MINISTRY OF ENERGY

IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN 6159 M.W. GAS TURBINE POWER PLANT

AUX. STEAM DISTRIBUTION & COND. RETURN SYS. DESCRIPTION

KHERAD WATER TREATMET COMPANY

D C B A 0 REV.
AS COMMENT NO. 2001/2508 DATED 83.12.26 ISSUED FOR APPROVAL DESIGNATION

APR 2005 JAN 2005

DATE

M.Z M.Z
DESIGN

APR 2005 JAN 2005

DATE

S.H S.H
CHKD

APR 2005 JAN 2005

DATE

E.A. E.A.
APPROV

APR 2005 JAN 2005

DATE

MAPNA DOC. NO. : MP-SVG-22IE-04-SB0-002 CONTRACT NO. : SV-0602/HA/TL SE CODE : MIR.DOC. NO. 9007

REV. :A

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MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN 6159 M.W. GAS TURBINE POWER PLANT

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Remarks C D E

KHERAD WATER TREATMET COMPANY

D C B A 0 REV.
AS COMMENT NO. 2001/2508 DATED 83.12.26 ISSUED FOR APPROVAL DESIGNATION

APR 2005 JAN 2005

DATE

M.Z M.Z
DESIGN

APR 2005 JAN 2005

DATE

S.H S.H
CHKD

APR 2005 JAN 2005

DATE

E.A. E.A.
APPROV

APR 2005 JAN 2005

DATE

MAPNA DOC. NO. : MP-SVG-22IE-04-SB0-002 CONTRACT NO. : SV-0602/HA/TL SE CODE : MIR.DOC. NO. 9007

REV. :A

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MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 Portion )

TABLE OF CONTENTS
1. 2. LIST OF REFERENCE DOCUMENTS SCOPE 3.1 GENERAL 3.2 STEAM DISTRIBUTION 3.3 CONDENSATE RETURN SYSTEM 3.4 CONDENSATE RECOVERY SYSTEM

3. SYSTEM DESCRIPTION

KHERAD WATER TREATMET COMPANY

MAPNA DOC. NO. : MP-SVG-20ME-04-SB3-001 CONTRACT NO. : SV-0602/HA/TL SE CODE : MIR.DOC. NO. 9007 MF CODE:

REV. : A

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MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 Portion )

1. LIST OF REFERENCE DOCUMENTS (rev. A) A) Aux. steam distribution & Con. Return system P&ID MP-SVG-22IE-02-SB0-003 B) Steamtrace P&ID Unloading system SVG-22IE-02-SB0-001 C) Steamtrace P&ID Forwarding system MP-SVG-22IE-02-SB0-002 D) Auxiliary boiler steam water system P&ID MP-SVG-22IE-02-RG0-001 E) Auxiliary boiler fuel system P&ID SVG-22IE-02-RG0-002 F) Fuel oil unloading system P&ID SVG-18IE-02-RG0-001 2. SCOPE The purpose of this document is to describe fuel heating and steam tracing, which ensures prevention of gas oil from freezing and maintains the gas oil temperature sufficiently 10 C above pour point, and makes it suitable for pumping and burning in turbines burners. 3.SYSTEM DESCRIPTION GENERAL Aux. Steam system is designed for following purpose:
-

MP-

MPMP-

3.1

Heating and keeping temperature of two gas oil storage tanks at 12

C. - To steam trace all GAS OIL PIPE LINES from unloading pump house
KHERAD WATER up to battery limit of Gas Oil line near the turbine hall.(rev.A) TREATMET COMPANY

MAPNA DOC. NO. : MP-SVG-20ME-04-SB3-001 CONTRACT NO. : SV-0602/HA/TL SE CODE : MIR.DOC. NO. 9007 MF CODE:

REV. : A

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MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 Portion )

