UNINTERRUPTIBLE POWER SYSTEM SINGLE PHASE - .6/.8/1.0/1.2/1.5/2 KVA SINGLE PHASE - .5/.75/1.0/1.

5 KVA PLUS

and
MANUFACTURED IN THE U.S.A.

OPERATION MANUAL

February, 1993 Part #37725

WARRENTY CARD INSERT

iii

WARRENTY CARD INSERT

iv

TOSHIBA

INTRODUCTION
Thank you for purchasing the 1400/1400 Plus Series UPS. This Series features the very latest state of the art microprocessor technology and also uses IGBT transistors for fast, high power and low noise PWM (pulse width modulation) switching. Also, the Plus Series features a low impedence output transformer to provide isolation even during bypass operation. It is the intent of this manual to provide a guide for installing, operating, and maintaining the UPS. Please read this manual thoroughly before installation and operation. All warnings and precautions should be observed for both personal safety and for proper equipment performance and longevity. Important safety instructions are found on page viii. These safety instructions should be read and saved for future reference. The manual is divided into major sections of interest. All of the initial inspection, storage, installation and operating precautions can be found in Sections 1 and 2 while Section 3 concentrates on the theory of operation and applications. Section 4 contains the equipment standard specifications and Section 5 outlines the operating modes, protective features, battery recharging, battery low voltage tolerances, alarm and panel indicator functions. Sections 6 and 7 are devoted to troubleshooting procedures, preventative maintenance techniques and periodic parts replacement. A fuse rating chart is also shown. Section 8 shows front, rear, and side panel layout views with dimensional data. Labels, connector and switch placement, and shipping weights are also shown. Section 9 shows the control interface pin configurations. And finally, we hope that you find this manual informative and easy to understand, and once again thank you for the purchase of this product.

TOSHIBA INTERNATIONAL CORPORATION

Copyright

1993/February

TOSHIBA
CONTENTS SECTION PAGE

Warranty Card ......................................................................................... iii-iv Introduction............................................................................................... v Contents ................................................................................................. vi-vii Important Safety Instructions ................................................................. viii 1.0 Inspection/Storage .................................................................................. 1-1 1.1 Inspection of the new UPS equipment .............................................. 1-1 1.2 Storage of UPS equipment .............................................................. 1-1 Precautions .............................................................................................. 2-1 2.1 Installation Precautions ....................................................................2-1 2.2 Prestart Precautions ........................................................................ 2-1 2.3 Operating Precautions ..................................................................... 2-1 Product Description ................................................................................ 3-1 3.1 Theory of Operation ......................................................................... 3-1 3.2 Application and Use ........................................................................ 3-1 3.3 Power Backup .................................................................................3-1 3.4 Power Conditioning ......................................................................... 3-1 Specifications .......................................................................................... 4-1 4.1 Standard Series Specifications .......................................................4-1 4.2 Plus Series Specifications (w/output isolation transformer) .............. 4-3 Operating the UPS ................................................................................... 5-1 5.1 Operation Modes............................................................................. 5-1 5.1.1 AC Input Mode (normal operation)........................................... 5-1 5.1.2 Battery Backup Mode .............................................................5-2 5.1.3 Circuit Bypass Mode............................................................... 5-3 5.2 System Protection Features ............................................................ 5-4 5.3 Front Panel Indicator LED Functions ............................................... 5-5 5.4 Battery Backup Time .......................................................................5-5 5.5 Battery Recharging .......................................................................... 5-6 5.6 Battery Low Voltage Tolerances ...................................................... 5-7 5.7 Audible Alarm Functions .................................................................. 5-7

2.0

3.0

4.0

5.0

vi

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CONTENTS (Cont'd) SECTION 6.0 PAGE

Troubleshooting Procedures .................................................................6-1 6.1 AC Line Indicator LED Not Lighting ................................................. 6-1 6.2 Inverter Indicator LED Not Lighting ...................................................6-2 6.3 Fault Indicator LED Lights................................................................ 6-3 6.4 AC Output Voltage Not Available ..................................................... 6-4 Preventive Maintenance/Parts Replacement .........................................7-1 7.1 Preventive Maintenance................................................................... 7-1 7.2 Parts Replacement .......................................................................... 7-1 7.3 Input/Output Fuse Rating Chart ........................................................ 7-1 External Dimensions/Shipping Weights/Panel Layout .........................8-1 8.1 External Dimensions for 500 through 1200 VA Model ...................... 8-1 8.2 External Dimensions for 1500 through 2000 VA Model .................... 8-2 8.3 Panel Layout.................................................................................... 8-3 8.4 Shipping Weights ............................................................................ 8-3 Control Interface ...................................................................................... 9-1 9.1 Interface for 500 through 1200 VA Models ....................................... 9-1 9.2 Interface for 1500 and 2000 VA Models ........................................... 9-1

