Steel Structure Calculation Report for Main Pipe Rack

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PHU MY FERTILIZER PROJECT MANAGEMENT BOARD

Project N Unit Document Code Serial N Rev. Page
ENGINEERING
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CALCULATION REPORT OF THE STEEL STRUCTURE FOR MAIN PIPE RACK
0 B A
REV.
JUNE 03 2002 MAY 23 2002 APRIL 19 2002

DATE
ISSUED FOR CONSTRUCTION ISSUED FOR REVIEW ISSUED FOR REVIEW STATUS
P. ALAMPI P. ALAMPI P. ALAMPI WRITTEN BY (name & visa)
S. LONGO S. LONGO S. LONGO CHECKED BY (name & visa)
R. VANGELISTA / A. BURZICHELLI R. VANGELISTA / A. BURZICHELLI R. VANGELISTA / A. BURZICHELLI APPROVED/AUTHORIZED BY (name & visa)
DOCUMENT REVISIONS
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INDEX
1. SCOPE OF WORK_____________________________________________________________________3 2. REFERENCE DRAWINGS _____________________________________________________________4 3. CODES AND STANDARDS_____________________________________________________________4 1.1 General Codes.......................................................................................................................................4 1.2 Steel Structures.....................................................................................................................................4 1.3 Reference Project Documents...............................................................................................................5 4. SITE GENERAL DATA________________________________________________________________6 1.4 Site Data.................................................................................................................................................6 5. UNITS OF MEASURE_________________________________________________________________6 2. LOADS AND LOADING COMBINATIONS......................................................................................7 2.1 Dead Load (DL)....................................................................................................................................7 2.2 Equipment Loads..................................................................................................................................7 2.3 Thermal Load (TL)...............................................................................................................................8 2.4 Wind Load (WL)...................................................................................................................................9 2.5 Maintenance load (ML).......................................................................................................................10 2.6 Pipe-rack design loads.........................................................................................................................10 6. ANCHOR BOLTS, PLATES AND STEEL INSERTS_______________________________________12 7. MATERIALS________________________________________________________________________12 2.8 Structural steel....................................................................................................................................13 2.9 Bolts .................................................................................................................................................13 2.10 Embossed plate..................................................................................................................................13 2.11 Steel grating.......................................................................................................................................13 2.12 Allowable Displacements and Deflections........................................................................................13 8. CALCULATION SCHEME_____________________________________________________________15 9. LOAD ANALISYS____________________________________________________________________17 2.13 Pipe rack design loads.......................................................................................................................18 2.14 Wind Load (WL)..............................................................................................................................18 10. LOADING COMBINATIONS__________________________________________________________19 11. MODEL MEMBERS CHECK (see att. 1 & 2)_________________________________________20 12. INTERMEDIATE BEAMS CHECK (for Instrument & Cable trays elev.s 113000/114600)_______22 12.1 Beams type 1 IPE140____________________________________________________________22
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12.2 Beams type 2 IPE200____________________________________________________________25 12.3 Beams type 3 IPE200____________________________________________________________27 12.4 Beams type 4 IPE240____________________________________________________________29 12.5 Beams type 5 L120X12___________________________________________________________31 12.6 Beams type 6 Double UPN200 # 100________________________________________________33 12.7 Beams type 7 HEA200___________________________________________________________35 13. ANCHOR BOLTS CHECK (see att. 1 & 2)___________________________________________37 14. BASE PLATE THICKNESS CHECK___________________________________________________41
1.
SCOPE OF WORK Project: Client: 2098 Phu My Fertilizer Complex PETROVIETNAM
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Location: Phu My in Baria Vung Tau Province Socialist Republic of Vietnam. Calculation report consist of loads analysis and check of steel structure for: MAIN PIPE RACK located into the Unit n 10: Ammonia Plant.
2.
REFERENCE DRAWINGS 2098-10-DW-1841-01 Steel Structure for Main Pipe Rack
3.
CODES AND STANDARDS
1.1 General Codes Reference codes for civil works design shall be: International Society of Building Officials UBC, 1997 ed. Uniform Building Code American Society of Civil Engineering ASCE 7, 1998 ed. Minimum Design Loads for Buildings and Other Structures Ministry of construction Socialist Republic of Vietnam BCV, 1998 ed. Building Code of Vietnam Volumes I, II, III (Building Design and Basic Wind Pressure only) With reference to: TCN/TCVN Vietnamese Standards.
