Professional Documents
Culture Documents
Mc Lc
Mc Lc............................................................................................................1
Li m u........................................................................................................3
PHN I: GII THIU CHUNG.......................................................................4
I.Gii thiu chung v vt liu sy..................................................................4
1. Tnh cht ca nguyn liu.....................................................................4
1.1. Tnh cht vt l...............................................................................4
1.2 Tnh cht ha hc............................................................................4
2. ng dng ca MnO2.............................................................................4
II. Gii thiu chung v my sy thng quay.................................................5
1.nh ngha, phm vi ng dng v phn loi..........................................5
2.Gii thiu v dy chuyn thit b sy thng quay..................................7
3.La chn thit b.......................................................................................10
4.Thuyt minh quy trnh cng ngh............................................................10
PHN II : THIT K H THNG SY THNG QUAY........................11
I.Cc thng s ban u................................................................................11
II. Tnh ton v la chn nhin liu...........................................................12
1. Nhit dung ring ca than ...................................................................12
2. Nhit tr cao ca than...............................................................................13
3.Nhit tr thp ca than..............................................................................13
4. Lng khng kh l thuyt t chy 1 kg nhin liu..........................13
5. Entanpi ca hi nc trong hn hp khi...............................................13
6. H s khng kh d bung t v bung trn theo l thuyt...........14
III. Tnh ton cc thit b chnh...............................................................14
1. Lng m bay hi trong qu trnh sy................................................14
2. Lng vt liu kh tuyt i...............................................................15
3. Phng trnh cn bng nhit................................................................15
4. Th tch thng sy...............................................................................15
5. Chiu di ca thng.............................................................................15
6. Thi gian sy.......................................................................................16
7. S vng quay ca thng sy................................................................17
8. Cng sut cn thit quay thit b....................................................17
9. Cn bng l t than............................................................................18
9.1.Nhit lng vo tnh khi t 1kg than...............................................18
a) Nhit lng vo bung t..................................................................18
b)Nhit lng ra khi bung trn tnh khi t 1 kg than........................19
Qra = Q4 + Q5 + Qm (KJ)..........................................................19
9.2.Phng trnh cn bng nhit l t than............................................21
Qvo = Qra.....................................................................21
10. Tnh h s truyn nhit.....................................................................25
b) Xc nh .............................................................................................27
11. Cn bng nhit lng trong thit b sy............................................30
11.1. Nhit lng vo..............................................................................30
1
Li m u
Sy l mt trong nhng cng on quan trng trong cng ngh sn xut.
Thc t ta thy nu khng c qu trnh sy th thnh phm sau khi sn xut xong c
m rt cao, nh hng n qu trnh bo qun v lu tr. Cc qung nhn to sau
khi sn xut c thnh phm nu khng qua cng on sy d nh hng n cht
lng qung do nh hng ca iu kin mi trng. Nc ta l mt trong nhng
nc c iu kin thi tit kh m, chnh v vy cng on sy l mt cng on v
cng quan trng trong giai on sn xut qung, nng sn. trong n mn hc
ny, em s trnh by v quy trnh cng ngh v thit k thit b sy thng quay
sy qung mangandioxit nhn to vi nng sut 13 tn/gi c m u vo l
8,5% v m u ra l 0,5%.
2. ng dng ca MnO2
MnO2 tn ti trong t nhin di dng khong vt pirolusit l hp cht ca
Mangan c nhiu ng dng trong thc t.
Sy tip tip xc l phng php sy khng cho tc nhn sy tip xc trc tip
vi vt liu sy m tc nhn truyn nhit cho vt liu sy gin tip qua mt vch
ngn .
Sy bng tia hng ngoi l phng php sy dng nng lng ca tia hng ngoi
do ngun nhit pht ra truyn cho vt liu sy.
Sy bng dng in cao tn l phng php sy dng nng lng nhit trng
c tn s cao t nng trn ton b chiu di ca lp vt liu.
Sy thng hoa l phng php sy trong mi trng c chn khng chn rt
cao nhit rt thp nn m t do trong vt liu ng bng v bay hi t trng
thi rn khng qua trng thi lng.
Ba phng php cui c s dng trong cng nghip nn gi chung l phng
php sy c bit.
Trong cng nghip ha cht v thc phm, cng ngh v thit b sy i lu v
tip xc c dng nhiu hn c, nht l phng php sy i lu. N c nhiu
dng khc nhau v c th sy c hu ht cc dng vt liu sy.
