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IS : 3757 - 1985
( Reaffirmed 1998 )
BOLTS
I. Scope and Field of Application - Covers the requirements for large series hexagon, high strength structural steel bolts in property classes 88 and 109 and in the size range Ml 8 to M36 with short thread lengths suitable for use in both friction-type and bearing-type structural steel joints. Bolts to this standard when matched with the appropriate nuts have been designed to provide an assembly with a high level of assurance against failure by thread stripping on overtightening. Note - Attention to be obtained. 2. Dimensions
is drawn to the importance of ensuring that the bolts arecorrectly used if satisfactory results are
and Tolerances
2.1 The dimensions or the bolts shall be as given in Table 1. 2.2 The recommended length-size combinations shall be as given in Table 2.
23 ~Threads shall conform to tolerance class 6g of IS : 4218 ( Part 6 )-1978 ISO. metric screw threads: Part 6 Limits of sizes for commercial bolts and nuts ( diameter range 1 to 52 mm) ( first revision ). In case of hot-dip galvanized bolts, the specified tolerance class shall apply before hot-dip galvanizing. 3. Grade - Unless otherwise specified, the bolts shall be of product grade C as specified~in IS : 1367 ( Part 2 )-1979 Technical supply conditions for threaded steel fasteners: Part 2 Product grades and tolerarans ( second revision ). 4. p~~chanicat Properties - The bolts shall be of property class 88 or 109 as specified in IS : 1367 ( Part 3 )-1979 Technical supply conditions for threaded steel fasteners: Part 3 Mechanical properties and test methods for bolts, screws and studs with full loadability ( second revision ). 4.1 For tensile, proof load and wedge loading test on full size bolts only four threads shall be exposed between the grips. This is obtained by freely running the nut or fixture to the fullest extent and then unscrewing the specimen four full turns. 4.2 For test purposes, the screw threads on hot-dip galvanized bolts shall be chemically permit assembly with a standard threaded grip or nut, that is, thread class 6H. 5. Finish 5.1 Unless specified otherwise; the bolts shall be supplied with a residual coating of light oil. in the dull black heat-treated condition stripped to
5.2 Where property class 88 bolts are required to be hot-dip galvanized, they shall be galvanized in accordance with the requirements of IS : 1367 ( Part 13)-1983 Technical supply conditions for threaded steel fasteners: Part 13 Hot-dip galvanized coatings on threaded fasteners ( second revision). For fasteners with hot-dip galvanized coatings, the bolts or the mating nuts shall be provided with a suitable lubricant which shall be cleanand dry to the touch to ensure that seizure shall not take place in assembly. The hot-dip galvanized bolts shall be subjected to the anti-seizing test as specified in Appendix A. Note - Bolts 6. General
or property class
109
should
not be hot-dip
galvanized
Requirements
6.1 !n regard to permissible surface discontinuities, the bolts shall conform to IS : 1367 ( Pari 9 )1979 Technical supply conditions for threaded steel fasteners: Part 9 Surface discontinuities on bolts, screws and studs ( second revision ).. 6.2 In regard to requirements not covered in the standard, the bolts shall conform to IS : 1367 -( Part 1 J-1 980 Technical supplv conditions for threaded steel fasteners: Part 1 Introduction and general information ( second revision ).
I
BUREAU
MANAK
0 December 1985,,kIS
OF INDIAN SlAPiDARDS
ZAFAR
I
MARG
Gr 3
BHAVAN,
IS : 3757 - 1985
TABLE 1 DlMiNSlONS FOR HIGH STRENGTH ?TRUCTURAL ( Clause 2.1 ) All dimensions in millimetres. BOLTS
DETAIL
ALTERNATIVES
DIFFERENCE BETWEEN IS, Min AND la, Max SHALL NOT BE LESS THAN I tip M24 3 (M27) 3 M30 35 M36 4 56 63 08 04 3124 27.84 2616 4:8 5085 17 __ 1790.1610 113 12 46 45 45 I?&----5537 _ --08 04 3424 3084 2916
Thread Size d
Ml6
M20
I
P Pitch of thread braf For length I Nom%1 Max Min Max Max Min
dw
I
ii
25 36 43
I 1 1
I
08
-2%
.__ -00
04
I I 1 i 1
Max Min Min Nom Max Min Min Min Min Msx
t I
I 249 29@6 10 1075 925 66 06 27 2616
t I
1 314 37.29 125 1340 1160 81 08 34 33 --35-
t
333 3955 --p 14 1490 1310
I
t
380 4620 15 1590 1410 --
-.-
t
559
e k k
I
8644 -22.5 18.7 .._. 23.55 1975 -2145 1765 -. 150 15 60--__ 588 6
9.2
08 36
9'9
10
1 .I i 1
I
124 i.2 50 49 53
s Chamfer length 2
Note -
-38
41 40 45
38
Sizes shown in brackets are at second preference. *For galvanized bolts, dimensions apply before galvanitin& t dw, Max = s actual. I.
