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B U R E A U OF R E C L A M A T I O N
A STCDY OF THE HYDRAULIC CHARACTERISTICS OF CONTROL DEVICES FOR THE UNDERDRAIN SYSTEM OF THE FRIANT-KERN CANAL CENTRAL VALLEY PROJECT, CALIFORNIA
Hydraulic Laboratory Report No. Hyd.- 257
DENVER. COLORADO
APRIL 18,1949
CONT~TS
Page P u r p o s e of S t u d y . . . . . . . . . . . . . . . . . . . . . . Conclusions . . . . . . . . . . . . . . . . , ...... RecammemEatlons . . . . . . . . . . . . . . . . . . . . . . . Acknowledgment ....... ~ ...... . . . . . . . . . . TntrO@uction . . . . . . . . . . . . . . . . . . . . . . . . D e s c r i p t i o n of Prototype . . . . . . . . . . . . . . . . Test Facilities . . . . . . . . . . . . . . . . . . . . Test Proce&ure . . . . . . . . . . . . . . . . . . . . . P r e l i m i n a r y In~, stigation . . . . . . . . . . . . . . . . . . I n i t i a l Tests of Flap V a l v e C o n t r o l l u v e s t i g a t i o n of Seepage Q u a n t i t y . . . . . . . . . .
o
1 1 2
S 4
4 4
5 6 6 6 7 8
9 9 9
l0 10 l0 11 11 ]2 12
. . . . . . . . . .
F l o w of Seepage Water to D m d e r d r a i n s . . . . . . . . . . Seepage ~iow Equation . . .~ . . . . . . . . . . . . . C o m p u t a t i o n of Seepage lelow . . . . . . . . . . . . . . P r e s s u r e D i s t r i b u t i o n U n a e r C a n a l Liming . . . . . . . . I n v e s t i g a t i o n of Flap Valves . . . . . . . . . . . . . . . .
S e l e c t i o n of Valve for A l t e r a t i o n s . . . . . . . . . . C a p a c i t y of U n a l t e r e d V a l v e . . . . . . . . . . . . . . E f f e c t of F l a p C o u n t e r b a l a n c e ............... E f f e c t of Fl~p Wei@ht . . . . . . . . . . . . . . . . . E f f e c t of H i m g i ~ Flap over. Center of G ~ a v i t y ..... E f f e c t of Seat Width . . . . . . . . . . . . . . . . . . . C h a r a c t e r i s t i c s of P r o j e c t F l a p V a l v e . . . . . . . . . C h a r a c t e r i s t i c s of A l l - B r a s s F l a p V a l v e ........ C h a r a c t e r i s t i c s of R e c t a m g u l a r F l a p V a l v e ....... I n v e s t i g a t i o n of W e e p h o l e T y p e U m ~ l ~ a i n Control. .....
IS 13
13
14
APP]~DIX 1
F l a p V a l v e s for 6 - 1 m c h D r a i n L i m e - - F r i a u t - K e r n Canal-C e n t r a l V a l l e y Project . . . . . . . . . . . . . . . . . . . .
16
Location Mp a Concrete Canal Llning Underdrains 3A Electrical W o g Tray Model ~ 3B Flap Valves 4 Curves for C0eff1cient p 5 Capacity. Curves far Underdrain Flap Valves 6 Capacity Curves far Rectangular Flap Valve 7 Capacity Curves for Underdrain Weephole
2'
A study of the hydraulic c h a r a c t e r i s t i c s of ~ o n t r o devices l f o r the underdrain systsln of the Friant-Kern CanaL--Central Valley F ~ o J e c t , California.
PURFJSE O STUDY F
The purpose of t h i s study was t o determine the adequacy of flap valves f o r cont;rolling t h e flow of seepage water frm the Biant-Kern canal lining underdrain system, without exceediag t h e meximum allowable pressure of 0.67 f o o t of w a t e r under t h e lining. The program w a s extended t o m i n c l u d e study of t h e hydraulic c h a r a c t e r i s t i c s of two a other types of underdrab control devices.
C.3NCLUSIOmS
1 In any unlerdrain systam, one of t h e f i r o t consider&ions . should be the prevention of the underdrain control becoming inopera t i v e 5ecause of c a ~ o s i o n oxidation or e l e c t r o l y t i c action, by s i l t i n g , bonding (such as r ~ b b e r metsl), or bialogfcal growth. to
I
2 The quantity of seepage flow t o each &aln for any . ' combination of f a c t a r s of pennaability, watertable, l e w h of drainage section, and drain arrangement governing the flow quantity, should not exceed t h e capacity of t h e control device f u r t h e c r i t i c a l head.
3 . The pressure conditions under the l i n i a g w i l l be more c r i t i c a l with the canal empty than when it contains enough water t o 61 10 the e x i t s of t h e underdraies, With no water in t h e c a n a l and the invert bf t h e flow passage of t h e e x i t s placed 2 inches above t h e l i n i n g surfaces, t h e head for poducing flow f a t h e Upderdraine must not be g r e a t e r r than 0.21 of a f o o t or t h e buckling pressure of 0.67 of a foot w i l l be exceeded. The allowable head d i f f e r e n t i a l w i l l be increased t o 0.67 of a foot f o r the buckling pressure when the e x i t s a r e si~bsasrged,
Should a perfect s e a l occur between t h e contact sup4aces of t h e valve seat, t h e head required t o open t h e f l a p for any appreciable submergence would be considerably larger than the maximum of 0.67 f o o t used i n t h i s study. The e f f e c t of t h i s type of sealing was negligible for all valves tested.