Theo kt cu nhm thit b sy i lu c th gp cc dng sau:
Thit b sy bung( nng sut thp, lm vic khng thng xuyn)
Thit b sy hm( nng sut cao, lm vic bn lin tc)
Thit b sy thp( sy vt liu dng ht nh thc, ng)
Thit b sy thng quay( nng sut khng cao, sy vt liu dng cc, ht v bt)
Thit b sy phun( sy vt liu dng huyn ph nh c ph tan, sa bt)
Thit b sy kh ng( sy vt liu dng b, nh v c cha m b mt)
Thit b sy tng si( nng sut cao)
13
5
6 7
II 9
10
11
12 III
14
15
16
4
3
2
1
234.4
400
17
18
19
20
1.Thng quay
2.Vnh i
3.Con Ln
4.Bnh rng
6.Qut ht
7.Thit b lc bi
8.L t
9.Con ln chn
11.B tng
12.Bng ti
12.Bng ti
21
10
Trong :
: l h s in y ( chn = 0,15 do chn cnh khuy kiu phn phi )
tb MnO2 =
1 + 2
2
11
1 + 2 5030 + 4627,6
=
= 4828,8 ( Kg/m3 )
2
2
m u vo ca vt liu: 8,5%
m u ra ca vt liu: 0,5%
Nhit vt liu vo my sy: to = 25oC
Nhit vt liu ra khi my sy: t1 = 70oC
Nhit dung ring ca bn thnh phm trc khi vo my sy:C1 = 0,658(KJ/Kg)
Nhit dung ring ca bn thnh phm sau khi ra khi my sy: C2 = 0,68(KJ/Kg)
Cc thng s khng kh:
Nhit mi trng: t = 25oC
m tng i: o = 85%
A
7,87
100 ( W + A)
100 ( 3 + 7,87 )
= 85,32
= 76,04( % )
100
100
H lv = H
100 ( W + A)
100 ( 3 + 7,87 )
= 4,56
= 4,06( % )
100
100
O lv = O
100 ( W + A)
100 ( 3 + 7,87 )
= 4,07
= 3,63( % )
100
100
N lv = N
100 ( W + A)
100 ( 3 + 7,87 )
= 1,8
= 1,61( % )
100
100
S lv = S
S
4,25
100 ( W + A)
100 ( 3 + 7,87 )
= 4,25
= 3,79( % )
100
100
x = 2,78%
12
W
3
( QTTBT4 273)
Ch = 1,97 KJ/Kg
t =240oC
13
Lo xo ( ih iho ) + C pk ( t1 to )
Trong :
Qclv: l nhit tr cao ca than, Qclv = 30894,36 KJ/Kg
: Hiu sut,
chn = 0,9
tt: l nhit tr ca than , tt = 25oC
Ct: l nhit dung ring ca than, Ct = 0,946875 KJ/Kg
Cpk: l nhit dung ring ca khng kh, Cpk = 1,004 KJ/Kg
ih: l entanpi ca hi nc nhit t1 = 240oC
iho: l entanpi ca hi nc nhit mi trng, to =25oC
iho = ro + Ch.to
Vi: ro: nhit lng ring ca hi nc nhit 0oC, ro =2493 (KJ/Kg)
Ch: nhit dung ring ca hi nc, Ch = 1,97 KJ/Kg
to: nhit ca mi trng, to = 25oC
Nn: iho = 2493 + 1,97. 25 = 2542,25 ( KJ/Kg )
t1: nhit ca khi l, t1 = 240oC
Lo : lng khng kh l thuyt t chy 1 kg nhin liu, Lo = 10,16 Kgkkk/Kg
than
xo : hm m ca khng kh iu kin t =25oC.Tra th I-x [ 255 4] ta c :
xo = 0,0166( Kg m/ Kg kk )
Io = 16,33 Kcal/ Kgkkk = 68,37 ( KJ/Kgkkk )
=
= 11,82
W1 W2
100 W2
(QTTBT2/165)
14
8,5 0,5
= 1045,226 (Kg/h)
100 0,5
4. Th tch thng sy
W
A
Vth =
5. Chiu di ca thng
4Vth
Lt = D 2
t
