157

135

104

93

74

da
mm
57

TL
mm
244

Bellows
Total length

Heigth
735
735

660
660

595
595

525

480

398

308

280

250

194

186

168

H
mm
155

Width
735
735

660
660

595
595

525

480

398

308

280

250

194

186

168

B
mm
155

Flange

PN40

Outside
457.2
457.2

406.4
406.4

355.6
355.6

323.9

273

219.1

168.3

139.7

114.3

88.9

76.1

60.3

de
mm
48.3

11
11

10
10

8.8
8.8

6.3

6.3

4.5

3.6

3.2

2.9

2.9

s
mm
2.6

Weld ends
Thickness

Execution l (page 110)

14:54 Uhr

3230
1346

2342
976

1634
680

613

378

257

43

27

19

9.7

7.1

3.3

51
51

33
33

26
26

19

14

12

4.4

2.4

1.8

0.5

0.4

0.2

Cr
Nm/bar
0.2

4.7
10.3

3.7
8.2

2.8
6.3

4.3

2.6

0.9

0.6

0.4

0.21

0.16

0.07

Cb
Nm/bar
0.03

Bending moment

Execution ll (page 110)

Seite 228

Ca
Nm/
1.6

Spring rate
30%

BOA Type KAWT

Outside

30.10.2009

Friction
moment

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

Angular
reaction
force

228
Weight
*without inner
sleeve
428
448

303
327

226
245

165

136

137

65

37.2

28.4

14.5

10.5

8.5

m
kg
7.7

II
II

II
II

II
II

II

II

II

II

II

II

II

Execution

KAWT 40-2*
KAWT 40-3*

KAWT 40-2*
KAWT 40-3*

KAWT 40-2*
KAWT 40-3*

KAWT 40-2*
KAWT 40-3*

KAWT 40-2*
KAWT 40-3*

600

700

800

900

1000

2.4=4.8
5.2=10.4

2.8=5.6
5.5=11

3.1=6.2
6.1=12.2

2.1=4.2
4.8=9.6

2.4=4.8
5.5=11

2.7=5.4
6.3=12.6

910
940

865
965

845
925

745
765

645
705

505
605

1111
1109

1010
1002

907
899

754
754

651
651

549
549

1550
1550

1416
1416

1248
1248

1072
1072

952
952

800
800

B = without inner sleeve *= optionally with/without inner sleeve

KAWT 40-2*
KAWT 40-3*

500
952
952

800
800

1550
1550

1416
1416

1248
1248

1016
1016

914
914

813
813

711
711

610
610

508
508

30.10.2009

1072
1072

29.3_UK_Kap_06T08-KAWT.qxp:Kap_6_08_KAWT_Tab_UK.qxp

229

25
25

22
22

20
20

18
18

15
15

12.5
12.5

24200
10883

17782
9266

13041
6725

11090
4620

7150
2980

4321
1800

14:54 Uhr

523
522

427
424

283
281

214
214

127
127

67
67

Seite 229

32.8
78.2

32
74.7

25.5
59.4

11.8
26.7

8.7
22.1

6.1
13.9

4106
4069

3090
3050

2142
2148

1428
1414

938
960

549
569

II
II

II
II

II
II

II
II

II
II

II
II

Type

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11

DN

40

50

65

80

100

125

150

200

250

39 = 78

46 = 92
46 = 92

38 = 76
38 = 76

48 = 96
48 = 96

42 = 84
42 = 84

38 = 76
38 = 76

35 = 70
35 = 70

32 = 64
32 = 64

22 = 44

25 = 50
77 = 154

35 = 70
76 = 152

30 = 60
78 = 156

33 = 66
100 = 200

37 = 74
100 = 200

37 = 74
100 = 200

44 = 88
106 = 212

49 = 98
114 = 228

mm

Axial movement at 1000


full load cycles

30 = 60
30 = 60

Lateral movement at 1000


full load cycles

mm

TL
mm

356

336
606

366
576

276
446

280
510

278
468

278
468

278
438

211

181
451

221
431

138
308

141
371

141
331

141
331

141
301

141
291

Bm
mm

Total length
278
428

Center-to-center
distance of the
bellows

Bellows

51

71
71

61
61

68
68

71
71

71
71

71
71

71
71

71
71

AI
mm

Active length

PN6

Outside
311.0

256.0
256.0

200.8
200.8

170.8
170.8

143.2
143.2

117.4
117.4

105.0
105.0

82.8
82.8

69.8
69.8

da
mm

375

320
320

265
265

240
240

210
210

190
190

160
160

140
140

130
130

D
mm

Outside
24

22
22

20
20

18
18

16
16

16
16

14
14

14
14

14
14

b
mm

Flange

Execution l (page 111)

Thickness

BOA Type UFS

335

280
280

225
225

200
200

170
170

150
150

130
130

110
110

100
100

k
mm

Bolt circle
12

8
8

8
8

8
8

4
4

4
4

4
4

4
4

4
4

18

18
18

18
18

18
18

18
18

18
18

14
14

14
14

14
14

d
mm

Spring rate
30%

Execution ll (page 111)

Seite 230

Number of
holes

14:54 Uhr

Hole

30.10.2009

132.0

147.0
147.0

114.0
114.0

65.0
65.0

108.0
108.0

73.0
73.0

110.0
110.0

102.0
102.0

87.0
87.0

Cx
N/mm

Axial

29.3_UK_Kap_06T09-UFS.qxp:Kap_6_09_UFS_Tab_UK.qxp

133.0

130.0
20.0

41.0
11.0

38.0
8.1

41.0
6.4

18.6
3.6

22.0
4.3

12.5
3.1

7.6
2.2

Cy
N/mm

Lateral

230
Effective area
of bellows
660

434
434

262
262

184
184

127
127

84
84

66
66

39
39

27
27

A
cm2

Weight
23.8

20.1
28.2

13.0
19.1

10.4
13.2

8.7
11.6

6.9
8.6

4.8
6.1

3.9
4.8

3.3
4.0

m
kg

I
II

I
II

I
II

I
II

I
II

I
II

I
II

I
II

Execution

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-11
UFS 6-20

UFS 6-10
UFS 6-20

UFS 6-10
UFS 6-20

UFS 6-10
UFS 6-20

UFS 6-10
UFS 6-20

350

400

450

500

600

700

800

900

1000

preferred series

UFS 6-11
UFS 6-20

300

UFS 6-20

75 = 150
75 = 150

70 = 140
70 = 140

70 = 140
70 = 140

80 = 160
80 = 160

45 = 90
75 = 150

60 = 120
70 = 140

60 = 120
70 = 140

55 = 110
65 = 130

55 = 110
75 = 150

42 = 84
42 = 84

39 = 78

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

18 = 36
50 = 100

22.5 = 45
50 = 100

25 = 50
50 = 100

28 = 56
50 = 100

35 = 70
75 = 150

20 = 40
51 = 102

53 = 106

642
982

604
936

576
886

530
772

506
728

460
686

740
652

476
618

496
682

364
654

616

436
776

401
733

379
689

305
547

312
510

250
472

267
445

275
414

301
458

216
506

471

29.3_UK_Kap_06T09-UFS.qxp:Kap_6_09_UFS_Tab_UK.qxp

231

104
104

101
101

99
99

127
127

92
118

110
114

107
111

105
108

101
132

56
56

51

1077.0
1077.0

973.0
973.0

870.0
870.0

765.2
765.2

660.0
662.0

555.2
558.0

503.6
506.4

449.2
452.0

397.2
400.8

393.6
363.6

311.0

1175
1175

1075
1075

975
975

860
860

755
755

645
645

595
595

540
540

490
490

440
440

375

30.10.2009

26
26

26
26

24
24

24
24

30
30

30
30

28
28

28
28

26
26

24
24

24

1120
1120

1020
1020

920
920

810
810

705
705

600
600

550
550

495
495

445
445

395
395

335

14:54 Uhr

28
28

24
24

24
24

24
24

20
20

20
20

16
16

16
16

12
12

12
12

12

30
30

30
30

30
30

26
26

26
26

22
22

22
22

22
22

22
22

22
22

18

215.4
215.4

214.0
214.0

210.9
210.9

215.6
215.6

361.2
166.2

148.0
165.5

147.9
164.7

143.7
159.5

144.5
160.8

162.0
162.0

132.0

Seite 231

29.0

609.3
194.6

578.0
176.0

508.1
156.0

597.5
192.8

718.2
126.5

310.6
103.5

224.6
94.6

164.1
83.3

107.8
53.2

217.0
37.0

660

8539
8539

6915
6915

5519
5519

4222
4222

3133
3133

2204
2204

1806
1806

1421
1421

1093
1093

911
911

36.6

223.0
291.0

197.0
257.0

166.0
216.0

133.0
167.0

97.0
144.0

75.0
107.0

65.0
92.0

57.0
80.0

48.0
63.0

32.9
51.2

II
II

II
II

II
II

II
II

II
II

II
II

II
II

II
II

II
II

I
II

II

Type

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 10-11
UFS 10-20

UFS 10-11
UFS 10-20

UFS 10-11
UFS 10-20

UFS 10-11

DN

40

50

65

80

100

125

150

200

250

39 = 78

46 = 92
46 = 92

38 = 76
38 = 76

43 = 86
43 = 86

35 = 70
35 = 70

34 = 68
34 = 68

30 = 60
30 = 60

26 = 52
26 = 52

22 = 44

25 = 50
73 = 146

35 = 70
76 = 152

27 = 54
76 = 152

27 = 54
76 = 152

32 = 64
87 = 174

32 = 64
86 = 172

35 = 70
85 = 170

36 = 72
85 = 170

mm

Axial movement at 1000


full load cycles

22 = 44
22 = 44

Lateral movement at 1000


full load cycles

mm

360

338
608

366
576

284
494

282
482

278
468

278
468

278
438

224

170
440

229
439

144
354

141
341

141
331

141
331

141
301

141
291

Bm
mm

Total length
278
428

Center-to-center
distance of the
bellows

TL
mm

64

60
60

69
69

74
74

71
71

71
71

71
71

71
71

71
71

AI
mm

Active length

Bellows

311.0

256.0
256.0

200.8
200.8

172.0
172.0

145.4
145.4

119.6
119.6

107.0
107.0

83.8
83.8

70.0
70.0

da
mm

Outside
395

340
340

285
285

250
250

220
220

200
200

185
185

165
165

150
150

D
mm

28

26
26

24
24

24
24

22
22

20
20

18
18

18
18

16
16

b
mm

Flange

Execution l (page 111)

Outside

PN10

Thickness

BOA Type UFS

350

295
295

240
240

210
210

180
180

160
160

145
145

125
125

110
110

k
mm

Bolt circle
12

8
8

8
8

8
8

8
8

8
8

4
4

4
4

4
4

22

22
22

22
22

18
18

18
18

18
18

18
18

18
18

18
18

d
mm

Spring rate
30%

Execution ll (page 111)

Seite 232

Number of
holes

14:54 Uhr

Hole

30.10.2009

132.0

147.0
147.0

114.0
114.0

132.0
132.0

158.0
158.0

166.0
166.0

165.0
165.0

173.0
173.0

184.0
184.0

Cx
N/mm

Axial

29.3_UK_Kap_06T09-UFS.qxp:Kap_6_09_UFS_Tab_UK.qxp

133.0

130.0
20.0

41.0
11.0

71.0
13.0

65.0
11.7

44.0
9.0

35.0
7.2

22.0
5.1

16.1
4.1

Cy
N/mm

Lateral

232
Effective area
of bellows
660

434
434

262
262

184
184

127
127

84
84

66
66

39
39

27
27

A
cm2

Weight
31.3

26.0
34.1

17.8
23.9

15.5
18.8

12.2
14.8

10.0
11.7

7.8
9.1

6.5
7.4

4.8
5.4

m
kg

I
II

I
II

I
II

I
II

I
II

I
II

I
II

I
II

Execution

UFS 10-10
UFS 10-20

UFS 10-11
UFS 10-20

UFS 10-11
UFS 10-20

UFS 10-11
UFS 10-20

UFS 10-11
UFS 10-20

UFS 10-10
UFS 10-20

UFS 10-10
UFS 10-20

UFS 10-10
UFS 10-20

UFS 10-10
UFS 10-20

350

400

450

500

600

700

800

900

1000

preferred series

UFS 10-11
UFS 10-20

300

UFS 10-20

105 = 210
105 = 210

105 = 210
105 = 210

100 = 200
100 = 200

90 = 180
90 = 180

45 = 90
75 = 150

55 = 110
75 = 150

60 = 120
65 = 130

60 = 120
65 = 130

55 = 110
60 = 120

42 = 84
42 = 84

39 = 78

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

18 = 36
50 = 100

22.5 = 45
50 = 100

25 = 50
50 = 100

28 = 56
50 = 100

33 = 66
75 = 150

20 = 40
52 = 104

53 = 106

562
818

530
766

514
744

498
718

524
738

510
710

484
666

490
646

500
752

368
658

620

328
584

298
534

289
519

279
499

310
512

305
472

265
443

272
426

295
539

227
527

484

29.3_UK_Kap_06T09-UFS.qxp:Kap_6_09_UFS_Tab_UK.qxp

233

116
116

114
114

111
111

109
109

100
134

95
130

115
119

112
116

105
113

67
77

64

395

895
895

780
780

670
670

615
615

565
565

505
505

445
445

1078.2 1230
1078.2 1230

975.2 1115
975.2 1115

871.2 1015
871.2 1015

767.2
767.2

662.0
663.2

557.6
560.2

505.2
506.6

450.8
452.6

398.0
401.6

363.6
363.6

311.0

30.10.2009

34
34

34
34

32
32

30
30

36
36

34
34

32
32

32
32

30
30

28
28

28

1160
1160

1050
1050

950
950

840
840

725
725

620
620

565
565

515
515

460
460

400
400

350

14:54 Uhr

28
28

28
28

24
24

24
24

20
20

20
20

20
20

16
16

16
16

12
12

12

36
36

33
33

33
33

30
30

30
30

26
26

26
26

26
26

22
22

22
22

22

Seite 233

132.0

29.0

484.2
203.4

345.6
147.4

252.9
119.1

141.1
55.2

217.0
44.0

991.7
318.2

804.6
259.8

249.0 1217.1
249.0 395.1

237.0 1131.0
237.0 364.0

245.5
245.5

239.8
239.8

548.9 1105.6
342.8 299.0

330.0
323.9

224.7
254.3

218.4
240.8

181.9
226.6

162.0
162.0

660

8536
8536

6915
6915

5511
5511

4243
4243

3141
3141

2202
2202

1797
1797

1420
1420

1103
1103

911
911

44.1

335.0
398.0

276.0
329.0

235.0
272.0

187.0
217.0

141.0
193.0

108.0
143.0

88.0
114.0

80.0
103.0

62.0
89.0

37.8
56.1

II
II

II
II

II
II

II
II

II
II

II
II

II
II

II
II

II
II

I
II

II

Type

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11

DN

40

50

65

80

100

125

150

200

250

37 = 74

33 = 66
33 = 66

36 = 72
36 = 72

41 = 82
41 = 82

35 = 70
35 = 70

34 = 68
34 = 68

30 = 60
30 = 60

26 = 52
26 = 52

21 = 42

23 = 46
52 = 104

31 = 62
59 = 118

26 = 52
76 = 152

27 = 54
76 = 152

32 = 64
87 = 174

32 = 64
86 = 172

35 = 70
85 = 170

36 = 72
85 = 170

mm

Axial movement at 1000


full load cycles

22 = 44
22 = 44

Lateral movement at 1000


full load cycles

mm

396

368
588

362
512

292
502

282
482

278
468

278
468

278
438

224

217
437

209
359

144
354

141
341

141
331

141
331

141
301

141
291

Bm
mm

Total length
278
428

Center-to-center
distance of the
bellows

TL
mm

64

60
60

69
69

74
74

71
71

71
71

71
71

71
71

71
71

AI
mm

Active length

Bellows

315.2

257.8
257.8

203.0
203.0

173.2
173.2

145.5
145.5

119.6
119.6

107.0
107.0

83.8
83.8

70.0
70.0

da
mm

Outside
405

340
340

285
285

250
250

220
220

200
200

185
185

165
165

150
150

D
mm

32

26
26

24
24

24
24

22
22

20
20

18
18

18
18

16
16

b
mm

Flange

Execution l (page 111)

Outside

PN16

Thickness

BOA Type UFS

355

295
295

240
240

210
210

180
180

160
160

145
145

125
125

110
110

k
mm

Bolt circle
12

12
12

8
8

8
8

8
8

8
8

4
4

4
4

4
4

26

22
22

22
22

18
18

18
18

18
18

18
18

18
18

18
18

d
mm

Spring rate
30%

Execution ll (page 111)

Seite 234

Number of
holes

14:54 Uhr

Hole

30.10.2009

332.0

285.0
285.0

186.0
186.0

173.0
173.0

158.0
158.0

166.0
166.0

165.0
165.0

173.0
173.0

184.0
184.0

Cx
N/mm

Axial

29.3_UK_Kap_06T09-UFS.qxp:Kap_6_09_UFS_Tab_UK.qxp

302.0

183.0
44.0

71.0
25.0

95.0
17.0

65.0
11.7

44.0
9.0

35.0
7.2

22.0
5.1

16.1
4.1

Cy
N/mm

Lateral

234
Effective area
of bellows
660

434
434

262
262

184
184

127
127

84
84

66
66

39
39

27
27

A
cm2

Weight
45.1

27.5
35.5

19.7
24.4

16.6
19.9

12.2
14.8

10.0
11.7

7.8
9.1

6.5
7.4

4.8
5.4

m
kg

I
II

I
II

I
II

I
II

I
II

I
II

I
II

I
II

Execution

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-11
UFS 16-20

UFS 16-10
UFS 16-20

UFS 16-10
UFS 16-20

UFS 16-10
UFS 16-20

UFS 16-10
UFS 16-20

350

400

450

500

600

700

800

900

1000

preferred series

UFS 16-11
UFS 16-20

300

UFS 16-20

80 = 160
80 = 160

75 = 1540
75 = 150

70 = 140
70 = 140

65 = 130
65 = 130

60 = 120
60 = 120

55 = 110
60 = 120

50 = 100
55 = 110

50 = 100
50 = 100

45 = 90
50 = 100

40 = 80
40 = 80

37 = 74

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

16.5 = 33
50 = 100

20 = 40
50 = 100

27.5 = 55
50 = 100

30 = 60
50 = 100

33 = 66
50 = 100

18.5 = 37
52 = 104

52 = 104

664
1004

634
948

608
912

582
872

516
822

508
750

534
728

518
700

522
650

392
690

656

414
754

394
708

374
678

358
648

245
591

255
530

320
518

316
500

330
457

217
517

484

29.3_UK_Kap_06T09-UFS.qxp:Kap_6_09_UFS_Tab_UK.qxp

235

126
126

120
120

118
118

112
112

145
105

135
102

100
96

96
94

90
91

67
67

64

910
910

840
840

715
715

640
640

580
580

520
520

460
460

405

1080.6 1255
1080.6 1255

976.8 1125
976.8 1125

872.8 1025
872.8 1025

767.4
767.4

665.0
665.2

561.0
561.2

508.2
508.2

454.4
454.4

401.6
402.4

367.2
367.2

315.2

30.10.2009

42
42

40
40

38
38

36
36

48
48

44
44

42
42

38
38

36
36

32
32

32

1170
1170

1050
1050

950
950

840
840

770
770

650
650

585
585

525
525

470
470

410
410

355

14:54 Uhr

28
28

28
28

24
24

24
24

20
20

20
20

20
20

16
16

16
16

12
12

12

42
42

39
39

39
39

36
36

36
36

33
33

30
30

30
30

26
26

26
26

26

Seite 235

65.0
911
911

660

460.5 1801
144.8 1801

296.5 1420
119.1 1420

184.1 1094
110.7 1094

452.0
78.0

591.6 1847.0 8536


591.6 568.6 8536

512.0 1428.0 6910


512.0 452.0 6910

531.9 1313.3 5519


531.9 408.5 5519

485.3 1005.8 4229


485.3 313.7 4229

671.4 2079.2 3141


383.2 221.0 3141

560.4 1145.7 2195


381.8 193.0 2195

414.0
335.9

325.5
325.5

283.3
326.0

336.0
336.0

332.0

432.0
516.0

335.0
405.0

296.0
356.0

236.0
286.0

246.0
304.0

173.0
201.0

133.0
158.0

105.0
130.0

83.0
104.0

54.4
72.5

57.8

II
II

II
II

II
II

II
II

II
II

II
II

II
II

II
II

II
II

I
II

II

Type

UFS 25-11
UFS 25-20

UFS 25-11
UFS 25-20

UFS 25-11
UFS 25-20

UFS 25-11
UFS 25-20

UFS 25-11
UFS 25-20

UFS 25-11
UFS 25-20

UFS 25-11
UFS 25-20

UFS 25-11
UFS 25-20

DN

40

50

65

80

100

125

150

200

Axial movement at 1000


full load cycles

32 = 64
32 = 64

35 = 70
35 = 70

33 = 66
33 = 66

27 = 54
27 = 54

23 = 46
23 = 46

23 = 46
23 = 46

18 = 36
18 = 36

16 = 32
16 = 32

mm mm

Lateral movement at 1000


full load cycles
22 = 44
50 = 100

29 = 58
53 = 106

36 = 72
58 = 116

35 = 70
56 = 112

40 = 80
75 = 159

46 = 92
75 = 150

46 = 92
75 = 150

50 = 100
79 = 158

mm

372
592

390
540

386
506

364
474

366
536

386
506

362
482

217
437

218
368

230
350

221
331

232
402

244
364

236
356

239
359

Bm
mm

Total length
368
488

Center-to-center
distance of the
bellows

TL
mm

57
57

78
78

70
70

61
61

52
52

64
64

56
56

59
59

AI
mm

Active length

Bellows

258
258

205
205

174
174

145
145

118.5
118.5

106
106

83
83

69
69

da
mm

Outside
360
360

300
300

270
270

235
235

200
200

185
185

165
165

150
150

D
mm

32
32

30
30

28
28

26
26

26
26

24
24

20
20

18
18

b
mm

Flange

Execution l (page 111)

Outside

PN25

Thickness

BOA Type UFS

310
310

250
250

220
220

190
190

160
160

145
145

125
125

110
110

k
mm

Bolt circle
12
12

8
8

8
8

8
8

8
8

8
8

4
4

4
4

26
26

26
26

26
26

22
22

18
18

18
18

18
18

18
18

d
mm

Spring rate
30%

Execution ll (page 111)

Seite 236

Number of
holes

14:54 Uhr

Hole

30.10.2009

285
285

288
288

242
242

220
220

182
182

232
232

231
231

232
232

Cx
N/mm

Axial

29.3_UK_Kap_06T09-UFS.qxp:Kap_6_09_UFS_Tab_UK.qxp

182
44

110
40

59
25

40
20

20
7

18
8

11
5

8
4

Cy
N/mm

Lateral

236
Effective area
of bellows
434
434

262
262

184
184

127
127

84
84

66
66

39
39

27
27

A
cm2

Weight
37.3
47.3

29.0
32.6

22.0
24.3

15.7
18.0

11.5
13.6

10.0
11.5

6.8
7.9

5.0
5.9

m
kg

I
II

I
II

I
II

I
II

I
II

I
II

I
II

I
II

Execution

UFS 25-11
UFS 25-20

300

38 = 76
38 = 76

36 = 72
36 = 72

preferred series

UFS 25-11
UFS 25-20

250
18 = 36
50 = 100

20 = 40
50 = 100
396
696

404
664
217
517

224
484

29.3_UK_Kap_06T09-UFS.qxp:Kap_6_09_UFS_Tab_UK.qxp

237

67
67

64
64
368
368

315
315
485
485

425
425

30.10.2009

40
40

36
36
430
430

370
370

14:54 Uhr

16
16

12
12
30
30

30
30

Seite 237

336
336

332
332
452
78

302
65
911
911

660
660
73.0
93.8

55.3
69.4
I
II

I
II

Type

UFB6-11
UFB6-12

UFB6-11
UFB6-12

UFB6-11
UFB6-12

UFB6-11
UFB6-12

UFB6-11
UFB6-12
UFB6-13

UFB6-11
UFB6-12
UFB6-13

UFB6-11
UFB6-12
UFB6-13

UFB6-11

DN

40

50

65

80

100

125

150

200

41 = 82

45 = 90
45 = 90
45 = 90

34 = 68
34 = 68
34 = 68

33 = 66
33 = 66
33 = 66

27 = 54
27 = 54

24 = 48
24 = 48

21 = 42
21 = 42

23 = 46

28 = 56
48 = 96
75 = 150

25 = 50
48 = 96
80 = 160

24 = 48
48 = 96
85 = 170

46 = 92
100 = 200

48 = 96
110 = 220

48 = 96
120 = 240

48 = 96
125 = 250

mm

Axial movement at 1000


full load cycles

20 = 40
20 = 40

Lateral movement at 1000


full load cycles

mm

310

286
381
496

246
355
496

216
316
466

295
502

292
532

270
520

163

145
240
325

150
260
400

122
222
372

213
420

217
457

191
441

175
415

Bm
mm

Total length
258
498

Center-to-center
distance of the
bellows

TL
mm

68

65
65
65

50
50
50

52
52
52

40
40

37
37

41
41

45
45

AI
mm

Active length

Bellows

252.0

195.0
195.0
195.0

168.5
168.5
168.5

138.0
138.0
138.0

116.0
116.0

104.0
104.0

80.0
80.0

68.0
68.0

da
mm

Outside

PN6
Raised face
254

196
196
196

174
174
174

142
142
142

120
120

105
105

81
81

68
68

g
mm

320

265
265
265

240
240
240

210
210
240

190
190

160
160

140
140

130
130

D
mm

Outside
22

20
20
20

18
18
18

16
16
18

16
16

14
14

14
14

14
14

b
mm

Flange

Execution l (page112)

Thickness

BOA Type UFB

280

225
225
225

200
200
200

170
170
200

150
150

130
130

110
110

100
100

k
mm

Bolt circle

8
8
8

8
8
8

4
4
8

4
4

4
4

4
4

4
4

18

18
18
18

18
18
18

18
18
18

18
18

14
14

14
14

14
14

d
mm

Spring rate
30%

Execution ll (page 112)

Seite 238

Number of
holes

14:54 Uhr

Hole

30.10.2009

72

57
57
57

47
47
47

44
44
44

34
34

381
38

42
42

45
45

67.0

39.0
15.0
7.0

23.0
8.0
3.4

21.0
7.0
2.5

3.8
1.0

3.4
0.8

2.7
0.5

2.4
0.4

Cx
Cy
N/mm N/mm

Axial

29.3_UK_Kap_06T10-UFB.qxp:Kap_6_10_UFB_Tab_UK.qxp

Lateral

238
Effective area
of bellows
434

262
262
262

184
184
184

127
127
127

84
84

66
66

39
39

27
27

A
cm2

Weight
19.2

13.6
14.0
14.5

10.1
10.3
10.7

7.5
7.6
7.9

6.5
6.7

4.0
4.2

3.2
3.4

2.9
3.0

m
kg

I
I
I

I
I
I

I
I
I

I
I

I
I

I
I

I
I

Execution

UFB6-11
UFB6-12
UFB6-20

UFB6-11
UFB6-12
UFB6-20

250

300

UFB6-12
UFB6-20

52 = 104
52 = 104
52 = 104

50 = 100
50 = 100
50 = 100

41 = 82
41 = 82

22 = 44
33 = 66
75 = 150

25 = 50
42 = 84
75 = 150

45 = 90
75 = 150

371
446
736

354
464
664

450
634

192
267
557

190
300
500

303
488

87
87
87

80
80
80

68
68

29.3_UK_Kap_06T10-UFB.qxp:Kap_6_10_UFB_Tab_UK.qxp

239

358.5
358.5
358.5

306.5
306.5
306.5

252.0
252.0

361
361
362

308
308
308

254
254

30.10.2009

440
440
440

375
375
375

320
320

24
24
24

24
24
24

22
22

395
395
395

335
335
335

280
280

14:54 Uhr

12
12
12

12
12
12

8
8

22
22
22

18
18
18

18
18

Seite 239

104
104
104

102
102
102

72
72

151.0
78.0
19.0

105.0
45.0
17.0

21.0
8.0

911
911
911

660
660
660

434
434

36.9
37.6
59.1

28.1
28.9
41.2

19.8
31.5

I
I
II

I
I
II

I
II

Type

UFB16-11
UFB16-12

UFB16-11
UFB16-12

UFB16-11
UFB16-12
UFB16-13

UFB16-11
UFB16-12
UFB16-13

UFB16-11
UFB16-12
UFB16-13

UFB16-11
UFB16-12
UFB16-20

UFB16-11
UFB16-12

DN

40

50

65

80

100

125

150

33 = 66
33 = 66

32 = 64
32 = 64
32 = 64

29 = 58
29 = 58
29 = 58

24 = 48
24 = 48
24 = 48

20 = 40
20 = 40
20 = 40

17 = 34
17 = 34

25 = 50
50 = 100

25 = 50
50 = 100
75 = 150

28 = 56
50 = 100
75 = 150

24 = 48
50 = 100
85 = 170

25 = 50
50 = 100
85 = 170

50 = 100
100 = 200

50 = 100
110 = 220

mm

Axial movement at 1000


full load cycles

16 = 32
16 = 32

Lateral movement at 1000


full load cycles

mm

306
456

298
438
558

264
372
492

234
364
524

234
360
544

344
590

173
323

164
304
424

158
268
388

136
266
426

148
276
458

261
506

232
492

Bm
mm

Total length
316
576

Center-to-center
distance of the
bellows

TL
mm

Active length
73
73

74
74
74

48
48
48

46
46
46

38
38
38

36
36

42
42

AI
mm

195.0
195.0

170.0
170.0
170.0

141.0
141.0
141.0

117.5
117.5
117.5

104.0
104.0
104.0

82.0
82.0

69.0
69.0

da
mm

Outside

Bellows

200
200

174
174
174

144
144
144

120
120
120

105
105
105

81
81

68
68

g
mm

Raised face
285
285

250
250
250

220
220
220

200
200
200

185
185
185

165
165

150
150

D
mm

24
24

24
24
24

22
22
22

20
20
20

18
18
18

18
18

16
16

b
mm

Flange

Execution l (page112)

Outside

PN10

Thickness

BOA Type UFB

240
240

210
210
210

180
180
180

160
160
160

145
145
145

125
125

110
110

k
mm

Bolt circle

8
8

8
8
8

8
8
8

8
8
8

4
4
4

4
4

4
4

22
22

18
18
18

18
18
18

18
18
18

18
18
18

18
18

18
18

d
mm

Spring rate
30%

Execution ll (page 112)

Seite 240

Number of
holes

14:54 Uhr

Hole

30.10.2009

198
198

197
197
197

126
126
126

119
119
119

113
113
113

120
120

127
127

98.0
30.0

80.0
25.0
13.0

39.0
14.0
7.0

33.0
9.0
4.0

21.0
7.0
2.5

4.5
1.2

5.0
1.0

Cx
Cy
N/mm N/mm

Axial

29.3_UK_Kap_06T10-UFB.qxp:Kap_6_10_UFB_Tab_UK.qxp

Lateral

240
Effective area
of bellows
262
262

184
184
184

127
127
127

84
84
84

66
66
66

39
39

27
27

A
cm2

Weight
21.1
22.2

16.8
17.6
21.3

12.4
12.9
13.4

9.4
9.9
10.3

7.2
7.6
7.9

6.3
6.6

4.8
5.0

m
kg

I
I

I
I
II

I
I
I

I
I
I

I
I
I

I
I

I
I

Execution

UFB10-11
UFB10-12
UFB10-20

UFB10-11
UFB10-12
UFB10-20

UFB10-11
UFB10-12
UFB10-20

200

250

300

UFB16-20

43 = 86
43 = 86
51 = 102

48 = 96
48 = 96
48 = 96

40 = 80
40 = 80
40 = 80

33 = 66

22 = 44
35 = 70
75 = 150

23 = 46
40 = 80
75 = 150

23 = 46
40 = 80
75 = 150

75 = 150

378
490
780

354
466
708

310
414
654

606

211
321
591

182
294
534

177
282
522

473

71
71
91

84
84
84

72
72
72

73

29.3_UK_Kap_06T10-UFB.qxp:Kap_6_10_UFB_Tab_UK.qxp

241

360.0
360.0
358.0

306.0
306.0
306.0

251.5
251.5
251.5

195.0

361
361
361

308
308
310

254
254
254

200

30.10.2009

445
445
445

395
395
395

340
340
340

285

28
28
28

28
28
28

26
26
26

24

400
400
400

350
350
350

295
295
295

240

14:54 Uhr

12
12
12

12
12
12

8
8
8

22
22
22

22
22
22

22
22
22

22

Seite 241

198

163
163
150

147
147
147

123
123
123

15.0

196.0
88.0
24.0

163.0
67.0
21.0

98.0
41.0
13.0

262

911
911
911

660
660
660

434
434
434

28.8

45.0
46.5
67.1

39.1
40.3
53.5

27.9
28.8
38.2

I
I
II

I
I
II

I
I
II

II

Type

UFB16-11
UFB16-12

UFB16-11
UFB16-12

UFB16-11
UFB16-12
UFB16-13

UFB16-11
UFB16-12
UFB16-13

UFB16-11
UFB16-12
UFB16-13

UFB16-11
UFB16-12
UFB16-20

UFB16-11
UFB16-12

DN

40

50

65

80

100

125

150

33 = 66
33 = 66

32 = 64
32 = 64
32 = 64

29 = 58
29 = 58
29 = 58

24 = 48
24 = 48
24 = 48

20 = 40
20 = 40
20 = 40

17 = 34
17 = 34

25 = 50
50 = 100

25 = 50
50 = 100
75 = 150

28 = 56
50 = 100
75 = 150

24 = 48
50 = 100
85 = 170

25 = 50
50 = 100
85 = 170

50 = 100
100 = 200

50 = 100
110 = 220

mm

Axial movement at 1000


full load cycles

16 = 32
16 = 32

Lateral movement at 1000


full load cycles

mm

306
456

298
438
558

264
372
492

234
364
524

234
360
544

344
590

173
323

164
304
424

158
268
388

136
266
426

148
276
458

261
506

232
492

Bm
mm

Total length
316
576

Center-to-center
distance of the
bellows

TL
mm

Active length
73
73

74
74
74

48
48
48

46
46
46

38
38
38

36
36

42
42

AI
mm

195.0
195.0

170.0
170.0
170.0

141.0
141.0
141.0

117.5
117.5
117.5

104.0
104.0
104.0

82.0
82.0

69.0
69.0

da
mm

Outside

Bellows

200
200

174
174
174

144
144
144

120
120
120

105
105
105

81
81

68
68

g
mm

Raised face
285
285

250
250
250

220
220
220

200
200
200

185
185
185

165
165

150
150

D
mm

24
24

24
24
24

22
22
22

20
20
20

18
18
18

18
18

16
16

b
mm

Flange

Execution l (page112)

Outside

PN16

Thickness

BOA Type UFB

240
240

210
210
210

180
180
180

160
160
160

145
145
145

125
125

110
110

k
mm

Bolt circle

8
8

8
8
8

8
8
8

8
8
8

4
4
4

4
4

4
4

22
22

18
18
18

18
18
18

18
18
18

18
18
18

18
18

18
18

d
mm

Spring rate
30%

Execution ll (page 112)

