You are on page 1of 17

DYEING METHODS

. Mass-coloration of the molten fibers

This method is for dyeing the molten fibers or plastic chips or textile polymers with pigment dyes. After that, the molten or polymers will extrude from a spinneret to form fibers.

Normally, the synthetic fibers are added with white pigment in order to give a hiding power (non-see through fabrics).

Advantage: give excellent fastness

Disadvantage: very difficult to clean

Fiber Dyeing is the method of dyeing fibers before blending with other colors to give fancy yarns or fabrics.

Note: This is used for special purposes only.

3. Yarn Dyeing is the method of dyeing yarns in forms of hanks or packages dyeing. This will give Scottishs style fabrics, carpet with many colors and styles.

Note: This is used in hand loom weaving in the Northern and North-eastern parts of Thailand.

4.Fabric Dyeing is the method after weaving, knitting, or non-woven to make fabrics. This is very popular method of dyeing as the dyed fabrics will be processed further to garment industries very easily.

Dyeing forms of the fabric dyeing can be used in 2 ways:

a. Open width form using the fabrics to spread without any creases and dye them.

b. Rope form using the fabrics with the form like a rope (many creases and look like a rope)

BATCHWISE OR EXHAUST DYEING

FIBRE YARN FABRIC

SEMI-CONTINUOUS DYEING

FABRIC

CONTINUOUS DYEING

FABRIC YARN IN WARP SHEET FORM (INDIGO DYEING FOR DENIM)

EXHAUST DYEING

This method is using lot of water as shown in Liquor Ratio (ratio between water and goods) This should immerge the goods into dye solution for a long time in order to let the dye penetrate into the goods. This will lead to produce more waste water than the continuous process.

Advantage: inexpensive, no need to train the worker to look after and run them properly.

Disadvantage: lots of water needed, very slow process (60-120 min/batch.)

MATERIAL TO LIQUOR RATIO (M:L RATIO)

VOLUME OF WATER TAKEN IN RELATION TO WEIGHT OF MATERIAL (FIBRE, YARN OR FABRIC)

e.g. M:L :: 1:10 MEANS FOR 1 kg OF TEXTILE MATERIAL 10 LITRES OF WATER TAKEN FOR DYEING

% DYEBATH EXHAUSTION

AMOUNT OF DYE GONE FROM SOLUTION PHASE TO FIBRE PHASE AT THE END OF DYEING PERIOD EXPRESSED IN TERMS OF %. IT IS A MEASURE OF DYE SUBSTANTIVITY. THE TERM IS MAINLY APPLICABLE TO BATCHWISE DYEING. % FIXATION: AMOUNT OF DYE FIXED (INTERACTED) WITH FIBRE AFTER WASHING/SOAPING.

% SHADE

AMOUNT OF DYE TAKEN FOR DYEING ON THE BASIS OF WEIGHT OF MATERIAL e.g. 2% SHADE MEANS 2 gm DYE TAKEN FOR DYEING 100 gm MATERIAL i.e TEXTILE FIBRE, YARN OR FABRIC.

BATCHWISE DYEING

DYEING IN SMALL BATCHES, 100-300 kg FABRIC

FABRIC DYEING EQUIPMENTS

DESIGNED ON THREE PRINCIPLES

FABRIC MOVING, DYE LIQUOR STATIONARY

JIGGER (FABRIC IN OPEN WIDTH FORM) WINCH (FABRIC IN ROPE FORM)

FABRIC STATIONARY, DYE LIQUOR MOVING

BEAM DYEING MACHINE FOR DYEING POLYESTER OR POLYESTER/COTTON BLENDS (FABRIC IN OPEN WIDTH)

BOTH FABRIC AND DYE LIQUOR MOVING

JET DYEING MACHINE (FABRIC IN ROPE FORM)

CONTINUOUS DYEING

This method is designed by putting different machinery into a sequence so that it can produce the dyed fabric in one pass.

Advantage: very fast process (10-100 m/min), small amount of water in the process.

Disadvantage: very expensive, need to train the worker to look after and run them properly.

