6.

HOW TO DISASSEMBLE
6-1 REPLACEMENT OF MAIN PCB-ASS'Y

1) Remove the two cover-screw and then a screw 2EA as shown in the figure 2) Lift up the CONTROL-PANEL by pushing it slightly from right to left as shown in the figure here.

J
27

3) Turn the CONTROL-PANEL ASS'Y and remove 4EA screws securing PCB ASS'Y. 4) Raise the ass'y gently to the direction to which the screw are removed in order to separate the ass'y. 5) Disconnect the Wire Harness from ASS'Y PCB. - Do not allow wire to get too much tension when replacing control-panel. - When assembling PCB, check if CONTROL-PANEL fixing HOOK is properly positioned and tighten with screws. (If not tightened exactly, Select S/W does not operate.) - Check the working condition of each parts (use test mode)

6-2 REPLACEMENT OF PRESSURE-SENSOR, WATER-VALVE, GUIDE-WATER, AND CHECKER-ASS'Y

1) Remove 2 screws(rear part) securing TOPCOVER, COVER-T.C, and remove them by lifting COVER-T.C to the arrow direction.

2) PRESSURE-SENSOR - After removing terminals of PRESSURE-SENSOR LEAD-WIRE and disassemble by opening the HOOK wide. * When reassembling PRESSURE-SENSOR, firstly check AIR-HOSE position and connection status.
PUSHING

3) WATER-VALVE - Remove 2 LEAD-WIRES of WATER-VALVE terminals. Remove SCREW-TAP, TH 3EA securing WATERVALVE of ASS'Y-DETERGENT located inside the TOP-COVER and then remove ASS'Y WATER-VALVE. * Secure WATER-VALVE after checking if CAP- RING is not missing. (without CAP-RING there may be dangers of SHOT due to water leakage) * ASS'Y is the one body of top-cover 4) When opening the LIC-TC, guide water can be united until being in sight of screw. 5) Remove LEAD-WIRE of CHECKER-S/W and then remove 2 screws securing CHECKER-S/W. (Pressing the hook can open the lead-wires) 6) ASSY-GUIDE WATER DISASSEMBLY

You can remove the guide water by disassembling the water valve and loosing the four nuts on the top cover and lifting it upward. * How to release DOOR/UNBALANCE S/W When replacing defective wires, remove the switch while holding down the (A) part. (It is not released by pulling out the wire.)

J
A WIRE

M
28

6-3 Replacement of CLUTCH ASS`Y

1) After removing CONTROL-PANEL 2) Remove COVER-SCREW 2EA(RL) in CONTROL-PANEL by using a pin and remove a SCREW 2EA(RL) securing CONTROL-PANEL by using a (+) driver and then remove CONTROL-PANEL by pushing it slightly to left. 3) Remove screws (2EA in rear, 2EA in front) securing TOP-COVER and remove SCREW securing EARTH IRE and then lift TOP-COVER ASS`Y backward. 4) Remove 4 screws securing COVER-TUB and take COVER-TUB out. 5) Remove PULSATOR-CAP by using a pin. After inserting the (-) driver between the PULSATOR-CAP + PULSATOR, disassemble by pushing it upward(). Fix in the groove of and assemble by pushing .

M
29

6) Remove a bolt securing the PULSATOR using 10mm box and lift it up.

I
SADDLE SADDLE

7) Remove a nut securing ASS`Y SPIN BASKET and CLUTCH

CLUTCH

by using a ZIG box and take ASS`Y SPIN BASKET out. NUT unlock : clockwise NUT lock : counter-clockwise
MOTOR

8) Lay down the washing machine so that the front of SADDLE by using a 10mm box.

