LI NOI AU

Hien nay khoa hoc ky thuat noi chung va ky thuat c

kh(Mechanical enginering) noi rieng ang phat trien vi mot toc
o vu bao.No co mat tren tat ca cac lnh vc i song
xa hoi , mang lai nhng li ch to ln cho con ngi ve tat ca
cac lnh vc tinh than va vat chat. Nc ta ang hng ti
muc tieu thc hien cong nghiep hoa va hien ai hoa at
nc. Nham phuc vu cho s phat trien nen cong nghiep hien
nay, nganh c kh che tao ong vai tro quan trong trong viec
san xuat ra cac thiet b, cong cu cho moi nganh kinh te quoc
dan. e phuc vu cho viec phat trien nganh c kh hien nay
chung ta can ay manh ao tao o ngu can bo ky thuat
co trnh o chuyen mon cao ve cac lnh vc cong nghiep kinh
ien ong thi phai ap ng nhng cong nghe tien tien,
cong nghe t ong trong san xuat c kh.
o an mon hoc cong nghe che tao may la mot o
an chuyen nganh chnh cua sinh vien nganh c kh che tao
may, ong thi o an nay cung la o an cua sinh vien
nganh c kh noi chung . La tien e hng dan sinh vien
giai quyet mot so van e tong hp ve cong nghe che tao
may, sau thi gian a c trang b cac kien thc ve CN Che
Tao May vacac mon hoc lien quan . V vay nay c tien
hanh lam o an mon hoc cong nghe che tao may vi e
tai:
Thiet ke qui trnh cong nghe gia cong Chi Tiet May
Dang Goi .

Do thi gian co han va cha co kinh nghiem thc te nen

khong tranh khoi thieu sot. Knh mong thay co va cac ban
ong gop y kien e at ket qua tot hn.
Em xin chan thanh cam n s hng dan tan tnh cua
thay Phan Minh Thanh , ngi a cho em nhng y kien qu
bao e o an c hoan thanh ung ke hoach .

NHAN XET GIAO VIEN HNG DAN

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Giao vien
hng dan

NHAN XET GIAO VIEN PHAN BIEN

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Giao vien
Phan Bien

MUC LUC

Trang
CHNG 1 :.................................................................................
7
XAC NH DANG SAN XUAT
CHNG 2 :.................................................................................
9
CHON PHOI VA PHNG PHAP TAO PHOI
CHNG 3 : ........................................................................... 13
THIET KE NGUYEN CONG
I Nguyen cong 1 : .............................................................. 13
II Nguyen cong 2 : ............................................................. 18
III Nguyen cong 3 ,4 : ........................................................ 22
IV Nguyen cong5, 6 10 ..................................................... 27
V Nguyen cong 7: ............................................................. 34
VI Nguyen cong 8 : ........................................................... 37
VII Nguyen cong 9 : .......................................................... 40
CHNG 4 :.................................................................................
41
TNH LNG D GIA CONG
CHNG 5 : ........................................................................... 47
XAC NH CHE O CAT KHI KHOET, DOA
CHNG 6 : .................................................................................
49
TNH TOAN VA THIET KE O GA.
1 Tnh lc kep can thiet : .....................................................
2 Tnh ng knh Bulong : ...................................................

PHAN TCH CHI TIET GIA CONG

2.1/ Phan tch chi tiet gia cong:

- Chi tiet goi la mot chi tiet thng gap trong cac he
thong c kh.
- Chi tiet dang goi thng co chc nang cac chi tiet
khac hoac dan hng cho cac chi tie khac hoac cho cac
chi tiet khac lam viec ben trong no nh he thong lo .
Ngoai ra chi tiet dang goi con dung e truyen ong nh
co the lam viec nh khp cau
- Thong thng ta gap chi tiet goi trong cac may det, may
cat kim loai

CHNG I
XAC NH DANG SAN XUAT
Trong nghanh che tao may ngi ta phan biet ra lam 3
dang san xuat :
_ San xuat n chiec.
_ San xuat hang loat.
_ San xuat hang khoi
1/ San lng che tao:
San lng chi tiet can che tao trong mot nam:

N N 0 .m.(1

100

(chiec/nam)

Trong o:
N : So chi tiet san xuat c trong 1 nam.
N0 : So san pham (so may) c san xuat trong 1
nam.
Theo e bai N1= 70000 (chiec/nam).
m : So lng chi tiet nh nhau trong mot san pham che
tao (m=1)
: So phan tram chi tiet phe pham = 3-6%.
Chon = 3 %
= 5%.
Lay = 5%.
N 70000.(1

35
) 75600
100

(chiec/nam)

2/ Tnh khoi lng chi tiet:

- Trong lng cua chi tiet c xac nh theo cong thc:
Q = V. (kg)
+Q: Trong lng chi tiet (kg)
+V: The tch cua chi tiet ( dm 3 )
+ : Trong lng rieng cua vat lieu.
gang xam = (6,8 7,4) kg/dm3.
+Lay = 6,8(kg/dm3).
Vay the tch cua chi tiet : Vchi tiet =51473 mm3
(co

Q = .Vchi tiet = 6,8.0,051473 = 0.35 (kg).

Vay vi N =75600 (chiec/nam) va Q =0.35 (kg)

Tra bang 2 trang 13 Thiet ke o an cong nghe che tao
may.
chon dang san xuat hang loat va .

3/ Dng sn xut v c trng ca n .

