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P
T
P
P
T
o an mon hoc Qua trnh va Thiet b
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
BON CHA NGUYEN LIEU
1
X18H10T
BM NHAP LIEU
1
AU TH SAN PHAM
1 1
X18H10T
ONG DAN HI OT
1
X18H10T
ONG THONG AP
1
X18H10T
ONG DAN HI TH
d=50,
=3.5
1
X18H10T
AP KE
3
NHIET KE
2
THIET B CO AC
d=160,
=5
1
X18H10T
ONG XA KH KHONG NGNG
1
X18H10T
ONG THAO NC NGNG
1
BON CHA SAN PHAM
1
BAY HI
1
THIET B NGNG TU BAROMET
d=25,
=3.5
1
X18H10T
ONG DAN NC VAO
1
X18H10T
ONG DAN HI TH VAO
1
X18H10T
THIET B THU HOI
1
X18H10T
BE CHA NC NGNG
1
ONG NHAP LIEU
STT
TEN GOI
AC TNH KY THUAT
SL
VAT LIEU
1
2
10
18
19
14
13
15
20
4
5 6
8
9
16 17
12
11
3 7
20
BM CHAN KHONG
d=400,
=13
X18H10T
1
D=500,
=4900
3
d=300 d=100
22/06/05 28/06/05
SVTH : trang 7
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
CHNG II. THIET KE THIET B CHNH
A. CAN BANG VAT CHAT VA NANG LNG
I. CAN BANG VAT CHAT
Cac so lieu ban au:
Dung dch KOH co:
- Nhiet o au 25
o
C, nong o au 25%.
- Nong o cuoi 40%.
Chon hi ot la hi nc bao hoa ap suat 3at.
Ap suat ngng tu: P
ck
= 0.65 at.
Co ac gian oan vi nang suat 2.5m
3
/me
1. Khoi lng rieng cua dung dch theo nong o
Nong o, % 25 30 35 40
Khoi lng
rieng, kg/m
3
1239 1291 1344 1399
2. Can bang vat chat cho cac giai oan
G
= G
c
+ W
G
.x
= G
c
.x
c
Trong o
G
, G
c
: lng dung dch au va cuoi moi giai oan, kg
W : lng hi th boc len trong moi giai oan, kg
x
, x
c
: nong o au va cuoi cua moi giai oan
G
.x
, G
c
.x
c
: khoi lng KOH trong dung dch, kg
a Giai oan 25% en 30%
G
= 2.5m
3
= 2.5*1239 = 3097.5 kg
x
= 0.25 ; x
c
= 0.3
Lng san pham ( la dung dch KOH 30% )
G
c
= G
.
25 . 2581
3 . 0
25 . 0
* 5 . 3097
x
x
c
kg
Lng hi th
W = G
- G
c
= 3097.5 2581.25 = 516.25 kg
b Giai oan 30% en 35%
G
= 2581.25 kg ; x
= 0.3 ; x
c
= 0.35
G
c
=
5 . 2212
35 . 0
3 . 0
* 25 . 2581
x
x
. G
c
kg
W = G
G
c
= 2581.25 2212.5 = 368.75 kg
c Giai oan 35% en 40%
SVTH : trang 8
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
G
= 2212.5 kg ; x
= 0.35 ; x
c
= 0.4
9375 . 1935
4 . 0
35 . 0
* 5 . 2212
x
x
. G G
c
c
kg
W = 2212.5 1935.9375 = 276.5625 kg
Tong lng hi th boc hi
W
t
= 516.25 + 368.75 + 276.5625 = 1161.5625 kg
Ta co bang tom tat ket qua can bang vat chat
Nong o dung dch, % 25 30 35 40
The tch dung dch trong
noi, m
3
2.5 2 1.65 1.38
Khoi lng dung dch, kg 3097.5 2581.25 2212.5
1935.93
75
Lng hi th a boc
hi, kg
0 516.25 885
1161.56
25
Khoi lng rieng dung
dch, kg/m
3
1239 1291 1344 1399
II. CAN BANG NANG LNG
Ap suat thiet b ngng tu P
o
= 0.35 at.
Nhiet o hi th buong ot t
1
= 72.05 + 1 = 73.05
o
C.
ay cung la nhiet o soi cua dung moi (la nc) tren mat
thoang dung dch
) P ( sdm
1
t
= 73.05
o
C.
Pa,
o
C 10 12.2 17 23.6
Nhiet o soi dung
dch Pa,
o
C
110 112.2 117 123.6
SVTH : trang 9
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
a Xac nh ton that nhiet o do nong o va nhiet o
soi dung dch KOH theo nong o ap suat P
1
= 0.3636 at
Theo phng phap Babo ( Cong thc 5.9 trang 150 Tai lieu [3] )
2
2
1
2
t
O H
dd
t
O H
dd
P
P
P
P
,
_
,
_
,
_
,
_
461 . 1
033 . 1
P
3636 . 0
) t ( O H
2
51 . 0 P
) t ( O H
2
4 at
Vay nhiet o soi cua nc 0.51 at la t = 81.54
o
C ( Bang I.251
trang 314 Tai lieu [2] )
,
o
C 8.49 10.38 14.31 19.91
b Ton that nhiet o do hieu ng thuy tnh
''
. Nhiet o
soi dung dch ap suat trung bnh
Tnh theo v du 4.8 trang 207 Tai lieu [4]
) P ( sdm ) P ( sdm ) P ( sdd ) P ( sdd
''
1 tb 1 tb
t t t t
Vi: P
tb
= P
1
+ 0.5
hh
.g.H
op
= P
1
+ P
P = 0.5
hh
.g.H
op
dd hh
2
1
SVTH : trang 10
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Trong o
dd
: Khoi lng rieng dung dch tnh theo nong o cuoi
nhiet o
) P P ( sdd
1
t
+
H
op
: Chieu cao lp chat long soi
Trong thiet b tuan hoan t nhien
H
op
= ( ) [ ]
o dm dd
H . 0014 . 0 26 . 0 +
Vi H
o :
Chieu cao ong truyen nhiet
dm
: Khoi lng rieng dung moi t
sdm
* Chon chieu cao ong truyen nhiet H
o
= 1.5m
Tnh cho trng hp dung dch KOH 25%
Do trong khoang nhiet o nho, hieu so
dm dd
thay oi
khong ang ke nen ta chon tra
dm dd
, 15
o
C
3
dm
m / kg 999
3
%) 25 ( dd
m / kg 1239
[ ] 894 . 0 5 . 1 * ) 999 1239 ( * 0014 . 0 26 . 0 H
op
+
m
at 03 . 0 m / N 55 . 2716 894 . 0 * 81 . 9 * 1239 *
2
1
* 5 . 0 H * g * * 5 . 0 P
2
op hh
at 3936 . 0 03 . 0 3636 . 0 P P P
1 tb
+ +
Nhiet o soi cua H
2
O 0.394 at la 74.998
o
C 99 . 74
o
C ( Bang
I.251 trang 314 Tai lieu [1] )
o tang nhiet o soi do cot thuy tnh
94 . 1 05 . 73 99 . 74 t t
) P ( sdm ) P ( sdm
''
1 tb
o
C
,
o
C 1.94 1.94 2.41 2.41
) P P ( sdd
1
t
+
83.48 85.37 89.77 95.37
2. Can bang nang lng cho cac giai oan
Tnh theo cong thc 4.4 trang 181 Tai lieu [4]
* Phng trnh can bang nhiet
c t
''
w c c c .