- To washing & cleaning dirty areas in unloading pump house and forwarding pump house. For this purpose, one 100% capacity auxiliary boiler unit (capacity 6 ton/hr) with superheated steam(pressure:6 bar(a) & temperature:180C) is provided for whole power plant. The boiler package is including : One condensate tank (60LCA06BB001), one make up water tank (60GBL01BB001), one dearator (60QLA10BB001), 2x100% condensate recovery (60LCA07AP001/2) & make up water(60GBK02AP001/2)pumps , boiler (60QHA10) with two fuel (natural gas and gas oil) all accessories like blow down system(60QHE20), chemical dosing systems(60QLF10/20), gas oil transferring pumps(60QHH20AP001/2).(rev. A) 3.2 STEAM DISTRIBUTION: Steam tracing shall be provided for gas oil system for all process or service lines, all instrument lines, including all valves, instruments and line fittings, equipment such as pumps or vessels , which contain gas oil that require external heating to protect against freezing and maintains the gas oil temperature sufficiently 10 C above pour point, and makes it suitable for pumping and burning in turbines burners. Steam is delivered from auxiliary boiler to a main header DN 200 (60LBG10BR100-HS-200-CL2A-2) (rev. A)and divided to necessary branches as follow: 1- Two DN 125 lines (60LBG30/31BR001-HS-125-CL2A-2) (rev. A)for gas oil tank area. The main demand of steam is to keep the gas oil storage tank temperature WATER KHERAD at temperature of 12C, at cold season.
TREATMET COMPANY

MAPNA DOC. NO. : MP-SVG-20ME-04-SB3-001 CONTRACT NO. : SV-0602/HA/TL SE CODE : MIR.DOC. NO. 9007 MF CODE:

REV. : A

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MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 Portion )

Directing steam to the storage tank is by means of a motorized on/off valve( 60LBG30/31 701) which receives command to open or close, from a temperature signal from storage tank temperature switches ( TSH 60EGB 01/02 CT003 & TSL 60EGB 01/02 CT004). If the gas oil temperature goes up, the valve will be closed and if temperature goes down the valve will be opened. Considering maintenance requirements ,a by pass valve is considered for each motorized valve. One pressure indicator (PI 60LBG30/31 CP501) is considered in each steam line. (rev. A) The steam coil inside the tank contains two branches and it`s pipe is A106 GR.B with SCH 80 and DN 125. 2- A DN 100 (60LBG10BR103-HS-100-CL2A-2) (rev. A) line branch is for heat tracing of pipe rack and pipe trench from forwarding pump house up to turbine hall. Also long portable flexible tubes are foreseen in forwarding pump house for washing especially for period of cleaning the filters. All oily water produced because of this washing would be directed through pit foreseen between two pumps of each unit to oil drainage system. 3- A DN 50 (60LBG10BR102-HS-50-CL2A-2)(rev. A) line branch is for heat tracing of pipe trench of tank yard , unloading pump house. (rev A)In addition, two portable flexible tubes are foreseen for washing purpose. The oily water produced from washing is directed to oil drainage system.

KHERAD WATER TREATMET COMPANY

MAPNA DOC. NO. : MP-SVG-20ME-04-SB3-001 CONTRACT NO. : SV-0602/HA/TL SE CODE : MIR.DOC. NO. 9007 MF CODE:

REV. : A

Page 6 of 9

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MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 Portion )