Trong : Vth: l th tch ca thng, Vth = 34,84 ( m3)
Dt: l ng knh thng sy
Thng t s gia chiu di thng sy v ng knh thng sy l:
Lt / Dt = 3,5 7. Chn Lt / Dt = 6
4V
4V
3
th
th
Suy ra: Lt = 6Dt 6Dt = D 2 Dt = 6
t
Nn ng knh thng l:
15
Dt =
4Vth
4.34,84
=3
= 1,95( m ) . Ly Dt = 2 m
6
6.3,14
4.34,84
th
Lt = D 2 = 3,14.2 2 = 11,096( m) . Chn chiu di thng l Lt = 12 m
t
Cng bay hi m :
W
1045,226
3
A = V = 37,68 = 27,74( Kg / m h ) . Ly A = 28 Kg/m3h
tt
6. Thi gian sy
Thi gian sy ca vt liu trong thng( Thi gian lu ca vt liu trong
thng) :
i vi my sy thng quay thi gian sy c xc nh theo CT :
s =
120 x (W1 W2 )
A[ 200 (W1 + W2 )
(S tay -tp2-trang123)
Trong :
+ x : Khi lng ring xp trung bnh ca vt liu trong thng quay, vi x
=724,32 kg/m 3
+ W1,W2 : m u v cui ca vt liu, tnh bng % khi lng chung:
w1 = 8.5 % , w2 = 0,5 %
+ : H s cha vt liu ca thng (0,1-0,25),chn = 0,15
+ A : Cng bay hi m, A = 28(kg m/ m3 h)
s =
Kim tra li thi gian sy: (Theo 408- my v thit b sn xut ho cht)
Thi gian sy thc t s l:
=
60.Vtt . . f x
60.37,68.0,15.724,32
=
= 18,89 (pht)
G1
13000
16
m.k .Lt
, (S tay -tp2-trang122).
.Dt .tg
Trong :
+ Lt , Dt : Chiu di v ng knh ca thng sy (m)
Lt = 12 m,
Dt = 2 m
1 0,7 12
= 4,28 (Vng/pht )
18,89.2.0,052
Trong :
+ n : S vng quay ca thng, vng /pht
+ a : H s ph thuc vo dng cnh, a = 0,026 (theo bng VII.54-123)
+ x : Khi lng ring xp trung bnh, x = 724,32 kg/m 3
+ Dt,Lt : ng knh v chiu di ca thng (m)
Dt = 2 m,
Lt = 12 m
17
9. Cn bng l t than
9.1.Nhit lng vo tnh khi t 1kg than
a) Nhit lng vo bung t
Qvo = Q1+Q2 + Q3 (KJ)
Trong :
Q1:Nhit lng do than mang vo(tnh theo 1kg than) ( KJ )
Q2:Nhit lng do khng kh mang vo bung t ( KJ )
Q3:Nhit lng do t chy 1kg than ( KJ )
Ta c:
= 694,64 ( KJ )
Q3 = Qc lv
Trong : Q3: Nhit lng do t chy 1 kg than
18
Q3 = 30894,36 (KJ )
Tng nhit lng vo bung t l:
Qvo = Q1 + Q2 + Q3
= 23,67 + 694,64 + 30894,36 = 694,64 + 30918,03 (KJ)
Q4 = Gx.Cx.tx (KJ)
Gx : Khi lng x khi t 1kg than
Gx = A = 7,87 %
Cx: Nhit dung ring ca x: Cx= 0,754 ( KJ /kg ) (Tra s tay T1- 162)
tx :Nhit do x mang ra tx = 260 o C
Thay s :
Q4 =
7,87
0,754.260 = 15,43 ( KJ )
100
Q5 = Gk.Ck.t1
Vi:
t1 : Nhit khi l vo bung trn t1 =240 o C
Gk : Khi lng ca cht kh trong l
Ck : Nhit dung ring ca khi l
Ck =
(KJ /kg o C)
19
GSO 2
2.S lv
= 100 = 0,02.Slv = 0,02.3,79= 0,076
( kg/kgthan )
9.4,06 + 3
+ .10,16.0,0166
100
20
(kj)
Qra = Q4 + Q5 + Qm
= 3336,473 + 2739,544.