''
D
Q Q . c . D i . W t . c . G t . c G i ). 1 .( D . c . D . t + + + + +
Vi
D : lng hi ot s dung, kg
% 5
: t le nc ngng b cuon theo
: nhiet o nc ngng,
o
C
SVTH : trang 11
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
C : nhiet dung rieng nc ngng C
o
, J/kg o
c
, c
c
: nhiet dung rieng dung dch au va cuoi moi giai
oan, J/kg o
t
, t
c
: nhiet o dung dch au va cuoi moi giai oan,
o
C
''
D
i : entanpi cua hi ot, J/kg
''
w
i : entanpi cua hi th, J/kg
Q
t
: nhiet lng ton that, J
Q
c
: nhiet lng co ac, J
* Nhiet lng do hi ot cung cap ( do co 5% hi nc ngng
cuon theo )
Q
D
= D.(1-
).( . c i
''
D
) = D.(1-
).r
r = . c i
''
D
: nhiet hoa hi cua nc ap P
* Nhiet dung rieng cua dung dch
Tnh theo cong thc 4.11 trang 182 Tai lieu [4]
c
dd
= 4190.(1-x) + c
1
.x
Trong o
x: nong o dung dch
c
1
: nhiet dung rieng KOH khan, J/kg o
Theo cong thc 4.12 trang 183 Tai lieu [4]
c
1
= 936
56
10 * 6 . 9 10 * 8 . 16 10 * 26
3 3 3
+ +
J/kg o
Vay nhiet dung rieng dung dch theo nong o
Nong o dung dch. % 25 30 35 40
Nhiet dung rieng dung
dch, J/kg o
3376.5 3213.8 3051.1 2888.4
* Chon hi ot co ap suat P
D
=3 at
t
D
=132.9
o
C
* Nhiet hoa hi cua nc ap suat 3 at
r = 2171.10
3
J/kg o (Bang I.251 trang 314 Tai lieu [1] )
* Entanpi cua hi th 73.05
o
C
''
w
i =2632.2*10
3
J/kg ( Bang I.250 trang 312 Tai lieu [1] )
* Ton that nhiet Q
t
= 0.05*Q
D
* Xem nhiet co ac la khong ang ke
a Giai oan a dung dch 25% t 25
o
C en 83.48
o
C
G
= G
c
= 3097.5 kg
c
= c
c
=3376.5 J/kg o
t
= 25
o
C ; t
c
=83.48
o
C ; W = 0 kg
Nhiet lng tieu ton cho qua trnh
Q
1
=3097.5*3376.5*(83.48-25) =6.12*10
8
J
SVTH : trang 12
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Nhiet lng can cung cap ( ke ca ton that )
Q
D1
=
8 1
10 * 44 . 6
95 . 0
Q
J
Lng hi ot s dung
D
1
= 25 . 312
10 * 2171 * ) 05 . 0 1 (
10 * 44 . 6
3
8
kg
b Giai oan a dung dch t 25% en 30%
G
= 3097.5 kg ; c
=3376.5 J/kg o ; t
=83.48
o
C
G
c
= 2581.25 kg ; c
c
= 3213.8 J/kg o ; t
c
= 85.37
o
C
W = 516.25
Nhiet lng tieu ton cho qua trnh:
Q
2
= 2581.25*3213.8*85.37 3097.5*3376.5*83.48 +
516.25*2632.2*10
3
Q
2
=11.94*10
8
J
Nhiet lng can cung cap ( ke ca ton that )
Q
D2
=
8
8
2
10 * 57 . 12
95 . 0
10 * 94 . 11
95 . 0
Q
J
Lng hi ot s dung
D
2
= 47 . 609
10 * 2171 * ) 05 . 0 1 (
10 * 57 . 12
3
8
kg
c Giai oan a dung dch t 30% en 35%
G
= 2581.25 kg ; c
= 3213.8 J/kg o ; t
= 85.37
o
C
G
c
= 2212.5 kg ; c
c
= 3051.1 J/kg o ; t
c
= 89.77
o
C
W = 368.75 kg
Nhiet lng tieu ton cho qua trnh
Q
3
= 2212.5*3051.1*89.77 2581.25*3213.8*85.37 +
368.75*2632.2*10
3
Q
3
= 8.68*10
8
J
Nhiet lng can cung cap ( ke ca ton that nhiet )
Q
D3
=
8
8
10 * 14 . 9
95 . 0
10 * 68 . 8
J
Lng hi ot s dung
D
3
= 16 . 443
10 * 2171 * ) 05 . 0 1 (
10 * 14 . 9
3
8
kg
d Giai oan a dung dch t 35% en 40%
G
= 2212.5 kg ; c
= 3051.1 J/kg o ; t
= 89.77
o
C
G
c
= 1935.9375 kg ; c
c
= 2888.4 J/kg o ; t
c
= 95.37
o
C
W = 276.5625 kg
Nhiet lng tieu ton cho qua trnh
SVTH : trang 13
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Q
4
= 1935.9375*2888.4*95.37 2212.5*3051.1*89.77 +
276.5625*2632.2*10
3
Q
4
= 6.55*10
8
J
Nhiet lng can cung cap ( ke ca ton that nhiet )
Q
D4
=
8
8
10 * 89 . 6
95 . 0
10 * 55 . 6
J
Lng hi ot s dung
D
4
= 07 . 334
10 * 2171 * ) 05 . 0 1 (
10 * 89 . 6
3
8
kg
* Tong nhiet lng
Q
D
= 6.44*10
8
+ 12.57*10
8
+ 9.14*10
8
+ 6.89*10
8
=35.04*10
8
J
* Tong lng hi ot
D = 312.25 + 609.47 + 443.16 + 334.07 =1698.95 kg
* Lng hi ot rieng
D
rieng
= 46 . 1
5625 . 1161
95 . 1698
W
D
kg/kg hi th
* Tom tat can bang nang lng
Nong o dung dch. %
25(25
o
C)
25(83.48
o
C)
30 35 40
Nhiet lng hu ch,
J*10
-8
0 6.12 18.06 26.74 33.29
Tong nhiet lng cung
cap, J*10
-8
6.44 19.01 28.15 35.04
Lng hi ot s dung,
kg
312.25 921.72
1364.8
8
1698.9
5
B. TNH THIET KE THIET B CHNH
I. HE SO TRUYEN NHIET
1. He so truyen nhiet trong qua trnh soi
1.1 Cac k hieu va cong thc
1
: he so cap nhiet khi ngng tu hi, W/m
2
K
2
: he so cap nhiet pha dung dch soi, W/m
2
K
q
1
: nhiet tai rieng pha hi ngng, W/m
2
q
2
: nhiet tai rieng pha dung dch soi, W/m
2
q
v
: nhet tai rieng pha vach ong truyen nhiet, W/m
2
1
v
t
: nhiet o trung bnh vach ngoai ong,
o
C
2
v
t
: nhiet o trung bnh vach trong ong,
o
C
t
D
: nhiet o hi ngng, t
D
= 132.9
o
C
t
dd
: nhiet o dung dch soi,
o
C
SVTH : trang 14
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
1
v D 1
t t t
dd v 2
t t t
2
2 1
v v v
t t t
( )
1
v D m
t t
2
1
t + : nhiet o mang nc ngng,
o
C
1.1.1 Pha hi ngng
1 1 1
t . q (1)
Theo cong thc V.101 trang 28 Tai lieu [2]
4
1
1
H * t
r
* A * 04 . 2
(2)
Vi A=
25 . 0
3 2
.
,
_
phu thuoc vao nhiet o mang t
m
t
m
,
o
C 40 60 80 100 120 140 160 180 200
A 139 155 169 179 188 194 197 199 199
,
_
,
_
(4)
Trong o
n n n n
, c , , : he so dan nhiet (W/mK), khoi lng rieng (kg/m
3
),
nhiet dung rieng (J/kg o), o nht (Pas) cua nc
dd dd dd dd
, c , , : cac thong so cua dung dch theo nong o
n
: he so cap nhiet tng ng cua nc, W/m
2
K
15 . 0 7 . 0
n
p * q * 56 . 0 (5), (cong thc V.90 trang 26 Tai lieu [2])
Vi q : nhiet tai rieng, W/m
2
p : ap suat tuyet oi tren mat thoang, N/m
2
p = p
1
= 0.3636 at = 35669.16 N/m
2
* Cac thong so cua nc ( Bang I.249 trang 311 Tai lieu [2] )
SVTH : trang 15
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
t
sdm
= 73.05
o
C
n
975.97 kg/m
3
c
n
= 4189.44 J/kg o
n
= 0.38619*10
-3
Ns/m
2
n
= 66.983*10
-2
W/mK
* Cac thong so cua dung dch
dd
tra bang I.107 trang 101 Tai lieu [1] ( 40
o
C )
dd
tnh theo cong thc I.32 trang 123 Tai lieu [1]
3
dd
dd
dd dd
8
M
* * c * 10 * 58 . 3
, W/mK
M
dd
=
18
x 1
56
x
1
+
Vi x : nong o dung dch
c
dd
va
dd
xac nh theo nong o
Nong o dung
dch, %
25 30 35 40
t
sdd
,
o
C 83.48 85.37 89.77 95.37
dd
, kg/m
3
1239 1291 1344 1399
c
dd
, J/kg o 3376.5 3213.8 3051.1 2888.4
dd
, Ns/m
2
1.31*10
-3
1.57*10
-3
1.83*10
-3
2.09*10
-3
M
dd
21.68 22.6 23.61 24.71
dd
, W/mK 0.577 0.572 0.565 0.555
1.1.3 Pha vach ong truyen nhiet
Theo th du 19 trang 148 Tai lieu [4]
v
v
v
r
t
q
(6)
v
t =
v v
r . q
Trong o:
+ +
2 v
v
1
v
r
1
r r
1
r
Lay
4000
1
r
1
r
1
2 1
, (W/mK)
-1
2
v
mm: be day ong truyen nhiet
v
17.5 W/mK: he so dan nhiet qua vach
4000
1
5 . 17
10 * 2
4000
1
r
3
v
+ +
=6.143*10
-4
, (W/mK)
-1
1.1.4 He so truyen nhiet K
SVTH : trang 16
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
+ +
2
v
1
1
r
1
1
K
, W/m
2
K
Do khong biet chnh xac nhiet o vach ong truyen nhiet
nen phai thc hien tnh lap nh sau
1 Chon
1
v
t
(< t
D
)
1
t
2 Tnh
1
theo cong thc (2)
3 Tnh q
1
theo cong thc (1)
4 Tnh v
t
theo cong thc (6) vi q
v
= q
1
2 v
t , t
2
5 Tnh
n
theo cong thc (5) vi q = q
1
6 Tnh
2
theo cong thc (4)
7 Tnh q
2
theo cong thc (3)
8 Tnh q
tb
= ( )
2 1
q q .
