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REV: 00

Huntkey Enterprise Group

DQA Test Report

Test Type Product Type: Mode Submit Dept. PSU Rev Part List Rev Spec Rev Report Date

DVT Adapter HKA06520032-8C Team II of RD A 01 1 Oct , 25, 2009

Designed Checked

Tested Approved

Add: Huntkey Industrial Park, Banxue Road, Bantian, Shenzhen, P.R.China Tel+86-755-8960666
Http: www.huntkey.com Fax+86-755-89606333

HKA06520032-8C DVT Report

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Table of summary
Classification 1. Test conclusion 2. Disposal Opinion 3 .1 3.General information 3 .2 3 .3 4 .1.1 4 .1.2 4 .1.3 4 .1.4 4 .1.5 4 .1.6 4 .1.7 4 .1.8 4.1 Electrical function test 4 .1.9 4.1.10 4 .1.11 4.1.12 4.1.13 4.1.14 4.1.15 4.1.16 4.1.17 4.2.1 4.2 Reliability and Safety test 4.2.2 4.2.3 4.3 Key components 4.4 Stability 4.3.1 4.3.2 4.4.1 4.5.1 4.5.2 4.5 EMC test 4.5.3 4.5.4 4.5.5 4.6 Machine test 4.6.1 4.6.2 NO. Picture of sample Test equipment list Inrush current test Input current test Efficiency No load power test AC voltage sag and surge test Voltage dips test Cross load test Ripple/Noise test Dynamic load test Capacitive load test Timings test OVP test OCP test Short circuit protect test Temperature & Humidity cycling test High & low temperature storage test High Temperature High Humidity Storage Test Hi-POT Test Leakage current test AC ON/OFF cycle test Key components thermal profile test Key components stress test Loop stability test EMI conducted emissions test EMI radiation emissions test Surge test EFT test ESD test Vibration test Drop test PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Test items Production technology parameter Result Referen ce

Tested By

Zhangjh

Test Date

2009-10-25

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1.

Test conclusion:

PASS

2.

Disposal Opinion:

Tested By

Zhangjh

Test Date

2009-10-25

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3. General information General information includes two sections, the first section is the simple specification of the power supply, and the second section describes test conditions and specification of all test items. 3.1 Production technology parameter 3.1.1 Vin condition
Vin range 90Vac~264Vac Vin frequency range 47Hz~63Hz Max. Vin current SPEC 1.5A

3.1.2 Output condition Output voltage range ( V ) LOAD CONDITION ( A ) ML +20V(19.0~21.0V) HL FL DC output voltages Ripple&noise

0.03

1.625

3.25

250mv

Remark: The power supply shall operate above the voltage ranges shown in the table upper. The power supply shall provide a nominal output voltage of 20V, according to specifications and limitations of Section 3.1. 3.2 Picture of sample

Tested By

Zhangjh

Test Date

2009-10-25

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3.3 Test equipment list Description AC Source AC/DC Source Electronic Load Oscilloscope Digital Power Meter Power Analyzer Digital multimeter Close Chamber Data Acquisition Frequency Response Analyzer Hi-pot tester Leakage current tester EMC Immunity Tester Electronic Discharge Tester Vibration test system Drop test equipment Chroma California Instruments Chroma Tektronix LeCroy HIOKI Chroma GW KOMEG FLUKE NF ZENTHCEH EXTECH Thermo SANKI VIBRATION SOURCE LABTONE Manufacturer 6530 MODEL 5001 ix 6314 TDS 3014 64Xi 3332 6630 GDM-8245 MHN-800A 2620A FRA 5095 9032A 7611 KeyTek EMCPRO PLUS SKS-0220 VS5060M DT150S Model

Tested By

Zhangjh

Test Date

2009-10-25

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4. Test record 4.1 Electrical function test 4.1.1 Inrush current test Test condition: Vin: 264Vac/63Hz. Load: full load. Ambient: temperature 25 45

humidity 55 %RH95%RH

It shall be tested at cold start and warm start conditions. Criteria: The inrush current shall not damage the power supply, and no component will be stressed over its maximum specifications according to I2*t. Test record:

condition 25 45

Cold start Ip(A) T(ms)


314 316 0.476 0.400

Warm start Ip(A) T(ms)