27581,557 = 2044,904
= 13,49
: H s khng kh d thc t
21
Vi cc thng s:
Chn nhit ca khng kh : to = 25 C
m tng i ca khng kh : o = 85%
Ni suy theo th I-x (QTTBT2-255) :
xo = 0.0166 (kg m/kgk3)
x1 =
1,29
= 0,009 (kg/kg k3)
136,77
[IV 304]
Trong :
Qclv : Nhit tr cao ca than :Qclv = 30894,36 (kj/kg than)
: Hiu sut bung t : = 0,9
22
= 386,08 (kj/kgkkk)
c) p sut hi bo ha ti t1= 240 0C
Pbh = exp{
17t1
17.240
- 5,093} = exp{
- 5,093} = 33,85 (bar)
233,59 + t1
233,59 + 240
d) m tng i 1 ti x1.
P. x1
1 =
=
Pbh (0,622 + x1 )
745
-4
750
.0,009 = 4,19.10 (%)
33,85(0,622 + 0,009)
x2 = r + 1,842t
2
Trong :
23
386,08 1,004.80
= 0,12 (kg m/kg k3)
2271,339 + 1,842.80
c) p sut hi bo ha ti t2 = 80 oC
Pbh = exp{
17t 2
17.80
- 5,093} = exp{
- 5,093}=0,47(bar)
233,59 + t 2
233,59 + 80
d) m tng i 2 ti d2.
P. x2
2 =
=
Pbh (0,622 + x2 )
745
750
.0,12 = 0,34 (%)
0,47(0,622 + 0,12)
=> 1 = =
= 1,46 (m3/kgkk)
0,685
1
Vy V1 = 1 .Lo = 1,46.10108,57= 14758,51 (m3/h)
*) Lu lng th tch khng kh sau khi qu trnh sy c xc nh theo cng thc
V2 = 2 .Lo
2 : L th tch khng kh m (m3/kg)
24
=> 2 = =
= 1 (m3/kg)
1,000
2
Vy V2 = 2 .Lo = 1.10108,57= 10108,57 (m3/h)
*) Lu lng trung bnh l:
Vtb =
14758,51 + 10108,57
V1 + V2
=
= 12433,54 (m3/h)
2
2
12433,54
tb
Wtb = F = 2,669 = 4658,5 ( m3/h ) = 1,29 ( m3/h )
t
1
1
1
+ +
1
2
Trong :
1 :H s cp nhit i lu ca tc nhn sy n thnh thit b (W/ m 2 0 C )
2 :H s cp nhit t thnh ngoi thit b sy n mi trng (W/ m 2 0 C )
: H s dn nhit ca thnh thit b (W/ m 0 C )
: Chiu dy ca thnh thit b (m)
a) Xc nh 1 :
Theo cng thc : 1 =k ( 1/ + 1// ) (W/ m 2 0 C )
k: H s nhm k=(1,2 1,3) chn k = 1,25
1/ : H s cp nhit t tc nhn sy n thnh thit b sy do i lu cng
* Tnh 1/ :
Tc ca dng kh vo Wtb = 1,29 m/s
Ch chuyn ng c c trng bi chun s Reynon :
25
Wtb . Dt
(359-ST1)
: h s nht ng ca kh (m2/s)
t1 + t 2 240 + 80
=
= 160oC
2
2
Ti t = 160oC
Ni suy theo bng I.255-318 s tay T1
h s dn nhit : = 3,64.10-2 (W/ m 0 C )
1,29.2
= 85743 > 104
30,09.10 6
( V.42.STT1/16 )
:H s ph thuc vo Re v
Lt 12
=
=6
Dt
2
Nu = 0,018.(85743)0,8.1,16 = 184,62
1/ .Dt
m Nu =
1/ =
(QTTBT1-T 196)
N u . 184,62.3,64.10 2
=
= 3,36 (W/ m 2 0 C )
Dt
2
* Tnh 1// :
N u = 0,47.Gr 0, 25
(QTTBT1-T 206)
26
: H s dn n th tch (1/T) =
1
1
1
= 273 + t =
=2,31.10-3
T
273
+
160
tb
t : Nhit chnh lch gia nhit trung bnh ca dng kh v thnh thit b
sy.
Gi s nhit trung bnh ca thnh trong thit b sy l 130 0 C
Nhit lp ngn cch l: tl =
160 + 120
= 140 0 C.
