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Mc Lc
Mc Lc............................................................................................................1
Li m u........................................................................................................3
PHN I: GII THIU CHUNG.......................................................................4
I.Gii thiu chung v vt liu sy..................................................................4
1. Tnh cht ca nguyn liu.....................................................................4
1.1. Tnh cht vt l...............................................................................4
1.2 Tnh cht ha hc............................................................................4
2. ng dng ca MnO2.............................................................................4
II. Gii thiu chung v my sy thng quay.................................................5
1.nh ngha, phm vi ng dng v phn loi..........................................5
2.Gii thiu v dy chuyn thit b sy thng quay..................................7
3.La chn thit b.....................................................................................9
4.Thuyt minh quy trnh cng ngh..........................................................9
PHN II : THIT K H THNG SY THNG QUAY............................10
I.Cc thng s ban u................................................................................10
II. Tnh ton v la chn nhin liu...........................................................11
1. Nhit dung ring ca than ...............................................................12
2. Nhit tr cao ca than...........................................................................12
3.Nhit tr thp ca than..........................................................................12
4. Lng khng kh l thuyt t chy 1 kg nhin liu......................12
5. Entanpi ca hi nc trong hn hp khi...........................................13
6. H s khng kh d bung t v bung trn theo l thuyt...........13
III. Tnh ton cc thit b chnh...................................................................14
1. Lng m bay hi trong qu trnh sy................................................14
3. Phng trnh cn bng nhit................................................................14
4. Th tch thng sy...............................................................................14
5. Chiu di ca thng.............................................................................15
6. Thi gian sy.......................................................................................15
7. S vng quay ca thng sy................................................................16
8. Cng sut cn thit quay thit b....................................................17
9. Cn bng l t than............................................................................17
9.1.Nhit lng vo tnh khi t 1kg than...........................................17
9.2.Phng trnh cn bng nhit l t than........................................20
10. Tnh h s truyn nhit.....................................................................24
11. Cn bng nhit lng trong thit b sy............................................30
11.1. Nhit lng vo..........................................................................30
11.2. Nhit lng ra khi my sy......................................................30
11.3. Phng trnh cn bng nhit ca thit b sy..............................32
11.4. Trng thi ca khi l vo my sy, i ra khi my sy v lu
lng kh..............................................................................................33
PHN III : TNH TON C KH..................................................................37
I. Tnh ton h thng bnh rng dn ng ..................................................37
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
1. Chn ng c......................................................................................37
2. T s truyn v s vng quay .............................................................37
3. Cng sut v momen xon trn trc ca bnh rng nh .....................37
4. Tnh ton b truyn bnh rng tr, rng thng....................................38
II. Xc nh ti trng ..................................................................................43
1. Trng lng vt liu nm trong thng.................................................43
2. Trng lng ca thng........................................................................43
3. Trng lng ca vnh ai....................................................................44
4. Trng lng ca bnh rng vng .......................................................44
5. Trng lng ca lp cch nhit ..........................................................44
6. Trng lng ca cnh mc nng
..................................................44
III. Kim tra bn cho thng quay................................................................45
1. Khong cch gia hai vnh ai...........................................................45
2.Mmen un do ti trng gy ra ...........................................................45
3.Mmen un do bnh rng vng gy ra ................................................45
4.Tng mmen un .................................................................................45
5.Mmen chng un ca thng ..............................................................45
IV.Tnh vnh ai .........................................................................................45
1. Ti trng trn mt vnh ai.................................................................45
2.Phn lc con ln ..................................................................................46
3.B rng vnh ai...................................................................................46
V. Tnh con ln chn, con ln ................................................................47
1.Tnh con ln ....................................................................................47
2. Tnh con ln chn ...............................................................................48
PHN IV : CC THIT B PH...................................................................50
I .Tnh ton l t........................................................................................50
1.Th tch bung t ...............................................................................50
2.Din tch ghi l.....................................................................................50
II .Qut thi vo my sy............................................................................50
Kt Lun..........................................................................................................53
Ti liu tham kho...........................................................................................54
Nhn xt ca trng khoa:..............................................................................55
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
Li m u
Sy l mt trong nhng cng on quan trng trong cng ngh sn xut.
Thc t ta thy nu khng c qu trnh sy th thnh phm sau khi sn xut xong c
m rt cao, nh hng n qu trnh bo qun v lu tr. Cc qung nhn to sau
khi sn xut c thnh phm nu khng qua cng on sy d nh hng n cht
lng qung do nh hng ca iu kin mi trng. Nc ta l mt trong nhng
nc c iu kin thi tit kh m, chnh v vy cng on sy l mt cng on v
cng quan trng trong giai on sn xut qung, nng sn. trong n mn hc
ny, em s trnh by v quy trnh cng ngh v thit k thit b sy thng quay sy
qung mangandioxit nhn to vi nng sut 13 tn/gi c m u vo l 8,5% v
m u ra l 0,5%.