336 330 0.392 0.412

1/3Ip2*T (A2sec)
15.644/14.752 13.314/14.956

Fuse (A2sec)
55 55

Rectifiers (A2sec)
32 32

Result Reference Reference

Test result

PASS

FAIL

Cold start at 25 Vin: 264Vac/63Hz, 90 phase Inrush current = 314A

Warm start at 25 Vin: 264Vac/63Hz, 90 phase Inrush current = 336A

Cold start at 45 Vin: 264Vac/63Hz, 90 phase Inrush current = 316A

Warm start at 45 Vin: 264Vac/63Hz, 90 phase Inrush current = 330A

Tested By

Zhangjh

Test Date

2009-10-25

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4.1.2 Input current test Test condition: Vin: 90Vac/47Hz. Load: full load. , humidity 55 %RH Ambient: temperature 25 Criteria: Input current shall not exceed the Max. Input current for full load. Test record: Output Max. Load
20V 3.25A

Test current(A) ----1.4543

Spec.(A) ----1.5

Result ----Pass

Test result

PASS

FAIL

4.1.3 Efficiency Test condition: Vin: 90Vac/47Hz, 115Vac/60Hz, 230Vac/50Hz, 264Vac/63Hz. Load: full load humidity 55 %RH Ambient: temperature 25 Criteria: The average efficiency shall not be less than 87%. Test record Test Efficiency% Vin 100% of full load 75% of full load 50% of full load 25% of full load Average Efficiency SPEC (Average) >87% >87% -

Conclusion

90Vac/47Hz 115Vac/60Hz 230 Vac/50Hz 264Vac/63Hz

86.55% 87.96% PASS

87.68% 88.11% FAIL

87.67% 87.56% -

86.98% 86.40% -

87.47% 87.50% -

reference OK OK reference

Test result

4.1.4 No load power loss Test condition: Vin: 115Vac/60Hz, 230Vac/50Hz. Load: no load. Ambient: temperature 25 humidity 55 %RH Criteria: The no load po wer lo ss shou ld not exceed 0.5 W. Test record: Vin 115Vac/60Hz 230 Vac/50Hz Test power(W) 0.223 0.294 SPEC(W) 0.5 0.5 Conclusion OK OK

Test result

PASS

FAIL

4.1.5 AC voltage sag and surge test Test condition: Vin: 100Vac/60Hz; 70Vac/60Hz; 40Vac/60Hz; 265Vac/60Hz; 293Vac/60Hz; Load: Full load. humidity 55 %RH Ambient: temperature 25 CriteriaThe DC output voltage shall not exceed the specification in Section 3.2 and the components of the power Tested By Zhangjh Test Date 2009-10-25 Quantity1 NO.:1

HKA06520032-8C DVT Report

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supply shall not be damaged. Test record: Line voltage transient limits (Each test during 3 minute) Test sorts Operating AC voltage (Vac/Hz) 1000100(60Hz) Test 1 sag 10070100(60Hz) 10040100(60Hz) 1000100(60Hz) Test2 (surge 265293265(60Hz) Duration (mS) 10ms 50ms 200ms 5000ms 500ms Load full load full load full load full load full load Pass Reference Conclusion Pass

Test result

PASS

FAIL

Vin: 1000100 VAC CH2Vin AC voltage waveform CH1Output voltage waveform

Vin: 10070100 VAC CH2Vin AC voltage waveform CH1Output voltage waveform

Vin: 10040100 VAC CH2Vin AC voltage waveform CH1Output voltage waveform

Vin: 1000100 VAC CH2Vin AC voltage waveform CH1Output voltage waveform

Tested By

Zhangjh

Test Date

2009-10-25

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Vin: 265293265 VAC CH2Vin AC voltage waveform CH1Output voltage waveform

4.1.6 Voltage dips tests (GB/T 17626.11-1999) Test condition: Vin: 100Vac/60Hz; 200Vac/50Hz. Load: full load. Ambient: temperature 25 humidity 55 %RH CriteriaThe components of the power supply shall not be damaged. When AC voltage is recovered, the DC output shall recover itself. The minimum start up input voltage shall be 5Vac less than the minimum operating input voltage. The minimum break regulation input voltage shall be 5Vac less than the minimum operating input voltage. Test record: Test NO: 1 2 Operating AC voltage (Vac/Hz) 1000100 (60Hz) 2000200 (50Hz) Voltage dip time(S) 500 Sec 500 Sec Voltage rise time(S) 500 Sec 500 Sec voltage slew rate 1V/5Sec 2V/5Sec Conclusion Pass Pass