_.
TABLE
RECOMMENDED
LENGTH-SIZE
FOR
HIGH
STRENGTH
STRUCTURAL
BOLTS
in millimetres.
Thread
Size d -_
Ml6
M20
(M22)
1s
Min
B
I
Min
M24
M30
M36
- _Is
Max Ma;l Min
Length I Nom Min Max Min Max -9 : ::: :8 $94 5; :t 38 43 :: :: ;: 9: 106 116 126 136 146 156 166 176 186 196 206 216 t3t 246 256 2 E z 72 t22 ::: 122 132 142 152 162 :Zf 192 202 212 t:3 242 262 262 1t.56 165 21.5 265 315 36% 416 46.5 519 565 595 695 79.5 89.5 996 K6 295 395 t::: 695 795 896 99.5 09.5 195 3tB 4 Min
43
Max
Ja
Max
1s
Min Max
Max
I-
-.
- .
11.8
-i4 149.X 195 245 296 345 395 445 49.5 545 575 675 776 375 37.5 D7B :3:5 375 ;;:; 379 775 t7.5 )75 17.5 17.5 !7.5 17.5 17S 115
4: 50
55 :: 55 8: 90
109: 110 120 130 140 150 160 170 % 200 210 220 230 240 ts6: :3x
412! 387! 5 4371 i 4621 512! 487! 5 565 535 585 x::: 635 71.5 68.5 765 735 815 785 8675 832E i 9175 8825 , 9325 , 9825 ; 1KY 10825 i I 11:7: i I % : Z : 138 :; 148 : 156 ;: 166, : 176 l! :: 186 04 196 $! 206 :44 216 $ 34 226 ;:; 156 !66 !76 :: 22; :4 :! !t i !84 .294 , .304
24
:94
5
:72 2
::
Z 2294
;: 2 % 44 49 E E 9: 102 112 122 132 142 152 162 172 182 192 % $fi 46 :: :: 79 :Zt 109 119 129 139 149 159 169 179 189 199 209 219 229 239 249 1:.5 155 52::: 305 356 ZX 535 635 735
165 ; XT, 4; Z :: 64 344 1% 114 124 134 144 :x Z 75 2 :E 12s :Z i: 184 $4 114 !24 !34 !44 :.Z 175 185 195 206 21s 225 6 :; 22
i:
:2 :; 6; $6 9855 105 115 125 135 145 155 165 I75 185 195 !05 !15 !25 !35 !35 !46 40 2: s533 Z ;; 123 133 143 153 163 173 183 193 % 223 2234x
33:
:84 :: 39
44 6:: 7677 87 lo93 :;; 137 147 167 167 177 187 197 g; 237
117
117 127 157 67 77
. g:
035 135 235 336 :::5 635 735 835 935 K5 f$6
4;
:23t 22:;
495
Note Note 1 2 Recommended lu, Max Is, Min lengths are below the bold stepped line. bref 3 P = Is, Min + 3 P Sizes shown in brackets are of second preference. lnom = lg. Max -
Formulae:
For bolts with lengths above the bold line, IS. hfin e 15 P and 10, Max
Is : 3757 - 1985
6.3 The high strength structural nuts to be used with these bolts shall conform to the requirements lS : 8623-l 985 High strength structural nuts ( first reViSiOfJ 1. 6.3.1 These nuts shall be of the property class and finish for each type of bolt as follows: Bolt Property Chess and Finish 88S, dull black 88S, hot-dip galvanized 109S, dull black \ Nut Property Class and Finish 8s or lOS, dull black 1 OS, hot-dip galvanized lOS, dull black of
1
8.4 Hardened and tempered washers to be used with these bolts shall conform to the requirements of lS : 6649-1985 Hardened and tempered washers for high strength structural bolts and nuts ( firsr revision ) . 7. Designation - High strength structural bolts shall be designated by ,name, size, nominal lenqth, the number of this standard and the property class identification symbol 88s or 109S-the sl:ffix letter S denotes a high strength structural bolt with a larga series hexagon head. In case of hot dip galvanized bolts, the word galvanized shall be added to the designation. Example :
A high strength structural bolt of size M24, length 140 mm, property class 88 and galvanized
shall be designated as: High Strength Structural Bolt M24 x 140 IS : 3757-88s galvanized structural nut
7.1 If the bolt in the above example is required with a hot-dip galvanized high strength ( see IS : 6623-1985 ), the letter N shall be added to the designation as follows: High Strength Structural Bolt M24 ;: 140 N IS : 3757-888 galvanized
with
8. Sampling - Sampling,and criteria of acceptance shall be in accordance Methods for sampling of fasteners ( first reV/SiOn 1. 9. Marking - High strength structural bolts shall be marked with the following surface of the bolt head, either embossed or indented, as shown below: a) The manufacturers identification b) The property class indetification symbol, and
symbol 8s for 88s or 10s for 109s.
