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Overview Conventions What's New Getting Started Open the Design Part and Start the Workbench Automatically Create All Machinable Features Open the Manufacturing View Browse Axial Machinable Features Browse Prismatic Machining Areas User Tasks Globally Create All Machinable Features Locally Create Machinable Features Create an Axial Operation on a Machinable Feature Create a Milling Operation on a Machinable Feature Select Machinable Features Using the Search Command Automatically Create Machining Patterns Create a Machining Pattern on Machinable Features Create a Machining Process for Machinable Features Apply a Machining Process on Machinable Features Associativity of Prismatic Machining Area Workbench Description Toolbars Reference Information Prismatic Machining Area Features Axial Machinable Features Associativity Glossary Index
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Overview
Welcome to the Prismatic Machining Preparation Assistant User's Guide. This guide is intended for users who need to become quickly familiar with the Prismatic Machining Preparation Assistant Version 5 product. This overview provides the following information:
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Prismatic Machining Preparation Assistant in a Nutshell Before Reading this Guide Getting the Most Out of this Guide Accessing Sample Documents Conventions Used in this Guide.
Automatically creates all Prismatic Machinable Features of a design part Locally creates a Prismatic Machining Feature of a design part Machinable Features integration in Prismatic Machining and Advanced Machining products Management of Recognized Prismatic Machinable Features in Manufacturing View (presentation, edition, highlight, and so on).
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Before reading this guide, you should be familiar with basic Version 5 concepts such as document windows, standard and view toolbars. Therefore, we recommend that you read the Infrastructure User's Guide that describes generic capabilities common to all Version 5 products. It also describes the general layout of V5 and the interoperability between workbenches. You may also like to read the following complementary product guides, for which the appropriate license is required: q Prismatic Machining User's Guide: explains how to machine prismatic parts.
q
NC Manufacturing Infrastructure User's Guide: explains how to use functionalities that are common to all Machining products.
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Conventions
Certain conventions are used in CATIA, ENOVIA & DELMIA documentation to help you recognize and understand important concepts and specifications.
Graphic Conventions
The three categories of graphic conventions used are as follows:
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Graphic conventions structuring the tasks Graphic conventions indicating the configuration required Graphic conventions used in the table of contents
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Text Conventions
The following text conventions are used:
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The titles of CATIA, ENOVIA and DELMIA documents appear in this manner throughout the text. File -> New identifies the commands to be used.
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Select (menus, commands, geometry in graphics area, ...) Click (icons, dialog box buttons, tabs, selection of a location in the document window, ...) Double-click Shift-click Ctrl-click Check (check boxes) Drag Drag and drop (icons onto objects, objects onto objects)
Drag Move
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What's New?
Enhanced Functionalities
Pattern creation along with feature recognition You can now create machining patterns and axial machinable features in a single step by setting pattern creation options in the Global Feature Recognition dialog box. Capability to apply Global Feature Recognition on selected faces You can now select faces for global feature recognition (previously it was possible to select bodies only). All the features that open onto selected faces are created. New option to recognize holes or circular pockets/cutouts You can now choose to create holes or circular pocket/cutout features depending on the value of a limiting diameter in the Global Feature Recognition dialog box. Enhanced capacity to recognize features in selected machining direction only If a machining direction is selected, you can now choose to create features that open in that direction only. Capability to create machining patterns that group holes by tolerances retrieved from design features Fitting tolerances defined in design features can be retrieved for machinable axial features and used to group holes with the same tolerance in one pattern when creating machining patterns. Select fewer faces for Local Feature Recognition A machinable feature can now be recognized without selecting all the faces of the feature. Improved feedback for Local Feature Recognition Improved user feedback when locally creating machinable features.
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Getting Started
Before getting into the detailed instructions for using Prismatic Machining Preparation Assistant, this tutorial is intended to give you a feel of what you can accomplish with the product. It provides the following step-by-step scenario that shows you how to use some of the key functionalities. Open the Design Part and Start the Workbench Automatically Create All Machinable Features Open the Manufacturing View Browse Axial Machinable Features Browse Prismatic Machining Areas
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Your design part is displayed in the Setup Editor window along with the manufacturing specification tree.