PADDING

SATURATION OF FABRIC BY DYE SOLUTION AND SQUEEZING THE EXCESS LIQUOR BY PRESSING BETWEEN SQUEEZ ROLLERS MACHINE: PADDING MANGLE TERMS COMMON FOR CONTINUOUS DYEING OF FABRIC.

EXPRESSION

%INCREASE IN WEIGHT OF DRY FABRIC AFTER PADDING e.g. DRY FABRIC WEIGHT 1kg FABRIC WEIGHT AFTER PADDING 1.8 kg INCREASE IN DRY FABRIC WEIGHT 0.8 kg % INCREASE IN WEIGHT 80% EXPRESSION 80% HIGHER THE VALUE OF % EXPRESSION LESS IS LIQUOR SQUEEZING BY PADDING MANGLE AND VICE VERSA

Garment Dyeing

This method is the last process of the dyeing of goods. However, the penetration of the dye solution may not be completely passed to the fibers such as between the seams, buttons, zippers etc. Normally, it is used for lingerie, socks, sweater dyeing etc.

Dyeing Process
Dyeing is the process of imparting colors to a textile material through a dye (colour). Dyes are obtained from flowers, nuts, berries and other forms of vegetables and plants as well as from animal and mineral sources. These are known as natural dyes. The other class of dyes is known as synthetic dyes. These are based on a particular type of chemical composition. Some of these dyes are- Acid ( Anionic) dyes, Basic ( Cationic) dyes, Neutral- Premetalized dyes, sulfur dyes, vat dyes, reactive dyes, pigment dyesetc. Dyeing Methods Colour is applied to fabric by different methods of dyeing for different types of fiber and at different stages of the textile production process. These methods include Direct dyeing; Stock dyeing; Top dyeing; Yarndyeing; Piece dyeing; Solution pigmenting or dope dyeing; Garment dyeing etc. Of these Direct dyeing andYarn Dyeing methods are the most popular ones. Direct Dyeing When a dye is applied directly to the fabric without the aid of an affixing agent, it is called direct dyeing. In this method the dyestuff is either fermented (for natural dye) or chemically reduced ( for synthetic vat and sulfur dyes) before being applied. The direct dyes, which are largely used for dyeing cotton, are water soluble and can be applied directly to the fiber from an aqueous solution. Most other classes of synthetic dye, other than vat and sulfur dyes, are also applied in this way. Yarn Dyeing When dyeing is done after the fiber has been spun into yarn, it is called Yarn dyeing. There are many forms of yarn dyeing- Skein (Hank) Dyeing, Package Dyeing, Warp-beam Dyeing,and Space Dyeing. Skein (Hank) Dyeing The yarns are loosely arranged in skeins or hanks. These are then hung over a rung and immersed in a dyebath in a large container. In this method, the colour penetration is the best and the yarns retain a softer, loftier feel. Package Dyeing The yarns are wound on spools, cones or similar units and these packages of yarn are stacked on perforated rods in a rack and then immersed in a tank. In the tank, the dye is forced outward from the rods under pressure through the spools and then back to the packages towards the center to penetrate the entire yarn as thoroughly as possible. Warp-beam Dyeing It is similar to package dyeing but more economical. Here, yarn is wound on to a perforated warp beam, immersed in a tank and dyed under pressure. Space Dyeing In this method, the yarn is dyed at intervals along its length. For these two procedures- knitdeknit method and OPI Space-Dye Applicator- are adopted. In the first method, the yarn circular or flat-bed knitting machine and the knitted cloth is then dyed and subsequently it is does not readily penetrate the areas of the yarn where it crosses itself, alternated dyed and The OPI Space-Dye Applicator technique produces multi coloured space- dyed yarns. The yarns are they run at high speeds of upto 1000 yards (900 m) per minute through spaced dyebaths with shock waves produced by compressed air assuming supersonic velocities.

is knitted on either a deknitted. Since the dye undyed spaces appear. dyed intermittently as continuous subjection to

