Avionic Emb 145-3

Business and Commuter Aviation Systems Honeywell Inc.
Box 29000 Phoenix, Arizona 85038
PRIMUS 1000 Integrated Avionics System
Embraer 145
System Maintenance Manual

Volume III System Test and Fault Isolation
22-05-14
TITLE PAGE T-1
PRINTED IN U.S.A. PUB. NO. A15-1146-065 1 NOVEMBER 1996
SYSTEM MAINTENANCE MANUAL

EMBRAER 145
PROPRIETARY NOTICE This document and the information disclosed herein are proprietary data of Honeywell Inc. Neither this document nor the information contained herein shall be used, reproduced, or disclosed to others without the written authorization of Honeywell Inc., except to the extent required for installation or maintenance of recipients equipment. NOTICE - FREEDOM OF INFORMATION ACT (5 USC 552) AND DISCLOSURE OF CONFIDENTIAL INFORMATION GENERALLY (18 USC 1905) This document is being furnished in confidence by Honeywell Inc. The information disclosed herein falls within exemption (b) (4) of 5 USC 552 and the prohibitions of 18 USC 1905.
S96
22-05-21
TITLE PAGE T-2
Copyright 1996 Honeywell Inc. All Rights Reserved 1 SEPTEMBER 1996

EMBRAER 145
RECORD OF REVISIONS VOLUME III

Upon receipt of a revision, insert the latest revised pages and dispose of superseded pages. Enter revision number and date, insertion date, and the incorporators initials on the Record of Revisions. The typed initials HI are used when Honeywell Inc. is the incorporator. Revision Number Revision Date Insertion Date Revision Number Revision Date Insertion Date
By
By
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Use or disclosure of information on this page is subject to the restrictions on the title page of this document.

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LIST OF EFFECTIVE PAGES - VOLUME III

Original 0 Nov 1/1996 SUBHEADING AND PAGE Title T-1 T-2 Record of Revisions RR-1 RR-2 List of Effective Pages LEP-1 LEP-2 Section 7 System Test and Fault Isolation 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 7-13 7-14 7-15 7-16 7-17 7-18 7-19 7-20 7-21 7-22 7-23 7-24 7-25 7-26 7-27 7-28 7-29 7-30 7-31 7-32 7-33 7-34 REVISION SUBHEADING AND PAGE 7-35 7-36 7-37 7-38 7-39 7-40 7-41 7-42 7-43 7-44 7-45 7-46 7-47 7-48 7-49 7-50 7-51 7-52 7-53 7-54 7-55 7-56 7-57 7-58 7-59 7-60 7-61 7-62 7-63 7-64 7-65 7-66 7-67 7-68 7-69 7-70 7-71 7-72 7-73 7-74 7-75 7-76 7-77 7-78 7-79 7-80 7-81 7-82 REVISION 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Page LEP-1 Nov 1/1996
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SUBHEADING AND PAGE Section 7 (cont) System Test and Fault Isolation 7-83 7-84 7-85 7-86 7-87 7-88 7-89 7-90 7-91 7-92 7-93 7-94 7-95 7-96 7-97 7-98 7-99 7-100 7-101 7-102 7-103 7-104 7-105 7-106 7-107 7-108 7-109 7-110 7-111 7-112 7-113 7-114 7-115 7-116 7-117 7-118 7-119 7-120 7-121 7-122 7-123 7-124
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SECTION 7
SYSTEM TEST AND FAULT ISOLATION

This section provides a Ground Maintenance Test (GMT) in Table 7-1 for checking the units of the PRIMUS 1000 system for correct installation and proper operation. Table 7-1 also contains fault verification and corrective action procedures. NOTE: The procedures provided in Table 7-1, Ground Maintenance Test (GMT) Procedures, are based on Engineering Bulletin EB7023389, Rev -.
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Table 7-1. Ground Maintenance Test (GMT) Procedures
TABLE OF CONTENTS
Para Title Page
SECTION I IC-600 SELF TEST ............................................................................................... 7-9

1. INTRODUCTION ............................................................................................................................ 7-9
1.1 SCOPE .............................................................................................................................................. 7-9 1.2 REFERENCE DOCUMENTS .................................................................................................................... 7-9 1.3 TERMS AND DEFINITIONS ..................................................................................................................... 7-9
2. SYSTEM BENCH REQUIREMENTS ................................................................................................. 7-10 3. T EST M ODES ............................................................................................................................. 7-10

3.1 IN-AIR-INITIATED TEST ...................................................................................................................... 7-10 3.2 ON-GROUND INITIATED TEST ............................................................................................................. 7-12 3.2.1 FAILURE M ODE ANNUNCIATION AND FAMILIARIZATION .................................................................. 7-12 3.2.1.1 EICAS TEST ............................................................................................................. 7-16 3.2.2 INTERNAL BUILT-IN TEST ......................................................................................................... 7-18 3.3 M AINTENANCE TEST M ODE ................................................................................................................ 7-20 3.3.1 INDEX PAGES ......................................................................................................................... 7-23 3.3.1.1 INDEX PAGE 1 OF 4 (RA SETTING 600) ........................................................................ 7-23 3.3.1.2 INDEX PAGE 2 OF 4 (RA SETTING 610) ........................................................................ 7-24 3.3.1.3 INDEX PAGE 3 OF 4 (RA SETTING 620) ........................................................................ 7-25 3.3.1.4 INDEX PAGE 4 OF 4 (RA SETTING 630) ........................................................................ 7-26 3.3.2 HARDWARE PAGES ................................................................................................................. 7-27 3.3.2.1 HW ID 1 (RA SETTING 640)....................................................................................... 7-27 3.3.2.2 HW 2 (RA SETTING 650) ........................................................................................... 7-28 3.3.3 DISPLAY UNIT PAGES .............................................................................................................. 7-29 3.3.3.1 DISPLAY UNITS - PILOTS SIDE (RA SETTING 660) ......................................................... 7-29 3.3.3.2 DISPLAY UNITS - COPILOTS SIDE (RA SETTING 660C) .................................................. 7-30 3.3.4 EVENT CODES (RA SETTING 670) ............................................................................................ 7-31 3.3.5 POWER AND INTERNAL TEMPERATURE PAGE (RA SETTING 680) ................................................... 7-33 3.3.6 AHRS DATA (RA SETTING 690) .............................................................................................. 7-34 3.3.7 DC VARIABLES (RA SETTING 700) ........................................................................................... 7-35 3.3.8 M ICRO AIR DATA COMPUTER (RA SETTING 710) ........................................................................ 7-36 3.3.9 DC-550 PORT (RA SETTING 720) ............................................................................................ 7-38 3.3.10 WEATHER RADAR (RA SETTING 730) ...................................................................................... 7-41 3.3.11 DISCRETES 1 (RA SETTING 740) ............................................................................................ 7-42 3.3.12 DISCRETES 2 (RA SETTING 750) ............................................................................................ 7-43 3.3.13 DISCRETES 3 (RA SETTING 760) ............................................................................................ 7-44 3.3.14 DISCRETES 4 (RA SETTING 770) ............................................................................................ 7-45 3.3.15 DISCRETES 5 (RA SETTING 780) ............................................................................................ 7-46 3.3.16 DISCRETES 6 (RA SETTING 790) ............................................................................................ 7-47 3.3.17 DISCRETES 7 (RA SETTING 800) ............................................................................................ 7-48 3.3.18 DISCRETES 8 (RA SETTING 810) ............................................................................................ 7-49 3.3.19 DISCRETES 9 (RA SETTING 820) ............................................................................................ 7-50 3.3.20 LAMP TEST 9 (RA SETTING 830)............................................................................................ 7-51
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3.3.21 3.3.22 3.3.23 3.3.24 3.3.25 3.3.26 3.3.27 3.3.28 ARINC 1 (RA SETTING 840) ................................................................................................. 7-53 ARINC 2 (RA SETTING 850) ................................................................................................. 7-54 ARINC 3 (RA SETTING 860) ................................................................................................. 7-55 ARINC 4 (RA SETTING 870) ................................................................................................. 7-56 RADIO SYSTEM BUS (RA SETTING 880) .................................................................................. 7-57 CHECKLIST LOADING (RA SETTING 890) ................................................................................. 7-58 SYSTEM CONFIGURATION (RA SETTING 900)............................................................................ 7-59 BLANK PAGE (RA SETTING 910) ............................................................................................ 7-59
4. EVENT CODES ........................................................................................................................... 7-60
SECTION II STANDARD GROUND TEST PROCEDURE .............................................................. 7-73

1. INTRODUCTION .......................................................................................................................... 7-73 2. DISCRETE INPUT VERIFICATIONS ................................................................................................. 7-73 3. DU-870 (DISPLAY UNIT) ............................................................................................................ 7-74 4. DC-550 DISPLAY CONTROLLER .................................................................................................. 7-74 5. IC-600 INTEGRATED COMPUTER ................................................................................................. 7-75 6. AZ-850 M ICRO AIR DATA COMPUTER ......................................................................................... 7-75 7. AH-800 ATTITUDE AND HEADING REFERENCE UNIT ...................................................................... 7-75 8. PRIMUS II RADIOS ................................................................................................................... 7-75 9. AA-300 RADIO ALTIMETER ......................................................................................................... 7-76 10. DAU DATA ACQUISITION UNIT .................................................................................................. 7-76 11. TCAS T RAFFIC COLLISION AVOIDANCE SYSTEM ........................................................................ 7-76
11.1 PROCEDURES ................................................................................................................................ 7-76
12. PRIMUS 650/660 W EATHER RADAR ........................................................................................ 7-78

12.1 PROCEDURES ................................................................................................................................ 7-78
13. GC-550 F LIGHT GUIDANCE CONTROLLER .................................................................................. 7-80 14. PC-400 AUTOPILOT CONTROLLER ............................................................................................ 7-80 15. SM-200 .................................................................................................................................. 7-80 16. AUTOPILOT AND ELECTRIC T RIM ............................................................................................... 7-81
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SECTION III EXPANDED GROUND TEST PROCEDURE ............................................................. 7-83

1. INTRODUCTION .......................................................................................................................... 7-83 2. PRIMUS 650/660 W EATHER RADAR SYSTEM CHECK .................................................................. 7-83
2.1 PRELIMINARY CONTROL SETTINGS ...................................................................................................... 7-83 2.2 PRECAUTIONS .................................................................................................................................. 7-83 2.3 TEST PATTERN ............................................................................................................................... 7-83 2.4 STABILIZATION INPUT ........................................................................................................................ 7-84 2.4.1 PRELIMINARY CHECKS ............................................................................................................. 7-84 2.4.2 ELEVATION FEEDBACK CHECK/ADJUSTMENT .............................................................................. 7-84 2.4.3 PITCH GAIN ADJUSTMENT/CHECK ............................................................................................. 7-84 2.4.4 ROLL GAIN ADJUSTMENT/CHECK .............................................................................................. 7-84 2.5 FAULT M ONITORS ............................................................................................................................. 7-85
3. EFIS CHECK ............................................................................................................................. 7-85

3.1 PRELIMINARY CONTROL SETTINGS ...................................................................................................... 7-85 3.2 DU-870 DISPLAY UNITS ................................................................................................................... 7-85 3.3 DC-550 DISPLAY CONTROLLER ......................................................................................................... 7-86 3.4 DIMMING CONTROLLERS .................................................................................................................... 7-87 3.5 REVERSIONARY PANEL ..................................................................................................................... 7-87 3.6 MFD BEZEL BUTTONS AND ROTARY SET KNOB ................................................................................... 7-87
4. MADC CHECK .......................................................................................................................... 7-89

4.1 NORMAL M ODE ................................................................................................................................ 7-89 4.2 SELF-TEST M ODE ............................................................................................................................ 7-90
5. RADIO ALTIMETER T EST ............................................................................................................. 7-91 6. AHRS CHECK ........................................................................................................................... 7-91

6.1 AHRS POWER-UP CHECKOUT ........................................................................................................... 7-92 6.2 AHRS TEST M ODE .......................................................................................................................... 7-92 6.3 AHRS ATTITUDE OUTPUTS CHECK ..................................................................................................... 7-92 6.4 AHRS FLUX VALVE CHECK ............................................................................................................... 7-92 6.5 VERIFICATION OF M EMORY M ODULE PROGRAMMING .............................................................................. 7-93
7. PRIMUS II RADIOS CHECK ........................................................................................................ 7-95

7.1 BUS OPERATION CHECKOUT .............................................................................................................. 7-95 7.2 UNIT POWER ON SELF TEST (POST).................................................................................................. 7-97 7.3 AIRCRAFT INTERFACE/RAMP TESTS .................................................................................................... 7-98 7.3.1 COM 1 TESTS ....................................................................................................................... 7-98 7.3.2 TRANSPONDER 1 TESTS .......................................................................................................... 7-99 7.3.3 NAV 1 TESTS ...................................................................................................................... 7-100 7.3.3.1 VOR T ESTS ............................................................................................................ 7-100 7.3.3.2 LOC 1 TESTS ......................................................................................................... 7-101 7.3.3.3 GLIDE SLOPE 1 TESTS ............................................................................................. 7-101 7.3.3.4 M ARKER BEACON 1 TESTS ....................................................................................... 7-101 7.3.4 DME 1 TESTS ...................................................................................................................... 7-102 7.3.5 ADF 1 TESTS ...................................................................................................................... 7-102
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7.3.6 RMU TESTS ........................................................................................................................ 7-103 7.3.6.1 DIMMING CHECK ...................................................................................................... 7-103 7.3.6.2 POWER ON/OFF CHECK .......................................................................................... 7-103 7.3.7 TUNING BACKUP CONTROL HEAD (CLEARANCE DELIVERY HEAD - CDH) TESTS ............................ 7-104 7.4 SYSTEM STATUS M ESSAGE CHECKS ................................................................................................. 7-104 7.5 IN-FLIGHT TESTS ........................................................................................................................... 7-105 7.5.1 AUDIO PANEL FLIGHT TEST PROCEDURES ................................................................................ 7-105
8. T RAFFIC COLLISION AVOIDANCE SYSTEM (TCAS) ...................................................................... 7-106

8.1 TCAS CHECK ............................................................................................................................... 7-106
9. EICAS CHECK ........................................................................................................................ 7-111

9.1 REVERSIONARY CONTROL ............................................................................................................... 7-111 9.2 CREW ALERTING SYSTEM ................................................................................................................ 7-112 9.2.1 TONE GENERATOR AND M ESSAGE ACKNOWLEDGMENT............................................................... 7-112 9.2.2 TAKE OFF INHIBIT FUNCTION ................................................................................................... 7-113 9.2.3 RMU ENGINE BACKUP .......................................................................................................... 7-113 9.2.4 RMU NAVIGATION BACKUP .................................................................................................... 7-113
10. FLIGHT DIRECTOR T EST ......................................................................................................... 7-114 11. AUTOPILOT T EST ................................................................................................................... 7-122
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List of Figures
(Section I) Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 3.1.1. DC-550 Display Controller .................................................................................. 7-10 3.1.2. PFD In-Air Initiated Test Mode ........................................................................... 7-11 3.2.1. PFD On-Ground Initiated Test Mode ................................................................... 7-13 3.2.2. MFD On-Ground Intitiated Test Mode ................................................................. 7-15 3.2.3. EICAS On-Ground Initiated Test Mode ............................................................... 7-17 3.2.4. Interface Self-Test Display ................................................................................. 7-18 3.3.1. Maintenance Display Formats on the DU-870...................................................... 7-22 3.3.2. Index Page 1 of 4 .............................................................................................. 7-23 3.3.3. Index Page 2 of 4 .............................................................................................. 7-24 3.3.4. Index Page 3 of 4 .............................................................................................. 7-25 3.3.5. Index Page 4 of 4 .............................................................................................. 7-26 3.3.6. Hardware Identification Page 1........................................................................... 7-27 3.3.7. Hardware Identification Page 2........................................................................... 7-28 3.3.8. Display Unit Page (Pilots Side) .......................................................................... 7-29 3.3.9. Display Unit Page (Copilots Side) ...................................................................... 7-30 3.3.10. Event Code Page ............................................................................................. 7-31 3.3.11. Power/Internal Temperature Page .................................................................... 7-33 3.3.12. AHRS Data Page ............................................................................................. 7-34 3.3.13. DC Variables Page........................................................................................... 7-35 3.3.14. Air Data Page .................................................................................................. 7-36 3.3.15. DC-550 Port Page ............................................................................................ 7-38 3.3.16. W eather Radar Page ....................................................................................... 7-41 3.3.17. Discretes 1 ...................................................................................................... 7-42 3.3.18. Discretes 2 ...................................................................................................... 7-43 3.3.19. Discretes 3 ...................................................................................................... 7-44 3.3.20. Discretes 4 ...................................................................................................... 7-45 3.3.21. Discretes 5 ...................................................................................................... 7-46 3.3.22. Discretes 6 ...................................................................................................... 7-47 3.3.23. Discretes 7 ...................................................................................................... 7-48 3.3.24. Discretes 8 ...................................................................................................... 7-49 3.3.25. Discretes 9 ...................................................................................................... 7-50 3.3.26. Lamp Test ....................................................................................................... 7-51 3.3.27. ARINC #1 ........................................................................................................ 7-53 3.3.28. ARINC #2 ........................................................................................................ 7-54 3.3.29. ARINC #3 ........................................................................................................ 7-55 3.3.30. ARINC #4 ........................................................................................................ 7-56 3.3.31. Radio System Bus............................................................................................ 7-57 3.3.32. Check Loading Page ........................................................................................ 7-58 3.3.33. System Configuration ....................................................................................... 7-59 3.3.34. Blank Page ...................................................................................................... 7-59
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List of Figures (cont)

(Section II) Figure 11.1.1. TCAS Test Display........................................................................................... 7-77 Figure 12.1.1. PRIMUS 650 MFD W eather Radar Test Mode ................................................ 7-78 Figure 12.1.2. PRIMUS 660 MFD W eather Radar Test Mode ................................................ 7-79 (Section III) Figure 3.6.1. MFD Bezel Button Menu Tree............................................................................. 7-88 Figure 8.1.1. Antenna Test Points (Rack Side) ...................................................................... 7-107
List of Tables
Table 4.1. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes That Prevent Autopilot Engagement)....................................................... 7-60 Table 4.2. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Continuous Event Codes That Disengage the AP and YD Autopilot Engagement) ........................... 7-66 Table 4.3. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes) ............................................................................................................. 7-68 Table 4.4. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Event Codes That Record An Action) ............................................................................................ 7-70 Table 4.5. Autopilot and Interloop Monitors Event Codes (Power Up Event Codes That Prevent Autopilot Engagement)...................................................................................... 7-71 Table 4.6. Autopilot and Interloop Monitors Event Codes (Continuous Event Codes That Prevent Autopilot Engagement)...................................................................................... 7-72 Table 4.7. Autopilot and Interloop Monitors Event Codes Execution Failure.............................. 7-72 Table 8.1. CU Fault Reporting and Corrective Actions................................................................... 7-108 Table 8.2. Antenna Wiring Resistance....................................................................................... 7-109 Table 8.3. CU Self-Test Execution............................................................................................ 7-110 Table 10.1. Flight Director Test ............................................................................................ 7-114 Table 11.1. Autopilot Test .................................................................................................... 7-122
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SECTION I IC-600 SELF TEST 1.