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The Global Feature Recognition dialog box appears. 2. 3. Select the part in the 3D view. Select all the Feature checkboxes so that the part will be analyzed for all machinable feature types.
4.
Click OK to start the feature recognition process. An information box appears giving the following information:
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List of input bodies selected Total Number of faces in all input bodies Number of faces used in created features Number of machining features created.
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2. The Manufacturing View dialog box appears. Right-click the Manufacturing View object and select the Sort by Machining Features contextual command.
The view shows that 6 machinable axial features and 4 prismatic machining areas were created.
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In the example above, the selected feature is a counterbore hole. It is highlighted in the 3D view.
2.
Double click the feature in the tree. A dialog box appears showing the characteristics of the feature.
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In the example above, the selected feature is a complex step. It is highlighted in the 3D view.
2.
Double click the feature in the tree. A dialog box appears showing the characteristics of the feature.
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User Tasks
The user tasks you will perform with Prismatic Machining Preparation Assistant involve creating and managing machinable features. Globally Create All Machinable Features Locally Create Machinable Features Create an Axial Operation on a Machinable Feature Create a Milling Operation on a Machinable Feature Select Machinable Features Using the Search Command Automatically Create Machining Patterns Create a Machining Pattern on Machinable Features Create a Machining Process for Machinable Features Apply a Machining Process on Machinable Features Associativity of Prismatic Machining Area
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To create axial machining features only, just select the Hole checkbox. To create prismatic machining areas only, select all the checkboxes except the Hole checkbox. To create all holes included in a tab hole, select the Enable creation of tab hole components checkbox. A tab (or tabulated) hole is more complex than a Part Design hole in that its hole chain (that is, all faces) do not match a Part Design feature. If the checkbox is not selected, the holes belonging to the tab holes are not created (default behaviour).
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4. Click OK to start the feature recognition process. All recognized machinable features are added to the Manufacturing View. Note that Selection Type can be set to Face. In this case, all recognized features that open onto selected faces will created. However, suppose a pocket has a child pocket and the top face of upper pocket is selected.
The child pocket will not be created as it does not open directly onto the selected face.
Highlight of flank RSURs referenced by the Machinable Axial Feature The entry point and entry vector of the feature.
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Machining direction of a recognized through feature can be reversed by right clicking that feature in Manufacturing View and selecting the Reverse Machining Direction contextual command. This command is not available for the blind features, as they can be machined in only one direction. This command cannot be accessed if the feature is machined. The identifier of the Machinable Axial Feature is shown as follows: Machinable Axial Feature.1 (Simple Hole Diameter=12mm Depth=20mm) representing in a summary the parameters of the feature. If you rename the feature: MyFeature.1 (Simple Hole Diameter=12mm Depth=20mm) Both the graphical representation and the feature in the Manufacturing View are associative and always up-to-date, positioned and filled according to design changes. When geometry can no longer be retrieved from a feature (referenced RSURs are no longer in Design Part, for example) no user representation is displayed.
Advanced Parameters
The Advanced tab page of the Global Feature Recognition dialog box contains a number of parameters for specific processing.
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Machining Direction
You can specify a machining direction by selecting a face, a line or an edge. Created features will then have a machining axis parallel to the selected direction. By specifying a machining direction, you can choose to create features that open in that direction only. For example, this may correspond to the machining direction of a particular machine setup. If no machining direction is selected, the Create features only in this direction checkbox cannot be selected.
large diameter holes can be created as Pockets small diameter intersecting holes can be created as Holes instead of a single complex pocket.
Make sure you have selected the appropriate Feature type in the Basic tab page (for example, if you want to recognize a hole as a pocket, select the Hole and Complex Pocket checkboxes or just the Complex Pocket checkbox).