~ a t i o Cast I r o n Pipe c&nPang., and t h e PTockhest Valve c&np& w i l l d not operate sat1sf a c t o r i l y under the low-pressure dlf fsrential r e q u b e d i n t h e Friant-Kern i n s t a l l a t i o n when ~ h e cansl Is empty.
6. The valve with the 4-pound bronze flap, furnished by the project f o r testing, w i l l aperete s a t i s f a c t o r i l y provided that t h e seepwe flow i n t o a single d r a i n does not exceed 0.01 cubic foot per ser,ord,' and t h a t there i s no corrosion Etnd a minimum f 2 i c t i o n a l r e s i s t a n c e In the hinge. By counterbalanci~qt h e f l a p of t h i s valve, it i s possible t o make it open under extremely a n d l beds and increase t h e capacity t o 0.06 cubic f o o t per second for the 0.21-foot head.
7. Assumin& no corrosion and a minimum f r i c t i o n a l r e s i s t a n c e i n t h e hinge, t h e three heavy cammercial valves can Be made t o open at heails l e s s than 0.21 foot by counterbalancing the flaps, but t h e dibchesge capacity for t h i s maximum allowable head WUvery small be (approxlmatel;p 0.03 cubic f o o t per second f o r the National Cast Iron pipe Company valve).
8. A "sloppy" f I+,should be provided i n the hinae of any f l a p valve used i n an underdrain system where operation under small heads i s required.
9 . A lightweight f l a p ( 3 pouods o r l e a s ) with i t s hinge over t h e center of g r a v i t y could be ueed t o replace the heavy flape of the vefves alxeady installed.
10. A f l a p valve with a rectangular flow passage and Ligb.tweight f l a p will have b e t t e r operating characterictics t h w one w i t h a c i r c u l a r opening having the sawe area and Invert elevation.
U. A weephole through t h e canal liaing, controUed by a rubber f l a p , ie a f e a s i b l e meas of pas ;ing seepage flow f"rcun beneath t h e canal. The material of tihe f l a p , the weight of the flap, and the position of t h e hinge point are h p o r t a n t desiga factors.
13. An underdrain control consisting of a Ijghtweight r i s i n g disk on a stem and supports, covering a weepholo in the canal lining, might be used i n cases whore t h e water i s f r e e ofmoes, s i l t , . or other Zebris.
1 Sufficient f i e l d information, including groundwater elevations . and type and permeability of a o i l a , be obtained f o r determining the adequacy of all canal underdrain systems p r i o r t o construction.
2. A lightweight f l a p (3 pounds or l e s s ) with i t s hinge over the center of gravity be used t o replace t h e heavy f l a p s of the valves already i n s t a l l e d i n the Friant-Kern Canal, and t h a t additional o u t l e t s be provlded f o r t h e existing long drains, & o d d a c t u a l f i e l d condit i o n s indicate seepwe flow i n excess of the capacity of the present
3. A ' sloppy" f i t be provided i n the hinge of any f l a p valve used i n an underdrain system operating under low heads.
4 Should the f l a p valve be used t o control seepege flow f r o m a . canal underdrain systerm, t h e valve should have a rectangular flow passege and lightweight f l a p and be i n s t a l l e d with the invert of the passage a s near the surface of the l i n i n g as possible.
5. E the use of a nonmetal f l a p i s contemplated, the sealing c h a r a c t e r i s t i c s should be investigated before the design i s adopted. Information concerning p l a s t i c materials i s contained i n Appendix 1 .
6. If t h e flap-controlled weephole underdrain i s considered, a finished f l a p should be studied i n t h e laboratory before the deslgn i s adopted.
Engineers from the C a n e l s and Mechanical Dlvlsions ,snd the Easth Materials Laboratory collaborated i n the canal underdrain i n v e ~ t i g a t i o n s discussed i n t h i s r e ~ o r t .
Description of Prototype The F!riant-Kern Canal, Central Valley Project, California, ( ~ i g u r e i) has been designed with a 3-1/2-inch reinforced concrete lining. This l i n i n g can withstand a macimum d i f f e r e n t i a w a h r pressure of 0.67 of a foot without buckling. To protect t h e l i n i n g %ainst buckling due t o a d i f f e r e n t i a l water pressure r e s u l t i n g fram a high watertable o r rainstorm, 6-inch open-jointed sewer pipe d r a i n s have been provided 2). At; intervabs along the beneath the f l o o r of t h e canal ( ~ i g u r e course of the canal, t h e drainpipes pass upwan-d through the bottom l i n i n g and are vented by f l a p valves. Each valve consists of 4 body connected by a flange t o the end of a d r a i n and a f l a p which i s f r e e t c swing out from the body seat when InternaJ. pressure from t h e dreinpipe a c t s upon i t . . The $avert of the valve Slow passage has been placed approximately 5-46 of a foot above the lower side of t h e bottom l i n i n g i n order t o f a c i l i t a t e t h e i n s t a l l a t i o n of the valve, and t o assure a minimum interference by moss or accumulating silt. For safety of t h e lining, the f l a p valve must open and be capable of dischmging the drainage flow at heads not greater than 0.21 of a foot when t h e canal i s empty and the invert of the d r a i n i s 2 inches above t h e lining. The d i f f e r e n t i a l head should not be greater t h a n 0.67 of a f ~ o when t there i s s u f f i c i e n t w a t e r i n t h e canal t o submerge the valve. Since l i t t l e was known of t h e operating c h a r a c t e r i s t i c s of f l a p valves at s m a l l heads, it was requested t h a t several of the commercial designs inwtalled i n t h e Friant-Kern Canal be t e s t e d i n the laboratory. Test F a c i l i t i e s
A 20-foot horizontal length of 6-inch standard pipe terminated by a flange inside of a box i n xfiich the water depth could be varied w a s provided t o t e s % the gates i n the laboratory. Water was supplied by a vex-tical 8-inch propeller pump and measured by an orifice-venturi meter. A 1-inch standard pipe vent was placed i n the 6-inch pipe t o f a c i l i t a t e applying pressure t o the valve f l a p . Pressures were measured by a water manmeter connected t o a pibzameter located one pipe diameter upstream f=m the extrame end of the valve body and i n the bottom of t h e 6-inch pipe. To f a c i l i t a t e obtaining the pressure r e q u k e d t o open the valve, a s e t of e l e c t r i c a l contacts completing the cIrcu:',t t o a m a l l light bulb was attached t o t h e fla2 and body. The s l w t e s t movement of the f l a p would break the contact which would interrupt the c m e n t t o the bulb and indicate the opening of the valve.
