Ho Chi Minh City University of Industry

Report Using the mechanical solution treats waste cassava pulp to supply material for the animal food production
Bui Trung Thanh.PhD. Director of CENTER OF RESEARCH & DEVELOPMENT FOR INDUSTRIAL TECHNOLOGY MACHINERY (R&D TECH)
Email: rdtech.hui@gmail.com,buitrungthanh@hui.edu.vn rdtech hui@gmail com buitrungthanh@hui edu vn btt.nhietlanh@gmail.com Website: http://www.rdtechhui.com http://www.hui.edu.vn/rdt

ABSTRACT

The waste cassava pulp of cassava starch p p p processing g plants is one of main causes of environment pollution problem, under ground water source and lakes ,rivers which places near processing plants hi h l i l t The waste cassava pulp is yellow colour,has died rat smell as k t l ll kept longtime. ti Analyzing the waste pulp which has +70-74% cenlul 0 4% l l +20-30% protein + 3-5 % starch. The author has mechanical solution treats waste cassava pulp to supply material f the animal food for f production and environment protection.

Introduce some treatment solutions of the other authors for reusing.

1.Putting the waster pulp into the under g ground to make fertilization 2. Fermentation technology to make food for animals 3.Producing HCN acid 4.All th 4 All there treatment technologies are the first t t tt h l i th fi t stage of research or limited in laboratories. 5. Keeping waster pulp in big plastis bag to make Biogas to burning

GENERAL INFORMATION
Vietnam has 35 factories which have industrial model The average capacity of each factory is over 1000 tons of dried cassava starch per day The total capacity of all is 200535 tons of dried cassava starch t h

Total of waster pulp is 802140 tons per day

provinces Name of factories

Tan Trng Hng Tan Chu Hing Chang g g Sam Nhut inh Khue Noc Trong Tng (83 c s) Total of Tay Ninh Intimex Thanh Chng Yn Th h Y Thnh Tng co so Total of Nghe An VEDAN KMC VN Total of Binh phuoc ng Xun g Sng Hinh Total of Phuyen

Capacity of dried starch ( Tons/day)

100 100 150 80 150 80 3500 4160 tons 240 80 50.000 50320 tons 400 100 500 tons 30.000 33.000 63000

Ty Ninh

Ngh An N h A

Bnh Phc Ph Y Yn

Ngun: AGROINFO tng hp

provinces Qung Tr Qung Ngi Bnh nh ng Nai k Lk Kon Tum Yn Bi Ha Bnh Gia Lai

Name of factories Hng Ha Fococev Qung Tr Total of Quang Tri Fococev Qung Ngi Bnh inh VEDAN 4 nh my BMC- Ngc Hi Lin doanh Kon Tum k T Total of Daklak YFACO Ph M Xut khu Ha Bnh Total of Hoa Binh 4 nh my

Capacity of dried starch per day ( Tons/day) 120 60 180 130 60 100 315 30.000 30 000 1000 150 31150 tons 10.000 300-500 250 750 40.000

S O CONG NGHE CHE BIEN TINH BO T SAN CU

S a n c u t i
T a c h t a p c h a t

X o c b o v o R a s a c h B a m n h o N c t h a i

N g h i e n , m a i n h o S O T r c h l y , c h i e t s u a t T i n h l o c L y t a m t a c h n c B a s n Wasterapulp E p n e n X ly b a X l y n c t h a i

S a y k h o o n g g o i s a n p h a m
H n h 1 .4 .S o k h o i q u y tr n h c o n g

Waster water
n g h e c h e b i e n tin h b o t s a n

Raw Material

Waster pulp of Cassava starch factory

Using Sun energy to dry waster pulp

Moisture content: 78 80%; Starch : 3 5% cenlulo: 15 20% ash: 3 %,

Waster pulp

THE TREATMENT TECHNOLOGY

Manioc root

Starch processing plant

Cassava Starch Waster pulp

Screw presser The moisture of pulp: 76% - 78%

Centrifugal machines

Continoust Two belts presser Moisture content of pulp : 60 65% M i f l

Transportation Screws
Blender

Stationary dryer y y -Moisturer of Pulp -28- 32%

Pneumatic dryer P ti d

Final product - Moisture of powder < 14 %

Packing bag

SCHEMA OF TREATMENT ASSEMBLY LINE

Centrifugal

Screw presser, cassava pulp with moisture content of 75-78% 75 78% Two-belt presser, cassava pulp with moisture content of 60-62% Dryer based on convective and conductive heat transfer gives moisture content of 20-26%

Cassava pulp with moisture content < 84-85%

Transporting screw - belt

Dispersing and scattering

Aerodynamic dryer, moisture content < 13-14%

Container (cassava pulp moisture content of 13-14%, < 50OC)

Packing

SCHEMA OF MATERIAL BALANCE FOR CAPACITY 6 TONS/HOUR Ce Centrifugal machines ug c es Moisture : 83 85% Out put: 6000kg/h primary presser screw Moisture get in :83-85% :83 85% Moisture get out : 75 80% Capacity get in: 6000 kg/h Capacity get out: 3600 kg/h quantity: 2 sets Power consumption :22 kWh