1.2 Steel Structures For steel structures, in addition, have to be considered: American Institute of Steel Construction (AISC)
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Specification for Design, Fabrication and Erection of Structural Steel (AISC 9th, 1998 ed.) American Welding Society (AWS) Structural Welding Code Reference project document 2098-00-JSS-1800-01: Job Supply Specification for Steel Structures.
1.3 Reference Project Documents Supply Specification General Notes Standard Drawings 2098-00-JSS-1800-01 Job Supply Specification for Steel Structures 2098-00-DW-1802-01 Steel Structures
2098-00-STC-1890-00 Steel Structures
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4.
SITE GENERAL DATA
1.4 Site Data Design of steel structures and buildings shall be carried out with reference to the site general data specified in the Basic Design Data (2098-00-JSD-0000-01) such as: Zoning Map) loads design) Temperature range: T = 20C (for thermal Basic wind pressure: Seismic zone: W0 = 0.83 kN/m2 (TCVN 2737-95) Zone 0 (Non-seismic zone) (UBC Seismic
5.
UNITS OF MEASURE Calculations and drawings for all works covered by this specification shall be carried out using International System Units (S.I.). In particular the following units shall be used: Length Area Force Mass Pressure Density Specific weight Temperature meter millimeter square meter Newton kilo Newton kilogram kilopascal Mega Pascal Kilogram per cubic meter Kilo Newton per cubic meter degree Celsius kN/m3 C kg/m3 m mm m2 N kN kg kPa = kN/m2 MPa = N/mm2
square millimeter mm2
Symbols used shall be strictly those above indicated.
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2.
LOADS AND LOADING COMBINATIONS The following loads shall be considered in the design of the plant: Dead Loads Equipment Erection Equipment Test Equipment Operating Thermal Loads Wind Load Maintenance Load (WL) (ML) (DL) (EE) (ET) (EO) (TL)
2.1 Dead Load (DL) Dead load is the self-weight of structures and the weight of all materials permanently fastened there to or supported thereby, such as piping systems, insulation, electrical cables and walkways.
2.2 Equipment Loads 2.2.1 Equipment Erection (EE) This load includes the weight of equipment. It is to be considered as a dead load. 2.2.2 Equipment Test (ET) Equipment test load is the weight of the equipment plus the weight of water necessary to perform the hydraulic test. In static calculation the weight of water shall be considered as a live load. 2.2.3 Equipment Operation (EO) This load includes the weight of equipment (including platforms and ladders attached to the equipment), solids e/o liquids normally inside the equipment, connected pipes. In static calculation this load shall be considered as a dead load.
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2.3 Thermal Load (TL) Thermal loads are those forces caused by temperature variations. Two different types of thermal loads shall be considered in design of structures: Loads caused by the variation of ambient temperature. It shall be limited by adopting expansion joints at proper distance. A minimum differential temperature T = 20C shall be considered; it shall not be combined with other instantaneous loads such as wind, or impact load. For structures with expansion joints at max 35 m distance the T can be neglected. Loads on structures caused by the expansion/contraction of equipment or pipes. These forces shall be combined with other instantaneous loads such as wind. To calculate thermal loads caused by equipment and single pipes, the following values of friction coefficient f shall be used: Teflon to teflon Teflon to stainless steel Steel to steel Steel to concrete f = 0.10 f = 0.10 f = 0.35 f = 0.45
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2.4 Wind Load (WL) Wind loads on structures and buildings shall be evaluated in accordance with UBC 1997 ed. (Uniform Building Code) with reference to standard value of wind pressure provided in Basic Design Data (2098-00-JSD-0000-01). Characteristic value of wind load on surfaces of structures at a height H is determined by the following formula (UBC, Chap.16 Div.III Wind Design): P = Ce x Cq x Iw x qS Where: P C) Cq Pressure coefficient for the structure or portion thereof (UBC Table 16-H) I w Importance factor (UBC Table 16-K) I w = 1.00 to use for: Buildings, Utilities, Off-site (excluded Ammonia Storage Tank) I w = 1.15 to use for: Ammonia unit, Amm. Stor. Tank, Urea unit (exclud. Prilling Tower) qS Wind stagnation pressure at the standard height of 10.00 m. According to local codes and in particular with reference to Wind Loads Zoning Map of Vietnam (BCV / TCVN 2737-95 Specification), Phu My site zone (Chau Thanh District) 98 correspond to Area II.A (weak typhoon impact) with the following wind pressure value (H = 10.00 m): W0 = 0.83 kN/m2 relating to a basic design wind velocity (ref. 2098-00-JSD-0000-01): V0 = 36 m/sec. It is assumed: qS = W0 Design wind pressure at a height H
Ce Combined height, exposure and gust factor coefficient (UBC Table 16-G: Exposure
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2.5 Maintenance load (ML) Maintenance loads are temporary forces due to dismantling, repair or painting of equipment. In static calculations they shall be considered as live loads.
2.6 Pipe-rack design loads 2.6.1 Vertical loads The following vertical loads shall be considered in design: A) Pipe bundle Dead loads: 0.8 kN/m2 for average diameter pipe 6 in. (erection) Fluid loads: 1.0 kN/m2 for average diameter pipe 6 in. (operating)
In static calculation fluid loads shall be considered as dead loads. B) Single pipe 2.6.2 Concentrated loads: for pipes diam. > 14 inches.