1
An e l e c t r i c analogy t r a y was used t o determine t h e amount of seepage flow which might be expected t o enter the underdrains. The tray, 1 inch i n depth, having sides of s t r i p p l a s t i c which represented
of 18 f e e t , and a side slope of 1-1/4 t o 1 was conatructed on 8, 50- by , 50- by 3/8-inch glass p l a t e t o a scale of 1/2 inch 1 foot .(~Lg;ure ~ ) . 3 m e remaining portion of t h e -tray ~ounilRry a 8 formed by ' p l a c i q ~ l a s t i c W p s t r i p s on the v e r t i c a l centerline below the canal bottom,, along a horizontal l i n e 8 inches above t h e f l o o r and outside of tne c m a l w a l l , and on an a r c of 40-inch radius between these two l i n e s . The center of t h e 40-inch radius w a s a t t h e intersection of the canal centerl.ine and n t h e horizon'tal l i n e 8 inches above the canal. floor. A electrcde was placed alord the curved boundary t o represent the maximum p o t e n t i a l of the groundwater. TWDmall. electrodes represented one and one-half d r a i n f i l t e r s of a three-drain sya-tcsm and the minimum p o t e n t i a l at t h e canal bottam. The e l e c t r o l y t e used In the model w a s t a p water approximatelr 1/2 inch i n depth. Test Procedure Each f l a p valve was bolted t o the flange inside the bcx and w a t e r introduced slowly i n t o the 6-Inch pipe t h r o w the 1-inch vent u n t i l the f l a p wss forced open by t h e pkeesure i n t h e pipe. The head required t o ope= the f l a p was read from a w a t e r manometer a t the i n s t a n t the indicator l l g h t s i # f i e d t h a t the f l a p s t a r t e d t o open, The same +oceaure w s followed whether t h e valves were submerged or a unsubmerged. Accepted st8nda;rd procedures were followed i n the e l e c t r i c
analogy -tray t e s t s ,
PRELIMINARY II?VESTIG.ATIOlJ
I n i t i a l Tests of Flap Valve Control: The i n i t i a l t e s t s on t h e four valves received from t h e proJect ind.icated t h a t none would ba e n t i r e l y satisfactory f o r the underdrain sys'tezn. The opening heads were excessive f o r the unsub~~erged, condition 9 s three of the valves, Table I, and it vas not c e r t a l n that the capacl.ty of any of t h e valves was adequate, since t h e quantity of seepage flow w s UIlknoWn. a
Manufacturer Friant Valve No. 13141 (manufacturer mhown) Iowa Valve Campany Nationel Cast *on
C ~ P W
1 1
00 .3
0.093 0.23
0.U
0.31
0.48
Pipe ,
0.47
Note: A check of the r e l i a b i l i t y of the values given above wats made by computation using balanced m a e n t s about -the hinge point, one f o r t h e weight of t h e f l a p and one f o r t h e force produced by t h e water pressure. Good agrement was obtained.
Tbe invest&tion resolved i n t o t b r e s parts: ( )t o determine w h a t 1 quantity of seepage flow migb;t be expected t o enter t h e drains; (2) t o determine if t h e valves had sufFficient capacity withln t h e required head range; and ( 3 ) t o d e t e m n e i f t h e i n ~ t a l l e d valves could be made t o operate s a t i s f a c t o r i l y by making minor alteratlops. The program was continued on t h e b a s i s of these three pxloblams.
mrIwIom
OF SEEPAGE
wmm
Flow of Seepage Water t o Underr3,rains The capacity of t h e Friaat-Kern Canal underdrain syetesl was limited by t h e elevation of t h e h a i n p i p e e x i t s and t h e resistance of t h e flep valves; therefore, It w a s very important t o determine t h e quantity of seepage flow t o be expected t o enter t h e imderdrains. E l s c t r l c d o g g t e s t s were made for t h a t purpose. Seepage Flow Equation The eqwtion, Q = m b , may be used t o comg~&e the seeptge flow t o d underdrains, providing d l i t s f a c t o r s can be evaluated. In the c the equation
H =
b
height of watertable i n f e e t above drain f i l t e r length of canal section i n f e e t , measured along t h e longitudinal cant e r l i n e &ape f a c t o r , dependent upon conditions design and foundation
The factor, , cannot be determined from physical m e a ~ ~ ~ e m e n l xan of i n s t a l l a t i o n but can be obtained thrcugh e l e c t r i c amPog3~studies W c h consider the Plow of c m e n t i n a conductor analogasls t o flw of water through granulm material (Ohmls b w and DIPcyss Law f o r seepage flow) In the case of t h e e l e c t r i c a l analogy tray, 8 i s t h e r a t i o of t h e r e d s t a n c e of a square u n i t of the model t o t h e resistance of t h e m&el (both c o n t a i n i q the same depth of e l e c b o w e ) .