Life without color is like a life bereft of soul. In every sphere of industrial activity the color is needed. Dyeing machine is the device that is used by different industries for imparting colors. From paper to plastic to textiles everywhere there is use of Dyeing Machineries. According to the need of each type of substrate, different set of machines are put to use. The applications of these machineries give an impetus to the products related to dyeing. However, rising energy prices is having a knock-on effect on

manufacturing expenditure for dyeing machinery. Therefore, there will be greater interest globally in machineries that has a lower energy consumption along with heat recovery systems that is able to preheat the incoming cold feed water. As the needs of customers are changing, for satisfying them different types of dyeing machines are manufactured.The basic aim of dyeing is achieving a level dyeing that is of correct shade. The Dyeing machine helps to achieve these aims by

Providing correct and effective dye liquor interchange for the goods. Monitoring and effective control of rate of temperature rise, and holding on at the set dyeing temperature. Checking of the dyestuff and chemical additives to the dye bath.

In the textile industry a variety of dyeing machines are used for dyeing. Some of these machines with minor operational modifications can easily accommodate new types of dyes and take advantage of the latest advances made in the dyeing equipment technology.
Classification of Textile Dyeing Machines

For a broader understanding, of the dyeing machines, the Dyeing machines are classified into two types: Rope Dyeing Machine and Open Width dyeing Machine. The selection process of the dyeing machines i.e. whether to opt for rope oor open-width is totally dependent on the ability of the fabric to withstand the mechanical demands that is involved in the two processes. The following table gives a brief comparison of the two methods. Both the type of machine are equally popular. Popular varieties of rope dyeing machines are jets, and becks, while the popular varieties of open-width dyeing machines are beams, followed by jigs and pad-batch.
Rope Dyeing | Rope Dyeing Machine

In the case of rope dyeing machines, the fabric gets transported via the machine in a loosely collapsed form that looks like a rope. Rope dyeing has the tendency for abrasion of fabrics and result in permanent, cracks, creases and streaks

Open width Dyeing Machines

In the case of open width dyeing machine, the fabric gets maintained at all times in a flat and open condition. As Open-width dyeing works by applying tension to fabrics and this has the potential to form edge marks along with creases in tubular knit goods.

Types of Textile Dyeing Machines

Most of the Textile Dyeing Machines utilize latest advancement in the dyeing technology to give high capacity dyeing along with uniformity and smooth finishes.

Beam Dyeing Machine Hank Dyeing Machine Jet Dyeing Machine Jig Dyeing Machine Paddle Dyeing Machine Package Dyeing Machine Winch Dyeing Machine Sample Dyeing Machine

Beam Dyeing Machine | Beam Dyeing The beam dyeing machine operates with the same principle as that of package dyeing machine. It can be effectively used to dye yarn or fabric. The process of beam dyeing machine works like this, fabric or yarn in open width is rolled on to a perforated beam. The beam then subsequently slid into a vessel that is closed and pressurized. The colour impregnates the fabric as the dye liquor is allowed to go on circulating through the preformations in the beam. Usually the beam dyeing machines are designed in such a manner so as to hold a single beam or multiple beams in a batch.
Features of Beam Dyeing Machine

Able to adjust water level in accordance to fabric volume. Even dyeing and superior dyeing quality.

Optimized circulation system along with high performance pumps

Advantages of a Beam Dyeing Machine

The fabric is put under controlled tension, and is wound on to a perforated beam. This results in elimination of creases from the fabric. It also ensures total control of dimensions of the roll of fabric. The fabric is not allowed to do any movement during the process of dyeing. This actually means that there is no application of mechanical action on to the fabric. As shown in the figure, there is no movement of the fabric as the hydrostatic pressure of the pump forces the dye liquor through the fabric roll.