Horizontal loads In the design of each pipe supporting girder, the horizontal slip forces exerted by expanding or contracting pipes in steel pipe racks shall be assumed to be 10% of the operating weight on the beam. These slip forces shall not be distributed to the foundations. Compression and anchor forces on pipe-rack frames, caused by horizontal loads, shall be determined due to actual design forces (which values are given by Piping Department). Horizontal thermal loads on pipe-rack frames and anchor forces transferred by longitudinal girders to structural anchors (bracing), shall be distributed to the foundations. The vertical and horizontal loads on longitudinal tie girders shall not be distributed to the foundations.
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2.7 Loading Combinations All loading combinations shall be defined in accordance with ASCE 7-98 Minimum Design Loads for Buildings and other Structures and ACI 318-99 Building Code Requirements for Structural Concrete. The following loading combinations shall be considered to determine the critical loading condition to design structural elements (columns, beams, slabs, bracings, anchor bolts, foundations) and to check the stability of the structure. When inclusion of fluid load and live load results in a less critical loading condition, these loads shall be excluded. If necessary, in order to have a good representation of the real loading conditions, additional combinations shall be analyzed. However safety of persons and structures shall be assured during all transient phases of construction. Allowable Stress Design Method ASCE 7-98 1) Erection DL + EE DL + EE + WL 0.6 ( DL + EE ) + WL 2) Hydraulic Test DL + ET DL + ET + WL / 2 0.6 ( DL + ET ) + WL / 2 3) Normal Operation DL + EO + FL + TL DL + EO + FL + TL + WL 0.6 ( DL + EO ) + FL + TL + WL 4) Maintenance DL + EE + ML DL + EE + ML + WL / 3
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6.
ANCHOR BOLTS, PLATES AND STEEL INSERTS Material for steel plates and steel shapes for inserts shall be A 36 according to ASTM, or equivalent European with minimum yield strength fy = 235 N/mm2. Material for anchor bolts shall conform or be equal to: ASTM A 307M ASTM A 563M ASTM F 436M Tensile stress Shear stress N = axial force on bolt; T = shear force on bolt. (1) Allowable stresses may be increased 1/3 if load condition includes wind. In principle shear stress must not be transferred on foundation by anchor bolts. Shear design of steel structure base-plates shall meet the following criteria: Shear-keys shall be provided under columns that transfer important shear loads (such as braced frames, shelters with bridge-crane and pipe rack braced bays). Shear-key consists of steel profile welded under column base-plate. Shear can be transferred to foundation by friction for minor structures, such as walkways, shelters without bridge-crane, pipe-racks, etc. In these cases the effective compressed area shall be calculated based on actual vertical load and moment. If the effective shear load exceeds the maximum shear transferred by friction, shear-key shall be foreseen. Whereas shear is unavoidable bolts check will be carried out with following formulas: f t / F t, all 1 f v / F v, all 1
(1) (1)
Grade A for bolts Grade A for nuts Circular type for washers F t, all = N/A = 140 N/mm2 (1) F v,all = T/A = 70 N/mm2 (1)
Allowable stress for anchor bolts shall be the following (ASD Part.5, Table J3.2):
A = Gross (nominal) area of bolt
183.9 12.4 f v F t,all = 140 N/mm2 (2) (2) The constant in the equations may be increased 1/3 if load conditions include wind but the coefficient applied to f v shall not be increased. (ASD Part.5, J3.5). 7. MATERIALS
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2.8 Structural steel Material for structural steel shall be ASTM A 36 according to ASTM, or EN 10025 type S235 JRG2, or equivalent, with minimum yield strength fy = 235 N/mm2. 2.9 Bolts Bolts and nuts other than high-strength shall be per ASTM A 307 Grade B for bolt with ASTM A 563 Grade A heavy hex for nut or of grade 4.6 or 5.6 conforming to EN 20898; they shall be used for walkway structures, joist, girts, stair stringers, handrails and other minor connections. High-strength bolts- bearing type, nuts and washers shall be per ASTM A 325 Type 1 for bolts, A 563 Grade DH for nut and F 436 for washer or grade 8.8 according to EN 20898. The minimum diameter of bolts for structural steel connections shall be 20 mm. 2.10 Embossed plate Steel for embossed plates shall be ASTM A 36; minimum thickness shall be 6+2 mm. Embossed plates shall be bolted unless otherwise specified. 2.11 Steel grating Grating shall comply with ASTM A 36 or European EN-10025. Gratings shall be hot dip galvanized as per ASTM A 123.
2.12 Allowable Displacements and Deflections 2.12.1 Allowable deflections
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For industrial type buildings, design deflections under live loads of structural steel members shall not exceed the following values: Purlins and girders supporting elastic roof coverings Purlins and girders supporting no-elastic roof coverings Floor beams without equipment Pipe rack Main supporting beams Combined deflection of intermediate beams and longitudinal tie-beams (L = span of interm. beam) Floor beams supporting equipment Operating state Hydraulic test Crane runways and monorails (vertical) Crane runways and monorails (horizontal) where: L = theoretical span of beam For all other buildings (administration building, ware house and others), design deflections under live loads of structural steel members shall not exceed the following values: Simple span beams for floors and roofs supporting construction finishes not susceptible to cracking Simple span beams for floors and roofs supporting construction finishes susceptible to cracking where: L = theoretical span of beam L/360 L/300 L/400 L/250 L/750 L/1500 L/200 L/400 L/200 L/250 L/300
2.12.2 Allowable displacements For industrial type buildings, horizontal displacements of structures due to wind shall not exceed the following values: Single floor walkways and shelters without bridge-cranes H/150
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Frames without equipment Pipe-racks Frames with equipment - Total displacement - Maximum displacement between two adjacent floors