. d
Two conditions had t o be c o n s i d e r d la determining the value of : (1) the e f f e c t of changing the depth t o a Iztpervious layer; and (2) the n e f f e c t of changing the h e w t of the watertable above the underdrain f i l t e r . Curves were plotted showing the variation i n g for the t k above conditions ( ~ i g u r e 4). The maximum value obtained w a s 0 n for . t h e one-half section of t h e card. which assumed pervious material of i a f i n i t o d b e n s l o n ~and a watertable coincident with the top of the c a i e l . A flow net construc%ed by using data f r o m the e l e c t r i c d o g y t r a y indicated t h a t the discharge would be distributed so t h a t approxima'iely one-fifth of the seepage water flowing t o the c d underdrain system would enter t h e center d r a i n while two-fifths would enter each of t h o two outside drains.
f c n probable marimum values of p , H, K, and Z, which might occur ru d o n g the course of the c d , i s 0.80 cubic foot per cecond. The values of g , H, K, and L used i n camputing t h i s quantity a r e as follows:
8L
K " 4,125 f e e t per year, Table 2, Earth Meterials Laboratory Report No. EM-78, October 12, 1945 H = 16-foot depth of canal o r assuming watertable
coincident with top of canal
L =
It seems very improbable t h a t t h e above v d u e s would ever e x i s t a t one location. If such conditions do e x i s t , the most l o g i c a l solution would be t o decrease t h e d r a i n leagth L. The height of t h e d r a i n e x i t s , being 0.46 foot abovs the bottom of t h e l i n i n g , limits the head f o r producing flow t o 0.21 f o o t f o r the unsubmerged d r a i n exit; thus t h e ma;rcirmrm length of drain can be determined S t h e capacity of t h e d r a i n under t h i s head i s known. The capacity must inclyde t h e influence of any r e s t r i c t i o n , s9ch a s f l a p gates or other controls, placed at t h e discharge f o r an open unsuhaerged d r a i n under e x i t of the drain. t h i s head i s 0.096 cubic f o o t per second., or about 15 p e r c ~ n tof the xuaxlmum possible flow; thus, t h e pressure head f o r th9 maxim= values wi3L be excessive, even for the unrestricted d r a i n unless the length 1,s Umitea t o about 65 f e s t or the permeability coefficient does not exceed 490 f e e t per year.
It nust be pointed out t h a t the values of P determined i n t h i s study are applicable only t o canal cross-sections geometrically similar t o t h a t t e s t e d and t h a t these values are f o r a one-half section of t h e canal. Additional t e s t s would be required t o values for other cross-sections and underdrain mangernen6s. determine
Pressure Distribution Under Canal Lining
A deturmlnation of t h e pressure d i s t r i b u t i o n on t h e lining, t h a t i s the effectiveness of t h e drains f o r reducing pressures throughout the underside of 'the lining, w a s not made because of l i m i t a t i o n s imposed by %he temporary e l e c t r i c a l analogy equipment used i n t h i s study. It was believed t h a t if,pressure at any point under t h e l i n i n g exceeded the buckling pressure, the l i n i n g would r a i s e s l i g h t l y from the surrounding s o i l t o form a free water path between -tb.e point i n queetion and the underdrain f i l t e r , thereby r e l i e v i c e
+&is path by the seepage flow and so the nimber of prossure-relieving cycles without damage t o the l i n i n g m y be limited. A d e t a i l e d pressure-distribution e t u Q could be made i f the need should ever a r i s e i n the design of unaerdrain systems.
b
The head-discharga relationship f o r t h s unsubmerged valve was obtained a l s o (curve a, Figure 5B). The heads t o open the valve ebnd maintain flow were excessive. A discontinuity existsd i n the curve a t appr~xlmately0.2 of a second-foot, which was believed caused by a change i n the-flow conditions i n the passage famed between tb,e body seat and flap. It was believes t h a t the discontinuity resulted from the contraction at the inner periphery of the body seat and the flow conditions i n t h e expanding passage between the seat and f l a p . The decrease i n pressure i n the flow passage accmpanied tha contraction and expansion and created a hydraulic p u l l force which tortded t o close the f l a p , thus increasing t h e head required t o maintain flow. This flow condition existed u n t i l the outwasd movement of the gate by the force of the
aerated. When a e r a t i o n occurred t h e f l a p moved o u t and t h e depth of water i n t h e pipa decreased. E f f e c t of Flap Counterbalance
f.
