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SVTH:Phm Vn Thy
Bo co thc tp tt nghip
MC LC trang Li cm n.. 3 Phn A : Gii thiu v cng ty........ 5 Phn B : Ni dung thc tp................. 10 1. My tin.......... 11 1.1 My tin.... 11 1.1.1 Cng dng ca my tin .. 11 1.1.2 Phn loi my tin.. 11 1.1.2 Phn loi my tin.. 11 1.2 Dao tin... 14 1.2.1 c im v phn loi ....... 14 1.2.2 Cu to, kt cu hnh hc ca dao tin.... 14 1.3. Qu trnh hnh thnh phi khi tin..... 16 1.4. Tin trnh tin.... 18 2. My Phay Ngang....... 22 2.1. My phay........ 22 2.1.1 Cng dng...... 22 2.1.2 Cc loi my phay..... 23 2.1.3 Cu to ca my phay ngang...... 24 2.2 Dao phay..... 26 2.2.1 Phn loi dao phay... 26 2.2.2. Kt cu ca dao phay tr ..... 26 rng thng, rng nghing 2.2.3. Kt cu dao phay a mun .... 27 2.3 Qu trnh to phi khi phay 28 2.4. Tin trnh phay... 30 3. My phay ln rng... 32 3.1 My phay ln rng..... 32
SVTH:Phm Vn Thy
Bo co thc tp tt nghip
3.1.1 Hai phng php gia cng... 32 bnh rng 3.1.2 Cu to my phay ln rng... 34 3.1.3 Cc thng s k thut ca........ bnh rng cn gia cng 3.1.4 S nguyn l bao hnh.... 3.1.5 Mt s chuyn ng chnh trng qu trnh... Phay ln rng trc vt 3.2 Dao phay ln rng... 3.3 Tin trnh gia cng trn my phay ln rng .. 35 36 37 40 42
3.3.1 G lch phi..... 43 3.3.2 G xin mt u ...... 44 4. My khoan............. 45 4.1 My khoan..... 45 4.1.1 Cng dng........... 45 4.1.2 Cc loi my khoan.... 45 4.1.3 Cu to ca my khoan cn.. 45 4.2 Dao khoan.. 4.3 Nguyn l to phi khi khoan......... 4.4 Tin trnh khoan..... 5. My hn in... 46 48 49 52
5.1 My hn in . 52 5.1.1 Gii thiu chung.... 52 5.1.2 Cu to ... 52 5.2 Dng in hn ... 5.3 Que hn... 5.4 Tin trnh hn. Kt lun chung.. 55 55 56 61
SVTH:Phm Vn Thy
Bo co thc tp tt nghip
LI NI U Nc ta ang phn u tr thnh mt nc cng nghip vo nm 2020, t c mc tiu nc ta phi lm rt nhiu vic l phi pht trin khoa hc k thut. Bi vy nn vic ch to ra cc loi my mc phc v cho sn xut l c bit quan trng, do ng v nh nc c bit quan tm n ngnh c kh. Thc tin cc nc pht trin cho thy h c nn cng nghip pht trin nh ngy nay l do h c mt nn tng l ngnh c kh pht trin. Bi vy vic pht trin ngnh c kh c t ra hng u v n s to ra cc loi my mc c cht lng v c gi thnh cnh tranh gp phn nng cao hiu qu ca nn kinh t. L mt sinh vin thuc ngnh c kh trong qu trnh hc tp em nhn thy thc y ngnh c kh pht trin th ngoi vic khng ngng hc tp , tip thu kinh nghim ca cc nc c khoa hc cng ngh pht trin th cn phi c mt i ng k s gii v th lnh ngh. V vy, trong t thc tp ti cng ty TNHH xy dng cng trnh in a Phc em c cn b cng nhn vin ch bo v hng dn em tn tnh nhng do kh nng ca bn thn c hn nn em ch tip thu c mt s kinh nghim Qua bi bo co ny em xin gi li cm n ti thy: L Thng Hin cng ton th cc cn b cng nhn vin ca cng ty TNHH xy dng cng trnh in a Phc gip em hon thnh bi bo co ny. Do thi gian c hn nn bi bo co ca em khng trnh khi thiu st, em mong c s gip ca thy c cng ton th cc bn trong lp bi bo co c tt hn! H Ni, ngy 20 thng 5 nm 2011
SVTH:Phm Vn Thy
Bo co thc tp tt nghip
Bo co thc tp tt nghip
. .
H ni, ngy 20 thng 05 nm 2011 GIO VIN HNG DN TS. L THNG HIN
PHN A
Cng ty TNHH xy dng cng trnh in a Phc l mt doanh nghip chuyn nghip, nng ng v lnh vc cp in cng trnh thng mi, cng nghip, dn dng v gia cng lp dng kt cu thp, xy dng nh my cng nghip, xy dng c s h tng quy m va v nh ti a bn H Ni cng nh cc tnh pha Bc, cc cng trnh thc hin lun m bo tin , cht lng v gi c hp l. Tn doanh nghip: CNG TY TNHH XDCT IN A PHC Tr s chnh: s 1/36 ng a Phc Th Trn Sc Sn Thnh Ph H Ni Vn phng giao dch : Km 26 QL 3 Tn Minh Sc Sn H Ni in thoi : ( 04 ) 8851038 Hp th M s thu : daphucvh@yahoo.com : 0101332273
SVTH:Phm Vn Thy
Bo co thc tp tt nghip
Ti khon
: 421101000169
Ngn hng nng nghip v pht trin nng thn chi nhnh Sc Sn Gim c cng ty: Nguyn Hng Cu Giy chng nhn ng k kinh doanh Cng ty TNHH s 0102007340 do Phng ng k kinh doanh s 2 S K hoch v u t H Ni cp ln u ngy 25/12/2002, thay i ln 5 ngy 26/11/2010. CC DCH V: Thit k chi tit Cung cp Lp t Th nghim v vn hnh Hng dn s dng h thng & hu mi. Cc h chnh lin quan c in cng trnh H iu ha khng kh v thng gi H in ng lc, chiu sng v in nh H iu khin t ng H nc, thit b v sinh, x l nc. H phng chy cha chy H thng cung cp v phn phi in: H thng phn phi in trung th c in th n 35 KV. H thng phn phi in h th. H thng my pht, t bng in, bin th H thng in chiu sng. H thng chng st. H thng kt cu thp: Xy dng h thng nh xng kho bi. Xy dng nh my cng nghip va v nh. Xy dng h tng cc cng trnh.. CC HOT NG T vn, thit k, thi cng : cc cng trnh cp i cng nghip v dn dng ti 35 KV; cng trnh cng nghip v chiu sng ng ph; h thng iu khin t ng; h thng chng st cng trnh; h thng x l mi trnng i l mua, bn, k gi vt t, thit b ngnh in. Xy dng cc cng trnh dn dng. Dch v vn ti hng ha, vn chuyn hnh khch. Gia cng lp dng cc sn phm c kh kt cu thp.
