Professional Documents
Culture Documents
Nhom 4
I HC HU
I HC KHOA HC
KHOA HA HC
----- -----
MN : HA K THUT II
TI :
GV hng dn :
TS. Trn Xun Mu
SV thc hin :
Nguyn Vit Lc
Phm Long Quang
Trn Vn Ho
Ng Vn Thnh
La Th Kem Ly
Bi Th Giang Thi
Nhom 4
Hu, 4-2011
Nhom 4
MUC LUC
I. LCH S VN .......................................................................................4
II. NGUYN LIU..........................................................................................4
1. Malt .................................................................................................................4
2. Hoa Hupblon ..................................................................................................5
3. Men bia ...........................................................................................................5
4. Go, nguyn liu thay th ..............................................................................5
5. Nc ................................................................................................................5
Nhom 4
7. Ln men bia.................................................................................................13
7.1. Cu tao........................................................................................................13
7.2. Nguyn tc hot ng...............................................................................14
8. Qu trnh lc...............................................................................................14
8.1. Thit bi loc ia............................................................................................15
8.2. Nguyn tc hot ng ...............................................................................15
IV. KT LUN....................................................................................17
Nhom 4
I.LCH S VN
- Bia l mt trong cc ung lu i nht m loi ngi to ra, c nin i t
nht l t thin nin k 5 TCN v c ghi chp li trong cc th tch c ca Ai
Cp c i v Lng H (Mesopotamia).
- Thut ng "bia" trong ting Vit ch loi ung ny c l c ngun gc t
bire trong ting Php do bia ch c sn xut Vit Nam k t khi ngi Php
mang th ung ny ti Vit Nam vo cui th k 19. Ging nh phn ln cc
cht cha ng khc c th b ln men mt cch t nhin, rt c th l cc ung
tng t nh bia c pht minh mt cch c lp gia cc nn vn minh trn
ton th gii.
- Ti Lng H, chng c lu i nht v bia c cho l bc v 6.000 nm tui
ca ngi Sumeria miu t nhng ngi ang ung mt th ung bng cc cn
ht bng sy t thng cng cng.
- Ti chu u, trong thi Trung c, bia ch yu c sn xut trong gia nh. Vo
th k 14 v 15, vic sn xut bia dn dn chuyn t hot ng gia nh sang
hot ng th cng, vi cc qun bia v tu vin sn xut bia ca mnh hng lot
tiu th.
- Nm 1516, Cng tc x Bavaria, thng qua Reinheitsgebot (Lut tinh khit),
c l l quy nh v thc phm c nht cn p dng n nay. Gebot quy nh rng
thnh phn ca bia ch c bao gm nc, la mch hoa bia, vi men bia c b
sung sau pht kin ca Louis Pasteur vo nm 1857.
- Vi s pht minh ra ng c hi nc nm 1765, cng nghip ha sn xut bia
tr thnh s tht. Cc ci tin mi trong cng ngh sn xut bia xut hin cng
vi s ra i ca nhit k v t trng k vo th k 19, cho php cc nh sn xut
bia tng tnh hiu qu v kim sot nng cn.
Nm 1953, Morton W Coutts, mt ngi New Zealand pht trin k thut ln
men lin tc. Morton ly bng sng ch cng ngh ca ng v n l mt cuc cch
mng trong cng nghip bia do n lm gim thi gian v sn xut bia trc y l
4 thng xung cn cha y 24 gi. Cng ngh ca ng vn c s dng bi nhiu
nh sn xut bia ln nht th gii ngy nay, bao gm c Guinness.
Ngy nay, cng nghip bia l cng vic kinh doanh khng l ton cu, bao gm ch
yu l cc t hp c ra i t cc nh sn xut nh hn.
II. NGUYN LIU
1. Malt :
- L mt ht ng cc gi l la mch (chim 70%).
- c dng to mu cho bia, vi malt bnh thng khng mu v th ta
thm malt en tng mu.
- Chon malt :
+ Mi: Mi thm, rm ti. Mi mc bo qun t
+ Ht to, cng trn
+ Mu sc v sng ng nht. (xanh, nu )
+ V: gh gh, mng, v dy phng cha chn.
Nhom 4
+ m 14 -15%
+ Khi lng 1000 ht t 35 47g
+ Tp cht: Khng c ht di, ct sn, rm r, bng la, kim loi, ht v ht
m hay l.
2. Hoa Hupblon :
- Mau vng xanh, m : 75 %, ch dng hoa ci
- To v ng cho bia, c bo qun nhit di 10oC gim mt mt
ca - axit .
- Bo qun bia lu hn, to hng v c bit.
- Thay th mi c thm khc
- Nh tnh khng khun ca hoa houblon: ln men ni v bia cht lng tt hn
3. Men bia :
- L cht xc tc c ngun gc prtin.
- Mi loi men c mt hng v ring.
