Hng dn s dng Deform 3D

DEFORM l mt phn mm tnh ton m phng qu trnh da trn phng php phn t hu hn (FEM) nhm phn tch cc qu trnh to hnh v s l nhit khi to hnh kim loi v cc cng ngh lin quan. Bng vic m phng qu trnh sn xut trn my tnh, y l cng c tin tin cho php ngi thit k v k s: Kim nghim cc iu kin trn my tnh m khng cn c nh xng (workshop), D dng, nhanh chng vi cc gi lp Nu-th. Ci thin vic thit k dng c v khun mu nhm h gi thnh sn phm, tit kim vt liu. Rt ngn thi gian tung sn phm mi ra trng. Cc sm phm ca h thng DEFORM DEFORM -2D (2D) S dng trn nn UNIX/LINUX (HP, DEC, LINUX) V cng chy rt tt vi my tnh c nhn trn nn cc window XP/Vista. C kh nng gii cho m hnh bin dng phng hoc cc chi tit i xng vi mt m hnh 2 chiu. DEFORM-3D (3D) S dng trn nn UNIX/LINUX (HP, DEC, LINUX) V cng chy rt tt vi my tnh c nhn trn nn cc window XP/Vista. DEFORM-3D c kh nng gii c cc bi ton phc tp vi m hnh 3 chiu v cc c tnh dng chy. N rt l tng gii ci bi ton phc tp khi bi ton khng h n gin vi m hnh 2 chiu. DEFORM -F2 (2D) Chy trn nn cc my tnh c nhn ci t Windows XP/Vista. C kh nng gii cc bi ton vi m hnh 2 chiu i xng hoc bin dng phng. Rt thun li gii vi cc cng on t nh n trung bnh trong m hnh phn t hu hn. DEFORM F3 (3D) Chy trn nn cc my tnh c nhn ci t Windows XP/Vista. Gii rt tt trong m hnh 3 chiu v cc bi ton to hnh tri thi thng, m v nng. DEFORM HT L chng trnh ph tr cho DEFORM-2D v DEFORM-3D.Nh vic b xung cho cc m hnh bin dng, DEFORM-HT c th m hnh ho cc nh hng ca x l nhit gm c cng, c ht ca t chc kim loi, bin dng, ng sut d, v hm lng cc bon. Mt s sn kt qu m phng s dng DF

Cc tnh nng: V bin dng. M hnh gm bin dng v truyn nhit cho m phng cc qu trnh to hnh trong diu kin ngui ,m, hoc nng. C s d liu v vt liu phong ph vi nhiu hp kim ph bin bao gm cc loi thp, nhm, titan, hp kim chu nhit cao.

Ngi s dng c th a vo m hnh vt liu cho loi vt liu bt k khng c trong th vin vt liu ca chng trnh. Cho thng tin v loi vt liu, khun, ti, ng sut t khun, ht, cc yu t nh hng v ph hu do. Cc m hnh vt liu cng tuyt i, do v do nht, c coi l cc m hnh vt liu l tng cho bin dng ln. M hnh vt liu n-do cho cc bi ton ng sut d v n hi.(2D,3D). M hnh vt liu xp(porous material) cho m hnh bin dng ca sn phm luyn kim bt. (2D,3D ). Tch hp cc m hnh thit b to hnh vi cc loi my nn thu lc , ba, my nn vt ve, my nn c hc. Ngi dng vit chng trnh con cho m hnh vt liu, m hnh ng sut, ph hu tiu chun v cc hm khc(2D,3D). FLOWNET(2D,3D) v d im ( tt c cc sn phm) cho nhng vt liu quan trng theo thng tin. V th v nhit , ng sut, bin dng, ph hu v cc bin s n gin khc trong phn xut kt qu. T ng t iu kin tip xc ngay trong phn chia li C kh nng phn tch bin dng a khi cho nhiu phi v phn tch ng sut ca cp khun(2D,3D) Cc m hnh t gy ban u v nt lan truyn da trn nhng thng s ph hu quen thuc cho php m hnh ho nguyn cng ct, t dp, khoan, bo (2D,3D). V x l nhit:M phng qu trnh thng ho, ram, ti

Cc bc c bn trong bi ton m phng s:

1. M hnh hnh hc: T yu cu kch thc ca sn phm-> a ra cc khun mu, dng c gia cng, phi thch hp cho qu trnh to hnh. Cc m hnh hnh hc (gi l m hnh v n l o, khng c thc) c th xy dng trn cc phn mm khc nh solidwork, Catia.. v lu di ui *STL sau nhp ( import) vo DF thit lp m hnh bi ton. 2. M hnh vt liu.

M hnh vt liu(Material Model-MM) cho cc i tng c nhp vo DF. i vi nhng loi vt liu ph bin, th MM c sn trong th vin ca phn mm v ch vic chn v a vo s dng. i vi mi loi vt liu mi,MM phi t xy dng v a vo nh l mt iu kin bt buc. Th vin vt liu ca phn mm.