H/200 H/200 H/250 h/300 H/400 (*)
Shelters with bridge-cranes (*) Unless otherwise specified by bridge-crane vendor. where: H = total height of structure h = distance between two adjacent floors.
For all other buildings (administration building, ware house and others), horizontal displacements of structures due to wind shall not exceed the following values: Building sway due to all effects Story drift for building with cladding and partition without special provisions to accommodate building deformation Story drift for building with cladding and partition with special provisions to accommodate building deformation where: H = total height of structure h = distance between two adjacent floors. h/300 h/400 H/300
8.
CALCULATION SCHEME
Total steel structure (from row 10/6 to row 10/31 was been longitudinally divided in n 5 substructures, in correspondence of sliding points and for calculation it was taken into account two parts of pipe rack: from row 10/12 to row 10/16 (att. 1) and from row 10/26 to row 10/31 (att. 2), which have the most important loads for steel structure and base plate check.
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Row 10/12 to row 10/16 (att. 1) :
Row 10/26 to row 10/30 (att. 2) :
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9.
LOAD ANALISYS
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2.13 Pipe rack design loads Pipe rack design loads shall be in accordance with the document: 2098-10-NM-1350-05 rev. 1 PIPE RACK LOADS AMMONIA PLANT. Pipe rack design loads for maintenance shall be P = 1.5 kN 2.14 Wind Load (WL) Pipe rack wind design loads shall be in accordance with the document: 2098-10-NM-135005 rev. 1 PIPE RACK LOADS AMMONIA PLANT. Wind loads on pipe rack structure shall be evaluated in accordance with UBC 1997 ed. (Uniform Building Code) with reference to standard value of wind pressure provided in Basic Design Data (2098-00-JSD-0000-01). Characteristic value of wind load on surfaces of structures at a height H is determined by the following formula (UBC, Chap.16 Div.III Wind Design): P = Ce x Cq x Iw x qS Where: P Design wind pressure at a height H
Ce Combined height, exposure and gust factor coefficient (UBC Table 16-G: Exposure C) Ce (elev. +105200) = 1.13 Ce (elev. +107600) = 1.17 Ce (elev. +110200) = 1.24 Ce (elev. +113000) = 1.32 Cq Pressure coefficient for the structure or portion thereof (UBC Table 16-H) Cq = 1.3 I w Importance factor (UBC Table 16-K) I w = 1.15 qS Wind stagnation pressure at the standard height of 10.00 m. According to local codes: W0 = 0.83 kN/m2
relating to a basic design wind velocity (ref. 2098-00-JSD-0000-01): V0 = 36 m/sec. It is assumed:
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qS = W0 pW,1 = 1.13 x 1.4 x 1.15 x 0.83 x 0.30 = 0.45 kN/m (applied up to elev. 105200) pW,2 = 1.17 x 1.4 x 1.15 x 0.83 x 0.30 = 0.47 kN/m (applied up to elev. 107600) pW,3 = 1.24 x 1.4 x 1.15 x 0.83 x 0.30 = 0.50 kN/m (applied up to elev. 110200) pW,4 = 1.32 x 1.4 x 1.15 x 0.83 x 0.30 = 0.53 kN/m (applied up to elev. 113000)
10. LOADING COMBINATIONS Erection
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C1 = DL + EE C2 = DL + EE + WL C3 = 0.6 (DL + EE) + WL Hydraulic Test C4 = DL + ET C5 = DL + ET + WL/2 C6 = 0.6 (DL + ET) + WL/2 Operation C7 = DL + EO + FL + TL C8 = DL + EO + FL + TL + WL C9 = 0.6 (DL + EO) + FL + TL + WL Maintenance C10 = DL + EE + ML C11 = DL + EE + ML + WL/3
11. MODEL MEMBERS CHECK (see att. 1 & 2) COLUMNS (members 1 to 82/391 - see att. 1) size: HE360A
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Max utilization factor: 0.985 Max total deflection : = 47.4 mm Max deflection between two adjacent floor : = 11.8 mm BEAMS (members 83 to 367/384/385 - see att. 1) Beams type 1 (members 83 to 102/136 to 144/148 to 156/201/202/207 to 210/215/ 216/221 to 224/260 to 267/273 to 285) size: HE220A Max utilization factor: 0.965 Beams type 2 (members 103 to 120/127 to 132/157 to 196/225 to 252) size: HE360A Max utilization factor: 0.926 Beams type 3 (members 121 to 126/253 to 259) size: HE360B Max utilization factor: 0.931 Beams type 4 (members 133 to 135/145 to 147/203 to 206/217 to 220) size: HE260A Max utilization factor: 0.684 Beams type 5 (members 197 to 200/211 to 214/268 to 272/312 to 317/324 to 329/336 to 341/348 to 353/359 to 365/390) size: HE300A Max utilization factor: 0.823 Beams type 6 (members 286 to 311/318 to 323/330 to 335/342 to 347/354 to 358/366/367384/385) size: HE200A Max utilization factor: 0.812 H / = 268 > 200 h1 / = 203 > 200
VERTICAL BRACINGS (members 368 to 383 - see att. 1) Vertical Bracings type 1 (members 368 to 375) Size double angle: L 150x150x15 # 15 mm
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Max utilization factor: 0.787 Vertical Bracings type 2 (members 376 to 379) Size angle: L 150x150x15 Max utilization factor: 0.692 Vertical Bracings type 3 (members 380 to 383) Size angle: L 120x120x10 Max utilization factor: 0.720 HORIZONTAL BRACINGS (members 386 to 389 - see att. 1) Horizontal Bracings type 1 (members 386/387) Size angle: L 150x150x15 Max utilization factor: 0.687 Horizontal Bracings type 2 (members 388/389) Size double angle: L 150x150x15 # 15 mm Max utilization factor: 0.604
12. INTERMEDIATE BEAMS CHECK (for Instrument & Cable trays elev.s 113000/114600) 12.1 Beams type 1 IPE140 Geometry: Simply supported beam:
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L MAX = 2.0 m s MAX = 3.0 m Calculation Scheme:
Length of beam (maximum value) Transversal span of beam (maximum value)
Load Analisys: DL ML = 0.15 kN/m (uniform distrubuted load) = 1.50 kN (middle span concentrated load) EE/ET/EO = 1.70 kN/m (uniform distrubuted load)
Member Check:
SAP2000 v6.11 File: STEEL2 maggio 31, 2002 9.59 S T E E L FRAME ID S T R E S S SECTION ID C H E C K O U T P U T (AISC-ASD89) KN-m Units PAGE 1
/----------MOMENT INTERACTION CHECK---------//----SHEAR22---//----SHEAR33---/ COMBO RATIO = AXL + B33 + B22 COMBO RATIO COMBO RATIO
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1 2