SVTH:Phm Vn Thy
Bo co thc tp tt nghip
Thit k cng trnh: Dn dng, cng nghip ( nh xng, kho, cng trnh k thut ph tr ); in nng ( nh my in, ng dy, trm bin p ). NNG LC THI CNG XY LP i ng cn b, chuyn gia v cng nhn k thut : cng ty TNHH xy dng cng trnh in a Phc c i ng cn b t vn, k thut bao gm k s chuyn ngnh in, c kh, xy dng, kinh t c o to trong cc trng i hc v cao dng c uy tn nc ngoi cng nh cc trng i hc, cao ng , trung cp chnh quy trong nc. Cng nhn k thut lnh ngh t bc 3 n bc 7, c o to v la chn k cng, c nhiu kinh nghim lu nm v nhiu uy tn trong vic trin khai thc hin cc cng trnh c quy m ln v phc tp. Kinh nghim thi cng : Trong thi gian qua, i xy lp in ca cng ty thi cng nhiu cng trnh in cao th v h th trn a bn c nc, nht l trn min Bc lun t hiu qu cao nht v tin , k thut, m thut, cht lng v c nhiu uy tn vi cc ch u t trong v ngoi ngnh in. n nay, Cng ty TNHH xy dng cng trnh in a Phc tp tc pht huy v c gng hn na tr thnh mt doanh nghip nng ng, n nh, ph hp vi c ch th trng, tip tc nhn thu thi cng v s hon thnh mt cch tt nht cc cng trnh in c kh trn a bn c nc. Kinh nghim t vn thit k: cc cng trnh t vn, thit k c tnh kh thi v cht lng cao, Kinh nghim t vn: T vn u thu v gim st cht lng thi cng cc cng trnh in cho cc t chc trong nc v lin doanh. C CU T CHC Vi m hnh c cu t chc gn nh, khoa hc, nng ng v hiu qu, cn b qun l v k thut c trnh chuyn mn cao, i ng cng nhn k thut lnh ngh, giu kinh nghim, c uy tn lu nm, bao gm: - 09 k s; - 02 c nhn; - 02 cao ng; - 02 li xe; - 30 cng nhn lnh ngh. TNH HNH TI CHNH DOANG NGHIP NI DUNG Tng doanh thu Tng s ti khon c Ti sn c lu ng Nm 2008 7.242.106.309 7.076.275.609 6.600.650.271. Nm 2009 18.308.975.174 9.081.377.210 8.514.981.216 Nm 2010 26.514.210.873 10.893.557.504 1.235.637.521
SVTH:Phm Vn Thy
Bo co thc tp tt nghip
L LCH CA CC CN B CH CHT Thnh vin 1: H v tn : Nguyn Hng Cu Gii tnh : Nam. Sinh nm : 1973 Chc danh : Gim c Kinh nghim lin quang: + Ch huy, lnh o cng vic : 9 nm + Thi cng cc cng trnh cp in : 11 nm + T vn, thit k cng trnh cp in : 12 nm. Thnh vin 2: H v tn : Nguyn Th Mai Gii tnh : n Sinh nm : 1958 Chc danh : Gim c kinh doanh ti chnh. Bng cp : K s kinh t Kinh nghim lin quan : + ch huy lnh o cng vic : 26 nm Thnh vin 3 : H v tn : Nguyn Thnh Trng Gii tnh : nam Sinh nm : 1968 Chc danh : Ph gim c k thut Bng cp : K s h thng in Cc trng tt nghip : H Bch Khoa King nghim lin quan : + Ch huy lnh o cng vic : 18 nm + Thi cng cc cng trnh cp in : 18 nm + T vn, thit k cng trnh cp in : 5 nm + Ch nhim thi cng ch to my, thit b in Thnh vin 4 :
SVTH:Phm Vn Thy
Bo co thc tp tt nghip
H v tn : o Anh Tun Gii tnh : Nam Sinh nm : 1978 Chc danh : Ch nhim cc cng trnh Bng cp : K s Cc trng tt nghip : H Bch Khoa H Ni Kinh nghim lin quan : + Ch huy, lnh o cng vic : 8 nm + T vn, thit k cng trnh mi trng : 8 nm Thnh vin 5: H v tn : Trn Vn Hng Gii tnh : Nam Sinh nm : 1979 Chc danh : Ch nhim cc cng trnh xy dng Bng cp : K s cu ng xy dng Cc trng tt nghip : H Giao Thng Vn Ti Kinh nghim lin quan : + Ch tr d n : 6 nm + Thi cng cc cng trnh : 5 nm Thnh vin 6 : H v tn : Nguyn Anh Tun Gii tnh : Nam Sinh nm : 1984 Chc danh : Ph trach k thut c kh kt cu Bng cp : K s c kh Cc trng tt nghip : H CN Thi Nguyn Kinh nghim lin quan : + Ch huy lnh o cng vic : 3 nm + Thi cng cc cng trnh c kh : 3 nm + T vn thit k cng trnh cp in : 3 nm Thnh vin 7 : H v tn :Trn Th Hin Gii tnh : N Sinh nm : 1977 Chc danh : C nhn kinh t Bng cp : C nhn Cc trng tt nghip : H Kinh t quc dn Kinh nghim lin quan : + Ch huy lnh o cng vic : 15 nm Thnh vin 8 :
SVTH:Phm Vn Thy 10
Bo co thc tp tt nghip
H v tn Gii tnh Sinh nm Chc danh Bng cp Cc trng tt nghip Kinh nghim lin quan + Ch huy lnh o cng vic
PHN B NI DUNG THC TP Mc ch v yu cu: - Kho st tm hiu dy truyn sn xut ca nh my, quy m v b tr phn xng, chng loi cc my cng c, cc sn phm ch to, cc tiu chun p dng trong sn xut. - Tm hiu nguyn l hot ng, cch vn hnh ca cc my gia cng, ch to chi tit ca nh my. - Tm hiu quy trnh cng ngh gia cng ca mt s chi tit in hnh.
