Catalogo Wieland, Reles Medidores de Corriente

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Measuring and Monitoring Relays
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Contents Measuring and monitoring relays
Selection by function General information Voltage and current measuring relays Voltage measuring relays NMU 1001 SUM 1001 NMI 1001 SIM 1001 SXT 12 SXT 32 SUW 1001 SAM 1001 SPW 1004 SPW 1005 SAP 1002 SAP 1003 SUW 3001 DNU DSU DRA SBW 1004 SBW 1005 SBW 1007 SMS 1002 SMS 1002-101 SMS 1005 SMS 1006 Page 610 612 616 620 624 628 632 632 635 638 641 641 644 644 647 650 652 654 656 656 659 662 662 662 665
Measuring and monitoring relays Contents
Current measuring relays
Current/voltage measuring relays
Voltage monitor (single phase) Network monitoring relays Phase sequence phase failure relay Phase sequence phase failure relays
Phase sequence relays
Voltage monitors (three-phase)
Safety monitor Rotation direction indicator Measuring and monitoring relays Load monitors motor cos phi
Motor temperature monitors
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Subject to change without further notice
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Contents Measuring and monitoring relays
Temperature monitors Thermal resistance Pt 100 STW 1101 STW 1102 STW 1001 STW 1002 NLT 1001 NLT 1003 SST 12 KST 12 Z 29 Page 668 668 671 671 674 676 678 678 681 682 Thermocouples NiCr-Ni Control relays Lamp testers / diode gates
Measuring and monitoring relays Contents
Contact protection relays
Accessories Discontinued models
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CATALOG PAGE APPLICATION Voltage measuring relay Current measuring relay Three-phase monitoring
Measuring and monitoring relays Selection by function
Motor protection relay
Temperature monitor Lamp tester Contact protection relay CONTACTS
OPERATION PRINCIPLE RATED VOLTAGE Direct current Single-phase current
Surpassing the lower or upper limit value Surpassing the lower and upper limit value Surpassing the lower or upper limit value Phase sequence (clockwise rotation) Phase failure Voltage imbalance Voltage feedback detection Undervoltage Underload detection cos Overload detection cos Temperature monitor PTC Thermal resistance Pt 100 Thermocouple NiCr-Ni Common anodes Cathodes and anodes separated Electrical isolation Change-over contacts Normally open contact Normally closed contact Diodes Open-circuit principle Closed-circuit principle DC 24 V AC 24 V AC / DC 24 V AC 110 V AC 110 127 V AC 115 V AC 115 120 V AC 220 240 V AC 230 V AC 230 240 V 3 AC 220 V 3 AC 400 V 3 AC 380 415 V 3 AC 440 480 V Without auxiliary supply voltage Fault/error memory Restart lockout Adjustable hysteresis Adjustable response time Adjustable response/release time Fixed response/release time Digital (D) or analog (A) settings Modular housing 22.5 mm 45 mm 48 mm
Three-phase current
SPECIAL FEATURES
HOUSING
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SMS 1002-101 NMU 1001 SUW 1001 SUW 3001 SUM 1001 SBW 1004 SBW 1005 SBW 1007 SAM 1001 SPW 1004 SPW 1005 SMS 1002 SMS 1005 SMS 1006 STW 1101 STW 1102 STW 1001 STW 1002 SAP 1002 SAP 1003 NMI 1001 NLT 1001 NLT 1003 SIM 1001 SXT 12 SXT 32 SST 12 KST 12 DNU DSU 616 620 624 628 632 632 635 638 641 641 644 644 647 656 656 659 662 662 662 665 668 668 671 671 674 676 678 678 650 652 654
Measuring and monitoring relays Selection by function

2 2

2 1 1 2 1 2
1 1 1
1 1 1
11

A A A A A A A A A A A A D D D D

A A
DRA
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The following statements apply to all devices, unless contradirected by the information contained in the devices specific technical data sheet. Standards The devices meet the current standards and regulations: Measuring relays and protective facilities EN 60255-6:1994 Thermal protection for rotating electrical machines EN 60947-8:2003 Low-voltage switching devices EN 60947-5-1:2004 Insulation monitoring devices for monitoring of AC networks through a superimposed DC voltage VDE 0413-2:1973 DIN EN 61557-2:1998 Equipping of power systems with electronic devices EN 50178:1997 Rated voltage UN The voltage type is represented by the indication AC, DC or AC/DC of the relevant rated voltage. V AC These devices are designed for operation under AC voltage. The corresponding rated frequency is indicated. V DC These devices are designed for operation under DC voltage. We have indicated either the permissible amplitude and the maximum value of the voltage characteristic of the superimposed AC voltage according to DIN 41755-1 or the rated frequency. Devices for which a rated frequency has been indicated, can also be operated at an unfiltered voltage from a bridge rectification (no half-wave rectification). In this case the operating voltage is the root-mean-square value of the voltage. AC/DC These devices are designed for operation under AC and DC voltage. They can be operated with an unfiltered voltage from a bridge rectification (no half-wave rectification). The operating voltage is the root-mean-square value of the voltage. Operating voltage range If the rated voltage is indicated as a range, for example 110 to 127 V and a permissible operating range between 0.8 and 1.1 x UN, the operating range will extend from 0.8 x 110 V to 1.1 x 127 V. Rated frequency The devices can be operated within the indicated range, for example 50 to 60 Hz, without any restrictions. When 50 to 60 Hz is indicated, the devices have a frequency selector. When 50 or 60 Hz is indicated, the devices are designed for the relevant frequency. Operating range 0.95 to 1.05 x rated frequency. When a rated frequency range is indicated, for example 50 to 60 Hz, the permissible operating range is 0.95 x 50 Hz to 1.05 x 60 Hz. Rated consumption Devices that are designed for operation with AC voltage are specified in VA and W corresponding to the rated frequency. If several rated frequencies are indicated, or a range, the indication will always refer to 50 Hz. For devices designed for operation with DC voltage, the values are indicated for a DC voltage without superimposition. For devices designed for operation under AC and DC voltage, the same values are indicated as for AC devices. When the consumption changes during the functional sequence, the highest value is always indicated. If the devices consumption can be higher for a short period of time, for example at power ON (DC system, economy connection), its value will be indicated additionally. Due to capacitors in the power supply, an increased switch-on peak occurs in electronic devices. Release value When the devices are operated through inductive proximity switches in 2-wire designs or through long lines in case of AC voltage, a residual voltage is still applied to the devices, although the excitation voltage has been switched off. For proper functioning of the devices this voltage must be lower than the release value. LEDs for function indications may burn weakly in case of a residual voltage.
Measuring and monitoring relays General information
Ud = arithmetic mean value uuess = amplitude (peak-to-peak displacement) = absolute maximum value of the voltage characteristic = umax
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Half-wave rectification Various devices are equipped with an internal half-wave rectification. As the devices must be adjusted for operation with 2-wire inductive proximity switches, their half-wave rectification value is indicated in the key data. Inductive proximity switches in 2-wire design Inductive proximity switches are subject to specified values for the residual current that is allowed to flow over the load when the switch is disabled. These maximum values contradict the requirement for power consumption of the triggered contactors and relays to be as low as possible. The market offers inductive proximity switches with far lower residual currents. In order to adjust them to the required data of the switches, a field device can be added parallel to the load (mandatory for field devices with integrated half-wave rectification). Not all relays can be operated parallel to the control input, pulse input or zero input with an additional load. A corresponding indication is made for each device under Technical data. Ambient temperature Measured at a distance of 10 mm above the center of the upper housing surface. Storage and transport temperature 25 C to + 70 C. Operating mode Continuous operation Climate resistance Tested according to DIN 50016 (humid alternating atmosphere with 24-hour cycle, 83 % relative humidity at 23 C and 92 % relative humidity at 40 C). Vibration resistance Tested according to EN 60068-2-6:1995; frequency range 10 to 55 Hz; amplitude 0.35 mm; acceleration 5 g, 20 frequency cycles per axis (1 h 45 min). Installation position any Degree of protection In accordance with EN 60529:2000. The protection degree for housing and connections can be found in the housing data in this section.
Recovery time For proper functioning of the device, the value must not fall below the specified value. See the function diagram for additional information. This value does not imply that an interruption is permissible. Mean value of the fault Deviation of the arithmetic mean value of all the measured values from the pre-selected value. Analog setting The indications relate to end value of the range. Fixed values The indications relate to the rated value. Dispersion Dispersion means the difference between the smallest measured value and the largest measured value at a certain setting and constant setting variable values. The indications for the devices relate to the pre-selected time value. Influence of the supply voltage If an additional error is caused by changing the supply voltage, this influence is indicated in % for each % of change to the supply voltage. The rated value is the reference point. This indication refers to the entire operating range. Influence of the ambient temperature If an additional error is caused by changing the ambient temperature, this influence is indicated in % for each K of temperature change. The reference point is + 20 C. This indication refers to the entire operating range. Fault influence If an influence occurs that exceeds the standard value, it must be indicated accordingly. Digital Never set all the selector switches to zero. The position of the selector switches should not be changed during the functional sequence, as otherwise this may cause functional faults. Creepage distances and clearances DIN VDE 0110-1:1997 (EN 60664-1:2003)
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Rated impulse voltage See the Technical data of the device for the corresponding values. Overvoltage category See the Technical data of the device for the corresponding values. Pollution degree Outside; in the device: See the Technical data of the device for the corresponding values. Rated voltage See the Technical data of the device for the corresponding values. Contacts Output circuit according to EN 60947-5-1:2004. Contact material The contact material is indicated in Technical data. So far, there is no known contact material that would be perfect for the variety of application options. The major characteristics of the most important contact materials are listed in the following. Hard silver Ag Cu has good conductivity, a high resistance to corrosion and a low welding tendency. It is suitable for medium to high switching capacities. An especially sulfurous atmosphere facilitates the oxidation that may cause contact interruptions. Ag Cu is not suitable for switching voltages < 6 V. Silver-cadmium oxide (Variations indicated with letter W) Ag Cd O contacts have a lower welding tendency, a higher resistance to corrosion and a better arc extinction than Ag Cu contacts. Therefore they are especially well suited for switching inductive and capacitive loads. Its oxidation resistance is higher than that of Ag Cu. Ag Cd O is not suitable for switching voltages < 12 V. Silver nickel Ag Ni, an important material for inductive loads (6 380 V). Suitable for switch-on current between 10 mA and 100 A. The contacts have good resistance to corrosion, a low welding tendency and higher contact resistances than Ag contacts. Silver alloy, gold-plated Silver alloys with a high resistance to corrosion (Ag Ni, Ag Sn O2) are used underneath the gold plating, so that the same life span as with Ag Ni, Ag Cd O or Ag Sn O2 can be expected after the gold plating is permeated through higher or inductive loads. Low voltages and currents are safely switched with gold plating. Please ensure that the gold layer, if required, is not destroyed by improper use prior to the contacts intended use. Switching voltage Rated value Un: see the upper limit value under Technical data: 1.1 x Un Current Max. continuous current In: 5 A Short-circuit protection Fuse insert according to EN 60269-1:1998 and EN 60269-2:1995; utilization category gG, max. 6 A. gG identifies overall fuse inserts for general applications. Breaking capacity Standard contact material AC load in W, VA Voltage V AC cos 0.7 to 1 inductive cos 0.3 DC load in W Voltage V DC R load L load 200 ms
24 150 50
42 250 80
115 500 150
230 500 200
24 100 30
60 100 35
115 80 40
230 80 40
Contact life span and making capacity Standard contact material Load: AC 230 V, cos 0.3 Operating Operating Power ON Power OFF cycles frequency Sch Sch/h 104 20 10 A 1 A 105 50 5A 0.5 A 106 500 3A 0.3 A 107 3000 1A 0.1 A
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Application category In EN 60497-5-1:2004, application categories are indicated for auxiliary circuit switches. They clearly define the intended purpose of the switching devices in combination with the rated operating voltage Ue, the rated operating current Ie, the number of operating cycles and the test cycle. Voltage type AC voltage Application category AC15 Typical application Controlling of electromagn. load (>72 VA) Controlling of electromagn. EC directives and declaration of conformity This general technical information applies for all the devices that may be covered by one or more of the following EC directives: EC Machine Directive 98/37/EG EC EMC Directive 89/336/EWG EC Low-Voltage Directive 73/23/EWG The conformity of the devices that meet the requirements of the corresponding EC directive is indicated by the CE mark of conformity on the type plate. Information about which directives and standards are met by the devices is provided by the EC Declaration of Conformity. If the devices identified as such do not meet all the directives during the directives transition period, this will be mentioned in the documents that accompany the device. The devices without the EC mark of conformity meet the respective standards indicated. This indication functions as declaration of conformity in the sense of article 10 of the EC Low-Voltage Directive 73/23. The devices that were put on the market after 1995-12-31 must meet the requirements of the EMC Directive. In case of replacement devices that cannot be operated on their own and do not carry the CE mark, the user himself is responsible for the proper installation according to 5 sec. 5 EMVG and for the fulfillment of the protection requirements according to 4 sec. 1 EMVG. Wieland Electric GmbH will provide users with the EC declarations of conformity on request. Safety instructions Installation, start-up, modification and retrofit of all devices must be performed by a qualified electrician only! Disconnect the device/system from the load prior to starting any work! Follow the safety instructions of electrical engineering and the trade association! Negligence of the safety instructions may cause death, grievous bodily harm or severe material damage! Changes We reserve the right to make technical changes that result in technological advance.
DC voltage
DC13
Rated operating voltage Ue and current Ie AC15 DC13 Ue Ie Ie 24 V 3A 2 A 115 V 3A 0.2 A 230 V 3A 0.1 A 400 V 2A 0.05 A The permissible switching voltage Un (see Technical data) must be adhered to. Terminal markings and position of the terminals All devices designed for operation under DC voltage are protected against destruction in case of incorrect wiring. If this protection is designed as bridge rectification, the device will work properly even in the case of incorrect poling. In this case, the circuit diagram of the corresponding devices will not show any polarity. If the poling protection is designed as half-wave rectification, the device will not work in the case of incorrect poling. For an optimal interference suppression of devices designed for AC voltage, terminal A1 should be assigned to L1 and terminal A2 to N. When a control-power transformer is used, terminal A2 should always be assigned to the line common for all load bearing devices. In the circuit diagrams in the catalog, the position of the terminals corresponds to the assignment on the device.
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Voltage measuring relay For monitoring the upper and lower limit values of single phase voltages 3 measuring ranges from AC / DC 0.5 to 500 V Sinusoidal, square, delta waveforms 16 ON-delay times selectable: no delay, 0.1 s to 3 h Frequency range of the measuring variable between 45 and 400 Hz Multi-functional: Open-circuit or closed-circuit principle; hysteresis 3 % or 10 % from the setpoint
Measuring and monitoring relays Voltage measuring relay NMU 1001
Applications Monitoring of voltage levels Monitoring of interference voltage in networks with external power supply Monitoring of field excitation of motors Monitoring of frequency drives Monitoring of analog correcting variables Functions The NMU 1001 is a monitoring relay with three measuring ranges for single-phase voltages between AC / DC 0.5 V and AC / DC 500 V. The frequency range covers 45 Hz to 400 Hz at AC. The measured value is recorded with an integrated full wave rectifier. Therefore it is possible to monitor non-sinusoidal currents or voltages (e.g. voltages with harmonic component). With AC, the devices evaluate the rectifier value calibrated on the root-mean-square of a sine voltage. With DC measuring values, a rectification is performed and the mean value is monitored. The effective value itself is not monitored. As output contact, 1 change-over contact is available. There is an electrical isolation between the auxiliary supply, the measuring circuit and the output circuit (relay contact). The three measuring ranges are adjusted through the different connections of the input terminals B1, B2, B3 and B4. The response value is adjusted with the potentiometer Vx. The device functions and the ON-delay time are adjusted by using the rotary switches (see Settings). Function of the open-circuit principle After applying the supply voltage and transgression of the lower limit (<) or upper limit (>) values of the pre-selected response value, the output relay switches into the ON position. This occurs according to the pre-selected ON-delay time. When the monitoring variable returns to the response value, the output relay switches into the OFF position depending on the adjustment of the hysteresis ( 3 % or 10 %). Function of the closed-circuit principle After applying the supply voltage and after the standby time tB, the output relay switches into the ON position. The transgression of the lower limit (<) or upper limit (>) of the pre-selected response value, according to the selected function, causes the output relay to switch back into the OFF position depending on the pre-selected ON-delay time. When the monitoring variable returns to the response value, the output relay switches into the ON position depending on the adjustment of the hysteresis (3 % or 10 %).
Notes Operation of the function switch or the time switch during the timing period will immediately terminate the timing operation. With the delay (no delay) and with simultaneous active function (of the response value), the NMU 1001 will respond to the instantaneous value of the monitoring variable at a certain threshold and cause the output relay to switch into quick time (see Response time under Technical data). Disconnect the connection cables of the voltage measuring relay prior to performing an insulation or voltage test.
Circuit diagram
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U meas U meas
Application examples Setting example: Setpoint (response value) ON-delay time Function
AC / DC 25 V 100 s overrange, open-circuit principle, 3 % hysteresis
Setting example: Setpoint (response value) ON-delay time Function
AC / DC 4 V without underflow, closed-circuit principle, 10 % hysteresis
Settings: Measuring range AC/DC 5 to 50 V (terminals B1 and B3) Poti Vx set to 0.5 (0.5 x measuring range end value 50 V) = 25 V (response value) Rotary switch ON-DELAY set to 100 s Function rotary switch set to > 3 If the monitoring value exceeds the response value of 25 V, the LED TRIPPED will begin to flash. After the pre-selected ON-delay time of 100 s, the output relay switches into the ON position and the LED TRIPPED burns continuously. If the actual monitoring value falls below the response value minus the hysteresis of 3 %, the output relay will switch back into its OFF position. If it falls below the response value before the preselected ON-delay time is reached, the LED TRIPPED will extinguish (see the Function diagram).
Settings: Measuring range AC / DC 0.55 to 5 V (terminals B1 and B2) Potentiometer Vx set to 0.8 (0.8 x measuring range end value 5 V) = 4 V (response value) Rotary switch ON-DELAY set to Function rotary switch set to > 10 If the measured value falls below the response value of 4 V, the output relay will switch into the OFF position without an ON-delay time, and the LED TRIPPED will light. If the actual monitoring value exceeds the response value plus the hysteresis of 10 %, the output relay will switch into the ON position. The LED TRIPPED will extinguish (see Function diagram).
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Function diagram NMU 1001
Power supply LED SUPPLY Monitoring value (overrange mode of the response value >) Monitoring value (underflow mode of the response value <) LED TRIPPED Output contact Open-circuit principle Output contact Closed-circuit principle
Settings Measuring ranges Response value range

