OWNER

LSTK

PMC

CENTRIFUGAL PUMP DATA SHEET

PROJECT : New Fire Water Network at ONGC, Hazira CLIENT : ONGC, Hazira PMC : IOT D & E LSTK CONTRACTOR : SAVAIR ENERGY LIMITED A 1 2 3 4 B 1 2 3 4 5 6 C 1 2 D 1 E 1 1 2 3 4 5 5a 5b 6 7 8 9 10 11 12 13 14 15 16 GENERAL Applicable To Location Service Quantity OPERATING CONDITIONS Liquid Handled Pumping Temperature (oC) Liquid Density at Pumping Temperature (Kg/m3) Vapour Pressure @ 20 oC (Kg/cm2 A) Viscosity @ 20 C (CST) Corrosion / Errosion CAPACITY CONTROL FOR VOLUMETRIC PUMPS Method of Control Type of Control MECHANICAL DATA Design Pressure (Kg/cm2 A) MANUFACTURER'S SPECIFICATIONS Pump Manufacturer CONSTRUCTION Casing Mount Split Type Casing Connection (Vent / Drain / Gauge) Nozzles : Suction (Size / Rating / Facing / Location) Discharge (Size / Rating / Facing / Location) Impeller Type Impeller Dia mm (Rated / Max / Min) Bearings (Type / No.) Coupling (Make / Type) Guard Non Sparking Driver Half Mounted By (Pump Mfg. / Driver Mfg.) Packing (Make / Type / Size / No. of Rings) Mech Seal (Make / Model / API Class Code) Base Plate Drain Rim Type Foundation Bolts Throat Bushing * / 150# / * / * * / 150# / * / * * * * * Yes / No * * * Yes / No Yes / No Yes / No * * HORIZONTAL CENTRIFUGAL */* / * /* 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Proposal Curve No. No. Stages NPSH Required (Water) m Speed (RPM) Hydraulic Power (kW) Efficiency (%) Rated Power (kW) Max. Head Rated Impeller (kW) Max. Head Rated Imp (m) Min Cont. Flow (m3/hr) MAWP (kg/cm2 A) Hydrostatic Test Pressure (kg/cm2 g) Rotation Viewed from Coupling End Flushing Packing Lantern Ring Connection Seal Flush Piping (Plan / Material) Ext Seal Flush Fluid LPM / (Kg/cm2g) CW Piping (Plan / Material) * 2 Size and Type PERFORMANCE * * * * * * * * * * * * CW / CCW Self / External Yes / No */* */* */* * 13.5 2 Design Temperature ( oC) 65 As per P & ID As per P & ID 3 4 Control Range Precision at Minimum Range As per P & ID As per P & ID
o

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Purchase Hazira Fire Water 2 x 100%

5 6 7 8

Tag No. Driver Pump Model No. Applicable Standard / Code

47-PD-007A/B Diesel Engine Driven * NFPA

Water AMB 1000 0.04 1 NO

7 8 9 10 11 12

Capacity @ PT (m3/hr) (Min / Normal / Max) Discharge Pressure (Kg/cm2 abs) Suction Pressure (Kg/cm2 abs) Differential Pressure (Kg/cm2 abs) Differential Head (m) NPSH Available (m)

* / 610 / * 6 Flooded

Flooded

OWNER

LSTK

PMC

CENTRIFUGAL PUMP DATA SHEET

PROJECT : New Fire Water Network at ONGC, Hazira CLIENT : ONGC, Hazira PMC : IOT D & E LSTK CONTRACTOR : SAVAIR ENERGY LIMITED 17 Balance Device Yes / No 19 DOC. NO. : REV. NO. : A PAGE NO. : 1 OF 2 REF. P & ID NO. : IOTDE-MM-04-032 REV.2 CW Required LPM / (Kg/cm2g) / oC */* /*