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
2. ng dng ca MnO2
MnO2 tn ti trong t nhin di dng khong vt pirolusit l hp cht ca
Mangan c nhiu ng dng trong thc t.
dng bt MnO2 l xc tc cho phn ng phn hy KClO2 v H2O2 ,phn ng oxi
ha NH3 thnh NO v axit Axetic thnh Axeton
c a vo nguyn liu nu thy tinh lm mt mu lc ca thy tinh,cho thy
tinh mu hng hoc en (vi lng ln).
Trong cng nghip gm MnO2 to mu nu ,en cho men.
Trong cng nghip sn xut pin MnO2 c s dng lm mt in cc ca pin.
V d nh:
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
13
5
6 7
II 9
10
11
12 III
14
15
16
4
3
2
1
234.4
400
17
18
19
20
1.Thng quay
2.Vnh i
3.Con Ln
4.Bnh rng
6.Qut ht
7.Thit b lc bi
8.L t
9.Con ln chn
11.B tng
12.Bng ti
12.Bng ti
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
21
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
SV: L Th Nhung
10
Lp: LT C-H Ho 1- K3
Trong :
: l h s in y ( chn = 0,15 do chn cnh khuy kiu phn phi )
tb MnO2 =
1 + 2
2
1 + 2 5030 + 4627,6
=
= 4828,8 ( Kg/m3 )
2
2
m u vo ca vt liu: 8,5%
m u ra ca vt liu: 0,5%
Nhit vt liu vo my sy: to = 25oC
Nhit vt liu ra khi my sy: t1 = 70oC
Nhit dung ring ca bn thnh phm trc khi vo my sy:C1 = 0,658(KJ/Kg)
Nhit dung ring ca bn thnh phm sau khi ra khi my sy: C2 = 0,68(KJ/Kg)
Cc thng s khng kh:
Nhit mi trng: t = 25oC
m tng i: o = 85%
S
4,25
SV: L Th Nhung
Lp: LT C-H Ho 1- K3
11
A
7,87
W
3
100 ( W + A)
100 ( 3 + 7,87 )
= 85,32
= 76,04( % )
100
100
H lv = H
100 ( W + A)
100 ( 3 + 7,87 )
= 4,56
= 4,06( % )
100
100
O lv = O
100 ( W + A)
100 ( 3 + 7,87 )
= 4,07
= 3,63( % )
100
100
N lv = N
100 ( W + A)
100 ( 3 + 7,87 )
= 1,8
= 1,61( % )
100
100
S lv = S
100 ( W + A)
100 ( 3 + 7,87 )
= 4,25
= 3,79( % )
100
100
x = 2,78%
SV: L Th Nhung
12
Lp: LT C-H Ho 1- K3
2H2 + O2 2H2O
S + O2 SO2
p dng cng thc: ( VII/ 111 STT2)
Lo = 0,115Clv + 0,346Hlv + 0,043( Slv Olv)
= 0,115. 76,04 + 0.346.4,06 + 0,043.(3,79 3,63)
= 10,16 (Kgkkk/Kg than)
( QTTBT4 273)
Ch = 1,97 KJ/Kg
t =240oC
Lo xo ( ih iho ) + C pk ( t1 to )
Trong :
Qclv: l nhit tr cao ca than, Qclv = 30894,36 KJ/Kg
: Hiu sut,
chn = 0,9
tt: l nhit tr ca than , tt = 25oC
Ct: l nhit dung ring ca than, Ct = 0,946875 KJ/Kg
Cpk: l nhit dung ring ca khng kh, Cpk = 1,004 KJ/Kg
ih: l entanpi ca hi nc nhit t1 = 240oC
iho: l entanpi ca hi nc nhit mi trng, to =25oC
iho = ro + Ch.to
Vi: ro: nhit lng ring ca hi nc nhit 0oC, ro =2493 (KJ/Kg)
Ch: nhit dung ring ca hi nc, Ch = 1,97 KJ/Kg
to: nhit ca mi trng, to = 25oC
Nn: iho = 2493 + 1,97. 25 = 2542,25 ( KJ/Kg )
t1: nhit ca khi l, t1 = 240oC
Lo : lng khng kh l thuyt t chy 1 kg nhin liu, Lo = 10,16 Kgkkk/Kg
than
SV: L Th Nhung
13
Lp: LT C-H Ho 1- K3
= 11,82
W = G1 100 W
(QTTBT2/165)
8,5 0,5
= 1045,226 (Kg/h)
100 0,5
100 8,5
= 13000. 100 = 11895 ( Kg/h )
4. Th tch thng sy
Vth =
W
A
SV: L Th Nhung
14
Lp: LT C-H Ho 1- K3
1045,226
= 34,84( m 3 )
30
Suy ra: Vth =
5. Chiu di ca thng
4Vth
Lt = D 2
t
Trong : Vth: l th tch ca thng, Vth = 34,84 ( m3)
Dt: l ng knh thng sy
Thng t s gia chiu di thng sy v ng knh thng sy l:
Lt / Dt = 3,5 7. Chn Lt / Dt = 6
4V
4V
3
th
th
Suy ra: Lt = 6Dt 6Dt = D 2 Dt = 6
t
Nn ng knh thng l:
Dt =
4Vth
4.34,84
=3
= 1,95( m ) . Ly Dt = 2 m
6
6.3,14
4.34,84
th
Lt = D 2 = 3,14.2 2 = 11,096 ( m) . Chn chiu di thng l Lt = 12 m
t
Cng bay hi m :
W
1045,226
3
A = V = 37,68 = 27,74( Kg / m h ) . Ly A = 28 Kg/m3h
tt
6. Thi gian sy
Thi gian sy ca vt liu trong thng( Thi gian lu ca vt liu trong thng)
:
i vi my sy thng quay thi gian sy c xc nh theo CT :
s =
120 x (W1 W2 )
A[ 200 (W1 + W2 )
(S tay -tp2-trang123)
Trong :
SV: L Th Nhung
15
Lp: LT C-H Ho 1- K3
Kim tra li thi gian sy: (Theo 408- my v thit b sn xut ho cht)
Thi gian sy thc t s l:
=
60.Vtt . . f x
60.37,68.0,15.724,32
=
= 18,89 (pht)
G1
13000
m.k .Lt
, (S tay -tp2-trang122).