Response value Hysteresis Hysteresis Response value 15/18 15/16 15/18 15/16
Connection
Internal resistance
Frequency
0.5 5 V AC / DC B1 B2 11.3 k 45 400 Hz 5 50 V AC / DC B1 B3 102.2 k 45 400 Hz 50 500 V AC / DC B1 B4 1.022 M 45 400 Hz * Observe the rated voltage and overvoltage category
Permissible overvoltage (continuous) 25 V 250 V 625 V *
tB = stand-by time tA = response time
Response values Analog setting of the response value via potentiometer Vx with factor 0.1 to 1. The response value results from multiplying the upper value of the measuring range with the adjusted factor. ON-delay time Rotary switch ON-DELAY 0.1 s 0.3 s 0.5 s 1s 1.5 s 3s 5s 10 s Functions Rotary switch >10 >10 > 3 > 3 <10 <10 < 3 < 3
Dimension diagram
30 s 100 s 3 min 10 min 30 min 1h 3h (no delay)
Operation of the time switch or the function switch during the timing period will immediately terminate the timing operation.
VOLTAGE Overrange Overrange Overrange Overrange Underflow Underflow Underflow Underflow
HYSTERESIS approx.10 % approx.10 % approx.3 % approx.3 % approx.10 % approx.10 % approx.3 % approx.3 %
MODE (principle) Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle
Overview of the devices/Part numbers Type NMU 1001
Measuring range AC / DC 0.5 500 V
Rated voltage DC 24 V AC 24 V AC 115 120 V AC 230 240 V
50 60 Hz 50 60 Hz 50 60 Hz
Part number R3.185.0430.0 R3.185.0420.0 R3.185.0440.0 R3.185.0450.0
Std. Pack 1 1 1 1
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Power supply circuit Rated voltage UN Rated consumption set to 50 Hz and UN Rated consumption set to 50 Hz and UN Maximum inrush current set to UN (< 1 ms) Rated frequency Operating voltage range Parallel loads permissible Measuring circuit (DC or sinusoidal measuring voltage) Electrical isolation from power supply circuit Setting/number of measuring ranges Setting range hysteresis Dispersion Influence of the supply voltage Influence of the ambient temperature Rated frequency range of the measured value Minimum pulse length of the measured value Minimum pulse length of the response value at ON-delay Time circuit Mean value of the fault Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In Minimal contact load Application category according to EN 60947-5-1:1991 Permissible switching frequency Mechanical life Electrical life 20 / 2 A, AC 250 V, cos = 0.3 Response time set to and > V (AC 50 Hz) Response time set to and > V (DC) Release time set to and > V Release time set to 0.1 s 3 h Minimum pulse time of output relay Availability time of measurement tB after power supply switch-on Override time of measurement after power ON General data Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Rated impulse voltage Test voltage of the circuits Test voltage contact / contact Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Insulation Ambient temperature, operating range Dimension diagram Rated cross sections fine-stranded/solid or fine-stranded with ferrules Maximum tightening torque Weight Accessories Approvals
NMU 1001 Voltage measuring relay with open-circuit and closed-circuit principle 1 green LED, 1 red LED AC DC 24 V 24 V 1W 1A 50 60 Hz 0.8 1.1 x UN yes 2.5 VA 2.3 W 1.2 A 2.5 VA 2.3 W 0.25 A 2.5 VA 2.3 W 0.13 A 115 120 V 230 240 V
yes analog / 3 approx. 3 % and approx. 10 % of the response value, adjustable 0.5 % 0.05 % / % UN 0.05 % / KT 45 400 Hz 25 ms with overrange/ underflow of the DC response value 1 ms with 1.5 times overrange of the DC response value < 5 % of the end value 0.2 % + 50 ms 0.02 % / % UN 0.005 % / KT 1 change-over contact Ag alloy, gold-plated AC / DC 240 V 5A AC / DC 5 V / AC / DC 10 mA AC-15: Ue 230 V AC, Ie 3 A / DC-13: Ue 24 V DC, Ie 2 A 3600 switching cycles/ h 30 x 106 switching cycles 0.12 x 106 switching cycles AC-15 80 ms at 1.05 times the response value of the measured value 25 ms at 1.3 times the response value of the measured value (quick time) 50 ms at 1.1 times the response value of the measured value 15 ms at 1.6 times the response value of the measured value (quick time) 30 ms after 1.1 times the response value of the measured value 150 ms after 1.6 times the response value of the measured value 30 ms after 1.1 times the response value of the measured value 35 ms after 1.6 times the response value of the measured value > 100 ms 100 ms 60 ms according to DIN VDE 0110-1:04.97 5 kV III 3 outside, 2 inside 500 V 5 kV (1.2 / 50 s); 4 kV (1.2 / 50 s) for DC 24 V device 2.7 kVeff (50 Hz) 2.5 kVeff (50 Hz) IP 40 / IP 20 according to VDE 0110 sec. 1.2:01.89 20 +60 C K 3-3 2 x 0.2 2.5 mm2 / 2 x 0.2 2.5 mm2 1 or 2 x 0.2 1.5 mm2 1 Nm 0.2 kg
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Voltage measuring relay For monitoring the upper and lower limit values of single phase voltages 3 measuring ranges from AC / DC 0.5 to 500 V Sinusoidal, square, delta waveforms 10 time ranges: no delay, 0.1 s to 3 h for the ON-delay time Frequency range of the measured value between 45 and 400 Hz Multi-functional: open-circuit or closed-circuit principle; hysteresis 3 % or 10 % from the setpoint
Measuring and monitoring relays Voltage measuring relay SUM 1001
Lw
Applications Monitoring of voltage levels Monitoring of interference voltage in networks with external power supply Monitoring of field excitation of motors Monitoring of frequency drives Monitoring of correcting variables Functions The voltage measuring relay SUM 1001 is a monitoring relay for single-phase voltages. The measured value is fed in through different terminals (see table I) according to the desired measuring range. With the setpoint potentiometer, the response value can be adjusted analogically within the pre-selected measuring range. The on-time delay can be adjusted with the time range switch and the time setpoint potentiometer (see table II). Function of the open-circuit principle After applying the supply voltage and transgression of the lower or upper limit values (depending on the selected function see table III) of the pre-selected response value, the output relay switches into the ON position. This occurs either according to the pre-selected ON-delay time or immediately. The transgression of the limit values (underflow or overrange) of the response value, according to the selected function, by at least 3 % or 10 % (hysteresis) causes the output relay to switch back into the OFF position.
Notes The power supply is electrically isolated from the measuring circuit and is displayed by LED SUPPLY. The measured value is recorded with an integrated full wave rectifier. Therefore it is possible to monitor non-sinusoidal voltages (e.g. voltages with harmonic, square or delta voltages ranging between 45 and 400 Hz). With AC, the devices evaluate the rectifier value calibrated on the root-meansquare of a sine voltage. With DC measuring values, a rectification is performed and the mean value is monitored. With NO DELAY and simultaneous active function overrange (> V), the monitoring relays will respond to the instantaneous value of the monitoring variable at a certain threshold and cause the output relay to switch into quick time (see Technical Data). Disconnect the connection cables of the voltage measuring relay prior to performing an insulation or voltage test.
Circuit diagram
Function of the closed-circuit principle After applying the supply voltage, the relay switches into the ON position after tB. The transgression of the lower or upper pre-selected limit values, according to the selected function, causes the output relay to switch back into the OFF position depending on the pre-selected ON-delay time. Depending on the pre-selected hysteresis (3 % or 10 %), the output relay switches back into the ON position after the corresponding transgression of the lower or upper response value.
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Application examples Setting example: Setpoint (response value) ON-delay time Function
AC/DC 25 V 210 s overrange, open-circuit principle, 3 % hysteresis
Setting example: Setpoint (response value) ON-delay time Function
AC/DC 4 V without underflow, closed-circuit principle, 10 % hysteresis
Table I: Measuring range 2 (terminals B1 and B3) Potentiomenter setpoint set to 0.5 (0.5 x measuring range end value 50 V) = 25 V (setpoint) Table II: Time range end value 300 s Time potentiometer setpoint set to 0.7 (0.7 x time range end value 300 s) = 210 s (ON-delay time) Table III: Function > V 3 % Function selector in position 4 If the measured value exceeds the setpoint of 25 V, the LED TRIPPED will begin to flash. After the pre-selected ON-delay time of 210 s, the output relay switches into the ON position and the LED TRIPPED burns continuously. If the actual measured value falls below the setpoint minus the hysteresis of 3 %, the output relay will switch back into its OFF position. If it falls below the measured value before the pre-selected ON-delay time is reached, the LED TRIPPED will extinguish (see Function diagram 1).
Table I: Measuring range 1 (terminals B1 and B2) Potentiomenter setpoint set to 0.8 (0.8 x measuring range end value 5 V) = 4 V (setpoint) Table II: Time range end value NO DELAY Potentiometer setpoint set to any value = without ON-delay time Table III: Function < V 10 % Function selector in position 8 If the measured value falls below the setpoint of 4 V, the output relay will switch into the OFF position without an ON-delay time, and the LED TRIPPED will light. If the actual measured value exceeds the setpoint plus the hysteresis of 10 %, the output relay will switch into the ON position. The LED TRIPPED will extinguish (see Function diagram 4).
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Function diagrams SUM 1001 FD 0242-5-1 W1 Measured value overrange > V, open-circuit principle
Supply voltage LED SUPPLY green Max. value Setpoint > measured value Hysteresis Min. value LED TRIPPED red 17/18 25/26
Settings Table I: Measuring range Num AC/DC
Connection
Internal resistance
Frequency
1 0.5 bis 5 V B1 B2 11.3 k 45 400 Hz 2 5 bis 50 V B1 B3 102.2 k 45 400 Hz 3 50 bis 500 V B1 B4 1.022 M 45 400 Hz * Observe the rated voltage and overvoltage category
Permissible overvoltage (continuous) 25 V 250 V 625 V *
tA = adjustable ON-delay time tB = availability time of measurement after power supply switch-on
FD 0242-5-2 W1 Measured value overrange > V, closed-circuit principle

Table II: Time range 1s 3s 10 s 30 s 100 s 300 s 1000 s 1h 3h NO DELAY
Value 0.1 s to 0.3 s to 1 s to 3 s to 10 s to 30 s to 100 s to 0.1 h to 0.3 h to no delay
1s 3s 10 s 30 s 100 s 300 s 1000 s 1h 3h
FD 0242-5-3 W1 Measured value underflow < V, open-circuit principle

Table III: Switch Function >V 3% >V 3% <V 3% <V 3% > V 10 % > V 10 % < V 10 % < V 10 %
Monitoring Overrange Overrange Underflow Underflow Overrange Overrange Underflow Underflow
Principle of output relay Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle
Hysteresis 3% 3% 3% 3% 10 % 10 % 10 % 10 %
Dimension diagram
for DIN rail according to EN 50022
FD 0242-5-4 W1 Measured value underflow < V, closed-circuit principle

