consultant 1

client

purchaser

contract Doc.

Manufacturer

By :A. Ka Chk'd : P.T.E Appr'd : S.M.Ta

Welding Process:SMAW(shielded metal arc welding)Manual. Welding Type: Manual Supporting PQR No: Base Metal Thicness Range:5 to 6 mm Base Metals:Carbon Steel. P1,Group1 to P1,Group 1 Tank Base Metals Thickness:Max 6 mm / Min 5 mm Welding Travel Speed:50 to 150 mm/min Single or Multiple Passes:Either Maximum Pass Thickness: 5 to 6 mm
(ST 37)

2 3 4 5 6 7 8 9

Applicable Standard:ASME Section 9

10 Initial Cleaning:Chemical or Mechanical;Joint Shall be Dry Prior to Welding. 11 Interpass Cleaning:Mechanicaly Only 12 13 14 15 16 17

Electrical Characteristics Electrode:

Dia.mm:
Type:AMA

Current :
Amperes:120 to 190 A Polarity: DC EP:Electride Positive(Reverse Polarity) Electrode Preheating Method: by Oven

2.5-3.2

Classification:E 7018 F Number: 4 A Number: 1

18 Filler Metal Specification: ANSI/AWS or ASME 19 Preheat Temperature:

150-300 deg C

20 Preheat Maintenance: Continuous or Special Heating not Required 21 Interpass Temperature:Minimum5 degree celsius ,max 500 degree celsius 22 String or Weave:String and Weave 23 Permited Position:All / Vertical Progression:Uphill 24 Joint: Drawing Spec.Reference Document.

Grove: -------

Fillet: 1F,2F,3F

Weld layers 1 2 3

Process SMAW SMAW --

Filler dia. 2.5 mm 3.2 mm --

Clasification E7018 E7018 --

Polarity EP EP --

5mm

T JOINT

5 mm

3.5 mm
PLATE 45PIPE toto PLATE PLATE NECK PLATE

consultant 1

client

purchaser

contract Doc.

Manufacturer

By :A. Ka Chk'd : P.T.E Appr'd :S.M.Ta

Welding Process:SMAW(shielded metal arc welding)Manual. Welding Type: Manual Supporting PQR No: Base Metal Thicness Range:5 to 8 mm Base Metals:Carbon Steel. P1,Group1 to P1,Group 1 Tank Base Metals Thickness:Max 6mm / Min 5mm Welding Travel Speed:50 to 150 mm/min Single or Multiple Passes:Either Maximum Pass Thickness: 5 to 6 mm
(ST 37)

2 3 4 5 6 7 8 9

Applicable Standard:ASME Section 9

10 Initial Cleaning:Chemical or Mechanical;Joint Shall be Dry Prior to Welding. 11 Interpass Cleaning:Mechanicaly Only 12 13 14 15 16 17

Electrical Characteristics Electrode:

Dia.mm:
Type:AMA

Current :
Amperes:120 to 190 A Polarity: DC EP:Electride Positive(Reverse Polarity) Electrode Preheating Method: by Oven

2.5-3.2

Classification:E 7018 F Number: 4 A Number: 1

18 Filler Metal Specification: ANSI/AWS or ASME 19 Preheat Temperature:

150-300 deg C

20 Preheat Maintenance: Continuous or Special Heating not Required 21 Interpass Temperature:Minimum5 degree celsius ,max 500 degree celsius 22 String or Weave:String and Weave 23 Permited Position:All / Vertical Progression:Uphill 24 Joint: Drawing Spec.Reference Document.

Grove: ------

Fillet: 1F,2F,3F

Weld layers 1 2 3

Process SMAW SMAW --

Filler dia. 2.5 mm 3.2 mm --

Clasification E7018 E7018 --

Polarity EP EP --

5 mm
3.5 mm T JOINT

5 mm

45

45PIPE to PLATE

NECK PLATE

consultant 1

client

purchaser

contract Doc.