Da theo san lng chi tiet a cho va khoi lng chi
tiet , tra bang ta xac nh dang san xuat la hang loat va .
ac trng dang san xuat nay la san lng va, on nh ,
trang thiet b,
dung cu cong nghe thng la chuyen dung,
qua trnh cong nghe c tnh toan chnh xac va c ghi thanh
cac tai lieu cong nghe co noi dung cu the va kha ty m.

CHNG II
PHN TCH CHI TIT GIA CNG
1/ cng dng .
Chi tiet gia cong co dang dung e lam gi truc.
Truc c thong qua lo chnh =15 mm v the cap chnh
xac, o bong , o ong tam gia lo va o vuong goc
gia lo vi cac mat au phai c am bao.

2.Phan tch yu cu ky thuat v vt liu :

- Vat lieu che tao goi so la: Gang Xam 16 36

- o cng HB: 182199
- Gang xam la hp kim chu yeu Sat vi Cacbon va
co cha mot so nguyen to khac nh (0.54.5)% Si,

(0.40.6)% Mn, 0.8% P, 0.12% S va mot so nguyen to

khong ang ke nh: Cr, Ni, Cu, Al
- Gang xam co o ben nen cao, chu mai mon, tnh
uc tot, co gop phan lam giam rung ong nen c
s dung nhieu trong nganh che tao may.
- Trong qua trnh lam viec cang so chu yeu la chu
nen nen chi tiet c lam bang gang xam la phu
hp nhat .
tnh
3.Tnh cng ngh ca chi tit .

Gi l mt chi tit c kt cu kh n
gin, do vy ta khng th gim

l-c c kt cu

hn na, ph-ng php c kt cu ny vi vt liu

l gang xm hon ton ph

hp.

Nhng b mt trong ca cc l rt hay gp s r co

trong qu trnh c.
Cc b mt chnh cn t chnh xc cao, b mt
ph chnh xc khng cao.

CHNG III
CHON PHOI VA PHNG PHAP TAO
PHOI
Ta co the chon nhieu phng an tao phoi nh: ren,
uc, dap nhng vi vat lieu GX 16-36 ta nen chon phng
an uc co tnh hieu qua va t ton kem hn.
Phng phap uc ta nen chon phng phap nao. Thong
thng phng phap uc cho ta phoi lieu co ket cau phc
tap ma cac phng phap khac kho thc hien c.

C tnh va o chnh xac cua vat uc phu thuoc vao

phng phap uc va phng phap lam khuon uc. Ta co the
uc trong khuon cat, khuon kim loai, uc ly tam, uc ap
lc co the lam khuon bang tay hay khuon bang may.

1/ uc trong khuon cat:

a/ Lam khuon bang tay: Ap dung cho viec uc vi dang
san xuat n chiec hay nhng chi tiet co kch thc ln, o
chnh xac va nang xuat phu thuoc vao tay nghe uc.
b/ Lam khuon bang may: Ap dung cho uc hang loat
va va hang khoi, nang xuat va o chnh xac cao.
2/ uc trong khuon kim loai:
San pham uc co kch thc chnh xac, c tnh cao.
Phng phap nay san xuat cho hang loat ln va hang khoi.
Vat uc co khoi lng nho khoang 12kg, hnh dang vat uc
khong phc tap va khong co thanh mong.
3/ uc ly tam:
Ap dung vat uc co dang tron xoay, do o lc ly tam
khi rot kim loai long vao khuon quay, ket cau cua vat the
chat che hn, nhng khong ong eu t ngoai vao trong.
4/ uc ap lc:
Ap dung oi vi cac chi tiet co hnh dang phc tap,
phng phap nay cho ta o chnh xac cao, c tnh rat tot.
Phng phap uc ly tam va cac phng phap khac co
nhng nhc iem ma phng phap uc ap lc co the
khac phuc c. Do o thng ap dung cho dang san xuat
hang loat ln va hang loat khoi va ap dung oi vi chi tiet
co kch thc nho.

Tham khao qua mot so phng phap uc nh tren, can

c vao chi tiet dang cang co hnh dang tng oi n gian,
kch thc khung khong ln lam va la dang san xuat hang
loat ln. V the ta chon phng phap uc trong khuon kim loai,
khuon mau kim loai. Khuon uc trong khuon kim loai co hai
phan ghep vao nhau va mot mat phan khuon thang, khi kim
loai nong chay vao khuon, kim loai se ien ay cac phan
trong khuon.
Do o chi tiet uc trong khuon kim loai, khi uc xong cac
be mat khong can o bong th khong can gia cong.
Hnh dang cua cac thanh phan vat uc can hai hoa.
Khong nen lay qua nho se gay ra kho khan cho viec ien
ay kim loai, de gay ra meo mo va tao ra vet nt con neu
ta lay qua ln se gay ro khi co ngot.
o doc thoat khuon: 10 30'
Ban knh goc ln: 2mm
Nhiet o nung khuon:

1500 2500

Nhiet o rot gang xam tot: 12800 C 13500 C.

o co kim loai:

1,5%

Loi lam bang thep .

