Banner U GAGE QT50U Series Sensors

U-GAGE QT50U Series Sensors with Analog Output
Long-Range Ultrasonic Sensors with TEACH-Mode Programming
Features
Fast, easy-to-use TEACH-Mode programming; no potentiometer adjustments Scalable output automatically distributes the output signal over the width of the programmed sensing window. Minimum and Maximum window limits can be adjusted independently. Selectable 0 to 10V dc or 4 to 20 mA output, selected via DIP-switch Access to bank of 8 DIP switches through sealed cover for superior user functionality Rugged encapsulated design for harsh environments Unique housing design allows for multiple mounting configurations. Choose models with integral 2 m (6.5') or 9 m (30') cable, or with Mini-style or Euro-style quick-disconnect fitting Wide operating range: -20 to +70C (-4 to +158F) Temperature compensation Programmable for either positive or negative output slope
Ultrasonic
Models
Models
QT50ULB QT50ULBQ QT50ULBQ6 200 mm to 8 m (8" to 26')
Sensing Range
Cable*
5-wire, 2 m (6.5') cable 5-pin Mini-style QD 5-pin Euro-style QD
Supply Voltage
Output
Selectable: 0 to 10V dc or 4 to 20 mA
10 to 30V dc
* NOTES: 9 m cables are available by adding suffix w/30 to the model number of a cabled sensor (e.g., QT50ULB w/30). A model with a QD connector requires a mating cable; see page 10.
WARNING . . .
Not To Be Used for Personnel Protection
Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death. Ultrasonic Proximity These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.
Mod
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
U-GAGE QT50U Series Sensor Analog Output

Principles of Operation
Ultrasonic sensors emit one or multiple pulses of ultrasonic energy, which travel through the air at the speed of sound. A portion of this energy reflects off the target and travels back to the sensor. The sensor measures the total time required for the energy to reach the target and return to the sensor. The distance to the object is then calculated using the following formula: D = ct 2 D = distance from the sensor to the target c = speed of sound in air t = transit time for the ultrasonic pulse To improve accuracy, an ultrasonic sensor may average the results of several pulses before outputting a new value.
Temperature Effects
The speed of sound is dependent upon the composition, pressure and temperature of the gas in which it is traveling. For most ultrasonic applications, the composition and pressure of the gas are relatively fixed, while the temperature may fluctuate. In air, the speed of sound varies with temperature according to the following approximation: Cm/s = 20 273 + TC Cm/s = speed of sound in meters per second TC = temperature in C Or, in English units: C ft/s = 49 460 + TF Cft/s = speed of sound in feet per second TF= temperature in F The speed of sound changes roughly 1% per 6 C (10 F). QT50U series ultrasonic sensors have temperature compensation available, via the 8-pin DIP switch. Temperature compensation will reduce the error due to temperature by about 90%. NOTE: If the sensor is measuring across a temperature gradient, the compensation will be less effective.
Current-Sourcing Models
20
Analog Output (mA)
Positive Slope
Near Limit Target Position
Far Limit
Voltage-Sourcing Models
10
Analog Output (V dc)
Positive Slope
Analog Output Slope

The U-GAGE QT50U sensor may be programmed for either a positive or a negative output slope, depending on which conditions are taught for the Min and Max Analog limits (see Figure 1). If the Min Analog limit is the Near Window setting and the Max Analog limit is the Far Window setting, then the slope will be positive. If the opposite is true, then the slope will be negative.
Near Limit Target Position
Far Limit
Figure 1. Positive and negative output slopes

Sensor Programming
Two TEACH methods may be used to program the sensor: by teaching individual minimum and maximum limits, or by using the auto-window feature to center a sensing window around the taught position. The sensor may be programmed either via its two push buttons, or via a remote switch. Remote programming may also be used to disable the push buttons, preventing anyone on the production floor from adjusting any of the programming settings. To access this feature, connect the gray wire of the sensor to 0 - 2V dc, with a remote programming switch connected between them. NOTE: The impedance of the Remote Teach input is 12 k. Programming is accomplished by following the sequence of input pulses (see programming procedures starting on page 5). The duration of each pulse (corresponding to a push button click), and the period between multiple pulses, are defined as T: 0.04 seconds < T < 0.8 seconds
Configuration
ON DIP 1 2 3 4 5 6 7 8
Factory default positions shown
The QT50U features an 8-pin DIP switch bank for user setup. The DIP switches are located behind the access cover on the back of the sensor as shown in Figure 2. A spanner tool is included with each sensor for removing the cover.
ON
DIP
ON Position
DIP Switch Settings

Switch
1
1 2 3 4 5 6 7 8
Function
Voltage/Current Mode Loss of Echo
Settings
ON = Current mode: 4 to 20 mA OFF* = Voltage mode: 0 to 10V dc ON* = Min-Max Mode OFF = Hold Mode ON = Default to maximum output value on loss of echo OFF* = Default to minimum output value on loss of echo ON* = Configured for remote teach OFF = Configured for enable Switch 5 OFF ON* OFF ON ON* = Enabled OFF = Disabled ON = For factory calibration only; switch should be set to OFF for use OFF* = DIP-switch settings in control Switch 6 OFF OFF* ON ON
Figure 2. DIP switch location
3
DIP
Min-Max
ON
4
Spanner tool included with sensor
Teach/Enable Control Analog Voltage Output Response for 95% of Step Change 100 ms with 100 ms update 500 ms with 100 ms update* 1100 ms with 100 ms update 2300 ms with 100 ms update Temperature Compensation Factory Calibration
5 and 6
7 Figure 3. Removing the access cover 8
* Factory default settings

DIP-Switch-Selectable Functions
Switch 1: Output Mode Select
ON = 4 to 20 mA current output is enabled OFF = 0 to 10V dc voltage output is enabled
CAUTION . . .
To avoid damage to the sensor caused by static discharge (ESD), observe proper ESD precautions (grounding) while adjusting the DIP switches.
Switch 1 configures the sensor internally to use either the current output or voltage output configuration. Switch 2: Loss of Echo Mode Select
ON = Min-Max Mode OFF = Hold Mode
Switch 2 determines the output response to the loss of echo. Min-Max Mode (Switch 2 ON) drives the output to either the minimum value or the maximum value when the echo is lost. (Minimum or Maximum value is selected via Switch 3.) Hold Mode (Switch 2 OFF) maintains the output at the value which was present at the time of echo loss. Switch 3: Min-Max Default
ON = Default to maximum output value at loss of echo (10.5V dc or 20.8 mA) OFF = Default to minimum output value at loss of echo (0V dc or 3.6 mA)
Switch 3 selects the output response to loss of echo when Min-Max Mode is selected via Switch 2. When Switch 2 is OFF, Switch 3 has no function. Switch 4: Teach/Transmit Enable Control
ON = Gray (or yellow) wire configured for remote teach OFF = Gray (or yellow) wire configured for transmit enable/disable High (5 to 30V dc): Transmit Enabled (Power LED solid Green) Low (0 to 2V dc): Transmit Disabled (Power LED flashes at 2 Hz)
When Switch 4 is ON, the gray wire is used to teach window limits to the sensors. When Switch 4 is OFF, the gray wire is used to enable and disable the sensors transmit burst. The sensor output will react as if a loss of echo occurred and either hold the output or change to minimum or maximum value (depending on switch 2 and 3 settings). This function may be used when multiple sensors are in close proximity, which may make them vulnerable to crosstalk interference. A PLC can be used to enable the sensors one at a time to avoid crosstalk. Switches 5 and 6: Response Speed Adjustment Switches 5 and 6 are used to set the speed of the output response. The four values for response speed (see DIP switch settings table on page 3) relate to the number of sensing cycles over which the output value is averaged. Switch 7: Temperature Compensation
ON = Temperature compensation enabled OFF = Temperature compensation disabled
Changes in air temperature affect the speed of sound, which in turn affects the distance reading measured by the sensor. An increase in air temperature shifts both sensing window limits closer to the sensor. Conversely, a decrease in air temperature shifts both limits farther away from the sensor. This shift is approximately 3.5% of the limit distance for a 20 C change in temperature. With temperature compensation enabled (Switch 7 ON), the sensor will maintain the window limits to within 1.8 percent over the -20 to +70 C range.

