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IS 1367( Part 5 ) :2002 ISO 898-5:1998

Indian Standard

TECHNICAL SUPPLY CONDITIONS FOR THREADED STEEL FASTENERS


PART 5 MECHANICAL PROPERTIES OF FASTENERS MADE OF CARBON STEEL AND ALLOY STEELSET SCREWS AND SIMILAR THREADED FASTENERS NOT UNDER TENSILE STRESSES

(Third

Revision )

ICS

21.060.10

@ BIS 2002

BUREAU
MANAK

OF
BHAVAN,

INDIAN

STANDARDS
ZAFAR MARG

9 BAHADUR SHAH NEW DELHI 110002

November

2002

Price Group 4

Bolts, Nuts and Fasteners Accessories

Sectional Committee,

BP 33

NATIONAL

FOREWORD

This Indian Standard (Part 5) (Third Revision) which is identical with ISO 898-5:1998 Mechanical properties of fasteners made of carbon steel and alloy steelPart 5: Set screws and similar threaded fasteners not under tensile stresses issued by the International Organization for Standardization (ISO) was adopted by the Bureau of Indian Standards on the recommendation of the Bolts, Nuts and Fasteners Accessories Sectional Committee and approval of the Basic and Production Engineering Division Council. This standard was originally published in 1961 and subsequently revised in 1967 and 1980. The last revision was based on lSO/DIS 898/V2. This revision of the standard has been taken up to align it with ISO 898-5:1998 by adoption under dual numbering system. The text of ISO Standard has been approved as suitable for publication as Indian Standard without deviations. Certain terminology and conventions are, however, not identical to those used in Indian Standards. Attention is drawn especially to the following: a) Wherever the words International be read as Indian Standard. Standard appear referring to this standard, they should

b)

Comma (,) has been used as a decimal marker while in Indian Standards, the current practice is to use a point (.) as the decimal marker.

In this adopted standard, reference appears to certain International Standards for which Indian Standards also exist. The corresponding Indian Standards which are to be substituted in their place are listed below along with their degree of equivalence for the editions indicated:

International

Standard

Corresponding

Indian

Standard

Degree of Equivalence Identical

ISO 965-3:1998

IS 14962(Part3):2001 ISO General purpose metric screw threadsTolerances: Part 3 Deviation for constructional screw threads IS 7598:1990 Classification of steels (first revision)

ISO 4948-1:1982

Technically equivalent do

ISO 6506:1981

IS 1500:1983 Method for Brinell hardness metallic materials (second revision)

test for

ISO 6507-1:1997

IS 1501 (Part 1):19841) Method for Vickers hardness test for metallic materials : Part 1 HV 5 to HV 100 (second revision) IS 1586:2000 Method for Rockwell hardness test for metallic materials (scales A, B, C, D, E, F, G, H, K 15N, 30N, 45N, 15T, 30T and 45T) (third revision)

do

ISO 6508:1986

do

In reporting the results of a test or analysis made in accordance with this standard, if the final value, observed or calculated, is to be rounded off, it shall be done in accordance with IS 2:1960 Rules for rounding off numerical values (revised).

I) Based on ISO fjsl)r:l 982 which has been revisedin 1997.

IS

1367

(Part 5) :2002

ISO 898-5:1998

Indian Standard

TECHNICAL SUPPLY CONDITIONS FOR THREADED STEEL FASTENERS


PART 5 MECHANICAL PROPERTIES OF FASTENERS MADE OF CARBON STEEL AND ALLOY STEELSET SCREWS AND SIMILAR THREADED
FASTENERS NOT UNDER TENSILE STRESSES

(Third Revision )

scope

This part of ISO 898 specifies the mechanical properties of set screws and similar threaded fasteners not under tensik stresses with nominal thread diameters from 1,8 mm up to and including 24 mm, which are made of carbon steel or alloy steel. The mechanical and physical propeflies apply when tested at an ambient temperature of 10 C to 35 C and will vary at higher or lower temperatures. This part of ISO 898 does not apply to set screws requiring special properties such as specified tensile stresses (see ISO 896-1 ); weldability; corrosion resistance; ability to withstand temperatures above+ 300 C or below -50 C.

NOTE Set screwsmadefromfree-cutting steelshouldnotbe usedabove+ 250 C.

Normative references

The following standards contain provisions which, through reference in this text, constitute provisions of this part of ISO 898. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this part of ISO 898 are encouraged to investigate the possibility of appiyhg the most recent editions of the standards indicated below. Members of IEC and ISO maintain registers of currently valid International Standards. ISO 965-3:1998, ISO general purpose metric screw threads Tolerances Part 3: Deviations for constructional threads. ISO 4948-1:1982, Steels Classification Part 1: Classification chemical composition. 1S0 6506:1981, Metallic materials Hardness test Brinell test. ISO 6507-1:1997, Metallic materials Vickers hardness test Pan 1: Test method. ISO 6508:1986, Metallic materials Hardness test Rockwell test(scalesA -B-C-D-E-F-G-H-K). of steak into una//oyed and alloy steels based on

IS 1367 (Part 5) :2002 ISO 898-5: 1998 3

Designation system

The property classes are designated by the symbols shown in table 1. The numerical part of the symbol represents 1/1O of the minimum Vlckere hardness. The letter H in the symbol refers to hardness.