7.0

8.0

9.0

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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS- This manual contains important instructions
for models UC0A1A005C6T, UC0A1A006C6, UC0A1A007C6T, UC0AIA008C6, UC0A1A010C6, UC0A1A010C6T, UC0A1A012C6, UC0A1A015C6, UC0A1A015C6T, and UC0A1A020C6 that should be followed during the installation and maintenance of the UPS and it's batteries. - The maximum ambient temperature in which this UPS unit should be operated or stored is 104 deg F (40 deg C). - The nominal battery voltage range is indicated in Section 5.6 on page 5-7. - Servicing of the batteries should only be performed by a qualified Toshiba Representative who is knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. - When replacing batteries, use the same number and type of one of the following sealed, lead-acid batteries: Model Capacity 500 VA 600 VA 750 VA 800 VA 1000 VA 1200 VA 1500 VA 2000 VA Manufacturer Panasonic Panasonic Yuasa Panasonic Panasonic Yuasa Panasonic Panasonic Yuasa Panasonic Panasonic Yuasa Panasonic Panasonic Yuasa Panasonic Panasonic Yuasa Panasonic Panasonic Yuasa Panasonic Panasonic Yuasa Type LCR 12V6.5BP LCR 12V7.2P NP7 - 12 LCR 12V6.5BP LCR 12V7.2P NP7 - 12 LCR 12V6.5BP LCR 12V7.2P NP7 - 12 LCR 12V6.5BP LCR 12V7.2P NP7 - 12 LCR 12V6.5BP LCR 12V7.2P NP7 - 12 LCR 12V6.5BP LCR 12V7.2P NP7 - 12 LCR 12V6.5BP LCR 12V7.2P NP7 - 12 LCR 12V6.5BP LCR 12V7.2P NP7 - 12 Quantity 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 6 6 6 6 6 6 8 8 8

CAUTION- Do not dispose of the batteries in a fire. The batteries may explode. - CAUTION- Do not open or mutilate the batteries. Released electrolyte is harmful to the eyes and skin and could also be toxic.
A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when working on the batteries: 1) Verify that the UPS is off and that the power cord is disconnected from the power source. 2) Remove watches, rings or other metal objects. 3) Use tools with insulated handles to prevent inadvertent shorts. 4) Wear rubber gloves and boots. 5) Do not lay tools or metal parts on top of batteries. 6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.

CAUTION-

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1.0 Inspection/Storage
1.1 Inspection of the new UPS equipment Upon receipt of the UPS, a careful inspection for shipping damage should be made. After Uncrating: 1) Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipment, keep all original crating and packing materials for return to shipping agent. Warranty will not apply to units which are damaged during shipment. 2) Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications.

1.2

Storage of UPS equipment. If the UPS equipment is to be subject to long or short term storage the following guidelines should be used. Avoid: 1) Storage in sites subject to extreme changes in temperature or high humidity. 2) 3) Storage in sites subject to exposure of high levels of dust or metal particles Storage on inclined floor surfaces or in sites subject to excessive vibration.

Before storing: 1) Charge the units batteries. 2) Place the UPS ON/OFF switch in the OFF position.

Storing: 1) Store within a temperature range of -20 to 40 deg C (-4 to 104 deg F). 2) For best results, store the UPS in the original shipping container and place on a wood or metal pallet. The optimum storage temperature is 21 deg C (70 deg F). Higher ambient temperatures cause UPS batteries to need recharging more frequently.

3)

After storing: 1) If stored in an ambient temperature under 20 deg C (68 deg F); recharge the batteries every 9 months. 2) If stored in an ambient temperature of 20 to 30 deg C (68 to 86 deg F); recharge the batteries every 6 months. If stored in an ambient temperature of 30 to 40 deg C (86 to 104 deg F); recharge the batteries every 3 months.

3)

1-1

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2.0 Precautions
2.1 Installation Precautions 1) Install the unit in a well ventilated location; allow at least 10 cm (4 inches) on all sides for air ventilation and for maintenance. 2) 3) Install the unit in a stable, level, and upright position which is free of vibration. Install the unit in an environment where the ambient temperature is between 0 to 40 deg C (32 to 104 deg F). Do not install the UPS in areas that are subject to high humidity. Do not allow direct sunlight to shine on the unit. Do not install the UPS in areas which are subject to contamination such as high levels of airborne dust, metal particles, or inflammable gas. Avoid installation near sources of electrical noise and always make sure that the unit ground is intact to prevent electrical shock and to help reduce electrical noise. Do not install where water or any foreign object may get inside the UPS. This UPS generates and can radiate radio-frequency energy during operation. Although RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are operating close by. If such interference is experienced, the UPS should be installed farther away from the effected equipment and/or powered from a different source than that of the affected equipment.

4) 5) 6)

7)

8) 9)

2.2

Prestart Precautions 1) Before connecting the UPS to a power source; move the ON/OFF switch, on the front panel (See Section 8.1), to the OFF position. Operating Precautions 1) The UPS should not be powered up until the entire operation manual has been reviewed. 2) The input power source voltage must be within +10% to -30% of the rated input voltage. The input frequency must be within the rated input frequency range. Voltages and frequencies outside of the permissible tolerance range may cause internal protection devices to activate. The UPS should not be used with a load whose rated input is greater than the rated UPS output. Do not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners and machine tools. Do not insert metal objects or combustible materials in the unit's ventilation slots. Do not place, hang, or paste any objects on the top or on the exterior surfaces of the UPS.

