Indoor and Outdoor signalling works consisting of trenching, cable laying, termination of cables, casting of foundation, erection of signals,

apparatus cases, junction boxes, relay and power supply, wiring of relays in huts/ location boxes, testing and commissioning of track circuits, point machines, signals, continuous track circuiting, circuit alteration in relay rooms to commission automatic block working between Juhi and Panki on north and south lines and suitable alteration in Kanpur cabins area.

S.No. Description of Items 1

1.1

Unit
Job

Qty.
2

Rates

Total Inspection by

Designing & Drawing

Preparation of cable route plan, Cable core chart, Power supply arrangement, Cable termination chart in relay room and location boxes, Location wiring plan, Cable insulation chart and register, Battery history card, Lamp register, Fuse analysis, Equipment disposition plan, Track circuit plan, Terminal and Contact analysis chart for relay huts, location boxes, Signal locations, locations of fixing of location boxes Outdoor circuits and other outdoor diagram and obtaining approval of the engineer as per following: (i) Supply of 6 copies of completion set of superior quality paper, laminated, properly bound in steel clip jaw with cushioned cover. (ii) Software back up of complete set in the form of CDs. (iii) One complete set of tracing. (iv) Design through CAD. (v) Drawing in size A-3 and plan in bigger size. 61215.0 122430.0

Consignee

2
2.1

Trenching, Cable Laying, Cable Termination, Earthnig, Location Boxes Items

Excavating and refilling of trench after laying the cables to the level of ground with rammed P. Mtr. earth as per Drg.. No. (NR/S&T/CON/1. 1/97) so as not to form a drain 0.3 Mtrs. Wide & 1 Mtr. Deep on both side of the station alongside the track. It shall conform to the safe distance as per signalling and cable plan in all type of soil. It also includes clearance of routes of trees & bushes. Lesser depth due to site condition shall be paid proportionately (Cables will be supplied by Railways) Excavation and refilling of trench .3 mtr wide and 1.0 mtr deep from bottom of rail sleepers P/Mtr across the track. Track fittings including ballast etc to be restored to original after finishing the work Earth should be well rammed so as not to form a drain. Prices to be quoted for 1 mtr deep trench. Payment will be made in proportion to trench depth. During laying and trenching all precautions will be taken by contractor for safety of trains.This include laying of DWC pipe also. Horizontal boring under railway track/ road for laying 125 mm dia.,laying of DWC (Double Walled Corrugated) pipes at the depth of 1.4 meter to 2.1 meter from formation level (Level of earth below ballast) as per drawing and directed by engineer-in-charge by trenchless technology excluding the cost of DWC pipes. Size of the bore at any location for laying DWC pipes will be decided by Engineer in charge. (a) The cost shall include horizontal boring through any intermediate obstruction, either natural or man made or any bouldry strata. (b) The rate is inclusive of all the materials, equipments and labour required for doing trenchless horizontal boring under the railway track, Nothing extra shall be admissible on any account then the rates quoted above. (c) The pipes are to be laid under railway track/ road. All necessary arrangements are to be provided and all precautions are to be taken, so that bore coming out at other end is not deviated from the horizontal level line by more than 250 mm in horizontal or vertical direction. (d) The rates shall be inclusive of detection and protection of underground utilities encountered during boring. (e) The payment for boring shall be made only when DWC pipes provided in item No. 2.4 are laid in the bore. Consignee P. Mtr.

11000

30.0

330000.0

Consignee

2.2

80

68.0

5440.0

Consignee 2.3

600

2508.0

1504800.0

2.4

2.5

Supply of Double Walled Corrugated Pipes (Elect.REX/Tele.REX or similar) for under ground P. Mtr. communication/ signal cable protection 120 mm Outer Dia., 103.5 mm Inner Dia. in 6 Meters straight length as per British Std. No. BSEN 50086-1& BSEN 50086-2,4 & BIS draft Spec. DOC HQ LTD 14 (5071)& ETD (5072) to Spec. IS 14930 part II. NOTE:- One coupler for joining shall be supplied with each 6 mtrs. length. INSPECTION BY RITES OR Authorised representative of Railways. Supply and fixing of G.I. pipe 100 mm dia, 3mm thick B Class (as per sp.No IS 1239PT.1/1990 ) P. Mtr. perforated at a distance of 20 cm or less of required length at culverts/bridges, suitably concreted at both ends as per drg. No. (NR/S&T/CON/1. 4/97) to be filled with chattered compound. G.I. clamps of M.S. flats, bolts and nut to be supplied by the contractor. RITES or Authorised Representative of Railways will carry out the inspection. No payment to be made for only supply. All payments to be made after laying and to the extent of pipe used in laying Supply and laying of RCC Pipe including split Pipe where required 150 mm dia,2 meters Long Per Mtr with collar(to specification No-IS-460/1974) in the trench across the track/ road and level xing gates etc as per Drg. No NR/S&T/CON/1.3.97 RITES or Authorised Representative of Railways will carry out the inspection. No payment to be made for only supply. All payments to be made after laying and to the extent of pipe used in laying Laying of Signalling / Telecom / Power cables of different sizes as per drg. No.(NR/S&T/CON/1. P. Mtr. 1/97) and as per cable route plan approved by Railways and meggering of cable before and after its laying of all type of outdoor cables. (Bunch of the cable in the trench to be secured by a u clamp made by released rod from the cable drum at a distance as per instruction of engg at site) Supply and laying of second class bricks in the trench as per Drg No. (NR/S&T//Con//1.1/97) and instruction of Engr.at site. Per Brick