OWNER

LSTK

PMC

CENTRIFUGAL PUMP DATA SHEET

PROJECT : New Fire Water Network at ONGC, Hazira CLIENT : ONGC, Hazira PMC : IOT D & E LSTK CONTRACTOR : SAVAIR ENERGY LIMITED F 1 2 3 4 5 G 1 2 3 4 5 H 1 2 3 MATERIAL OF CONSTRUCTION Casing Impeller Inner Case Parts Sleeve Shaft Casing Ring DIESEL ENGINE (BY VENDOR) Manufacturer Model Diesel day Tank (L) with Magnetic Level Gauge Type Power (kW) WEIGHTS Weight of Pump (Kg) Weight of Baseplate (Kg) Weight of Controller (Kg) * * * 4 5 6 Weight of Engine (Kg) Weight of Diesel Day Tank (Kg) Total Weight (Kg) * * * * * * * * 6 7 8 9 10 Revs. (Rpm) No. of Strokes / Cycle No. of Cylinders Bearings Lube * * * * * CI Bronze * * * 6 7 8 9 Impeller Ring Shaft Throttle Bush Mounting Plate * * * * DOC. NO. : REV. NO. : A PAGE NO. : 1 OF 2 REF. P & ID NO. : IOTDE-MM-04-032 REV.2

NOTES: 1. * denotes data to be furnished / confirmed by pump vendor. 2.The Pump shall be supplied with Drive. 3.Discharge matching flanges along with Nuts Bolts Gaskets shall be provided along with Pumps. 4.Pumps shall be capable of furnishing not less than 150% of Rated capacity at a head of not less than 65% of rated head and shut off head shall not exceed 120% of rated head for horizontal centrifugal. 5. Pumps shall be approved by TAC acrediated agency not involved as owner, vendor, contractor, consultant etc.

A
Rev. No.

19/11/2012 Date

ISSUED FOR REVIEW Purpose

AC Prepared By

RP Reviewed By

MD Approved By

OWNER

LSTK

PMC

DIESEL ENGINE DRIVER DATA SHEET

PROJECT : New Fire Water Network at ONGC, Hazira CLIENT : ONGC, Hazira PMC : IOT D & E LSTK CONTRACTOR : SAVAIR ENERGY LIMITED A 1 2 3 4 5 6 B 1 a i ii 2 a 3 a C 1 2 D 1 2 3 4 5 6 7 E 1 2 3 4 5 6 F 1 2 3 4 5 6 SITE CONDITION Barometric pressure(mbar)A Mean sea level (m) Ambient Temp ( C) Ambient At Temp around the engine ( C) Water vapour pressure @ ambient Temp. (kg.cm2)A Wet Bulb Temp (C) UTILITY Cooling Water Cooling Water Temp (C) : Supply (Max/Nor/Min.) Return (MAX) Electric Power Electric Supply (Volts/HZ) Fuel Oil Type of Fuel oil APPLICABLE CODES & STANDERDS Noise level (Max) Approval of Engine Required from DRIVEN EQUIPMENT Driven Equipment Type Drive Probable period For Continuous Running Duration of Max Load Duration of Min Load Pump Direct Coupled * * * 8 9 10 11 12 Type Duty Type Startup Minimum BKW of the driven Eqpt KW @ RPM Rated BKW of the driven Eqpt KW @ RPM Maximum BKW of the driven Eqpt KW @ RPM Emergency Automatic */* */* */* * TAC 3 4 Acoustics Housing Standard for Shell & Tube Heat exchanger Yes / No Manfg. Std. * b Lower Calorific Value(KJ/Kg) * 415-440 V / 50 Hz b Avail during (Starting/Operation/Engine not operating) / / / * * b i ii Cooling water Pressure (Kg/cm2g) : Supply (Max/Nor/Min.) Return(MAX) * *
o o

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10 11 Max. 50 Min. 02 12 13 13a

Dry bulb Temp. (C) Location Under roof Electrical Area Classification Class Non Hazardous Indoor

13b Group / Division

Direction of Rotation of driven equipment CW CCW viewed from coupling end For Mech. Drive Application : Minimum site rating of the engine required Kw @ RPM (with 10 % overload provision for one Hour with in a period of 12 hours of Operatio)

kW: _*____ @RPM: ___*___

CONSTRUCTION FEATURES Manufacturer Mounting Engine Cooling (Air / Water Cooled) Type of Engine (2 Stroke / 4 Stroke) No. Of Cylinders Cylinder Arrangement PERFORMANCE Rated Engine Power at Standard Operating condition as per ISO 3046/BS5514(ISO Std. Power): kW: __*__ @ RPM: _*___ * * * * * * 7 8 9 10 11 Engine Model Compression Ratio Bore/Stroke (mm/mm) Speed (RPM) Mean Piston speed (m/sec) * * * * *