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Selection of Bodies
One or more Bodies can be selected. For feature recognition, the In-Work object must be either a Body or the last component of a Body. For example, in the figures below:
q
if you want to use Body.2 for feature recognition, the In-Work object must be either Body.2 or Hole.2. Body.2 and Hole.1 are valid In-Work objects.
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2. 3.
Select the type of feature to be recognized using the combo (Complex Step, for example). Click the Faces to Process: No selection field, then in the 3D view locally select one of the contour faces of the complex step:
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In previous releases, all the faces of the feature had to be selected to allow the feature to be recognized. Now, a feature can be recognized by selecting either the bottom face or one or more contour faces. To deselect a selected face, just reselect it. To deselect all selected faces, just click Remove All.
4.
Click Recognize. An information box appears giving the following information about the recognized feature:
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In the SampleMPA.CAtPart, to create: q one of the simple holes, you need to locally select either the bottom or side face
q
one of the counterbored holes, you need to locally select either the bottom or side face the complex cutout, you need to locally select either the bottom or a flank face the complex pocket, you need to locally select either the bottom or a flank face.
If needed, you can specify a preferred machining direction for through features by selecting a face, line or an edge. The through features are given a machining axis direction parallel to the selected direction.
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Advanced Parameters
The Advanced tab page of the Local Feature Recognition dialog box contains a number of parameters for specific processing. For more information, please refer to:
q
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To recognize a feature with fillets, you must select all the fillets to be able to recognize the feature.
Note that features surrounded by convex fillets are not considered as prismatic features and are not managed by the feature recognition capability.
In all cases, selection of non-adjacent faces will not allow feature recognition. In the image below, selection of all the red faces will not recognize a complex step feature.
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In the case of intersecting holes, feature recognition will create as many holes as separate surfaces. In the image below, three features are recognized: one for each surface color. The blue and yellow surfaces do not generate a single machining feature.
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Use the Sort by Machining Features contextual command to display the desired view. 2.Select a Counterbored Hole feature in the view. 3.Select the Counterboring icon . The Counterboring dialog box appears. The operation is initialized with the feature geometry as well as default parameters for machining strategy, feeds and speeds, and tool.
You can edit any of these values, if desired. 4.Select the Tool tab page and choose a suitable Counterbore tool according to the feature characteristics displayed in the Geometry page.
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6.Click OK to create the Counterboring operation. The operation is added to the Manufacturing View and to the program in the PPR tree.
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Use the Sort by Machining Features contextual command to display the desired view. 2. Select the Complex Step feature in the view. 3. Select the Pocketing icon . The Pocketing dialog box appears.
4. The operation is initialized with the feature geometry as well as default parameters for machining strategy, feeds and speeds, and tool.
You can edit any of these values, if desired. 5. Click the Replay icon to verify the tool path.
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6. Click OK to create the pocketing operation. The operation is added to the Manufacturing View and to the program in the PPR tree.
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Open the Manufacturing View with the result of the Globally Create All Machinable Features task. 1. Select the Edit>Search command or run the command using the Ctrl+F shortcut. The Search dialog box appears. 2. Select the Advanced tab. 3. Set the Workbench, Type and Attribute search criteria as shown below.
4. To find all axial machinable features with a counterbore diameter of at least 10mm, specify the following search criteria in the dialog box that appears.
Click OK. 5. Click the Search icon. The search result is displayed in the dialog box.
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6. Click OK to select all the features corresponding to the search criteria. They are highlighted in the Part and in the Manufacturing View. A description of all feature attributes is given in Prismatic Machining Areas and Axial Machining Features.
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6. In the Pattern tab page, set the parameters for pattern creation as follows.
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With these parameters you will create a pattern on threaded holes whose diameter is included in a specified range of diameters (that is, between 17 and 20mm). 7. Select the Manufacturing View icon and display the view sorted by patterns.
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8. Double click the machining pattern node to display the Machining pattern dialog box to obtain more information about the pattern.