800

182.0

145600.0

Rites

150

605.0

90750.0

Consignee 75 200 15000.0

2.6

Consignee

2.7

53000

2.5

132500.0

2.8 2.9

88000

2.0 141.5

176000.0 Consignee 21225.0 Consignee

Fabrication, supply and fixing of cable marker of 1: 3: 6 concrete as per Drg. No. NR / S&T / Per 150 CON /1.5.97. The marker shall be fixed at various places of cable route as per instructions of Marker Engr. at site. Nos. 2.10 Supply and provision of straight through M-seal joint kit for 30 Core x 1.5 Sq. mm signalling 10 cables. P. Core 16000 2.11 Termination of all the cores of all types of outdoor cables after its laying on both ends under supervision of Railway representative. This also includes preparation of test report for core to core and core to earth on prescribed Performa for each core of the cable separately. This also includes dressing and lacing of cable on both ends. Performa for testing and material for lacing to be supplied by the contractor.

904.2 7.0

9042.0 Consignee 112000.0

2.12 Supply of terminal block M-6 (ARA terminal as per IRS spec. No. IRS-S-75/91 (latest) and IRS Drg. No. SA-23741/A. Alt.4. 2.13 Casting, concreting and curing of foundation and erection of App. Cases (Single) as per drg. No. NR / S&T / CON / 2.7. 97. All materials such as cement, sand, aggregate and anchor bolts shall be supplied by the contractor. Contractor is required to execute all type of repair works of foundations if required while inserting the cable for termination. 2.14 Casting, concreting and curing of foundation and erection of half app. cases as per Drg.No.NR/S&T/CON/2. 8/97. All material such as cement, sand, aggregate and anchor bolt shall be supplied by contractor. Contractor is required to execute all type of repair works of foundations if required while inserting the cable for termination. 2.15 Supply of apparatus case steel single with E type lock and Key ward No. 42, as per sketch No. RE / S & T / ALD / SK / 219 / 82 with Alt A & 221 / 82 with Alt. B. The key and handle should be at the rate of one each per 4 Nos. apparatus case. 2.16 Supply of apparatus case half steel RE Type fitted with E type lock and key ward No. 42 and handle single as per Drg. No. Sketch No. RE / S & T / AID / SK / 220 / 82 with Alt B & 221 / 82 with Alt. B. 2.17 Provision, preparation & fixing of bakelite Hylum sheet 910x600x6 mm and teak wooden shelf 900x450x25mm duly fixed by angle iron piece of different size inside the Apparatus Case. Hylum board shall be fixed on an angle iron frame of 25mm x 25mm x 3mm. Angle iron frame will be fixed in location boxes secured by nuts and bolts. This includes wiring, fixing, of fuses, ARA terminals, shelf type / Q series relays and other type of relays on square bars and jamming of cables with 2 inch thick Sal wood plank provided at the bottom. This will include opening, twisting and jamming armour of each cable in the hole drilled separately for each cable through the sal wood plank and all cable entry points on location boxes, location huts, Junction Boxes, relay room / battery room to be closed with suitable masonary works covered with sand and plastering with cement from top. This includes provision of lugs, eye joints, eyelets for termination of power cable.( size of hylum sheet to be adjusted in battery box if required) Writing description for terminals, drawing of circuits, inside Apparatus Case. Painting from out side as well inside with red oxide and aluminium paint is covered separately. Size of lettering will be 10mm or as per instructions of Engineer at site. All materials including teak wood shelf, hylum board, sal wood plank, angle iron square bar, flexible 16/0.20 or 3/. 029 wire and wiring like thimble, material for termination of power cables etc. as per the IRS spec, non-deteriorating type HRC fuses and bases, nuts and bolts and other items shall be supplied by the contractor. (a) Apparatus Case single with hylum only not involving wiring of relays.