Sensor Power Indicator Target Signal Strength Indicator
MIN ANALOG
WINDOW LIMIT
MAX ANALOG
The temperature sensor in the sensors bezel cannot adapt to temperature change as quickly as an external temperature device can. When there are fast fluctuations in temperature, it may be best to use an external temperature monitor and feed its signal and the uncompensated distance measurement into a controller and perform the compensation calculations within the controller. Consult the factory for details on performing temperature compensation calculations. NOTES: If temperature compensation is enabled, exposure to direct sunlight can affect the sensors ability to accurately compensate for changes in temperature. With temperature compensation enabled, the temperature warmup drift upon powerup is less than 0.8% of the sensing distance. After 15 minutes, the apparent distance will be within 0.5% of the actual distance. After 30 minutes, the apparent distance will be within 0.3% of the actual distance. Switch 8: Factory Calibration
...
MIN
POWER SIGNAL
MAX
U-GAGE TM Minimum Limit Indicator Maximum Limit Indicator
Figure 4. Sensor features
ON = Factory calibration only OFF = Normal operation

MIN MAX
MIN ANALOG QT50U INTERFACE
MAX
...
Teaching Minimum and Maximum Limits

MIN MAX
MIN ... The Min and Max Analog limits are ... MAX independent. To readjust either limit, it is necessary to follow the teach procedure for that limit MIN MAX only. MIN MAX MIN MAX MIN MAX
Push Button
MIN
...
Remote Line Result

MIN MAX
MAX
Procedure
...
...
Procedure
0.04 sec. < T < 0.8 sec.
MIN MIN MIN

MIN
MAX MAX MAX

MAX
Result
Min Analog Limit
Push and hold Min Analog

...
MIN
MAX
Min Analog LED turns ON Red; sensor is MIN MAX waiting for OV dc or 4 mA limit. Sensor learns Min limit; Min LEDMIN MAX changes from Red to Yellow or MIN MAX flashing Yellow Max Analog LED turns ON Red; sensor is MIN MAX waiting for 1OV dc or 20 mA limit. Sensor learns Max limit; Max LED changes from Red to Yellow or flashing Yellow
MIN
MAX
MIN MIN MIN MIN
MAX MAX MAX MAX
Position the target for the Min Analog limit Single-pulse the remote line
T T T
Position the target for the Min Analog limit MIN Click MAX Analog Min
Sensor learns the 0V dc or 4 mA limit Min Analog LED flashes Red once
T T T T T T
T T T T
Max Analog Limit
Push and hold MIN MAX Max Analog

MIN MAX
MIN MIN MIN
MAX MAX MAX
Position the target for the Max Analog limit Double-pulse the remote line
T T T T
T T
Sensor learns the 10V dc or 20 mA limit T T Max Analog LED flashes T T T Red once
T T T T T
Position the target for the Max Analog limit MIN Click MAX Analog Max
MIN
MAX
T T
T T
T T
T T T T
T T T
T T
T T
T T
T T
T T

...
MIN
MAX
MIN
MIN
... MAX
MAX
MIN
MAX
Using the Auto-Window Feature

Teaches a sensing distance threshold centered within a fixed sensing window (a 1 m window centered on the position taught). This ... MIN MIN procedure centers MAX analog output onMAX taught position at approximately 5V dc or 12 mA. the the
MIN MAX MIN MAX
...
Push Button Procedure ...

MIN MAX
...
Remote Line Result Procedure

0.04 sec. < T < 0.8 sec.
Result
MIN MIN MIN MIN
MAX MAX MAX MAX
Min Analog Limit
MIN MAX Push and hold MIN MAX Min Analog
Min Analog LED turns MIN MAX ON Red
...
MIN
...
MAX
MIN MIN MIN MIN
MAX MAX MAX MAX
Click MAX Analog Max MIN

MIN MAX
Max Analog LED turns ON Red (both the Min and Max Analog LEDs MIN MAX should now be ON)
Max Analog Limit
Position the target at the location where the midpoint of the window should MIN MAX T MIN MAX be. Click either push MIN MAX MIN button MAX Click the other MIN MAX push button
MIN MAX
Position the target at the location where the midpoint of the window should be. Triple-pulse the remote line
T T T T T
Min and Max LEDs both flash Red (0.5 second), then turn Yellow
Its LED Twill flash Red. T

T
T
MIN MAX
The Red Teach LEDs will T T change to Yellow and the sensor will return to RUN mode T T T
T T T T T T T T T T T T T Push Button Lockout T T T T
MIN
MAX
Enables or disables the keypad to prevent unauthorized personnel from adjusting the programming settings. T T T
T
Push Button Procedure Push Button Lockout Result
Remote Line Result

Push buttons are either enabled or disabled, depending on previous condition.
Procedure
0.04 sec. <T T < 0.8 sec. T T
T T T T
Not available via push button
Not applicable
Four-pulse the remote line

T T T T T T T
General Notes on Programming 1. The sensor will return to RUN mode if the limit is not registered within 120 seconds after entering TEACH Mode. 2. Press and hold the programming push button > 2 seconds (before teaching the limit) to exit PROGRAM mode without saving any changes. The sensor will revert to the last saved program. 3. If push buttons do not respond, perform remote lockout procedure to enable push buttons.

Status Indicators
Signal LED (Red) indicates the strength and condition of the sensors incoming signal. See Figure 5. Signal Status
ON Bright ON Dim OFF Good signal Marginal signal strength No signal is received, or Target is beyond the sensors range limitations
Indicates
Output LEDs (Yellow) indicate the position of the target relative to the window limits. See Figure 5. Output/Teach LED
ON Red (either) Min Analog ON Yellow Max Analog ON Yellow Min Analog ON Yellow Max Analog Flashing Yellow Min Analog Flashing Yellow Max Analog ON Yellow Min Analog OFF Max Analog OFF
Indicates
In Teach mode; waiting for limit(s) to be taught Target is within analog window limits Target is outside max. window limit Target is outside Min window limit No signal condition, or Outside operating limits
Power ON/OFF LED (Green) indicates the operating status of the sensor. See Figure 5. Power ON/OFF LED
OFF Flashing @ 2Hz ON Solid Power is OFF Transmit disabled (see page 4) Sensor is operating normally
Indicates
Minimum Operating Range
Minimum Analog Setpoint
Maximum Analog Setpoint
Maximum Operating Range
Target
Target
Sensor
Power
Target
Signal
Power
Signal
Power
Signal
Power
Target
Signal
Min
Max
Min
Max
Min
Max
Min
Max
Target Outside Min Limit
Target Within Limits
Target Outside Max Limit
Target Outside Sensing Range
Figure 5. Status indicator conditions for each target position

QT50U Response Curves
QT50U Effective Beam Pattern
1000 mm 800 mm 600 mm 400 mm 25 mm Rod 500 mm Plate 39.35" 31.48" 23.61" 15.74" 7.87" 0 -7.87" -15.74" -23.61" -31.48" -39.35" 0 1m (3.3') 2m (6.6') 3m (9.8') 4m (13.1') 5m (16.4') 6m (19.6') 7m (22.9') 8m (26.2')
QT50U (with 500 mm Plate) Maximum Target Rotation Angle

40
Target Rotation (degrees)
30 20 10 0 -10 -20 -30 -40 0 1m (3.3') 2m (6.6') 3m (9.8') 4m (13.1') 5m (16.4') 6m (19.6') 7m (22.9') 8m (26.2')
Target Offset (mm)
200 mm 0 -200 mm -400 mm -600 mm -800 mm -1000 mm
Target Distance (m)
Target Distance (m)
Hookups
Integral Cable Model
bn bu wh 4 - 20 mA or 0 - 10V dc Remote Teach Shield 0 - 2V dc +10 - 30V dc
Integral Cable Models
Quick-Disconnect Model Models with (5-pin Mini-Style) Quick-Disconnect

(5-pin Mini-Style)
Quick-Disconnect Model Models with (5-pin Euro-Style) Quick-Disconnect

(5-pin Euro-Style)
bk gy
bk ye
bk gy
* It is recommended that the shield wire be connected to earth ground or DC common.