Stationary dryer -Capacity get in : 2570kg Capacity -Capacity get out :1436 - Power consumption : 15 kWh - Moisture get in : 62 65% - Moisture get out: 26 32% Pneumatich dryer -Capacity get in: 1436 kg/h -Capacity get out:1135 kg/h -P Power consumption: 14kWh ti - Moisture get in: 30 32% - Moisture get out: 14%

Second two belts presser -Capacity get in : 3600 kg/h Capacity -Capacity get out:2570 kg/h - Power consumption : 2.2kWh -quantity: 4 units quantity: - Moisture get in : 75 78% - Moisture get in : 62 65% Paking beg 1136 kg/h

General view chooses type of presser

1 2 3 4

MAY EP KIEU BANG TRONG

2 3 1

A type of screw presser

2 3 4 5

Piston- cylinder presser ) A other screw presser

2 1

Two Belts presser

Vacuum filter presser

CHOSEN SCREW PRESSER

8. PRIMARY PRESSER
SCREW PRESSER USED IN THE TREATMENT ASSEMBLY LINE

SCREW PRESSER

SPECIFICATIONS

) : 3,5mx1m x0,7m +LENTH VELOCITY (meter/Minute: 0,35 LENTH +Capacity ( tons/hour):3- 3,5 +Power consumption ( KWh): 11 +Net mass (kg): 1500 + Manufacture Material : carbon steel C45 +Moisture content get in (%) :80 -85 + Moisture content get out (%):75-78

+DIMENSION

EXPERIMENT THE BELT AND DRUM PRESSER

Be rong ban g tai 666

The two drums and one belt presser

B Be rong bang tai 666

MAY EP BA M KIEU HAI BANG EP TRONG DAY CHUYEN THIET B X LY

The author is working experiment

- Working principle of the continuous belts presser

1 2 3 4 5 6 7 8 9 11 10 12

Waster pulp

13
75 5.9647

14

2 1

11.Specification of the two belts presser

+Dimension (mm) 2.000 x1.320 x1.250 ( ) +Length velocity (meter/minute): 0,83 4,2 +Capacity (tons/h):2 2,5 +Power consumption ( kWh): 2,2-3 +Net mass : 968 kg. kg +Manufacture material : carbon steel C45 and CT3

15.1VIDEO CLIP TH NGHIEMMAY EP HAI TRONG TRONG MOT BANG BANG

12- MY P TRONG DY CHUYN THIT B X L

The Author in the processing line

Arrangement two belt pressers in the treatment processing line for f waster pulp t l

ARRANGEMENT TWO PRIMARY PRESSER IN THE TREATMENT LINE

1
4200 3200
00 50

2
2750

1600

1000

`
300 800

800

2000 0

289 90

00 30

C a ra lieu

12230 5000

A
6700

1600

1600

300

800

2 2000
35

28

Ghi chu chu 5

4500 5200

Cap lie u cho he thong 1820 1320

6
06 05 04 02 VT2-00-000 VT3-00-000 VT2-00-000 VT2 00 000 VT1-00-000
Bo phan ca p lieu, 3.7Kw Vt ta i 2, 3.7Kw Vt ta i anh ti lieu, 2.2Kw tai anh 2 2Kw Vt ta i 1, 2.2Kw Ma y e p vt, 11Kw

He thong ep cha co vt tai thu gom ba t may ly tam tach nc

01 01 02 02 02 02

03 MEB-00-000 Ma y e p bang, 3.7Kw 01 EV4-00-000

650 0

3920

20

1740

2500

3 3500

Thie t ke Kiem tra TK.Tr ng

Q.G.T.Tam PG.Cty

2300

3200

Using the flat bed stationary dryer to dry waster pulp

The completed assembly line for waster cassa a sl dge treatment assembl aster cassava sludge

Pneumatic and drum dryer in assembly line for waster cassava sludge treatment

ASSEMBLY LINE TREATS WASTER CASSAVA SLUDGE FOR ANIMAL PROCESSING MATERIAL

THE TREATMENT ASSEMBLY LINE FOR WASTER CASSAVA PULP

15-TON CNH DY CHUYN X L KHP KN 5 O C C U

16.CN NG BAO THANH PHAM

Finished product
Moisture content is 14 %

15.5

15.0

Moisture content: 78 80%; Starch : 3 5% cenlulo: 15 20% ash: 3 %,

14.5

14.0

13.5

13.0 0 2 4 6 8 10 12 14 16 18

CONCLUTION TECHNICAL CHARACTERISTICS Capacity of raw material: 100 tons/day p y y Finish product capacity: 1000Kg/hour. Electricity consumption: 80KW/h. FOil consumption: 90 liter/hour. FOil ti lit /h Coal consumption:16 kg/hour p g Initial moisture of raw material: 75-78%. The final moisture of finish product 13-14%.