(shelf may be replaced by hylum sheet) (b) Apparatus case single involving wiring of relays (c) Apparatus Case single used as Battery box. 2.18 Provision, preparation & fixing of bakelite Hylum sheet 4500x300x6 mm and teak wooden shelf 450x300x25mm duly fixed by angle iron piece of different size inside the Apparatus Case. Hylum board shall be fixed on an angle iron frame of 25mm x 25mm x 3mm. Angle iron frame will be fixed in location boxes secured by nuts and bolts. This includes wiring, fixing, of fuses, ARA terminals, shelf type / Q series relays and other type of relays on square bars and jamming of cables with 2 inch thick Sal wood plank provided at the bottom. This will include opening, twisting and jamming armour of each cable in the hole drilled separately for each cable through the sal wood plank and all cable entry points on location boxes, location huts, Junction Boxes, relay room / battery room to be closed with suitable masonary works covered with sand and plastering with cement from top. This includes provision of lugs, eye joints, eyelets for termination of power cable.( size of hylum sheet to be adjusted in battery box if required) Writing description for terminals, drawing of circuits, inside Apparatus Case. Painting from out side as well inside with red oxide and aluminium paint is covered separately. Size of lettering will be 10mm or as per instructions of Engineer at site. All materials including teak wood shelf, hylum board, sal wood plank, angle iron square bar, flexible 16/0.20 or 3/. 029 wire and wiring like thimble, material for termination of power cables etc. as per the IRS spec, non-deteriorating type HRC fuses and bases, nuts and bolts and other items shall be supplied by the contractor. (a) Apparatus Case half with hylum only not involving wiring of relays.(shelf may be replaced by hylum sheet) (b) Apparatus case half involving wiring of relays (c) Apparatus Case half used as Battery box. 3 3.1 3.2 3.3 3.4 3.5 Track Circuits Supply of Track Feed Battery Charger 110 - 70 V / 2 - 4 - 6 Volt DC. As per RDSO Spec No. S89/93 Supply of Choke 'B' Type to suit Spec. No. - IRS - S - 65 / 83 with latest amendments Supply of Track feed variable resistance (with pheonolic based) 30 Ohms to suit RDSO Drg. no. SA 20166 / M (Adv) Alt -1. Supply of QTA2 ,9 ohms 2F.1B along with plug board, retaining clip and connectors to BRS:939A, BRS:966, IRS: S34 & IRS:S23 Relay AC immune, plug in type, style* 'QSPA1', DC Neutral Line, slow to pick up 24V 8F.4B contacts, front and back contacts metal to carbon, complete with plug board, retaining clip & connectors conforming to BRS:933A,IRS S:60, IRS S:34 & IRS S:23 as applicable. Charging of secondary cells 2V 80 AH as per charging procedure prescribed by the manufacturer and approved by the Railway. Two number of charged / discharged cycles should take place as per standard practice. All material battery, grade distilled water will be supplied by contractor. Supply of Low maintenance Lead Acid Secondary Cells 2V 80 AH as per Spec. RDSO IRS: S88/93 with latest amendments. Installation of DC track circuits in RE area as per Standard Practice. This will include following: -a) Jumpering from rail to rail or to track lead junction box including polarity jumpers/cables in ( case of point track circuit as per drg. No. NR / S&T / CON / 3.1.97 and as per insulation diagram. This includes terminating the jumpers in the TL JB and fixing the jumper on the sleeper as per instructions of Engr. at site. Fitting of GI pipe and laying of jumper cables through the pipe. One TL JBs to be provided extra for each polarity jumper/cable. All materials including G.I. pipe, Channel pins, Bond wires are to be supplied by the contractor. (b) Fixing of insulated block joints complete with provision of skimmed fishplate. Unskimmed fishplates shall be supplied by the Railways but skimming to be done by contractor.

Nos. Nos.

16000 60

46.0 3351.0

736000.0 RDSO 201060.0

Consignee Nos.

20

2792.0

55840.0

Consignee Nos.

60

9330.0

559800.0 Rites

Nos.

20

7096.0

141920.0 Rites

Nos. Nos. Nos.

30 20 10

3075.4 3048.5 2636.1

92262.0 60970.0 26361.0 Consignee Consignee Consignee

Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

3 3 14 40 40 40 40 40

1575.0 2000.0 1365.0 1779.0 2382.0 869.0 4618.7 3812.0

4725.0 6000.0 19110.0 71160.0 95280.0 34760.0 184746.0 RDSO 152480.0 RDSO RDSO RDSO RDSO Consignee Consignee Consignee

3.6

Nos.

155

136.0

21080.0

3.7 3.8

Nos. Nos.

