PDVSA

ENGINEERING DESIGN MANUAL

VOLUME 9I ENGINEERING SPECIFICATION

PDVSA N

TITLE

K302

FLOW INSTRUMENTATION

1 0
REV.

JAN.01 AUG.94
DATE

GENERAL REVISION FOR APPROVAL

DESCRIPTION DATE

4 32
PAG.

Y. K. L.T.
REV.

A. A. E.J.
APPD. DATE

E. C. A.N.
APPD.

APPD.BY Alexis Arvalo

JAN. 01 APPD.BY Enrique Carmona

JAN.01

E PDVSA, 1983

SPECIALISTS

ENGINEERING SPECIFICATION

PDVSA K302 REVISION DATE

PDVSA
Men Principal

FLOW INSTRUMENTATION
Indice manual Indice volumen

JAN.01

Page

Indice norma

INTRODUCTION
1.1 Purpose (Modification)
The purpose of this engineering specification is to provide designers and vendors with requirements for the design, specification, installation and commissioning of flow instrumentation. All guidelines of the introduction specification PDVSA K300 shall also be explicitly followed. Since PDVSA has decided to adopt the PIP (Process Industry Practices) document: PCCFL001 Flow Measurement Criteria as an integral part of the Engineering Design Manual (MID), the requirements in this document are additions or modifications to the PCCFL001 and the section/paragraph numbers and the associated headings used in this document correspond to the ones used in PCCFL001.

1.2

Scope (Addition)
Restriction flow elements and flow switches are included in this specification. Gas or liquid hydrocarbon flow measurement systems for custody transfer or fiscal purposes shall comply with special design, specification, installation, calibration and commissioning requirements stated on API and regulations defined by Venezuelan Government Energy Office: Ministerio de Energa y Minas.

REFERENCES
2.1 Petrleos de Venezuela Specifications (PDVSA) (Addition)
PDVSA K300 PDVSA K369 Introduction to PDVSA Instrumentation Instrumentation QA/QC

2.2

(Addition)
ISO 5168 Measurement of Fluid Flow Evaluation of Uncertainties shall be considered as an integral part of this Practice.

4
4.1.1

GENERAL REQUIREMENTS
(Modification) b. c. Calculation for sizing of concentric, squareedged orifice meters shall conform to ISO 5167. Nozzle, venturi, and other differential pressure device calculations shall conform to ISO 5167.

ENGINEERING SPECIFICATION

PDVSA K302 REVISION DATE

PDVSA
Men Principal

FLOW INSTRUMENTATION
Indice manual Indice volumen

JAN.01

Page

Indice norma

4.1.2

(Modification) Orifice bore required dimension shall be calculated to the nearest 1 mm (1/16 inch), and differential pressure ranges in 25 mm H2O (1 inch H2O), increments. Whenever possible, differential pressure calibration ranges of 1250, 2500, 3750 and 5000 mm H2O (50, 100, 150, 200 and 250 inches H2O), are preferred.

4.1.4

(Modification) The instrument ranges and scales shall be according to plant criteria unless otherwise specified in the project specification.

4.1.5

(Modification) Each flow metering application shall be reviewed carefully and the required measurement uncertainties shall be classified as listed below during the design stage. Note that listed uncertainties correspond to the combined expanded uncertainty for 95% confidence level of the total measurement equation, as defined in NIST technical note 1297, Guidelines for Evaluating and Expressing the Uncertainty of NIST Measurement Results. Total measurement equation corresponds to all the elements of the measurement system that contribute error terms: flow elements, flow, pressure, temperature and analytical sensors, transmitters and receivers, calibration procedures and calculations, manual compensations, etc. Refer to ISO/TR 5168, Measurement of Fluid Flow Evaluation of Uncertainties, and API MPMS, Ch. 14, Sc.3, Part 1 General Equations and Uncertainty Guidelines, for further clarification of these terms and methods of calculation of uncertainties.
Measurement classification 1 2 3 Uncertainties LESS THAN 1.0% BETWEEN 1% AND 2.0% > 2.0%

All measurements of fluids for custody transfer or fiscal purpose shall be class 1, exceptions require PDVSA approval (i.e.: very inexpensive raw materials). All other measurements are class 3 except those identified as class 1 or 2 by project specifications in order to perform efficiency calculations of process plant or rotating equipment, leak detection or mass balance calculations. 4.2.4 (Modification) Any piping element which modifies flow profile shall be located a minimum of 5 nominal pipe diameters downstream of the meter.

ENGINEERING SPECIFICATION

PDVSA K302 REVISION DATE

PDVSA
Men Principal

FLOW INSTRUMENTATION
Indice manual Indice volumen

JAN.01

Page

Indice norma

4.2.5

(Modification) The use of flow straighteners shall conform to ISO 5167, section 6.3.

4.3

(Modification)
Winterproofing is not required in Venezuela.

4.6.1

(Modify last sentence) Square root operation may be performed either in the smart transmitter or the DCS when using the digital mode.

4.7
4.7.1

(Addition) Flow Switches

Flow switching shall be effected by means of a dedicated flow measuring device with analog or pulse signal, processed in a central control room receiver, where the switching signal is generated electronically. Alternatively, flow switching may be effected as follows (previous PDVSA approval): S By means of paddle or thermal type direct flow switches. S As a secondary function of a local flow indicator/totalizer. S As a secondary functional configuration of a smart type flow transmitter.

4.7.2

4.7.3 4.7.4 4.7.5

Flow switching specification and design shall follow project or site specific practices and specifications. The maximum number of independent switching contacts actuated by one flow switch or meter shall be two. For safety applications flow switches shall be dedicated. Installations sharing one flow element with dual sensors one for indication, one for safety and separately cased transmitter electronics require PDVSA approval. For additional information, refer to PDVSA K336, Safety Instrumented Systems.

5
5.1.1

SPECIFIC REQUIREMENTS
(Addition) Ring type joint orifice flanges shall be used only in ratings Class 900 and up, in accordance with ANSI B16.36.

5.1.4

(Modification) Orifice plates shall be fabricated according to ISO 5167.

ENGINEERING SPECIFICATION

PDVSA K302 REVISION DATE

PDVSA
Men Principal

FLOW INSTRUMENTATION
Indice manual Indice volumen

JAN.01

Page

Indice norma

5.1.14

(Modification) Meter tube pipe and orifice flange internal dimensional tolerances shall be in accordance with ISO 5167.

5.1.15

(Addition) Table 2 only applies for class 3 measurements and requires PDVSA approval.

5.2.2

(Modification) Tap connections shall be installed according to ISO 5167.

5.2.3

(Modification) Minimum straight run pipe length requirements shall conform to ISO 5167.

5.3.1

(Modification) Classical venturis shall be fabricated according to ISO 5167.

5.5
5.8.6

(Addition)
The use of integral orifice requires PDVSA approval. (Addition) Most petroleum hydrocarbons have insufficient conductivity to be measured with a magnetic flowmeter. Therefore, use in petroleum industry applications is limited to certain water, acids, emulsions, and other conductive liquids.

5.13.5

(Modification) Scales for purge meters shall read according to plant criteria unless otherwise specified in the project specification.

(Addition)QUALITY ASSURANCE/QUALITY CONTROL

Refer to PDVSA Specification K369