Phng phap uc trong khuon kim loai:
Vi cap chnh xac: capII.
o nham be mat: Rz=12,5 m .
Lung d tong cong cua be mat phoi:
Be mat tren cua phoi: 5mm
Be mat di cua phoi: 4mm

BAN VE KHUON UC

T
D

CHNG III
THIET KE NGUYEN CONG
I / Nguyen Cong 1 : Phay mat ay :

NC1

* nh v va kep chat nh hnh ve : Chi tiet c nh vi

tren mot mat phang (khon che 3 bac t do ) . Khoi V co nh
khon che 2 bac t do , dung khoi V di ong khon che 1 bac
t do . Kep chat chi tiet bang khoi V di ong ..
* Chon may phay nam ngang 6H81 . Cong suat cua may Nm
= 4,5 KW

* Chon dao : dao phay hp kim cng D 125

Z = 12 , (Bang 5-142/Trang 127 Sach STCNCTM T2).
Tuoi ben cua dao T = 180 ph
* Lng d gia cong : Phay tho 1 lan vi lng d Zb = 4,5
mm.
Phay tinh 1 lan vi lng d t = 0.5 mm
1 - Che o cat :
+ Chieu sau cat khi phay tho :
: t = 4,5 mm
+ Lng chay dao khi phay:
- S = 0,2 5 mm/ rang
(Bang 5- 141/ Trang127 So tay CNCTM T2).
+ Toc o cat khi phay :
-Vb1 = 175 mm/phut (Bang 5- 143/ Trang 128 So tay
CNCTM T2

-So vong quay truc chnh :

n1

1000 .Vt1 1000 .175

445 (v / ph)
.D
3,14 .125

-Theo may chon n1 =400 (v/ph).

+ Van toc cat thc te :

Vtt1

n1 . .D 400.3,14.125

157(m )
ph
1000
1000

+ Lng chay dao :

Sp1 = SZ1n1.Z = 0,25.400.12 = 1200 mm/ph
Phay Tinh
+ Chieu sau cat khi phay tho :
: t = 0,5 mm
+ Lng chay dao khi phay:
- S = 0,2 5 mm/ rang
(Bang 5- 141/ Trang127 So tay CNCTM T2).
+ Toc o cat khi phay :
-Vb1 =234 mm/phut (Bang 5- 143/ Trang 128 So tay
CNCTM T2

-So vong quay truc chnh :

n1

1000 .Vt1 1000 .234

596 (v / ph)
.D
3,14 .125

-Theo may chon n1 =550 (v/ph).

+ Van toc cat thc te :
Vtt1

n1 . .D 550.3,14.125

216(m )
ph
1000
1000

+ Lng chay dao :

Sp1 = SZ1n1.Z = 0,25.550.12 =1650mm/ph

2 Thi gian nguyen cong :

Ttc = T0 + Tp + Tpv + Ttn
Trong o :
Ttc : Thi gian tng chiec .
T0 : Thi gian gia cong c ban.
Tp : Thi gian phu Tp = 10%T0.
Tpv : Thi gian phuc vu cho lam viec Tpv = 11%T0.
Ttn : Thi gian ngh ngi cua ngi cong nhan. Ttn = 5%T0.
T0

L L1 L2
S .n

L : Chieu dai gia cong L =110 mm.

L1 : Chieu dai an dao
L2 : Chieu dai thoat dao.
S : Lng chay dao vong.
- phay tho
L1 t (D t ) + (0,5 3) mm
L1 4,5(125 4,5) (0,5 3) 25(mm)

Phay tinh :
L1 t (D t ) + (0,5 3) mm
L1 0,5(125,5) (0,5 3) 10(mm)

L2 = (2 5) mm .
-

Phay tho :
T01

110 25 30
0,13( ph).
3. 350

Phay tinh :
T02

110 10 3
0,09( ph)
3 450

Khi gia cong tho

TP = 10%T0 = 0,013 ph.

Tpv = 11%T0 = 0.0143 ph.

Ttn = 5%T0 = 0.0065 ph.
Ttc = 0.13 + 0.013 + 0.0143 + 0.0065 = 0,158(phut).
-

Khi gia cong tinh

TP = 10%T0 = 0,009 ph.

Tpv = 11%T0 = 0.0099 ph.
Ttn = 5%T0 = 0.0045 ph.
-

Ttc = 0.09 + 0.009 + 0.0099 + 0.0045 = 0,1134(phut).

Thi gian nguyen cong 1 la

T = 0.1134

+ 0.158 = 0.292 ph

II / Nguyen cong 2 : phay mat au

NC2

nh v :
Mat di han che 3 bac t do.
Mat ben han che 2 bac t do
Chot nh v 1 bac t do

Kep chat : Nh hnh ve.

Chon may phay : 6H11, N = 4,5 KW.
Dao D= 200mm so rang Z = 16 ( bang 5 143 trang 128 so tay
CNCTM2)
Tuoi ben dao T= 180 ph
1 Che o cat :
* Phay tho
- Chieu sau cat :
: t = 3,5mm
- Lng chay dao : Sz = 0,18 ( bang 5 141 trang 127 )
- Van toc cat :
+ Vb1 = 158 m/ph. (bang 5 14 3 so tay CNCTM2 ).
- So vong quay truc chnh :
n

1000 .V t1 1000 .158

251,6(v / ph)
.D
3,14 .200

Theo may ta chon n1 = 250 (v/ph)

-

Van toc cat thc te :

Vtt

n . .D
1000

.3,14 . 200 250

157 (m )
ph
1000

2 Thi gian nguyen cong :

Ttc = T0 + Tp + Tpv + Ttn
T0 i

L L1 L2
S .n

L2 = (1 3) mm
L1 = 0,5( D D 2 t 2) ) mm
L1 = 0,5(200 2002 3,5 2) ) 0,015 mm
i=1

= > T01

100 0,015 3
0,143 ph)
2,88 250

TP = 10%T0 = 0,0143 ph.