Overview of the devices/Part numbers Type SUM 1001
Measuring range AC/DC 0.5 500 V
Rated voltage AC 115 V 50 60 Hz AC 230 V 50 60 Hz
Part number R3.185.0290.0 R3.185.0220.0
Std. Pack 1 1
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption set to 50 Hz and UN (AC) Rated consumption set to 50 Hz and UN (AC) Maximum inrush current set to UN (< 1 ms) Rated frequency Operating voltage range Parallel loads permissible Measuring circuit (DC or sinusoidal measuring voltage) Electrical isolation from power supply circuit Setting / Number of measuring ranges Setting ranges Measuring circuit Response values Setting ranges Measuring circuit Hysteresis values ON-delay time Dispersion Influence of the supply voltage Influence of the ambient temperature Rated frequency range of the measured value Minimum pulse length of the measured value Minimum pulse length of the measured value at NO DELAY Time circuit Mean value of the fault Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time set to NO-DELAY and > V (AC 50 Hz) Response time set to NO-DELAY and > V (DC) Release time set to NO-DELAY and > V Release time set to 0.1 s to 3 h Minimum pulse time of output relay Availability time of measurement after power ON Override time of measurement after power ON General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals
SUM 1001 Voltage measuring relay with open-circuit and closed-circuit principle 1 green LED, 1 red LED FD 0242-5-1 W1 FD 0242-5-4 W1 AC 115 V 2.5 VA 2.3 W 0.25 A 50 60 Hz 0.8 1.1 x UN yes 230 V 2.5 VA 2.3 W 0.13 A
yes analog / 3 see Table I approx. 3 % and approx. 10 % of the response value, adjustable see Table II 0.5 % 0.05 % / % UN 0.05 % / KT 45 400 Hz AC, DC 25 ms with overrange/ underflow of the DC response value 1 ms with 1.5 times overrange of the DC response value < 5 % of the end value 0.2 % + 50 ms 0.02 % / % UN 0.005 % / KT 1 normally closed, 1 normally open Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A / DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles 80 ms at 1.05 times the response value of the measured value 25 ms at 1.3 times the response value of the measured value (quick time) 50 ms at 1.1 times the response value of the measured value 15 ms at 1.6 times the response value of the measured value (quick time) 30 ms after 1.1 times the response value of the measured value 150 ms after 1.6 times the response value of the measured value 30 ms after 1.1 times the response value of the measured value 35 ms after 1.6 times the response value of the measured value > 100 ms, during elapse of the minimum pulse time, this is reset when the relay is energized again 100 ms 60 ms according to DIN VDE 0110-1:04.97 5 kV III 3 outside, 2 inside 500 V AC 2.7 kV IP 40 / IP 20 Test severity 3 20 +60 C S 7-1 KS 0338/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.3 kg
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Current measuring relay For monitoring the upper and lower limit values of single phase voltages 2 designs, each with measuring ranges between AC/DC 2 and 500 mA or 0.1 and 15 A Sinusoidal, square, delta waveforms 16 ON-delay times selectable: no delay, 0.1 s to 3 h Frequency range of the measuring variable between 45 and 400 Hz Multi-functional: Open-circuit or closed-circuit principle; hysteresis 3 % or 10 % from the setpoint
Measuring and monitoring relays Current measuring relay NMI 1001
Applications Monitoring of current levels Monitoring of power requirements Monitoring of frequency drives Monitoring of correcting variables Monitoring of heating elements Functions The NMI 1001 is a monitoring relay for single-phase currents. There are two types with different measuring ranges. The frequency range covers 45 Hz to 400 Hz at AC. The measured value is recorded with an integrated full wave rectifier. Therefore it is possible to monitor non-sinusoidal currents (e.g. currents with harmonic component). With AC, the devices evaluate the rectifier value calibrated on the root-mean-square of a sine voltage. With DC measuring values, a rectification is performed and the mean value is monitored. The effective value itself is not monitored. As output contact, 1 changeover contact is available. There is an electrical isolation between the auxiliary supply, the measuring circuit and the output circuit (relay contact). The three measuring ranges are adjusted through the different connections of the input terminals B1, B2, B3 and B4. The response value is adjusted with the potentiometer Ix. The device functions and the ON-delay time are adjusted by using the rotary switches (see Settings). Function of the open-circuit principle After applying the supply voltage and transgression of the lower limit (<) or upper limit (>) values of the pre-selected response value, the output relay switches into the ON position. This occurs according to the pre-selected ON-delay time. When the monitoring variable returns to the response value, the output relay switches into the OFF position depending on the adjustment of the hysteresis ( 3 % or 10 %). Function of the closed-circuit principle After applying the supply voltage and after the standby time tB, the output relay switches into the ON position. The transgression of the lower limit (<) or upper limit (>) of the pre-selected response value, according to the selected function, causes the output relay to switch back into the OFF position depending on the pre-selected ONdelay time. When the monitoring variable returns to the response value, the output relay switches into the ON position depending on adjustment of the hysteresis (3 % or 10 %).
Notes Operation of the function switch or the time switch during the timing period will immediately terminate the timing operation. With the delay (no delay) and simultaneous active function overflow (of the response value), the NMI 1001 will respond to the instantaneous value of the monitoring variable at a certain threshold and cause the output relay to switch into quick time (see the Response time under Technical Data). Disconnect the connection cables of the current measuring relay prior to performing an insulation or voltage test. Circuit diagram
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Application examples Setting example NMI 1001 2 500 mA: Setpoint (response value) AC/DC 50 mA ON-delay time 100 s Function overrange, open-circuit principle, 3 % hysteresis Settings: Measuring range AC/DC 10 to 100 mA (terminals B1 and B3) Potentiometer Ix set to 0.5 (0.5 x measuring range end value 100 mA) = 50 mA (setpoint) Rotary switch ON-DELAY set to 100 s Function rotary switch set to > 3 If the monitoring value exceeds the setpoint of 50 mA, the LED TRIPPED will begin to flash. After the pre-selected ON-delay time of 100s, the output relay switches into the ON position and the LED TRIPPED burns continuously. If the actual monitoring value falls below the response value minus the hysteresis of 3 %, the output relay will switch back into the OFF position. If it falls below the response value before the pre-selected ON-delay time is reached, the LED TRIPPED will extinguish (see the Function diagram).
Setting example NMI 1001 0.1 15 A: Setpoint (response value) AC/DC 12 A ON-delay time without Function underflow, closed-circuit principle, 10 % hysteresis Settings: Measuring range AC/DC 1.5 to 15 A (terminals B1 and B4) Potentiometer Ix set to 0.8 (0.8 x measuring range end value 15 A) = 12 A (setpoint) Rotary switch ON-DELAY set to Function rotary switch set to > 10 If the monitoring value falls below the setpoint of 12 A, the output relay will switch into the OFF position without an ON-delay time, and the LED TRIPPED will light. If the actual monitoring value exceeds the response value plus the hysteresis of 10 %, the output relay will switch into the ON position. The LED TRIPPED will extinguish (see Function diagram).
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Function diagram NMI 1001
Supply voltage LED SUPPLY Monitoring value (Overrange mode of the response value >) Monitoring value (underflow mode of the response value <) LED TRIPPED Output contact Open-circuit principle Output contact Closed-circuit principle tB = stand-by time tA = response time Response value Hysteresis Hysteresis Response value 15/18 15/16 15/18 15/16
Settings Measuring range I NMI 1001 2 500 mA Response value range Connection 1 2 20 mA AC/DC B1 B2 2 10 100 mA AC/DC B1 B3 3 50 500 mA AC/DC B1 B4
Internal resistance 2.5 500 m 100 m
Frequency 45 400 Hz 45 400 Hz 45 400 Hz
Permissible overcurrent continuous 1 2 3 0.05 A 0.25 A 1.25 A max. 3 s break 100 s 0.2A 1A 5A max. 10 s break 100 s 0.5 A 2.5 A 12 A
Maximum fusing (slow)
0.1 A 0.4 A 2.5 A
Dimension diagram
Measuring ranges II NMI 1001 0.1 15 A Response value range Connection 1 0.1 1 A AC/DC B1 B2 2 0.5 5 A AC/DC B1 B3 3 1.5 15 A AC/DC B1 B4
Internal resistance 50 m 10 m 3.33 m
Permissible overcurrent continuous 1 2 3 2.5 A 12.5 A 21 A max. 3 s break 100 s 10 A 50 A 50 A max. 10 s break 100 s 25 A 125 A 125 A
5A 16 A 25 A
Response values Analog setting of the response value via potentiometer Ix with factor 0.1 to 1. The response value results from multiplying the upper value of the measuring range with the adjustment factor. ON-delay time Rotary switch ON-DELAY 0.1 s 0.3 s 0.5 s 1s 1.5 s 3s 5s 10 s Functions Rotary switch > 10 > 10 > 3 > 3 < 10 < 10 < 3 < 3 Overview of the devices/Part numbers Type NMI 1001 Measuring range AC/DC 2 500 mA Rated voltage DC 24 V AC 24 V AC 115 120 V AC 230 240 V DC 24 V AC 24 V AC 115 120 V AC 230 240 V
30 s 100 s 3 min 10 min 30 min 1h 3h (no delay)
CURRENT Overrange Overrange Overrange Overrange Underflow Underflow Underflow Underflow
HYSTERESIS approx. 10 % approx. 10 % approx. 3 % approx. 3 % approx. 10 % approx. 10 % approx. 3 % approx. 3 % Part number R3.185.0350.0 R3.185.0340.0 R3.185.0370.0 R3.185.0360.0 R3.185.0390.0 R3.185.0380.0 R3.185.0410.0 R3.185.0400.0
MODE (principle) Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle Std. Pack 1 1 1 1 1 1 1 1
50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz
AC/DC 0.1 15 A
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Technical data Function according to DIN EN 60255-6:11.94 Function control Power supply circuit Rated voltage UN Rated consumption set to 50 Hz and UN Rated consumption set to 50 Hz and UN Maximum inrush current set to UN (< 1 ms) Rated frequency Operating voltage range Parallel loads permissible Measuring circuit (DC or sinusoidal measuring voltage) Electrical isolation from power supply circuit Setting / Number of measuring ranges Setting range hysteresis Dispersion Influence of the supply voltage Influence of the ambient temperature Rated frequency range of the measured value Minimum pulse length of the measured value Minimum pulse length of the response value at ON-delay Time circuit Mean value of the fault Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In Minimal contact load Application category according to EN 60947-5-1:1991 Permissible switching frequency Mechanical life Electrical life 20/2 A, AC 250 V, cos = 0.3 Response time set to and > V (AC 50 Hz) Response time set to and > V (DC) Release time set to and > V Release time set to 0.1 s to 3 h Minimum pulse time of output relay Availability time of measurement tB after power supply switch-on Override time of measurement after power ON General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Rated impulse voltage Test voltage of the circuits Test voltage contact / contact Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Insulation Ambient temperature, operating range Dimension diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Max. tightening torque Weight Accessories Approvals
NMI 1001 Current measuring relay with open-circuit and closed-circuit principle 1 green LED, 1 red LED AC DC 24 V 24 V 2.5 VA 1W 2.3 W 1A 1.2 A 50 60 Hz 0.8 1.1 x UN yes 2.5 VA 2.3 W 0.25 A 2.5 VA 2.3 W 0.13 A 115 120 V 230 240 V
yes analog / 3 approx. 3 % and approx. 10 % of the response value, adjustable 0.5 % 0.05 % / % UN 0.05 % / KT 45 400 Hz 25 ms with overrange/ underflow of the DC response value 1 ms with 1.5 times overrange of the DC response value < 5 % of the end value 0.2 % + 50 ms 0.02 % / % UN 0.005 % / KT 1 change-over contact Ag alloy, gold-plated AC/DC 240 V 5A AC/DC 5 V / AC/DC 10 mA AC-15: Ue 230 V AC, Ie 3 A / DC-13: Ue 24 V DC, Ie 2 A 3600 switching cycles/h 30 x 106 switching cycles 0.12 x 106 switching cycles AC-15 80 ms at 1.05 times the response value of the measured value 25 ms at 1.3 times the response value of the measured value (quick time) 50 ms at 1.1 times the response value of the measured value 15 ms at 1.6 times the response value of the measured value (quick time) 30 ms after 1.1 times the response value of the measured value 150 ms after 1.6 times the response value of the measured value 30 ms after 1.1 times the response value of the measured value 35 ms after 1.6 times the response value of the measured value > 100 ms 100 ms 60 ms according to DIN VDE 0110-1:04.97 5 kV III 3 outside, 2 inside 500 V 5 kV (1.2 / 50 s); 4 kV (1.2 / 50 s) for DC 24 V device 2.7 kVeff (50 Hz) 2.5 kVeff (50 Hz) IP 40 / IP 20 according to VDE 0110 sec. 1.2:01.89 -20 +60 C K 3-3 2 x 0.2 2.5 mm2 / 2 x 0.2 2.5 mm2 1 or 2 x 0.2 1.5 mm2 1 Nm 0.2 kg
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Current measuring relay For monitoring the upper and lower limit values of single phase voltages 2 designs, each with measuring ranges between AC/DC 2 and 500 mA or 0.1 and 15 A Sinusoidal, square, delta waveforms 10 time ranges: no delay, 0.1 s to 3 h for the ON-delay time Frequency range of the measuring variable between 45 and 400 Hz Multi-functional: Open-circuit or closed-circuit principle; hysteresis 3 % or 10 % from the setpoint
Measuring and monitoring relays Current measuring relay SIM 1001
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Applications Monitoring of current levels Monitoring of power requirements Monitoring of frequency drives Monitoring of analog correcting variables Monitoring of heating elements Functions The current measuring relay SUM 1001 is a monitoring relay for single-phase voltages. The measured value is fed in through different terminals (see table I) according to the desired measuring range. With the setpoint potentiometer, the response value can be adjusted analogically within the pre-selected measuring range. The on-time delay can be adjusted with the time range switch and the time setpoint potentiometer (see table II). Function of the open-circuit principle After applying the supply voltage and transgression of the lower or upper limit values (depending on the selected function see table III) of the pre-selected response value, the output relay switches into the ON position. This occurs either according to the pre-selected ON-delay time or immediately. The transgression of the limit values (underflow or overrange) of the response value, according to the selected function, by at least 3 % or 10 % (hysteresis) causes the output relay to switch back into the OFF position.
Circuit diagram
Function of the closed-circuit principle After applying the supply voltage, the relay switches into the ON position after tB. The transgression of the lower or upper pre-selected limit values, according to the selected function, causes the output relay to switch back into the OFF position depending on the pre-selected ON-delay time. Depending on the pre-selected hysteresis (3 % or 10 %), the output relay switches back into the ON position after the corresponding transgression of the lower or upper response value.
Notes The power supply is electrically isolated from the measuring circuit and is displayed by LED SUPPLY. The measured value is recorded with an integrated full wave rectifier. Therefore it is possible, in certain ranges, to monitor non-sinusoidal currents (e.g. currents with harmonic, square or delta voltages ranging between 45 and 400 Hz). With AC, the devices evaluate the rectifier value calibrated on the root-mean-square of a sine voltage. With DC measuring values, a rectification is performed and the mean value is monitored. With NO DELAY and simultaneous active function overrange (> V), the monitoring relays will respond to the instantaneous value of the monitoring variable at a certain threshold and cause the output relay to switch into quick time (see Technical Data). Disconnect the connection cables of the voltage measuring relay prior to performing an insulation or voltage test.
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Application examples Setting example NMI 1001 2 500 mA: Setpoint (response value) AC/DC 50 mA ON-delay time 210 s Function overrange, open-circuit principle, 3 % hysteresis Table I: Measuring range 2 (terminals B1 and B3) Potentiometer setpoint set to 0.5 (0.5 x measuring range end value 100 mA) = 50 mA (setpoint) Table II: Time range end value 300 s Time potentiometer setpoint set to 0.7 (0.7 x time range end value 300 s) = 210 s (ON-delay time) Table III: Function > A 3 % Function selector in position 4 If the measuring value exceeds the setpoint of 50 mA, the LED TRIPPED will begin to flash. After the pre-selected ON-delay time of 210 s, the output relay switches into the ON position and the LED TRIPPED burns continuously. If the actual measuring value falls below the setpoint minus the hysteresis of 3 %, the output relay will switch back into the OFF position. If it falls below the measured value before the preselected ON-delay time is reached, the LED TRIPPED will extinguish (see Function diagram 1).
Setting example SIM 1001 0.1 15 A: Setpoint (response value) AC/DC 12 A ON-delay time without Function underflow, closed-circuit principle, 10 % hysteresis Table I: Measuring range 3 (terminals B1 and B4) Potentiometer setpoint set to 0.8 (0.8 x measuring range end value 15 A) = 12 A (setpoint) Table II: Time range end value NO DELAY Potentiometer setpoint set to any value = without ON-delay time Table III: Function < A 10 % Function selector in position 8 If the measured value falls below the setpoint of 12 A, the output relay will switch into the OFF position without an ON-delay time, and the LED TRIPPED will light. If the actual measured value exceeds the setpoint plus the hysteresis of 10 %, the output relay will switch into the ON position. The LED TRIPPED will extinguish (see Function diagram 4). Dimension diagram
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Function diagram SIM 1001 FD 0242-5-1 W1 Measured value overrange > V, open-circuit principle
Settings Table Ia SIM 1001 2 500 mA Response value range 1 2 20 mA AC/DC 2 10 100 mA AC/DC 3 50 500 mA AC/DC
Connection B1 B2 B1 B3 B1 B4
Internal resistance 2.5 500 m 100 m
Permissible overcurrent continuous 1 2 3 0.05 A 0.25 A 1.25 A max. 3 s break 100 s 0.2A 1A 5A max. 10 s break 100 s 0.5 A 2.5 A 12 A
0.1 A 0.4 A 2.5 A
FD 0242-5-2 W1 Measured value overrange > V, closed-circuit principle

