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PipeHangers &Supports
Youngkwang Nuclear Power Plant
www.unison.co.kr
Head Office
#803 Jangsan-Ri, Soosin-Myeon, Dongnam-Gu, Cheonan-Si, Choongcheongnam-Do, 330-882 South Korea Tel. : + 82 - 41 - 620 - 3371~6 Fax : + 82 - 41 - 552 - 3332 Email : plant@unison.co.kr
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AboutUNISONHi-Tech
Since the establishment of Unison Hi-Tech Co., Ltd. in 1984, we became a leading manufacturer of pipe hangers and supports equipment. We built our success in the Nuclear power plant & other conventional power plant industry by supplying high quality products that meets the international safety standards. As a leader in manufacturing pipe hangers and supports equipment, we aim to maintain customer satisfaction through continuous investment in product development and improvement. Unison Hi-Tech Co., Ltd. has been awarded for Excellent Enterprise for Quality Competitiveness for 10 consecutive years and evolved into a leader in the piping product manufacturing business. In 1997, Unison Hi-Tech Co., Ltd. acquired the ASME NA, NPT, NS & KEPIC certificate for pipe hangers and supports equipment, which demonstrates that our products are proven for quality. We were the first Korean corporation to obtain ISO9001 Quality Management Certificate in the field of pipe support equipment for all our piping products and also obtained ISO 14001 Environment Management Certificate in 2006. Unison Hi-Tech Co., Ltd. has carried out several programs designated by the Korean government and gained recognition as one the nation's most respected "quality" piping equipment manufacturer. We plan to maintain our role as a leading company in the pipe support equipment field by committing ourselves to surpass customer expectation through continuous research and development of our full product line.
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BriefHistory
1984 . 09 . 24 1987 . 12 . 04 1989 . 10 . 08 1992 . 06 . 05 1993 . 11 . 24 1994 . 12 . 13 1995 . 11 . 24 1997 . 03 . 13 1997 . 09 . 26 2000 . 05 . 05 2006 . 11 . 21 2006 . 11 . 29 2009 . 10 . 01 UNISON Co., Ltd. Establishment Technical License agreement with Grinnell(ANVIL, USA) for Pipe Hanger Obtained Excellent Machinery Award for the Development of Constant Spring Hangers as a Domestic Brand Obtained the prime minister award on the environment day Registered in over the counter market of Korea Security Dealer's Association Obtained ISO9001 Certificate Obtained Presidential Award for Quality Management from S. Korea government Obtained NA & NPT Certificate from ASME Obtained a KEPIC Certificate from KEA Renewal of NA, NPT certificate from ASME, and obtained NS certificate from ASME Obtained ISO14001 Certificate for all items Selected as the top 50 company for quality competition for 10 consecutive years UNISON Hi-Tech Co., Ltd. was separated from UNISON Co., Ltd. as a sole corporation
Factory Introduction
Production capacity
Constant spring hanger Variable spring hanger Sway strut & Sway brace Rigid components Supplementary steel structure Cold support 500 EA/Month 750 EA/Month 2,000 EA/Month 150 Ton/Month 300 Ton/Month 500 EA/Month
1. 2. 3. 4. 5. 6. 7. 8.
Test & Welding shop Fabrication shop Pre -f abrication shop Packing shop Indoor warehouse Indoor warehouse Rubber & Painting shop Shot blasting shop
Expansion joint shop Machining shop Cutting shop Head of f ice R & D center Experiment room Modal testing tower
Factory site
The gross area : 84,291 Work shop : 15,985 Subsidiary f acilities : 5,767 #803 Jangsan-Ri, Soosin-Myeon, Dongnam-Gu, Cheonan-Si, Choongcheongnam-Do, 330-882 South Korea 130Km f rom nearest International Sea Port (Incheon)
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Products
Since its establishment in 1984, as a leading manufacturer for pipe hangers & supports equipment in Korea, we have supplied high quality products to the Nuclear power plant & other conventional power plant industry.
5. Hydraulic snubber
Hydraulic Snubber is composed of a cylinder, oil tank and check valve. When the heat displacement rate of the pipe is relatively low in normal conditions, the Hydraulic Snubber allows free thermal movement of the pipe with little resistance. But when sudden impact is applied to the pipes from fluid vortex, wind load or earthquakes, the check valve will close and pistons will stop allowing the Hydraulic Snubber to deliver the impact load to the steel structure to protect the pipe.