.Dt .tg
Trong :
+ Lt , Dt : Chiu di v ng knh ca thng sy (m)
Lt = 12 m, Dt = 2 m
+ : Gc nghing ca thng quay, Thng gc nghing ca thng di l
o
1 6o, chn = 3o. Suy ra: tg = tg 3 = 0,052
1 0,7 12
= 4,28 (Vng/pht )
18,89.2.0,052
SV: L Th Nhung
16
Lp: LT C-H Ho 1- K3
Trong :
+ n : S vng quay ca thng, vng /pht
+ a : H s ph thuc vo dng cnh, a = 0,026 (theo bng VII.54-123)
+ x : Khi lng ring xp trung bnh, x = 724,32 kg/m 3
+ Dt,Lt : ng knh v chiu di ca thng (m)
Dt = 2 m,
Lt = 12 m
9. Cn bng l t than
9.1.Nhit lng vo tnh khi t 1kg than
a) Nhit lng vo bung t
Qvo = Q1+Q2 + Q3 (KJ)
Trong :
Q1:Nhit lng do than mang vo(tnh theo 1kg than) ( KJ )
Q2:Nhit lng do khng kh mang vo bung t ( KJ )
Q3:Nhit lng do t chy 1kg than ( KJ )
Ta c:
SV: L Th Nhung
17
Lp: LT C-H Ho 1- K3
= 694,64 ( KJ )
Q3 = Qc lv
Trong : Q3: Nhit lng do t chy 1 kg than
Q3 = 30894,36 (KJ )
Tng nhit lng vo bung t l:
Qvo = Q1 + Q2 + Q3
= 23,67 + 694,64 + 30894,36 = 694,64 + 30918,03 (KJ)
b)Nhit lng ra khi bung trn tnh khi t 1 kg than
Qra = Q4 + Q5 + Qm (KJ)
Trong :
Q4: Nhit do x mang ra ( KJ )
Q5:Nhit do khng kh mang ra khi bung t.( KJ )
Qm:Nhit mt mt ra mi trng. ( KJ )
Ta c:
Q4 = Gx.Cx.tx (KJ)
Gx : Khi lng x khi t 1kg than
Gx = A = 7,87 %
Cx: Nhit dung ring ca x: Cx= 0,754 ( KJ /kg ) (Tra s tay T1- 162)
tx :Nhit do x mang ra tx = 260 o C
Thay s :
Q4 =
7,87
0,754.260 = 15,43 ( KJ )
100
SV: L Th Nhung
18
Lp: LT C-H Ho 1- K3
Q5 = Gk.Ck.t1
Vi:
t1 : Nhit khi l vo bung trn t1 =240 o C
Gk : Khi lng ca cht kh trong l
Ck : Nhit dung ring ca khi l
Ck =
(KJ /kg o C)
SO 2
2.S lv
= 100 = 0,02.Slv = 0,02.3,79= 0,076
( kg/kgthan )
9 H LV + W
+ .Loxo
100
9.4,06 + 3
+ .10,16.0,0166
100
SV: L Th Nhung
19
Lp: LT C-H Ho 1- K3
: H s khng kh d thc t
SV: L Th Nhung
20
Lp: LT C-H Ho 1- K3
G hn
(kg/kg k3)
Gkk
SV: L Th Nhung
21
Lp: LT C-H Ho 1- K3
1,29
= 0,009 (kg/kg k3)
136,77
[IV 304]
Trong :
Qclv : Nhit tr cao ca than :Qclv = 30894,36 (kj/kg than)
: Hiu sut bung t : = 0,9
= 386,08 (kj/kgkkk)
c) p sut hi bo ha ti t1= 240 0C
Pbh = exp{
17t1
17.240
- 5,093} = exp{
- 5,093} = 33,85 (bar)
233,59 + t1
233,59 + 240
d) m tng i 1 ti x1.
