Ex.

No: 1 Date :

DRILLING AND TAPPING ON A MILD STEEL PLATE

SKETCH:

ALL DIMENSIONS ARE IN mm. TAP DRILL SIZE = (D 0.6495) X 2d X p = (12 - 0.6495) X (2 X 0.75) X 1.75 = 10.3 mm

D= Diameter of the tap (12 mm) d = depth (0.75 mm) p = pitch (1.75 mm)

Ex. No: 1 Date :

DRILLING AND TAPPING ON A MILD STEEL PLATE

AIM: To drill and tap 4 holes on a Mild Steel plate as per the dimensions given in the sketch using Drilling machine and Die set MATERIALS REQUIRED: M.S. Flat 50 X 50 X 6 mm thick TOOLS AND INSTRUMENTS REQUIRED: 1. Steel rule 2. Dot punch 3. Hammer 4. Drill bit 5. File (flat surface) 6. scriber 7. vernier caliper 8. Divider 9. Tri Square 10. Spanner 11. Die set PROCEDURE: 1. Drilling is the process of removing solid material from the job to produce a circular hole. 2. Before drilling, the center of the hole is located by drawing two lines at right angle and a center punch is used to make an identification for the drill point(at the center) to start the drilling operation 3. A suitable drill bit is held in the drilling machine chuck and the machine is adjusted to operate at the correct cutting speed. 4. The drilling machine is started and the drill starts rotating. Cutting fluid is allowed to flow liberally and the cut is started. 5. The drill bit is fed into the job slowly. 6. The hole, depending upon its length, may be drilled in one or more steps of cut. 7. After the drilling operation is completed the drill bit is removed from the hole and the power is turned off. 8. The chips are cleared from both the drill flutes and the job with the help of a brush. The job is unclamped from the machine vise and all burrs are cleared with the help of a brush. RESULT: Thus the job has been produced as per the dimensions given in the sketch using Drilling machine and Die set.

Ex. No: 2 Date :

INTERNAL KEY WAY CUTTING ON A M.S ROUND ROD

SKETCH:

ALL DIMENSIONS ARE IN mm.

Ex. No: 2 Date :

INTERNAL KEY WAY CUTTING ON A M.S ROUND ROD

AIM: To produce 4 Nos. of internal keyways in the M.S. Round rod as per the dimensions given in the sketch, using slotting machine. MATERIALS REQUIRED: M.S Round rod 50 mm X 25 mm length TOOLS and INSTRUMENTS REQUIRED: 1) Parting tool 2) Spanner set 3) Punch 4) Vernier caliper PROCEDURE: 1. For slotting a keyway first of all scribe the centre lines across the work piece and mark the width(4 mm) of the keyways on the work piece.. 2. Set the job on a pair of parallels above 10 mm to 12 mm high and clamp down. 3. Use a parting tool about 10 mm wide and clamp it in the tool holder. 4. Adjust the stroke of the ram suitably and move the ram so that the tool just cuts the keyway slowly during down stroke of the tool. 5. When within about 0.5 mm of depth wind away from tool, move sideways until edge of tool will slot one side of keyway to the marking out. 6. Finish that side to the marking out using a very fine feed. 7. Use a 12mm slip gauge and finish the other side of the keyway until a tight fit to the gauge is achieved. 8. Finish the bottom of the keyway. RESULT: Thus the 4 numbers of internal keyways are cut on a M.S round rod as per the dimensions given in the sketch cutting by using slotting machine.

Ex. No: 3 Date :

SURFACE GRINDING ON A M.S FLAT

SKETCH:

S U R F A C E G R IN D IN G

5 0 .0

5.5

5 0 .0

A L L D IM E N S IO N S A R E IN 'M M '

JOB: M.S.Flat 50X 50 X 6 mm thick

Ex. No: 3 Date :

SURFACE GRINDING ON A M.S FLAT

AIM: To produce a M.S Flat as per the dimensions given in the sketch using surface grinding machine. MATERIALS REQUIRED: M.S.Flat 50X 50 X 6 mm thick TOOLS REQUIRED: 1. Vernier Caliper 2. Micrometer 3. Steel Rule PROCEDURE: 1. Check whether the given work piece is suitable for this operation. 2. Locate the given work piece on the magnetic chuck 3. Then the work piece is machined with the help of driving wheel 4. This machining process is done on the both side of work piece to obtain good surface finish. 5. Then the dimensions of work piece were checked by using vernier caliper.

RESULT: Thus the given job is machined as per the given dimensions in the sketch using surface grinding machine.

Ex. No: 4 Date :

EXTERNAL KEYWAY CUTTING

SKETCH:

EXTERNAL KEYW AY CUTTING

6.5
0 2. 3

4.0

ALL DIMENSIONS ARE IN mm.

Ex. No: 4

Date

EXTERNAL KEYWAY CUTTING ON ALUMINIUM ROUND ROD

AIM: To produce 4 Nos of external keyways as per the dimensions given in the sketch using milling machine.

MATERIALS REQUIRED: Aluminium 32 X 30mm length

TOOLS AND INSTRUMENTS REQUIRED: 1) Parting tool 2) Spanner set 3) Punch 4) Vernier caliper PROCEDURE: 1. Initially the work piece is marked according to given dimensions. 2. The cutting tool (milling cutter) is inserted in the milling arbour 3. The work piece is clamped on the machine vice and the required depth of cut is set. 4. The machining is performed by operating the tool towards the work piece. 5. Finally, we get one external keyway cut on the work piece. 6. Repeat the same procedure and produce other three external key ways on the work piece. RESULT: Thus the 4 Nos of external keyways are cut on Aluminium rod as per the dimensions given in the sketch using milling machine.