Seite 242

Number of
holes

14:54 Uhr

Hole

30.10.2009

198
198

197
197
197

126
126
126

119
119
119

113
113
113

120
120

127
127

98.0
30.0

80.0
25.0
13.0

39.0
14.0
7.0

33.0
9.0
4.0

21.0
7.0
2.5

4.5
1.2

5.0
1.0

Cx
Cy
N/mm N/mm

Axial

29.3_UK_Kap_06T10-UFB.qxp:Kap_6_10_UFB_Tab_UK.qxp

Lateral

242
Effective area
of bellows
262
262

184
184
184

127
127
127

84
84
84

66
66
66

39
39

27
27

A
cm2

Weight
21.1
22.2

16.8
17.6
21.3

12.4
12.9
13.4

9.4
9.9
10.3

7.2
7.6
7.9

6.3
6.6

4.8
5.0

m
kg

I
I

I
I
II

I
I
I

I
I
I

I
I
I

I
I

I
I

Execution

UFB16-11
UFB16-12
UFB16-20

UFB16-11
UFB16-12
UFB16-20

UFB16-11
UFB16-12
UFB16-20

200

250

300

UFB16-20

42 = 84
53 = 106
53 = 106

41 = 82
41 = 82
48 = 96

41 = 82
33 = 66
41 = 82

33 = 66

25 = 50
50 = 100
75 = 150

22 = 44
33 = 66
75 = 150

25 = 50
40 = 80
75 = 150

75 = 150

408
572
752

340
420
692

326
460
644

606

250
392
572

191
271
522

180
333
500

473

80
102
102

71
71
92

80
63
80

73

29.3_UK_Kap_06T10-UFB.qxp:Kap_6_10_UFB_Tab_UK.qxp

243

361.0
361.0
361.0

309.5
309.5
308.0

253.0
253.0
253.0

195.0

363
363
363

308
308
308

254
254
254

200

30.10.2009

460
460
460

405
405
405

340
340
340

285

32
32
32

32
32
32

26
26
26

24

410
410
410

355
355
355

295
295
295

240

14:54 Uhr

12
12
12

12
12
12

12
12
12

26
26
26

26
26
26

22
22
22

22

Seite 243

198

334
268
268

250
250
224

208
260
208

15.0

290.0
96.0
46.0

261.0
135.0
34.0

160.0
64.0
23.0

262

911
911
911

660
660
660

434
434
434

28.8

63.0
75.6
83.9

49.7
51.1
64.4

30.9
31.7
40.4

I
II
II

I
I
II

I
I
II

II

Type

UFB25-11
UFB25-12
UFB25-13

UFB25-11
UFB25-12
UFB25-13

UFB25-11
UFB25-12
UFB25-13

UFB25-11
UFB25-12
UFB25-13

UFB25-11
UFB25-12
UFB25-13

UFB25-11
UFB25-12
UFB25-20

DN

40

50

65

80

100

125

27 = 54
27 = 54
27 = 54

23 = 46
23 = 46
23 = 46

24 = 48
24 = 48
24 = 48

20 = 40
20 = 40
20 = 40

15 = 30
15 = 30
15 = 30

24 = 48
50 = 100
75 = 150

24 = 48
48 = 96
70 =140

24 = 48
50 = 100
85 = 170

24 = 48
48 = 96
85 = 170

24 = 48
48 = 96
90 = 180

25 = 50
50 = 100
90 = 180

mm

Axial movement at 1000


full load cycles

12 = 24
12 = 24
12 = 24

Lateral movement at 1000


full load cycles

mm

304
480
630

285
430
550

256
386
556

244
379
568

233
348
548

178
351
503

173
318
438

141
271
441

140
274
464

143
258
458

153
283
483

Bm
mm

Total length
232
362
562

Center-to-center
distance of the
bellows

TL
mm

Active length
58
61
59

48
48
48

51
51
51

44
44
44

38
38
38

33
33
33

AI
mm

171.0
171.0
171.0

141.0
141.0
141.0

118.5
118.5
118.5

105.0
105.0
105.0

82.0
82.0
82.0

69.0
69.0
69.0

da
mm

Outside

Bellows

174
174
174

142
142
142

120
120
120

105
105
105

81
81
81

68
68
68

g
mm

Raised face
270
270
270

235
235
235

200
200
200

185
185
185

165
165
165

150
150
150

D
mm

28
28
28

26
26
26

26
26
26

24
24
24

20
20
20

18
18
18

b
mm

Flange

Execution l (page112)

Outside

PN25

Thickness

BOA Type UFB

220
220
220

190
190
190

160
160
160

145
145
145

125
125
125

110
110
110

k
mm

Bolt circle

8
8
8

8
8
8

8
8
8

8
8
8

4
4
4

4
4
4

26
26
26

22
22
22

18
18
18

18
18
18

18
18
18

18
18
18

d
mm

Spring rate
30%

Execution ll (page 112)

Seite 244

Number of
holes

14:54 Uhr

Hole

30.10.2009

310
310
310

238
238
238

182
182
182

192
192
192

162
162
162

159
159
159

108
29
15

58
19
11

48
14
6

41
11
4

19
7
2

12
4
2

Cx
Cy
N/mm N/mm

Axial

29.3_UK_Kap_06T10-UFB.qxp:Kap_6_10_UFB_Tab_UK.qxp

Lateral

244
Effective area
of bellows
184
184
184

127
127
127

84
84
84

66
66
66

39
39
39

27
27
27

A
cm2

Weight
23.4
24.6
28.8

16.9
17.5
18.0

12.7
13.2
13.9

9.9
10.4
11.0

6.9
7.1
7.5

5.1
5.3
5.5

m
kg

I
I
II

I
I
I

I
I
I

I
I
I

I
I
I

I
I
I

Execution

UFB25-11
UFB25-12
UFB25-20

UFB25-11
UFB25-12
UFB25-20

UFB25-11
UFB25-12
UFB25-20

UFB25-11
UFB25-12
UFB25-20

150

200

250

300

45 = 90
45 = 90
45 = 90

42 = 84
40 = 80
40 = 80

35 = 70
35 = 70
35 = 70

35 = 70
35 = 70
35 = 70

24 = 48
48 = 96
75 = 150

23 = 46
50 = 100
75 = 150

24 = 48
40 = 80
75 = 150

24 = 48
48 = 96
75 = 150

459
664
864

402
622
812

359
474
758

325
458
618

254
499
659

212
438
628

213
328
595

171
304
464

109
109
109

102
98
98

68
68
85

80
80
80

29.3_UK_Kap_06T10-UFB.qxp:Kap_6_10_UFB_Tab_UK.qxp

245

362.0
362.0
362.0

310.0
309.0
309.0

255.0
255.0
254.0

197.0
197.0
197.0

363
363
363

308
308
308

254
254
254

200
200
200

30.10.2009

485
485
485

425
425
425

360
360
360

300
300
300

40
40
40

36
36
36

32
32
32

30
30
30

430
430
430

370
370
370

310
310
310

250
250
250

14:54 Uhr

16
16
16

12
12
12

12
12
12

8
8
8

30
30
30

30
30
30

26
26
26

26
26
26

Seite 245

524
524
524

516
439
439

370
370
408

303
303
303

413
140
69

429
93
46

204
93
32

154
53
23

911
911
911

660
660
660

434
434
434

262
262
262

98.7
110.7
122.4

69.6
79.8
88.1

44.5
46.3
60.5

30.9
32.2
38.3

II
II
II

I
II
II

I
I
II

I
I
II

Type

UW 6-11
UW 6-20

UW 6-11
UW 6-20

UW 6-11
UW 6-20

UW 6-11
UW 6-20

UW 6-11
UW 6-20

UW 6-11
UW 6-20

UW 10-11
UW 10-20

UW 10-11
UW 10-20

UW 10-11

DN

40

50

65

80

100

125

150

200

250

39 = 78

46 = 92
46 = 92

38 = 76
38 = 76

48 = 96
48 = 96

42 = 84
42 = 84

38 = 76
38 = 76

35 = 70
35 = 70

32 = 64
32 = 64

22 = 44

25 = 50
73 = 146

35 = 70
76 = 152

30 = 60
78 = 156

33 = 66
100 = 200

37 = 74
100 = 200

37 = 74
100 = 200

44 = 88
106 = 212

49 = 98
114 = 228

mm

Axial movement
at 1000 full
load cycles

30 = 60
30 = 60

Lateral movement
at 1000 full
load cycles

mm

TL
mm

442

432
702

566
776

482
652

488
718

426
616

426
616

426
586

211

181
451

221
431

138
308

141
371

141
331

141
331

141
301

141
291

Bm
mm

Total length
426
576

Center-tocenter distance
of the bellows

Bellows

PN6

51

71
71

61
61

68
68

71
71

71
71

71
71

71
71

71
71

AI
mm

Outside
311.0

256.0
256.0

201.0
201.0

171.0
171.0

143.2
143.2

117.4
117.4

105.0
105.0

82.8
82.8

69.8
69.8

da
mm

Weld ends

273.0

219.1
219.1

168.3
168.3

139.7
139.7

114.3
114.3

88.9
88.9

76.1
76.1

60.3
60.3

48.3
48.3

de
mm

5.0

4.5
4.5

4.5
4.5

4.0
4.0

4.0
4.0

3.6
3.6

3.2
3.2

3.2
3.2

2.9
2.9

s
mm

Spring rate
30%

Execution ll (page 113)

Seite 246

Execution l (page 113)

Outside

BOA Type UW

Active length

14:54 Uhr

Thickness

30.10.2009

132.0

147.0
147.0

114.0
114.0

64.5
64.5

107.5
107.5

73.2
73.2

109.6
109.6

102.1
102.1

87.3
87.3

Cx
N/mm

Axial

29.3_UK_Kap_06T11-UW.qxp:Kap_6_11_UW_Tab_UK.qxp

133.0

130.0
20.0

41.0
11.0

38.3
8.1

40.6
6.4

18.6
3.6

22.2
4.3

12.5
3.1

7.6
2.2

Cy
N/mm

Lateral

246
Effective area
of bellows
660

430
430

260
260

183
183

126
126

83
83

66
66

39
39

27
27

A
cm2

Weight
11.3

10.6
18.7

8.4
14.4

6.4
9.2

5.8
8.3

3.5
5.3

3.0
4.3

2.3
2.9

1.9
2.5

m
kg

I
II

I
II

I
II

I
II

I
II

I
II

I
II

I
II

Execution

UW 6-11
UW 6-20

UW 6-11
UW 6-20

UW 6-11
UW 6-20

UW 6-11
UW 6-20

UW 6-11
UW 6-20

UW 6-10
UW 6-20

UW 6-10
UW 6-20

UW 6-10
UW 6-20

UW 6-10
UW 6-20

350

400

450

500

600

700

800

900

1000

39 = 78

75 = 150
75 = 150

70 = 140
70 = 140

70 = 140
70 = 140

80 = 160
80 = 160

45 = 90
75 = 150

60 = 120
70 = 140

60 = 120
70 = 140

55 = 110
65 = 130

55 = 110
75 = 150

42 = 84
42 = 84

preferred series

UW 10-11
UW 10-20

300

UW 10-20

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

18 = 36
50 = 100

22,5 = 45
50 = 100

25 = 50
50 = 100

28 = 56
50 = 100

35 = 70
75 = 150

20 = 40
52 = 104

53 = 106

721
1061

684
1016

659
969

613
855

587
810

541
767

556
738

562
704

584
772

452
742

702

436
776

401
733

379
689

305
547

312
510

250
472

267
445

275
414

301
458

216
506

471

29.3_UK_Kap_06T11-UW.qxp:Kap_6_11_UW_Tab_UK.qxp

247

104
104

101
101

99
99

127
127

92
118

110
114

107
111

105
108

101
132

56
56

51

1077.0
1077.0

973.0
973.0

870.0
870.0

765.2
765.2

660.0
662.0

555.2
558.0

503.6
506.4

449.2
452.0

397.2
400.8

364.0
364.0

1017.8
1017.8

915.8
915.8

814.6
814.6

713.0
713.0

611.4
611.4

508.0
508.0

457.0
457.0

406.4
406.4

355.6
355.6

323.9
323.9

273.0

14:54 Uhr

311.0

30.10.2009

8.0
8.0

8.0
8.0

8.0
8.0

8.0
8.0

6.3
6.3

6.3
6.3

6.3
6.3

6.3
6.3

5.6
5.6

5.6
5.6

5.0

215.4
215.4

214.0
214.0

210.9
210.9

215.6
215.6

361.2
166.2

148.0
165.5

147.9
164.7

143.7
159.5

144.5
160.8

162.0
162.0

132.0

Seite 247

29.0

609.3
194.6

578.0
176.0

508.1
156.0

597.5
192.8

718.2
126.5

310.6
103.5

224.6
94.6

164.1
83.3

107.8
53.2

217.0
44.0

660

8536
8536

6915
6915

5511
5511

4243
4243

3141
3141

2202
2202

1797
1797

1420
1420

1103
1103

910
910

23.4

151.0
219.0

130.0
190.0

112.0
161.0

90.0
124.0

48.0
94.0

32.0
64.0

29.0
56.0

26.0
49.0

21.0
36.0

15.7
33.7

II
II

II
II

II
II

II
II

I
II

I
II

I
II

I
II

I
II

I
II

II

UW 16-11 26 = 52
UW 16-20 26 = 52

UW 16-11 30 = 60
UW 16-20 30 = 60

UW 16-11 34 = 68
UW 16-20 34 = 68

UW 16-11 35 = 70
UW 16-20 35 = 70

UW 10-11 43 = 86
UW 10-20 43 = 86

UW 10-11 38 = 76
UW 10-20 38 = 76

UW 10-11 46 = 92
UW 10-20 46 = 92

UW 10-11 39 = 78

50

65

80

100

125

150

200

250

mm

22 = 44

25 = 50
73 = 146

35 = 70
76 = 152

27 = 54
78 = 156

27 = 54
76 = 152

32 = 64
87 = 174

32 = 64
86 = 172

35 = 70
85 = 170

36 = 72
85 = 170

mm

Axial movement
at 1000 full
load cycles

UW 16-11 22 = 44
UW 16-20 22 = 44

Lateral movement
at 1000 full
load cycles

40

Type

442

432
702

566
776

486
696

488
688

426
616

426
616

426
586

211

181
471

221
431

140
350

141
341

141
331

141
331

141
301

141
291

TL
mm
426
576

Bm
mm

Total length

DN
Center-tocenter distance
of the bellows

Bellows

PN10

51

71
71

61
61

70
70

71
71

71
71

71
71

71
71

71
71

AI
mm

Outside
311.0

256.0
256.0

201.0
201.0

172.0
172.0

145.5
145.5

120.0
120.0

107.0
107.0

84.0
84.0

70.0
70.0

da
mm

Weld ends

273.0

219.1
219.1

168.3
168.3

139.7
139.7

114.3
114.3

88.9
88.9

76.1
76.1

60.3
60.3

48.3
48.3

de
mm

5.0

4.5
4.5

4.5
4.5

4.0
4.0

4.0
4.0

3.6
3.6

3.2
3.2

3.2
3.2

2.9
2.9

s
mm

Spring rate
30%

Execution ll (page 113)

Seite 248

Execution l (page 113)

Outside

BOA Type UW

Active length

14:54 Uhr

Thickness

30.10.2009

132.0

147.0
147.0

114.0
114.0

132.0
132.0

158.0
158.0

166.0
166.0

165.0
165.0

173.0
173.0

184.0
184.0

Cx
N/mm

Axial

29.3_UK_Kap_06T11-UW.qxp:Kap_6_11_UW_Tab_UK.qxp

133.0

130.0
20.0

41.0
11.0

71.0
13.0

65.0
11.7

44.0
9.0

35.0
7.2

22.0
5.1

16.1
4,.1

Cy
N/mm

Lateral

248
Effective area
of bellows
660

430
430

260
260

183
183

126
126

83
83

66
66

39
39

27
27

A
cm2

Weight
11.3

10.6
18.7

8.4
14.4

7.7
11.0

6.6
9.2

4.2
5.9

3.4
4.7

2.6
3.2

2.1
2.8

m
kg

I
II

I
II

I
II

I
II

I
II

I
II

I
II

I
II

Execution

UW 10-11 55 = 110
UW 10-20 60 = 120

UW 10-11 60 = 120
UW 10-20 65 = 130

UW 10-11 60 = 120
UW 10-20 65 = 130

UW 10-11 55 = 110
UW 10-20 75 = 150

UW 10-11 45 = 90
UW 10-20 75 = 150

UW 10-10 90 = 180
UW 10-20 90 = 180

UW 10-10 100 = 200


UW 10-20 100 = 200

UW 10-10 105 = 210


UW 10-20 105 = 210

UW 10-10 105 = 210


UW 10-20 105 = 210

350

400

450

500

600

700

800

900

1000

preferred series

UW 10-11 42 = 84
UW 10-20 42 = 84

300

UW 10-20 39 = 78

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

18 = 36
50 = 100

22,5 = 45
50 = 100

25 = 50
50 = 100

28 = 56
50 = 100

33 = 66
75 = 150

20 = 40
52 = 104

53 = 106

556
736

594
830

562
742

550
730

608
788

584
764

602
782

590
770

578
758

452
742

702

328
584

298
534

289
519

279
499

310
512

305
472

265
443

272
426

295
539

216
506

471

29.3_UK_Kap_06T11-UW.qxp:Kap_6_11_UW_Tab_UK.qxp

249

116
116

114
114

111
111

109
109

100
134

95
130

115
119

112
116

105
113

56
56

51

1078.2
1078.2

975.2
975.2

871.2
871.2

767.2
767.2

662.0
663.2

557.6
560.2

505.2
506.6

450.8
452.6

398.0
401.6

364.0
364.0

311.0

30.10.2009

1016.0
1016.0

914.0
914.0

812.8
812.8

711.2
711.2

611.4
611.4

508.0
508.0

457.0
457.0

406.4
406.4

355.6
355.6

323.9
323.9

273.0

14:54 Uhr

10.0
10.0

10.0
10.0

8.0
8.0

8.0
8.0

8.0
8.0

6.3
6.3

6.3
6.3

6.3
6.3

5.6
5.6

5.6
5.6

5.0

249.0
249.0

236.1
236.1

245.5
245.5

239.8
239.8

548.9
342.8

330.0
323.9

224.7
254.3

218.4
240.8

181.9
226.6

162.0
162.0

132.0

Seite 249

29.0

1217.1
395.1

1130.6
364.0

991.7
318.2

804.6
259.8

1105.6
559.4

484.2
203.4

345.6
147.4

252.9
119.1

141.1
55.2

217.0
44.0

660

8536
8536

6915
6915

5511
5511

4243
4243

3141
3141

2202
2202

1797
1797

1420
1420

1103
1103

910
910

23.4

159.0
204.0

155.0
208.0

127.0
155.0

104.0
129.0

62.0
118.0

46.0
81.0

38.0
64.0

33.0
56.0

25.0
52.0

15.7
33.7

II
II

II
II

II
II

II
II

I
II

I
II

I
II

I
II

I
II

I
II

II

Type

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11

DN

40

50

65

80

100

125

150

200

250

37 = 74

33 = 66
33 = 66

36 = 72
36 = 72

41 = 82
41 = 82

35 = 70
35 = 70

34 = 68
34 = 68

30 = 60
30 = 60

26 = 52
26 = 52

21 = 42

23 = 46
52 = 104

31 = 62
59 = 118

26 = 52
76 = 152

27 = 54
76 = 152

32 = 64
87 = 174

32 = 64
86 = 172

35 = 70
85 = 170

36 = 72
85 = 170

mm

Axial movement
at 1000 full
load cycles

22 = 44
22 = 44

Lateral movement
at 1000 full
load cycles

mm

TL
mm

468

454
674

562
712

494
704

488
688

426
616

426
616

426
586

224

217
437

209
359

144
354

141
341

141
331

141
331

141
301

141
291

Bm
mm

Total length
426
576

Center-tocenter distance
of the bellows

Bellows

PN16

64

57
57

69
69

74
74

71
71

71
71

71
71

71
71

71
71

AI
mm

Outside
315.0

258.0
258.0

203.0
203.0

173.0
173.0

145.5
145.5

120.0
120.0

107.0
107.0

84.0
84.0

70.0
70.0

da
mm

Weld ends

273.0

219.1
219.1

168.3
168.3

139.7
139.7

114.3
114.3

88.9
88.9

76.1
76.1

60.3
60.3

48.3
48.3

de
mm

5.0

4.5
4.5

4.5
4.5

4.0
4.0

4.0
4.0

3.6
3.6

3.2
3.2

3.2
3.2

2.9
2.9

s
mm

Spring rate
30%

Execution ll (page 113)

Seite 250

Execution l (page 113)

Outside

BOA Type UW

Active length

14:54 Uhr

Thickness

30.10.2009

332.0

285.0
285.0

186.0
196.0

173.0
173.0

158.0
158.0

166.0
166.0

165.0
165.0

173.0
173.0

184.0
184.0

Cx
N/mm

Axial

29.3_UK_Kap_06T11-UW.qxp:Kap_6_11_UW_Tab_UK.qxp

302.0

183.0
44.0

110.0
43.0

95.0
17.0

65.0
11.7

44.0
9.0

35.0
7.2

22.0
5.1

16.1
4,.1

Cy
N/mm

Lateral

250
Effective area
of bellows
660

430
430

260
260

183
183

126
126

83
83

66
66

39
39

27
27

A
cm2

Weight
20.0

13.5
21.5

10.7
15.3

8.9
12.2

6.6
9.2

4.2
5.9

3.4
4.7

2.6
3.2

2.1
2.8

m
kg

I
II

I
II

I
II

I
II

I
II

I
II

I
II

I
II

Execution

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-11
UW 16-20

UW 16-10
UW 16-20

UW 16-10
UW 16-20

UW 16-10
UW 16-20

UW 16-10
UW 16-20

350

400

450

500

600

700

800

900

1000

37 = 74

80 = 160
80 = 160

75 = 150
75 = 150

70 = 140
70 = 140

65 = 130
65 = 130

60 = 120
60 = 120

55 = 110
60 = 120

50 = 100
55 = 110

50 = 100
50 = 100

45 = 90
50 = 100

40 = 80
40 = 80

preferred series

UW 16-11
UW 16-20

300

UW 16-20

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

25 = 50
50 = 100

16,5 = 33
50 = 100

20 = 40
50 = 100

27,5 = 55
50 = 100

30 = 60
50 = 100

33 = 66
50 = 100

18,5 = 37
52 = 104

52 = 104

722
1062

696
1010

674
978

652
942

572
878

572
814

602
797

594
776

602
731

464
764

728

414
754

394
708

374
678

358
648

245
591

255
530

320
518

316
500

330
457

217
517

484

29.3_UK_Kap_06T11-UW.qxp:Kap_6_11_UW_Tab_UK.qxp

251

126
126

120
120

118
118

112
112

145
105

135
102

100
96

96
94

90
91

67
67

64

1080.6
1080.6

976.8
976.8

872.8
872.8

767.4
767.4

665.0
665.2

561.0
561.2

508.2
508.2

454.4
454.4

401.6
402.4

367.0
367.0

315.0

30.10.2009

1018.0
1018.0

914.0
914.0

815.2
815.2

713.6
713.6

609.6
609.6

508.0
508.0

457.0
457.0

406.4
406.4

355.6
355.6

323.9
323.9

273.0

14:54 Uhr

12.0
12.0

10.0
10.0

10.0
10.0

10.0
10.0

8.0
8.0

6.3
6.3

6.3
6.3

6.3
6.3

5.6
5.6

5.6
5.6

5.0

591.6
591.6

512.0
512.0

531.9
531.9

485.3
485.3

671.4
383.2

560.4
381.8

414.0
335.9

325.5
325.5

283.3
326.0

336.0
336.0

332.0

Seite 251

65.0

1847.0
568.6

1428.0
452.0

1313.3
408.5

1005.8
313.7

2079.2
221.0

1145.7
193.0

460.5
144.8

296.5
119.1

184.1
110.7

413.0
78.0

660

8536
8536

6910
6910

5519
5519

4229
4229

3141
3141

2195
2195

1801
1801

1420
1420

1094
1094

910
910

32.5

226.0
310.0

192.0
262.0

167.0
227.0

138.0
188.0

87.0
145.0

60.0
88.0

50.0
75.0

41.0
66.0

31.0
52.0

24.4
42.5

II
II

II
II

II
II

II
II

I
II

I
II

I
II

I
II

I
II

I
II

II

Type

UW 25-11
UW 25-20

UW 25-11
UW 25-20

UW 25-11
UW 25-20

UW 25-11
UW 25-20

UW 25-11
UW 25-20

UW 25-11
UW 25-20

UW 25-11
UW 25-20

UW 25-11
UW 25-20

UW 25-11

DN

40

50

65

80

100

125

150

200

250

36 = 72

32 = 64
32 = 64

35 = 70
35 = 70

33 = 66
33 = 66

27 = 54
27 = 54

23 = 46
23 = 46

23 = 46
23 = 46

18 = 36
18 = 36

20 = 40

22 = 44
50 = 100

29 = 58
53 = 106

36 = 72
58 = 116

35 = 70
56 = 112

40 = 80
75 = 150

46 = 92
75 = 150

46 = 92
75 = 150

50 = 100
79 = 158

mm

Axial movement
at 1000 full
load cycles

16 = 32
16 = 32

Lateral movement
at 1000 full
load cycles

mm

TL
mm

468

454
676

580
730

576
696

558
668

498
668

522
642

506
626

224

217
439

218
368

230
350

221
331

232
402

244
364

236
356

239
359

Bm
mm

Total length
512
632

Center-tocenter distance
of the bellows

Bellows

PN25

64

57
57

78
78

70
70

61
61

52
52

64
64

56
56

59
59

AI
mm

Outside
315.0

258.0
258.0

205.0
205.0

174.0
174.0

145.0
145.0

118.5
118.5

106.0
106.0

83.0
83.0

69.0
69.0

da
mm

Weld ends

273.0

219.1
219.1

168.3
168.3

139.7
139.7

114.3
114.3

88.9
88.9

76.1
76.1

60.3
60.3

48.3
48.3

de
mm

6.3

6.3
6.3

4.5
4.5

4.0
4.0

4.0
4.0

3.6
3.6

3.2
3.2

3.2
3.2

2.9
2.9

s
mm

Spring rate
30%

Execution ll (page 113)

Seite 252

Execution l (page 113)

Outside

BOA Type UW

Active length

14:54 Uhr

Thickness

30.10.2009

332

285
285

288
288

242
242

220
220

182
182

232
232

231
231

232
232

Cx
N/mm

Axial

29.3_UK_Kap_06T11-UW.qxp:Kap_6_11_UW_Tab_UK.qxp

302

182
44

110
40

59
25

40
20

20
7

18
8

11
5

8
4

Cy
N/mm

Lateral

252
Effective area
of bellows
660

430
430

260
260

183
183

125
125

83
83

65
65

38
38

27
27

A
cm2

Weight
22.0

15.0
25.6

13.6
17.2

9.0
12.3

6.6
9.2

4.2
5.9

3.5
5.0

2.6
3.2

2.1
2.9

m
kg

l
ll

l
ll

l
ll

l
ll

l
ll

l
ll

l
ll

l
ll

Execution

300

36 = 72

38 = 76
38 = 76

preferred series

UW 25-11
UW 25-20

UW 25-20

18 = 36
50 = 100

50 = 100
464
764

728
217
517

484

29.3_UK_Kap_06T11-UW.qxp:Kap_6_11_UW_Tab_UK.qxp

253

67
67

64
367.0
367.0

0.2

30.10.2009

323.9
323.9

273.0

14:54 Uhr

7.1
7.1

6.3
336
336

332

Seite 253

65
452
78

660
910
910

36.1
26.0
46.8

l
ll

ll

50 = 100
56 = 112
59 = 118
59 = 118

59 = 118
60 = 120

59 = 118
60 = 120

50
65
80

100
125
150
175

200
250

300
350

63 = 126
77 = 154

81 = 162

65 = 130

64 = 128

64 = 128

400
450

500

600

700

750

EXF

mm
32 = 64
28 = 56
28 = 56

Axial

6 = 12

7 = 14

9 = 18

13,5 = 26

8 = 16
14 = 28

9 = 18
8,5 = 17

14 = 28
11 = 22

22 = 44
21 = 42
18 = 36
15 = 30

Lateral

mm
40 = 80
47 = 94
49 = 98

Type

TL
mm
220
230
240

310

330

340

340

210
335

225
205

245
240

218

238

248

256

157
251

142
152

160
151

167
163
159
150

AI
mm
161
161
167

Total length
240
240
240
235

Active length

Bellows

826.0

761.4

658.0

553.6

447.2
502.0

360.2
395.2

253.0
309.6

140.8
169.0
200.2
228.2

da
mm
79.8
102.6
116.0

Outside

DN

Movement*

766

705

604

503

400
453

218
350

215
268

112
137
165
190

dm
mm
60
80
90

Raised
face
820

760

656

553

450
500

362
400

254
310

136
166
196
230

g
mm
80
104
115

Seite 254

920

860

755

645

540
595

440
490

320
375

210
240
265
295

D
mm
140
160
190

20

20

20

16

16
16

16
16

22
24

16
18
20
22

b
mm
14
14
16

Flange

Execution EXF (page 116)

Outside

PN2.5

Thickness

BOA Type EXF

Clearance

14:54 Uhr

865

810

705

600

495
550

395
445

280
335

170
200
225
255

k
mm
110
130
150

Bolt circle

30.10.2009

Number
of holes
24

24

20

20

16
16

12
12

8
12

4
8
8
8

4
4
4

Hole
30

26

26

22

22
22

22
22

18
18

18
18
18
18

d
mm
14
14
18

Spring rate
30%

144

145

130

61

37
61

34
38

32
34

32
30
29
29

Cx
N/mm
24
23
31

Axial

29.3_UK_Kap_06T12-EXF.qxp:Kap_6_12_EXF_Tab_UK.qxp

2584

1902

1133

354

364
305

254
306

95
157

26
36
51
71

Cy
N/mm
6
10
15.5

Lateral

254
77.2

67.7

57.9

37.5

27.0
34.3

19.1
24.2

15.6
20.4

6.8
8.9
10.9
14.7

m
kg
3.1
3.9
6.0

Weight

66 = 132

70 = 140

900

1000

5,5 = 11

5,5 = 11

7 = 14
320

315

335

preferred series
* Movement either axial or lateral for 1000 cycles, at 20C

69 = 138

800
228

223

243
969.0

866.0
1010

908

807
1072

967

864

30.10.2009

1073.0

29.3_UK_Kap_06T12-EXF.qxp:Kap_6_12_EXF_Tab_UK.qxp

255

1171

1071

971
20

20

20

14:54 Uhr

1120

1020

920
28

24

24

Seite 255

30

30

30
162

161

144
4470

3782

2304
99.2

90.0

80.8

49 = 98
51 = 102

32 = 64

35 = 70

38 = 76

38 = 76

400
450

500

600

700

750

43 = 86
47 = 94

300
350

EXUF
EXUF

59 = 118
64 = 128

200
250

mm
27 = 54
35 = 70
27 = 54

12 = 24

15 = 30

17 = 34

20 = 40

33 = 66
25 = 50

36 = 72
35 = 70

67 = 134
58 = 116

113 = 226
100 = 200
86 = 172
71 = 142

mm
51 = 102
107 = 214
104 = 208

Axial

38 = 76
46 = 92
50 = 100
54 = 108

EXUF

50
65
80

Lateral

100
125
150
175

Type

DN

Movement*

TL
mm
285
460
575

460

490

515

520

475
460

500
470

490
495

309

335

363

378

246
299

347
344

328
322

431
387
368
330

Bm
mm
173
331
446

Total length
565
530
520
490

Center-tocenter distance
of the bellows
Active length
59

63

61

58

75
77

69
72

76
83

60
65
70
74

Al
mm
52
59
54

Bellows

824.0

762.0

658.0

554.0

448.0
502.0

362.0
396.0

253.0
309.0

140.8
169.0
199.0
226.4

da
mm
79.8
102.6
116.0

Clearance
766

705

604

503

400
453

318
350

215
268

112
137
165
190

dm
mm
60
80
90

Raised
face
820

760

656

553

450
500

362
400

254
310

139
166
196
230

g
mm
80
104
115

920

860

755

645

540
595

440
490

320
375

210
240
265
295

D
mm
140
160
190

20

20

20

16

16
16

16
16

22
24

16
18
20
22

b
mm
14
14
16

Flange

Execution EXUF (page 116)

Outside

PN2.5

Seite 256

Thickness

BOA Type EXUF

Outside

14:54 Uhr

865

810

705

600

495
550

395
445

280
335

170
200
225
255

k
mm
110
130
150

Bolt circle

30.10.2009

Number
of holes
24

24

20

20

16
16

12
12

8
12

4
8
8
8

4
4
4

Hole
30

26

26

22

22
22

22
22

18
18

18
18
18
18

d
mm
14
14
18

Spring rate
30%

240

242

238

238

89
92

94
89

33
32

42
36
36
33

Cx
N/mm
35
30
47

Axial

29.3_UK_Kap_06T12-EXF.qxp:Kap_6_12_EXF_Tab_UK.qxp

785

570

357

231

66
115

44
52

9
13

2
3
5
7

Cy
N/mm
3
2
1

Lateral

256
75.0

68.0

58.0

38.0

30.0
35.0

24.0
27.0

17.0
22.0

8.0
10.0
12.0
15.0

m
kg
3.1
4.5
7.0

Weight

44 = 88

46 = 92

900

1000

10 = 20

10 = 20

12 = 24
430

435

465
269

276

308

* Movement either axial or lateral for 1000 cycles, at 20C

41 = 82

800
69

67

65

29.3_UK_Kap_06T12-EXF.qxp:Kap_6_12_EXF_Tab_UK.qxp

257

1073.0

969.0

866.0
1010

908

807

30.10.2009

1072

967

864
1171

1071

971

14:54 Uhr

20

20

20
1120

1020

920

Seite 257

28

24

24
30

30

30
243

242

240

867
1777

1355

100.0

91.0

81.0

63 = 126
77 = 154

81 = 162

65 = 130

64 = 128

64 = 128

400
450

500

600

700

750

59 = 118
60 = 120

300
350

EXW

59 = 118
60 = 120

200
250

mm
40 = 80
47 = 94
49 = 98

6 = 12

7 = 14

9 = 18

14 = 28

7 = 14
14 = 28

8 = 16
7,5 = 15

12 = 24
10 = 20

18 = 36
18 = 36
16 = 32
13 = 26

mm
25 = 50
23 = 46
23 = 46

Axial

50 = 100
56 = 112
59 = 118
59 = 118

EXW

50
65
80

Lateral

100
125
150
175

Type

DN

Movement*

420

420

420

420

300
420

300
300

300
300

218

238

248

256

136
252

130
132

142
136

134
146
144
140

TL
mm
300
300
300
300
300
300
300

AI
mm
128
134
134

Total length

Bellows

824.0

761.5

658.0

554.0

447.0
502.0

363.0
395.0

253.0
309.5

141.0
169.0
200.0
228.0

da
mm
80.0
102.5
116.0

Outside

PN2.5

Seite 258

750

703

602

500

400
449

300
350

200
250

100
125
150
175

dm
mm
50
65
80

Weld end

Execution EXW (page 117)

Clearance

BOA Type EXW

Active length

14:54 Uhr

758

711

610

508

406
457

304
356

204
254

104
129
154
179

de
mm
54
69
84

Outside

30.10.2009

Thickness
4

3
4

2
3

2
2

2
2
2
2

s
mm
2
2
2

Spring rate
30%

144

145

130

61

37
61

34
38

32
34

32
30
29
29

Cx
N/mm
23
23
31

Axial

29.3_UK_Kap_06T12-EXF.qxp:Kap_6_12_EXF_Tab_UK.qxp

2574

1902

1133

354

475
305

316
396

121
201

39
46
64
88

Cy
N/mm
10
15
24

Lateral

258
27.5

25.0

21.0

15.3

7.6
13.7

4.8
6.7

3.2
4.1

1.7
2.0
2.4
2.7

m
kg
0.9
1.0
1.2

Weight

66 = 132

70 = 140

900

1000

5 = 10

6 = 12

7 = 14

preferred series
* Movement either axial or lateral for 1000 cycles, at 20C

69 = 138

800
420

420

420

29.3_UK_Kap_06T12-EXF.qxp:Kap_6_12_EXF_Tab_UK.qxp

259

228

224

244
1073.0

969.0
1008

906

805

14:54 Uhr

866.0

30.10.2009

1016

914

813
4

Seite 259

162

161

144
4470

3782

2304
36.0

32.5

28.5

49 = 98
51 = 102

32 = 64

35 = 70

38 = 76

38 = 76

400
450

500

600

700

750

43 = 86
47 = 94

300
350

EXUW

59 = 118
64 = 128

200
250

mm
27 = 54
35 = 70
39 = 78

12 = 24

15 = 30

17 = 34

20 = 40

33 = 66
25 = 50

36 = 72
35 = 70

67 = 134
58 = 116

113 = 226
100 = 200
86 = 172
71 = 142

mm
51 = 102
107 = 214
141 = 282

Axial

38 = 76
46 = 92
50 = 100
54 = 108

EXUW

50
65
80

Lateral

100
125
150
175

Type

DN

Movement*

568

580

596

600

585
544

586
584

562
569

309

335

363

378

346
299

347
344

328
322

431
387
368
330

TL
mm
397
556
667
657
606
594
564

Bm
mm
173
331
434

Total length

PN2.5

Active length
59

63

61

58

75
77

69
72

76
83

60
65
70
74

AI
mm
52
59
67

Outside

Seite 260

824.0

762.0

658.0

554.0

448.0
502.0

362.0
396.0

253.0
309.0

140.8
169.0
199.0
226.4

750

703

602

500

400
449

300
350

200
250

100
125
150
175

dm
mm
50
65
80

758

711

610

508

406
457

304
256

204
254

104
129
154
179

de
mm
54
69
84

Thickness
4

3
4

2
3

2
2

2
2
2
2

s
mm
2
2
2

Weld end

Execution EXUW (page 117)

da
mm
79.8
102.6
116.0

Bellows
Clearance

BOA Type EXUW


Center-tocenter distance
or the bellows

14:54 Uhr

Outside

30.10.2009

Spring rate
30%

240

242

238

238

89
92

94
89

33
32

42
36
36
33

Cx
N/mm
35
30
39

Axial

29.3_UK_Kap_06T12-EXF.qxp:Kap_6_12_EXF_Tab_UK.qxp

785

570

357

231

66
115

44
52

9
13

2
3
5
7

Cy
N/mm
3
2
1

Lateral

260
23.2

21.6

18.4

14.4

12.0
12.8

9.0
11.2

6.3
8.3

2.8
3.6
4.4
5.8

m
kg
1.1
1.8
2.5

Weight

44 = 88

46 = 92

900

1000

10 = 20

10 = 20

12 = 24

* Movement either axial or lateral for 1000 cycles, at 20C

41 = 82

800
530

539

549

29.3_UK_Kap_06T12-EXF.qxp:Kap_6_12_EXF_Tab_UK.qxp

261

269

276

308
69

67

65

30.10.2009

1073.0

969.0

866.0
1008

906

805

14:54 Uhr

1016

914

813

Seite 261

4
243

242

240

867
1777

1355

36.0

32.8

29.6

16
16

16
16
10

10

1/2 "
3/4 "