Hank Dyeing Machine | Hank Dyeing

Hank dyeing machine are mostly used for dyeing of patterned wool carpets. There are mainly four types of Hank Dyeing machines used. They are the following, single stick Hussong-Type Machines the double-stick machine, double-stick cabinet machine, and lastly circular carrier machine. Out of this four, the first category of Hussong-Type Machines are the most popular one. In the Hussong type machines hanks needs to be hung on removable sticks, from the underside of the dyeing vessel lid. The lid is then vertically lowered onto the dyeing vessel. The dyeing vessel consists of a simple box that has a perforated false bottom. A reversible impeller that is placed vertically in a weir chamber at one corner of the machine is used for circulating liquor. Heat is generated by closed steam coils located beneath the false bottom. While on the smaller machines heat is generated by live steam injection.
Features of Hank Dyeing Machine

Temperature control is done by electro-mechanical or programmable logic controllers. Machine capacities can range from 10 kg sample machines -1 ton machines. Yarn loads up to 4000 kg can be dyed by coupling together of machines. Typical liquor ratios are 1:15 to 1:25.

Roller Hank Dyeing Machine

Roller hank dyeing machines are based on Hussong type of hank dyeing machines in design .Roller hank dyeing machines are very simple in design and operation. In the basic design of machine there is rectangular SS tank with proper heating mechanism (either a heating coil or direct steam injection through a perforated steam pipe) and have a false bottom above the heating coil. The tank is fitted with a temperature indicator and control sensor. There is an array of SS rollers/poles which are fitted on a suitable frame .The rollers can rotate in clockwise or anticlockwise directions with the gears arrangement. The machine is fitted with a stop /start system to control the roller movement. The hanks loaded on rollers can be lowered in the tank or lifted out by lifting or lowering the frame with the help of hydraulic system. The speed (RPM) of rollers can be varied by changing the gears and rotation cycles are controlled by timers which change the direction of movement of motors. The dyeing vat have the filling and draining facility of dye liquor. The dyes and chemicals are added directly into the dye vat.
Jet Dyeing Machine | Jet Dyeing - Overflow Dyeing Machine

Overflow Dyeing Machines are designed for use in delicate knitted and woven fabrics that are made up of natural as well as synthetic fibres. They are also extensively used in the production of carpets. The main difference between jet and overflows machines is that in jet machines the fabric gets transported by a bath that flows at high speed through the nozzle, while in Overflow Dyeing Machine it is the gravitational force of the liquor overflow that is responsible for fabric transportation
Functioning of a Overflow Dyeing Machine

A typical Overflow Dyeing Machine works like this. A winch that is not motor driven usually is located in the top side of the machine where the fabric is hanged. A longer length of textile is made to hang from the exit side of the winch as compared to the inlet side. By applying the force of gravitation the longer length of textile is pulled downward more strongly than the shorter one. Consequently the fabric is soaked in the bath without any sort of tension.
Advantages of Overflow Dyeing Machine

No Evaporative Losses- As the dyeing vessel is closed, there is no evaporative losses stemming from the dyebath. Further, depending on the situation the temperature may be raised to more than 1000oC.

No Build up of Steam Condensate in the Dyebath- The latest technology implies that the dyebath gets heated by a heat transducer which is steam driven. This technology apart from being very efficient ensures that there is no build up of steam condensate in the dyebath. Low Liquor Ratios- Dyeing is conducted at relatively low liquor ratios, e.g. 10:1 and may be lesser resulting in substantial savings in water and energy. Excellent Dye Liquor Contact- Excellent dye liquor contact with the fabric rope results in better and more improved level dyeing. Computer Control- The machines are operated by computer and hence, operator error is eliminated.

Jet Dyeing Machine- Soft Flow Dyeing Machine

In the soft flow dyeing machine water is used for keeping the fabric in circulation. The conceptional difference of this equipment from a conventional jets that operates with a hydraulic system is that the fabric rope is kept circulating during the whole processing cycle (right from loading to unloading). There is no stopping of liquor or fabric circulation for usual drain and fill steps. The principle working behind the technique is very unique. There is a system for fresh water to enter the vessel via a heat exchanger to a special interchange zone. At the same time the contaminated liquor is allowed channel out through a drain without any sort of contact with the fabric or for that matter the new bath in the machine.
Key Features of Soft flow Dyeing Machine

Significant savings in processing time. Savings in water that is around 50%. Excellent separation of different streams results in optimum heat recovery and a distinct possibility of further use or a dedicated treatment.

