Professional Documents
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Read the entire Instruction Manual carefully for important information about safety, handling, installation, operation, maintenance, and parts replacements. This equipment is designed and built in accordance with applicable safety standard in effect on the date of manufacture. Unauthorized modifications will void warranty and can result in severe injury, death and property damage. Do not make any modifications to the equipment. Only qualified persons are to install, operate or service this equipment according to all applicable codes and established safety practices. Use only genuine Toshiba replacement parts and accessories. Improper components could cause the equipment malfunction. Do not install this equipment in areas where unusual service conditions exist. Using this equipment in other than usual service conditions can result in equipment failure. Do not exceed the ratings specified on the equipment nameplate or system accessories. Underrated equipment can fail during operation causing fire, explosion, severe injury, death, and property damage.
http://www3.toshiba.co.jp/sic/english/swgr/products.htm
The data given in this catalog are subject to change without notice.
KSP-E2368
2008-11(1.5)
AD 4
Printed in Japan
Type-Form
Vacuum contactor Rated voltage Rated operational current Series Operating mechanism 7.2/3.6kV G : 200A H : 400A No symbol : Non-latched type L : Latched type No symbol : Standard -2 : Upper front terminal
Since the introduction of the first Vacuum Interrupter in 1962, Toshiba has been continuously improving and developing Vacuum Technology. Over 180 thousands Toshiba Vacuum Contactors and Combination Units have been installed, providing reliable services in wide variety of applications worldwide. Consistent with its dedication to the most advanced vacuum technology, Toshiba offers new series of High-voltage vacuum contactors and Vacuum Combination Units with fuses. By adopting an electronics controlled circuit and being designed compactly to ensure reliability, handling ease and safety, the new series of High-voltage Vacuum Contactors and Vacuum Combination Units with fuses are suitable for Motor starters, Transformer feeders and Capacitor switching applications.
Configuration
Series
Fixed type 7.2/3.6kV
Ratings 200A-6.3kA 400A-6.3kA Non-latched type Latched type Non-latched type Latched type Note : Other ratings are available, refer to catalog KSP-E2412.
Special
CV-6HA-2 CV-6HAL-2
Type-Form
Vacuum combination unit Series Rated operational voltage Rated operational current Series Draw-out/in mechanism 3 : 3.3kV 6 : 6.6kV G : 200A H : 400A No symbol : Fixed type M : Manual type D : Handle type No symbol : Non-latched type L : Latched type 1 : Bushing type
Series
Type Ratings Manual type 40kA 40kA 40kA 40kA 40kA 40kA 40kA 40kA Non-latched Latched Non-latched Latched Non-latched Latched 400A Non-latched Latched Non-latched Latched Non-latched Latched Non-latched Latched 400A Non-latched Latched UVA-3GAM UVA-3GAML UVA-3HAM UVA-3HAML UVA-6GAM UVA-6GAML UVA-6HAM UVA-6HAML UVA-3GAM1 UVA-3HAM1 UVA-6GAM1 UVA-6HAM1 Handle type UVA-3GAD UVA-3GADL UVA-3HAD UVA-3HADL UVA-6GAD UVA-6GADL UVA-6HAD UVA-6HADL UVA-3GAD1 UVA-3HAD1 UVA-6GAD1 UVA-6HAD1 Fixed type UVA-3GA UVA-3GAL UVA-3HA UVA-3HAL UVA-6GA UVA-6GAL UVA-6HA UVA-6HAL
Standard
3.3kV
200A 400A
6.6kV
200A
Bushing
3.3kV
200A 400A
6.6kV
200A
Operating Mechanism Rated Voltage (Ur) Rated Operational Current (le) Thermal Current (lth) Rated Frequency Rated Short-time Withstand Current (lk) Rated peak Withstand Current (lp) Short-circuit Making and Breaking Current (Duty) Making Current (100times) AC4 Breaking Current (25times) AC4 Withstand Overload Current 6 times of le - 30s 15 times of le - 1s Coordination with Current-limiting Fuses Cut-off Current (Peak) Rated Insulation Level Power Frequency Withstand Voltage Impulse Withstand Voltage