1"
1 1/4 "
1 1/2 "

2"

25

45

45
45
45

mm
25
25

25
25
25

mm
45
45

Movement at 5000
full load cycles

usually available from stock


*spring rate for 25mm of compression

PN

DN

Movement at 1000
full load cycles

BOA Small expansion joint Type Za

260

250
250
260

TL
mm
250
250

190

190
190
190

B
mm
190
190

35

30
30
35

C
mm
30
30

53

25
35
40

d
mm
16
20

30.10.2009

Diameter
60

34
42
48

D
mm
23
27

85

48
62
68

E
mm
35
43

(page 118)

14:54 Uhr

Seite 262

220

130
140
200

Cx
N/25mm
110
120

Spring rate
30%*

Dimensions

29.3_UK_Kap_06T13-KlKo.qxp:Kap_6_13_Kleinko_Tab_UK.qxp

Total length

262
Effective area
31.0

9.5
18.0
21.0

A
cm2
4.5
7.5

2.6

1.0
1.5
1.9

m
kg
0.6
0.9

Weight

16
16

16
16
10

10

1/2 "
3/4 "

1"
1 1/4 "
1 1/2 "

2"

25

25
25
25
270

230
250
250

240
230

87

50
64
70

37
46

mm

25
25

SW
mm

TL
mm

Movement
(compression)

usually available from stock


*spring rate for 25mm of compression

PN

DN
Total length

BOA Small expansion joint Type Ga

Jaw span

98

57
73
79

42
51

B
mm

30.10.2009

25

17
20
20

14
15

C
mm

Dimensions

51

25
36
40

16
20

d
mm

(page 119)

14:54 Uhr

Seite 263

230

180
190
210

140
160

Cx
N/25mm

Spring rate
30%*

29.3_UK_Kap_06T13-KlKo.qxp:Kap_6_13_Kleinko_Tab_UK.qxp

263

Effective area
35.7

9.8
17.8
21.4

4.6
7.5

A
cm2

2.1

0.9
1.2
1.4

0.5
0.7

m
kg

Weight

16
16

16
16

16

16

15
18

22
28

35

42

25

25

18
18
305

290

178
183
234

225

208
215
71

65

57
60

C
mm
52
54

TL
mm
164
168

Movement
(compression)

mm
18
18

B
mm
198
206

Total length

usually available from stock


*spring rate for 25mm of compression

PN

DN
Dimensions

BOA Small expansion joint Type I

29

25

17
20

F
mm
12
14

42

35

22
28

d
mm
15
18

30.10.2009

(page 120)

14:54 Uhr

47

40

25
31

D
mm
18
21

80

70

45
54

E
mm
36
41

Seite 264

170

110

88
100

Cx
N/25mm
52
66

Spring rate
30%*

29.3_UK_Kap_06T13-KlKo.qxp:Kap_6_13_Kleinko_Tab_UK.qxp

Diameter

264
Effective area
25.3

17.2

7.4
11.3

A
cm2
4.0
5.5

2.45

1.93

0.81
1.24

m
kg
0.53
0.67

Weight

29.3_UK_Kap_06T13-KlKo.qxp:Kap_6_13_Kleinko_Tab_UK.qxp

265

30.10.2009

14:54 Uhr

Seite 265

25
48
74

25
48
74

25
48
74

28
50
72

28
52
74

18

22

28

35

mm
25
48
74

Nominal axial
movement capacity

15

12

DN

334
449

328
443

334
494
529

301
446
486

270
385
490

278
393
498

325
440
545

Bl ges
MS ME
mm
323
438
543

Total length

BOA Axial steel expansion joint Type 7179 00X MS/ME

48.3
48.3
48.3

40
40

40
40

40
40

56 57
56 57
56

45
45
45

38
38
38

38
38
38

38
38
38

D
MS ME
mm
38
38
38

Outside

PN16

1.2
2.0
2.2

0.8
1.3
1.4

0.6
0.8
1.1

0.6
0.8
1.1

0.6
0.8
1.1

51
51
51

42
42
41

35
35
34

35
35
34

35
35
34

15.0
15.0
14.7

9.4
9.4
9.1

6.4
6.4
6.0

6.4
6.4
6.0

6.4
6.4
6.0

A
cm2
6.4
6.4
6.0

Da
mm
35
35
34

Bellows

Seite 266

m
kg
0.6
0.8
1.1

(page 121)

14:55 Uhr

Weight

30.10.2009

Outside

29.3_UK_Kap_06T14-Axial.qxp:Kap_6_14_axial_Tab_UK.qxp

Effective area

266
84
42
37

89
44
27

43
22
24

43
22
24

43
22
24

cx
N/mm
43
22
24

Axial
spring rate

29
53
75

38
72
120

44
82

46
85
120

57
105
160

42

54

65

80

100

595
910
1140

508
748
888

486
726

399
559
754

342
507
592

63.5
63.5
63.5

144
144
144

114.3
114.3
114.3

101.6
101.6

80
80
80

62
62
62

29.3_UK_Kap_06T14-Axial.qxp:Kap_6_14_axial_Tab_UK.qxp

267

8.0
13.4
20.4

4.7
7.8
11.2

3.9
6.4

2.4
3.6
5.2

1.5
2.3
2.8

30.10.2009

136
136
135

105
105
104

94
94

74
74
74

58
58
57

14:55 Uhr

114.0
114.0
110.0

67.5
67.5
65.2

52.4
52.4

31.8
31.8
30.9

19.5
19.5
19.1

Seite 267

216
108
87

146
73
71

133
67

99
50
36

90
45
40

DN

1``
1 1/4``
1 1/2``
2``

1/2``
3/4``
1``
1 1/4``
1 1/2``
2``

1``
1 1/4``
1 1/2``
2``

1/2``
3/4``
1``
1 1/4``
1 1/2``
2``

10

10

Female thread
(DIN 2999)

PN

10
20
26
28
29
37

28
32
33
41

16
20
26
28
29
37

3.0
6.0
8.0
8.5
8.5
9.5

8.5
8.5
8.5
10.0

4.5
6.0
8.0
8.5
8.5
9.5

8.5
8.5
8.5
10.0

mm
28
32
33
41

mm

ax axial

Type

lat lateral

Nominal
movement capacity 1)
All-around
vibration
0.25
0.45
0.55
0.65
0.65
0.75

0.65
0.7
0.7
0.8

0.35
0.45
0.55
0.65
0.65
0.75

0.65
0.7
0.7
0.8

mm

94
122
150
165
177
205

146
156
168
199

109
124
152
167
79
207

45
65
87
98
104
120

83
89
95
114

56
65
87
98
104
120

83
89
95
114

BL ges
mm
148
158
170
201

BL
mm

Total length

Type 7160 (page 122)


Installation
length bellows

BOA Axial steel expansion joint Type 7160/7162 00S-TI/RI

Seite 268

Type 7162 (page 123)

0.2
0.5
0.7
1.1
1.4
2.1

0.7
1.0
1.4
2.1

0.3
0.4
0.6
0.9
1.2
1.9

0.6
0.9
1.2
1.8

m
kg

Weight

14:55 Uhr

2.6
6.4
9.5
15.0
19.5
32.0

9.5
15.0
19.5
32.0

5.5
6.4
9.5
15.0
19.5
32.0

9.5
15.0
19.5
32.0

A
cm2

Effective
area

30.10.2009

Spring rate 2)

Bellows

56
54
98
83
89
105

45
42
45
61

42
54
98
83
89
105

45
42
45
61

Cx
N/mm

Axial
spring
rate

29.3_UK_Kap_06T14-Axial.qxp:Kap_6_14_axial_Tab_UK.qxp

7160 00S-TI

7160 00S-RI

12
23
32
34
41
59

16
21
25
38

19
23
32
34
41
59

16
21
25
38

Cy
N/mm

Lateral
spring
rate

268

2)

1)

1/2``
3/4``
1``
1 1/4``
1 1/2``
2``

1/2``
3/4``
1``
1 1/4``
1 1/2``
2``

10

10

10
20
26
28
29
37

16
20
26
28
29
37
-

These values are either axial, or lateral, or as vibration


Divergence 30%

7162 00S-RI

7162 00S-TI

0.25
0.45
0.55
0.65
0.65
0.75

0.35
0.45
0.55
0.65
0.65
0.75

29.3_UK_Kap_06T14-Axial.qxp:Kap_6_14_axial_Tab_UK.qxp

269

99
127
150
165
177
205

119
129
152
167
179
207

30.10.2009

50
70
87
98
104
120

66
70
87
98
104
120

14:55 Uhr

0.2
0.6
0.8
1.2
1.5
2.7

0.4
0.5
0.7
1.0
1.5
2.4
2.6
6.4
9.5
15.0
19.5
32.0

5.5
6.4
9.5
15.0
19.5
32.0

Seite 269

50.0
48.0
98.0
83.0
89.0
105.0

37.0
48.0
98.0
83.0
89.0
105.0
-

DN

1``
1 1/4``
1 1/2``
2``

3/4``
1``
1 1/4``
1 1/2``
2``

1``
1 1/4``
1 1/2``
2``

3/4``
1``
1 1/4``
1 1/2``
2``

3/4``
1``

10

10

10

Male thread
(DIN 2999)

PN

20
26

20
26
28
29
37

28
32
33
41

20
26
28
29
37

6.0
8.0
8.5
8.5
9.5

8.5
8.5
8.5
10.0

6.0
8.0
8.5
8.5
9.5

8.5
8.5
8.5
10.0

mm
28
32
33
41

mm

ax axial

Type

lat lateral

Nominal
movement capacity 1)
All-around
vibration
0.45
0.55

0.45
0.55
0.65
0.65
0.75

0.65
0.7
0.7
0.8

0.45
0.55
0.65
0.65
0.75

0.65
0.7
0.7
0.8

mm

171
198

154
190
201
217
247

186
192
208
241

166
198
217
231
265

70
87

65
87
98
104
120

83
89
95
114

65
87
98
104
120

83
89
95
114

BL ges
mm
194
208
222
259

BL
mm

Total length

Type 7160 (page 122)


Installation
length bellows

BOA Axial steel expansion joint Type 7160/7162 00S-TA/RA

Seite 270

Type 7162 (page 123)

0.6
0.8

0.5
0.7
1.1
1.4
2.1

0.7
1.1
1.4
2.0

0.5
0.7
1.1
1.4
2.1

0.7
1.1
1.4
2.0

m
kg

Weight

14:55 Uhr

6.4
9.5

6.4
9.5
15.0
19.5
32.0

9.5
15.0
19.5
32.0

6.4
9.5
15.0
19.5
32.0

9.5
15.0
19.5
32.0

A
cm2

Effective
area

30.10.2009

Spring rate 2)

Bellows

48.0
98.0

54
98
83
89
105

45
42
45
61

54
98
83
89
105

45
42
45
61

Cx
N/mm

Axial
spring
rate

29.3_UK_Kap_06T14-Axial.qxp:Kap_6_14_axial_Tab_UK.qxp

7160 00S-TA

7160 00S-RA

23
32
34
41
59

16
21
25
38

23
32
34
41
59

16
12
25
38

Cy
N/mm

Lateral
spring
rate

270

2)

1)

3/4``
1``
1 1/4``
1 1/2``
2``

20
26
28
29
37

These values are either axial, or lateral, or as vibration


Divergence 30%

10

0.45
0.55
0.65
0.65
0.75

0.65
0.65
0.75
159
190
201
217
247

217
231
265

1 1/4``
1 1/2``
2``

7162
00S-TA

7162 00SRA

28
29
37

30.10.2009

29.3_UK_Kap_06T14-Axial.qxp:Kap_6_14_axial_Tab_UK.qxp

271

70
87
98
104
120

98
104
120

14:55 Uhr

0.6
0.8
1.3
1.7
2.6

1.3
1.7
2.6
6.4
9.5
15.0
19.5
32.0

15.0
19.5
32.0

Seite 271

48.0
98.0
83.0
89.0
105.0

83.0
89.0
105.0
-

2)

1)

15
18
22
28
35

10

10
10
20
20
26

10
10
20
20
26
-

3.0
3.0
6.0
6.0
8.0

mm

mm

These values are either axial, or lateral, or as vibration


Divergence 30%

15
18
22
28
35

DN

10

PN

ax axial

Type

lat lateral

Nominal
movement capacity 1)
All-around
vibration
0.25
0.25
0.45
0.45
0.55

0.25
0.25
0.45
0.45
0.55

mm

103
103
127
129
156

50
50
70
70
87

45
45
65
65
87

BL ges
mm
98
98
122
124
150

BL
mm

Total length

Type 7160 (page 124)


Installation
length bellows

BOA Axial steel expansion joint Type 7160/7162 00S-LF

Seite 272

Type 7162 (page 124)

0.2
0.2
0.6
0.6
0.8

0.2
0.2
0.5
0.5
0.7

m
kg

Weight

14:55 Uhr

2.6
2.6
6.4
6.4
9.5

2.6
2.6
6.4
6.4
9.5

A
cm2

Effective
area

30.10.2009

Spring rate 2)

Bellows

50.0
50.0
48.0
48.0
98.0

56
56
54
54
98

Cx
N/mm

Axial
spring
rate

29.3_UK_Kap_06T14-Axial.qxp:Kap_6_14_axial_Tab_UK.qxp

7160 00S-LF

7162 00S-LF

12
12
23
23
32

Cy
N/mm

Lateral
spring
rate

272

29.3_UK_Kap_06T14-Axial.qxp:Kap_6_14_axial_Tab_UK.qxp

273

30.10.2009

14:55 Uhr

Seite 273

29.3_UK_Kap_07.qxp:UK_02_Kap_07.qxp

30.10.2009

14:46 Uhr

Seite 274

7 Vibration absorbers

7.1 General
Spectrum of mechanical oscillation
Lower
audible limit
16 Hz

Earthquake

Ground
vibrations
Infrasonic sound

Standard
pitch
440 Hz

Upper
audible limit
20.000 Hz

Piano

Audible sound

Frequency v in Hz

With regard to sound retension and vibration absorption we take up the topic
of mechanical oscillation within the range of frequency up to the audible limit.

Mechanical oscillations are generated in aggregates and transferred by the


medium. However, they are mainly transferred over the pipes throughout the
entire pipeline system. Vibrations spread in this way are considered as annoying disturbance by the surrounding environment, and on the other hand the
materials subjected to such vibrations are highly stressed.
In pipelines which are laid without sound retension or vibration absorbers,
breakages and stoppages can, therefore, occur very soon, endangering the
operational safety and the economic efficiency of the plant.

Vibration absorbers and sound


retension expansion joints are very
flexible pipeline elements which,
due to their design, can reduce a
part of the energy of a vibrating
system. The opposite picture shows
the oscillogram of such a reduced
vibration.

BOA vibration absorbers are used where pipelines and installations are to be
protected against vibrations/ oscillations or tensions. The use of BOA vibration absorbers improves the operating stability, the life time and the comfort
of your installations.

274

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30.10.2009

14:46 Uhr

Seite 275

BOA vibration absorbers are successfully used in the following areas:


connection of pipelines to rotating and oscillating machines
pumps, compressors, engines, burners, etc.
domestic installations, industrial plants
heating installations, climate control units, ventilating fans, heat recovery
equipment
gas and water plants, sewage installations
7.2 Technical data
Two different types are available, Alpha-C without longitudinal limit bars,
Epsilon-C provided with limit bars.
Design of the basic element according to our long proved BOA practice as
multi-layered bellows made of high-grade chrome-nickel steel (up to PN 16:
all layers in 1.4571; PN 25: inner and outer layer in 1.4571, intermediate
layers in 1.4541)
The multi-ply execution guarantees soft bellows of high flexibility (low spring
rate) with optimal absorbing capacity at least equal in effectiveness compared with rubber expansion joints but with a sensibly longer life span.
Thanks to the high-grade quality of the bellows material, BOA vibration
absorbers are suitable for high media or ambient temperature from 180C
up to + 550C (for temperatures over 120C ask for metal cushions for the
limit bars instead of rubber).
Almost all types are provided with vanstoned movable flanges ensuring
easy installation and no contact of the medium with the carbon steel
flanges but with the stainless / austenitic steel bellows material only.
Flanges (and tie-bars of the type Epsilon-C) are made of carbon steel and
are galvanized and passivated (except for Epsilon PN 25).

275

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30.10.2009

14:46 Uhr

Seite 276

(bis DN50)
ohr aus

(bis DN50),
stangen
DN150), nur

Alpha-C

Epsilon-C

7.3 Sound absorbing expansion joints


Type 7951 00S
Sound absorbing expansion joint: bellows and borders in 1.4571 (up to DN
50), in 1.4541 (from DN 65); both sides movable flanges made of carbon
steel, with inner sleeve made of wire tissue (up to DN 150)
(DVGW approved: from DN 20 up to DN 150)

276

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30.10.2009

14:46 Uhr

Seite 277

Type 7951 DFS


Sound absorbing expansion joint: bellows and borders in 1.4571 (up to DN
50), in 1.4541 (from DN65); both sides movable flanges made of carbon
steel, with carbon steel tie rods, with inner sleeve made of wire tissue (up
to DN 150), only for vibration absorption.
(DVGW approved: from DN 20 up to DN 150)

7.4 Tables standard programme

page
BOA ALPHA-C

278

BOA EPSILON-C

280

BOA Sound absorbing expansion joint Type 7951 00S

282

BOA Sound absorbing expansion joint Type 7951 DFS

284

277

130
130
130
200
200

200
250
300
350
400

10

130
130
130
130
130
130
130
130
130
130
130
200
200
200
200

Total length

65
58
59
119
119

93
93
91
75
80
77
72
64
62
63
63
127
127
127
127

AI
mm

40
50
65
80
100
125
150
175
200
250
300
350
400
450
500

Active length

TL
mm

DN

PN
Outside
254.0
308.0
359.0
398.0
450.0

68.0
81.0
103.5
118.0
139.0
168.5
195.0
228.0
250.0
304.0
356.0
397.0
449.0
503.0
555.0

da
mm

213
263
313
350
400

50
60
80
90
110
137
161
190
213
263
313
350
400
453
503

dm
mm

Clearance

Bellows

Raised
face
256
308
360
400
453

68
80
104
120
144
174
200
230
256
308
361
400
453
508
558

g
mm

Outside
340
395
445
505
565

130
140
160
190
210
240
265
295
320
375
440
490
540
595
645

D
mm

Thickness
26
28
28
30
32

14
14
14
16
16
18
20
22
22
24
24
26
28
28
30

b
mm

Flange**

295
350
400
460
515

100
110
130
150
170
200
225
255
280
335
395
445
495
550
600

k
mm

(page 276)

8
12
12
16
16

4
4
4
4
4
8
8
8
8
12
12
12
16
16
20

Number
of holes

BOA ALPHA-C

Bolt circle

14:55 Uhr

22
22
22
22
26

14
14
14
18
18
18
18
M 16
18
18
22
22
22
22
22

d
mm

Hole
or thread

30.10.2009

Spring rate
30%

Seite 278

162
170
200
240
239

77
57
57
51
48
58
98
100
98
121
132
153
152
151
173

Cx
N/mm

Axial

29.3_UK_Kap_07T01-ALPHA.qxp:Kap_7_04_ALPHA C_Tab_UK.qxp

2420
4800
6380
3046
3889

35
45
77
138
145
290
770
983
1228
2795
4344
1721
2199
2761
3845

Cy
N/mm

Lateral

278
Effective area
441.8
672.4
928.3
1086.9
1405.3

27.4
40.7
68.5
86.6
129.4
188.6
266.0
347.0
437.4
662.3
928.3
1086.9
1405.3
1787.0
2189.6

A
cm2

24.9
34.8
39.2
57.4
72.8

2.4
3.0
3.5
5.8
7.0
9.2
12.0
13.5
17.3
22.8
31.5
44.5
53.4
61.6
71.2

m
kg

Weight

16

130
130
130
130
130
130
130
130
130
130
130
200
200
200
200

40
50
65
80
100
125
150
175
200
250
300
350
400
450
500

87
83
83
79
71
70
70
66
62
55
49
101
101
101
101

119
119
69.0
82.0
105.0
118.0
141.0
172.0
197.5
229.0
253.0
306.5
361.0
399.0
452.0
506.0
556.0

505.0
556.0
50
60
80
90
110
137
161
190
213
263
313
350
400
453
503

453
503

preferred series
** = standard execution galvanized and passivated

200
200

450
500
68
80
104
120
144
174
200
230
256
308
361
400
453
508
558

508
558
150
165
185
200
220
250
285
315
340
405
460
520
580
640
715

615
670

29.3_UK_Kap_07T01-ALPHA.qxp:Kap_7_04_ALPHA C_Tab_UK.qxp

279

16
18
18
20
22
24
24
26
26
32
32
36
38
42
44

32
34
110
125
145
160
180
210
240
270
295
355
410
470
525
585
650

565
620

30.10.2009

4
4
4
8
8
8
8
8
12
12
12
16
16
20
20

20
20
18
18
18
18
18
18
22
22
22
26
26
26
30
30
33

26
26

14:55 Uhr

133
139
130
120
114
155
148
218
314
498
570
437
510
506
771

298
309

6144
7765
86
133
244
296
476
910
1175
2620
5585
14593
29525
7537
11293
14121
26124

Seite 279

29.8
42.0
70.3
88.6
131.9
191.6
269.3
354.3
445.6
672.4
928.3
1086.9
1405.3
1787.0
2181.3

1787.0
2185.4
4.3
5.9
7.1
8.5
11.0
15.2
18.5
23.8
25.5
40.0
47.7
77.5
99.1
125.0
159.2

83.8
98.5

200
250
300
350
400

10

130
130
130
200
200

40
50
65
80
100
125
150
175
200
250
300
350
400
450
500

Total length

69
65
62
119
119

Active length

AI
mm
97
97
83
79
89
89
74
74
73
65
71
127
127
127
127

TL
mm
130
130
130
130
130
130
130
130
130
130
130
200
200
200
200

DN

PN

256
312
365
398
450

da
mm
67
81
104
117
142
170
200
228
254
310
365
397
449
503
555

Outside

Bellows

215
268
318
350
400

dm
mm
50
60
80
90
110
137
161
190
215
268
318
350
400
453
503

Clearance

BOA EPSILON-C

Raised
face
254
308
361
400
453

g
mm
68
80
104
118
142
172
198
228
254
308
361
400
453
508
558

Length
200
200
200
290
290

L
mm
180
180
180
180
180
180
200
200
200
200
200
290
290
290
290

Tie rod

3 x 16
4 x 16
6 x 16
6 x 16
8 x 16

2 x 12
2 x 12
2 x 12
2 x 12
2 x 12
2 x 12
2 x 16
2 x 16
2 x 16
3 x 16
3 x 16
4 x 16
4 x 16
6 x 16
6 x 16

nxM

Number x
thread

Largest flange
dimension
466
570
635
695

D
mm
211
221
241
271
291
323
390
420
445
501
566
725
775

Width
395
-

B
mm
130
140
160
190
210
240
265
295
320
620
670
-

Flange**

(page 276)

14:55 Uhr

25
25
26
25
25

b
mm
12
12
12
14
14
16
18
20
20
22
22
22
22
22
22

Thickness

30.10.2009

Seite 280

295
350
400
460
515

k
mm
100
110
130
150
170
200
225
255
280
335
395
445
495
550
600

8
12
12
16
16

4
4
4
4
4
8
8
8
8
12
12
12
16
16
20

Number
of holes

29.3_UK_Kap_07T01-ALPHA.qxp:Kap_7_04_ALPHA C_Tab_UK.qxp

Bolt circle

280
Hole
or thread
M 20
M 20
M 20
22
26

d
mm
14
14
14
18
M 16
18
18
M 16
M 16
M 16
M 20
22
22
22
22

Lateral
spring rate
30%
2060
4694
10084
3046
3889

Cy
N/mm
35
45
94
121
190
249
734
983
1228
2795
3190
1721
2199
2761
3845

30.8
43.0
73.2
96.0
111.3

m
kg
3.5
3.7
4.5
6.5
7.6
9.7
14.4
18.0
19.7
28.7
35.9
80.0
88.4
100.0
107.8

Weight

130
130
130
130
130
130
130
130
130
130
130
200
200
200
200

130
122
160
160
170
160
170
180
183

40
50
65
80
100
125
150
175
200
250
300
350
400
450
500

40
50
80
100
125
150
200
250
300

16

25*

84
82
110
110
110
110
120
114
105

87
82
82
78
78
73
73
66
63
62
52
101
101
101
101

119
119

68
81
108
146
174
204
259
317
369

69
83
105
119
143
172
202
230
257
312
365
399
452
506
556

505
556

50
60
90
112
137
165
215
268
315

50
60
80
90
112
137
165
190
215
268
318
350
400
453
503

453
503

*
*
*
*
*
*
*
*
*

68
80
104
118
142
172
198
228
254
308
361
400
453
508
558

508
558

preferred series
* = welded execution
** = standard execution galvanized and passivated

200
200

450
500

188
188
228
250
250
250
250
270
270

180
180
180
180
200
200
200
200
200
200
200
290
290
290
290

290
290

2 x 12
2 x 12
2 x 12
2 x 16
3 x 16
3 x 16
6 x 16
8 x 16
9 x 16

2 x 12
2 x 12
2 x 12
2 x 12
2 x 16
2 x 16
3 x 16
3 x 16
4 x 16
6 x 16
8 x 16
8 x 16
12 x 16
15 x 16
16 x 16
245
260
285
375
400
430
490
555
610

231
246
266
281
347
377
413
443
532
587
650
710
770
845

745
800

150
165
200
235
400
430
490
555
610

150
165
185
200
220
250
350
532
587
-

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10 x 16
12 x 16

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281

15
15
20
20
20
20
20
29
34

16
18
18
20
20
22
22
25
26
26
30
30
30
30
30

25
25

14:55 Uhr

110
125
160
190
220
250
310
370
430

110
125
145
160
180
210
240
270
295
355
410
470
525
585
650

565
620

4
4
8
8
8
8
12
12
16

4
4
4
8
8
8
8
8
12
12
12
16
16
20
20

20
20

Seite 281

18
18
18
22
26
26
26
30
30

18
18
18
18
18
18
M 20
M 20
M 20
M 24
M 24
26
30
30
33

26
26

113
194
240
392
463
795
1501
2325
5580

86
133
244
296
476
881
1285
2665
5585
13224
30167
7537
11293
14121
26124

6144
7765

6.1
6.8
12.5
18.3
40.6
45.7
58.2
100.6
131.9

5.8
7.3
8.4
10.1
13.7
18.2
23.3
30.3
36.9
70.4
95.1
124.4
146.9
169.7
213.2

125.7
141.4

16

10

PN

13
14
15
15
20
10
10
11
11
15

20
25
32
40
50
65
80
100
125
150

20
25
32
40
50

20
25
32
40
50

0.4
0.4
0.5
0.4
0.6

0.7
0.7
0.7
0.8
1.1

mm
0.7
0.7
0.7
0.8
1.1
1.1
1.1
0.8
1.1
1.0

ax
mm
13
14
15
15
20
20
22
22
25
28

DN

Nominal axial
movement
capacity

Sound absorbing expansion joint Type 7951 00S

All-around
vibration 2)

Total length
120
125
135
140
160

135
145
155
160
185

Bl
mm
130
140
150
155
180
200
200
200
250
250

Weight
1.9
2.4
3.4
3.9
5.2

1.9
2.4
3.4
3.9
5.4

m
kg
1.3
1.8
2.2
2.5
2.8
4.5
6.0
6.6
10.2
11.4

34
42
51
58
74

34
42
51
58
74

6.3
9.5
15.0
20.0
32.0

6.3
9.5
15.0
20.0
32.0

A
cm2
6.3
9.5
15.0
20.0
32.0
53.0
68.0
110.0
160.0
230.0

Bellows

Seite 282

Da
mm
34
42
51
58
74
93
105
130
158
187

(page 276)

14:55 Uhr

Outside

30.10.2009

Effective area

29.3_UK_Kap_07T01-ALPHA.qxp:Kap_7_04_ALPHA C_Tab_UK.qxp

Axial
spring rate 1)
55
110
95
110
120

45
80
75
100
95

Cx
N/mm
45
80
75
100
95
130
140
160
220
250

Flange connection
dimension
DIN 2501

282

2)

1)

20
22
22
25
28

Divergence 30%
These values are either axial or as a vibration

65
80
100
125
150

1.1
1.1
0.8
1.1
1.0

205
210
210
260
260

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283

6.4
8.0
8.8
13.2
15.8

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105
130
158
187

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53.0
68.0
110.0
160.0
230.0

Seite 283

130
140
160
220
250

16

10

PN

0.7
0.7
0.7
0.8
1.1

0.4
0.4
0.5
0.4
0.6

20
25
32
40
50
65
80
100
125
150

20
25
32
40
50

20
25
32
40
50

120
125
135
140
160

135
145
155
160
185

Bl
mm
130
140
150
155
180
200
200
200
250
250

mm
0.7
0.7
0.7
0.8
1.1
1.1
1.1
0.8
1.1
1.0

DN

Lateral vibration

Max. height
185
195
220
230
265

185
195
220
230
265

D1
mm
170
180
200
210
240
260
290
310
340
365

Max. length
150
150
160
170
190

160
170
180
190
220

L
mm
160
170
180
180
210
230
230
230
290
290

(page 277)

2.8
3.3
4.3
4.8
6.8

2.8
3.3
4.3
4.8
7.1

m
kg
2.1
2.7
3.1
3.4
4.4
5.8
8.3
8.8
15.0
16.2

Weight

Sound absorbing expansion joint Type 7951 DFS

Total length

14:55 Uhr

34
42
51
58
74

34
42
51
58
74

6.3
9.5
15.0
20.0
32.0

6.3
9.5
15.0
20.0
32.0

A
cm2
6.3
9.5
15.0
20.0
32.0
53.0
68.0
110.0
160.0
230.0

Da
mm
34
42
51
58
74
93
105
130
158
187

Bellows

Seite 284

Outside

30.10.2009

Effective area

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Flange connection
dimension
DIN 2501

284

65
80
100
125
150

1.1
1.1
0.8
1.1
1.0

205
210
210
260
260

285
300
320
350
385

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285

240
240
240
300
300

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9.1
11.7
12.5
20.6
24.1

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105
130
158
187

Seite 285

53.0
68.0
110.0
160.0
230.0

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Seite 286

8 Rubber expansion joints

8.1 General
Rubber expansion joints can be used in all industrial applications such as:
chemical plants
heating systems
air conditioning
ship building
pipeline construction
Due to their extensive chemical resistance, they can be used in pipeline
systems carrying various media such as:
hot water
cool water
warm water
compressed air
cooling water
sea water
acid solutions
alkaline solutions
oil
oil-containing media
etc.
depending on the rubber quality (refer to material table 8.3).
Rubber expansion joints are particularly suited to:
compensate mechanical vibrations
compensate axial and lateral movements
compensate installation misalignments
noise reduction
Rubber expansion joints with tie rods supported by rubber mountings are
especially suited to reduce noise and to compensate movements in plants
where it is difficult to install pipe anchors to withstand pressure thrust.

286

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Seite 287

8.2 Technical data


The bellows of rubber expansion joints consist of an inner and outer elastomer
layer and several intermediate layers made of Nylon-cord tissues.
The Nylon-cord or Aramid layers ensure high resistance against internal pressure and vacuum.
The rubber expansion joints with bellows type A, B, D and S are fitted
with loose flanges; the bellows type A, B and D can also be equipped with
screwed sockets. The steelwire reinforced rims of the bellows with loose
flange design have a sealing effect.
The rubber expansion joints with bellows type C have fully modeled rubber
flanges with loose back flanges.
Types of bellows:

Type A (313)

Type B (303)

Type C

Type D (323)

8.3 Materials
Rubber expansion joints can be run through by various media, if the maximum permissible operating conditions are respected. The various types of
bellows and their various materials are suitable for the following flow media:

Bellows A (313) + D (323)


Color code
black
(point)

red
(circle)

Media *)
cold and warm water
water with minor chemical
additives
hot water
design test in accordance
with DIN 4809

Composite

Material

inner layer

Chloroprene

reinforcement

Nylon-cord

outer layer

Chloroprene

inner layer

EPDMT

reinforcement

Nylon-cord spec.

outer layer

EPDMT

287

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red
(point)

yellow
(point)

green
(point)

acidic water
waste water
hot water

oils
fuels
gases
drinking water **)

chemicals

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15:06 Uhr

inner layer

EPDM

reinforcement

Nylon-cord

outer layer

EPDM

inner layer

Nitrile

reinforcement

Nylon-cord

outer layer

Chloroprene

inner layer

Hypalon

reinforcement

Nylon-cord

outer layer

Chloroprene

Seite 288

*) basic recommendation, if in doubt, ask for table of chemical resistances


**) according to KTW recommendation 1.3.13 Federal Health Administration

Bellows B (303)
Color code

Media *)

brown
(point)

universal

red
(point)

acidic water
waste water
hot water

Composite

Material

inner layer

PTFE

reinforcement

Nylon-cord

outer layer

Chloroprene

inner layer

EPDM

reinforcement

Nylon-cord

outer layer

EPDM

*) basic recommendation, if in doubt, ask for table of chemical resistances

Bellows C
Color code

Media *)

Composite

Material

acidic water
waste water
hot water

inner layer

EPDM

red
(point)

reinforcement

Nylon-cord

outer layer

EPDM

oils
fuels
gases

inner layer

Nitrile

reinforcement

Nylon-cord

outer layer

Chloroprene

yellow
(point)

*) basic recommendation, if in doubt, ask for table of chemical resistances


Other elastomer qualities on request.
288

nces
ration

nces

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Seite 289

8.4 Pressure and temperature

These bellows types can be used at the following permissible pressure ranges:

Permissible absolute
pressure (PN)

Bellows type B, D, C
DN 32 - DN 300 / 16 bar
DN 350 - DN 500 / 10 bar
DN 600 - DN 2000 / 5 bar *)

Vacuum stability
pabs.
(at room temperature)
Pressure reduction
at temperature
Test pressure
Bursting pressure

DN 32 - DN 150 / 0,6 bar


DN 200 - DN 500 / 0,8 bar
DN 600 - DN 2000 / on request
up to 70C 100% PN
from 70C to 130C 70% PN
1,5 x PN
3 x PN

Bellows type A
DN 25 DN 500 / 16 bar
DN 25 DN 250
according to DIN 4809
6 bar / 110C
10 bar / 100C
DN 32 DN 500
0,1 bar at tR
0,4 bar up to 70C

*) higher operating conditions on request

The various bellows materials have the following permissible operating


temperatures:
Rubber quality

Color code

Permissible operating temperature

Chloroprene

black

-(point)

EPDMT

red

-(circle)

EPDM

red

-(point)

-10C up to +90C (short time 110C)


(from DN 600 up to 90C)

Nitrile

yellow

-(point)

-10C up to + 90C

Hypalon

green

-(point)

-10C up to +110C

EPDM with
PTFE-coating

brown

-(point)

-10C up to +130C

-10C up to +70C
short term
+ 90C
-10C up to +110C

nces

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8.5 Reductions

If concurrent movements occur (e.g.


axial and lateral), the sum of the fractions of each movement must not
exceed 100%.
The following combinations of concurrent movements are permissible:
ax expanded with lateral movement or
ax expanded with angular rotation.

ax (expanded)

The movements given in the tables


are non concurrent movements. The
movement capacity is either axial or
lateral or angular.

lat. or ang.

Example
1. Technical data
Type 3140 00S-A-EPDM
nominal value ax expanded = 10 mm 100%
nominal value lat
= 15 mm 100%,
if axial and lateral movements do not occur simultaneously.