P. x1
1 =
=
Pbh (0,622 + x1 )
745
-4
750
.0,009 = 4,19.10 (%)
33,85(0,622 + 0,009)
SV: L Th Nhung
22
Lp: LT C-H Ho 1- K3
a) Hm nhit ca khi l:
Do qu trnh sy l thuyt nn : I1 = I2 = 386,08 (kj/kg k3)
b) Hm m ca khi l :
Lng m ca khi thi ra sau qu trnh sy l thuyt :
I1 Ckk t2
x2 = r + 1,842t
2
Trong :
x2 =
386,08 1,004.80
= 0,12 (kg m/kg k3)
2271,339 + 1,842.80
c) p sut hi bo ha ti t2 = 80 oC
Pbh = exp{
17t 2
17.80
- 5,093} = exp{
- 5,093}=0,47(bar)
233,59 + t 2
233,59 + 80
d) m tng i 2 ti d2.
P. x2
2 =
=
Pbh (0,622 + x2 )
745
750
.0,12 = 0,34 (%)
0,47(0,622 + 0,12)
SV: L Th Nhung
23
Lp: LT C-H Ho 1- K3
=> 1 = =
= 1,46 (m3/kgkk)
0,685
1
Vy V1 = 1 .Lo = 1,46.10108,57= 14758,51 (m3/h)
*) Lu lng th tch khng kh sau khi qu trnh sy c xc nh theo cng thc
V2 = 2 .Lo
2 : L th tch khng kh m (m3/kg)
=> 2 = =
= 1 (m3/kg)
1,000
2
Vy V2 = 2 .Lo = 1.10108,57= 10108,57 (m3/h)
*) Lu lng trung bnh l:
Vtb =
14758,51 + 10108,57
V1 + V2
=
= 12433,54 (m3/h)
2
2
12433,54
tb
Wtb = F = 2,669 = 4658,5 ( m3/h ) = 1,29 ( m3/h )
t
1
1
1
+ +
1
2
Trong :
1 :H s cp nhit i lu ca tc nhn sy n thnh thit b (W/ m 2 0 C )
2 :H s cp nhit t thnh ngoi thit b sy n mi trng (W/ m 2 0 C )
: H s dn nhit ca thnh thit b (W/ m 0 C )
: Chiu dy ca thnh thit b (m)
a) Xc nh 1 :
SV: L Th Nhung
24
Lp: LT C-H Ho 1- K3
* Tnh 1/ :
Tc ca dng kh vo Wtb = 1,29 m/s
Ch chuyn ng c c trng bi chun s Reynon :
Re =
Wtb .Dt
(359-ST1)
: h s nht ng ca kh (m2/s)
t1 + t 2 240 + 80
=
= 160oC
2
2
Ti t = 160oC
Ni suy theo bng I.255-318 s tay T1
h s dn nhit : = 3,64.10-2 (W/ m 0 C )
1,29.2
= 85743 > 104
30,09.10 6
( V.42.STT1/16 )
:H s ph thuc vo Re v
Lt 12
=
=6
Dt
2
Nu = 0,018.(85743)0,8.1,16 = 184,62
m Nu =
1/ .Dt
(QTTBT1-T 196)
SV: L Th Nhung
25
Lp: LT C-H Ho 1- K3
N u . 184,62.3,64.10 2
=
=
= 3,36 (W/ m 2 0 C )
Dt
2
/
1
* Tnh 1// :
N u = 0,47.Gr 0, 25
(QTTBT1-T 206)
g .D 3 . .t
2
: H s dn n th tch (1/T) =
1
1
1
= 273 + t =
=2,31.10-3
T
273
+
160
tb
t : Nhit chnh lch gia nhit trung bnh ca dng kh v thnh thit b
sy.
Gi s nhit trung bnh ca thnh trong thit b sy l 130 0 C
Nhit lp ngn cch l: tl =
160 + 120
= 140 0 C.
2
= 3,49.10 2
W/ m 0 C
= 27,80.10 6 m 2 / s
Ta c:
t = tb t1 = 160 140 = 20 oC
Gr =
( 27,8.10 )
1// =
u . 123,003.3,49.10 2
=
= 2,15 (W/ m 2 0 C )
Dt
2
SV: L Th Nhung
26
Lp: LT C-H Ho 1- K3
* Tnh 2/ : tmt = 25 0 C
Nhit lp bin gii gia khng kh v thnh thng sy ngoi cng l tng :
chn t ng = 55 0 C
t bg =
t mt + t ng
25 + 55
= 40 0C
2
T = 25 + 273 = 298 oK
t bg = 40 0C tra bng I.255 (T-318 s tay qu trnh v thit b T1)
= 2,76.10 2 W/ m 0 C
= 16,96.10 6 m 2 /s
Chun s Grashof :
Gr =
3
g.Dng
.t
2 .