Table Ib SIM 1001 0.1 15 A Response value range 1 0.1 1 A AC/DC 2 0.5 5 A AC/DC 3 1.5 15 A AC/DC
Connection B1 B2 B1 B3 B1 B4
Internal resistance 50 m 10 m 3.33 m
Permissible overcurrent continuous 1 2 3 2.5 A 12.5 A 21 A max. 3 s break 100 s 10 A 50 A 50 A max. 10 s break 100 s 25 A 125 A 125 A
5A 16 A 25 A
FD 0242-5-3 W1 Measured value underflow < V, open-circuit principle

Table II: Time range 1s 3s 10 s 30 s 100 s 300 s 1000 s 1h 3h NO DELAY
Value 0.1 s to 0.3 s to 1 s to 3 s to 10 s to 30 s to 100 s to 0.1 h to 0.3 h to
1s 3s 10 s 30 s 100 s 300 s 1000 s 1h 3h no delay
FD 0242-5-4 W1 Measured value underflow < V, closed-circuit principle

Table III Switch Function >A >A <A <A >A >A <A <A 3% 3% 3% 3% 10 % 10 % 10 % 10 %
Monitoring Overrange Overrange Overrange Overrange Overrange Overrange Underflow Underflow
Principle of output relay Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle Open-circuit principle Closed-circuit principle
Hysteresis 3% 3% 3% 3% 10 % 10 % 10 % 10 %
Overview of the devices/Part numbers Type SIM 1001
Measuring range AC/DC 2 500 mA
AC/DC 0.1 15 A
Rated voltage AC 24 V AC 115 V AC 230 V AC 24 V AC 42 V AC 115-120 V AC 230-240 V
50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz
Part number R3.185.0280.0 R3.185.0270.0 R3.185.0210.0 R3.185.0250.0 R3.185.0230.0 R3.185.0240.0 R3.185.0200.0
Std. Pack 1 1 1 1 1 1 1
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption set to 50 Hz and UN (AC) Rated consumption set to 50 Hz and UN (AC) Maximum inrush current set to UN (< 1 ms) Rated frequency Operating voltage range Parallel loads permissible Measuring circuit (DC or sinusoidal measuring voltage) Electrical isolation from power supply circuit Setting / Number of measuring ranges Setting ranges Measuring circuit Response values Setting ranges Measuring circuit Hysteresis values ON-delay time Dispersion Influence of the supply voltage Influence of the ambient temperature Rated frequency range of the measured value Minimum pulse length of the measured value Minimum pulse length of the measured value at NO DELAY Time circuit Mean value of the fault Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time set to NO-DELAY and > V (AC 50 Hz) Response time set to NO-DELAY and > V (DC) Release time set to NO-DELAY and > V Release time set to 0.1 s to 3 h Minimum pulse time of output relay Availability time of measurement after power ON General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals
SIM 1001 Current measuring relay with open-circuit and closed-circuit principle 1 green LED, 1 red LED FD 0242-5-1 W1 FD 0242-5-4 W1 AC 24 V 115 V 2.5 VA 2.5 VA 2.3 W 2.3 W 1.2 A 0.25 A 50 60 Hz 0.8 1.1 x UN yes 230 V 2.5 VA 2.3 W 0.13 A
yes analog / 3 see Table I approx. 3 % and approx. 10 % of the response value, adjustable see Table II 0.5 % 0.05 % / % UN 0.05 % / KT 45 400 Hz AC, DC 25 ms with overrange/ underflow of the DC response value 1 ms with 1.5 times overrange of the DC response value < 5 % of the end value 0.2 % + 50 ms 0.02 % / % UN 0.005 % / KT 1 normally closed, 1 normally open Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles 80 ms at 1.05 times the response value of the measured value 25 ms at 1.3 times the response value of the measured value (quick time) 50 ms at 1.1 times the response value of the measured value 15 ms at 1.6 times the response value of the measured value (quick time) 30 ms after 1.1 times the response value of the measured value 150 ms after 1.6 times the response value of the measured value 30 ms after 1.1 times the response value of the measured value 35 ms after 1.6 times the response value of the measured value > 100 ms, during elapse of the minimum pulse time, this is reset when the relay is energized again 100 ms according to DIN VDE 0110-1:04.97 5 kV III 3 outside, 2 inside 500 V AC 2.7 kV IP 40 / IP 20 Test severity 3 -20 +60 C S 7-1 KS 0337/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.3 kg
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Voltage or current measuring relay For monitoring the upper and lower limit values of single phase voltages Response value selectable in a 1:10 ratio Release value adjustable from to 50 to 95 % of the response value With auxiliary voltage SXT 12: Open-circuit principle SXT 32: Closed-circuit principle
Measuring and monitoring relays Current/voltage measuring relays SXT 12, SXT 32
Applications Monitoring of field excitation of motors Monitoring of interference voltage in networks with external power supply Monitoring of overvoltage levels Monitoring of overcurrent levels Function The measuring relay is connected to a permanent supply voltage of 50 to 60 Hz. The current or voltage to be monitored is supplied via terminals B1/B2. The supply voltage circuit and the measuring circuit are electrically isolated by means of a transformer. A response value and a release value are set on the relay. If the measured value exceeds the response value, the relay will switch. If the measured value falls below the release value, the relay will fall back into its initial position. The release value is adjustable within the range between 0.5 and 0.95 of the response value. SXT 12 open-circuit principle When supply voltage is applied, the SXT 12 is in OFF position. If the response value is exceeded, it will switch into the ON position. If it falls below the release value, the relay will switch back into the OFF position. SXT 32 closed-circuit principle When supply voltage is applied, the SXT 32 switches into the ON position. If the response value is exceeded, it will switch back into the OFF position. If it falls below the release value, the relay will switch back into the ON position.
Circuit diagram
Measuring circuit
Measuring range U/I Measuring range * Internal resistance 0.01 0.1 A AC 2 0.05 0.5 A AC 400 m 0.1 1 A AC 200 m 0.5 5 A AC 10 m 1 10 A AC 5 m 2 20 mA DC 0.1 1 A DC 0.5 5 A DC 1 10 A DC 0.5 5 V DC 5 50 V DC 10 200 m 10 m 5 m 125 12.5 Rated frequency 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Permiss. overcurrent/overvoltage continuous max. 3 s ** 0.25 A AC 1 A AC 1.25 A AC 5 A AC 2.5 A AC 10 A AC 12.5 A AC 50 A AC 17.5 A AC 50 A AC 0.05 A DC 2.5 A DC 12.5 A DC 17.5 A DC 12.5 V DC 125 V DC 0.2 A DC 10 A DC 50 A DC 50 A DC
Accessories Cover Z 29 Notes Unfiltered or partially filtered DC voltages and currents can also be monitored in the measuring circuit. It should be observed that the relay responds to the positive peak values, but is adjusted to the corresponding root-mean-square values at 50 Hz. Negative currents are not measured but also not influenced (same operating range as for the positive currents).
* all measuring ranges with half-wave rectifier ** with break of 100 s until the next overload Setting example: Measuring range end value x ratio factor = response value (ON) e.g. 10 A AC x 0.75 = 7.5 A AC Response value x ratio factor = release value (OFF) e.g. 7.5 A AC x 0.85 = 6.4 A AC Hysteresis: 7.5 A AC 6.4 A AC = 1.1 A AC
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Load Tacho generator Meas. circuit Meas. circuit
Fault indicator
Fault indicator
Application examples RPM monitoring The rpm delivered by the tachogenerator is transformed into a voltage measurement. This voltage (measured value) is monitored by the SXT 32 measuring relay. If the voltage exceeds the pre-selected response value, the relay will switch into the OFF position (closed-circuit principle). The fault will be indicated by lamp H1. The flow can be controlled by the PLC.
Current monitoring for the load If the current in the load (measured value) exceeds the pre-selected response value, the relay switches into the OFF position (closed-circuit principle). The fault will be indicated by lamp H1. If the current falls below the release value, the relay will switch back into the operating position. Function diagram SXT 12
Response time x response value The response time is the time interval between the occurrence of a measured value and the change-over of the relay. It is influenced by the factor by which the measured value exceeds the response value. The permissible interference pulse width is the duration of an interference pulse at which the relay does not yet respond.
FD 0075 W1
Supply voltage LED SUPPLY green Max. value Response value > Meas.value Release value Min. value LED TRIPPED red 15/18; 25/28 15/16; 25/26
SXT 32
FD 0076 W1
Supply voltage LED SUPPLY green Max. value Response value > Meas.value Release value Min. value LED TRIPPED red 15/18; 25/28 15/16; 25/26
no response (ms) interference pulse width (ms) response time
Dimension diagram
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage (UN) Rated consumption at 50 Hz and UN (AC) Rated consumption at 50 Hz and UN (AC) Rated frequency Operating voltage range Parallel loads permissible Measuring circuit Electrical isolation from power supply circuit Setting / number of measuring ranges Setting ranges Measuring circuit Response values Setting ranges Measuring circuit Release values Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment / contact material Rated operating voltage UN Max. continuous current ln per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminal according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Conductor cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals SXT 12 Measuring relay with supply voltage Open-circuit principle 1 green LED, 1 red LED FD 0075 W1 AC 110 127 V 2.5 VA 2.1 W 50 60 Hz 0.8 1.1 x UN yes 220 240 V 2.5 VA 2.1 W SXT 32 Measuring relay with supply voltage Closed-circuit principle 1 green LED, 1 red LED FD 0076 W1 yes analog / 1 see table Measuring ranges U/I 0.5 0.95 x response value 0.5 % 0.5 % / % UN 0.1 % / KT 2 change-over contacts / Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A 6A 6000 switching cycles/h 30 x 106 switching cycles see diagram Response time 30 ms according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30/ IP 20 Test severity 3 -20 +60 C S34 KS 0233/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.24 kg Cover Z 29
DC-13: Ue 24 V DC, Ie 2 A
Overview of devices/Part numbers Type SXT 12
Measuring range DC 0.1 1 A DC 0.5 5 A DC 1 10 A DC 0.5 5 V AC 0.01 0.1 A AC 0.05 0.5 A AC 0.1 1 A AC 0.5 5 A AC 1 10 A DC 2 20 mA DC 5 50 V AC 0.05 0.5 A AC 0.1 1 A
SXT 32
Rated voltage AC 220 240 V AC 220 240 V AC 220 240 V AC 220 240 V AC 220 240 V AC 220 240 V AC 110 127 V AC 220 240 V AC 110 127 V AC 220 240 V AC 220 240 V AC 220 240 V AC 220 240 V AC 110 127 V AC 220 240 V AC 110 127 V AC 220 240 V
50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz
Part number R3.185.0090.0 R3.185.0050.0 R3.185.0070.0 R3.185.0140.0 R3.185.0100.0 R3.185.0170.0 R3.185.0010.0 R3.185.0030.0 R3.185.0160.0 R3.185.0040.0 R3.185.0060.0 R3.185.0180.0 R3.185.0130.0 R3.185.0330.0 R3.185.0150.0 R3.185.0110.0 R3.185.0080.0
Std. Pack 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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DC or AC monitor without auxiliary supply For single-phase networks Large adjustment range and large operating range Adjustable upper and lower limit Closed-circuit principle
Measuring and monitoring relays Voltage monitor SUW 1001
Applications Monitoring of emergency power systems Protection of EDP installations Building protection engineering Protection of PLC robot systems RPM monitoring with generator Monitoring of generator voltages
Circuit diagram
Function A lower and an upper limit value are set via potentiometers on the voltage monitor. After applying the supply voltage to terminals A1/A2, the voltage monitor switches into its operating position (closed-circuit principle). This requires, however, that the applied voltage lies between the two pre-selected limit values. After transgression of the upper or lower limit value, the device switches into its OFF position. An additional auxiliary supply voltage is not required (two-wire technology) The limit values are set via potentiometers on the front of the unit The switching hysteresis is set to an permanent value
Note No electrical isolation between the measuring and input circuits
Setting ranges Rated voltage UN AC/DC 24 V AC 230 V Accessories Cover Z 29 min. UN 15 25 V 140 240 V max. UN 25 35 V 210 310 V
635
interface interface
Robot Consumer Emerg. stop Battery
Application examples Protection of robotic systems The SUW 1001 prevents malfunctioning of the PLC robot system when the voltage fluctuations are too large. If the limit value is exceeded, damage is limited to the PLC (running in a safe mode), and an emergency shut-down is initiated for the robots.
Emergency power monitoring The SUW 1001 monitors the main voltage. If the main voltage fails or if it differs from its design value, the system will switch over to a backup voltage (battery) (contacts 15-16, 25-26).
Function diagram
Dimension diagram
for DIN rail according to EN 50022 Response value> U Release value > U > Meas. Release value < U value Response value< U min. value LED SUPPLY green LED TRIPPED red 15/18; 25/28 15/16; 25/26
t1 t2 t3 t4 t5 t6
Application of the supply voltage until excitation of SUW 150 ms Exceeding the response value > U up to drop out of SUW 20 ms Falling below the release value > U until excitation of SUW 50 ms Falling below the response value < U up to drop out of SUW 30 ms Exceeding the release value < U until excitation of SUW 50 ms Switch-off time, must be > recovery time = 700 ms
Hysteresis = response value release value
636
interface
Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption set to 50 Hz and UN (AC) Rated consumption set to 50 Hz and UN (AC) Rated frequency Operating voltage range Parallel loads permissible Measuring circuit Electrical isolation from power supply circuit Setting / Number of measuring ranges Setting ranges Switching hysteresis Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time t1 Response time t2 Response time t4 Release time t3/t5 Recovery time General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals SUW 1001 Voltage monitor without auxiliary supply voltage; upper and lower limit values adjustable; Closed-circuit principle 1 green LED, 1 red LED FD 0125 W1 AC/DC AC 24 V 230 V 1.2 VA 1.6 VA 0.9 W 1.4 W 50 60 Hz 0.5 1.1 x UN yes no analog / 1 see Table Setting ranges permanent, 3 % of end value max. U 0.5 % 0.02 % / % UN 0.05 % / KT 2 change-over contacts Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles 150 ms 20 ms 30 ms 50 ms 700 ms according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S34 KS 0315 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.26 kg Cover Z 29
Overview of devices/Part numbers Type SUW 1001