2. Application
actual value ax expanded
= 5 mm 50% of the axial nominal value,
rest capacity for lat = 50% of the nominal value,
i.e., lat = 7,5 mm.
Total capacity of the expansion joint = 100%

290

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Seite 291

8.6 Type designation


Type 3140 00S-A-...
Type 3140 00S-D-...
Rubber expansion joint with loose
flanges both sides for axial or lateral
movement compensation or vibration
absorption.

Type 3140 00S-A-EPDMT


Type 3140 00S-D-EPDMT
Rubber expansion joint with loose flanges
both sides for axial or lateral movement
compensation or vibration absorption.

Type 3840 DFS-A-...


Type 3840 DFS-D-...
Rubber expansion joint with loose
flanges both sides and sound absorbing
tie rod restraint for lateral movement
compensation or vibration absorption.

Type 3840 DFS-A-EPDMT


Type 3840 DFS-D-EPDMT
Rubber expansion joint with loose flanges
both sides and sound absorbing tie rod
restraint for lateral movement compensation or vibration absorption.

Materials
Bellows: Inner layer Outer layer
EPDM
EPDM
Chloroprene Chloroprene
Nitrile
Chloroprene
Reinforcement: Nylon-cord
Flanges: carbon steel, galvanized
Tie rods: carbon steel, galvanized
(with rubber support)

Materials
Bellows: inner layer EPDM
outer layer EPDM
reinforcement: Nylon-cord
(special)
Flanges: carbon steel, galvanzied
Tie rods: carbon steel, galvanzied
(with rubber support)

Permissible operating conditions


Operating pressure:
Absolute pressure max. 16 bar
Vacuum on requst
Temperature
-10C up to 90 C EPDM*
-10C up to 90 C Nitrile
-10C up to 70 C Chloroprene
Test pressure 1.5 x operating pressure
(*short time 110 C)

Permissible operating conditions


Operating pressure:
Absolute pressure max. 16 bar
Vacuum on request
Temperature -10C up to 110 C
Test pressure 1.5 x operating pressure

291

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Seite 292

Pressure reduction factors


up to 70C:
100% PN
from 70C up to 110C:
70% PN

In heating installations according


to DIN 4809:
10 bar up to max. 100C
6 bar up to max. 110C

Type 3140 00S-...

Type 3840 DFS-...

Type 3140 00S-B-EPDM


Rubber expansion joint with loose
flanges both sides for axial or lateral
movement compensation or vibration absorption.

Type 3140 00S-B-PTFE


Rubber expansion joint with loose
flanges both sides for axial or lateral
movement compensation or vibration
absorption.

Type 3840 DFS-B-EPDM


Rubber expansion joint with loose
flanges both sides and sound absorbing tie rod restraint for lateral
movement compensation or vibration absorption.

Type 3840 DFS-B-PTFE


Rubber expansion joint with loose
flanges both sides and sound absorbing tie rod restraint for lateral movement compensation or vibration
absorption.

292

ording

29.3_UK_Kap_08.qxp:UK_02_Kap_08.qxp

Materials
Bellows: inner layer EPDM
outer layer EPDM
reinforcement: Nylon-cord
Flanges: carbon steel, galvanized
Tie rods: carbon steel, galvanized
(with rubber support)
Permissible operating conditions
Operating pressure:
Absolute pressure
max. 16 bar up to DN 300
max. 10 bar up to DN 350
Vacuum on request
Temperature -10C up to 90 C*
Test pressure 1.5 x operating pressure
(*short time 110 C)
Pressure reduction factors
up to 70C:
100% PN
from 70C up to 110C:
70% PN

oose
lateral
vibration

30.10.2009

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Seite 293

Materials
Bellows: inner layer PTFE
outer layer Chloroprene
reinforcement: Nyloncord
Flanges: carbon steel, galvanzied
Tie rods: carbon steel, galvanzied
(with rubber support)
Permissible operating conditions
Operating pressure:
Absolute pressure
max. 16 bar up to DN 150
max. 10 bar up to DN 200
Vacuum DN 100 up to DN 150 pabs
0.6 bar
from DN 200 pabs 0.8 bar
Temperature -10C up to 130 C
Test pressure 1.5 x operating pressure
Pressure reduction factors
up to 70C:
100% PN
from 70C up to 110C:
70% PN

oose
absorbmoveon

Type 3140 00S-B-...

Type 3840 00S-B-...

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Seite 294

Type 3160 00S-A-...


Type 3160 00S-D-...
Rubber expansion joint with screwed
sockets (female thread) for axial or lateral movement compensation or vibration
absorption.

Type 3160 00S-A-EPDMT


Type 3160 00S-D-EPDMT
Type 3160 00S-B-EPDM
Rubber expansion joint with screwed
sockets (female thread) for axial or lateral movement compensation or vibration
absorption.

Materials
Bellows: Inner layer: Outer layer:
EPDM
EPDM
Chloroprene Chloroprene
Nitrile
Chloroprene
Reinforcement: Nylon-cord
Screw connection: GGG-40, galvanzied

Materials
Bellows: inner layer EPDM
outer layer EPDM
reinforcement: Nylon-cord
(special)
Screw connection: GGG-40 (galvanized)

Permissible operating conditions


Operating pressure
Absolute pressure10 bar
Vacuum on request
Temperature
-10C up to 90C - EPDM*
-10C up to 90C - Nitrile
-10C up to 70C - Chloroprene
Test pressure 1.5 x operating pressure
(*short time 110C)

Permissible operating conditions


Operating pressure
Absolute pressure 10 bar
Vacuum on request
Temperature -10C up to 110C
Test pressure 1.5 x operating pressure

Pressure reduction factors


up to 70C:
100% PN
from 70C up to 110C:
70% PN

294

In heating installations according to


DIN 4809:
10 bar up to max. 100C
6 bar up to max. 110C

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Seite 295

Type 3160 00S-A-D-B...


Execution A

Type 3160 00S-A-D-B...


Execution B

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Type 3140 00S-C-...


Rubber expansion joint with loose
flanges both sides for axial or lateral
movement compensation or vibration
absorption.
Execution with tie rod restraint on
request.
Materials
Bellows: inner layer EPDM or Nitrile
outer layer EPDM or Nitrile
reinforcement: Nylon-cord
Rubber flanges with loose back
flanges made of carbon steel,
galvanized
TIe rods: carbon steel, galvanzied
(with rubber support)

Type 3140 00S-C-...


296

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Seite 296

Permissible operating conditions


Operating pressure
Absolute pressure
max. 16 bar up to DN300
max. 10 bar up to DN350
Vacuum on request
Temperature -10C up to 90C
Test pressure 1,5 x operating pressure

Pressure reduction factors


up to 70C:
90% PN
from 70C up to 90C:
70% PN

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Seite 297

8.7 Tables standard programme


Page
BOA Type 3140 00S-D-... / 3840 DFS-D...

PN6
PN10
PN16

299
300
302

BOA Type 3140 00S-A-... / 3840 DFS-A...

PN6
PN10
PN16

304
305
307

BOA Type 3140 00S-B-EPDM / 3840 DFS-B-EPDM PN6


PN10
PN16

309
310
312

BOA Type 3140 00S-B-PTFE / 3840 DFS-B-PTFE

PN6
PN10
PN16

314
315
317

BOA Type 3140 00S-C-...

PN6
PN10

318
319

BOA Type 3160 00S-A-... / -D...

PN10

320

BOA Type 3160 00S-B-EPDM

PN10

321

297

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Seite 298

Type

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

DN

40

50

65

80

100

125

mm
12
--

12
--

12
--

12
--

12
--

25
--

25
--

25
--

25
--

25
--

mm
25
--

Axial
expanded

12
--

Axial compressed
25
25

25
25

25
25

25
25

25
25

mm
25
25

20
--

25
--

30
--

30
--

35
--

35
--

A
mm
6.5
6.5

Total length
TL
mm
150
150

150
150

150
150

150
150

150
150

11.0
11.0

8.5
8.5

7.0
7.0

7.5
7.5

7.0
7.0

Raised face

150
150

Seite 299

Rubber bellows

176
176

154
154

130
130

115
115

96
96

da
mm
75
75

Inside
124.0
124.0

99.0
99.0

73.5
73.5

66.0
66.0

46.0
46.0

di
mm
34.5
34.5

Raised
face
177
177

147
147

118
118

109
109

87
87

g
mm
69
69

240
345

210
315

190
295

160
265

140
245

D
mm
130
235

Outside
18
18

16
16

16
16

14
14

14
14

b
mm
14
14

Flange

PN6 Type 3140 OOS-... (page 292) Type 3840 DFS-... (page 292)

Outside

Nominal movement
capacity
Lateral

14:55 Uhr

Thickness

Type 3140 00S-D-.../3840 DFS-D-...

Angular

30.10.2009

200
200

170
170

150
150

130
130

110
110

k
mm
100
100

Bolt circle

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299

Number
of holes
8
8

4
4

4
4

4
4

4
4

4
4

Thread
16
16

16
16

16
16

12
12

12
12

M
mm
12
12

-188

-188

-188

-188

-188

L
mm
-188

Tie rods

Type

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

DN

40

50

65

80

100

125

150

200

12
--

12
--

12
--

12
--

12
--

12
--

25
--

25
--

25
--

25
--

25
--

25
--

25
--

mm
25
--

Axial
expanded

12
--

Axial compressed

mm
12
--

25
25

25
25

25
25

25
25

25
25

25
25

25
25

mm
25
25

Angular
15
--

20
--

20
--

25
--

30
--

30
--

35
--

35
--

150
150

150
150

150
150

150
150

150
150

150
150

14.0
14.0

11.5
11.5

11.0
11.0

8.5
8.5

7.0
7.0

7.5
7.5

7.0
7.0

TL
mm
150
150
150
150

A
mm
6.5
6.5

Total length

252
252

200
200

176
176

154
154

130
130

115
115

96
96

da
mm
75
75

195.0
195.0

142.0
142.0

124.0
124.0

99.0
99.0

73.5
73.5

66.0
66.0

46.0
46.0

di
mm
34.5
34.5

263
263

202
202

177
177

147
147

118
118

109
109

87
87

g
mm
69
69

340
465

285
410

250
375

220
325

200
305

185
290

165
270

D
mm
150
255

20
20

18
18

18
18

18
18

18
18

16
16

16
16

b
mm
16
16

Flange

Type 3140 OOS-... (page 292) Type 3840 DFS-... (page 292)

Rubber bellows
Outside

Nominal movement
capacity
Inside

PN10

Raised face

Seite 300

Raised
face

Type 3140 00S-D-.../3840 DFS-D-...

Lateral

14:55 Uhr

Outside

30.10.2009

Thickness

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

295
295

240
240

210
210

180
180

160
160

145
145

125
125

k
mm
110
110

Bolt circle

300
Number
of holes
8
8

8
8

8
8

8
8

8
8

4
4

4
4

4
4

Thread
20
20

20
20

16
16

16
16

16
16

16
16

16
16

M
mm
16
16

-190

-190

-190

-188

-188

-188

-188

L
mm
-188

Tie rods

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

250

300

12
--

12
-25
--

25
- 25
25

25
25
10
--

10
--

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

301

200
200

200
200
14.0
14.0

15.0
15.0

30.10.2009

366
366

317
317
295.0
295.0

246.0
246.0

14:55 Uhr

372
372

323
323
445
600

395
550

Seite 301

26
26

22
22
400
400

350
350
12
12

12
12
20
20

20
20
-250

-250

Type

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

DN

40

50

65

80

100

125

150

200

12
--

12
--

12
--

12
--

12
--

12
--

25
--

25
--

25
--

25
--

25
--

25
--

25
--

mm
25
--

Axial
expanded

12
--

Axial compressed

mm
12
--

25
25

25
25

25
25

25
25

25
25

25
25

25
25

mm
25
25

Angular
15
--

20
--

20
--

25
--

30
--

30
--

35
--

35
--

150
150

150
150

150
150

150
150

150
150

150
150

14.0
14.0

11.5
11.5

11.0
11.0

8.5
8.5

7.0
7.0

7.5
7.5

7.0
7.0

TL
mm
150
150
150
150

A
mm
6.5
6.5

Total length

252
252

200
200

176
176

154
154

130
130

115
115

96
96

da
mm
75
75

195.0
195.0

142.0
142.0

124.0
124.0

99.0
99.0

73.5
73.5

66.0
66.0

46.0
46.0

di
mm
34.5
34.5

263
263

202
202

177
177

147
147

118
118

109
109

87
87

g
mm
69
69

340
465

285
410

250
375

220
325

200
305

185
290

165
270

D
mm
150
255

20
20

18
18

18
18

18
18

18
18

16
16

16
16

b
mm
16
16

Flange

Type 3140 OOS-... (page 292) Type 3840 DFS-... (page 292)

Rubber bellows
Outside

Nominal movement
capacity
Inside

PN16

Raised face

Seite 302

Raised
face

Type 3140 00S-D-.../3840 DFS-D-...

Lateral

14:55 Uhr

Outside

30.10.2009

Thickness

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

295
295

240
240

210
210

180
180

160
160

145
145

125
125

k
mm
110
110

Bolt circle

302
Number
of holes
12
12

8
8

8
8

8
8

8
8

4
4

4
4

4
4

Thread
20
20

20
20

16
16

16
16

16
16

16
16

16
16

M
mm
16
16

-190

-190

-190

-188

-188

-188

-188

L
mm
-188

Tie rods

3140 00 S-D3840 DFS-D-

3140 00 S-D3840 DFS-D-

250

300

12
--

12
-25
--

25
- 25
25

25
25
10
--

10
--

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

303

200
200

200
200
14.0
14.0

15.0
15.0

30.10.2009

366
366

317
317
295.0
295.0

246.0
246.0

14:55 Uhr

372
372

323
323
445
625

405
560

Seite 303

26
26

22
22
400
400

355
355
12
12

12
12
20
20

24
24
-253

-250

Type

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

DN

25

32

40

50

65

80

100

125

15
--

10
--

10
--

10
--

10
--

10
--

25
--

25
--

25
--

25
--

25
--

25
--

25
--

mm
25
--

Axial
expanded

10
--

Axial compressed

mm
10
--

15
15

15
15

15
15

15
15

15
15

15
15

15
15

mm
15
15

Angular
14
--

14
--

17
--

20
--

20
--

20
--

20
--

20
--

130
130

130
130

130
130

130
130

130
130

130
130

12.5
12.5

11.5
11.5

8.5
8.5

9.0
9.0

8.5
8.5

8.0
8.0

6.5
6.5

TL
mm
130
130
130
130

A
mm
6.5
6.5

Total length

180
180

150
150

130
130

120
120

95
95

75
75

70
70

da
mm
70
70

120.0
120.0

96.0
96.0

75.0
75.0

60.0
60.0

47.5
47.5

36.0
36.0

29.0
29.0

di
mm
29.0
29.0

177
177

147
147

118
118

109
109

87
87

69
69

64
64

g
mm
64
64

240
345

210
315

190
295

160
265

140
245

130
235

120
225

D
mm
100
205

18
18

16
16

16
16

14
14

14
14

14
14

14
14

b
mm
16
16

Flange

Type 3140 OOS-... (page 292) Type 3840 DFS-... (page 292)

Rubber bellows
Outside

Nominal movement
capacity
Inside

PN6

Raised face

Seite 304

Raised
face

Type 3140 00S-A-.../3840 DFS-A-...

Lateral

14:55 Uhr

Outside

30.10.2009

Thickness

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

200
200

170
170

150
150

130
130

110
110

100
100

90
90

k
mm
75
75

Bolt circle

304
Number
of holes
8
8

4
4

4
4

4
4

4
4

4
4

4
4

4
4

Thread
16
16

16
16

16
16

12
12

12
12

12
12

12
12

M
mm
10
10

-168

-168

-168

-168

-168

-168

-168

L
mm
-168

Tie rods

Type

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

DN

25

32

40

50

65

80

100

125

150

15
--

15
--

10
--

10
--

10
--

10
--

10
--

20
--

25
--

25
--

25
--

25
--

25
--

25
--

25
--

mm
25
--

Axial
expanded

10
--

Axial compressed

mm
10
--

Lateral
15
15

15
15

15
15

15
15

15
15

15
15

15
15

15
15

mm
15
15

10
--

14
--

14
--

17
--

20
--

20
--

20
--

20
--

20
--

130
130

130
130

130
130

130
130

130
130

130
130

130
130

13.0
13.0

12.5
12.5

11.5
11.5

8.5
8.5

9.0
9.0

8.5
8.5

8.0
8.0

6.5
6.5

TL
mm
130
130
130
130

A
mm
6.5
6.5

Total length

204
204

180
180

150
150

130
130

120
120

95
95

75
75

70
70

da
mm
70
70

143.0
143.0

120.0
120.0

96.0
96.0

75.0
75.0

60.0
60.0

47.5
47.5

36.0
36.0

29.0
29.0

di
mm
29.0
29.0

Inside

202
202

177
177

147
147

118
118

109
109

87
87

69
69

64
64

g
mm
64
64

285
410

250
375

220
325

200
305

185
290

165
270

150
255

140
245

D
mm
115
220

18
18

18
18

18
18

18
18

16
16

16
16

16
16

16
16

b
mm
16
16

Flange

Type 3140 OOS-... (page 292) Type 3840 DFS-... (page 292)

Rubber bellows
Outside

Nominal movement
capacity
Raised
face

PN10

Raised face

Seite 305

Outside

Type 3140 00S-A-.../3840 DFS-A-...

Angular

14:55 Uhr

Thickness

30.10.2009

240
240

210
210

180
180

160
160

145
145

125
125

110
110

100
100

k
mm
85
85

Bolt circle

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

305

Number
of holes
8
8

8
8

8
8

8
8

4
4

4
4

4
4

4
4

4
4

Thread
20
20

16
16

16
16

16
16

16
16

16
16

16
16

16
16

M
mm
12
12

-170

-168

-168

-168

-168

-168

-168

-168

L
mm
-168

Tie rods

Type

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

DN

200

250

300

350

400

450

500

25
--

25
--

25
--

25
--

15
--

35
--

35
--

35
--

35
--

15
--

15
--

mm
20
--

Axial
expanded

15
--

Axial compressed

mm
15
--

15
15

15
15

15
15

15
15

15
15

15
15

mm
15
15

Angular
8
--

8
--

8
--

8
--

8
--

8
--

10
--

200
200

200
200

200
200

200
200

130
130

17.5
17.5

17.5
17.5

16.5
16.5

16.0
16.0

15.5
15.5

16.5
16.5

TL
mm
130
130
130
130

A
mm
15.5
15.5

Total length

569
569

521
521

474
474

425
425

357
357

310
310

da
mm
256
256

484.0
484.0

438.0
438.0

388.0
388.0

338.0
338.0

290.5
291.0

243.5
244.0

di
mm
191.0
191.0

576
576

525
525

479
479

422
422

372
372

323
323

g
mm
263
263

670
835

615
780

565
730

505
670

445
600

395
550

D
mm
340
465

38
38

34
34

32
32

28
28

26
26

22
22

b
mm
20
20

Flange

Type 3140 OOS-... (page 292) Type 3840 DFS-... (page 292)

Rubber bellows
Outside

Nominal movement
capacity
Inside

PN10

Raised face

Seite 306

Raised
face

Type 3140 00S-A-.../3840 DFS-A-...

Lateral

14:55 Uhr

Outside

30.10.2009

Thickness

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

620
620

565
565

515
515

460
460

400
400

350
350

k
mm
295
295

Bolt circle

306
Number
of holes
20
20

20
20

16
16

16
16

12
12

12
12

8
8

Thread
24
24

24
24

24
24

20
20

20
20

20
20

M
mm
20
20

-253

-253

-253.0

-253

-170

-170

L
mm
-170

Tie rods

Type

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

DN

25

32

40

50

65

80

100

125

150

15
--

15
--

10
--

10
--

10
--

10
--

10
--

20
--

25
--

25
--

25
--

25
--

25
--

25
--

25
--

mm
25
--

Axial
expanded

10
--

Axial compressed

mm
10
--

Lateral
15
15

15
15

15
15

15
15

15
15

15
15

15
15

15
15

mm
15
15

10
--

14
--

14
--

17
--

20
--

20
--

20
--

20
--

20
--

130
130

130
130

130
130

130
130

130
130

130
130

130
130

13.0
13.0

12.5
12.5

11.5
11.5

8.5
8.5

9.0
9.0

8.5
8.5

8.0
8.0

6.5
6.5

TL
mm
130
130
130
130

A
mm
6.5
6.5

Total length

204
204

180
180

150
150

130
130

120
120

95
95

75
75

70
70

da
mm
70
70

143.0
143.0

120.0
120.0

96.0
96.0

75.0
75.0

60.0
60.0

47.5
47.5

36.0
36.0

29.0
29.0

di
mm
29.0
29.0

Inside

202
202

177
177

147
147

118
118

109
109

87
87

69
69

64
64

g
mm
64
64

285
410

250
375

220
325

200
305

185
290

165
270

150
255

140
245

D
mm
115
220

18
18

18
18

18
18

18
18

16
16

16
16

16
16

16
16

b
mm
16
16

Flange

Type 3140 OOS-... (page 292) Type 3840 DFS-... (page 292)

Rubber bellows
Outside

Nominal movement
capacity
Raised
face

PN16

Raised face

Seite 307

Outside

Type 3140 00S-A-.../3840 DFS-A-...

Angular

14:55 Uhr

Thickness

30.10.2009

240
240

210
210

180
180

160
160

145
145

125
125

110
110

100
100

k
mm
85
85

Bolt circle

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

307

Number
of holes
8
8

8
8

8
8

8
8

4
4

4
4

4
4

4
4

4
4

Thread
22
22

18
18

18
18

18
18

18
18

18
18

18
18

18
18

M
mm
14
14

-170

-168

-168

-168

-168

-168

-168

-168

L
mm
-168

Tie rods

Type

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

3140 00 S-A3840 DFS-A-

DN

200

250

300

350

400

450

500

25
--

25
--

25
--

25
--

15
--

15
--

35
--

35
--

35
--

35
--

15
--

15
--

20
--

mm

Axial
expanded

15
--

Axial compressed

mm

15
15

15
15

15
15

15
15

15
15

15
15

15
15

mm

Angular
8
--

8
--

8
--

8
--

8
--

8
--

10
--

200
200

200
200

200
200

200
200

130
130

130
130

17.5
17.5

17.5
17.5

16.5
16.5

16.0
16.0

15.5
15.5

16.5
16.5

15.5
15.5

TL
mm
130
130

A
mm

Total length

569
569

521
521

474
474

425
425

357
357

310
310

256
256

da
mm

484.0
484.0

438.0
438.0

388.0
388.0

338.0
338.0

290.5
290.5

243.5
243.5

191.0
191.0

di
mm

576
576

525
525

479
479

422
422

372
372

323
323

263
263

g
mm

715
875

640
800

580
740

520
680

460
625

405
560

340
465

D
mm

40
40

40
40

35
35

35
35

26
26

22
22

20
20

b
mm

Flange

Type 3140 OOS-... (page 292) Type 3840 DFS-... (page 292)

Rubber bellows
Outside

Nominal movement
capacity
Inside

PN16

Raised face

Seite 308

Raised
face

Type 3140 00S-A-.../3840 DFS-A-...

Lateral

14:55 Uhr

Outside

30.10.2009

Thickness

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

650
650

585
585

525
525

470
470

410
410

355
355

295
295

k
mm

Bolt circle

308
Number
of holes
20
20

20
20

16
16

16
16

12
12

12
12

12
12

Thread
M30
M30

M27
M27

M27
M27

M24
M24

M24
M24

M24
M24

M20
M20

M
mm

-253

-253

-253

-263

-183

-170

-170

L
mm

Tie rods

Type

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

DN

32

40

50

65

80

100

125

10
--

10
--

6
--

6
--

5
--

18
--

18
--

12
--

12
--

8
--

8
--

mm
8
--

Axial
expanded

5
--

Axial compressed

mm
5
--

Lateral
12
12

12
12

10
10

10
10

8
8

8
8

mm
8
8

15
--

15
--

15
--

15
--

10
--

10
--

10
--

170
170

135
135

130
130

115
115

105
105

12.5
12.5

11.5
11.5

8.5
8.5

9.0
9.0

8.5
8.5

8.0
8.0

TL
mm
95
95
95
95

A
mm
8.0
8.0

Total length

185
185

149
149

124
124

112
112

92
92

70
70

da
mm
70
70

119.0
119.0

94.0
94.0

75.0
75.0

65.0
65.0

44.5
44.5

33.0
33.0

di
mm
33.0
33.0

Inside

177
177

147
147

118
118

109
109

87
87

69
69

g
mm
69
69

240
345

210
315

190
295

160
265

140
245

130
235

D
mm
120
225

18
18

16
16

16
16

14
14

14
14

14
14

b
mm
14
14

Flange

Type 3140 OOS-... (page 293) Type 3840 DFS-... (page 293)

Rubber bellows
Outside

Nominal movement
capacity
Raised
face

PN6

Raised face

Seite 309

Outside

Type 3140 00S-B-EPDM/3840 DFS-B-EPDM

Angular

14:55 Uhr

Thickness

30.10.2009

200
200

170
170

150
150

130
130

110
110

100
100

k
mm
90
90

Bolt circle

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

309

Number
of holes
8
8

4
4

4
4

4
4

4
4

4
4

n
mm
4
4

Thread
16
16

16
16

16
16

12
12

12
12

12
12

12
12

-208

-168

-168

-148

-148

-128

L
mm
-128

Tie rods

Type

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

DN

32

40

50

65

80

100

125

150

200

14

10
--

10
--

10
--

6
--

6
--

5
--

25

18
--

18
--

18
--

12
--

12
--

8
--

8
--

mm
8
--

Axial
expanded

5
--

Axial compressed

mm
5
--

22
22

12
12

12
12

12
12

10
10

10
10

8
8

8
8

mm
8
8

Angular
15
--

15
--

15
--

15
--

15
--

15
--

10
--

10
--

10
--

205
205

180
180

170
170

135
135

130
130

115
115

105
105

15.5
15.5

13.0
13.0

12.5
12.5

11.5
11.5

8.5
8.5

9.0
9.0

8.5
8.5

8.0
8.0

TL
mm
95
95
95
95

A
mm
8.0
8.0

Total length

252
252

209
209

185
185

149
149

124
124

112
112

92
92

70
70

da
mm
70
70

263.0
263.0

202.0
202.0

119.0
119.0

94.0
94.0

75.0
75.0

65.0
65.0

44.5
44.5

33.0
33.0

di
mm
33.0
33.0

340
340

285
285

177
177

147
147

118
118

109
109

87
87

69
69

g
mm
69
69

340
465

285
410

240
375

210
325

200
305

185
290

165
270

150
255

D
mm
140
245

20
20

18
18

18
18

16
16

18
18

16
16

16
16

16
16

b
mm
16
16

Flange

Type 3140 OOS-... (page 293) Type 3840 DFS-... (page 293)

Rubber bellows
Outside

Nominal movement
capacity
Inside

PN10

Raised face

Seite 310

Raised
face

Type 3140 00S-B-EPDM/3840 DFS-B-EPDM

Lateral

14:55 Uhr

Outside

30.10.2009

Thickness

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

295
295

240
240

200
200

170
170

160
160

145
145

125
125

110
110

k
mm
100
100

Bolt circle

310
Number
of holes
8
8

8
8

8
8

4
4

8
8

4
4

4
4

4
4

4
4

Thread
20
20

20
20

16
16

16
16

18
18

16
16

16
16

16
16

M
mm
16
16

-250

-220

-210

-168

-168

-148

-148

-128

L
mm
-128

Tie rods

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

250

300

350

400

450

500

16

16

16

16

14

14

25

25

25

25

25

25

22
22

22
22

22
22

22
22

22
22

22
22

7,5
--

7,5
--

7,5
--

7,5
--

15
--

15
--

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

311

350
350

335
335

310
310

295
295

260
260

240
240

17.0
17.0

16.0
16.0

15.0
15.0

13.0
13.0

15.5
15.5

16.5
16.5

30.10.2009

576
576

525
525

474
474

422
422

364
364

318
318

576.0
576.0

525.0
525.0

479.0
479.0

422.0
422.0

372.0
372.0

323.0
323.0

14:55 Uhr

670
670

615
615

565
565

505
505

445
445

395
395

670
835

615
780

565
730

505
670

445
600

395
550

Seite 311

38
38

34
34

32
32

28
28

26
26

22
22

620
620

565
565

515
515

460
460

400
400

350
350

20
20

20
20

16
16

16
16

12
12

12
12

24
24

24
24

24
24

20
20

20
20

20
20

-403

-403

-363

-363

-300

-280

Type

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

DN

32

40

50

65

80

100

125

150

200

14

10
--

10
--

10
--

6
--

6
--

5
--

25

18
--

18
--

18
--

12
--

12
--

8
--

8
--

mm
8
--

Axial
expanded

5
--

Axial compressed

mm
5
--

22
22

12
12

12
12

12
12

10
10

10
10

8
8

8
8

mm
8
8

Angular
15
--

15
--

15
--

15
--

15
--

15
--

10
--

10
--

10
--

205
205

180
180

170
170

135
135

130
130

115
115

105
105

15.5
15.5

13.0
13.0

12.5
12.5

11.5
11.5

8.5
8.5

9.0
9.0

8.5
8.5

8.0
8.0

TL
mm
95
95
95
95

A
mm
8.0
8.0

Total length

252
252

209
209

185
185

149
149

124
124

112
112

92
92

70
70

da
mm
70
70

263.0
263.0

202.0
202.0

119.0
119.0

94.0
94.0

75.0
75.0

65.0
65.0

44.5
44.5

33.0
33.0

di
mm
33.0
33.0

340
340

285
285

177
177

147
147

118
118

109
109

87
87

69
69

g
mm
69
69

340
465

285
410

240
375

210
325

200
305

185
290

165
270

150
255

D
mm
140
245

22
22

18
18

18
18

16
16

18
18

16
16

16
16

16
16

b
mm
16
16

Flange

Type 3140 OOS-... (page 293) Type 3840 DFS-... (page 293)

Rubber bellows
Outside

Nominal movement
capacity
Inside

PN16

Raised face

Seite 312

Raised
face

Type 3140 00S-B-EPDM/3840 DFS-B-EPDM

Lateral

14:55 Uhr

Outside

30.10.2009

Thickness

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

295
295

240
240

200
200

170
170

160
160

145
145

125
125

110
110

k
mm
100
100

Bolt circle

312
Number
of holes
12
12

8
8

8
8

4
4

8
8

4
4

4
4

4
4

4
4

Thread
20
20

20
20

16
16

16
16

18
18

16
16

16
16

16
16

M
mm
16
16

-250

-220

-210

-168

-168

-148

-148

-128

L
mm
-128

Tie rods

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

250

300

14

14
25

25
22
22

22
22
15
--

15
--

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

313

260
260

240
240
15.5
15.5

16.5
16.5

30.10.2009

364
364

318
318
372.0
372.0

323.0
323.0

14:55 Uhr

445
445

395
395
460
625

405
560

Seite 313

28
28

24
24
410
410

355
355
12
12

12
12
24
24

24
24
-313

-280

Type

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

DN

80

100

125

3
--

6
--

6
--

mm
6
--

Axial
expanded

3
--

Axial compressed

mm
3
--

5
5

5
5

mm
5
5

Angular
7,5
--

7,5
--

7,5
--

170
170

12.5
12.5

11.5
11.5

TL
mm
130
130
135
135

A
mm
8.5
8.5

Total length

185
185

149
149

da
mm
124
124

119.0
119.0

94.0
94.0

di
mm
75.0
75.0

177
177

147
147

g
mm
118
118

240
345

210
315

D
mm
190
295

18
18

16
16

b
mm
16
16

Flange

Type 3140 OOS-... (page 293) Type 3840 DFS-... (page 293)

Rubber bellows
Outside

Nominal movement
capacity
Inside

PN6

Raised face

Seite 314

Raised
face

Type 3140 00S-B-PTFE/3840 DFS-B-PTFE

Lateral

14:55 Uhr

Outside

30.10.2009

Thickness

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

200
200

170
170

k
mm
150
150

Bolt circle

314
Number
of holes
8
8

4
4

4
4

Thread
16
16

16
16

M
mm
16
16

-200

-168

L
mm
-168

Tie rods

Type

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

DN

80

100

125

150

200

250

300

350

400

8
--

8
--

8
--

7
--

7
--

3
--

3
--

14
--

14
--

14
--

12
--

12
--

6
--

6
--

6
--

mm
6
--

Axial
expanded

3
--

Axial compressed

mm
3
--

Lateral
12
12

12
12

10
10

8
8

8
8

6
6

5
5

5
5

mm
5
5

6
--

6
--

7,5
--

7,5
--

7,5
--

7,5
--

7,5
--

7,5
--

7,5
--

310
310

295
295

260
260

240
240

205
205

180
180

170
170

15.0
15.0

13.0
13.0

15.5
15.5

16.5
16.5

15.5
15.5

13.0
13.0

12.5
12.5

11.5
11.5

TL
mm
130
130
135
135

A
mm
8.5
8.5

Total length

474
474

422
422

364
364

318
318

252
252

209
209

185
185

149
149

da
mm
124
124

385.0
385.0

335.0
335.0

287.0
287.0

236.0
236.0

188.0
188.0

140.0
140.0

119.0
119.0

94.0
94.0

di
mm
75.0
75.0

Inside

479
479

422
422

372
372

323
323

263
263

202
202

177
177

147
147

g
mm
118
118

565
730

505
670

445
600

395
550

340
465

285
410

250
375

220
325

D
mm
200
305

32
32

28
28

26
26

22
22

20
20

18
18

18
18

18
18

b
mm
18
18

Flange

Type 3140 OOS-... (page 293) Type 3840 DFS-... (page 293)

Rubber bellows
Outside

Nominal movement
capacity
Raised
face

PN10

Raised face

Seite 315

Outside

Type 3140 00S-B-PTFE/3840 DFS-B-PTFE

Angular

14:55 Uhr

Thickness

30.10.2009

515
515

460
460

400
400

350
350

295
295

240
240

210
210

180
180

k
mm
160
160

Bolt circle

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

315

Number
of holes
16
16

16
16

12
12

12
12

8
8

8
8

8
8

8
8

8
8

Thread
24
24

20
20

20
20

20
20

20
20

20
20

16
16

16
16

M
mm
16
16

-363

-363

-300

-280

-250

-220

-210

-168

L
mm
-168

Tie rods

Type

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

DN

450

500

8
--

16
--

16
--

mm

8
--

mm

Axial
expanded

12
12

12
12

mm

Angular
6
--

6
--

TL
mm

350
350

17.0
17.0

16.0
16.0

A
mm

Total length

576
576

525
525

da
mm

di
mm

Inside
480.0
480.0

435.0
435.0

Rubber bellows
Raised face

335
335

Seite 316

576
576

525
525

g
mm

Raised
face
670
835

615
780

D
mm

38
38

34
34

b
mm

Flange

PN10 Type 3140 OOS-... (page 293) Type 3840 DFS-... (page 293)

Outside

Nominal movement
capacity
Axial compressed

14:55 Uhr

Outside

Type 3140 00S-B-PTFE/3840 DFS-B-PTFE

Lateral

30.10.2009

Thickness

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

620
620

565
565

k
mm

Bolt circle

316
Number
of holes
20
20

20
20

Thread
24
24

24
24

M
mm

-403

-403

L
mm

Tie rods

Type

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

3140 00 S-B3840 DFS-B-

DN

80

100

125

150

3
--

3
-6
--

6
--

6
--

mm
6
--

Axial
expanded

3
--

Axial compressed

mm
3
--

Lateral
6
6

5
5

5
5

mm
5
5

7,5
--

7,5
--

7,5
--

7,5
--

180
180

170
170
13.0
13.0

12.5
12.5

11.5
11.5

TL
mm
130
130
135
135

A
mm
8.5
8.5

Total length

209
209

185
185

149
149

da
mm
124
124

140.0
140.0

119.0
119.0

94.0
94.0

di
mm
75.0
75.0

Inside

202
202

177
177

147
147

g
mm
118
118

285
410

250
375

220
325

D
mm
200
305

18
18

18
18

18
18

b
mm
18
18

Flange

Type 3140 OOS-... (page 293) Type 3840 DFS-... (page 293)

Rubber bellows
Outside

Nominal movement
capacity
Raised
face

PN16

Raised face

Seite 317

Outside

Type 3140 00S-B-PTFE/3840 DFS-B-PTFE

Angular

14:55 Uhr

Thickness

30.10.2009

240
240

210
210

180
180

k
mm
160
160

Bolt circle

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

317

Number
of holes
8
8

8
8

8
8

8
8

Thread
20
20

16
16

16
16

M
mm
16
16

-220

-210

-168

L
mm
-168

Tie rods

1000
1200
1400
1600
1800
2000

30
30
30
30
30
30

20
20
20
20
20
20

600
700
800
900

3140 00S-C-

mm
30
30
30
30

mm
20
20
20
20

Type

Axial
expanded

DN
Axial compressed

20
20
20
20
20
20

mm
20
20
20
20

Angular
2,5
2
2
2
1,5
1

4
3,5
3
2,5
300
350
350
350
400
400

20.0
20.0
25.0
30.0
30.0
30.0

A
mm
15.0
18.0
20.0
20.0

Outside
1160
1320
1530
1730
1940
2140

da
mm
710
810
920
1020

(page 296)

Seite 318

Rubber bellows

TL
mm
250
250
300
300

PN6

Total length

Nominal movement
capacity
Lateral

14:55 Uhr

Raised face

Type 3140 00S-C-...