Lch lm vic ( thc tp) - Tun thc tp : bt u t th 2 n th 6 - Thi gian : ( hng ngy) Sng : bt u t 7h30 Chiu : bt u t 14h00
SVTH:Phm Vn Thy
11
Bo co thc tp tt nghip
1. My tin Cng ngh tin 1.1 My tin 1.1.1 Cng dng ca my tin - Thng dng cc chi tit my nh: puly, trc trn, cc loi ren vt,.v gia cng phi cho cc nguyn cng khc nh mi, doa, trut, phay.. - Cc chi tit nu khng qua qu trnh tin th khng th a vo gia cng cc nguyn cng sau nh trut, phay, miV vy trong cc nh my, cc phn xng c kh s lng my tin thng chim nhiu hn cc my khc. 1.1.2 Phn loi my tin - Theo chc nng: my tin vn nng, chuyn dng, t ng, bn t ng, mt trc, nhiu trc, my tin CNC,...vv.
SVTH:Phm Vn Thy
12
Bo co thc tp tt nghip
- Theo kch thc: ng knh ln nht v chiu di ln nht c th gia cng c. - Theo chnh xc: cp chnh xc khc nhau 1.1.3 Cu to ca my tin
- Thn my v bng my nng my, duy tr kh nng chuyn ng n khp ca cc chi tit my. - Hp tc truyn chuyn ng n v momen xon M ca trc chnh v thay i tc quay ca trc chnh.
SVTH:Phm Vn Thy 13
Bo co thc tp tt nghip
- Hp chy dao truyn lc ko v chuyn ng, ng thi thay i lng chy dao Sng, Sd ca bn xe dao. - Tr sau g mi tm nng phi v nh tm cho phi - Mm cp ba chu nh tm kp cht phi truyn chuyn ng quay cho phi. - ng c chnh (AC) to chuyn ng chnh cho my - Bn xe dao c:
i g dao : nh v v kp cht dao tin Bn trt dc : di chuyn dc theo bng my Bn trt ngang: iu chnh dao dch chuyn vung gc vi ng tm my.
bn trt dc nh : g i g dao v iu chnh i g dao dch chuyn theo hng song song hoc xin vi tm my mt gc nht nh.Khong dch chuyn ca bn trt dc nh thng l 100 mm.
SVTH:Phm Vn Thy
14
i e u c h n h e t i e n r e n h e m e t v a r e n h e A n h
15
28 56
Khp motchieu 66 ieuc tchhdoc b ienn XXI
S = 5
SVTH:Phm Vn Thy
36 IV
Phanh ham
Bo co thc tp tt nghip
56 22 45 27 88 V 45 54 28 56 XV XVII XVI
M 6 27 28 M 7
51
64 42
Ccau banh rang
42 45 43 28 M 5 S =12 10
II III 34 VI 60 22 65
39
29
47
M 1 50 I 21 24 38 38
55
28
35
50
IX
37
35
M 2( m) 26
42
Bahnhthanpg hn ra
35
28
56 32 3635 40
44 48
K 25
36
XI K
28
35
85 174
28
M 4( m)
142 mm
Bo co thc tp tt nghip
1.2 Dao tin 1.2.1 c im v phn loi + c im: Dao tin trc tip ct i phn vt liu trn phi to ra chi tit. tin c th dao tin phi c nhng c tnh sau: phn ct phi c cng cao ct c phi, phn thn phi chu c lc cng si. + Phn loi dao tin - Phn loi theo cng dng: Dao tin trong, dao tin ngoi, dao tin ren cc loi, dao tin ct t, dao tin nh hnh,...vv. - Phn loi theo kt cu dao tin: Dao tin lin con, dao tin hn mnh dao vo thn dao, dao tin gn mnh dao vo thn dao bng c cu c kh. - Phn loi theo hnh dng: Dao tin u thng, dao tin u cong - Phn loi theo vt liu phn ct : dao tin lm bng thp gi ( P9, P12, P18...) dao tin hp kim cng ( BK8, T15K6...)dao tin bng kim cng , Nitoritbon lp phng.(vt liu siu cng tng hp nhn to ) 1.2.2 Cu to, kt cu hnh hc ca dao tin. + Cu to:
SVTH:Phm Vn Thy
16
Bo co thc tp tt nghip
u`
Thn
- Thn dao c tit din hnh ch nht, kch thc LxBxH c tiu chun ho theo kch thc i g dao.Thn dao c tc dng nh v v kp cht dao trn i g dao, thn dao mang u dao.Vt liu lm thn dao c th nh phn ct hoc khc vt liu phn ct (thng ch to t thp C45) - Phn u dao: c ch to ct vt liu dng c ct (thp gi, hp kim cng,...) + Kt cu hnh hc phn ct ca dao tin
5 6
SVTH:Phm Vn Thy
17
Bo co thc tp tt nghip