Rated voltage AC 24 V 50 60 Hz AC 230 V 50 60 Hz
Part number R3.184.0020.0 R3.184.0010.0
Std. Pack 1 1
637
interface interface
Three-phase unbalanced phase sequence phase failure relays without auxiliary supply voltage Detection of incorrect phase sequence Detection of the failure of one or more phases Recognition of voltage feedback in the event of phase failure Adjustable phase voltage imbalance Closed-circuit principle Contact assignment: 2 change-over contacts
Measuring and monitoring relays Phase sequence phase failure relay SAM 1001
Applications Monitoring the supply voltage of installations such as: Crane and elevator systems Machines with reversal of rotational direction Pumps, condensers or compressor systems Air conditioning and ventilation systems Distribution stations Escalators
Circuit diagram
Function The SAM 1001 monitors the external line voltages L1, L2, L3. It monitors: whether three-phase voltages are applied the phase sequence the balance If the parameters are faultless, the SAM 1001 will switch into its ON position. If one of the conditions is not fulfilled, the relay will remain in its OFF position. The red LED lights up. It is reset automatically after the fault has been eliminated. If a phase failure occurs during operation, this will be recognized even when a voltage feedback occurs through a connected field device. The relay falls back into its OFF position and the red LED lights up. An imbalance limit value can be set on the relay. A response time and release time of 1000 ms each is permanently set internally. It prevents the relay from responding during short-term imbalance voltage increases or line breakdown. The relay will not switch in case of balance voltage drops in the network.
Setting ranges The imbalance limit value can be adjusted analog from 5 to 15 %.
Accessories Cover Z 29
638
interface
System
Application example Monitoring a distribution station The SAM 1001 monitors the operating voltage in a station. If the SAM 1001 reports a fault such as a voltage imbalance, an incorrect phase sequence or a phase failure, the relay K1 will switch into the OFF position. The system is switched and the PLC evaluates the message system-specifically.
Dimension diagram
Function diagram
Supply volt. LED SUPPLY Incorrect phase sequence > Pre-selected value Hysteresis Imbalance Phase failure L1 or L2 Phase failure L3 LED TRIPPED 15/18; 25/28 15/16; 25/26
tA = response value tR = release value
639
interface interface
Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption at 50 Hz and UN (AC) Rated consumption set to 50 Hz and UN (AC) Rated frequency Operating voltage range Measuring circuit Settings Setting range of the imbalance Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General data Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals SAM 1001 Three-phase imbalance phase sequence phase failure relays, Closed-circuit principle 1 green LED, 1 red LED FD 0079 W1 3 AC 220 V 380 415 V 3.8 VA 3.8 VA 3.3 W 3.3 W 50 60 Hz 0.8 1.15 x UN analog 5 to 15 % 5% 0.05 % / % UN 0.1 % / KT 440 480 V 3.8 VA 3.3 W
2 change-over contacts Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles 1000 ms 1000 ms according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S39 KS 0236/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.28 kg Cover Z 29
Overview of devices/Part numbers Type SAM 1001
Rated voltage 3 AC 220 V 3 AC 380 415 V 3 AC 440 480 V
50 60 Hz 50 60 Hz 50 60 Hz
Part number R3.183.0010.0 R3.183.0020.0 R3.183.0030.0
Std. Pack 1 1 1
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Three-phase phase sequence phase failure relays without auxiliary supply voltage Detection of incorrect phase sequence Detection of phase voltage imbalance Phase failure detection even at back-voltage with or without phase shift Rated voltage of three-phase current adjustable to 3 AC 380 V, 400 V, 415 V with corresponding undervoltage detection of one, two or all three phases Closed-circuit principle, reaction time 35 ms for each fault detection Contact assignment: SPW 1004 2 change-over contacts, SPW 1005 1 change-over contact
Measuring and monitoring relays Phase sequence phase failure relays SPW 1004, SPW 1005
Applications Monitoring of three-phase current network fault on machines or systems, such as: Processing machines, palletizing systems, packaging machines Machines with reversal of rotational direction Escalators and elevator systems Pumps and compressors Air conditioning and ventilation systems Function The SPW devices monitor their external line voltages (their own three-phase power supply) L1, L2, L3 for: Phase sequence in clockwise rotation Phase failure Phase voltage imbalance Phase shift Undervoltage After applying the external line voltages L1, L2, L3 and with correct three-phase current parameters, the SPW switches into the ON position (closed-circuit principle). The green LED lights up. If one of the above mentioned conditions is not fulfilled, the relay will remain in or switch into its OFF position. The SPW operates without auxiliary supply voltage and neutral connection. The rated voltage for the three-phase current networks can be pre-selected in 3 ranges 3 AC 380 V, 400 V, 415 V analog with a potentiometer on the front of the device. If a fault occurs, the relay will switch into its OFF position with a reaction time of 35 ms. The green LED will extinguish. After the fault has been removed, the SPW automatically switches into its ON position and the LED lights up. Fault detection occurs at: Incorrect phase sequence Phase failure of 100%, such as wire breakage in the lines leading to the device Phase failure even at back-voltage up to 85% Undervoltage detection up to 20% of one, two or all three phases, related to the adjusted voltage of 3 AC 380 V, 400 V, 415 V Phase voltage imbalance above 15% Phase shift of one phase compared to the other phases The two devices differ in their contact assignments. The SPW 1004 is fitted with two change-over contacts, while the SPW 1005 is fitted with one change-over contact.
Circuit diagram
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System
Application example Monitoring of a system The SPW monitors the pre-selected rated voltage range of the three-phase current in a system. If the SWP 1004 reports a fault such as an incorrect phase sequence, a voltage imbalance, an undervoltage or a phase failure, the relay K2 will switch into the OFF position. The system is switched and the PLC evaluates the message systemspecifically.
Function diagram
Dimension diagram
Phases L1, L2, L3 Incorrect phase sequence Phase failure L1 or L2 or L3 Imbalance Undervoltage LED TRIPPED 15/18;25/28 (25/26/28) 15/16;25/26 only SPW 1004 tA = response value tR = release value
642
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption set to 50 Hz and UN (AC) Rated consumption set to 50 Hz and UN (AC) Rated frequency Operating voltage range Measuring circuit Setting range of the rated voltage UN Settings Undervoltage detection Phase voltage imbalance Phase shift Phase failure with feedback Dispersion Influence of the supply voltage Influence of the ambient temperature Hysteresis for undervoltage detection Hysteresis for phase voltage imbalance Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR Hysteresis for undervoltage detection Hysteresis for phase voltage imbalance General data Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals 3 AC 380, 400, 415 V 3.8 VA 3.5 W 50 60 Hz 0.7 1.15 x UN 3 AC 380 400 415 V analog 80 % UN 10 % bis 15 % 6 85 % Uoperation 0.5 % 0.02 % / % UN 0.05 % / KT 25 V 15 V
SPW 1004 SPW 1005 Three-phase imbalance phase sequence phase failure relays, Closed-circuit principle 1 LED green FD 0079 W1
2 change-over contacts 1 change-over contact Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles < 25 ms 10 ms depending on the phase position < 100 ms 25 V 15 V according to DIN VDE 0110-1:04.97 6 kV III 3 outside, 2 inside 500 V AC 3.25 kV IP 30 / IP 20 Test severity 3 20 +60 C S75 KS 0236/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.26 kg
KS 0276/1
Overview of devices/Part numbers Type SPW 1004 SPW 1005

Rated voltage 3 AC 380 415 V 3 AC 380 415 V
50 60 Hz 50 60 Hz
Part number R3.183.0040.0 R3.183.0050.0
Std. Pack 1 1
643
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Three-phase phase sequence relays without auxiliary supply voltage Detection of incorrect phase sequence Closed-circuit principle Contact assignment: SAP 1002 1 change-over contact, SAP 1003 2 change-over contacts
Measuring and monitoring relays Phase sequence relays SAP 1002, SAP 1003
Applications Monitoring of the phase sequence in systems such as: Crane and elevator systems Machines with reversal of rotational direction Pumps, condensers and compressors Air conditioning and ventilation systems Detection of the direction of motion of escalators Function The SAP devices monitor their correct phase sequence after phases L1, L2, L3 have been applied (clockwise rotation). With a pure ohmic load, a phase failure is also detected. After applying the external line voltages L1, L2 L3 and if the phase sequence is correct, the relay will switch into the ON position. If one of the conditions is not fulfilled, the relay will remain in the OFF position. The red LED lights up. If a phase failure occurs during operation, the relay will switch back into the OFF position (the red LED lights up), if no voltage feedback occurs through the connected loads. It is reset automatically after the fault has been eliminated. The two devices differ in their contact assignments. The SAP 1002 is fitted with one change-over contact, while the SAP 1003 is fitted with two change-over contacts.
Circuit diagram
644
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Measuring and monitoring relays Phase sequence relays SAP 1002, SAP 1003
System
Application example Monitoring a system The SAP 1003 monitors the voltage supply of the system. If a fault occurs due to an incorrect phase sequence or a phase failure, the SAP 1003 will switch into the OFF position. The contactor K3 switches the system off. The PLC evaluates the message system-specifically.
Function diagram
Dimension diagram
Volt. supply LED SUPPLY Incorrect phase sequence Phase failure L1* or L2* Phase failure L3* LED TRIPPED 15/18 15/18;25/28 15/16 15/16;25/26 SAP 1002 SAP 1003
tA = response value tR = release value * without feedback
645
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage (UN) Rated consumption at 50 Hz and UN (AC) Rated consumption at 50 Hz and UN (AC) Rated frequency Operating voltage range Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General data Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminal according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Conductor cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals SAP 100 Three-phase phase sequence relays, Closed-circuit principle 1 green LED, 1 red LED FD 0099 W1 380 415 V 3.9 VA 3.5 W 50 60 Hz 0.8 1.15 x UN 1 change-over contact Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles 20 ms 35 ms according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S32 KS 0276/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.28 kg 440 480 V 4.2 VA 3.8 W SAP 1003 2 change-over contacts
Measuring and monitoring relays Phase-sequence relay SAP 1002, SAP 1003
KS 0236/1
Overview of devices/part numbers Type SAP 1002 SAP 1003
Rated voltage 3 AC 380 415 V 3 AC 440 480 V 3 AC 380 415 V 3 AC 440 480 V
50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz
Part number R3.183.0080.1 R3.183.0090.1 R3.183.0070.1 R3.183.0100.1
Std. Pack 1 1 1 1
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Three-phase voltage monitor without auxiliary supply voltage Undervoltage detection of one, two or all three phases Adjustable undervoltage detection between 285 and 360 V Detection of phase failure of one, two or all three phases Rated three phase voltage 3 AC 400 V without neutral connection and auxiliary supply voltage Reaction time 35 ms Closed-circuit principle Contact assignment: 2 change-over contacts
Measuring and monitoring relays Network monitoring relay SUW 3001
Application examples Monitoring of three-phase current undervoltage faults and phase failure of machines or systems, such as: - Machines with reversal of the direction of rotation (cranes, robots, pumps, excavators, conveyor systems, etc.) - Chemical processes - Test and calibration systems
Circuit diagram
Function The SUW 3001 monitors the external line voltages (its own voltage supply) L1, L2, L3 for undervoltage and phase failure. It works without a neutral connection and an auxiliary supply voltage. After applying the external line voltages L1, L2, L3, the voltages of which exceed the voltage limit value, the SUW switches into its ON position (closed-circuit principle). The green LED lights up. If the voltage falls below the pre-selected voltage limit value, the relay will switch into its OFF position. The green LED extinguishes. The rated voltage for three-phase current networks is 3 AC 400 V with a large operating voltage range. The setpoint value of the undervoltage can be pre-selected to between 285 and 360 V with a potentiometer. If a fault occurs, the relay will switch into its OFF position with a reaction time of 35 ms. The green LED will extinguishes. After elimination of the fault, the SUW switches automatically into its ON position and the pre-selected 10 V hysteresis applies. The green LED lights up. Fault detection occurs at: Phase failure of one, two or all three phases Undervoltage detection of one, two or all three phases, related to the adjusted voltage of 3 AC 285 V to 360 V
Setting ranges The three-phase undervoltage range of 3 AC 285 V to 360 V of all three phases can be adjusted finely with an integrated potentiometer.
647
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System
Application example Monitoring a system The SUW 3001 monitors the three-phase current network for a pre-selected undervoltage or a phase failure in a system. If the SUW 3001 reports a fault, the relay K2 will switch into its OFF position. The system is switched off and the PLC evaluates the message system-specifically.
Function diagram
Dimension diagram
Supply voltage Phases L1, L2, L3 Release value< U Response value < U Min. value LED TRIPPED green 15/18;25/28 15/16;25/26 tA =response value tR =release value Hysteresis = response value release value
648
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption at 50 Hz and UN (AC) Rated consumption set to 50 Hz and UN (AC) Rated frequency Operating voltage range Measuring circuit Electrical isolation from power supply circuit Settings Setting range of undervoltage detection Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR Hysteresis for undervoltage detection General data Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals SUW 3001 Three-phase voltage monitor without auxiliary supply voltage Closed-circuit principle 1 LED green FD 0134 W1 3 AC 400 V 3.8 VA 3.6 W 50 60 Hz 0.65 1.15 x UN no analog 3 AC 285 to 360 V 0.5 % 0.02 % / % UN 0.05 % / KT 2 change-over contacts Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles 25 ms 10 ms depending on the phase position < 100 ms 10 V according to DIN VDE 0110-1:04.97 6 kV III 3 outside, 2 inside 500 V AC 3.25 kV IP 30 / IP 20 Test severity 3 20 +60 C S 7-5 KS 0236/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.26 kg
Overview of devices/part numbers Type SUW 3001