2.3

3)

4)

5) 6)

2-1

TOSHIBA
3.0 Product Description
3.1 Theory of Operation An uninterruptible power supply is a system that is installed between the commercial power and the load equipment. It is used during short-term blackouts or brownouts. The UPS provides steady ac output power during these commercial power interruptions. This power is provided for a long enough time so that the load can be shutdown in an orderly fashion. This prevents loss of data and possible damage to both hardware and software. During normal operation the UPS uses commercial ac power. In addition, it also takes in all of the high voltage spikes and transients caused by switching and faults, and all of the common mode and normal mode noise which is associated with commercial ac power. The UPS converts it all to flat dc power. From this dc power, the UPS charges its batteries and generates its own extremely high quality ac waveform output. The result of this process is maximum power conditioning. If the ac power supplied to the UPS drops below a specified voltage level, the unit's batteries automatically begin supplying power instead of receiving it. This insures that the loads connected to the UPS continue to receive power with no interruption. When ac input power becomes available again, operation returns to normal. The unit's batteries begin to recharge so they will be ready for the next power interruption. 3.2 Application and Use Toshiba's 1400 Series of on-line uninterruptible power supply (UPS) systems provide continuous computer-grade ac power in a compact, high performance, and energy efficient unit. The UPS unit assures safe and reliable operation of critical office equipment. This can range from word processors and personal computers to minicomputers and local area networks. All units feature an audible alarm which sounds if the battery voltage drops below standard during use. This is an additional aid to help in retaining the valuable office data banks. All units allow for computer interfacing and and an external battery pack option (see specifications). Power Backup When an electrical power failure occurs, the UPS unit's internal maintenance-free batteries automatically supply back-up power to the load without interruption. For example, when used to support a computer, the UPS back-up assures enough additional time to complete the activity and store data. This allows an orderly shutdown after a power failure has occurred. Power Conditioning When commercial power is present, the UPS supplies conditioned power to the load while maintaining its batteries in a charged condition. The UPS protects against the normal everyday problems associated with heavy use of raw commercial ac power, including power sags, surges, signal interference, and spikes. This protection keeps power-line problems from reaching the loads where they can cause equipment to operate erratically, hard-disk crashes, or cause damage to hardware and software.

3.3

3.4

3-1

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4.0 Specifications
4.1 Standard Series Specifications
MODEL NUMBER
CAPACITY Input Input voltage Input frequency Input capacity Input power factor Battery Battery rated voltage Battery backup time when fully charged with 0.7 power factor and 77 F (25 C) Recharge time Type of batteries Output Output voltage Output voltage regulation Output frequency Output voltage waveform Rated load power factor Voltage transient characteristic Rated output current (rms) Maximum peak output current (peak) Inverter overload capacity Crest factor Environment Operating temperature Storage temperature Operating humidity Altitude(**) External dimensions Weight Acoustical noise Efficiency (ac-dc-ac) Switches Bypass switch Transfer switch Interface Novell (TM) local area network Software for unattended computer shutdown RS232 ASCII interface board External battery pack Contact Toshiba for details on this option Contact Toshiba for details on this option Contact Toshiba for details on this option 3 32 to 104 F (0 to 40 C), optimal at 77 F (25 C) -4 to 104 F (-20 to 40 C) 30 to 90%, no condensation Less than 3000 ft (1000 m) above sea level 7.06W x 20.44D x 14.63H in (179W x 519D x 371H mm) 60 lb (27.2 kg) 89% 66 lb (29.9 kg) 89% 70 lb (31.8 kg) 89% 45 dB at max. output, measured 3.3 ft (1 m) from front panel Automatic bypass is provided when the run switch is in the off position, if a fault occurs, or if an overload occurs Mechanical switch provided (transfer time: approx. 4 mS) DB9 connector (dry contact) Signals:(1)ac input present (NC) [ jumper selectable to (NO) ] (2)low battery (NO)

UC0A1A006C6
600 VA (0.42 kW) 45 to 65 Hz 660 VA

UC0A1A008C6
800 VA (0.56 kW)

UC0A1A010C6
1000 VA (0.7 kW)

Single phase, 120 Vac, +10% to -30%

880 VA

1100 VA

Approximate unity (0.98 to 1.0) 36 Vdc 8 mins. at full load (*) 48 Vdc 8 mins. at full load (*) 60 Vdc 10 mins. at full load (*)

24 mins. at half load (*) 24 mins. at half load (*) 30 mins. at half load (*) Maximum 10 hrs to 100% (***) Sealed lead-acid Single-phase, 120 volts Less than +/- 3%, steady state 50/60 Hz +/- 0.1% in free-running mode (line sync range +/- 1.0%) Computer-grade sine wave with less than 3.0% total harmonic distortion with linear load 0.7 lagging (0.6 to 1.0) +/- 10% under 100% load step change 5.0A 6.6A 15.0A 150% for 60 seconds 19.8A 8.3A 25.0A

Options

(*) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site. (**) At 6000 ft (2000 m) above sea level, output capacity should be derated by 3%. (***) An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.