155 40

1347.0 6853.8

208785.0 RDSO 274152.0

(c) Fixing of TL JBs as per drg. No. NR / S&T / CON / 3.2.97 along with concrete foundation and plastering on both ends i.e. T.F. and TR end. All material for fixing including angle iron shall be supplied by the contractor. This also includes supply and fixing of fibre glassTL JBs as per Drg No. TS 8467 along with provision of M-6 terminals as per Drg No. 23745 Alt. 4 TL JB to be written with track circuit number. (d) Provision and wiring in the Apparatus Cases of T.F. battery charger, TF resistance 30 Ohm, track relays & batteries as per the standard practice using NDT fuses and terminals. This include all wiring materials, fuses, suitable antilittering arrangement for relays etc will be supplied by contractor. (e) Commissioning of track circuits as per provisions of Para of IRS spec. S -36/81. This includes adjustment of track feed resistance, testing with train shunt resistance. This also includes preparation of track history cards. Track history card should be supplied by the contractor. (i) Berthing track circuits

4
4.1 4.2

Signals
Casting, concreting and curing of foundation for main signal as per Dr. no. NR/S&T/CON/2. 1/97 all material such as anchor bolts, cement, sand aggregate to be supplied by contractor. Fixing of CLS surface base, bolting on the foundation. Erection of CLS post with signal unit on the top or on an off set bracket and fitting ladder and guard to the post at the top. Concreting ladder base and embedded into the ground with supporting bracket in the middle, blanking of the ladder for a distance of 1 feet between the height 6 9 and 7 9 from the rail level by MS angle and MS sheet 1.6mm thick wherever required. This includes provision of wooden (Sal) cross arm 1 mtr. x 1 mtr. for CLS unit prior to the commissioning or fixing of LED unit & hoods on CLS unit, wiring the CLS unit & fixing the signal. Elevation & distance of foundation from track shall be in accordance with Schedule of Dimension for Indian Railways published by Govt. of India and approved drawings. All items for the above works except items mentioned in Annexure B2 shall be supplied by the contractor including but not limited to the following items. (a) U bolt for offset brackets. (b) Wooden cross arm 1 mtr. x 1 mtr. (c) MS angle and MS sheet for blanking of ladder. (d) Wire mesh guard, lock for unit if required, nuts and bolts etc. for the following: (i) 3/4-aspect colour light signal. Supply & fixing of protective screen on signals with or without route indicators by expanded metal (size 20mm x 60 mm, strand 3.25mm wide and 1.6 mm thick) and earthing the screen of signal with MS flat 2" x 1/4" using G.I Nut bolts & washer as per RE standard. All materials required for this work to be supplied by contractor. (i) 3/4 Aspect Signals Supply of U lock with Key on CLS signal unit/ Shunt signal unit. Installation, erection and wiring of A marker Signal on the same post below main signal on offset bracket which also includes fixing of lenses / stencil, lamps and hoods, wiring and focussing of the Signal Offset brackets. U bolt for offset bracket and wire and wiring material will be supplied by contractor. Supply of Colour Light Signal Base 140mm dia. base, Signal Pole 4.6/5.2 M long and ladder 4.5 mtr/5.1 mtr, working platform and CLS 2/3/4 aspects unit complete with fittings (with off set if required) longer hood, ploycarbonate lenses clear Red Green and its fitting, locking with U lock etc. as per Spec. No. S-23/88, S-7/92, S-26/64,S-75/91,S-57/2005 with latest amendments or as applicable. 4 aspect as per drg no. 23003 a/m Supply of Colour Light Signal Base 140mm dia. base, Signal Pole 3.6 M long and ladder 3.5 mtr, working platform and CLS 2/3/4 aspects unit complete with fittings (with off set if required) longer hood, locking with U lock etc. as per Spec. No. S-23/88, S-7/92, S-26/64,S-75/91,S57/2005 with latest amendments or as applicable. 4 Aspect as per drg no. 23003 a/m Supply of A marker Signal Colour Light type with white lense, lamp holder and lock Drg. No. S2748 / M. Spec. No. IRS S. 23 / 88. Supply and fixing of Enamel P / G / C/A/Sig No. plate marker with complete fitting as per Drg. No. NR / S&T dt. 06.02.97. All material required for the job such as MS angle, nuts and bolts, paint and painting material will be supplied by the contractor. Nos.

19

6581.0

125039.0

Nos. Nos.

4.3

19 4

2004.0 1318.0

38076.0 5272.0

Consignee Nos. Nos.

4.4 4.5

50 10

113.0 554.6

5650.0 5546.0

Consignee

4.6

Nos.

25833.6

180835.2

Rites Nos.

4.7

14

24578.3

344096.2

Rites Nos. Nos.

4.8 4.9

12 28

1236.4 400.0

14836.8 Rites 11200.0 Consignee

4.10 Supply and fixing of Enamel board of size 900x600x1.6 for automatic start ,end and absolute block start etc. All material required such as MS angle, nut bolt etc will be supplied by contractor 4.11 Supply of position light shunt signal unit(with off set) as per RDSO No SA23840 4.12 Supply of 1 way junction type route indicator as per RDSO No. SA23401 and IRS-S-66/84

Nos

10

1750.0

17500.0 Consignee Consignee Consignee

Nos. Nos.