Specifications
Sensing Range Supply Voltage Ultrasonic Frequency Supply Protection Circuitry Output Protection Delay at Power-up Analog Output Configuration 200 mm to 8 m (8" to 26') 10 to 30V dc (10% maximum ripple); 100 mA max at 10V, 40 mA max at 30V (exclusive of load) 75 kHz burst, rep. rate 96 ms Protected against reverse polarity and transient overvoltages Protected against short circuit conditions 1.5 seconds Voltage Sourcing: 0 to 10V dc Minimum Load Resistance = 500 ohms 1000 Minimum Required Supply Voltage for Full 0-10V Output Span = ( + 13)V dc
RLOAD
Current Sourcing: 4 to 20 mA V supply Maximum Load Resistance = 1 k or ( - 5) ohms, whichever is lower

0.02
Minimum required supply voltage for full 4-20 mA output span = 10V dc or [(RLOAD x 0.02) + 5]V dc, whichever is greater. 4-20 mA output calibrated at 25 C with a 250 load. Temperature Effect Linearity Resolution Output Response Time Minimum Window Size Adjustments Indicators Uncompensated: 0.2% of distance/C Compensated: 0.02% of distance/C +/- 0.2% of span from 200 to 8000 mm; +/- 0.1% of span from 500 to 8000 mm (1 mm minimum) 1.0 mm 100 ms to 2300 ms. See Switches 5 and 6 in the table on page 3. 20 mm Sensing window limits: TEACH-Mode programming of near and far window limits may be set using the push buttons or remotely via TEACH input (see page 5). Green Power On LED: Indicates power is ON (see page 7) Red Signal LED: Indicates target is within sensing range, and the condition of the received signal (see page 7) Teach/Output indicator (bicolor Yellow/Red): Yellow Target is within taught limits Flashing Yellow Target is outside taught window limits Red Sensor is in TEACH mode To Teach: Connect gray or yellow wire to 0 to +2V dc; impedance 12k (See page 4 for transmit disable function) Transducer: Ceramic/Epoxy composite Membrane Switch: Polyester Temperature: -20 to +70 C (-4 to +158 F) Maximum relative humidity: 100% 2 m (6.5') or 9 m (30') shielded 5-conductor (with drain) PVC jacketed attached cable or 5-pin Euro-style quick-disconnect or 5-pin Mini-style quick-disconnect Leakproof design is rated IEC IP67; NEMA 6P All models meet Mil Std. 202F requirements. Method 201A (vibration: 10 to 60Hz max., double amplitude 0.06", maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G 11 ms duration, half sine wave Less than 0.8% of sensing distance upon power-up with Temperature Compensation enabled (see Temperature Compensation, pages 4 and 5) Objects passing inside the specified near limit (200 mm) may produce a false response. Housing: ABS/Polycarbonate Lightpipes: Acrylic
Remote TEACH Construction Operating Conditions Connections Environmental Rating Vibration and Mechanical Shock Temperature Warmup Drift Application Notes Certifications

Dimensions
Cabled Models Models with 5-Pin Mini-Style QD Models with 5-Pin Euro-Style QD
67.4 mm (2.66")
38.1 mm (1.50")
37.0 mm (1.46") 18 mm (0.71") 4 x 4.4 mm ( 0.17")
33.0 mm (1.30") 66.0 mm (2.60") 84.2 mm (3.32") Temperature Sensor Location Internal thread 1/2 NPSM; External thread M30 x 1.5 34.2 mm (1.35") 34.2 mm (1.35") 50.8 mm (2.00")
50.8 mm (2.00")
Accessories Quick-Disconnect (QD) Cable

Style Model
MBCC2-506 MBCC2-512 MBCC2-530
Length
2 m (6.5') 4 m (12') 9 m (30')
Connector
61 mm max. (2.4") 7/8-16UN-2B
White Wire
Pin-Outs
Pin-out
Black Wire
5-Pin Mini with shield
28 mm (1.1")
Brown Wire
Blue Wire
Yellow Wire
5-Pin Euro Straight with shield
MQDEC2-506 MQDEC2-515 MQDEC2-530
2 m (6.5') 5 m (15') 9 m (30')
15 mm (0.6") 44 mm max. (1.7") M12 x 1

White Wire Brown Wire Blue Wire Black Wire
38 mm max. (1.5")
Gray Wire
5-Pin Euro Right-angle with shield
MQDEC2-506RA MQDEC2-515RA MQDEC2-530RA
2 m (6.5') 5 m (15') 9 m (30')

M12 x 1 15 mm (0.6")
38 mm max. (1.5")

Mounting Brackets
SMB30SC 30 mm split clamp with swivel, black reinforced thermoplastic polyester Stainless steel hardware included SMB30MM 30 mm, 11-gauge, stainless steel bracket with curved mounting slots for versatility and orientation Clearance for M6 (1/4") hardware
25.4 mm (1.00")
30.1 mm (1.19")
35.1 mm (1.38")
50.8 mm (2.00") 30 x 1.5 mm internal thread
7.1 mm 0.28 x 90 (2 Slots)
12.7 mm (0.50")
6.4 mm (0.25" dia.)
57.2 mm (2.25")
58.7 mm (2.31") 30.0 mm (1.18")
25.4 mm (1.00")
R 25.4 mm (1.00")
35.1 mm (1.38")
69.9 mm (2.75")
57.2 mm (2.25")
66.5 mm (2.62")
29.0 mm (1.14")
U-GAGE QT50U Series Sensors Universal Supply Voltage

Long-Range Ultrasonic Sensors with Electromechanical Relay Output
Features
Fast, easy-to-use TEACH-Mode programming; no potentiometer adjustments SPDT electromechanical relay for high-capacity switching Universal supply voltage: 85 to 264V ac / 24 to 250V dc Rugged encapsulated design for harsh environments
Standard Model
Models available with factory-installed Teflon flange and film coating bonded over the transducer for protection from harsh environments. (Sensor dimensions and mounting vary somewhat from standard models; see dimensions, page 8.) Unique housing design allows for multiple mounting configurations Choose models with integral 2 m (6.5') or 9 m (30') cable, or with Mini-style or Micro-style quick-disconnect fitting Wide operating range of -20 to +70C (-4 to +158F) Temperature compensation
Teflon is a registered trademark of Dupont
Teflon-protected Model
Ultrasonic
Models
Models
QT50UVR3W QT50UVR3WQ1 QT50UVR3WQ QT50UVR3F QT50UVR3FQ1 QT50UVR3FQ 200 mm to 8 m (8" to 26')
Sensing Range
Cable*
5-wire, 2 m (6.5') cable 5-pin Micro-style QD 5-pin Mini-style QD 5-wire, 2 m (6.5') cable 5-pin Micro-style QD 5-pin Mini-style QD
Supply Voltage
Operation Mode
Window-limit (N.O. and N.C.)
Output
85 to 264V ac, 50/60 Hz / 24 to 250V dc
Fill-level control (pump-in and pump-out)
SPDT electromechanical relay
* NOTES: 9 m cables are available by adding suffix w/30 to the model number of a cabled sensor (e.g., QT50UVR3W w/30). A model with a QD connector requires a mating cable; see page 10. To order a model with Teflon-protected sensor face and transducer (see page 8), add suffix -CRFV to any model number listed above (e.g., QT50UVR3W-CRFV).
WARNING . . . Not To Be Used for Personnel Protection

Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death. These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.
U-GAGE QT50U Series Universal Supply Voltage

Overview
Ultrasonic sensors excel in position-monitoring applications and in applications involving clear or multi-colored targets. QT50U sensors are available in a variety of models: dc sensors with either analog or two discrete outputs, or universal voltage models that feature an SPDT electromechanical relay for switching larger loads. Programming and setup for the universal voltage models are accomplished using the sensors two push buttons. Models are available with Teflon sensor face and hex nut, plus Teflon-coated transducer and special o-rings for use in harsh environments, such as fill-level monitoring in an acidfilled tank. See models table, dimensions, and installation information on page 8 for more information.
Ultrasonic sensors emit one or multiple pulses of ultrasonic energy, which travel through the air at the speed of sound. A portion of this energy reflects off the target and travels back to the sensor. The sensor measures the total time required for the energy to reach the target and return to the sensor. The distance to the object is then calculated using the following formula: D = ct D= c = t = distance from the sensor to the target speed of sound in air transit time for the ultrasonic pulse
To improve accuracy, an ultrasonic sensor may average the results of several pulses before outputting a new value.
Temperature Effects
The speed of sound is dependent upon the composition, pressure and temperature of the gas in which it is traveling. For most ultrasonic applications, the composition and pressure of the gas are relatively fixed, while the temperature may fluctuate. In air, the speed of sound varies with temperature according to the following approximation: In metric units: Cm/s = 0 73 + TC Or, in English units: C ft/s = 49 460 + TF Cm/s = speed of sound in meters per second Cft/s = speed of sound in feet per second TC = temperature in C TF = temperature in F
NOTES: If temperature compensation is enabled, exposure to direct sunlight can affect the sensors ability to accurately compensate for changes in temperature. If the sensor is measuring across a temperature gradient, the compensation will be less effective. With temperature compensation enabled, the temperature warmup drift upon power-up is less than 1.0% of the sensing distance. After 30 minutes, the apparent switchpoint will be within 0.5% of the actual position. After 60 minutes, the apparent switchpoint will be within 0.3% of the actual position.
Temperature Compensation
The speed of sound changes roughly 1% per 6 C (10 F). QT50U series ultrasonic sensors have temperature compensation available; temperature compensation will reduce the error due to temperature by about 90%. Changes in air temperature affect the speed of sound, which in turn affects the distance reading measured by the sensor. An increase in air temperature shifts both sensing window limits farther away from the sensor. Conversely, a decrease in air temperature shifts both limits closer to the sensor. This shift is approximately 3.5% of the limit distance for a 20 C change in temperature. With temperature compensation enabled, the sensor will maintain the window limits to within 1.8% over the entire -20 to +70 C range.