4-1

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4.0 Specifications
4.1 Standard Series Specifications (Cont'd)
MODEL NUMBER
CAPACITY Input Input voltage Input frequency Input capacity Input power factor Battery Battery rated voltage Battery backup time when fully charged with 0.7 power factor and 77 F (25 C) Recharge time Type of batteries Output Output voltage Output voltage regulation Output frequency Output voltage waveform Rated load power factor Voltage transient characteristic Rated output current (rms) Maximum peak output current (peak) Inverter overload capacity Crest factor Environment Operating temperature Storage temperature Operating humidity Altitude(**) External dimensions (1.2 KVA) External dimensions (1.5 - 2 KVA) Weight Acoustical noise Efficiency (ac-dc-ac) Switches Bypass switch Transfer switch Interface (****) Options IBM (TM) AS/400 3 32 to 104 F (0 to 40 C), optimal at 77 F (25 C) -4 to 104 F (-20 to 40 C) 30 to 90%, no condensation Less than 3000 ft (1000 m) above sea level 7.06W x 20.44D x 14.63H in (179W x 519D x 371H mm) 7.06W x 23.16D x 14.63H in (179W x 588D x 371H mm) 76 lb (34.5 kg) 89% 96 lb (43.6 kg) 89% 106 lb (48.2 kg) 89% 45 dB at max. output, measured 3.3 ft (1 m) from front panel Automatic bypass is provided when the run switch is in the off position, if a fault occurs, or if an overload occurs Mechanical switch provided (transfer time: approx. 4 mS) DB9 connector (dry contact) Signals:(1)ac input present (NO) (2)low battery (NO) (3)inverter on (NO) (4)bypass active (NO)

UC0A1A012C6
1200 VA (0.84 kW) 45 to 65 Hz 1320 VA

UC0A1A015C6
1500 VA (1.05 kW)

UC0A1A020C6
2000 VA (1.4 kW)

Single phase, 120 Vac, +10% to -30%

1650 VA

2200 VA

Approximate unity (0.98 to 1.0) 72 Vdc 72 Vdc 96 Vdc 11 mins. at full load (*)

11 mins. at full load (*) 9 mins. at full load (*) Maximum 10 hrs to 100% (***) Sealed lead-acid Single-phase, 120 volts Less than +/- 3%, steady state

33 mins. at half load (*) 27 mins. at half load (*) 33 mins. at half load (*)

50/60 Hz +/- 0.1% in free-running mode (line sync range +/- 1.0%) Computer-grade sine wave with less than 3.0% total harmonic distortion with linear load 0.7 lagging (0.6 to 1.0) +/- 10% under 100% load step change 10.0A 12.5A 30.0A 150% for 60 seconds 37.5A 16.6A 50.0A

Software for unattended computer shutdown RS232 ASCII interface board External battery pack Contact Toshiba for details on this option Contact Toshiba for details on this option Contact Toshiba for details on this option

(*) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site. (**) At 6000 ft (2000 m) above sea level, output capacity should be derated by 3%. (***) An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation. (****) IBM (TM) AS/400 interface is used on 1500 and 2000 VA units only. The 1200VA unit uses Novell (TM) local area network (see page 4-1).

4-2

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4.0 Specifications
4.2 Plus Series Specifications (w/output isolation transformer)
MODEL NUMBER
CAPACITY Input Input voltage Input frequency Input capacity Input power factor Battery Battery rated voltage Battery backup time when fully charged with 0.7 power factor and 77 F (25 C) Recharge time Type of batteries Output Output voltage Output voltage regulation Output frequency Output voltage waveform Common mode Normal mode Rated load power factor Voltage transient characteristic Rated output current (rms) Maximum peak output current (peak) Inverter overload capacity Crest factor Environment Operating temperature Storage temperature Operating humidity Altitude(**) External dimensions Weight Acoustical noise Efficiency (ac-dc-ac) Switches Bypass switch Transfer switch Interface Novell (TM) local area network Software for unattended computer shutdown RS232 ASCII interface board External battery pack Contact Toshiba for details on this option Contact Toshiba for details on this option Contact Toshiba for details on this option 3 32 to 104 F (0 to 40 C), optimal at 77 F (25 C) -4 to 104 F (-20 to 40 C) 30 to 90%, no condensation Less than 3000 ft (1000 m) above sea level 7.06W x 20.44D x 14.63H in (179W x 519D x 371H mm) 80 lb (36.4 kg) 89% 85 lb (38.6 kg) 89% 92 lb (41.8 kg) 89% 45 dB at max. output, measured 3.3 ft (1 m) from front panel Automatic bypass is provided when the run switch is in the off position, if a fault occurs, or if an overload occurs Mechanical switch provided (transfer time: approx. 4 mS) DB9 connector (dry contact) Signals:(1)ac input present (NC) [ jumper selectable to (NO) ] (2)low battery (NO)

