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Chng III: Thit B V Phn Mm S Dng

CHNG III:

THIT B V PHN MM S DNG

3.1.Thit b iu khin 3.1.1.PLC CompactLogix 1769-L32E
CompactLogix 1769 L32E l mt sn phm trong dng sn phm 1769 L3x ca hng Allen Bradley, cung cp mt gii php Logix cho cc ng dng t nh n trung bnh. Thn thng nhng ng dng ny yu cu hn ch s lng I/O v kh nng giao tip, cc Module c gn tip theo bn phi, Module gn vo u tin c tn l Local 1 v tng dn ln. CompactLogix 1769 L32E cung cp b iu khin tch hp cng giao tip Ethernet IP, RS 232, module 1769 SDN DeviceNet dng giao tip vi mng DeviceNet, module I/O Digital, Analog.

Hnh 3.1: Cu trc mt b CompactLogix 1769 L32E

1. 2. 3. 4. 5. 6. 7. 1769-L32E Controller (Compact Bus). Source. DeviceNet (Local 1). 1769-IQ32 Sinking/Sourcing 24VDC Input (Local 2). 1769-OB32 Current Sourcing 24VDC Output (Local 3). 1769-IF4 Analog Input (Local 4). 1769-OF2 Analog Output (Local 5).

Module 1769 IQ32 Sinking/Sourcing 24VDC Input

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Chng III: Thit B V Phn Mm S Dng

Hnh 3.2: Module 1769 IQ32 Sinking/Sourcing Input

Cc thng s: in p nh nht: 10V, in p ln nht: 30V. S lng ng vo: 32, thi gian chuyn trng thi ON/OFF: 8ms. Gi tr dng in: 1,5mA khi trng thi OFF v 2mA trng thi ON.

Module 1769 OB32 Current Sourcing 24VDC Output

Hnh 3.3: Module 1769-OB32 Current Sourcing Output.

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Chng III: Thit B V Phn Mm S Dng Cc thng s: S lng ng ra: 32. in p ng ra: nh nht: 20,4 VDC, ln nht: 26,4 VDC. Dng in ng ra: nh nht 1mA, ln nht 1A. Thi gian chuyn trng thi t OFF sang ON: 0,1ms; ON sang OFF 1ms.

Modele 1769 IF4 Analog Input

Hnh 3.4: Module 1769 IF4 Analog Input.

Cc thng s: S ng vo: 4 tn hiu in p, 4 tn hiu dng in. C 4 knh la chn mc in p: -10 10VDC, 0 10 VDC, 0 5 VDC, 1 5 VDC. Gi tr dng in ti 5V l 105mA. C 2 knh la chn mc dng in: 0 20 mA, 4 20mA.

Modele 1769 0F2 Analog Output

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Chng III: Thit B V Phn Mm S Dng

Hnh 3.5: Module 1769 OF2 Analog Output.

Cc thng s: S lng ng ra: 2 ng ra in p, 2 ng ra dng in. C 4 knh la chn mc in p: -10 10 VDC, 0 10 VDC, 0 5 VDC, 1 5 VDC. Gi tr dng in ti 5V l 120mA. C 2 knh la chn mc dng in: 0 20 mA, 4 20 mA.

3.2. Phn mm lp trnh 3.2.1- Phn mm lp trnh RsLogix 5000

RsLogix 5000 Enterprise Series c thit k lm vic vi cc nn tng b iu khin Logix 5000. y l phn mm nh gn tun th theo tiu chun IEC 61131-3 vi phng php lp trnh dng bc thang (ladder), vn bn c cu trc (structured text), s khi chc nng (function block diagram) v trnh by chc nng mt cch tun t pht trin trong cc chng trnh ng dng.