30.10.2009

1289.0
1511.3
1682.7
1919.0
2197.1
2325.0

D
mm
812.8
927.1
1060.4
1168.4

Outside

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

Thickness
20
25
25
25
25
25

b
mm
18
18
20
20

Flange

1120
1340
1560
1760
1970
2180

k
mm
705
810
920
1020

Bolt circle

318
Number
of holes
28
32
36
40
44
48

20
24
24
24

30
33
36
36
39
42

d
mm
26
26
30
30

Hole

1000
1200
1400
1600
1800
2000

30
30
30
30
30
30

20
20
20
20
20
20

600
700
800
900

3140 00S-C-

mm
30
30
30
30

Axial
expanded

mm
20
20
20
20

Type
Axial compressed

DN

20
20
20
20
20
20

mm
20
20
20
20

Lateral

Nominal movement
capacity

2,5
2
2
2
1,5
1

4
3,5
3
2,5
300
350
350
350
400
400

20.0
20.0
25.0
30.0
30.0
30.0

A
mm
15.0
18.0
20.0
20.0

TL
mm
250
250
300
300

Rubber bellows
Total length

PN10

Raised face

Type 3140 00S-C-...

Angular

1160
1320
1530
1730
1940
2140

da
mm
710
810
920
1020

(page 296)

Seite 319

Outside

14:55 Uhr

1289.0
1511.3
1682.7
1919.0
2197.1
2325.0

D
mm
812.8
927.1
1060.4
1168.4

Outside

30.10.2009

Thickness
20
25
25
25
25
25

b
mm
18
18
20
20

Flange

1160
1380
1590
1820
2020
2230

k
mm
725
840
950
1050

Bolt circle

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

319

Number
of holes
28
32
36
40
44
48

20
24
24
28

36
39
42
48
48
48

d
mm
30
30
33
33

Hole

Type

3160 00S-A3160 00S-D-

3160 00S-A3160 00S-D-

3160 00S-A3160 00S-D-

3160 00S-A3160 00S-D-

3160 00S-A3160 00S-D-

3160 00S-A3160 00S-D-

3160 00S-A3160 00S-D-

3160 00S-A3160 00S-D-

DN

15

20

25

32

40

50

65

80

10
12

10
12

10
12

10
12

10
12

10
12

25
25

25
25

25
25

25
25

25
25

25
25

25
25

mm
10
12
10
12

mm
25
25

Axial
expanded

Nominal movement
capacity
Axial compressed

15
25

15
25

15
25

15
25

15
25

15
25

15
25

mm
15
25

PN10

20
35

20
35

20
35

20
35

20
35

20
35

20
35

20
35

Angular

Type 3160 00S-A- .../ -D-...

Lateral

Seite 320

200
220

200
220

200
220

200
220

200
220

200
220

228
248

130
130

120
115

95
96

75
75

75
75

75
75

75
75

da
mm
75
75

TL
mm
228
248

Rp 3
Rp 3

Rp 2 1/2
Rp 2 1/2

Rp 2
Rp 2

Rp 1 1/2
Rp 1 1/2

Rp 1 1/4
Rp 1 1/4

Rp 1
Rp 1

Rp 3/4
Rp 3/4

di
inch
Rp 1/2
Rp 1/2

135
135

124
124

102
102

81
81

81
81

81
81

81
81

SW1
mm
81
81

Execution B (page 295)

Rubber bellows

Execution A (page 295)

14:55 Uhr

Total length

30.10.2009

Outside

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

Female
thread
DIN2999

320
102
102

88
88

72
72

60
60

60
60

60
60

36
36

SW2
mm
36
36

A
A

A
A

A
A

A
A

A
A

A
A

B
B

B
B

Execution
Jaw span

5
5
5

20

25

32

40
5
6
6

50

65

80

3160 00S-B-EPDM

15

12

12

mm
8

Type

mm
5

DN
Axial
expanded

Nominal movement
capacity
Axial compressed

10

10

mm
8

PN10

15

15

10

10

10

10

10

10

Angular

200

190

175

165

165

165

193

124

112

92

70

70

70

70

da
mm
70

TL
mm
193

Rp 3

Rp 2 1/2

Rp 2

Rp 1 1/2

Rp 1 1/4

Rp 1

Rp 3/4

di
inch
Rp 1/2

135

124

102

81

81

81

81

SW1
mm
81

Execution B (page 295)

Rubber bellows

Execution A (page 295)

Seite 321

Total length

Type 3160 00S-B- EPDM

Lateral

14:55 Uhr

Outside

30.10.2009

Female
thread
DIN2999

29.3_UK_Kap_08T01-DFS.qxp:Kap_8_Tab_UK.qxp

321

102

88

72

60

60

60

36

SW2
mm
36

Execution
Jaw span

29.3_UK_Kap_09.qxp:UK_02_Kap_09.qxp

30.10.2009

14:46 Uhr

Seite 322

9 Dismantling pieces

9.1 General
During pipe installation, especially when components are to be replaced for
servicing and maintenance, it is essential to leave an axial gap for easy installation of the units.
The BOA dismantling piece is completely maintenance free, ageing resistant
and makes mounting and demounting considerably easier.
Using the spring rate of the bellows, a gap is automatically generated while
loosing the connection screws. Components can easily and quickly be removed.
The other way round, a mounting gap previously set is closed by definitely
restraining the bellows.
As the movable component consists of a one-piece bellows, the BOA dismantling piece remains 100% tight after as much mountings and demountings as
you like. In the component itself, no supplementary seals are necessary. Only
the piping components have to be provided with appropriate gaskets.

Thanks to the extreme flexibility of


the multi-ply bellows, a minor flange
misalignment during pipe installation
can be compensated without tightness problems. Possible radial
divergences:
DN 500 = ca. 10 mm
> DN 500 = ca. 5 mm

During installation, the BOA dismantling piece is at one side flanged to the pipe
end and then, using the special tie rods, pulled to the components. In mounted
position, the BOA dismantling piece is restrained. While demounting the piece,
only the connecting bolts must be released. The dismantling piece will spring
back and generate automatically the gap, necessary for easy demounting and
later reinstallation of the components.
322

29.3_UK_Kap_09.qxp:UK_02_Kap_09.qxp

30.10.2009

14:46 Uhr

Seite 323

ed for
y installa-

sistant

while
removed.
itely

dismanngs as
y. Only

o the pipe
mounted
he piece,
spring
ting and

Reaction force
When using unrestrained dismantling pieces, the following remarks are to be
considered:
The bellows put under pressure tends to return in its smooth tube shape. A
reaction force "F" is resulting, which can be calculated with the help of the
formulae in section 2.6. This reaction force must be compensated by the pipe
construction, or taken in account by the layout of the anchor points. If axial
movements occur, the spring rate has also to be considered (displacement
rate x movement, values are listed in 9.3).

Inner sleeve

Flow direction

Inner sleeves
Inners sleeves are required if highfrequency vibrations or turbulences
in the medium are expected. They
are also recommended if the following flow speed is exceeded
(at DN >150):
gaseous: 8 m/s
liquid: 3,5 m/s
Pay attention to the flow direction!

Protection tube for underground installation

Underground installation
BOA dismantling pieces are suitable
for underground installation when
equipped with outside protection
sleeves.

323

29.3_UK_Kap_09.qxp:UK_02_Kap_09.qxp

30.10.2009

14:46 Uhr

Seite 324

9.2 Technical data


Variant I
BOA proved bellows construction, multi-ply, made of high-grade chromenickel steel (1.4571)
floating flanges (except for DN> 1000), made of carbon steel with epoxy
powder coating EP-P. RAL 5005, blue
restraining elements made of carbon steel, galvanized

Variant II
BOA proved bellows construction, multi-ply, made of high-grade chromenickel steel (1.4571)
floating flanges (except for DN> 1000), made of 1.4301 steel
threaded rods made of A2
screws and nuts made of A4

Execution
without tie rods, not for/ for underground installation

324

29.3_UK_Kap_09.qxp:UK_02_Kap_09.qxp

30.10.2009

14:46 Uhr

Seite 325

with tie rods, not for/ for underground installation

with tie rods, with at one-side passing threaded bolts

9.3 Tables standard programme


325

100
125
150
175

195
205

205
225

235

235

235

AKFS-U

AKFS-U

300
350

400
450

500

600

700

800

265

195
195

200
250

290

260

260

260

230
250

220
230

220
220

200
200
200
220

175
175
175
195

40
50
65
80

AKFB-U

L2
mm
180
180
180
200

Type
Typ

L1
mm
155
155
155
175

DN

Delivery
length

Max. length
315

285

285

285

255
275

245
255

245
245

225
225
225
245

L3
mm
205
205
205
225

807

705

604

503

400
453

318
350

215
268

112
137
165
190

dm
mm
50
60
80
90

Bellows

864

760

656

553

450
500

362
400

254
310

139
166
196
230

g
mm
68
80
104
115

Raised
face

Total length
Clearance

PN10 - without tie rods

1015

895

780

670

565
615

445
505

340
395

220
250
285
315

D
mm
150
165
185
200

Outside

BOA-Dismantling piece

Installation
length

Thickness
32

30

36

34

32
32

28
30

26
28

22
24
24
26

b
mm
16
18
18
20

Seite 326

Flange

(page 324)

14:55 Uhr

950

840

725

620

515
565

400
460

295
350

180
210
240
270

k
mm
110
125
145
160

Bolt circle

30.10.2009

8
8
8
8

4
4
4
8

24

24

20

20

16
20

12
16

8
12

Number
of holes

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

(page 324)

33

30

30

26

26
26

22
22

22
22

18
18
22
22

d
mm
18
18
18
18

Hole

326
Effective area
5450.0

4174.0

3088.0

2173.0

1393.0
1776.0

892.0
1081.0

424.2
642.5

122.4
182.5
257.3
335.3

A
cm2
26.3
37.9
64.8
82.4

Axial spring
rate 30%
1105

1435

1403

1178

460
417

253
403

252
280

153
107
130
116

Cx
N/mm
212
158
166
111

176.9

127.5

120.0

90.4

68.9
76.5

37.9
54.5

25.9
32.3

11.4
14.2
18.0
23.0

m
kg
5.2
6.6
7.5
9.4

Weight

*=

265

280

AKFS-U

AKFS-U

1100*

1200*

preferred series
welded execution

300

265

900

1000

325

305

290

290

350

330

315

315

908

1212

1112
*

1072

967

30.10.2009

1010

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

327

1455

1340

1230

1115

38

34

34

34

14:56 Uhr

1380

1270

1160

1050

Seite 327

32

32

28

28

39

36

36

33

12155.0

10279.0

8463.0

6867.0

850

650

1940

1291

355.9

275.1

258.1

206.7

195
205

225
235

245
245

255

275

275

295

300
350

400
450

500

600

700

800

175
175
175
195

320

300

300

280

270
270

250
260

220
230

200
200
200
220

L2
mm
180
180
180
200

L1
mm
155
155
155
175

200
250

AKFB-U

AKFB-U

40
50
65
80

100
125
150
175

Type
Typ

DN

Delivery
length

Max. length
345

325

325

305

295
295

275
285

245
255

225
225
225
245

L3
mm
205
205
205
225

807

705

604

503

400
453

318
350

215
268

112
137
165
190

dm
mm
50
60
80
90

Bellows

864

760

656

553

450
500

362
400

254
310

139
166
196
230

g
mm
68
80
104
115

Raised
face

Total length
Clearance

PN16- without tie rods

1025

910

840

715

580
640

460
520

340
405

220
250
285
315

D
mm
150
165
185
200

Outside

BOA-Dismantling piece

Installation
length

Thickness
38

36

48

44

38
42

32
36

26
32

22
24
24
26

b
mm
16
18
18
20

Seite 328

Flange

(page 324)

14:56 Uhr

950

840

770

650

525
585

410
470

295
355

180
210
240
270

k
mm
110
125
145
160

Bolt circle

30.10.2009

8
8
8
8

4
4
4
8

24

24

20

20

16
20

12
16

12
12

Number
of holes

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

(page 324)

39

36

36

33

30
30

26
26

22
26

18
18
22
22

d
mm
18
18
18
18

Hole

328
Effective area
5450.0

4174.0

3088.0

2173.0

1393.0
1776.0

892.0
1081.0

424.2
642.5

122.4
182.5
257.3
335.3

A
cm2
26.3
37.9
64.8
82.4

Axial spring
rate 30%
1668

1858

2120

1781

1880
1721

1152
1656

382
495

153
240
254
200

Cx
N/mm
212
158
166
187

227.3

162.7

209.3

145.2

87.5
110.1

48.1
70.4

25.2
39.6

11.4
14.2
18.0
23.0

m
kg
5.2
6.6
7.5
9.4

Weight

280

AKFS-U

AKFS-U

1100*

1200*

*= welded execution

265

300

265

900

1000

325

305

290

290

350

330

315

315

908

1212

1112
*

1072

967

30.10.2009

1010

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

329

1455

1340

1230

1115

38

34

34

34

14:56 Uhr

1380

1270

1160

1050

Seite 329

32

32

28

28

39

36

36

33

12155.0

10279.0

8463.0

6867.0

850

650

1940

1291

355.9

275.1

258.1

206.7

100
125
150
175

195
195

195
205

205
225

235

235

235

265

200
250

300
350

400
450

500

600

700

800

290

260

260

260

230
250

220
230

220
220

200
200
200
220

175
175
175
195

40
50
65
80

AKFB-Z

L2
mm
180
180
180
200

Typ
Type

L1
mm
155
155
155
175

DN

Delivery
length

Max. length
315

285

285

285

255
275

245
255

245
245

225
225
225
245

L3
mm
205
205
205
225

Bellows

807

705

604

503

400
453

318
350

215
268

112
137
165
190

dm
mm
50
60
80
90

864

760

656

553

450
500

362
400

254
310

139
166
196
230

g
mm
68
80
104
115

Raised
face

Total length

Installation
length

Tie rod

PN10- with tie rods

8xM30x475

8xM27x440

7xM27x450

5xM24x440

4xM24x395
5xM24x425

4xM20x370
4xM20x385

4xM20x370
4xM20x370

4xM16x330
4xM16x335
4xM20x340
4xM20x370

4xM16x300
4xM16x305
4xM16x305
4xM16x330

nxMxL

Number x
thread x
length

Outside
1015

895

780

670

565
615

445
505

340
395

220
250
285
315

D
mm
150
165
185
200

(page 325)

32

30

36

34

32
32

28
30

26
28

22
24
24
26

b
mm
16
18
18
20

Flange

Seite 330

Thickness

BOA-Dismantling piece

Clearance

14:56 Uhr

950

840

725

620

515
565

400
460

295
350

180
210
240
270

k
mm
110
125
145
160

Bolt circle

30.10.2009

(page 325)

24

24

20

20

16
20

12
16

8
12

8
8
8
8

4
4
4
8

Number
of holes

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

33

30

30

26

26
26

22
22

22
22

18
18
22
22

d
mm
18
18
18
18

Hole

330
Effective area
5450.0

4174.0

3088.0

2173.0

1393.0
1776.0

892.0
1081.0

424.2
642.5

122.4
182.5
257.3
335.3

A
cm2
26.3
37.9
64.8
82.4

Axial
spring rate
30%
1105

1435

1403

1178

460
417

253
403

252
280

153
107
130
116

Cx
N/mm
212
158
166
111

190.9

138.0

129.4

95.4

72.6
80.2

40.3
56.9

28.2
34.6

12.7
15.5
20.2
25.3

m
kg
6.4
7.8
8.8
10.7

Weight

280

AKFS-Z

AKFS-Z

1100*

1200*

*=

265

preferred series
welded execution

300

265

900

1000

325

305

290

290

350

330

315

315

1212

1112

1010

908

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

331

1072

967

12xM36x540

12xM33x510

10xM33x490
1455

1340

1230

1115

14:56 Uhr

10xM30x480

30.10.2009

38

34

34

34

1380

1270

1160

1050

Seite 331

32

32

28

28

39

36

36

33

12155.0

10279.0

8463.0

6867.0

850

650

1940

1291

391.1

302.4

280.2

224.4

245
245

255

275

275

295

500

600

700

800

225
235

400
450

300
350

195
205

200
250

AKFB-Z

175
175
175
195

AKFB-Z

40
50
65
80

320

300

300

280

270
270

250
260

220
230

200
200
200
220

L2
mm
180
180
180
200

L1
mm
155
155
155
175

100
125
150
175

Typ
Type

DN

Delivery
length

Max. length
345

325

325

305

295
295

275
285

245
255

225
225
225
245

L3
mm
205
205
205
225

Bellows

807

705

604

503

400
453

318
350

215
268

112
137
165
190

dm
mm
50
60
80
90

864

760

656

553

450
500

362
400

254
310

139
166
196
230

g
mm
68
80
104
115

Raised
face

Total length

Installation
length

Tie rod

PN16- with tie rods

12xM36x530

8xM33x500

6xM33x525

5xM30x490

4xM27x455
5xM27x470

4xM24x415
4xM24x435

4xM20x365
4xM24x395

4xM16x330
4xM16x335
4xM20x340
4xM20x365

4xM16x300
4xM16x305
4xM16x305
4xM16x325

nxMxL

Number x
thread x
length

Outside
1025

910

840

715

580
640

460
520

340
405

220
250
285
315

D
mm
150
165
185
200

(page 325)

38

36

48

44

38
42

32
36

26
32

22
24
24
26

b
mm
16
18
18
20

Flange

Seite 332

Thickness

BOA-Dismantling piece

Clearance

14:56 Uhr

950

840

770

650

525
585

410
470

295
355

180
210
240
270

k
mm
110
125
145
160

Bolt circle

30.10.2009

(page 325)

24

24

20

20

16
20

12
16

12
12

8
8
8
8

4
4
4
8

Number
of holes

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

39

36

36

33

30
30

26
26

22
26

18
18
22
22

d
mm
18
18
18
18

Hole

332
Effective area
5450.0

4174.0

3088.0

2173.0

1393.0
1776.0

892.0
1081.0

424.2
642.5

122.4
182.5
257.3
335.3

A
cm2
26.3
37.9
64.8
82.4

Axial
spring rate
30%
1668

1858

2120

1781

1880
1721

1152
1656

382
495

153
240
254
200

Cx
N/mm
212
158
166
187

261.9

180.6

223.2

154.1

92.9
117.0

51.9
74.3

27.5
43.2

12.7
15.5
20.2
25.3

m
kg
6.4
7.8
8.8
10.6

Weight

290

AKFS-Z

AKFS-Z

1100*

1200*

*= welded execution

315

310

295

900

1000

335

315

340

320

360

340

365

345

1212

1112

1010

908

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

333

1072

967

12xM45x590

12xM39x550

12xM39x565
1485

1355

1255

1125

14:56 Uhr

12xM36x535

30.10.2009

48

42

42

40

1390

1270

1170

1050

Seite 333

32

32

28

28

48

42

42

39

12155.0

10279.0

8463.0

6867.0

980

785

3250

3267

502.4

395.0

391.3

291.5

350
350

350

375

375

425

500

600

700

800

325
325

400
450

300
350

325
325

AK-Z

200
250

450

400

400

375

375
375

350
350

350
350

300
300
350
350

L1
mm
275
275
275
275

275
275
325
325

AK-Z

40
50
65
80

L2
mm
300
300
300
300

Delivery
length

100
125
150
175

Typ
Type

DN

Installation
length

Total length

475

425

425

400

400
400

375
375

375
375

325
325
375
375

L3
mm
325
325
325
325

Max. length

Bellows

807

705

604

503

400
453

318
350

215
268

112
137
165
190

dm
mm
50
60
80
90

864

760

656

553

450
500

362
400

254
310

139
166
196
230

g
mm
68
80
104
115

Tie rod

PN10- with tie rods

Raised
face

with at one-side passing threaded bolts

8xM30x447

8xM27x413

7xM27x419

5xM24x394

4xM24x396
5xM24x396

4xM20x343
4xM20x337

4xM20x371
4xM20x343

4xM16x325
4xM16x323
4xM20x381
4xM20x375

4xM16x333
4xM16x331
4xM16x331
4xM16x325

nxMxL

Number x
thread x
length

Outside
1015

895

780

670

565
615

445
505

340
395

220
250
285
315

D
mm
150
165
185
200

(page 325)

32

30

36

34

32
32

28
30

26
28

22
24
24
26

b
mm
16
18
18
20

Flange

Seite 334

Thickness

BOA-Dismantling piece

Clearance

14:56 Uhr

950

840

725

620

515
565

400
460

295
350

180
210
240
270

k
mm
110
125
145
160

Bolt circle

30.10.2009

(page 325)

24

24

20

20

16
20

12
16

12
12

8
8
8
8

4
4
4
8

Number of
holes

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

33

30

30

26

26
26

22
22

22
22

18
18
22
22

d
mm
18
18
18
18

Hole

334
Effective area
5450.0

4174.0

3088.0

2173.0

1393.0
1776.0

892.0
1081.0

424.2
642.5

122.4
182.5
257.3
335.3

A
cm2
26.3
37.9
64.8
82.4

Axial
spring rate
30%
1105

1435

1403

1178

460
417

253
403

252
280

153
107
130
116

Cx
N/mm
212
158
166
111

346.1

254.8

210.9

164.9

119.3
139.9

73.3
94.9

52.2
64.6

22.8
30.4
38.8
46.1

m
kg
10.6
14.2
15.8
18.5

Weight

450

450

500

*1100

*1200

*= welded execution

425

900

1000

525

475

475

450

550

500

500

475

1212

1112

1010

908

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

335

1072

967

12xM36x496

12xM33x450

10xM33x472
1455

1340

1230

1115

14:56 Uhr

10xM30x441

30.10.2009

38

28

34

34

1380

1270

1160

1050

Seite 335

32

32

28

28

39

36

36

33

12155.0

10280.0

8463.0

6867.0

850

650

1940

1291

728.1

590.8

484.0

406.2

325
325

325
325

350
350

350

375

375

425

300
350

400
450

500

600

700

800

450

400

400

375

375
375

350
350

350
350

300
300
350
350

L1
mm
275
275
275
275

275
275
325
325

L2
mm
300
300
300
300

Delivery
length

200
250

AK-Z

AK-Z

40
50
65
80

100
125
150
175

Typ
Type

DN

Installation
length

Total length

475

425

425

400

400
400

375
375

375
375

325
325
375
375

L3
mm
325
325
325
325

Max. length

Bellows

807

705

604

503

400
453

318
350

215
268

112
137
165
190

dm
mm
50
60
80
90

864

760

656

553

450
500

362
400

254
310

139
166
196
230

g
mm
68
80
104
115

Tie rod

PN16- with tie rods

Raised
face

with at one-side passing threaded bolts

12xM36x441

8xM33x391

6xM33x419

5xM30x396

4xM27x388
5xM27x410

4xM24x359
4xM24x359

4xM20x375
4xM24x371

4xM16x325
4xM16x323
4xM20x381
4xM20x375

4xM16x333
4xM16x331
4xM16x331
4xM16x325

nxMxL

Number x
thread x
length

Outside
1025

910

840

715

580
640

460
520

340
405

220
250
285
315

D
mm
150
165
185
200

(page 325)

38

36

48

44

38
42

32
36

26
32

22
24
24
26

b
mm
16
18
18
20

Flange

Seite 336

Thickness

BOA-Dismantling piece

Clearance

14:56 Uhr

950

840

770

650

525
585

410
470

295
355

180
210
240
270

k
mm
110
125
145
160

Bolt circle

30.10.2009

(page 325)

24

24

20

20

16
20

12
16

12
12

8
8
8
8

4
4
4
8

Number of
holes

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

39

36

36

33

30
30

26
26

22
26

18
18
22
22

d
mm
18
18
18
18

Hole

336
Effective area
5450.0

4174.0

3088.0

2173.0

1393.0
1776.0

892.0
1081.0

424.2
642.5

122.4
182.5
257.3
335.3

A
cm2
26.3
37.9
64.8
82.4

Axial
spring rate
30%
1668

1858

2120

1781

1880
1721

1152
1656

382
495

153
240
254
200

Cx
N/mm
212
158
166
187

455.9

343.1

365.5

270.4

161.7
210.7

93.0
127.5

52.2
75.2

22.8
30.4
38.8
46.4

m
kg
10.6
14.2
15.8
18.5

Weight

450

450

500

*1100

*1200

*= welded execution

425

900

1000

525

475

475

450

550

500

500

475

1212

1112

1010

908

29.3_UK_Kap_09T01-PN.qxp:Kap_9_Tab_UK.qxp

337

1072

967

12xM45x504

12xM39x440

12xM39x450
1485

1355

1255

1125

14:56 Uhr

12xM36x435

30.10.2009

48

42

42

40

1390

1270

1170

1050

Seite 337

32

32

28

28

48

42

42

39

12155.0

10280.0

8463.0

6867.0

980

785

3250

3267

1041.4

803.3

700.4

534.3

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10 Rectangular, unreinforced expansion joints

The company SFZ, located in Chassieu near Lyon, France, is membre of the
BOA Group. Since 1962 SFZ designs and manufactures expansion joints for
various application fields, even for high sensitive areas like nuclear engineering. Along with circle shaped axial, universal, lateral, gimbal and pressure
balanced expansion joints, it is the product segment of rectangular expansion joints that perfectly completes the production range of BOA Group.
Rectangular expansion joints are manufactured with dimensions of up to
several meters. They are produced in the most various high-grade materials
and their angles are either rectangular, rounded or in "camera corner" shape.
Materials:
Masse:

stainless steel, nickel alloys, aluminium, titanium, etc.


from 50 up to 7000 mm (even larger constructions are
possible on demand).
Pressures:
from vacuum up to over 100 bar
Temperature ranges: from 200C up to +1200C
SFZ uses EJMA for the design of unreinforced, U-shaped rectangular bellows.
For other shapes, an internal calculation mode is applicated.

Special construction of an
expansion joint according to
customers requirements.

Special construction of an
expansion joint according to
customers requirements.
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Seite 339

s
Convolution shape
Sophisticated tools and the hydro forming process are used to shape the
convolutions of SFZ expansion joints bellows.
Different U-shaped bellows are manufactured, with low, flat or high profile.
These shapes are used to give structure to expansion joints with rectangular
or rounded angles. SFZ is hydro forming stainless steel with wall thickness
from 1,2 to 2 mm.

Overview of the U-profiles

339

29.3_UK_Kap_10.qxp:UK_02_Kap_10.qxp

U - shape

Low profile (45mm x 35-40mm)

Flat profile (100mm x 80-90mm)

High profile (240mm x 300mm)

340

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"Camera Corner" shape

Forming the shape

Cutting the shape

Assembling the shape


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"2S" shape
The "2S" shape has been developed by SFZ for the low pressure segment
and high flexibility.

Cut into the convolution to show the


2S shape.

Picture of one convolution in 2S shape, applied to round corner rectangular


expansion joint.

Universal rectangular expansion joint for exhaust pipe.


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Angle shapes

Single or double mitre corner

"Camera corner"

Rounded corner

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Custom-made expansion joints


SFZ is manufacturing weld ends and flanges according to customer requirements. Technical adaptations of the connecting pieces may be arranged between the customer and SFZ, especially to achieve the requested stability of
large dimension pipelines.
Expansion joints of dimensions from 300 x 300 mm up to 4000 x 4000 mm
are manufactured, even larger dimensions on request.

Example of a rectangular SFZ expansion joint.

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Seite 345

References
Customer
Robatel
CIAT
Rhone Cornire
SICN
ZIEMAN-SECATEN
Sideco
Robatel
Cellier
ELYO
CMI
Polysius
Foure lagadec
Haden
Haden
CDR
Polysius

Dimension
L
532
800
1150
1570
1576
1610
2056
2100
2337
2415
3165
3270
3280
4144
7505

H
635
598
800
1250
600
735
1310
1615
1400
1737
1928
1495
3130
3555
1054
3305

Pressure Temperature

Axial

Lateral
mm

0,02/-1
228
Atm
9mB
1
1.5
0,02/-1
200mb
0.04
2.25
Atm
Atm

20
0.3
650
110
400
70
60
80
150
100
200
400

mm
3.2
270
-7
5
17.5
30
3.2
10
7
5
50
-30

0.17
Atm

480
200

109
30

0.3
5

2.6

16

Load cycles
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000

300
1000

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11 Installation instructions

11.1 General safety recommendations


Prior to assembly and commissioning, the assembly and start-up instructions
must be carefully read and strictly observed. Necessary assembly, start-up,
and maintenance work may be performed only by qualified and authorized
staff.
Maintenance
Axial, lateral and angular expansion joints as well as dismantling pieces and
rubber expansion joints are maintenance free.

CAUTION!
Prior to assembly and maintenance the pipe system must be
- depressurized
- cooled down and
- emptied.
Otherwise there is a high risk of accidents!
Transport, packaging and storage
Immediately upon receipt, the shipment must be checked for completeness.
Any shipping damage must be reported to the carrier and to the manufacturer.
In case of intermediate storage we recommend to make use of the original packaging material.
Permissible ambient conditions during storage and transportation:
- ambient temperature: - 4C up to + 70C
- relative humidity: up to 95%
Axial, lateral and angular expansion joints as well as dismantling pieces and
rubber expansion joints must be protected against dampness, humidity, dirt,
shocks and damage.
Warranty
A warranty claim requires proper assembly and commissioning in accordance
with the assembly and start-up instructions.
Necessary assembly, commissioning and maintenance work may only be performed by qualified and authorized staff.
Assembly
Anchor points and pipe guides must be firmly installed prior to filling and
pressure testing the system.
Expansion joints must not be stressed by torsion, especially not expansion
joints with socket attachement.
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The steel bellows must be protected against damage and dirt (e.g. welding chips,
plaster or mortar splatter).
Steam pipelines should be installed in such a way that water hammers are avoided. This is achieved by means of a sufficiently designed drainage, by correct
insulation, by avoiding water pockets and by installing the pipeline with sufficient
inclination.
Expansion joints with inners sleeves must be installed with consideration given to
the flow direction.
Avoid the installation of expansion joints in the immediate proximity of pressure
reducers, superheated steam coolers and shut-down valves if high frequency vibrations are to be expected due to turbulence. Otherwise, special precautions must be
taken (e.g. heavy-walled sleeves, perforated disks, cooling-off sections, etc.).
If high frequency vibrations or turbulence or higher flow speed are to be expected in
the medium, we recommend the installation of expansion joints with inner sleeves.
Inner sleeves are also recommended for expansion joints with DN 150 if the
flow speed of the air, gas or steam media exceeds 8 m/s, or 3 m/s in the case of
liquid media.

10

StrmuFlow
ngsge
schwindvig[m/s]
keit v [m/s]
velocity

Steam/gas
Dampf
/ Gas

8
7
6
5
4

Liquid
Flssigkeit

3
2
1
0
50

100

150

200

250

300

Nominal
diameter
Nennw
eite DN DN

Operating pressure
NOTE
The permissible operating pressure results in the nominal pressure considering the reduction factors given in section 6.2 "Reductions".
At higher temperatures, the nominal pressure has to be adapted according
to the reduction factors given in section 6.2 "Reductions".
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Start-up and check


Before starting-up make sure that
- the pipeline is installed with sufficient inclination to avoid water pockets,
- there is sufficient drainage,
- pipe anchors and pipe supports/ guides are completely installed prior to
filling and pressure testing the system,
- the expansion joint is not stressed by torsion, especially not expansion
joints with socket attachement,
- the flow direction has been observed for expansion joints with inner sleeves,
- the steel bellows is free of dirt, welding chips, plaster or mortar splatter or
any other soiling; clean if necessary,
- all screwed connections are tightened properly,
- in general, special care or measures should be taken to avoid corrosion
damages, e.g. in water treatment, or to avoid galvanic corrosion in copper
and galvanized pipes.
Insulation
Expansion joints may be insulated together with the complete pipeline.
If no coating is provided, protect the bellows by means of a suitable cover to
avoid insulation material dropping into the convolutions.
If the expansion joint will be installed under plaster, the bellows absolutely
requires protection to avoid that plaster and other building material negatively affects the free movement of the bellows. The utilization of expansion
joints with a standard bellows cover is essential.
Unacceptable operating modes
- The limit values given in section 6 "Standard programme" must not be
exceeded.
- Swing supports or suspensions installed adjacent to the expansion joints
are not allowed.
- Cleaning the newly installated pipeline with steam should not be done to
avoid water hammers and unacceptable vibration stimulating the bellows.

System start-up
CAUTION
During pressure testing and operation, the permissible test pressure or
operating pressure for the expansion joint must not be exceeded.
Excessive pressure peaks as a consequence of valves closing too quickly,
water hammers, etc. are not permitted.
Avoid contact with aggressive media.
Steam pipelines must be started in such a way that condensate can drain off
in time.
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11.2 Axial expansion joints / dismantling pieces

Description of axial expansion joints and their application fields


Axial expansion joints are suited to compensate for axial expansion movements in straight pipeline sections. In addition, they are used:
- to absorb mechanical vibrations and reduce sound conducted through
solids on pumps and compressors,
- as flexible seals at the end of jacketed pipes in district heating systems,
- to compensate for thermal expansion movements and vibrations in flue gas
conduits of boilers and engines,
- as disassembly aids for pumps, fittings and plate heat exchangers,
- as gas-tight wall penetrations of pipelines in nuclear power stations and
ship building,
- in boilers and pressure vessels to compensate for differential expansion.

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Weld end
Inner sleeve

Bellows

Fig. 1
As a precondition for the various applications of axial expansion joints, suitable
anchors and axial guides/ supports must be present. The application must be
limited to the rated conditions as stated in the technical data sheets and the
rating plates that are mounted to each expansion joint.
These assembly and start-up instructions are valid for the types listed on page
351, fig. 2.
Special care or measures should be taken to avoid corrosion damages, e.g. in
water treatment, or to avoid galvanic corrosion in copper and galvanized
pipes.

Description of dismantling pieces and their application fields


The assembly of pipeline systems as well as the disassembly and re-assembly
of components (valves, shut-off valves, pumps, etc.) for maintenance purposes
requires an axial gap for a comfortable assembly and disassembly of the components. Installation inaccuracies often occur due to offset flange positions. In
addition, the pipes are submitted to thermal expansion during the operation of
such systems. Therefore, so-called dismantling pieces are installed between
pipes and components.

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Seite 351

Type overview BOA Group Axial expansion joints / Dismantling pieces


without pretension
Connection type 50% pretensioned
Connection type
FS
2
ZA
1
FB
5
GA
11
W
1
I
6
Alpha-C
5
EXF
5
EXW
1
AKFB-U1
AKFB-U2
AKFS-U1
AKFS-U2

5
5
2
2

AKFB-Z1
AKFB-Z2
AKFS-Z1
AKFS-Z2

5
5
2
2

7179 00X MS
7179 00X ME

8
8

7160 00S TI, RI


7160 00S TA, RA
7160 00S LF

6
6
10

7162 00S TI, RI


7162 00S TA, RA
7162 00S LF

6
6
10

7951 00S
7951 DFS

5
5

Fig. 2
Connection type:
1 weld end
6
2 flange, welded
8
5 flange, van-stone
10
6 threaded socket, female thread (I) 11

threaded socket, male thread (A)


press fitting
brazing fitting LF
threaded nipple, welded
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Seite 352

11.2.1 Installation advices


Pipe guides, pipe supports
Provide inclination for condensate drainage.
Align pipeline and install the pipe guides according to fig. 3, 4 and 5.
NOTE
Sliding or roller supports are the safest measures to avoid buckling and lifting
of the pipeline
CAUTION
Swing supports or suspensions are not acceptable adjacent to expansion
joints!
Fig. 3

Anchor

Pipe support/Guide

Pipe support/Guide

Anchor

L1 = max. 2 x DN + /2 [mm]
L2 = 0.7 x L3 [mm]
L3 = 400 x DN [mm] valid only for steel pipelines
= movement capacity of the expansion joint [mm]
L3 is the distance between the pipe supports according to the above formula. If buckling must be anticipated, the distance L3 must be reduced
according to the diagram in fig 5.