UC0A1A005C6T
500 VA (0.35 kW) 45 to 65 Hz 550 VA

UC0A1A007C6T
750 VA (0.53 kW)

UC0A1A010C6T
1000 VA (0.7 kW)

Single phase, 120 Vac, +10% to -30%

830 VA

1100 VA

Approximate unity (0.98 to 1.0) 36 Vdc 48 Vdc 60 Vdc 10 mins. at full load (*)

10 mins. at full load (*) 10 mins. at full load (*) Maximum 10 hrs to 100% (***) Sealed lead-acid Single-phase, 120 volts Less than +/- 3%, steady state

30 mins. at half load (*) 30 mins. at half load (*) 30 mins. at half load (*)

50/60 Hz +/- 0.1% in free-running mode (line sync range +/- 1.0%) Computer-grade sine wave with less than 3.0% total harmonic distortion with linear load Less than 0.5V peak Less than 10V peak 0.7 lagging (0.6 to 1.0) +/- 10% under 100% load step change 4.2A 6.3A 12.6A 150% for 60 seconds 18.9A 8.3A 24.9A

Options

(*) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site. (**) At 6000 ft (2000 m) above sea level, output capacity should be derated by 3%. (***) An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.

4-3

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4.0 Specifications
4.2 Plus Series Specifications (w/output isolation transformer) (Cont'd)
MODEL NUMBER
CAPACITY Input Input voltage Input frequency Input capacity Input power factor Battery Battery rated voltage Battery backup time when fully charged with 0.7 power factor and 77 F (25 C) Recharge time Type of batteries Output Output voltage Output voltage regulation Output frequency Output voltage waveform Common mode Normal mode Rated load power factor Voltage transient characteristic Rated output current (rms) Maximum peak output current (peak) Inverter overload capacity Crest factor Environment Operating temperature Storage temperature Operating humidity Altitude(**) External dimensions Weight Acoustical noise Efficiency (ac-dc-ac) Switches Bypass switch Transfer switch Interface IBM (TM) AS/400

UC0A1A015C6T
1500 VA (1.05 kW) Single phase, 120 Vac, +10% to -30% 45 to 65 Hz 1650 VA Approximate unity (0.98 to 1.0) 72 Vdc 10 mins. at full load (*) 30 mins. at half load (*) Maximum 10 hrs to 100% (***) Sealed lead-acid Single-phase, 120 volts Less than +/- 3%, steady state 50/60 Hz +/- 0.1% in free-running mode (line sync range +/- 1.0%) Computer-grade sine wave with less than 3.0% total harmonic distortion with linear load Less than 0.5V peak Less than 10V peak 0.7 lagging (0.6 to 1.0) +/- 10% under 100% load step change 12.5A 37.5A 150% for 60 seconds 3 32 to 104 F (0 to 40 C), optimal at 77 F (25 C) -4 to 104 F (-20 to 40 C) 30 to 90%, no condensation Less than 3000 ft (1000 m) above sea level 7.06W x 23.16D x 14.63H in (179W x 588D x 371H mm) 117 lb (53.2 kg) 45 dB at max. output, measured 3.3 ft (1 m) from front panel 89% Automatic bypass is provided when the run switch is in the off position, if a fault occurs, or if an overload occurs Mechanical switch provided (transfer time: approx. 4 mS) DB9 connector (dry contact) Signals:(1)ac input present (NO) (2)low battery (NO) (3)inverter on (NO) (4)bypass active (NO)

Options

Software for unattended computer shutdown RS232 ASCII interface board External battery pack Contact Toshiba for details on this option Contact Toshiba for details on this option Contact Toshiba for details on this option

(*) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site. (**) At 6000 ft (2000 m) above sea level, output capacity should be derated by 3%. (***) An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.

4-4

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5.0 Operating the UPS
5.1 Operation Modes 5.1.1 AC Input Mode (normal operation) Bypass circuit UPS receptacles (rear panel) Fuse UPS main circuit Output Xfmr (Plus Series) + UPS batteries _ = power flow 5-15R

Power input plug

5-15P

Power flow in AC input mode for 500, 600, 750, 800, 1000, and 1200 VA Models

Bypass circuit

Power input plug

Circuit breaker

UPS receptacles (rear panel) UPS main circuit Output Xfmr (Plus Series) + UPS batteries _ Power flow in AC input mode for 1500 and 2000 VA Models = power flow Fuse

5-20P

5-15R

Both of the above illustrations show circuit power flow in the ac input mode. The UPS unit's rectifier, included in a boost chopper circuit, converts ac input power to dc power. This dc power runs the unit's transistor inverter and charges the batteries. The boost chopper circuit maintains a constant voltage, with current limiting, for charging the batteries and assures proper sine waveform generation for the output current. The unit's batteries are maintained in a constantly charged state when the UPS is in the normal operation mode.