4. Go, nguyn liu thay th :
- Tm hay bt go mu trng
- Mi ca tm hay bt go khng i, kht
- m: < 13%
- Hiu sut ha tan: 80-85%
- Hm lng cht bo: 0,5 - 0,7%
5. Nc :
- Chim 80 90% trong bia, thnh phn quan trng.
- X l nc dng trong sx bia, ph thuc vo mc sch.
Cn qua 4 giai on sau:
+ Loi cc cht dng huyn ph :
Lc (bng cc ht 0,8-1,2 mm).
Ct lc c chiu cao khong 2 m 10-20 m3 H2O/m2.
+ Loi cc cht ha tan :
Lai b Fe v Mn bng sc O2
2Fe(HCO3)2 + 1/2 O2 + H2O = 2Fe(OH)3 + 4CO2
2FeS2 + 3O2 + 6H2O = 4Fe(OH)3 + 8S
2MnCl2 + O2 + 4 H2O = 2MnO(OH)2 + 4HCl
+ Dit cc vi sinh vt :
Lc tit trng.
Tia UV.
Ha cht <1,2 mg Cl2/l hoc <0,4 mg ClO2/l
+ Lm mm nc :
Trung ha bng axit:
Ca(HCO3)2 + H2SO4 CaSO4 + H2O + CO2
Ca(HCO3)2 + 2CH3CHOHCOOH (CH3CHOHCOO)2Ca + H2O + CO2
un nng:
Ca(HCO3)2 CaCO3 + H2O + CO2
Nhom 4
+
Nguyn tc hoat ng :
- Nguyn liu a vao qua phu (1) di s u chinh con quay (7) nguyn liu se
c ri xung sang rung (8) sang nay gm 3 ngn, ngn trn cung l li co kich
thc ln vi th ma nguyn liu va bui co kich thc nho se ri xung ngn 2. Ti
ngn th 2 vi kch thc l sng nh hn so vi ngn th nht s tin hnh phn
loi tp cht b,cac tap cht be nay se ri xung ngn cui cung va i ra ngoai. Go
(malt) vi kch thc ln hn c gi li ngn th 2 v c chuyn n b
phn nghin.
1.2. Malt c nghin bng my nghin trc:
1.2.1. Cu tao :
Nhom 4
Nhom 4
malt, sao cho nhit ca ni malt m bo 66oC. Trong sn xut tnh ton lm
sao cho khi thi gian nu ni malt va kt thc th ng thi ni go cng va
thc hin xong qu trnh m ha nhm trnh thi gian i qu lu mt trong 2
ni dn n s oxi ha, lm thay i thnh phn ha hc ca nguyn liu.
2.2. Cu tao cua ni nu
1. ng v sinh
2. Nguyn liu
vao
3. Hi thoat
4. en choa
5. Ca quan sat
6. Thang
7. Thn thit bi
8. Lp bao n
9. ng nc vao
10.ng hi ra
11.ng truyn nhit
12.Nc ngng tu
13.Dich chao ra
14.ng c
15.ng hi vao
16.Canh khuy
Nhom 4
Dich
ng
May loc
ay bng
bng
Ba
Dich loc uc
Dich loc trong
Ni un
hoa
3.2. Thit bi loc ay bng
1. Dich chao vao
2. Dich ng ra
3. Canh gat ba
4. Canh xi ba
5. Ca thoat ba hem
6. ng c
7. ay li loc
8. ng nc v sinh
9. ng nc ra ba
10. Ca quan sat
11. Lp cach nhit
12. Cac ng gom
3.3. Nguyn tc hoat ng
Trc khi bm dich chao vao ta phai bm mt lng nc co nhit khoang 78 0C
vao lp y khoang trng khi a dich chao vao ba se khng nen qua cht lam
giam hiu xut loc. Trc khi bm dich vao ng s (1), ta cho canh gat ba (3) hoat
ng.Sau khi bm vao xong ta tng tc cua canh khuy ln cho chay vai vong ri
10
Nhom 4
dng lai nhm u ba trn b mt loc. Dich loc se c chay xung cac ng gom ri
c a ra ngoai qua ca s (2) luc nay dich loc thu c con uc ta co th cho
hi lu lai trong thit bi loc. Sau khi loc xong chuyn dich loc sang ni houblon hoa.
Khi mc nc ct gn sat b mt ba thi tin hanh ra ba, giai oan nay co muc
ich la thu lng ng con lai trong ba. Nc ra 78oC c cp vao ni loc qua
ca s (9) sao cho lp y lp ba.
S cua qua trinh ra ba:
Nc
ra
780C
ba
Khuy
trn
ba hem
loc
Dich loc
Ni un
hoa
Sau khi ra ba xong ta cho xi ba tp trung ba va bm v thung cha ba qua
ca s (5). Sau o tin hanh v sinh thung loc bng h thng ng ng dn nc
v sinh (8) va tin hanh loc me tip theo va chuyn dich loc sang ni huoblon hoa.