1.1
INTRODUCTION
SCOPE
This specification outlines the self-test capabilities of the IC-600. It decribes in detail how to execute each test from an aircraft and/or system bench. The available self-tests within the IC-600 include the In-Air-Initiated Test (Weight Off Wheels) and the On-Ground-Initiated Test (Weight On Wheels).
1.2
REFERENCE DOCUMENTS
Embraer, EMB 145 System and Software Requirements Document, PS7021214
1.3
TERMS AND DEFINITIONS

T ERM AC ADC ADI BIT DU HSI ICB LRN MFD RSB RX TX W OW W SP WX LRU D EFINITION Aircraft Air Data Computer Attitude Direction Indicator Built In Test Display Unit Horizontal Situation Indicator Integrated Computer Bus Long Range Nav Multi-Function Display Radio System Bus Receiver Transmitter W eight On W heels W ord Sequence Position W eather Radar Line Replaceable Unit
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2.
SYSTEM BENCH REQUIREMENTS

In order to perform the IC-600 test on the system bench, the following requirements must be met: The 115 V ac 400 Hz bench power is ON. The 28 V dc bench power is ON. Factory test identification discretes are all open. (These discretes into the IC-600 should not be wired in the aircraft or system bench. They are intended for use in a factory repair environment only.) The IC-600, displays, and remaining avionics must be powered on to optimize self test results.
3.
3.1
TEST MODES
IN-AIR-INITIATED TEST
An in flight (Weight Off Wheels) test may be initiated by pushing and holding the TEST button on the DC-550 (Figure 3.1.1). NOTE: This test is inhibited when Glide Slope is captured.
The test results in the active FD mode annunciations on the PFD being replaced by a magenta TEST annunciation (Figure 3.1.2). The Radio Altimeter will also be commanded into the test mode resulting in the display of a fixed radio altitude of 100 ft. The MFD and EICAS will not change during this test. No other visible testing of the IC-600 will be executed during in this in-air test. However, background testing of the IC-600 is continually in process verifying such parameters as power supply levels, analog to digital functions, software/hardware validity, and other parameters.
FULL WX
GSPD TTG
ET
NAV
FMS
OFF NAV 1 ADF FMS RA TEST
FMS ADF NAV 2 OFF
BRG
BRG
AD-50629-R1@
Figure 3.1.1. DC-550 Display Controller
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260
280
TEST AP
YD
145 00
FMS
14500
20
260 251 M A X 2 R 1 A O A S P D ATT2
20 10
10
240 24 9
220
14300 80
10 20
350 MAG2 N
33
30
20
10 20
MIN
14000 M
200
.410 M
200 RA
29.92 IN
3000
359 CRS
3
6
1 0 1
3 2
13.1 NM 25
24
12
HDG 001
TGT
NOTE: THE DISPLAY SHOWN MAY NOT REPRESENT ACTUAL FLIGHT CONDITIONS
AD-51487@
Figure 3.1.2. PFD In-Air Initiated Test Mode
15
21
VOR1 ADF2
TTG 5MIN
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3.2
ON-GROUND INITIATED TEST

The IC-600 On-Ground (Weight On Wheels) initiated test has two modes of operation. These modes are: Failure Mode Annunciation and Familiarization Initiated Test Mode
3.2.1
F AILURE M ODE ANNUNCIATION AND FAMILIARIZATION To initiate the test, push and hold the TEST button on the DC-550 (Figure 3.1.1). Failure mode annunciation and familiarization will occur for the first 5 to 6 seconds. NOTE: This test is only functional on the ground. The radio altimeter test is functional at all times except during GS CAP.
A magenta TEST will be displayed in the lateral arm location (top left center) as shown in Figure 3.2.1. The PFD test page format displays the following quantities as invalid: Pitch and Roll Attitude Vertical Deviation (Pointer and Scale) Barometric Correction Vertical Speed Set Digital Readout Altitude Preselect Digital Indicator Heading (Scale and digital readout) Lateral deviation (Pointer and Scale) Distance Digital Readout GSPD or TTG or Elapsed Time Selected course or desired track (pointer and digital readout) Selected heading (digital) Airspeed Indicator Mach Digital Readout Airspeed Set Digital Readout Altitude Indicator (Tape and Digits) Vertical Speed Indicator
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--I A S
TEST
WDSHEAR AP
YD
----A L T
ATT
ATT FAIL
A O A RA .- - - M ILS CAS MSG - - - CRS

30
1610
O I M
800 RA HDG
N
- -.- - IN TCAS FAIL

2
33
ILS 1 - - . - NM
HDG FAIL
6
1 0 1 2
V S
HDG ---
NOTE: THE DISPLAY SHOWN MAY NOT REPRESENT ACTUAL FLIGHT CONDITIONS
AD-51488@
Figure 3.2.1. PFD On-Ground Initiated Test Mode
15
S
21
VOR1 VOR2
24
12
TTG - - -MIN
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Table 7-1. Ground Maintenance Test (GMT) Procedures The following will be removed from the test page display: All bugs (airspeed, altitude, heading, drift, vertical speed) Flight Director information (command bars/cue, modes, FPA symbology) All pointers (bearing, To/From) Low Speed Awareness Vspeed bugs and digital readouts Vmo/Mmo Airspeed trend vector Altitude trend vector The following display items will be forced on: All comparison monitors All three marker beacons Windshear warning annunciation If heading is valid upon entering this test mode, the Heading source annunciation shall remain a valid annunciation - (DG1or DG2) or (MAG1 or MAG2) - and will NOT be forced to (HDG1or HDG2) as it normally would be when heading is invalid. MFD Test Mode will always be displayed in MAP mode (Figure 3.2.2). The MFD test page format displays the following quantities as invalid: Heading Weather Radar Tilt True Airspeed Static Air Temp Total Air Temperature Nav Source distance to TO Waypoint Time to TO Waypoint Bezel Menu
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FMS
----
- - - SAT - - - TAT
- -. - NM --MIN
- - - TAS
33
N
HDG FAIL
30
50
50
24
12
WX
ENGINE T/O MODE: ---------C REF TO TEMP: REF A-ICE: - - - QT --OIL LVL - - - QT
MENU INOP
Figure 3.2.2. MFD On-Ground Intitiated Test Mode
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15
DOORS
AD-51489@
21
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Table 7-1. Ground Maintenance Test (GMT) Procedures The following symbology will be removed from the display: Heading Source Annunciation TCAS, Checklist or System Pages Weather Patch/Boundary Line Drift Bug Wind Vector Heading Select Bug Flight Plan Data Airports Navaids Designator Information 3.2.1.1 EICAS Test A magenta TEST will be displayed on the PFD to signify that the On-Ground Test has been initiated (Figure 3.2.1). The EICAS test page format displays the following quantities as invalid as shown in Figure 3.2.3: Landing Gear Status N1 ITT N2 Fuel Flow and Quantity Oil Pressure and Temperature. Vibration for Low and High Pressure Rotors Flaps Spoilers All Cabin and APU Parameters All trim values The CAS message field will be filled with an X as shown in Figure 3.2.3. The following symbology will be removed from the display: Reversion Annunciation Ignition Annunciation FADEC in Control Annunciation All Engine Bugs All Trim Bugs
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--------.A
-----N1
ATTCS
---.A
IGN
A
IGN
----
ITT
----
N2 FF FQ
-------
PPH LB OIL
---.------VIB
% PPH LB LDG GEAR
FLAPS
--- --PRESS
--- --TEMP LP HP ROLL SPLRS CLD PITCH
CAB ALT CAB P
CAB RATE APU
------.----%
FT PSI FPM C
YAW
--
---
---
AD-51490@
Figure 3.2.3. EICAS On-Ground Initiated Test Mode
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.2.2 INTERNAL BUILT-IN T EST The internal built-in test (IBIT) executes 5 - 7 seconds after the Failure Mode Annunciation and Familiarization if the TEST button remains pushed. The test exercises the IC-600s internal interfaces using internal wraparounds. The test remains active as long as the TEST button is pushed and the PFD display format will cycle (every 10 seconds) between the IBIT1 and IBIT2 test results. A short description of the hardware tested, followed by the status annunciation, will be displayed as shown in Figure 3.2.4. Releasing the DC-550 test button terminates the test and resumes normal operation.
I C - 6 0 0
I B I T
W A I T
A U T O P I L O T F L I G H T S Y M B O L D I S P L A Y A T T / H D G R A D A L T D I R E C T O R G E N E R A T O R U N I T I N T E R F A C E I N T E R F A C E
P A S S P A S S P A S S P A S S P A S S P A S S P A S S P A S S P A S S P A S S
AD-51492@
R A D I O
I N T E R F A C E C O N T R O L L E R
D I S P L A Y L A M P A D C
D R I V E R S D A T A
Figure 3.2.4. Interface Self-Test Display As each segment of hardware is tested the status is annunciated: ANNUNCIATION VALD INVD PASS FAIL N/A C OLOR Green Red Green Red W hite D ESCRIPTION Valid Data Invalid data is detected Successful end-around hardware test Unsuccessful end-around hardware test Not applicable/Not installed. Determined through the configuration discretes
A PASS/FAIL status indicates that the test is performed utilizing the manipulation of end-around hardware signals. These tests multiply the internal signals into the appropriate hardware. In the case of analog signals, the internal test voltages are used. Each test is run again after the first failure to avoid erroneous FAIL determination. A VALD/INVD (Valid/Invalid) status implies that the test is performed on incoming signals and NOT on internally wrapped signals.
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Table 7-1. Ground Maintenance Test (GMT) Procedures As each segment of hardware is tested the red FAIL/INVD annunciation will be replaced by a green PASS or valid (VALD) if the hardware test is successful. It may be necessary to run through the tests more than once to isolate intermittents. IBIT determines the status of the following items within the IC-600 as directed by the configuration: Autopilot status (if installed) Flight Director status Symbol Generator status IBIT also tests the external or blind sensors are checked for valid data (a blind sensor is one whose failure is NOT apparent): Display Unit (DU-870) ATT/HDG interface Radio Alt Interface Radio Interface Display Controller Lamp Drivers ADC data (MADC). The results of the Initiated Test are displayed on the PFD without further operator action. When the FAIL/INVD annunciation remains after performing the tests, the following actions should be accomplished: Verify the appropriate LRU providing the tested interface is installed and power is applied. Verify the wiring interface between the tested IC and LRU is correct. Replace the tested LRU with the cross-side unit to verify if condition remains. If not, replace suspect LRU and document the failed condition. Details of specific actions may be found in the manufacturers aircraft fault isolation manual.
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3.3
MAINTENANCE TEST MODE

The maintenance displays provide the capability for the end user to display maintenance pages on the PFD. To enter the Maintenance Test Mode: Use the decision height (RA) knob on the DC-550 (Figure 3.1.1) to set a RA value between 600 and 990 feet. Please note that four (4) INDEX pages at RA settings of 600, 610, 620, and 630 are provided as a reference to the available maintenance pages. Select decesion height knob on DC-550 for 600 or above on PFD. Push and hold TEST button/knob on the DC-550 for approximately 5 to 7 seconds . While holding TEST button, push ET button on the DC-550. Release the TEST button. The IC-600 should now be in the maintenance test mode and will remain in test (via software) until it is cancelled by another press of the TEST button OR selecting a RA setting below 600. In Maintenance Test mode, the MFD will be exactly the same as in the On-Ground-Initiated Test mode. The PFD will be replaced with the results of the various maintenance tests. These results are displayed on several pages which are selected by the RA set knob on the DC-550. In addition to test results, there are also pages of sensor status and other miscellaneous information. There will be a distinct page (and possible subpages) for each setting of RA, beginning with 600 ft. and then for every 10 ft. above (i.e., 610, 620, etc). There are two sets of maintenance pages which are selectable based on the pushbutton selections. One set of maintenance pages, customer maintenance pages, are displayed for use in determining the valid operation of the IC-600. These pages are activated by pressing the TEST pushbutton approximately 5 to 7 seconds and then pressing the ET pushbutton. The second set of maintenance pages, engineering maintenance pages, are displayed to assist in troubleshooting the IC-600 internal operation. These engineering pages are activated by setting RA to 990 or greater and pressing the FULL/WX pushbutton while in the customer maintenance pages. Once the engineering pages have been entered, to display the customer mainenance pages upon re-entering the Maintenance Test Mode the ET pushbutton must be selected again or the engineering pages will be displayed.
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Table 7-1. Ground Maintenance Test (GMT) Procedures NOTE: A description of the engineering maintenance pages are not provided in this document. If you observe maintenance pages not described in the following text you may have inadvertently entered engineering maintenance pages. These are useful to engineering and testing personnel only.
The following maintenance pages are displayed based on the RA set value: RA S ETTING 600 610 620 630 640 650 660 660C 670 680 690 700 710 720 730 740 750 760 770 780 790 800 810 820 830 840 850 860 870 880 890 900 910 P AGE N AME Index Index Index Index Hardware 1 Identification Hardware 2 Identification Pilots Display Unit Page Copilots Display Unit Page Event Codes Power/Internal Temperature AHRS Data DC Variables Air Data DC-550 Port W eather Radar Discretes 1 Discretes 2 Discretes 3 Discretes 4 Discretes 5 Discretes 6 Discretes 7 Discretes 8 Discretes 9 Lamps Test ARINC 1 ARINC 2 ARINC 3 ARINC 4 Radio Sys Bus Checklist Loading Sys Config Blank Page
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Table 7-1. Ground Maintenance Test (GMT) Procedures The approximate location and size of Maintenance Display Formats on the DU-870 is shown in Figure 3.3.1. Each page is identified by a title (in green) on the first line. A textual description of the test result or data identification is displayed in white with the actual test results or data in cyan. Operator instructions are displayed in white with key words displayed in amber.
HELPING YOU TO CONTROL YOUR WORLD
MAINTENANCE PAGE AREA
180 RA
AD-51493@
Figure 3.3.1. Maintenance Display Formats on the DU-870
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.1 INDEX PAGES Four Index pages presenting the Customer Index pages are provided. 3.3.1.1 Index Page 1 of 4 (RA Setting 600)
I N D E X I N D E X I N D E X I N D E X I N D E X H W H W I D I D 1 2 U N I T S P A G E S 1 O F 4 R A 6 0 0 6 1 0 6 2 0 6 3 0 6 4 0 6 5 0 6 6 0 6 7 0 T E M P 6 8 0 6 9 0 S E T
D I S P L A Y E V E N T
C O D E S
P O W E R / I N T E R N A L A H R S D A T A - N E X T -
600 RA
AD-51494@
Figure 3.3.2. Index Page 1 of 4
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.1.2 Index Page 2 of 4 (RA Setting 610)
I N D E X D C A I R P A G E S 2 O F 4 R A 7 0 0 7 1 0 7 2 0 7 3 0 7 4 0 7 5 0 7 6 0 7 7 0 7 8 0 7 9 0 S E T
V A R I A B L E S D A T A P O R T R A D A R 1 2 3 4 5 6
D C - 5 5 0
W E A T H E R
D I S C R E T E S D I S T R E T E S D I S C R E T E S D I S C R E T E S D I S C R E T E S D I S C R E T E S
- N E X T -
610 RA
AD-51495@
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I N D E X P A G E S 7 8 9 3 O F 4 R A 8 0 0 8 1 0 8 2 0 8 3 0 8 4 0 8 5 0 8 6 0 8 7 0 B U S L O A D I N G 8 8 0 8 9 0 S E T
D I S C R E T E S D I S C R E T E S D I S C R E T E S L A M P A R I N C A R N I C A R N I C A R N I C R A D I O T E S T 1 2 3 4 S Y S
C H E C K L I S T
- N E X T -
620 RA
AD-51496@
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I N D E X S Y S P A G E S 4 O F 4 R A 9 0 0 9 1 0 9 2 0 9 3 0 9 4 0 9 5 0 9 6 0 9 7 0 9 8 0 9 9 0 S E T
C O N F I G
B L A N K B L A N K B L A N K B L A N K B L A N K B L A N K B L A N K B L A N K B L A N K
630 RA
AD-51497@
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.2 HARDWARE PAGES The Hardware Identification HW ID 1 page displays the following information: Base part number of IC-600 installed. Dash number of IC-600 installed. Serial number of IC-600 installed. Software mod status of the IC-600. 3.3.2.1 HW ID 1 (RA Setting 640)
H W I D 1
B A S E D A S H
P A R T N O . N O .
N O .
7 0 1 7 0 0 0 - 5 0 1 0 X X X X X X X X X X X
S E R I A L S W M O D
S T A T U S
640 RA
AD-51498@
Figure 3.3.6. Hardware Identification Page 1
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.2.2 HW 2 (RA Setting 650)
H W H W 2 M O D S T A T U S A B C D E F G H J K L M N P Q R S T U V W X Y Z
H W
M O D
S T A T U S
A _
A B C D E F G H J K L M N P Q R S T U V W X Y Z
H W
M O D
S T A T U S
B _
A B C D E F G H J K L M N P Q R S T U V W X Y Z
650 RA
AD-51499@
Figure 3.3.7. Hardware Identification Page 2
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.3 DISPLAY UNIT PAGES This page displays the status of the Display Units. Data is wrapped back from display units, the MFD and EICAS on the HDLC bus and the PFD on a ARINC 429 channel. If any of the wrapped parameters do not agree, the DU WRAP will be set to FAIL. When this occurs, the following acctions should be taken: Verify the appropriate DU is installed with power applied to the unit. Verify the appropriate Display Wrap Around interface between the IC-600 and the suspect DU. Replace the suspect DU with a DU from another position and if the FAIL condition continues to be observed, document the condition and remove the unit for repair. PFD, MFD, and EICAS VALIDs remain true if the labels being sent from the DU to IC-600 are fresh. Each PFD (DUs #1 and #5) provide data via Arinc 429, while each MFD and the EICAS (DUs #2, 3, and 4) provide data via HDLC. The DU Cooling Fan status is monitored by the Dispaly Units and the status is sent to the IC-600 via the Wrap Arounds. If the FAIL annunciation is displayed, the following actions should be taken: Verify that nothing is obstructing the fan inlet or outlet for the appropriate DU. Replace the suspect DU with a DU from another position and if the FAIL condition continues to be observed, document the condition and remove the unit for repair. 3.3.3.1 Display Units - Pilots Side (RA Setting 660)
D I S P L A Y U N I T S ( P ) S T A T U S
D U D U D U D U D U D U D U D U D U
# 1 # 1 # # 2 # 2 # 2 # 3 # 3 # 3 1
W R A P V A L I D C O O L I N G W R A P V A L I D C O O L I N G W R A P V A L I D C O O L I N G F A N S F A N S F A N S
P A S S P A S S P A S S N / A N / A N / A P A S S P A S S P A S S
660 RA
AD-51500@
Figure 3.3.8. Display Unit Page (Pilots Side)
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.3.2 Display Units - Copilots Side (RA Setting 660C)
TO BE SUPPLIED
660C RA
AD-51501@
Figure 3.3.9. Display Unit Page (Copilots Side) L ABEL D ISPLAYED AS