5-1

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5.0 Operating the UPS
5.1 Operation Modes (Cont'd) 5.1.2 Battery Backup Mode Bypass circuit

Power input plug Fuse UPS main circuit Output Xfmr (Plus Series) + UPS batteries _

UPS receptacles (rear panel)

5-15P

5-15R

= power flow

Power flow in battery backup mode for 500, 600, 750, 800, 1000, and 1200 VA Models

Bypass circuit

Power input plug

UPS receptacles (rear panel) Circuit breaker UPS main circuit Output Xfmr (Plus Series) + UPS batteries Power flow in battery backup mode for 1500 and 2000 VA Models The above illustrations show power flow during the battery backup mode. When commercial ac power failures occur, the UPS's batteries instantly begin supplying dc voltage to the UPS's main inverter circuit. This circuit changes (inverts) the dc power into ac power. The ac power is available at the unit's output receptacles. This back-up process will continue until the UPS's battery voltage drops below a specific minimum level. When this occurs, the batteries will stop supplying power to the load. This minimum level is the rated minimum voltage (Vmin). The rated battery voltage chart on page 5-6 (See Section 5.4 for battery backup time) shows (Vmin). = power flow Fuse

5-20P

5-15R

5-2

TOSHIBA
5.0 Operating the UPS
5.1 Operation Modes (Cont'd) 5.1.3 Circuit-bypass Mode Bypass circuit Power input plug Fuse UPS main circuit Output Xfmr (Plus Series) + UPS batteries _ = power flow 5-15R UPS receptacles (rear panel)

5-15P

Power flow in circuit-bypass mode for 500, 600, 750, 800, 1000, and 1200 VA Models Bypass circuit

Power input plug

Circuit breaker UPS main circuit

UPS receptacles (rear panel) Fuse

5-20P

Output Xfmr (Plus Series) + UPS batteries _

5-15R

= power flow

Power flow in circuit-bypass mode for 1500 and 2000 VA Models If the UPS unit is overloaded or develops an internal fault, the power flow is automatically switched from the unit's main circuit to the bypass circuit mode. Power flow through the bypass is shown in the above illustrations. This changeover occurs automatically in approximately 4 milliseconds. The switching period is not long enough to cause interruptions to occur in most UPS equipment loads. After repairing the cause of the inverter shutdown, the energy flow must be transferred manually from the UPS's bypass circuit back to the inverter circuit. This is done by toggling the ON/OFF switch (on the unit's front panel) first to OFF and then back to ON. This action resets (clears) the fault.

5-3

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5.0 Operating the UPS
5.2 System Protection Features The schematic shown below depicts the electrical locations of the protection devices on the 500, 600, 750, 800, 1000, and 1200 VA UPS models.
Bypass Power input plug Input abnormal IGBT Fuse Overcurrent IGBT UPS receptacles (rear panel)

Current limit Overload

Capacitor Battery 5-15P + Low battery level Overvoltage Undervoltage IGBT Capacitor IGBT

5-15R

Overheating

The next schematic shown below depicts the electrical locations of the protection devices on the 1500 and 2000 VA UPS models.
Bypass Input abnormal Circuit breaker IGBT Overcurrent IGBT UPS receptacles (rear panel)

Power input plug

Current limit Overload Fuse

Capacitor + Low battery level IGBT Capacitor IGBT

Battery 5-20P

Overvoltage Undervoltage

5-15R

Overheating

Notes: 1) The UPS's RECT/CHOPPER and INVERTER, although separate electrical circuits, are physically located on the same heat sink. This is applicable to all models. 2) The two UPS rear panel output receptacles are supplied from the UPS inverter section through separate 15A output fuses (applies to the 1500 and 2000 VA model only). Thus, an overload on one of the receptacle sets can cause a loss of power to it while the other receptacle set remains active. If all of the UPS indicator lights appear normal and power is not available at one of the receptacle sets, check the associated output fuse.

5-4

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5.0 Operating the UPS
5.2 System Protection Features (Cont'd) The following table lists explanations for the protection features for the 500, 600, 750, 800, 1000, 1200, 1500, and 2000 VA UPS units.

UPS Protection Features Item Overcurrent (OC) Setting level Overvoltage (OV) Undervoltage (UV) 85% of rated voltage Overload (OL) 150% for 1 min. of rated output current Overheat (OH) 90 deg. C or 194 deg. F

Chopper OC: 140% 120% of rated DC OC: 200% of the voltage (avg.) main transistor's rating (instantaneous) Transistor fault (short circuit; load inrush current; control malfunction Control malfunction

Cause

Excessive load Overload; Fan failure; connected to short circuit at high ambient UPS output; load temperature control malfunction Transfer to bypass; stop chopper, INV None Fault light Transfer to bypass; stop chopper, INV Yes Fault light Transfer to bypass; stop chopper, INV None Fault light

Operation mode after fault Audible alarm Visible alarm

Transfer to bypass; stop chopper, INV

Transfer to bypass; stop chopper, INV None Fault light

None Fault light

5.3

Front Panel Indicator LED Functions 1.) AC LINE: This green LED lights when normal ac input power is being supplied to the UPS unit. 2.) 3.) INVERTER: This green LED lights when the inverter output voltage is normal. FAULT: This red LED lights when an overcurrent, overvoltage, overload, or overheating problem is detected. Operation of the unit's inverter is inhibited until the fault is corrected and the system is reset. Refer to Section 5.2 "System Protection Features" for details.

