OptiFlex

Powder savings that blow you away!

Save money and time!

Manual powder coating systems

Perfect ergonomics, high coating performance and

Die Handgerätelinie
reproducible results!OptiFlex ist kompromisslos
auf Ihre Produktivitätssteigerung ausgelegt. Pistolen
mit höchster
OptiFlex Transfereffizienz
delivers und Steuerungen
measurable productivity and coating
mit allen Optionen sichern
quality improvements! Ihnen Einsparungen.

Your global partner for high quality powder coating


Display Pilot
Three standard programs (flat
parts, profiles and re-coating)
and 20 customized programs are
available via the Display Pilot
Improve productivity
the comfortable way!
Save powder
The integrated 100 kV cascade delivers the highest transfer efficiency. This
means more powder on the work piece, less powder in the reclaim system!
The patented DVC technology ensures a precise and constant powder
delivery and this results in a more uniform distribution and lay down of
powder.
Quality always at its best
The clear display makes it easy to find the optimal settings in every
condition. Three pre-set programs give you the best performance on flat
parts, profiles and re-coating. Advanced users can create other programs
customized to their own needs.
The result? Perfect coating quality, reproducible time after time!
OptiStar: ergonomic and intelligent
The OptiStar control module with DVC technology guarantees you
accurate and reproducible coating results.
- Patented Digital Valve Control (DVC) technology for exact powder output
- Clear visual display for direct access to all coating parameters:
high-voltage, current limitation, powder output, air volume,
fluidizing regulation
- 3 pre-set programs for the most common coating solutions
- 20 individual programs, customized to your needs
- Display Pilot for easy access to the right coating program
- Hose rinsing function for quicker color change
Fatigue-free operation
The OptiSelect manual gun is perfectly balanced and weighs
just 520 grams. You can work for longer, with more precision
and experience less fatigue.

Perfection with any type of powder

Whether using Standard or Metallic powders, the patented
gun body and cascade design ensure the optimum results at all
times.

Integrated remote control on manual gun

Keep your eyes on the work piece, not on the control unit! With the
remote control on the back of the OptiSelect, you select the right
program. Even if the control module is out of your reach.

OptiSelect: lightweight and robust

Fatigue-free coating with high transfer efficiency, that’s

what the OptiSelect manual gun is designed for. SuperCorona®
The optional SuperCorona®
- Perfect transfer efficiency thanks to the 100 kV collects and neutralizes the
high performance cascade free ions that would disturb
- Wide range of nozzles and extensions to ensure the powder deposition on the
optimum penetration into any part geometry object. This improves the
- Lightweight and ergonomic with integrated surface quality.
remote control to select the coating programme
and to adjust the powder output
- Quick-release powder hose connector for
easier maintenance and cleaning
- Compatible with metallic powders
- Reduced maintenance costs thanks to the
wear resistant design
OptiFlex F
For continuous powder use
If continuous use of the same
powder over a long period of time is
the bulk of your production sched­-
ule, then we would recommend the
OptiFlex F with the 50-litre fluid-
ized powder container.
- Ideal for large powder quantities
- Compatible with all powder types
- 5 0-litre powder container
with fluidization
- Easy cleaning of the container
OptiFlex B
For frequent color changes
If your production requires fre-
quent and quick color changes,
then we would recommend the
OptiFlex B, which is designed to
use the powder manufacturer’s
original carton.
- Highest flexibility
- Minimal color change times
- F or direct transport from the
original powder carton
- C omplete emptying of the
powder box thanks to the
tilted vibrating base
- Integrated fluidization
OptiFlex S

OptiFlex W

The upgrade solution

- I ts bracket can be mounted on any
powder booth
- Takes the powder from fluidized
hoppers

For difficult-to-spray powders

Do you need to process, which are

difficult to fluidize? OptiFlex S is Increase the
your best choice! productivity!
The manual booths of
- Unique agitator system the Classic series are
- Processing of difficult-to-fluidize versatile, flexible and
powders high performing.
- Preventing the separation of
powders
- Processing of small quantities
without any loss
- Complete usage of remaining
powder
OptiFlex F, B and S are
available as well with
two control modules and
manual guns.
OptiFlex C OptiFlex L

500 ml cup

For laboratory tests For small quantities

If you need a solution for your labo- If you need to process small batches
ratory tests or for small production of different parts, then your solution
runs, then the OptiFlex C, which would be the OptiFlex L.
features self-fluidizing 150ml and
500 ml application cups, would be - Fluidized powder container
the gun of choice. - Up to 4 litres of powder
- Removable powder container
- Perfectly suited for small powder - Quick-release for easy cleaning
quantities
- Self-fluidizing application cup
- Processes powder quantities from
20 g to 250 g
- Cleaning in a flash
ITW Gema
Your global partner for
high quality powder coating

Benefit from our knowledge based on more than 40 years

of electrostatic powder coating experience.

From simple manual coating units to fully automated powder

coating systems, we offer the best possible solution to satisfy
all of our customers in different countries and in different market
segments, customers who all have their own individual needs and
requirements. Our worldwide network guarantees professional
service anywhere, anytime!

ITW Gema is part of the ITW Finishing group. We make our

customer’s products more durable and attractive. Our finishing
experts create the technologies, processes and materials that
regularly set the standard for the industry.

Our products and spare parts are developed and tested according
to the highest international standards and are subject to constant
quality controls ISO 9001 (ATEX, CE, FM).

The powder coating world of ITW Gema

Take advantage of the benefits of
OptiFlex to power up your
productivity! Save money and time!

Perfect ergonomics
Work quicker, longer and better.

Measurable powder savings

Powder savings that blow you away! Get your valuable powder
on the object with uniform coating thickness.

Precise and stable powder delivery

Take advantage from the patented DVC (Digital Valve Control)
technology.

Perfect and reproducible quality

With your precious programs, coating results can be repeated at
any time! Hit your top quality standards with every coating process.

OptiFlex
Reliability and flexibility for twenty-first century powder coating.

ITW Gema GmbH

Mövenstrasse 17
CH-9015 St. Gallen / Switzerland
Phone +41 (0)71 313 83 00
Fax +41 (0)71 313 83 83
Mail info@itwgema.ch
Web www.itwgema.ch
009680 EN012009/4000

ITW Gema GmbH reserves the right to make technical modifications without prior notice.
MagicCompact, MagicCylinder, OptiFlex, OptiStar, OptiGun, OptiSelect, MagicControl, Opti-
Control and OptiFlow are registered trade marks of ITW Gema GmbH. Illustration in this leaflet
may contain optional equipment and does not show the standard configuration necessarily.