Sensor Power Indicator TEACH Push Button Target Signal Strength Indicator Speed Push Button
Sensor Programming
Two TEACH methods may be used to program the sensor, using the TEACH push button: Teach individual minimum and maximum limits (see page 5), or Use the Auto-Window feature to center a sensing window around the taught position (see page 6).
Sensor Configuration
Output ON Indicator Output Response Time Indicator
The sensor can be configured for one of three output response times and to enable or disable temperature compensation. Both are accomplished using the sensors Speed push button, using the procedures described below. Push Button Procedure
0.04 click 0.8 sec.
Result
Response LED indicates the current Output Response Time setting: ON Red Slow Response (1600 ms) ON Yellow Med. Response (400 ms)* OFF Fast Response (100 ms) Response LED cycles through ON Red, ON Yellow, and OFF to indicate selected Output Response Time (see above) No further action required; sensor stores selection and remains in RUN mode Response LED flashes: Flashing Yellow Temperature Compensation is enabled* Flashing Red Temperature Compensation is disabled Response LED flashes: Flashing Yellow Temperature Compensation is enabled* Flashing Red Temperature Compensation is disabled Sensor stores selection Sensor returns to RUN mode Response LED returns to a solid color or OFF to indicate current Output Response Time setting
Select Output Response Time
RUN Mode
No action required
Select Response Time
Click the Speed push button until the desired Output Response Time is selected
Enable or Disable Temperature Compensation
Enter Programming Mode
Push and hold the Speed push button for 10 seconds
Enable/ Disable
Click the Speed push button to toggle between selections
Return to RUN Mode
Push and hold the Speed push button for 10 seconds
*Factory default settings

Status Indicators
Power ON/OFF LED (Green) ON when sensor power is ON. Signal LED (Red) indicates incoming signal strength and condition. Signal LED Status
ON Bright ON Dim OFF Good signal Marginal signal strength No signal is received*, or Target is beyond the sensors range limitations
Indicates
*If no signal is received, the output will react as if the target is beyond the far limit. The normally open output will be OFF, and the normally closed output will be ON.
Output LED (Yellow or Red) indicates the target position relative to the window limits, or TEACH mode status. Output LED Status
RUN Mode ON Yellow OFF TEACH Mode ON Red Flashing Red Waiting for first limit to be taught Waiting for second limit to be taught Target is within window limits Target is outside window limits
Indicates
Window-Limit Sensor Models Fill-Level Control Sensor Models Level has dropped below far limit Level has risen above near limit
Response LED (Yellow or Red) indicates sensor output response time selection. Response LED Status
ON Red ON Yellow OFF
Indicates
Slow response (1600 ms) Medium response (400 ms) Fast response (100 ms)

Normally Open Output
Minimum Limit Output OFF Maximum Limit Output OFF

Teach procedures are identical for window-limit and fill-level control models. Window-limit models function as shown in Figure 2, and fill-level control models function as shown in Figure 3. To readjust minimum or maximum limits, repeat the teach procedure. Push Button Procedure
0.04 click 0.8 sec.
Output ON
Normally Closed Output

Minimum Limit Output ON Maximum Limit
Result
Programming Mode
Output OFF
Output ON
Figure . Teaching independent minimum and maximum limits window limit models
Push and hold TEACH push button for 2 seconds
Output LED turns ON Red Sensor waits for first limit
Position the target for the first limit Click the TEACH push button Position the target for the second limit Click the TEACH push button
Teach First Limit
Sensor learns the first limit position Output LED changes to Flashing Red
Teach Second Limit
Sensor stores both limits Output LED turns ON Yellow Sensor returns to RUN mode
Pump-In Application (using Normally Open Output)

Level Rises Above Near Limit -Level Rises Above Near Limit Output DEACTIVATES Outputs DEACTIVATE
Pump-Out Application (using Normally Closed Output)

Level Rises Above Near Limit Level Rises Above Near Limit Output ACTIVATES Outputs DEACTIVATE Outputs ACTIVATE
Initial Near Limit Level Rises AboveTank Level -OutputDEACTIVATE is Outputs are INACTIVE
Initial Near Limit Level Rises AboveTank Level Initial Tank Level Output INACTIVE Outputs DEACTIVATE Outputs are is ACTIVE
Level Drops Below Far Limit Level Rises Above Near Limit -Output ACTIVATES Outputs ACTIVATE Outputs DEACTIVATE Flow Pump Control Flow
Level Drops Below Far Level Rises Above Near Limit Output DEACTIVATES Outputs ACTIVATE Outputs DEACTIVATE
The Fill-Level Control mode provides the switching logic required for fill-level, web tensioning control, and similar applications. In this mode, the output energizes when the target reaches the first sensing window limit, and stays energized until the target moves to the second limit. The output then de-energizes at the second limit and does not re-energize until the target moves, again, to the first limit.
Pump Control
Figure 3. Fill-Level Control

Teaching Limits Using the Auto-Window Feature
Teach procedures are identical for window-limit and fill-level control models. Teaching the same limit twice automatically centers a 200 mm window on the taught position. To readjust the sensing midpoint, repeat the teach procedure. Push Button Procedure
0.04 click 0.8 sec.
Normally Open Output

Taught Position Position - 100 mm Output OFF Position + 100 mm Output ON Output OFF
Normally Closed Output
Result
Taught Position Position - 100 mm Output ON Position + 100 mm Output OFF Output ON
Programming Mode
Push and hold the TEACH push button for 2 seconds Position the target at the desired midpoint for the sensing window Click the TEACH push button Without moving the target, click the push button again
Output LED turns ON Red Sensor waits for the first limit
Figure 4. Using the Auto-Window feature for programming
Teach Limit
Output LED changes to flashing Red
Re-Teach Limit
Sensor stores sensing window Output LED turns ON Yellow Sensor returns to RUN mode
Taught Position (e.g., wall or floor)

200 mm
Sensor Output ON
Position -100 mm
Position +100 mm
Sensor Output OFF
Any object in this area will switch the output, whether or not the object returns a good signal to the sensor.
Output OFF Sensing Range
Output ON
Figure 5. An application for Auto-Window feature (retroreflective mode)