5.4

Battery Backup Time The UPS unit's batteries provide about 10 minutes of back-up time for the 500 through 1200 VA capacity units and about 8 minutes of back-up time for the 1500 through 2000 VA capacity units. These times are valid when the unit is operating under full load. When the units are operating at half load, the batteries can power the load equipment about 3 times longer. The exact length of these times will depend on the UPS model used, condition of the batteries, amount of load, temperature and other variables. See battery backup time in the standard specifications Sections 4.1 and 4.2.

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5.0 Operating the UPS (Cont'd)
5.5 Battery Recharging The graph below shows the typical voltage requirements for recharging the UPS unit's batteries. Voltage Charging current 0.4 amp (A) Vmax. Battery charge voltage

Current

Vmin.

Discharge shut-off point

Fully charged

0 Period 1

Time Period 2 Period 3

The recharge process usually consists of three periods. During the first period, the current is maintained at approximately 0.4 amperes. In the second period, the constantvoltage control starts and the current gradually decreases as the batteries continue to charge. In the third period, a slight current flows into the batteries to keep them fully charged. After a complete discharge, a full recharge usually requires 24 hours (90% recharge in 8 hours) for the 500 through 750 VA models and 30 hours (90% recharge in 8 hours) for the 800 through 2000 VA models. The chart depicted below shows the rated maximum and minimum battery voltages, and the charge current for each of the sizes. Rated battery voltages Model 600 VA 800 VA 1000 VA 1200 VA 1500 VA 2000 VA 500 VA Plus 750 VA Plus 1000 VA Plus 1500 VA Plus Vmax. 41.4 55.2 69.0 82.8 82.8 110.4 41.4 55.2 69.0 82.8 Vmin. 29.2 38.9 98.6 58.3 58.3 77.8 29.2 38.9 48.6 58.3 Charge 0.4 (A) 0.4 (A) 0.4 (A) 0.4 (A) 0.4 (A) 0.4 (A) 0.4 (A) 0.4 (A) 0.4 (A) 0.4 (A)

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5.0 Operating the UPS
5.6 Battery Low Voltage Tolerances Excessive discharge will cause the UPS unit's battery voltage to drop. The chart shown below lists the voltage level at which each UPS unit's low-voltage alarm will sound and also at what level the low-voltage condition will cause the unit to automatically shut down.

UPS Capacity in VA Nominal voltage in Vdc Alarm voltage in Vdc Shutdown voltage in Vdc

600

800

1000

1200

1500

2000

500+

750+

1000+

1500+

36

48

60

72

72

96

36

48

60

72

31.7

42.3

52.8

63.4

63.4

84.5

31.7

42.3

52.8

63.4

29.7

38.9

48.6

58.3

58.3

77.8

29.2

38.9

48.6

58.3

5.7

Audible Alarm Functions Audible alarms will sound when the UPS unit is in the battery backup mode, has low battery voltage, or is in an overload condition. The chart shown below depicts the audible alarm pattern for each condition. Time units are shown in seconds. Condition UPS in battery backup mode (battery voltage: 100% - 88%) Audible Pattern

70 S

5S

UPS low battery voltage (voltage less than 88%)

1S

1S

Overload

0.3 S 0.3 S

5-7

TOSHIBA
6.0 Troubleshooting Procedures
6.1 AC Line Indicator LED Not Lighting

6.1

Is the input power plug securely connected? YES

NO

Tighten the input plug.

Is the AC input circuit breaker or fuse open ? NO

YES

Reset input circuit breaker or Replace the AC input fuse.

Is the input voltage above or below specified limits?

YES

Connect to input voltage source within correct tolerance.

NO

NO

Is the AC Line LED lit?

YES

Contact your Toshiba service representative.

Continue normal operations.

Caution: All UPS units contain hazardous voltages that have the potential to burn and shock. These voltages exist even if main power is disconnected. Only qualified personnel should perform troubleshooting or repair work on UPS units.

6-1

TOSHIBA
6.0 Troubleshooting Procedures
6.2 Inverter Indicator LED Not Lighting

6.2

Is the AC line LED indicator lit?

NO

Go to 6.1

YES

Is the fault LED indicator lit?

YES

Go to 6.3

NO

Is the On/Off switch in the ON position?

NO

Move the On/Off switch to the ON position

YES

Contact your Toshiba service representative.