2
1
+
9 Xac nh sai so ss =
1
tb 1
q
q q
Neu ss > 5% th chon lai
1
v
t
va lap lai qua trnh tnh en khi at
sai so nho
10 Tnh K theo cong thc (7)
1.2 Tnh K cho cac giai oan
a. Tmh nong o 25%
Chon
K 2 . 5 t 7 . 127 t
1 v
1
Tnh
1
W/m
2
K
2
1 1 1
m / W 968 . 46559 2 . 5 * 84 . 8953 t . q
C 1 . 99 6 . 28 7 . 127 t
o
v
2
C 62 . 15 48 . 83 1 . 99 t
o
2
21 . 4996 16 . 35669 * 968 . 46559 * 56 . 0 p * q * 56 . 0
15 . 0 7 . 0 15 . 0 7 . 0
1 n
W/m
2
K
435 . 0
3
3
2 565 . 0
2
10 * 31 . 1
10 * 38619 . 0
*
44 . 4189
5 . 3376
*
97 . 975
1239
66983 . 0
577 . 0
* 21 . 4996
1
1
]
1
,
_
,
_
K m / W 74 . 3024
2
2
SVTH : trang 17
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
44 . 47246 62 . 15 * 74 . 3024 t . q
2 2 2
W/m
2
( ) ( )
2
2 1 tb
m / W 2 . 46903 44 . 47246 968 . 46559
2
1
q q .
2
1
q + +
1
tb 1
q
q q
ss % 7 . 0 007 . 0
968 . 46559
44 . 47246 968 . 46559
(thoa)
Vay
C 7 . 127 t
o
v
1
K =
K m / W 44 . 946
74 . 3024
1
10 * 143 . 6
94 . 8953
1
1
2
4
+ +
b. Tnh nong o 30%
Tnh tng t
C 2 . 128 t
o
v
1
K =
K m / W 8 . 911
84 . 2676
1
10 * 143 . 6
63 . 9186
1
1
2
4
+ +
c. Tnh nong o 35%
Tmh tng t
129 t
1
v
o
C
K =
K m / W 08 . 865
95 . 2283
1
10 * 143 . 6
35 . 9631
1
1
2
4
+ +
d. Tnh nong o 40%
Tnh tng t
C 130 t
o
v
1
K =
K m / W 87 . 798
98 . 1847
1
10 * 143 . 6
92 . 10379
1
1
2
4
+ +
o Bang tom tat
Nong o dung dch,
%
25 30 35 40
t
sdd
,
o
C 83.48 85.37 89.77 95.37
q
1
, W/m
2
46559.968 43177.16 37562.265 30101.77
q
2
,W/m
2
47246.44 43659.26 36908.63 29826.4
q
tb
, W/m
2
46903.2 43418.21 37235.45 29964.08
1
,W/m
2
K 8953.94 9186.63 9631.35 10379.92
2
, W/m
2
K 3024.74 2676.84 2283.95 1847.98
K, W/m
2
K 946.44 911.8 865.08 798.87
ss, % 0.7 0.6 0.9 0.5
2. He so truyen nhiet trong qua trnh gia nhiet dung dch
ban au t 25
o
C en 83.48
o
C
2.1 Cac k hieu va cong thc
SVTH : trang 18
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Cac k hieu
1
,
2
, q
1
,
q
2
,
q
v
,
1
v
t
,
2
v
t
, t
D
, t
dd
,
v 2 1
t , t , t , t
m
nh muc
1.1
2.1.1 Pha hi ngng
1 1 1
t . q
4
1
1
H * t
r
* A * 04 . 2
A xac nh theo t
m
r = 2171*10
3
J/kg
H = 1.5 m
2.1.2 Pha vach
v
v
v
r
t
q
1 2 4
v
) K m / W ( 10 * 143 . 6 r
2.1.3 Pha dung dch
2 2 2
t . q
l
. Nu l .
Nu
dd
2
dd
2
Trong o
( )
n
Pr . Gr . C Nu
dd
dd dd
. c
Pr
2
dd
2 dd
3
dd
g . t . . . l
Gr
th Nu = 0.5
Gr.Pr 500 10
3
th ( )
125 . 0
Pr . Gr 18 . 1 Nu
7
10 . 2 500 Pr . Gr th ( )
25 . 0
Pr . Gr 54 . 0 Nu
Gr.Pr
7
10 . 2 >
th ( )
33 . 0
Pr . Gr 135 . 0 Nu
* l : chieu cao ong truyen nhiet, l = 1.5 m
*
dd dd dd dd dd
c , , , , : khoi lng rieng ( kg/m
3
), he so dan n
the tch ( K
-1
), he so dan nhiet ( W/mK ), o nht ( Pa.s ), nhiet
dung rieng ( J/kg o ) cua dung dch KOH lay nhiet o mang
,
_
+
2
v
dd
_
m
t t
2
1
t
SVTH : trang 19
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Vi C 24 . 54 ) 25 48 . 83 (
2
1
t
o
dd
_
+
3
dd
m / kg 1239
c
dd
= 3376.5 J/kg o
3
dd
10 * 31 . 1
Ns/m
2
mK / W 577 . 0
dd
+ +
2
v
1
1
r
1
1
K
, W/m
2
K
* Trnh t tnh lap
(1). Chon
1 v
t t
1
(2). Tnh
1
(3). Tnh q
1
(4). Tnh
2 v 1
t t t
2
(5). Tnh Nu
2
2
(6). Tnh q
2
(7). Tnh q
tb
=
( )
2 1
q q 2
1
+
(8). Tnh ss =
q
q q
tb 1
67 . 7
577 . 0
10 * 31 . 1 * 5 . 3376 . c
Pr
3
dd
dd dd
( ) 508 . 0 C 795 . 61 35 . 69 24 . 54
2
1
t
o '
m
+
( )
14
2
3
2 3
10 * 273 . 2
10 * 31 . 1
81 . 9 * 11 . 15 * 508 . 0 * 1239 * 5 . 1
Gr
Q
0
t T K
dQ
(1)
T
2
: thi gian co ac ( khong ke thi gian gia nhiet cho dung
dch au en 83.48
o
C ), s
Q : nhiet lng tieu ton cho qua trnh nay, J
* Ta tnh tch phan (1) bang o th. Can xac nh Q,
( ) t T K
1
tng thi iem.