Trong :
Dng : ng knh ngoi ca thit b
Thng c cu to gm 3 lp :
+ Lp v bo v v b dy thng.Vt liu lm thng l thp CT 5 c = 50 (W/
m 2 0C )
n
B dy ca thng b1=14mm = 0,014 m
Lp v bo v trong cng : b3=1 mm = 0,001 m
+ Chn vt liu cch nhit l bng thy tinh c h s dn nhit l 2 =0,0372 (W/
m 2 0 C ) (T-128 s tay qu trnh v thit b T1)
SV: L Th Nhung
27
Lp: LT C-H Ho 1- K3
2
q1 = b Dtb ( t2 t3 )
2
0,0372
( 2 + 2.0,014 + 0,5.b2 )(120 55)
b2
N u . 193,92.2,76.10 2
=
= 2,63(W/ m 2 0 C )
Dng
2,036
(W/ m 2 0 C )
Trong :
Co :H s bc x ca vt en tuyt i C 0 = 5,76 (W/ m 2 0 K )
SV: L Th Nhung
28
Lp: LT C-H Ho 1- K3
1
1
0,014 + 0,001 0,003
1 = 3,003 (W/m oK)
K=
+
+
+
6,8875
50
0,0372 9,36
Xc nh b mt trao i nhit
F = .Dn .Lt + 2. .Dn2 / 4
t tb =
2,3 lg 1 ( Qu trnh v thit b tp 1- T 193)
n
1 = t1 t0 = 240 25 = 215 0 C
n = t2 t0 = 80 25 = 55 0 C
215 55
= 117,36 0
t tb =
215
C
2,3 lg
55
3,6.K .F .t tb 3,6.3,003.83,26.117,36
= 101,07 (Kj/kg m)
=
1045,226
W
SV: L Th Nhung
29
Lp: LT C-H Ho 1- K3
( KJ/h )
M: = 13,49
Q2 =( 229,24 + 2670,08.13,49 )n = 36248,62.n ( Kg/h )
= 10,07.n ( KJ/s )
Vy tng nhit lng vo my sy: Qvo = 59,38 + 10,07.n ( KJ/h )
11.2. Nhit lng ra khi my sy
Qra = Q ' 1 +Q ' 2 +Q ' 3 + Q ' 4 (kj)
Trong :
*) Q ' 1 : Nhit do vt liu sy mang ra khi my sy
Q ' 1 = G2.C1' .t1
Trong : G2 : Khi lng ca vt liu ra khi my sy :
G2 = 11954,774 ( Kg/h ) = 3,32 ( Kg/s )
C1' : Nhit dung ring ca vt liu ra khi my sy
C1' = C1.(1 w2) + Cn .w2 ( KJ/Kg o C )
Cn : nhit dung ring ca nc 25 o C
Cn = 0,99875 ( Kcal/Kg o C ) = 4,18 ( KJ/Kg o C )
SV: L Th Nhung
30
Lp: LT C-H Ho 1- K3
1045,226
[4,183( 100 25 ) + 2271,339 + 4,199( 80 100 )]
3600
= 725,314 ( KJ/s )
*) Q 3' : Nhit do khi l mang ra khi my sy nhit 80 o C
'
Q 3 =(GSO 2 .CSO 2 +GCO 2 .CCO 2 +GN 2 .CN 2 +GO 2 .CO 2 +GH 2 O.CH 2 O)thh.n ( KJ/s )
Trong :
thh: Nhit hn hp kh: thh = 80
( Kg/Kgthan )
( Kg/Kgthan )
G H 2 O = 5,499
GO 2 = 29,35
( Kg/Kgthan )
( Kg/Kgthan )
SV: L Th Nhung
31
Lp: LT C-H Ho 1- K3
n
3600
= 3,31.n ( KJ/s )
Q '4 : Nhit lng tn tht ra mi trng.
Q '4 = qmt.w = 101,07.