DN
15
20
25
32
40
50
65
80
100
125
352

L1 [mm]
30 +
40 +
50 +
64 +
80 +
100 +
130 +
160 +
200 +
250 +

L2 [mm]
1050
1200
1400
1550
1750
1950
2250
2500
2800
3100

L3 [mm]
1550
1750
2000
2250
2500
2800
3200
3550
4000
4450

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DN
150
200
250
300
350
400
450
500
600
700
800

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L1 [mm]
300 +
400 +
500 +
600 +
700 +
800 +
900 +
1000 +
1200 +
1400 +
1600 +

L2 [mm]
3450
3950
4400
4850
5200
5600
5900
6250
6850
7450
7900

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L3 [mm]
4900
5650
6300
6900
7450
8000
8450
8900
9800
10600
11300

Fig. 4 (only valid for steel pipelines)


Maximum positioning distance for steel pipelines

1)

1)

Nominal diameter DN
with standard shedule wall thickness acc.to DIN 2458

Fig. 5
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Seite 354

Anchors
Install main anchors at locations where the pipeline changes direction.
Each pipe section that is to be compensated for must be reduced in length
by anchors.
- Only one expansion joint is allowed between two anchors.
- Main anchors must be installed at locations where the pipeline changes
direction. They must absorb the pressure thrusts of the expansion joints
as well as the frictional forces of the pipe supports/ guides.
- Intermediate anchors must be installed if the movement capacity of one
axial expansion joint is not sufficient to compensate for the entire expansion of a long pipeline and if several axial expansion joints are required.
- In the case of vacuum operation, the anchors must be capable of withstanding compression and tensile forces.

Anchor
Pipe support/guide
Pipe support/guide

Fig. 6

Anchor

Anchor

Anchor

Fig. 7

354

Pipe support/
Guide

Pipe support/
Guide

Pipe support/
Guide

Pipe support/
Guide

Pipe support/
Guide

Anchor

Pipe support/
Guide

Pipe support/
Guide

Intermediate anchor
Pipe support/
Guide

Pipe support/
Guide

Pipe support/
Guide

Pipe support/
Guide

Anchor

Anchor

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Seite 355

Vibration compensation
The expansion joint should be installed as closely as possible to the vibrating aggregate to make use of its entire absorption capacity.
The vibration absorbers should be installed as closely as possible to the
vibration source to avoid resonating of other parts of the system.
Primarily it must be assured that the vibration amplitude has a lateral effect,
i.e. perpendicular to the vibration absorber axis.
A pipe anchor should be mounted directly behind the expansion joint which
is to be installed without pretension.

CAUTION
If unrestrained expansion joints are used, the thrust must be taken into
account.
Fig. 8

Anchor

Vibrations in
all directions

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Seite 356

Pretension
All common expansion joints must be installed pretensioned by 50% of their
movement capacity (for heating systems: overall length of expansion joint
plus 50%, and for cooling systems: overall length of expansion joint minus
50% of the movement).
If an expansion joint is not installed at the lowest operating temperature of a
heating system or at the highest operating temperature of a cooling system
(e.g. replacement at pipe that is still warm) it must be individually pretensioned (see fig. 10).

Fig. 9

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Seite 357

Pretension diagram

Length of pipeline in mm

Thermal Expansion of pipeline at installation temperature level in mm

Temperature difference in C between


installation temperature and lowest temperature

Total anticipated movement of expansion joint in mm


Pre-stressing of expansion joint in mm

Fig. 10

Example to the diagram


An axial expansion joint is utilized to compensate for a pipeline measuring 22 m in
length. The lowest temperature is 15C. The highest temperature is +165C. The
maximum anticipated thermal movement equals 50 mm at the temperature difference
of 180C. If the expansion joint is installed at the lowest temperature it shall be pretensioned (expanded) by 50% of this movement (25 mm). During operation, the expansion joint will then be compressed by the thermal movement of 50 mm. When the
expansion joint is installed, special care should be taken to assure correct pretension.
If the temperature at the time of installation is not 15C but +20C, the corresponding thermal movement of the pipeline is 9 mm (see fig. 10). This amount must be
subtracted from the original pretension value of the expansion joint: 25 9 = 16 mm.
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Seite 358

The pretension diagram (fig. 10) allows to determine the correct pretension
value as follows:
1. Temperature difference between installation temperature and lowest
temperature: -15C up to + 20C = 35C.
2. Length of pipeline to be compensated for: 22 m.
3. Draw a straight line from the point "Length of pipeline 22 m" to the " 0C"
point.
4. Draw a vertical line from the "35C" point towards the beam coming from
"22 m".
5. Draw a horizontal line from this intersection to the line "Thermal expansion
of pipeline in mm"; the result is, as stated above, 9 mm.
6. Draw a straigth line from the "9 mm" point to "Total anticipated movement",
this equals 50 mm, and go further to "Pre-stressing of expansion joint in mm".
The intersection shows a pre-stressing of 16 mm. This is the value by which
the axial expansion joint is to be expanded during installation.
Installation of flanged expansion joints
Align pipe axes and flange bolt holes.
- ensure flanges are parallel,
- ensure gaskets are on center,
- tighten bolts crosswise
Make sure that the expansion joint is not exposed to torque.
Ensure that bellows are free of objects (dirt) that hinder free movements.

Anchor
Pipe support/guide

correct

correct

Fig. 11
wrong
Pipe support/guide

wrong

wrong

Connection:
TI (malleable cast iron, female thread)
TA (malleable cast iron, male thread)
RI (gunmetal, female thread)
358

RA (gunmetal, male thread)


EI (stainless steel, female thread)
LF (brazing fitting)

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Seite 359

Installation of pipes with pressfittings


Axial expansion joints of type 7179 00X are suitable for the compensation of
axial movements in straight pipelines and are especially developed for the
Mapress system. With the connection elements welded on both sides, fast
and proper assembly is possible at site.
When expansion joints are installed in HVAC systems, the installation
instructions of the Mapress company must be absolutely observed.

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Seite 360

Installation of expansion joints with threaded sockets (pretensioned)


Due to the screw connection, a maximum operating pressure of 4 bar is
permissible for gas pipelines.
Rubber seals must not be lubricated or greased.
Oxygen conduits must never get in contact with oil or grease. Otherwise
there is high danger of explosion!
Pipe axes must be aligned.
Make sure that the expansion joint is not exposed to torque during installation.
After installation, make sure that the bellows convolutions are free of dirt.

Installation
length
+ 2x seals

Installation
length

Fig. 12
Description of fig. 12:
Prior to installation, the threaded sockets/ brazing fittings must be un
screwed from the expansion joint. The individual parts, particularly the
back disks and the seals, are to be kept safely.
The threaded sockets/ brazing fittings must be screwed in/ brazed in without bellows and seals. It is of particular importance that the bellows is not
thermically overstressed during brazing. Ensure a gap of the dimension
"Overall length bellows + 2x seal thickness" between the threaded sockets/
brazing fittings.
The seal areas of the threaded sockets/ brazing fittings must be parallel to
each other and perpendicular to the pipe axis.
After installing the threaded sockets/ brazing fittings, the bellows together
with the disks fitted in, the seals and the sockets pulled back - is placed at
"expansion joint length" between the threaded sockets/ brazing fittings and
tightened by screwing the sockets.
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Seite 361

Materials of expansion joints with threaded sockets


Permissible operating temperature for:
Type 7160 00S - malleable cast iron max. 300C
- gunmetal max. 225C
Type 7162 00S (with protective jacket) max.180C

1 3 2

5 3

2 1 4

Fig. 13

1 bellows:

stainless steel, 1.4571

2 support ring:

stainless steel, 1.4301

3 threaded socket:

Type
Type
Type
Type

4 gasket

Klinger C-4400

5 protective jacket

Type
Type
Type
Type

T:
R:
E:
LF:

T:
R:
E:
L:

malleable cast iron, galvanized


gunmetal
stainless steel, 1.4571
brazing fitting

carbon steel, galvanized, soft soldered


brass, soft soldered
stainless steel
brass, soft soldered

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Dismantling pieces
NOTE
Depending on the nominal diameter,
the installation length EL of the dismantling piece must be max. 50 mm
longer than the unrestrained total
length TL.
Install anchor points on each side:
With unrestrained expansion joints
the thrust must be absorbed by the
anchors.
Fig. 14
Installation
Flange one side of the dismantling
piece to the pipe end (fig. 14). On
the other side, pull the dismantling
piece towards the components
(valve, shut-off valve, pumps, etc.)
either with long bolts (unrestrained)
or with the delivered threaded rods
(restrained) (fig.15). When installed
correctly, the dismantling piece is
restrained (fig. 16).
Disassembly
Untie the long bolts or threaded
rods. The dismantling piece swings
back, creating a gap, which is
necessary for comfortable assembly and disassembly of the components.

Fig. 15

Fig. 16

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Seite 363

11.3 Angular and lateral expansion joints

Description of angular expansion joints and their application fields


Due to the angular movement of the steel bellows, angular and lateral expansion joints are suited to compensate for expansion movements which occur
vertically to the longitudinal axis of the expansion joint.
The application must be limited to the rated conditions as stated in our technical data sheets and the rating plates that are mounted to each expansion joint.
These assembly and start-up instructions are valid for the types listed on
p. 366, fig. 22.
Special care or measures should be taken to avoid corrosion damages, e.g. in
water treatment, or to avoid galvanic corrosion in copper and galvanized pipes.
Angular expansion joints are suited for
the compensation of both, long pipeline sections of district heating systems as well as short boiler and turbine room pipelines of plane and threedimensional pipeline systems.

A minimum of two and a maximum of


three angular expansion joints form a
statically defined articulated system
and represent one construction unit.
Their function depends on the angular
movement of the steel bellows which
is stated in section 6, table "Angular
expansion joints", as "Angular movement at 1000 full load cycles".

Fig. 17
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The longer the distance L1 between


two angular expansion joints (fig. 17),
the larger is the expansion movement
that can be compensated for by the
system and the smaller are the diplacement forces. The axial pressure
thrusts originating from the internal
pressure are transferred through the
hinges. The pivoting axes of the hinges
are on the center line of the bellows
(fig. 17).
Angular gimbal expansion joints
absorb the thrust through their round
or square gimbal design. This results in
three-dimensional angular movements
around the X and Z axes (fig. 18).
Fig. 18

Description of lateral expansion joints and their application fields


The function of the lateral expansion
joints is based on the angular movement of the steel bellows, as with
angular expansion joints. They are also
suited for the installation within limited
spaces. The movement capacity
depends on the face-to-face length
or center-to-center distance of the
bellows: the longer the distance between the bellows, the larger is the
lateral movement capacity (fig. 19).
A longer center-to-center distance
reduces the displacement forces of the
expansion joint.
Lateral expansion joints are independent expansion systems, representing
a complete double hinge system.
364

Fig. 19

Seite 364

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Seite 365

Special features:
Very low anchor loads as the hinge
anchors transfer the pressure thrust
resulting from the internal pressure.
Less demands on the pipe supports/guides.
Even swing hangers may be acceptable.
Depending on their ability to compensate for expansion movements, there
are two basic types:

Movement in one
direction

expansion joints with lateral movement compensation on one plane


(fig. 20).

FP (Anchor)

Fig. 20

expansion joints with lateral movement compensation on a circular


plane (fig. 21).

Movement in two
directions

Fig. 21

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Type overview
Angular, gimbal
and lateral
expansion joints

Connection

AWT
AFS
AFB

1
2
5

KAWT
KAFS
KAFB

1
2
5

LW
LFS
LFB

1
2
5

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Sound absorbing
expansion joints and
vibration absorbers

Epsilon-C
7951 DFS

Seite 366

Connection

5
5

Fig. 22

Type of connection:
1
weld end
2
flange, welded
5
flange, van-stone
Permissible operating temperature:
for standard version: max 300C

11.3.1 Installation advices


Pipe guides, pipe supports
When installing angular (fig. 23) or lateral (fig. 24) expansion joints which
allow an expansion movement laterally on only one plane, observe that the
direction of the pipe expansion and the movement capacity of the expansion
joints match (perpendicular to the axis of the pin axis). For the maximum
movement capacity (angular, lateral) see section 6.
Angular and lateral expansion joints do not have high demands on the pipe
supports and guides. For short pipe routings such as in turbine room pipelines, pipe supports and guides may not be necessary at all.
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Fig. 23

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Seite 367

Fig. 24

Compensate for the weight of the pipe (incl. medium and insulation) as well
as for wind and additional loads by suitable pipe suspensions or supports.
The expansion joints movement must not be hindered!
In long pipelines, a pipe guide should be installed on either side of the hinge
system or lateral expansion joint.

Anchors
Only one hinge system or lateral expansion joint is allowed between two
anchors. The anchors must absorb the inherent resistance of the expansion
joint, resulting from the bending resistance of the bellows and the pin friction
of the hinge supports as well as the frictional forces of the guides/supports.

NOTE
Pipe guides with excessive frictional resistance resulting from a too high surface pressure, dirt, or rust deposits may block and cause considerable pressure
peaks in the pipe, its anchors and connections.
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Arrangements of hinged expansion joints

Two pin I-system

Three pin I-system

Two pin gimbal I-system

Three pin U-system

Three pin Z2a-system

Three pin Z2b-system

368

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Seite 369

Three pin gimbal L-system


Vibration compensation with lateral expansion joints
Lateral expansion joints with ball joint design are suited to compensate for
mechanical lateral vibrations in one lateral circular plane, generated by pumps,
compressors and other power engines (fig. 25).
If the engine is firmly mounted to its concrete foundation, the installation of
one lateral expansion joint is sufficient in most cases. If the engine is mounted
to a flexible foundation, two lateral expansion joints should be provided forming a 90 L-system (fig. 26) to compensate for vibrations in all directions.
Directly behind the expansion joint, install an anchor which is independent of
the flexible foundation.

lateral vibrations

Fig. 25

universal vibrations

Fig. 26

Expansion joints should always be installed as closely as possible to the


source of vibration but without pretension!
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Seite 370

CAUTION
As a rule, vibrations of very high frequencies due to turbulent flows, occuring,
for example, behind safety valves, reducing and shut-down valves as well as
vibrations caused by oscillating gas or liquid columns can not be compensated
for.

Pretension
Angular and lateral expansion joints are usually installed with 50% pretension
of their movement capacity. It is advisable to carry out the pretension at the
completely installed system.
Observe the installation temperature of the pipes, in particular for out-door
pipelines.
If the installation temperature differs from the lowest design temperature,
reduce the pretension in accordance with the pretension diagram (fig. 27).

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Seite 371

Pretension diagram

ccuring,
well as
pensated

Temperature difference in C between


installation temperature and lowest temperature

tension
at the

ture,
g. 27).

Length of pipeline in mm

Thermal Expansion of pipeline at installation temperature level in mm

t-door

Total anticipated movement of expansion joint in mm


Pre-stressing of expansion joint in mm

Applicable for pipelines of St. 35 material

Fig. 27
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Example to the diagram


Hinge system or lateral expansion joint for a pipeline measuring 140 m in
length:
The lowest temperature is -7C. The highest temperature is +293C. The maximum anticipated thermal movement equals 500 mm at the temperature difference of 300C.
The hinge system or expansion joint is to be pretensioned by 50% (e.g. acting
in opposite direction of the pipeline movement) of the total movement, this
equals 250 mm.
When the hinge system or expansion joint is installed, special care should be
taken to assure correct pretension. If the temperature at the time of installation
is not -7C but +20C, the corresponding thermal movement of the pipeline is
45 mm (see fig. 27). This amount must be subtracted from the original pretension value of the hinge system or expansion joint:
250 45 = 205 mm.
The pretension diagram (fig. 27) allows to determine the pretension immediately without any calculation:
1. Temperature difference between installation temperature and lowest
temperature: +20C (-7C) = 27C.
2. Length of pipeline to be compensated for: 140 m
3. Draw a vertical line from the "27C" point towards the beam coming from
"0 - 140m".
4. Draw a horizontal line from this intersection to the line "Thermal expansion
of pipeline in mm"; the result is, as stated above, 45 mm.
5. Draw a straight line from the "45mm" point to "Total anticipated movement",
this equals 500 mm, and go further to "Pre-stressing of hinge system /
expansion joint in mm".
The intersection shows a pretension of 205 mm. This is the value by which the
hinge system/ lateral expansion joint is to be pretensioned during installation.

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Seite 373

11.4 Rubber expansion joints

Description of rubber expansion joints and their application fields


Rubber expansion joints are particularly suited for
the compensation of mechanical vibrations
axial and lateral movement compensation
the compensation of installation inaccuracies
sound absorption.
The application must be limited to the rated conditions as stated in our technical data sheets and the rating plates that are mounted to each expansion joint.
These assembly and start-up instructions are valid for the types listed on
p. 374, fig. 28.
NOTE
For the technical and operating design of rubber expansion joints, the instructions of section 8.2 up to 8.4 are valid.

373

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Seite 374

Type overview
Type

Material

Connection

3160 00S - B -

EPDM

threaded sockets

3160 00S - A 3160 00S - D -

EPDM
EPDMT
Chloroprene
Nitrile

threaded sockets

3140 00S - B -

EPDM
PTFE 1)

loose flanges

EPDM
EPDMT
Chloroprene
Nitrile
Hypalon

loose flanges

3140 00S - A 3140 00S - D -

EPDM

loose flanges

3840 DFS - B -

EPDM
PTFE 1)

loose flanges

3840 DFS - A 3840 DFS - D -

EPDM
EPDMT
Chloroprene
Nitrile
Hypalon

loose flanges

3140 00S - C -

EPDM
Nitrile

rubber flanges

374

1) DN 80 up to DN 500:

bellows made of EPDM


with PTFE-coating

3160 00S - S -

Fig. 28

Remarks

1) DN 80 up to DN 500:

bellows made of EPDM


with PTFE-coating

other elastomer
qualities upon request

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Safety instructions
Additional to the general safety instructions, the following instructions are to be
observed:
Make sure that rubber expansion joints ar not affected by the dead weight of
the pipeline. The axial and lateral or angular movements stated in the tables
in section 8.7 must not be exceeded.
During welding, the rubber expansion joints must be protected against heating and welding chips.
Do not paint or insulate rubber expansion joints.
The sealing faces of the rubber expansion joints must not be coated with
grease, oil, graphite, Molykote or similar substances.
Rubber expansion joints must be installed at accessible positions for permanent visual inspection and easy replacement.

11.4.1 Installation instructions


The permissible installation length for the neutral position must range between
the supplied length (BL) and the supplied length minus A/2 (BL*).
The movements that are stated in section 8.7 "Tables standard programme
Rubber expansion joints" apply to this range of installation lengths.
The rubber expansion joints should be installed in a pre-stressed manner
taking into account the permissible operating length so that they are almost
stress-free during operating conditions.

expanded

neutral

compressed

between
Fig. 29

and

BL
BL*

= supplied length
= BL A/2
= permissible movement (A, BL, BL*, ax refer to section 8.7 "Tables
ax
standard programme Rubber expansion joints".)
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Correct combination of sealing surfaces


The flanges of the rubber expansion joints have threaded holes.
For the installation of the bolts refer to fig. 30

correct
Fig. 30

wrong

wrong

solution: weld pipe flush solution: install intermewith flange and grind
diate ring with gasket
sealing

Position and torque of bolts DN 25 DN 500


for type A (313), type D (323) and type B (303)
The sealing effect is achieved by an even compression of the sealing rim.
Therefore, we recommend the following installation sequence:
Tighten 4 bolts crosswise against 4 spacers of A/2 thickness.
Tighten the remaining bolts without an excess of torque.
Remove spacers.
After the installation of the expansion joints
(3840 DFS-A-..., 3840 DFS-B-..., 3840 DFS-D-...), it is recommended that
the hex bolts are checked by turning them manually.
All tie rods should be checked for a uniform fit and tightened, if necessary.

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Seite 377

Fig. 31

Table A-dimensions
DN
25
32
40
50
65
80

Type A
6,5
6,5
8
8,5
9
8,5

Type D
--6,5
7
7,5
7

Type B
-8
8
8,5
9
8,5

100
125
150

11,5
12,5
13

8,5
11
11,5

11,5
12,5
13

200
250

15,5
16,5

14
15

15,5
16,5

300
350

15,5
16

14
--

15,5
13

400
450

16,5
17,5

---

15
16

500

17,5

--

17

Fig. 32

377

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Position and torque of bolts DN 600 DN 1000


for type C

Table "A"-dimensions
DN
Type C
600
700
800
900

15
15
20
20

1000
1200
1400
1600
1800
2000

20
25
30
30
30
30

A /2

Fig. 33

Fig. 34

Pipe supports, pipe guides

Pipe support/
Guide

Anchor

Pipe support/
Guide

Pipe support/
Guide

Anchor

Pipe support/
Guide

Pipe support/
Guide

Pipe support/
Guide

Anchor

Pipe support/
Guide

Pipe support/
Guide

Anchor

Fig. 35

L1 = max. 2 x DN + /2 [mm]
L2 = 0.7 x L3 [mm]
L3 = 400 x DN [mm] applicable only for steel pipelines
= movement capacity of the expansion joint [mm]
378

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Seite 379

Diagram

Fig. 36
Nominal diameter DN

Recommended security factor: S = 3.


According to Euler, the length factor depends on the anchor support/ guide
arrangement along the pipeline:
X
X
=1

=
X
= 0,7

=
X
= 0,5

X = Anchor
= = pipe support/guide

For a quick determination of the maximum possible support/ guide distance,


please refer to diagram (fig. 36) which is based on the following assumptions:
= 1, swing support of the pipeline on the pipe supports/ guides, i.e. no
moment transfer,
E = 210000 N/mm2, for steel pipelines
Da and s of welded standard pipes according to DIN 2458 with standard
schedule wall thickness,
p = pT = 1,43 x PN, as the maximum permissible test pressure according to
the pressure equipment directive,
Fc = 0, i.e. axial expansion joints in neutral position during pressure testing.
This assumption is conservative as the pretensioned expansion joints would
reduce the buckling tendency. Nevertheless, with very small nominal diameters
the testing revealed higher buckling forces during operation than during pressure testing, due to comparably high displacement forces at expansion joints
compressed to the permissible maximum.
379

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Seite 380

Anchors
Axial expansion joints
Each section of the pipe that should be compensated must be limited by
anchors.
Only one expansion joint is permitted between two anchors.
Anchors must also be placed at locations where the pipeline changes direction. They must be able to withstand the axial thrust and the friction forces of
the pipe guides and supports.
Restrained expansion joints
Restrained rubber expansion joints have a noise-absorbing external restraint
which is designed to withstand pressure thrusts.
Depending on the application, the pipe anchors must be designed differently:
If the expansion joint is used to compensate for vibrations, the pipe anchors
must avoid resonance.
If the expansion joint is used as a lateral expansion joint, the pipe anchors
must be able to withstand the friction forces of the pipeline and the very low
displacement forces.
Vibration compensation
Rubber expansion joints that are used as vibration or noise-absorbing elements should be installed as close as possible to the vibrating aggregate.
A pipe anchor should be mounted directly after the expansion joint. This
anchor must be able to withstand the full pressure thrust of an unrestrained
expansion joint (see fig. 37).
If restrained expansion joints are used, pipe guides should be installed in
order to avoid resonance of the adjacent pipeline (see fig. 38).
NOTE
Expansion joints that are used to compensate for vibrations should be
installed without pretension.
Pipe guide
Vibrations in
all directions

Vibrations in
all directions

Pipe guide

Fig. 37
380

Fig. 38

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System filling

ed by

s direcforces of

Pipe anchors and pipe supports/ guides must be completely installed prior
to filling and pressure testing the system.
The permissible test pressure of the expansion joint must not be exceeded.
The pressure should be raised gradually.

Ship engineering

straint

ifferently:
anchors

nchors
very low

ng eleegate.
This
strained

ed in

Fire sleeves are required for:


fuel, lubrication, hydraulic oil, bilge, ballast and sea water cooling systems.
Fire sleeves are not required for:
fresh water cooling systems, sanitary systems without connection to the hull,
ballast pipes outside of machine rooms, compressed air systems.

Expansion joints with threaded sockets


These expansion joints are delivered pre-assembled and with lubricated sealing sufaces.
When installing, screw in the screw parts manually until they fit close to the
sealing rim. Then tighten by 1 or 2 turns with an adequate tool to ensure the
sealing of the screwed connection.

be

Type 3160-00S-A-...

Type 3160-00S-B-...

Type 3160-00S-D-...

Fig. 39
381

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Seite 383

12 Annex / Standards

12.1 Symbols used in pipe construction

Axial expansion joint


Angular expansion
joint

Apparatus
(without rotating parts)
Apparatus
(with rotating parts)

Universal expansion
joint

Socket connection

Lateral expansion
joint

Flange joint

Gimbal expansion
joint

Screwed connection

Coupling
Pressure balanced
expansion joint
Anchor

Not insulated pipeline

Vertical holding device


(support)

Insulated pipeline

Suspended holding
device (suspension)

Flexible pipe

Spring suspension

Pipe with flow


direction indicator

Spring support

Pipe crossing without


connection

Slideway

Pipe crossing with


connection

Suspended pipe slideway

Pipe branch with


connection

Roller guide

383

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Seite 384

12.2 Table on guide analyses and characteristic strength values


Material
group

Material no
according to
DIN EN 10027

Short form
according
to DIN EN 10027

Short form
according
to DIN 17006
(old)

Unalloyed steel

1.0254
1.0427

P235T1
C22G1

St 37.0
C 22.3

General structural steel

1.0038
1.0050
1.0570

S235JRG2
E295
S355J2G3

St 37-2
St 50-2
St 52-3

Temp. resistant unalloyed steel 1.0460

C22G2

C 22.8

Temperature resistant steel

1.0305
1.0345
1.0425
1.0481
1.5415
1.7335
1.7380

P235G1TH
P235GH
P265GH
P295GH
16Mo3
13CrMo4-5
10CrMo9-10

St 35.8
HI
H II
17 Mn 4
15 Mo 3
13 CrMo 4 4
10 CrM0 9 10

Stainless
austenitic steel

1.4301
1.4306
1.4541
1.4571
1.4404
1.4435
1.4465
1.4539
1.4529

X5CrNi18-10
X2CrNi19-11
X6CrNiTi18-10
X6CrNiMoTi17-12-2
X2CrNiMo17-12-2
X2CrNiMo18-14-3
X1CrNiMoN25-25-2
X1NiCrMoCu25-20-5
X1NiCrMoCuN25-20-7

X 5 CrNi 18 10
X 2 CrNi 19 11
X 6 CrNiTi 18 10
X 6 CrNiMoTi 17 12 2
X 2 CrNiMo 17 12 2
X 2 CrNiMo 18 14 3
X 2 CrNiMoN 25 25 2
X 2 NiCrMoCu 25 20 5
X 2 NiCrMoCu 25 20 6

High temperature
resistant austenitic steel

1.4948
1.4919
1.4958

X6CrNi18-11
X6CrNiMo17-13
X5NiCrAlTi31-20

X 6 CrNi 18 11
X 6 CrNiMo 17 13
X 5 NiCrAlTi 31 20

Heat resistant steel

1.4828

X15CrNiSi20-12
(AISI 309)
X10NiCrAlTi32-21
Incoloy 800
X10NiCrAlTi32-20
Incoloy 800H

X 15 CrNiSi 20 12

1.4876
(1.4876H)

384

UNS N 08800
ASTM B409/408/407
UNS N 08810
ASTM B409/408/407

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* Strength values at room temperature


Documentation

Upper
temperature
level

apparent
yielding point
min.
*
ReH / RPO, 2

Tensile
strength
Rm
*
Rm

Breaking
elongation
min.
*
A5
A80

N/mm2

N/mm2

DIN EN 10217
DIN EN 10216

300
350

235
240

350-480
410-540

23
20

DIN EN 10025

300

235
295
355

340-470
470-610
490-630

21-26
16-20
17-22

Impact
value
min.
AV (KV)
J
31
27
27 / -20C

VdTV-W350

480

240

410-540

20

31

DIN 17175
DIN EN 10028
T1/T2

480
480
480
500
530
570
600

235
235
265
295
275
300
310

360-480
360-480
410-530
460-580
440-590
440-590
480-630

23
25
23
22
24
20
18

34
27 / 0C
27 / 0C
27 / 0C
31
31
31

DIN EN 10088

230
200
220
240
240
240
255
220
300

540-750
520-670
520-720
540-690
530-680
550-700
540-740
520-720
600-800

45
45
40
40
40
40
30
40
40

45
45
40
40
40
40

SEW 400
VdTV-W421
VdTV-W502

550
550
550
550
550
550
550
400
400

DIN 17459

600

185
205
170

500-700
490-690
500-750

40
35
35

38
33
33

DIN EN 10095

1000

230

500-750

22

DIN EN 10095
VdTV-W 412
VdTV-W 434

600

210

500-750

30

950

170

450-700

30

40
60
60
80

385

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Seite 386

Werkstoff-Tabelle
Material
group

Material no
according to
DIN EN 10027

Short form

UNS-Code
ASTM Standard

Nickel- based alloys

2.4360

NiCu 30 Fe
Alloy 400/ Monel
NiCr 21 Mo 14 W
Alloy C-22
NiCr 23 Mo 16 Al
Alloy 59
NiMo 16 Cr 16 Ti
Alloy C-4
NiCr 15 Fe
Alloy 600
NiMo 16 Cr 15 W
Alloy C-276
NiCr 22 Mo 9 Nb
Alloy 625
NiCr 21 Mo
Alloy 825

UNS N 04400
ASTM B127/164/165
UNS N 06022
ASTM B575/622/574
UNS N 06059
ASTM B575/574/622
UNS N 06455
ASTM B575/574/622
UNS N 06600
ASTM B168/166/167
UNS N 10276
ASTM B575/574/622
UNS N 06625
ASTM B443/446/444
UNS N 08825
ASTM B424/425/423
UNS N 02201
ASTM B162/160/161

2.4602
2.4605
2.4610
2.4816
2.4819
2.4856
2.4858
Pure nickel

2.4068

LC-Ni 99.2

Copper

2.0090

SF-Cu

Copper tin alloys

2.1020
2.1030

CuSn6 (Bronze)
CuSn8

UNS ~ C 51900
UNS C 52100

Copper zinc alloys

2.0250
2.0321

CuZn20
CuZn37 (Messing)

UNS
UNS

Copper beryllium alloys

2.1247

CuBe2

Aluminium

3.0255

Al 99.5

Aluminium forging alloy

3.3535
3.2315

AlMg 3
AlMgSi 1

Titanium

3.7025

Ti

Tantalum

Ta

386

C 24000
C 27200

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Seite 387

* Strength values at room temperature


Upper
temperature
level

apparent
yielding point
min.
*
ReH / RPO, 2

Tensile
strength
Rm
*
Rm

(Continued from tab. 12.2)


Breaking
Impact
elongation
value
min.
min.
*
A5
A80
AV (KV)

N/mm2

N/mm2

DIN 17750
VdTV-W263
VdTV-W479
VdTV-W505
DIN 17750
VdTV-W424
DIN EN 10095
VdTV-W305
DIN 17750
VdTV-W400
DIN EN 10095
VdTV-W499
DIN 17750
VdTV-W432

425

195

485

35

80 / 20C

600

310

690

45

150 / 20C

450

340

690

40

225 / 20C

400

305

700

35

96 / 20C

450

200

550-750

30

150 / 20C

800

310

750

30

600

410

800

30

100 / 20C

450

225

550-750

30

80 / 20C

DIN 17750
VdTV-W345

600

80

340-450

40

DIN 17670

250

45

200

42

DIN 17670
DIN 17670

250
250

300
300

350-410
370-450

55
60

DIN 17670
DIN 17670

150
180

270-320
300-370

48
48

DIN 17670

250

390-520

35

DIN 1712

55

65-95

40

Documentation

DIN 1725
DIN 1725

150

80
85

190-230
150

20
18

DIN 17850
VdTV-W230

250

180

290-410

30

VdTV-W382

250

150

>225

35

62

387

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Seite 388

12.3 International standards / comparison table


Germany

USA

Material
no.