+ u im:
-V sinh d dang ,chi phi bao dng it ,nng sut ln
-Cach nhit tt
+ Nhc im: -Vn u t ban u ln
-Din tich phn xng ln
-Dich loc khng trong lm
-Cac yu t anh hng:
- chnh lch v ap sut
-Hinh dang, kich thc hat va tinh cht cua pha phn tan
-Do vt liu va phng phap ch tao vach ngn loc
4.Qua trinh houblon hoa
4.1. Muc ich
y la qua trinh trch ly cht ng, tinh du thm, polyphenol, cc hp cht cha
nit v cc thnh phn khc ca hoa houblon vo dch ng bin i n thnh
dch ng c v ng v hng thm du ca hoa. S ho tan cc cht ng trong
hoa houblon lm thay i mi v ca dch ng
11
Nhom 4
1. ng thoat hi
2. Ca v sinh
3. ng ng CIP
5. Dich ng ra, vao
6. ng hi vao
7. Ca nap hoa
8. B trao i nhit
9. Nc ngng ra
12
Nhom 4
13
Nhom 4
Dch ng
houblon ha
Tch b hoa
Lm ngui s
b n 90oC
Lm lnh
n 600C
X b
Ln men
Ly tm
X cn
Thit b
-Qua trinh nay c thc hin bng mt thit bi lng trong goi la Whirlpool.(
trnh by phn trn)
7. Ln men bia
- Ln men chnh: Dch ln men sau khi lm lnh c chuyn vo thng ln
men. Dch men ging c chuyn vo thng ln men theo lung dch ng. Nhit
ln men chnh l 8-100C, CO2 sinh ra trong qu trnh ln men s ha tan vo bia
non mt phn. ho tan ca CO2 vo bia non s tng khi nhit gim.Thi gian
ln men chnh ph thuc vo nng dch ln men u tin v nhit ln men.
- Ln men ph: c tin hnh trong thng kn t trong phng lnh t
120C.Nhit ln men ph khong 0,520C, p sut 0,30.7 at. Bia non c
chuyn vo t y thit b nhm gim s to bt v gim mt mt CO2.u tin c
th cho bia chy nhanh nhng v sau do c s to bt nn cho bia chy chm. Khi
bia cha y thng th ng van iu chnh p sut, tin hnh thi khng kh trn b
mt bia v nng p sut t theo yu cu . y s dng phng php ln men dch
ng c nng cao nn qu trnh ln men chnh v ph c thc hin trong
cng mt b cha
14
Nhom 4
7.1. Cu tao
15
Nhom 4
16
Nhom 4
17
Nhom 4
Thit b thanh trng gm 8 khoang, cc khoang c nhit tng dn. Trong thit b
cn c cha cc ng ng:
+ ng nc nng b lng nc bay hi.
+ ng hi cp hi, tng nhit cc vng trong thit b
+ ng nc ngng thu hi nc ngng trong qu trnh thanh trng.
9.3.2. Nguyn tc hot ng
- Bia chai c bng ti vn chuyn vo thit b thanh trng. Ti y bia ln lt
qua cc vng nhit tng dn . n vng thanh trng th bia c nng ln 680C
ri h xung 640C. Sau khi thanh trng bia c h dn nhit xung 52 0C, 40
o
C, 280C. Ti vng h nhit ny b mt chai c thi sch nc trc khi c
chuyn n my dn nhn.
IV. KT LUN
Bia l loi nc ung b dng cho c th, trong nhng nm gn y do nn
kinh t tng bc i ln. Do , Vit Nam trong nhng nm gn y nhu cu v
bia tng nhanh c v s lng v cht lng. Vic nng cao sn lng cc nh
my sn xut bia l rt cn thit nhng vn v vn u t th gp nhiu kh khn.
Mc khc, do thi im, thi tit gia cc ma ca nc ta mc tiu th bia gia
cc ma khng cn i. Thc t cho thy nhiu nh my bia b qu cng sut
trong ma h, khng p ng nhu cu ca ngi tiu dng m ma ng li tiu
th chm. V vy, cn phi c nhng bin php thay i trong qu trnh thc hin
nhm p ng nhu cu ngy cng cao ca x hi. Th nhng, nhn t cng gp
phn quan trng lm nh hng n cht lng cng nh s lng bia khng ai
khc l qu trnh ln men bia.
Vi cc phng php c tm hiu trn c th gip cho cc nh sn xut gii
quyt vn p ng tt v s lng bia trong ma h.
ti ny nhm gp phn tm hiu chung v vn cng ngh ln men bia v
ng dng ca phng php ln men bia.Sau thi gian chun b mc d bn thn
tng ngi trong nhm thc hin c gng hon thnh. Th nhng, khng th
trnh khi nhng sai st .Nhm em rt mong s gp kin ca thy v cc bn.
18
Nhom 4
19