6. Mechanical snubber
Mechanical Snubber is composed of ball screw axis, ball screw, f ly wheel and disk brake. When the heat displacement of pipe moves slowly in a normal condition, the ball screw of the mechanical snubber rotates slowly so that the pipe can move f reely. But when the pipe receives sudden impact such as earthquake & etc., the disk brakes is activated and the ball screw axis will stop rotating because the f ly wheel can not execute a sudden rotary motion. The mechanical snubber will deliver the imapact load to the steel structure to protect the pipe.
3. Sway strut
Sway strut constrains the displacement of pipe in one direction while letting it move f reely in another direction. Since spherical bearing is attached, this product can correspond to slight angular motion.
7. Cold support
Cold support is used in LNG, LPG and other petrochemical constructions and can be used in the low temperature area as low as 190c below zero. The material of cold support is mainly polyurethane, compressed & shaped wood to cut of f heat conduction in extremely low temperature, so it protects the pipe by maintaining its intensity.
4. Sway brace
Sway brace suppress the vibration of pipe, absorbs impact loading, guides or constrains the motion of pipe, and holds the pipe in place.
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Design&Engineering
UNISON Hi-Tech Co., Ltd. always does its best to improve design & engineering ability and to apply advanced technology to new project. And our wide work experiences prove our technical reliability.
Manufacturing
Process
1. Warehousing
Process
Customer Fab. ISO drawing Stress analysis
Tools
3. Machining 2. Cutting CAESAR II PIPE PLUS AUTO PIPE AUTO CAD 4. Welding
MICRO STATION
UDAS
8. Packing
Equipments
LOCATION
Iran India Oman Algeria Thailand Chile Portugal, France, Greece Madagascar India Chile UAE Romania Philippines Lybia Korea
CUSTOMER
Doosan heavy industries & cons. Doosan heavy industries & cons. Doosan heavy industries & cons. Seentec co., ltd. Doosan heavy industries & cons. Doosan heavy industries & cons. Seentec co., ltd. Hyundai engineering & cons. Doosan heavy industries & cons. Doosan heavy industries & cons. Doosan heavy industries & cons. Samhwan machinery co., ltd. Doosan heavy industries & cons. Doosan heavy industries & cons. Posco engineering & cons.
YEAR
2004 2005 2005 2006 2008 2008 2008 2008 2009 2009 2009 2009 2009 2010 2010
EQUIPMENT
CNC Laser Cutting M/C Shape Cutting M/C Band Sawing M/C CNC Machining CNC Lathe Milling M/C Radial Drilling M/C Power Press Hydraulic Press Bending Roller Hydraulic Bending M/C Pipe Bending M/C
CAPACITY
3kw, 4kw KT-530GX1520R WBS-700BC, HVT-5153M A5V-31580 & etc. 1800piX1180L TMU-5 NRD-2000, NRD-2600 160 ton 200 ton 12T*2500L, 4T*1200L 6T*3200L, 9T*2600L DB-40N
QTY
2 4 2 8 1 1 2 1 1 2 2 1
EQUIPMENT
Electric Furnace Electric Welding M/C Tig Welding M/C Air Compressor Shot Blasting M/C Painting Booth Universal Testing M/C C/S Hanger Tester C/S Testing M/C Jib Crane Fork Lifter Overhead Crane
CAPACITY
2450*950 21KW SW300P 50HP, 75HP SRBPH-1500 1100WX12000L 500KN 50/500KN 100/500 KN 2 ton 2~10 ton 2 ~ 10 ton
QTY
1 4 4 2 3 3 1 2 1 8 13 27
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Quality
UNISON Hi-Tech Co., Ltd. ensures to provide high quality Pipe Hangers and Supports equipment to customers that comply with International quality requirements and standards. Our quality management is implemented in every process from initial inquiry of the products to designing, material purchasing, manufacturing and site erection supervision. Systemized quality Management systems will meet customers specifications and also accommodate all manufacturing work scope. Our quality assurance division is composed of two sectors, quality assurance and quality inspection. Main functions of each sector are as follows;
Health,Saf ety&Environment
UNISON Hi-Tech Co., Ltd. is committed to complying with the highest level of Health, Safety & Environment(HSE) management throughout all stages of our activities. It is our policy to proactively manage HSE to protect our employees, clients, subcontractors and the communities.