Non-Latched
50/60Hz 6300A- 2s 6300A- 1s 15.8kA 6300A "O" - 3min. - "CO" -3min. - "CO"
Allowable Control Voltage Fluctuation Operating Current (at AC100V) Closing Time Opening Time
Prospective Short-circuit Current 40kA 22kV-1min. *1 60kV 300 op. cycles/hr 1200 op. cycles/hr 0.25mill. 2.5mill. 0.25mill. 0.25mill. 100-110, 115-120, 200-220, 230-240VAC/100-110, 200-220VDC 24, 32, 48, 100-110, 200-220VDC 85% to 110% of the rated control voltage 4.5A (Peak) 0.1A (Average) 4.0A (Peak) 65 - 80ms 20 - 30ms 3NO-3NC 2NO-2NC Max. 480V, Min. 48V 10A 700VA (PF. 0.35) 60W (L/R 150ms) Floor Mount Vertical Installation 1000m or lower -5 to 40OC 45 to 85% Max. 20Hz 1G Max. 30G 750/1500 1000/2000 1000/2000 19.0kg 1500/3000 2000/4000 2000/2000 19.5kg 750/1500 1000/2000 1000/2000 19.5kg 1500/3000 2000/4000 2000/2000 20.0kg
Switching frequency (AC3) Mechanical Life Electrical Life (AC3) Closing Rated Control Voltage Tripping Allowable Control Voltage Fluctuation Endurance Operating Current (at 100V) Closing Time Opening Time Contact arrangement Operational voltage Thermal Current AC Capacity DC Capacity Installation Altitude Ambient air temperature Relative humidity Vibration Shock Motor (kW) Transformer (kVA) Capacitor (kvar) Closing Holding/Tripping
Application Condition
*1 : Special withstand voltage (32kV-1min.) will be supplied by request. *2 : CE marking can be available by request.
Latched
(Instantaneous Excitation)
Mainly applied to non-frequent switching operation and/or to the important load which require to be contact closed even by power loss.
PROTECTION COORDINATION
The protection coordination with upper/lower stream relay shall be evaluated by considering total system and load characteristics. The single-phase protection shall be performed which may be occurred by power fuses. (Apply 2E-relay or fuse blown detection which is provided on combination unit as standard.)
100
No surge protection is required except for special application, however the insulation coordination shall be evaluated by following
50 40 30
Load
Protection
Notice The surge suppressor shall be installed for machine rated at 55kW or below, and/or be subject to inching operation. The surge suppressor shall be installed between starting
20
Rotating Machine
Not required
contactor and autotransformer for machine started by autotransformer. The suppressor shall be installed for machine which has inferior insulation.
10
20
30
50
100
200
300
400
Dry-type Transformer
Not required
The surge arrester shall be installed for transformer rated at 150kVA or below and exciting inrush is interrupted. The installation of suppressor and insulation coordination shall
S witc h in g Cu r r e n t ( A )
Oil-immersed Transformer
Not required
be evaluated when the low surge level apparatus are connected on secondary circuit of transformer.
Capacitor
Not required
TERMINAL CONNECTION
Either terminals, upper or lower, can be used for power or load side on contactor. The upper terminals shall be connected to power side on combination unit for the protection coordination.
The surge suppressor is composed of capacitor and series resistor, and is one of the most excellent protection mediums. The device features suppression as well as a decrease of surge generation. Particularly being free from limitation on the number of operating times, this device is suitable for protecting motors and transformer required performing frequent operations. The surge arrester has no effect of suppressing the surge generation, this suppresses overvoltage to within a fixed level.
CONTROL TRANSFORMER
The contactor can be operated with following burden of control transformer.
VT 100VA 10P10
OUTLINE DIMENSIONS
30 13 30 69 115 368 115 69 30 31
RECOMMENDED PARTITION DISTANCE
OPERATING CIRCUITS
202 2 15
The typical operating circuit is shown in Fig. 4 indicating type CV-6GA/6HA contactor.