- Mt sau 1 v 2 (mt st): gm mt sau chnh v mt sau ph. Mt sau chnh i din vi mt ang gia cng, mt sau ph i din vi mt gia cng - Mi dao 3 l dao tuyn ca li ct chnh v li ct ph. Mi c th l nhn hoc c bn knh R - Li ct c li ct chnh 5 v li ct ph 4 .Li ct chnh l giao tuyn ca mt trc vi mt sau chnh. Li ct ph l giao tuyn ca mt trc vi mt sau ph - Mt trc 6 (mt thot): c tc dng thot phi trn n trong qu trnh ct gt **Ch : v tr cc mt, cc li ct v cc thng s hnh hc ca phn ct c nh hng trc tip n qu trnh to phoi, thot phoi, ma st, lc ct, ...Do phn ct ca dao phi c thng s hnh hc ti u, n ph thuc vo : Vt liu phn ct Vt liu ca phi Nng sut, cht lng gia cng 1.3 Qu trnh hnh thnh phi khi tin. S to phi khi tin
phi V
Sng
SVTH:Phm Vn Thy
18
Bo co thc tp tt nghip
II
X X
Z3
Z4
1000.V n = D (vg/ph)
n: s vng quay ca phi (vng/ pht) V: vn tc vng quay ca phi (m/ pht ) + Chuyn ng Sng, Sd l chuyn ng chy dao. Chy dao c nhu tc c iu chnh bng bi hp chy dao
SVTH:Phm Vn Thy
19
Bo co thc tp tt nghip
Z1 Z2 I
II
X X X
Z1
Z1
X
Z2 III
IV
X X X X X X X X
Ban` xe dao
SVTH:Phm Vn Thy
20
Bo co thc tp tt nghip
VD : Khi tin ren, chi tit quay c 1 vng th dao tnh tin c 1 bc ren S (mm) .Hp chy dao phi to ra cc S ph hp vi bc ren theo tiu chun ca bc ren, bin dng ren l bin dng ca dao tin ren to ra. 1.4. Tin trnh tin Sau khi o t bng cc dng c o ta c s liu v kch thc ca chi tit. tin ra c chi tit c kch thc cho ta cn thc hin cc bc sau
41 6 6 9 19
10
24
14
+ Bc1: Gi s phi c ng knh ban u ln hn ng knh ln nht ca chi tit (30). u tin tin phi c ng knh l 24. Dao tin tnh tin 1 on Sd = 45 (mm)
SVTH:Phm Vn Thy
21
Bo co thc tp tt nghip
Dao tin
Sd
Sd
+ Bc 3: tin on c ng knh 10 , chiu di 6 (mm)
SVTH:Phm Vn Thy 22
Bo co thc tp tt nghip
Sd Sng
+ Bc 4: Tin on cn, c cn l 14, ng knh y nh l 14. tin c on ny ta cn xoay bn dao trn mt gc 7, Sd lc ny l chuyn ng ca dao trn bn trt dao nh.
n
Sd
Sng
+ Bc 5: Ta s dng dao ct t ct chi tit ra khi phi. Sn phm tin c chnh xc cha cao cn gia cng li trn my mi c chnh xc cao hn
SVTH:Phm Vn Thy
23
Bo co thc tp tt nghip
Sng
2. My Phay Ngang Cng Ngh Phay 2.1. My phay 2.1.1 Cng dng - Phay mt phng, mt bc
Vd
( nd ) Dao
Vd
( nd ) Dao
Phi
Phi
Sd
Sd
SVTH:Phm Vn Thy
24
Bo co thc tp tt nghip
Dao
Vd ( nd )
Vd
( nd )
Dao
Phi
Bnh r ang
Sd
Sd
D ao
Vd ( nd )
D ao
Phi
Phi
Sd
Sd
SVTH:Phm Vn Thy
25
Bo co thc tp tt nghip
- Phay cc ng xon trn mt phng, mt tr, bnh rng thng, bnh rng nghing, trc vt, bnh vt...vv. 2.1.2 Cc loi my phay. - Theo cng dng: my phay ng vn nng, my phay ngang vn nng, my phay chuyn dng, my phay rng, phay ren....vv - Theo kch thc: Bn my nh: 200 x 600 (mm) Bn my trung bnh: 1000 x 1600 (mm) Bn my ln: 1800 x 3000 (mm) Theo cp chnh xc: my phay cp chnh xc bnh thng My phay cp chnh xc cao v rt cao.
SVTH:Phm Vn Thy
26
Bo co thc tp tt nghip
SVTH:Phm Vn Thy
27
Bo co thc tp tt nghip
7 8 6 5 9 10 11 S3
1. Bn my 2. t 3. chi tit 4. trc g dao 5. gi 6. x ngang 7. dao phay 8. hp tc 9. ng c in 10. thn my 11. hp chy dao (chy bn my ) - Hp tc : truyn chuyn ng quay cho trc chnh v thay i tc vng quay ca trc chnh.Trc chnh mang dao phay, quay vi s vng quay t n1,n2,..nk
SVTH:Phm Vn Thy
S1 S2
3 2
28
Bo co thc tp tt nghip
- Hp chy bn my: To ra cc chuyn ng v thay i tc chuyn ng ca Sng (mm /ph), Sd ( mm /ph ), S (mm /ph ). Ba chuyn ng ny c th c dn ng hoc c iu khin bng tay 2.2 Dao phay 2.2.1 Phn loi dao phay. - Theo cng dng: Dao phay mt phng, dao phay rnh, dao phay a mun phay rng, dao phay ren...vv. - Phn loi theo hnh dng hnh hc: dao phay rng thng, rng nghing, rng nhn, rng ht lng, dao phay mt u, dao phay ngn ... - Phn loi theo vt liu lm dao: dao phay bng thp gi, dao phay bng hp kim cng. 2.2.2. Kt cu ca dao phay tr rng thng, rng nghing.