2
= 3,49.10 2
W/ m 0 C
= 27,80.10 6 m 2 / s
Ta c:
t = tb t1 = 160 140 = 20 oC
Gr =
1// =
u . 123,003.3,49.10 2
=
= 2,15 (W/ m 2 0 C )
Dt
2
t mt + t ng
2
25 + 55
= 40 0C
2
27
T = 25 + 273 = 298 oK
t bg = 40 0 C tra bng I.255 (T-318 s tay qu trnh v thit b T1)
= 2,76.10 2 W/ m 0 C
= 16,96.10 6 m 2 /s
Chun s Grashof :
Gr =
3
g.Dng
.t
2 .
Trong :
Dng : ng knh ngoi ca thit b
Thng c cu to gm 3 lp :
+ Lp v bo v v b dy thng.Vt liu lm thng l thp CT 5 c = 50
(W/ m 2 0 C )
+
n
B dy ca thng b1=14mm = 0,014 m
Lp v bo v trong cng : b3=1 mm = 0,001 m
+ Chn vt liu cch nhit l bng thy tinh c h s dn nhit l 2 =0,0372 (W/
m 2 0 C ) (T-128 s tay qu trnh v thit b T1)
2
q1 = b Dtb ( t2 t3 )
2
28
Vi b2 l b dy lp bo n
Suy ra: q1 =
0,0372
( 2 + 2.0,014 + 0,5.b2 )(120 55)
b2
9,81.2,036 3.30
= 2,89.1010
(16,96.10 6 ) 2 .298
N u . 193,92.2,76.10 2
=
= 2,63(W/ m 2 0 C )
Dng
2,036
(W/ m 2 0 C )
Trong :
Co :H s bc x ca vt en tuyt i C 0 = 5,76 (W/ m 2 0 K )
T 1 ,T 2 : nhit tng i ca b mt ngoi thit b sy v mi trng xung
quanh
T 1 =55+273=328 0 K
T 2 =25+273=298 0 K
n : Mc en tuyt i ca thit b n = 0,95
328 4 298 4
0,95.5,76.
2 0
2// =
100 100 = 6,73 (W/ m C )
328 298
29
1
1
K = 1 + + 1 = 1 + b1 + b3 + b2 + 1
1
2
1
1
2 2
1
1
0,014 + 0,001 0,003
1 = 3,003 (W/m oK)
K=
+
+
+
6,8875
50
0,0372 9,36
Xc nh b mt trao i nhit
F = .Dn .Lt + 2. .Dn2 / 4
t tb =
2,3 lg 1 ( Qu trnh v thit b tp 1- T 193)
n
1 = t1 t0 = 240 25 = 215 0 C
n = t2 t0 = 80 25 = 55 0 C
215 55
= 117,36 0
t tb =
215
C
2,3 lg
55
3,6.K .F .t tb 3,6.3,003.83,26.117,36
= 101,07 (Kj/kg m)
=
1045
,
226
W
Qvo = Q1 + Q2 ( KJ/s )
30
( KJ/h )
M: = 13,49
Q2 =( 229,24 + 2670,08.13,49 )n = 36248,62.n ( Kg/h )
= 10,07.n ( KJ/s )
Vy tng nhit lng vo my sy: Qvo = 59,38 + 10,07.n ( KJ/h )
31
1045,226
[4,183( 100 25 ) + 2271,339 + 4,199( 80 100 )]
3600
= 725,314 ( KJ/s )
*) Q 3' : Nhit do khi l mang ra khi my sy nhit 80 o C
'
Q 3 =(GSO 2 .CSO 2 +GCO 2 .CCO 2 +GN 2 .CN 2 +GO 2 .CO 2 +GH 2 O.CH 2 O)thh.n ( KJ/s )
Trong :
thh: Nhit hn hp kh: thh = 80
( Kg/Kgthan )
( Kg/Kgthan)
( Kg/Kgthan )
( Kg/Kgthan )
( Kg/Kgthan )
32
+ CH 2 O= 0,436 + 119.10-6.t2
= 0,436 + 119.10 6 .80
= 0,446 ( Kcal/Kg o C) = 1,867 ( KJ/Kg o C )
Vy :
Q 3' = (0,076.0,699+2,79.0,944+105,373.1,038+29,35.0,909 +5,499.1,867 ).80.
n
3600
= 3,31.n ( KJ/s )
Q '4 : Nhit lng tn tht ra mi trng.
Q '4 = qmt.w = 101,07.