Be careful not to cause damage or scratch to the washing machine when you lay it down to the floor. 9) Remove BOLT 4EA securing CLUTCH by using a 10mm box and take CLUTCH-ASS`Y out. (Check the CLUTCH status as shown in the figure here.) Assembling is in reverse order as disassembling. Points to check after replacing ASS`Y CLUTCH 1) Check if TOOTH is joined by 3.5mm5.5mm, 2.0mm4.5mm depth to the blades of SLEEVE while the washing is in operation. (with Drain Motor OFF) If the joining depth is not deep enough, there may be a problem during washing. 2) Check if TOUCH maintains at least 1.5mm distance from the edge of SLEEVE during spinning. (with Drain Motor OFF)
OVER 1.0mm(ENGAGING DISTANCE) (The Condition During Spining) 3.5~5.5mm(ENGAGING DISTANCE) (The Condition During Washing)

OUT-CASE faces upward and remove 4 bolts securing

P0051

P0018 A0242

P0030

M
P0038

C0082

O J
P0053 P0011

I
W0032 P0008 W0002 W0004

U0131 U0225 U0100 U0076

S0030

U0345

W0030

U0262

O
U0319

M
U0195 U0344

J
H0028

U0343

U0075 U0334 U0342

U0136 W0001

U0061

F0028

A0086

I
J0013

O J
I0022 I0040 B0012 I0040 A0282 B0072 B0044 B0070

SVC Code A0086 A0197 A0242 A0282 A0358 A0360 A0361 B0012 B0044 B0050 B0070 B0072 B0073 C0082 F0045 I0022 I0040 I0040 I0046 J0013 M0048 P0008 P0011 P0015 P0018 P0030 P0031 P0036 P0053 P0058 P0075 P0148 P0149

Part Code

Description

Specification WSLS1100A,PP,-,-,-,-,SNOW-WHT,TORNADO-PJT,PS-FOAM,-,-,-,-, TORNADO 10,PET,-,-,-,WHT,ENG G8/KS8(CKD-PACKING),SBHG1-A,T AW-G120,55/0.18mm/1.5mm2

Q'ty 2 1 1 1 1 3 1 1 2 2 2 1 2 1 2 1 1 1 1 1 5 1 1 1 1 1 1 1 1 4 1 1 1

SVC SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA

DC61-20016U HANDLE DC69-00735A CUSHION-TOP DC64-00748B INLAY-PANEL DC61-10571D COVER-BACK DC90-10832C ASSY-WIRE EARTH

DC61-60074A CLAMPER-WIRE SADDLE-,NYLON#66(DAWS-6NB) DC63-10056D ONGE-CUSHION DC97-00287H ASSY-BASE DC61-50164A LEG-LEVER DC61-50017A LEG-SPRING DC91-11795D ASSY-LEG DC61-30333A BASE DC61-50167A LEG-RUBBER DC64-00697E PANEL-CONTROL DC97-00252J ASSY-FILTER GIMOZI+PU-FOAM,BLK,100JL, WA16R3/MEXICO(CKD),X13-BASE(HI FRPP,SEW-X10,HSWR,SEW-PB10,YEL&ZPC2 SEW-D107,RUBBER-LEG+ADJUST PP,SEW-X13,-, BUTYL,10KG/12KG,D29(BACK)

DC97-00139C ASSY-HOSE DRAIN(O) DC91-10229E ASSY-HOSE WATER DC91-10229F ASSY-HOSE WATER DC62-10292A HOSE-DRAIN

DC96-00035H ASSY-PUMP DRAIN

DC61-00553B HOLDER-WIRE SADDLE -,NYLON66,-,-,-,NTR,D

J
DC97-04374A ASSY-L.H

DC96-00351E ASSY-CHECKER S/W DC97-02388Z ASSY-DETERGENT

DC97-06662M ASSY-LID T.C DC32-30006Q SENSOR PRESSURE DC61-20175W HINGE-DOOR(R) DC67-00080J CAP-RINSE DC63-00483E COVER-TOP DC61-60044J CUSHION-LID DC61-20175X HINGE-DOOR(L) DC61-00108D GUIDE-WATER DC61-00342A SPRING-Q(L)