Specifications
Sensing Range Supply Voltage Supply Protection Circuitry Ultrasonic Frequency Delay at Power-up Output Configuration Output Ratings 200 mm to 8 m (8" to 26') Universal voltage: 85 to 264V ac, 50/60 Hz / 24 to 250V dc (1.5 watts maximum, exclusive of load) Protected against transient over voltages. DC hookup is without regard to polarity. 75 kHz burst, rep. rate 96 ms 1.5 seconds SPDT (Single-Pole, Double-Throw) electromechanical relay output Max. switching power (resistive load): 2000 VA, 240 W (1000VA, 120W for sensors with Micro-style QD) Max. switching voltage (resistive load): 250V ac, 125V dc Max. switching current (resistive load): 8A @ 250V ac, 8A @ 30V dc derated to 200 mA @ 125V dc (4A max. for sensors with Micro-style QD) Min. voltage and current: 5V dc, 10 mA Mechanical life of relay: 50,000,000 operations Electrical life of relay at full resistive load: 100,000 operations NOTE: Transient suppression is recommended when switching inductive loads. Selectable 1600 ms, 400 ms or 100 ms; see page 3. Uncompensated: 0.2% of distance/C Compensated: 0.02% of distance/C Window-Limit Sensor Models: 5 mm Fill-Level Control Sensor Models: 0 mm 1.0 mm 20 mm Sensing limits: TEACH-Mode programming of near and far limits (see pages 5 and 6). Sensor configuration: Output response time and temperature compensation mode (see page 3). Factory default settings: 400 ms output response; Temperature compensation enabled Green Power On LED: Indicates power is ON. Red Signal LED: Indicates target is within sensing range, and the condition of the received signal. Output indicator (bicolor Yellow/Red): Indicates output status or TEACH mode. Response indicator (bicolor Yellow/Red): Indicates output response time selection. See page 4 for more information. Transducer: Ceramic/Epoxy composite Housing: ABS Membrane Switch: Polyester CRFV models: Teflon face, flange, hex nut and transducer coating; Viton o-ring Temperature: -20 to +70 C (-4 to +158 F) Maximum relative humidity: 100% 2 m (6.5') or 9 m (30') shielded 5-conductor (with drain) PVC jacketed attached cable or 5-pin Micro-style quickdisconnect or 5-pin Mini-style quick-disconnect fitting Leakproof design is rated IEC IP67; NEMA 6P All models meet Mil Std. 202F requirements. Method 201A (vibration: 10 to 60 Hz max., double amplitude 0.06", maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G 11 ms duration, half sine wave. Less than 1.0% of sensing distance upon power-up with Temperature Compensation enabled (see Temperature Effects, page 2) Objects passing inside the specified minimum sensing distance (200 mm) may produce a false response.
Output Response Time Temperature Effect Hysteresis Repeatability Minimum Window Size Adjustments
Indicators
Construction
Operating Conditions Connections Environmental Rating Vibration and Mechanical Shock Temperature Warmup Drift Application Notes Certifications
Viton is a registered trademark of Dupont Dow Elastomers

Installation Chemical-Resistant Models
The sensor may be threaded directly into the side of a tank (see dimensions for hole diameter and thread specifications), or into a non-threaded hole, using the included threaded nut. For a non-threaded hole, install an o-ring onto the flange, and insert the flange completely into the hole until the sensor front surface is against the tanks exterior surface. Place the other oring into the groove on the Teflon nut, and thread the nut onto the flange (see Figure 6). Tighten enough to eliminate gaps between the flange and the tank surface. This will ensure that the o-rings are fully compressed.
Tank Section QT50U Chemical-Resistant Sensor
O-Ring Threaded Teflon Nut (included)
O-Ring
Recommended through-hole size: 56.5 0.5 mm
Figure 6. Installing a chemical-resistant sensor model into a nonthreaded hole in a tank
Dimensions
Cabled Models Chemical- Resistant Models
67.4 mm (2.66") 38.1 mm (1.50") 18 mm (0.71")
37.0 mm (1.46")
4 x 4.4 mm ( 0.17")
74.1 mm (2.92")
73.1 mm (2.88")
33.0 mm (1.30") 66.0 mm (2.60") 84.2 mm (3.32") Temperature Sensor Location Internal thread 1/2 NPSM; External thread M30 x 1.5 M56 x 1.5 50.8 mm (2.00") 67.0 mm (2.64") 66.0 mm (2.60")
50.8 mm (2.00") 35.0 mm (1.38")
Models with 5-Pin Mini-Style QD
Models with 5-Pin Euro-Style QD
10.0 mm (0.39")
34.2 mm (1.35")
34.2 mm (1.35")

Performance Curves
1000 mm 800 mm 600 mm 400 mm

25 mm Rod
40" 31" 24" 16" 8" 0 -8"
40 30
20 10 0 -10 -20 -30 -40 0 1m (3.3') 2m (6.6') 3m (9.8') 4m (13.1') 5m (16.4') 6m (19.6') 7m (22.9') 8m (26.2')
Effective Beam Width
200 mm 0 -200 mm -400 mm -600 mm -800 mm -1000 mm 0 1m (3.3') 2m (6.6') 3m (9.8') 4m (13.1') 5m (16.4') 6m (19.6') 7m (22.9') 500 mm Plate
-16" -24" -31" -40" 8m (26.2')
Target Distance
Target Distance (m)
Hookups
Cabled Models Normally Open/Pump-In
bn bu wh bk Load ye shield* Output Current 8A Max. 85-264V ac, 50/60 Hz 24-250V dc**
QD Models Normally Open/Pump-In

bn bu wh bk Load ye shield* Output Current (4A or 8A Max.)*** 85-264V ac, 50/60 Hz 24-250V dc**
Normally Closed/Pump-Out
bn bu wh Load bk ye shield* 85-264V ac, 50/60 Hz 24-250V dc** Output Current 8A Max.
Normally Closed/Pump-Out
bn bu wh bk ye shield* Load Output Current (4A or 8A Max.)*** 85-264V ac, 50/60 Hz 24-250V dc**
*It is recommended that the shield wire be connected to earth ground. **DC hookup is without regard to polarity. ***4A max. for sensors with Micro-style QD; 8A max. for sensors with Mini-style QD.

Accessories
Quick-Disconnect (QD) Cable
Style
5-Pin Mini-style with shield
Model
MBCC-506 MBCC-51 MBCC-530
Length
2 m (6.5') 4 m (12') 9 m (30')
Connector
61 mm max. (2.4") 7/8-16UN-2B
White Wire Brown Wire Yellow Wire
Pinouts
Black Wire Blue Wire
28 mm (1.1")
5-Pin Micro-style Straight with shield
MQVR3S-506 MQVR3S-515 MQVR3S-530
2 m (6.5') 5 m (15') 9 m (30')
15.2 mm ( 0.6") 47.0 mm Max (1.7" Max)

White Brown
Yellow Black Blue
5-Pin Micro-style Right-angle with shield
38.0 mm Max (1.5" Max)
MQVR3S-506RA MQVR3S-515RA MQVR3S-530RA
2 m (6.5') 5 m (15') 9 m (30')
38.0 mm Max (1.5" Max)
15.2 mm ( 0.6")

Mounting Brackets
SMB30SC 30 mm split clamp with swivel, black reinforced thermoplastic polyester Stainless steel hardware included SMB30MM 30 mm, 11-gauge, stainless steel bracket with curved mounting slots for versatile orientation Clearance for M6 (1/4") hardware
25.4 mm (1.00")
30.1 mm (1.19") 35.1 mm (1.38") 50.8 mm (2.00") 30 x 1.5 mm internal thread 7.1 mm 0.28 x 90 (2 Slots) 12.7 mm (0.50") 57.2 mm (2.25") 30.0 mm (1.18") 25.4 mm (1.00") R 25.4 mm (1.00") 66.5 mm (2.62") 29.0 mm (1.14") 6.4 mm (0.25" dia.)
58.7 mm (2.31")
35.1 mm (1.38") 69.9 mm (2.75")
57.2 mm (2.25")
SAFQT50U
PVC mounting flange mounts to the front of aQT50U sensor (not for use with chemical-resistant models). 49.8 mm (1.96") Adapts sensor to thread into standard 2" NPT female threads. NOTE: QT50U sensors are not designed for use in pressurized environments.
2" NPT Threads
65.0 mm (2.56")
Shown mounted on sensor; sensor not included
49.4 mm 1.94"
25.0 mm (0.98")
10.0 mm (0.39")
64.0 mm (2.52")
1. Place o-ring in flange groove. 2. Assemble sensor onto threaded flange as shown, using the M4 screws supplied with the QT50U sensor. 3. Using the supplied hex wrench, torque screws to approximately 10 in/lbs (1.1 kg/m). 4. Mount sensor/flange assembly into 2" NPT fitting.
SAFQT50U Mounting Flange

For use with QT50U sensors
Features
PVC mounting flange mounts to the front of a QT50U sensor; adapts sensor to thread into standard 2" NPT female threads. NOTE: QT50U sensors are not designed for use in pressurized environments.
Installation
1. Place o-ring in flange groove. 2. Assemble sensor onto threaded flange as shown, using the M4 screws supplied with the QT50U sensor. 3. Using the supplied hex wrench, torque screws to approximately 10 in/lbs. 4. Mount sensor/flange assembly into 2" NPT fitting.
49.8 mm (1.96")
Dimensions
2" NPT Threads
65.0 mm (2.56")
49.4 mm 1.94"
25.0 mm (0.98")
10.0 mm (0.39")
64.0 mm (2.52")
U-GAGE QT50U Series Sensors with Dual-Discrete Outputs