Test result

PASS

FAIL

Vin (1000 VAC) CH2Vin AC voltage waveform CH3Output voltage waveform

Vin (0100 VAC) CH2Vin AC voltage waveform CH3Output voltage waveform

Tested By

Zhangjh

Test Date

2009-10-25

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Vin (2000 VAC) CH2Vin AC voltage waveform CH3Output voltage waveform

Vin (0200 VAC) CH2Vin AC voltage waveform CH3Output voltage waveform

4.1.7

Cross load test: Vin: 90Vac/47Hz115Vac/60Hz230Vac/50Hz264Vac/63Hz

Test condition:

Load: across load. Ambient: temperature -5, 25 & 45 humidity 55 %RH & 95%RH Criteria: The DC output voltage will remain within the specification in Section 3.2, when combination loads are applied. Test record: (1) Ambient temperature -5

Load(A) 0.03 1.625 3.25

90Vac/47Hz 20.31 20.01 19.87

Test voltage(V) 115Vac/60Hz 230Vac/50Hz 20.32 20.32 20.04 20.03 19.89 19.90

264Vac/63Hz 20.32 20.02 19.91

SPEC(V) 19.00~21.00 19.00~21.00 19.00~21.00

conclusion

OK OK OK

(2) Ambient temperature 25 , relative humidity 55 %.

Load(A) 0.03 1.625 3.25

90Vac/47Hz 20.32 20.01 19.87

Test voltage(V) 115Vac/60Hz 230Vac/50Hz 20.32 20.32 20.04 20.03 19.89 19.90

264Vac/63Hz 20.32 20.02 19.92

SPEC(V) 19.00~21.00 19.00~21.00 19.00~21.00

conclusion

OK OK OK

(3) Ambient temperature 45 , relative humidity 90 %.

Load(A) 0.03 1.625 3.25

90Vac/47Hz 20.33 20.01 19.87 PASS

Test voltage(V) 115Vac/60Hz 230Vac/50Hz 20.32 20.32 20.04 20.03 19.89 19.90
Marginal Pass FAIL

264Vac/63Hz 20.32 20.02 19.93

SPEC(V) 19.00~21.00 19.00~21.00 19.00~21.00

Conclusion

OK OK OK

Test result

Tested By

Zhangjh

Test Date

2009-10-25

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4.1.8

Ripple/Noise test Vin: 90Vac/47Hz115Vac/60Hz230Vac/50Hz264Vac/63Hz

Test condition:

Load: Min.load, full load and across load. Ambient: temperature -5, 25 & 45 humidity 55 %RH A 0.1uF and 10uF aluminum electrolytic capacitors should be connected to output terminals during ripple & noise test. Criteria: Ripple&noise voltage will accord within the regulation ranges show in Section 3.3, when Min.load, full load and across loads are applied. Test record: (1) Ambient temperature -5

Load(A) 0.03 1.625 3.25

90Vac/47Hz 28.2 90.8 147

Ripple & Noise (mV) 115Vac/60Hz 230Vac/50Hz 24.8 31.2 87.6 88.8 134 135

264Vac/63Hz 33.6 83.6 146

SPEC(mV) 250 250 250

conclusion

OK OK OK

(2) Ambient temperature 25 , relative humidity 55 %.

Load(A) 0.03 1.625 3.25

90Vac/47Hz 27.2 75.2 108

Ripple & Noise (mV) 115Vac/60Hz 230Vac/50Hz 30.8 32.8 67.2 72.8 92.4 103

264Vac/63Hz 31.2 68.4 95.2

SPEC(mV) 250 250 250

conclusion

OK OK OK

(3) Ambient temperature 45 , relative humidity 90 %.