M
TT-PJT,-

WA17RAQ3DW/XAX,ABS,-,-,-,-

WA11RAS3EG/XST,AG+RESIGN/SAV

SW65ASP2/SW55APP2,PUM 1.0MT/MM(HOT),MEXICO/CKD

1.0MT/MM(COLD),MEXICO/CK -,EPDM,-,-,-,L282,BLK,SW90V2P SW10K1SP,110~120V/50HZ

PM100C,STANDARD/CHINA WA17A2Q3DW/XAX,NEAT-WHT

WA17RAQ3DW/XAX,SEM/TD-PJT/N DN-S15,TERMINAL-TYPE(DC5 SW10C1SP,POM,-,-,-,-,-,SEW-3G100A,ABS,-,-,-,PEACOCK/G WA17RAQ3DW/XAX,ABS,-,-,-,-,-,N SW-46J1,NBR,T5.5,-,-,LIGHT-G SW10C1SP,POM,-,-,-,-,-,ALL(LOW MODEL),ABS,-,-,-,NTR KS-PJT,STEEL WIRE,CD1.8,-,-,

SVC Code P0169 P0173 P0176 P0177 P0177 R0009 R0160 S0030 S0048 S0058 U0061 U0061 U0075 U0076 U0100 U0131 U0195 U0262 U0342 U0343 U0344 U0345 U0356 U0358 U0371 W0001 W0002 W0004 W0030 W0032

Part Code

Description

Specification WA13V2QMDW/XAX,SILICON,-,-,-,S KS-PJT,STEEL-WIRE,CD2.0,-,OD 250V,12A,FAST-ACTING,GLAS -,NBR,PINK,-,-,L6,PI4/T1.0 -,EPDM,BLK,-,-,-,PI40XPI25XT5 WA16R3/SEM(CKD),ALDC,-,-,-, -,HSWR67,-,ID7.5,OD10,-,-,-, TORNADO12/SEM,STS430/0. PT-PJT,PP,-,-,-,-,STS-TYPE SEW-SA101E,KS-PJT GENERAL,FRONT/SPRING_DAMPER GENERAL,REAR/SPRING_DAMPER SEW-100,O.P=64.25(50HZ

Q'ty 2 1 1 1 2 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1

SVC SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA

DC61-00584F CAP-SCREW DC61-00343A SPRING-Q(R) 3601-000492 FUSE-CARTRIDGE

DC62-00048A SEAL-WATER DC62-40167A SEAL-WATER DC60-00023B FLANGE-SHAFT DC61-70029A SPRING-CLIP DC97-06999C ASSY-BASKET SPIN DC61-00586A GUIDE-W.F DC97-01806A ASSY-BALANCER DC97-05280C ASSY-DAMPER DC97-05280D ASSY-DAMPER DC90-11070J ASSY-PULLEY MOTOR DC97-06551C ASSY-PULSATOR

DC60-40133A BOLT-PULSATOR DC63-00251B COVER-TUB DC66-30024A LINK-DRAIN

DC62-50118T CONDENSER-M.F DC66-10142A BELT-V

O
CABLE TIE

DC61-30094B TUB-OUTER

DC31-20014C MOTOR DRAIN

J
6501-000121

DC60-50004A NUT-SPIN

DC97-04458C ASSY-SCREW DC61-40054C SUPPORT-SADDLE DC96-00572G ASSY-WIRE HARNESS DC90-10079A ASSY POWER CORD

DC96-00737A ASSY-M.WIRE HARNESS WA14R3Q5DW/YE,TORNAD DC62-10291B HOSE-PUMP DC62-00024B VALVE-WATER WSLS1100A,EPDM,ID30.5,OD36.5,SW12P1S,PP,-,-,GRY,3-WAY(110

WA16R3Q3/SEM(CKD),TD12-PJT M8,L25,-,STS 304 WA16R3Q3DW/XAX,PP,-,-,-,-,SEM(

PP,L66.5,SEW-PB10 -,PP(BJ-730),-,-,NTR,SEM-10T(1

ABS,L122,W42,250VAC_60MFD, STATIC,M22,-,SEW-60FX,KD-SM11TA,100~120V,50~60HZ(B -,ZNDC1,M24,-,-,L14,-,-,CW DA-368,T1.9,W7.5,L368,NTR,NYLO SEW-3G100A,D_TYPE/L20/NO_LOCT SBHG-A,T1.2,SEM/CKD,-,-,WA13R3Q3EW/XBG,SUB/PUM -,125V/12A/EP2(P/L)