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Chng III: Thit B V Phn Mm S Dng

Hnh 3.6: Giao din phn mm RsLogix 5000 Enterprise

Mt s tp lnh trong RSLogix 5000. Nhm lnh v bit: tip im thng ng, thng h, cun dy, set, reset, xung cnh

ln, cnh xung

Nhm lnh v Timer/Counter: TON, TOFF, CTU, CTD

Nhm lnh so snh:

Nhm lnh cc php ton logic:

Nhm lnh ton hc:

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Chng III: Thit B V Phn Mm S Dng

3.2.2- Phn mm lin kt RsLinx

RsLinx l phn mm do hng Allen Bradley pht trin giao tip vi cc thit b m hng sn xut thng qua cc phn mm nh: RsLogixTM 5/500/5000, RsView 32, Factory Talk, ngoi ra phn mm ny cn dng giao tip vi cc phn mm ca hng th ba. RsLinx Classic c th h tr nhiu ng dng ng thi, giao tip n mt lot cc thit b trn cc mng khc nhau. V y l phn mm h tr kt ni nn c giao din tng i n gin, khi click vo biu tng RSWho th mt giao din c dng 2 ca s m ra. khung bn tri hin th h thng phn cp ca mng li, khung bn phi hin th biu tng ca thit b cng vi tnh trng ca thit b.

Hnh 3.7: Giao din RsLinx Classic Menu bar

Tp hp hu ht cc tnh nng ca phn mm RsLinx:

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Chng III: Thit B V Phn Mm S Dng

Bng 3.1: Menu bar ca RsLinx Tool bar Truy cp nhanh n cc chc nng, bao gm cc biu tng c bn sau:

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Chng III: Thit B V Phn Mm S Dng

Bng 3.2: Tool bar ca RsLinx 3.2.3- Phn mm OPC Kepserver

3.2.3.1. OPC 3.2.3.1.1. Ti sao cn n OPC Ngy nay, cc thit b t ng ha ht sc a dng v phong ph ph hp vi tng yu cu ca vic sn xut. Chnh t trong mt h thng SCADA c th tn ti nhiu thit b ca cc nh sn xut khc nhau. Nhng cc nh sn xut li thng c mt phn mm SCADA ca ring mnh, cng nh thit b ch giao tip vi chnh phn mm SCADA ca nh sn xut. n Tt Nghip Trang 15

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Chng III: Thit B V Phn Mm S Dng T c cc vn c c ra: Tng tc gia cc thit b t ng ha ca nhiu nh sn xut khc nhau. Kt ni gia cc ng dng c s vi cc ng dng SCADA, HMI, h thng iu hnh MES. V vy vic s dng mt chun giao din tr thnh iu kin tin quyt. Tiu biu l chun OPC : OLE (Object Linking and Embedding) for Process Control. 3.2.3.1.2. Gii thiu v OPC v cc u im OPC (OLE for Process Control) l mt chun giao din da trn m hnh i tng thnh phn (D)COM ca hng Microsoft. Cho php cc ng dng khai thc, truy nhp d liu theo mt cch n gin, thng nht, t linh hot v hiu sut cao. H tr truy nhp d liu theo c ch hi tun t (polling) hoc theo s kin (event - driven). c ti u cho vic s dng trong mng cng nghip. Kin trc khng ph thuc vo nh cung cp thit b. S dng c t hu ht cc cng c phn mm SCADA thng dng, hoc bng mt ngn ng lp trnh bc cao (C++, Visual Basic, Delphi,...). 3.2.3.1.3. Cc thnh phn ca OPC Mt giao thc OPC gm 2 thnh phn chnh l: OPC Server (OPC qun l) v OPC Client (OPC trm). OPC Server: OPC Server ng vai tr ct li, l mt chng trnh phn mm phc v, m nhim vai tr giao tip trc tip vi cc thit b. Mt OPC Server cha cc mc d liu (OPC Items) c t chc thnh cc nhm (OPC Group). Thng thng mt OPC Server s i din cho mt thit b thu thp d liu nh PLC, RTU, I/O hoc mt cu hnh mng truyn thng. Cc OPC Item s i din cho cc bin qu trnh, cc tham s iu khin. 3.2.3.2. Phn mm kepserver Mt phn mm OPC Server ph bin hin nay l KEPServerEx ca hng phn mm Kepware. Vi u im l phm vi ng dng rng ri. H tr n hn 160 thit b t ng ha ca cc nh sn xut. Xy dng ng dng nhanh, n gin v mnh m. xy dng mt kt ni vi thit b phn cng, ta cn xy dng mt knh kt ni, chn thit b tng ng mun kt ni. Ty vo thit b c chn khi s c cc kiu d liu lin kt khc nhau nh: cc bin I/O, cc vng nh Trong n, nhm thc hin s dng phn mm KEPServerEX 4.0 lm OPC Server. Phn mm Intouch ng vai tr OPC Client.