Tpv = 11%T0 = 0,01537 ph.
Ttn = 5%T0 = 0,00715
-

Tong thi gian :

Ttc

= 0,143+ 0,0143 + 0,01573 + 0,00715 = 0,18 ph

* Phay tinh
- Chieu sau cat :
: t = 0,5mm
Lng chay dao : Sz = 0,18 ( bang 5 trang 127 )
Lng chay dao vong Zv = 0,18 16 = 2,88
- Van toc cat :
+ Vb1 = 180 m/ph. (bang 5 14 3 so tay CNCTM2 ).
- So vong quay truc chnh :
n

1000 .V t1 1000 .180

286 ,6(v / ph)

.D
3,14 .200

Theo may ta chon n1 = 300 (v/ph)

- Van toc cat thc te :

Vtt

n . .D
1000

.3,14 . 200 300

188 (m )
ph
1000

2 Thi gian nguyen cong :

Ttc = T0 + Tp + Tpv + Ttn
T0 i

L L1 L2
S .n

L2 = (1 3) mm
L1 = 0,5( D D 2 t 2) ) mm

(mm/v)

L1 = 0,5(200 2002 0,5 2) ) 0,003 mm

i=1
= > T01

100 0,003 3
0,119 ph)
2,88 300

TP = 10%T0
Tpv = 11%T0
Ttn = 5%T0

=
=
=

0,0119 ph.
0,013ph.
0,0059 ph

Tong thi gian :

Ttc

= 0,119+ 0,0119 + 0,0,013 + 0,0059 = 0,1498 ph

III / Nguyen cong 3 , 4 :

. Khoet lo bac

30 0, 025 at Rz = 20

NC3
W

nh v : Mat di han che 3 bac t do.

Mat bac han che 2 bac t do, mat sau han che 1 bac t
do chong xoay.
Kep chat : Hng vao mat nh v chnh.
Khoet 2 lo at cap chnh xac 5.
Chon may khoan can : 2C150, N = 7,5 KW.
2 Nguyen cong gom 4 bc khoet tho va tinh lo 30 sau o
m rong lo 38
Gia cong lo 30
A Che o cat khoet tho

+ 1 Chieu sau cat :

+
-

t=

D d 29 22

0,5(mm)
2
2

Lng chay dao :

- S = 1 mm/vg. (bang 5 -107 so tay CNCTM 2 ).

+ Van toc cat :
+ V = 86 m/ph.
+

(bang 5 109 so tay CNCTM 2).

So vong quay truc chnh :

1000 .V t1 1000 .86

944 (v / ph)
.D
3,14 .29

Theo may ta chon n1 = 900 (v/ph)

Vtt

Van toc cat thc te :

n . .D
1000

900 .3,14 .29

82 (m )
ph
1000

2 Thi gian nguyen cong :

T0 i

L L1 L2
S .n

L2 = (1 3) mm

L1 =

Dd
cot g (0,5 2) mm
2

L1 =

29 22
cot g 30 2 8 mm
2

L= 30 mm

= > T01

30 8 2
0,044( ph)
1 900

TP = 10%T0

0,0044 ph

Tpv = 11%T0

0,00484 ph.

Ttn = 5%T0

0,0002 ph

- Thi gian gia cong :

Ttc

= 0,044+ 0,0044 + 0,00484 + 0,0002 = 0,0534 ph

B Che o cat khoet tinh

+ 1 Chieu sau cat :
+
-

t=

D d 30 29

0,5(mm)
2
2

Lng chay dao :

- S = 1,3 mm/vg. (bang 5 -107 so tay CNCTM 2 ).

+ Van toc cat :
+ V = 77 m/ph.
+

(bang 5 109 so tay CNCTM 2).

So vong quay truc chnh :

1000 .V t1 1000 .77

817 (v / ph)
.D
3,14 .30

Theo may ta chon n1 = 800 (v/ph)

Vtt

Van toc cat thc te :

n . .D
1000

800 .3,14 .30

75 (m )
ph
1000

2 Thi gian nguyen cong :

T0 i

L L1 L2
S .n

L2 = (1 3) mm
L1 =

Dd
cot g (0,5 2) mm
2

L1 =

30 29
cot g 30 2 2,86 mm
2

L= 30 mm

= > T01

30 2,86 2
0,034 ( ph)
1,3 800

TP = 10%T0

0,0034 ph

Tpv = 11%T0

0,00374 ph.

Ttn = 5%T0

0,00173 ph

- Thi gian gia cong :

Ttc

= 0,034+ 0,0034 + 0,00374 + 0,00173 = 0,043 ph

C Che o cat khoet bac

38

1 Chieu sau cat :

+
-

t=

D d 38 30

04(mm)
2
2

Lng chay dao :

- S = 0,6 mm/vg. (bang 5 -107 so tay CNCTM 2 ).

+ Van toc cat :
+ V = 97 m/ph.
+

(bang 5 109 so tay CNCTM 2).

So vong quay truc chnh :

1000 .V t1 1000 .97

812 (v / ph)
.D
3,14 .38

Theo may ta chon n1 = 800 (v/ph)

Vtt

Van toc cat thc te :

n . .D
1000

800 .3,14 .38

95 (m )
ph
1000

2 Thi gian nguyen cong :

T0 i

L L1
i
S .n

ph

L1= (1 3) mm
L= 4 mm

= > T0

42
0,0125 ( ph)
0,6 800

TP = 10%T0

0,00125 ph

Tpv = 11%T0

0,001375 ph.