SVTH : trang 21
8
10 . Q
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Nong o dung
dch, %
25 30 35 40
Q.10
-8
, J 0 11.94 20.62 27.17
t(t
sdd
),
o
C
83.48 85.37 89.77 95.37
K, W/m
2
K
946.44 911.8 865.08 798.87
T-t 49.42 47.53 43.13 37.53
5
10 *
) t T .( K
1
30% ) : S
1
= F. T
1
= 26268 m
2
.s
Giai oan 2 ( 30%
35% ) : S
2
= F. T
2
= 21550 m
2
.s
Giai oan 3 ( 35%
40% ) : S
3
= F. T
3
= 19488 m
2
.s
Tong qua trnh co ac t 25% en 40%
S = F. T = 67306 m
2
.s
*Chon thi gian co ac la 40 phut
T
= phut 5 . 4 s 425 . 271
04 . 28 * 89 . 74 * 74 . 1073
10 * 12 . 6
8
* Chon thi gian nhap lieu 15 phut
Thi gian thao san pham 15 phut
* Tong thi gian co ac 1 me la
T
t
= 15 + 4.5 + 40 + 15 = 74.5 phut
Ta chon tong thi gian co ac la 75 phut
III. BUONG OT
Dien tch be mat truyen nhiet : F = 28.04 m
2
Ta lay an toan : F = 33.65 m
2
( 20%)
Chieu cao ong truyen nhiet : H = 1.5m
Chon ong truyen nhiet co ng knh : d
ng
= 45mm
: d
tr
= 41mm
So ong can :
H . d . . n F
tr
175
5 . 1 . 041 . 0 .
65 . 33
H . d .
F
n
tr
ong
Xep ong theo hnh luc giac eu ( theo Tai lieu [2] trang 48 )
So hnh luc giac eu : 8 hnh
So ong tren ng cheo : 17 ong
thoa
So ong truyen nhiet b chiem cho
Goi m : la so ong nam tren ng cheo ong tuan hoan
( )
( ) 1 m . t d
th ng
( )
6 . 6 1
58
325
1
t
d
m
th ng
+ +
m
3
Cuoi qua trnh co ac V
dd
= 1.38 > 0.282 +0.463
2
) bb ( tr
hi
D .
478 . 2 * 4
Van toc lang
Xac nh theo cong thc 5.14 trang 157 Tai lieu [3]
( )
h
l h l
o
. . 3
d . . g . 4
Trong o
l
: khoi lng rieng giot long, kg/m
3
h
: khoi lng rieng hi th,
h
= 0.2224 kg/m
3
d
l
: ng knh giot long, d
l
= 0.3 mm = 3*10
-4
m
: he so tr lc
Ta co
l
= 976.57 kg/m
3
, tra nhiet o 72.05
o
C (Bang I.249 trang 310
Tai lieu [1])
tnh theo Re
h
h h
. d .
Re
Vi
h
=0.0106*10
-3
Pa.s : o nht ong lc hoc cua hi th
2
) bb ( tr
3
4
2
) bb ( tr
D
86 . 19
10 * 0106 . 0
2224 . 0 * 10 * 3
*
D .
478 . 2 * 4
Re
SVTH : trang 25
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Gia s 0.2< Re < 500
Van toc lang
6 . 0
) bb ( tr
2 . 1
) bb ( tr
4
o
) D (
37 . 2
2224 . 0 * D * 0788 . 3 * 3
10 * 3 * ) 2224 . 0 57 . 976 ( * 81 . 9 * 4
Ma ( )
o h
% 80 % 70
[ ]
6 . 0
) bb ( tr
2
) bb ( tr D
37 . 2
* 7 . 0
D .
478 . 2 * 4
58 . 1 D
) bb ( tr
m
* Vay chon ng knh buong boc
D
tr(bb)
=1.6 m = 1600 mm
Kiem tra Re
( ) 500 , 2 . 0 76 . 7
6 . 1
86 . 19
Re
2
thoa
2. Chieu cao
Tnh theo trang 71,72 Tai lieu [2]
The tch khong gian hi
tt h
kgh
U .
W
V
, m
3
Vi W : lng hi th boc len trong thiet b, kg/h
U
tt
: cng o boc hi the tch cho phep cua khoang
khong gian hi, m
3
/m
2
h
h
: khoi lng rieng hi th, 2224 . 0
h
kg/m
3
Ta co W = 34375 . 1742
67 . 0
5625 . 1161
kg/h
U
tt
= f.(U
tt (1at)
)
Vi U
tt (1at)
: cng o boc hi the tch cho phep khi ap suat
bang 1 at
f : he so hieu chnh
Chon U
tt (1at)
= 1650 m
3
/m
2
.h
U
tt
= 1.5*1650 =2475 m
3
/m
2
.h
,
_
h
3
h
2
=400 mm
h
1
=50
mm
h
1
= 50 mm : chieu cao
phan
g buong
boc
h
2
= 400 mm :chieu cao
phan
non
buong boc
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
58 . 1
6 . 1 *
17 . 3 * 4
D .
V . 4
H
2 2
) bb ( tr
kgh
kgh
m
The tch dung dch trong buong boc trc khi co ac
V
dd (bb)
= V
dd
V
o
- V
ay
= 2.5 - 0.463 0.282 =1.755 m
3
Mat khac
V
dd(bb)
= V
dd phan g
+ V
dd phan non
+ V
dd phan tru
=
( )
3
2
) bb ( tr
) b ( tr ) bb ( tr
2
) b ( tr
2
) bb ( tr
2
1
2
) b ( tr
h .
4
D
D . D D D
12
h .
h .
4
D
+ + + +
3
2
2 2
2
h *
4
6 . 1
) 1 . 1 * 6 . 1 1 . 1 6 . 1 (
12
4 . 0
05 . 0 *
4
1 . 1
* 755 . 1 + + + +
56 . 0 h
3
m
Chieu cao phan tru buong boc
H
b
= H
kgh
+ h
3
= 1.58 + 0.56 = 2.14 m
Chon chieu cao phan tru buong boc 2.2 m
Chieu cao buong boc
2.2+ 0.4 + 0.05 = 2.65 m
Khi ket thuc co ac V
dd
= 1.38 m
3
Cho nen ap suat tnh toan cho phep xac nh theo cong thc
[ ]
[ ]
68 . 0
1 4 1100
) 1 4 ( * 95 . 0 * 1 . 131 * 2
C S D
) C S .( . . 2
P
a B ) b ( tr
a B h B
B
+
N/mm
2
P
B
= 0.1962 N/mm
2
< [P]
B
= 0.68 N/mm
2
(thoa)
Vay be day buong ot S
B
= 4 mm
II. BUONG BOC
- ng knh trong buong boc D
tr(bB)
= 1600 mm
SVTH : trang 28
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
- Chieu cao H
b
= 2650 m
1. Cac thong so tra va chon
1.1 Ap suat tnh toan
Than buong boc chu ap suat ngoai
P
BB
= P
a
+ ( 1- 0.36 ) = 1.64 at =0.16 N/mm
2
1.2 Nhiet o tnh toan
Nhiet o hi th : t
D
= 73.05
o
C
Suy ra nhiet o tnh toan : t
BB
= 73.05 + 20 = 93.05
o
C ( do boc
cach nhiet )
1.3 Chon vat lieu
Chon vat lieu lam buong boc la thep khong g X18H10T
,
_
2650 l
'
BB
mm : chieu dai tnh toan buong boc
47 . 8
1600
2650
*
10 * 968 . 1
16 . 0
* 1600 * 18 . 1 S
4 . 0
5
'
BB
,
_
mm
Be day thc buong boc
S
BB
= 10 53 . 0 1 47 . 8 C C S
o a
'
BB
+ + + + mm
* Kiem tra ieu kien
( )
( )
a
) bB ( tr
) bB ( tr
'
BB
) bB ( tr
a
C S 2
D
D
l
D
C S 2
5 . 1
( )
3
) bB ( tr
a
) BB ( c
BB
t
'
BB
D
C S 2 E
3 . 0
D
l
,
_
The so ta c
SVTH : trang 29
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
thoa
29 . 0 66 . 1
43 . 9 66 . 1 159 . 0
'
>
* Kiem tra ap suat cho phep
[ ]
) bB ( tr
a BB
2
) bB ( tr
a BB
'
BB
) bB ( tr
BB BB
D
C S
D
C S
l
D
* E * 649 . 0 P
,
_
= 183 . 0
1600
1 10
1600
1 10
2650
1600
* 10 * 968 . 1 * 649 . 0
2
5
,
_
N.mm
2
P
BB
= 0.16 N/mm
2
< [ ] 183 . 0 P
BB
N/mm
2
thoa
* Kiem tra lc nen chieu truc
Lc nen chieu truc ( trang 149 Tai lieu [7] )
( )
BB
2
BB ) bB ( tr
NCT
P .