Types of Soft Flow Dyeing Machine

A few of the commercially popular brands along with their particular technical specifications are Listed below
Multi Nozzle Softflow Dyeing Machine

Technical Features:

Very Low Liquor ratio - around 1:1 (Wet Fabric) Can Reach High Temp. up to 140C Easily Dye 30 to 450 g/mt.sq. of Fabrics (Woven & Knitted Fabrics) Number of Very Soft-flow Nozzles No Pilling Effect Wide Capacity

High Temperature High Pressure Softflow Dyeing Machine

Technical Features:

Compact Body made of Stainless Steel. High Efficiency Heat Exchanger for Quick Heating / Cooling. Compact Body made of Stainless Steel. Heating Rate - Around 4C/Min upto 900C - Around 3C/Min upto 135C At steam pressure of 6 Bar. Cooling Rate- Around 4C/ Min At Water Pressure of 4 Bar and 15C. Maximum Working Temp is 135C. Maximum Working Pressure of 3.2 Bar. Control Manual as well as Automatic. Heavy Duty Stainless Steel Pump.

Jet Dyeing Machine- Airflow Dyeing Machine

This is another development of the very popular jet dyeing machines. The main difference between the Air Flow Machine and Jet Dyeing machine is that the airflow machine utilizes an air jet instead of the water jet for keeping the fabric in circulation. Typically the fabric is allowed to pass into the storage area that has a very small amount of free liquor. This results in a reduction in consumption of water, energy and chemicals.

Here the fabric does not remain in touch with the liquor (the bath used is below the basket that holds the fabric in circulation). This invariably means that the bath conditions can be altered without having any impact on the process phase of the substrate.
Advantages of Airflow Machine

Completely Separated circuit for liquor circulation without getting in touch with the textile Bath less Dyeing Operation Rinsing Process offers all the added benefits of continuous processing as it is no longer a batch operation Extremely Low Liquor Ratio Virtually Non Stop Process Comparatively lesser energy requirement due to faster heating/cooling and optimum heat recovery from the hot exhausted dye liquors Reduction in consumption of the chemicals (e.g. salt) dosage of which is based on the amount of dye bath Lesser Water Consumption savings up to 50% from the Conventional Jet Dyeing Machines Sensitivity towards Ecology Economical Operation More Safety while Dyeing

Unique Water Saving Capacity of Air flow Machine

Water remains a perpetual challenge for the world as the most precious resource and textile dyeing processes are notorious for consuming galons of water. The latest technology of Airflow Machine surely takes care of such problem. Airflow dyeing machine can operate at a liquor ratio that is even below 1:5 while a conventional hydraulic dyeing system generally operates with a liquor ratio of about 1:10. It is worthwhile to know that exchanging the liquor ratio of 1:10 from a single 300 kg dye lot to ratio of 1:5, can result in water savings corresponding to an average monthly water consumption of one person in a big country like Germany.

Jig Dyeing Machine | Jig Dyeing

A Jig Dyeing machine, is an efficient dyeing technique. It is also known by the name of jigger. Jig Dyeing machine processes fabrics in open width to avoid creasing problems in fabric dyeing. The process works like this. The Jig Dyeing machine operates by transferring the fabric back and forth. This happens from roller to roller via the medium of a dyebath, that is located at the base of the machine. As soon as the second roller gets full, the direction of movement of fabric can be reversed. In Jig dyeing, the duration of the process is measured on the basis of the number of passages or ends of the fabric passing through the dye bath from roller to roller. The end in dyeing parlance is known as the passing of fabric through a dye liquor from one roller to the other one.
Types of Jig Dyeing Machines

Atmospheric Jigs- Atmospheric jigs operate at atmospheric temperatures and pressures. jig dyeing machines are applied for natural fibres. Here the temperature limit is typically 1000. Centigrade. High Temperature Jigs- A high temperature jig functions in the same way as an atmospheric jig but comes with the addition of a pressure vessel that is designed to function at 1300C. The pressure vessel also helps in having a close control of the dyeing temperature. Typically it is applied for dyeing synthetic fibres
Latest Features in Jig Dyeing Machines