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For a set of axial features, pattern creation applies the matching criteria only to that set of features. For a set of planar faces, pattern creation applies the matching criteria to all axial features from each face in the set. Note that all features in a pattern will have identical axes. If a reference direction is defined, the matching criteria only applies to axial machinable features parallel to this axis. For a set of non-planar faces, pattern creation applies the matching criteria to all axial features from each face in the set. Features in the pattern can have different axes. If a reference direction is defined, automatic pattern creation only applies to axial machinable features parallel to this axis. For a body, pattern creation applies the matching criteria to all axial features. Note that all features in a pattern will have identical axes. If a reference direction is defined, automatic pattern creation only applies to axial machinable features parallel to this axis.
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2. Set Selection Type to Body then select the part in the 3D view. The pattern creation will take the associated Body object into account.
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2. Click the Machining direction field, then select a geometric element to specify the machining direction (for example, selecting a face as shown means that the machining direction will be taken perpendicular to that face).
Only those axial machinable features in the specified machining direction will be taken into account for the pattern. 3. Click OK to create the machining pattern. You can use the Sort by Patterns contextual command to check that the pattern is added to the Manufacturing View.
4. Double-click the pattern identifier to display the Machining Pattern dialog box.
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3. 4.
Select the Spot Drilling icon. The Operation Definition dialog box appears, if the Start Edit mode is selected in the Tools > Options > Machining > Operation settings. Just click OK to add a reference Spot Drilling operation to the machining process.
You can associate Formulas or Checks to this reference operation and specify a Tool Query. 5. In the same way add Drilling and Tapping operations to the machining process by selecting first the Drilling icon then the Tapping icon. The Machining Process View dialog box is updated as shown.
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6. 7.
Double click the Tool Query associated to the Spot Drilling operation. The Tool Query Definition dialog box appears. Select the tool repository ToolsSampleMP using the Look in combo. Define a query to look for a spot drill whose nominal diameter is equal to the diameter of the machining axial feature.
Click OK to assign the tool query to the Spot Drilling operation. You can assign simple tool queries to the Drilling and Tapping operations: Name=Drill D10.5 and Name=Tap D12, for example.
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8. 9.
Select File > Save As to save the machining process in a CATProcess document called AxialMachiningProcess1.CATProcess, for example. Right click the Machining Process in the Machining Process View and select the Save in Catalog contextual command.
10. The Save in Catalog dialog box appears. Click the [...] button and specify a new catalog name (catalogAxialMP1.catalog, for example).
Click OK to save the machining process as a component in the specified catalog. The following are initialized automatically:
q
family name: Machining Process component name: name given to the machining process using File > Save As.
However, you can change family or component in the Catalog Editor workbench. Click here to see how you can organize machining processes in a catalog using the Catalog Editor workbench. For the next step in the procedure, please refer to Apply Machining Process on Machinable Features.
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The Insert Object dialog box appears allowing you to apply the machining process. 4. Select the geometry to be machined. This can be one of the following: q a design feature
q
a machining pattern an axial machinable feature a machining pattern of axial machinable features a prismatic machining area.
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Then click OK in the Insert Object dialog box. 5. The program is updated with the operations contained in the machining process: q spot drilling
q
drilling tapping.
These operations reference the selected geometry and make use of any formula defined in the machining process. In addition, the tool queries are resolved so that each operation references the desired tool.
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Top element Bottom element Boundary profile Other Prismatic machining area parameters such as minimum corner radius.
If the geometry is modified in the part document, then corresponding parameters and RSUR information for prismatic machining area is updated in manufacturing view to reflect correct values. 1. Select File > Open then select the PrismaticMachining.CATPart document. 2. Select the Global Feature Recognition icon
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4. Double click the created Prismatic machining area in the tree. A dialog box appears showing the characteristics of the feature.
5. Right click the green flank area of the pocket in the sensitive icon and select the Analyze contextual command. The Geometry Analyser appears showing that the status of each of the guide elements making up the pocket is Up to date.
Analyze the bottom element in the same way to check that its status is also Up to date.
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6. Modify the geometry of the pocket (for example by reducing the pocket depth).