IPE140 1(T) IPE140 1(T) 0.157 = 0.000 + 0.157 + 0.000 0.157 = 0.000 + 0.157 + 0.000
1 0.042 1 0.042
1 0.000 1 0.000
Member Forces:
SAP2000 v6.11 File: STEEL2 maggio 31, 2002 9.59 F R A M E FRAME 1 E L E M E N T LOAD 1 0.00 5.0E-01 1.00 2 1 0.00 5.0E-01 1.00 0.00 0.00 0.00 7.500E-01 1.66 2.57 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.66 1.06 0.00 0.00 0.00 0.00 -2.57 -1.66 -7.500E-01 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.06 1.66 LOC F O R C E S P V2 V3 T M2 M3 KN-m Units PAGE 4
Support Reactions:
SAP2000 v6.11 File: STEEL2 maggio 31, 2002 9.59 J O I N T JOINT 1 3 R E A C T I O N S LOAD 1 1 F1 0.0000 0.0000 F2 0.0000 0.0000 F3 2.5733 2.5733 M1 0.0000 0.0000 M2 0.0000 0.0000 M3 0.0000 0.0000 KN-m Units PAGE 3
Deflection Check:
SAP2000 v6.11 File: STEEL2 maggio 31, 2002 9.59 J O I N T JOINT D I S P L A C E M E N T S LOAD UX UY UZ RX RY RZ KN-m Units PAGE 2
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1 2 3
1 1 1
0.0000 0.0000 0.0000
0.0000 0.0000 0.0000
0.0000 -6.023E-04 0.0000
0.0000 0.0000 0.0000
0.0000 0.0000 0.0000
0.0000 0.0000 0.0000
w MAX = 0.6 mm < w ALL = L / 300 = 2000 / 300 = 6.6 mm
12.2 Beams type 2 IPE200 Geometry: Simply supported beam: L MAX = 6.0 m Length of beam (maximum value)
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Calculation Scheme:
Load Analisys: DL = 0.25 kN/m (uniform distrubuted load) Reaction from beam 1 = 2.60 kN Member Check:
SAP2000 v6.11 File: BEAM2 maggio 31, 2002 10.32 S T E E L FRAME ID 1 2 S T R E S S SECTION ID IPE200 IPE200 KN-m Units C H E C K PAGE 1 O U T P U T (AISC-ASD89)
/----------MOMENT INTERACTION CHECK---------//----SHEAR22---//----SHEAR33---/ COMBO RATIO = AXL + B33 + B22 COMBO RATIO COMBO RATIO 1(T) 1(T) 0.190 0.190 = 0.000 + 0.190 + 0.000 = 0.000 + 0.190 + 0.000 1 0.019 1 0.019 1 0.000 1 0.000
Member Forces:
SAP2000 v6.11 File: BEAM2 maggio 31, 2002 10.32 F R A M E FRAME 1 E L E M E N T LOAD 1 LOC F O R C E S P V2 V3 T M2 M3 KN-m Units PAGE 4
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0.00 1.50 3.00 2 1 0.00 1.50 3.00
0.00 0.00 0.00
-1.99 -1.65 -1.30
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00 2.73 4.94
0.00 0.00 0.00
1.30 1.65 1.99
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
4.94 2.73 0.00
Support Reactions:
SAP2000 v6.11 File: BEAM2 maggio 31, 2002 10.32 J O I N T JOINT 1 3 R E A C T I O N S LOAD 1 1 F1 0.0000 0.0000 F2 0.0000 0.0000 F3 1.9917 1.9917 M1 0.0000 0.0000 M2 0.0000 0.0000 M3 0.0000 0.0000 KN-m Units PAGE 3
Deflection Check:
SAP2000 v6.11 File: BEAM2 maggio 31, 2002 10.32 J O I N T JOINT 1 2 3 D I S P L A C E M E N T S LOAD 1 1 1 UX 0.0000 0.0000 0.0000 UY 0.0000 0.0000 0.0000 UZ 0.0000 -3.694E-03 0.0000 RX 0.0000 0.0000 0.0000 RY 0.0000 0.0000 0.0000 RZ 0.0000 0.0000 0.0000 KN-m Units PAGE 2
w MAX = 3.7 mm < w ALL = L / 300 = 6000 / 300 = 20.0 mm
12.3 Beams type 3 IPE200 Geometry: Simply supported beam: L MAX = 6.0 m Calculation Scheme: Length of beam (maximum value)
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SAP2000 v6.11 File: BEAM3 maggio 31, 2002 10.44 S T E E L FRAME ID 1 2 3 S T R E S S SECTION ID IPE200 IPE200 IPE200 KN-m Units C H E C K PAGE 1 O U T P U T (AISC-ASD89)
/----------MOMENT INTERACTION CHECK---------//----SHEAR22---//----SHEAR33---/ COMBO RATIO = AXL + B33 + B22 COMBO RATIO COMBO RATIO 1(T) 1(T) 1(T) 0.235 0.240 0.235 = 0.000 + 0.235 + 0.000 = 0.000 + 0.240 + 0.000 = 0.000 + 0.235 + 0.000 1 0.031 1 0.002 1 0.031 1 0.000 1 0.000 1 0.000
Member Forces:
SAP2000 v6.11 File: BEAM3 maggio 31, 2002 10.43 F R A M E FRAME 1 E L E M E N T LOAD 1 0.00 0.00 -3.29 0.00 0.00 0.00 0.00 LOC F O R C E S P V2 V3 T M2 M3 KN-m Units PAGE 4
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1.00 2.00 2 1 0.00 1.00 2.00 3 1 0.00 1.00 2.00
0.00 0.00
-3.06 -2.83
0.00 0.00
0.00 0.00
0.00 0.00
3.18 6.12
0.00 0.00 0.00
-2.306E-01 0.00 2.306E-01
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
6.12 6.24 6.12
0.00 0.00 0.00
2.83 3.06 3.29
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
6.12 3.18 0.00
Support Reactions:
SAP2000 v6.11 File: BEAM3 maggio 31, 2002 10.43 J O I N T JOINT 1 4 R E A C T I O N S LOAD 1 1 F1 0.0000 0.0000 F2 0.0000 0.0000 F3 3.2917 3.2917 M1 0.0000 0.0000 M2 0.0000 0.0000 M3 0.0000 0.0000 KN-m Units PAGE 3
Deflection Check:
SAP2000 v6.11 File: BEAM3 maggio 31, 2002 10.43 J O I N T JOINT 1 2 3 4 D I S P L A C E M E N T S LOAD 1 1 1 1 UX 0.0000 0.0000 0.0000 0.0000 UY 0.0000 0.0000 0.0000 0.0000 UZ 0.0000 -4.903E-03 -4.903E-03 0.0000 RX 0.0000 0.0000 0.0000 0.0000 RY 0.0000 1.447E-03 -1.447E-03 0.0000 RZ 0.0000 0.0000 0.0000 0.0000 KN-m Units PAGE 2
w MAX = 4.9 mm < w ALL = L / 300 = 6000 / 300 = 20.0 mm 12.4 Beams type 4 IPE240 Geometry: Simply supported beam: L MAX = 8.0 m Calculation Scheme: Length of beam (maximum value)
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SAP2000 v6.11 File: BEAM4 maggio 31, 2002 10.54 S T E E L FRAME ID 1 2 3 S T R E S S SECTION ID IPE240 IPE240 IPE240 KN-m Units C H E C K PAGE 1 O U T P U T (AISC-ASD89)
Member Forces:
SAP2000 v6.11 File: BEAM4 maggio 31, 2002 10.53 F R A M E FRAME 1 E L E M E N T LOAD 1 LOC 0.00 1.00 2.00 0.00 2.00 KN-m Units PAGE 4
F O R C E S P 0.00 0.00 0.00 0.00 0.00 V2 -3.81 -3.50 -3.20 -6.029E-01 0.00 V3 0.00 0.00 0.00 0.00 0.00 T 0.00 0.00 0.00 0.00 0.00 M2 0.00 0.00 0.00 0.00 0.00 M3 0.00 3.66 7.01 7.01 7.61
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4.00 3 1 0.00 1.00 2.00
0.00 0.00 0.00 0.00
6.029E-01 3.20 3.50 3.81
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
7.01 7.01 3.66 0.00
Support Reactions:
SAP2000 v6.11 File: BEAM4 maggio 31, 2002 10.53 J O I N T JOINT 1 4 KN-m Units PAGE 3
R E A C T I O N S LOAD 1 1 F1 0.0000 0.0000 F2 0.0000 0.0000 F3 3.8058 3.8058 M1 0.0000 0.0000 M2 0.0000 0.0000 M3 0.0000 0.0000
Deflection Check:
w MAX = 4.9 mm < w ALL = L / 300 = 8000 / 300 = 26.6 mm
12.5 Beams type 5 L120X12 Geometry: Simply supported beam: L MAX = 3.60 m Calculation Scheme: Length of beam (maximum value)
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Load Analisys: DL ML Member Check:

SAP2000 v6.11 File: BEAM5 maggio 31, 2002 11.03 S T E E L FRAME ID 1 2 S T R E S S SECTION ID L120X12 L120X12 KN-m Units C H E C K PAGE 1 O U T P U T (AISC-ASD89)
= 0.15 kN/m (uniform distrubuted load) = 1.50 kN (middle span concentrated load)
EE/ET/EO = 1.70 kN/m (uniform distrubuted load)
/----------MOMENT INTERACTION CHECK---------//----SHEAR22---//----SHEAR33---/ COMBO RATIO = AXL + B33 + B22 COMBO RATIO COMBO RATIO 1(T) 1(T) 0.714 0.714 = 0.000 + 0.714 + 0.000 = 0.000 + 0.714 + 0.000 1 0.016 1 0.016 1 0.000 1 0.000
Member Forces:
SAP2000 v6.11 File: BEAM5 maggio 31, 2002 11.02 F R A M E FRAME 1 E L E M E N T LOAD 1 LOC KN-m Units PAGE 4
F O R C E S P 0.00 0.00 0.00 V2 -4.13 -2.44 -7.500E-01 V3 0.00 0.00 0.00 T 0.00 0.00 0.00 M2 0.00 0.00 0.00 M3 0.00 2.96 4.39
0.00 9.0E-01 1.80
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0.00 9.0E-01 1.80
0.00 0.00 0.00
7.500E-01 2.44 4.13
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
4.39 2.96 0.00
Support Reactions:
Deflection Check:
SAP2000 v6.11 File: BEAM5 maggio 31, 2002 11.02 J O I N T JOINT 1 2 3 D I S P L A C E M E N T S LOAD 1 1 1 UX 0.0000 0.0000 0.0000 UY 0.0000 0.0000 0.0000 UZ 0.0000 -8.484E-03 0.0000 RX 0.0000 0.0000 0.0000 RY 0.0000 0.0000 0.0000 RZ 0.0000 0.0000 0.0000 KN-m Units PAGE 2
w MAX = 8.5 mm < w ALL = L / 300 = 3600 / 300 = 12.0 mm
12.6 Beams type 6 Double UPN200 # 100 Geometry: Simply supported beam: L MAX = 6.0 m Calculation Scheme: Length of beam (maximum value)
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Load Analisys: DL Pump Disch. Weight Member Check:

SAP2000 v6.11 File: BEAM6 maggio 31, 2002 11.37 S T E E L FRAME ID 1 2 3 S T R E S S SECTION ID FS1 FS1 FS1 KN-m Units C H E C K PAGE 1 O U T P U T (AISC-ASD89)
= 0.50 kN/m (uniform distrubuted load) = 10.0 kN
Member Forces:
F O R C E S P 0.00 0.00 0.00 0.00 0.00 V2 -11.49 -11.02 -10.55 -5.458E-01 0.00 V3 0.00 0.00 0.00 0.00 0.00 T 0.00 0.00 0.00 0.00 0.00 M2 0.00 0.00 0.00 0.00 0.00 M3 0.00 10.69 20.93 20.93 21.23
0.00 9.5E-01 1.90 0.00 1.10
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2.20 3 1 0.00 9.5E-01 1.90
0.00 0.00 0.00 0.00
5.458E-01 10.55 11.02 11.49
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
20.93 20.93 10.69 0.00
Support Reactions:
Deflection Check:
w MAX = 8.7 mm < w ALL = L / 400 = 6000 / 400 = 15.0 mm
12.7 Beams type 7 HEA200 Geometry: Bracket: L MAX = 1.20 m Calculation Scheme: Length of beam (maximum value)
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SAP2000 v6.11 File: BEAM7 maggio 31, 2002 11.49 S T E E L FRAME ID 1 S T R E S S SECTION ID HEA200 KN-m Units C H E C K PAGE 1 O U T P U T (AISC-ASD89)
/----------MOMENT INTERACTION CHECK---------//----SHEAR22---//----SHEAR33---/ COMBO RATIO = AXL + B33 + B22 COMBO RATIO COMBO RATIO 1(T) 0.246 = 0.000 + 0.246 + 0.000 1 0.104 1 0.000
Member Forces:
F O R C E S P 0.00 0.00 0.00 V2 -12.02 -11.76 -11.50 V3 0.00 0.00 0.00 T 0.00 0.00 0.00 M2 0.00 0.00 0.00 M3 -14.11 -6.98 0.00
0.00 6.0E-01 1.20
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Support Reactions:
SAP2000 v6.11 File: BEAM7 maggio 31, 2002 11.49 J O I N T JOINT 1 KN-m Units PAGE 3
R E A C T I O N S LOAD 1 F1 0.0000 F2 0.0000 F3 12.0223 M1 0.0000 M2 -14.1134 M3 0.0000
Deflection Check:
SAP2000 v6.11 File: BEAM7 maggio 31, 2002 11.49 J O I N T JOINT 1 2 D I S P L A C E M E N T S LOAD 1 1 UX 0.0000 0.0000 UY 0.0000 0.0000 UZ 0.0000 -9.690E-04 RX 0.0000 0.0000 RY 0.0000 1.032E-03 RZ 0.0000 0.0000 KN-m Units PAGE 2
w MAX = 1.0 mm < w ALL = L / 400 = 1200 / 400 = 3.0 mm
13. ANCHOR BOLTS CHECK (see att. 1 & 2) Max Stresses for base plate type 1 (typical rows 10/6 to 10/8 ; 10/11 ; 10/12 ; 10/15 to 10/18 ; 10/21 ; 10/22 ; 10/25 ; 10/26 ; 10/29 to 10/31): a) NMIN = 73 kN TX = 63 kN (node 5. Loading Combination 9 with wind force)
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MY = 194 kNm b) NMAX = 488 kN TX = 10 kN MY = 13 kNm c) N = 473 kN TX,MAX = 100 kN MY,MAX = 293 kNm d) N = 415 kN TX,MAX = 56 kN MY,MAX = 162 kNm (node 6. Loading Combination 7 without wind force) (node 6. Loading Combination 8 with wind force) (node 1. Loading Combination 4 without wind force)
Max Stresses for base plate type 2 (braced rows 10/9 10/10 ; 10/13 10/14 ; 10/19 10/20 ; 10/23 10/24 ; 10/27 10/28): a) NMIN = 430 kN TX = 90 kN TY = 214 kN MX = 284 kNm MY = 13 kNm b) NMAX = 923 kN TX = 41 kN TY = 235 kN MX = 140 kNm MY = 7 kNm (node 3. Loading Combination 7 without wind force) (node 2. Loading Combination 9 with wind force)
c) N = 887 kN TX,MAX = 108 kN TY = 183 kN MX = 14 kNm MY,MAX = 319 kNm
(node 8. Loading Combination 8 with wind force)
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d) N = 687 kN TX = 96 kN TY,MAX = 228 kN MX,MAX = 14 kNm MY = 299 kNm e) N = 208 kN TX = 36 kN TY = 211 kN MX = 126 kNm MY = 7 kNm
(node 3. Loading Combination 9 with wind force)
(node 2. Loading Combination 7 without wind force)
Base plate geometry Base plate type 1 is a plate with plane dimensions as 550 x 600 mm, 30 mm thickness, N 3 + 3 holes 42 for anchor bolts type A-36-150 (Net Area = 817 mm2); base plate type 2 is a plate with plane dimensions as 600 x 600 mm, 35 mm thickness, N 4 + 4 holes 48 for anchor bolts type A-42-150 (Net Area = 1120 mm2: Anchor bolts check Max tension force on bolts: Load. Combinations without wind : bolt, max = 140.0 N / mm2 Load. Combinations with wind :
bolt,max = 1.333 x 140.0 = 186.6 N / mm2
We have for base plate type 1: a) conc= 5.8 N / mm2 bolt = 154.4 N / mm2 < bolt,max b) conc= 1.4 N / mm2
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bolt = 14.8 N / mm2 < bolt,max c) conc= 8.9 N / mm2 bolt = 189.0 N / mm2 < bolt,max d) conc= 5.3 N / mm2 bolt = 68.0 N / mm2 < bolt,max
Calculation of maximum shear transferred by friction: a) Tx = 63 kN N = 73 kN 0.45x73 = 32.9 kN < Tx f v = Tx / nb Ab = 63000 / (6 x 817) = 12.9 N / mm2 < Fv,all = 70 N / mm2 b) Tx = 10 kN N = 488 kN c) Tx = 100 kN N = 473 kN d) Tx = 56 kN N = 415 kN 0.45x415 = 186.8 kN > Tx 0.45x473 = 212.9 kN > Tx 0.45x488 = 219.6 kN > Tx
We have for base plate type 2: a) conc= 4.7 N / mm2
bolt = 181.5 N / mm2 < bolt,max