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Chng III: Thit B V Phn Mm S Dng

3.2.4- Phn mm gim st v iu khin Intouch

Intouch l phn mm thit k cc ng dng giao din ngi v my (HMI) trong mi trng Windows. Intouch c 3 thnh phn chnh l: Intouch Application Manager, Window Maker v Window Viewer.

Intouch Application Manager

Intouch Application Manager to cc ng dng mi, m cc ng dng to trong c Window Maker hay Window Viewer, xa cc ng dng v chy cc chng trnh tin ch Intouch DBDump v DBLoad Tagname Dictionary.

Hnh 3.8: Giao din chng trnh WindowMaker

WindowMaker l mi trng pht trin cc ng dng ca Intouch. y l ni ngi dng thit k giao din mong mun, lin kt cc hnh nh trong ng dng vi cc thit b ngoi vi v cc phn mm ng dng khc.

WindowViewer L mi trng chy cc ng dng m ngi dng to ra trong WindowMaker. Khi

chy chng trnh ny ngi s dng c th iu khin v gim st cc thit b, dy chuyn sn xut m ngi trc thit k v kt ni giao tip thit b.

3.2.5- Phn mm x l m FuzzyDesigner

Fuzzydesigner l phn mm x l m dng cho PLC logix5000. Phn mm cho php ngi thit k to ra mt khi x l m do mnh t thit k v kh x l m ny c th giao tip c vi phn mm Rslogix5000 to ra mt chng trnh iu khin m cho PLC. Cc phn chnh ca chng trnh: n Tt Nghip Trang 17

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Chng III: Thit B V Phn Mm S Dng

Hnh 3.9: Giao din chnh chng trnh FuzzyDesigner

Cng ging nh nhng chng trnh thit k m khc Fuzzydesigner bao gm cc thnh phn c bn sau ngi thit k to ra mt b m hon chnh: Ng vo ca i tng cn iu chnh m Cc quy lut m cua ng vo Khu m ha v gii m Cc quy lut ng ra Cc quy lut hp thnh h m

Hnh 3.10: Giao din thit k lut ng vo

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Chng III: Thit B V Phn Mm S Dng

Hnh 3.11: Giao din thit k lut ng ra

Hnh 3.12: Giao din la chn cc nguyn tc hp thnh ca ng vo ra

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Chng III: Thit B V Phn Mm S Dng

Hnh 3.13: Giao din qu trnh m phng kt qu hun luyn 3.3. Thit b chp hnh 3.3.1 - Cm bin PSA 01
PSA 01 l mt cm bin p sut dng, dng o p sut cht kh vi cc thng s c bn: Tm o: 0 1 Bar (0 100Kpa). in p ngun cung cp: 12 - 24 VDC in p ng ra analog: 1 5 VDC.

Hnh 3.14: Cm bin p sut PSA 01

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Chng III: Thit B V Phn Mm S Dng ngha cc dy tn hiu ca cm bin:

Hnh 3.15: S ni dy cm bin

Brown: Ngun cung cp 24 VDC. White: Ng ra s (ON/OFF). Black : Ng ra s (ON/OFF). Orange: Ng ra tng t (tuyn tnh 1 5 VDC).

Blue: Ni mass 0V.

3.3.2- BIN TN PANASONIC VF0

VF0 200V 0,4KW l mt bin tn cng sut nh ca hng Panasonic, thng c ng dng cho vic iu khin tc n gin nh bng ti nh, ng c, bm tc thp

Hnh 3.16: Bin tn VFO

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Chng III: Thit B V Phn Mm S Dng Cc thng s: in p ng vo: in p ng ra: c im: Kch thc tit kim khng gian Chc nng cho cc ng dng thc t D dng thit lp thng s v vn hnh iu khin iu khin theo tc t trc Tch hp ng vo xung iu khin (PWM) 1 pha 220V. 3 pha 220V.