Short code

1.0254
1.0427

P235T1
C22G1

1.0038
1.0050
1.0570

S235JRG2
E295
S355J2G3

1.0460

C22G2

1.0305
1.0345
1.0425
1.0481
1.5415
1.7335
1.7380

P235G1TH
P235GH
P265GH
P295GH
16Mo3
13CrMo4-5
10CrMo9-10

1.4301
1.4306
1.4404
1.4435
1.4465
1.4529
1.4539
1.4541
1.4571

X5CrNi18-10
X2CrNi19-11
X2CrNiMo17-12-2
X2CrNiMo18-14-3
X1CrNiMoN25-15-2
X1NiCrMoCuN25-20-7
X1NiCrMoCu25-20-5
X6CrNiTi18-10
X6CrNiMoTi17-12-2

1.4948
1.4919
1.4958

X6CrNi18-11
X6CrNiMo17-13
X5NiCrAlTi31-20

AISI 304H / S30480


AISI 316 H

1.4828
1.4876
(1.4876H)
2.4360
2.4602
2.4610
2.4816
2.4819
2.4856
2.4858

X15CrNiSi20-12
X10NiCrAlTi32-21
X10NiCrAlTi32-20
NiCu 30 Fe
NiCr 21 Mo 14 W
NiMo 16 Cr 16 Ti
NiCr 15 Fe
NiMo 16 Cr 15 W
NiCr 22 Mo 9 Nb
NiCr 21 Mo

AISI 309
N 08800/B409/B408/B407
N 08810/B409/B408/B407
N 04400/B127/B164/B165
N 06022/B575/B574/B622
N 06455/B575/B574/B622
N 06600/B168/B166/B167
N 10276/B575/B574/B622
N 06625/B443/B444/B446
N 08825/B424/B425/B423

388

UNS/ASTM
standard
~ A106 / A53
_
A252 / A500 / A570
_
~ A714

Grade
A

_
A106/A178/A179/A53
K 02202/A285/A414
K 02402/A283/A285
A106/A414/A555/A662
A204
A182/A234/A387
A182/A217/A541/A873
AISI 304
AISI 304 L
AISI 316 L
AISI 316 L
N 08310
A 351
N 08904
AISI 321
AISI 316 Ti

A
A,B,C
C
C,F,E,B
A,B,C
F
F22

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Great Britain

France

Russia

marking

marking

marking

~ S360 (S;ERW)

En 40 B
E 295
En 50 D

S235JRG2
A 50-2
S355J2G3

~ St 3 ps
~ St 5 ps
~ 17GS / 17 G1S

~ 320 / ~ 360
141 - 360
151 - 400
224 - 460 B
16 Mo 3 / ~ 243
13 CrMo 4 - 5/ ~ 620
10 CrMo 9 -10/ ~ 622

A 37 CP
A 42 C P
A 48 CP
15 D 3
13 CrMo 4-5
10 CrMo 9-10

~ 16K / ~ 20K
14G2

~ 12ChM / ~ 15ChM
12Ch8

304 S 15
304 S 11
316 S 11
316 S 13

904 S 13
321 S 13
320 S 31

Z6 CN 18- 09
Z2 CN 18-10
Z2 CND 17-12
Z3 CND 17-12-03

Z2 NCDU 25-20
Z6 CNT 18-10
Z6 CNDT 17-12

08Ch18N10
03Ch18N11

03Ch17N14M3
02Ch25N22AM2-PT

08Ch18N10T
08Ch16N11M3T

304 S 51
316 S 50 - 53
NA 15 H

Z8 NC 33-21

Seite 389

389

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Seite 390

12.4 Conversion tables


Pressure units used in vacuum engineering
mbar

Pa (Nm -2)

dyn cm -2 (b)

Torr (mm Hg)

micron ()

100

1000

750

1 . 10 -2
1 . 10 -3

10

0.75
7.5 . 10 -3

1
1.33 . 10 3

7.5 . 10 -4

0.75

1.33

0.1
1.33 . 10 2

1000

1.33 . 10 -1
1 . 10 5

1.33
1 . 10 6

1 . 10 -3

bar

1.33 . 10 -3
1 . 10 3

750

atm

1013

1.01 . 10 5
9.81 . 10 4

1.06 . 10 6
9.81 . 10 5

7.5 . 10 5
7.6 . 10 5

mbar
Pa (Nm -2)
dyn cm -2 (b)
Torr (mm Hg)
micron ()

at (kp cm -2)
-2

mm WS (kp m )

981
9.81 . 10 -2
68.9

psi

1 kp

9,81 N

1 at

0,981 bar

1 kpm

9,81 Nm

1 kp / mm2
1 Mpa

9,81 N / mm2
1 . 10 6 Pa = 10 bar

1 bar

1 . 10 5 Pa

0.1 N / mm2
2

1 kp / cm
1 Pascal

9.81

98.1

6.89 . 10 3

6.89 . 10 4

51.71

14.5038 lb / inch 2
14.2233 lb / inch 2
14.5038 . 10 -5 lb / inch 2

1 Millipascal

14.5038 . 10 -2 lb / inch 2
14.5038 . 10 -8 lb / inch 2

1 bar

14.5038 lb / inch 2

1 kPascal

390

760
735.6
7.36 . 10 -2

= 100 kPa

7.5

7.36 . 10 5
5.17 . 10 4

73.6

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General pressure units


bar
1 . 10-3

atm
9.87 . 10 -4

at (kp cm-2)
1.02 . 10 -3

mm WS (kpm -2)

psi

10.2

mbar

1 . 10 -5
1 . 10 -6

9.87 . 10 -6
9.87 . 10 -7

1.02 . 10 -5
1.02 . 10 -6

0.102
1.02 . 10 -2

1.45 . 10 -2
1.45 . 10 -4

dyn cm -2 (b)

1.33 . 10 -3
1.33 . 10 -6

1.32 . 10 -3
1.32 . 10 -6

1.36 . 10 -3
1.36 . 10 -6

13.6
1.36 . 10 -2

1.45 . 10 -5
1.93 . 10 -2
1.93 . 10 -5

micron ()

0.987

1.02

14.5

bar

1.013

1.03

1.02 . 10 4
1.03 . 10 4

14.7

atm

0.981
9.81 . 10 -5

0.968
9.68 . 10 -5

1 . 10 4
1

14.22
1.42 . 10 -3

6.89 . 10 -2

6.8 . 10 -2

702

1 . 10
7.02 . 10 -2
-4

Pa (Nm -2)
Torr (mm Hg)

at (kp cm -2)
mm WS (kpm -2)
psi

Conversion of throughput units


mbar l s
mbar l s

-1

-1

Pa m 3 s -1
1 . 10 -1

Torr l s -1
7.5 . 10 -1

atm cm 3 s -1
9.87 . 10 -1

lusec
7.5 . 10 2
7.5 . 10 3

Pa m 3 s -1

10

7.5

9.87

Torr l s -1

1.33

1.33 . 10 -1
1.01 . 10 -1

1
7.6 . 10 -1

1.32

10 3
7.6 . 10 2

1.33 . 10 -4

1 . 10 -3

1
1.32 . 10 -3

atm cm 3 s -1
lusec

1.01
1.33 . 10 -3

391

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Temperature
Temperature

C
F

1
9/5C+32

C+273.15

F
5/9(F-32)

K
K-273.15
9/5K-459.67

1
5/9(F+459.67) 1

Length
Length

mm

inch

feet

mm

0.001

0.03937

0.00328

1000

39.3701

3.2808

inch

25.4

0.0254

0.0833

feet

304.8

0.3048

12

mm 2

inch 2

feet 2

0.00155

1.0764 . 10 -5

Area

m2
1 . 10 -6

1 . 10 6

1550

inch 2

645.16

6.452 . 10 -4

10.7639
6.944 . 10 -3

feet 2

92903

0.092903

144

mm 3

cm 3
0.001

inch 3
6.1 . 10 -5

feet 3

m3
1 . 10 -9

1000
1 . 10 9

1 . 10 -6

0.061

3.531 . 10 -5

1 . 10 6

61023.7

16387

1.6387 . 10 -5

35.3147
5.787 . 10 -4

2.832 . 10 7

16.387
2.832 . 10 4

0.0283169

1728

Weight

kg

pound

kg

2.20462

pound

0.453592

Area
mm
m

Volume
Volume
mm

cm 3
m3
inch

feet 3

Weight

392

3.531 . 10 -8

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Force
Force

kp

Dyn

Ibf

kp

9.80665

2.20462

0.101972

980665
1 . 105

Dyn

1.01972 . 10 -6 1 . 10 -5

2.24809 . 10 -6

Ibf

0.453592

444822

4.44822

0.224809

Density
Density

g/m 3

kg/m 3

Ib/inch 3

g/m 3

0.001

kg/m 3

1000

3.61273 . 10 -8 6.2428 . 10 -5
3.61273 . 10 -5 0.062428

Ib/ft 3

Ib/inch 3

2.76799 . 10 7

27679.9

Ib/ft 3

16018.5

16.0185

578.704 . 10 -6 1

1728

Moments
Moments

Nm

kp . m

Ibf . ft

Ibf . inch

Nm
kp . m

0.101972

0.737561

8.85073

9.80665

7.233

86.796

Ibf . ft
Ibf . inch

1.35582

0.138255

12

0.112985

0.0115213

0.08333

Spring characteristics
kg/mm

Ib/inch

N/mm

Spring characteristics N/mm


1

0.101972

5.7101

kg/mm

10.1972

55.991

Ib/inch

0.1751

0.01786

Acceleration
ft/s
3.28084

inch/s 2
39.3701

0.3048

12

0.0254

0.083333

Acceleration
m/s 2

m/s
1

ft/s 2
inch/s 2

393

29.3_UK_Kap_12.qxp:UK_02_Kap_12.qxp

30.10.2009

14:47 Uhr

Seite 394

12.5 Corrosion table


Technical information
All information, data and tables are
based on information and documentation provided by the raw materials
manufacturer or our many years'
experience in the field. This information does not claim to be complete
and is strictly for guidance only. We
cannot accept any liability in this
respect. If the user of our products
is uncertain in any way about the
intended use of our products, we
recommend that he carries out his
own tests.
It must also be remembered that all
the details concerning chemicals are
based on analytically pure substances
and never on media mixtures. All the
relevant conditions must be observed.
The chemical behaviour of a hose or
spring material often also depends on
the pipe material upstream. All surfaces exposed to the medium must be
taken into account, i.e. if there is a
tendency towards corrosion, but the
surface likely to corrode is very small,
the corrosive attack can penetrate
very quickly.
Surface films, deposits, ferritic chips,
etc. can both prevent corrosion (e.g.
thick films) and encourage corrosion
(e.g. chloride-enriched deposits).
Ferritic chips can even be referred to
as true corrosion triggers.

394

Information on the following


corrosion table
The corrosion rate is expressed as a
weight loss per unit of area and time,
e.g. g/mm2h or as a reduction in
thickness per unit of time, e.g.
mm/year. The corrosion rate is used
for laboratory tests, whereas the
thickness reduction is more useful for
practical assessments.
In the tables on the following pages,
the corrosion rate or corrosion behaviour of the various materials is
divided into resistance classes 03,
based on the same corrosive attack.
The meaning of the stages is given in
the following table:

29.3_UK_Kap_12.qxp:UK_02_Kap_12.qxp

30.10.2009

14:47 Uhr

Seite 395

Resistance stage

Thickness
reduction mm/year

Resistance

0.11

>0.11 ... 1.1

In many cases, resistant under


normal operating conditions,
but should only be used if other
specific material properties do
not allow the use of a stage 0
material.

>1.1 ... 11.0

Medium resistance. Can only


be used in cases of exception.

>11

Resistant under normal


operating conditions.

Not resistant.
Cannot be used at all.

Meaning of the abbreviations used in the tables


L
=
S
=
Schm =
Konz =
SP =
tr
=
fe
=
wh =
wL =
ges =
kg
=
hg
=
> 50 =
50 =
0.1 =
( )
=

risk of pitting corrosion


risk of stress crack corrosion
molten, melts
concentrated substance
boiling (boiling point)
dry (anhydrous)
moist
contains water
aqueous solution
saturated
cold saturated
hot saturated
greater than 50
smaller than or equal to 50
smaller than or equal to 0.1
different literature information or uncertain values
395

29.3_UK_Kap_12.qxp:UK_02_Kap_12.qxp

30.10.2009

14:47 Uhr

Seite 396

Information on types of corrosion


Pitting corrosion
Pitting is a special type of corrosion in
electrolytes containing halogen.
The risk of pitting depends on several
factors.
The pitting tendency increases with
- increasing concentration of chloride
ions
- increasing temperature
- increasing electro-chemical potential
of the steel in the electrolytes concerned
The pitting tendency is reduced by
- adding molybdenum (increasing
contents of molybdenum in the steel
reduces the risk of pitting, e.g. Mo
contents between 2% and around 5%)
- higher chromium contents. The
higher the chromium content (>20 %),
the more effective even a small quantity of Mo can be.
Preventing pitting
- reduction of the electro-chemical
potential in the electrolyte concerned,
e.g. by cathodic protection.

396

Stress crack corrosion


Stress crack corrosion is one of the types
of corrosion that needs several factors at
the same time to be triggered:
- a specific corrosion agent, e.g. chlorides or alkaline media
- critical system parameters (temperature,
concentration, limit stress)
- a material susceptible to stress crack
corrosion
- static and/or dynamic mechanical tensile load

Stress crack corrosion is one of the most


unpleasant forms of corrosion, because it
usually leads suddenly and very quickly
to crack damage in components of any
kind. The typical phenomenon is intercrystalline or transcrystalline, undistorted
and usually ramified cracks. Often there
is a forced rupture of the component at
the end of the crack. Stress crack corrosion starting from pitting corrosion, but
always from a local, active weak spot, is
also known. Stress crack corrosion can
occur in non-ferrous metals in the same
way as with austenitic materials.

Acetanilide (Antifebrin)

<114

Acetate

Aluminium

30.10.2009

Titanium

Bronce

Tombak

Copper

Hastelloy C 2.4819

Incoloy 825 2.4858

Inconel 600 2.4816

Nickel

18/8+Mo-Steel

18/8-Steel

Unalloyed steel

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

20

0
0
0

Acetate dehydrate

100 20 1
100 SP
98 <54
99 <40

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

1
2

1
3

1
2

Acetic anhydride

alle 20 1
100 60 3
100 100 3
100 SP 3

0
0
0
0

0
0
0
0

0
0
0
1

0
1
2

0
1
2

0
1

0
0
0
0

100 20 1 0 0 0
100 SP 1 0L 0L 0
all <SP 1 0L 0L 0

0
1
1

0
0
0

0
0
0

0
0
0

0
1

0
1

0
1

0
0

0
0

tr
tr
fe
tr

20 0
200 2
20
100 <150

0
0
1
0

wL
tr
tr
schm
fe

5 20
100 20
100 SP
100 700
100 20

tr
tr
fe

100
100

Acetone

Acetylene

Acetylene dichloride

Acetylenetetrachloride

Acytelene cellulose

<100

20 0
SP 0
SP 1

1L 0L 0
2L 1L 0

0
0

0
0

20

20 (0) 0
20 (1) 0
SP
0

1L 0L
1L 0L
0
0
0

all 100
200

0
0

0
0

20

0.5
0.5

Alanine

0
0
0
0

0
0
0

0
0
1

1
2

2
2

2
2

3
0
0
3
3

0
0
0
0
0
1
3

0
1

0
3
3
0

0
0

3
3

3
3

3
3

0
0

0
(2)

20 3 1L 0L
SP 3 1L 0L
20

0
0

0
0
1
1

Adhesive, neutral
sour

Aktivine

20
SP

Aethan

0
2
0

Acytelene chlorid

Adipic acid

0
0

1
3

Allylalkohol

100
100

25
SP

Allylchloride

100

25

1
1

397

14:47 Uhr

Aluminuim acetate

wL
wL
wL
wL
wL

3 20 3
100 100 3
all 20
kg 20
kg SP
hg SP

0
0

0
0

0
0
0

0
0
0

Aluminuim chloride

wL

wL

Aluminium fluorid

wL
wL

5
5
5
10
10
10
20
20
25
25
25
30
40
80
5
10

Aluminiumformiate

wL
wL

ges
ges
2
10

398

20
SP
20
20

10 <SP

wL
wL

10
10

Aluminium oxyde

Amber acid

25 3
25 3

wL

Aluminium nitrate

Aluminium sulphate

3
3
3
3
3
3
3
3
3
3
3
3
3
3

wL

10
10
50

1
2
3
3

3
0
2
2

2L 1L 1
2L 1L 1

1
1

1
1

1
1

0
0

2
3

3
3

2
3

3L 2L 1

3L 2L 1

2
3

1
1

0
1

2
3

0
0
0
0

0
0
0
0

1
1

0
0

1
1

0
1
1
1
1
1

20

Aluminium hydroxide

Aluminium na-sulphate

20
50
100
20
100
150
20
150
20
60
100
150
122
100

Aluminium

30.10.2009

Titanium

0
1
1
1

Bronce

100 750 3

Tombak

Schm

Copper

Aluminuim

Hastelloy C 2.4819

0
0
0
0
1

Incoloy 825 2.4858

0
0
0
1
2

Inconel 600 2.4816

100 20 2
10 20 2
10 <80 3
10 SP 3
hg SP 3

Nickel

18/8+Mo-Steel

wL
wL
wL

Alum

Unalloyed steel

18/8-Steel

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
0
0
0
0
0

3
0
0
2
3
3
3
0
0

0
0
0
0

0
0

1
1

20
20
50

0
0

0
0

20 1

20 3
SP 3
SP 3

0
1
2

0
0
1

0
1
1

0
2

0
1

0
1

0
1
0

2
3
3

2
3
3

1
3
3

0
3
3

3
3
3

20

2
3

14:47 Uhr

all
all

20
hot

0
0

0
0

20 3
80 3

0
0

0
0

Ammonia bifluoride

wL

100
20

Ammonia bromide

wL
wL
wL

5
10
10

25 3 0 0
SP 3 1LS 1LS
25 3 1LS 1LS

Ammonia carbonate

wL
wL
wL
wL

20
20
50
50

20 0
SP
20 0
SP

wL
wL
wL
wL

25
25
50
50

20
SP
20
SP

Ammonia fluoride

wL

20

80 3 2LS 2LS

Ammonia formate

wL
wL

10
10

20
70

100

20

100
100
10

20 3
SP 3
25 3

0
0
0

0
0
0

10
10

20 1
SP 3

0
1

0
0

Ammonia chloride

Ammonia hydroxyde
Ammonia nitrate

wL

Ammonia oxalate
Ammonia perchlorade

wL
wL
wL

10 20
10 SP
all <70

3
3
3
3

0
0
0
0

0
0
0
0

2
2

1
0

2
2

Aluminium

wL

Ammonia bicarbonate

0
0
0
1
0
1
0
1
0
1

Titanium

0
2

0
0
0
1
0
1
0
1
0
1

Bronce

0
3

0
0

Tombak

20 3
SP 3

30.10.2009

Copper

100
100

Hastelloy C 2.4819

wL
wL

2
3
0
3

Incoloy 825 2.4858

0
0
0
0
0
0
0
0
0
0

Inconel 600 2.4816

0
0
0
0
0
0
0
0
0
0

10

Nickel

10
10
30
30
50
50
100
100

20 0
20 0
20
SP
20
SP
20
SP
20 0
SP

tr
fe
wL
wL
wL
wL
wL
wL
wL
wL

Unalloyed steel

18/8+Mo-Steel

Ammonium alume

18/8-Steel

Ammonia

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
3
3

0
3
3

0
3
3

0
0
0
0

3
3

3
3

3
3

0
0

0
0

2
3

2
3

2
3

0
0
2

2
1
3

1
0
1
0
1

0
0
0
0

1LS 0LS
2LS 1LS
1LS 0LS 1
2LS 1LS

0
1
0
1

0
0
0
0

0
0
0
0

0
1

0
1
0
1

0
1
0
1

1
0
0
0
0

2
3

0
0

0LS 0LS
0LS 0LS
0LS 0LS

0
3
3
3

0
0
0

3
3
3

3
3
3

3
3
3

0
0

0
0
1
1
1

399

14:47 Uhr

Ammonia phosphate

5
10
10

25 0
20 0
60

1
1

0
0

Ammonia rhodanide

5
5

20 3
70 3

0
0

0
0

Ammonia sulphate

0
0
0
0
0
0

1
1
1
2

3
3

wL
wL
wL
wL
wL
wL

1
5
10
10
100
100

20
SP
20 0
SP 1

0
0
1
2
0
0

Ammonia sulphite

wL
wL

100
100

20 2
SP 3

0
0

0
0

Ammoniumfluorsilikat

wL

20

40 3

Ammoniummolybdat

0
0
0

2
2
2

3
3

3
3

2
3

2
3

2
3

0
0

0
0

0
0

1
1
1
1
1
1

1
1
2
2

0
0
0
0

0
0
1
2
1
2

3
3

3
2

2
2

Amyl acetate

1
10
20

20
20
20

2
2
3
3

2
3
3
3

2
2
3
3

3
3

3
3

3
3

0
0

0
0

0
0

0
0

0
0

Amyl alcohol

100
100

20 0
SP 1

0
0

0
0

0
0

0
0

0
0

0
0

Amyl chloride

100
100

20 1 0LS 0LS 1
SP
1LS 0LS

Amylmercaptan

100 20
100 160

0
0

0
0

Aniline

100 20
100 180

0
1

0
1

0
0

Aniline sulphite

wL
Schm

5 20
20 100
10
100

1
2

20
20

100 650 3

2L
2L
2L
3L

0
0
0

0
1
2

0
0

Aniline cholours
wL
wL

0
0
0
0
0
0

1
3
3
0
0

400

0
0

20 0
SP 1

Anilinhydrochloride

0
1
3

100
100

Antimony

100 100

Amoniacal copper chloride wL


wL
wL

Aluminium

30.10.2009

Titanium

3
3
3

Bronce

3
3
3

Tombak

Inconel 600 2.4816

0
1
1

Copper

Monel 400 2.4360

0
1
1

5 20
10 25
10 30
20 20
20 100

Hastelloy C 2.4819

Nickel

wL

Unalloyed steel

18/8+Mo-Steel

Ammonia persulphate

Temperature (C)

3
3
3
3
3

Concentration %

18/8-Steel

Medium

Incoloy 825 2.4858

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
3

0
3

0
0
1L
0

14:47 Uhr

Hastelloy C 2.4819

Incoloy 825 2.4858

Inconel 600 2.4816

Apple acid

wL
wL
wL

20 2
<50 90 3
<50 100 3

0
0
0

0
0
0

2
2
2

1
1
1

1
1
1

0
0
0

0
0
0

3
3
3

2
2
2

2
2
2

0
0
0

0
0
0

Arsenic acid

wL
Schm

65 3
110 3

0
2

0
1

20 0

Land
Indust.
Sea

-20 0 0 0 0
bis 1 0 0 0
30 2 0LS 0S 0

0
1
0

0
0
0

0
0
0

0
0
0

0
0
0

0
1
1

0
0
0

0
0
0

0
1
2

1
1

0
0

1
1

0
0

0
0
1

1
1

1
1

1
1

Asphalt
Atmosphere

3
3

Azo benzene

20

Barium carbonate

20 3

1
1
1

Barium chloride

Schm
wL
wL

100 1000
10 SP
25 SP

3L 3L
1L 0L 1
1L 0L

fest
wL
wL

100 20 0
all 20
all SP
100 815
kg 20 0
hg SP 0
50 100

0
0
0

0
0
0

0
0

0
0

40
SP
600
20 0
>100 3

0
0
0
0
0

0
0
0
0
0

Barium sulphate

25 1

Barium sulphite

25 2

100
100

20
SP

0
0

0
0

0
0

20

SP

Barium hydroxyde

wL
wL
Barium nitrate

wL
wL
Schm
wL
wL

Beer
Beer condiment

all
all

Beet sugar syrup


Benzene acid

Benzene chloride

20 (1) 0

0
0
0
0
0

wL
wL
wL
wL

all
10
10
ges

20
20 1
SP 3
20

tr
fe

100
100

20
20

0
0
0
0

0
1
1
0
0
0

1
1

0
0
0

2
2

1
1

1
0

2
2

0
0

0
0

0
0

0
0

3
3

1
1

1
1
1

0
3

0
0
0

Aluminium

0
0

Titanium

Bronce

Tombak

20 0
100 1

Copper

tr
wL

Nickel

Antimony chloride

Unalloyed steel

18/8+Mo-Steel

30.10.2009

18/8-Steel

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
0
0
0
0

0
0

0
0

0
0

0
0

0
0

0
0
0
0

1
2

0
0
0
0

0
0
3
0
0
3

401

14:47 Uhr

Inconel 600 2.4816

Incoloy 825 2.4858

Hastelloy C 2.4819

Copper

Tombak

Bronce

0
0

0
0

0
1

0
1

0
1

0
1

1
1

3
3

3
3

1
0

Blood (pure)

36

0S 0

Bonder solubilzing

98

0
0
0
3

0
0
0
3

0
0
0

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

1
1
1
2
0

1
1
1
1
1

1
1
1
2
1

0
0
0
0
0

0
1

0
1

Borax

Boric acid

wL
wL
wL
Schm

1
ges
ges

20
20 1
SP 3

wL
wL
wL
wL
wL
wL
wL

1 20 3
4 20 3
5 20 3
5 100 3
ges 20 3
all 20 3
all <SP 3
10 20 3

Boron

20

Brandy

20
SP

0
0

20
20
20

0L 0L
1L 1L
3L 3L

Bromide water

Bromine

Butadiene
Butane

0,03
0,3
1
tr
tr
tr
fe
fe

3
3

0
0
0

3
3

100

0
0

0
0

0
0

0
0

0
0

0
0

20

1
1

25
25
50

20 3
60 3
20 3

Butter acid

50
ges
ges

60 3
20 3
SP 3

0
2

0
0

20

0
1

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

0
0
0
0

1
3

0
0

100 20 0
100 120

0
0

30
20

0
0

Butter acid

402

0
0
0

100 20 3L 3L 3L 0
100 <65 3L 3L 3L
100 <370 3L 3L 3L
100 20 3L 3L 3L 0
100 50
3L 3L 0

Butter

Buttermilk

0
0
0

Aluminium

Monel 400 2.4360

Unalloyed steel

91,3 140 3
92 200 3

Nickel

Benzene sulphonal acid

20
SP

18/8+Mo-Steel

100
100

18/8-Steel

Benzene, non-sulfureos

Temperature (C)

Concentration %

Medium

30.10.2009

Titanium

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
0

1
1

0
0

0
0
2
3
3

0
0

3
3
3
3

0
0

1
0

2
2
2

0
0
0

2
2
2

0
0
0

0
0
0
0

1
0
1
0

14:47 Uhr

Cadmium

Schm
Schm

100 350 1
100 400

2
2

2
2

Calcium

Schm

100 800 3

Calciumbisulphite

wL

ges
ges
20
20

20 3
SP 3
20
SP

0
2
0
1

0
0
0
0

20

Calcium carbonate
Calium chlorate
wL
wL
wL
Calcium Chloride

wL
wL
wL

Calcium hydroxyde

Calcium hypochloride

Calcium nitrate
Schm
Calcium sulphate
(Gypsum)

fe

Calcium sulphite

wL

Camphor
Carbon dioxide

tr
tr
tr
tr
tr
fe

1
1

Aluminium

Hastelloy C 2.4819
0
0

Titanium

Incoloy 825 2.4858


0

0
0

0
0

0
0
0
0

100 20 0 0LS 0LS 1


10 20
0LS 0LS 1
10 100
2LS 1LS 1
100 100
2LS 1LS 1

1
1
1
1

1
1
1
1

0
0
0
0

1
1
1
1

1
1
1
1

10
25
25
ges
ges

0S 0S 0
0L 0L 0
0LS 0LS
0L 0L 1
1L 0L

0
0
0
0
0

0
0
0
0
0

1
1

3
3
3
3
3

1
2

1
2

0
0
0
0
0

0
0
0
0
1L

3
3
3
3
3

0
0
0
0

1
1
0
0

1
1
1
2

1
1
1
2

0
0

1
1

0
0
0
0

3
3
3
3

1
1
0
1
0

0
0
0
0
0

3
3
3
3
3

20
20
SP
20
SP

3
3
3
3
3

<50 20 0
<50 <SP 0
ges 20 0
ges SP 0
wL

1
2

Bronce

1
2

Tombak

20 0
SP

Inconel 600 2.4816

0
0

Nickel

Unalloyed steel

0
0

30.10.2009

Copper

Butyl acetate

20 0
SP 0

18/8+Mo-Steel

100
100

18/8-Steel

Butyl alcohol

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

10 25
15 50
20 25
20 50
ges <40

3
3
3
3
3

20 100
50 100
100 148

1
1
0
0

3LS 0LS
3LS 0LS
3LS 0LS
3LS 0LS
2LS 1LS

0
0
0

0
0
0

20 1
SP 3

0
0

0
0

ges
ges

20 0
SP 0

0
0

0
0

20

(0) 0

0
0

0
0

0
0

0
0

0
0
1
3

0
0

0
0

0
3

100
100
100
100
all
15

20
<540
700
1000
<760
25

0
0
3
3

0
0
0

0
0
0

0
1

0
1
1
1
0
0

403

14:47 Uhr

Carbon oxide, 100 at


Carbon tetrachloride

Carnallite

Monel 400 2.4360

Inconel 600 2.4816

Incoloy 825 2.4858

Hastelloy C 2.4819

Copper

Tombak

Bronce

3
3

100
100
100

0
0
3

0
0
3

0
1
2

0
2
2

1
3

0
0
1

0
0
2
1
3

wL

kg
kg

0
0

0
0

0
0

0
0

0
0

20
75
SP
20
SP

0 0L
0L
1 0L
0 0L
1 1L

fe

100
100
100
100
100
99
99
100
100

fe
wL
wL
wL

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

1
0

3
0

20 3 1L 0L
SP 3 1L 0L
20
100
<250
<400
500
20
100

0
0
0
0
1
2

0
0
0
0
0
1

20 0 0LS 0LS 1
SP
0LS 0LS 1

1
1

1
1

3
3
3
3

0L 0L
0L 0L
0L 0L
2L 1L
3L 2L
3L 3L
3LS 3LS

0
0

0
0
0
0
1
0

20
1 20
5 20
5 100

0
0
3
3
3L
3L
3L

0
0

1LS 1LS
2LS 0LS
1LS 0LS 0
3LS 3LS 0

tr
wL
wL

0,5
1

70 2
20 3
65 3

Chlorine sulphinated acid

tr
fe
wL

100
99
10

20
1LS 0LS 0
20 3 2LS 0LS 3
20 3 3 3 3

Chlorine vinegar acid

MonoDiTri-

20
20

tr
tr
tr
tr
tr
fe
fe

0L
0L
0L
0L
1L

20 3 0L 0L
SP 3 2LS 1LS

100 20 (0) 0
100 100 (2) 0

Chlorine benzene

404

Aluminium

Nickel

Unalloyed steel

1
0

0
0

tr
tr
tr
fe
fe

0,5

Chlorine dioxide

0
0

0
0

Chloramin

Chlorine calcium

0
0

0 0 0 0
3 (1) (3)

Cheese

Chlorine

25 1
25 2

100 20 0 0 0
100 <540 3 (0)

Castor oil
Cement

20
100

18/8+Mo-Steel

fe
fe

18/8-Steel

Carbon dioxide

Temperature (C)

Concentration %

Medium

30.10.2009

Titanium

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

2
3
3

0
0
2

1
1

0
0
3

0
0

3
3

3
3

2
3

0
1
2
0

0
1
0

0
1
0

1
1
2

0
3

0
1

3
3
3

0
0
3
3
3
3
3

0
0
1

3
3
3
3

3
3
3

0
3
3

3
3
3

3
3
3
3
3
0
1

1
2

0
3
3

50 20 3 3 3 1
Konz 20 3 3 3 1
<70 SP 3
100 100 3
>10 20 3 0L 0L
SP 3

0
0
1
1
1
0
1

14:47 Uhr

Chlorine water
Chloroform

ges
ges
fe
fe

99
99

Chocolate
Chromic alum

wL
wL
wL

ges
ges
10

Chromium acid

wL

5
5
10
10
50
50

Chromium sulphate

ges

Cider
Cinammon acid

100

Cocoa

Aluminium

Bronce

Tombak

Copper

Hastelloy C 2.4819

Incoloy 825 2.4858

Inconel 600 2.4816

Titanium

3
3

0
0

0
0

0
1

3
3

0
0

0 (0) (0) (0) 0


0 (0) (0) (0) 0

0
0

3
3
3

3
3
1

0
0

0
0

0
0

0
0

20 3
SP 3
20 3

1
3
0

0
3
0

1
2
0

20
90
20
SP
20
SP

3
3
3
3
3
3

0
3
0
3
3
3

0
3
0
3
3
3

3
3
2
3
2
3

3
3
2
3
2
3

2
3
2
3

1
1
1
1

20 2
90 3

0
3

0
2

0
0

0
0

0
1

0
0

20

0
1
0
0

3
3
3
3
3
3

3
3
3
3
3
3

3
3
3
3
3
3

0
0
0
0
0
0

1
1
3
2
3

0
0
1

20

SP 2

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

Copper acetate

wL

20 (3) 0
SP (3) 0

Copper-II-chloride

wL
wL
wL
wL
wL
wL

1
1
5
40
40
ges

wL
wL
wL

10
10
hg

wL
wL
wL

50
50
ges

Cotton seed oil

0
0

0
0

0
1

30.10.2009

0
0

20 0
120 0

20 0
SP 2

Copper-II-sulphate
(copper vitriol)

0
1

20 3 0LS 0LS 0
SP 3 0LS 0LS 0

wL

Copper-II-nitrate

Nickel

20 3 1LS 1LS
90 3 2LS 2LS

Coffee

Copper-II-cyanide

18/8+Mo-Steel

18/8-Steel

Unalloyed steel

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

20
SP
20
20
SP
20

0 (1) (1) (1)


0

3 1LS 0LS
3 3LS 3LS
3 2LS 1LS 3
3 3 3 3
3 3 3 3
3 3 3 3

20 2
SP 3
SP 3

0
0
0

0
0
0

20
SP
20

0
0
0

0
0
0

all 20 3
all <SP 3

0
0

0
0

25 0

3
3
0

1
1
1

3
3

3
3
3

3
3
3

2
3

2
3

2
3

0
0
0

0
0
1
1

3
3

3
3

1 (2) (3) (2) 0


1
0
1 3
0

0 (1) (3) (1) 0


0 3
0

3
3

405

14:47 Uhr

0
0

0
0

Crude oil

100 20 1
100 100 1
100 400 3

0
1

0
0
3

0
0

Aluminium

0
0

30.10.2009

Titanium

0
0

Bronce

20
SP

100
100

Copper
0

Tombak

Hastelloy C 2.4819

Incoloy 825 2.4858

Creosote

Cyanide baths

Inconel 600 2.4816

Nickel

18/8+Mo-Steel

20 0
SP

Unalloyed steel

18/8-Steel

Creosote

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

1
3
1

0
1
3

25

0
0

Developer (Photo)

20

Dichlorethene
Dichlorethylene

100 <50 3 2L 1L
100 SP
tr
tr
wh
wh

Dichlorethylene

0L 0L
1

<100 <30 0 0L 0L 0
100 SP
0L 0L
<100 <700
105
1:1 <SP
100
100

Diesel oil

0
0

20 0 0L 0L
SP
0L 0L 2
20 0

0
1

Diesel oil, S <1%

100 20
0L 0L 0
100 100 0 0L 0L 2

0
0

0
0

0
0

0
0

0
1

1
1

0
1

0
0

0
1

Diphenyl

100 20 0 0S 0S 0
100 400 0 0S 0S 0

0
0

Dye liquor
alkaline or neutral
organic sour
heavily sulphuric
slightly sulphuric
Ether

Etherial oil
Citrus oil
Eucalyptus oil
Caraway seed oil

406

100
100
all

0
0

0
1
3
3

Dripping

0
0

20

20
SP
20
SP
20 3
SP 3
20
SP 3

0
0
0
0
1
3
0

0
0
0
0
0
1
0
0

0
0
0
0
0
0
0
0

20
SP
SP

0
0
0

0
0
0

0
0
0

20
SP
20

0
0
0

0
0
0

0
0
0

0
0
0

0
0
1
1
0
0
1

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

14:47 Uhr

Hastelloy C 2.4819

Copper

Tombak

Bronce

Titanium

Aluminium

Incoloy 825 2.4858

Inconel 600 2.4816

0
2
2
0
2

2
2
1
2

0
0
0

0
0

0
0

0
0

0
0
0

0
0
0

2
3

2
3

2
3

0
0
0
0
0
0
0
0
0
0

0
0
0
0
0

2
2
2
2

1
1
1
1
1

100
96
96

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

20 0 0L 0L 0
SP
0L 0L
20 0 0L 0L 0
SP
0L 0L
SP
20
0
25
0
25
0
25
0L 0L 0
25
0L 0L 0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

1
1
1
1
1
1
1
1
1
0

Ethyl benzene

20 0
20 1
SP 2
115

25
50
70
100
5

Nickel

0
0
0
0
0

Unalloyed steel

20 1
all <SP 1
35 120 1
100 20 1
100 SP 1

Ethyl chloride
tr
tr
fe
wL
wL
wL
wL
wL

0
2
2
0
2

18/8+Mo-Steel

Ethyl alcohol
denaturalized

0
0
0

30.10.2009

1
1
0
1
1

18/8-Steel

Ethyl acetate

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
1
3

Ethylene

20

Ethylene bromide

20
SP

0L 0L
0L 0L

0
3

Ehtylene diamide Hydrochloride


Ethylene chloride

tr
wL
tr
fe
wL

Ethylene glycol

100

SP 3

100
100
100
100
100

20 0 0L 0L
50 3 1L 1L
SP
0L 0L
20
SP
20 1 0 0

100 20 0
100 120

Ethylene oxyde

20

0
0
0

0
3
0
3
3
0
0
0

Exhaust gas
Exhaust gas (diesel)
(Flue gas)

Fatty acid, high technology

Ferro-gallic-ink

tr
tr

600
600
900
1100

3 0L 0L 0
3 0L 0L
3
3

100 60 3
100 150 3
100 235 3
100 300 3

0
0
2
3

0
0
0
0

20 0 0L 0L

0
0
0
0

0
0
0
0

0
0
0

0
0
0
0

0
1
1
1

0
0
0
0

0
0
0
0

0
0
0
0

1
3

0
0
3
3

3
3

3
3

0
0
0
0

1
3
3
3

407

14:47 Uhr

Formic acid

Formic aldehyde

Freon

Fuel, benzene

Gelatine

0
0
0
1
0
2
0
1

0
2

10
10
40
40

20
70
20
SP

3
3
3
3

0
0

0
0

100

-40
100

0
0

0
0

Schm

Aluminium

Hastelloy C 2.4819

Incoloy 825 2.4858

Inconel 600 2.4816

0
0
0
2
2
3
3

0
1

0
0
0
0
0
0

1
0
1

0
1
0
1

0
0

0
0
0

20 (1) 0
SP (2) 0

0 0 0 0
0 (0) (0)

0 (0)
1 3

20 1
SP 1

0
0

0
0

20
SP
20
SP

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

25 2
SP 3

20 2
SP 3

0
0

20

Glutamine acid

20 1
80 3

0
0
0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

3
3
3
3
0
3

0
0

100 1200 1

0
0

0
0
0
0
0
0
0
0

0
0

80 1
50

0
0

0
0
0
0

0
0

Glucose

408

0
0

0
0

1 20
<50 100 2
100 20 2
100 SP 3

wL

Titanium

0
1
0
3
0
3
0
1

<40
Glass

Nickel

3
3
3
3
3
3
3
3

100
100

wL
wL

18/8+Mo-Steel

20
SP
20
SP
20
SP
20
SP

Furaldehyde
Gallic acid

18/8-Steel

10
10
50
50
80
80
100
100

tr
tr
wh
wh

Fural

Unalloyed steel

0
0
0
0

Fruit juce

0
3
3
3

100 20 0 0 0
100 200 0 1LS 1LS
100 500 3
100 20 3 3 2

Fruit acid

Bronce

tr
tr
tr
fe

50

Tombak

Fluorine

100

30.10.2009

Copper

Fluorbor ether

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
2
0
0
0
0
0

1
2
1

0
0
0
0
0
0
0
0

0
0
3
3

2
0
0

0
3

0
0
0

0
0

0
0
0
3

0
1

0
1

0
0

0
1

0
0

0
1

0
0

0
1

0
0

14:47 Uhr

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

Inconel 600 2.4816

Incoloy 825 2.4858

Hastelloy C 2.4819

Copper

Tombak

0
0

0
0

0
0

0
1

0
0

Glykol acid

20 3
SP 3

1
3

1
3

Gum (raw)

20 1

20

0L 0L 2

60 1
60 2

Hydrobromic acid

20 3

Hydrocarbon, pure

20 0

Heavy fuel
Hexamethylenetetramine

100
wL
wL

20
80

Aluminium

Monel 400 2.4360


0
0

Titanium

Nickel
0
0

Bronce

18/8+Mo-Steel
0
0

100
100

Unalloyed steel

0
0

Glycerin

Temperature (C)

20 0
SP 1

Concentration %

18/8-Steel

Medium

0
0

0
0

0
0

0
0

1
1

0
0

0
0
3

Hydrochloric acid

0.2 20 3 1LS 1LS (1)


0.2 50 3 2LS 3LS
1 50 3 3 3
1 100 3 3 3
10 20 3 3 3 (2)

0
0
0
3
1

Hydrofluosilic acid

5 40 3 1L 1L
100 20 3 1L 2L
100 100 3 2L 2L

1
1
1

0
0
0

0
0

0
0
3

Hydrocyanic acid

20

20 3

Hydrogen

100 20 0
100 300 1
100 500 3

0
0
0

0
0
0

Hydrogen fluoride

5 20 1
100 500 3

3
3

3
3

0
1

3
3

20 3 3L 3L 1
20 3 3L 3L 1
20 1
1
30
1

1
1
1
0

1
1
1
1

1
1
1
1

1
0
1

3
2
1

0
0
0
0
0

2
1
1

0
0
0
0
2

0
0
0
0
0

20
10

0
3

all 20
30 20
30 70
85 <70
all SP 2

wL
wL

0
2

Hydrogen superoxide

Hydroxylamine sulphate

0
2

all
10
80
90

Hydroquinone

20
SP

1
0
0

3
0
0
0
0
(1)
1

0
1

Hydrogen fluoride acid


HF-Alkylation

30.10.2009

(1)
3 1
3

3
3
3

0
0
0
0

3
3
3

3
2

2
2

1
1

3
3

3
3

3
3
3
3

3
3
3
3

1
0

0
0

Hypochlorous acid

20

Illuminating gas

20 (1) 0

3
0

409

14:47 Uhr

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

Nickel

Monel 400 2.4360

Inconel 600 2.4816

Incoloy 825 2.4858

Hastelloy C 2.4819

Copper

Tombak

Bronce

Titanium

Aluminium

Unalloyed steel

20 0
20 0

18/8+Mo-Steel

tr
fe

18/8-Steel

Inert gas

Temperature (C)

Concentration %

Medium

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

Ink

100
100

Insulin

100 <40

100 20 0 0L 0L
100 300 1 0L 0L 3
100 20 3 3L 2L 3

0
0

Iod

tr
fe

Iod, alcohol 7%

20 1 0L 0L
SP
1L 1L

wL

20

Iodoform, steam

tr
fe

60 0 0 0
20 3 0L 0L

Iod tincture

Iron-III-chloride

Iron-III-nitrate

Iron-III-sulphate

100
10

tr
wL
wL
wL

100 20
10 Sp
50 20
50 <SP

wL
wL
wL

wL
wL
wL

410

3
3

0
3

0
3
3

2L 0L

20 0
20 3

0
3
3
3

0L
3L
3L
3L

0L 2
3L
3L
3L

20 3
20 3
SP 3

0
0
0

0
0
0

98

20 0
SP

0
0

0
0

<30 20 3
<30 <65 3
<30 80 3
<30 SP 3

0
0
1
1

0
0
0
0

100

20 (0) 0

1
1
10
10
50
50
80
80
100

20 1
SP
20
SP
20
SP
20
SP
SP

0
0
0 (1) 0 0
2 3 3 (2)
0 1
0
1
(1)
0
1
1

2
1
2

2
3

0
1

0
0
0
0
0
0

3
3

1
1

1
1
0
0

1
3

20

wL

3
2

0
0

all

3
3

10
all
all

3
0
1

3
3

Isopropyl nitrate
Kerosene
Lactic acid

20
tr
wL

Iron phosphate
( Bonder )
Iron-II-sulphate

20 3 1L 0L 3

Iod hydrogene acid

Iron-II-chloride

30.10.2009

0
0
0
3
0
2
0
2
2

0 (0) (0) (0)

0
(0)

1
1

0
0
0
0
0
0
0
0
0

0
3
0
3
0
3
0
3
3

14:47 Uhr

Lead

100 360 (0) (2) (1) (2) 2


600 (0) (2) (1) (3)

Bronce

Titanium

0
0

wL
wL

10
all

20
SP

0
0

0
0

Lead nitrate

wL
wL
wL

20
100
50 20

0
0
0

0
0
0

all
all

20
SP

0
0

0
0

1
1

1
1

2
2

0
0

2
2

all
all

20
SP

0
0

0
0

1
1

1
1

2
2

0
0

2
2

3
3

20 0 0
SP (0) 0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

20 2
SP

1
3

0
2

0
2

0
1

0
0

0
2

20

(1) 0

0
0
0

0
0
0

0 0 1
0 (0)
0

0
0

0
0

0
0

0
0

0
0

0
0

Lead vinegar, basic

wL
wL

Lime-milk
Lemon acid

wL

5
konz.