Load(A) 0.03 1.625 3.25

90Vac/47Hz 18.8 67.2 92.4 PASS

Ripple & Noise (mV) 115Vac/60Hz 230Vac/50Hz 21.2 25.6 57.8 54.8 81.6 82.8
Marginal Pass FAIL

264Vac/63Hz 23.2 53.6 85.2

SPEC(mV) 250 250 250

Conclusion

OK OK OK

Test result

Vin:90Vac/47Hz;Load: 3.25A Temperature -5

Vin:115Vac/60Hz; Load: 3.25A Temperature -5

Tested By

Zhangjh

Test Date

2009-10-25

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Vin:230Vac/50Hz;Load: 3.25A Temperature -5

Vin:264Vac/63Hz;Load: 3.25A Temperature -5

Vin:90Vac/47Hz;Load: 3.25A Temperature 25

Vin:115Vac/60Hz; Load: 3.25A Temperature 25

Vin:230Vac/50Hz; Load: 3.25A Temperature 25

Vin:264Vac/63Hz; Load: 3.25A Temperature 25

Tested By

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Test Date

2009-10-25

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Vin:90Vac/47Hz;Load: 3.25A Temperature 45

Vin:115Vac/60Hz; Load: 3.25A Temperature 45

Vin:230Vac/50Hz; Load: 3.25A Temperature 45

Vin:264Vac/63Hz; Load: 3.25A Temperature 45

4.1.9 Dynamic load test Test condition: Vin: 90Vac/47Hz, 264Vac/63Hz. Load: Dynamic load. humidity 55 %RH Ambient: temperature 25 Criteria: The DC output voltage shall not exceed the specification in Section 3.1. Test record: (1) 90Vac/47Hz: This dynamic load change shall be applied to a single output. Dynamic load change frequency: 100Hz with a duty cycle of 20% to 80%; Load slew rate: 0.5A/uS. Output +20V Dynamic load(A) 0.65 ~ 2.60 Test voltage ( V ) 19.7/20.2 SPEC ( V ) 19~21 conclusion

OK

(2) 264Vac/63Hz: This dynamic load change shall be applied to a single output. Dynamic load change frequency: 100Hz with a duty cycle of 20% to 80%; Load slew rate: 0.5A/uS. Output +20V Dynamic load(A) 0.65 ~ 2.60 Test voltage ( V ) 19.8/20.2 SPEC ( V ) 19~21 conclusion

OK

Test result

PASS

FAIL

Tested By

Zhangjh

Test Date

2009-10-25

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Vin: 90Vac/47Hz; Load change frequency 100Hz; Load change: 0.65 ~2.60, duty cycle: 20~80% Output voltageMin: 19.7V; Max: 20.2V

Vin: 264Vac/63Hz; Load change frequency 100Hz; Load change: 0.65 ~2.60, duty cycle: 20~80% Output voltageMin: 19.8V; Max: 20.2V

4.1.10 Capacitive load test Test condition: Vin: 90Vac/47Hz, 264Vac/63Hz; Load: Full load. The DC output is required to add capacitive load: 2000uF. Ambient: temperature 25 humidity 55 %RH Criteria: The power supply can turn on normal and the DC output voltage shall not exceed the specification in Section 3.1. Test record: Vin 90Vac/47Hz 264Vac/63Hz Capacitive load (uF) 2000 2000 Test voltage( V ) 19.78 19.89 SPEC ( V ) 19.00~21.00 19.00~21.00 conclusion

OK OK

Test result

PASS

FAIL

4.1.11 Timings 4.1.11.1 Turn on time Test condition: Vin: 90Vac/47Hz, 264Vac/63Hz. Load: Full load; Min load Ambient: temperature 25 , humidity 55 %RH Criteria: The power supply shall have a turn on time of less than 3S. Test record: Turn on time =988mS (Vin 90Vac/47Hz); Turn on time =262.0mS (Vin 264Vac/63Hz). Test result

PASS

FAIL

Tested By

Zhangjh

Test Date

2009-10-25

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Test condition: 90Vac/47HzFull load CH 1: 20V CH2AC voltage