2 1 39 39

2392.0 11960.0

4784.0 11960.0

5
5.1 5.2

Power Supply Arrangement

Supply of Low maintenance Lead Acid Secondary Cells 2V, 120 AH as per Spec. RDSO IRS: S88/93 with latest amendments. Charging of secondary cells of 120 AH as per charging procedure prescribed by the manufacturer and approved by the Railway. Two number of charged / discharged cycles should take place as per standard practice. All material battery, grade distilled water will be supplied by contractor. Nos Sets 1177.0 203.9 45903.0 RDSO 7952.1

5.3

Charging of 200 AH secondary batteries (with contractor own charging equipment) as per Per Cell standard procedure .All the charging materials i.e. sulphuric acid confirming to latest specification will be supplied the contractor. This also includes installation of secondary batteries, their interconnections and writing work as per direction of Engineers representative at site.
Supply of low maintenance cells of 2 volt 200 AH as per IRS Sepc 88/93 Supply of transformer 230 volt AC/110 v AC 1.0 KVA as per IRS S-72/88 Nos. Nos.

26

339.8

8834.8

5.4 5.5

26 9

2685.3 8625.0

69817.8 77625.0

RDSO RDSO

5.6 5.7

Supply of Transformer 110/230V AC 2KVA following IRS S-72/87 Supply of Transformer 110/230V AC 1KVA following IRS S-72/88

Nos Nos.

3 3

16100.0 8625.0

48300.0

RDSO
25875.0

RDSO
5.8 Supply of ferro resonant 1KVA stabilizer as per IRS Sec No.74/89 with latest amendments Nos. 3 20000.0 60000.0

RDSO

5.9

Fabrication, supply and fixing of battery shelves. Shelves are required to be fabricated with MS angle of size 50 x 50 x 6 mm in tier like steps and Sal wood battens of size 75x50 mm. Three battens at spacing of 25 mm each shall be used in each shelf and shall be supported by angle irons at a distance of 1 Meter or less and on both the ends. The angle iron shall be grouted vertically in the floor 250 mm and horizontally 150 mm inside the wall. Angles and planks are required to be painted with anti corrosive paints. (All materials to be supplied by the contractor) .Size of Shelve may vary from Relay hut to Relay hut and same be decided by engineer's representative.

Per Meter of Shelf

25

1076.0

26900.0

Consignee
5.10 Installation of battery charger, transformer on sapwood rack 1& 1/2 thick of sufficient width and length to accommodate battery charger etc. and fixed on angle irons (40 x 40 x6) mm grouted horizontal, 150 mm inside the wall and 250 mm vertically in the floor at distance on 01 Meter or less and connecting the same to input supply through 32A indicator switch. The lead shall be properly clipped. Indication switch required for the provision of racks to be supplied by the contractor. Per Charger / Transfor mer/stabil izer/invert er etc. 27 1853.0 50031.0

5.11

Supply of battery chargers a)220/24V DC /20A as per IRS No.S-86/92 with latest amend

Nos

7 2 280

28970.0 28970.0 188.3

202790.0 57940.0 52724.0

6 6.1

b)110/24V DC/20A as per IRS No.S-86/92 with latest amend Nos Relays,Relay Wiring etc Complete wiring of Tag blocks, ECRs, UECR's, GKT Relays and other equipment including dressing , Per relay/ bunching and threading of signalling equipments e.g. Relays, ECR's, point contractor unit, transformers and Equipmen fuse etc. in the relay hut/ relay room including wiring from batteries installed in the battery room. Nails, t clips, screws, ribets, MS angles/ flats required to be fabricated ladders, dressing thread to be supplied by the contractor. All wiring materials including wires will be supplied by the contractor. NOTE: Equipments will includes battery chargers, transformers, fuses, relays and contractor unit etc.

RDSO RDSO

6.2

Supply of cartridge fuse block made of PBT as RDSO Drg No. SA 3748 Alt 4 and Spec. No. IRS: S-78/92 with latest amendment. Fuse Block should be suitable for round head type voltage fuses. Supply of Non Deteriorating type low voltage cartridge fuse rated current 2 Amp. /4 amp./10 Amp round head type as per Spec. No. IRS/S/78/92. Supply of Relay DC Miniature, Plug-in type, Neutral Line, Tractive Armature 24VDC 8F-8B contracts, front and back contact metal to carbon complete with plug board, retaining clips & connectors, BRS 930A, IRS S-34, IRS-S-23 (As applicable) type QN1. Supply of Relay AC Immunised, DC Miniature, Plug-in type, neutral line, tractive armature 24V DC, 12F/4B contracts front and back contact metal to carbon complete with plug board retaining clips and connectors BRS 930A, IRS-S-34, IRS-S-23 (As applicable) type QNA1.

Nos.