Our objective is to make every efforts to reduce risks to the lowest levels possible in order to achieve our ultimate HSE goal of zero incidents.
Quality Assurance
Design document review Customer quality requirements review Technical audit Applying QA/QC Certificate
Quality Inspection
Material receiving inspection In-process inspection Non-conformance report issue Non-conformance report follow-up & disposition Coordination with customers inspector Test Laboratory control Performance Test Final inspection
Certificate
UNISON Hi-Tech Co. Ltd. will continue to prove our ability to provide reliable service to customers through periodical renewal of certicates.
<ISO 9001>
<ISO 14001>
<KEPIC>
<ASME NA>
<ASME NPT>
<ASME NS>
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MajorClients
Domestic
MajorExperienceList
Nuclear Power Plant
PROJECT
Qinshan Nuclear power plant #1/2 Youngkwang Nuclear power plant #5/6 Wolsung Nuclear power plant #1/2 Kori Nuclear Power Plant #1/2 600MW*2units 1000MW*2units 1000MW*2units 1000MW*2units 1000MW*2units 1000MW*2units 1000MW*2units
CUSTOMER
Doosan heavy industries & cons. Doosan heavy industries & cons. KHNP Doosan heavy industries & cons. Doosan heavy industries & cons. Doosan heavy industries & cons. Doosan heavy industries & cons.
LOCATION
China Korea Korea Korea Korea Korea Korea
YEAR
1997 1997 1999 2003 2003 2008 2008
Overseas
Ulchin Nuclear power plant #5/6 Sin Kori Nuclear power plant #1/2 Sin wolsung Nuclear power plant #1/2
CUSTOMER
Doosan heavy industries & cons. Doosan heavy industries & cons Doosan heavy industries & cons. Daewoo engineering & cons. Doosan heavy industries & cons. Doosan heavy industries & cons. CMI Hyundai engineering & cons. Doosan heavy industries & cons. Hebi coal & electricity Co., Ltd. Formosa heavy industries co. Doosan heavy industries & cons. Doosan heavy industries & cons. Posco Engineering & cons.
LOCATION
Korea Korea Chile Nigeria India Thailand Argentina Madagascar Chile China Philippines UAE Libya Korea
YEAR
2003 2007 2007 2007 2008 2008 2008 2008 2008 2009 2009 2009 2010 2010
End User
Youngheung Thermal power plant #3/4 Nueva Ventanas Afam VI CCPP Mundra Boiler #1~5 Glow CFB Boiler Siemens Argentina Ambatovy #1~3 Angamos Boiler #1/2
GlobalRepresentatives
China / Nutech International Co.
Rm.302-3, Bldg. No.2, Jingqiuzhichun, ZhichunRd., HaidianDistrict, Beijing, China Tel.: +86-10-8235-6887 Fax: +86-10-8235-8177 E-mail: skcheung@vip.163.com
Hebi coal & electricity project Toledo project 300 T/H #1/2 Shuweihat S2 IWPP #1~4 Al Khalij Power plant #1~4 Posco Power CCPP #5/6
Chemical Plant
PROJECT CUSTOMER
Hyundai engineering & cons. Seentec Co., Ltd. SK engineering & cons. Daewoo Shipbuilding & Marine Samsung engineering co., ltd. GS engineering & cons. Hyundai engineering & cons. Daewoo shipbuilding & marine engineering Co., Ltd.
LOCATION
Iran Algeria Korea Angola KSA Thailand Kuwait Angola
YEAR
2003 2006 2007 2007 2008 2009 2009 2010
South pars field development 2, 3, 4 & 5 Sonatrach 400 T/H boiler #1~4 New FCC project Tombua Landana Kayan PP PTT Jetty development & LNG receiving
Kuwait / Al Kazemi International General Trading and Contracting Group Co. W.L.L.
Salem Al Mubarak Street, Laila Tower, 4thFloor Salmiyah, Kuwait Tel.: +965-25743081 Fax: +965 25723196/25744817 mfouad54@alkazemi-intl.com
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