Ttn = 5%T0

0,000625 ph

- Thi gian gia cong :

Ttc

= 0,0125+ 0,00125 + 0,001375+ 0,000625 = 0,0158 ph

IV Nguyen cong5 +6 +10

khoet doa lo bac 40 bac 60

nh v : Mat ay han che 3 bac t do.

Chot tru han che 2 bac t do va chot tram han che
1 bac t do.

Kep chat : Dung on kep t tren xuong

Chon may : may khoan 2H 150 cong suat N = 7,5 KW.
Chon dao : dao khoet doa gan manh hp kim cng BK8.
Nguyen cong 5 ,10 gom 3 bc khoet tho doa tho
va doa tinh
Lng d gia cong :
Khi khoet :

Dd
38,8 32

3,4(mm)
2
2

t=

Khi doa tho t=

Khi doa tinh t =

D d 39,8 38,8
= 0,5 mm

2
2
Dd

40 39,8
2

0,1 mm

1 Che o cat khi khoet tho :

- Chieu sau cat t = 3,4 mm.
- Lng chay dao rang : S = 1,4 mm/vong . (bang5-116 so tay
CNCTM2).
- Toc o cat khi phay : Vb = 77 m/ph. (bang 5- 109 so tay
CNCTM2 )
- So vong quay truc chnh :
n

1000 .V t 1000 .77

632 (v / ph)
.D
3,14 .38,8

Theo may ta chon : n = 630 v/ph.

- Van toc cat thc te :
Vtt

n . .D
1000

630 .3,14 .38,8

76 ,7(m )
ph
1000

2 Thi gian nguyen cong :

Ttc = T0 + Tp + Tpv + Ttn
T0 i

L L1 L2
S .n

Vi : L = 150 mm.

Dd
cot g (0,5 2) mm
2

L1 =

L1 = 3. cot g 30 + 2 = 7,8 mm
L2 = (1 3) mm. lay L2 = 2
= > T0

150 7,8 2
0,25( ph)
1 630

Tp = 10%T0 = 0,025 ph.

TPV = 11%T0 = 0,0275 ph.

Ttn = 5%T0 = 0,0125 ph.

= > Ttc = 0,315 ph.

2 Che o cat khi doa tho :
- Chieu sau cat t = 0,5 mm.
- Lng chay dao rang : S = 1 mm/vong . (bang5-116 so tay
CNCTM2).
- Toc o cat khi phay : Vb = 70 m/ph. (bang 5- 109 so tay
CNCTM2 )
- So vong quay truc chnh :
n

1000 .V t 1000 .70

560 (v / ph)
.D
3,14 .39 ,8

- Van toc cat thc te :

Vtt

n . .D
1000

560 .3,14 .39 ,8

77 (m )
ph
1000

2 Thi gian nguyen cong :

Ttc = T0 + Tp + Tpv + Ttn
T0 i

L L1 L2
S .n

Vi : L = 150 mm.
L1 =

Dd
cot g (0,5 2) mm
2

L1 = 0,5. cot g 30 + 2 = 2,865mm

L2 = (1 3) mm. lay L2 = 2
= > T0

150 2,865 2
0,276( ph)
1 560

Tp = 10%T0 = 0,0276 ph.

TPV = 11%T0 = 0,03 ph.

Ttn = 5%T0 = 0,014 ph.

= > Ttc = 0,3477 ph.

3 - Che o cat khi doa tinh :
1- Chieu sau cat t = 0,1 mm.
- Lng chay dao rang : S = 1 mm/vong . (bang5-116 so tay
CNCTM2).
- Toc o cat khi phay : Vb = 60 m/ph. (bang 5- 109 so tay
CNCTM2 )
- So vong quay truc chnh :
n

1000 .V t 1000 .60

477 (v / ph)
.D
3,14 .40

Theo may ta chon : n = 450 v/ph.

- Van toc cat thc te :
Vtt

n . .D
1000

450 .3,14 .40

56 (m )
ph
1000

2 Thi gian nguyen cong :

Ttc = T0 + Tp + Tpv + Ttn
T0 i

L L1 L2
S .n

Vi : L = 150 mm.
L1 =

Dd
cot g (0,5 2) mm
2

L1 = 0,1. cot g 30 + 2 = 2,173 mm

L2 = (1 3) mm. lay L2 = 2

= > T0

150 2,173 2
0,34( ph)
1 450

Tp = 10%T0 = 0,034 ph.

TPV = 11%T0 = 0,0374 ph.

Ttn = 5%T0 = 0,017 ph.

= > Ttc = 0,067 ph.

Nguyen cong 6 gom 3 bc khoet tho khoet ban tinh
va khoet tinh
Lng d gia cong :
Khi khoet tho :

t=

Dd
56 40

8(mm)
2
2

Khi khoet ban tinh : t=

Khi khoet tinh t =

D d 59 56
= 1,5 mm

2
2

Dd

60 59
2

1 khi khoet tho chia lam 2 bc

0,5 mm
t1

= 4mm D 1 =

48 mm
t2 = 4 mm D 1 = 56
mm
- Lng chay dao rang : S = 0,6 mm/vong . (bang5-107 so tay
CNCTM2).
- Toc o cat khi phay : Vb = 156 m/ph. (bang 5- 109 so tay
CNCTM2 )
- So vong quay truc chnh :
n

1000 .V t 1000 .156

955 (v / ph)
.D
3,14 .48

1000 .V t 1000 .156

776 (v / ph)
.D
3,14 .56

Theo may ta chon : n = 750 v/ph.

