LARSEN & TOUBRO LIMITED

MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

PMC

INSPECTION AND TEST PLAN FOR UNDER GROUND PIPING

PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

Doc. No:
LT/MSQ/ITP/PIPE/UG/003 Date: 01.11.07

NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note INSPECTION WITNESSES/GRADE L&T JACOBS

SL. No.

DESCRIPTION OF ACTIVITY UNDER GROUND PIPING

FIELD INSPECTION REPORT FORMAT No.

REMARKS

A 1 2 3 4 5

PRIOR TO FABRICATION Incoming Material Welding Filler Material Approval / Qualification WPS / PQR Welder Performance Qualification a) NDT Procedure Qualification b) PWHT Procedure Qualification (If any) LT/MSQ/IMIR/GEN/001 Rev.01 APPROVED VENDER FORMAT LT/MSQ/STR/WPS/002 LT/MSQ/STR/PQR/003 LT/MSQ/STR/WPQ/004 NDT Report SR CHART ISOMETRICS APPROVED SKETCHES LT/MSQ/PIPE/TRA/011 WC WC WC WC WC WC WC WC WC W HP HP HP HP HP S S S

6 7 8 B 1

Preparation of Sketches Joint Numbering Material traceability& transfer of heat nos. FABRICATION ( SHOP & FIELD ) Material as per piping class ( Check w.r.t. approved colour coding procedure ) a) Fit Up check b) Dimensional checks

LT/MSQ/PIPE/TRA/011 LT/MSQ/STR/DNF/005 LT/MSQ/STR/FNW/006 LT/MSQ/STR/DNF/005 NA BTC OF MANUFACTURER BTC OF MANUFACTURER BTC OF MANUFACTURER ELECTRODE BACKING REGISTER NA

WC WC WC WC WC WC WC WC WC

S S S S Rw / S S S S S

2 3 4 5 6 7

Pre heat Check for purity of purging / shielding gas Purging (If any ) Shielding rate ( If any ) Baking of Electrodes Interpass cleaning & temperature check

DESCRIPTION OF ACTIVITY SL. No.

FIELD INSPECTION REPORT FORMAT No.

INSPECTION WITNESSES/GRADE

REMARKS

Signature : Name : Date

Prepared by L&T Checked by L&T Page 1 of 3 Approved by JACOBS

LARSEN & TOUBRO LIMITED

MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

PMC

INSPECTION AND TEST PLAN FOR UNDER GROUND PIPING

PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

Doc. No:
LT/MSQ/ITP/PIPE/UG/003 Date: 01.11.07

NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note L&T JACOBS S S S S W HP

8 9 10 11 12 13 C 1 2 3 4 5 6 7 8 9 D 1 2 3 4 5 6 SL. No.

Visual cleaning of purging / shielding gas Monitoring of PWHT Cycle Hardness Check DPT / MPT Radiography marking ( For Random Radiography ) Radiography interpretation PROOF TESTING Procedure Corrections of Testing arrangements Calibration of Pressure Gauge R.F. Pad testing, if any Positive material Identification as per Specification after completion Scrutiny of test packs for mechanical & NDT Clearance ( As per Annexure A ) Air / Water Flushing ( Preliminary ) Pneumatic / Hydro testing Draining of Water & Air drying

NA SR CHART B.T.C. OF MANUFACTURER/TEST REPORT OF LAB. LT/MSQ/DPT/016 LT/MSQ/MPT/017 LT/MSQ/PIPE/RGM/013 LT/MSQ/PIPE/RGI/014

WC WC WC WC WC WC

APPROVED PROCEDURE LT/MSQ/PIPE/HYD/015

WC WC WC

HP S Rw W HP HP W HP S

LT/MSQ/RFPT/018 LT/MSQ/PMI/STORE/019 LT/MSQ/PMI/SITE/019A LT/MSQ/UGMC/SP/023 LT/MSQ/UGMC/SP/023 LT/MSQ/PIPE/HYD/015 LT/MSQ/UGMC/SP/023

WC WC WC WC WC WC

LAYING
Trench excavation and levels Cleaning of pipe surface Approval of wrapping / coating material manufactures Approval of agency for wrapping & coating Sample test of coating materials in approved laboratory Procedure qualification for wrapping & coating DESCRIPTION OF ACTIVITY LT/MSQ/UGPC/021 LT/MSQ/TC/020 APPROVAL LETTER/BTC OF MATERIAL APPROVAL LETTER/BTC OF MATERIAL TEST REPORT OF LAB APPROVED VENDER FORMAT
FIELD INSPECTION REPORT FORMAT No.

WC WC WC WC WC WC

S S HP HP Rw HP REMARKS

INSPECTION SWITNESSES/GRADE

Signature : Name : Date

Prepared by L&T Checked by L&T Page 2 of 3 Approved by JACOBS

LARSEN & TOUBRO LIMITED

MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

PMC

INSPECTION AND TEST PLAN FOR UNDER GROUND PIPING

PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

Doc. No:
LT/MSQ/ITP/PIPE/UG/003 Date: 01.11.07

NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note L&T JACOBS S S S HP HP HP HP S S HP S S S

7 8 9 10 11 12 13 14 15 16 17 18 19 E 1 2 3

Application of primer Coal tar temperature Coating and wrapping Calibration of Holiday tester Holiday testing Thickness of coating Peel test Lifting arrangement Lowering ( Levels & orientation of branches ) Checking of wrapping and coating for damages during lowering, their repair, holiday testing, etc. Back filling Location, Brickwork Plaster of valve pit Top cover & finish for valve pit SYSTEM COMPLETION Tie in joints ( As Annexure B ) Scrutiny of test packs for system testing ( As per Annexure C ) System testing

LT/MSQ/TC/020 NA LT/MSQ/TC/020 TEST REPORT OF LAB LT/MSQ/TC/020 LT/MSQ/TC/020 LT/MSQ/TC/020 NA LT/MSQ/UGPC/021 LT/MSQ/TC/020 LT/MSQ/UGPC/021 LT/MSQ/UGPC/021

WC WC WC WC WC WC WC WC WC WC WC WC WC

( As Annexure B ) LT/MSQ/UGMC/022 LT/MSQ/PIPE/HYD/015

WC WC WC

W W W

DESCRIPTION OF ACTIVITY SL. No.

FIELD INSPECTION REPORT FORMAT No.

INSPECTION WITNESSES/GRADE

REMARKS

Signature : Name : Date

Prepared by L&T Checked by L&T Page 3 of 3 Approved by JACOBS

LARSEN & TOUBRO LIMITED

MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

PMC

INSPECTION AND TEST PLAN FOR UNDER GROUND PIPING

PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

Doc. No:
LT/MSQ/ITP/PIPE/UG/003 Date: 01.11.07

NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note L&T L&T

Signature : Name : Date

Prepared by L&T Checked by L&T Page 4 of 3 Approved by JACOBS