7. In the Manufacturing View, analyze the new guide elements and bottom of the pockets.
Their status is Up to date, showing the associative nature of the prismatic machining area. Some geometry modifications to a part document can change the feature type. For example: q the depth of complex pocket can be changed so that it becomes complex cutout
q
the boundary profile of a complex pocket can be modified in such a way that it becomes a complex step, blind slot or through slot.
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Workbench Description
This section contains the description of the specific commands that are added to your Prismatic Machining or Advanced Machining workbench when Prismatic Machining Preparation Assistant is installed.
Toolbars
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Global Feature Recognition See Globally Create All Prismatic Machinable Features Local Feature Recognition See Locally Create a Machinable Feature Pattern Creation See Create a Machining Pattern on Machinable Features The commands of the other toolbars of the Prismatic Machining workbench are documented in the Prismatic Machining User's Guide. The commands of the other toolbars of the Advanced Machining workbench are documented in the Advanced Machining User's Guide. It is useful to note that the Machining Features toolbar gives access to the Manufacturing View. Manufacturing View See Open the Manufacturing View.
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Reference Information
Reference information about Prismatic machinable features is given in this section. Prismatic Machining Areas Axial Machinable Features Associativity.
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create Prismatic Machining Area features from your design part use Prismatic Machining Area features in the Prismatic Machining or Advanced Machining product:
r
for machining process formulas, checks and tooling queries (for example, to find the appropriate tool to machine the machining area)
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complex pocket complex step through slot blind slot complex cutout.
Complex Pocket
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Specifications on part: A bottom stamp as a hard stamp A top element as a top limit A boundary comprising a series of ordered faces. Results in Prismatic Machining Area: A depth from top to bottom A minimum corner radius A minimum channel width A maximum channel width A top plane A bottom plane A wire frame contour.
Complex Step
A complex step is an open multi-sided recess. Specifications on part: A bottom stamp as a hard stamp A top element as a top limit A boundary comprising a series of ordered faces with hard and soft qualifications. Results in Prismatic Machining Area: A depth from top to bottom A minimum corner radius A minimum channel width A maximum channel width A top plane A bottom plane A wire frame contour with a series of elements qualified as soft and hard.
Through Slot
A through slot is a specific step whose contour is Specifications on part: two parallel faces as a hard boundary and two A bottom stamp as a hard stamp other faces as limits. A top element as a top limit A boundary comprising a series of 4 ordered faces with hard and soft qualifications. Results in Prismatic Machining Area: A minimum corner radius A minimum channel width A maximum channel width A top plane A bottom plane A wireframe contour with 4 elements: 2 lines and two other elements.
Blind Slot
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Specifications on part: A blind slot is a specific step with two parallel lines and a corner between them. It has an open A bottom stamp as a hard stamp boundary. A top element as a top limit A boundary comprising a series of 4 ordered faces with hard and soft qualifications. Results in Prismatic Machining Area: A depth from top to bottom A minimum corner radius A minimum channel width A maximum channel width A top plane A bottom plane A wireframe contour with 4 elements: 2 lines, 1 half circle and one other element.
Complex Cutout
A complex cutout is a multi-sided opening through the part. Specifications on part: A bottom element as a bottom limit A top element as a top limit A boundary comprising a series of ordered faces. Results in Prismatic Machining Area: A depth from top to bottom A minimum corner radius A minimum channel width A maximum channel width A top plane A bottom plane A wireframe contour.
Management of Islands
Islands can be recognized and associated to Pocket and Step type machinable features. Islands can be associated to features without necessarily sharing a bottom face. See examples below:
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Specifications on part: A bottom stamp as a hard stamp A top element as a top limit A boundary comprising a series of ordered faces. Results in Prismatic Machining Area: A depth from top to bottom A top plane and a bottom plane A wireframe contour.