- Van toc cat thc te :

Vt1t
Vt 2 t

n . .D
1000

n . .D
1000

900 .3,14 .48

135 (m )
ph
1000

750 .3,14 .56

131(m )
ph
1000

2 Thi gian nguyen cong :

Ttc = T0 + Tp + Tpv + Ttn
T0 i

L L1
S .n

Vi : L = 10 mm.
L1 = 2 mm
= > T0

12
12

0,045 ph
0,6 900 0,6 750

Tp = 10%T0 = 0,0045 ph.

TPV = 11%T0 = 0,00495 ph.

Ttn = 5%T0 = 0,00225 ph.

= > Ttc = 0,057ph.

2 Khoet ban tinh
1- Chieu sau cat t=

D d 59 56
= 1,5 mm.

2
2

- Lng chay dao rang : S = 0,6 mm/vong . (bang5-107 so tay

CNCTM2).
- Toc o cat khi phay : Vb = 123m/ph. (bang 5- 109 so tay
CNCTM2 )
- So vong quay truc chnh :
n

1000 .V t 1000 .123

663 (v / ph)
.D
3,14 .59

Theo may ta chon : n = 600 v/ph.

- Van toc cat thc te :

Vtt

n . .D
1000

600 .3,14 .59

111 (m )
ph
1000

2 Thi gian nguyen cong :

Ttc = T0 + Tp + Tpv + Ttn
L L1
S .n

T0 i

Vi : L = 10 mm.
L1 = 2 mm
= > T0

10 2
0,033 ( ph)
0,6 600

Tp = 10%T0 = 0,0033 ph.

TPV = 11%T0 = 0,00363 ph.

Ttn = 5%T0 = 0,00165 ph.

= > Ttc = 0,042 ph.

3

Khoet tinh

1- Chieu sau cat t=

D d 60 59
= 0,5 mm.

2
2

- Lng chay dao rang : S = 0,5 mm/vong . (bang5-107 so tay

CNCTM2).
- Toc o cat khi phay : Vb = 138 m/ph. (bang 5- 109 so tay
CNCTM2 )
- So vong quay truc chnh :
n

1000 .V t 1000 .138

730 (v / ph)
.D
3,14 .60

Theo may ta chon : n = 700 v/ph.

- Van toc cat thc te :
Vtt

n . .D
1000

700 .3,14 .60

131 (m )
ph
1000

2 Thi gian nguyen cong :

Ttc = T0 + Tp + Tpv + Ttn

T0 i

L L1
S .n

Vi : L = 10 mm.
L1 = 2 mm
= > T0

10 2
0,034 ( ph)
0,5 700

thoi gian khi gia cong tinh bang vi thi gian khi gia cong
ban tinh
Ttc = 0,042 ph.
V Nguyen cong 7 : phay mat phang

nh v nh hnh ve :
Mat phang nh v 3 bac t do chot tru nh v 2 bac t do
chot cham nh v 1 bac t do kep chat t ben hong qua
Chon may : May phay ng 6h12, cong suat N = 7 KW.
-

Dao thep gio gan manh hp kim cng BK8.

6 ( bang 5- 106 so tay CNCTM 2 )

-

Tuoi ben dao T= 120 ph

che o cat khi gia cong

D = 40 , Z =

Lng d gia cong :

+ Chieu sau cat : t = 4 mm.

Lng chay dao
Sz = 0,08

mm/ rang

S = 6.0,08= 0,48 mm/ph.

+ Toc o cat : Vb = 206 m/ph.
+ Van toc tnh toan : Vt = Vb.K1.K2.K3
+ So vong quay truc chnh :
n

1000 .V t 1000 .206

1640 (v / ph)
.D
3,14 .40

2 Thi gin nguyen cong.

Ttc = T0 + Tp + Tpv + Ttn
T0 i

L L1 L2
S .n

Vi L = 40 mm, L2 = (1 3) mm.
L1 = 0,5( D D 2 t 2) )
L1 = 0,5(40 402 4 2) ) .= 0,1 mm
= > T0

40 0,1 2
0,053 ( ph)
0,48 1640

Tp = 10%T0 = 0,0053 ph.

TPV = 11%T0 = 0,00583 ph.

Ttn = 5%T0 = 0,00265 ph.

= > Ttc = 0,067 ph.

VI Nguyen cong 8 : khoan va taro ren ng knh 20 mm

 nh v giong nh nguyen cong7

May khoan 2H53

Dao mui khoan thep gio 18 mui taro M 20

che o cat khi gia cong khi khoan

Lng d gia cong :

+ Chieu sau cat : t =D/2 = 9 mm

Lng chay dao
S = 0,7 mm/vong
+ Toc o cat : Vb = 25 m/ph.
+ So vong quay truc chnh :
1000 .V t 1000 .25

442 (v / ph)
.D
3,14 .18

Theo may chon n = 450 ( v / ph)

2 Thi gin nguyen cong.
Ttc = T0 + Tp + Tpv + Ttn
T0 i

L L1 L2
S .n

Vi L = 15m, L2 = (1 3) mm.
D
cot g (0,5 2) mm
2

L1 =
=

18
cot g 60 (0,5 2) mm = 7 mm
2

= > T0
-

15 7 2
0,076 ( ph)
0,7 450

Tp = 10%T0 = 0,0076h.

TPV = 11%T0 = 0,0084.

