ES

ES-11115

ESteel Corporation. New & Used Machinery

#101, 576-8, E-Dong , Sangrok-Gu, Ansan-City, Gyeonggi Provence, South Korea Tel : +82 31 407 1144 FAX : +82 31 407 1157 http://www.esteelcorp.com e-mail : machinery@esteelcorp.com

3,650mm x 200mm MG Plate Roll Bending Machine

Manufacturer: Type: Model: Year (or range of years): Condition: Quantity:

MG 3 roll Hydraulic 12 foot x 7.9 inch 7.1 inch prebe 12 foot x 7.9 inch 3 roll 7.1 inch prebend-3.65M x 2009 excellent 1

Description: We have a 7.9 X 12 (7.1 prebend)-3.65M x 200mm-180mm prebend machine close to completion. We could deliver it in 10-12 weeks. 1 only MG 3 roll double pinch plate bending roll Fully Hydraulic brand new MG36220Z This is the newest evolution in the field of plate bending machines. Three driven rolls with double pinch to perform the pre-bending in both sides without having to turn the material the other way around. Its versatile and quick to use. All machine parts are of the best quality and most known brand names easy to find in every corner of the world. CAPACITIES Useful length 144"-3,650mm Rolling thickness 7.9"-200mm Initial pinch pre-bending thickness 7.1-180mm Capacity is based on A36 steel plate with a yield rating of 36,000 PSI. Performances are rated for standard diameter 3 times the top roll. TECHNICAL DATA Top roll diameter 51.2"-1300mm Side Roll diameter 49.2-1249mm Electric power (energy saving) 780 HP Length 449 Width 281 Work Height 203 Weight 836,000 lbs The max performances are referred to shells of diameter equal or larger than 3 times the top roll diameter and with material with a yield point within R = 260 N / mm.
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An increase in material mechanical strength, i.e. Yield Point, or Tensile Strength, will reduce the machines pre bending & rolling capacities, by the factor K [ see chart ]. Yield Point Tensile strength Factor K Example : Machine with a pre bend capacity of 12mm. Material Yield Point 260 N/mm2 Change the Yield Point to 500 N/mm2 the pre bend capacity reduces by K factor of 0.70 pre bend capacity reduces to 8.4mm [ If in doubt ask ] N/mm2 KSI N/mm2 KSI 360 50 510-650 75-95 0.84 500 70 650-800 95-115 0.70 700 100 800-950 115-140 0.60 900 130 1200 175 0.50 Here below is shown the step by step machine working process Technical characteristics A) AUTOMATIC ADJUSTMENT FOR CONE Constant parallel leveling control of movable rolls by MASSIVE MECHANICAL TORSION SHAFTS without any of the adjustments and re-balancing required by hydraulic leveling systems. B) ALL PANETARY MOVEMENTS - Eliminating all friction common to vertical, diagonal or horizontal sliding guide systems and requiring absolutely no adjustment. much more detail on serious request rolls 50mm, 120mm, etc

1 only MG 3 roll double pinch plate bending roll Fully hydraulic brand new MG3130V

This is the newest evolution in the field of plate bending machines. Three driven rolls with double pinch to perform the pre-bending in both sides without having to turn the material the other way around. Its versatile and quick to use. All machine parts are of the best quality and most known brand names easy to find in every corner of the world. MAXIMUM LINE VOLTAGE 220/440, 3ph/60Hz
CAPACITIES

Useful length Rolling thickness Initial pinch pre-bending thickness

122 5.1 4.1

Capacity is based on A36 steel plate with a yield rating of 36,000 PSI. Performances are rated for standard diameter 3 times the top roll. TECHNICAL DATA

Top roll diameter Side Roll diameter Electric power (energy saving) Length Width Height Work Height Weight

37.4 34.6 192 HP 346 178 191" 165 286,000 lbs

The max performances are referred to shells of diameter equal or larger than 3 times the top roll diameter and with material with a yield point within R = 260 N / mm. An increase in material mechanical strength, ie Yield Point, or Tensile Strength, will reduce the machines pre bending & rolling capacities, by the factor K [ see chart ].
Yield Point N/mm 360 1
2

Tensile strength N/mm 510-650

2

KSI 50

KSI 75-95

Factor K 0.84

Example : Machine with a pre bend capacity of 12mm. Material Yield 2 Point 260 N/mm

500 700 900

70 100 130

650-800 800-950 1200

95-115 115-140 175

0.70 0.60 0.50

Change the Yield Point to 500 N/mm the pre bend capacity reduces by K factor of 0.70 pre bend capacity reduces to 8.4mm [ If in doubt ask ]
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Here below is shown the step by step machine working process