Is the inverter LED indicator lit? YES

NO

Go to 6.3

Continue normal operations.

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TOSHIBA
6.0 Troubleshooting Procedures
6.3 6.3 Fault Indicator LED Lights

Move On/Off switch to the OFF position.

Disconnect the equipment load from the UPS unit.

Move the On/Off switch to the ON position.

Is AC LINE LED lit?

NO

Go to 6.1

YES

Is the INVERTER LED lit?

NO

Go to 6.2

YES

Is the FAULT LED lit?

NO

1. Try the start-up procedure again after connecting the equipment load. 2. Reduce the load if an overload has occurred.

YES

Contact your Toshiba service representative.

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TOSHIBA
6.0 Troubleshooting Procedures
6.4 AC Output Voltage Not Present

6.4

Is the AC line LED indicator lit? YES

NO

Go to 6.1

Is the inverter LED indicator lit? YES

NO

Go to 6.2

Is the fault LED indicator lit?

YES

Go to 6.3

NO

Is the UPS unit a 1500 or 2000 VA model? NO

YES

Replace the output fuses. (See note 2 page 5-4)

NO

Is AC output voltage present?

YES

Contact your Toshiba service representative.

Continue normal operations.

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TOSHIBA
7.0 Preventive Maintenance/Parts Replacement
7.1 Preventive Maintenance Toshiba's 1400 Series of uninterruptible power systems have been designed to provide years of trouble-free operation requiring a minimum of preventive maintenance. The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations. If the atmosphere of the installation site is very dusty, use a vacuum cleaner to periodically remove dust accumulations from the system. 7.2 Parts Replacement The following list shows recommended intervals for periodic replacement of certain UPS parts. 1) Batteries: In order to maintain system reliability, the UPS unit's batteries should be replaced once every 3 to 5 years. To ensure reliable operation, all of the batteries should be replaced at the same time. Aluminum electrolytic capacitors: Replace once every 5 years. Fuses: Replace once every 7 years (see output fuse rating chart below). Cooling fan: Replace once every 3 years.

2) 3) 4) 7.3

Input/Output Fuse Rating Chart The following chart shows the recommended fuses for all UPS sizes.

Fuse rating Model 600 VA 800 VA 1000 VA 1200 VA 1500 VA 2000 VA 500 VA Plus 750 VA Plus 1000 VA Plus 1500 VA Plus Amp rating 15.0A 15.0A 15.0A 15.0A 15.0A 15.0A 6.25A 8.0A 10.0A 15.0A Fuse model no. LittleFuse 314015 LittleFuse 314015 LittleFuse 314015 LittleFuse 314015 LittleFuse 314015 LittleFuse 314015 Bussman MDL-6.25 Bussman MDL-8 Bussman MDA-10 Bussman MDA-10

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8.0 External Dimensions/Shipping Weights/Panel Layout
8.1 External Dimensions for 500 through 1200 VA Models 7.06

On/Off switch Air vents

RS-232 C (optional) 14.63 DB-9 connector Output receptacles

Fuse

Input power cable

Air vents

Front View 20.44

Rear View

Dimensions are in inches

Side View

8-1

TOSHIBA
8.0 External Dimensions/Shipping Weights/Panel Layout
8.2 External Dimensions for 1500 and 2000 VA Model 7.06

On/Off switch Air vents

RS-232 C (optional) 14.63 DB-9 connector Fuse Output receptacles

Fuse

Breaker

Input power cable

Air vents

Front View 23.16

Rear View

Dimensions are in inches

Side View

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TOSHIBA
8.0 External Dimensions/Panel Layout/Shipping Weights
8.3 Panel Layout

8.4

Shipping Weights

UPS
Model 600 VA 800 VA 1000 VA 1200 VA 1500 VA 2000 VA 500 VA Plus 750 VA Plus 1000 VA Plus 1500 VA Plus

Shipping Weight
Pounds 60 66 70 76 96 106 80 85 92 117 Kilograms 27.2 29.9 31.8 34.5 43.6 48.2 36.4 38.6 41.8 53.2

8-3

TOSHIBA
9.0 Control Interface
9.1 Interface for 500 through 1200 VA Models

1
UTILITY FAILURE

DB9 FEMALE CONNECTOR NOVELL TYPE INTERFACE

LOW BATTERY

COMMON

UTILITY FAIL (NC) -Jumper Selectable to ( NO) LOW BATTERY (NO)

9.2

Interface for 1500 and 2000 VA Models

9
UTILITY FAILURE

DB9 MALE CONNECTOR AS/400 TYPE INTERFACE

LOW BATTERY

ON BYPASS

COMMON

ON UPS

ALL SIGNALS (NO)

9-1

TOSHIBA INTERNATIONAL CORPORATION INDUSTRIALDIVISION 13131 West Little York Rd., Houston Texas 77041 Tel: [800] 231-1412 Fax: [713] 466-8773 Telex: 762078 World Wide Web http://www.tic.toshiba.com

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