1045,226
= 29,31( KJ/s)
3600
mH 2 O
mkk
(kg/kg k3 )
= 1 +13,49.10,16 1,29
= 136,77 (kg/kg k3 )
33
1,29
= 0,009 (kg/kgkkk)
136,77
(CT10.4/T256/QTTBT2)
(STT2 389)
11954,774.0,68.(70 25)
= 349,99 ( Kg/h )
1045,226
Thay s ta c:
34
= 80 + 2650,6x2
Mt khc:
I 2 I1
x 2 x1
(Theo CT10.8a-QTTBT2-258)
2650,6 x2 + 80 267,83
= - 346,56 (kj/kg m)
x2 0,009
2997,16x2 = 190,949
x2 = 0,064 ( Kg/Kg k3 )
T ta suy ra:
I2 = 80 + 2650,6.0,064 = 249,64 ( KJ/Kg k3 )
Vy khi ra khi my sy khi l trng thi :
t2 = 80 o C
x2 = 0,064 ( Kg/Kg k3 )
I2 = 249,64 ( KJ/Kg k3 )
Lng khng kh tiu hao thc t bc hi 1 kg m l:
l=
1
1
=
= 18,18 ( Kg/Kg k3 )
x 2 x1
0,064 0,009
m=
=
m H 2O + mkk
mkk
.L
(QTTBT2-317)
1,29 + 136,774
.19002,21 = 19181,43 ( Kg/h )
136,774
Lng kh i vo bung t 25 o C:
35
V25 =
=
m
kk
(m 3 /h)
19181,43
= 16186,86 ( m 3 /h) = 4,49 ( m 3 /s)
1,185
Vi:
m: Khi lng kh i vo my sy (kg/h)
kk : khi lng ring ca khng kh 25 o C:
V200 =
kk
(m 3 /h)
Vy: V240 =
19181,43
= 28002,09 (m 3 /h) = 7,78 ( s)
0,685
m + m H 2O
kk
(m 3 /h)
19181,43 + 1,29
= 19182,72 (m 3 /h) = 5,34 (m 3 /s)
1,000
36
37
n h =
N c
730
=
= 170,56
nthung 4,28
u=
nh 170,56
=
= 4,264
nhp
40
S vng quay ca bnh rng nh n khp vi bnh rng gn trn thng quay
N 1 = .N c
: hiu sut truyn ng ca h dn ng tnh t ng c n bnh rng nh
= hp . ol. ms
Trong :
38
aw = K a .( u + 1) 3
T1 .K HP
[ H ] 2 .u. ba
=0,3
ba
114,08.105.1,1
= 1369,86mm
481,82.4,264.0,3
Chn aw = 1370 mm
b) Xc nh thng s n khp
Modun bnh rng
m = (0,01 0,02).a w = 13,7 27,4 mm
2.aw
2.1370
=
= 34 ,71
m.( u +1) 15 (4,264 +1)
Ly z 1 =35
39
S bnh rng ln :
z 2 =u.z 1 = 4,264.34,71= 147,96
Ly z 2 =148
S rng tng l : z t =z 1 +z 2 = 35 + 148 = 183
Tnh li khong cch trc
aw =
m.zt 15.183
=
= 1373mm
2
2
H = z H .z m .z .
zH =
z =
1
1
= 1,88 3,2 + . cos
z1 z 2
1
1
+
. cos 0 = 1,767
35 148
= 1,88 3,2
Ly = 1,8
Z =
4 1,8
= 0,856
3
40
T1 K HP (u + 1)
[ H ] 2 u b
= 77
114,08.105.1,1(4,264 + 1)
= 686,33 mm
481,8 2.4,264.0,84
Ly dw = 690mm
(T-96,Tnh ton h thng dn ng c kh)
+) T 1 :Momen xon tc ng ln bnh rng 1. T 1 =114,08.10 5
+) K H : h s ti trng khi tnh v tip xc theo CT :
K H =K HP .K H .K HV
K HB : H s phn b khng u ti trng K HB =1,1
K H =1 ( bnh rng thng ) l h s phn b khng u ca ti trng cho cc i
Vi
H .bw .d w
2.T1.K H.K H
= F .g 0 .v.
aw
u
.d w .n1 .690.19
=
= 0,69 m/s < 2
60000
60000
Nn chn cp chnh xc l 9
H = 0,006.82.0,69.