DU #1 or 5 W RAP DU #2,3,or 4 W RAP DU#1 or 5 VALID DU#1 or 5 COOLING FANS
ANNUNCIATION
PASS or FAIL PASS or FAIL PASS or FAIL PASS or FAIL1 or FAIL2 or FAIL 1-2 PASS or FAIL or N/A or FAIL 1 or FAIL 2 or FAIL 1-2
P ARAMETER
PFD DU W rap-Around MFD/EICAS DU W rap-Around DU Data on HDLC
L ABEL
See Note 1 356, Bits 16-30 See Note 2
Fan/airflow 0 test failure Fan/airflow 1 test failure Fan/airflow 0 & 1 test fail
350, Bit 22 350, Bit 21 350, Bit 22 & 21
DU# 2,3, or 4 VALID DU# 2,3, or 4 COOLING FANS
Fan/airflow 0 test failure Fan/airflow 1 test failure Fan/airflow 0 & 1 test fail
See Note 2 350, Bit 22 350, Bit 21 350, Bit 22 & 21
NOTE 1: PFD wrapback data is set via an ARINC 429 bus. NOTE 2: PFD, MFD, and EICAS VALIDs are true if the DU data received over the HDLC bus is fresh.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.4 EVENT CODES (RA SETTING 670) This page displays non-volatile flight data, referred to as Event Codes (EC). A total of 64 flights (each flight is defined as one weight on wheels cycle) can be stored. The 65th flight will automatically overwrite flight number ones data. Flights will only be stored when an EC has been recorded. This maintenance page powers up displaying the EC addresses for the current flight, i.e., ECs for the upcoming flight will be stored in the displayed addresses. If no recordable event codes have occurred during the most recent flight, the last flight with recorded event codes will be displayed. The maximum number of ECs stored per flight is 48. Note that only 8 ECs can be displayed on the screen at once. To view the previous 8 ECs, (FULL/WX) and to view the next 8 ECs, use DC-550 ET, or press the NAV PB on.
E V E N T C O D E S
F L I G H T
X X X X : X X
E C E C E C E C E C E C E C E C
X X X X X X X X X X X X X X X X
C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C
W O W W O W A I R A I R A I R A I R A I R A I R
Y Y Y Y : Y Y Y Y Y Y : Y Y Y Y Y Y : Y Y Y Y Y Y : Y Y Y Y Y Y : Y Y Y Y Y Y : Y Y Y Y Y Y : Y Y Y Y Y Y : Y Y
DC550 PUSHBUTTONS GPSD/TTG ET NAV INCR ECODE NEXT FLT PREV FLT
670 RA
AD-51502@
Figure 3.3.10. Event Code Page
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Table 7-1. Ground Maintenance Test (GMT) Procedures The flights are numbered from 1 - 64 (Flight 1 is shown in the example) and the most recent flight number will be displayed in green. If a weight on wheels cycle has occurred, the start of flight timestamp will be displayed (as indicated by XXXXXXX), otherwise 00000:00 will be displayed for the timestamp. See Table 4.1 and 4.2 for Event Code Descriptons. The Event Codes are recorded for Autopilot Monitors, Flight Director, EFIS, and EICAS (Table 4.1) and Autopilot Inner Loop Monitors (Table 4.2). The information displayed on the event code page includes: P ARAMETER Event Code Prefix Event Code Number Event Code W here EC Occurred Time of EC Start of Flight S YMBOL EC xx cccc W OW /AIR HHHHH:MM XXXXX:XX C OLOR W hite Magenta Cyan Cyan Cyan Cyan
Display Controller (DC-550) Push Buttons: DC-550 P USHBUTTON NAV ET GSPD/TTG F UNCTION View previous 8 event codes (current flight) View next 8 event codes (current flight) Increments 1 flight (48 event codes)
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.5 POWER AND INTERNAL T EMPERATURE PAGE (RA SETTING 680) This page displays the power measured by the IC-600, main power and servo power. The average power while the aircraft was in flight for the main and servo power is displayed to provide power degradation monitoring (approximately 3 hours of flight).
P O W E R / I N T E R N A L T E M P
M A I N M A I N
P W R P W R
2 8 V D C A V G 2 8 V D C A V G
2 8 . 0 2 7 . 5 2 8 . 0 2 6 . 0
S E R V O S E R V O
P W R P W R
I N T E R N A L L O W E S T H I G H E S T
T E M P
0 3 8 . 0 0 0 1 . 0 1 1 0 . 0
E N C O U N T E N C O U N T
680 RA
AD-51503@
Figure 3.3.11. Power/Internal Temperature Page CAUTION: DO NOT INSTALL ANOTHER UNIT UNTIL THE DISCREPANCIES WITH THE POWER BUS ARE RESOLVED.
The power bus in question should be verifed per the Installation EB, and any discrepancies should be resolved. The Installation Bulletin for the EMB-145 provides information for the IC-600 power requirements . If a value is found to be outside the limits (32.0<Value<27.5 volts), denoted by 1, the following actions should be taken: Lines 3 and 5, column 26: C ONDITION Value within limits Value outside limits Not installed S TATUS D ISPLAYED V I N/A C OLOR Green Red W hite
The INTERNAL TEMP of the IC-600 is displayed in Celsius. The lowest and highest temperatures since the unit was initialized by factory personnel is displayed.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.6 AHRS DATA (RA SETTING 690) This page shows the pitch, roll, and heading data from the primary and secondary AHRS ARINC 429 data bus inputs. The data is displayed in degrees from 0 to +/- 180.0. The bus status is displayed to the right of the digital readout as follows: L ABEL Valid Test NCD Fail S TATUS DISPLAYED V V I I S TATUS C OLOR Green Green Red Red
Whenever the staus is displayed as I, the following actions should be taken: Enter GMT on the cross-side IC-600 and observe the parameter in question. For example, if the parameter is question is the Primary Pitch, then the cross-side IC-600 Secondary pitch should be observed. If the two separate GMTs agree, then replace the AHRS with the cross-side AHRS and repeat the GMT. If the status remains displayed as I, then the AHRS should be replaced and the discrepant condition documented. Note that the primary pitch for IC-600 No.1 is AHRS No. 1 and the Secondary pitch for IC-600 No. 2 is AHRS No. 2, while the Primary Pitch for IC-600 No. 2 is AHRS No. 2 and the Secondary Pitch for IC-600 No. 2 is AHRS No. 1. If the two separate GMTs do not agree, verify the ARINC 429 interface to the IC-600s and the AHRS.
A H R S D A T A
P R I S E C
P I T C H P I T C H
X X X . X X X X . X
V V
P R I S E C
R O L L R O L L
X X X . X X X X . X
V V
P R I S E C
H D G H D G
X X X . X X X X . X
V V
690 RA
AD-51504@
Figure 3.3.12. AHRS Data Page
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.7 DC VARIABLES (RA SETTING 700)
D C V A R I A B L E S
R A D R A D T U R N
A L T A L T
B E L A B V
V V V V
X X . X X X . X X X . X X X X . X
V V V V
K N O B W H E E L
P I T C H
700 RA
AD-51505@
Figure 3.3.13. DC Variables Page Line 3 contains the Radio Altitude voltage (J2A-50,51) Line 4 contains the PC-400 Turn knob voltage (J2A-73) Line 5 contains the PC-400 Pitch Wheel voltage (J2B-68,69) The Turn Knob and Pitch Wheel on the PC-400 should be rotated in both directions to verify their interface with the IC-600. When an invalid condition is displayed, the wiring interface between the IC-600 and the PC-400 should be verified. Note that the No. 2 IC-600 will normally display N/A for the Turn Knob and Pitch Wheel. C ONDITION VALID INVALID Not installed S TATUS D ISPLAYED V I N/A C OLOR Green Red W hite
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.8 M ICRO AIR DATA COMPUTER (RA SETTING 710)
A I R D A T A
P R I S E C
M A D C M A D C
V A L I D V A L I D
P A S S F A I L
P R I S E C P R I S E C P R I S E C
B A R O B A R O A L T A L T C A L C A L
A L T A L T
X X X X X X X X X X X X X X X X X X X X X X X X X X X X
R A T E R A T E A I R S P E E D A I R S P E E D
710 RA
AD-51506@
Figure 3.3.14. Air Data Page The Barometric Altitude can be changed by rotating the Baro Set knob on the PFD Bezel Controllers. This will verify the interface from the PFD Bezel Controller to the MADC, as well as the ARINC 429 interface from the MADC to the IC-600.
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Table 7-1. Ground Maintenance Test (GMT) Procedures Whenever a FAIL condition is displayed for all the parameters, the following actions should be taken: Verify the appropriate MADC is installed and power is applied. Perform GMT on the cross-side IC-600. If all the parameters also show a FAIL condition, the suspect MADC should be replaced. If the parameters show a VALID condition for the cross-side GMT test, then the ARINC 429 interface for the suspect MADC should be verified. Whenever a FAIL condition is displayed for only one or some of the parameters, the following actions should be taken: The MADC should be replaced with the cross-side MADC. If the parameters now display a VALID condition, the suspect MADC should be replaced. If the FAIL condition remains, verify the pitot/static interface with the suspect MADC. L ABEL MADC VALID BARO ALTITUDE (ft) ALTITUDE RATE (ft/min) CAL AIRSPEED (KTS) BARO SETTING (IN-HG) TOTAL AIR TEMP (DEG C) P ARAMETER Discrete #1 Altitude Altitude Rate Calibrated Airspeed Barometric Setting TAT ARINC 429 270, BIT 13 204 212 206 235 211 S TATUS Pass, Fail, or N/A
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.9 DC-550 PORT (RA SETTING 720)
D C - 5 5 0 P O R T
C R S H D G S P D A S E L M F D
K N O B K N O B K N O B K N O B K N O B K N O B 2 5 8
X X X X X X X X X X X X Y Y Y Y Y Y Y Y Z Z
E I C A S P B S W 1 1 -
720 RA
AD-51507@
Figure 3.3.15. DC-550 Port Page
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Table 7-1. Ground Maintenance Test (GMT) Procedures The various knob data is shown is HEX format. The knobs should be rotated and a corresponding change noted in the HEX data to verify the interface. DC-550, GC-550, PFD/MFD bezel controllers, and other controller pushbutton activity are sent to the IC-600 via discretes. The following pushbutton (PB 1-25) discretes are received: P USHBUTTON FULL/W X GSPD/TTG ET NAV FMS MFD Bezel Pushbuttons 1-6 Master Caution Master W arn In/Pa SPD IAS Mach CRS 1 Sync (Note) HDG Sync NOTE: L OCATION DC-550 DC-550 DC-550 DC-550 DC-550 MFD Bezel Inst. Panel Inst. Panel PFD Bezel GC-550 GC-550 GC-550
Copilots side will display CRS 2.
Engaging the pushbutton will change the status from 0 to 1. Disengaging the pushbutton will return the status back to 0. Additional GC-550 functions are sent through the DC-550 controller before being received by the IC-600. * - AP and YD are only brought in on the pilot side IC-600, and hence will only be displayed if the DU is being driven by the pilots IC-600.
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Table 7-1. Ground Maintenance Test (GMT) Procedures The Reversionary Controller switch inputs are sent to the IC-600 via the DC-550. The following switch(SW 1-8) discretes are received: S WITCH AHRS Reversion MADC Reversion DAU Channel A Reversion DAU Channel B Reversion DU #2/#4* PFD Select DU #2/#4* EICAS Select NOTE: * Copilots side. L OCATION Reversionary Controller Reversionary Controller DAU Rev. Controller DAU Rev. Controller Reversionary Controller Reversionary Controller
Engaging the switch will change the status from 0 to 1. Disengaging the pushbutton will return the status back to 0. Whenever a pushbutton or switch is activated and the status does not change from 0 to 1, the following actions should be followed. Verify the pushbutton or switch activity on the cross-side IC-600 GMT. If the cross-side GMT functions correctly, verify the appropriate wiring interface to the DC-550 or IC-600. If the wiring interface is verified to be correct, replace the DC-550 with the cross-side DC-550 and verify the switch/pushbutton operation. If it now functions replace the suspect DC-550 If the cross-side GMT also does not correctly function, verify proper operation of the switch or pushbutton in question.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.10 W EATHER RADAR (RA SETTING 730)
WEATHER RADAR
WX STATUS
PASS
DC550 PUSHBUTTONS FULL/WX SEL/NOT SEL
730 RA
AD-51508@
Figure 3.3.16. Weather Radar Page The Weather Radar status field will display the following: FAIL is displayed if either the WX Status, WX R/T, WX Mode/Range, or WX Tilt, data messages on the WX control bus are invalid. PASS is displayed if the above data messages are all received valid. NOT SEL is displayed if the WX is not selected for display on the PFD. Whenever a FAIL condition is observed, verify the wiring interface between the Radar Controller and the IC-600.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.11 DISCRETES 1 (RA SETTING 740)
D I S C R E T E S 1
J 1 A - 0 7 6 J 1 A - 0 7 6 J 1 A - 0 7 7 J 1 A - 0 7 7 J 1 A - 0 7 8 J 1 A - 0 7 9 J 1 B - 0 1 4 J 1 B - 2 1 J 1 B - 0 2 2 J 1 B - 0 2 3
M N M N M N M N M N
T R M T R M T R M T R M T R M
D N D N U P U P
M A P M A P
2 8 2 8 2 8 2 8 2 8
V V V V V
E N A B L
R E S E R V E D N 2 O V R R I D E T E S T S E L I N P B
O P N O P N O P N O P N O P N
L A M P H D G
R E S E R V E D
740 RA
AD-51509@
Figure 3.3.17. Discretes 1 IC-600 P IN # J1A-076 J1A-077 J1A-078 J1A-079 J1B-014 J1B-021 J1B-022 J1B-023 F UNCTON Manual Trim Down Manual Trim Up Reserved Reserved N2 Override Lamp Test Input Heading F/D Pushbutton Reserved GC-550, 11J1-11 Maintenance Panel S OURCE Manual Pitch Trim Switch Manual Pitch Trim Switch
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D I S C R E T E S 2
J 1 B - 0 2 4 J 1 B - 0 2 5 J 1 B - 0 2 6 J 1 B - 0 2 7 J 1 B - 0 2 8 J 1 B - 0 2 9 J 1 B - 0 3 0 J 1 B - 0 4 0 J 1 B - 0 4 1 J 1 B - 0 4 4
N A V A P P A L T S P D F L C G A V S
S E L S E L S E L S E L S E L
P B P B P B P B P B
O P N O P N O P N O P N O P N O P N O P N O P N 2 8 V
S E L E C T S E L P B
R E S E R V E D R E S E R V E D M S T R W A R N
O P N
750 RA
AD-51510@
Figure 3.3.18. Discretes 2 IC-600 P IN # J1B-024 J1B-025 J1B-026 J1B-027 J1B-028 J1B-029 J1B-030 J1B-040 J1B-041 J1B-044 F UNCTION NAV F/D Pushbutton APR F/D Pushbutton ALT F/D Pushbutton SPD F/D Pushbutton FLC F/D Pushbutton GA F/D Pushbutton VS F/D Pushbutton Reserved Reserved AW C Master W arning Aural W arning Computer S OURCE GC-550, 11J1-13 GC-550, 11J1-14 GC-550, 11J1-15 GC-550, 11J1-16 GC-550, 11J1-17 Throttle Levers GC-550, 11J1-19
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D I S C R E T E S 3
J 1 B - 0 4 5 J 1 B - 0 4 8 J 1 B - 0 4 9 J 1 B - 0 5 2 J 1 B - 0 7 6 J 1 B - 0 7 7 J 1 B - 0 7 8 J 1 B - 0 7 9 J 2 A - 0 4 9 J 2 A - 0 5 4
J S T K F D
R I G H T O N
2 8 V G N D 2 8 V 5 V O P N O P N 2 8 V O P N 2 8 V O P N
S E L
R E S E R V E D R E S E R V E D J S T K J S T K S T I C K J S T K R A D L U P D O W N S H A K E R L E F T A L T V A L
S I D E
S E L
760 RA
AD-51511@
Figure 3.3.19. Discretes 3 IC-600 P IN # J1B-045 J1B-048 J1B-049 J1B-052 J1B-076 J1B-077 J1B-078 J1B-079 J2A-049 J2A-054 F UNCTION Joystick Input (Right) F/D 1 ON Pushbutton Reserved Reserved Joystick Input (Up) Joystick Input (Down) Stall W arning Joystick Input (Left) Radio Alt 28V Valid Left Side Select Optional Joystick Optional Joystick Stall Protection Computer Optional Joystick RAD ALT, 20J1-Y Aircraft W iring S OURCE Optional Joystick GC-550, 11J1-7
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D I S C R E T E S 4
J 2 A - 0 5 9 J 2 A - 0 6 0 J 2 A - 0 6 1 J 2 A - 0 6 2 J 2 A - 0 6 3 J 2 A - 0 6 4 J 2 A - 0 6 5 J 2 A - 0 6 6 J 2 A - 0 6 7 J 2 A - 0 6 8
R E S E R V E D R E S E R V E D G E A R S P D S G C M D
G N D O P N O P N O P N G N D G N D O P N O P N O P N G N D
B R A K E R E V X S
W O W R E S E R V E D E N G / M E T R I C R E S E R V E D F M S C O N F I G
770 RA
AD-51512@
Figure 3.3.20. Discretes 4 IC-600 P IN # J2A-059 J2A-060 J2A-061 J2A-062 J2A-063 J2A-064 J2A-065 J2A-066 J2A-067 J2A-068 NOTE: F UNCTION Reserved Reserved Ldg Gear Command Speed Brakes Deployed Cross-Side SG Rev W eight on W heels (W OW ) Memory Program Enable Switch System Config Pins, Ref System Config Pins, Ref System Config Pins, Ref Landing Gear Lever Speed Brakes SG Reversion Switch Squat Switch Memory Program Aircraft W iring Aircraft W iring Aircraft W iring S OURCE
Changing WOW, weight on wheels, to OPN will result in the maintenance test being exited.
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D I S C R E T E S 5
J 2 A - 0 6 9 J 2 A - 0 7 0 J 2 A - 0 7 1 J 2 A - 0 7 2 J 2 A - 0 7 3 J 2 A - 0 7 4 J 2 A - 0 7 5 J 2 A - 0 7 6 J 2 A - 0 7 7 J 2 A - 0 7 8
A D F F D
C O N F I G B A R S E N 1 2 3 4 5
G N D O P N O P N O P N O P N G N D O P N G N D O P N O P N
C A T I I A / C A / C A / C A / C A / C
C O N F C O N F C O N F C O N F C O N F I D I D 1 2
T E S T T E S T
780 RA
AD-51513@
Figure 3.3.21. Discretes 5 IC-600 P IN # J2A-069 J2A-070 J2A-071 J2A-072 J2A-073 J2A-074 J2A-075 J2A-076 J2A-077 J2A-078 F UNCTION Sys Config Pins, Ref Sys Config Pins, Ref Sys Config Pins, Ref Aircraft Configuration Pins Aircraft Configuration Pins Aircraft Configuration Pins Aircraft Configuration Pins Aircraft Configuration Pins Test Idents Used by Repair and Testing Facilities Test Idents Used by Repair and Testing Facilities S OURCE Aircraft W iring Aircraft W iring Aircraft W iring Aircraft W iring Aircraft W iring Aircraft W iring Aircraft W iring Aircraft W iring Should always read OPN when installed in aircraft Should always read OPN when installed in aircraft.
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D I S C R E T E S 6
J 2 A - 0 7 9 J 2 A - 0 8 0 J 2 B - 0 2 2 J 2 B - 0 4 5 J 2 B - 0 4 8 J 2 B - 0 4 9 J 2 B - 0 5 5 J 2 B - 0 5 6 J 2 B - 0 5 7 J 2 B - 0 5 8
T E S T T E S T
I D I D
3 4
O P N O P N O P N 2 8 V
R E S E R V E D R E S E R V E D S G R E V O S
G N D 2 8 V
R E S E R V E D C P L S E L P B P B
G N D 2 8 V
L O W B A N K R E S E R V E D R E S E R V E D
G N D G N D
790 RA
AD-51514@
Figure 3.3.22. Discretes 6 IC-600 P IN # J2A-079 J2A-080 J2B-022 J2B-045 J2B-048 J2B-049 J2B-055 J2B-056 J2B-057 J2B-058 F UNCTION Test Idents Used by Repair and Testing Facilities Test Idents Used by Repair and Testing Facilities Reserved Secondary Trim Up SG Reversion Reserved Couple Push Button Input Low Bank PB Input Reserved Reserved GC-550, 11J1-10 GC-550, 11J1-12 Secondary Trim Switch SG Reversion Switch S OURCE Should always read OPN when installed in aircraft Should always read OPN when installed in aircraft
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DISCRETES 7
J2B-066 J2B-067 J2B-070 J2B-070 J2B-071 J2B-072 J2B-075 J2B-076 J2B-076 J2B-083
MN MN TCS TCS
TRIM TRIM MAIN AP
UP DN
OPN OPN OPN OPN OPN 28V OPN 28V 28V GND
RESERVED RESERVED TRN AP AP YD KNOB M AP PB
DISC DISC ENG
800 RA
AD-51515@
Figure 3.3.23. Discretes 7 IC-600 P IN # J2B-066 J2B-067 J2B-070 J2B-070 J2B-071 J2B-072 J2B-075 J2B-076 J2B-076 J2B-083 F UNCTION Manual Trim Up Manual Trim Dn TCS 28V Input MAIN CPU TCS 28V Input AP CPU Reserved Reserved Turn Knob Out of Detent M Disc Input to main CPU AP Disc Input to main CPU Yaw Engage Select PB In M disc switches; 28V when not pushed, OPEN when pushed AP disc switches; 28V when not pushed, OPEN when pushed GC-550, 11J1-9 S OURCE Trim Switch Trim Switch TCS Switch TCS Switch
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D I S C R E T E S 8
J 2 B - 0 8 5 J 2 B - 0 9 0 J 2 B - 0 9 0 J 2 B - 0 9 1 J 2 B - 0 9 4
A P A P A P
E N G D I S C D I S C
P B M A P
G N D 2 8 V 2 8 V O P N O P N
M S T R R
C A U T S E L
S I D E
810 RA
AD-51516@
Figure 3.3.24. Discretes 8 IC-600 P IN # J2B-085 J2B-090 J2B-090 J2B-091 J2B-094 F UNCTION AP Engage Select PB Input AP Disc 28V In Main CPU AP Disc 28V In AP CPU AW C Master Caution Right Side Select S OURCE GC-550, 11J1-8 IC-600, J2B-076 IC-600, J2B-076 Aural W arning Computer Aircraft W iring
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D I S C R E T E S 9
A P A P Y D Y D A P A P Y D Y D A P
C L U T C H C L U T C H C L U T C H C L U T C H E N G E N G E N G E N G D I S C E N * E N * E N * E N * O U T
M A I N A P M A I N A P M A I N A P M A I N A P E A D I R
O P N O P N O P N O P N L O L O L O L O L O L O
E L E V
S E R V O
820 RA
AD-51517@
Figure 3.3.25. Discretes 9 This page displays IC-600 internal discretes. The Pitch, Roll, and Elevator Servo Clutches are all activated from a single discrete output. This output is wrapped around to both processors input discretes internally. The autopilot processor then passes its discrete back to the main processor for display on the maintenance page.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.20 L AMP T EST 9 (RA SETTING 830)
LAMPS TEST
ANNUNCIATED
LAMP
MSTR
WRN
DC550
PUSHBUTTONS INCR TEST DECR TEST
830 RA
AD-51518@
GPSD/TTG ET
Figure 3.3.26. Lamp Test
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Table 7-1. Ground Maintenance Test (GMT) Procedures The lamp driver test is executed by sequencing through the lamp test sequence shown below. L AMP B EING T ESTED P ILOT S S IDE : Cockpit Lamps GC-550 C OPILOT S S IDE : Cockpit Lamps GC-550 MSTR W RN, MSTR CAU. FD2, HDG, NAV, APR, BNK, AP, CPL RIGHT, YD, SPD, FLC, VS, ALT. MSTR W RN, MSTR CAU FD1, HDG, NAV, APR, BNK, AP, CPL LEFT, YD, SPD, FLC, VS, ALT. T EST S EQUENCE
The GSPD/TTG pushbutton increments to the desired lamp driver test, and the ET pushbutton is decrementa to the desired lamp driver test. The ANNUNCIATED LAMP line corresponds to the lamp being tested.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.21 ARINC 1 (RA SETTING 840)
A R I N C 1
J 2 A - 0 2 1 J2A - 02 2
L R N
VAL
DATA
J 2 B - 0 1 1 J2B - 01 2
A P
AP
CPU
J 2 A - 0 2 3 J2A - 02 4
C M C
UNUSED
J 2 B - 0 2 3 J2B - 02 4
A D C
N C D
D A T A
840 RA
AD-51519@
Figure 3.3.27. ARINC #1 Because equipment installed on the aircraft may vary as identified by the configuration discretes, the ARINC 429 channels shown must be tailored accordingly. For instance, there would be no channel descriptions next to the pin and the status would be UNUSED if the equipment were not installed. S TATUS D ISPLAYED VAL DATA TST DATA NCD DATA INV DATA NO DATA UNUSED NOT SEL N/A C OLOR Green Amber Amber Red Red Dim white, displayed if equipment is not installed Amber, displayed for channels 0, 2, 3 if the selected source is secondary N/A for A/P ARINC is normal for IC-600 #2
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A R I N C 2
J 2 A - 0 2 9 J 2A - 03 0
A H R S
U N U S E D
J 2 B - 0 2 9 J 2B - 03 0
T C A S
V A L
D A T A
J 2 A - 0 3 1 J 2A - 03 2
RD A U
N O
D A T A
J 2 B - 0 3 1 J 2B - 03 2
L D A U
N C D
D A T A
850 RA
AD-51520@
Figure 3.3.28. ARINC #2 Because equipment installed on the aircraft may vary as identified by the configuration discretes, the ARINC 429 channels shown must be tailored accordingly. For instance, there would be no channel descriptions next to the pin and the status would be UNUSED if the equipment were not installed. S TATUS D ISPLAYEED VAL DATA TST DATA INV DATA NCD DATA NO DATA UNUSED NOT SEL C OLOR Green Amber Red Amber Red Dim white, displayed if equipment is not installed Amber, displayed for channels 6 and 7 if the selected source is secondary
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A R I N C 3
J 2 A - 0 4 1 J 2A - 04 2
RD A U
V A L
D A T A
J 2 B - 0 8 1 J 2B - 08 2
L D A U
V A L
D A T A
1 0
J 2 A - 0 4 3 J 2A - 04 4
A D C
V A L
D A T A
1 1
J 2 A - 0 8 3 J 2A - 08 4
A H R S
U N U S E D
AD-51521@
860 RA
Figure 3.3.29. ARINC #3 Because equipment installed on the aircraft may vary as identified by the configuration discretes, the ARINC 429 channels shown must be tailored accordingly. For instance, there would be no channel descriptions next to the pin and the status would be UNUSED if the equipment were not installed. S TATUS D ISPLAYED VAL DATA TST DATA INV DATA NCD DATA NO DATA UNUSED NOT SEL C OLOR Green Amber Red Amber Red Dim white, displayed if equipment is not installed Amber, displayed for channels 9 and 10 if the selected source is secondary
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A R I N C 4
1 2
J 2 A - 0 4 0 J2 A - 0 2 6
S P A R E
U N U S E D
1 3
J 2 B - 0 1 3 J2 B - 0 2 6
W N D S H R
V A L
D A T A
1 4
J 2 A - 0 2 7 J2 A - 0 2 8
S P A R E
U N U S E D
1 5
J 2 B - 0 2 7 J2 B - 0 2 8
O S
P F D
U N U S E D
870 RA
AD-51522@
Figure 3.3.30. ARINC #4 Because equipment installed on the aircraft may vary as identified by the configuration discretes, the ARINC 429 channels shown must be tailored accordingly. For instance, there would be no channel descriptions next to the pin and the status would be UNUSED if the equipment were not installed. S TATUS D ISPLAYED VAL DATA TST DATA INV DATA NCD DATA NO DATA UNUSED NOT SEL C OLOR Green Amber Red Amber Red Dim white, displayed if equipment is not installed Amber, displayed for channels 12 and 14 if the selected source is secondary
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.25 RADIO SYSTEM BUS (RA SETTING 880)
R A D I O S Y S B U S
S R N S R N
P R I S E C
V A L V A L
D A T A D A T A
D M E D M E
P R I S E C
V A L V A L
D A T A D A T A
880 RA
AD-51523@
Figure 3.3.31. Radio System Bus Equipment installed on the aircraft may vary as identified by the configuration discretes for the SRN and data provided via the RSB for the DME. Therefore, if the equipment is not installed the RADIO SYS BUS page will display UNUSED for that equipment in the status column. S TATUS D ISPLAYED VAL DATA INV DATA NO DATA UNUSED C OLOR Green Red Red Dim white 1. For SRN check config discretes 2. For DME check configuration via RSB D ESCRIPTION
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.26 Checklist Loading (RA Setting 890) The IC-600 supports the loading of user defined checklists via RS-232 interface with the User-Friendly Checklist System (UFCS), HPN (TBD). The UFCS will interface with the IC-600 through the BOOT software. The IC-600 will program the checklist via commands from the UFCS. The UFCS will create the data exchange and user interface.
CHECKLIST LOADING