1045,226
= 29,31( KJ/s)
3600
SV: L Th Nhung
32
Lp: LT C-H Ho 1- K3
mH 2 O
mkk
(kg/kg k3 )
= 1 +13,49.10,16 1,29
= 136,77 (kg/kg k3 )
x1 =
1,29
= 0,009 (kg/kgkkk)
136,77
(STT2 389)
SV: L Th Nhung
33
Lp: LT C-H Ho 1- K3
G2.C 2 (t 2' t 0 )
qvl =
W
11954,774.0,68.(70 25)
= 349,99 ( Kg/h )
1045,226
Thay s ta c:
= 80 + 2650,6x2
Mt khc:
I 2 I1
x 2 x1
(Theo CT10.8a-QTTBT2-258)
2997,16x2 = 190,949
x2 = 0,064 ( Kg/Kg k3 )
T ta suy ra:
I2 = 80 + 2650,6.0,064 = 249,64 ( KJ/Kg k3 )
Vy khi ra khi my sy khi l trng thi :
t2 = 80 o C
x2 = 0,064 ( Kg/Kg k3 )
I2 = 249,64 ( KJ/Kg k3 )
Lng khng kh tiu hao thc t bc hi 1 kg m l:
l=
1
1
=
= 18,18 ( Kg/Kg k3 )
x 2 x1
0,064 0,009
SV: L Th Nhung
34
Lp: LT C-H Ho 1- K3
m=
=
m H 2O + m kk
mkk
.L
(QTTBT2-317)
1,29 + 136,774
.19002,21 = 19181,43 ( Kg/h )
136,774
Lng kh i vo bung t 25 o C:
V25 =
=
m
kk
(m 3 /h)
19181,43
= 16186,86 ( m 3 /h) = 4,49 ( m 3 /s)
1,185
Vi:
m: Khi lng kh i vo my sy (kg/h)
kk : khi lng ring ca khng kh 25 o C:
(m 3 /h)
kk
Vy: V240 =
19181,43
= 28002,09 (m 3 /h) = 7,78 ( s)
0,685
m + m H 2O
kk
SV: L Th Nhung
(m 3 /h)
35
Lp: LT C-H Ho 1- K3
19181,43 + 1,29
= 19182,72 (m 3 /h) = 5,34 (m 3 /s)
1,000
SV: L Th Nhung
36
Lp: LT C-H Ho 1- K3
n h =
N c
730
=
= 170,56
nthung 4,28
u=
nh 170,56
=
= 4,264
nhp
40
S vng quay ca bnh rng nh n khp vi bnh rng gn trn thng quay
N 1 = .N c
: hiu sut truyn ng ca h dn ng tnh t ng c n bnh rng nh
= hp . ol. ms
Trong :
SV: L Th Nhung
37
Lp: LT C-H Ho 1- K3
aw = K a .( u + 1) 3
T1 .K HP
[ H ] 2 .u. ba
=0,3
ba
114,08.105.1,1
= 1369,86mm
481,82.4,264.0,3
Chn aw = 1370 mm
SV: L Th Nhung
38
Lp: LT C-H Ho 1- K3
b) Xc nh thng s n khp
Modun bnh rng
m = (0,01 0,02).a w = 13,7 27,4 mm
2.aw
2.1370
=
= 34 ,71
m.( u +1) 15 (4,264 +1)
Ly z 1 =35
S bnh rng ln :
z 2 =u.z 1 = 4,264.34,71= 147,96
Ly z 2 =148
S rng tng l : z t =z 1 +z 2 = 35 + 148 = 183
Tnh li khong cch trc
aw =
m.zt 15.183
=
= 1373mm
2
2
2T1 .K H .( u + 1)
[ H ]
bw .u.d w2
2. cos
2. cos 0
=
=1,764
sin 2 w
sin 2.20
4
(khi =0)
3
SV: L Th Nhung
39
Lp: LT C-H Ho 1- K3
1
1
= 1,88 3,2 + . cos
z1 z 2
1
1
+
. cos 0 = 1,767
35 148
= 1,88 3,2
Ly = 1,8
Z =
4 1,8
= 0,856
3
T1 K HP (u + 1)
[ H ] 2 u b
114,08.105.1,1(4,264 + 1)
= 686,33 mm
= 77
481,8 2.4,264.0,84
Ly dw = 690mm
(T-96,Tnh ton h thng dn ng c kh)
+) T 1 :Momen xon tc ng ln bnh rng 1. T 1 =114,08.10 5
+) K H : h s ti trng khi tnh v tip xc theo CT :
K H =K HP .K H .K HV
K HB : H s phn b khng u ti trng K HB =1,1
K H =1 ( bnh rng thng ) l h s phn b khng u ca ti trng cho cc i
Vi
H .bw .d w
2.T1.K H.K H
= F .g 0 .v.
aw
u
.d w .n1 .690.19
=
= 0,69 m/s < 2
60000
60000
Nn chn cp chnh xc l 9
SV: L Th Nhung
40
Lp: LT C-H Ho 1- K3
1373
= 6,09
4,264
6,09.412.690
= 1,06
2.114,08.10 5.1,1.1
K H = K HP K H K HV = 1,1.1.1,06 = 1,166
H = z H .z m .z .
2T1 .K H .( u + 1)
bw .u.d w2
F =
2.T1 .K F .Y .YF 1 .Y
bw .d w .m
[ F1 ]
VF .bw .d w
2.T1 .K F P.K F
Vi V F = F .g 0 .v.
SV: L Th Nhung
aw
u
41
Lp: LT C-H Ho 1- K3
1373
= 16,24
4,264
16,24.412.690
= 1,15
2.114,08.105.1,24.1,05
K F =1,24.1,05.1,15 = 1,4973
Y :H s k n nghing ca rng
= 0 Y =1
Y :H s k n s trng khp ca rng
1
Y = = 1,8 = 0,56
YF 2 =3,6
Thay s vo ta c
F1
YF 2
3,6
= 18,31.