Lemonade
Linseed oil
+ 3% H2SO4
Lithium

Schm

Lithium chloride

wL

5
5
Schm

Magnesium carbonate

Magnesium hydroxyde

400 (0) 0

3
20
SP

Lysol

Magnesium chloride

0
0
0

kg

Lysoform

Magnesium

20 0 0
200 (0) 0
200 (3) 1

tr
wL
wL
wL
wL

0
0

20 (2) 0
SP (3) 0

0
0

650

10
ges

SP (0)
20 (0) 0

100
5
5
50
50

20
20
SP
20
SP

0
3
3
3
3

20 0

0
3

0
0

3 1LS 0
0
0

0
0
2
2

0
0
0
0

0
0
0
0

0
0
0
0
0

3
3
3
3

0
0

0
0
0

0
0
3

0L 0L
0LS 0LS
2LS 2LS
2LS 1LS
2LS 2LS
0

0
(1)
0

Lead acetate

Lead suggar

Aluminium

Tombak

0
0

30.10.2009

Copper

Hastelloy C 2.4819

Incoloy 825 2.4858

Inconel 600 2.4816

Nickel

18/8-Steel

Unalloyed steel

20 (1) 0
100

18/8+Mo-Steel

Laquer (also varnish)

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

2
2

0 (0) 0

0
0

1
1

0
0
0
0
0

3
2
3
3
3

411

14:47 Uhr

0
1
1
1

1
1
1
3

1
1
3

5 100 3 0LS 0LS 1


10 SP 3 0LS 0LS 1
50 20 3 0LS 0LS
50 SP 3 0LS 0LS

1
1

1
1
0
0

0
0

Methyl acetate

60

Methyl alcohol

<100
100
100

fresh

1
1
3
3
3
3
3

Aluminium

30.10.2009

Titanium

Bronce

Tombak

Hastelloy C 2.4819

1
1
3

20

tr
fe

Incoloy 825 2.4858

Inconel 600 2.4816

Monel 400 2.4360

0
0
0
0
0

Nickel

0
0
0
0
0

1
1
3

Meat

Milk

(0)
2
3
3
3

20
50
100

Manganese dichloride

Methyl chloride

18/8+Mo-Steel

Malonate acid

20
20
SP
SP
SP

18/8-Steel

0.10
5
10
25
50

Unalloyed steel

Magnesium sulphate

Temperature (C)

Concentration %

Medium

Copper

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
0

3
0
0

1
1
3

0
0
0
0

SP (0)

20 (1) 0
SP (1) 1

0
1

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
1

20 0 0 0 0
20 2 0LS 0LS

0
0

0
0

0
0

0
0

0
3

20
70
20
SP

1
2

(0)
(1)
(1)
(3)

0
0
0
0

0
0
0
0

0
2

0
0

0
0

0 (0) (2) 0
0

0
(0)

Mercury

100 20 0
100 50 0
100 370

0
0

0
0

0 (3) 0
0 3
(0) 3

0
0
0

0
0
0

(1)
3
3

Mercury chloride

0.1 20 3 0S 0S 0
0.1 SP 3 1S 0S 1
0.74 SP 3 2S 2S 1
10 <80

0
1

0
0

0
0
0
1

3
3

3
3

3
3

3
3
3
3

3
3

sour
sour

Mercury cyanide

wL

Mercury nitrate

20 (3) 0

3 (3) 3

20 (3) 0

(3)

Molybdenum acid

wL

10

25

Monochloracetic acid

wL

all
30

20 3
80 3

Mustard

3
3

3 (1) 2 (1) 3
3 (1)
(2)

3
3

20 2 0L 0L
100

20

Naphtene

100

20 0

412

Natural gas

Nickel chloride

3
3

10 20 3 1LS 1LS 1
10 <60 3 1LS 1LS
80 <95

1
0

0
0

0
0
0

14:47 Uhr

Incoloy 825 2.4858

Hastelloy C 2.4819

Copper

0
0
0

3
3
3

3
3
3

0
0
3

0
0
0

0
1
1

3
3
3

Nickel sulfate

wL

20 3
SP 3
25 3

0
0
0

0 (3) (1) (1) 0 (1) 0


0 (3) (1) 0
1
0 2 2 2 0 0 0

<60
10
Nitric acid

1
1
10
10
10
15
15
25
25
25
40
40
40
50
50
50
65
65
90
90
99
99
Konz.
5

20
SP
20
65
SP
20
SP
20
65
SP
20
65
SP
20
65
SP
20
SP
20
SP
20
SP
20
25

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0

3
3
3
3
3

1
0
(0)
0
2
1
3
3 0
3 0

1
0
2
0
2
2
3
0
0

Nitro acid

5
5

20
75

0
1

Nitro benzene
Nitro gas

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
(1)

100 100
tr

Nitrogen

0
2
2
3
3

0
2
1
2
3

alle 540

0
0
1
(1)
3
0
0
3
0
1
3
0
1
3
0
3
1
3
3
3

3
3
3
3
3

3
3
3

3
3
3
3
3
3

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
2

0
0

0
0
1

0
0
1

0
0
3
3

100
100

20
20

Nitrohydrochlorid acid

20 3

3 3L 3L 3

Novocaine

20

Oil

20 0 0
SP (0) 0

0
0

tr
fe

0
0
0
1

100 20 0
100 200 0
100 500 0
100 900 1

Nitrogen oxide NOx

Aluminium

Inconel 600 2.4816

0
0
0

30.10.2009

Titanium

Monel 400 2.4360

20 3
25 3
30 3

Tombak

Nickel

wL

Unalloyed steel

18/8+Mo-Steel

Nickel nitrate

Temperature (C)

<10
10
<100

Concentration %

18/8-Steel

Medium

Bronce

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
(0)

0
(0)

0
0

0
0

0
3

0
(1)

413

14:47 Uhr

0
0
0
0
0
2
3
3
3
3

Oxygen

100 -185 (0) 0


100 20 0 0
100 500 (1) 0

0
0
0

Palmitic acid

100

120 (0) 0

Paraffin

Schm

Perchloroethylene

wL

Petrol

tr
tr

2
2
5
5
10
10
30
30
50
50

100
100

Petroleum (kerosine)

20

0
0
3

0
0

0
0
3

0 0 1 1 0
0 (0) (0) (0) 0

3
3

20 0
SP 0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

20 0
100 0

0
0

0 0 0
0 (2) 0

0
0

0
0

0 0 1 0 0
0 (0) (1) (0) 0

0
0

0
0

100
90
90
90
50
50

SP
SP
20
SP
20
70

1
1
0
1

0
0
0
0

414

0
0

20 0
SP
3
3
(1)
3
(1)
3

30 20 (0) 0
30 120
20 0
100
100

100
100

tr

0
0
0

0
0

Petrolium / fuel

tr

0 0
3 1
0 1
3 2
2 3
3 (3)

0
0

Phosphor penta chloride

0
0

0
0

Phosphor

2
2

0 0 2
0
0
0
0 (0) 2
0 1
0
1
0
1

20
SP

Phenolsulphonic acid

2
2
2

0
0

100
100

rein
wL
roh

(0)
1
3
3

20 0 0L 0L 0
SP (3) 0L 0L 0

Petroleum ether

Phenic acid
(Phenol)

0 1
(2) 1
3 (1)
3

Aluminium

0
0
0
1
1
3
3
3
3
3

wL

Nickel

3
3
3
3
3
3
3
3
3
3

Concentration %

20
80
20
80
20
SP
20
SP
20
SP

Oxalic acid

0
(0)
(0)
(0)

Titanium

1
0
1
1
1
1

0
0
0
0

Bronce

1
1
1
1
1
1

0
0
1
2

Tombak

1
1
1
1
1
1

(1)
(2)
3
3

Copper

Inconel 600 2.4816

1
1
1

20
150
180
235

Oil acid, tech.

30.10.2009

Hastelloy C 2.4819

Monel 400 2.4360

1
1
1

18/8+Mo-Steel

1
1
1

18/8-Steel

0
0
0
(0)

Unalloyed steel

0
0
1

Temperature (C)

Medium

Incoloy 825 2.4858

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

20
60

0
0

0
0
0 0
0 (0)
0 0
(0)
(1) 0
(1) 0

0
0
0

1
1
0
1
0
1

0
0

0
0

0
0

0
0
0

3
3
3
0
1

0
0

0
(0) (0)
(0) (0)

1
1

14:47 Uhr

0
0
0
3
0
3

0
0
0
2
0
3

25
85

20 3

Pit water (sour)


Potassium

Schm

100 100 0 0 0
600
(0)
800
(0)

Potassium acetate

Schm
wL

100 292 3 0
20 (1)

Potassium bi-chromate

wL

25
25

Potassium bi-fluoride

wL

ges

Potassium bi-tartrate
(Cream of tartar)

wL
wL

kg
hg

Potassium bromide

wL

5
5

Potassium chlorate

0
0

20

0L 0L
3
3

0
3

0
0

0
1

0
1

0
1

0
0

1
3
1
3
3
3

2
0
0
0

3
1

1
1

3
3

1
3
3

3
3

0
(0)

0
1

0
1
1

Schm
wL
wL

100 1000 3 3LS 3LS


50 20 2 0 0 0
50 SP 3 3 3

0
0
0

0
0

0
0

0
1

wL

5
ges

1
3

1
3

1
3

0
0

85 (2) 0L 0L 1
20 (1) 0L 0L 0
SP 2 1L 0L

1
0
0

2
0
0

1
1

0
0

0
0

0
0

3
3

1
2
0

3
3

(1) (1) (1) 0


1
0

0
1

0
0
0

1 1 2 1 0
1 1 2 1 0
1 (2) (2) (1) 0

3
3
3

0
0

0
3
3

3
3

wL

5
30
30

Potassium chromate

wL

10
10
<30

20 0 0
SP (1) 0
30
0

0
0
0

0
0
0

ges
ges

20 3
SP 3

0
3

1 0 0
2 (1)

1
3

3
3
3

0
0

wL

0
0
0
1
1 1 1 0
2 2 (1) 3
(0)
1
(0)
3
1 3

0
0
0

Potassium chloride

Potassium chrom. sulph.

0
0

20 3 0L 0L 0
30 3 0L 0L 0

20 (2) 0L 0
SP 3 0L 0

3
3
3

0
1
0
2
0
1

40 3
SP 3

3
3
3

Aluminium

3
3
3
3
3
3

2
1

2
2
2

30.10.2009

Titanium

25
SP
25
SP
25
SP

0
0
0
0
0
1
0
1
2

Bronce

<30
<30
50
50
85
85

0
0
0

Tombak

0 0 1 0
0 0 1 1
0 2 1 1
0
0 0 1
1 (2) (1)
0 0 0 0
1 (2) 3 3
3 3
(0)

Copper

0
0
0
0
0
1
0
2
3

Hastelloy C 2.4819

3
3
3
3
3
3
3
3
3

Incoloy 825 2.4858

20
20
20
80
20
SP
20
SP
SP

Pineapple juice

Potassium carbonate

Inconel 600 2.4816

1
5
10
10
30
30
50
50
80

Nickel

18/8+Mo-Steel

Phosphorous acid
technical

18/8-Steel

wL

Unalloyed steel

Phosphorous acid
chem. pure

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

415

14:47 Uhr

3
(1)

Potassium cyanide

wL

10

SP 3

Potassium hydroxide

wL

20
20

20 0 0 0 0
SP 0S 0S 0S 0

3
3

3
3

0
1

20 (0) 0L 0L 3
SP (0) 0L 0L 3

3
3

1
1

0
0

0
0

25
25
ges
ges

20 0
SP
20 0
SP 2

0
0
0
0

0
0
0
0

1
1
1

1
1
1

0
0

1
1
1
1

0 0 0
0 (0)

Potassium nitrite

all

SP 1

Potassium oxalate

all
all

20
SP

0
0

0
0

0
0

0
0

0
0

0
0

wL

Potassium iodide

wL

Potassium nitrate
(Saltpetre)

wL

all
all

Potassium perchlorade

wL

25
75

20
50

Potassium permanganate

wL

10
all

20 0
SP 3

Potassium persulphate

0
1

0
1

0 (1)
0 1 1

0
1

0
0

3
3

(0)
0

25 (3) 0

0 (3) (3) 0

0 (3) (3)

0
0
0
3

wL
wL

0
0
2
3

20 (0) 0

(1)

(3)
0
0

0 (1)

0
1

(0)
(0)

tr

20 3

Quinine sulphate

tr

20 3

100 20
0 0
100 300 3 0L 0L

416

tr
wL

100
1
ges

20 1 0
80 (3) 0
20 (3) 0

0
0
0

0
0
0

0
0
0

0
1
(1)

0
0
0

Quinine-bi-sulphate

Salycilic acid

0
3

all 20 (0) 0 0
all 100 3 (0) 0

Resina (natural)

Aluminium

3
3
3
3

25
SP
20 3
90 3

Pyrogallol

3
3

1
1

10

100

3
0
0

3
3

10
all
5
5

Propane

wL

Potassium sulphate

30.10.2009

Titanium

3
3

Potassium hypochloride

0
1
1
3

20 3 2L 0L 3
SP
3L 3L 3

Schm

0S
3
0S
3

1
1

1
3

0
0

0S
0S
0S
3

1
3

0S 0
3 0
0S
3 0

50 20
50 SP
hg
100 360

0
1

3 (0)

0
0

Potassium hydroxide

0
1

Bronce

Hastelloy C 2.4819

Incoloy 825 2.4858

Inconel 600 2.4816

Nickel

18/8+Mo-Steel

18/8-Steel

Unalloyed steel

100 750 3
10 20 (0) 0

Tombak

Schm
wL

Copper

Potassium cyanate

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
1
(1)

0
0
1

14:47 Uhr

Silver bromide
wL

100
10

Silver chloride

wL

10

Silver nitrate

wL
wL
wL
Schm

Sodium

Sodium acetate

wL

Sodium aluminate

wL

Sodium bi-carbonate

wL

Sodium bi-sulphite

100 20 0 0
100 200 0 0
100 600 (3) 0

0
0
0

10
ges

20 0 0
SP (2) 0

0
0

20 0

10
10
20

20 0 0
SP (1) 0
SP

10
10
50
50

20
SP
20
SP

20 3 3LS 2LS
SP 3 3LS 2LS

Sodium carbonate

wL

1
1
kg
kg

Schm

2
3

3
3

2
3

0
0

3
3

0
0

0
0

3
3
3
2

3
3
3
3

0
2
0
0

20
0
75 1L 0
20
0
SP 3 0
900 3 3

0
0
0

0
(1)
0

0
(1)

0
0

0
1
1

0
0
0
0

1 (0)

0
0
0
0
3

30
30

20 2 0LS 0LS
SP 3 0LS 0LS

3
3
10
10
kg
kg

20
SP
20
SP
20
SP

(1)
(2)
(2)
(3)
(2)
(2)

3
3

0LS 0LS
0LS 0LS
0LS 0LS
0LS 0LS
0LS 0LS
2LS 0LS

Aluminium

Titanium

Bronce

0 0 (0) 0 0 (0)
0 (0) (1) 0 0 (0)
0 (1) (1) (0) 0 (1)

Tombak

0
0
0

Copper

Nickel

18/8+Mo-Steel

18/8-Steel

0
0
0
0

all
all

0
0
0

20 3 3LS 3LS
0
0
0
0

wL

wL

0
0

0
0
0

20 3 2LS 2LS 1
25 3 0LS 0LS

10 20
10 SP
20 20
100 250

Sodium bromide

Sodium chlorate

0
0

Hastelloy C 2.4819

<40
<40

Incoloy 825 2.4858

Sewages ( w.o. H2SO4)


( with H2SO4)

Sodium chloride

Unalloyed steel

20 (1) 0LS 0LS 0


50 (1) 1LS 0LS 0
SP (2) 2LS 1 0

Inconel 600 2.4816

Sea water

Temperature (C)

Concentration %

Medium

30.10.2009

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
(0)

0
0

(0)
3

0
1
0

0
0

3
3
1

0
3
3

(0)
0
(0)
1
1
1
1
1
1

0
0
0
0
0
0

1
1
1
1
1
1

0
1
0
1
0
1

(0)
(0)
1 0
1
0
(0)

3
1
2
2

417

14:47 Uhr

wL

Sodium dichromate
Sodium fluoride

Sodium hydroxide

10
10
kg
fest
wL

Sodium hyposulfite

20

3
3

3
0

0
0
0

0
0
0

0
0
0
0
0
0
0

0
0
0
1
0
1

0
0
0
1
0
1

0
1

2
2

1
1

1
1

0
0

0
1

Schm
wL
wL
wL
wL

100 320 3 0
5 20 (2) 0
10 20 1 0
30 20 1 0
30 SP (1) 0

0
0
0
0
0

1
1
1
1
1

1
1
1
1

0
0
0
0

0
0
0

3
0
1
1

Sodium nitrite

wL

100

20

Sodium perborate

wL

ges

20 (1) 0

Sodium perchlorate

wL

10
10

20 (2) 0LS 0LS


SP (3) 0LS 0LS

Sodium peroxide

wL
wL

10
10

20 3
SP 3

0
0

0
0

Sodium phosphate

wL

10
10
10

20
50
SP

0
0
0

0 0 0
0 (0)
0

10
10

25 (1) 1LS 0LS


50 (3) 1LS 0LS

ges

20

Sodium silicate

ges

20

418

3
3
3

3
3

3
3

(3)

1
0
0
0
0
0
0

1
1

Sodium salicylate (Aspirin) wL

0
3
3

0
0

Sodium pochloride
(javel water)

20 2
SP 2

0
0

0
0

Sodium nitrate

all
all

0
0

20 (0) 0LS 0LS 0


SP (0) 0LS 0LS
20
0LS 0LS

100 320 (3) 3 3 0


5 20 0 0 0 0
5 SP
0
25 20 0 0S 0S 0
25 SP 2 1S 1S 0
50 20 0 1S 1S 0
50 SP 2 2S 2S 0

1
1

Aluminium

ges

Schm
wL

0
0

30.10.2009

Titanium

Sodium cyanide

Bronce

20

Tombak

100 600 (1)


ges 20 3

3.5

Copper

wL

Hastelloy C 2.4819

Sodium citrate

0
0

Incoloy 825 2.4858

20
75
20

Inconel 600 2.4816

Nickel

1
1
10
100

18/8-Steel
0

0
0
0
0

wL
wL
wL
wL

Unalloyed steel

18/8+Mo-Steel

Soap

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
1 (0) 0
2 1 0
0
0
0
0

3
3
3
3
3
3
3

0
0

0
1

0
0
0
0
0

0
0
0
1

0
0

1
1

1
1

1
1

3
3
1

3
3
2

0 (0)
(0)
(1)

(0) (0) (0) 2


(0) 1 1

3 (1) 0
0

3
3

3
3

0 (2)

14:47 Uhr

Sodium sulfide

wL
wL

1
25
25
100

20
20
SP
20

10
10
25

20
SP
50

Soft soap

Sugar

Sulphur chlorine

0
1
1
1
0
0

1
0

3 0 0 1
3 0 0
3 0 0
3 (0) (0) 1
3 3 1
0
0
0

1 0 0
3 0 0
3 0L 0L
3 0 0

1
0

0
0

0 0
(0)
3 (0)
1

0
0

0
0
2

1
1
3

0
0
0
0
0
1

Aluminium

Hastelloy C 2.4819

Titanium

Incoloy 825 2.4858

Bronce

Inconel 600 2.4816

Tombak

Monel 400 2.4360

0
0
0
0
0

(1) (3) (1)

3
3
3
0

0
0
1

0
0
1
1

2
1
1
1

20

80 3
80 3

2
3

1
3

2
2
0
2

0
0
0
0

0
0
0
0

0
0
0
2

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
2
0

0
0
0

0
0
0

1
1
1
1

100 20 1
100 80 3
100 130 3

0
0
0

0
0
0

0
0
1

0
0

0
0
0

0
0
0

0
3
0

20 1
SP 1

0
0

0
0

0
0

0
0

0
0

0
1

0
0

0
0

0
0

0
2
3

0
0
0

0
0
2
1

0
0
2
0

0
3 (0) 0

0
0
0

1
3

0
3

1
3

30 0 0LS 0LS 0
SP
0LS 0LS 0

(0) (0) (0) 0

<10
<10
fe
fe
tr
tr

100
200
150
600

wL
wL

Sulphite lye

Sulphur

Nickel

20 (3) 0
20 (3) 0
SP
0

wL

Stearic acid

18/8+Mo-Steel

20
SP
SP
20

Sodium thiosulfate

Steam

0
0
0
0
0
0

20
20
50
kg
hg
10
50
50

Spinning bath

0
0
0
0
0
0

20
SP
20
SP

wL

wL

3
3
3
3
3
3

10
10
30
30
kg
hg

Sodium sulfite

Sodium triphosphate

18/8-Steel

wL

Unalloyed steel

Sodium sulfate

Temperature (C)

Concentration %

Medium

30.10.2009

Copper

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

20
80
140
tr
Schm
Schm
fe

100 20 0
100 130 (1)
100 445 3
20 3

tr
tr

100
100

0
0

3
3

0 0
0
(0)
3 0
3

419

14:48 Uhr

Sulphur acid

Sulphur hydrogen
H2S

tr
tr
tr
tr
tr

fe
tr

Sulphurous acid S02


(Gas)

fe
fe
fe
fe

Sulphurous acid
H2S03

wL
wL
wL
wL
wL

Tannic acid

20
20

Tin

Tin chloride

420

Schm
Schm
Schm
Schm

0
3

1
0

3
0

1
2

0
1

1
1
2
1
3

1
1
2
1
1
2
3

0
0
0

0
0

0 (0) (0)
0 (0) (0)

0
3

0 1
0
1
0 2 1
0 2 1
0
0 2 3
0 (1) 3
0 1
3 3 3

0 1
(0)
3
1
1
(3)
2 1 1
1 3 2
3 2
3 3 3

0
0

0
0

0
0
0
0
0

3
3
3
3

2
2
2
3

0
0
0
2

1
5
10
ges

20
20
20
20

3
3
3
2

0
0
0
0

0
0
0
0

1
1

5
5
10
10
50
50

20
SP
20
SP
20
SP

2
3
2
3
3
3

0
0
0
0
0
0

0
0
0
0
0
0

20 0
SP 2

0
0

0
0

300 2
400 3
500 3
600

0
1
3
3

0
1
3
3

100
100
100
100

200
300
500
900

Tar

Aluminium

100
100

Titanium

20 1
SP 2

Bronce

100
100

Tombak

0
0
0

30.10.2009

Copper

100 20 1
100 100 3
100 >200 3
100 500
20 3

Hastelloy C 2.4819

0
0
1
1
1
2
1
3
0
3

Incoloy 825 2.4858

1
1
1
2
2
2
1
3
0
3

Inconel 600 2.4816

3
3
3
3
3
3
3
3
1
3

20
70
SP
20
20
70
20
20
20
SP

Nickel

0
0
2
0
1

Unalloyed steel

0
2
3
0
1

100 20 0
100 400 1
100 800 3
20 2
400 3
1
1
1
10
10
10
40
80
96
96

Sulphur monoxyde
Sulphur trioxide S03

18/8+Mo-Steel

tr
tr
tr
fe

18/8-Steel

Sulphur dioxide

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
0
0
0

0
3

20 3 1LS 1LS 3
SP 3 3LS 3LS

1
1
0
3

0
0

1
1

0
0

0
0

1
1

1
3

0
1

3
3

14:48 Uhr

100
100

Tri-chloro acetic acid

>10 20
50 20
50 100
tr
tr
tr
fe
fe

100
100
100

Trinitrophenol
Trinitrophenol

Turpentine oil

Vegetable soup

wL
wL

3
3
3

0
0

0
0

20 0
SP 1

Aluminium

Titanium

0
0

0
0

0
0

1
1
1

1
2
2

1
1
1

0
3
3
3
3

0
0

0
0
1
0
0
0
0
0

0
0

0
0

0
0

0 (0) (0) (0) 0


0

0
3
1

3 (1)
3 3 3

3
3

3
3

3
3

0
0

1
1

0
0

0
0

0
0

0
0

0
3

0
0

3
3

1
1

100 20 0
100 150 3

0
1

0
0

konz 20
konz 100

0
0

20
40
100 SP 0
SP
20
SP
20
SP
20
SP
20
SP
20
SP
20
SP

Hastelloy C 2.4819

Incoloy 825 2.4858

Inconel 600 2.4816

0
0

20 0 0L 0L 0
70
0L 0L
SP
0L 0L 0
20 2 0L 0L 0
SP 3 1L 0L 0

100
100

10
10
20
20
50
50
80
80
99
99

Nickel

18/8+Mo-Steel

18/8-Steel
3
3
3

0
0
0

Vinegar
Vinegar acid

0
0

0
0
0

Urine
Vaseline

0
0

20
SP

Urea
Uric acid

20 0
SP 0

100 150 3
3 20 3
25 20 3
ges 20 3

Tyoglykolacid

0
0

1
1

20 (0) 0
200 3
Schm
wL

Bronce

Toluene

Trilene

Unalloyed steel

20
SP

Tombak

10
10

30.10.2009

Copper

Titaniuim sulphate

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

3
3
3
3
3
3
3
3
3
3

0
1

0
0

0
0

1
1

0L 0L 0
0L 0L 0

0
0

0
0

0
2
0
0
0
3
0L
3L
0L
1L

0
0
0
0
0
0
0L
0L
0L
1L

0
1
0
0

0
0

0
0

1
0

2
2
2
2
2
2

1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
2
2
1

0
0
0
0
0
0
0
1
0
0

0
0
0
0
0
0
0
0
0
0

1
3

3
3

1
3

0
3

0
3
0
0
0
0
1
0
1
0
0
0

0
2
0
2
0
2
0
2
0

421

14:48 Uhr

Wattle

wL

Wine vinegar

0
0

0
0

0
0
0
0
1
0
1
0
2

0
0
0
0
0
0
0
0
2

Aluminium

0
0
0
0

0
0

0
1

0
1

0
0

0
0

0
1
0

0
1
1

0
0
0
2

0
1

0
0
0

0
0
0

0
0
0

0
0
0

1
2

0
0
0
1
2

0
0
0

0
0

2
3

0
0

20
wL
wL
wL
wL
wL
wL
wL
wL
wL
wL

3
10
10
25
25
50
50
75
75
all

wL

20
20 1
SP 3
20
SP
20
SP
20
SP

20 0

Wine, white & red

20 2
SP 3

0
0

0
0

Xylene

20 0
SP 0

0
0

0
0

Yoghurt

1
2

1
2
0
1

2
3

1
2
0
0

0
0

0
0
1
0
1
0
1
0
1
1

0
0

0
0

0
0

0
3

2
3

0
0
0
0
0
0
0
0
0
0

Schm

Zinc chloride

wL
wL

100 500 3
5
5

0
2
2
2
3
2
3
2
3
3

3
3

3
3

3
3
0
0

Zinc

422

0
0

0
1

Bronce

0 0 0 0
2
2
1
2 2LS 2LS
2

0
0

Tombak

<200
<200
<200
<200
<200

0
0

0
1
0
1
1
1
3
2
3
3
1
3
3
1
3

Copper

1 0 0
1 0LS 0LS 0
2 2LS 1LS 0

1
0
2
1
1
1
2

Hastelloy C 2.4819

0
0
0
0
0
0
0
0
0
0
0

Incoloy 825 2.4858

0
0
0
0
0
0
0
0
0
0
0

Inconel 600 2.4816

20
SP
20
SP
SP
SP
SP
20
20
20
20
20
20
20
SP

Nickel

0
1

Unalloyed steel

0
1

20 2
SP 3

Whiskey
Wine acidity

20 0
400

30.10.2009

Titanium

Water condensate, pure


plus CO2
plus O2
plus C1
plus NH3

18/8+Mo-Steel

Water
H20 dest.
dest.
River water
River water
Tap water hard
Tap water soft
Tap water alkaline
Pit water sour
Pit water sour
Mineral water
Rainwater flowing
Rainwater still
Sweat
Sea water

18/8-Steel

Vinyl chloride

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

3
3

20 3 3LS 2LS 1
SP 3 3LS 2LS 1

1
2

3
1
2

0
0

0
1

2
2

3
3

2
2

0
0

3
3

14:48 Uhr

20
65
20
65

Zinc sulphate

wL
wL
wL
wL

10
25
hg
hg

20 2
SP 3
20
SP

Aluminium

1
2
1

30.10.2009

Titanium

Hastelloy C 2.4819

Incoloy 825 2.4858

Inconel 600 2.4816

Nickel

18/8+Mo-Steel

Bronce

30
30
40
50

Tombak

wL
wL
wL
wL

Copper

Zinc silicone sulfide

18/8-Steel

Unalloyed steel

Temperature (C)

Concentration %

Medium

Monel 400 2.4360

29.3_UK_Kap_13_Korrosionstab.qxp:03_Ratgeber_Metallblge_UK

0
2
0
3
0
0
0
0

0
0
0
0

1
1
1

1
1
1

1
1
1

0
0
0

0
1
1
1

0
0
0

1
3
1
3

423

14:48 Uhr

29.3_UK_Kap_14.qxp:UK_02_Kap_12.qxp

Personal notes

424

30.10.2009

14:48 Uhr

Seite 424

29.3_UK_Kap_14.qxp:UK_02_Kap_12.qxp

30.10.2009

14:48 Uhr

Seite 425

Personal notes

425

29.3_UK_Kap_14.qxp:UK_02_Kap_12.qxp

04.11.2009

15:47 Uhr

Seite 426

12.6 Subsidiaries / Holding Companies / Agencies

BOA BKT GmbH


Balg- und Kompensatoren-Technologie
Lorenzstrasse 26
D-76297 Stutensee
Phone
+49 (0)7244 99-0
Fax
+49 (0)7244 99-372
E-Mail
marketing@boa-bkt.com
Web
www.boa-bkt.com
BOA AG
Kompensatoren
Metallschluche und Metallblge
Station-Ost 1
CH-6023 Rothenburg, Switzerland
Phone
+41 (0)41 289 41 11
Fax
+41 (0)41 289 42 02
E-Mail
info@boa.ch
Web
www.boa.ch
Subsidiaries/Holding Companies:
Flexible Solutions Group
France SAS
Immeuble Odysse
Btiment D
212 Chemin des Femmes
F-91300 MASSY
Phone
+33 (0)1 69 10 88 29
Fax
+33 (0)1 69 34 48 56
E-Mail
fsg@fsg-france.fr
Web
www.fsg-france.fr
BOA Nederland B.V.
Postbus 214
NL-5000 AE Tilburg
Phone
+31 (0)13 535 06 25
Fax
+31 (0)13 536 40 85
E-Mail
sales@boanederland.nl
Web
www.boanederland.nl
American BOA Inc.
P.O. Box 1301
US-Cumming, Georgia 30028
Phone
+1 800 856 4580
Fax
+1 770 889 0661
E-Mail
sales@boa-us.com
Web
www.americanboa.com
Agencies:
in all important industrial countries

426

BOA Metallschlauch GmbH


Magdeburger Strasse 2
D-06484 Ditfurt
Phone
+49 (0)3946 811 269
Fax
+49 (0)3946 811 270
E-Mail
info@boa-metallschlauch.de
Web
www.boa-metallschlauch.de
Famas S.A.
ul. Kopernika 36
PL-90 553 Ldz
Phone
+48 42 6648 400
Fax
+48 42 6648 401
E-Mail
info@famas.com.pl
Web
www.famas.com.pl

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05.11.2009

9:21 Uhr

Seite 1

Expansion Joints
Guide

www.boagroup.com

BOA Holding GmbH


Lorenzstrasse 26
D-76297 Stutensee
Germany
Phone +49 (0)72 44 99 0
Fax
+49 (0)72 44 99 372
marketing@boa-bkt.com

www.boagroup.com

Expansion Joints, Metal Hoses


Metal Bellows, Plastics Components
Station-Ost 1
CH-6023 Rothenburg, Switzerland
Phone +41 (0)41 289 41 11
Fax +41 (0)41 289 42 02
info@boa.ch

www.boa.ch

Expansion Joints Guide

Additional sites in:


Buenos Aires, Argentina
Wien, Austria
Embu So Paolo, Brazil
Shanghai, China
Plzen, Czechia
Chassieu, France
Fre-en-Tardenois, France
Port Elizabeth, South Africa

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