4
S 2 D
P
+
( )
83 . 329791 16 . 0 *
4
10 * 2 1600
P
2
NCT
+
N
T so
( )
( ) 250 , 25 89 . 88
C S 2
D
a BB
) bB ( tr
087 . 0 k
c
(bang trang 140 Tai
lieu [7] )
087 . 0 *
10 * 968 . 1
95 . 235
* 875 k
E
. 875 K
5
c
BB
) BB ( c
c
=0.091 < 0.155
ieu kien
S
BB
C
a
BB . c
NCT
E K .
P
9 86 . 5
10 * 968 . 1 * 091 . 0 *
83 . 329791
5
thoa
Vay be day buong boc thoa lc nen chieu truc
* Kiem tra ong thi ap suat ngoai va lc nen chieu truc
ng suat cho phep khi nen ( cong thc 3.51 trang 140 Tai
lieu [7] )
[ ] 737 . 100
1600
1 10
* 10 * 968 . 1 * 091 . 0
D
C S
. E . K
5
) bB ( tr
a
BB c BB n
N/mm
2
ng suat khi nen ( cong thc 5.48 trang 145 Tai lieu [7] )
25 . 7
) 1 10 ( * ) 10 1600 ( *
83 . 329791
) C S ).( S D .(
P
a B B ) bB ( tr
NCT
) BB ( n
+
N/mm
2
Kiem tra ieu kien ( cong thc 5.47 trang 145 Tai lieu [7] )
[ ] [ ]
1 95 . 0
183 . 0
16 . 0
737 . 100
25 . 7
P
P
BB
BB
BB n
) BB ( n
+ +
thoa
SVTH : trang 30
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Vay than buong boc thoa ong thi ieu kien ap suat
ngoai va lc nen chieu truc
Ket luan : Be day buong boc la S
BB
= 10 mm
III. AY
Tnh theo cong thc trang 178-179 Tai lieu [7]
ay non chu cung ap suat ngoai vi buong boc
P
= 0.16 N/mm
2
Chon s bo be day ay S
= 10 mm
D
+
mm
Vi d
t
= 40 mm la ng knh lo thao san pham
Xet
( )
3
t
a
c
'
'
D
C S 2
*
E
* 3 . 0
D
l
,
_
>
( )
3
5
1406
1 10 2
*
95 . 235
10 * 968 . 1
* 3 . 0
1406
618
,
_
>
= 0.649* 953 . 0
1406
1 10
*
618
1406
* 10 * 968 . 1
5 . 2
5
,
_
N/mm
2
* Kiem tra ieu kien on nh
Lc nen chieu truc ( cong thc 6.26 trang 178 Tai lieu [7] )
2
ng NCT
P . D .
4
P
Vi D
ng
= D
tr
+ 2.S
= 1100 + 2.10 = 1120 mm
55 . 157632 16 . 0 * 1120 *
4
P
2
NCT
N
Lc nen chieu truc cho phep ( cong thc 6.27 trang 178 Tai
lieu [7] )
[ ]
2 2
a c NCT
cos . ) C S .( E . K . P
Xac nh K
c
11 . 61
) 1 10 .( 2
1100
) C S .( 2
D
a
tr
061 . 0 k
c
tra bang trang 140 Tai lieu [7]
SVTH : trang 31
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
064 . 0 061 . 0 *
10 * 968 . 1
95 . 235
* 875 k .
E
. 875 K
5
c
t
c
c
[ ] 1602544 45 cos . ) 1 10 ( * 10 * 968 . 1 * 064 . 0 * P
2 2 5
NCT
N
ieu kien on nh ( cong thc 6.30 trang 178 Tai lieu [7] )
[ ] [ ]
1 27 . 0
953 . 0
16 . 0
1602544
55 . 157632
P
P
P
P
NCT
NCT
+ +
thoa
Vay be day ay la 10 mm
IV. NAP ELIP
- Nap elip tieu chuan co g
ng knh trong 1600 mm
Chieu cao g : h
g
= 50 mm
Chieu cao phan Elip : h
t
= 400 mm
R
t
= D
t
= 1600 mm
- Nap chu ap suat ngoai nh buong boc P
N
= 0.16 N/mm
2
- Vat lieu la thep khong g X18H10T
E
N
= 1.968*10
5
N/mm
2
95 . 235
cN
N/mm
2
Tnh theo cong thc trang 166-167 Tai lieu [7]
[ ] [ ] 85 . 135 95 . 0 * 143 95 . 0 *
*
N N
N/mm
2
Chon be day nap S
N
= S
BB
= 10 mm
* Kiem tra
160
10
1600
S
R
N
t
73 . 178
95 . 235 * 7 . 0
10 * 968 . 1 * 15 . 0
*
E * 15 . 0
5
cN
N
( vi 7 . 0 oi vi thep
khong g )
Ta thay
cN
N
N
t
*
E * 15 . 0
S
R
<
nen tnh ap suat cho phep theo cong
thc 6.7 trang 166 Tai lieu [7]
[ ]
t
a N
N
R .
) C S .( . 2
] P [
= 5 . 2
) 7 . 0 1 ( * 1600 * 95 . 235 * 7 . 0 * 7 . 6 9 * 10 * 968 . 1
1600 * 95 . 235 * 7 . 0 * 5 9 * 10 * 968 . 1
5
5
+
SVTH : trang 32
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
[ ] 61 . 0
1600 * 5 . 2
9 * 85 . 135 * 2
P
N
N/mm
2
.
Ta thay P
N
= 0.16 < [P
N
] =0.61 cho nen nap thoa ieu kien
ngoai ap suat
Vay be day nap S
N
=10 mm
V. TNH CACH NHIET CHO THAN
Chon vat lieu cach nhiet la amiang carton
Be day lp cach nhiet
( )
( )
KK 2 T n
2 T 1 T
t t .
t t .
, m (cong thc VI.66 trang 92 tai lieu [2] )
Trong o
: he so dan nhiet cua vat lieu cach nhiet,
mK / W 144 . 0
t
T1
: nhiet o lp cach nhiet tiep giap be mat thiet b
t
T2
: nhiet o be mat lp cach nhiet ve pha khong kh
vao khoang 40
o
C 50
o
C
t
KK
: nhiet o khong kh
n
: he so cap nhiet t be mat ngoai cua lp cach
nhiet en khong kh
K m / W , t * 058 . 0 3 . 9
2
2 T n
+ (cong thc VI.67 trang 92 tai lieu
[2] )
K m / W 034 . 28 ) 273 50 ( * 058 . 0 3 . 9
2
n
+ +
( )
( )
019 . 0
28 50 * 034 . 28
50 9 . 132 * 144 . 0
m
Vay chon be day lp cac nhiet mm 20
VI. MOI GHEP BCH
1. Bch noi buong boc vi nap
- Ap suat trong thiet b P = 0.16 N/mm
2
- ng knh trong bch D
t
= 1600 mm
- Chon bch lien bang thep e noi thiet b
Tra bang XIII.27 trang 420 Tai lieu [2], bch kieu 1, ta c cac
thong so
SVTH : trang 33
D
n
D
1
D
t
D
b
D
d
b
h
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
- Do moi trng an mon ta chon em amiang-carton
Be day 3 mm
Ap suat ln nhat chu c 0.6 N/mm
2
Nhiet o ln nhat chu c 500
o
C
2. Bch noi buong ot va ay
Chon theo bang XIII.27 trang 420 Tai lieu [2]. Bch lien bang
thep, kieu 1
D
t
= 1100 mm D = 1240 mm
D
n
= 1108 mm h = 22 mm
D
1
= 1160 mm So bulong 28 cai
D
b
= 1190 mm d
b
= 20 mm ( M20)
3. Bch noi buong ot va buong boc
Chon nh bch buong ot va ay
VII. V ONG
- Chon v tron phang
- Vat lieu X18H10T
nhiet o tnh toan T
tt
= 132.9
o
C
ng suat cho phep tieu chuan [
]
*
= 140 N/mm
2
He so an toan n
B
= 2.6 (bang 1-6 trang 20 Tai lieu [7])
Gii han ben uon [
]
u
= 140*2.6 = 364 N/mm
2
Ap suat lam viec P
o
: P
o
= P
+ P
CK
= 2+(1-0.36) = 2.64 at =
0.259 N/mm
2
- Chieu day tnh toan toi thieu cua v ong
h
=
u
o
t
] [
P
. D . K
,
_
57 . 3
23 . 50
11
*
23 . 50
45
7 . 0 1 * 6 . 3
23 . 0
2
u
,
_
,
_
u u
] [ < thoa
- Chon be day v bang be day bch, h
v
=22 mm
VIII. KHOI LNG VA TAI TREO
1. Khoi lng thep lam thiet b
thep thep thep
. V m
- Khoi lng rieng thep khong g
7900
thep
kg/m
3
- The tch thep buong ot
( ) ( ) 0208 . 0 5 . 1 * 1 . 1 108 . 1 *
4
H . D D .
