4ECO 2 Energy Savings

Device for continuous updating of the optimal combustion operation

4ECO2 Advantages
Ensures efficient burning of fuel Minimize heat loss at the chimney Minimizes energy consumption Increases combustion efficiency Minimizes exhaust emissions and allow monitoring and recording Reduces operating costs

Also
Can be installed at any burner Low initial cost Easy installation Low maintenance requirements 6 months pay back period In compliance with emission regulation Provides increased security for staff & equipment Protects the environment

4ECO2 Operating Diagram

Control Unit flue O2sensor

Burner fan

4ECO2 Types
4ECO2 S 4ECO2 M 4ECO2 L

2 Probe
A Zirgonia Oxygen probe is placed at the chimney and receives continiously measurements of the residual oxygen concentration. The Oxygen percentage is been calculated according to the Nernst formula.

Control Unit
The Control Unit, consists of a touch screen that indicates the combustion results, emission measurements, inverter operation levels and fault alarms.

Control Unit
Control Unit operates along with the inverter of the primary air of the burner It controls the speed of inverter and has the possibility of automatic or manual operation.

Combustion Analysis
Contacts flue gas measurements and calculates combustion efficiency. By pressing F3 combustion analysis is printed at the printer connected with the control unit. Type 4ECO2-L keeps record of one year combustion data.

Energy Saving
4ECO2 provides the ability to carry out continuous measurement and correction of combustion quality, regardless of fuel quality and other conditions It saves energy 2-5% without taking into consideration energy saving from VCD
Controlling excess air is the most important tool for managing the energy efficiency and atmospheric emissions of a fuel combustion system

Payback investment calculation

Efficiency Check
Base Case (as Found): Have the plant operator set the boiler load to the average load and maintain steady conditions (I.e. Boiler M aster in manual):

Excess O 2 %: , Stack Temp: Ambient Air Temp:

22 ,2% 22 2 2,2 2,2 22 deg C deg C

Sensible Heat Loss= Combustion Efficiency=

2% ,2 9 9 ,9 %

Payback investment calculation

New Case with2ECO: 2 Have the p lant op erator adjust the air flow to the standard %O below. M aintain 2 safe firing by using good boiler op erating p ractice (I.e. monitor Combustibles / CO in stack and/or visual combustion checks). Excess O2 %*: , Stack Temp : Ambient Air Temp : 22 ,2% 2 22 2, 2 1 1 ,1 1 22 , % 2, 2 2% deg C deg C

*Standard Excess per Fuel type ( > % Load, at Burner) 22 2

Sensible Heat Loss= Combustion Efficiency =

Payback investment calculation

Combustion Efficiency Gain
Payback Analysis
Enter Project Cost, : Enter Fuel Bill, : Fuel Consumption Decrease %: Efficiency Annual Savings, : 22 .22 2.22 22 2% ,2 2 2,2 .22 2 monthly

= 2% ,2

Project Payback:

2 ,2

months

This calculation does not take into account savings from reduction in electricity consumption when installing a Variable Speed Drive

Application Examples
Installation at a steam boiler LOOS, 8ton/h, natural gas, at Diary industry in Thessalia Installation at two steam boilers 12ton/h, heavy fuel oil, at a Brewery industry in Thessaloniki

Makgas along with the Industry Produces energy through quality combustion Protects the Environment