PROGRAMMABLE CHECKLIST EQUIPMENT IS REQUIRED
SCREEN WILL BLANK
CYCLE IC-600 CIRCUIT BREAKER TO RECOVER
DC550 PUSHBUTTONS NAV ENTER CKLST
890 RA
AD-51524@
Figure 3.3.32. Check Loading Page
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Table 7-1. Ground Maintenance Test (GMT) Procedures 3.3.27 SYSTEM CONFIGURATION (RA SETTING 900)
S Y S C O N F I G
A / C
C O N F I G
E M B - 1 4 5 E N G L I S H N O T I N S T
E N G L I S H / M E T R I C F M S A D F F D C A T C O M M A N D I I A P R B A R S
S I N G L E S I N G C U E
D I S A B L E D
AD-51525@
900 RA
Figure 3.3.33. System Configuration 3.3.28 BLANK PAGE (RA SETTING 910)
BLANK PAGE BLANK PAGE BLANK PAGE BLANK PAGE BLANK PAGE BLANK PAGE BLANK PAGE BLANK PAGE BLANK PAGE BLANK PAGE BLANK PAGE BLANK PAGE
910 RA
AD-51526@
Figure 3.3.34. Blank Page
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4.
EVENT CODES
NOTE 1: If an Event Code No. is displayed and it is not listed in this document, Event Codes, please contact your local Customer Support Engineer for further instruction. NOTE 2: Please write the Event Code No. on your exchange or repair transaction. Please provide details regarding maintenance actions required to fix system anomalies. There are two categories of IC-600 failure and associated codes: (a) Power-up failures - These result in a latched failure which can only be reset by cycling the 28V dc circuit breaker. Power-up failures are identified as Event Codes 0001-0199 and all 90XX codes. (b) Continuous monitored failures - These result in AP/YD disengage with an associated Event Code, all 02XX and 91XX codes. If one of these monitors trips, such as in overpowering the autopilot, and the AP FAIL annunciation is displayed on the EFIS/EICAS, the failure can be reset by holding the AP DISC button for 2 second. Resetting the IC-600 circuit breaker will also reset the computer, however, the preferred method is the AP disconnect button. Not all of the 02XX or 91XX codes will result in the AP failing. They may result in the AP disconnecting, for example, a code 0207 - Primary Pitch invalid. Event codes 03XX and 04XX are codes which are logged but do not prevent AP engagement. CAUTION: IT IS IMPORTANT TO NOTE THAT AT NO TIME SHOULD MAINTENANCE PERSONNEL ATTEMPT TO REPLACE A HONEYWELL LRU BASED ON EVENT CODES ALONE. IN MOST CASES, THE RECORDED EVENT CODES SHOULD BE USED AS A TOOL ALONG WITH TRADITIONAL GROUND TESTING AND OTHER STANDARD MAINTENANCE PRACTICES.
Table 4.1. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes That Prevent Autopilot Engagement) M ODULE Engtest Engtest Engtest Engtest Engtest Engtest Engtest Engtest Engtest Engtest Engtest Engtest Engtest Srvtst E VENT C ODE # 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 D ESCRIPTION TCS engaged during power up test GA engaged during power up test Heartbeat latch is not reset before executing Engtest Software cannot disengage the autopilot Software cannot disengage the yaw damper AP CPU Engtst acknowledge timeout error Heartbeat latch cannot disengage the autopilot Heartbeat latch cannot enable autopilot and yaw damper AP valid discrete cannot disable the autopilot AP valid discrete cannot enable the AP engage enable discrete YD valid discrete cannot disable the yaw damper YD valid discrete cannot enable the YD engage enable discrete AP CPU Engtst acknowledge timeout error Power supply flipflop is not reset after clock pulse
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Table 7-1. Ground Maintenance Test (GMT) Procedures Table 4.1. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes That Prevent Autopilot Engagement) M ODULE Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst E VENT C ODE # 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 0026 0027 0028 0029 0030 0031 0032 0033 0034 0035 0036 0037 D ESCRIPTION AP elevator servo tach moved when the AP servo valid was invalid and the YD servo valid was valid AP aileron servo tach moved when the AP servo valid was invalid and the YD servo valid was valid AP rudder servo tach moved when the AP servo valid was valid and the YD servo valid was invalid Trim end-arounds enabled when the AP servo valid was invalid and the YD servo valid was valid Elevator servo tach moved when the AP servo valid was invalid and the YD servo valid was valid Aileron servo tach moved when the AP servo valid was invalid and the YD servo valid was valid Rudder servo tach moved when the AP servo valid was valid and the YD servo valid was invalid Excessive AP elevator servo current when the AP servo valid was invalid and the YD servo valid was valid Excessive AP aileron servo current when the AP servo valid was invalid and the YD servo valid was valid Excessive AP rudder servo current when the AP servo valid was valid and the YD servo valid was invalid Excessive elevator servo current when the AP servo valid was invalid and the YD servo valid was valid Excessive aileron servo current when the AP servo valid was invalid and the YD servo valid was valid Excessive rudder servo current when the AP servo valid was valid and the YD servo valid was invalid Elevator servo direction discrete indicates wrong current direction Elevator trim end-arounds are not indicating that elevator is trimming up AP elevator servo tach moved too far after 10 milliseconds AP aileron servo tach moved too far after 10 milliseconds AP rudder servo tach moved too far after 10 milliseconds Elevator servo tach moved too far after 10 milliseconds Aileron servo tach moved too far after 10 milliseconds Rudder servo tach moved too far after 10 milliseconds AP elevator current not high enough after 10 milliseconds NOTE: Occurs when servos are not connected AP aileron current not high enough after 10 milliseconds
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Table 7-1. Ground Maintenance Test (GMT) Procedures Table 4.1. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes That Prevent Autopilot Engagement) M ODULE Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst E VENT C ODE # 0038 0039 0040 0041 0042 0043 0044 0045 0046 0047 0048 0049 0050 0051 0052 0053 0054 0055 0056 0057 0058 0059 0060 0061 0062 0063 0064 D ESCRIPTION AP rudder current not high enough after 10 milliseconds Elevator current not high enough after 10 milliseconds aileron current not high enough after 10 milliseconds Rudder current not high enough after 10 milliseconds AP elevator servo tach did not move enough after 60 milliseconds AP aileron servo tach did not move enough after 60 milliseconds AP rudder servo tach did not move enough after 60 milliseconds Elevator servo tach did not move enough after 60 milliseconds Aileron servo tach did not move enough after 60 milliseconds Rudder servo tach did not move enough after 60 milliseconds Excessive AP elevator current after 60 milliseconds Excessive AP aileron current after 60 milliseconds Excessive AP rudder current after 60 milliseconds Excessive elevator current after 60 milliseconds Excessive aileron current after 60 milliseconds Excessive rudder current after 60 milliseconds Elevator servo direction discrete indicates wrong current direction Elevator trim end-arounds are not indicating elevator is trimming down AP elevator current too high after 10 milliseconds of polarity reversal AP aileron current too high after 10 milliseconds of polarity reversal AP rudder current too high after 10 milliseconds of polarity reversal Elevator current too high after 10 milliseconds of polarity reversal Aileron current too high after 10 milliseconds of polarity reversal Rudder current too high after 10 milliseconds of polarity reversal AP elevator servo tach did not return to zero 25 milliseconds after polarity reversal AP aileron servo tach did not return to zero 25 milliseconds after polarity reversal AP rudder servo tach did not return to zero 25 milliseconds after polarity reversal
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Table 7-1. Ground Maintenance Test (GMT) Procedures Table 4.1. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes That Prevent Autopilot Engagement) M ODULE Srvtst Srvtst Srvtst Svtsthb Svtsthb Svtsthb Svtsthb Svtsthb Svtsthb Svtsthb Svtsthb Svtsthb Svtsthb Srvtst Svtstps Svtstph Svtstps Svtstps Svtstps Svtstps Svtstps Svtstps Svtstps Svtstps Svtstps Srvtst Pstest Pstest Pstest E VENT C ODE # 0065 0066 0067 0068 0069 0070 0071 0072 0073 0074 0075 0076 0077 0078 0079 0080 0081 0082 0083 0084 0085 0086 0087 0088 0089 0090 0091 0092 0093 D ESCRIPTION Elevator servo tach did not return to zero 35 milliseconds after polarity reversal Aileron servo tach did not return to zero 35 milliseconds after polarity reversal Rudder servo tach did not return to zero 35 milliseconds after polarity reversal Power supply flipflop is not reset at power up Power supply flipflop is not set after clock pulse Heartbeat flipflop is not reset at power up AP elevator servo tach moved with the heartbeat latch disengaged AP aileron servo tach moved with the heartbeat latch disengaged AP rudder servo tach moved with the heartbeat latch disengaged Elevator trim end-arounds enabled with the heartbeat latch disengaged Elevator servo tach moved with the heartbeat latch disengaged Aileron servo tach moved with the heartbeat latch disengaged Rudder servo tach moved with the heartbeat latch disengaged Heartbeat flipflop is not set before executing Srvtst Heartbeat flipflop is not set before executing Svtstps Power supply flipflop is not reset before executing Svtstps AP elevator servo tach moved with the PS flipflop disengaged AP aileron servo tach moved with the PS flipflop disengaged AP rudder servo tach moved with the PS flipflop disengaged Elevator trim end-arounds enabled with the PS flipflop disengaged Elevator servo tach moved with the ps flipflop disengaged Aileron servo tach moved with the ps flipflop disengaged Rudder servo tach moved with the ps flipflop disengaged AP CPU srvtstact acknowledge timeout error AP CPU srvtstact acknowledge timeout error, used in two different parts of the module, at the beginning and at the end AP CPU srvtstact acknowledge timeout error Power supply flipflop was not reset before executing Pstest Undervoltage power supply test did not reset the 80960 CPU Power supply undervoltage test did not reset the power supply flipflop
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Table 7-1. Ground Maintenance Test (GMT) Procedures Table 4.1. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes That Prevent Autopilot Engagement) M ODULE Pstest Pstest Pstest Ap_powerup Hbmtest Ap_powerup Ap_powerup Ap_powerup Ap_powerup Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Hbmtest Hbmtest Hbmtest Hbmtest Hbmtest Hbmtest Hbmtest Hbmtest Hbmtest Ap_powerup Ap_powerup Engtest Engtest Engtest E VENT C ODE # 0094 0095 0096 0097 0098 0099 0100 0101 0102 0103 0104 0105 0106 0107 0108 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 0121 0122 D ESCRIPTION Power supply flipflop is not reset after clock pulse Overvoltage power supply test did not reset the 80960 CPU Power supply overvoltage test did not reset the power supply flipflop (W OW ) Arinc 429 timeout error, no communication from the 80188 CPU Heartbeat flipflop is not set before executing Hbmtest Arinc 429 timeout error, a_pwruprdy was not set by the 80188 CPU (W OW ) Arinc 429 timeout error, no communication from the 80188 CPU Power supply flipflop is not reset after clock pulse Heartbeat flipflop is not reset after clock pulse Elevator current is too low after 60 milliseconds Aileron current is too low after 60 milliseconds Rudder current is too low after 60 milliseconds AP elevator current too high after 10 milliseconds of polarity reversal AP aileron current too high after 10 milliseconds of polarity reversal AP rudder current too high after 10 milliseconds of polarity reversal Power supply flipflop was not reset before executing Hbmtest Power supply flipflop reset after heartbeat monitor failure Heartbeat flipflop did not reset after heartbeat failure Heartbeat flipflop did not reset after clock pulse Power supply flipflop reset after heartbeat monitor failure Heartbeat flipflop did not reset after heartbeat monitor failure Heartbeat flipflop did not reset after clock pulse Two quick writes did not trip the heartbeat monitor Heartbeat monitor did not trip after not updating for 90 milliseconds Power supply flipflop is not reset after clock pulse Heartbeat flipflop did not reset after clock pulse AP disconnect active during power up test YD select button is pushed or the AP controller is not installed AP select button is pushed during power up test
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Table 7-1. Ground Maintenance Test (GMT) Procedures Table 4.1. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes That Prevent Autopilot Engagement) M ODULE Pkdet_tst_pu/c Pkdet_tst_pu/c Pkdet_tst_pu/c Pkdet_tst_pu/c Pkdet_tst_pu/c Pkdet_tst_pu/c Errlgc Pkdet_tst_c Pkdet_tst_c Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Srvtst Main Main Main E VENT C ODE # 0123 0124 0125 0126 0127 0128 0129 0130 0131 0132 0133 0134 0135 0136 0137 0139 0140 0141 0142 0143 0144 0145 0146 0176 D ESCRIPTION Primary peak detect initially failed Primary peak detect cannot be failed Primary peak detect failed to go valid Secondary peak detect initially failed Secondary peak detect cannot be failed Secondary peak detect failed to go valid Aircraft ID mismatch AC reference failed to go valid before the timeout Peak detect test executed an undefined state AP elevator servo tach moved at the beginning of srvtst AP aileron servo tach moved at the beginning of srvtst AP rudder servo tach moved at the beginning of srvtst Elevator servo tach moved at the beginning of srvtst Aileron servo tach moved at the beginning of srvtst Rudder servo tach moved at the beginning of srvtst Excessive AP pitch current at the beginning of srvtst Excessive AP roll current at the beginning of srvtst Excessive AP yaw current at the beginning of srvtst Excessive pitch current at the beginning of srvtst Excessive roll current at the beginning of srvtst Excessive yaw current at the beginning of srvtst Timer #3 count register failure Timer #3 interrupt failure Application Prom CRC test ticket failure
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Table 4.2. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Continuous Event Codes That Disengage the AP and YD Autopilot Engagement) M ODULE Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc E VENT C ODE # 0200 0201 0202 0203 0204 0205 0206 0207 0208 0209 0210 0211 0212 0213 0214 0215 0216 0217 0218 D ESCRIPTION AP monitor ticket failure when the autopilot/yaw damper was engaged Ram partition failure when the autopilot/yaw damper was engaged Primary mux A/D-D/A wrap around failure when the autopilot/yaw damper was engaged Secondary mux A/D-D/A wrap around failure when the autopilot/yaw damper was engaged The AP monitor was not finished in the time allotted when the autopilot/yaw damper was engaged Continuous test detected a CRC checksum failure when the autopilot/yaw damper was engaged Rate gyro went invalid when the autopilot/yaw damper was engaged Primary pitch VG went invalid when the autopilot/yaw damper was engaged Secondary pitch VG went invalid when the autopilot/yaw damper was engaged Primary roll VG went invalid when the autopilot/yaw damper was engaged Secondary roll VG went invalid when the autopilot/yaw damper was engaged The 80188s AP valid went invalid when the autopilot/yaw damper was engaged AP Arinc 429 went invalid when the autopilot/yaw damper was engaged Flight director data went invalid when the autopilot/yaw damper was engaged Stick shaker went invalid when the autopilot/yaw damper was engaged Pgyros pitch attitude monitor tripped when the autopilot/yaw damper was engaged Priatts pitch attitude monitor tripped when the autopilot/yaw damper was engaged Rgyros roll attitude monitor tripped when the autopilot/yaw damper was engaged Priatts roll attitude monitor tripped when the autopilot/yaw damper was engaged
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Table 7-1. Ground Maintenance Test (GMT) Procedures Table 4.2. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Continuous Event Codes That Disengage the AP and YD Autopilot Engagement) M ODULE Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc Errlgc E VENT C ODE # 0219 0220 0221 0222 0223 0224 0225 0226 0227 0228 0229 0230 0231 0234 0235 D ESCRIPTION Logics AP disconnect monitor tripped when the autopilot/yaw damper was engaged Logics YD disconnect monitor tripped when the autopilot/yaw damper was engaged Pmodels pitch servo monitor tripped when the autopilot/yaw damper was engaged Rmodels roll servo monitor tripped when the autopilot/yaw damper was engaged Ymodels yaw servo monitor tripped when the autopilot/yaw damper was engaged Accmons vertical acceleration monitor tripped when the autopilot/yaw damper was engaged Rolmons roll rate monitor tripped when the autopilot/yaw damper was engaged Tmruns trim runaway monitor tripped when the autopilot/yaw damper was engaged Autopilot monitor input ram corruption Autopilot monitor output ram corruption Flight director went invalid when the autopilot/yaw damper was engaged YD monitor ticket failure when the autopilot/yaw damper was engaged The 80188s YD valid went invalid when the autopilot/yaw damper was engaged Non-AP side flight director went invalid when the autopilot/yaw damper was engaged Loss of servo power when the autopilot/yaw damper was engaged
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Table 4.3. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes) M ODULE Main Ca_init Ca_init Ca_init Ca_init Hdlc_powerup_w Hdlc_powerup_w Hdlc_powerup_w Ap_powerup Main Main Main Main Main Main Main Main Main Main Main Main Main Main Main Main Main Main E VENT C ODE # 0300 0301 0302 0303 0304 0305 0306 0307 0308 0309 0310 0311 0312 0313 0314 0315 0316 0317 0318 0319 0320 0321 0322 0323 0324 0325 0326 D ESCRIPTION Arinc ram test failure Local ram test failure, address test Local ram test failure, marching 1s W arm start ram checksum failure Local ram test failure AAs, 55s, FFs, 00s Power up ICB wraparound test failure, timeout failure Power up ICB wraparound test failure, checksum failed 3 consecutive times Power up ICB wraparound test failure, TX not done or RX not done Transfer of AP software ID failure, cold start, W OW RS-422 channel #1 UART TX data timeout error RS-422 channel #1 UART DMA transfer failure, either the DMA failed or the UART failed to request DAM RS-422 channel #1 UART TX or RX parity or framing error RS-422 channel #1 RX data failure, DMA xfer occurred to wrong address or ram didnt accept the data RS-422 channel #1 UART DMA terminal count failure RS-422 channel #2 UART TX data timeout error RS-422 channel #2 UART DMA transfer failure, either the DMA failed or the UART failed to request DAM RS-422 channel #2 UART TX or RX parity or framing error RS-422 channel #2 RX data failure, DMA xfer occurred to wrong address or ram didnt accept the data RS-422 channel #2 UART DMA terminal count failure RS-422 channel #3 UART TX data timeout error RS-422 channel #3 UART DMA transfer failure, either the DMA failed or the UART failed to request DAM RS-422 channel #3 UART TX or RX parity or framing error RS-422 channel #3 RX data failure, DMA xfer occurred to wrong address or ram didnt accept the data RS-422 channel #3 UART DMA terminal count failure RS-422 channel #4 UART TX data timeout error RS-422 channel #4 UART DMA transfer failure, either the DMA failed or the UART failed to request DAM RS-422 channel #4 UART TX or RX parity or framing error
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Table 7-1. Ground Maintenance Test (GMT) Procedures Table 4.3. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Power Up Event Codes) Main Main Main Main Main Main Main Main Main Main Main Main Main Main Main Main Main Main 0327 0328 0330 0331 0332 0333 0336 0337 0338 0340 0341 0342 0344 0345 0346 0350 0351 0352 RS-422 channel #4 RX data failure, DMA xfer occurred to wrong address or ram didnt accept the data RS-422 channel #4 UART DMA terminal count failure Timer #1 count register failure Timer #1 interrupt failure Timer #2 count register failure Timer #2 interrupt failure Power up partition failure in supervisor mode Power up partition failure in user/essential mode Power up partition failure in user/non-essential mode Stored Arinc #1 CRC didnt agree with the CRC stored in eeprom and the calculated CRC Stored Arinc #1 CRC didnt agree with the CRC stored in eeprom Stored Arinc #1 CRC didnt agree with the calculated CRC Stored Arinc #2 CRC didnt agree with the CRC stored in eeprom and the calculated CRC Stored Arinc #2 CRC didnt agree with the CRC stored in eeprom Stored Arinc #2 CRC didnt agree with the calculated CRC Stored Application CRC didnt agree with the CRC stored in eeprom and the calculated CRC Stored Application CRC didnt agree with the CRC stored in eeprom Stored Application CRC didnt agree with the calculated CRC
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Table 4.4. Autopilot Monitors, Flight Director, EFIS, and EICAS Event Codes (Event Codes That Record An Action) M ODULE Errlgc Evcode Afcs_pr_sup Evcode Evcode Xs_input Rev_proc Tcas_enabled Pfdwpr Pfdwpr Pfdwpr Pfdwpr Ca_init E VENT C ODE # 0400 0401 0402 0403 0404 0405 0406 0407 0408 0409 0410 0411 0412 D ESCRIPTION 80960 CPU had to reset the 80188 CPU, Arinc 429 timeout error Event code buffer full Run time reinitialization of ASIC #1 Arinc receivers IC-500 over-temperature has occurred IC-500 Over-temperature Intermittent problem The non-AP side IC did not acknowledge being the FD master in the time allotted Invalid DU reversionary mode selected TCAS flash failure IAS DU wrap around failure ALT DU wrap around failure Pitch DU wrap around failure Roll DU wrap around failure W arm start bit stuck in the warm start position, or IC reset due to heartbeat monitor
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Table 4.5. Autopilot and Interloop Monitors Event Codes (Power Up Event Codes That Prevent Autopilot Engagement) M ODULE Boot188a Engtst Powrup Engtst Engtst Engtst Engtst Engtst Promtest Engtst W raptest W raptest W raptest B429test B429test B429test B429test B429test B429test B429test B429test Btxint Engtst E VENT C ODE # 9000 9001 9002 9003 9004 9005 9006 9007 9008 9009 9010 9011 9012 9013 9014 9015 9016 9017 9018 9019 9020 9021 9022 D ESCRIPTION AP power up ram test failure TCS engaged during power up testing Power up ticket failure AP engaged during power up testing YD engaged during power up testing AP or YD engage cannot be enabled AP engage valid cannot disable the autopilot or the AP engage valid disables the yaw damper YD engage valid cannot re-enable YD engage enable AP rom CRC checksum failure AP engage valid cannot re-enable AP engage enable AP A/D power up wrap around failure (mux 0) AP A/D mux 1 failure AP-A/D mux 2 failure Arinc transmitter #0 not empty Timeout error, transmitter interrupt (int3) did not occur Timeout error, DMA interrupt did not occur Timeout error, receive interrupt error, could be a label detection error Timeout error, Arinc warp around error Arinc 429 DMA wrap around data failure Arinc 429 RXO wrap around data failure Arinc 429 RX1 wrap around data failure TX interrupt was not cleared by read cycle YD engage valid cannot disable the yaw damper or the YD engage valid disables the autopilot
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Table 4.6. Autopilot and Interloop Monitors Event Codes (Continuous Event Codes That Prevent Autopilot Engagement) M ODULE Elogic Elogic Elogic Elogic E VENT C ODE # 9100 9101 9102 9103 D ESCRIPTION VG was invalid when the autopilot/yaw damper was engaged or when the AP button was pressed AP Arinc 429 was invalid when the autopilot/yaw damper was engaged or when the AP button was pressed AP ticket failure when the autopilot/yaw damper was engaged or when the AP button was pressed AP continuous A/D wrap around failure when the autopilot/yaw damper was engaged or when the AP button was pressed AP AC reference failure when the autopilot/yaw damper was engaged or when the AP button was pressed AP analog ground failure when the autopilot/yaw damper was engaged or when the AP button was pressed AP detected that the primary processors AP ticket was invalid when the autopilot/yaw damper was engaged or when the AP button was pressed Stack runaway error, exceeded lower ram memory boundary Event code buffer runaway error, exceeded upper ram memory boundary AP continuous ram test failure AP detected that the primary processors YD ticket was invalid when the autopilot/yaw damper was engaged or when the AP button was pressed Background ticket failure
Elogic Elogic Elogic
9104 9105 9106
Elogic Elogic Dynrmt Elogic
9107 9108 9109 9110
Elogic
9111
Table 4.7. Autopilot and Interloop Monitors Event Codes Execution Failure M ODULE Undefint Badint E VENT C ODE # 9200 9201 D ESCRIPTION Executed an undefined interrupt <type 32 Executed an undefined interrupt > type 31
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SECTION II STANDARD GROUND TEST PROCEDURE 1. INTRODUCTION