4
V
2 2
2
trb
2
ngb t
m
3
Vi D
ngb
= 1.108 m
: ng knh ngoai buong ot
D
trb
= 1.1 m : ng knh trong buong ot
H
= 1.5 m : chieu cao buong ot
- The tch thep buong boc
gB . t nonB . t truB . t tB
V V V V + +
SVTH : trang 35
l =0.5*(AB + CD)
AB = t*sin60
o
= CD
= 58*sin60
o
=
50.23 mm
l = 50.23 mm
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
( ) ( ) 111 . 0 2 . 2 * 6 . 1 62 . 1 *
4
H . D D .
4
V
2 2
tru
2
trbB
2
ngbB truB . t
m
3
trongB . non ngoaiB . non nonB . t
V V V
= 0.596 0.579 = 0.017 m
3
( ) 596 . 0 12 . 1 * 62 . 1 12 . 1 62 . 1 * 4 . 0 *
12
V
2 2
ngoaiB . no
+ +
m
3
( ) 579 . 0 1 . 1 * 6 . 1 1 . 1 6 . 1 * 4 . 0 *
12
V
2 2
trongB . non
+ +
m
3
( )
3 2 2
gB . t
10 * 74 . 1 05 . 0 * 1 . 1 12 . 1 *
4
V
m
3
Vay the tch thep buong boc
12974 . 0 10 * 74 . 1 017 . 0 111 . 0 V
3
tB
+ +
m
3
- The tch thep lam ay
V
t.ay
= dien tch be mat trong ay * be day ay =
1.713*10*10
-3
= 17.13*10
-3
m
3
- The tch thep lam nap
V
t nap
= dien tch be mat trong nap * be day nap =
3.03*10*10
-3
= 30.3*10
-3
m
3
- The tch thep lam ong truyen nhiet
V
t.ong
= V
t.ongTN
+ V
t.ongtuanhoan
= 175* ( ) ( ) 078 . 0 5 . 1 * 315 . 0 325 . 0 *
4
5 . 1 * 041 . 0 045 . 0 *
4
2 2 2 2
m
3
- The tch thep lam bch buong ot
The tch thep lam 2 mat bch khong co v ong
( ) 0107 . 0 108 . 1 24 . 1 * 022 . 0 *
4
* 2 H . D
4
H .
4
. D . 2 V
2 2
bch
2
ngb bch
2
bch . ng 1
,
_
m
3
The tch thep 2 mat bch co v
V
2
= ( )
2
ongTN . ng
2
hoan . tuan . ng
2
bch . ng bch
D * 175 D D H *
4
* 2
m
3
- The tch thep lam bch noi buong boc vi nap
V
3
= 2* ( ) 0222 . 0 035 . 0 * ) 62 . 1 74 . 1 ( *
4
* 2 D D * H *
4
2 2 2
ngbB
2
bch . ng bch
m
3
Tong the tch thep lam thiet b khong ke ong truyen nhiet
V
thep.1
= 0.0208 + 0.12974 + 17.13*10
-3
+ 30.3*10
-3
+ 0.0107 +0.0372
+0.0222
= 0.26807 m
3
Khoi lng thep lam thiet b khong tnh ong truyen nhiet
m
thep.1
= 0.26807*7900
2118 kg
SVTH : trang 36
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Khoi lng thep lam thiet b
m
thep
= 2118 + 0.078*7900
2734 kg
Khoi lng dung dch ln nhat la 3097.5 kg
Tong tai trong cua thiet b
M = 2734 + 3097.5 = 5831.5 kg
2. Tai treo
- Dung 4 tai treo
- Tai trong tren moi tai treo
m = 75 . 14301
4
81 . 9 * 5 . 5831
N
Tra bang XIII.36 trang 438 Tai lieu [2] ta c
Tai trong cho phep 25000 N
Be mat 173*10
-4
m
2
Tai trong cho phep tren be mat q = 1.45*10
6
N/m
2
Cac kch thc
L = 150 mm S = 8 mm
B = 120 mm l = 60 mm
B
1
= 130 mm a = 20
H = 215 mm d = 30 mm
Khoi lng 3.48 kg, vat lieu thep CT
3
IX. CAC NG ONG DAN, CA
1. Ong va ca nhap lieu
Thi gian nhap lieu : T
nl
= 15 phut = 900 s
Lu lng nhap lieu
3
nl
10 * 78 . 2
360
1
900
5 . 2
V
m
3
/s
Chon van toc dung dch i trong ong
5 . 1 m/s (trang 74 Tai lieu [2])
Vay ng knh ong nhap lieu
0486 . 0
360 * 5 . 1 *
4
.
V . 4
d
nl
nl
m =48.6 mm
Chon ong thep tieu chuan theo bang XIII.33 Tai lieu [2]
ng knh trong 50 mm
Be day 3.5 mm
Chieu dai ong 100 mm
2. Ong va ca thao lieu
Thi gian thao lieu T
tl
= 15 phut = 900 s
Lu lng thao lieu
900
38 . 1
V
tl
1.53 m
3
/s
SVTH : trang 37
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Chon van toc dung dch i trong ong
5 . 1 m/s (trang 74 Tai lieu [2])
m = 36 mm
Chon ong thao lieu
ng knh trong 40 mm
Be day 2.5 mm
Chieu dai 100 mm
3. Ong dan hi th
Thi gian co ac (lay trong giai oan au)
T
1
= 936.8 s
Lng hi th trong giai oan au 516.25 kg
Vay lu lng hi th
478 . 2
8 . 936 * 2224 . 0
25 . 516
V
ht
m
3
/s ( 2224 . 0
hith
kg/m
3
)
Chon van toc hi i trong ong v
ht
= 20 m/s
lu lng hi ot
h
V D/(
h
. T ) = 39 . 0
2670 * 628 . 1
95 . 1698
m
3
/s
Chon van toc hi ot v
h
= 20 m/s
lu lng nc ngng
4
nn
10 * 83 . 6
277 . 932 * 2670
95 . 1698
V
m = 24 mm
Chon d
nn
= 25 mm
Be day S = 3.5 mm
Chieu dai 90 mm
Tom tat cac ng ong dan va ca
Ong ng knh trong,
mm
Be day,
mm
Chieu dai,
mm
Nhap lieu
50 3.5 100
Thao lieu
40 2.5 100
Hi th
400 13 150
Hi ot
160 5 130
Nc
ngng
25 3.5 90
CHNG III. CAC CHI TIET THIET B
PHU
I. THIET B NGNG TU BAROMET
1. Chi ph nc e ngng tu
Cong thc 4.39 trang 188 Tai lieu [4]
( )
1 n 2 n n
2 n n
n
t t . c
t . c i
W G
Trong o
G
n
: lng nc can cung cap, kg
W : lng hi th can ngng, kg
i : entanpi cua hi th ap suat ngng tu 0.35 at, J/ kg
i = 2626*10
3
J/kg (bang I.251 trang 314 Tai lieu [1])
c
n
: nhiet dung rieng trung bnh cua nc, J/kg o
SVTH : trang 39
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
c
n
=4178 J/kg o
t
n1
, t
n2
: nhiet o vao va ra cua nc,
o
C
t
n1
= 25
o
C
t
n2
= 60
o
C
( )
1 . 18868
25 60 * 4178
60 * 4178 10 * 2626
* 5625 . 1161 G
3
n
kg
2. Lng khong kh do bm hut t thiet b ngng tu
- Theo cong thc 4.40 trang 188 Tai lieu [4]
G
kk
= 0.01*W + 2.5*10
-5
*(W + G
n
)
Trong o
W : lng hi th can ngng, kg
G
n
: lng nc can cho ngng tu, kg
G
kk
: lng khong kh can hut, kg
( ) 12 . 12 1 . 18868 5625 . 1161 * 10 * 5 . 2 5625 . 1161 * 01 . 0 G
5
kk
+ +
kg
- The tch khong kh can hut (cong thc VI.49 trang 84 Tai
lieu [2])
h
kk kk
kk
P P
) t 273 ( * G * 288
V
Vi
t
kk
: nhiet o khong kh
o
C
Thiet b ngng tu trc tiep loai kho (cong thc VI.50 trang
84 Tai lieu [2])
t
kk
= t
n1
+ 4 + 0.1*(t
n2
t
n1
) = 25 + 4 + 0.1*(60 25) = 32.5