The f i r s t a l t e r a t 2 3 3 made t o t h e National Cast I r o n Pipe Campany f l a p valve was t h e a d d i t i o n of a 5.05-pound counterwei@it suspended i n s i d e t h e pipe on t h e upstream s i d e of f l a p (Figure 51,). The f l a p w a s balanced i n a i r by t h e counterwgight so t h a t it iuight touch t h e r e a t o r remain s l i g h t l y open depending upon t h e a c t i o n i n t h e hinge. I n t h i s condition of balance, t h e valve starts opening a t p r a c t i c a l l y zero head. The d i s c o n t i n u i t y ia t h e discharge curvs was-not of d i s c e r n i b l e , probably due t o t h e f a c t t h a t t h e b&%k~nciIIg t h e f l a p permitted it t o be forced open beyond t h e c r i t i c a 7 - point by a very low head and permitted t h e j e t t o a e r a t e at a very m a l l dischazge, The discharge was approximately 0.03 of a second-foot when he head i n t h e pipe reached t h e maximum allowable of 0.21 of a f o o t (0.67-foot water on bottom of l i n i n g ) (Curve b, Figure 5B). C a l i b r a t i o n f o r t h e submerged condition showed t h e capacity t o be s a t i s f a c t o r y , 0.27 cubic f o o t p e r secon& f o r a d i f f e r e n t i a l head of 0.010 f o o t (Curve b, Figure 5A) E f f e c t of Flap W e i a t
An 8- by 8- by l/8-inch b r a s s f l a p w i t h t h e same hinge p o i n t was made f o r t h e National Cast I r o n Pipe Cmpaqy valve (Figure 5C). Thls f l a p weighed 2.59 pounds compared t o t h e 10.60 pounds of the original. A d i s c o n t i n u i t y i n t h e discharge curve similar L o t h a t observed f o r t h e o r i g i n a l f l a p w a s s t i l l apparent, but occurred a t a Lower head and a discharge of approximately 0.04 of a s e c o d - f oot (curve a, Figure 3 C ) A t a discharge of e~pproximately0.25 o f a second-foot and a head of 0.81 f o o t , t h e f l a p ceased t o a f f e c t t h e head at t h e piezometer and t h e dischmge curve coincided with t h a t f o r free flow fom t h e pipe. rr This a l t e r a t i o n was n o t a s o l u t i o n because t h e he& t o open t h e valve and maintain flow w a s excessive when t h e valve was.not submerged.
'
E f f e c t of H i ~ i x Flap over Center of Gravitx q The 8- by 8- by 1/8-inch b r a s s f l a p was a l t e r e d t o move t h e hinge point over i t s c e n t e r of g r a v i t y ( ~ i g u r e 3C). This change reduced t h e head r e q u i r e d t o maintain a given discharge such t h a t t h e discharge f o r t h e 0.21-foot head was approximately 0.10 cubic f o o t p a r second, ,the same a s f o r an u n r e s t r i c t e d drain (curve b, Figure 2C). However, a d i s c o n t i n u i f y s t i l l occurred i n t h e discharge curve and t h e maximum head under t h e l i n i n g , a t t h e d i s c o n t i n u i t y , was 0.62 of a f o o t , wh.ich was only s l i g h t l y l e s s t h a n t h e maximum allowable. It w a s d e s i r a b l e t o e i t h e r reduce t b e , h e a d at t h e d i s c o n t i n u i t y o r eliminate t h e d i s c o n t i n u i t y , so f u r t h e r t e s t s were Ioade.
t h e width of t h e s e a t . The reduction was mads by machining the o r i g i n a l s e a t of t h e National Cast I r o n Pipe Company valve t o an tuurulm r i n g 1/8 inch wide by 1/4 inch deep having an i n s i d e diameter of 7.12 i n c h e s (Figure 5B). The pressure-discharge r e l a t i o n s h i p f o r t h e o r i g i n a l f l a p with the a l t e r e d s e a t r i n g i s shown 117 Curvs c , Figure 5B. The discont i n u i t y i n t h e discharge curve was e l i m i ~ l s t e d , but t h e opening head was decreasad only s l i g h t l y . This s l i g h t decrease w a s a t t r i b u t e d t o t h e f a c t t h a t the water p r e s s u r e a c t s over a l a r g e r a r e a on t h e i n s i d e of the flap.
E s t a obtained f o r t h e 8- by 8- by 1/8-inch b r a s s f l a p having t h e same hinge point as t h e o r i g i n a l f l a p , but with an a l t e r e d body s e a t , a r e shown by Curve c , Figure 5 C . There w a s no d i s c o n t i n u i t y i n t h e a-ischmge curve b u t t h e head t o open and m a i n t a i n flow againfit t h e moment of the g a t e about t h e hinge point was s t i l l t o o l a r g e . With t h e hinge point moved forward, t h e head-d'ischmge r e l a t i o n s h i p w a s t h e same a s f o r f r e e discharge f r m an open d r a i n (Curve d, Figure 5 C ) . I t i c believsd *hat any of t h e f o u r valves l i s t e d i n Table 1 could be made t o operate s a t i ~ f a c t o r i l y reducing t h e s e a t width and providing by a lightweight f l a p hinged over i t s center of g r a v i t y . @om these t e s t s , I t w a s concluded a l s u t h a t t h e most s a t i s f a c t o r y f l a p valve f o r t h e vaderdrain system would b e one which has a narrow s e a t and a l i g h t weight f l a p with t h e hinge placed over o r n e w i t s c e n t e r of g r a v i t y .