b) conc= 4.4 N / mm2
bolt = 0.6 N / mm2 < bolt,max

c) conc= 7.9 N / mm2
bolt = 82.4 N / mm2 < bolt,max d) conc= 6.5 N / mm2
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bolt = 70.5 N / mm2 < bolt,max e) conc= 3.8 N / mm2 bolt = 122.8 N / mm2 < bolt,max
Calculation of maximum shear transferred by friction: a) Tx = 90 kN TY = 214 kN Ttot = 902 + 2142 = 232.2 kN N = 430 kN f v = Ttot / nb Ab = 232200 / (8 x 1120) = 25.9 N / mm2 < Fv,all = 70 N / mm2 b) Tx = 41 kN TY = 235 kN Ttot = 412 + 2352 = 238.5 kN N = 923 kN c) Tx = 108 kN TY = 183 kN Ttot = 1082 + 1832 = 212.5 kN N = 887 kN d) Tx = 96 kN TY = 228 kN Ttot = 962 + 2282 = 247.4 kN N = 687 kN e) Tx = 36 kN TY = 211 kN Ttot = 362 + 2112 = 214.0 kN N = 208 kN f v = Ttot / nb Ab = 214000 / (8 x 1120) = 23.9 N / mm2 < Fv,all = 70 N / mm2 14. BASE PLATE THICKNESS CHECK The maximum stress on base plate type 1: 0.45x687 = 309.2 kN > Ttot 0.45x887 = 399.2 kN > Ttot 0.45x923 = 415.4 kN > Ttot
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a = 110 mm b = 125 mm = a / b = 0.88 X = 0.264 Z = 0.203 MMAX,X = max x b2 x X = 8.9 x 1252 x 0.203 = 28230 Nmm MMAX,Z = max x a2 x Z = 8.9 x 1102 x 0.264 = 28430 Nmm (governs)
Minimum required thickness is:

tMIN = 6 x M / plate = 6 x 28430 / 190 = 29.96 mm Provide thk 30 mm The maximum stress on base plate type 2: a = 135 mm b = 125 mm = a / b = 1.08 X = 0.207 Z = 0.262 MMAX,X = max x b2 x X = 7.9 x 1252 x 0.262 = 32341 Nmm MMAX,Z = max x a2 x Z = 7.9 x 1352 x 0.207 = 29804 Nmm (governs)
Minimum required thickness is:

tMIN = 6 x M / plate = 6 x 32341 / 190 = 31.96 mm Provide thk 35 mm

Steel Structure Calculation Report for Main Pipe Rack

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Steel Structure Calculation Report for Main Pipe Rack

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PETROVIETNAM

PHU MY FERTILIZER PROJECT MANAGEMENT BOARD

CALCULATION REPORT OF THE STEEL STRUCTURE FOR MAIN PIPE RACK

JUNE 03 2002 MAY 23 2002 APRIL 19 2002

P. ALAMPI P. ALAMPI P. ALAMPI WRITTEN BY (name & visa)

S. LONGO S. LONGO S. LONGO CHECKED BY (name & visa)

SCOPE OF WORK Project: Client: 2098 Phu My Fertilizer Complex PETROVIETNAM

REFERENCE DRAWINGS 2098-10-DW-1841-01 Steel Structure for Main Pipe Rack

CODES AND STANDARDS

2098-00-STC-1890-00 Steel Structures

SITE GENERAL DATA

square millimeter mm2

Symbols used shall be strictly those above indicated.

A = Gross (nominal) area of bolt

2.12 Allowable Displacements and Deflections 2.12.1 Allowable deflections

H/200 H/200 H/250 h/300 H/400 (*)

Row 10/12 to row 10/16 (att. 1) :

Row 10/26 to row 10/30 (att. 2) :

relating to a basic design wind velocity (ref. 2098-00-JSD-0000-01): V0 = 36 m/sec. It is assumed:

10. LOADING COMBINATIONS Erection

L MAX = 2.0 m s MAX = 3.0 m Calculation Scheme:

Length of beam (maximum value) Transversal span of beam (maximum value)

0.0000 0.0000 0.0000

0.0000 0.0000 0.0000

0.0000 -6.023E-04 0.0000

0.0000 0.0000 0.0000

0.0000 0.0000 0.0000

0.0000 0.0000 0.0000

w MAX = 0.6 mm < w ALL = L / 300 = 2000 / 300 = 6.6 mm

0.00 1.50 3.00 2 1 0.00 1.50 3.00

0.00 0.00 0.00

-1.99 -1.65 -1.30

0.00 0.00 0.00

0.00 0.00 0.00

0.00 0.00 0.00

0.00 2.73 4.94

0.00 0.00 0.00

1.30 1.65 1.99

0.00 0.00 0.00

0.00 0.00 0.00

0.00 0.00 0.00

4.94 2.73 0.00

w MAX = 3.7 mm < w ALL = L / 300 = 6000 / 300 = 20.0 mm

1.00 2.00 2 1 0.00 1.00 2.00 3 1 0.00 1.00 2.00

0.00 0.00 0.00

-2.306E-01 0.00 2.306E-01

0.00 0.00 0.00

0.00 0.00 0.00

0.00 0.00 0.00

6.12 6.24 6.12

0.00 0.00 0.00

2.83 3.06 3.29

0.00 0.00 0.00

0.00 0.00 0.00

0.00 0.00 0.00

6.12 3.18 0.00

4.00 3 1 0.00 1.00 2.00

0.00 0.00 0.00 0.00

6.029E-01 3.20 3.50 3.81

0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00