HUY T MINH GI I PHP K THU T H TH NG I U KHI N

CNG TRNH: D N KHAI THC V TUY N QU NG S T M TH CH KH H TNH A I M: T NH H TNH, VI T NAM CH U T: CNG TY C N V THI T K : GIAI O N: THI T K C S

PH N S T TH CH KH

A LXB

12/05/11 Ngy XB

Tn Th t Ti Th c hi n

Ki m tra

M t

H Th ng Gim St V i u Khi n Tuy n Qu ng S t M Th ch Kh H Tnh

M cL c Contents
I
1.1 1.2 1.3

T ng quan ............................................................................................................................................... 6
Gi i thi u chung ............................................................................................................................................ 6 Gi i thi u chung v d n ............................................................................................................................. 6 Cc tiu chu n p d ng ................................................................................................................................. 7

II
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12

H th ng i u khi n ............................................................................................................................. 9
H th ng GIM ST V I U KHI N ...................................................................................................... 9 Tch h p theo chi u r ng ............................................................................................................................. 10 Tch h p theo chi u d c............................................................................................................................... 10 H th ng m ................................................................................................................................................ 11 Kh nng ch n on trn h th ng tn hi u vo/ra..................................................................................... 11 Thi t k phn tn......................................................................................................................................... 11 D phng nng ............................................................................................................................................ 12 i u khi n an ton ....................................................................................................................................... 12 B n quy n ph n m m .................................................................................................................................. 12 S d ng cc s n ph m tiu chu n dnh cho mi tr ng cng nghi p........................................................ 13 D phng v kh nng p ng m r ng ................................................................................................... 13 Phin b n ph m m m .................................................................................................................................. 13

III
3.1 3.2

i u ki n mi tr ng .................................................................................................................... 14
L p t thi t b trong phng ....................................................................................................................... 14 L p t thi t b ngoi tr i ........................................................................................................................... 14

IV
4.1

i u khi n ........................................................................................................................................ 15
Nng l c b x l ......................................................................................................................................... 15

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4.2 4.3 4.4 4.5 4.6 4.7 D phng b i u khi n .............................................................................................................................. 15 Yu c u v ngu n......................................................................................................................................... 15 H tr h th ng i u khi n an ton............................................................................................................. 16 M r ng b nh ........................................................................................................................................... 16 L a ch n ngn ng l p trnh....................................................................................................................... 16 Ki m sot l i ................................................................................................................................................ 19

V
5.1 5.2 5.3

Cc ng vo/ra (I/O) .......................................................................................................................... 20

T ng quan v I/O ......................................................................................................................................... 20 H tr thi t k d ng I/O phn tn ............................................................................................................... 20 Chu n giao ti p m t b x l n m-un I/O ........................................................................................ 20

5.4
5.5 5.6 5.7 5.8

Ng vo tng t (ANALOG INPUT) ...................................................................................... 20

Ng vo s (digital input) ............................................................................................................................ 21 Ng ra tng t (analog output) ................................................................................................................. 21 Ng ra s (digital output) ............................................................................................................................ 21 HART I/O .................................................................................................................................................... 21

VI
6.1

Tch h p m ng hi n tr ng......................................................................................................... 22
Yu c u chung ............................................................................................................................................. 22

VII
7.1

Truy n thng v m ng.................................................................................................................. 23

Thi t b chuy n m ch cng nghi p Industrial Ethernet Switch .................................................................. 23

VIII
8.1 8.2 8.3 8.4 8.5

C u hnh h th ng - t ng quan ............................................................................................... 24

Cc yu c u chung.............................................................................................................................................. 24 Th vi n qu trnh t ng ho chu n cho b x l v giao di n .................................................................. 25 Xy d ng ti li u ................................................................................................................................................ 26 Thay i c u hnh tr c tuy n ............................................................................................................................ 26 Qu n l thay i (Gi i thi u chung) ................................................................................................................. 26

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IX
9.1 9.2 9.3 9.4

C u hnh h th ng.......................................................................................................................... 27
L a ch n ngn ng ............................................................................................................................................ 27 Kho lin ng (interlock) ................................................................................................................................. 27 Ki m tra - th nghi m ....................................................................................................................................... 27 Qu n l thay i ................................................................................................................................................. 28

X
10.1 10.2 10.3 10.4 10.5 10.6

C u hnh giao di n v n hnh .......................................................................................................... 29

Kh nng c a cng c pht tri n giao di n hi n th ho ........................................................................... 29 Cc i t ng chu n .......................................................................................................................................... 29 Th vi n giao di n c a cc hm chu n............................................................................................................. 29 Bi u t ng ton c c ........................................................................................................................................... 29 Hi n th SFC ....................................................................................................................................................... 29 Ngn ng k ch b n cho tr m v n hnh ............................................................................................................ 30

XI
11.1 11.2 11.3 11.4 11.5 11.6 11.7

Ki n trc giao di n v n hnh v ph n c ng lin quan ......................................................... 31

Ki n trc ............................................................................................................................................................. 31 Mn hnh ............................................................................................................................................................. 31 Cho php ho t ng ch nhi u mn hnh ................................................................................................ 31

My in ................................................................................................................................................................. 31 ng b th i gian trong h th ng ..................................................................................................................... 31 B o m t ............................................................................................................................................................... 31 M r ng, k t n i h th ng ................................................................................................................................. 32

XII XIII
13.1 13.2

C nh b o, s ki n, thng bo ...................................................................................................... 33 Ki m sot thng tin nh t k v n hnh ................................................................................34

Kh nng lu tr ................................................................................................................................................ 34 Sao lu d li u .................................................................................................................................................... 34

XIV Hi n th th .................................................................................................................................. 35 XV Bo co ............................................................................................................................................... 36

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XVI tin c y c a h th ng ................................................................................................................. 37 XVII Truy c p t xa v k t n i v i h th ng khc............................................................................ 38

17.1 17.2 17.3 H tr k t n i v i h th ng khc ...................................................................................................................... 38 Tch h p v i h th ng qu n tr doanh nghi p ................................................................................................. 38 Truy c p t xa .................................................................................................................................................... 38

XVIII Xy d ng ti li u ...................................................................................................................39 XIX D ch v h tr ................................................................................................................................. 41 XX

20.1 20.2

nh ngha ....................................................................................................................................... 42
T vi t t t............................................................................................................................................................ 42 T & thu t ng ................................................................................................................................................... 43

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I
1.1

T ng quan
Gi i thi u chung

Ti li u ny m t gi i php k thu t i u khi n t ng v nh ng yu c u chung cho h th ng i u khi n (sau y g i l h th ng GIM ST V I U KHI N) c a d n Khai thc v tuy n qu ng s t m Th ch Kh H Tnh.