250

104.0

26000.0

RDSO
6.3 6.4 Nos. Nos. 250 100 47.0 2422.7 11750.0

RDSO
242270.0

RDSO
Nos. 140 2485.4 347956.0

6.5

RDSO
7 12603.0 88221.0

6.6

Fabrication, supply & fixing of cable termination board (as per Drg. No. NR / S&T / CON / 4. 1/97.) made Per MDF of angle iron size 45mm X 30mm X 5mm along with outer frame made of angle iron size 65mm X 65mm X 7mm duly fitted with ARA terminals, fuses, fuse holders on 6mm bakelite hylum sheet. Cost of fixing of tag blocks, fuse with fuse holders and termination of cable is covered under separate item. Supply and fixing of hard wood of size 70cm X 25cm X 4cm in the back for jamming of cables Scaffoldings / cable carriers to be fabricated and supplied made of angle iron size 35mm X 35mm X 5mm and flat 25mm X 25mm as per instructions of Engineer at site. The space between two flats will be 25cm or less as per site requirement. All materials for provision of scaffoldings / cable carriers to be supplied by the contractor. All the fixing materials like bolts, nuts, washers, insulators, shoes, angle irons, concrete, ARA terminals 25mm centre / Terminal strips etc. will also be supplied by the contractor. This includes cleaning, priming, painting and writing by ISI mark paints.

Consignee
7

Circuits 67260.0 470820.0 Design and supply of detailed signalling circuits including panel diagram(RRI Juhi or set 7 SSI,Electromechanical cabins, relay huts etc), route section plan, selection table,fuse and negative tag. Analysis, contact analysis, relay rack arrangement and wire count sheet etc in A3 size. Completion circuit shall be plotted in auto CAD.The contractor shall initially supplt two sets of ciruits duly signed by ckt designer having substantial experience on design side for making such circuits,complete for approval of railways. Railways will return one set of circuit to the contractor duly approved with alteration /corrections if any. the contractor shall incorporate railways alteration/ correction in the original tracings and CDs without ant deviation and submit two copeis of the modified ckt. original tracings so modified and final CD complete in all respects along with four sets of final approved ckt(out of which one set shall be supplied in transparent polythene bags. Only two sheets of circuits shall be palced in one polythene bag each with all the document in thick plastic folder) shall be submitted to railways in case there are no further alteration suggested by railways. Note: the contractor shall arrange for designing of RSP, Panel diagram, selection table

Consignee
8 8.1 Alteration work Fabrication and provision of domino type indication cum operating panel of exchangeable unit and cover plate with tag blocks /terminals. Wire, angle iron etc depicting the yard layout/ with signals, point,track circuit, operating/emergency push button counters, Sm's key housed in a steel metal cabinet as per instructions of engineer at site and as per approved panel diagram supplied by railways.This also includes supply and fixinf acrylic sheet on panel. the panel shall be minimum of 40x30 exchangable units of dominos of size54mmx35mm normal or as required at site ). LEDs with proper protection to be provided as per direction of engg, panel shall be supplied with complete soldering. Size of panel should be such so as to accomodaye one additional line on either side.In case , domino size is smaller the no of exchanagable units shall increase accordingly so that overall size /area of the panel remain same.This include 20% extra indication panel bulb/LED, 5% push buttons subject to min of 2 button of each colour to be supplied by contractor JUHI RRI/SSI and Q series PI( Limited to alterations in installed panel only)

Nos

14125.0

28250.0

8.2

Testing and commissioning of PI/RRI/Cabin installation with MACLS system as a whole shall be carried out by the engineer incharge of the work with the help of representative of the contractors.All artisan staff and labours required for testing and commisioning shall be provided by contractor.Testing equipment shall be as multimeter, simulation panel for track circuit, signal,point,slot etc shall be provided by the contractor at his own cost.Testing shall be carried out to ensure compliance of SEM, G&SR,block working manual and adherence to spec of tender. a)RRI/SSI b)Electromechanical and mechanical installation like Panki and other concerned cabins/Relay hut Nos Nos Days

1 6 20 5

55787.3 6494.8 8000.0

55787.3 38968.8 160000.0

8.3

Supervision of wiring alteration by expert in RRI or SSI.The supervision shall be arranged by engaging OEM. Supervision shall be provided from the day work in RRI/SSI relay room is started. 8.4 Supply, preparation, fixing and wiring and soldering of tag blocks on cable termination rack/relay rack/block rack/HB rack as per drawing no NR/S&T/con/4.2/97. All fixing material like flats, bolts ,nuts ,washers etc will be supplied by the contractor. (i) 200 way tag block( for new tag blocks only) 9 Telecom works

Nos

647.5

3237.5

9.1

Supply and installation of thermoshrink jointing kit for 4/6 Quad cable for derivation joint

Nos.