C h a r a c t e r i s t i c s of P r o j e c t F l a p Valve Although t h s heads t o open t h e f l a p vaive with c a s t - s t e e l body and 4-pound bronze f l a p r e c e i v e d from the p r o J e c t and i d e n t i f i e d by t h e ntinber, 13141, were w i t h i n t h e s p e c i f i e d l i m i t s f o r t h e submerged and unsuhmerged copditions, t h e discharge c a p a c i t y w a s very s m a l l f o r t h e msubnergen condition and t h e r e was a small d i s c o n t i n u i t y i n the dischmge curve at about 0.04 cubic f o o t per second (Curve a, Figure 5D). T e s t s were made t o determine i f t h e c a p a c i t y could be increased s u f f i c i e n t l y by minor a l t e r a t i o n s t o permit t h e use of t h e valve i n t h e Friant-Kern Canal underdrain system. The a l t e r a t i o n s consisted of: (1)c o u n t e r b a l a n c i w of the bronze f l a p ( ~ i g u r e 5D), and ( 2 ) decreasing t h e width of t h e s e a t by machining t h e i n n e r periphery of t h e f l a p s e a t r i n g (F?.gwe 5 D ) . The capacity of t h e valve was increased by counterbalancing t h e b r o n ~ ef l a p with a p i e c e of 3/8-inch-diameter b r a s s r o d 10-1/2 i n c h e s long. The increase i n c a p a c i t y f o r c he submerged valve was s u b s t a n t i a l while t h a t f o r t h e u n s u b e r g e d condition w a s mall (about 0.03 cubic f o o t per second) (Curve b, Figure 5 ~ ) . The h 9 d r e q u i r e d t o open t h e valve was n e g l i g i b l e f o r both cases.
machining of the- inner periphery of the f l a p s e a t (curve c, Figure 5 ~ but the discontinuity i n Vie discharge curve f o r unsubmerged flow was practically elhiimted.
1
) ,
The water Barn t h e r e s e r v o i r a t f i i a n t Dam i s considered t o have a s a l t content g r e a t enough t o produce an e l e c t r o l y t i c action between the c a s t - s t e e l body and bronze f l a p of t h i s valve. This action would make the l i f e of t h i s valve questionable, i f the valve wore t o remain cubmerged %or long periods. The loose f i t i n the hinge of t h i s valve w i l l l e s s e n any p o s s i b i l i t y of i t s becamin& inoperable due t o corrosion. Characteristics of All-bra9 s Flap Valve A a l l - b r a s s f iap valve, having a body of 6-inch-inside-diameter n by 114 inch w a l l b r a s s pipe and a c i r c u l a r f l a p of 1/8-inch brass p l a t e with the hinge placed v e r t i c a l l y above the center of gravity, was constructed and t e s t e d (valve e , Figure 3 ~ ) . I t s design was based upon the result^ of the t e s t s completed thus f a r on tha four f l a p valve13 o received from the prodect. N discontinuity was observed i n the aischargs curve which, f o r a l l g r a c t i c a l purposes, coincided with t h a t f o r an unobstructed d r a i n (Curve e , Figure 5C). Tfais valve was considered entl-ely s s t i s f a c t o r y so fair a s hydraulic c h a r a c t e r i s t i c s were concerned. It aoes have the disadvrntage i n t h a t c a s t Iron i s anodic t o brass. Characteristic s of Rectangular Flap Valve Since it was found t h a t most f l a p valves a r e unsatisfactory f ~ r i n ~ t a l l a t i o n n low-pressure underdrain systems, a valve for replacing i those tilready LnstaJ.led i n the fiiant-Kern C a n a l was proposed by t h e Mechanical Design Section ( ~ i g u r e 6). This f l a p valve included a c a s t - i r o n adapter flange t h a t lowered the valve flow passage i n v e r t 1-1/4 inches below t h e invert of the underdrain e x i t , and a 1/8-inch r e ctangulaz bronze f l a p and hinge weighing approximatsly 1.5 pounds. The seat on the body of t h i s valve w a s a rect-le with inside d b e n s i o u s 3-114 inches hi& by 7 inches wide, and a seat. width of i; p i n a d bearing 9/32 inch. A clearance of 1/16 inch between t h e hwas provided t o minimize t h e p o s s i b i l i t y of corrosion freezing the hinge. The rectangular e x i t of t h f s valve provided s greater a r e a i n contact with the water f o r mall heads, thus f o r a given depth of water, the opening force i s l a r g e r than f o r t h e c i r c u l a r e x i t . The opening head f o r the unsuhmerged rectangular f l a p valve w a s 0.06 of a foot of water. Since the invert of t h e water passege of t h e valve body was about 0.10 f o o t below t h e i n v e r t of the drainpipe e x l t , t h e opening head f o r the f l a p did not a f f e c t the deptk i n the d r a i n ( ~ ~ g u 6). re
.on the t o t a l hiad i n t h e valve body, show t h a t t h e capacity f o r t h i s arrangement i s e s s e n t i a l l y the same as an unobstructed drain (cur- a, Figure 6 ) . The capacity of an unsubmerged fiiant-Kern Canal underdrain, using t h i s f l a p valve a ~ a a g e m e n t ,w i l l therefore be l i m i t e d by-the eleva&ion of t h e d r a i n e x i t ra$her than the resistance of t h e f l a p valve. The c r i t i c a l heads and corresponding capacities f o r t h r e e drain-exit elevations are shown on ~ i g u r e 6. p he maximum capacity f o r the drain e x i t s placed 2, 3, and 4 inches above the canal f l o o r a r e 0.094, 0.036, and 0.004 cubic foot per second, respoctivoly. This valve, as constructed in the laboratcry, exhibited good sealing q u a l i t i e s i n preventing a reverse flow oP water i n t o the underdrain. The only disadvantage was the p o s s i b i l i t y of corrosion r e s u l t i n g frcrm the use of two dissimilar metals.