1373
= 6,09
4,264
6,09.412.690
= 1,06
2.114,08.10 5.1,1.1
K H = K HP K H K HV = 1,1.1.1,06 = 1,166
41
2T1 .K H .( u + 1)
bw .u.d w2
F =
2.T1 .K F .Y .YF 1 .Y
bw .d w .m
[ F1 ]
VF .bw .d w
2.T1 .K F P.K F
Vi V F = F .g 0 .v.
aw
u
1373
= 16,24
4,264
16,24.412.690
= 1,15
2.114,08.105.1,24.1,05
42
K F =1,24.1,05.1,15 = 1,4973
Y :H s k n nghing ca rng
= 0 Y =1
Y :H s k n s trng khp ca rng
1
Y = = 1,8 = 0,56
YF 2 =3,6
Thay s vo ta c
F1 =
2.114,08.10 5.1,4973.0,56.1.4,08
= 18,31 MPa
412.690.15
YF 2
3,6
= 18,31.
= 16,16 MPa
YF 1
4,08
Vy b truyn m bo v iu kin bn un
ng knh nh rng
d a1 = d1 + 2m = 525 + 2.15 = 555
43
ng knh y rng
df1= d1 2m = 525 2.15 = 495mm
df2= d2 2m = 2220 2.15 = 2190 mm
II. Xc nh ti trng
1. Trng lng vt liu nm trong thng
Qvl=
G1.g . 13000.9,81.18,89
=
= 40150,695 (N)
60
60
: Thi gian sy
= 18,89 pht
( Dn2 Dt2 )
( Dnt2 Dtt2 )
Lt g
Qt =
Lt g +
4
4
Trong vt liu lm thng l thp CT5 c khi lng ring l 7850 (kg/ m 3 )
Dn: ng knh ngoi ca thng
Dn = Dtt + 2(b1 + b2 + b3) = 2 + 2( 0,014 + 0,003 + 0,001 ) = 2,036 m
Dt: ng knh ngoi lp cch nhit ca thng
Dt = Dtt + 2( b1 + b2) = 2 + 2( 0,014 + 0,003 ) = 2,034 m
Dnt: ng knh trong lp cch nhit ca thng
Dnt= Dtt+2.b1 = 2 +2.0,014 = 2,028 (m)
Dtt: ng knh trong ca thng :Dtt = 2 m
44
.( Dv2 Dn2 )
Qv =
.bv . p.g
4
(Hng dn thit k my ha T1-251)
bv: B rng ca vnh ai bv=0,18 m
=> Qv =
.(2,2 2 2,036 2 )
. 0,18.7850.9,81 = 7563,12 (N)
4
.( Dt Dn2 t )
. Lt . bo .g
4
45
Q Qr 155184,975 7563,12
=
= 123,02 ( N/cm )
Lt
1200
2.Mmen un do ti trng gy ra
q.l.2d 123,02.703,2 2
M1=
=
= 7604024 (N.cm)
8
8
3.Mmen un do bnh rng vng gy ra
M2=
Qr .l d 7563,12.703,2
=
= 1329596,5 ( N.cm)
4
4
4.Tng mmen un
Mu = M1+ M2 = 7207813 + 1329596,5 = 8933620,5 (N.cm)
.D 2
.2 2
W=
.0,014 =0,04399823 (m 3 ) = 43982,29 (cm 3 )
. S=
4
4
S chiu dy thng sy =14 mm
ng sut thn thng
=
Ta c
M u 8933620,5
=
= 203,12 (N/cm 2 )
W
43982,29
IV.Tnh vnh ai
1. Ti trng trn mt vnh ai
Q/ =
Q
155184 ,975
=
= 77698,97 N
2 cos
2. cos 3o
Q: Ti trng ca thng
: Gc nghing ca thng =3 o
46
2.Phn lc con ln
Q/
T=
3
77698,97
= 44859,52 N
3
T=
Pr
44859,52
= 1,78 cm =>chn B= 180 mm
24000
h=
180
=
= 69,23 (mm)
2,6 2,6
M u 8882184,96
=
= 569,37 ( cm 3 )
[ ]
15600
47
[ ] = 15600 N/ cm 2
Mt khc
.h 2
W =
6
6W
=
B
6.569,37
= 13,78 cm = 137,8 (mm)
18
Vy h = 7 cm , vnh ai bn
Chn vnh ai c tit din : B h = 180mm 70 mm
T
(300 400 ) Bc
dc
44859,52
= 6,23 (cm)
300.24
P=
T 44859,52
=
= 2492,19 N/cm
B
18
R+r
(N/cm 2 )
Rr
48
220
= 110 cm
2
60
= 30 cm
2
110 + 30
= 17980,13 (N/cm 2 )
110.30
49
Pmax 23640,25
=
= 656,67 (/cm)
l
36
max = 0.418.