Long-Range Ultrasonic Sensors with TEACH-Mode Programming
Features
Fast, easy-to-use TEACH-Mode programming; no potentiometer adjustments Selectable dual NPN or PNP outputs via DIP switch Access to bank of 8 DIP switches through sealed cover for superior user functionality Rugged encapsulated design for harsh environments Unique housing design allows for multiple mounting configurations Choose models with integral 2 m (6.5') or 9 m (30') cable, or with Mini-style or Euro-style quick-disconnect fitting Wide operating range of -20 to +70C (-4 to +158F) Temperature compensation
Ultrasonic
Models
Models
QT50UDB QT50UDBQ6 QT50UDBQ 200 mm to 8 m (8" to 26')
Sensing Range
Cable*
5-wire, 2 m (6.5') cable 5-pin Euro-style QD 5-pin Mini-style QD
Supply Voltage
Output
10 to 30V dc
Dual NPN or PNP selectable
* NOTES: 9 m cables are available by adding suffix w/30 to the model number of a cabled sensor (e.g., QT50UDB w/30). A model with a QD connector requires a mating cable; see page 11.
WARNING . . .
Not To Be Used for Personnel Protection
Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death. Ultrasonic Proximity These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.
Mod
U-GAGE QT50U Series Sensor Discrete Output

Ultrasonic sensors emit one or multiple pulses of ultrasonic energy, which travel through the air at the speed of sound. A portion of this energy reflects off the target and travels back to the sensor. The sensor measures the total time required for the energy to reach the target and return to the sensor. The distance to the object is then calculated using the following formula: D = ct 2 D= c = t = distance from the sensor to the target speed of sound in air transit time for the ultrasonic pulse
To improve accuracy, an ultrasonic sensor may average the results of several pulses before outputting a new value.
Temperature Effects
The speed of sound is dependent upon the composition, pressure and temperature of the gas in which it is traveling. For most ultrasonic applications, the composition and pressure of the gas are relatively fixed, while the temperature may fluctuate. In air, the speed of sound varies with temperature according to the following approximation: Cm/s = 20 273 + TC Cm/s = speed of sound in meters per second TC = temperature in C Or, in English units: C ft/s = 49 460 + TF Cft/s = speed of sound in feet per second TF= temperature in F The speed of sound changes roughly 1% per 6 C (10 F). QT50U series ultrasonic sensors have temperature compensation available, via the 8-pin DIP switch. Temperature compensation will reduce the error due to temperature by about 90%. NOTE: If the sensor is measuring across a temperature gradient, the compensation will be less effective.

Sensor Programming
Three TEACH methods may be used to program the sensor: Teach individual minimum and maximum limits, Use Auto-Window feature to center a sensing window around the taught position, or Simultaneously use Auto-Window and position a threshold for background suppression at the taught position. The sensor may be programmed either via its two push buttons, or via a remote switch. Remote programming also may be used to disable the push buttons, preventing unauthorized personnel from adjusting the programming settings. To access this feature, connect the gray wire of the sensor to 0 - 2V dc, with a remote programming switch between the sensor and the voltage. NOTE: The impedance of the Remote Teach input is 12 k. Programming is accomplished by following the sequence of input pulses (see programming procedures starting on page 5). The duration of each pulse (corresponding to a push button click), and the period between multiple pulses, are defined as T: 0.04 seconds < T < 0.8 seconds
ON DIP 1 2 3 4 5 6 7 8
Factory default positions shown
Configuration
The QT50U features an 8-pin DIP switch bank for user setup. The DIP switches are located behind the access cover on the back of the sensor as shown in Figure 2. A spanner tool is included with each sensor for removing the cover. Switch
1 2
ON
DIP
ON Position
1 2 3 4 5 6 7 8
Figure 2. DIP switch location
Function
PNP or NPN Select Window/Fill Level
Settings
ON = Both outputs set for PNP OFF* = Both outputs set for NPN ON = High/Low (fill level control) OFF* = ON/OFF (window) Window selected on Switch 2: ON* = Normally open OFF = Normally closed Fill Level selected on Switch 2: ON = Pump-in OFF = Pump-out ON* = Configured for remote teach OFF = Configured for transmit disable Switch 5 OFF ON* OFF ON ON* = Enabled OFF = Disabled ON = For factory calibration only; switch should be set to OFF for use OFF* = DIP-switch settings in control Switch 6 OFF OFF* ON ON
DIP
ON
3
Spanner tool included with sensor
Output Operation
4 5 and 6 7 8
Teach/Disable Control Response (100 ms/cycle) 1 cycle 4 cycles* 8 cycles 16 cycles Temperature Compensation Factory Calibration
Figure 3. Removing the access cover
* Factory default settings

DIP-Switch-Selectable Functions
Switch 1: Output Mode Select
ON = Both outputs set to PNP (current sourcing) OFF = Both outputs set to NPN (current sinking)
CAUTION . . .
To avoid damage to the sensor caused by static discharge (ESD), observe proper ESD precautions (grounding) while adjusting the DIP switches.
This switch configures the sensor internally to use either the PNP or NPN output configuration. Switch 2: High/Low Level Control
ON = High/Low (fill level control) OFF = ON/OFF (window)
Pump-In Application (switch #3 ON)

Level Rises Above Near Limit Outputs DEACTIVATE
This switch determines whether the sensor is in fill level control mode or normal ON/OFF mode. The fill level control is shown in Figure 3. When switch 2 is ON, the switch 3 setting will determine whether the sensor is set up for pump-in or pump-out operation. In ON/OFF mode, the sensor is either ON or OFF when the target is within the window limits and opposite when outside of the window limit. Switch 3: ON/OFF Mode
ON = normally open (output is energized when the target is within window) OFF = normally closed (output is energized when the target is outside window)
Flow
Initial Tank Level Outputs are INACTIVE
Level Drops Below Far Limit Outputs ACTIVATE
Pump Control
Switch 4: Teach/Transmit Enable Control

ON = Gray (or yellow) wire configured for remote teach OFF = Gray (or yellow) wire configured for transmit disable High (5 to 30V dc or open): Transmit Enabled (Power LED solid Green) Low (0 to 2V dc): Transmit Disabled (Power LED flashes at 2 Hz)
Pump-Out Application (switch #3 OFF)
Level Rises Above Near Limit Outputs ACTIVATE
When switch 4 is ON, the gray or yellow wire is used to teach the sensors window limits. When switch 4 is OFF, the gray or yellow wire is used to enable and disable the sensors transmit burst. This function may be used when multiple sensors are operating in close proximity and may be vulnerable to cross-talk interference. A PLC can be used to enable the sensors one at a time to avoid cross-talk. When disabled, the sensor outputs will react as if no target is being sensed. Switches 5-6: Response Speed Adjustment The speed of the output response is set using DIP-switch positions 5 and 6 (see table on page 3). There are four values for response speed, which relate to the number of sensing cycles over which the output value is averaged. Switch 7: Temperature Compensation
ON = Temperature compensation is enabled OFF = Temperature compensation is disabled
Flow
Initial Tank Level Outputs are INACTIVE
Level Drops Below Far Limit Outputs DEACTIVATE
Pump Control
Changes in air temperature affect the speed of sound, which in turn affects the distance reading measured by the sensor. An increase in air temperature shifts both sensing window limits closer to the sensor. Conversely, a decrease in air temperature shifts both limits farther away from the sensor. This shift is approximately 3.5% of the limit distance for a 20 C change in temperature. With temperature compensation enabled (Switch 7 ON), the sensor will maintain the window limits to within 1.8% over the -20 to +70 C range.
The HIGH/LOW mode (switch #2 ON) provides the switching logic required for fill-level, web tensioning control, and similar applications. In the HIGH/LOW mode, the output energizes when the target reaches the first sensing window limit, and stays energized until the target moves to the second limit. The output then de-energizes at the second limit and does not re-energize until the target moves, again, to the first limit.
Figure 3. High/Low Level Control (switch #2 ON)

