Hess HSL 1500 Sleeper Production Plant

Technical Documents

HESS GROUP

Equipment List for Hess HSL1500 sleeper production line

Item Equipment Name 1 Batching and Mixing Plant 2 3 4 Skip car Casting station Vibration system Bucket Skip track Vibration table Elevating Conveyor Pneumatic System Quantity 1set 1 1 1 Unit Price Total Price
By customer By customer

5 6 7 8 9 10 11 12 13 14 15 16 17

Hoisting for Mould Detensioning Station Mould turning device Demoulding station Tilting table Tensioning device Roller conveyor Chain conveyor Trolley for sleeper and mould transport Hoisting for Sleeper Mould transfer Car Moulds Cranes

Tilting table Hydraulic Station

1 1 1 1 1 1 9 2 1 1 1 125set 1 1 1 1 2 1set 1set 1set 1

Bridge crane 5T Bridge crane 10T Bridge crane 2T

By customer

18 19 20 21 21 23 24

Air compressor Control Room Reinforcement Processing Equipment Embedded parts Rails Control system
spare parts

By customer By customer By customer

Technical instructions for the production line

2.1 Batching and Mixing Plant (By customer) Item 1 Aggregate Batching plant Name Storage hopper Weighing sensor Cylinder Vibrators Conveyor belt Motor power 2 Hoister Frame Motor power Frequency 3 4 Mix JS1000 Cement metering device Water metering device Effective volume Weighing sensor 18.5 kw 1.0 M3 0.8 M3 1000 kg Specification 17 M3 3000 kg 100 mm ZF18-50 800 mm 7.5 kw Quantity 4 4 4 2 1 1 1 1 1 1 3 1 1 1set 300 kg 1 1 1 1set 0.01 M3 3.5M3 100 kg 1 1set 1 1 1 2 1set 1 1 1set 1set 1set 1set
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Remarks

Pneumatic butterfly 300 mm valve Effective volume 0.22 M3 Water supply pipeline Weighing sensor Pneumatic valve pumps butterfly 100 mm

Pipeline Valves 6 Additives metering device Effective volume pipeline Storage tanks Weighing sensor

Pneumatic butterfly 50 mm valve Anticorrosive Pump Pipeline Valves 7 Air conpresor Air Compressor system Model Tank volume 0.1M3 Connecting pipe Pipeline Valves 8 9 Mix Tower Control room

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Control system Silos Scres conveyor

1set 219 mm 2set 2

2.2 Skip car (By customer)

Include bucket ,rail and the driving device Hopper maximum volume: 1.5m3.

2.3 Casting station

Casting station Body frame Length: Width Height: Moving car 9800mm 8400mm 2500mm Technical Parameters

Motor Power: 2 x 1.1 kW Frequency converter Moving range:9700mm Driving beam speed: 0-0.4 m/s Span: 8000 mm Moving car speed:0-0.4m/s Motor Power: 2 x 1.1 kW Voltage:230V/400 V /5

Hopper

Motor Power: 2 x 1.1 kW Frequency converter Speed:0-0.4 m/s Hopper maximum volume: 1.5m3
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Feeding screw motor power: 4 x 3 kW Speed: 10-40 r/min

2.4 Vibration system

Vibration system Elevating Conveyor Technical Parameters Motor Power: 1.5 kW Lifting Power60kN Length 4200mm Width 1800mm Height 600mm Vibration table Airbag 4 Vibrating motor power: 44.0kW Voltage: 230V/400V 50HZ Frequency converter

2.5 Hoisting for Mould

Hoisting for Mould Length Width Height Capacity Technical Parameters 4100mm 1500mm 750mm 45kN

2.6 Detensioning Station

Semi automatic Detensioning device System Paul Tensile force: max.460kN

2.7 Mould turning Device

Mould turning Device Technical Parameters Capacity: 45 KN Turner of the mould moves 180 through Hhydraulic Pump: 7,5 kW Electrical powered device1.5 kW Cycle 30s Length1800 mm Wide 6050 mm Height 2500 mm Hydraulic system Pressure140bar Tank Volume100L

2.8 Demoulding station

Demoulding station Technical Parameters Cylinder Storke max. 120 mm Pressure Capacity Cycle Length Wide Height Cylinder 8bar 45 KN 3s 3100mm 4100 mm 815 mm 4

Pressure Sensor 8

2.9 Tilting table

Tilting table Technical Parameters Length 4100 mm Wide 1800 mm Height 940 mm Speed 0.4m/s Oiling Hydraulic Station: 4.0kw Hydraulic cylinder: 1 Limit switch : 2 Inclination : 80 Speed: 0.02m/s

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2.10 Prestressing station

Semi automatic prestressing machine System Paul Hydraulic quadruple screw jack to be moved manually on rails for single sleeper prestressing Including anchoring system for opposite side Tensile force: max.460kN

2.11 Roller conveyor

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Mould cleaning and returning system

Roller conveyor Roller conveyor Length Wide Height Motor Power Speed Capacity Roller conveyor (without Power) Length Wide Height Buffer Roller conveyor

Technical Parameters 4100mm 1800mm 800mm 1.5 KW 0-0.4 m/s 45 kN 4100mm 1800mm 800mm

Capacity 45 kN Motor Power 1.5 kW Speed Capacity Length Wide Height 0-0.4 m/s 45kN 6500 mm 2000 mm 800 mm

2.12 Chain conveyor

Chain conveyor Length 7800mm Height 750mm
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Technical Parameters

Power Speed

3KW 0-0.02m/s

Capacity 30KN /m

2.13 Trolley for sleeper and mould transport

Trolley for sleeper and mould transport Technical Parameters Motor power 1.5kW Voltage 230V/400 V Capacity 45 kN Elevator drive through motor: 3.0 kW Length: 6500mm Wide: 2000 mm Height: 800mm

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2.14 Hoisting for Sleeper

Hoisting for Sleeper Length Wide Height Capacity Technical Parameters 4500mm 1800 mm 750mm 45kN

2.15 Mould transfer car

Mould transfer car Technical Parameters Moving car speed 0-0.2m/sMotor Power1.5kW Roller speed 0-0.4m/sDriving Motor for Roller1.5kW Rail Length 10000mm5000mm2 Capacity 45kN Wheel Diameter 160 mm Roller Diameter 120 mm Position sensor3set

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2.16 Steam curing system

By customer

2.17 Cranes
By customer

Cranes Bridge crane Bridge crane Capacity Capacity 5T 2T

Technical Parameters

2.18 Air compressor (By customer)

Capacity: 5m3/min Pressure 8bar

2.19 Control Room

By customer

2.20 Reinforcement Processing Equipment

By customer

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