Manufacturer

By :A. Ka Chk'd : P.T.E Appr'd :S.M.Ta

Welding Process:SMAW(shielded metal arc welding)Manual. Welding Type: Manual Supporting PQR No: Base Metal Thicness Range:5 to 6 mm Base Metals:Carbon Steel. P1,Group1 to P1,Group 1 Tank Base Metals Thickness:Max 6mm / Min5 mm Welding Travel Speed:50 to 150 mm/min Single or Multiple Passes:Either Maximum Pass Thickness: 5 to 6 mm
(ST 37)

2 3 4 5 6 7 8 9

Applicable Standard:ASME Section 9

10 Initial Cleaning:Chemical or Mechanical;Joint Shall be Dry Prior to Welding. 11 Interpass Cleaning:Mechanicaly Only 12 13 14 15 16 17

Electrical Characteristics Electrode:

Dia.mm:
Type:AMA

Current :
Amperes:120 to 190 A Polarity: DC EP:Electride Positive(Reverse Polarity) Electrode Preheating Method: by Oven

2.5-3.2

Classification:E 7018 F Number: 4 A Number: 1

18 Filler Metal Specification: ANSI/AWS or ASME 19 Preheat Temperature:

150-300 deg C

20 Preheat Maintenance: Continuous or Special Heating not Required 21 Interpass Temperature:Minimum5 degree celsius ,max 500 degree celsius 22 String or Weave:String and Weave 23 Permited Position:All / Vertical Progression:Uphill 24 Joint: Drawing Spec.Reference Document.

Grove: 1G,2G,3G

Fillet:

Weld layers 1 2 3

Process SMAW SMAW --

Filler dia. 2.5 mm 3.2 mm --

Clasification E7018 E7018 --

Polarity EP EP --

a
a=60 degree R=2+1.5-1.5 f=not limited

BUTT JOINT

PLATE TO PLATE

consultant 1

client

purchaser

contract Doc.

Manufacturer

By :A. Ka Chk'd : P.T.E Appr'd : S.M.Ta

Welding Process:SMAW(shielded metal arc welding)Manual. Welding Type: Manual Supporting PQR No: Base Metal Thicness Range:5 to 6 mm Base Metals:Carbon Steel. P1,Group1 to P1,Group 1 Tank Base Metals Thickness:Max 6 mm / Min 5 mm Welding Travel Speed:50 to 150 mm/min Single or Multiple Passes:Either Maximum Pass Thickness: 5 to 6 mm
(ST 37)

2 3 4 5 6 7 8 9

Applicable Standard:ASME Section 9

10 Initial Cleaning:Chemical or Mechanical;Joint Shall be Dry Prior to Welding. 11 Interpass Cleaning:Mechanicaly Only 12 13 14 15 16 17

Electrical Characteristics Electrode:

Dia.mm:
Type:AMA

Current :
Amperes:120 to 190 A Polarity: DC EP:Electride Positive(Reverse Polarity)

2.5-3.2

Classification:E 7018 F Number: 4 A Number: 1

Electrode Preheating Method: by Oven

18 Filler Metal Specification: ANSI/AWS or ASME 19 Preheat Temperature:

150-300 deg C

20 Preheat Maintenance: Continuous or Special Heating not Required 21 Interpass Temperature:Minimum5 degree celsius ,max 500 degree celsius 22 String or Weave:String and Weave 23 Permited Position:All / Vertical Progression:Uphill 24 Joint: Drawing Spec.Reference Document.

Grove: 1G,2G,3G

Fillet: ---

Weld layers 1 2 3

Process SMAW SMAW --

Filler dia. 2.5 mm 3.2 mm --

Clasification E7018 E7018 --

Polarity EP EP --

a and b 60 degree min R=2+1.5-1.5 f=not limited

BUTT JOINT

R b

PLATE TO PLATE

consultant 1

client

purchaser

contract Doc.