= 16,16 MPa
YF 1
4,08
Vy b truyn m bo v iu kin bn un
Cc thng s kch thc b truyn :
Khong cch trc
a w = 1373 mm
ng knh nh rng
d a1 = d1 + 2m = 525 + 2.15 = 555
SV: L Th Nhung
42
Lp: LT C-H Ho 1- K3
ng knh y rng
df1= d1 2m = 525 2.15 = 495mm
df2= d2 2m = 2220 2.15 = 2190 mm
II. Xc nh ti trng
1. Trng lng vt liu nm trong thng
Qvl=
: Thi gian sy
= 18,89 pht
( Dn2 Dt2 )
( Dnt2 Dtt2 )
Lt g
Qt =
Lt g +
4
4
Trong vt liu lm thng l thp CT5 c khi lng ring l 7850 (kg/ m 3 )
Dn: ng knh ngoi ca thng
Dn = Dtt + 2(b1 + b2 + b3) = 2 + 2( 0,014 + 0,003 + 0,001 ) = 2,036 m
Dt: ng knh ngoi lp cch nhit ca thng
Dt = Dtt + 2( b1 + b2) = 2 + 2( 0,014 + 0,003 ) = 2,034 m
Dnt: ng knh trong lp cch nhit ca thng
Dnt= Dtt+2.b1 = 2 +2.0,014 = 2,028 (m)
Dtt: ng knh trong ca thng :Dtt = 2 m
SV: L Th Nhung
43
Lp: LT C-H Ho 1- K3
.( Dv2 Dn2 )
Qv =
.bv . p.g
4
(Hng dn thit k my ha T1-251)
bv: B rng ca vnh ai bv=0,18 m
=> Qv =
.(2,2 2 2,036 2 )
. 0,18.7850 .9,81 = 7563,12 (N)
4
.( Dt Dn2 t )
Qbo=
. Lt . bo .g
4
= 0,785.(2,034 2 2,028 2 ) .12.200.9,81= 450,44 ( N )
SV: L Th Nhung
44
Lp: LT C-H Ho 1- K3
Q Qr 155184,975 7563,12
=
= 123,02 ( N/cm )
Lt
1200
2.Mmen un do ti trng gy ra
q.l.2d 123,02.703,2 2
M1=
=
= 7604024 (N.cm)
8
8
3.Mmen un do bnh rng vng gy ra
M2=
Qr .l d 7563 ,12.703,2
=
= 1329596,5 ( N.cm)
4
4
4.Tng mmen un
Mu = M1+ M2 = 7207813 + 1329596,5 = 8933620,5 (N.cm)
.D 2
.2 2
W=
.0,014 =0,04399823 (m 3 ) = 43982,29 (cm 3 )
. S=
4
4
S chiu dy thng sy =14 mm
ng sut thn thng
=
Ta c
M u 8933620,5
=
= 203,12 (N/cm 2 )
W
43982,29
IV.Tnh vnh ai
1. Ti trng trn mt vnh ai
Q/ =
Q
155184 ,975
=
= 77698 ,97 N
2 cos
2. cos 3o
Q: Ti trng ca thng
SV: L Th Nhung
45
Lp: LT C-H Ho 1- K3
: Gc nghing ca thng =3 o
2.Phn lc con ln
Q/
T=
3
77698 ,97
= 44859 ,52 N
3
T=
Pr
44859 ,52
= 1,78 cm =>chn B= 180 mm
24000
h=
180
=
= 69,23 (mm)
2,6 2,6
[ ] = 15600 N/ cm 2
Mmen chng un l :
M u 8882184,96
=
= 569,37 ( cm 3 )
[ ]
15600
SV: L Th Nhung
46
Lp: LT C-H Ho 1- K3
Mt khc
.h 2
W =
6
6W
=
B
6.569,37
= 13,78 cm = 137,8 (mm)
18
Vy h = 7 cm , vnh ai bn
Chn vnh ai c tit din : B h = 180mm 70 mm
T
(300 400 ) Bc
dc
44859,52
= 6,23 (cm)
300.24
P=
T 44859 ,52
=
= 2492 ,19 N/cm
B
18
SV: L Th Nhung
R+r
(N/cm 2 )
Rr
47
Lp: LT C-H Ho 1- K3
220
= 110 cm
2
60
= 30 cm
2
110 + 30
= 17980,13 (N/cm 2 )
110.30
Pmax 23640,25
=
= 656,67 (/cm)
l
36
SV: L Th Nhung
48
Lp: LT C-H Ho 1- K3
max = 0.418.
P.E
R
35
= 17,5 cm
2
max
656,67.1,75.107
= 0.418.