- Dao phay tr rng thng: Thng s c trng l ng knh dao D, ng knh l d, chiu di dao L, s rng dao Z, gc trc g c sau
SVTH:Phm Vn Thy
29
Bo co thc tp tt nghip
- Dao phay tr rng nghing cc c trng cng nh dao phay tr rng thng ch khc ch dao phay tr rng thng li ct song song vi ng tm ca dao, cn dao phay tr rng nghing th li ct nghing vi ng tm ca dao mt gc - Dao phay tr rng nghing ct m hn dao phay tr rng thng nhng ch to kh hn, gi thnh cao hn. 2.2.3. Kt cu dao phay a muyn
- Loi dao ny dng gia cng bnh rng trn my phay nm ngang, dao c dng a. Thng s c trng: ng knh dao D, ng knh l d, chiu dy dao B, moduyn m, li dao 1, 2, 3 c bin dng ging bin dng bnh rng cn gia cng. S dng phng php nh hnh
SVTH:Phm Vn Thy
30
Bo co thc tp tt nghip
2.3 Qu trnh to phi khi phay. - Dao phay quay .D.n V = 1000 D: ng knh dao phay n: s vng quay ca dao trong 1 pht (m /ph)
SVTH:Phm Vn Thy
31
Bo co thc tp tt nghip
V
S
Sd
Sz : lng chy dao rng. (mm / rng ) Svg = Sz . Z (mm / vng) Z: l s rng ca dao Sph = Svg . n ( mm / pht ) n: s vng quay ca dao - n c chn theo s vng quay nhanh nht lin k c hp tc trn my phay VD: khi chn V = 30 (vng / pht) D = 30 (mm) => n = 302.176 (vng / pht) nmy = 300 ( vng / pht ) Cn c vo bng ch dn trn hp tc ta chn:
SVTH:Phm Vn Thy
32
H1
Bo co thc tp tt nghip
2.4. Tin trnh phay - Khi c s liu y v kch thc ca chi tit ta tin hnh cc bc phay.
+ Bc 1: Phi khi va ct ra c b mt th, cn gia cng mt phng bng my phay ngang ( phay mt phng )
V Sd
+ Bc 2 : Phay rnh rng 8 mm , su 5 mm ln lt mi rnh cch nhau 7 mm. Tu vo loi vt liu phi m ta cho dao n nng hay n su c c chnh xc v nng sut cao .
SVTH:Phm Vn Thy
33
Bo co thc tp tt nghip
Dao
Vd ( nd )
Phi
Sd
- Trong trng hp dao phay dy 8 mm phay rnh rng 8 mm ch cn phay 1 ln l c. Khi phay rnh rng 20 mm th cn phi phay t nht 3 lt phay ht b rng rnh, lt sau ln lt trc 2mm
SVTH:Phm Vn Thy
34
Bo co thc tp tt nghip
L3
L2
L1
- Sau khi phay cn gia cng thm trn my mi c c chnh xc cng nh bng b mt cao hn. 3. My phay ln rng Cng ngh gia cng rng 3.1 My phay ln rng. 3.1.1 Hai phng php gia cng bnh rng. - ch to ra mt bnh rng c 2 phng php: phng php nh hnh (chp hnh ) s dng trn my phay ngang ; phng php bao hnh s dng trn my phay ln rng. u nhc im ca 2 phng php gia cng bnh rng. a ). Phng php nh hnh +u im:
SVTH:Phm Vn Thy
35
Bo co thc tp tt nghip
- S dng my phay nm ngang, u phn l thit b vn nng thng c trong cc nh my. - Cng ngh khng phc tp - Thch hp v hiu qu khi yu cu i vi bnh rng l khng cao, khi ch to bnh rng n chic hoc lot nh. + Nhc im : - Nng sut thp v thi gian ph ln (g, o t, kim tra, ....) ct khng lin tc , mt thi gian cho hnh trnh chy khng ct l hnh trnh li phi ct tip t chiu cao H ca bnh rng.Cn thi gian phn ct tng rnh. - Cht lng khng cao v bin dng rng dao phay a moduyn khng chnh xc, c sai s u phn . - Nng sut thp, cht lng khng cao do phng php gia cng ny ch s dng khi ch to bnh rng c chnh xc khng cao v ch p dng khi ch to n chic hoc lot nh. b ). Phng php bao hnh + u im - S dng mt dao phay ln trc vt c th gia cng c tt c cc bnh rng c cng moduyn v gc n khp m khng ph thuc vo s rng Z ca bnh rng cn ct. - Nng sut cao v thi gian ph gim nhiu qu trnh ct l lin tc khng gin on - Cht lng cao hn hn so vi phng php chp hnh. - S dng hiu qu khi gia cng lot va v hng lot. + Nhc im. - Phi s dng my, dao chuyn dng kt cu phc tp gi thnh t, c hiu qu kinh t cao phng php gia cng ny ch s dng gia cng cho sn xut hng lot v hng khi.
SVTH:Phm Vn Thy
36
Bo co thc tp tt nghip
7 6 5 Sd 4 Sng 3 16 2 1 17 15 14
1. b my 2. bn g phi (g kp 3 chu nh tm ) 3. phi 4. trc g phi 5. cht nh tm 6. bng my dc 7. x ngang 8. gi sau ca trc dao ln 9. trc g dao 10. dao phay ln trc vt 11. gi trc ca trc dao ln 12. thn my
SVTH:Phm Vn Thy
37
Bo co thc tp tt nghip
13. xch chy dao 14. cng tc ngun 15. xch phn 16. xch vi sai
17.
-Bn trong phn xch tc , xch vi sai, xch phn , xch chy dao c cc b phn tho np cc bnh rng thay th thay i lng chy dao ng, chy dao ngang, tc quay dao, tc quay ca phi v nghing ca dao phay ln trc vt. 3.1.3 Cc thng s k thut ca bnh rng cn gia cng
SVTH:Phm Vn Thy
38
Bo co thc tp tt nghip
- ng knh ngoi D = ( Z+ 2 ). m - ng knh l d - Moduyn m (mm ) - Chiu dy bnh rng B (mm ) - Gc n khp 0
(mm)
- Rng nghing hay rng thng, gc nghing - Vt liu bnh rng cn gia cng - chnh xc nhn bng ca bnh rng cn gia cng
SVTH:Phm Vn Thy
39
Bo co thc tp tt nghip
( nd )
Sd
( nd )
Sng
- Nguyn l to hnh bng phng php bao hnh l da vo nguyn l n khp ca trc vt v bnh vt. Trc vt quay c 1 vng th bnh vt quay c 1/ Z vng. (Z l s rng ca bnh vt) - Trc vt c kh nng ct (dao phay ln trc vt) - Cho trc vt ny n khp cng bc vi phi. Phn vt liu ca phi cn tr qu trnh n khp b ct cng bc to thnh rng ca bnh vt n khp ng vi trc vt. Bnh vt c hnh thnh 3.1.5 Mt s chuyn ng chnh trong qu trnh phay ln rng trc vt. + Chuyn ng ct ca dao phay ln trc vt. - Cn c vo vt liu lm dao, vt liu phi xc nh V ti u. Khi c ng knh Dd tnh vng quay ca dao 1000. Vd nd = ( vg / ph ) . Dd - iu chnh cp bnh rng thay th ca my phay ln rng c nd va tnh
SVTH:Phm Vn Thy 40
Bo co thc tp tt nghip
ay ph o Da
vit c tr u
a
p H
cd t
ng co din
+ Chuyn ng quay ca phi (chuyn ng chia rng ) - Chuyn ng quay ca phi b rng buc bi nguyn l to hnh n khp gia trc vt v bnh vt. Khi trc vt (dao phay) quay c 1 vng th bnh vt (phi) quay c 1/Z vng. nd nph = z
( vg / ph )
nd: tnh trn - Cn iu chnh chc bnh rng thay th (xch chia) c n/ph ph hp.