(Using only Essential dependent auxiliaries and with 10% Overload provision for one Hour with in a period of 12 Hours of operation.) Rate Engine power at site conditions (service std. power) Guaranteed, No Negative Tolerance): Min. Engine site power at which Engine can be Operated Continuously. Min. Engine speed & corresponding site power at which Engine can be Operated Continuously. Starting time required for full load operation (seconds) kW: ___*__ @ RPM: __*__ kW: __*___ @ RPM: _*__ RPM: ___*__ @ kW: __*___ *

OWNER

LSTK

PMC

DIESEL ENGINE DRIVER DATA SHEET

PROJECT : New Fire Water Network at ONGC, Hazira CLIENT : ONGC, Hazira PMC : IOT D & E LSTK CONTRACTOR : SAVAIR ENERGY LIMITED 7 Specific Fuel Consumption Fuel consumption, gm/kW-hr @ reference condition* ISO 3046 a b c d 8 a b c d G 1 2 3 H 1 2 3 Guaranteed Engine Rated Power(100% continuous Rating) 75% of (a) 50% of (a) 110% of (a) * Standard Reference condition: Total Barometric pressure pr1, kg/cm2A Relative humidity r1% Atmospheric Temp t r1, C Charge Air coolant Temp. t cr1 C SPEED GOVERNING SYSTEM Type Class of accuracy (A0/A1/A2/B1/B2) Governor control Mechanism STARTING SYSTEM Method of starting Method of stopping Startup Time (sec) Battery Starting System a b c h i j Battery Bank Number AH Capacity Regulator and cut-out * * n e f g Voltage Make Dynamo (Make /Rating) * * * n n n * * * 4 5 Type of cold starting Aid Type of Starting System * Battery Starting * * * 4 5 6 Governor Type Governor Make Governor Model * * * 100 Kpa 30 25 (298 oK) 25 (298 oK) Mnfg's Std Site Mnfg's Shop DOC. NO. : REV. NO. : A PAGE NO. : 2 OF 2 REF. P & ID NO. : IOTDE-MM-04-002 REV.2

Battery Charging equipment including transformer, static Rectifier, D.C. Ammeter, D.C. Voltmeter, Charge Rate selector Switch and charging meter. Inter connected cable leads between battery charger & battery Interconnecting cable leads between battery & engine starters. Note: Each Battery bank shall be sized to provide minimum __ consecutive starts.

I a b c d i j J 1 2

COOLING SYSTEM Type of cooling Heat exchanger with Anchor / Foundation Bolts By pass valve Heat exchanger Temp. C (Primary circuit) : Inlet /outlet * n n * e f g h Water pump driven by : Driver rating/speed (kW / Rpm) Check valve Heat exchanger Temp. C (Secondary circuit ): Inlet /outlet * * n *

Primary (soft) circuit piping with Temp. Control and Make Tank Secondary (FW from pumps discharge) circuit piping with FRAME LUBRICATION SYSTEM Type of Lubrication (Splash / Force Feed) Oil cooler Type * * 6 7 Oil Filters (Self cleaning/Duplex/Paper cartridge) Pre-Lube Oil pump driven By * * n strainer; n PR regulating valve