= 10711,49 (N/cm 2 )
17,5
SV: L Th Nhung
49
Lp: LT C-H Ho 1- K3
PHN IV
: CC THIT B PH
I .Tnh ton l t
- Lng than cn t : 126,22 Kg/h
- Nhit chy cao ca than : 30894,36( Kj/Kg than )
- Nhit chy thp ca than : 29905,86( Kj/Kg than )
- Lng khng kh thi vo l t : 14758,51 ( m3/h ) = 4,099 ( m3/s )
V=
Qthlv .n
( m3 )
qv
V=
29905,86.126,22
= 3,47 ( m 3 )
460.10 3.4,1868
0,28.Qt .n
r
r=550.10 3 (W/m 2 )
Vy din tch ghi l l :
F=
0,28.29905 ,86.126,22
= 1,92 ( m 2 )
3
550.10
Chn F=2,65m3
Chn loi ghi l c kch thc mt tm ghi (340 45) mm kch thc tng ng
ca l thng gi (3 5) mm
Vy s tm ghi l:
F
1,92
=
=125 ,49 tm.
0,34 .0,045
0,34 .0,045
Ly = 126 tm
II .Qut thi vo my sy
Lng khng kh a vo my sy 240 0 C
V240= 4,099 ( m 3 /s)
SV: L Th Nhung
50
Lp: LT C-H Ho 1- K3
N=
Q.H
102 ..3600
Trong :
Q: Nng sut qut Q=14758,51
( m 3 /h)
n
1 =m.
150 .S
2 + 3
2
Ta c:
S:Din tch ghi l F = 1,92( m 2 )
n: Lng than t
m:H s ph thuc vo hm lng tro than v loi ghi l
theo T-106, L cng nghip chn m=40
2
126,22
1 =40.
= 7,683 ( mm H 2 O)
150
.
1
,
92
( mm H 2 O)
: H s ma st ph thuc vo chun s Re
C = 1,185 Kg/m 3
: Vn tc kh i trong ng
Chn vn tc kh i trong ng l 25 m/s
SV: L Th Nhung
51
Lp: LT C-H Ho 1- K3
Q
14758,51
=
= 0,457 m
3600 .0,785.
0,785.25.3600
d=
+ Xc nh
Ta c chun s Reynol
Re =
.d .
(T-197, QTTBT1)
: nht ng lc ca kh 25 0 C
Tra bng I.255,T-318, STT1) ta c
=18,4.10
=1,185
( Ns/m 2 )
Kg/m 3
25.0,457.1,185
= 735749,84 >10 4
18,4.10 6
Re=
Vy ch chy xoy
1
1
=
(1,8 lg Re 1,64) 2 1,8 lg 735749,84 1,64
= 0,012 ( T-378,STT1)
0,012 .12
25 2.1,185
+ 0,32 + 1.
= 62,28 ( mm H 2 O)
3 =
0,457
2.9,81
Vy ta c ;
H = i = 1
N=
14758,51.189,963
= 11,746 (KW)
102.0,65.3600
SV: L Th Nhung
52
Lp: LT C-H Ho 1- K3
Kt Lun
Qua thi gian thc thc hin n ny di s gip tn tnh ca thy gio
Nguyn TH HU cng nh cc thy c trong khoa.Em hon thnh n vi
ni dung tnh ton v thit k h thng sy thng quay lm vic vi nng sut 13000
kg/h.Cc s liu c tra cu nhiu ti liu khc nhau v d nh cc sch tp 1,2,3
qu trnh thit b ,s tay tp 1 v tp 2, h dn ng c kh tp1 nn cng thc
tra cu ng theo quy nh, m bo vic tnh ton l chnh xc v hp l.
Tuy nhin do ln u tin lm quen vi kiu tnh ton v thit k nh th ny
nn khng th trnh c sai st. Em rt mong c thy hng dn v cc thy
trong b mn chm chc cho nhng li m em gp phi. Vic lm n mn hc
ny thc s em li cho em hiu qu cho em ni ring v cho sinh vin trong
ngnh ni chung .Qua sinh vin c nng cao k nng tnh ton cng nh nhn
nhn vn thit k 1 cch h thng. c bit gip cho sinh vin bit cch s dng,
tra cu ti liu. C th ni y l mt s chun b tt cho vic lm n sp ti. Tuy
nhin do hn ch v thi cng nh trnh nn bn thuyt minh ca em cn nhiu
thiu st. Em rt mong c s gip ca thy c v cc bn.
Mt ln na em xin chn thnh cm n thy gio Nguyn Th Hu v mt s
thy c khc trong khoa gip ch bo tn tnh cho em trong thi gian qua.
Em xin chn thnh cm n!
SV: L Th Nhung
53
Lp: LT C-H Ho 1- K3
SV: L Th Nhung
54
Lp: LT C-H Ho 1- K3
SV: L Th Nhung
55
Lp: LT C-H Ho 1- K3
SV: L Th Nhung
56
Lp: LT C-H Ho 1- K3