SVTH:Phm Vn Thy
41
Bo co thc tp tt nghip
1 (nf )
a1
b1
B truyn truc vit - banh r ang
+ Chuyn ng ng ca dao t trn xung Sd + Chuyn ng hng knh ca dao Sng Bnh rng thay th + S np chc bnh rng tc
B B
SVTH:Phm Vn Thy
42
Bo co thc tp tt nghip
a1
b1
c1 d1
a1 b1
c1
d1
+ S np bnh rng chc vi sai
a2 d2
a2 b2 c2
d2
b2
c2
SVTH:Phm Vn Thy
43
Bo co thc tp tt nghip
SVTH:Phm Vn Thy
44
Bo co thc tp tt nghip
luoi cat dinh rang luoi cat bn
tc
luoi cat bn
- Dao phay ln trc vt bn thn l mt trc vt c bn c moduyn bng moduyn ca bnh rng cn ct ra, c gc n khp o ging gc n khp ca bnh rng cn gia cng. - trc vt ny c kh nng ct, x rnh nghing vi ng tm 1 gc . Rnh ny to ra mt trc ca tng rng v to ra khng gian cha phoi.Mt trc to ra gc trc ca li ct d y l gc trc ca li ct nh rng dao. Gc trc mi m trn li ct bn c gi tr nh dn theo chiu hng tm. - Li ct nh c gc sau d c to ra khi mi ht lng mt sau theo ng Aximet mt bn ca rng dao. - Gc nng ca ng ren trc vt c tnh ton da vo moduyn, gc n khp v ng knh chia ca trc vt c bn ph hp vi cc thng s bnh rng cn ct ra . - Vt liu ch to dao phay ln trc vt a s c ch to bng thp gi P18. Mt s dao c kch thc ln phn ct c ch to t hp kim cng
SVTH:Phm Vn Thy
45
Dchia
Bo co thc tp tt nghip
m=2
Kch thc bnh rng: ng knh ngoi D = 74 moduyn m = 2 b dy rng B = 20 mm Rng thng = 0 - Trc khi gia cng trn my phay ln rng cn gia cng phi trn my tin phi c ng knh nh rng ca bnh rng D = 74 mm Cc bc tin hnh phay + Bc 1 : tnh ton D = ( z + 2 ). m = 74 => z = 36 rng - T vt liu lm dao v vt liu phi ta chn vn tc Vd. ng knh dao c Dd tnh s vng quay ca dao . 1000. Vd nd = (vg / ph ) . Dd - Khi dao quay c 1 vng th phi quay c 1/Z vng => nd nph = z
46
( vg / ph )
SVTH:Phm Vn Thy
74 mm
Bo co thc tp tt nghip
- T cng thc tnh cc cp bnh rng thay th c th thay i c tc quay ca dao v ca phi thch hp. - Lp dao: Khi lp dao cn iu chnh dao sao cho hng ct ca dao ng vi hng ca bnh rng gia cng. + Bc 2: G chi tit - Phi c g cht trn bn my nh mm kp ba chu nh tm. - Khi g chi tit thng mc nhng li trong khi g.
SVTH:Phm Vn Thy
47
Bo co thc tp tt nghip
3.3.2 Gh xin mt u - Khi gh chi tit thng hay mc li gh lch tm . khc phc li ny cn thc hin d tm bng ng h so.
Vph
ng` h` so phi
20 30 10 40 80
90
- ng h s l thit b rt nhy ln khid tm cn g nh nhng d tm. + Bc 3: Phay rng - Sau khi hon thnh cng tc chun b, c th bt my chy th. Khi quay c 1 vng ca phi th tt my v kim tra vic chia rng c sai khng kp thi bit v iu chnh li. Sau tip tc bm my gia cng tip ti khi hon thnh
SVTH:Phm Vn Thy
48
70
60
50
Bo co thc tp tt nghip
4. My khoan Cng ngh gia cng l 4.1 My khoan 4.1.1 Cng dng - Gia cng c cc l thng sut v khng thng sut vi cc kch thc khc nhau. D = 0.2 50 ( mm ) - Khoan l l phng php gia cng th, cht lng thp. Dung sai l nm trong khong 0.2 mm, nhn 3 4.1.2 Cc loi my khoan. - Theo ng knh ln nht ca chi tit m my c th gia cng c. - Theo hnh dng kt cu my: My khoan ng, my khoan cn, my khoan nhiu trc,...vv. 4.1.3 Cu to ca my khoan cn.
8 9 7 6
Sng
( Ra = 4 5 m )
Sd2
Sc
10 11 12
n Sd
5 4 3 2 1
1. my
SVTH:Phm Vn Thy
49
Bo co thc tp tt nghip
2. bn my 3. gh kp phi 4. phi 5. u khoan (np dao khoan ) 6. hp tc v chy dao 7. ng c I 8. ng c II 9. cn ngang 10. trc c ren 11. ct tr
12.
Cn kho.
- Hp s v hp chy dao, ng c I c np trn cn. Chng c chuyn ng tnh tin ngang trn cn Sng bng tay hoc dn ng bng my. - u khoan np mi khoan c chuyn ng ln xung c Sd1 - Cn ngang ca my khoan cn chuyn ng dc theo ct tr c nh dn ng bng ng c. Chuyn ng quay quanh tr ca cn c thc hin bng tay . 4.2 Dao khoan.