IIWESTIGATION OF VEEPHOLE TYPE UIVDEEUXAR? CONTROL
The opening head f o r the d i s k was recorded as t h a t which produced an evihent flow and not t h a t which caused slight leakage f r m beneath the disk. This head. w a s recorded by a p i e z m e t e r i n s t a l l e d i n the 6-inch conduit supplying the water t o the underside o f , t h e disk. Water was introduced into t h e supply conduit slowly asd the piezometer reading taken when t h e disk opened. Since the head r e q u k e d t o open
t e s t s were made,with various weights placed on t o p of t h e d i s k . The opening head f o r t h e submerged condition appeared t o be constant a t about 0.03 of a f o o t f o r m o v i q p a r t s weighing from 0.11 t o 0.65 of a pound, while t h a t f o r t h e unsubdrged c o n d i t i o n v a r i e d from 0.02 t o 0.22 of a f o o t . The f a c t t h a t t h e opening head f o r t h e . submerged condition appeared t o remain constant w a s a t t r i b u t e d t o t h e d i f f i c u l t y of determining when t h e opening a c t u a l l y occurred. The c a p a c i t i e s of t h e unsubmer~edweephole underdrain f o r weights of 0.11, 0.23, and 0.65 of a pound were approximately 0.01, 0.03, and 0.05 of a cubic f o o t per second f o r t h e maximum allowable l i n i n g pressure. The t h r e e s e p a r a t e curves a t t h e l e f t of Figure 7C show t h e e f f e c t of the weight of t h e moving p a r t s upon t h e head r e q u i r e d t o produce a given discharge, while t h e s i n g l e curve a t t h e r i g h t i n t o which thi: t h r e e merge shows t h e e f f e c t of t h e d i s k reaching i t s maximum r i s e . The high p o i n t s i n t h e curves a r e caused by flow c o r d i t i o n s between t h e s e a t i n g surface of t h e rubber d i s k and t h e l i n i n g surface, s i m i l a r t o t h a t described f o r t h e f l a p valve under s e c t i o n "Capacity of Unaltered Valve" of t h i s r e p o r t . ' The c a p a c i t y of t h e unsubmerged r i s i n g d i s k c o n t r o l , with moving p a r t s weighing up t o 0.2 of a p ~ u n d , would be half t h a t f o r an uncontrolled 6-inch underdrain of t h e type placed. i n t h e ?' -Lant-Kern canal. The p a t t e r n of t h e c a p a c i t y curves f o r t h e submerged weephole and t h r e e d i f f e r e n t weights of t h e moving p a r t s was similar t o t h a t f o r t h e unsuhmerged condition ( ~ i g u r e 7D). However, t h e head t o produce flow remained s u b s t a n t i a l l y below t h e maximum a l l o w ~ , b l eu n t i l a f t e r t h e di* reached i t s maximum r i s e and t h e curves merged, t h u s g i v i n g t h e same maximum capacity of 0.067 of a cubic f o o t per second f o r t h e t h r e e weights. The weight of t h e moving p a r t s i s n o t s o c r i t i c a l when t h e weephole I s submerged. The possibility of increasing t h e capacity of t h i s device by i n c r e a s i n g t h e r i s e o r t h e s i z e of t h e weephole w a s not investigated.
8 .
The disadvantages of t h i s c o n t r o l were t h a t moss streamers might entangle t h e d i s k when it i s i n t h e r a i s e d p o s i t i o n r e l e ~ s i n gseepage flow during the time t h a t t h e c a n a l c a r r i e s water, and t h a t it was on the f l o o r of t h e c a n a l wher-; sedimect could i n t e r f e r e with i t s operation. A p r o t e c t i v e hood could be added b u t no t e s t s were made t o determine i t s f e a s i b i l i t y . C h a r a c t e r i s t i c s of Weephole with Rubber F 3 a ~
A second device considered f o r c o n t r o l l i n g t h e flow thrcagh a weephole w a s a rubber f l a p b o l t e d t o t h e CPKLLn i g g ( ~ i g u r e ~ ) . A li 7 m e t a l r e i n f a r c i n g d i s k w a s placed ou top of t h e l / 8 - i n c h rubber f l a p t o
The head t o open t h i s rubber f l a p was determined i n the same manner as t h a t f o r the r i s i n g disk and it was fownd t o be ne@igible (Figure 7E). Discharge curves f o r t h e subuerged and unsubmerged condition were obtained for f l a p s with hinge distances of 2 and 3 inches and reinforcing disks woighing 0.04, 0.13, and 0.31 of a pound. The weight of the portion of the rubber f l a p s a f f e c t i n g the operating heads w a s 0.07 and 0.09 of r pound f o r the 2- and 3-inch hinge distances. t
i
There were d i s c o n t i n u i t i e s i n t h e curves similar t o those observed f o r s m a l l openings i n the i n i t i a l f l a p ga%e study. It was believed t h a t a reduction in pressure occurred between t h e rubber f l a p and l i n i n g a s the water passed from the tube, thus ixlcreesing the head required t o force water through the weephole. This reduction i n pressure conticued u n t i l the force of t h e water l i f t e d the f l a p and changed the flowlines. The discon-kinuity of flow i s r e f l e c t e d i n the discharge curves for both the submerged and unsubmerged weephole. The maximum capacity a t the allowable underlining pressure obtained f o r t h i s type of c o n t r o l was 0.06 of a cubic f o o t per second f o r t h e unsubmerged condition and 0.12 of a cubic f o o t per second f o r the submerged condition. The head-discharge r e l a t i o n s h i p of the rubber f l a p might follow two paths, depending upon whether the seepage flow from t h e weephole i s decreasing or increasing. In e i t h e r case, the head might became s u f f i c i e n t t o e d a n g e r a 3-1/2-inch-thick lining, unless the hinge distance and weight of t h e f l a p a r e properly designed. Tho fl,ap should be lightweight a d the hinge distance m~&e small enough t o eliminate obJectionable head r i s e s i n the region of discontinuity. Further improvement might be r e a l i z e d by using other hinge and s e a l designs.