1.2

Gi i thi u chung v d n Nh my s c hai dy chuy n thi t b cng ngh , gi i php i u khi n t ng nh my nghi n p tuy n qu ng s t m th ch kh h tnh thu c cng ty c ph n s t th ch Kh c th c hi n d a trn gi i php DCS.

Trn gi i php cng ngh tuy n qu ng s t c a nh my, nhi m v c a h th ng i u khi n: Ti p nh n ti p nh n v p th qu ng; lu kho s n ph m qu ng th; p v a v p nh qu ng; sng qu ng; v n chuy n v lu kho s n ph m. nghi n v phn c p qu ng tuy n t c c v n chuy n qu ng ui.

M c tiu c a cng ngh tuy n qu ng s t: m b o nng su t l ng qu ng th u vo. t c t l cc c qu ng: 0-8mm, 8-30mm, 30-45mm. Ch t l ng tinh qu ng n nh. m b o nng su t ca nh my.

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1.3

Cc tiu chu n p d ng Thi t b cung c p cho d n ph i m b o tun th cc quy nh m i nh t i v i cc tiu chu n sau (tr khi c ch d n c th ): International Electrotechnical Commission (IEC) IEC 60751 (1983-01) Industrial platinum resistance thermometer sensors IEC 61000-4-2 (2001-04) Electromagnetic compatibility (EMC)- Part 4-2: Testing and measurement techniques - Electrostatic discharge immunity test. IEC 61000-4-3 (2002-03) Electromagnetic compatibility (EMC) - Part 4-3 IEC 61000-4-4 (1995-01) Electromagnetic compatibility (EMC) - Part 4: Testing and measurement techniques - Electrical fast transient/burst immunity test. IEC 61158 (2000-08) Fieldbus standard for use in industrial control systems - Part 2: Physical Layer specification and service definition. IEC 61131-3 (1993-03) Programmable controllers - Part 3: Programming languages IEC 61508: Functional Safety, Safety Related Systems National Fire Protection Association NFPA 70 National Electrical Code

Underwriters Laboratories UL Certificate

Canadian Standards Association CSA Certificate

ISO-9001 The suppliers quality management system fulfills all the specifications of the ISO 9001 standard.

GMA-NAMUR

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The system fulfills the requirements specified by the GMA-NAMUR committee on validation. CENELEC / ATEX NEC (National Electrical Code) Standard 500

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II
2.1

H th ng i u khi n
H th ng GIM ST V I U KHI N C u hnh h th ng:

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H th ng GIM ST V I U KHI N bao g m b x l trung tm cho php l p trnh b ng cc ngn ng theo chu n qu c t IEC 61131 v h th ng thu th p tn hi u vo/ra. H th ng GIM ST V I U KHI N c n c trang b cc ch c nng x l i u khi n nng cao, ph c t p, cc giao di n v n hnh nng cao v tnh nng d phng p d ng cho cc phn m c h th ng. H th ng GIM ST V I U KHI N c n cung c p kh nng tch h p cc ch c nng i u khi n m , b o v an ton v cho php chia s chung cc cng c ph n m m trong h th ng. Trong d n khai thc v tuy qu ng s t m Th ch Kh, H Tnh h th ng GIM ST V I U KHI N l h th ng DCS c c u trc phn tn: B n tr m v n hnh Tr m k thu t My ch d phng nng M t my in en tr ng A4, m t my in mu A4 H th ng Gim St v i u Khi n k t n i n phng th nghi m qua h th ng m ng Internet C u trc m ng vng CPU S7-400 d phng nng CPU S7-400 k t n i n cc t i u khi n phn tn t i cc khu v c cng ngh thng qua Modul truy n thng ET 200M, m ng Profibus DP, Cp quang. H th ng i u khi n v gim st c kh nng k t n i truy n thng qua h th ng m ng Mosbus (RS-485) v Ethernet. 2.2 Tch h p theo chi u r ng H th ng GIM ST V I U KHI N v cc thnh ph n lin quan c a h th ng cho php qu n l ton b cng ngh s n xu t, t khu s n xu t chnh cho n cc ho t ng ph tr , cho n khu h u c n u ra L m t h th ng GIM ST V I U KHI N hi n i v l h th ng tch h p ng nh t duy nh t.

2.3

Tch h p theo chi u d c

H th ng GIM ST V I U KHI N c n h tr xy d ng knh thng tin ng nh t v trong su t trong ton b m ng l i thng tin v t ng ho c a nh my. H th ng GIM ST V I U KHI N c n
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H Th ng Gim St V i u Khi n Tuy n Qu ng S t M Th ch Kh H Tnh h tr mun ho v tiu chu n ho h tr tch h p ton ton qu trnh s n xu t v i cc H th ng qu n tr kinh doanh cn g i l ERP (H th ng qu n l ngu n ti nguyn doanh nghi p), H th ng qu n l s n xu t (MES), hay tch h p v i c p thi t b i u khi n v thi t b tr ng nng cao hi u su t, t i u ho v tnh linh ho t c a h th ng.