OWNER

LSTK

PMC

DIESEL ENGINE DRIVER DATA SHEET

PROJECT : New Fire Water Network at ONGC, Hazira CLIENT : ONGC, Hazira PMC : IOT D & E LSTK CONTRACTOR : SAVAIR ENERGY LIMITED 3 4 5 K 1 2 3 4 5 6 7 L 1 2 3 M 1 2 3 N 1 a b 2 a b c d e Type / Grade of Lube oil : Pre-Lubrication (Manual / Automatic at intervals of ------hours) Oil cooler testing pressure(kg/cm2g) FUEL SYSTEM TYPE (Gravity Feed system/Fuel Lift Pump) Fuel Injection Pump (Make/Model) Capacity of Daily Service Tank (liters) (for 6 hrs continuous operation@ full load/ for 24 hrs@full load.) Fuel Float Tank Motor Driven fuel transfer pump Over flow pipe Shielded Level gauge for Fuel tank AIR INLET SYSTEM Suction Air Filter Expansion Bellows Air Inlet Ducting / Piping/ Manifolds ENGINE EXHAUST SYSTEM Exhaust manifolds/Ducting/ Piping terminated at safe height outside of the Engine room Expansion Below Exhaust silencer CONTROL AND INSTRUMENTATION Hazardous Area Classification : NEC: ____*___ ISO: ____*___ Electric Supply : Lamps : + ___*__ V; ___*____ AC/DC; ___*____ AC/DC; ___*____ AC/DC; ___*____ AC/DC; ___*____ AC/DC; _____*___ Phase; ____*____ HZ _____*___ Phase; ____*____ HZ _____*___ Phase; ____*____ HZ _____*___ Phase; ____*____ HZ _____*___ Phase; ____*____ HZ Class: ___*____ Zone: ___*_____ Div.: __*___ Group: ___*__ n n Residential Type 4 5 6 Exhaust Stack / Chimney Thermal Insulation for complete Exhaust Flame Arrestor n n n n n n 4 5 All Supports / Hangers Inlet Silencer n n * * * Ground Mounting With Base Plate n n n 8 9 10 11 12 13 14 Fuel filters (/Duplex/Paper cartridge) Fuel Tank Engine Mounting Vent connection for fuel tank with flame arrester Inspection and cleaning Hole for fuel tank (min 150mm) Drain Valve for Fuel tank Fill connection for Fuel tank Float valve in fill connection * * n * * * 8 9 10 DOC. NO. : REV. NO. : A PAGE NO. : 2 OF 2 REF. P & ID NO. : IOTDE-MM-04-002 REV.2 Oil Sump Capacity (Litres) Oil consumption (lph) Expansion Relief valve for crankcase * * *

n n n n

Gas Group: ____*____

Alarm Circuit : + ___*__ V; Trip Circuit : + ___*__ V;

Control Circuit : + ___*__ V; Solenoid Valves: + ___*__ V;

Notes : 01. Pre-alarms to preceed Trips. 02. Instruments to be connected to Junction boxes on skid and consoles 03. All Switching devices (hardware / software) for pre-alarms, trips, trip alarm and interlockingshall be vendor's scope O a b c d MATERIAL Charge Air Cooler Water Cooler Air Cooler Shell : ____*______ Shell : ____*______ Shell : ____*______ Fuel Tank : MS Tubes: ____*________ Tubes: ____*________ Tubes: ____*________

Air Reciever : ____*_______

OWNER

LSTK

PMC

DIESEL ENGINE DRIVER DATA SHEET

PROJECT : New Fire Water Network at ONGC, Hazira CLIENT : ONGC, Hazira PMC : IOT D & E LSTK CONTRACTOR : SAVAIR ENERGY LIMITED P 1 2 3 4 5 Q 1 2 3 4 5 6 7 MAINTENANCE DATA Expected period of Running between Top Overhauls (Hours) Expected period of Running between Main Overhauls (Hours) The Type and Grade of Lubricating Oil Recommended Lube Oil Consumption (Kg/hr) / (Litres/hr) Change of Lubrication Oil Filters (Hours) ACCESSORIES Flywheel with Barring Device Guards for Moving Parts Coupling for Engine - Alternator / Pump Common Base Plate for Engine - Alternator / Pump Foundation / Anchor Bolts Anti Vibration Pads First Fill of Lubrication Oil and Fuel. REMARKS 1 2 3 4 5 6 * denotes data to be furnished / confirmed by pump vendor. The Engine shall be suitable for starting the pump against open discharge valve conditions. The Engine shall be provided with an adjustable governor to control engine speed within 10% of its rated speed. The material of construction of water (FW) wetted parts of the heat exchanger in the secondary cooling water circuit shall suitable for specified water quality. The Engine shall be provided with safety against low lube oil pressure, high water temperature and over speed. Vendor has to comply with the latest norms issued vide notification by Ministry of Environment and Forest ( with all amendments ) on noise limit for D.G.Sets and emission norms for Diesel Engines for D.G.Sets. 19/11/2012 Date ISSUED FOR REVIEW Purpose AC Prepared By DN Reviewed By MD Approved By n n n n n n n * * * * * DOC. NO. : REV. NO. : A PAGE NO. : 2 OF 2 REF. P & ID NO. : IOTDE-MM-04-002 REV.2

A
Rev. No.