*1
E E E
OFF
ON
FRONT COVER
30 6
Make sure to use the "NO" contacts of quick operating relay (4) self-holding circuit. Do not use the "NO" auxiliary contacts of vacuum contactor, this may cause the welding of main contacts when the start (ON) button is pushed incompletely. (refer to the marked 1 in figure) Make sure to switch the closing coil on DC side. Should
100-110VAC/DC 200-220VAC/DC
INTERRUPTERS
10
INDICATOR
124
GL
RL
400
4 N or T
371
OFF ON
30
MAIN CIRCUIT TERMINALS
the coil be switched on AC side, a discharging circuit will be formed by rectifiers against coil, resulting in prolonged opening time and lowered breaking performance. (refer to the marked 2 in figure)
180
DIA 15
(REAR) + 345-1 166 179 10 195 219 10 + 195-1 166 134 300 + 1 (FRONT)
DETAIL OF MOUNTING HOLES (TOP VIEW)
VMC 52CC DU 4
128
217
87654321
13 18
EARTHING TERMINAL (M8 BOLT) CONTROL TERMINAL
300 373
60 21
MOUNTING HOLES
11 DIA - 4 HOLES
COUNTER (OPTION)
REMOTE SWITCH
OFF
2E-RY
4 3 1 4 5
11
15
14
VMC 13 12
30 13 30 69 115
368 115 69
30 31
60 2 15
202 13
recommended for control circuit. If the DC power source is not available, employ the AC closing and capacitor trip device for tripping. Make sure to use the "NO" auxiliary contacts (11-21) of vacuum contactor in trip circuit, and "NC" auxiliary contacts (16-26) of vacuum contactor for control relay
MAIN CIRCUIT TERMINALS 12 DIA-3 HOLES
30 6
VMC : Vacuum contactor 52CC : Closing coil 52TC : Trip coil DU : Drive unit 4 : Control relay
circuit.
M10 SCREW
10
INDICATOR
124
30 371 6
400
OFF ON
TRIP LEVER (FOR LATCHED TYPE) TRIPPING HOLE (DIA 9) AUXILIARY SWITCH
180
128 DIA-15
217
87654321
3 4 1 2
10 300 373 60 21
MOUNTING HOLES
11 DIA-4 HOLES
5
52 CC
TIMER
13 18
EARTHING TERMINAL (M8 BOLT) CONTROL TERMINAL
10
195 215
10
OSCILLATION
6
SWITCHING
POWER
OUTLINE DIMENSIONS
REQUIRED MINIMUM INSULATION DISTANCE LIFTING HOLES INSULATION SHUTTER (20 DIA-2 HOLES) CONNECTED POSITION
115
125
125
115
10 10
100
588
10
115
125
125
115
10 10
100
555
139
116 90 5
12
METAL COVER
130
15 6 (PF)
(PF)
INDICATOR
METAL PARTITION
605
535
CONTROL CONNECTOR
535
293
COUNTER (OPTION)
33 15 148 60
COUNTER (OPTION)
535
(VMC) 6
505
INDICATOR
154
HANDLE
(VMC) 33
METAL PARTITION
293
257
186
186 114
104 124
19
148 60
114
104
124
20
130
MANUAL TRIP LEVER (LATCHED TYPE)
412 472
LOAD TERMINALS 13 DIA-3 HOLES EARTHING TERMINAL (8mm 2 )
38
527 800
13 DIA-4 MOUNTING HOLES
235
20
38
527 810
13DIA-4MOUNTING HOLES
METAL PARTITION
19
204
30
18 91
264
18 48
DIA 25
10
LOAD PRIMARY CONDUCTORS 3-M12 SCREWS, DEPTH 20
(VT)
20
20
REQUIRED MINIMUM INSULATION DISTANCE INSULATION SHUTTER RECOMMENDED PARTITION DISCONNECTED DISTANCE POSITION CONNECTED POSITION LIFTING HOLES (20 DIA-2 HOLES)
10
METAL COVER
115
125
125
115
10
100
555
139
10
METAL COVER
115
125
125
115
10
100
REQUIRED MINIMUM INSULATION DISTANCE LIFTING HOLES (20 DIA-2 HOLES) INSULATION SHUTTER CONNECTED POSITION
588
116 90
10
10
12 125
466 125 30
12
130 5
130 DIA 36
(PF)
15
INDICATOR
(PF)
METAL PARTITION
154
605
605
535
535
535
(VMC) 139 6
COUNTER (OPTION)
(VMC) 139
METAL PARTITION
293