2.4

H th ng m H th ng GIM ST V I U KHI N ph i l m t h th ng m d a trn cc cng ngh tiu chu n nh n n t ng my tnh v i h i u hnh Windows, truy n thng Ethernet cng nghi p, giao th c truy n tin TCP/IP, giao ti p OPC cho k t n i cc h th ng GIM ST V I U KHI N t cc nh cung c p khc nhau, cc thi t b s d ng t i hi n tr ng, v truy n thng trn m ng PROFIBUS. Thi t b o l ng thng minh H DCS ph i cung c p kh nng k t n i tr c ti p n cc thi t b o thng minh b ng chu n

Cc lo i bo co v cng c phn tch: H th ng bo co c thi t k trn n n mi tr ng ng d ng chu n c a Microsoft, MS Office, cho php thay i d dng v sau b i b t k c nhn no c kh nng s d ng thnh th o cc ng d ng MS Office. M t cng c c ng thm c n ph i c cung c p, MS Excel add-in, cho php chi t xu t thong tin t b ch a d li u l ch s , Historian, thnh nh d ng b ng tnh MS Excel th c hi n cc php tnh th ng k v phn tch. 2.5 Kh nng ch n on trn h th ng tn hi u vo/ra Cng c ch n on tr ng thi ho t ng c a cc h th ng m ng hi n tr ng ph i tr c quan, d s d ng. Cho php ng i v n hnh nhanh chng xc nh v tr v nguyn nhn s c nhanh chng x l.

2.6

Thi t k phn tn H th ng GIM ST V I U KHI N c n h tr thi t k phn tn khch /ch (client/server) cho php d dng m r ng. H th ng GIM ST V I U KHI N cho php m r ng n 10

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tr m l p trnh (ES), 32 tr m v n hnh (OS) - m i tr m v n hnh cho php truy c p vo ton nh my, 12 my ch c u hnh d phng v ln n 60.000 tag cng ngh .

2.7

D phng nng H th ng GIM ST V I U KHI N c n cung c p kh nng d phng nng trong cc tr ng h p c s c t i t t c cc c p i u khi n. Cho php trang b kh nng d phng tr m v n hnh, lu tr d li u v n hnh, m ng, b i u khi n, cc m-un I/O. m c

2.8

i u khi n an ton H th ng GIM ST V I U KHI N c n cung c p kh nng tch h p ch c nng i u khi n an ton cho h th ng khi c n thi t. L p trnh cho i u khi n an ton c th c hi n ngay trn mi tr ng pht tri n chung c a h th ng v s d ng chung b i u khi n cho cng ngh .

2.9

B n quy n ph n m m B n quy n ph n m m s khng cn c d a trn phn bi t ki u tn hi u. B n quy n ph n m m (ch y v pht tri n runtime hay engineering) d dng chuy n qua l i gi a cc my tnh m khng c n cng c , d ch v hay chuyn gia c a nh cung c p. Gi i thch c ch b n quy n ph n m m gip nh gi nh h ng c a vi c thay i qui m h th ng, nh th u c n cung c p thng tin v c ch tnh b n quy n i v i h th ng, c bi t l cc b n quy n tnh theo s li u tagname. Nh th u c n gi i thch cc v n v b n quy n khi h th ng c cc thay i sau: N u t ng s tn hi u (I/O) tng ln N u h th ng c n s d ng OPC giao ti p thng tin v i 1 ph n m m hay h th ng khc.

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2.10

S d ng cc s n ph m tiu chu n dnh cho mi tr ng cng nghi p H th ng GIM ST V I U KHI N c n s d ng cc s n ph m v ph n c ng, ph n m m c a cc hng cung c p c uy tn trn th tr ng v m m cc tiu chu n dnh cho cng nghi p. Ph n m m i u khi n c s d ng yu c u l ph n m m tiu chu n, tho mn cc yu c u cng ngh , cc tiu ch trong ti li u ny v nh th u khng c n th c hi n cc s a i su vo thi t k c a nh ng ph n m m . ng d ng i u khi n c n xy d ng sao cho tng thch v i cc phin b n nng c p v sau c a ph n m m i u khi n c s d ng.

2.11

D phng v kh nng p ng m r ng H th ng GIM ST V I U KHI N c n cung c p kh nng d phng l 20% trn t ng s I/O ban u. M ng truy n d n tn hi u c n c thi t k cho php pht sinh t i thi u 20% trn t ng s tr m (node) thi t k trn m ng. Cho php nng c p b n quy n trong tr ng h p m r ng h th ng. i v i cc b n quy n d ng soft-key (license cung c p b ng cch ci vo my tnh) th trong tr ng h p b h ng th nh th u c n h tr cung c p soft-key m i theo ng chnh sch c a nh cung c p ph n m m.

2.12

Phin b n ph m m m H th ng i u khi n c n c thi t k ho t ng v i cc phin b n nng c p m khng c n s a i thi t k g thm. Cc phin b n m i c a ph n m m i u khi n ph i tng thch v i cc t p tin c t o ra b i cc phin b n c tr c .

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III
3.1

i u ki n mi tr ng
L p t thi t b trong phng Thi t b l p t trong i u ki n phng c thi t b i u ho khng kh c thi t k ho t ng trong i u ki n nh sau: Di nhi t : 0 C n 60 C. m tng i: 5% n 95% RH

3.2

L p t thi t b ngoi tr i Cc thi t b l p t ngoi tr i c n tho mn cc tiu chu n b o v Class 1 Div 2 (Groups A, B, C, v D) v CENELEC/ATEX Zone 2.

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IV
4.1

i u khi n
Nng l c b x l B x l c n cung c p nng l c x l cho php ki m sot 200 i u khi n PID v i th i gian qut l 1.0ms.