Sensor Power Indicator Output 1 Push Button Target Signal Strength Indicator Output 2 Push Button
NOTES: If temperature compensation is enabled, exposure to direct sunlight can affect the sensors ability to accurately compensate for changes in temperature. With temperature compensation enabled, the temperature warmup drift upon power-up is less than 0.8% of the sensing distance. After 15 minutes, the apparent switchpoint will be within 0.5% of the actual position. After 30 minutes, the apparent switchpoint will be within 0.3% of the actual position. Switch 8: Factory Calibration
ON = Factory calibration only OFF = Normal operation
OUTPUT 1
POWER
SIGNAL
OUTPUT 2
U-GAGE TM
Status Indicators
Output 1 Indicator Output 2 Indicator
Signal LED (Red) indicates the strength and condition of the sensors incoming signal. Signal LED Status
ON Bright ON Dim OFF Good signal Marginal signal strength No signal is received*, or Target is beyond the sensors range limitations
Indicates
*If no signal is received, the output will react as if the target is beyond the far limit. In normally open mode, the outputs will be OFF. In normally closed mode, the outputs will be ON.
Output LEDs (Yellow or Red) indicate the position of the target, relative to the window limits. Output/Teach LED
ON Red (Solid) ON Red (Flashing) ON Yellow OFF
Indicates
In Teach mode; waiting for first limit to be taught In Teach mode; waiting for second limit to be taught Target is within window limits (normally open mode) Target is outside window limits (normally open mode)
Power ON/OFF LED (Green) indicates the operating status of the sensor. Power ON/OFF LED
OFF ON Solid Flashing @ 4 Hz Flashing @ 2 Hz Power is OFF Sensor is operating normally Output is overloaded (RUN mode) Transmit disabled (see page 4)
Indicates

The outputs are independent. To readjust minimum or maximum limits for either output, follow the teach procedure for that output only. Repeat the teach procedure for the other output, if used.
...
D
D D D
Normally Open Operation

Minimum Limit Maximum Limit
Output OFF
Output ON
Output OFF
Normally Closed Operation

Minimum Limit Output ON Maximum Limit Output ON
Output OFF
... ...
D
D
Figure 4. Teaching independent minimum and maximum limits

D
Procedure
D
Push Button Programming Mode
Remote Wire
0.04 sec. < T < 0.8 sec.
Result
...
D
Push and hold push button for ... selected output D

D
No action required
D D D D D D D D D
or
D
Corresponding output LED turns ON Red Sensor waits for first limit
Position the target for the first limit Position the target for the first limit D ... Click the same DD DD push button
Teach First Limit
DD
DD
Output 1 D D or Single-pulse the remote Dline D

T T
Output 2 Double-pulse the remote line

T T T T T T T T T T
Sensor learns the first limit position LED for selected output changes to Flashing Red
T T T T T T T T T T
Teach Second Limit
D D
Position the target for the second limit D D Click the same D D push button
T T
Position the target for the second limit or Single-pulse the remote line
D
D
Sensor stores both limits LED for selected output turns ON Yellow
T T T T T T T T T T T T T T T
T T T
T T
T T
T
T T
T T
T T
T T

Normally Open Operation
Taught Position
Teaching Limits Using the Auto-Window Feature

Teaching the same limit twice for the same output automatically centers a 200 mm window on the taught position. The outputs are independent. To readjust a midpoint for either output, follow the teach procedure for that output only. Repeat the teach procedure for the other output, if used.
D D
Position - 100 mm Output OFF Output ON
Position + 100 mm Output OFF
Normally Closed Operation

Taught Position
...
D
Position - 100 mm Output ON Output OFF
Position + 100 mm Output ON
Figure 5. Using the Auto-Window feature for programming each output ...
D D
...
D
D
Procedure
D
Push Button
Remote Wire
0.04 sec. < T < 0.8 sec.
Result
Programming Mode
Push and hold the push ... button for the D selected output D D D
...
D D D
No action required
D
D
or
D
D
LED for the selected output turns ON Red Sensor waits for the first limit
Position the sensor for the midpoint of the sensing ... window D D D D Click the same push button
D D D
Position the target for the midpoint of the sensing window Output 1 Single-pulse the D D remote line
T
D
Teach Limit
D D
or
Output 2 Double-pulse the remote line

T T T T T T T T T T T T T T T T T T T T T T T
LED for the selected output flashes Red

T T T T T T T T T T
Without moving the target, click the D button again D

D D
Without moving the target,T or single-pulse the remote D line again D

D
LED for the selected output turns ON Yellow SensorT stores sensing window for Tthe T T T selected output T T T Sensor returns to RUN mode
T T T
Position -100 mm Taught Position (e.g., wall or floor) Position +100 mm
Re-Teach Limit
T T T
Near Range Sensor Output ON
T T
T T
T T
Sensor Output OFF
Any object in this area will switch the output, whether or not the object returns a good signal to the sensor.
Output OFF Sensing Distance
Output ON
Figure 6. An application for Auto-Window feature (retroreflective mode)

Simultaneous Auto-Window/Background Suppression
... Output 1: Auto-Window (automatically centers a 200 mm window on taught position) Output 2: Background Suppression (sensor ignores objects beyond the taught ... position)
D
D D D
Taught Position
Position - 100 mm Output 1 Output OFF Output ON Position +100 mm Output OFF
Taught position is identical for both outputs.
To adjust the Background Suppression limit (different from the limit for Output 1), teach a new limit to Output 2 using the Auto-Window procedure (page 7). Output 2 will remain... Background Suppression mode until it is taught new min/max limits in (page 6). ...
D D D D D D D D
Output 2
Output ON
Output OFF
Figure 7. Using simultaneous Auto-Window/ background suppression (normally open illustrated)
Procedure
...
D D D
Push Button Programming Mode

D
Remote Wire
0.04 sec. < T < 0.8 sec.
or
D D
D
Result
...
D
Push and hold Output 1 push button

D D
No action required D
or
D
D
Output 1 LED turns ON Red
..
D
D D
D Click Output 2 D push button
No action required
D D
Output 2 LED turns ON Red (both Output LEDs should be ON Red)
..
D
Teach Limits to Both Outputs Simultaneously
Position the target at the sensing window midpoint/ D D suppression limit or Click either T D D D D push button
Position the target at the sensing window midpoint/suppression limit Triple-pulse the remote line
T T T T T T T T T
Both output LEDs Flash Red
Click either D D push button again

D D
T
D
or
D
Single-pulse the remote line

T T T T T T T
Both output LEDs turn ON Yellow T T T T T Sensor stores sensing window on Output 1 and suppression limit on Output 2 T T T Sensor returns to RUN mode
T T
T T T
T
T T T T
T Push Button Lockout

D
D D
TT
T Enables or disables the keypad to prevent unauthorized personnel from adjusting the programmingT settings.T
T
Push Button Procedure Push Button Lockout Result
Remote Line Result

Push buttons are either enabled or disabled, depending on previous condition.
Procedure
0.04 sec. <T T < 0.8 sec. T T
T T T T
Not available via push button
Not applicable
Four-pulse the remote line

T T T T T T T

Specifications
Sensing Range Supply Voltage Ultrasonic Frequency Supply Protection Circuitry Output Protection Delay at Power-up Discrete Output Configuration Output Ratings 200 mm to 8 m (8" to 26') 10 to 30V dc (10% maximum ripple); 100 mA max at 10V, 40 mA max at 30V (exclusive of load) 75 kHz burst, rep. rate 96 ms Protected against reverse polarity and transient overvoltages Protected against short circuit conditions 1.5 seconds PNP or NPN, selectable via DIP switch 150 mA maximum Off-state leakage current: < 5 A Output Saturation NPN: < 200 mV @ 10 mA and < 650 mV @ 150 mA Output Saturation PNP: < 1.2V @ 10 mA and < 1.65V @ 150 mA 100 ms to 1600 ms. See Switches 5 and 6 in the table on page 3. Uncompensated: 0.2% of distance/C Compensated: 0.02% of distance/C 5 mm 1.0 mm 20 mm Sensing window limits: TEACH-Mode programming of near and far window limits may be set using the push buttons or remotely via TEACH input (see page 6). Green Power On LED: Indicates power is ON (see page 5) Red Signal LED: Indicates target is within sensing range, and the condition of the received signal (see page 5) Teach/Output indicator (bicolor Yellow/Red): Yellow Target is within taught limits OFF Target is outside taught window limits Red Sensor is in TEACH mode To Teach: Connect gray or yellow wire to 0 to +2V dc; impedance 12k (See page 4 for transmit disable function) Transducer: Ceramic/Epoxy composite Membrane Switch: Polyester Temperature: -20 to +70 C (-4 to +158 F) Maximum relative humidity: 100% 2 m (6.5') or 9 m (30') shielded 5-conductor (with drain) PVC jacketed attached cable or 5-pin Euro-style quick-disconnect or 5-pin Mini-style quick-disconnect Leakproof design is rated IEC IP67; NEMA 6P All models meet Mil Std. 202F requirements. Method 201A (vibration: 10 to 60Hz max., double amplitude 0.06", maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G 11 ms duration, half sine wave Less than 0.8% of sensing distance upon power-up with Temperature Compensation enabled (see Temperature Compensation, pages 4 and 5) Objects passing inside the specified near limit (200 mm) may produce a false response. Housing: ABS/Polycarbonate Lightpipes: Acrylic
Output Response Time Temperature Effect Hysteresis Repeatability Minimum Window Size Adjustments Indicators
Remote TEACH Construction Operating Conditions Connections Environmental Rating Vibration and Mechanical Shock Temperature Warmup Drift Application Notes Certifications