The purpose of the following tests is to verify functionality of each component and its associated wiring. Inputs and outputs for each LRU will be tested. IC-600 internal functions such as gain programming and monitors will not be exercised as they are verified at power up by software checks. Prior to testing ensure all sensors and radios are valid. In many instances the reader will be referenced to Section I, IC-600 Self Test, where component and interface functionality can be verified. All values stated in these tests have a 10% tolerance.
2.
DISCRETE INPUT VERIFICATIONS

The following table lists various discrete inputs to the IC-600. Reference Section I, IC-600 Self Test, RA Settings, 740 through 810, to observe the input change as the respective switch is activated or power source (CB, circuit breaker) is pulled. F UNCTION LAMPS TEST MASTER W ARN STICK SHAKER RAD ALT VALID W OW LOW BANK PB SG REV TCS GO AROUND TURN KNOB AP DISC YD ENG PB AP ENG PB MASTER CAUTION S WITCH /S OURCE LAMP TEST INPUT AW C MASTER W ARNING STALL W ARNING CB RAD ALT CB SQUAT SW ITCH BANK SW ON GC-550 REVERSIONARY CONTROLLER TCS SW ON CONT W HEEL GA SW ON THROTTLE TK ON PC-400 AP DISC SW ON CONT W HEEL YD BUTTON ON GC-550 AP BUTTON ON GC-550 AW C MASTER CAUTION IC-600 RA S ETTING 830 830 760 760 770 790 790 800 750 800 800 AND 810 800 810 810
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3.
DU-870 (DISPLAY UNIT)

The PFD, MFD, and EICAS DUs are identical except for the Bezel Controller installed on the front of the units. The displays may be swapped from one position to another to verify a suspected defective display or wiring problem. Step 1: Step 2: Step 3: Step 4: Step 5: Ensure MFD switch on Reversionary Controller is in NORM (normal) position. After applying aircraft power, ensure all displays light up. Check each display for color, clarity, and general overall appearance. Shine a light into each of the ambient light sensors (photo cells) on each display and observe the display brightness level increases. Refer to Section I, paragraph 3.3.3.1, RA Setting 660. The STATUS column should indicate PASS for each item.
4.
DC-550 DISPLAY CONTROLLER

The display controller communicates with the IC-600 over a two wire digital bus. This digital bus can be verified by selecting any function on the controller and observing the appropriate response on the displays. (a) Refer to Section I, paragraph 3.3.9, RA Setting 720. DC-550 VALID should indicate PASS. (b) Refer to Section I, paragraph 3.3.9, RA Setting 720. Activate each button/knob/switch on the DC-550. A message corresponding to each activation should be displayed. (c) Refer to Section I, paragraph 3.3.9, RA Setting 720. Activate the IAS/M, HDG SYNC, and CRS SYNC pushbuttons on the GC-550. A message corresponding to each activation should be displayed. (d) Refer to Section I, paragraph 3.3.9, RA Setting 720. Activate the Master Warning and Master Caution acknowledge pushbuttons. A message corresponding to each activation should be displayed. (e) Refer to Section I, paragraph 3.3.9, RA Setting 720. Rotate the CRS, HDG, ALT, and CAS knobs on the GC-550 and the M/P RNG knob on the MFD and observe the values change for each respective knob.
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5.
IC-600 INTEGRATED COMPUTER

The IC-600 Integrated Computer provides symbol generator, fault warning, flight director, and autopilot (if installed) functions. Refer to Section I, paragraph 3.2.2, regarding IC-600 self testing.
6.
AZ-850 MICRO AIR DATA COMPUTER

(a) Reference Section I, paragraph 3.3.8, RA Setting 710. MADC VALID should display PASS indicating a valid AZ-850 and the integrity of its associated bus wiring to the IC-600. (b) Reference Section I, paragraph 3.3.21, RA Setting 840. MADC 1 should display VAL DATA indicating a valid AZ-850 and the integrity of its associated bus wiring to the IC-600. (c) Reference Section I, paragraph 3.3.23, RA Setting 860. MADC 2 should display VAL DATA indicating a valid AZ-850 and the integrity of its associated bus wiring to the IC-600. (d) Exit the IC-600 self test by pressing the test button on the DC-550. (e) Using a pitot static tester, simulate 200 kts of airspeed and 1000 ft/minute rate of climb. (f) Select the IAS mode on the GC-550 and observe the display of approximately 200 kts on the PFD in the air data command location.
(g) Select the VS mode on the GC-550 and observe the display of approximately 1000 ft/minute on the PFD in the air data command location. (h) Set simulated airspeed and vertical speed to zero.
7.
AH-800 ATTITUDE AND HEADING REFERENCE UNIT

(a) Reference Section I, paragraph 3.3.22, RA Setting 850. AHRS 1 should display VAL DATA indicating a valid AH-800 and its associated wiring to the IC-600 (b) Reference Section I, paragraph 3.3.23, RA Setting 860. AHRS 1 should display VAL DATA indicating a valid AH-800 and its associated wiring to the IC-600
8.
PRIMUS II RADIOS
(a) Reference Section I, paragraph 3.3.25, RA Setting 880. VAL DATA should be displayed for each item, if applicable, indicating a valid radio and the Radio System Bus wiring to the IC-600.
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9.
AA-300 RADIO ALTIMETER

(a) Reference Section I, paragraph 3.3.13, RA Setting 760. J2A-049 RAD ALT VALID should display 28V. (b) Reference Section I, paragraph 3.3.7, RA Setting 700. RAD ALT BEL and RAD ALT ABV should indicate a V along with the voltage display.
10. DAU DATA ACQUISITION UNIT

(a) Reference Section I, paragraph 3.3.22, RA Setting 850. J2A-031 R DAU S and J2B-031 L DAU S should both indicate VAL DATA, indicating a valid DAU channel and associated ARINC 429 wiring to the IC-600. (b) Reference Section I, paragraph 3.3.23, RA Setting 860. J2A-041 R DAU P and J2B-081 L DAU P should both indicate VAL DATA, indicating a valid DAU channel and associated ARINC 429 wiring to the IC-600.
11. TCAS TRAFFIC COLLISION AVOIDANCE SYSTEM

11.1 PROCEDURES
(a) Ensure that the 115 VAC breaker is in for the TCAS computer. (b) With the PRIMUS II radio system energized, position the cursor in the TCAS window of the RMU. (c) Press and hold the TST button. The word test will appear in the TCAS window. (d) Continue holding the TST button. The words TCAS TEST will be displayed indicating that the TCAS computer is performing self-test. If the Aural Warning Unit is enabled, a TCAS test advisory will be heard. Additionally, a TCAS Test Pattern will be displayed on the MFD, as shown in Figure 11.1.1. (e) Continue holding the TST button. Upon completion of the test, the words TCAS PASS in green, or ATC ERR in red will appear in the TCAS window. In addition, the TCAS aural warning will annunciate TCAS PASS or TCAS FAIL separately, as will the MFD annunciate TCAS PASS or TCAS FAIL.
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FMS CHK EICAS KDVT 12.5 NM 12 MIN PLAB1
360 MAG2 N
+15 SAT +25 TAT 300 TAS
33
30
*PBD01
LL01 KDVT
PLAB2 25 TCAS AUTO
50
50
RA NO BRG TA NO BRG
-11 +02
-03
BEZEL MENU DISPLAY AREA
NOTE: THE DISPLAY SHOWN MAY NOT REPRESENT ACTUAL FLIGHT CONDITIONS.
AD-51728@
Figure 11.1.1. TCAS Test Display
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15
STAB TCAS TEST TGT ABV FL TX -16 +20
24
12
315 46.0 6
21
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12. PRIMUS 650/660 W EATHER RADAR

12.1 PROCEDURES
(a) Install a dummy load on the P-650/660 WX Receiver-Transmitter. (b) Rotate the RADAR knob on the WC-650 WX Controller to TST (Test) position. NOTE: The radar transmits in all modes except SBY (Standby Mode).
(c) Observe radar test pattern displayed on MFD. It should appear as shown in Figure 12.1.1 or Figure 12.1.2. A broken or missing noise band usually indicates a problem with the AFC or magnetron.
FMS KDVT 12.5 NM 12 MIN

33
30
360
N
+15 SAT +25 TAT 300 TAS

3
TEST PATTERN
25
50 50
TEST MODE FAIL ANNUNCIATOR FAULT CODE
FAIL 25
315 47.0 SYSTEM PAGE DISPLAY AREA BEZEL MENU DISPLAY AREA
AD-51259-R1@
Figure 12.1.1. PRIMUS 650 MFD Weather Radar Test Mode
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FMS KDVT 12.5 NM 12 MIN

33
30
A
360
N
+15 SAT +25 TAT 300 TAS

3
TEST PATTERN WITH TEXT FAULT SHOWN
25
50
XM
CO
CHK L CA 0 N O S A TT UN 7 P O C T 2 B 1F1B B AB E: N! :S T D O R IT
C SR C SR P S A
ST
50
TEST MODE ANNUNCIATOR
TEST -10
315 47.0 SYSTEM PAGE DISPLAY AREA BEZEL MENU DISPLAY AREA
AD-51619@
Figure 12.1.2. PRIMUS 660 MFD Weather Radar Test Mode
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13. GC-550 FLIGHT GUIDANCE CONTROLLER

(a) Reference Section I, paragraph 3.3.9, RA Setting 720. Activate each pushbutton on the GC-550 controller. Engaging a pushbutton will change the status from 0 to 1. Disengaging the pushbutton will return the status back to 0. Note that AP and YD are only brought in on the pilot side IC-600, and therefore will only be displayed if the DU is being driven by the pilots IC-600. (b) Additional GC-550 functions are sent through the DC-550 controller before being received by the IC-600. See paragraph 4.0
14. PC-400 AUTOPILOT CONTROLLER

These tests verify the Turn Knob and Pitch Wheel functions and their associated wiring between the PC-400 and the IC-600. (a) Reference Section I, paragraph 3.3.7, RA Setting 700. The TURN KNOB and PITCH WHEEL signals should display a green V, valid, and a signal level of approximately 0.00 V dc. (b) TURN KNOB test: Engage the Autopilot by pressing the AP ENG button on the GC-550. Rotate the Turn Knob fully clockwise. The TURN KNOB readout should be -15 V dc. Rotate the Turn Knob fully counterclockwise. The TURN KNOB readout should be approximately 15 V dc. (c) PITCH WHEEL test: Engage the Autopilot by pressing the AP ENG button on the GC-550. Rapidly rotate the pitch wheel first in the climb and then in the descend directions. Observe a voltage reading change for the PITCH WHEEL signal.
15. SM-200
During system power up the IC-600 tests the servo motor and tach feedback functions by commanding the servo to move and then measuring the appropriate servo movement via the tach feedback signal. Proper aircraft cable tensions are required for proper autopilot and yaw damper operation. Loose or overly tight cables may result in abnormal autopilot/yaw damper operation. (a) Engage the autopilot by pressing the AP engage button on the GC-550. (b) Servo Clutch Test: Reference Section I, paragraph 3.3.19, RA Setting 820. The AP and YD clutch states should change from OPN to HI when the Autopilot is engaged. This checks the IC-600 clutch output status, which is also verified during software power up tests. (c) With Autopilot engaged ensure servos are engaged by moving the Turn Knob and Pitch Wheel on the PC-400 and observing the appropriate roll and pitch responses of the aircraft control wheel.
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16. AUTOPILOT AND ELECTRIC TRIM

Pitch trim operation may be compromised by high friction control cables, high breakout forces in the trim control system, faulty horizontal stabilizer system, or improper trim output signals from the IC-600. (a) With the autopilot not engaged, manually rotate the aircraft trim wheel to the NOSE DOWN limit. (b) Reference Section I, paragraph 3.3.11, RA Setting 740. Move the control wheel trim switches to the UP position. Pitch trim should rotate 3 complete revolutions in approximately 30 seconds and J1A-077 TRIM UP should display 28 V. (c) Reference Section I, paragraph 3.3.11, RA Setting 740. Move the control wheel trim switches to the DOWN position. Pitch trim should rotate 3 complete revolutions in the opposite direction in approximately 30 seconds and J1A-076 TRIM DOWN should display 28 V. (d) With 0 kts of airspeed, manually rotate aircraft trim wheel to NOSE DOWN limit. Center control column and engage autopilot. Over power the control column in the nose down direction. After a 1-second delay, the pitch trim wheel should rotate in the NOSE UP direction, one revolution in approximately 12 seconds. Disengage autopilot. (e) Simulate greater than 200 kts (190 kts is the switching point for trim speed change). Manually rotate the aircraft trim wheel to the NOSE UP limit. Center the control column and engage autopilot. Over power the control column in the nose up direction. After a 1-second delay, the pitch trim wheel should rotate in the NOSE DOWN direction, one revolution in approximately 17 seconds.
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SECTION III EXPANDED GROUND TEST PROCEDURE 1. INTRODUCTION

The format of the tests is to identify the required response without elaboration. The Work Steps define the preliminary setup for each test but it may be necessary to reset and reengage the mode during the course of the test. For these reasons these tests should only be used by technicians who understand the system theory and operation. All values stated in these tests should have a 10% tolerance.
2.
PRIMUS 650/660 WEATHER RADAR SYSTEM CHECK

The following paragraphs provide the procedures for operation and checkout of the radar.
2.1
PRELIMINARY CONTROL SETTINGS

Place the system controls on the WC-650 Controller in the following positions before applying power from the aircraft electrical system: MODE OFF GAIN Fully counterclockwise TILT Fully clockwise to +15 position Function WX
2.2
PRECAUTIONS
If radar is to be operated in any mode other than STBY , included TEST mode, while the aircraft is on the ground: (a) Direct the nose of the aircraft so that the antenna scan sector is free of large metallic objects such as hangars or other aircraft for a distance of 100 feet and tilt antenna fully upwards. (b) Avoid operations during refueling of aircraft or other refueling operations within 100 feet. (c) Avoid operation if personnel are standing too close in the 270 degree forward section of the aircraft. Referring to the Maximum Permissible Exposure Level, this distance would be a 5foot radius from the antenna.
2.3
TEST PATTERN
After warm up, select TEST mode and verify that the test pattern appears as shown in Section II Figure 12.1.1 or Figure 12.1.2. If the noise band is missing or broken it is indicative of problems with the system.
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2.4
2.4.1
STABILIZATION INPUT
PRELIMINARY CHECKS (a) Level the pitch and roll reference axes of the aircraft relative to the earths surface. (b) Verify that the mounting surface of the RTA is aligned to the pitch and roll reference axes of the aircraft within degree.
2.4.2
ELEVATION FEEDBACK CHECK/ADJUSTMENT (a) Set the XMTR switch on the RTA housing to the OFF position. (b) On the radar controller, select the STANDBY mode. (c) Set the SCAN switch on the RTA housing to the OFF position. On the radar controller, adjust the tilt control for 0.0 degree, as displayed on the EFIS/MFD display. NOTE: Make sure the flat-plate antenna is at 0.0 0.5 degree with respect to the RTA mounting surface.
2.4.3
PITCH GAIN ADJUSTMENT/CHECK (a) Set SCAN and XMTR switches, on RTA housing, to OFF (toward antenna) and select Standby on the Controller. The RTA is now in pitch and roll calibration mode. (b) Select preset GAIN. This forces a 0-degree condition in azimuth by the processor. Azimuth position of the antenna does not matter in calibration mode. (c) Adjust TILT control on Controller for 0-degree on the face of the flat-plate radiator with an inclinometer. NOTE: Since the No. 2 AHRS is used to provide the stabilization input to the RTA, press the No. 2 AHRS test button to simulate 10-degree nose up pitch and 20 degrees of right roll.
(d) Verify that the antenna tilts down 25 1.5 degrees. 2.4.4 ROLL GAIN ADJUSTMENT/CHECK (a) Verify that the GAIN control is out of the preset position. This will force a 90-degree right azimuth condition by the processor. NOTE: Since the No. 2 AHRS is used to provide the stabilization input to the RTA, press the No. 2 AHRS test button to simulate 10-degree nose up pitch and 20 degrees of right roll.
(b) Verify that the antenna tilts up 25 1.5 (c) Return the GAIN control to preset, turn the system off, and set the SCAN and XMTR switches to ON. (d) Re-install the vertical reference in its aircraft mounting location.
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2.5
FAULT MONITORS
Critical functions in the RTA are continuously monitored. The RTA utilizes the EFIS as the display mechanism by transmitting detected faults to it via the control bus. The EFIS will typically display amber WX on the MFD if no SCI data is present or when an RTA failure has occurred. This may be due to an actual bus failure or if the RTA is not powered up. When the RTA serial bus is functioning normally, the EFIS will indicate the presence of any failures detected by the RTA fault monitoring system and by displaying an amber fault code number in the tilt angle location of the display when in Test mode. NOTE: Past faults are stored in the internal memory of the radar. These are accessible when the unit is returned to a Honeywell repair facility. Only the current faults are displayed when the unit is placed in Test mode.
The Fault Codes and a brief description of each are listed in Volume I, Section 2.5, Tables 2-5-5 and 2-5-6 of this system maintenance manual.
3.
EFIS CHECK
The following paragraphs provide the procedures for checkout of the EFIS.
3.1
PRELIMINARY CONTROL SETTINGS

(a) Reversionary Controller: The MFD Selector should be set to NORM. The ADC, SG, and AHRS pushbuttons should not be selected to REV. (b) Display Controller: BRG 0 and BRG <> knobs selected to OFF.
3.2
DU-870 DISPLAY UNITS

(a) After applying aircraft power, ensure that the displays light up. Use the Dimming Controller to adjust each display to the desired brightness. (b) Check each display for color, clarity, and general overall appearance. (c) Shine a light into each of the photocells on the displays and observe that the display brightness level increases. NOTE: It is normal for the display to overdrive since the photocell is calibrated for changes in ambient light and not for a direct light source such as a flashlight.
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3.3
DC-550 DISPLAY CONTROLLER

The Display Controller communicates with the Symbol Generator (located in the IC-600) over a two-wire digital bus. This digital bus can be verified by selecting any function on the controller and observing the appropriate response on the EFIS displays. (a) Decision Height (RA) knob: A Decision Height Set Control allows the operator to adjust the decision height. Rotation of this knob allows the decision height on the PFD to be adjusted between 5 and 200 feet in 5-foot increments, and 200 and 990 feet in 10-foot increments. Rotating the RA knob completely counterclockwise removes the decision height from the PFD display. (b) TEST pushbutton: A system test is provided by a momentary action switch that is actuated by depressing the decision height (RA) set knob. The TEST pushbutton will place the IC-600 in the test mode. Reference Section 1, paragraph 3.2.2, for expected results when the TEST button is activated. (c) BRG <> and BRG 0 knob test: Rotate the BRG <> and BRG 0 knobs and on the PFD and MFD (Compass and Map modes) observe the bearing pointers and annunciators change sources accordingly: BRG <>OFF NAV 2 ADF (single installation, ADF 2 (dual installation) FMS (option) BRG 0OFF NAV 1 ADF (single Installation, ADF 1 (dual installation) FMS (option) If the DC-550 is invalid, the onside NAV BRG is displayed by default. (d) FULL/WX pushbutton: Successive pushes of the FULL/WX button will alternately change the PFD HSI format from a full compass and ARC mode where radar will be displayed if it is operating. (e) GSPD/TTG pushbutton: Actuation of this button will change the display on the PFD between GSPD and TTG. If ET is currently displayed, pressing the GSPD/TTG button will select whichever parameter was previously displayed. Power up state is GSPD. (f) ET pushbutton: Pushbutton control of an elapsed timer that appears on the PFD in the HSI location dedicated to GSPD/TTG. The initial actuation enters the mode at the previous sequence position. Subsequent actuations follow this toggle sequence: RESET ELAPSED TIME - STOP - REPEAT.
(g) NAV pushbutton: This pushbutton allows selection and toggling of short range navigation sources. The sources to be toggled are: Pri VORLOC - Sec VORLOC. (h) FMS pushbutton: Allows selection of LRN as the NAV source.
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3.4
DIMMING CONTROLLERS
The Dimming Controllers consist of five rotary knobs which interface with each of the DUs such that they can be independently dimmed. Verify that each knob allows brightness control of its respective DU, and that with all the knobs in the minimum brightness position that all the DUs appear of equal intensity.
3.5
REVERSIONARY PANEL
(a) Press the SG REV pushbutton on the Pilots Reversionary Panel and verify that an amber SG2 is displayed in the upper left-hand corner of each PFD. (b) Press the SG REV pushbutton on the Copilots Reversionary Panel and verify that an amber SG1 is displayed in the upper left-hand corner of each PFD. (c) Press the ADC REV pushbutton on the Pilots Reversionary Panel and verify that an amber ADC2 is displayed in the upper left-hand corner of each PFD. (d) Press the ADC REV pushbutton on the Copilots Reversionary Panel and verify that an amber ADC1 is displayed in the upper left-hand corner of each PFD. (e) Press the AHRS REV pushbutton on the Pilots Reversionary Panel and verify that an amber ATT2 is displayed in the middle left-hand corner of each PFD. (f) Press the AHRS REV pushbutton on the Copilots Reversionary Panel and verify that an amber ATT1 is displayed in the middle left-hand corner of each PFD.
3.6
MFD BEZEL BUTTONS AND ROTARY SET KNOB