4.2

D phng b i u khi n H th ng GIM ST V I U KHI N c n cung c p kh nng d phng nng cho m t s d ng i v i b x l trung tm ngu n, rack, m ng Kh nng chia tch v t l cc b x l ho t ng d phng nng Kho ng cch t i a 500 m gi a 2 b x l. Th i gian chuy n khi c s c H th ng d phng b x l cho php chuy n quy n i u khi n khi c s c trong th i gian 30 ms ho c nh hn m khng lm m t cc thng tin c nh bo. ng

4.3

Yu c u v ngu n C p ngu n Cho php c p ngu n 24 Vdc ho c 115/230 Vac Pin d phng Pin d phng cho php b x l lu tr cc thng tin v c u hnh v tr ng thi h th ng khi c s c v m t ngu n d phng. S c m t ngu n Khi c s c m t ngu n d phng, h th ng khng c n thi t ph i yu c u download l i cc thng tin c u hnh t tr m v n hnh.

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4.4

H tr h th ng i u khi n an ton Th c thi cc chng trnh an ton H th ng cho php t n tiu chu n SIL 3, Category 4. S d ng ph n c ng thng th ng H th ng c n h tr vi c tri n khai cc ng d ng an ton trn cc thi t b ph n c ng dnh cho i u khi n cng ngh gi m chi ph v t t.

4.5

M r ng b nh H th ng cho php m r ng b nh c a b x l b ng th nh ngoi.

4.6

L a ch n ngn ng l p trnh Cc ngn ng l p trnh theo chu n IEC 61131 c n c h tr : Continuous Function Charts (CFC) Sequential Function Charts (SFC) Structured Control Language (SCL) Relay Ladder Logic (LAD) Instruction List (STL) Function Block Diagram Safety Matrix (for Safety System Configuration)

Ch c nng ng vo Cc ch c nng sau c tch h p s n c u hnh cho cc ng vo: Square root extraction, for flow measurement Linearization of type B, E, N, J, K, L, R, S, T, and U thermocouples Linearization of RTDs

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Digital input pulse totalization Pulse input to frequency conversion

Cc hm ton h c Cc hm sau c cung c p s n trong th vi n c a h th ng: Addition / Subtraction Ramp generator Lead-lag Integrator / Accumulator Dead time High/low select Multiplication / Division Time averaging Signal selection switch Exponential polynomial Logarithms Square root Absolute value

Cc hm i u khi n lin t c Cc hm sau c tch h p s n: Proportional Integral Derivative (PID) Auto/manual with bias control Ratio control Step Controller

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Split Range Controller Cascade Control Override control PID with feed-forward Adaptive tuning (optional) Fuzzy logic control (optional) Multivariable Control (optional) Neural Networks (optional)

Chu trnh x l (Scan Rate)

H th ng cho php c u hnh m i m-un thi t b trong h th ng c th c chu trnh x l khc nhau. Hm i u khi n ng ra Cc hm i u khi n ng ra sau c tch h p s n cho h th ng: Linear Linear with clamping (high and low restricted) Non-linear characterization

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4.7

Ki m sot l i H th ng GIM ST V I U KHI N c n ki m sot l i trong cc tr ng h p sau: N u gi tr ngoi di o Gi tr khng th o c hay tnh ton Khai bo sai ki u d li u Khai bo sai t c u hnh h th ng Cc l i ny s t ng xu t hi n trn giao di n v n hnh. Khi pht hi n l i v i tn hi u u vo, h th ng cho php: Gi gi tr h p l m i nh t Ch nh m c 0 cho ng ra Do ng i dng quy nh

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V
5.1

Cc ng vo/ra (I/O)
T ng quan v I/O Dng cho t t c cc tn hi u thu c h th ng cng ngh . T t c cc module Input/Output c thi t k theo ki u modular v d dng l p rp trn cc thanh ray theo chu n DIN. M i module I/O c g n cc n LED tn hi u gip chu n on nhanh s c . ng th i n cng gip phn bi t v i cc s c do cc thi t b hi n tr ng gy ra. Cc tr m I/O ph i c kh nng c u hnh trong lc v n hnh m khng c n ph i chuy n cng t c sang ch c u hnh. Cc module input/output c th c thay th nng m khng ph i c t ngu n cung c p v khng nh h ng n cc tr m I/O khc

5.2

H tr thi t k d ng I/O phn tn H th ng cho php thi t k d ng I/O phn tn n cc c m x l thng qua vi c x d ng cc kh i qu n l I/O phn tn (distributed I/O station).

5.3

Chu n giao ti p m t b x l n m-un I/O Chu n giao ti p truy n tn hi u gi a b x l v cc m-un I/O l chu n m cng nghi p. Cc m-un c pht tri n b i nhi u nh cung c p trn th gi i.

5.4

Ng vo tng t (analog input) H th ng c n cung c p kh nng h tr cc gi tr ng vo tng t sau: 4-20 mA dc, 0-20 mA dc, v 20 mA dc 1-5 V dc, 10 V dc, v 1 V dc C p nhi t ki u B, E, J, K, L, R, S, T v U RTD (Pt100, Pt500, Pt1000, Ni100, Ni1000, Cu10) Ng vo d ng xung

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5.5

Ng vo s (digital input) H th ng c n cung c p kh nng h tr cc gi tr ng vo d ng s sau: 24 Vdc 125 Vdc 24-48 Vac/dc 120 Vac 230 Vac

5.6

Ng ra tng t (analog output) H th ng c n cung c p kh nng h tr cc gi tr ng ra tng t sau: 0-20 mA, 4-20 mA, 10 Vdc, 0-10 Vdc, v 1-5 Vdc.

5.7

Ng ra s (digital output) H th ng c n cung c p kh nng h tr cc gi tr ng ra d ng s sau: 24 Vdc 120 Vac 230 Vac

5.8

HART I/O H th ng c n h tr cc ng vo/ra theo chu n giao ti p HART.