Operates by electricity, and fully controlled by a PLC Cutting edge technology in the form of speed measuring device on foot roll barrel. This helps in maintaining uniform line speed along with a reliable testing signal. Comes with built in dye solution circulatory system and charging system. Use of latest technologies in the form of :

Automatic Reverse

Way Change

Length Count

Temperature Control
Paddle Dyeing Machine | Paddle Dyeing

Paddle dyeing machines are generally used to dye many forms of textiles but the method best suits to dye garments. Heat is generated through steam injection directly into the dyebath. The machine works like this, the paddle circulates both the bath and garments in a perforated central island. It is here only that the chemicals, water and steam for heat are added. The overhead paddle machine is nothing but a vat with a paddle that has blades of full width. The blades generally takes a dip of few centimeters into the vat. This action stirs the bath and pushes the garments down, thus keeping them totally submerged in the dye liquor. The process steps are:

Chemical Mixing Load Preparation Pre-dyeing Treatments Dyeing Cycle Post-dyeing Treatments Rinsing Unloading Liquor Discharge Disposal

Advantages of Paddle Dyeing Machine


Steam Heated Very efficient Liquor Flow No harm to Garments Structure An Uniform Patchless Dyeing

Low Liquor Ratio Rapid Heating and Cooling Quick Drop and Fill

Application of Paddle Dyeing Machine

Paddle dyeing machine offers itself as a suitable dyeing platform for all the types of piece goods. This typically includes rugs, socks, bed spreads, and other types of garments and fabrics.
Package Dyeing Machine | Package Dyeing

A series of technical developments in the recent years has resulted into package dyeing being developed into a highly sophisticated as well as an economic process. Latest design Package Dyeing machines are amenable to accurate control and automation. These features would likely to lead to increases in the application of package dyeing. The term package dyeing usually denotes for dyeing of yarn that has been wound on perforated cores. This helps in forcing the dye liquor through the package. With the start of dyeing cycle, the dye liquor goes on circulating throughout the vessel and tank. This happens till all the dye is used up or fully exhausted. The dye flows through to the yarn package with the help of the deliberate perforations in the tube package. Once full exhaustion is brought about, the carrier of colored yarn is consequently removed from the vessel. A large centrifuge removes excess water from the packages. Finally the yarn is dried using an infra red drying oven. The image shows the process working of a Package dyeing machine.
Latest in Package Dyeing Machine

A new high-temperature package-dyeing machine is making revolution in the world of dyeing machinery. It is offering an unprecedented liquor ratio that is as low as 1:4 this is achieved by integrated design of REV centrifugal pump, heat exchanger and unique flow-reversing system. Key Features of package dyeing machine:

According to test results, it can shorten total processing time needed for cotton yarn by nearly 5 hours. Reduce water and electrical consumption by around 40% Cut down chemical costs by at least 19% as compared to conventional machines.

Innovative integrated liquor circulation system results in 30% saving in area in comparison to conventional machine arrangements. It claims to provide very good reproducibility, standardization and energy savings.

Advantages of Package Dyeing Machine

Package dyeing methodologies have been subjected to intensive research and development. As a result package dyeing machine has evolved into a very sophisticated apparatus. Package dyeing machine offers a number of advantages.

Considerable reduction in yarn handling. Compatible to automatic control, in the process leading to reproducible dyeing. Open to large batches. High temperature dyeing a possibility. Low liquor ratios, giving savings in water, effluent and energy. Uniform and High rates of liquor circulation, that leads to level application of dyes. Machinery, totally enclosed resulting in good working conditions at the dyehouse.

Types of Package Dyeing Machines

A few types of package dyeing machines are described here:


Vertical Spindle Machines

Vertical spindle machines are common today. The packages are press packed onto the vertical carrier spindles so as to increase the payload. It also aids in the dye liquor circulation and minimizing the liquor to fiber ratio. Machineries of this sort can operate at liquor ratios as low as 6:1. The yarn packages are held on multiple spindles. An overhead crane system makes yarn carrier to be entered and removed from the machine room.