Tabla 1 Daaignationa of property classes in ralation to Vickers hardness Property class Vickera hardness, HV min. 14H 140 22H 220 33H 330 45H 450

Materials

Set screws shall be made of steel conforming to the requirements specified in table 2. For property class 45H, other materials maybe used provided that the proof torque requirements in 6.3 are met.

Table 2 Steel specifications Property class Material Heat treatment Chemical composition
Y. (m/m)

c max. 14H 22H 33H 45H Carbon steel 1,2, Carbon steel 3, Carbon steel 3, Alloy steel 3,4, Quenched and tempered Quenched and tempered Quenched and tempered 0,50 0,50 0,50 0,50 min. 0,19

P max. 0,11 0,05 0,05 0,05

s max. 0,15 0,05 0,05 0,05

1) Free-cuttingsteel may be used, withlead content0,35% maximum,phosphorus content0,11 Y. maximumand sulphurcontent 0,3470 maximum. I 2) Case hardenincjsallowed inthecaseofsquare-headsetscrews. i I 3) Steel withlead content0,35% maximummaybe used. I I

4) Shall containone or moreof alloyingelementschromium,nickel,molybdenum, anadiumor boron,see ISO 4948-1. v

IS 1367 (Part 5) :2002 ISO 898-5:1998 5

Mechanical properties

When tested by the methods specified in clause 6, the set screws shall have, at ambient temperature, the mechanical propertks specified in table 3. Table 3 Mechanical properties Mechanical proparties 14H Vickers hardness HV 10 min. max. Brinell hardness HB, F =30 D2 min. max. HRB Rockwell hardness HRC min. max. min. max. Torque strength Minimum height of non-decarburized thread zone, E Maximum depth of complete decarburization, G Surface hardness HV 0,3 mm max. 140 290 133 276 75 105 Property class 1) 22H 220 300 209 285 95 2) 2) 30 ; HI 0,015 320 33H 330 440 314 418 33 44 : HI 0,015 450 45H 450 560 428 532 45 53 see table 5 : HI 3) 580

1) Propertyclasses 14H, 22H and 33H are notfor hexagonsocketset screws. 2) For properlyclass 22H, it is necessaryto test the minimumvalue in HRB and the maximumvalue in HRC, if Rockwellhardness is tested. 3) No completedecarburization permittedin propertyclass45H.

6 Test methods for determination of mechanical properties


6.1 Hardness tests

Hardness tests shall be conducted as near as practicable to the centre position of the point end of the screw. If the maximum hardness as given in table 3 is exceeded, a retest shall be conducted on a cross-section 0,5 d back from the point end where d is the nominal thread diameter. In case of doubt, the Vickers hardness testis decisive for acceptance. Hardness readings for the surface hardness shall be taken on the end of the screw, which will be prepared by slightly grinding or polishing to ensure reproducible readings.

6.1.1

Vickers hardness test

The Vlckers hardness test shall be carried out in accordance with the provisions of ISO 6507-1.

6.1.2

Brinell hardness tast

The Brinell hardness test shall be carried out in accordance with the provisions of ISO 6506.

IS 1367 (Part 5) :2002 ISO 898-5:1998


6.1.3 Rockwell hardness test

The Rockwell hardness test shall be carried out in accordance with the provisionsof ISO 6508.

6.2

Decarburization

test

evaluation of the surface carbon condition

Using the appropriate measuring method (6.2.2.1 or 6.2.2.2 as applicable), the longitudinal section of the thread shall be examined to determine that the height of the zone of base metal (E) and the depth of the zone with complete decarburization (G) are within specified limits, (see figure 1). The minimum values for E and the maximum values for G are specified in table 3.

4
Key 1 Completelydecarburized 2 Partiallydecarbutized 3 Pitchline 4 Base metal HI is the externalthreadheightinthe maximum metalcondition Pigure 1 Zones of decarburization

6.2.1

Definitions

6.2.1.1 base metal hardness: Hardness closest to the surface (when traversing from core to outside diameter) just before an increase or decrease occurs denoting carburization or decarburization. 6.2.1.2 decerburizetion: Generally, loss of carbon at the surface of commercial ferrous materials (steels).

6.2.1.3 partial decarburizetion: Decarburization with loss of carbon sufficient to cause a lighter shade of tempered martensite and significantly lower hardness than that of the adjacent base metal, however without showing ferrite grains under metallographic examination. 6.2.1.4 complete decerburizstion: Decarburization with sufficient carbon loss to show only clearly defined ferrite grains under metallographic examination. 6.2.1.5 carburizetion: Process of increasing surface carbon to a content above that of the base metal.