Six bezel buttons are located on the bottom of the MFD display along with a rotary set knob. The menu for the bezel buttons is shown above the buttons on the bottom of the MFD CRT. These menus will change depending on the mode that is selected on the MFD. The bezel button tree menu is shown in Figure 3.6.1. (a) Main Bezel Button Menu: The main bezel button menu is the default power up. (b) Press the SYS button and verify that the menu changes to the SYS Submenu. Press the RTN button and verify that the menu returns to the main bezel menu. Repeat this procedure for each of the remaining buttons on the main bezel button menu. (c) With the main bezel button menu displayed, press the MAP/PLAN button and then rotate the M/P RNG knob and observe the range change on the MFD.
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MENU SYS MFD CKLST TCAS WX MAP PLAN M/P RNG
CHECK LIST
RTN T/O ECS A/I FUEL HYD ELEC M/P RNG
RTN
SKP
LNBK
PAG
RCL
ENT
M/P RNG
MENU RTN SPDS
MENU NAV APT DATA MAINT M/P RNG RTN SPDS JSTK NAV APT DATA MAINT M/P RNG
JOYSTICK RTN V1 89 VR --V2 --AP --SET RTN SKP RCL ENT

M/P RNG
AD-51208@
Figure 3.6.1. MFD Bezel Button Menu Tree
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4.
MADC CHECK
The MADC has two operating modes: normal and self-test. The normal mode is for normal aircraft operation. The self-test mode is initiated by applying a DC ground to the self-test pin on the rear connector. This would normally be interlocked with a WOW switch, and is inhibited when more than 50 knots of airspeed is present. In the self-test mode, the outputs of the MADC are driven to preset values to check the operation of the MADC, interconnects, and the indicators.
4.1
NORMAL MODE
(a) After applying power to the system, verify on the PFD that the Airspeed, Altitude, and Vertical Speed displays show valid information from the MADCs. (b) Press the ADC REV pushbutton on the Pilots Reversionary Panel and verify that the Pilots PFD shows ADC 2 in the upper left-hand corner and that the Airspeed, Altitude, and Vertical Speed displays show valid information. (c) Press the ADC REV pushbutton on the Copilots Reversionary Panel and verify that the Copilots PFD shows ADC 1 in the upper left-hand corner and that the Airspeed, Altitude, and Vertical Speed displays show valid information. (d) Press the ADC REV pushbuttons again to return the displays to their normal configuration. (e) Press the IN/HPA pushbutton on the PFD bezel controllers and verify that the Barometric Correction display on the respective PFDs toggle between IN (inHg) or HPA (HectoPascals). (f) Rotate the BARO knobs on the PFD controllers and verify that the Barometric Correction Displays on the respective PFDs change value either by 0.01 inHg per click or 1 HPA per click, depending on which is selected.
(g) Press the STD pushbutton on the PFD bezel controllers and verify that the Barometric Correction Displays on the respective PFDs display standard baro correction values of 29.92 in inHg is selected or 1013 HPA if HectoPascals is selected. (h) Using a pitot static tester, simulate 200 knots of airspeed and 1000 ft/min rate of climb. Verify that the Airspeed and Vertical Speed Displays on the PFD show the simulated values from the pitot static tester. Press the GC-550 CPL pushbutton to select the side to be tested (left or right). The MADC selected for display on the side selected will be the MADC tested in steps (i) and (j) (i) Press the SPD pushbutton on the GC-550 Flight Guidance Panel and verify that the current airspeed is displayed as the Airspeed Target above the Airspeed Tape on the PFD (for altitudes less than 34,000 feet). The target switches automatically from indicated airspeed target to mach number target as the system climbs through 34,000 feet. The target automatically switches from mach number target to indicated airspeed target as the aircraft descends through 33,750 feet. Press the VS pushbutton on the GC-550 and verify that the Vertical Speed Command Display and Command Bug on the Vertical Speed Display on the PFD displays the current vertical speed.
(j)
(k) Return the simulated airspeed and vertical speed to zero. (l) Press the CPL pushbutton on the GC-550 to indicate a left arrow. This will select the left MADC as the master for altitude preselect operation. Also verify that MADC 1 is selected for display on the left PFD and MADC 2 is selected for display on the right PFD.
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Table 7-1. Ground Maintenance Test (GMT) Procedures (m) Rotate the ASEL knob on the GC-550 and verify that the Altitude Preselect Display value on both PFDs changes correspondingly. (n) Press the CPL pushbutton on the GC-550 to indicate a right arrow. This will select the right MADC as the master for altitude preselect operation. Also verify that MADC 1 is selected for display on the left PFD and MADC 2 is selected for display on the right PFD. (o) Rotate the ASEL knob on the GC-550 and verify that the Altitude Preselect Display value on both PFDs changes corresponding.
4.2
SELF-TEST MODE
(a) Place system in WOW mode (Weight-On-Wheels) and apply a DC ground to MADC pin J1-70 (Functional Test Discrete). Ensure that airspeed is less than 50 knots. This places the MADC in Self-Test mode. (b) The MADC being tested will output the following on the respective PFD and MFD. O UTPUTS Pressure Altitude Baro-Corrected Altitude Altitude Rate Calibrated Airspeed (CAS) True Airspeed (TAS) Mach Static Air Temperature (SAT) Total Air Temperature (TAT) Baro-Correction inHg Baro Correction hPa Static Pressure Total Pressure Dynamic Pressure Max Operating Speed (VMO) Vmo W arning MADC Valid Programmable Output Discretes D ATA V ALUE 4000 Feet 1000 Feet 5000 Ft./Min 325 knots 325 knots 0.77 M -45 deg C -16 deg C 29.92 inHg 1013 hPa 29.92 inHg 29.92 inHg 0 inHg 0.76 M Active (GND) for 2 sec Inactive (OPEN) Active (GND)
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5.
RADIO ALTIMETER TEST

CAUTION: UNDER NO CIRCUMSTANCES SHOULD POWER BE TURNED ON WITH THE TRANSMIT ANTENNA DISCONNECTED FROM THE TRANSMITTER.
The following paragraph provide the procedures for the checkout of the Radio Altimeter System. Step 1: Step 2: Step 3: Step 4: Step 5: Depress and hold the TEST button on the DC-550 Display Controller to place the Radio Altimeter system in TEST. Set the Decision Height display on the PFD to 0 feet, using the Decision Height (RA) knob and place the system in the air mode. Press and hold the TEST button for a minimum of 5 seconds. The Radio Altimeter display on the PFD should increase to 100 10 feet. Observe that a box is drawn. Release the Test pushbutton and observe that MIN is drawn inside the box and flashes for 10 seconds.
6.
AHRS CHECK
The AHRS has six fundamental operating modes. They are Initialization, Full Performance, DG, Basic, Test, and Maintenance modes. The initialization mode is entered upon power up of the system. During this mode the system performs self tests to determine the condition of its components (sensors, CPU, power supply, etc). At the end of the initialization process, the system enters full performance mode unless a system input (lack of input) or operator command has placed it in one of the reversionary modes (basic or DG). The test mode can be activated by the operator at any time while the aircraft is on the ground. During the test the system outputs are driven to preset test values to verify proper operation of the data channels, interconnects, and indicators. The maintenance mode is designed for use in installing and maintaining the AHRS. An installer uses the mode for setting discretes (orientation, SDI, and ARINC 29 Hi/Low Select), determining the flux valve compensation coefficients, and determining the mounting tray alignment coefficients. Honeywell field support uses the mode for special data retrieval on the aircraft. A special function in the maintenance mode is the automatic compass swing. This mode is accessed by grounding the Maintenance Test pin on the AHRU and communicating via RS-232 with a laptop and Honeywell supplied software.
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6.1
AHRS POWER-UP CHECKOUT

Verify the AHRS Power-up by performing the following: (a) Make sure that all AHRS circuit breakers are set to OFF. (b) Set the AHRS 28 V dc circuit breaker to ON. (c) Verify that the AHRS cooling air fan has turned on by checking for airflow at the air exit holes in the AHRS cover. (d) Verify that the PFD is displaying valid Attitude and Heading information. Allow 2 minutes for the AHRS to become valid.
6.2
AHRS TEST MODE

(a) Place the system in WOW (Weight-On-Wheels) mode. (b) Place the AHRS in Test mode by pressing the remote mounted AHRS TEST pushbutton on the maintenance panel. (c) Verify the AHRS outputs the correct test values on the respective PFD and MFD.
6.3
AHRS ATTITUDE OUTPUTS CHECK

Verify the AHRS attitude by performing the following: (a) Place the aircraft on jacks and level the aircraft per the manufacturers applicable aircraft leveling procedure. The aircraft should be leveled to within 0.1 degree. (b) Raise or lower the nose of the aircraft until it is 2 degrees away from the level position. (c) Verify that the ADIs on the PFDs display a minimal change in roll angle. (d) Verify that the ADIs on the PFDs indicate a pitch with the correct polarity.
6.4
AHRS FLUX VALVE CHECK

Verify the AHRS flux valve by performing the following: (a) Move the aircraft to a level site that is free of buried metal objects and is at least 200 feet from the nearest metal structure. (b) Move the aircraft around a 360-degree compass swing. During the compass swing verify that the heading output of the AHRS on the HSI of the PFDs correctly indicates the heading of the aircraft to within 1 degree throughout the compass swing.
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6.5
VERIFICATION OF MEMORY MODULE PROGRAMMING

If the previous AHRS CHECK procedures have been performed then it has been verified that the memory module on the mounting tray has been programmed correctly. The programming of each location in the memory module was verified during the AHRS checkout procedure as described below. (a) Memory Module Programmed Flag. The AHRS will not enter the flux valve calibration procedure unless the Memory Module Programmed Flag in the memory module has been programmed correctly. If the flux valve calibration was completed successfully then it has been verified that the Memory Module Programmed Flag in the memory module has been programmed correctly. (b) Orientation Select. If this location is not programmed correctly, the AHRS pitch and roll outputs will be incorrect. If the orientation stored in the memory module is 90 degrees off from the actual orientation of the AHRS, then the pitch of the aircraft will appear in the AHRS roll output, and the roll of the aircraft will appear in the AHRS pitch output. If the orientation stored in the memory module is 180 degrees off from the actual orientation of the AHRS, then the pitch and roll outputs of the AHRS will have the wrong sign. (i.e., they will be positive when they should be negative and vice versa.) If the AHRS Attitude Outputs Checkout procedure described in Section 6.3 was completed successfully, then the orientation select in the memory module has been programmed correctly. (c) Source/Destination Identifier. If this location is not programmed correctly, then the AHRS will not respond when it is addressed on the ASCB or ARINC bus. If the AHRS ARINC Checkout (Section I paragraph 3.3.22 and 3.3.23, RA 850 and 860) procedure was completed successfully, then the source/destination identifier in the memory module has been programmed correctly. (d) ARINC Configuration. If this location is not programmed correctly, then the AHRS will not respond when it is addressed on the ARINC bus. If the AHRS ARINC Checkout (Section I paragraph 3.3.22 and 3.3.23, RA 850 and 860) procedure was completed successfully, then the ARINC configuration in the memory module has been programmed correctly. (e) Controller Configuration. If this location is not programmed correctly, then the AHRS will not respond to controller inputs. If the AHRS was successfully placed in the output test mode via a controller command during the AHRS Test Mode (Section 6.2) procedures then the controller configuration in the memory module has been programmed correctly. (f) Mounting Tray Misalignment Angle. If these locations are not programmed correctly, the AHRS pitch and roll outputs will be incorrect. If the AHRS Attitude Outputs Checkout procedure described in Section 6.3 was completed successfully, then the mounting tray misalignment angle in the memory module has been programmed correctly.
(g) Discrete Data Sumcheck. If this location is not programmed correctly the memory module sumcheck power-on BITE test in the AHRS will fail, and the AHRS outputs shall indicate an AHRS fault. If the AHRS was successfully powered up without the outputs indicating an AHRS fault, then the discrete data sumcheck in the memory module is correct.
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Table 7-1. Ground Maintenance Test (GMT) Procedures (h) Flux Valve Calibration Coefficients. If these locations are not programmed correctly, the output of the AHRS flux valve will not be properly compensated for errors caused by sources of magnetism other than the earths magnetic field. If the AHRS Flux Valve Checkout (Section 6.4) procedure was completed successfully, then the flux valve calibration coefficients must have been correctly stored in the memory module. (i) Flux Valve Calibration Date. These locations are not used by the AHRS, therefore there will be no faults or errors if these locations are not programmed correctly, as long as the flux valve calibration data sumcheck in the memory module accurately reflects the flux valve calibration date data. Flux Valve Calibration Coefficients Sumcheck. If this location is not programmed correctly the memory module sumcheck power-on BITE test in the AHRS will fail, and the AHRS outputs shall indicate an AHRS fault. If the AHRS was successfully powered up without the outputs indicating an AHRS fault, then the flux valve calibration coefficients sumcheck in the memory module is correct.
(j)
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7.
PRIMUS II RADIOS CHECK

This section provides procedures for checking the PRIMUS II, SRZ-85X Series Integrated Radio System for the correct installation and proper operation of all components in the system.
7.1
BUS OPERATION CHECKOUT

Step 1: With all power off, verify that the remote radio units are installed in their respective mounting trays. Install all other radio units and connect them to their respective mating connector(s). Apply 28 V dc power to System 1 RMU. Verify that upon initial application of power, the RMU page comes up for approximately 8 seconds during which time the Power On Self Tests (POST) are being performed. If no errors are detected, the main tuning page will be displayed after completion of the POST. If an error is detected, it will be displayed on either an RMU/SYSTEM TEST RESULTS page or a RADIO TEST RESULTS page. If an error is displayed, ignore the test results at this time and go to the main page by momentarily pressing the TST button on the RMU. Select the Maintenance Menu page on the RMU by simultaneously pressing the COM and NAV transfer buttons (top button on each side of the RMU). Select the RMU SETUP menu. The RMU may indicate MLS ENABLED. The ML-850 MLS Receiver is not part of the EMB-145 radio system, therefore momentarily press the line select button adjacent to the MLS ENABLED display. The display should change to MLS DISABLED. Return to the main radio page as indicated by the instructions on the RMU. If the MLS window was turned off, the MLS window on the RMU should be blank. If the MLS window was left on, the MLS display window should be on. Apply 28 V dc power to System 1 Com Units by closing the COM 1 and ATC 1 circuit breakers. Momentarily press the COM line select button on the RMU and verify that the yellow cursor box moves to line 2 of the COM window.
Step 2: Step 3:
Step 4:
Step 5: Step 6:
Step 7:
Step 8: Step 9:
Step 10: Rotate the RMU tuning knobs and verify that the COM frequency does change. Press the COM transfer button and verify that the active and the temporary frequencies switch locations. Step 11: Press and hold the COM line select button on the RMU and verify that the yellow cursor box moves to line 1 of the COM window for direct tuning. Press and hold the line select button to return to normal tuning. Step 12: Momentarily press the transponder code line select button on the RMU and verify that the yellow cursor box moves to line 1 of the ATC window. Cursor automatically returns to the COM window after 20 seconds of inactivity. Step 13: Rotate the RMU tuning knobs and verify that the ATC codes change. Step 14: Press and hold the transponder line select button on the RMU and verify that the active ATC code is replaced by the stored ATC code.
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Table 7-1. Ground Maintenance Test (GMT) Procedures Step 15: Momentarily press the transponder mode line select button on the RMU and verify that the yellow cursor box moves to line 2 of the ATC window. Step 16: To change the memory, change the code using the RMU tuning knobs, press store (STO),change the code to another value, press and hold the transponder mode line select button again and the stored value should be should be displayed. Step 17: Rotate the RMU tuning knobs and verify that the ATC operating modes change. If the transponder is in STBY mode, rotating the tuning knobs will have no effect. Step 18: Momentarily press the transponder mode line select button on the RMU and verify that the mode changes from the previously selected System 1 mode (ATC ON, ATC ALT, TA/RA, TA ONLY) to STANDBY. Step 19: Apply 28 V dc power to System 1 NAV Unit by closing the VOR/ILS 1, DME 1, and ADF 1 circuit breakers. Step 20: Momentarily press the NAV line select button on the RMU and verify that the yellow cursor box moves to line 2 of the NAV window. Cursor automatically returns to the COM window after 20 seconds of inactivity. Step 21: Rotate the RMU tuning knobs and verify that the NAV frequency does change. Press the NAV transfer button on the RMU and verify that the active and temporary frequencies switch locations. Step 22: Press and hold the NAV line select button on the RMU and verify that the yellow cursor box moves to line 1 of the NAV window for direct tuning. Press and hold the line select button to return to normal tuning. Step 23: Momentarily press the DME button on the RMU and verify that the NAV window goes into a split mode with DME on the bottom (line 2) Step 24: Rotate the RMU tuning knobs and verify that the DME frequency changes. Step 25: Momentarily press the DME button on the RMU again and verify that the DME frequency switches to a Tacan channel number. Step 26: Rotate the RMU tuning knobs and verify that the Tacan channel numbers change. Step 27: Momentarily press the DME button on the RMU again and verify that the NAV window is no longer in the split mode. Step 28: Momentarily press the ADF frequency line select button on the RMU and verify that the yellow cursor box moves to line 1 of the ADF window. Press and hold the line select button to view the memory value. Step 29: Rotate the RMU tuning knobs and verify that the ADF frequency changes. Step 30: Momentarily press the ADF frequency mode select button on the RMU and verify that the yellow cursor box moves to line 2 of the ADF window. Cursor automatically returns to the COM window after 20 seconds of inactivity.
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Table 7-1. Ground Maintenance Test (GMT) Procedures Step 31: Rotate the RMU tuning knobs and verify that the various ADF operating modes (ADF, BFO, VOICE, ANT) cycle through the window. Step 32: Momentarily press the ADF mode line select button on the RMU and verify that the mode changes from the previously selected System 1 mode (ADF, BFO, VOICE, ANT) cycle through the window. Cursor automatically returns to the COM window after 20 seconds of inactivity. Step 33: If any of the frequency, code, or mode functions fail (dashes in cursor box), the most probable cause will be a miswired bus. Remove all power and check bus wiring. Step 34: Select the Maintenance Menu page on the RMU by simultaneously pressing the COM and NAV transfer buttons (top button on each side of the RMU). Verify that the RMU leaves its normal operating mode and displays a menu allowing the operation to enter the Aircraft Maintenance Mode. Step 35: Select the STRAP menu and check the strap display of each unit (COM UNIT, NAV UNIT, and RMU) to ensure that the proper strap options have been incorporated per the installation diagrams. Step 36: Repeat steps (a) through (hh) for System 2 radio components. Step 37: Remove all radio system power.
7.2
UNIT POWER ON SELF TEST (POST)

Step 1: Step 2: Step 3: Ensure that all radio system power is OFF. To ensure proper POST sequencing, apply 28 V dc power to all System 1 components, ensuring that the power is applied to all components simultaneously. Upon initial application of power to the RMU, the system will automatically perform a Power On Self Test (POST). If no errors are detected, the main tuning page will then be displayed. If an error is detected, it will be displayed on either an RMU/SYSTEM TEST RESULTS page or a RADIO TEST RESULTS page. Annotate all errors for later troubleshooting. Momentarily press the TST button on the RMU to proceed to the main tuning page. Repeat steps (a) through (d) for System 2 radio components.
Step 4: Step 5:
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7.3
7.3.1
AIRCRAFT INTERFACE/RAMP TESTS