3.3.2.1 Chc nng cc nt nhn giao din BOP Bng cc phm chc nng
Tn Mn hnh hin th Phm khi ng Phm dng Phm chn ch Phm iu chnh chng trnh Phm tng Phm gim Bin tr Hnh Chc nng Hin th tn s, dng, tc , li, d liu ci t chc nng v cc tham s (gm 3 led 7 on). Phm iu khin chy ti ch. Phm dng ti ch. Dng thay i tn s ng ra, hin th dng, ci t tn s, ci t chiu quay v ci t chc nng. Dng thay i mn hnh hin th gia tham s v d liu mn hnh, v lu d liu. Dng tng gi tr ci t cc thng s, s lng thng s. Dng gim gi tr ci t thng s, s lng thng s. Nm iu chnh tn s (0 50 Hz).

Bng 3.3: Cc phm chc nng ca POP 3.3.2.2 S u dy

Ngoi ch iu khin trc tip thng qua giao din BOP, VF0 cn c iu khin thng qua cc thit b iu khin lp trnh nh vic kt ni cc tn hiu ph hp. n Tt Nghip Trang 22

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Chng III: Thit B V Phn Mm S Dng

Hnh 3.17: S ni dy bin tn VF0

Lu : Bin tr 10k, 0,25W. Relay Output: 0,5A, 250VAC. Transistor Output: 50mA, 50VAC.

Chc nng cc ng iu khin:

Chn kt ni 1 2 3 4 5 6 7 8 9 10 11 A B C

Chc nng Kt ni bin tr Ng vo analog COM chung (cho 1,2,4 n 9) Ng ra a chc nng (0 5 V, PWM) Start/ Stop Chy thun/ nghch Ng vo iu khin a chc nng (SW1) Ng vo iu khin a chc nng (SW2) Chn ch cho ng vo Ng vo iu khin a chc nng (SW3) Ng vo Transistor (C) Ng vo Transistor (E) Ng ra Relay (NO) Ng ra Relay (NC) Ng ra Relay (COM)

Bng 3.4: Chc nng cc ng iu khin

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Chng III: Thit B V Phn Mm S Dng

3.3.2.3. Cc thao tc c bn

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Chng III: Thit B V Phn Mm S Dng

3.3.2.4 Mt vi thng s ci t c bn cho bin tn Thi gian tng tc 1st (Tham s P01) Ci t thi gian tng tc ca tn s ng ra t 0,5Hz n Maximum
Dy d liu ci t (giy). n v iu chnh (giy). 0.1 to 999 0.1 (0.1 to 100) 1 (100 to 999)

Thi gian gim tc 1st (Tham s P02) Ci t thi gian gim tc ca tn s ng ra t maximum n 0.5Hz
Dy d liu ci t (giy). n v iu chnh (giy). 0.1 to 999 0.1 (0.1 to 100) 1 (100 to 999)

Dy tn s hot ng (Tham s P03)

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Chng III: Thit B V Phn Mm S Dng

iu khin trong/ngoi (Tham s P08)

Tn s iu khin trong/ngoi (Tham s P09) Dng chn tn hiu iu khin tn s trong hoc ngoi bin tn.

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Chng III: Thit B V Phn Mm S Dng

Kha chc nng chy nghch (Tham s P10)

Dng ngn cn s chy nghch khi motor ch chy thun

Chn ch dng (Tham s P11) Dng chn ch dng c dc hoc dng tc thi khi dng bin tn.

Ci t tn s ng ra maximum (Tham s P15) Dy d liu ci t (Hz). 50.0 n 250

Ci t tn s ng ra chun ( tham s P15) Dy d liu ci t (Hz). 45.0 n 250

3.4 - BM 3 PHA 1DK 16C

M hnh s dng hai bm 1DK 16C vi cc thng s chnh: in p ng vo: 220 240 VAC. Tn s max: 50 Hz. Cng sut: 0,37 Kw.

Hnh 3.18: Bm 3 pha

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