IS : 2814-1959
symbols
on the top
Minimum height of markings shall be 40 mm. When embossed, marking shall project not less than 03 mm above the surface of the head and total head height ( head plus markings ) shall not exceed the specified maximum head height plus 04 mm.
10. Mode of Delivery - The bolts shall be delivered in accordance with IS : 1367 ( Part 18 )-I 979 Technical supply conditions for threaded steel fasteners: Part 18 Marking and mode of delivery ( second revision ) . 11. Certification Marking a- Details available with the Bureau of Indian 4 Standards.
0
XYZ 8S
A
FASTENERS
GALVANIZED
A-l. Where bolts and the mating nuts and washers with hot-dip galvanized coating are specified, these shall be subject to the following anti-seizing test for testing the effectiveness of the lubricant coating applied to the hot-dip galvanized bolts or nuts:
a)
The test shall be carried out on bolts, nuts and washers in the condition as supplied by the manufacturer and shall be in accordance with, and include a lubricant coating as required by 5.2. There shall be no other lubricant applied for the purpose of this test. If the test is performed by the user it s II be carried out immediately after receipt of the bolts, nuts and washers from the manufact, rer. ? The bolt with nut and washer selected for testing shall be placed with the washer directly under the nut in a steel joint with total thickness sothat three to five full threads of the bolt are located between the bearing surfaces of the bolt head and nut. The diameter of the holes in the assembly shall have the same nominal diameter as the hole in the washer. The nut shall be initially tightened to produce a load in the bolt not less than 10 percent of the specified proof load. After this initial tightening, the bolt and the nut position shall be marked to provide the starting point for the rotational movement to be measured. During nut rotation the bolt head shall be restrained from turning, and the final tensioning shall be completed without stopping the motion of the nut. The nut shall be rotated in accordance with the requirements of Table 3 from the initial tightening position without fracture of the bolt, or stripping of the bolt or nut thread. TABLE 3 NUT ROTATION REQUIREMENTS Bolt Length ( Nominal )
I< 2dclC3d 3d<lC4d 4dclCEd I> Ed 2d Nut Rotation 180 240 300 360 420. ( Min)
b)
cl
EXPLANATO-kY
NOTE
IS : 3757 Specification for high tensile friction grip fasteners for structural engineering purposes The first revision of IS f 3767 catered for high tensile friction grip was originally published in 1986. bolts only; the corresponding nuts and washers were covered. by, separate standards. In the present revision of IS : 3757, the title of the standard has been changed to High strength structu,ral bolts to enable them to be used for both friction-type and bearing type of. structural steel. connections with the Further, shorter thread lengths have been provided to ensure no same bolting installation procedure. thread protrusion in the shear plane so-that higher working stresses can be ,adopted for bearing-type Also due to technical reasons, the width across flats for M20 size has been changed connections. from 32 to 34 mm in line with (S : 9519-1980 Width across flats for hexagon head bolts and nuts. It is, however, recognized that some transition period would be essential during which the new across flat size would be introduced and the old across flat size phased out. During this transition period, 6
IS : 3757 - 1985
the bolts may be supplied with the old across flat size and other related dimensions as mentioned below as being functionally equivalent. However, bolts with old across flat site should not be supplied with nuts with new across flat size and vice-versa. kll dimensions in millimetres. Thread Size d
Min
3503
The standard is based on ISOlDlS 7412 High strength structural bolts ( short thread length type ) issued by the International Organization for Standardization.
6
Reprography Unit, MS, New Delhi, India
-k
y------
----y.--
(bl-
-k'
~-----I------
ROUNDED
BOLT
END
Note
-The difference betweer. /c, Max and Ig, Min must nor be leas than 15 P.
ALTERNATIVES