P.E
R
35
= 17,5 cm
2
max
656,67.1,75.107
= 0.418.
= 10711,49 (N/cm 2 )
17,5
PHN IV : CC THIT B PH
I .Tnh ton l t
- Lng than cn t : 126,22 Kg/h
- Nhit chy cao ca than : 30894,36( Kj/Kg than )
- Nhit chy thp ca than : 29905,86( Kj/Kg than )
- Lng khng kh thi vo l t : 14758,51 ( m3/h ) = 4,099 ( m3/s )
Qthlv .n
V=
( m3)
qv
V=
29905,86.126,22
= 3,47 ( m 3 )
3
460.10 .4,1868
50
0,28.Qt .n
r
r=550.10 3 (W/m 2 )
Vy din tch ghi l l :
F=
0,28.29905,86.126,22
= 1,92 ( m 2 )
3
550.10
Chn F=2,65m3
Chn loi ghi l c kch thc mt tm ghi (340 45) mm kch thc tng ng
ca l thng gi (3 5) mm
Vy s tm ghi l:
F
1,92
=
=125 ,49 tm.
0,34 .0,045
0,34 .0,045
Ly = 126 tm
II .Qut thi vo my sy
Lng khng kh a vo my sy 240 0 C
V240= 4,099 ( m 3 /s)
Cng sut ng c qut c xc nh theo cng thc:
N=
Q.H
102 ..3600
Trong :
Q: Nng sut qut Q=14758,51
( m 3 /h)
n
1 =m.
150.S
2 + 3
2
Ta c:
S:Din tch ghi l F = 1,92( m 2 )
51
n: Lng than t
m:H s ph thuc vo hm lng tro than v loi ghi l
theo T-106, L cng nghip chn m=40
2
126,22
1 =40.
= 7,683 ( mm H 2 O)
150.1,92
2g
( mm H 2 O)
: H s ma st ph thuc vo chun s Re
C = 1,185 Kg/m 3
: Vn tc kh i trong ng
Chn vn tc kh i trong ng l 25 m/s
d=
Q
14758,51
=
= 0,457 m
3600.0,785.
0,785.25.3600
+ Xc nh
Ta c chun s Reynol
Re =
.d .
(T-197, QTTBT1)
: nht ng lc ca kh 25
=18,4.10
=1,185
Re=
( Ns/m 2 )
Kg/m 3
25.0,457.1,185
= 735749,84 >10 4
18,4.10 6
52
Vy ch chy xoy
1
1
=
= 0,012 ( T-378,STT1)
2
(1,8 lg Re 1,64) 1,8 lg 735749,84 1,64 2
0,012.12
25 2.1,185
+ 0,32 + 1.
= 62,28 ( mm H 2 O)
0,457
2.9,81
3 =
Vy ta c ;
H = i = 1
N=
14758,51.189,963
= 11,746 (KW)
102.0,65.3600
Kt Lun
Qua thi gian thc thc hin n ny di s gip tn tnh ca thy
gio ..............................cng nh cc thy c trong khoa.Em hon thnh n
vi ni dung tnh ton v thit k h thng sy thng quay lm vic vi nng sut
13000 kg/h.Cc s liu c tra cu nhiu ti liu khc nhau v d nh cc sch
tp 1,2,3 qu trnh thit b ,s tay tp 1 v tp 2, h dn ng c kh tp1 nn
cng thc tra cu ng theo quy nh, m bo vic tnh ton l chnh xc v hp
l.
Tuy nhin do ln u tin lm quen vi kiu tnh ton v thit k nh th ny
nn khng th trnh c sai st. Em rt mong c thy hng dn v cc thy
trong b mn chm chc cho nhng li m em gp phi. Vic lm n mn hc
ny thc s em li cho em hiu qu cho em ni ring v cho sinh vin trong
ngnh ni chung .Qua sinh vin c nng cao k nng tnh ton cng nh nhn
nhn vn thit k 1 cch h thng. c bit gip cho sinh vin bit cch s dng,
53
54
55
56