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VI
6.1

Tch h p m ng hi n tr ng
Yu c u chung H th ng cung c p kh nng thu th p d li u t hi n tr ng b ng cc m-un I/O v h n ch s d ng phng php ko cp i u khi n. Cho php ch n on cc s c i v i cc m-un trong h th ng I/O v nhanh chng nh v thi t b gy s c . Yu c u v x l s c i v i m ng hi n tr ng Khi c s c i v i h th ng, cc thi t b trong m ng hi n tr ng, h th ng cho php x l tnh hu ng theo cc k ch b n nh sau: 1. H th ng c nh bo v t ng ng t (khi ni m x l chng trnh) phn o n c s c v ti p t c ho t ng; Sau khi l i c kh c ph c, h th ng t ng a thi t b vo v n hnh n u pht hi n l i x l ho c ch n ng i v n hnh xc nh n b ng nt nh n hay b ng i u khi n. 2. H th ng c nh bo v t ng d ng vi c x l tn hi u hi n tr ng; Sau khi l i c kh c ph c, h th ng t ng a thi t b vo v n hnh n u pht hi n l i x l ho c ch n ng i v n hnh xc nh n b ng nt nh n hay b ng i u khi n. 3. H th ng c nh bo v t ng ng t (khi ni m x l chng trnh) phn o n c s c , yu c u ng i dng chuy n sang phn o n d phng v ti p t c v n hnh; Sau khi l i c kh c ph c, h th ng ch n ng i v n hnh xc nh n b ng nt nh n hay b ng i u khi n th s chuy n v phn o n c x l s c .

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Truy n thng v m ng
H th ng GIM ST V I U KHI N s d ng m ng ethernet cng nghi p truy n thng gi a b x l v cc my ch d li u (system bus). H th ng GIM ST V I U KHI N h tr cc phng ti n truy n thng Ethernet ph bi n trn th tr ng giao ti p gi a my ch v my khch truy c p d li u (terminal bus). H th ng GIM ST V I U KHI N c n h tr phng ti n truy n l cp quang (FO) ho p cp ng ki u xo n (Twisted Pair). H th ng GIM ST V I U KHI N h tr truy n thng Mbit/s trn system bus v terminal bus. t c 10 Mbit/s v 100

H th ng GIM ST V I U KHI N c n h tr cc c u trc m ng: Tuy n, Cy, Vng, Sao, D phng. Yu c u t i a i v i m ng ethernet: cp ng n 1.5 km, cp quang n 150 km, h tr giao ti p qua m ng WAN, Internet.

7.1

Thi t b chuy n m ch cng nghi p Industrial Ethernet Switch H tr cp ng vo cp quang C ch c nng d phng ngu n C ng ra cho c nh bo M-un d ng khng qu t

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VIII

C u hnh h th ng - T ng quan
Ph n ny m t tr m l p trnh v cc cng c ph n m m s s d ng cho giai o n tri n khai d n, c u hnh v cho qu trnh b o d ng - b o tr, m r ng h th ng GIM ST V I U KHI N sau ny.

8.1

Cc yu c u chung Tr m l p trnh c trang b my tnh s d ng h i u hnh Windows 2000 ho c Windows XP d a trn ph n c ng c c u hnh hi n i v c kh nng giao ti p qua m ng Ethernet. Ph n m m l p trnh h th ng GIM ST V I U KHI N ph i cho php th c hi n cc thao tc c p nh t thng tin (import) t cc cng c x d li u Microsoft Excel ho c CAD/CAE. Bn phm my tnh d ng QWERTY. Ph n m m l p trnh h th ng GIM ST V I U KHI N cung c p giao di n theo ki u mn hnh MS Windows Explorer cho php ng i s d ng d dng n m b t h th ng v t y c th qu n l t t c cc thng tin v b x l, cc tr m v n hnh, cc mn hnh giao ti p, cc thi t b t i hi n tr ng. Ch c nng c a tr m l p trnh (ES) C th s d ng 1 tr m cho t t c cc cng vi c lin quan n c u hnh h th ng. Tuy nhin, c th s d ng nhi u tr m l p trnh cng lc gia tng t c tri n khai d n khi c n thi t. Tr m l p trnh cho php th c hi n cc tc v sau: C u hnh I/O C u hnh b x l, tr m v n hnh C u hnh giao ti p, truy n thng gi a cc tr m C u hnh thi t b hi n tr ng C u hnh bi n t n, thi t b cn, MMC

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8.2

C u hnh cc quy trnh v n hnh lin t c, tu n t C u hnh cc ch c nng i u khi n an ton Pht sinh cc giao di n v hi u ch nh C u hnh vi c sao lu tag C u hnh cc th qu kh v tr c tuy n online Qu n l c nh bo v c u hnh cc s ki n T o bo co, sinh bo co, c u hnh C u hnh ng i dung v quy n truy c p Cho php truy c p d li u ngu n ngoi, v d ti li u Excel Ch n on h th ng Gi l p h th ng ki m tra, th nghi m logic. ng ho chu n cho b x l v giao di n

Th vi n qu trnh t

H th ng GIM ST V I U KHI N c n cung c p th vi n chu n cc i t ng thu t ton i u khi n v cc giao di n v n hnh tng ng cho m i i t ng. Tu c th c a cc ngnh cng ngh m h th ng cho php c p nh t thm cc th vi n b sung. Th vin chu n c n h tr cc i t ng thu t ton i u khi n sau: Standard PID Controller CASCADE PID Controller Ratio Controller Split Range Controller Manual Loader Totalizer for Solids and Liquids Digital Value Monitoring with Alarming
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8.3

Analog Value Monitoring with Alarming Motor (Start / Stop) with Interlocks Motor Two Speed Motor Forward / Reversing Valve (On/Off) with 1 or 2 Feedback Signals Valve (On/Off) with Interlocks Motorized Valve Control

Xy d ng ti li u Ph n m m l p trnh cho php k t xu t cc ti li u d n d a trn cc thnh ph n c u hnh.