COM 1 T ESTS Step 1: Ensure that the RMU cursor box is in the COM window. Press and hold the TST button on the RMU and verify that COM self test is being performed. If the COM self test does not pass, annotate failure for later troubleshooting. Tune COM 1 to any COM frequency and momentarily press the SQ button on the RMU. Verify that SQ is displayed in the banner of the RMU COM window and that noise can be heard in the audio system. Momentarily press the SQ button on the RMU again and verify that audio noise disappears. Using the RMU tune COM 1 and 2 to a local ground station or to a hand held COM. Choose the frequency to avoid blocking a busy channel. On the System 1 audio panel, select the COM 1 microphone switch. Set the COM 1 volume control to mid range. Momentarily key a System 1 microphone and verify that a TX is displayed in the banner of the RMU COM 1 window. Transmit to the local ground station or hand held requesting a radio check. Verify proper transmission and reception of audio. Verify sidetone is working (hear yourself talk in headphones and optionally in speaker).
Step 2:
Step 3: Step 4: Step 5: Step 6: Step 7: Step 8: Step 9:
Step 10: Select the COM 2 MIC select switch on the System 1 audio panel. Step 11: Repeat steps (f) through (i). Step 12: Select the EMER switch on the System 1 audio panel. Step 13: Repeat Steps (f) through (I). Step 14: Repeat COM Tests for System 2 equipment if applicable.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 7.3.2 T RANSPONDER 1 T ESTS Step 1: Ensure that the RMU cursor box is in the ATC window. Press and hold the TST button on the RMU and verify that the ATC self test is being performed. If the ATC self test does not pass, annotate failure for later troubleshooting. Using the RMU, set the transponder code to a local VFR and mode to 1 ON. When selecting a transponder code, be careful not to radiate any of the following codes unintentionally. Code Code Code Code Step 3: Step 4: Step 5: 0001 7500 7600 7700 (Military intercept code) (Hijack code) (VHF COM receiver failure code) (Emergency code)
Step 2: NOTE:
Using an ATC ramp tester, verify that the local VFR code is being transmitted. Verify that the reply annunciator, located in the RMU upper right corner of the ATC window, comes on. Momentarily press the ID button on the RMU and verify that ID is displayed in the banner of the RMU ATC window. Verify that the ATC ramp tester ID light comes on. Using the RMU, set the transponder mode to 1 ATC ALT. Set the aircrafts cockpit barometric altimeter to indicate 29.92 inHg (1013 mb) and verify that the altitude code segment of the ATC ramp tester indicates the approximate field elevation. Verify that the Transponder automatic reporting output displayed on the ramp tester and the altitude displayed on the barometric altimeter does not exceed 125 feet. Check transponder sensitivity by placing the ramp tester antenna approximately 10 feet from the aircraft transponder antenna. Verify that reply rate is grater than 90 percent. Step 10 needs to be accomplished only at initial transponder installation and as part of the FAA mandated 24 calendar month static system maintenance requirements.
Step 6: Step 7:
Step 8:
Step 9:
NOTE:
Step 10: Using an air data test fixture, slowly run up the altitude to the aircrafts maximum allowable ceiling. Verify that the baro altimeter indicator indicates the same altitude as the ATC ramp tester. Step 11: Repeat Transponder Tests for System 2 equipment if applicable.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 7.3.3 NAV 1 T ESTS Place the RMU cursor box in the NAV window. Press and hold the TST button on the RMU and verify that the VOR/DME self test is being performed. Also verify that the navigation displays indicate as follows: Marker Marker Beacon annunciators flash on in the following sequence: Outer Marker - Blue Middle Marker - Amber Inner Marker - W hite Glide Slope deviation needle/bar moves up 1 standard deviation (dot). W ith the OBS set to zero degree, the course deviation bar should center and the TO/FROM annunciator should indicate TO. DME displays 10.0 NMI.
LOC/GS VOR DME
If the VOR/DME self test does not pass, annotate the failure for later troubleshooting. 7.3.3.1 VOR Tests Step 1: Step 2: Step 3: Step 4: Step 5: Step 6: Using a VOR ramp tester, set up a frequency of 108.00 Mhz with a bearing of 0 degree TO the station. Using the RMU, tune the NAV to 108.00 Mhz. Verify that the aircraft bearing indicator indicates 0 degree TO the station with the VOR Flag out of view. Rotate OBS 10 degrees and verify full scale deflection of left/right needle. Switch ramp test TO-FROM switch to FROM. Verify that the bearing indicator TO-FROM annunciator displays 0 degree FROM the station. Set up ramp tester to transmit an audio Ident signal. Verify presence of ident tone on aircraft audio system. (Verify ident filter is off on Audio System.) Repeat above steps using the 90, 180, and 270-degree radials.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 7.3.3.2 LOC 1 Tests Step 1: Step 2: Step 3: Step 4: Using a LOC ramp tester, set up to transmit a 108.10 Mhz on course signal. Using the RMU, tune the NAV to 108.10 Mhz. Verify that the aircraft localizer deviation indicator indicates on course with its flag out of view. Set up LOC ramp tester to transmit left (0.093 DDM) of course deviation. Verify that the aircraft deviation indicator indicates left of course (One dot). Set up LOC ramp tester to transmit a right (0.093 DDM) of course deviation signal. Verify that the aircraft deviation indicator indicates right of course (One dot). Set up ramp tester to transmit an audio signal. Verify the presence of ident tone on aircraft audio system. Set up ramp tester to transmit 108.00 Mhz. Verify that the aircraft LOC indicator Flag comes into view.
Step 5: Step 6:
7.3.3.3
Glide Slope 1 Tests Step 1: Step 2: Step 3: Step 4: Step 5: Using a Glide Slope ramp tester, set up to transmit a 108.10 Mhz On Course signal. Using the RMU, tune the NAV to 108.10 Mhz. Verify that the aircraft GS deviation indicator indicates on course with its flag out of view. Adjust Ramp Generator Modulation for 0.091 DDM (Up needle). Verify that aircraft GS course needle is a half scale (one dot) up. Adjust Ramp Generator Modulation for 0.091 DDM (Down needle). Verify that aircraft GS course needle is at half scale (one dot) down. Set up ramp tester to transmit a frequency of 108.00. Verify that the GS indicator flag comes into view.
7.3.3.4
Marker Beacon 1 Tests Step 1: Using a Marker Beacon ramp tester, switch on the outer marker. Verify that the aircrafts blue marker light is activated and that a 400 Hz audio tone is present on the aircraft audio system. Switch on the ramp tester middle marker. Verify that the aircrafts amber marker light is activated and that a 1300 Hz audio tone is present on the aircraft audio system. Switch on the ramp tester inner marker. Verify that the aircrafts white marker light is activated and that a 3000 Hz audio tone is present on the aircraft audio system. Repeat NAV Tests for System 2 NAV equipment if applicable.
Step 2:
Step 3:
Step 4:
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Table 7-1. Ground Maintenance Test (GMT) Procedures 7.3.4 DME 1 T ESTS Step 1: Step 2: Using a DME ramp test, set up to transmit on 108.00 Mhz and set in 35 miles and 200 knots to the station. Using the RMU, select DME split mode (DME Hold) and tune DME to a frequency of 108.00 Mhz. Verify on the aircrafts DME display a distance decreasing from 35 miles. Verify a DME Hold annunciation. Activate ident tone on ramp tester. Verify tone on aircraft audio system on both the headphone and speaker outputs. Repeat DME Tests for System 2 equipment if applicable.
Step 3: Step 4: 7.3.5
ADF 1 T ESTS NOTE: Reliable ADF reception and bearing indications cannot be assured unless the aircraft is removed from noise sources, such as power carts and fluorescent lighting. The aircraft should also be removed from large metallic structures such as hangars and power lines that may distort or attenuate the radio fields. Using the RMU, tune in a local non-directional beacon or AM radio station frequency if a beacon is unavailable using the ADF frequency window. Select BFO mode in the RMU ADF mode select window. Verify the reception of an audio signal with a beat frequency on the aircraft audio system. Verify that the aircrafts ADF bearing pointer points to the station. Select ADF mode in the RMU ADF mode select window. Verify the reception of an audio signal on the aircraft audio system. The ADF needle should point to station. Select ANT mode in the RMU ADF mode select window. Verify the reception of an audio signal on the aircraft audio system. Verify that the aircraft ADF bearing pointer is removed from the EFIS display. Tune ADF to a strong local broadcast station frequency. Select VOICE mode and verify extended audio frequency range. Repeat ADF Tests for System 2 equipment if applicable.
Step 1: Step 2:
Step 3:
Step 4:
Step 5: Step 6:
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Table 7-1. Ground Maintenance Test (GMT) Procedures 7.3.6 7.3.6.1 RMU T ESTS Dimming Check Step 1: Step 2: Momentarily press the DIM button on the RMU and verify that the dimming pattern is displayed. Rotate the tuning knobs and verify that dimming occurs. Adjust the dimming either up or down to suit operators preference. To leave the DIM mode, press any line select button or momentarily press the DIM button again.
7.3.6.2
Power ON/OFF Check Step 1: Pull the circuit breakers for each radio unit. Return to the main tuning page and verify that the radios frequencies, codes, and channel windows display dashes indicating that power to the remote unit is off. Return power to all units. Return to the main tuning page and verify that all frequencies, codes, and channels are displayed as before.
Step 2:
NOTE 1: Repeat RMU Tests for System 2 equipment if applicable. NOTE 2: If dual radio systems are installed, momentarily press the 1/2 button on the RMU. Check cross-side operation by verifying that RMU No. 1 (pilots) can control System No. 2 (copilots) radios. NOTE 3: Repeat above step by verifying that RMU No. 2 (copilots) can control System No. 1 (pilots) radios.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 7.3.7 T UNING BACKUP CONTROL HEAD (CLEARANCE DELIVERY HEAD - CDH) T ESTS NOTE: Step 1: The following tests apply only if the CD-850 Clearance Delivery CDU is configuration strapped for clearance delivery mode. Check Clearance Delivery CDU display for any Power On Self Test (POST) error codes. Annotate any failure codes and then press any switch or rotate any knob to exit POST mode. Set the Clearance Delivery CDU mode select switch to normal. The COM and NAV frequencies displayed on the Clearance Delivery CDU should be the same as the active frequencies shown in the RMU COM and NAV windows. Set the Clearance Delivery CDU mode select switch to emergency. Verify that EMRG is displayed vertically in the upper-right corner of the CDU display. Verify that AUX ON is displayed in the RMU COM and NAV windows. Press the SQ button on the Clearance Delivery CDU. Verify that the SQ annunciator on the CDU display turns on and that noise can be heard in the audio system. Press SQ button again; the SQ annunciator should turn off. Tune the Clearance Delivery CDU to a local VHF communications frequency and verify clear and understandable reception and transmission. Tune the Clearance Delivery CDU to a local VOR station and verify that the proper VOR signals are being received. Press the NAV AUDIO button on the Clearance Delivery CDU. Verify that the NAV AUDIO annunciator on the CDU display turns on and that normal receiver audio can be heard in the audio system. Press the NAV AUDIO button again; the NAV AUDIO annunciator should turn off. Set the Clearance Delivery CDU mode select switch to normal. The EMRG annunciator should turn off.
Step 2:
Step 3:
Step 4:
Step 5: Step 6: Step 7:
Step 8: Step 9:
7.4
SYSTEM STATUS MESSAGE CHECKS

The procedures in this section are to be used to check the maintenance log to determine if any errors have been entered into the log. Step 1: Simultaneously press the COM and NAV transfer buttons (top button on each side of RMU). Verify that the RMU display leaves its normal operating mode and displays a menu which allows the operator to enter the Aircraft Maintenance Mode (AMM). Select the MAINTENANCE LOG menu and check the log of each component for any errors that may have been entered during the Power On Self Test (POST) and Pilot Activated Self Test (POST) performed in Sections 7.2 and 7.3. Refer to Section 5 of the PRIMUS II Maintenance Manual, Pub. No. A15-3800-01, Fault Isolation, for troubleshooting procedures.
Step 2:
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7.5
IN-FLIGHT TESTS
The in-flight test procedures are not mandatory and it is recommended that they be performed only to check for a suspected fault that cannot be checked on the ground. If in-flight checks are necessary they can be performed in any sequence desired. In addition only selected tests need be performed.
7.5.1
AUDIO PANEL FLIGHT T EST PROCEDURES Electromagnetic Compatibility - With all systems operating in-flight, verify by observation, that operation of the Audio Panel has no adverse effects on other aircraft systems. Audio Quality Check - Monitor all audio signals during flight, testing all individual radios including but not limited to: Intelligibility of VHF communications Localizer ident Marker beacon audio VOR ident ADF ident DME ident Emergency Com Check - Depress Emer Com button and verify operation of audio panel in a simulated failure mode.
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8.
8.1
TRAFFIC COLLISION AVOIDANCE SYSTEM (TCAS)

TCAS CHECK
The TCAS II is programmed to perform automatic self-test at power-on and during operation. Resident test programs are executed independently in the computer unit. The test performed include power-on self-test, continuous self-test, and commanded self-test. The computer unit detests system faults and reports them on its front panel lamp display. Its flight leg memory stores status and fault information for 10 consecutive flight legs. A flight leg is the interval between weight-off-wheels and weight-on-wheels during which the TCAS is operative. By recalling the stored data, ground maintenance personnel can evaluate in-flight performance on the ground and fault isolate a current or previous failure to a specific LRU or LRU interface. Table 8.1 lists the functions of the computer unit display lamps and the corresponding troubleshooting actions. If the lamps indicate an antenna problem, the antenna connections should be checked by measuring wiring resistance at the tray per Figure 8.1.1 and Table 8.2. The resistance values in Table 8.2 are between center conductor and shield on each LTP and LMP connector. Table 8.3 summarizes how computer unit self-test is executed at power-on, during TCAS operation, and during commanded self-test. The computer unit can execute commanded self-test only when the aircraft is on the ground.
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2 1
OHM METER LEADS
RTP
BLANK 3
LTP
2 1
RMP
SIGNAL 3
LMP
RBP
SIGNAL
PWR/GND
LBP
10
AD-45492@
Figure 8.1.1. Antenna Test Points (Rack Side)
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Table 7-1. Ground Maintenance Test (GMT) Procedures Table 8.1. CU Fault Reporting and Corrective Actions L AMP TCAS PASS TCAS FAIL TOP ANT F AILURE I DENTIFICATION The TCAS II was operational in the flight displayed. TCAS failed in the flight displayed. Top antenna, or cabling connectors to top antenna are failed or miswired. P OSSIBLE ACTION N/A Remove and replace TCAS CU, if there is no other FAIL indication. Verify antenna cabling and connections by verifying resistance at TCAS CU tray is per Figure 8.1.1 and Table 8.2. Antenna Wiring Resistance(after removing TCAS CU). Repair cabling, or replace antenna, as required. Verify antenna cabling and connections by verifying resistance at TCAS CU tray is per Figure 8.1.1 and Table 8.2. Antenna Wiring Resistance(after removing TCAS CU). Repair cabling, or replace antenna, as required. N/A N/A Verify wiring and power to TA display (on both sides of the cockpit, if two are installed). TA display may be provided on VSI/TRA, W X radar indicator, or EFIS. Check that TA valid discretes 1 and 2 (RMP-7E and RMP-7J) are 10 ohms to ground maximum. Repair wiring, or replace TA display, as required. Verify wiring and power to the RA displays. Check that RA valid discretes 1 and 2 (RMP14C and RMP-13E) are 10 ohms to ground maximum. Repair wiring, or replace RA display, as required. Verify wiring and power to the radio altimeter. Check that RAD ALT 1 and 2 are valid: RMP-2K and RBP-3C should be at 28 V dc, or RMP-13H/J and RBP-3D/E should be valid ARINC 429. Repair wiring, or replace radio altimeter, as required. Verify wiring and power to the transponder. Check for data on TX 429 buses 1 and 2 (RMP-14F/G and RMP-14H/J). Repair wiring, or replace transponder(s), as required. N/A
BOT ANT
Bottom antenna, or cabling and connectors to bottom antenna, are failed or miswired.
HDG RA LOG TA DISP
Heading input function is not used. Function is not used. The LRU providing the traffic advisory display function (on one or both sides) is not available to TCAS.
RA DISP
The LRU providing the resolution advisory display function (normally coupled to the VSI display on the VSI or EFIS system) is not responding to TCAS inputs. One or both of the radio altimeter inputs to TCAS have failed.
RAD ALT
XPDR BUS
Both of the transponder interfaces to TCAS have failed.
ATT
Attitude input function is not used.
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Table 8.2. Antenna Wiring Resistance ANTENNA Top Directional C ONNECTOR S ECTION LTP P IN 1 2 3 4 Bottom Omnidirectional LM?P 1 2 3 4 Bottom Directional LMP 1 2 3 4 DC R ESISTANCE 1000 100 ohms 8060 800 ohms 4020 400 ohms 2000 200 ohms 0 (50 ohms max) Infinite (>50k ohms) Infinite (>50k ohms) Infinite (>50k ohms) 1000 100 ohms 8060 800 ohms 4020 400 ohms 2000 200 ohms
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Table 8.3. CU Self-Test Execution T EST S EQUENCE Power-on self-test ACTIVATION Self activated with each application of system power. T EST I NDICATIONS a) All front-panel lamps come on during the threesecond lamp test. b) If the TCAS is operational, the TCAS PASS green lamp comes on for a 10-second display period, and then goes off. c) If the TCAS is not operational, one or more fault lamps come on for the 10-second display period. Refer to table 8.1 for corrective action. Continuous selftest Executed automatically as part of normal TCAS inflight operation. 1) Press front panel PUSH TO TEST button. 2) Press PUSH TO TEST button again before the previous 10-second display period has elapsed. 3) Press PUSH TO TEST button before the end of each succeeding display period. No indication, unless a fault is detected. System status/fault data is stored in memory for 10 consecutive flight legs. Data may be recalled by performing commanded self-test on the ground. Same as power-on test sequence
Commanded selftest
a) Previous fault display is aborted. b) All lamps come on during a one-second lamp test, c) Status/fault data recorded during the preceding flight leg is displayed for 10 seconds. a) Status/fault data recorded during a total of 10 flight legs (maximum) is displayed. b) (b)W hen test data for the earliest recorded flight leg has been displayed, all indicators will flash at a 2.5-Hz rate for three seconds if PUSH TO TEST is again pressed. This indicates the end of recorded test data.
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9.
9.1
EICAS CHECK
REVERSIONARY CONTROL
Step 1: Step 2: Step 3: Step 4: With power applied to the system, observe that the EICAS display is displaying valid data for both the No. 1 and No. 2 engines and systems. Open the circuit breaker for DAU 1A and observe that the data displayed on the EICAS for the left-hand systems becomes invalid. Press the DAU 1 pushbutton on the EICAS REV panel and observe that the EICAS display is now showing valid data for the No. 1 systems from DAU 1B. Close the circuit breaker for DAU 1A and open the circuit breaker for DAU 1B. Observe that the data displayed on the EICAS for left-hand systems becomes invalid. Close the circuit breaker for DAU 1B and press the DAU 1 pushbutton on the EICAS REV panel to select DAU 1A for display and verify that valid data is displayed for the No. 1 Systems on the EICAS display. Open the circuit breaker for DAU 2A and observe that the data displayed on the EICAS for the right-hand systems becomes invalid. Press the DAU 2 pushbutton on the EICAS REV panel and observe that the EICAS display is now showing valid data for the No. 2 Systems from DAU 2B. Close the circuit breaker for DAU 2A and open the circuit breaker for DAU 2B. Observe that the data displayed on the EICAS for right-hand systems becomes invalid. Close the circuit breaker for DAU 2B and press the DAU 2 pushbutton on the EICAS REV panel to select DAU 2A for display and verify that valid data is displayed for the No. 2 Systems on the EICAS display.
Step 5:
Step 6: Step 7: Step 8:
Step 9:
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9.2
9.2.1
CREW ALERTING SYSTEM

T ONE GENERATOR AND M ESSAGE ACKNOWLEDGMENT Step 1: Simulate a Red Warning Message. Verify that the appropriate message is displayed as blinking red in the CAS message field on the EICAS display. Verify also that the warning tones are present from the aural warning system. Acknowledge the message by pressing the pilots Master Warning Pushbutton. Verify that the message goes steady (stops blinking) and that the warning tone stops. Simulate the Red Warning Message again. Verify that the appropriate message is displayed as blinking red in the CAS message field on the EICAS display. Verify also that the warning tones are present from the aural warning system. Acknowledge the message by pressing the copilots Master Warning Pushbutton. Verify that the message goes steady (stops blinking) and that the warning tone stops. Simulate an Amber Caution Message. Verify that the appropriate message is displayed as blinking amber in the CAS message field on the EICAS display. Verify also that the caution tones are present from the aural warning system Acknowledge the message by pressing the pilots Master Caution Pushbutton. Verify that the message goes steady (stops blinking) and that the caution tone stops. Scroll the amber message off screen by using the knob on the EICAS bezel. Simulate another Amber Caution Message. Verify that the appropriate message is displayed as blinking amber in the CAS message field on the EICAS display. Verify also that the caution tones are present from the aural warning system. Also verify that the first Amber message from step 5 above returned to the CAS field. Acknowledge the message by pressing the copilots Master Caution Pushbutton. Verify that the message goes steady (stops blinking) and that the caution tone stops.
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 7: Step 8:
Step 9:
Step 10: Simulate a Blue Advisory Message. Verify that the appropriate message is automatically acknowledged after 5 seconds. Step 11: Scroll the blue message off screen by using the knob on the EICAS bezel. Step 12: Simulate another Blue Advisory Message by. Verify that the appropriate message is automatically acknowledged after 5 seconds. Also verify that the first Blue message from step 10 above returned to the CAS field.
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Table 7-1. Ground Maintenance Test (GMT) Procedures 9.2.2 T AKE OFF INHIBIT FUNCTION Step 1: Place the system in Takeoff Inhibit Mode, which is: V = V1 < 15KTS and RA < 400 FT and Elapsed time of TO Inhibit < 60 SEC Step 2: Step 3: Step 4: Simulate a Red or Amber message that is inhibited during Takeoff. Verify that the message is inhibited, i.e., not displayed in the CAS message field for 60 seconds. Verify that after approximately 60 seconds the message is displayed in the CAS field and the aural warning is active.
9.2.3
RMU ENGINE BACKUP Step 1: Step 2: Step 3: Step 4: Step 5: Step 6: Step 7: Step 8: Step 9: Press the PAGE button on the RMU. Select the line select key next to ENGINE. The RMU Backup Engine Page No. 1 should now be displayed. Press the Page 2 button. The RMU Backup Engine Page No. 2 should now be displayed. Press the PGE button on the RMU and then select the Return to Radios line select key. The Main Radio Page should now be displayed. Pull the C.B. for the left IC-600. RMU1 should automatically display the Engine Backup Page No. 1.
Step 10: Reset the EICAS display C.B. 9.2.4 RMU NAVIGATION BACKUP Step 1: Step 2: Step 3: Press the PAGE button on the RMU. Select the line select key next to NAVIGATION. The RMU Backup Navigation Page should now be displayed.
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10. FLIGHT DIRECTOR TEST