J. 21. Richardson
Through W. T. Moran and R. F. Blanks
March 8, 1949
Flap valves f o r 6-inch drain l i n e s--Frlant -Kern Canal- -Central Valley Project. e 1 During .December 1948, w had several discussions on the question . of a suitable material f o r fabricating the f l a p s of the d r a l n valves on the fiiant-Kern C a n a l . A t t h a t time, I s w e s t e d t h a t c e r t a i n p l a s t i c s appeared t o have the desired properties and should be given consideration.
2. King P l a s t i c s and Iqerwerson Manufacturing Company, both of whom are l o c a l p l a s t i c s fabricators, were consulted. Both concerns
expressed the belief t h a t c e r t a i n p l a s t i c s were suitable f o r t h i s purpose. Particularly,polyethylene,polystyrene, and saran were proposed. However, since these f a b r i c a t o r s were not completely familiar with t h e long-time behavior of these materinls, it was considered advisable t o - w r i t e the manufacturers f o r t h e i r recommendations.
3. After a considerable delay, we have now received r e p l i e s t o our three l e t t e r s of inqulry. Although the o r i g i n a l problem has been eliminated by a charge i n design, t h i s memorandw has been prepared 'to slmrm~rizethe manufacturer*b recammendation i n the event a similar problem a r i s e s .
4. Monsanto Chemical Company says f l a t l y t h a t they would recammend no p l a s t i c material where the f l a p s w i l l not be available for examination o r replacement f o r a period of years. They f e a r also, t h a t p l a s t i c s have not s u f f i c i e n t impact strength.
o 3 . D w Chemical Compacy suggests t h a t e i t h e r saran or polystyrene might be used i f the impact conditions are not too severe. Bowever, they lack q i n g information, and can only suggest t h a t w answer t h i s question e by trial. 6. W o n t i s samewhat doubtful of the aging c h a r a c t e r i s t i c s of polyethylene, a s well as the p o s s i b i l i t y of cold flow d i s t o r t i n g the valve s
e 7. I n view of these opinions, I have now concluded t h a t w have not s u f f i c i e n t data at t h i s time on the aging characteristics of these materials t o warrant a f i e l d i n s t a l l a t i o n on a very l a r g e scale. There Is no proof t h a t the materials would not be suitable, and I 'would n o t , h e s i t a t e t o chance one o f these materials i f w had no a l t e r n a t e , Howe ever, u n t i l t h e manufacturers gain more experience, there i s no advantage i n our pressing f o r an I n s t a l l a t i o n at t h i s t h e .
Letter of Janumy 5 , 1949 f r m Dow Chemlca: Company L e t t e r of February 15, 1949, from W o n t and Campany
?
. '
1C
f k,,..-f -c Underdroin
- ---1
trenches~continuous - * )
SECTION B-B
(TRANSVERSE
DRAIN)
1
Unreinforced ~ r o t e c t i v ehood .., Short radius 45'bends
vc
Erv
--, ; "
- 1 " i o y e r cement mortar
jl0.t-, + - ~ n d e r d r a r n
-Q1
F--20"
# .
,-I'
Layer o f cement
J
S E G T I O N A-A
AT O U T L E T B O X - 5 0 0 ' M A X C R S
ALJERNAJIVE SEFTION A T O U T L E T D O X - 500 PAAX.CRS. t = 2fWh4infor centrrfuqol pipe. t = 3 j m h l l n precast plpe. for Unreinforced proiecfivc! hood
' S E C T I O N A-A
SECTION
D-D
- ..
\
--.
'\ L
6 " F l a p valve,,
-t = FLOW
4 , 1:
.-A.
+.....-------.-------&-A
---- --.J'+-
II
I
1
P L A N E-E
ALrERNATlVE
SECTION
w I i I---; ,--.-..--------L4--1-51
I I
I
CONCRETE C A N A L LINING
UNDERDRAINS
l r .
I
I
I
I
-a,--__
+6'---216"
--46""
P L A N C-C
A.
F-K.
B.
CANAL
a . Frlant Valve b. Iowa Valve c. National Cast I r o n Pipe Valve d. Flockhart Valve e. A l l Brass Valve FRIANT-RERN CANAL
IN EQUATION
Q = KHpL
Flap we@
106 pounds
COUNTERWFIGHT
ALTERED SEAT
0
On5
0 10
a's
DISCHARGf CFS
OZO
0 25
02
06 DISCHARGE CFS
08
10
VALVE
;Brass
rod
to; lnches
AS FURNISHED
COUNTERWEIGHT
DISCHARGE CFS
:5.2;.4 .
Hinge dlstanc~....
flelnforc~nq d ~ s k
.,:,
A.RISING DISK
.Can01 l ~ n ~ n g
B.RUBBER FLAP