All Gas Oil piping are traced by means of DN 15 steel pipes on the pipe length parallel to pipe axis to keep Gas Oil temperature 10 C above Gas Oil pour point. For pipe size of smaller than or equal to DN 100 one DN 15 tracing pipe has been foreseen and for pipe size of larger than DN 100 two DN 15 tracing pipes have been foreseen. After heat transfer between steam and gas oil, steam is converted into condensate therefore a fresh steam should be provided each 30~50 m. To meet this purpose a steam feed panel is provided at intervals of 60~100 m. Necessary branches are drawn from this panel running in both directions. Each inlet steam panel line is provided with one isolating gate valve and one pressure indicator. Each outlet condensate panel line is provided with one isolating gate valve and one drain valve. 3.3 CONDENSATE RETURN SYSTEM All condensate which have been produced due to the heat transfer between steam and gas oil to keep the fuel temperature in 12C, are directed to condensate headers after passing through the steam traps at condensate panels. Since at different ambient temperature, all steam may or may not be fully condensed, from economical consideration, and also to prevent mixing steam with condensate and in order to avoid cavitations, at end of each tracing line, in condensate panel one thermodynamic steam trap with strainer is laid . For maintenance purpose each trap has two isolating valves and a by pass valve. KHERAD WATER All of condensates collected from one panel, is directed via TREATMET COMPANY
MAPNA DOC. NO. : MP-SVG-20ME-04-SB3-001 CONTRACT NO. : SV-0602/HA/TL SE CODE : MIR.DOC. NO. 9007 MF CODE: REV. : A Page 7 of 9 FILE NAME : Aux. Steam Distribution & Condensate Return System --REV. A

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MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 Portion )

a main panel line to condensate return headers. All condensate panels are isolated by a valve from the condensate header. 3.4 CONDENSATE RECOVERY SYSTEM

There is three main lines as following which are connected to one DN80 ( 60LCA06BR110-HW-80-CL2A-2) (rev.A) collection header pipe and lead to condensate recovery Tank(60LCA06BB001). 1-. One DN 65 line(60LCA06BR104-HW-65-CL2A-2) (rev.A ) as condensate return from gas oil tanks. 2-. One DN50 line (60LCA06BR103-HW-50-CL2A-2) (rev.A) which is condensate return from forwarding pump house to turbin hall . 3-. One DN32 line (60LCA06BR102-HW-32-CL2A-2) (rev.A) which is condensate return from tank yard and unloading pump house. Condensate recovery Tank (60LCA06 BB001) is a horizontal tank with capacity of 40 m3 and located above ground. This tank equipped with one over flow , drain line , one local level indicator LI-60LCA06 CL501 and level switches with three set points(rev A) . Level switch low LSL 60LCA06 CL003 stops condensate recovery pumps for dry running protection. Level switch high LSH- 60LCA06 CL002 starts mentioned pump and Level switch high high LSHH- 60LCA06 CL001 is for anounce an alarm in local control panel in boiler building in case of over flowing the tank. Also level switch high high(60GBL01CL001) in make up water tank in boiler building stops condensate recovery pumps for avoiding the overflow of mentioned tank.(rev.A)
KHERAD WATER TREATMET COMPANY

MAPNA DOC. NO. : MP-SVG-20ME-04-SB3-001 CONTRACT NO. : SV-0602/HA/TL SE CODE : MIR.DOC. NO. 9007 MF CODE:

REV. : A

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MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 Portion )

There are two centrifugal condensate recovery pumps(60LCA07 AP001/2) with flow rate 15 m3/h and 20 m.w.c (one in service and other standby ) to transfer condensate from recovery tank to make up water tank in Aux. Boiler building. The capacity of condensate collection tank shall be large enough for collecting all condensate and for flashing the condensate return to decrease cavitation at condensate recovery pump. To avoiding the contamination of collected condensate ,one oil detector (QS60LCA06CQ001) with one three way motorized valve (60LCA06 AA701) is considered . If amount of oil in return condensate header line increase from preset value the motrozed valve will close the main line and direct the oily water to a pit, which is connected to oil drainage system. In this case one alarm will anounce in local control panel in boiler building too. If the water is clean enough, it has permission to direct to condensate recovery tank.

KHERAD WATER TREATMET COMPANY

MAPNA DOC. NO. : MP-SVG-20ME-04-SB3-001 CONTRACT NO. : SV-0602/HA/TL SE CODE : MIR.DOC. NO. 9007 MF CODE:

REV. : A

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