Rated voltage 3 AC 400 V 50 60 Hz
Part number R3.184.0030.0
Std. Pack 1
649
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Three-phase network monitor for voltage monitoring of single-phase and three-phase networks with neutral conductor. Safe signaling at 85% underflow of the mains voltage.
Measuring and monitoring relays Three-phase network monitor DNU
Dimensions (mm): W x H x D 48 x 96 x 60
Description with foot for TS 35 (for installation distributors) with foot for TS 35 + TS 32
DNU
Three-phase network monitor
Type DNU-H-400V-250V4A DNU-U-400V-250V4A Part No. 86.030.6353.0 87.030.6353.0 Std. Pack 1 1
Input data Rated voltage Power consumption Network monitoring Response value ON-delay OFF-delay Switching hysteresis Network failure detection Back-up fuse Status display Output data Max. switching voltage Max. switching current Switching capacity (ohmic load) at 24 V DC, max. at 230 V AC, max. Contact assignment General data Ambient temperature Storage temperature Conductor cross section fine-stranded solid Device protection Rail mount
230/400 V AC +6%/10%, 50 60 Hz approx. 4 VA 0.85 x UN approx. 500 ms approx. 500 ms approx. 5 % approx. 0.5 A LED
250 V AC/DC 4 A AC/DC 100 W 1100 VA 2 change-over contacts
10 C...+50 C 40 C...+85 C 0.5 2.5 mm2 0.5 4 mm2 0.5 A on TS 35 only (86.030.6353.0) TS 35 or TS 32 (87.030.6353.0)
650
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Three-phase network monitor
Measuring and monitoring relays Three-phase network monitor DNU
Circuit diagram
Dimensions
With TS 35 foot, the relay is 49.5 mm deep (rail included)
Connection example
651
interface interface
Three-phase safety monitor designed for monitoring the supply lines of AC motors (380 V/220 V~, 50 60 Hz)
Measuring and monitoring relays Three-phase safety monitor DSU
Description with foot for TS 35 (for installation distributors)
DSU
Three-phase safety monitor
Type DSU-400V-250V4A Part No. 87.030.6453.0 Std. Pack 1
Input data Rated voltage Power consumption Network monitoring Response value ON-delay OFF-delay Switching hysteresis Network failure detection Back-up fuse Status display Output data Max. switching voltage Max. switching current Switching capacity (ohmic load) at 24 V DC, max. at 230 V AC, max. Contact assignment General data Ambient temperature Storage temperature Conductor cross section fine-stranded solid Device protection
230 V AC +6%/10%, 50 60Hz approx. 4 VA 3 x 400 V AC approx. 6 s approx. 250 ms > 900 ms LED
250 V AC 4A 100 W 1000 VA 1 change-over contact
10 C...+50 C 40 C...+85 C 0.14 2.5 mm2 0.14 4 mm2
Rail mount
TS 35 or TS 32
652
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Three-phase safety monitor
Measuring and monitoring relays Three-phase safety monitor DSU
Circuit diagram
Dimensions
Connection example
L1 L2 L3 N F
L1 L2 L3
L1 N
1.1 1.4 1.2
H M 3~
653
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Rotation direction indicator DRA for monitoring the phase sequence of AC motors
Measuring and monitoring relays Rotation direction indicator DRA
Description
DRA
Rotation direction indicator
Type DRA-400V-250V3A Part No. 81.010.1000.0 Std. Pack 1
Input data Rated voltage Power consumption Dropout voltage ON-delay OFF-delay Relay switching logic clockwise rotation counterclockwise rotation
3 x 400 V AC +6%/10%, 50 Hz approx. 2.5 VA 3 x 100 V AC / 50 Hz < 25 ms < 30 ms
relay picked up relay released
Output data Max. switching voltage Max. switching current Switching capacity (ohmic load) at 24 V DC, max. at 250 V AC, max. Contact assignment General data ON-delay OFF-delay Contact material Life span: mechanical electrical Test voltage input/output Ambient temperature Storage temperature Conductor cross section fine-stranded solid Rail mount
250 V AC 3 A AC / DC 70 W 750 VA 2 change-over contacts
< 25 ms < 30 ms AgNi 2 x 107 cycles 1 x 105 cycles at full load 2 kVeff 0 C...+40 C 40 C...+85 C 0.5 2.5 mm2 0.5 4 mm2 TS 35 or TS 32
654
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Rotation direction indicator
Measuring and monitoring relays Rotation direction indicator DRA
Circuit diagram
Dimensions
655
interface interface
Underload detection of electric motors without additional sensor Three-phase and single-phase network Adjustable start-up override time With or without fault memory Open-circuit or closed-circuit principle SBW 1004 with open-circuit principle SBW 1005 with closed-circuit principle
Measuring and monitoring relays Load monitor motor cos phi SBW 1004, SBW 1005
Applications Machine tools: Protection of the motors against underload, for example by - detection of tool destruction and tool wear - optimization of cutting forces and tool feed - forward and reverse control of thread cutting machines Pressure optimization on rolls and presses Regulation of conveyance quantities and drive forces on conveyor and transport equipment Monitoring the slip and destruction of V belts Monitoring the motion of rolling doors Idle monitoring and regulating the conveyance quantity of pumps Regulating the amount of air conveyed in air conditioning systems Checking the motion and wear of the wash brushes in large washing systems for cars, trucks, buses, railroads Controlling the consistency of agitated material in agitators Circuit diagram
Functions SBW 1004 open-circuit principle When the motor is switched on, the adjustable start-up override time on the relay begins. After this time has elapsed, the SBW 1004 monitors the pre-selected phase shift cos (in ). When the load falls, the phase shift becomes larger cos becomes smaller. If the pre-selected phase shift is exceeded, the relay will switch into its ON position after expiration of the pre-selected response time. If the phase shift falls below the pre-selected value back to a normal load the relay will switch into OFF position after expiration of the pre-selected release time. The preselected response and release times (1000 ms) prevent the relay from responding during brief deviations from the setpoint value. SBW 1005 closed-circuit principle When supply voltage is applied, the relay switches into the ON position. When the motor is switched on, the adjustable start-up override time on the relay begins. After this time has elapsed, the SBW 1005 monitors the pre-selected phase shift cos (in ). When the load falls, the phase shift increases cos decreases. If the pre-selected phase shift is exceeded, the relay will switch into its OFF position after expiration of the pre-selected response time. If the phase shift falls below the pre-selected value back to a normal load the relay will switch into the ON position after expiration of the pre-selected release time. The pre-selected response and release times (1000 ms) prevent the relay from responding during brief deviations from the setpoint value. SBW 1004/SBW 1005 with fault memory The fault memory is put into operation by shunting the terminals Y1, Y2. If the phase shift falls below the pre-selected value back to normal load the relay will remain in the ON/OFF position. The fault memory is cleared only by being reset; the relay switches into the OFF/ON position. If the pre-selected phase shift is still exceeded, the relay will switch into the OFF/ON position only during the resetting.
Note Short-circuit the transformer before disconnecting the relay. If the rated motor current is higher than 5 A, a current transformer must be used. The current transformer must be designed for a load of RI + 2 x RL. RL = line resistance RI = internal resistance Terminals k and L1 must always be at the same phase. Maintain the clockwise direction of rotation for terminals L1, L2, L3.
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Outlet air Intake air Memory Dust filter
Rated motor current 0.1 to 5 A Three-phase network, e.g. 3 AC 400 V Rated device voltage 3 AC 400 V
Rated motor current > 5 A Single-phase network, e.g. 230 V Rated device voltage 3 AC 230 V Principle With an inductive load, the current lags behind the voltage by phase angle . If the load on the motor falls, the phase angle becomes larger and subsequently cos becomes smaller. This change of phase angle is a precise measure of the load change at the motor shaft. The load monitor monitors the phase shift between the voltage and the current under inductive loads in a sinusoidal single-phase and three-phase network. (Not suitable for phase control and frequency-controlled motors).
Application examples Monitoring a conveyor belt The load monitor SBW 1004 controls the conveyance quantity. If too little material is supplied falling load the relay will switch into its ON position after expiration of the pre-selected response time. Monitoring dust filters The load monitor SBW 1005 monitors the filter for contamination. If the filter is contaminated, the motor load falls cos becomes smaller. If the pre-selected phase shift is exceeded, the relay will switch into its OFF position after expiration of the preselected response time closed-circuit principle. The fault is stored until the reset key is operated manually.
Function diagrams
Dimension diagram
Supply voltage LED SUPPLY green Load current > Adjusted phase shift Fault memory at terminal Y1/Y2 Reset (reset key) LED TRIPPED red 15/18 15/16 tAM = Motor start-up time tAN = response time tR = release time
Supply voltage LED SUPPLY green Load current > Adjusted phase shift Fault memory at terminal Y1/Y2 Reset (reset key) LED TRIPPED red 15/18 15/16
Inductive load
Current Voltage
Phase angle in degrees
P = effective power Q = reactive power S = apparent power
Shift = cos = 0.5 Pab = U I cos = Efficiency of the motor
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage (UN) Rated consumption at 50 Hz and UN (AC) Rated consumption at 50 Hz and UN (AC) Rated frequency Operating voltage range Measuring circuit Settings Start-up override time Average value of the fault Dispersion Influence of the supply voltage Influence of the ambient temperature Phase shift (cos ) Dispersion Influence of the supply voltage Influence of the ambient temperature Hysteresis Rated motor current Permissible continuous current Start-up peak current Current threshold Fault memory Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminal according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Conductor cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals Overview of devices/Part numbers Type SBW 1004 SBW 1005 SBW 1004 Load monitor; < cos responding with/without fault memory, Open-circuit principle 1 green LED, 1 red LED FD 0072 W1 3 AC 380 415 V 3.4 VA 2.9 W 50 60 Hz 0.8 1.1 x UN 440 480 V 3.4 VA SBW 1005 Load monitor; < cos responding with/without fault memory, Closed-circuit principle 1 green LED, 1 red LED FD 0072 W1
analog 1.5 30 s < 15 % of the end value 0.5 % 0.02 % / % UN 0.025 % / KT 18 < 90 0.5 % 0.05 % / % UN 0.1 % / KT 2 0.1 5 A (with > 5 A an additional transformer is required; load 50 m) 6A 25 A, max. 3 s 0.005 A Activation by shunting terminals Y1/Y2 1 change-over contact Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 4000 switching cycles/h 20 x 106 switching cycles 1000 ms 1000 ms according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S 3-4 KS 0231/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.27 kg Cover Z 29
w
50 60 Hz 50 60 Hz 50 60 Hz
Rated voltage 3 AC 380-415 V 3 AC 380-415 V 3 AC 440-480 V
Part number R3.185.0120.1 R3.185.0020.1 R3.185.0310.1
Std. Pack 1 1 1
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Overload detection of electric motors without additional sensor Three-phase and single-phase network Adjustable start-up override time With or without fault memory Closed-circuit principle
Measuring and monitoring relays Load monitor motor cos phi SBW 1007
Applications Machine tools: Protection of the motors against underload, for example by - detection of tool destruction and tool wear - optimization of cutting forces and tool feed - forward and reverse control of thread cutting machines Pressure optimization on rolls and presses Regulation of conveyance quantities and drive forces on conveyor and transport equipment Monitoring the slip and destruction of V belts Monitoring the motion of rolling doors Idle monitoring and regulating the conveyance quantity of pumps Regulating the amount of air conveyed in air conditioning systems Checking the motion and wear of the wash brushes in large washing systems for cars, trucks, buses, railroad Controlling the consistency of agitated material in agitators
Functions of the closed-circuit principle When supply voltage is applied, the relay switches into the ON position. When the motor is switched on, the adjustable start-up override time on the relay begins. After this time has elapsed, the SBW 1007 monitors the pre-selected phase shift cos (in ). When the load falls, the phase shift becomes smaller cos becomes larger. If the value falls below the pre-selected phase shift, the relay will switch into its OFF position after expiration of the pre-selected response time. If the pre-selected phase shift is exceeded back to a normal load the relay will switch into the ON position after expiration of the pre-selected release time. The pre-selected response and release times (1000 ms) prevent the relay from responding during brief deviations from the setpoint value. Fault memory The fault memory is put into operation by shunting the terminals Y1, Y2. If the phase shift falls below the pre-selected phase shift back to normal load the relay will remain in the ON/OFF position. The fault memory is cleared only by being reset; the relay switches into the OFF/ON position. If the pre-selected phase shift is still exceeded, the relay will switch into the OFF/ON position only during the reset.
Circuit diagram
Note Short-circuit the transformer before disconnecting the relay. If the rated motor current is higher than 5 A, a current transformer must be used. The current transformer must be designed for a load of RI + 2 x RL. RL = line resistance RI = internal resistance Terminals k and L1 must always be at the same phase. Maintain the clockwise direction of rotation for terminals L1, L2, L3.
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Memory Memory
Rated motor current > 5 A Single-phase network, e.g. 3 AC 400 V Rated device voltage 3 AC 400 V
Rated motor current 0.1 to 5 A Three-phase network, e.g. 230 V Rated device voltage 3 AC 230 V
Application examples Monitoring of rolls The load monitor SBW 1007 monitors the roll contact pressure. If the roll contact pressure rises, the motor load also rises (cos becomes larger). If the phase shift falls below the pre-selected value, the relay will switch into its OFF position (closed-circuit principle). Monitoring a crusher The load monitor monitors the stone crusher for overload. If the phase shift falls below the pre-selected value as the motor load rises (e.g. through jamming), the load monitor will switch. The fault is stored until the reset key is operated. Dimension drawing
Principle With an inductive load, the current lags behind the voltage by phase angle . If the load on the motor falls, the phase angle becomes larger and subsequently cos becomes smaller. This change of phase angle is a precise measure of the load change at the motor shaft. The load monitor monitors the phase shift between the voltage and the current under inductive loads in a sinusoidal single-phase and threephase network. (Not suitable for phase control and frequency-controlled motors).
Inductive load
for DIN rail according to EN 50022 Current
Voltage
Phase angle in degrees
P = effective power Q = reactive power S = apparent power
Shift = cos = 0.5 Pab = U I cos = Efficiency of the motor
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption set to 50 Hz and UN (AC) Rated consumption set to 50 Hz and UN (AC) Rated frequency Operating voltage range Measuring circuit Settings Start-up override time Mean value of the fault Dispersion Influence of the supply voltage Influence of the ambient temperature Phase shift (cos ) Dispersion Influence of the supply voltage Influence of the ambient temperature Hysteresis Rated motor current Permissible continuous current Start-up peak current Current threshold Fault memory Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals SBW 1007 Load monitor; < cos responding with/without fault memory, Closed-circuit principle 1 green LED, 1 red LED FD 0116 W1 3 AC 380 415 V 3.4 VA 2.9 W 50 60 Hz 0.8 1.1 x UN analog 1.5 30 s < 15 % of the end value 0.5 % 0.02 % / % UN 0.025 % / KT 18 < 90 0.5 % 0.05 % / % UN 0.1 % / KT 2 0.1 5 A (with > 5 A an additional transformer is required; load 50 m) 6A 25 A, max. 3 s 0.005 A Activation by shunting terminals Y1/Y2 1 change-over contact Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 4000 switching cycles/h 20 x 106 switching cycles 1000 ms 1000 ms according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S 3-4 KS 0231/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.27 kg Cover Z 29
w
50 60 Hz
Overview of the devices/Part numbers Type SBW 1007