Performance Curves
1000 mm 800 mm 600 mm 400 mm
25 mm Rod 500 mm Plate
39.35" 31.48" 23.61" 15.74" 7.87" 0 -7.87" -15.74" -23.61" -31.48" -39.35" 0 1m (3.3') 2m (6.6') 3m (9.8') 4m (13.1') 5m (16.4') 6m (19.6') 7m (22.9') 8m (26.2')
40
30 20 10 0 -10 -20 -30 -40 0 1m (3.3') 2m (6.6') 3m (9.8') 4m (13.1') 5m (16.4') 6m (19.6') 7m (22.9') 8m (26.2')
Target Offset (mm)
200 mm 0 -200 mm -400 mm -600 mm -800 mm -1000 mm
Target Distance (m)
Target Distance (m)
Hookups Cabled Models

NPN Hookup
bn bu wh bk gy +10 - 30V dc
QD Models
PNP Hookup
NPN Hookup
bn
PNP Hookup
bn bu wh +10 - 30V dc
bn bu wh See note below

0 - 2V dc
+10 - 30V dc
bu wh
+10 - 30V dc
Load 1 Load 2
Load 1 Load 2
bk gy
See note below

0 - 2V dc
Load 1
bk
Remote Teach
Remote Teach
Load 2 ye or gy Remote Teach shield
See note below

0 - 2V dc
shield
shield
See note below Load 2 ye or gy Remote Teach 0 - 2V dc shield

bk
Load 1
NOTES: NPN or PNP hookup must agree with DIP-switch settings (see pages 3 and 4). It is recommended that the shield wire be connected to earth ground or DC common.
Dimensions
Cabled Models Models with 5-Pin Mini-Style QD Models with 5-Pin Euro-Style QD
67.4 mm (2.66")
38.1 mm (1.50")
37.0 mm (1.46")
18 mm (0.71")
4 x 4.4 mm ( 0.17")
33.0 mm (1.30") 66.0 mm (2.60") 84.2 mm (3.32")

Temperature Sensor Location Internal thread 1/2 NPSM; External thread M30 x 1.5 34.2 mm (1.35") 34.2 mm (1.35") 50.8 mm (2.00")
50.8 mm (2.00")

Accessories Quick-Disconnect (QD) Cable
Style Model
MBCC2-506 MBCC2-512 MBCC2-530
Length
2 m (6.5') 4 m (12') 9 m (30')
Connector
61 mm max. (2.4") 7/8-16UN-2B
White Wire
Pin-Outs
Pin-out
Black Wire
5-Pin Mini with shield
28 mm (1.1")
Brown Wire
Blue Wire
Yellow Wire
5-Pin Euro Straight with shield
MQDEC2-506 MQDEC2-515 MQDEC2-530
2 m (6.5') 5 m (15') 9 m (30')
15 mm (0.6") 44 mm max. (1.7") M12 x 1

White Wire Brown Wire Blue Wire Black Wire
38 mm max. (1.5")
Gray Wire
5-Pin Euro Right-angle with shield
MQDEC2-506RA MQDEC2-515RA MQDEC2-530RA
2 m (6.5') 5 m (15') 9 m (30')

M12 x 1 15 mm (0.6")
38 mm max. (1.5")
Mounting Brackets
SMB30SC 30 mm split clamp with swivel, black reinforced thermoplastic polyester Stainless steel hardware included SMB30MM 30 mm, 11-gauge, stainless steel bracket with curved mounting slots for versatility and orientation Clearance for M6 (1/4") hardware
25.4 mm (1.00")
30.1 mm (1.19")
35.1 mm (1.38")
50.8 mm (2.00") 30 x 1.5 mm internal thread
7.1 mm 0.28 x 90 (2 Slots)
12.7 mm (0.50")
6.4 mm (0.25" dia.)
57.2 mm (2.25")
58.7 mm (2.31") 30.0 mm (1.18")
25.4 mm (1.00")
R 25.4 mm (1.00")
35.1 mm (1.38")
69.9 mm (2.75")
57.2 mm (2.25")
66.5 mm (2.62")
29.0 mm (1.14")
U-GAGE Chemically Resistant Ultrasonic Sensors

Teflon -protected sensors for harsh environments
Features
Available option for all Banner QT50U and T30U..B models. Factory-installed Teflon flange and film coating bonded over the transducer provide protection from harsh environments. The flange is sealed to the sensor face using a Viton o-ring; other o-ring materials may be specified (contact factory). Performance specifications for these models are identical to those of corresponding standard models, with the exception of reduced sensing range (see Performance Curves below). Sensor dimensions and mounting vary somewhat from corresponding standard models (see dimensions on reverse).
Teflon is a registered trademark of Dupont Viton is a registered trademark of Dupont Dow Elastomers
Models
Add suffix -CRFV to the model number of any standard QT50U or T30U..B model sensor to get this option. For example: QT50ULBQ6-CRFV or T30UINB-CRFV. Consult factory for information on T30U..A models.
Performance Curves
QT50U Max. Sensing Range: 200 mm to 8 m (8" to 26') T30U..B Max. Sensing Range: 300 mm to 1.5 m (12" to 5')
QT50U Effective Beam Pattern (Typical)

T30U..B Effective Beam Pattern (Typical)

U-GAGE QT50U and T30U Chemically Resistant Ultrasonic Sensors

Installation
The sensor may be threaded directly into the side of a tank (see dimensions for hole diameter and thread specifications), or into a non-threaded hole, using the included threaded nut. For a non-threaded hole, install an o-ring onto the flange, and insert the flange completely into the hole until the sensor front surface is against the tanks exterior surface. Place the other o-ring into the groove on the Teflon nut, and thread the nut onto the flange (see Figure 1). Tighten enough to eliminate gaps between the flange and the tank surface. This will ensure that the o-rings are fully compressed.
Recommended through-hole size:
QT50U: 56.5 0.5 mm T30U: 36.5 0.5 mm

Figure 1. Installing the sensor into a non-threaded hole in a tank
Dimensions
QT50U

T30U
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.
P/N 122155

Banner U GAGE QT50U Series Sensors

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U-GAGE QT50U Series Sensors with Analog Output

Long-Range Ultrasonic Sensors with TEACH-Mode Programming

Not To Be Used for Personnel Protection

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

U-GAGE QT50U Series Sensor Analog Output

Near Limit Target Position

Analog Output Slope

Near Limit Target Position

Figure 1. Positive and negative output slopes

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

U-GAGE QT50U Series Sensor Analog Output

Factory default positions shown

DIP Switch Settings

Figure 2. DIP switch location

7 Figure 3. Removing the access cover 8

* Factory default settings

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

U-GAGE QT50U Series Sensor Analog Output

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

U-GAGE QT50U Series Sensor Analog Output

U-GAGE TM Minimum Limit Indicator Maximum Limit Indicator

Figure 4. Sensor features

ON = Factory calibration only OFF = Normal operation

MIN ANALOG QT50U INTERFACE

Teaching Minimum and Maximum Limits

Remote Line Result

MIN MIN MIN

MAX MAX MAX

Min Analog Limit

Push and hold Min Analog

MIN MIN MIN MIN

MAX MAX MAX MAX

Max Analog Limit

Push and hold MIN MAX Max Analog

MIN MIN MIN

MAX MAX MAX

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

U-GAGE QT50U Series Sensor Analog Output

Using the Auto-Window Feature

Push Button Procedure ...

Remote Line Result Procedure

MIN MIN MIN MIN

MAX MAX MAX MAX

Min Analog Limit

MIN MAX Push and hold MIN MAX Min Analog

Min Analog LED turns MIN MAX ON Red

MIN MIN MIN MIN

MAX MAX MAX MAX

Click MAX Analog Max MIN

Max Analog Limit

Its LED Twill flash Red. T

Push Button Procedure Push Button Lockout Result

Remote Line Result

Not available via push button

Four-pulse the remote line

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

U-GAGE QT50U Series Sensor Analog Output

Minimum Operating Range

Minimum Analog Setpoint

Maximum Analog Setpoint

Maximum Operating Range

Target Outside Min Limit

Target Within Limits