Table 10.1. Flight Director Test
T ITLE Power Check Go-Around & W NDSHR Modes T EST N O . W ORK S TEPS FD CMD C ONTROL W HEEL R ESPONSE Use appropriate interconnect to determine pins & voltages Up TO annunciation on PFD will light. Command Bars will show 12 deg nose up. TO mode is reset. Up TO annunciation on PFD shall light. Command Bars will show 12 deg nose up. TO mode is reset. Up GA annunciation on PFD will light. GA mode remains engaged.
10.1.A. Check all plugs for voltages on correct pins 10.2.A. Push & release pilots Go Around button with W OW B. Engage AP with W OW . C. Disengage AP. D. Push & release copilots Go Around button with W OW . E. Engage AP with W OW . F. Simulate air mode, and greater than 400 ft radio altitude. G. Push & release pilots Go Around button with A/C in Air Mode. H. Engage AP. The internal monitors may disengage the AP shortly after engagement. I. Push & release pilots Go Around button. Press AP DISC switch on control wheel to reset AP. J. Push & release copilots Go Around button with A/C in Air Mode. Engage AP. The internal monitors may disengage the AP shortly after engagement. K. Disengage AP. Note that internal monitors may disengage the AP soon after engagement. If this occurs, press the AP DISC switch on the control wheel to reset the system. L. Select GA with W OW . M. Engage Test Mode for GPW S/W indshear with switch located on Maintenance Panel. Verify that windshear warning is annunciated on the PFD N. Press GA again.
GA mode extinguishes
GA annunciation on PFD will light..
GA mode remains engaged. AP OFF is annunciated on EICAS. If monitors disengaged AP then AP FAIL is annunciated until AP DISC is pressed.
TO annunciation on PFD will light. Command Bars will show 12 deg nose up
W DSHR will be annunciated in place of TO Mode. W DSHR is deselected.
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Table 7-1. Ground Maintenance Test (GMT) Procedures Table 10.1. Flight Director Test
T ITLE Annunciator Lights Test HDG Select & FD OFF Modes & CPL Select T EST N O . W ORK S TEPS FD CMD C ONTROL W HEEL R ESPONSE
10.3.A Reference maintenance page 1-35 of IC-600 self-test and perform lamp test. 10.4.A. Connect pitot-static tester to pilots pitot input. Set Hdg Bug on PFD to fore Lubber Line. Select HDG on GC-550 FD mode selector. B. Decrease Hdg Bug reading 10 deg less than aircraft heading. C. Increase Hdg Bug reading to 10 deg greater than aircraft heading. D. Increase Hdg Bug reading to 90 deg greater than aircraft heading. E. Push & release BNK button on autopillot GC-550 controller. F. Push and release BNK button on GC-550 autopilot controller, G. Press Hdg SYNC to synch Hdg Bug reading with lubber line. H. Increase altitude to 25,000 ft. Right Right Left HDG annunciators on GC-550 FD mode selector & PFD will light. FD pitch command in pitch sync mode.
FD Command bar follows Hdg Bug. FD Command bar follows Hdg Bug. FD Command bar follows Hdg Bug. Autopilot GC-550 controller LOW bank Limit Light turns on. PFD LOW Bank Limits are displayed. Autopilot GC-550 controller LOW BANK Limit Light turns off. PFD LOW Bank Limits are removed. FD command bar follows Hdg Bug. At approximately 25,000 ft. the LOW BANK light on the autopilot GC-550 controller will light and the Low Bank will be annunciated on the PFD. At approximately 24,750 ft. the LOW BANK on the autopilot GC-550 controller and the Low Bank annunciation on the PFD will extinguish. FD command bar is removed on appropriate PFD. HDG annunciators on GC-550 and PFD are removed. HDG annunciators on GC-550 FD mode selector & PFD will light. FD command bars appear on PFD. CPL arrow on GC-550 and PFDs changes direction. HDG mode will extinguish. CPL arrow on GC-550 and PFDs points left.
Right
Null Null
I. Decrease altitude to 24,500 ft
Null
J. Set simulated airspeed to zero. Push and release FD Off button on the GC-550. K. Reset HDG mode. L. Sel FD ON and push and Select HDG on GC-550 FD mode selector. M. Push & release CPL button on GC-550. N. Select CPL on GC-550 to return CPL arrow to pilot side.
Null
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T ITLE NAV Select Mode, VOR Course T EST N O . W ORK S TEPS FD CMD Left C ONTROL W HEEL R ESPONSE Green NAV annun on FD MODE SELECTOR GC-550 shall light. Green VOR Annunciator on PFD shall appear.
10.5.A. Simulate 100 kts airspeed. Tune pilots nav receiver to a VOR frequency. Set course Pointer to zero left-right (CDI) needle. Select NAV on FD MODE SELECTOR GC-550. B. Decrease Course Pointer reading 10 deg. C. Increase Course Pointer reading 10 deg from original position. D. Set simulated airspeed to zero. Reset all FD modes.
Right Left Null Null
FD Command bar follows Course Pointer. FD Command bar follows Course Pointer
NAV Select Mode, VOR Radio Deviation
10.6.A. Simulate 100 kts airspeed. Set Course Pointer 90 deg right of aircraft heading. Simulate greater than 2 dots dev fly left, 25 DME miles & a TO the station indication. Set Hdg Bug on PFD to fore lubber line. Select NAV on FD mode selector GC-550. B. Reduce radio deviation slowly.
HDG annunciators on FD model selector GC-550 & PFD shall light. Green NAV annunciator on FD mode selector shall light. W hite VOR annunciator on PFD shall appear. FD pitch command in pitch sync mode. NAV mode captures at approx. 1/2 dot. HDG annunciators turn off. Green VOR annunciator on PFD shall appear. Nav mode annunciators on PFD & mode selector GC-550 shall go out. FD Command bar is out of view.
Right
C. Reset NAV mode. (Push NAV button on GC-550) Simulate 250 kts airspeed. Simulate greater than 2 dots dev fly left. D. Select NAV on FD mode selector Null
HDG annunciators on FD mode selector GC-550 & PFD shall light. NAV annunciator on FD mode GC-550 selector shall light. W hite VOR annunciator on EADI PFD shall appear. FD pitch command in pitch sync mode. NAV mode captures at about 1 dot. HDG annunciators turn off. Green VOR annunciator on PFD shall appear. FD Command bar is out of view.
.E. Reduce radio deviation slowly.
Right
F. Reset all FD modes.
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T ITLE NAV Select Mode, VOR APP & OSS T EST N O . W ORK S TEPS FD CMD Null C ONTROL W HEEL CTR R ESPONSE HDG annunciator on FD mode selector GC-550 & EADI PFD shall light. W hite VAPP annunciator on PFD shall appear. FD pitch command in pitch sync mode.
10.7A. Simulate 100 kts airspeed. Set Hdg Bug & Course Pointer on PFD to fore lubber line. Simulate greater than 2 dots dev fly right, 10 DME miles & a TO the station indication. Select APR on FD mode selector GC-550. B. Reduce radio deviation to zero. W ait 20 seconds before starting test no. 7C.
Nulled
HDG annunciators turn off. NAV annunciator on FD mode selector GC-550 shall light. Green VAPP annunciator on PFD shall appear. Allows OSS circuit to time out.
C. Pull C.B. for AZ-850. D. Rapidly rotate course pointer plus & minus 30 deg from aircraft heading. E. Set course pointer 5 deg greater than aircraft heading & 1 dot radio dev fly left Right OSS circuit trips. FD command bar follows course pointer change, not radio dev. For about 30 seconds FD command responds only to course error then moves left in response to radio dev signal. Checks OSS circuit time out. Nav mode annunciators on PFD & mode selector GC-550 shall go out. FD Command bar is out of view. FD Command bar is out of view. HDG annunciators on FD mode selector GC-550 & PFD shall light. NAV annunciator on FD mode selector GC-550 shall light. W hite LOC annunciator on PFD shall appear. FD pitch command in pitch sync mode. Right HDG annunciators turn off. Green LOC annunciator on PFD shall appear.
F. Reset APR on FD mode selector GC-550. Set course pointer 10 deg less than aircraft heading & radio dev to zero. G. Reset all FD modes. NAV Select Mode, Localizer 10.8.A. Tune pilots nav receiver to a LOC frequency. Set Course Pointer 90 deg right of aircraft heading. Simulate greater than 2 dots dev fly left. Set Hdg Bug on PFD to fore lubber line. Select NAV on FD mode selector GC-550. B. Reduce radio deviation to zero.
C. Set Course Pointer to aircraft heading. D. One minute after test no. 8.C. rotate Course Pointer 20 deg left of aircraft heading. E. Rotate Course Pointer 20 deg right of heading. F. Return Course Pointer to aircraft heading. G. Reset all FD Modes
Left Left FD command initially goes left then nulls. Checks phasing & crosswind washout for LOC. FD command initially goes right then nulls. Checks phasing & crosswind washout for LOC. FD Command bar is out of view.
Right
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T ITLE APR Select Mode, Glide Slope T EST N O . W ORK S TEPS FD CMD C ONTROL W HEEL R ESPONSE NAV, APR & Alt annunciators on FD mode selector GC-550 shall light. Green LOC, ALT & white GS annunciators on PFD shall appear. AP & YD ENGAGE lights turn on.
10.9.A. Tune pilots nav receiver to a LOC frequency. Simulate 150 kts airspeed. Simulate 1500 ft on radio altimeter by putting piece of Echo Sorbs on either Radio Altimeter Antennas. Set Hdg Bug & Course Pointer on PFD to fore lubber line. Simulate zero LOC deviation. Simulate 1 dot fly up GS deviation. Select APR & ALT on FD mode selector GC-500. B. Reduce GS deviation to 1/4 dot fly up. Dn then Up Nulls Dn
Green GS annunciator on PFD shall light. Initial command is fly down. After 15 seconds command is fly up. FD command goes down. NAV CAP, APR ARM & ALT annunciators on FD mode selector GC-550 shall light. Green LOC, ALT & white GS annunciators on PFD shall appear.
C. Reduce GS deviation to zero. D. Simulate 1/4 dot fly down GS deviation. E. Open radio altimeter valid or pull radio altimeter circuit breaker. Reestablish original conditions in test no. 9.A. F. Reduce GS deviation to zero then return it to 1/4 dot fly up.
Dn then Up
Green GS annunciator on PFD shall appear. Initial command is fly down. After 15 seconds command is fly up. FD Command bar is out of view
G. Reset ALL FD modes. Set simulated airspeed to zero BC Select Mode, Back Course 10.10.A Tune pilots nav receiver to a LOC frequency. Set Course Pointer on PFD to aft lubber line (tail of course pointer is forward). Simulate greater than 2 dots dev fly left. Set Hdg Bug on PFD to fore lubber line. Select APR & ALT on FD mode selector GC-550. B. Reduce radio deviation to zero. Null
HDG, BC & ALT annunciators on FD mode selector GC-550 shall light. Green HDG, ALT & white BC annunciator on PFD shall appear.
HDG annunciators turn off. Green BC annunciator on PFD shall appear. Right FD command initially goes right then nulls. Checks phasing & crosswind washout for BC.
C. Rotate tail of Course Pointer 10 deg right of aircraft heading. D. Return tail of Course Pointer to aircraft heading. E. Reset all FD modes.
FD Command bar is out of view.
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EMBRAER 145
T ITLE ALT Select Mode, Altitude Hold T EST N O . W ORK S TEPS FD CMD Null C ONTROL W HEEL R ESPONSE HDG & ALT annunciators on FD mode selector GC-550 & EADI PFD shall light. Checks phasing of ALT error signal. System resynchronizes to new altitude at ALT engage. Checks phasing of ALT error signal. FD Command bar is out of view. HDG & VS annunciators on FD mode selector GC-550 light. Green HDG, VS and white ASEL annunciators appear on PFD. 2000 fpm air data command appears on PFD. Null At approximately 9000 ft the ALT PRESELECT W INDOW on the PFD changes from blue to amber, and the altitude alert horn sounds for 1 second. At approximately 9600 ft the VS annunciator on the FD mode selector GC-550 turns off and the ASEL arm annunciator on the PFD changes from white to green. A white box around the green ASEL annunciator is displayed for 7 seconds indicating mode capture. At approximately 9750 ft the amber altitude select window changes from amber to blue. C. Reduce Climb Rate to zero at 10,000 ft. Null The green ASEL annunciator on PFD turns off and the green ALT annunciator on the FD mode selector GC-550 and the PFD lights. NOTE: System will not go into ALT hold mode if rate of climb is not less than 300 FPM and within 25 ft of selected altitude. At approximately 9750 ft the Altitude select window changes from blue to amber and a horn sounds for one second for the altitude departure warning function.
10.11.A. Set Hdg Bug on PFD to fore lubber line. Select HDG & ALT on FD mode selector GC-550. B. Simulate 200 ft greater than present altitude. C. Deselect & reselt ALT on GC-550. D. Simulate 200 ft less than original altitude. E. Reset all FD modes. Disengage AP.
Down Null Up
ALT SEL Mode Altitude Preselect & Departure W arning
10.12.A. Preselect 10,000 ft using ALTSEL knob. Simulate 2000 fpm climb with ADC tester. Set Hdg bug on PFD to fore lubber line. Select HDG and VS on FD mode selector GC-550. B. Allow altitude to increase towards 10,000 ft.
Down
D. W hile in ALT HLD decrease altitude below 9750 ft
Up
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EMBRAER 145
T ITLE VS Select Mode, Vertical Speed Hold T EST N O . W ORK S TEPS FD CMD Null C ONTROL W HEEL R ESPONSE HDG & VS annunciators on FD mode selector GC-550 & PFD turn on. 2000 fpm air data command appears on PFD. Checks phasing of VS error signal. Synchronizes to new VS signal. Air data command displays dashes while TCS button pushed, new VS when button released. Checks phasing of VS error signal. Synchronizes to new VS signal. Air data command displays dashes while TCS button pushed, new VS when button released. Resets VS hold mode. VS annunciators on FD mode selector GC-550 & PFD turn off. FD command in pitch sync mode. FD Command bar is out of view.
10.13.A. Simulate 2000 fpm climb with Pitot/ Static tester. Set Hdg Bug on EHSI to fore lubber line. Select HDG & VS on FD mode selector GC-550. B. Increase VS climb rate to 2500 fpm. C. Push & hold TCS button until signal nulls
Down Nulls
D. Decrease VS climb rate to 1000 fpm. E. Push & hold TCS button until signal nulls.
Up Nulls
F. Move pitch wheel on AP controller fore and aft
G. Reset all FD modes. Set simulated VS rate to zero.
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EMBRAER 145
T ITLE SPD Mode T EST N O . W ORK S TEPS FD CMD Null C ONTROL W HEEL R ESPONSE HDG & IAS annunciators on FD mode selector GC-550 turn on. HDG & IAS annunciators on PFD appear. 200 kts air data command appears on PFD. Checks phasing of IAS error signal. Checks phasing of IAS error signal. Synchronizes to new IAS signal. Air data command displays dashes while TCS button pushed, new IAS when button released. Resets IAS hold mode. IAS annunciators on FD mode selector GC-550 & EADI PFD turn off. FD command in pitch sync mode. IAS annunciator on FD mode selector GC-550 turns on. IAS annunciator on PFD appears. 200 kts air data command appears on PFD. As altitude passes thru 25,100, MACH is annunciated on the GC-550 and the PFD. The air data command displays a Mach number target. As altitude passes thru 24,900 ft, IAS is annunciated on the GC-550 and the PFD. The air data command displays an airspeed target. FD Command bar is out of view.
10.14.A. Simulate 15,000 ft altitude & 200 kts airspeed with ADC tester. Set Hdg Bug on PFD to fore lubber line. Select HDG & SPD on FD mode selector GC-550. B. Decrease airspeed to 190 kts. C. Increase airspeed to 210 kts. D. Push & hold TCS button until signal nulls.
Down Up Nulls
E. Move pitch wheel on AP controller in climb or descend.
Sync
F. Select SPD mode on GC-550.
Null
G. Increase altitude slowly to 26,000 Ft.
H. Decrease altitude slowly to 24,000 ft
I. Reset all FD modes. Set simulated altitude to ambient & airspeed to zero.
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EMBRAER 145
11. AUTOPILOT TEST

Table 11.1. Autopilot Test
T ITLE NOTE: AP and YD Engage Disengage Logic T EST N O . W ORK S TEPS FD CMD C ONTROL W HEEL R ESPONSE
Use appropriate interconnect to detremine pins & voltages 11.1.A. Push AP Engage button on GC-550 Guidance Controller AP and YD Annunciators on GC-550 are ON and AP and YD indications are on the PFD.. AP button annunciator turns OFF on the GC-550 and the YD annunciator remains ON. The AP indication of the PFD flashes for 5 sec and turns OFF. The YD indication remains ON. The YD annunciator on the GC-550 turns OFF and the YD indication on the PFD turns OFF.
B. Push AP Engage button on GC-550 Guidance Controller again
C. Push the YD button on GC-550 Guidance Controller NOTE:
Engage the AP and YD with the AP button on the GC-550 before each of the following work steps D thru J. D. Activate pilots AP/TRIM/PUSHER DISC switch E. Activate copilots AP/TRIM/PUSHER DISC switch AP and YD annunciators on the CG-550 are ON AP and YD indications are on the PFD. Aural warning system sounds. AP and YD flash for 5 seconds on the PFD, then extinguish. AP and YD annunciators on the GC-550 turn OFF. Aural warning system sounds. AP flashes for 3 seconds on the PFD, then extinguish. YD remains ON. AP annunciators on the GC-550 turn OFF and YD remains ON. Aural warning system sounds. AP flashes for 3 seconds on the PFD, then extinguish. YD remains ON. AP annunciators on the GC-550 turn OFF and YD remains ON. Aural warning system sounds. AP flashes for 3 seconds on the PFD, then extinguish. YD remains ON. AP annunciators on the GC-550 turn OFF and YD remains ON. Aural warning system will sound. On the copilots PFD, AP and YD flash for 5 seconds then extinguish. FD failure will be ON. YD remains ON. The pilots PFD, MFD, and EICAS will show Red X.. Aural warning system will sound. On the PFD AP (red) and YD (amber) will flash for 5 YD annunciators are OFF. seconds and then remain ON until the failure is cleared. ON the GC-550 AP and
F. Activate the pilots UP/Down Trim Switch
G. Activate the copilots UP/Down Trim Switch
H. Activate the backup test switch on the pedestal in UP/Down or Down position
I. Pull the IC 1 Circuit Breaker
J. Pull AP 1 Circuit Breaker
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EMBRAER 145
Table 7-1. Ground Maintenance Test (GMT) Procedures Table 11.1. Autopilot Test
T ITLE T EST N O . W ORK S TEPS FD CMD C ONTROL W HEEL R ESPONSE
Refer to Note 1 in the introduction section prior to performing the following tests. Autopilot Roll Axis 11.2.A Set Hdg Bug on PFD to fore lubber line. Select HDG on FD mode selector GC-550. Center control wheel & engage AP. B. Rotate TURN knob on autopilot controller full clockwise. C. Rotate TURN knob full counterclockwise. D. Disengage autopilot with AP TRIM DISC switch. E. Push & release AP ENGAGE button. F. Rotate TURN knob to center detent position. Engage AP. G. Depress and hold A/P TCS button. Turn control wheel right and then left and then center control wheel. H. Release A/P TCS button. I. Disengage AP & YD. Autopilot Pitch Axis 11.3.A Select ALT on FD mode selector GC-550. Center control column & engage AP. B. Rotate PITCH wheel on autopilot controller towards DESCEND. C. Rotate PITCH wheel on autopilot controller towards CLIMB. D. Depress A/P TCS and recenter control column. Release A/P TCS. E. Disengage AP. CTR AP & YD ENGAGE lights turn off. ALT annunciator on GV-550 FD mode selector & PFD shall light. AP & YD ENGAGE annunciate on PFD. ALT annunciators turn off. Autopilot responds to pitch wheel command. Autopilot responds to pitch wheel command. Control column free with TCS depressed. Upon releasing TCS autopilot in pitch old mode. AP & YD ENGAGE lights turn off. CTR CTR CW HDG annunciators on FD mode selector GC-550 and PFD shall light. AP & YD ENGAGE lights turn on. HDG annunciators turn off. Autopilot responds to turn knob command. Autopilot responds to turn knob command. AP & YD ENGAGE lights turn off. AP & YD ENGAGE lights remain off. AP & YD ENGAGE lights turn on. AP & YD remains engaged.
CCW
FW D
AFT CTR
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EMBRAER 145
Table 7-1. Ground Maintenance Test (GMT) Procedures Table 11.1. Autopilot Test
T ITLE Autopilot Trim T EST N O . W ORK S TEPS FD CMD C ONTROL W HEEL R ESPONSE AP & YD ENGAGE lights turn on
11.4.A Using Aircraft UP/Down Trim Switches located on Yoke, run trim to NOSE UP limit. Move control column slightly forward & engage AP. B. Rotate PITCH wheel on autopilot controller 2 turns towards DESCEND. FW D
After 3 to 4 seconds autopilot trim drives nose down. Approximately 5 seconds later Pitch Trim Indicator on EICAS will move is a pitch down direction. . Verify trim is running in the proper direction. AP & YD ENGAGE lights turn off. After 3 to 4 seconds autopilot trim drives nose down. Approximately 5 seconds later Pitch Trim Indicator on EICAS will move is a pitch down direction. . Verify trim is running in the proper direction. AP & YD ENGAGE lights turn off.
C. Disengage AP. D. Using Aircraft UP/Down Trim Switches located on Yoke, run trim to NOSE DOW N limit. Move control column slightly aft & engage AP. Rotate Pitch W heel on Autopilot Controller 2 turns toward Climb. E. Disengage AP & reduce airspeed to zero
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Business and Commuter Aviation Systems Honeywell Inc.

Box 29000 Phoenix, Arizona 85038

PRIMUS 1000 Integrated Avionics System

System Maintenance Manual

SYSTEM MAINTENANCE MANUAL

SYSTEM MAINTENANCE MANUAL

RECORD OF REVISIONS VOLUME III

Page RR-1 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Page RR-2 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

LIST OF EFFECTIVE PAGES - VOLUME III

SYSTEM MAINTENANCE MANUAL

SUBHEADING AND PAGE

Page LEP-2 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

SYSTEM TEST AND FAULT ISOLATION

Page 7-1 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Page 7-2 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Table 7-1. Ground Maintenance Test (GMT) Procedures

SECTION I IC-600 SELF TEST ............................................................................................... 7-9

2. SYSTEM BENCH REQUIREMENTS ................................................................................................. 7-10 3. T EST M ODES ............................................................................................................................. 7-10

Page 7-3 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Table 7-1. Ground Maintenance Test (GMT) Procedures

4. EVENT CODES ........................................................................................................................... 7-60

SECTION II STANDARD GROUND TEST PROCEDURE .............................................................. 7-73

12. PRIMUS 650/660 W EATHER RADAR ........................................................................................ 7-78

Page 7-4 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Table 7-1. Ground Maintenance Test (GMT) Procedures

SECTION III EXPANDED GROUND TEST PROCEDURE ............................................................. 7-83

3. EFIS CHECK ............................................................................................................................. 7-85

4. MADC CHECK .......................................................................................................................... 7-89

5. RADIO ALTIMETER T EST ............................................................................................................. 7-91 6. AHRS CHECK ........................................................................................................................... 7-91

7. PRIMUS II RADIOS CHECK ........................................................................................................ 7-95

Page 7-5 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Table 7-1. Ground Maintenance Test (GMT) Procedures

8. T RAFFIC COLLISION AVOIDANCE SYSTEM (TCAS) ...................................................................... 7-106

9. EICAS CHECK ........................................................................................................................ 7-111

Page 7-6 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Table 7-1. Ground Maintenance Test (GMT) Procedures

Page 7-7 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Table 7-1. Ground Maintenance Test (GMT) Procedures

List of Figures (cont)

Page 7-8 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Table 7-1. Ground Maintenance Test (GMT) Procedures

SECTION I IC-600 SELF TEST 1.

TERMS AND DEFINITIONS

Page 7-9 Nov 1/1996

SYSTEM MAINTENANCE MANUAL

Table 7-1. Ground Maintenance Test (GMT) Procedures

SYSTEM BENCH REQUIREMENTS

OFF NAV 1 ADF FMS RA TEST

FMS ADF NAV 2 OFF

Figure 3.1.1. DC-550 Display Controller

Page 7-10 Nov 1/1996