8.4

Thay i c u hnh tr c tuy n H th ng c n cung c p kh nng thay i c u hnh c a b x l, giao di n v n hnh, i u khi n m , truy n thng v c u hnh vi c lu tr tr c tuy n m khng c n d ng h th ng.

8.5

Qu n l thay i (Gi i thi u chung) H th ng cho php ghi nh n, lu tr t t c cc ho t ng lin quan n vi c c u hnh, hi u ch nh trn ph n m m l p trnh v v n hnh

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IX
9.1

C u hnh h th ng
L a ch n ngn ng H th ng cung c p ngn ng l p trnh tun th chu n IEC 61131 g m: Continuous Function Charts (CFC) Sequential Function Charts (SFC) Structured Control Language (SCL) Relay Ladder Logic (LAD) Instruction List (STL) Function Block Diagram (FBD) Safety Matrix (for programming of Safety Systems)

9.2

Kho lin ng (interlock) H th ng cho php c u hnh interlock m t cch tr c quan v n gi n. K t qu c a vi c c u hnh bao g m giao di n thng tin v interlock trn tr m v n hnh.

9.3

Ki m tra - th nghi m H th ng c n h tr qu trnh ki m tra - th nghi m b ng vi c cung c p giao di n hi u ch nh tn hi u, thay i tr ng thi tn hi u v gi l p tn hi u.

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9.4

Qu n l thay i Theo di thay i c a cc kh i ch c nng - FB Ci kh i ch c nng FB c cc thng tin lin quan v ngy t o, s a i v ghi ch km theo. Cng c so snh (Version Cross Checker) H th ng cung c p cng c h tr vi c so snh cc phin b n c a cc thnh ph n trong chng trnh. Th vin hm - th t c c a d n H th ng cho php xy d ng ring th vi n cho cc hm - th t c trong d n.

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X
10.1

C u hnh giao di n v n hnh

Kh nng c a cng c pht tri n giao di n hi n th ho H th ng cung c p cng c ho n gi n, d s d ng. H th ng c n h tr ch c nng Wizard gip d dng k t xu t d li u hay lin k t i t ng. D dng thi t l p cc thu c tnh ng cho cc i t ng ho . Cc i t ng ho hi n th tr ng tho cc tagname cho php s d ng cc vng qut v i th i gian khc nhau t i u ho. Cung c p cc ch c nng chu n c a mi tr ng giao ti p Windows nh c t, dn, s a, tm ki m, thay th . H th ng c ch xem l i v kh nng xoay, i u ch nh i t ng. H th ng cho php c u hnh n 32 l p cho cc i t ng ph c t p.

10.2

Cc i t ng chu n H th ng c n cung c p th vi n cc i t ng chu n nh b n ch a, my khu y, bm, van, ng h , m c

10.3

Th vi n giao di n c a cc hm chu n H th ng c n cung c p th vin giao di n c a cc hm i u khi n chu n trn b x l nh bm, van, PID

10.4

Bi u t ng ton c c H th ng cho php xy d ng bi u t ng ton c c, khi thay i trn bi u t ng ton c c th cc bi u t ng lin quan s t ng c p nh t theo.

10.5

Hi n th SFC T t c quy trnh i u khi n tu n t c l p trnh b ng SFC s c hi n th trn mn hnh v n hnh thng qua hi n th SFC.

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10.6

Ngn ng k ch b n cho tr m v n hnh H th ng cho php vi t ngn ng k ch b n tu bi n chng trnh GIM ST V I U KHI N.

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XI
11.1

Ki n trc giao di n v n hnh v ph n c ng lin quan

Ki n trc Ph n m m giao ti p v i ng i v n hnh c xy d ng trn n n t ng my khch/ch . Cho php cng lc nhi u my ch - nhi u my khch. Ph n m m giao ti p v i ng i v n hnh cho php s d ng v i ki n trc 1 tr m hay ki n trc my khch/ch . H th ng cho php m r ng d dng qua vi c i u ch nh b n quy n ph n m m. H th ng cho php my khch truy c p t i a 12 my ch . M i my ch hay c p my ch cho php k t n i n 32 my khch. M i my ch cho php c u hnh c th ch lm 1 s tc v chuyn bi t. Ph n m m d dng ci c gi a cc my tnh m khng c n s a i v t p tin ngu n.

11.2

Mn hnh Mn hnh c n t yu c u: 21 inches phn gi i t 1024 x 768 (th p nh t) 32 bits mu

11.3

Cho php ho t ng

ch nhi u mn hnh

Trong tr ng h p c n thi t, h th ng c n cho php cc tr m v n hnh xu t thng tin ra 2, 4 mn hnh. i u ny thu n ti n cho cng tc hi n th , theo di cc thng tin c a nh my. 11.4 My in My in laser s d ng cho vi c in cc bo co. 11.5 ng b th i gian trong h th ng H th ng cho php c u hnh ng b th i gian gi a cc b x l v cc tr m v n hnh. 11.6 B om t H th ng cho php c u hnh - c p quy n ng i dng.

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11.7

M r ng, k t n i h th ng H th ng cho php k t n i d li u t nhi u ngu n khc nhau, bao g m c thng qua OPC server. H th ng c n cung c p kh nng trao i d li u v i ph n m m c a cc nh cung c p khc. H th ng tr m v n hnh c n c tnh m v cho php k t n i d li u v i cc ph n m m khc qua cc chu n sau:

COM/DCOM ODBC (Open Database Connectivity) OCX / ActiveX Controls OLE (Object Linking and Embedding) OPC (OLE for Process Control) Data Access Protocol (DA) OPC Historical Data Access Protocol (HDA) OPC Alarms & Events Protocol (AE)

H th ng tr m v n hnh c th m r ng b ng cc chng trnh tu bi n do ng i dng t xy d ng thng qua: ActiveX Email thng tin tr ng thi s ki n trong h th ng D li u lu qu kh

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XII

C nh b o, s ki n, thng bo
H th ng c n cung c p ch c nng c nh bo s c , s ki n trong qu trnh h th ng ho t ng. Ng i s d ng c th in, k t xu t cc thng tin ny.