Rated voltage 3 AC 380 415 V
Std. Pack 1
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Motor protection relays/temperature monitors for PTC connection 1 monitoring circuit for PTC thermistor according to DIN EN 60947-8 Monitoring for damage or short circuit of the sensor cable Closed-circuit principle SMS 1002: without fault memory, contact assignment 1 change-over contact SMS 1005: with fault memory, reset key or resetting through the supply voltage, contact assignment 2 change-over contacts
Measuring and monitoring relays Motor temperature monitors SMS 1002, SMS 1002-101, SMS 1005
Applications Motor protection through monitoring of the temperature in the motor winding Increased winding temperatures caused by: Phase imbalance, phase failure, high-torque starting, excessive ambient temperature insufficient cooling, Overvoltage or undervoltage, high switching frequency Temperature monitoring of coolants in power transformers Note The supply voltage is electrically isolated from the measuring circuit (exception: DC 24 V).
Functions SMS 1002 After applying the supply voltage (A1/A2) and connection of the PTC thermistor (T1/T2), the relay switches into the ON position. It operates according to the closed-circuit principle and ensures safe switch-back into the OFF position in case of the following malfunctions: Due to the increasing temperature, the PTC thermistor exceeds a resistance value in the range 2500 to 3600 (when the temperature decreases and the PTC thermistors resistance value ranges between 1500 and 1000 , the relay will switch back into the ON position) The sensor circuit falls below a resistance value of < 20 in case of short circuit Damage to the cables Power failure The fault is indicated when the LED TRIPPED lights up. The fault is not stored. SMS 1005 The basic function corresponds to that of the SMS 1002. An additional fault memory prevents the relay from switching back into the ON position after elimination of the fault. The fault memory can be cleared by operating the reset key only if the fault has been eliminated. The SMS 1005 will be ready for another fault identification only if the fault memory has been cleared or the supply voltage has been switched off for at least 250 ms.
Circuit diagram
Dimension diagram
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Remote reset
Application examples Motor monitoring If the motor temperature exceeds the rated operating temperature (TNF) of the PTC thermistor temperature sensor, or if cable damage/short circuit occurs on the sensor, the motor is switched off via K1.
Monitoring of oil temperature If the oil temperature in the transformer rises above the rated operating temperature (TNF), the relay will switch into the OFF position. The horn H1 signals the overheating. Temperature adjustments can be fed through the PLC. The fault memory of the SMS 1005 prevents the relay from switching back into the ON position after the fault has been eliminated. The fault memory can only be cleared after the reset key is pressed or the supply voltage is switched off for at least 250 ms. Switching range / Resistance curve
Function diagram
PTC thermistor
Supply voltage LED SUPPLY green Damage to the cable high-resistance PTC thermistor low-resistance short circuit LED TRIPPED red 11/14 11/12
Curve (type A) according to DIN VDE 0660 part 303 Relay releases
Relay picks up
Supply voltage LED SUPPLY green Damage to the cable high-resistance PTC thermistor low-resistance short circuit Reset LED TRIPPED red 11/14; 21/24 11/12; 21/22 t1 =switch-off time must be > than min. switch-off time
Relay releases -20 0 TNF-20 C TNF-5 C TNF TNF+5 C TNF+15 C TNF = rated operating temperature Sensor PTC thermistors (temperature sensors) are resistances with very high positive resistance temperature coefficients. (PTC = positive temperature coefficient). They are installed in the outlet air side of the stator end winding of those motors for which the temperature diagram is known prior to manufacturing. Their rated operating temperature (TNF) depends on the motor type. When the rated operating temperature is exceeded, the resistance value of the PTC thermistors will increase abruptly. If this sensor is connected to a motor protection relay/temperature monitor, the abrupt increase in the resistance value will cause the relay to switch.
*Relay stays released
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Technical data Function type SMS 1002 Motor protection relay/ temperature monitor for PTC thermistor connection according to EN 60947-8 Closed-circuit principle Function control Function diagram Power supply circuit Rated voltage UN 1 green LED, 1 red LED FD 0088 W1 AC DC Rated consumption at 50 Hz and UN (AC) Rated consumption UN (DC) Rated frequency Operating voltage range Measuring circuit Electrical isolation Relay releases Relay picks up Relay releases Sum of sensors cold resistance Voltage in case of damage to the sensor cable Current in case of short circuit of the sensor cable Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General data Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminal according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Conductor cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals 3.0 VA 3.0 VA 3.0 VA 24 V 110 220 127 V 240 V
SMS 1002-101 Motor protection relay/ temperature monitor for PTC thermistor connection according to EN 60947-8 Closed-circuit principle
1 green LED, 1 red LED FD 0088 W1
SMS 1005 Motor protection relay/ temperature monitor for PTC thermistor connection according to DIN EN 60947-8 Fault memory, reset through supply voltage, Closed-circuit principle 1 green LED, 1 red LED FD 0089 W1 220 240 V
24V 3.0 VA 2.0 W 50 60 Hz 0.8 1.1 x UN yes no 2500 3600 with increasing sensor temperature 1500 1000 with decreasing sensor temperature with short circuit on the sensor line 20 1500 DC 10 V 2.5 mA 1 change-over contact Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles < 20 ms < 20 ms 1 change-over contact yes
2 change-over contacts
according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S32 KS 0140/2 KS 0140/2 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.24 kg
KS 0157/2
Overview of devices/part numbers Type SMS 1002
SMS 1002-101 SMS 1005
Rated voltage AC 24 V AC 110 127 V AC 220 240 V DC 24 V AC 220 240 V
50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz
Part number R3.186.0110.3 R3.186.0040.3 R3.186.0020.3 R3.186.0070.3 R3.186.0010.2
Std. Pack 1 1 1 1 1
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Motor protection relay/temperature monitor for PTC connection with restart lockout 1 monitoring circuit for PTC thermistor according to DIN EN 60947-8 Fault memory with reset key; no reset through supply voltage With restart lockout Monitoring for damage or short circuit of the sensor cable Closed-circuit principle Contact assignment 2 change-over contacts
Measuring and monitoring relay Motor temperature monitor SMS 1006
Circuit diagram
Dimension diagram
Applications Motor protection through monitoring of the temperature in the motor winding Increased winding temperatures caused by: Phase imbalance, phase failure, high-torque starting, excessive ambient temperature insufficient cooling, Overvoltage or undervoltage, high switching frequency Temperature monitoring of coolants in power transformers Function After applying the supply voltage (A1/A2) and connection of the PTC thermistor (T1/T2), the relay switches into the ON position. It operates according to the closedcircuit principle and ensures safe switch-back into the OFF position in case of the following malfunctions: Due to increasing temperature, the PTC thermistor exceeds a resistance value in the range 2500 W to 3600 W (when the temperature decreases, the PTC thermistors resistance value ranges between 1500 W and 1000 W, and pressing the reset key, the relay will switch into the ON position. The sensor circuit falls below a resistance value of < 20 in case of short circuit Damage to the cables Power failure The fault is indicated when the LED TRIPPED lights up. A fault memory with restart lockout (no resetting through the supply voltage) prevents the relay from switching back into the ON position after the fault has been eliminated. The fault memory can be cleared by operating the reset key only if the fault has been eliminated. The SMS 1006 will be ready for another fault identification only after the fault memory has been cleared and the supply voltage has been applied. Contact assignment: 2 change-over contacts
Note The supply voltage is electrically isolated from the measuring circuit.
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Cooling water H3 Fault
Measuring and monitoring relays Motor temperature monitor SMS 1006
PLC
Applications Monitoring cooling water When the cooling water overheats, the relay switches into the OFF position and the system is put out of order. Also if there is a failure in the supply voltage of the relay, the system switches off (closed-circuit principle). The fault memory with restart lockout prevents the system from restarting automatically when the supply voltage is switched on again or when the fault has been eliminated. For a restart, the relay must be switched back into the ON position (reset).
Monitoring transformer temperature When the rated voltage temperature (TNF) is exceeded, the relay switches into the OFF position and the transformer is switched off. Also if there is a failure in the supply voltage of the relay, the transformer stays switched off. The fault memory with restart lockout prevents the transformer from restarting automatically when the supply voltage is switched on again or when the fault has been eliminated. The relay switches back into the ON position only after resetting.
Function diagram
Switching ranges / resistance curve PTC thermistor

Supply voltage LED SUPPLY green Damage to the cable high-resistance PTC thermistor low-resistance short circuit Reset LED TRIPPED red 11/14; 21/24 11/12; 21/22
Curve (type A) according to DIN VDE 0660 part 303 Relay releases
Relay picks up
Relay releases Sensor PTC thermistors (temperature sensors) are resistances with very high positive resistance temperature coefficients. (PTC = positive temperature coefficient). They are installed in the outlet air side of the stator end winding of those motors for which the temperature diagram is known prior to manufacturing. Their rated operating temperature (TNF) depends on the motor type. When the rated operating temperature is exceeded, the resistance value of the PTC thermistors will increase abruptly. If this sensor is connected to a motor protection relay/temperature monitor, the abrupt increase in the resistance value will cause the relay to switch. -20 0 TNF-20 C TNF-5 C TNF TNF+5 C TNF+15 C TNF = rated operating temperature
*Relay stays released
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Technical data Function type Function control Function diagram Power supply circuit Rated voltage UN Rated consumption set to 50 Hz and UN (AC) Rated frequency Operating voltage range Measuring circuit Electrical isolation Relay releases Relay picks up Relay releases Sum of cold resistance of the sensors Voltage in case of damage to the sensor cable Current in case of short circuit of the sensor cable Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals SMS 1006 Motor protection relay/temperature monitor according to DIN EN 60947-8, fault memory; no resetting through the supply voltage; closed-circuit principle 1 green LED, 1 red LED FD 0087 W1 AC 220 240 V 3.0 VA 50 60 Hz 0.8 1.1 UN yes 2500 3600 with increasing sensor temperature 1500 1000 with decreasing sensor temperature with short circuit on the sensor line 20 1500 DC 10 V 2.5 mA 2 change-over contacts Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles < 20 ms < 20 ms according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S32 KS 0157/2 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.26 kg
Measuring and monitoring relays Motor temperature monitor SMS 1006
Overview of devices/part numbers Type SMS 1006
Rated voltage AC 220 240 V
50 60 Hz
Std. Pack 1
667
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Temperature monitor for thermal resistance Pt 100 Temperature setting range 0 to +799 C Adjustable hysteresis Digital limit value setting Monitoring for damage or short circuit of the sensor cable Compensation of sensor linearity errors STW 1101 with open-circuit principle STW 1102 with closed-circuit principle
Measuring and monitoring relays Temperature monitor for thermal resistance Pt 100 STW 1101, STW 1102
Applications Monitoring of etching solutions Temperature monitoring of baking lines Monitoring of chemical processes Monitoring of intake and outlet air temperature in air conditioning systems Protection against overtemperature Protection against undertemperature Function The digitally pre-selected limit value is compared with the measured temperature value. If the measured temperature value exceeds the limit value, and if there is no damage or short circuit to the sensor cable, the temperature monitor will switch. The > LED lights up. If the measured temperature value falls below the pre-selected hysteresis, the STW will switch back into its initial position. Supply voltage, overtemperature, and damage or short circuit of the sensor cable are displayed through the SUPPLY LED or TRIPPED LED. The rated voltage is electrically isolated from the measuring circuit. STW 1101: Open-circuit principle STW 1102: Closed-circuit principle Note The supply voltage is electrically isolated from the measuring circuit.
Circuit diagram
Accessories Cover
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Setting range Temperature: Hysteresis:
0 to + 799 C digital 0.2 to 10 % analog
Pt 100 temperature sensor Pt 100 sensor according to DIN 43 760, DIN IEC 751 Additional technical information can be provided by the sensor supplier.
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Measuring sensor Pt 100 Fault indicator Fault indicator
Measuring sensor Pt 100
Application examples Air conditioning system The intake air temperature of the air conditioning system is monitored with the Pt 100 sensor. If the temperature rises above the pre-selected limit value, the STW 1102 will switch. A fault signal is triggered through the terminal 15/18. Function diagrams
PLC
Supply voltage LED SUPPLY Damage to the cable Response value measured value Release value short circuit LED TRIPPED LED > 15/18 15/16 Adjustable hysteresis = response value release value
Application examples Monitoring of chemical processes The Pt 100 temperature sensor monitors the temperature of the liquid. If the temperature rises above the pre-selected limit value, the PLC is triggered through the terminal 15/16 and the valve is closed.
Dimension diagram
Supply voltage LED SUPPLY Damage to the cable Response value measured value Release value short circuit LED TRIPPED LED > 15/18 15/16 Adjustable hysteresis = response value release value
Properties of the measuring sensors NiCr-Ni Measuring range very large Setting time short Accuracy average Dimensions miniature to small Application For measurements in very large measuring ranges with high need of accuracy Suitability for measurements in liquids Suitability for measurements in gases (e.g. air temperature) Costs (at same mechan. design) very good good to very good low-cost sensors
3-wire connection Pt 100 average to large longer precise small For measurements in medium to large measuring ranges with high accuracy good poor prices higher than that for thermocouple sensors Three types of connections are normally used for Pt 100 temperature sensors. The temperature monitors STW 1101 and STW 1102 are connected according to the 3-wire technology (principle diagram). The constant current IK will then flow through the temperature sensor. In order to halve the measurement errors through the line resistances RL1 and RL2, a third conductor is used as a measuring conductor. The resistance of the measuring conductor RLM can be disregarded due to the high internal resistance of the temperature monitor.
RL1/RL2 = line resistance RLM = resistance of the measuring conductor IK = constant current
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption at 50 Hz and UN (AC) Rated consumption at 50 Hz and UN (AC) Rated frequency Operating voltage range Measuring circuit Electrical isolation Limit value setting Switching hysteresis Hysteresis set with reference to the pre-selected limit value Mean value of the fault Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminal according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Conductor cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals AC 220 240 V 3.3 VA 2.5 W 50 60 Hz 0.8 1.1 x UN yes 0 +799, digital approx. 0.5 K 0.2 % to 10 %, analog 1.5 % 1 Digit 1% 0.02 % / % UN 0.01 % / KT 1 change-over contact Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles 50 ms 50 ms
STW 1101 Monitoring of the limit temperature value for Pt 100/.../3 according to DIN IEC 751. Linearity error is compensated. Adjustable limit value and hysteresis. Monitoring of the sensor line for damage and short circuit. Open-circuit principle, temperature transgression 1 LED green, 2 LEDs red FD 0113 W1
STW 1102 Monitoring of the limit temperature value for Pt 100/.../3 according to DIN IEC 751. Linearity error is compensated. Adjustable limit value and hysteresis. Monitoring of the sensor line for damage and short circuit. Closed-circuit principle, temperature transgression 1 LED green, 2 LEDs red FD 0114 W1
according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S 3 18 KS 0304/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.29 kg Cover Z 29
Overview of devices/part numbers Type STW 1101 STW 1102
Rated voltage AC 220-240 V AC 220-240 V
50-60 Hz 50-60 Hz
Part number R3.187.0030.0 R3.187.0040.0
Std. Pack 1 1
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Temperature monitor for thermocouple NiCr-Ni Temperature setting range 0 to + 999 C Adjustable hysteresis Digital limit value setting Reference junction temperature +25 C Monitoring for damage or the sensor cable STW 1001 with open-circuit principle STW 1002 with closed-circuit principle
Measuring and monitoring relays Temperature monitor for thermocouple NiCr-Ni STW 1001, STW 1002
Applications Monitoring of etching solutions Temperature monitoring of baking lines Monitoring of chemical processes Monitoring of intake and outlet air temperature in air conditioning systems Protection against overtemperature Function The digitally pre-selected limit value is compared with the measured value of the NiCrNi temperature sensor. If the measured value exceeds the limit value, and if there is no damage in the sensor cable, the temperature monitor will switch. The > LED lights up. If the measured temperature value falls below the pre-selected hysteresis, the STW will switch back into its initial position. Supply voltage, overtemperature, and damage or short circuit of the sensor cable are displayed through the SUPPLY LED or BREAK LED. The rated voltage is electrically isolated from the measuring circuit. STW 1001: Open-circuit principle STW 1002: closed-circuit principle.
Circuit diagram
Setting range Temperature: 0 to + 999 C digital hysteresis: 0.2 to 10 % analog
Note The supply voltage is electrically isolated from the measuring circuit. (exception: DC 24 V).
NiCr-Ni temperature sensor NiCr-Ni sensor according to DIN 43710 IEC 584 sec. 1 type K The temperature difference between the measuring point and the reference junction generates a thermal voltage between the two elements. This is evaluated by the STW. The equalizing conductors are used as an extension of the thermocouples (principle diagram). They are installed from the connection of the thermocouple to the reference junction (equalizing box, measuring point selector). The equalizing conductors consist of a positive and a negative conductor. They have the same thermoelectrical properties as the thermocouple up to +200 C. For this reason, no thermal voltages occur at the connection points. The highest temperature for the equalizing conductors is + 200 C, regardless of the insulation material used. If the temperature at the connection point is higher, a thermal conductor must be used instead of an equalizing conductor in order to achieve greater measurement accuracy. Equalizing conductors are less expensive than thermal conductors. Normally they have a larger cross section and a lower electrical resistance. From the economic point of view they are better suited for long lines.
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Measuring sensor NiCr-Ni Reference junction Disconnection Fault indicator Fault indicator
Measuring and monitoring relays Temperature monitor for thermocouple NiCr-Ni STW 1001, STW 1002
Measuring sensor NiCr-Ni
Reference junction
Heating
PLC
Application examples Temperature monitoring in galvanic processes The temperature in the galvanic process is monitored with the NiCr-Ni thermocouple. If the temperature rises to a dangerous value (over the set limit value), the heating is switched off through the break contact 25/28. At the same time the fault indicator lamp is switched on (contact 15/16). Dimension diagram
Application examples Temperature monitoring for baking installations The temperature in the baking installation is monitored with the NiCr-Ni thermocouple. If the set temperature limit value is exceeded (because the temperature regulation failed due to the PLC), the STW will switch off the oven. At the same time a fault signal is sent out through the second change-over contact. Function diagrams
Supply voltage LED SUPPLY Response value Release value measured value Damage to the cable LED TRIPPED LED > 15/18; 25/28 15/16; 25/26 Adjustable hysteresis = response value release value
Principle diagram
Supply voltage LED SUPPLY Response value Release value measured value Damage to the cable LED TRIPPED LED > 15/18; 25/28 15/16; 25/26 Adjustable hysteresis = response value release value
NiCr-Ni temperature sensor Equalizing conductors
Thermocouple
Copper conductors
Process
Properties of the measuring sensors Measuring range Setting time Accuracy Dimensions Application NiCr-Ni very large short average micro to small For measurements of large meas. ranges with average need of accuracy Performance for measurement very good in liquids Performance for measurement good to very good of gases (e.g. air temperature) Costs (for similar low-cost sensors mechanical design) Pt 100 average to large longer precise small For measurements of average to large meas. ranges with great accuracy good average Price is higher than for thermocouple sensors
Meas. point Ni
Terminal block K = + 25 C Reference junction
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Technical data Type of function according to DIN EN 60255-6:11.94 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption set to 50 Hz and UN (AC) Rated consumption set to UN (DC) Rated frequency Operating voltage range Measuring circuit Electrical isolation Reference temperature Limit value setting Switching hysteresis Hysteresis set with reference to the pre-selected limit value Mean value of the fault Dispersion Influence of the supply voltage Influence of the ambient temperature Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals STW 1001 Monitoring of the limit temperature value for NiCr-Ni sensor according to DIN IEC 584 T1 type K. Linearity error is not compensated. Adjustable limit value and hysteresis. Monitoring of the sensor line for cable damage. Open-circuit principle, temperature transgression 1 LED green, 2 LEDs red FD 0110 W1 AC DC 220 240 V 24 V 3.3 VA 2.5 W 50 60 Hz 0.8 1.1 x UN yes (no for 24 V DC rated voltage) +25 C 0 +999, digital approx. 0.5 K 0.2 % to 10 %, analog 1.5 % 1 Digit 1% 0.02 % / % UN 0.01 % / KT 2 change-over contacts Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles 50 ms 50 ms according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S 3 18 KS 0283/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.29 kg Cover Z 29 3.3 VA STW 1002 Monitoring of the limit temperature value for NiCr-Ni sensor according to DIN IEC 584 T1 type K. Linearity error is not compensated. Adjustable limit value and hysteresis. Monitoring of the sensor line for cable damage. Open-circuit principle, temperature transgression 1 LED green, 2 LEDs red FD 0112 W1 220 240 V
Measuring and monitoring relays Thermocouples NiCr-Ni STW 1001, STW 1002
Overview of devices/Part numbers Type STW 1001 STW 1002