Manufacturer

By :A. Ka Chk'd : P.T.E Appr'd : S.M.Ta

Welding Process:SMAW(shielded metal arc welding)Manual. Welding Type: Manual Supporting PQR No: Base Metal Thicness Range:5 to 6 mm Base Metals:Carbon Steel. P1,Group1 to P1,Group 1 Tank Base Metals Thickness:Max 6 mm / Min 5 mm Welding Travel Speed:50 to 150 mm/min Single or Multiple Passes:Either Maximum Pass Thickness: 5 to 6 mm
(ST 37)

2 3 4 5 6 7 8 9

Applicable Standard:ASME Section 9

10 Initial Cleaning:Chemical or Mechanical;Joint Shall be Dry Prior to Welding. 11 Interpass Cleaning:Mechanicaly Only 12 13 14 15 16 17

Electrical Characteristics Electrode:

Dia.mm:
Type:AMA

Current :
Amperes:120 to 190 A Polarity: DC EP:Electride Positive(Reverse Polarity)

2.5-3.2

Classification:E 7018 F Number: 4 A Number: 1

Electrode Preheating Method: by Oven

18 Filler Metal Specification: ANSI/AWS or ASME 19 Preheat Temperature:

150-300 deg C

20 Preheat Maintenance: Continuous or Special Heating not Required 21 Interpass Temperature:Minimum5 degree celsius ,max 500 degree celsius 22 String or Weave:String and Weave 23 Permited Position:All / Vertical Progression:Uphill 24 Joint: Drawing Spec.Reference Document.

Grove: -----

Fillet: 1F,2F,3F

Weld layers 1 2 3

Process SMAW SMAW --

Filler dia. 2.5 mm 3.2 mm --

Clasification E7018 E7018 --

Polarity EP EP --

4 mm t=flange thickness T=pipe thickness

CORNER JOINT

NECK PLATE /PIPE TO FLANGE

consultant 1

client

purchaser

contract Doc.

Manufacturer

By :A. Ka Chk'd : P.T.E Appr'd : S.M.Ta

Welding Process:SMAW(shielded metal arc welding)Manual. Welding Type: Manual Supporting PQR No: Base Metal Thicness Range:5 to 6 mm Base Metals:Carbon Steel. P1,Group1 to P1,Group 1 Tank Base Metals Thickness:Max 6 mm / Min 5 mm Welding Travel Speed:50 to 150 mm/min Single or Multiple Passes:Either Maximum Pass Thickness: 5 to 6 mm
(ST 37)

2 3 4 5 6 7 8 9

Applicable Standard:ASME Section 9

10 Initial Cleaning:Chemical or Mechanical;Joint Shall be Dry Prior to Welding. 11 Interpass Cleaning:Mechanicaly Only 12 13 14 15 16 17

Electrical Characteristics Electrode:

Dia.mm:
Type:AMA

Current :
Amperes:120 to 190 A Polarity: DC EP:Electride Positive(Reverse Polarity)

2.5-3.2

Classification:E 7018 F Number: 4 A Number: 1

Electrode Preheating Method: by Oven

18 Filler Metal Specification: ANSI/AWS or ASME 19 Preheat Temperature:

150-300 deg C

20 Preheat Maintenance: Continuous or Special Heating not Required 21 Interpass Temperature:Minimum5 degree celsius ,max 500 degree celsius 22 String or Weave:String and Weave 23 Permited Position:All / Vertical Progression:Uphill 24 Joint: Drawing Spec.Reference Document. 25

Grove: 1G,2G,3G

Fillet: 1F,2F,3F

Weld layers 1 2 3

Process SMAW SMAW --

Filler dia. 2.5 mm 3.2 -CORNER JOINT

Clasification E7018 E7018 --

Polarity EP EP --

a R

a and b 60 degree min R=2+1.5-1.5

PIPE/PIPE TO PLATE

f=not limited