o
C
P : ap suat hon hp trong thiet b ngng tu, N/m
2
P = 0.35 at = 34335 N/m
2
P
h
: ap suat rieng phan cua hi nc trong hon hp,
lay bang ap suat hi bao hoa t
kk
P
h
= 0.0503 at = 4934.43 N/m
2
- Vay the tch khong kh can hut
V
kk
= 27 . 36
43 . 4934 34335
) 5 . 32 273 ( * 12 . 12 * 288
+
m
3
The tch khong kh can hut 0
o
C va 760 mmHg
V
kk1
= 0.001*(0.02*(W+G
n
)+8W) =
=0.001*(0.02*(18868.1+1161.5625)+8*1161.5625) = 9.69
m
3
3. ng knh thiet b ngng tu
- Theo cong thc VI.52 trang 84 Tai lieu [2]
( )
h h
NT tr
*
W
* 383 . 1 D
SVTH : trang 40
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Vi W : lu lng hi ngng, kg/s
W = 48 . 0
2400
5625 . 1161
kg/s
h
: khoi lng rieng hi ap suat 0.35 at
2166 . 0
h
kg/m
3
(trang 314 Tai lieu [1])
h
: toc o hi, m/s
Chon
h
= 20 m/s
D
tr(NT)
: ng knh trong thiet b ngng tu
( )
46 . 0
20 * 2166 . 0
48 . 0
* 383 . 1 D
NT tr
m
- Chon ng knh trong thiet b ngng tu 500 mm
4. Kch thc tam ngan
- Tam ngan dang hnh vien phan
- Chieu rong tam ngan b
( )
300 50
2
500
50
2
D
b
NT tr
+ + mm
- Tren tam ngan uc nhieu lo nho
- Nc lam nguoi la nc sach
- Lay ng knh lo d
lo
= 2 mm
- Tong dien tch lo tren mot cap tam ngan
c
n
G
f
c
: toc o tia nc, m/s
Chon chieu cao g tam ngan la 40 mm nen
c
=0.62 m/s
58 . 12981 10 *
57 . 976 * 62 . 0
86 . 7
f
6
mm
2
Vi 57 . 976
n
kg/m
3
72.05
o
C
- So lo n
4133
4 *
58 . 12981 * 4
d .
f . 4
n
2
lo
lo
- Chon chieu day tam ngan 4 mm
- Cac lo xep theo hnh luc giac eu
- Bc lo t = 0.866*
5 . 0
tb
c
lo
f
f
* d
,
_
, mm
SVTH : trang 41
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
tb
c
f
f
t so gia dien tong dien tch tiet dien lo vi dien
tch tiet dien thiet b ngng tu
066 . 0
4
500
*
58 . 12981
f
f
2
tb
c
- Vay bc lo
44 . 0 066 . 0 * 2 * 866 . 0 t
5 . 0
mm
5. Chieu cao thiet b ngng tu
- Mc o un nong nc ( cong thc VI.56 trang 85 Tai lieu [2])
744 . 0
25 05 . 72
25 60
t t
t t
P
1 n o
1 n 2 n
=0.5
= 0.55 m/s
d
b
: ng knh trong ong baramet, m
( )
139 . 0
55 . 0 *
48 . 0 86 . 7 * 004 . 0
d
b
+
m
Chon ng knh ong baromet d
b
= 150 mm
7. Chieu cao ong baromet
H = h
1
+ h
2
+ 0.5 , m (cong thc VI.58 trang 86 Tai lieu [2])
h
1
: chieu cao cot nc trong ong baromet can bang vi
hieu so gia ap suat kh quyen va ap suat trong thiet b
ngng tu
h
2
: chieu cao cot nc trong ong dan can e khac phuc
toan bo tr lc khi nc chay trong ong
- Tnh h
1
h
1
=
760
P
* 33 . 10
'
, m (cong thc Vi.59 trang 86 Tai lieu [2])
P
= 0.65 at = 477.75
mmHg
h
1
= 49 . 6
760
75 . 477
* 33 . 10 m 5 . 6 m
- Tnh h
2
,
_
+ +
b
2
2
d
H
1
g 2
h
, m (cong thc VI.60 trang 87 Tai lieu [2])
Lay 5 . 1
2 1
+
5 . 0
1
he so tr lc khi vao ong
1
2
he so tr lc khi ra khoi ong
H : chieu cao ong baromet, m
d
b
: ng knh trong ong baromet, d
b
= 0.15 m
: he so tr lc do ma sat khi nc chay trong ong
Re =
d . .
Vi
+ +
- Tnh H
H= 6.5 + 0.0385 + 1.75*10
-3
H
55 . 6 H m
Chon H= 7 m
8. Cac kch thc khac
- Chieu day thanh thiet b 5 mm
- Lo hi vao 300 mm
- Lo nc vao 100 mm
- Hon hp kh va hi ra noi vi thiet b thu hoi 80 mm
- ng knh ong noi t thiet b thu hoi en ong baromet 50
mm
- Khoang cach t tam thiet b ngng tu en tam thiet b thu
hoi 675 mm
- ng knh thiet b thu hoi 400 mm
- Chieu cao thiet b thu hoi 1440 mm
- Hon hp kh va hi ra khoi thiet b thu hoi 50 mm
- Ong thong kh 50 mm
II. BM
1. Bm chan khong
o Toc o hut cua bm chan khong
0
o
c va 760 mmHg
S
B
= 9.69/40 = 0.24 m
3
/ph = 14.535 m
3
/h
Cong suat bm chan khong
1
1
1
]
1
,
_
1
p
p
. p .
1 m
m
t .
V
N
m
1 m
1
2
1
ck
kk
1
1
]
1
,
_
W
Chon bm chan khong
Hieu bm KBH-4
Toc o hut 0
o
C va 760 mmHg: 0.4 m
3
/ph
Ap suat gii han: 110 mmHg
Cong suat ong c 1.5 kW
Khoi lng bm 38 kg
2. Bm nhap lieu
Cong suat bm
. 1000
g . . H . Q
N
Q : lu lng nhap lieu, m
3
/s
00278 . 0
900
5 . 2
Q m
3
/s
H : cot ap cua bm, m
Phng trnh Bernoulli cho 2 mat cat 1-1 (mat thoang be cha
nguyen lieu) va 2-2 (mieng ong nhap lieu)
Z
1
+ H
g
v p
+ +
2
2
1 . 1 1
= Z
2
+ + +
g
v p
2
2
2 . 2 2
h
1-2
Trong o
Z
1
, Z
2
: chieu cao hnh hoc cua mat cat so vi at. Chon Z
1
= 2 m, Z
2
= 6.5 m
p
1
,p
2
: ap suat tai 2 mat cat. p
1
= p
2
= 1 at
v
1
,v
2
: van toc dung dch tai 2 mat cat, m/s
v
1
= 0
v
2
= v : van toc dung dch i trong ong, m/s
h
1-2
: tong ton that trong ong, m
Ta co
,
_
d
l
g 2
v
h
2
2 1
Vi
,
_
4 . 109674
2 . 0
50
* 220
d
. 220 Re
8
9
8
9
n
,
_
,
_
Vay Re
gh
< Re < Re
n
nen
029 . 0
5 . 66915
100
50
2 . 0
* 46 . 1 1 . 0
Re
100
d
* 46 . 1 1 . 0
25 . 0 25 . 0
1
]
1
+
1
]
1
m
Chon 1
2 1
Cot ap cua bm
H = (Z
2
Z
1
) + 51 . 5 91 . 0
81 . 9 * 2
415 . 1
2 5 . 6 h
g 2
v p p
2
2 1
2
1 2
+ + + +
m
Cong suat bm
23 . 0
8 . 0 * 1000 * 360
81 . 9 * 1239 * 51 . 5
N kW
Chon bm theo bang 1.7 trang 35 Tai lieu [4]
Hieu bm : X20/18
Lu lng Q = 5.5*10
-3
m
3
/s
Cot ap H = 10.5 m
So vong n = 48.3 v/ph
ong c ien : Loai A02-31-2
Cong suat N = 3 kW
Hieu suat 83 . 0
3. Bm vao thiet b ngng tu
Cong suat bm
. 1000
g . . H . Q
N
n
SVTH : trang 46
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
n
: khoi lng rieng cua nc 25
o
C,
n
=996.9 kg/m
3
: hieu suat cua bm,
= 0.8
Q : lu lng nhap lieu, m
3
/s
3
n
n
10 * 89 . 7
2400 * 9 . 996
1 . 18868
t .