Rated voltage DC 24 V AC 220 240 V AC 220 240 V
50 60 Hz 50 60 Hz
Part number R3.187.0050.1 R3.187.0010.1 R3.187.0020.0
Std. Pack 1 1 1
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Lamp tester with common anodes 11 diodes Common anodes Diode reverse voltage 400 V Rated diode current 1A Avalanche power 5 kW/10 s
Measuring and monitoring relays Lamp tester/diode gate NLT 1001
Circuit diagram NLT 1001 KS 250-11-3
Dimension diagram K3-3
Applications Testing of signal lamps in machine control systems or home automation systems Common message of control signals, common function test Signal isolation for function test Linking of control signals in central fault indicator units Remote collection of input signals for PLC systems Interpolation of collected fault indicators Used as freewheeling diode for coils Notes With alternating voltages, a half-wave rectification occurs, meaning a voltage split! In AC circuits, capacitive series resistances may cause malfunctions. When avalanche diodes are used, the devices are especially insensitive to transient overvoltages.
Function The relay consists of a diode circuit with common anode. During operation, the diode circuit prevents mutual interference of the signal lamp control circuits.
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Application examples Testing of signal lamps If the test key is operated, all signal lamps connected to the NLT 1001 will light up.
Testing of I/O devices in an automation system The NLT 1001 tests the external I/O devices of the PLC. If the test key is pressed, the functions of all I/O devices can be checked. Notice! For this test method, the PLC outputs must be protected against energetic recovery.
Technical data Function Power supply circuit Diode reverse voltage Rated diode current Conducting-state voltage at rated current Avalance power, 10 s Max. total current General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals
NLT 1001 Diode gate, lamp tester, 11 diodes, common anode 400 V 1A 1.2 V 5 kW 3A according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30/IP 20 20 +60 C K 1-14 W3 KS 0223/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.13 kg
Overview of devices/Part numbers Type Rated voltage NLT 1001 11 diodes, total current 3 A
Std. Pack 1
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Lamp tester with the cathodes and anodes separated 6 diodes Anode and cathode separated Diode reverse voltage 400 V Rated diode current 1A Avalanche power 5 kW/10 s
Applications Rectification Testing of signal lamps in machine control systems or home automation systems Disabling of control signals Common message of control signals, complete function test Signal isolation for function test Linking of control signals in central fault indicator units Remote collection of input signals for PLC systems Interpolation of collected fault indicators Used as freewheeling diode for coils
Function The relay consists of a diode circuit. During operation, the diode circuit prevents mutual interference of the signal lamp control circuits.
Notes With alternating voltages, a half-wave rectification occurs, meaning a voltage split! In AC circuits, capacitive series resistances may cause malfunctions. When avalanche diodes are used, the devices are especially insensitive to transient overvoltages.
Circuit diagram NLT 1003 KS 250-11-4
Dimension diagram
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Signal coupling Application example
Technical data Function Power supply circuit Diode reverse voltage Rated diode current Conducting-state voltage at rated current Avalance power, 10 s Max. total current General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminals according to DIN VDE 0470 sec. 1:11.92 Ambient temperature, operating range Dimension diagram Circuit diagram Connector cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals
NLT 1003 Diode gate, lamp tester, 6 diodes, anode and cathode separated 400 V 1A 1.2 V 5 kW 3A according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30/IP 20 20 +60 C K 1-14 W3 KS 0225/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.13 kg
Overview of devices/part numbers Type NLT 1003

Number of diodes 6 diodes, total current 3 A
Std. Pack 1
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Contact protection relay Supply voltage and control circuit electrically isolated ON-delay and OFF-delay times adjustable between 0.05 and 1 s Contact assignment: SST 12: 2 change-over contacts KST 12: 1 normally open, 1 normally closed
SST 12 KST 12
Measuring and monitoring relays Contact protection relay SST 12, KST 12
Applications Protection of sensitive switching contacts such as measuring instruments, manometers pressure monitors Avoidance of contact bouncing As timer relay for short times (ON-delay and OFF-delay times) As level monitor in connection with float switches Function SST 12 The contact protection relay is constantly connected to a supply voltage. The supply voltage circuit and the control circuit are electrically isolated by means of a transformer. If the control circuit is closed (for example by exceeding the limit value in a contact manometer), the relay will switch into the ON position when the pre-selected ON-delay time has elapsed. When the control contact is opened, it will switch back into the OFF position after elapse of the OFF-delay time. The ON-delay time and the OFF-delay time are identical. The open control contact is supplied with a voltage 11 V DC. A current 2 mA DC flows over the closed control contact. This way, the control contact is not overloaded. Contact assignment: 2 change-over contacts KST 12 It functions just like the SST 12, however the number of contacts are 1 NO, 1 NC.
Circuit diagram
Notes On contact manometers, a control contact indicates the exceeding of the preselected limit value. The contact should not impede the movement of the pointer. In order to fulfill this condition, very small control contacts are used. They support a maximum load of 25 mW. With higher loads the contacts would be destroyed. A correct function is guaranteed if the total ohmic value of lines and contact resistances does not exceed 500 .
Accessories Cover Z 29 for SST 12
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Manometer
Measuring and monitoring relays Contact protection relay SST 12, KST 12
PLC
Fault indicator
Application example Protection of a manometer contact The manometer monitors the pressure in the pipeline. If the pressure exceeds the pre-selected limit value, the contact protection relay switches into the ON position. A signal is transmitted to the PLC. The valve is closed. The lamp H1 indicates that the limit value has been exceeded.
Dimension diagram
Function diagram
Supply voltage LED SUPPLY Control contact LED TRIPPED 15/18; 25/28 17/18 15/16; 25/26 25/26 SST 12 KST 12 tA = response time tR = release time t1 = switch-on time, must be > recovery time 1 t2 = switch-off time, must be > recovery time 2
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Technical data Function type according to DIN VDE 0435 sec. 2021:09.86 Function control Function diagram Power supply circuit Rated voltage UN Rated consumption at 50 Hz and UN (AC) Rated consumption at 50 Hz and UN (AC) Rated frequency Operating voltage range Time circuit Time Setting / number of time ranges Available time range Recovery time 1 / 2 Min. Switch-on time Release value Permissible parallel loads Internal half-wave rectification Mean value of the error Electrical isolation Voltage at open voltage contact Y1 Current through closed control contact Y1 Maximum resistance of the control circuit Output circuit Contact assignment Contact material Rated operating voltage Un Max. continuous current In per contact Application category according to EN 60947-5-1:1991 Short circuit protection; max. fuse insert class gG Permissible switching frequency Mechanical life Response time tA Release time tR General information Creepage distances and clearances between the circuits Rated impulse voltage Overvoltage category Pollution degree Rated voltage Test voltage Ueff 50 Hz according to DIN VDE 0110-1, table A.1 Protection degree housing/terminal according to DIN VDE 0470 sec. 1:11.92 Noise immunity according to IEC 61000-4 Ambient temperature, operating range Dimension diagram Circuit diagram Conductor cross sections fine-stranded / solid or fine-stranded with ferrules Permissible tightening torque Weight Accessories Approvals SST 12 Contact protection relay 1 green LED, 1 red LED FD 0082 W1 AC 24 V 110 127 V 3.2 VA 2.7 VA 2.8 W 2.4 W 50 60 Hz 0.8 1.15 x UN analog / 1 0.05 1 s 200 / 200 ms no no 20 % yes DC 11 V 2 mA 500 2 change-over contacts Ag alloy, gold-plated AC/DC 230/230 V 5A AC-15: Ue 230 V AC, Ie 3 A DC-13: Ue 24 V DC, Ie 2 A 6A 6000 switching cycles/h 30 x 106 switching cycles 10 ms 10 ms according to DIN VDE 0110-1:04.97 4 kV III 3 outside, 2 inside 250 V AC 2.21 kV IP 30 / IP 20 Test severity 3 20 +60 C S 3-2 KS 0138/1 2 x 0.75 1.5 mm2 / 2 x 0.75 2.5 mm2 1 or 2 x 0.5 1.5 mm2 0.8 1 Nm 0.4 kg Cover Z 29 1 normally closed, 1 normally open 220 240 V 3.2 VA 2.8 W KST 12 110 V 1.5 VA 1.6 W 220 240 V 1.5 VA 1.6 W
Measuring and monitoring relays Contact protection relays SST 12, KST 12
3600 switching cycles/h 20 x 106 switching cycles
K 1-12 W3 KS 0287/1
0.17 kg
Overview of devices/part numbers Type ON-delay time / OFF-delay time SST 12 0.05 1 s
KST 12
0.05 1 s
Rated voltage AC 24 V AC 110 V AC 220 240 V AC 110 V AC 220 240 V
50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz
Part number R3.191.0020.3 R3.191.0050.3 R3.191.0030.3 R3.191.0040.0 R3.191.0010.0
Std. Pack 1 1 1 1 1
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1.5 for sealing
Dimensions in mm
Measuring and monitoring relays Accessories
Cover Z 29 Function Material Color Flammability Weight Standard pack Part number
sealable transparent cap for housing S 3-1, S 3-2, S 3-9, S 3-12 Polycarbonate (PC) transparent according to UL standard 94 V-1 0.01 kg 5 pieces R9.211.0090.0
Accessories for discontinued models Discontinued model Part number DA 1-101 R9.211.0030.0 K 1-5/5 R9.210.0020.0 SN 18 R9.216.0010.0 V 4-101 R9.211.0020.0
Std. Pack 10 1 1 1
Successor type NGG housings
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Discontinued models Type SIW 1001 SMS 1061 SMS 1062 STM 1001 STM 1003 Rated voltage AC 24 V AC 42 V AC 110 127 V AC 230 V AC 220 240 V AC 220 240 V AC 220 240 V AC 220 240 V 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Specification 5 k 10 k 40 k 80 k Part number R3.182.0030.0 R3.182.0040.0 R3.182.0020.0 R3.182.0010.0 R3.186.0090.0 R3.186.0100.0 R3.195.0010.1 R3.195.0020.1 Std. Pack 1 1 1 1 1 1 1 1 Successor type
Measuring and monitoring relays Discontinued models
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Catalogo Wieland, Reles Medidores de Corriente

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Measuring and Monitoring Relays

Measuring and monitoring relays Contents

Current measuring relays

Current/voltage measuring relays

Phase sequence relays

Voltage monitors (three-phase)

Motor temperature monitors

Subject to change without further notice

Measuring and monitoring relays Contents

Contact protection relays

Accessories Discontinued models

Subject to change without further notice

Measuring and monitoring relays Selection by function

Motor protection relay

Temperature monitor Lamp tester Contact protection relay CONTACTS

OPERATION PRINCIPLE RATED VOLTAGE Direct current Single-phase current

Subject to change without further notice

Measuring and monitoring relays Selection by function

Subject to change without further notice

Measuring and monitoring relays General information

Measuring and monitoring relays General information

Measuring and monitoring relays General information

115 500 150

230 500 200

Subject to change without further notice

Measuring and monitoring relays General information

Subject to change without further notice

Measuring and monitoring relays Voltage measuring relay NMU 1001

Subject to change without further notice

Measuring and monitoring relays Voltage measuring relay NMU 1001

AC / DC 25 V 100 s overrange, open-circuit principle, 3 % hysteresis

Setting example: Setpoint (response value) ON-delay time Function

AC / DC 4 V without underflow, closed-circuit principle, 10 % hysteresis

Subject to change without further notice

Measuring and monitoring relays Voltage measuring relay NMU 1001

Settings Measuring ranges Response value range

Permissible overvoltage (continuous) 25 V 250 V 625 V *

tB = stand-by time tA = response time

30 s 100 s 3 min 10 min 30 min 1h 3h (no delay)

VOLTAGE Overrange Overrange Overrange Overrange Underflow Underflow Underflow Underflow

HYSTERESIS approx.10 % approx.10 % approx.3 % approx.3 % approx.10 % approx.10 % approx.3 % approx.3 %

Overview of the devices/Part numbers Type NMU 1001

Measuring range AC / DC 0.5 500 V

Rated voltage DC 24 V AC 24 V AC 115 120 V AC 230 240 V

Part number R3.185.0430.0 R3.185.0420.0 R3.185.0440.0 R3.185.0450.0

Subject to change without further notice

Measuring and monitoring relays Voltage measuring relay NMU 1001

Measuring and monitoring relays Voltage measuring relay SUM 1001

Subject to change without further notice

Measuring and monitoring relays Voltage measuring relay SUM 1001

AC/DC 25 V 210 s overrange, open-circuit principle, 3 % hysteresis

Setting example: Setpoint (response value) ON-delay time Function

AC/DC 4 V without underflow, closed-circuit principle, 10 % hysteresis

Subject to change without further notice

Measuring and monitoring relays Voltage measuring relay SUM 1001

Settings Table I: Measuring range Num AC/DC

Permissible overvoltage (continuous) 25 V 250 V 625 V *

FD 0242-5-2 W1 Measured value overrange > V, closed-circuit principle

Table II: Time range 1s 3s 10 s 30 s 100 s 300 s 1000 s 1h 3h NO DELAY

Value 0.1 s to 0.3 s to 1 s to 3 s to 10 s to 30 s to 100 s to 0.1 h to 0.3 h to no delay

1s 3s 10 s 30 s 100 s 300 s 1000 s 1h 3h

FD 0242-5-3 W1 Measured value underflow < V, open-circuit principle