SVTH:Phm Vn Thy
50
Bo co thc tp tt nghip
L1 1
L2
L3
L4
- on L1 : phn cn ct, gc cn ct 2 . Gc 2 ln mi khoan kh ct vo vt liu gia cng, song to cho mi khoan c bn c hc tt hn. Gc 2 nh cho tc ng ngc li mi khoan d ct vo vt liu gia cng nhng bn c hc km hn. - on L2: Phn nh hng, sa ng l v d tr cho phn cn ct khi b b mi mn c th mi li mi khoan, mi khoan ngn dn. Phn ny c 2 gc 1 cn ngc - on L3: Phn c mi khoan thng phn ny c cc k hiu cc thng s k thut ca mi khoan nh: ng knh, vt liu ch to mi khoan...(cc thng s ny cng c th ghi trn chui dao ) Phn ny cn to kh nng cng ngh thot dao, thot mi khi gia cng phn nh hng v phn chui ca mi khoan. - on L4: Phn chui dao c tc dng nh v kp cht v truyn lc, truyn momen xon, chuyn ng quay cho mi khoan. - Vt liu ch to mi khoan thng thng l thp gi P18 v hp kim cng BK8 hoc T15K6
SVTH:Phm Vn Thy
51
Bo co thc tp tt nghip
D
1
nd
1. phi 2 mi khoan + Cc li ct ca dao.
4 5
N'
Sd
O' N
1 3
SVTH:Phm Vn Thy
52
Bo co thc tp tt nghip
- Li ct 1, 2 l 2 li ct chnh, li ct 3 l li ct ngang. Li ct 4, 5 l hai cnh vin c tc dng sa ng l. 2 li ct chnh c cc gc Gc trc o tit din N - N Gc sau o tit din O O - Cc gc , mi im trn li ct chnh 1, 2 khc nhau th c gi tr khc nhau. li ct ngang 3 gc m bt li cho qu to phi. 2 cnh vin c gc cn ngc 1 gim ma st vi b mt l, phn cn ct c gc 2. + Cc chuyn ng to phi khi khoan. - Tc khoan: tu vo vt liu gia cng, vt liu ch to mi khoan v cht lng gia cng m ta chn V khoan ti u. .D.n V = 1000 T vn tc V : V.1000 => n = .D n : iu chnh c trn my nh hp s - Lng chy dao: khoan ht chiu su ca l mi khoan phi va chuyn ng quay va chuyn ng tnh tin xung. Chuyn ng ny l chuyn ng chy dao Sd (Sd c th iu chnh c nh hp chy dao). Chuyn ng chy dao ln nng sut cao, cht lng l thp. Chuyn ng chy dao chm nng sut thp, cht lng cao 4.4 Tin trnh khoan. Khoan 3 l vi 3 kch thc v su khc nhau l 1 : D = 5 , H = 5 l 2 : D = 10 , xuyn thng (vg / ph) (m /ph)
SVTH:Phm Vn Thy
53
Bo co thc tp tt nghip
l 3 : D = 8 , H = 10
1
V tr 3 l: Cc bc tin hnh tin: + Bc 1: S dng thc cp o v nh du v tr cc l trn phi .
SVTH:Phm Vn Thy
54
Bo co thc tp tt nghip
+ Bc 2 : - Lp mi khoan vo u khoan, g cht phi vo b g tto - iu chnh mi khoan vo ng v tr cn khoan. (h mi khoan thp xung m th cho tm mi khoan ng vo tm ca l cn gia cng. khi iu chnh tm mi khoan vo ng tm ca l th kho cc chuyn ng tnh tin ngang ca hp tc , chuyn ng quay quanh tr ca cn ngang li m bo cho tm mi khoan khng b x dch khi khoan.) + Bc 3 : - Bt my iu chnh mi khoan i xung t chiu su ca l khoan (c th iu chnh bng tay hoc bng t ng) VD: Khoan l 1
5 5
- Sau khi khoan xong l th nht th tt my, thay mi khoan khc cch khoan tng t nh mi khoan th nht.
SVTH:Phm Vn Thy 55
Bo co thc tp tt nghip
5. My hn in Cng ngh hn h quang 5.1 My hn in 5.1.1 Gii thiu chung - My hn l 1 dng ca my bin th bin i in p ngun (220V) xung in p hn 80 V - Da trn hin tng phng in (chp mch) l hin tng chuyn ng khng ngng ca dng in t trong mi trng c ion ho gia hai in cc. ni c hin tng phng in (h quang) sinh ra nhiu nhit, nhit lng ny t cho vt hn nng chy + Phn loi: - Theo ngun in vo: my hn mt chiu My hn xoay chiu 5.1.2 Cu to
SVTH:Phm Vn Thy
56
Bo co thc tp tt nghip R S T 0
4 3 6 2 1 5
1. Phi 2. que hn 3. cun th cp ( cun ra ) 4. l thp 5. cun s cp ( cun vo ) 6. cu dao ngun - Dy qun v li thp: Trong my c cc tr qun cc cun dy ng,v cc l thp - Nm: iu chnh cng dng in hn ph hp vi vt liu hn v ng knh que hn (nm c kh nng iu chnh c nh thay i in tr ca 1 bin tr bn trong my) u ra ca my hn: cc (- ) kp vo chi tit hn, cc (+) c tay kp que hn . - Trong my c c cu gim cng dng ngn mch gip tng tui th cho my hn. - Ngoi ra cn c cc dng c i km vi my hn nh : mt n bo h, knh bo h, gng tay ,..
SVTH:Phm Vn Thy
57
Bo co thc tp tt nghip
Mt n bo v da mt v mt khi tia t ngoi (hi da) v tia hng ngoi ( hi mt ) ca h quang ng thi chn cc tia la t que hn v vt hn bn ra .
