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AWS D1.1/D1.1M:2010
Company Name: Modern Prefab Systems Pvt. Ltd. Welding Process GMAW-S/CO2 Supporting WPS No. MPS-WPS-2
Lap Edge Double Weld Single Backing: YES NO Backing Material NA Root Opening 2.5 mm Root Face Dimension 2.5mm Radius (J-U) NA Groove Angle: 60 Back Gouging: Yes NO Method NA .
POSITION
Position of Groove: 3G . Fillet: Vertical Progression: Up Down NA .
Electrical Characteristics
Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN PULSED Other _____________ __________________ Tungsten Electrode (GTAW) Size: _____NA __ Type: ____NA ___
BASE METALS
Material Spec. IS 2062 Type of grade Grade B * Thickness: Groove 12mm Diameter (Pipe) NA
Fillet NA
SHIELDING
Flux Gas CO2 Composition Electrode-Flux (Class) NA Flow Rate 17 L/MIN Gas Cup Size 20mm NA .
. . .
Process
Volts
Travel Speed
(IPM)
Joint Details
1 2 3
60
12mm
2.5mm 2.5mm
12mm
* Material chemical composition is (C%= 0.22max, Mn%= 1.50max, P%= 0.045max, S%=0.045, Si%= 0.03-0.4max), CE%= 0.41max Form N-1 (Front)
12mm
AWS D1.1/D1.1M:2010
Type of Bend SIDE BEND SIDE BEND SIDE BEND SIDE BEND
VISUAL INSPECTION Appearance ACCEPTABLE Undercut None Piping Porosity None Convexity Yes Test Date: 27/04/2012 Witnessed By:
Radiographic/Ultrasonic Examination RT Report No.: 0412/26A Result UT Report No.: NA Result FILLET WELD TEST RESULTS Manimum size multiple pass Maximum size single pass Macroetch Macroetch 1. .3. .1. . 2. . 2. . All-weld-metal tension test Tensile strength, psi Yield point / strength, psi Elongation in 2 in, % Laboratory Test No. NA NA NA NA Sample No. WM1 .
Other Tests :
W-1
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (2010 ) Structural Welding CodeSteel.
Signed: _Modern Prefab Systems Pvt. Ltd. By : Title: Sr. Engineer (Q.C.) Date: 27/04/2012 Form N-1 (Back)
____
AWS D1.1/D1.1M:2010
-2
Passed NA
. WM1
____