IS 1367 (Part 5) :2002 ISO 898-5:1998


6.2.2 6.2.2.1 Measurement methods Microscopic method

This method allows the determination of both E and G. The specimens to be used are longitudinal sections taken through the thread axis approximately half a nominal diameter from the end of the screw, after all heat treatment operations have been performed on the product. The specimen shall be mounted for grinding and polishing in a clamp or plastic mount, the latter being the preferred method. After mounting, grind and polish the surface in accordance with good metallographic practice. Etching in a 3 % nital (concentrated nitric acid in ethanol) solution is usually suitable for showing changes in microstructure caused by decarburization. Unless otherwise agreed between the interested parties, a 100x magnification shall be used for examination. If the microscope is of a type with a ground glass screen, the extent of decarbunzation can be measured directly with a scale. If an eyepiece is used for measurement, it should be of an appropriate type, containing a cross-hair or a scale.

6.2.2.2

Hardness method (referee method for partial decarburization and carburization)

The decarburization test by the hardness measurement method is applicable only for threads with pitches, P, of 1,25 mm and larger, except for property class 45H, where it is applicable for all sizes. The hardness measurements are made at three points in accordance with figure 2. Values for E are given in table 4, The load shall be 300 g.

Dimensions millimetres in

2 1 I

b 4 I L R
1
HV2 a HV130 HV3 < HV2 +30 Key 1, 2, 3 4

..

Measurement oints p Pitchline Figure 2 Hardness measurements for decarburizetion test

IS ISO

1367

(Part 5) :2002

898-5:1998 Table 4 Values for HI and E

Pitch of the thread HI E min. mm

P mm mm 22H

0,5 0,307 0,154 0205 0,230

0,6 0,368 0,184 0245 0,276

0,7 0,429 0,215 0,286 0,322

0,8 0,491 0,245 0,327 0,368

1 0,613 0,307 0,409 0,460

1,25 0,767 0,384 0,511 0,575

1,5 0,920 0,460 0,613 0,690

1,75 1,074 0,537 0,716 0,806

2 1,227 0,614 0,818 0,920

2,5 1,534 0,767 1,023 1,151

3 1,840 0,920 1,227 1,380

3,5 2,147 1,074 1,431 1,610

4 2,454 1,227 1,636 1,841

rope~ class

~~H 45H

Hardness determination for point 3 shall be made on the pitch line of the thread adjacent to the thread on which determinations at points 1 and 2 are made. The Vickers hardness value at point 2 (HV2) shall be equal to or greater than that at point 1 (HV1) minus 30 Vickers units. In this case the height of the non-decarburized zone E is at least as specified in table 4. The Vickers hardness value at point 3 (HV3) shall be equal to or less than that at point 1 (HV1) plus 30 Vickers units. An increase of more than 30 Vickers units in@catesthat carburization is not permissible. Complete decarburization up to the maximum specified in table 3 cannot be detected by the hardness measurement method. NOTE Carefuldifferentiationhouldbe madebelweenan increasein hardness caused by carburization and that dueto heattreatment s or coldworkingofthe surface,

6.3

Proof torque test for hexagon

socket set screws of property

class 45H

Hexagon socket set screws class 45H shall conform to the proof torque requirements given in table 5. Table 5 Proof torque requirements Nominal thread diameter Flat point 3 4 5 6 8 10 12 16 20 24 4 5 6 8 10 12 16 20 25 30 Minimum length of screw for test mm Cone point 5 6 8 8 10 12 16 20 25 30 Dog point 6 8 8 10 12 16 20 25 30 35 Cup point 5 6 6 8 10 12 16 20 25 30 0,9 2,5 5 8,5 20 40 65 Proof torque N.m

I I

+-i
520

The set screw shall be inserted in a test block as shown in figure 3 at least until the top surface of the screw face is flush with the test block and the point bears on a firm base, for example a backing screw inserted from the other side.

IS ISO

1367

(Part 5) :2002

898-5:1998

Key 1 Torquewrench 2 Set screwundertest 3 Test block hardnessmin.50 HRC, toleranceclassofthe internal hread5H (see ISO 965-3) t 4 Backingscrew hardness 450 HV to 570 HV Figure 3 Torque test fixture

Using a hexagon test bit with a tolerance class of h9 for the widths across flats, s, with a minimum width across comers = 1,13 ~minand a hardness of 55 HRC to 60 HRC, engaging the full depth of the set screw socket, the screw shall withstand the proof torque given in table 5 without splittingor cracking. For this proof torque test, a calibrated torque measuring instrument shall be used. Visual marks at the socket due to torque testing shall not be cause for rejection.

7
7.1

Marking
Marking of set screws with the property class

Marldng of set screws with property classes as described in clause 3 is not generally required. If in special cases marldng is agreed between the interested parties the symbol of the property class should be used as the marking symbol.

7.2

Trsde marking

The manufacturers identificationmarking is not required.

IS

1367

(Part 5) :2002

ISO 898-5.:1998

Annex A (informative) Bibliography


.
[1] ISO 898-1:1998, and studs. ISO 6507-2:1997, Mechanical propeflies of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws

[2]

Mets//ic materials Vickers hardness test Part 2: Verification of testing machines.

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Users of Indian Standards

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edition by referring to the latest issue of BIS Catalogue This Indian Standard has been developed

from Dot: No. BP 33 (0262).

Amendments
Amend No.

Issued Since Publication


Text Affected

Date of Issue

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