Horizontal Spindle Machines

Horizontal spindle machine is an alternative configuration for the vertical spindle machine. Here, the dyeing kier is mounted horizontally and the yarn carrier is introduced from a trolley. This arrangement effectively replaces the need for crane. Horizontal Spindle Machines has simplified the design of the dyehouse building.
Tube Type Machines

Tube type machines have a series of vertical or horizontal tubes into which package carriers get inserted. The tubes that form the individual dyeing vessels are linked by common circulation pumps and pipe work. These type of machines offers the advantage of flexibility than the above mentioned types. This is because individual tubes can easily be blanked off to change the overall load limit of the machine.
Winch Dyeing Machine | Winch Dyeing

Winch dyeing machines comes with the lucrative options of low cost design, simplicity in operation and maintenance yet uncompromising features when it comes to versatility. Mostly woolen fabrics are dyed by using Winch Dyeing machine. The dyeing machine derives its name "Winch" as the fabric rope gets circulated in the machine by way of a mechanical action of a horizontal rotor or reel, called as a winch or sometimes wince. The cross-section of the winch rotor may be circular or elliptical. the winch dyeing machine has a front compartment, a perforated partition separates it from the main dyeing chamber. It is this front compartment where dyestuff and dyeing auxiliary additions are made. Gradually they move to main dyeing vessel from there. The process works like this first a series of fabric ropes are immersed in the dye bath. This fabric ropes must be of equal lengths. A part of each rope is then taken over two reels or over the winch itself. In the subsequent course of dyeing operation a rope of fabric is circulated through the dye bath and the winch. The dyestuff and auxiliaries are dosed manually or automatically according to the recipe method.
Technical Features:

Nozzle system that gives high liquor flow that ensures a smooth process Savings in utility consumption and reduction in the production cost Can scour, bleach and dye various kind of fabrics

Ease of operation and maintenance

Sample Dyeing Machine | Sample Dyeing As the name suggests these Sample dyeing machines are made available as sample to the buyer's needs. These machines are quite popular in the industry. It is successfully applied for dyeing of various types. For example it is used for the atmospheric dyeing of substrates like fabrics, fibres, yarns at heightened liquor ratios either for development or for simulating bulk processing. Some of the types of sample dyeing machine are listed here The Sample Dyeing Machine that is highlighted here comes with some unique features, that includes:

Latest technology that uses around 16 high temperature glass dye tubes that are interchangeable. Capacity ranges from 200cc - 2000cc. Sample holders for fibres, yarns or fabrics are made of stainless steel. Electronic temperature controller that is digital controlled. Double Speed agitation.

Infrared Sample Dyeing Machine

Some of the very striking features of Infrared Sample Dyeing Machine here:

State-of-the-art unique touch screen control. Easy availability of single, double or even triple bath versions. Data interpretation can be done graphically. Fully self-functional dye bath. Wide range of beaker option.

Laboratory Dyeing Machine Features of Laboratory Dyeing Machine are:


Infinitely variable stroke speed of the machine. Unique cooling coil.

Upto 16 dyeing positions. Option of tubes in stainless steel or glass

Jet Sample Dyeing Machine

Features of Jet Sample Dyeing Machine are:


Operation made easy by using a touch screen. CPU facilitated fully digitalized functions. Fabric circulation speed is controlled easily. Proper display of setting and current temperature. Comes with an unique Alarm system to sort out easily any mechanical problem

Belt Dyeing Machine Belt dyeing machine has an unique working system. It has a working table that is horizontally positioned. It is particularly suitable for dye belts and folded edges for luggage and also for leather goods in general (width comes in typically in the range from 10 mm to 60mm). It also is capable of pre-dyeing of the belt tip. Addition of double transport system, upper and lower gives it the ability to dye small and short pieces as well as non-rigid items.

You might also like