Technical characteristics A) AUTOMATIC ADJUSTMENT FOR CONE Constant parallel leveling control of movable rolls by MASSIVE MECHANICAL TORSION SHAFTS without any of the adjustments and re-balancing required by hydraulic leveling systems. ALL PANETARY MOVEMENTS - Eliminating all friction common to vertical, diagonal or horizontal sliding guide systems and requiring absolutely no adjustment. PERMENENT LUBE SYSTEM - No more ordinary greasing and lubrication for all the life of the machine by specially protected screened and full-life pre-greased components. Replacement of all low efficiency components (reduction unit, high friction bronze bushings, mechanical drives, gears, belts joined arms, sliding guides, etc.) by new high energy efficiency drives Planetary Gears DIRECT DRIVE COUPLED to the rolls, bearings, central multi-way electro/hydraulic power motor) keeping the real force available on the plate to bend (positive power) Energy saving system conforms to the "International High Efficiency and Anti-Pollution" rules and standards.

B)

C)

D)

Features All steel structural welded frame construction (often no foundation required) Hydraulic drives with infinitely variable speeds automatically adjusted by progressive controls (hydroelectric valve machines excluded) Plate is driven by high energy efficiency hydraulic motor/planetary drive. eliminating secondary reduction gears, chains, synchronization devices and clutches. Instantaneous drive stop of rolls by hydraulic over-center valves Side-forming rolls controlled by hydraulic cylinders with infinitely variable speed (hydroelectric valve machines excluded) Automatically controlled side roll parallelism mechanical controlled by Torsions Bars Hydraulic powered drop end Automatic balancing of top roll (to open the machine) All rolls mounted on SPECIAL floating 2 crowns rolls bearings with automatic self-alignment All rolls are cambered to compensate for deflection and to increase the driving and gripping power of the two central rolls. Fully hydraulic powered movements One only operator required

Standard equipment
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Compact hydraulic power unit including hydraulic valves and flexible hydraulic hoses Electric control cabinet including overload protection for electric motor, electric fuses, electric contacts, electric relays, and security key-lock door Special front/pivoting operators console including progressive hydraulic controls for all machine Hydraulic machine opening to extract finished cylinders Multi-system emergency safety device for instantaneous stopping of all movements. Floating control w/electro valves

Material Strength This is by far the most important consideration when selecting a set of plate rolls. Material specifications state the minimum yield strength that the material will be produced to, but in general there is no maximum limit, steel arriving at your works is likely to be above the specification stated minimums. A commonly used steel is BS EN 10025:1993 S275, this steel has a stated minimum yield Of 275N/mm2 , yet it often arrives at works gates with yields of 360N/mm2 this increase in yield strength will reduce the pre bend and roll capabilities of a machine by 16%. Please look at page 2 of this quotation K factor chart shows how a change in steel yield strength will effect pre bend & roll capabilities Closing of the longitudinal seam edge To produce a perfect closing of the longitudinal seam, the bending rolls have to be manufactured with a correctly calculated compensating top roll camber, specific to a material thickness, At point of order, the manufacturer will require to know, at which material thickness top roll camber is to be calculated, this is generally the material thickness at which most of your production is done. For avoidance of doubt Material rolled above or below the specified material thickness to be used in the camber calculation, is likely to suffer from barreling or hour glass effects, to what degree we cannot be specific.

Flat produced with pre bend There is a theoretical possibility of achieving a flat each side of the longitudinal seam of the plate approx 1 to 2 times the material thickness. There are many variables that influence the ability to actually achieve this theoretical flat, the experience of the machine operator being a factor. Cone rolling When cone rolling, the machines capacity is reduced to that of the pre bend capacity. ie the thickness & the length. When you pre bend a plate with the side rolls set parallel to the top roll, the bearing loading is equal at the end of each side roll. This loading changes when you tilt the side rolls to produce the cone, the side bearings at the drop end take approx 80% 100% of the loading. Optional Extras - not included in the machine price: Top & side supports As rolled material moves from pre bending, to rolling, ie the rolled material passes through the rolls and rises upwards ,when the bending radius is pretty large the materials own weight becomes sufficient to bend the newly formed cylinder, this occurs as the material approaches and passes the vertical center line of the machine. If the materials weight is not supported in this phase of the bending, it might cause the cylinder to lose its cylindrical shape, possibly creating an irregular series of radii, plus the added possibility of bulging or creasing as the material bounces. A machine fitted with vertical & side support units solves this problem.