Thng tin v vt liu

3. Chia li cho cc i tng trong DF (Meshing) Sau khi nhp cc i tng vo trong DF cn chia li hu hn cho cc i tng y. Tc l chia i tng ln thnh cc phn t nh (element) vi s lng hu hn. S phn t ca mt i tng nh hng rt nhiu n chnh xc ca bi ton v thi gian gii. Do ty vo tng bi ton, v tr ca twng vng trn i tng... m ly s phn t cho ph hp (ci ny ty thuc vo kinh nghim v trc quan ca ngi dng) Phn t y c nhiu dng nhng t thy ph bin loi phn t khi su mt (hexahedral) v khi bn

mt (Tetrahedral). 4. iu kin bin y l cc iu kin gia cng to hnh vt liu, x l nhit cho vt liu... nh ma st, iu kin cng ngh (lc, tc bin dng, t dng c...), iu kin nhit... t vo bi ton sao cho gn vi thc t nht. Cc bi ton khc nhau s c iu kin bin khc nhau. y cng l bbc rt quan trng trong bi ton m phng v ngi lm phi hiu bit, nm r c cng ngh mi t c iu kin bin chnh xc. 5. Gii bi ton Sau khi thc hin xong cc phn tin s l (pre-processor) 1-2-3-4, cn phi xut ra mt file (generate) lm u vo cho phn mm t gii. Thi gian gii bi ton c th ch my pht, c th my gi, c th c tun hoc lu hn ph thuc vo s lng phn t, quy m bi ton, phn cng ca my tnh ( gim thiu thi gian gii v ti nguyn ca my tnh cho vic gii bi ton ngi ta xy dng cc phn mm ti u vic chia li, theo nhng vng c coi l quan trng s chia li dy hn nhng vng km quan trng) 6. Kim tra kt qu Sau khi gii xong bi ton, phn hu s l (Post-Processor) l kim tra kt qu. Nu tt c cc bc 1-2-4 chnh xc m kt qu xa vi thc t th do vn chia li qu th, do cn chia li li v gii li. 1. Bt u 1 bi ton. Vo file, chn new problem

Nhn Next tip tc v la chn nh hnh di

Tip tc nhn Next v chn tn bi ton ca mnh( v d chn l A1) sau nhn Finish. Giao din mn hnh c dng nh sau:

Nhp vo biu tng nh pha trn bn phi, cnh biu tng -Z tip tc Khi simulation controls xut hin chn nh hnh bn

Cc bn cng c th chn h n v l SI (ci ny thng c dng hn). Tip tc chn Step ci t s bc thc hin

3. Nhp hnh dng ca phi v dng c. Trn oparation c sn work piece du + nh ngay pha di add thm chy p v khun p, c th thay i tn cho dng c hoc phi ti object name

Tip tc nhn vo work piece, nhn vo Geometry ti hnh dng ca phi, nhn vo import geometry chn vo th mc deform/v 6_1/Labs chn hnh dng theo tn ca chng di dang ui STL v d ta nhn chn Tool_wear_lab1_workpiece cho Work piece. Tng t cho Top Die v Bottom die. 4. Chia li. Nhn vo Mesh v chn Work piece, chn nh hnh:

Nhn generate Mesh kim tra (xc nhn). Tng t vi Topdie

5. Xc nh vt liu. chn General, chn vo phi v chn vo biu tng khi hp nh pha di (bn cnh Temperature) v ti vt liu cho phi l AISI 1035(1650-2200F) (sau khi nhp vo steel)

Tng t chn cho chy p l AISI H_13(sau khi chn Die matterial) 6. Xc nh nhit ban u Nhn Assign temperature t ch o nhit chn nhit cho phi l 1700F, chy l 68F. 7. Xcnh i xng hnh hc. Vo li Geometry v chn vo Symmetry Surface. La chn cc mt i xng v nhn vo biu t ng Add

Thao tc ny ch p dng cho Bottom Die thi v n khng c chia li. Cn phi v chy p c ly i xng bng vic nhn vo work piece v chn Bdry.cnd nhp mt i xng v chn biu tng c du +

Tng t cho chy p.

8. Truyn nhit. Chn vo phi , chn tip Bdry.cnd, nhn vo Heat exchange , chn mt truyn nhit v nhn +

Tng t vi chy p. 9. Quan h gia cc i tng. La chn biu tng c hai hnh hp nh(pha trn) V nhn yes s xut hin mt hp thoi

Vo edit sa v chn nh hnh di y :

Sau nhn Close, nhn Apply to other relation, nhn Generate All Cc quan h ma st s c sng cc bin ca phi v chy

10. Xc nh cng cho vt liu Chn topdie v nhn vo Advanced, chn Elemen data, chn hardness thay 0 bng 55

*11. Xc nh chuyn ng ca chy. Chn Top die v nhn vo Movement v la chn nh hnh bn:

12. Tng hp u vo v chy m phng. Nhn biu tng nh mu xanh pha trn cng tng hp u vo, nhn check

V Generate

Nhn OK Nhn biu tng mu nu pha trn exit khi pre processor. 13. Chy m phng v ly kt qu. Sau khi exit giao din mn hnh s xut hin file A1.DB Nhn vo Run chy m phng.

Mt vi kt qu thu c