20 20 40 40 40 40 1 3

3377.7 3249.7 512.0 382.2 949.3 294.8 1600.0 2981.3

67554.0 Consignee 64994.0 20479.2 15287.6 37971.6 11792.8 1600.0 8943.9 Consignee Consignee Consignee Consignee Consignee Consignee

Supply and installation of RTSF-3 as per RDSO modifiaction for emergency Nos /derivation/termination joint with VF Tx on 6 Quad cable Nos 9.3 Supply of VF Transformer 1120:470 Nos 9.4 Supply of EMC socket box Nos 9.5 Fabrication and fixing of EC socket assembly complete and fabricated assembly Nos 9.6 Supply of paint and painting of EMC socket LS 9.7 Painting of telephone mark with arrow 10 Miscellaneous Items Nos. 10.1 Fabrication of Aluminium Channel (1" x 1") Chamfered Sun-mica Sheet of Teak Wood Frame and size 4' x 2' x 1" and Supply thereof for painted cabin yard diagram / SM's station layout with stands and fixing the same on the wall / table. The yard diagram/block section shall be painted as per SWR diagram and each track circuit portion should be provided with two holes of 10mm dia to hold the LED assembly including of all supply. P/Cum 10.2 Earth work for excavation and refilling around location boxes and signals etc. where necessary, including 50 Mtr. Lead and 1.5 lift. The lead is to be measured from centre of gravity of location to the centre of filling and lift from main ground level. The earthwork should be well rammed including breaking of clods, levelling and dressing etc. as per instructions of Engineer at site. 9.2 P/Cum 10.3 Concreting unscheduled items in concrete of 1: 3: 6 ratio in cement, coarse, sand and aggregate 25mm at different places in the yard and plastering top in fine plaster of 1: 4 cement to sand ratio. It includes the excavation of earth also as required at site and as per instruction of Site Incharge. The volume in cubic metres shall include the volume occupied by any CI foundation, Trestle, MS angle or flat or GI pipe required to be embedded in the casting. Cement, coarse sand and aggregate 25 mm are to be supplied by the contractor. Nos. 10.4 Supply and fitting of E type lock with accessories in relay room / battery room / location boxes. All material required for the job such as E type lock, MS angle nut and bolts etc. will be supplied by the contractor as per RDSO Drg. No. SA-3376, 3377 & IRS-S-30/64. Job 10.5 Filling of cable pits inside the apparatus cases, location boxes and in relay room etc. with sand and plastering with cement and sand ratio of 1:4. All materials to be supplied by contractor. Nos. 10.6 Supply & installation of earth electrode as per Standard Practice. The item includes digging of pit in earth, 3 meters and fixing earth electrodes pipes. Casting of cement concrete enclosures as per Drg. No. (NR/S&T/CON. /6.3 /97.) the soil treatment shall be done as per Standard Practice. The item includes provision of MS flat of size 35x6mm2 , wires and soldering of lead wires. The other end of MS flat to be connected by bolt/ soldering to the block Instrument, cable sheath of power equipment, Apparatus Case, relays racks,signals other equipments as per the instruction of Engr.at site and as mentioned in IRSEM. Complete material such as earth electrode as per Drg.No. (NR/ S&T / CON. /6.4/97) cement wiring material soldering material to be supplied by contractor. 10.7 Supply and installation of Portable Pre-fabricated, Pre- wired structure of 2 rooms each having an Nos inner dimension of 3 x 3 x 3 mtr. made of Polyurethane foam sandwich panels. 10.8 Installation and complete wiring of indication operating panel. This includes complete supply and provision of indoor cable and wires of 1x1mm,1x0.6,3/0.737mm,16/0.20mm flexible 40x0.6mm,40x1mm,60x0.6mm,60x1mm dia cu conductor as confirming to latest IRS secification, IRSEM provision and instructions of engg at site .this includes provision of panel tag blocks,wiring from panel tag blocks to relay racks,CT rack in the relay room including provision of terminal in the panel and termination in the panel. fused bulbs/LEDs shall be replace during testing period 10% of the bulbs /buttons, LEDs of each colour shall be given as spare after commisioning. Installation will also include minute civil works.Cable from panel to relay rack will be taken in GI pipe under ground for which masonary work if required will be done by contractor. Note: wherever panel/indication room and relay room are at a distance and outdoor underground signalling cable is to be laid outdoor sig cable will be supplied by railways and the work of trenching and laying etc shall be covered separately under the item of cable trenching and laying etc 10.9 Supply of electrically operated Lifting barrier assembly each consisting of 2 nos of electrcally operated lifiting barriers, 2 Pedastal, 8 band circuit controller with limit switch, hand crank, 2 electric motor 110 V AC 0.5 HP without centrifugal switch, 2 aluminium boom in 4 sections of 8 feet long each ,with 2 stop board , boomlight boxes , CI counter weight and 2 no of boom support for resting boom and boom locking assmbly along with contractor units , gate controlpanel, indication panel on sheet meta; fabricated box with switches and buttons to operate the gate as per IRS S41/70 except (a) motro current is max. 5 Amps. for 0.5 HP motor and motor confirms to IS-996 (b) Elmex terminal to be used instead of M-5 terminals (C) Circuit controller should have CAM operated Siemens limit switches instead of wiping type contrats ,Crank handle arrangment will be as per Railways requirment. The movement of the boom over 85 degree to be restricted mechanically 10.10 Installation, testing and commissioning of electrically operated lifting barrier complete with casting of cement concrete foundation for pedestal and boom rest post.This icludes cabling and power supply connection wiring with outdoor works etc. 10.11 Supply of LC gate monitor with multiline point to point telephone communication equipment(one set consist of two communication equipment) 10.12 Leading, Loading and unloading of signalling material from any station to GMC/JHS etc. All expenses to be borne by Contractor 11 T&P 11.1 Supply of auto range Digital Insulation Tester (Meggar) with Ni Cd rechargeable cell as per Spec. As below voltage 500 volt DC, Insulation range 200/2000 Mega Ohms auto range, resolution 0.1 Mega ohms accuracy +/- 1%, make Electron Devices Model No. DIT / 500. Nos