SVTH:Phm Vn Thy
58
Bo co thc tp tt nghip
5.2 Dng in hn - in th khng ti Uo ln gy ra h quang nhng phi khng gy nguy him khi s dng Vi dng xoay chiu: Uo = 55 80 V Vi dng mt chiu: Uo = 35 55 V - Khi c ti (h quang chy) in th h xung tng ng: Dng xoay chiu: Uh = 25 40 V Dng mt chiu: Uh = 15 25 V - Cng dng in hn ph thuc vo ng knh que hn vt liu chi tit hn . Ih = ( + .d ).d (A) d : ng knh que hn - Cng thc kinh nghim cho mi hn sp, thp cacbon. Ih = ( 20 + 6.d ).d 5.3 Que hn
d = ( 1 12 mm)
dn
35
L = ( 250 450 mm)
+ Li que d = ( 1 12 mm ) tu theo cng dng ca que hn v thnh phn ho hc ca vt liu cn hn. Li que hn c th c lm t cc vt liu khc nhau nh thp, gang, ng, nhm,... + Lp thuc:
SVTH:Phm Vn Thy
59
Bo co thc tp tt nghip
- Lp thuc bc loi mng (chng vi phn mi mm ) : dn 1,2d lp thuc bc loi mng dng lm tng tnh n nh ca h quang. Thnh phn gm c vi, fenpat, bt tan.. ( 80 85 % khi lng ), v thu tinh lng ( 15 20 % khi lng ). Lp thuc bc loi ny dng hn cc cu trc khng quan trng. Mi hn bng que hn ny c c tnh km - Lp thuc bc loi dy: dn 1,55d lm tng tnh n nh ca h quang v to quanh h quang 1 lp kh v x bo v kim loi khng b xy ho v khng b tc dng ca kh Nit. Trong trng hp cn thit ngi ta cho thm vo lp thuc bc nhng thnh phn hp kim (cc phero hp kim) nng thnh phn ny s tham gia trong thnh phn mi hn v nng cao c tnh ca mi hn. Thnh phn ca lp bc ny gm c cc cht ion ho (phn), cht to x (cao lanh), cht to kh (tinh bt), cht kh xy (nhm, fero, mangan...) cc hp kim v cht dnh. 5.4 Tin trnh hn C 4 loi lin kt hn: a. Hn gip mi
SVTH:Phm Vn Thy
60
Bo co thc tp tt nghip
S = 1 2 (mm)
1
S1
=3
5 ( mm )
S2
S
S
3
= 3 8 (mm)
b. Hn gc
c. Hn ch T
SVTH:Phm Vn Thy
61
Bo co thc tp tt nghip
d. hn chng
Cc bc tin hnh + Bc 1: chun b - Kim tra que hn, kim tra vt liu hn, tnh ra dng in hn v iu chnh trn my hn. - V sinh v tr hn (dng chi st qut sch g st bi bn v tr hn ) - nh v chi tit hn - Cc dng (tay hn) kp que hn, cc m cho tip xc vi chi tit hn ( tip mt ). Khi kp trnh kp vo phn thuc m bo cho mch in hn l mch khp kn + Bc 2: ly la C 2 cch ly la to h quang: - M c: m nh nhng vo chi tit gy ra h quang.
SVTH:Phm Vn Thy
62
Bo co thc tp tt nghip
V tr m:
3 2 1
1. V tr m 2. u mi hn 3. que hn Sau khi ly c h quang th d tay v v tr u mi hn. - Qut dim: qut u que hn vo v tr u mi hn qut dc theo vt hn ly la. Khi c h quang th li d tay v u ca mi hn.
SVTH:Phm Vn Thy
63
Bo co thc tp tt nghip
3 2 1
1. Chiu qut dim 2. Chiu d que hn v v tr u mi hn 3. Que hn - Ly la bng cch qut dim d hn bng cch m c nhng d gy ra khuyt tt trn sn phm. Ch ly la bng cch qut dim khi que hn b m, dng in hn thp hoc khi tay ngh ca ngi th hn cha cao. - Gc hn
SVTH:Phm Vn Thy
64
Bo co thc tp tt nghip
z
0 x
Gc ca que hn hp vi trc Ox mt gc = (75 85) hp vi trc Oy mt gc = 90 + Bc 3: Duy tr v thot que hn duy tr c dng h quang n nh v lp y mi hn th que hn cn c hai chuyn ng - Chuyn ng Sng t c b rng mi hn 6 8 mm - Chuyn ng Sd chy ht mi hn C th a que hn theo 2 cch: - Theo ng l xo (xon c)
Sng Sd
- Theo ng rch rc
SVTH:Phm Vn Thy 65
Bo co thc tp tt nghip
Sng
Sd
+ Thot que hn: Khi kt thc mi hn khng c rt que hn ra khi mi hn ngay nu rt que hn nh vy s lm thi thng vt hn. kt thc mi hn cn a que hn quay li mt on ri mi rt que hn.( on quay li ny c bc mt lp s bo v trn ln khng gy ra hin tng thi thng )
1. V tr rt que hn 2. im cui ca mi hn - Sau khi hn xong cn s kim tra mi hn Kt lun chung - Qua t thc tp ny bn thn em nm c phn no kinh nghim gia cng trn cc my cng c. Nm c mt s c cu truyn lc, dn ng, c cu thay i vn tc, n khp vv. c lm quen vi cc thut ng chuyn ngnh ca ngi lm c kh. Trn my tin c mm cp ba chu nh tm, trn my khoan c b g t
SVTH:Phm Vn Thy
66
Bo co thc tp tt nghip
- Qa trnh thc tp l qu trnh c gng hc tp tm ti ca cc bn sinh vin, l s ch bo tn tnh ca cc thy hng dn. Qua thy tr hiu nhau hn, cc bn sinh vin trong lp thm gn kt. Qua ln thc tp ny, em thy c tng trong sn xut khng ch l nhng ngi i trc m c nhng th h sau. Mt ln na nhn li mnh so snh, em cm thy mnh cn hc tp nhiu hn na, rn luyn nhiu hn na - t thc tp ny cng vi nhng kin thc c bn t cc mn hc i cng nh hng ni dung, lnh vc chuyn ngnh s o to c c s chun b tt nht cho mn hc sau ny, to nim am m khi hc. Sinh vin: Phm Vn Thy Lp C7 - CNCK Trng H in Lc
SVTH:Phm Vn Thy
67