G
Q
m
3
/s
t : thi gian co ac, s
H : cot ap cua bm, m
Phng trnh Bernoulli cho 2 mat cat 1-1 (mat thoang bon cha
nc vao thiet b ngng tu) va 2-2 (mat thoang ca vao ong
dan nc)
Z
1
+ H
g
v p
+ +
2
2
1 . 1 1
= Z
2
+ + +
g
v p
2
2
2 . 2 2
h
1-2
Trong o
Z
1
, Z
2
: chieu cao hnh hoc cua mat cat so vi at. Chon Z
1
= 2 m, Z
2
= 12 m
p
1
: ap suat tai mat cat
1-1, p
1
= 1 at
10
p
1
mH
2
O
p
2
: ap suat tai mat cat 2-2, p
2
= 0.35 at
5 . 3
p
2
mH
2
O
v
1
,v
2
: van toc nc tai 2 mat cat, m/s
v
1
= 0
v
2
= v : van toc nc chay trong ong, m/s
h
1-2
: tong ton that trong ong, m
Ta co
,
_
d
l
g 2
v
h
2
2 1
m/s
Chuan so Re =
89 . 112318
10 * 892 . 0
9 . 996 * 1 . 0 * 005 . 1 . d . v
3
Vi
=0.892*10
-3
SVTH : trang 47
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
Chon o nham ong thep 2 . 0 mm
34 . 7289
2 . 0
100
* 6
d
. 6 Re
7
8
7
8
gh
,
_
,
_
1 . 239201
2 . 0
100
* 220
d
. 220 Re
8
9
8
9
n
,
_
,
_
Vay Re
gh
< Re < Re
n
nen
025 . 0
89 . 112318
100
100
2 . 0
* 46 . 1 1 . 0
Re
100
d
* 46 . 1 1 . 0
25 . 0 25 . 0
1
]
1
+
1
]
1
m
Chon 1
2 1
Cot ap cua bm
H = (Z
2
Z
1
) + 4 44 . 0
81 . 9 * 2
005 . 1
) 10 5 . 3 ( 2 12 h
g 2
v p p
2
2 1
2
1 2
+ + + + +
m
Cong suat bm
39 . 0
8 . 0 * 1000
81 . 9 * 9 . 996 * 4 * 10 * 89 . 7
N
3
kW
Chon bm theo bang 1.7 trang 35 Tai lieu [4]
Hieu bm : X45/21
Lu lng Q = 12.5*10
-3
m
3
/s
Cot ap H = 13.5 m
So vong n = 48.3 v/ph
ong c ien : Loai A02-51-2
Cong suat N = 10 kW
Hieu suat 88 . 0
SVTH : trang 48
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
CHNG IV. TNH GIA THANH THIET
B
- Khoi lng thep lam thiet b khong ke ong truyen nhiet :
2118 kg
Gia thep X18H10T : 50000 /kg
$
thiet b
= 50000*2118 = 105900000
- Ong truyen nhiet
Ong co d < 50 mm gia 50000 /m
Ong co d >50 mm gia 100000 /m
$
ong
= 175*1.5*50000 + 100000*1.5 = 13275000
- Bulong
Gia 1 bulong 3000 /cai
$
bulong
= (28*2 +40 + 8*6)*3000 = 432000
- em
Gia 250000
$
em
= 3*250000 = 750000
- Tai
Vat lieu CT
3
, gia 10000 /kg
Khoi lng 1 tai 3.48 kg
SVTH : trang 49
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
$
tai treo
= 3.48*4*10000 = 139000
- Ca quan sat : 300000 /cai
Vay tong gia thanh thiet b chnh
$
thiet b chnh
= (105.9 + 13.275 +0.432 + 0.75 + 0.139 +0. 3)*10
6
=
120796000
- Nhiet ke gia: 150000 /cai
$
nhiet ke
= 150000*2 = 300000
- Ap ke gia: 600000 /cai
$
ap ke
= 60000*3 = 1800000
- Bm chan khong 1500000 /cai
- Bm nhap lieu
Cong suat N = 0.23 kW = 0.3 Hp
Chon bm 0.5 Hp
Gia bm 700000 /Hp
$
bm nhap lieu
= 700000*0.5 = 350000
- Bm vao thiet b ngng tu (bm nc)
N = 0.39 kW = 0.52 Hp
Chon bm 1 Hp
$
bm nc
= 700000*1= 700000
- Thiet b ngng tu baromet va bnh tach long gia: 15000000
Vay tong gia thanh thiet b ( cha ke tien gia cong lap at)
$ = (120796 + 0.3 + 1.8 +1.5 +0.35 +0.7 +15)*10
6
= 140446000
Neu tnh gia gia cong bang 100% gia vat t th tong gia thanh
thiet b la
$
tong
= 2*140446000 = 280892000
SVTH : trang 50
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
KET LUAN
He thong co ac c thiet ke gom noi co ac va thiet
b ngng tu baromet kha n gian, khong phc tap, khong can
thiet b gia nhiet ban au va bon cao v e on nh lu lng.
Thi gian co ac tng oi ngan (1.25 gi), he so truyen nhiet
at c trong qua trnh co ac la kha cao.
Thiet b tng oi nho gon, gia thanh khong qua cao co the
chap nhan c.
Tuy nhien ta kho co the ieu khien c qua trnh co ac
va thi gian co ac co the thay oi khong on nh, nong o
at c la khong cao.
Qua trnh co ac la qua trnh can thiet trong cong nghe hoa
chat va thc pham nen can c nghien cu phat trien e
co c hieu qua co ac cao, chi ph thap.
SVTH : trang 51
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
TAI LIEU THAM KHAO
[1] Cac tac gia, So tay Qua trnh va thiet b Cong nghe
hoa chat, Tap 1, NXB Khoa hoc va Ky thuat, 1992
[2] Cac tac gia, So tay Qua trnh va thiet b Cong nghe
hoa chat, Tap 2, NXB Khoa hoc va Ky thuat, 1992
[3] Pham Van Bon (chu bien) Nguyen nh Tho, Giao trnh
QT & TB CNHH tap 5 : Qua trnh va thiet b truyen nhiet, NXB H
Quoc gia TP HCM, 2002
[4] Pham Van Bon Vu Ba Minh Hoang Minh Nam, QT & TB
CNHH tap 10 : V du va Bai tap, Trng H Bach Khoa TP HCM
[5] Pham Van Bon, QT & TB CNHH tap 11 : Hng dan o an
mon hoc, Trng H Bach Khoa TP HCM, 1993
[6] Tran Hung Dung Nguyen Van Luc Hoang Minh Nam
Vu Ba Minh, QT & TB CNHH tap 1, quyen 2 : Phan rieng bang kh
ong, lc ly tam, Bm, quat, may nen, Tnh he thong ng
ong, NXB H Quoc gia TP HCM, 1997
[7] Ho Le Vien, Thiet ke tnh toan cac chi tiet thiet b
hoa chat, NXB Khoa hoc va Ky thuat, 1978
[8] Hoang nh Tn, Truyen nhiet & Tnh toan thiet b trao
oi nhiet, Trng H Bach Khoa TP HCM, 1996
[9] Nguyen Van Lua, QT & TB CNHH tap 1, quyen 1: Khuay
Lang Loc, NXB H Quoc gia TP HCM, 2002
SVTH : trang 52
o an mon hoc May va Thiet b GVHD :
TSKH. Le Xuan Hai
SVTH : trang 53