Test condition: 264Vac/63HzMin load CH 1: 20V CH2AC voltage

4.1.11.2 Rise time Test condition: Vin: 90Vac/47Hz, 264Vac/63Hz. Load: Full load; Min load Ambient: temperature 25 humidity 55 %RH Criteria: 1) Any overshoot shall be less than 10% at turn on and turn off conditions. When the power supply is turn off, output voltage must not have any reverse voltage. 2) When the power supply is turn on; output voltage waveform must rise monotonously. 3) The rise time should be less than 20mS. Test record: Rise time =7.877 mS (Vin 90Vac/47Hz); Rise time = 3.245 mS (Vin 264Vac/63Hz). Test result

PASS

FAIL

Fig.1: Test condition:90Vac/47HzFull load CH1: 20V Rise time 7.877ms

Fig.2:Testcondition264Vac/63HzMin load CH 1: 20V Rise time 3.254ms

4.1.11.3 Output voltage hold up time. Test condition: Vin: 115Vac/60Hz, 230Vac/50Hz Load: full load. Ambient: temperature 25 humidity 55 %RH At Vin sag100% for a period and turn off conditions. Criteria: 1. When Vin sag100% for a period, the DC output voltage shall not exceed the specification in Section 3.1 2. Delay from AC voltage turn off to the DC output voltage dropping out of regulation limits, the hold up time Tested By Zhangjh Test Date 2009-10-25 Quantity1 NO.:1

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need to be greater than 10mS. Test record: Hold-up time =18.2mS (Vin 115Vac/60Hz); Test result

Hold-up time =78.8mS (Vin 230Vac/50Hz).

PASS

FAIL

Test condition:115Vac/60Hzfull load CH 1: 20V CH 2: AC voltage(phase at 70) Hold-up time: 18.2ms

Test condition:230Vac/50Hzfull load CH 1: 20V CH 2: AC voltage(phase at 70) Hold-up time: 78.8ms

4.1.12 OVP test Test condition: Vin: 264Vac/63Hz. Load: 0A humidity 55 %RH Ambient: temperature 25 Criteria: The OVP voltage shall meet the SPEC. The power supply must protect itself and not cause any damage to it. Test record: Vin 264Vac/63Hz Test voltage(V) 25.7 SPEC(V) <28V conclusion Pass

Test condition:264Vac/63HzMin.load CH 1: +20V

4.1.13 OCP test Test condition: Vin: 90Vac/47Hz, 264Vac/63Hz. Load: Min load. Tested By Zhangjh Test Date 2009-10-25 Quantity1 NO.:1

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Ambient: temperature 25 humidity 55 %RH Criteria: The power supply shall limited before output load exceeds the limited current and not causes any damage to it. Test record: Vin 90V/47Hz 264V/63Hz Test current(A) 3.77 3.73 SPEC(A) conclusion Pass Pass

3.75~5.20 3.75~5.20
FAIL

Test result

PASS

4.1.14 Short circuit protect test Test condition: Vin: 264Vac/63Hz. Load: Min.load Ambient: temperature 25 humidity 55 %RH Criteria: When all output is short to ground, the power supply will protect itself. After removing the malfunction, the power supply can recover itself, but not cause any damage to it. Test record: Test voltage
+20V

GND

conclusion
OK

Test result

PASS

FAIL

4.1.15 Temperature & Humidity Cycling Test Test condition: For GB 2423.2.Vin: 90Vac/47Hz, 264Vac/63Hz. Load: full load. -5 deg. C, 20% R.H., 4 hours, power on 25 deg. C, 90% R.H., 4 hours, power on 40 deg. C, 90% R.H., 4 hours, power on Criteria: The DC output voltages must be within regulation limits and the components of the power supply can not be damaged. Test record: After performing this test, the power supply is normal. Vin Output ripple/noise(mV) 90Vac/47Hz 19.89 147 264Vac/63Hz 19.93 135

Test result

PASS

FAIL

4.1.16 High & low temperature storage test Test condition Store the unit in a temperature chamber without applying the AC power. The unit shall be cycled between the min temperature @ -40degC for 2 hours and the max temperature @85degC for 2 hours as 1 cycle. Total 12 cycles shall apply. After performing high temperature test and then balancing two hours at room temperature, turn on the power supply. Criteria: The DC output voltages must be within regulation limits and the components of the power supply can not be damaged. Test record: Vin Tested By 90Vac/47Hz Zhangjh 264Vac/63Hz 2009-10-25 Quantity1 NO.:1