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XIII

Ki m sot thng tin nh t k v n hnh

H th ng c n cung c p cng c c u hnh v ki m sot nh t k v n hnh.

13.1

Kh nng lu tr H th ng c n cung c p cng c c u hnh v lu tr tr ng thi c a cc tn hi u tng t v s .

13.2

Sao lu d li u H th ng c n cung c p cng c t ng sao lu d li u c a qu trnh v n hnh.

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XIV

Hi n th th
H th ng c n cho php c u hnh hi n th th . Cho php hi n th cng lc 8 i m o trn cng th . C th hi n th thng s tr c tuy n ho c thng s trong qu kh .

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XV

Bo co
H th ng c n cung c p cng c l p v xem bo co h ho t ng c a h th ng. Bo co g m d li u v n hnh, tr ng thi, c nh bo, s ki n, thng bo. Bo co c th l y t ngu n s li u tr c tuy n ho c d li u lu tr . H tr k t xu t ra cc nh d ng khc nh Excel, Crystal Reports

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XVI

tin c y c a h th ng
B t c s c no b t k v tr no trong h th ng s khng lm d ng h th ng hay m t quy n ki m sot ton h th ng (tr cc ch c nng lin quan n m-un b s c ). D phng D phng nng cho h th ng c trang b m c my ch - OS server.

Khi c s c x y ra, server d phng s chi m quy n i u khi n v s th c hi n vi c so snh d li u v i server c s c m b o tnh chnh xc c a cc thng tin.

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XVII

Truy c p t xa v k t n i v i h th ng khc

17.1

H tr k t n i v i h th ng khc H th ng cho php k t n i v i cc h th ng khc thng qua cc chu n v giao th c sau: OPC PROFIBUS INTERBUS Ethernet Serial Interface (e.g. Modbus)

17.2

Tch h p v i h th ng qu n tr doanh nghi p H th ng c n cung c p kh nng k t n i v i h ph n m m MES, ERP (nh SAP)

17.3

Truy c p t xa H th ng cung c p kh nng truy c p t xa qua modem h tr ch n on, x l h th ng.

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XVIII

Xy d ng ti li u
Nh th u c n tham kh o cc ti li u v b n v theo danh m c sau: M t cng ngh ; C u hnh h th ng i u khi n; Danh m c cc tn hi u vo ra (I/O List); Ti li u c tnh k thu t cho cc thi t b ; S cng ngh S b tr m t b ng H th ng i n hi n h u

Cn c trn nh ng ti li u km theo ny, nh th u c n xy d ng phng n thi t k v phng n tri n khai th c hi n, l p t v a h th ng vo v n hnh. Trong tr ng h p c s khng nh t qun gi a cc ti li u th ti li u ny l c s u tin gi i quy t. Nh th u s nh n ti li u Yu c u ng i dng (URD User Requirements Document) cung c p b i ch u t lm cn c thi t k h th ng i u khi n t ng. Nh th u s cung c p ti li u M t thi t k cc tnh nng (FDS Function Design Specification) v s c ph duy t b i ch u t.

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Ti li u FDS s c cung c p b ng ti ng Vi t ho c/v Ti ng Anh trn kh gi y A4 ho c/v A3 c cc thng tin ph km theo, g m cc ph n sau: M c l c: a. Ti li u tham chi u cho cc tiu chu n, yu c u thi t k , h ng d n v n hnh. b. M t thi t k . c. Chi ti t v cc thi t b lin quan n h th ng. d. C u trc h th ng, cc ch c nng, e. Ti li u thi t k , bao g m: M t b n m t t ng quan v cc ch c nng i u khi n Lu m t thi t k cho cc c m i u khi n. Phn tch cc kh nng, nguyn nhn c th gy ra s c i v i h th ng,

f. K ho ch m b o ch t l ng cng trnh g. D th o qu trnh ki m tra h th ng h. Ti li u km theo m i thi t b t nh s n xu t. T t c cc b n v s d ng kh gi y A4 ho c/v A3 km theo cc thng tin sau: Ch u t. Tn h p ng. Nh cung c p. Tn b n v . S hi u b n v . Ngy. Tn ng i v Ki m tra, xc nh n b i ch u t.

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D ch v h tr
Nh th u c n cung c p thng tin v s i n tho i h tr , trang web v cc kho o t o. Nh th u c n cung c p d ch v h tr 24/7 cho ph n c ng v ph n m m trong d n Trang web v s n ph m c n cung c p cc thng tin sau:
H tr k thu t Cc kinh nghi m Catalog v h ng d n s d ng thi t b H i p C p nh t ph n m m V d M o s d ng

Chng trnh o t o Nh th u c n cung c p d ch v o t o - chuy n giao h th ng bao g m: -

B x l Tr m v n hnh Tr m l p trnh C u hnh tr m v n hnh

Nh th u c n cung c p cc thng tin v cc kho o t o v h th ng v cc thnh ph n lin quan n h th ng.

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XX

nh ngha
Ph n ny gi i thch cc t , t rt g n, thu t ng lin quan n h th ng GIM ST V I U KHI N (n u c) trnh by trong ti li u ny.