Ttn = 5%T0 = 0,0038ph

= > Ttc = 0,096.

-

che o cat khi gia cong khi taro

Tra bang 5-188 trang 171 so tay CNCTM 2 ta co

+ Toc o cat : Vb = 12 m/ph

+ So vong quay truc chnh :

n

1000 .V t 1000 .12

190 (v / ph)
.D
3,14 .20

Thi gin nguyen cong.

Ttc = T0 + Tp + Tpv + Ttn
T0 i

L L1 L2
S .n

Vi L = 15m, L2 = (1 3) mm =
i=2
= > T0 2

15 3 3
0,074( ph)
3 190

Tp = 10%T0 = 0,0074 ph
TPV = 11%T0 = 0,008 ph
Ttn = 5%T0 = 0,0037
= > Ttc = 0,09

VII Nguyen cong 9 : Phay ranh

L1

Nguyen cong nay trnh bay bang phng phap tnh toan
lng d nen khong trnh bay bang phng phap tra bang

CHNG 4
TNH LNG D GIA CONG
a)Tnh toan cac thong so:

- Tnh lng d gia cong lo 40+0,016chnh xac cua phoi cap II, vat
lieu gang xam15-32.
- Quy trnh cong nghe gom 3 bc khoet doa tho va doa tinh

- Chi tiet c nh v bang mot mat phang (dung 1

phien t) han che 3 bac t do. chot tru han che 2 chot tram han
che 1 bac t do (xoay). Cac mat nh v a c gia cong tinh. Theo bang 10/Trang 35-TKA gia tr cua Rz va Ti la 600 m (250 +
350).

- Sau bc th nhat oi vi gang co the loai tr Ti ch

con Rz :
: : RZ =50 ( m)

+ Sau bckhoet

( m)

+ Sau bc doa tho : RZ =10.

+ Sau bc doa tinh : RZ = 3

( m)

(Bang 13/ Trang 40 - TKA).

- Sai lech khong gian tong cong c tnh theo cong thc:
2
phoi c2 cm

- Gia tr cong venh c cua lo c tnh theo ca 2 phng

hng knh va hng truc .
c (Kd ) 2 (Kl ) 2

(Bang 15/Trang 43- TKA) gia tr cua K = 1,5

Chieu dai lo l = 160 mm
ng knh lo d =40 mm
= > c (1,5.40) 2 (1,5.160) 2 247(m)
- Gia tr sai lech cm c xac nh theo cong thc sau :
cm (

b
2

)2 (

c
2

)2

ay : b va c la dung sai kch thc phoi :

b = c = 50 m
= > cm (

500
2

)2 (

500 2
) 323( m).
2

- Vay sai lech khong gian tong cong la :

phoi =

2472 3232 406,6(m)

- Sai lech khong gian con lai sau khi khoet la

1 = 0,05phoi = 0,05.406,6 = 20
- Sai so ga at khi khoet c tnh:

(m).

 gd c2 k2
-

Sai so chuan trong trng hp nay xuat hien la do chi

tiet b tnh tien khi nh v vao 2 chot ma 2 chot co khe h vi

lo nh v :
max = A + B + min
A : Dung sai cua lo nh v : A = 25 (m). = 0,025 mm
B : Dung sai ng knh chot : B = 14 m = 0,014 mm.
min : Khe h nho nhat gia lo va chot : min = 13 m =
0,013 mm.
- Goc xoay ln nhat cua chi tiet :
tg

max
H

H : Khoang cach gia 2 lo chuan la 184 mm

max = 0,025+ 0,014 + 0,013 = 0,052(mm).
= > tg

0,052
0,00028
184

- Khi o sai so chuan tren chieu dai lo gia cong :

c = L.tg = 160.0,0028 = 0,0448 (mm). = 44,8 m
- Sai so kep chat c xac nh theo bang 24/Trang 48 TKA.
kc = 110 m.
- Vay sai so ga at :
gd 44,82 1102 119( m)

g2 = 0,05.g = 6,25 m.
b) Xac nh lng d gia cong trung gian:
- Ta xac nh lng d nho nhat theo cong thc :
2Z min 2( RZi 1 Ti 1 i21 i2 )

+ Lng d nho nhat cua khoet la

2Z min 2(600 3232 1192 ) 2 944(m)

+ Lng d nho nhat cua doa tho la :

2Z min 2 50 ( m)

+ Lng d nho nhat cua doa tinh la :

2Z min 2 10 ( m)

- Cot kch thc tnh toan c xac nh nh sau : Ta lay

kch thc cuoi cung tr i lng d khi doatinh ta se c kch
thc khi doa tho, sau o lay kch thc doa tho tr lng d khi
doa tho ta se c kch thc mui khoet
+ Kch thc sau khi doa tho :
Dd= 40,016 0,01 = 40,006
+ Kch thc sau khi khoet
Dk= 40,006 0,05 = 39,956
Vi lo cap chnh xac 2o bong 8-9 ta chon
-

Dung sai doa tinh : = 16 m.

Dung sai doa tho : = 100m.

Dung sai khoet

: = 500m.