Gauging During and after the rolling you will have the need to measure the radii, how will you do this ?. The normal method is radii templates, do you already have these ??. This method is ok for small dias the measuring of large radii with, large templates can be difficult , we recommend the purchase of our archmeter for larger radii measurements

Handling Will this tie up your craneage, would a roller conveyor bed assist. Have you a specific plate handling system - have you plate clamps, plate magnets, a pneumatic lifting device for stainless material ? We do recommend that you use a roller conveyor(s) to support the flat material in front of the machine. The length of this supporting conveyor as a minimum needs to be the cylinders developed length. Shorter conveyor beds cause problems with material overhang, this is a particular problem with CNC controlled machines where the actual positioning of the material against the back roll is important.

CNC Control To have a fully automatic bending cycle, a CNC (MG Touch Command) will give you full control of the bending operations other than controlling the whole loading and downloading process. Our own software written by our engineers is something more than the normal dedicated general software as its made for exclusively for out machines.

ADDITIONAL TERMS & CONDITIONS

Purchase Price: US$1,800,000.00 (Oil not included)

Included in price: Digital readouts (ea axis) Hardened rolls Conical bending system Optional Prices: CNC touch command control with interpolation Set up and training $ 28,000.00 $ 10,000.00 No Charge No Charge No Charge

56 R on C Scale

Note: We cannot control your workshop operational

procedures, ie the availability of the operator, crane & materials, should our commissioning & machine function training be hindered by circumstances outside our control, then any additional days attendance by MG engineers to make up for such delays, will be chargeable. Validity of offer: Availability: Terms: 10 days 1 months CIF Nearest International Port 30 % down 60% prior to leaving the facotry and balance within 5 days of receipt. It is the purchasers responsibility to ensure that the site Location is of a suitable quality, i.e. a concrete floor that is (4 thick), firm and level to within 3/16 over machine area. Unless otherwise specifically stated. Preparation of floor foundations / civil work if required, are not included for in this quotation. We will quote to undertake this work at an extra cost, if we are requested to do so. The risk in such goods will pass to you when the machine reaches your works gates and prior to actual off loading from the delivery vehicle.

Machine Foundation:

Insurance:

Off Loading & Positioning in works is the purchasers responsibility Please note! If the machine is dismantled for shipment possibly into 3 pieces; please consider sizes and weights as detailed on page 2 this quotation, is to understand the facilities required to off load & position within your works. Supply of services: It is the purchasers responsibility Please note!
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When you connect the electrical supply to the equipment, we require that you do not switch the power on, our engineers are required to check that the electrical installation is correct to manufactures specification, prior to going live. We will quote to undertake this work at an extra cost, if we are requested to do so. Hydraulic Oil: The hydraulic oil will be removed for transportation, purchaser to supply (...) Gallons ISO 32, in suitable containers for re-filling prior to operation of the machine.

Materials for testing and machine function training: Should materials be used during machine function operator training, then such materials are to be supplied by the purchasing company at their cost. Material supplied is to be accompanied with mill test certificates. MG USA. shall not be responsible for delay of performance resulting from Force Majeure, including acts of war, compliance with governmental laws and regulations, acts of God, and labor disputes, including strikes. WARRANTY: Twelve months from date of receipt of machine for the repair or replacement, at the manufacturer's option, of defective parts at no charge F.O.B. Simi Valley, CA and the return of the defective parts freight prepaid to Fossano, Italy 30 days from date of shipment. This does not include labor. All electrical items carry the warranty of the manufacturer from whom they were purchased, which on some items is 30 days. No reimbursement will be made for repairs of any kind unless prior authorization is given. Urgency will not be accepted as an excuse. ATTORNEY'S FEES AND COSTS: In the event a party to this Purchase Agreement is required to file a legal action to enforce the provisions of this Purchase Agreement, or any portion thereof, the prevailing party in such action shall be entitled to an award of reasonable attorney's fees and costs. JURISDICTION: This Purchase Agreement, and all matters related to it, is made and entered into in the State of California and shall in all respects be interpreted, enforced and governed under the laws of said State. The parties agree that any legal action to enforce the provisions of this Purchase Agreement shall only be filed in a court of competent jurisdiction in the State of California. The language of all parts of this Purchase Agreement shall, in all cases, be construed as a whole, according to its fair meaning, and not strictly for or against any of the parties. UNWARRANTED CANCELATION: This means a cancelation that happens with out a reason such as the machine being late etc. There will be a 20% restocking charge. NOTE: This quotation is subject to all applicable taxes. All clerical errors subject to correction. All machines subject to prior sale. MG. reserves the right to make product design and engineering changes without notice. Such changes may affect individual machine specifications, dimensions, capacities and other factors. Thank you for allowing us to quote. If you have any questions, please don't hesitate to contact us.