20.1

T vi t t t CPU EIA EMI HART HMI IEC I/O ISA MTBF OLE OPC OS PC RFI Central Processing Unit Electronic Industries Association Electromagnetic Interference Highway Addressable Remote Transducer Human Machine Interface International Electrotechnical Commission Input/Output The Instrumentation, Systems, and Automation Society Mean Time Between Failures Object Linking and Embedding OLE for Process Control Operator Station Personal Computer Radio Frequency Interference

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20.2

T & thu t ng Alarm Logging: Editor for configuring the message system in the operator station and the application for displaying, archiving, and handling messages. Archive: Saving measured values and messages in the operator station to history so the data can be called up over a long period of time. AS-Interface: The Actuator Sensor Interface is a networking system for field mounted binary sensors and actuators. Audible signal device: Horn, bell, buzzer, or similar device indicating that a new alarm or message has arrived at the operator station. Availability: The probability that a system will be able to perform its designated function when required. Blocks: Blocks are separate parts of a user control software configuration distinguished by their function, structure, and purpose. Bus: A path for electrical signals allowing the exchange of data between various components of a computer or system. Central Processing Unit (CPU): The central part of the controller in which the user program is stored and processed, and the operating system and communication interfaces are contained. CFC: Continuous Function Chart is a high-level graphical language using function blocks for configuring continuous control systems. Chart: The document in which the automation functions can be created using the CFC tool or the SFC tool. Communications Link: The hardware and software that performs the transmitting and receiving of digital information over a communication system, for example a bus. Configurable: The capability to select and connect standard hardware modules (blocks) to create a system; or the capability to change functionality or sizing of software functions by changing parameters without having to modify or regenerate software. Configuration: The physical installation of hardware modules to satisfy system requirements; or the selection of software options to satisfy system requirements. CSV: Comma Separated Variable, an ASCII text format in which tabular data are saved. Cycle: In the controller, the scanning of inputs, execution of algorithms by the controller, and transmission of output values to devices. Discrete Control: Control where inputs, algorithms, and outputs are based on logical (True or False) values.

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Distributed I/O: Field devices or analog and digital modules located at a distance from their central controller. Ethernet: Hardware type standard for data transmission using coax, twisted pair, fiber optic cable, or wireless, usually running at 10 Mbps (see Fast Ethernet). Faceplate: On the Operator Station screen, a graphic element that represents, for example, an analog controller instrument, a hardwired push-button, or a switch, allowing operator monitoring and control of the device. Fast Ethernet: A faster version of Ethernet running at 100 Mbps. Fault-tolerant system: A system in which all essential components (such as CPU, Power supplies, racks etc) are duplicated, allowing the backup device to take over from the primary device without control interruption if a failure occurs. Foundation Fieldbus: The ISA/IEC Foundation Fieldbus standard covers a communication system for field mounted measurement and control devices. Function Block: A control bock as defined in IEC 1131-3. See also Block. GPS: Global Positioning System, a satellite based system, which provides the exact position anywhere on earth, and the time of day. Human Machine Interface (HMI): The graphical interface program for allowing an operator to interact with and control a process. Instance: A copy of a function block, which is used again in the control configuration for a similar application. Invalid Value: The state of a tag value, which indicates that the quantity being measured or calculated is out-of-range, not measurable, or not calculable. Ladder logic (LAD): Graphical representation of the automation task using relay symbols complying with DIN 19239. Lifebeat Monitoring: An operator station program, which monitors the controllers, servers, and operator stations, and provides a plant picture with the status. Logs: Files or printouts of information in chronological order. Mode: Control block operational condition, such as manual, automatic, or cascade. Module: An assembly of interconnected components that constitute an identifiable device, instrument, or piece of equipment. A module can be disconnected, removed as a unit, and replaced with a spare. It has definable performance characteristics that permit it to be tested as a unit. OPC: Object Linking and Embedding for Process Control, a software application, which allows bi-directional data flow between two separate applications.

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Operator Station (OS): Electronic equipment including, at a minimum, a monitor, keyboard, and pointing device used by an operator to monitor and control his assigned process or manufacturing units. PLC: Programmable Logic Controller, used for discrete and continuous control in processing and manufacturing plants. PROFIBUS: Process Field Bus, a field bus complying with EN 50170 Vol. 2 PROFIBUS (DIN 19245; bus system for industrial application based on PROFIBUS). Plug and Play: The ability of hardware equipment to automatically identify itself to the system. When the equipment is powered up it is automatically assigned a unique identity without the need to set any dipswitches. Point: A process variable derived from an input signal or calculated in a process calculation. Process Object: A collection of variables and parameters that performs a control function (eg. motor, block valve, PID Controller) which may consist of more than one I/O point. Redundant: A system/subsystem with two modules that provides automatic switchover to a backup in the event of a failure, without loss of a system function. Regulatory Control: The functions of process measurement, control algorithm execution, and final control device actuator that provide closed loop control of a plant process. Reliability: The probability that the system or component will perform its intended function for a specified period of time, usually measured as Mean Time Between Failures. Structured Control Language (SCL): A high-level language complying with IEC 1131-3 and resembling Pascal for programming complex or custom logic tasks within the controller. Self-Diagnostic: The capability of an electronic device to monitor its own status and indicate faults that occur within itself. Security: System access control by key lock, password, electronic card, or other equivalent method. Sequential Control: A type of discrete control handling sequential processes. Sequential Function Chart (SFC): Sequential Function Charts are a high-level graphical configuration language for sequential control applications. Statement List (STL): Statement List is a textual programming language resembling machine code and complying with IEC 1131-3. System Bus: The network used for communication between controllers and HMI servers. Tag: A collection of attributes that specify either a control loop or a process variable, or a measured input, or a calculated value, or some combination of these, and all associated control and output algorithms. Each tag is unique.

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H Th ng Gim St V i u Khi n Tuy n Qu ng S t M Th ch Kh H Tnh

Tag Id: The unique alphanumeric code assigned to inputs, outputs, equipment items, and control blocks. The tag ID might include the plant area identifier. Terminal Bus: The network used for communication between HMI Clients and HMI servers. Time synchronization: Time Synch is provided by the operator station to make sure that all PLCs and operator stations on the bus operate with the same time of day. Workstation: Computer equipment including a PC, monitor, keyboard, and associated pointing device used by engineers to configure the control system.

Ti Li u: CACs-VIMLUKI/GSK

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