Cot kch thc gii han c tnh nh sau lay kch thc
tnh toan lam tron theo so co ngha ghi vao Dmax sau o
lay Dmax dung sai c Dmin
- Sau khi doa tinh co the at : dmax = 40,016 mm
dmin = 40,016-0,016 = 40 mm
- Sau khi doa tho co the at c: dmax = 40 mm

dmin =40 - 0,01 = 39,99

-

mm

Kch thc sau khi khoet

dmax

39,96

mm

dmin =39,96 0,5 = 39,46 mm

- Cot lng d gii han c xac nh nh sau : Zmin bang
hieu gia 2 kch thc ln nhat cua 2 nguyen cong ke nhau,
Zmax bang hieu gia 2 kch thc nho nhat cua 2 nguyen
cong ke nhau .Vay ta co :
+ Khi doa tinh :
2Zmin = 40,016 40 = 0,016 mm = 16 m.
2Zmax =40 39,99 = 0,01 mm = 10 m.
+ Khi doa tho :
2Zmin = 40 39,96 = 0,04 mm = 40 m.
2Zmax = 39,99 - 39,46 = 0,53 mm = 530 m.
+ khi khoet :
2Zmin = 39,96 - 39,01 = 0,95 mm = 950 m
2Zmax =

39,46 38,01 = 1,45 mm

= 1450

- Lng d tong cong :

2Z0min = 16 + 40 + 950 = 1006 m
2Z0max = 10 + 530 + 1450 = 2080 m
- Kiem tra ket qua tnh toan :
+ Sau khi doa :
2Zmax 2Zmin = 100 - 16 = 84 m
1 - 2 =100 16 = 84 m.
Vay ket qua sau tnh toan hp ly .
Bang tnh lng d gia cong va kch thc gii han 40+0,016

Bc

phoi

Rz

Ti

Zmt

dt

dmin

dmax

mm

mm

mm

mm

250 350 406,6

Khoet

50

Doa
tho
Doatinh

20

39,012 1000 38,01

119 944 39,956

2Zmin 2Zmax
m

39,01

500

39,46

39,96

950

1450

10

50

40,006

100

39,99

40

40

530

10

40,016

16

40

40,016

16

100

1006 2080

CHNG 5
XAC NH CHE O CAT KHI PHAY
phay

ranh vuong 20 x 20

Dao phay ngon 20 vat lieu BK8.

May : May 6H11 - N = 4,5 KW.
(Trang 74 So Tay thiet ke CNCTM tap 3)

A Che o cat khi phay

1 Chieu sau cat :
t = 20 mm
S = 0,05 mm/ ph Sz =

S / Z = 0,05 / 4 = 0,0125 mm/rang

(bang 5- 36 so tay CNCTM tap 1 )

HB = 190 , tuoi ben dao T = 80 ph
2 Tnh van toc khi phay :
V

Cv .D q
T m .t X v .S zy B u Z p

.K v (m / ph)

Cv , x, y , u, q ,p, theo bang 5- 39 so tay cong nghe che tao

may tap 2
Cv = 234 ; q = 0,04 ; x = 0,24
y = 0,26 ; m = 0,37. p = 0,13 , u = 0,1
Bang (5 3)/Trang 86 TKA : Kmv = 1,034.
Bang (7 1)/Trang 17 - TKA : Knv = 0,8.
Bang (8 1)/Trang 17 TKA : Kuv = 1.
= > Kv = 1,034.0,8.1 = 0,827
234 20 0, 04
.0,827 40 ,6(m / ph)
80 0,37 20 0, 24.0,125 0, 26 20 0,1 4 0,13

Theo may chon v= 40 m / ph

3- Tnh so vong quay :
n

1000 .V 1000 40

636 ,94 (v / ph)

.D
3,14 20

Theo may ta chon : n = 650 v/ph.

4 Lc cat khi phay :
Pz

10 .C p .t X .v S zy .B u .ZD q
D q n

.K vmp (kg)

Cp = 12,5 , x = 0,85 , y= 0,75 , u = 1 , q = 0,73 w = - 0,13

Pz

10 .12 ,5.20 0,85.0,0125 0, 75.20 .4.0,973

1209 (kg
20 0,73.650 0,13

CHNG 6
TNH TOAN VA THIET KE O GA
Chi tiet gia cong c nh v tren phien ty 1, chot tru
ngan 2 va chot tram 3. Kep chat chi tiet c thc hien bang
on kep5 va phien ty 8 khi ta quay tay quay 5. e thao chi tiet ra
ta quay tay quay 4 e cho ranh6 vao v tr cua chot 9 sao o rut
tay quay 5 ve ben trai.

1 Tnh lc kep can thiet : W ct

S o cong nghe nh hnh, di tac dung cua lc Px trong
trng hp nay c cau kep phai tao ra lc ma sat thang lc Px
W.f
W =

kPx
f

Vi Px = 0,4 Rz
Pz =

1209 (kg )

Vi Rz = Pz /0,9

Px

 Wct

1,2.0,4.1209
1612(kg)
0,9.0,4

ng knh bulong :
Theo bang 3-1 CNCTM ta co bu long M = 24

Tai lieu tham khao

1. Tran Van ch
Thiet ke O AN CONG NGHE CHE TAO MAY ;NXB KHKT
2000
2. Ho Viet Bnh Ho Viet Bnh
CONG NGHE CHE TAO MAY ; HSPKT 2000
3. Nguyen Ngoc ao Ho Viet Bnh
CHE O CAT GIA CONG C KH ;nxb a Nang 2001

4. Nguyen ac Loc Le Van Tien

So tay CNCTM tap 1,2 nxb KHKT 2001
5. Ho Viet Bnh Le ang Hoanh Nguyen Ngoc ao
O GA GIA CONG C KH ; nxb a Nang 2000
6. Tran Van ch
SO TAY VA ATLAS O GA ; nxb KHKT 2000