293
257
186 114
164 170
186 114
124
164 170
124
104
20
19
104
20
19
MOUNTING HOLES
20
130
DRAWOUT MECHANISM
8 25
38
527 808
235 (VT)
412 472
EARTHING TERMINAL (8mm 2 )
MOUNTING HOLES
20
20
130
DRAWOUT MECHANISM
8 25
38
527 808
13 DIA-4 MOUNTING HOLES
235
METAL PARTITION
204
15
30
18 91
264
18 48
DIA 25
10 (VT)
LOAD PRIMARY CONDUCTORS 3-M12 SCREWS, DEPTH 20
20
10
OPERATING CIRCUITS
Test R AC T L5 2E-RY E OFF STOP INTERLOCK E E 4 Normal Service Main Power Supply R S T
T1 T13 T12 T2 T14 T5 T17 T18 T6 T7 T8 T10 T3 T11 T4 4
INTERLOCKS
L4 LS2
The electrical and mechanical interlocks are provided on Combination unit as described below to prevent misoperation and to ensure high safety. The unit can not be withdrawn from the "CONNECTED" position, while the contactor is "ON". The unit can not be inserted into the "CONNECTED" position, while the contactor is "ON". The contactor can not be closed, unless the unit is either in the "CONNECTED" or "DISCONNECTED" position. The cubicle door can not be opened, unless the unit is in the "DISCONNECTED" position. (note) The unit can not be inserted into the "CONNECTED" position, unless the cubicle door is closed. (note) The operating handle can not be extracted, unless the unit is either in the "CONNECTED" or "DISCONNECTED" position. The contactor is "OFF" by inserting the operating handle. (Refer to Notes on page 11.) The unit can be padlocked at the "CONNECTED" and "DISCONNECTED" position.
How to furnish the front door with interlocks When performing interlocks between the handle operation type unit and front door, conduct the design by adopting following steps, referring to Fig. 13. Preparation of small door Provide the front door with a small door for handle operation. (approx. size 95X200) Interlock to prevent door opening at connected position The interlock pin in the connected position is at "B" position. Attach a stopper for the interlock pin to door so that the interlock pin can be clasped and the door can not be opened. The stopper may be installed with screws for emergency door open by removing screws. Interlock to prevent handle operation at door opening Provide a rod on door side for interlock lever release and adjust the length of rod. Provide the small hole (approx. 12X22) at location of ON-OFF indication for confirmation of unit position.
L4
E ON COS START INTERLOCK
T1
LS2
L5 L8
T2
T3
T4
T5
T6
T7
T8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
T13 T15 T17 T19 T21 T23 T14 T16 T18 T20 T22 T24 AUS
(CONTROL CONNECTOR HOUSING)
PF
F VT F1
DU
16
15 14
13 12 11
LS3 LS4
NOTE 1. LS1 is ON at the position of both connected and disconnected. 2. LS2 provided only on handle operation type, but not connected to connector housing, is OPERATE by inserting the handle. Make sure to open the contactor by handle insertion. 3. LS3 operates only at the connected position. 4. LS4 indicates fuse blown. (Fuse blown detector)
LS1
5 52CC 52CC 26 25 24 23 22 21
52
U V W Load
T19
T20
T23
T24 T16
8 - 10
(Note) The f r ont door must be adj ust ed w hen t he i nt er l ocks ar e em pl oyed.