Ex. No: 5

Date

PRODUCING A SQUARE BLOCK FROM A CAST IRON ROUND BLOCK

SKETCH:

ALUMINIUM

40 X 30mm Length

ALL DIMENSIONS ARE IN mm

Ex. No: 5 Date : PRODUCING A SQUARE BLOCK FROM A CAST IRON ROUND BLOCK

AIM: To produce a square block from the given cast iron round block using shaper MATERIALS REQUIRED: ALUMINIUM 40 mm X 30 mm Length

TOOLS & INSTRUMENTS REQUIRED: 1. HSS tool (V tool) 2. Sprit Level 3. Dot Punch 4. Tri Square 5. Hammer 6. Spanner- 1 set 7. Steel rule 8. Scribers PROCEDURE: 1) The given work piece dimensions are checked. 2) The facing operation is done on workpiece on two sides 3) Mark the required square shape on the given job by using dot punch and hammer 4) The job is fixed on the machine vice properly. 5) Proper stroke length is adjusted by moving the sliding block towards the ball gear. 6) By giving down ward feed to the tool head and cross feed to the table, the excess material is removed on the given job. 7) The finishing cut has to be given properly till the smooth surface has been obtained on the job at each side of the job. 8) The above procedure is repeated for the remaining sides. 9) After completion of four sides the finished job is inspected against the given dimensions. RESULT: Thus a square block is produced from the cast iron round block as per the dimensions given in the sketch.

Ex. No: 6 Date :

PRODUCING A HEXAGONAL BLOCK FROM ALUMINIUM ROUND BLOCK SKETCH:

ALL DIMENSIONS ARE IN mm

AIM: To produce a hexagonal block from the given round block as per the dimensions in the sketch using Milling machine. MATERIALS REQUIRED: Aluminium Block 30mm TOOLS & INSTRUMENTS REQUIRED: 1. Parting tool 2. Spanner set 3. Punch 4. Vernier caliper

PROCEDURE: 1. Initially the work piece is marked according to given dimensions.

2. The cutting tool (milling cutter) is inserted to the milling machine arbor.

3. The work piece is clamped on the machine vice and the required depth of cut is set. 4. The machining is performed by operating the tool towards the work piece. 5. Finally, we get hexagonal block as per the dimensions given in the sketch. RESULT: Thus a hexagonal block is produced from the aluminium round block as per the dimensions given in the milling machine.

Ex. No: 7 Date :

DOVETAIL CUTTING USING SHAPER

SKETCH:

ALL DIMENSIONS ARE IN mm

Ex. No: 7 Date :

DOVETAIL CUTTING USING SHAPER

AIM: To produce a dove tail block from the given square block as per the dimensions given in the sketch using shaper. MATERIALS REQUIRED: Cast Iron block 50mm X 50mm X 25 mm TOOLS AND INSTRUMENTS REQUIRED: 1. HSS tool (V tool) 2. Sprit Level 3. Dot Punch 4. Tri Square 5. Hammer 6. Spanner- 1 set 7. Steel rule 8. Scribers PROCEDURE: 1) The given work piece dimensions are measured. 2) The facing operation is done on workpiece on two sides 3) Mark the required dove tail shape on the given job by using dot punch and hammer 4) The job is fixed on the machine vice properly. 5) Proper angle has been set and proper stroke length is adjusted by moving the sliding block towards the ball gear. 6) By giving down ward feed to the tool head and cross feed to the table, the excess material is removed on the given job. 7) The finishing cut has to be given properly up to the smooth surface has been obtained on the job at each side. 8) The above procedure is repeated for the remaining sides of the job also. 9) After completion of two sides the finished job is inspected against the given dimensions. RESULT: Thus the dove tail block is produced as per the dimensions given in the sketch, from the C.I square block using shaper.

Ex. No: 8

Date

ASSEMBLY OF FITS USING LATHE

SKETCH:

ALL DIMENSIONS ARE IN mm

Ex. No: 8

Date

ASSEMBLY OF FITS USING LATHE

AIM: To manufacture and assembly of components as per the required fit using drilling machine and centre Lathe. MATERIALS REQUIRED: M. S round rod 12.5mm X 23mm length TOOLS REQUIRED: i) Lathe Machine ii) Drill bit iii) Vernier Caliper iv) Steel rule v) Micro meter PROCEDURE: 1) Check the dimensions of the given. 2) The machine selected for the drilling operation is radial drilling machine and turning operation in centre lathe. 3) First, the job is located in vice on the table of the machine. 4) The drill bit is fixed on the machine spindle 5) By applying the feed to the handle the drill is produced on the job for a required length. 6) After obtaining the required hole the machine is switched off and the drill bit is removed from the machine 7) The work piece is set free from the vice. 8) The size of the hole is measured by using vernier caliper. 9) The work piece is located in three jaw chuck of a centre lathe. 10)By using the HSS tool the facing operation is done to reduce the length of the required size 11) The required shape is obtained by matting the two jobs. RESULT: The given job was drilled and turned as per the given dimensions with required fit.

CARE SCHOOL OF ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING

ME2258-Manufacturing Technology Lab II LIST OF EXPERIMENTS

1. DRILLING AND TAPPING ON A MILD STEEL PLATE 2. INTERNAL KEY WAY CUTTING ON A M.S ROUND ROD 3. SURFACE GRINDING ON A M.S FLAT 4. EXTERNAL KEYWAY CUTTING ON ALUMINIUM ROUND ROD 5. PRODUCING A SQUARE BLOCK FROM A CAST IRON ROUND BLOCK 6. PRODUCING A HEXAGONAL BLOCK FROM ALUMINIUM ROUND BLOCK 7. DOVETAIL CUTTING USING SHAPER 8. ASSEMBLY OF FITS USING LATHE