15

62.8

942.0

15

3061.8

45926.4

539.8

2699.0 Consignee

2 100

340.7 1544.0

681.4 154400.0

Consignee

1 5

498000.0 2669.0

498000.0 Consignee 13345.0

Nos

203942.0

203942.0

RDSO Set

1.00

22777.0

22777.0

Set

1.00

35000.0 4.7

35000.0 Consignee 705000.0

Per 150000 Tonne Km Nos.

6590.2

6590.2 Consignee

11.2 Supply of portable digital multimeter Philips make model PM-2518 or of Motwani or of similar Standard make having similar specification as per Engr. instructions. 11.3 Supply of Clip on meter to read AC and DC voltage and current of standard make 11.4 Supply of Annunciator multi way telephone exchange 10 line to RDSO Drg. No. TCA - 3352 (Adv.) 11.5 Supply of Hydrometer, Exide make or similar for measuring specific gravity of Battery graded acid with mounting stand in location boxes.Consignee inspection under manufacturers certificate. 11.6 Supply of Revolving Executive Chair Model DC-9. 11.7 Supply of Metal chair with Armrest for Office purpose non-revolving Non-tilting type. 11.8 Supply of Steel Shelving cabinet adjustable type with locker / Drawer type. 11.9 Supply of resistors,condensers,diodes,LEDs and Lugs along with bracket and mounting arrangement as per annex 12 Supply of data logger 12.1 (i) Supply installation testing and commissioning of data logger on CPU along with power supply unit for 512 input digital and 32 analog input cards as per RDSO spec no.I RDSO/SPN/90/98 and IRS S99/2001 or latest from RDSO approved firm.with suitable CMU rack 12.2 (ii)Supply installation,testing and commissioning of Multi port Front End Processor as per RDSO Spec IRS:S-99/2006 12.3 (iii)Supply ,installation,testing and comissioning of Central Monitoring Unit or Failure analysis system as per RDSO spec No RDSO/SPN/90/98 and IRS-s-099/2001 or latest with suitable CMU rack 12.4 (iv)Software to run complete system so as to generate fault/ diagnostic report as per spec 12.5 (v) Dual leased line modem for interlinking of data logger 12.6 (vi) supply installation, testing and commissioning of failure analysis system as per spec 12.7 (vii) supply of laptop based work station data input configuration, simulation function testing, diagnostic and trouble shooting 13 Dismantling 13.1 Dismantling and releasing of signals, signal posts (Electrical as well as Mechanical complete), which includes the dismantling of signal fittings. Wheels of sorts, pulleys, pulley stacks, GI pipes wire run, from cabin to signal posts etc. and staking in the store of SSE/IRPMU/Juhi. 13.2 Dismantling and releasing of Location boxes/Apparatus cases, which include releasing of terminal and terminal board, relays, batteries, battery charger and other connected fitting. 13.3 Dismantling and releasing of S&T gears in battery room / relay room. This includes all equipments and relays, relay racks, termination boards, batteries, battery chargers and angle iron etc and stacking in the store of SSE/IRPMU/Juhi. 13.4 Dismantling and releasing of lifting barrier gate and its complete fittings including carting, stacking inside the store of SSE/Signal, IRPMU/Juhi.

Nos. Nos Set Nos

1 8 1 10

8159.3 6500.0 4473.4 185.7

8159.3 Consignee 52000.0 Consignee 4473.4 Consignee 1857.0 Consignee

Nos. Nos. Nos LOT

1 6 2 1

1377.2 559.5 8009.9 25675.0

1377.2 Consignee 3357.0 Consignee 16019.8 Consignee 25675.0 Consignee

Nos

285000.0

855000.0 RDSO

Nos Nos

1 1 1 6 1 1

121000.0 102200.0

121000.0 RDSO 102200.0 RDSO

Nos Nos Nos Nos

25000.0 21000.0 130000.0 108468.5

25000.0 Consignee 126000.0 Consignee 130000.0 Consignee 108468.5 Consignee

P/Sig.

677.8

4066.8

P/Job P/Job

20 1

326.4 3978.3

6528.0 3978.3

P/job

1441.0

1441.0

GRAND TOTAL Note:-Tenderer to quote percentage above(+) or below(-) over tender total cost =

12098554