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create Axial Machinable Features from your design part use Axial Machinable Features in the Prismatic Machining or Advanced Machining product:
r
A number of hole types are supported. They are identified according to the evaluation of the Hole type attribute as follows. Hole type 0 1 2 3 4 5 Name Simple hole Tapered hole Counterbored hole Counterdrilled hole Countersunk hole Unknown
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Simple Hole
Simple hole is characterized by:
q
origin point and direction hole depth and diameter extension type identified according to the evaluation of the Extension attribute: 1 = blind 2 = through for blind holes, bottom type identified according to the evaluation of the Hole bottom type attribute: Flat Bottom V Bottom. for V-bottom holes, bottom angle identified according to the value of the Hole bottom angle attribute. the hole can be threaded.
Tapered Hole
Tapered hole is characterized by:
q
origin point and direction hole depth, diameter and angle extension type identified according to the evaluation of the Extension attribute: 1 = blind 2 = through. for blind holes, bottom type identified according to the evaluation of the Hole bottom type attribute: Flat Bottom V Bottom. for V-bottom holes, bottom angle identified according to the value of the Hole bottom angle attribute.
Counterbored Hole
Counterbored hole is characterized by:
q
origin point and direction hole depth and diameter counterbored depth and diameter extension type identified according to the evaluation of the Extension attribute: 1 = blind 2 = through. for blind holes, bottom type identified according to the evaluation of the Hole bottom type attribute: Flat Bottom V Bottom. for V-bottom holes, bottom angle identified according to the value of the Hole bottom angle attribute. the hole can be threaded.
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Counterdrilled Hole
Counterdrilled hole is characterized by:
q
origin point and direction hole depth and diameter countersunk angle counterbored depth and diameter extension type identified according to the evaluation of the Extension attribute: 1 = blind 2 = through. for blind holes, bottom type identified according to the evaluation of the Hole bottom type attribute: Flat Bottom V Bottom. for V-bottom holes, bottom angle identified according to the value of the Hole bottom angle attribute. the hole can be threaded.
Countersunk Hole
Countersunk hole is characterized by:
q
origin point and direction hole depth and diameter countersunk angle and diameter countersunk depth extension type identified according to the evaluation of the Extension attribute: 1 = blind 2 = through. for blind holes, bottom type identified according to the evaluation of the Hole bottom type attribute: Flat Bottom V Bottom. for V-bottom holes, bottom angle identified according to the value of the Hole bottom angle attribute. the hole can be threaded.
Please note that the Countersunk depth can be obtained by means of the following formula: Countersunk depth=(Countersunk diameter-Hole diameter)/(2*tan(Countersunk angle/2))
Threaded Holes
The following attributes on the axial machinable feature allow you to access threaded hole information (in
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the Search function, machining process definition, machining operations that require thread information, and so on).
q
Threaded: True or False Thread diameter (length value) Thread depth (length value) Pitch (length value) Thread direction: 0 = Right-threaded 1 = Left-threaded.
The attribute values are read from the design threaded hole (that is, as specification).
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Modify the shape of faces referenced by a Machinable Axial Feature (iso-topology) Move the shape of faces referenced by a Machinable Axial Feature (iso-topology) Move the products where faces of a Machinable Axial Feature are referenced.
When editing the Machinable Axial Feature all the parameters are updated according to the new specifications. When updating the status of any Drilling operation referencing a Machinable Axial Feature, an Update mask must be displayed on the operation in the PPR tree. When editing any Drilling operation referencing a Machinable Axial Feature, Feature parameters displayed in Geometry tab page are updated according to the new specifications When replaying any Drilling operation referencing a Machinable Axial Feature using the editor, Tool Path replay must show tool path at appropriate location (except if locked). When replaying any Drilling operation referencing a Machinable Axial Feature not using the editor, Tool Path Replay must show tool path at appropriate location (except if locked).
remove faces of a shape referenced by a Machinable Axial Feature from the Design Part.
When updating the status of any Drilling operation referencing a Machinable Axial Feature, an exclamation mask must be displayed on the operation in the PPR tree. Therefore replay is not available.
