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Purlin Aluminium Aluminium Galv. Steel Galv. Steel Aluminium Aluminium Galv. Steel Galv. Steel Aluminium Aluminium Galv. Steel Galv. Steel
PV panel layout Portrait Landscape Portrait Landscape Portrait Landscape Portrait Landscape Portrait Landscape Portrait Landscape
Code SAP-25 SAL-25 SGP-25 SGL-25 SAP-30 SAL-30 SGP-30 SGL-30 SAP-35 SAL-35 SGP-35 SGL-35
Double Pile 25
Double Pile 30
Double Pile 35
The individual parts for assembling the support system are provided with the necessary machining for easier and faster installation.
2.1 PILE FOUNDATION Pile driving should be performed by specialist, and should be according to the installation specifications and drawings. The piles should be placed with the large surface area parallel to the North-South axis.
Pile Foundation
Concrete Foundation
The depth of the foundation is determined by the soil conditions and may vary for reinforced concrete.
Depth of foundation
Depth of foundation
2.2 INSTALLING THE GIRDER CONNECTOR The girder connector is fastened inside the web of the pile with stainless steel fasteners M10x25 on each side and safety nuts M10.
Girder Connector
2.3 INSTALLING THE GIRDER The girder beam is fastened over the top of the girder connector with two fasteners M10x25 and safety nuts M10.
Girder Beam
Girder Connector
Fastener 10x25
2.4 INSTALLING DIAGONAL BRACING The diagonal bracing is used to connect the pile to the girder beam. It is fastened with M12x30 bolts and M12 safety nuts.
Bolt 12x30 Bolt 12x30 Diagonal bracing Girder beam Diagonal bracing Pile Safety nut 12
Safety nut 12
The piles are placed in rows and are spaced at a maximum distance of 3,00 meters. If needed the girders can be adjusted in order to insure the correct alignment.
3, 0m
3.1 ADJUSTMENTS The following adjustments can be made: The girder connector can be adjusted in the vertical direction +/- 2cm The girder beam can be adjusted in the horizontal direction +/- 2cm Before making adjustments the bolts must be loosened.
Steel fastener for girder beam Girder connector Girder beam
3,
0m
3, 0m
Steel fastener for girder connector
3.3 TABLE FOR FASTENER TORQUE Drawing Description Fastener 10x25 Fastener 12x30 Torque 56 Nm 56 Nm
4. Installing purlins
Two types of purlins are available:
Aluminium purlin ( SolarPrime) Steel purlin ( FUS62 )
4.1 ALUMINIUM PURLIN ( SolarPrime ) The aluminium purlin (Solar Prime) is fastened to the steel girder beam with the corner clamp connector that is inserted into the channel on the side of the purlin and then it is fastened with an allen screw and a safety nut M8 to the girder beam.
Aluminium purlin Allen screw M8x30 Corner clamp connector Girder beam
Safety nut M8
4.1.1 PURLIN CONNECTOR When the purlin is used continuously to span over several girders, then a special purlin connector is used to fasten the two purlins together. The purlin connector is inserted into the chamber of the purlin and fastened with self-tapping stainless steel screws.
Screw St4,2x13 Purlin Aluminium purlin connector
4.2 STEEL PURLIN ( FUS62 ) For connecting the steel purlin (FUS62) to the girder beam, use an allen screw M12x30 and M12 washer with safety nut M12.
Steel purlin
Girder beam
4.2.1 PURLIN CONNECTOR When the purlin is used continuously to span over several girders, then a special purlin connector is used to fasten the two purlins together. The purlin connector is fastened to the under side of the purlin with four allen screws M12x30 and washers M12. Safety nuts are not required as the connector has been threaded to directly receive the M12 bolts.
The hammer head nut is inserted into the channel of the purlin and turned to lock into the desired position. Then the clamp is fastened into place with the allen screw.
Allen screw
Clamp
SolarFine 150
Height Width Perimeter Ix Iy Wx Wy Radii(x) Radii(y) Area Weight 150 mm 41 mm 522,34 mm 229,10 cm4
25,71
cm4
F (N) 20000 19000 18000 17000 16000 15000 14000 13000 12000 11000 10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 0 0,5 1 1,5 2 2,5 3
SolarFine 150
3,5
4,5
5,5
6 L (m)
10
1- point load F
SolarFine 100
Height Width Perimeter Ix Iy Wx Wy Radii(x) Radii(y) Area Weight L/2 100 mm 41 mm 422,34 mm 78,53 cm4 L/3 L/3 L 14,87 cm3 2 supports - Uniformly load q 2- point load F 18,79 cm4 F L
L
F (N) 15000 14000 13000 12000 11000 10000 3-supports 9000 8000 7000 6000 5000 4000 3000 2000 1000 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 L (m) 2-supports 1 point load 2 point load
SolarFine 100
11
SolarPrime 105
Height Width Perimeter Ix Iy Wx Wy Radii(x) Radii(y) Area Weight 1- point load F L/2 L
F (N) 15000 14000 13000 12000 11000 10000 9000 8000 1 point load 7000 2 point load 6000 5000 4000 3000 2000 1000 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 L (m) 3-supports 2-supports
105 mm 77,8 mm 490,32 mm 107,81 cm4 39,11 cm4 18,24 cm3 10,05 cm3 3,75 cm 2,26 cm 768,05 mm2 2073,72 gr/m 3 supports Uniformly load qL qL
L
SolarPrime 105
12
SolarPrime 80
Height Width Perimeter Ix Iy Wx Wy Radii(x) Radii(y) Area Weight 1- point load F L/2 L
F (N) 15000 14000 13000 12000 11000 10000 2-supports 9000 3-supports 8000 7000 6000 5000 4000 3000 2000 1000 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 L (m) 1 point load 2 point load
80 mm 77,8 mm 440,32 mm 53,90 cm4 34,43 cm4 12,00 cm3 8,85 cm3 2,80 cm 2,24 cm 688,05 mm2 1857,72 gr/m 3 supports Uniformly load qL qL
13
1- point load
FUS 62
Height Width Perimeter Ix Iy Wx Wy Area Weight 62 mm 41 mm 365,19 mm 17,70 cm4 12,90 cm4 5,62 cm3 6,29 cm3 L/3 L/2 L
L
F (N) 10000 9500 9000 8500 8000 7500 7000 6500 6000 5500 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 L (m) 1 point load 2 point load 3-supports 2-supports
FUS 62
14
10kN 10kN
10kN
Chemical Fixings
General Fixings
Cavity Fixings
Screws
Foams, Sealants
E.W.I. / ETICS
fischer Hellas Emporiki EPE National Road Athens-Lamia (17th) & 6 Roupel str. GR - 14564 Kifissia, Athens Greece Tel.: +30 210 28 38 167, Fax: +30 210 28 38 169 info@fischer.gr
www.fischer.gr
The contents of this manual are subject to change without prior notice. Fischer Hellas Emporiki EPE is not responsible for typographical errors. PLS012 05/2012
Founded in 1958, the fischer brand is synonymous for safe, innovative and sophisticated technical solutions which set new standards in fixing engineering. The products and applications are unique fixing systems that are invented and produced by fischer. That is the reason that there exist unlimited solutions and a large range of applications, and today is recognised as the leader in the market of fixing systems.