Parts Position Interlock Position "A" "B" Shaft Position "B" "C" Name Plate Inserting Arm Position for ON-OFF Direction of Indicator Handle "D" "E" OFF ON "B" "C"
Symbol marked
L4 E E OFF 2EX L8
LS2
2E
Small Door 95 53 8 Hole 1 Rod Shutting The Door Cancels The Interlock 2 Interlock Pin
23
Draw-out Position
3 Shaft 5 Interlock Lever 1 Rod 9 Rod Support 6 Arm 32 "C" "D" 5 Interlock Lever "E"
2EX
18
4 4
4 Name Plate for ON-OFF Indication 2 Interlock Pin 1 Rod Depressing Position 20
R S T
T1 T13 T12
T3 T15
T2 T14
T6
T18
T4
T16
T7 T8
T10
T11
T5
10
F VT F1
81
68
5 52 D 6 U V W Load
52CC 52CC
26
21 52TC
25 24
23 22
65
LS4
28 113
T19 T21 T20 T22 T23 T24 T17
81 68 65
DU
16
11
13 12
LS1
LS3
104
PF
AUS 15 14
200
"B"
"A" 74 101
32
11
12
UVA-3HA UVA-3HAL
UVA-6HA UVA-6HAL
10
115
125
125
115
10 10
100
555
400
200 40
400
(PF)
METAL COVER
15 6 (PF) B
10 115 125 125 115 10
RECOMMENDED PARTITION DISTANCE
(VMC) 6
154
543
535
9 10 125
466 125 30
293
257
15
605
LOAD TERMINALS
535
(VMC)
154 535
15
(PF)
A 575 627
B 645
CONTROL CONNECTOR
COUNTER (OPTION)
15 257
30
19
104
697
114
124
294
12
MANUAL TRIP LEVER (LATCHED TYPE)
455 479
12 DIA-4 MOUNTING HOLES
55
(VT)
Earthing Switch
INSULATION SHUTTER
MOVABLE UNIT
DRAWOUT MECHANISM
45
182
535
65
20
175
74
EARTHING CLIPS
42
DRAWOUT MECHANISM
472
EARTHING WIRE EARTHING TERMINAL (8mm 2 )
13
14
: Provided as Standard
: Supplied
: Not supplied
Contactor Name of parts Counter Position switch Blown fuse detector VT (1unit) Additional VT Insulation barrier Insulation fuse barrier Shutter padlock provision Position padlock provision Earthing switch LS3 LS7 LS4 CV
Combination Units Manual type Handle type Fixed type Option Connected position (1NO-1NC) Disconnected position (1NO) 1NO Provided only on Non-latched Max. 2VT Partition between power and load terminals For the earthing side Padlock not provided Padlock not provided For load side cable
WIRE
Contactor Remarks Name of parts Control wire Control test wire Operating handle LC9 Capacitor trip device CR Surge suppressor Mechanical interlock LC10 CIT-10Q CV
Combination Units Manual type Handle type Fixed type Remarks With plug (2mm2 X 2m) With plug and socket (2mm2 X 2m) For Handle type For Latched type 100/110VAC for 100-110V coil 200/220VAC for 200-220V coil 100/200VAC for 100-110V coil
CONNECTOR
DIA 27
DIA 6 HOLE
66
70 86
400 2000 46
24
4.5
44
Contactor Name of parts Wipe gauge Trip rod Connector housing and pins as loose parts CV
Mechanical interlock
The mechanical interlock shall be used in the reversing starter to prevent mechanically from closing the forward and reverse contactors simultaneously.
CV-6GA,6HA CV-6GAL,6HAL
Wipe gauge
The wipe gauge can be used for checking contact wear of vacuum interrupters. Refer to the instruction manual for using this gauge. Wipe gauge
28 t 0.5 120
The following vertical pitch interlocks are available for CV6 series contactors.
SHAFT (VMC) VMC : OFF
8.8
Trip rod
The trip rod may be used for manual tripping for latched contactor and combination unit, however this operation shall be maintenance purpose or emergency case only.