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Glossary
A
approach macro auxiliary command axial machining operation Motion defined for approaching the operation start point A control function such as tool change or machine table rotation. These commands may be interpreted by a specific post-processor. Operation in which machining is done along a single axis and is mainly intended for hole making (drilling, counter boring, and so on).
B
bottom plane A planar geometric element that represents the bottom surface of an area to machine. It is normal to the tool axis.
C
clearance macro climb milling Motion that involves retracting to a safety plane, a linear trajectory in that plane and then plunging from that plane. Milling in which the advancing tool rotates down into the material. Chips of cut material tend to be thrown behind the tool, which results to give good surface finish. Compare with conventional milling. Milling in which the advancing tool rotates up into the material. Chips of cut material tend to be carried around with the tool, which often impairs good surface finish. Compare with climb milling.
conventional milling
D
DPM Digital Process for Manufacturing.
E
extension type Defines the end type of a hole as being through hole or blind.
F
Facing operation A surfacing operation in which material is removed in one cut or several axial cuts of equal depth according to a pre-defined machining strategy. Boundaries of the planar area to be machined are soft. Types of faults in material removal simulation are gouge, undercut, and tool clash. Rate at which a cutter advances into a work piece. Measured in linear or angular units (mm/min or mm/rev, for example). Elements used to secure or support the workpiece on a machine.
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G
gouge Area where the tool has removed too much material from the workpiece.
H
hard high speed milling (HSM) A geometric element (such as a boundary or a bottom face) that the tool cannot pass beyond. Functionality that is supported for Pocketing and Facing operations in which corners and transitions in the tool path are rounded to ensure a smooth and continuous cutting effort.
I
inward helical Machining in which motion starts from a point inside the domain to machine and follows paths parallel to the domain boundary towards the center of the domain. Compare with outward helical. Inner domain of a pocket that is to be avoided during machining. It has a closed hard boundary.
island
L
linking motion Motion that involves retracting to a safety plane, a linear trajectory in that plane and then plunging from that plane.
M
machine rotation machining axis system machining feature An auxiliary command in the program that corresponds to a rotation of the machine table. Reference axis system in which coordinates of points of the tool path are given. A feature instance representing a volume of material to be removed, a machining axis, tolerances, and other technological attributes. These features may be hole type or milling type. Contains all the necessary information for machining a part of the workpiece using a single tool. An ordered list of machining operations, PP instructions and, possibly, machine rotations. It can be used in two ways: q to generate a complete subprogram by defining all the operations from geometrical information which will be solved when the machining process is instantiated into another CATProcess file.
q
to generate a subprogram by defining all the operations without any geometrical information (design or manufacturing geometrical features): this way is dedicated to the settings mode.
The maximum allowed difference between the theoretical and computed tool path. Defines the sequence of part operations necessary for the complete manufacture of a part. Describes the processing order of the NC entities that are taken into account for tool path computation: machining operations, auxiliary commands and PP instructions.
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multi-level operation
The set of machining features defined in the part operation. The diameter of the largest circle that fits inside the machining domain boundary (including islands). The maximum channel width may be used to determine the roughing tool. The smallest opening in the boundary profile (including islands) that the tool must pass through in order to completely machine the profile. Limit value: For particular geometrical cases, no minimum channel width exist. In this case the minimum channel width value must be equal to the maximum channel width value. The smallest radius of the Prismatic Machining Area boundary (including islands) that cause a constraint on the tool to be used for machining the domain. The minimum corner radius may be used to determine the finishing tool. Limit value: if an angle is detected on the profile (or islands) the minimum corner radius is 0. Milling operation (such as Pocketing or Profile Contouring) that is done in a series of axial cuts.