Test Date

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Output ripple/noise(mV)

19.85 146

19.94 136

Test result

PASS

FAIL

4.1.17 High Temperature High Humidity Storage Test Test condition High temperature test: 45degC&93%R.H; Keep 48hours with power off. After this test take the sample at the room temperature for 2hours, then measurement the electrical parameter of the unit. The unit should be operating and within specification after test; There shall be no visual damage of case or components; The unit shall pass 3000Vac Hi-pot test between input and output; The unit shall pass 100Mohm insulation test at 500Vdc between input and output or case. 90Vac/47Hz 19.85 147 264Vac/63Hz 19.94 135 Hi-pot 0.65 mA Insulation 15.3 G

Criteria:

Test record: Input voltage Output(V) ripple/noise(mV)

Test result

PASS

FAIL

4.2 Safety test 4.2.1 Hi-POT Test (GB 4943-2501/IEC 60950:1999) Test condition: Insulation resistance: 500VDC for 60S. Dielectrics withstand voltage positions: primary to ground. Insulation intensity 3000VAC for 60S. Dielectrics withstand voltage positions: primary to ground. humidity 55 %RH Ambient: temperature 25 Criteria: During the insulation test, not arcing and destroying happened, the power supply shall be normal. Test record: Test condition Test positions ACOutput ACOutput Test voltage 500VDC 3000VAC The SPEC test result 15.2G 0.66mA conclusion OK OK

Insulation resistance >100M not arcing and destroying, Leakage current <3.5mA

Test result

PASS

FAIL

4.2.2 Leakage current test (GB 4943-2501/IEC 60950:1999) Test condition: Vin: 264Vac/63Hz; Test time: 60s. Test point: L- Case, N- Case or L- output, N- output humidity 55 %RH Ambient: temperature 25 Criteria: The leakage current will not exceed 0.25mA. Test record: Test positions Loutput Noutput The SPEC leakage current0.25mA leakage current0.25mA Test current(uA) 103.6 104.3 conclusion Pass Pass

Test result
Tested By

PASS
Zhangjh

FAIL
Test Date 2009-10-25 Quantity1 NO.:1

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4.2.3 AC ON/OFF cycle test Test condition: Vin: 264Vac/63Hz; 2s on, 2s off. Load: greater than 80% of full load. Test time: 12 hours. Ambient: temperature 25 humidity 75 %RH Criteria: Vin fuse, Rectifier Bridge, limited inrush current resistance, Vin electrolytic capacitances are not abnormal. All components of the power supply can not be damaged. Test record: After performing this test and checking it, the power supply is normal.

Test result

PASS

FAIL

4.3 Key components 4.3.1 Key components thermal profile test Test condition: Vin: 90Vac/47Hz, 264Vac/60Hz. Load: full load. Ambient: temperature 45

humidity 50 %RH

CriteriaThe temperature of all key components shall accord with the SPEC. Test record: Referencing attachment three: Key components thermal test report

Test result

PASS

FAIL

4.3.2 Key components stress test Test condition: Vin: 90Vac/47Hz, 264Vac/63Hz. Load: full load, Min. load. Ambient: temperature 25

humidity 55 %RH

CriteriaThe stress of all key components shall accord with the SPEC. Test record: Referencing attachment: Component stress test report.

Test result

PASS

FAIL

4.4 Loop stability test Test condition: Vin: 90V/47Hz, 230Vac/50Hz, 264Vac/63Hz. Load: full load min load. humidity 55 %RH Ambient: temperature 25 CriteriaPhase margin (deg) > 45 deg plus margin (dB) < - 10 db

Test record: Referencing attachment: Component stress test report.