Trip rod
DIA 7
PITCH BETWEEN CONTACTORS
60
P
OFF ON
Housing (Pins)
HOUSING
VMC : OFF
128
13 300 426 45
24
400
Motor application
3.3kV Power fuse Current (A) Type Vacuum Contactor (A) Standard value of load current (A) 10 11.7 13.8 18.8 22.1 26.7 32.5 38.5 48 74.1 92.1 102.6 140.9 171.9 178 195.1 216.2 267 320.3 Applicable motor (kW) 37 45 55 75 90 110 132 160 200 315 400 450 630 750 800 900 1000 1250 1500 1750 2000 2500 3000 Standard value of load current (A) 4.8 5.6 6.6 9.1 10.5 12.8 15.1 18.4 23.7 36.9 46.1 51.3 70.6 82.1 89 97.6 108.1 134.4 160.2 194 217 270 322 6.6kV Vacuum Contactor (A) Power fuse Type Current (A)
P/O No. :
UVA
Use this sheet for confirmation on each rating and specification
M25
Type
M25 FPG1-6X75N
UVA 6 : 6.6kV G : 200A M : Manual type No symbol : Non Latched type Operating voltage Closing voltage Latched type Tripping voltage 3 : 3.3kV H : 400A A D : Handle type L : Latched type 6.3kA (without power fuse) AC/DC100-110V others (specify : AC/DC100-110V others (specify : DC100-110V others (specify : Without power fuse T40 C25 T50 C40 M25 M200 T225 C150 Quantity (set No.) M150 T175 FPC3 (6.6kV) Quantity (set No.) C100 M200 T225 C150 M250 T60 C50 M40 M250 T75 C60 M50 M300 M350 T350 C275 2 X M250 2 X C50 2 X C60 AC/DC200-220V V) AC/DC200-220V V) DC200-220V V) ).
M50
FPC3-3X25N 200
200
M50
Draw-out/in mechanism
FPC3-6X75N M150
1 Bushing type
Operating mechanism
FPC3-6G75N M200
Notes 1. Full-load current represents the average value of Toshiba Motors (2, 4, 6 poles). Check the motor characteristics. 2. The standard for power fuse selection is : full-load current X 6, 5 second-2 times.
Transformer application
3.3kV Power fuse Current (A) Type Vacuum Contactor (A) Standard value of load current (A) 5.3 8.8 13.2 17.5 26.3 35 43.8 54.5 70 87.5 109 131.2 175 218.7 263 350 Applicable transformer (kVA) 30 50 75 100 150 200 250 300 400 500 600 750 1000 (1250) 1500 2000 2500 3000 4000 0.1 second. Standard value of load current (A) 2.7 4.4 6.6 8.8 13.2 17.5 21.9 26.3 35 43.8 54.5 65.7 87.5 109.4 131.2 175 218.7 263 350 6.6kV Vacuum Contactor (A) Power fuse Type Current (A)
Refer to Fuse selection table. Quantity (set No.) shall be scribed in parentheses ( Three-phase FPG1 (3.3/6.6kV)
T20
T20 T30 T50 T60 T75 T150 T225 M250 M300 T350 2 X M250 FPG1-6X75N 200 FPC3-3X25N FPC3-3G25N
Quantity (set No.) M25 T50 FPC3 (3.3kV) C40 Power fuse selection
FPG1-6X75N T30 200 T50 T75 FPC3-6X75N FPC3-6G75N FPC3-6X75N 400 FPC3-6H75N T175 T225 M250 T400
C175
C200
2 X C175
FPC3-3X25N
C175
M400 T400
400
1 X VT 2 X VT Not required LS3 Connected position switch Disconnected position switch Blown fuse detector Insulation barrier between fuses Insulation fixing barrier Insulation shutter Connector housing and pins as loose parts Counter Insulation barrier (Partition between power and load terminals) Insulation fuse barrier for the earth (Phase to earth) Shutter padlock provision Position padlock provision Earthing switch for load side cable Please refer to page 16 to specify the quantities each LS7 LS4 Standard accessories 3300/110V 6600/110V Others (specify : 3300/220V 6600/220V V) UVA type : standard UVA type : option UVA type : standard
Notes 1. The standard for power fuse selection is : full-load current 2. 2 X M : double barrel/phase.
X 10,
VT
6.6kV Applicable capacitor (kvar) 30 50 75 100 150 200 250 300 400 500 600 800 1000 1250 1500 2000
Limit switch
C15
FPG1-6X75N 200
Options
FPC3-3X25N
400
FPC3-6X75N
C175
Notes 1. The standard for power fuse selection is : full-load current X 5, 0.1 second. 2. 2 X C : double barrel/phase.
Accessories
17
18