O
offset Specifies a virtual displacement of a reference geometric element in an operation (such as the offset on the bottom plane of a pocket, for example). Compare with thickness. Machining in which motion starts from a point inside the domain to machine and follows paths parallel to the domain boundary away from the center of the domain. Compare with inward helical.
outward helical
P
part operation Links all the operations necessary for machining a part based on a unique part registration on a machine. The part operation links these operations with the associated fixture and set-up entities. pocket An area to be machined that is defined by an open or closed boundary and a bottom plane. The pocket definition may also include a top plane and one or more islands. Pocketing operation A machining operation in which material is removed from a pocket in one or several axial cuts of equal depth according to a pre-defined machining strategy. The tool path style is either Inward helical, Outward helical or Back and forth. Point to Point operation A milling operation in which the tool moves in straight line segments between user-defined points. PP instruction Instructions that control certain functions that are auxiliary to the tool-part relationship. They may be interpreted by a specific post processor. PPR Process Product Resources. Profile Contouring operation A milling operation in which the tool follows a guide curve and possibly other guide elements while respecting user-defined geometric limitations and machining strategy parameters.
R
retract macro Motion defined for retracting from the operation end point
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return macro
Motion for linking between paths or between levels. It involves retracting to a safety plane, a linear trajectory in that plane and then plunging from that plane.
S
safety plane set up soft spindle speed stock A plane normal to the tool axis in which the tool tip can move or remain a clearance distance away from the workpiece, fixture or machine. Describes how the part, stock and fixture are positioned on the machine. A geometric element (such as a boundary or a bottom face) that the tool can pass beyond. The angular speed of the machine spindle. Measured in linear or angular units (m/min or rev/min, for example). Workpiece prior to machining by the operations of a part operation.
T
thickness top plane tool tool tool tool axis change clash path Specifies a thickness of material to be removed by machining. Compare with offset. A planar geometric element that represents the top surface of an area to machine. It is always normal to the associated tool's rotational axis. Center line of the cutter. An auxiliary command in the program that corresponds to a change of tool. Area where the tool collided with the workpiece during a rapid move. The path that the center of the tool tip follows during a machining operation. The total depth including breakthrough distance that is machined in a hole making operation.
total depth
U
undercut Area where the tool has left material behind on the workpiece.
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Index
A
Apply Machining Process on Machinable Features approach macro Associativity Automatically Create All Machining Features Automatically Create Machining Patterns auxiliary command Axial Machinable Feature Counterbored Hole Counterdrilled Hole Countersunk Hole Simple Hole Tapered Hole axial machining operation
B
Blind Slot Prismatic Machining Area
C
clearance macro climb milling command Global Feature Recognition Local Feature Recognition Machining Process Machining Process View Manufacturing View
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Open Catalog Pattern Creation Search Complex Cutout Prismatic Machining Area Complex Pocket Prismatic Machining Area Complex Step Prismatic Machining Area contextual command Reverse Machining Direction Sort by Machining Features Sort by Patterns conventional milling Counterbored Hole Axial Machinable Feature Counterdrilled Hole Axial Machinable Feature Countersunk Hole Axial Machinable Feature Create Axial Operation on Machinable Feature Create Machining Pattern on Machinable Features Create Machining Process for Machinable Features Create Milling Operation on Machinable Feature
F
Facing operation Fault
G
Global Feature Recognition command gouge
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H
hard geometric element high speed milling (HSM)
I
Inward helical Island Island in Machinable Feature
L
Local Feature Recognition command Locally Create a Machinable Feature
M
Machine Rotation machining axis system machining feature machining operation machining process Machining Process command Machining Process View command machining tolerance manufacturing process Manufacturing Program manufacturing view Manufacturing View command maximum channel width minimum channel width minimum corner radius
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O
offset Open Catalog command Outward helical
P
Part Operation Pattern Creation command pocket Pocketing operation Point to Point operation PP Instruction PPR Prismatic Machining Area Blind Slot Complex Cutout Complex Pocket Complex Step Through Slot Profile Contouring operation
R
retract macro return macro Reverse Machining Direction contextual command
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Search command Simple Hole Axial Machinable Feature soft geometric element Sort by Machining Features contextual command Sort by Patterns contextual command
T
Tab Hole Tapered Hole Axial Machinable Feature thickness Through Slot Prismatic Machining Area Tool Change tool clash
U
undercut