Test result

PASS

FAIL

Tested By

Zhangjh

Test Date

2009-10-25

Quantity1

NO.:1

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4.5 EMC test 4.5.1 Conducted emissions test Test condition: Vin: 220V/50Hz, 120V/60Hz(fit AC range); Load: full load Ambient: temperature 25 humidity 55 %RH CriteriaFor GB9254/EN 55022, class B. 6db margin. Test record: Referencing attachment: EMI report

Test result

PASS

FAIL

4.5.2 Radiation emissions test Test condition: Vin: 220V/50Hz, 120V/60Hz(fit AC range). Load: full load. humidity 55 %RH Ambient: temperature 25 CriteriaFor GB9254/EN 55022, class B. 6db margin. Test record: Referencing attachment: EMI report

Test result

PASS

FAIL

4.5.3 Lightning surge Test Test condition: Input voltage: 220Vac/50Hz, 120Vac/60Hz (fit AC range). Load: full load. humidity 55 %RH Ambient: temperature 25 IEC61000-4-5 Level 3: Different mode (Line to Neutral; Neutral to Line) +/-1KV combination waveform; Common mode (Line to GND; Neutral to GND) +/-2KV combination waveform; Angle: 0, 90,180,270 degree. Times: 5 times for every angle. During: 60s. CriteriaPerformance B.

Test result

PASS

FAIL

4.5.4 EFT test Test condition: Input voltage: 230Vac/50Hz, 120Vac/60Hz (fit AC range). Load: full load. humidity 55 %RH Ambient: temperature 25 IEC61000-4-4 level 3: test voltage+/-2KV, test time 1minute, test period 300ms, pulse 75, frequency 5 kHz. CriteriaPerformance B.

Test result

PASS

FAIL

4.5.5 ESD test Test condition: Input voltage: 220Vac/50Hz, 110Vac/60Hz (fit AC range); Load: full load. humidity 55 %RH Ambient: temperature 25 IEC61000-4-2 Level 4: Contact discharge +/-8KV; Air discharge +/-10KV. CriteriaPerformance B..

Test result
Tested By

PASS
Zhangjh

FAIL
Test Date 2009-10-25 Quantity1 NO.:1

HKA06520032-8C DVT Report

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4.6 Machine 4.6.1 Vibration test Test condition: For (GB2423.10-1995/IEC 68-2-6:1982) The power is turn off. Test frequency 10Hz55Hz10Hz Test azimuth: XYZ three mutually perpendicular axes. Each axes is tested by 5cycles which during 30min. humidity 55 %RH

Swing: 1.5mm Ambient: temperature 25

Criteria The power supply's electronic functions, structure, component side and soldering side can endure the vibration test and have not any failure occur. Test record:

Sample #1 #2

Load (A) Min load Full load Min load Full load

Before test
90Vac/47Hz
Vout (V) VRipple(mV)

After test
90Vac/47Hz
Vout (V) VRipple(mV)

264Vac/63Hz
Vout (V) VRipple(mV)

264Vac/63Hz
Vout (V) VRipple(mV)

20.31 19.89 20.30 19.89 #1 0.65mA 15.2G PASS

21 146 21 147

20.35 19.90 20.35 19.90 #2 0.65mA 15.0G

20 137 20 137

20.32 19.89 20.31 19.89 #1 0.67mA 15.1G

21 146 21 147

20.35 19.90 20.35 19.90 #2 0.64mA 15.0G

20 137 20 137

Sample
Hi-Pot (3000Vac) Insulation Resistance (500Vdc)

Test result

FAIL

4.6.2 Drop Test Test condition: Power Drop Height: Impact Surface: Orientations: Ambient: temperature 25

Unit 39 inch (100 cm) Concrete 6 face humidity 55 %RH

Criteria After performing the drop test, the power's structure and electrical function are normal. Test record: After performing this test and checking it, the power supply is normal.

Sample #1 #2

Load (A) Min load Full load Min load Full load

Before test
90Vac/47Hz
Vout (V) VRipple(mV)

After test
90Vac/47Hz
Vout (V) VRipple(mV)

264Vac/63Hz
Vout (V) VRipple(mV)

264Vac/63Hz
Vout (V) VRipple(mV)

20.30 19.89 20.30 19.88 #1 0.67mA

21 146 21 147

20.35 19.90 20.35 19.91 #2 0.65mA 15.0G

20 137 20 137

20.30 19.89 20.31 19.87 #1 0.67mA 15.1G

21 146 21 147

20.35 19.90 20.35 19.89 #2 0.64mA 15.0G

20 137 20 137

Sample
Hi-Pot (3000Vac)

Insulation 15.0G Resistance (500Vdc) Test result PASS FAIL


Tested By Zhangjh Test Date

2009-10-25

Quantity1

NO.:1

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