PTC

PHNG PHAP GIA CONG PHAY TRONG

CREO PARAMETRIC

Creo Parametric

Trong phan nay toi se hng dan cac phng phap gia cong phng phap tao nguyen cong phay vi nguyen cong n gian phay the tch (Mill Volume), phan nang cao se hng dan cac nguyen cong phc tap hn va theo chu trnh gia cong hp ly hn vi cac nguyen cong Tho GC Ban Tinh GC Tinh.

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Creo Parametric

Hnh 1 S o quy trnh gia cong.

Cac bc thiet lap quy trnh gia cong:

B1: Tao thiet ke lam tham khao (Design Model) va tao phoi bao phu be mat (Workpiece).

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B2: Ga phoi va chi tiet tham khao len may.

Creo Parametric

B3: Xac lap cac d kien cho qua trnh gia cong: dao, loai may, goc toa o. B4: Thiet lap tng nguyen cong. B5: Bien dch chng trnh xuat ma G-Code. Trong cac nguyen cong eu oi hoi cung cap 4 thong so: Tool Parameter Retract Mill Volume (hoac Mill Window, Mill Surface, Drill Group, Trajectory). Sau ay la cac ai lng cua cac thong so tren. I. Tools

Trong cac nguyen cong phay tho thng s dung dao phay ln, cat nhanh, nhieu, sau o s dung dao phay cau trong cac cac nguyen cong ban tinh va tinh. Cac thong so dao nen chon theo cac loai dung cu co san tren th trng. Mot so thong so dao:

Hnh 2

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Creo Parametric

Hnh 3 Mot so loai dao s dung trong phay II. Phieu cong nghe (Parameter):

Trong che o thiet lap che o cong nghe vi Parameter co cac thong so c ban sau :

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Creo Parametric

Hnh 4 cac thong so cong nghe.

CUT FEED: Lng an dao (mm/ph). STEP DEPTH: Chieu sau cat (mm). STEP OVER: Bc an dao ngang (mm). PRO_STOCK_ALLOW: Lng d con lai trong nguyen cong tinh. ROUGH_STOCK_ALLOW: Lng d con lai trong nguyen cong tho. BOTTOM STOC_ALLOW: Lng d con lai mat ay. CUT ANGLE: Goc di chuyen dao so vi phng X.

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SCAN TYPE: Cac hnh thc chay dao. ROUGH OPTION: Cac phng thc gia cong.

Creo Parametric

+ ROUGH ONLY: chay tho. + ROUGH & PROFILE: Gia cong ben trong the tch sau o quet Profile quanh Contour. + PROFILE & ROUGH: Phay Profile quanh Contour roi phay tho ben trong. + PROF ONLY: ch phay quanh Contour. + ROUGH & CLEAN UP: Phay tho quanh Contour sau o phay sach cac rang ca con lai. + POCKETING: Phay mat xung quanh Contour va quanh mat ay. + FACE ONLY: Ch phay cac mat song song vi mat XY.
SPINDLE SPEED: So vong quay truc chnh (vong/ph). COOLANT OPTION: Cac phng phap ti dung dch trn nguoi. CLEAR DIST: Khoang cach an toan gia dung cu va mat phoi khi dao di

chuyen nhanh t cac lat cat trong nguyen cong.

RAM ANGLE: Goc di chuyen dao t mat Retract cat vao phoi so vi

phng ng.
LEAD IN LEAD OUT: iem bat au vao phoi va iem ra khoi phoi.

Hnh 5 - Step Depth

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Creo Parametric

Hnh 6 Lng d

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Creo Parametric

Hnh 7 Cac phng phap chay dao.

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Creo Parametric

Hnh 8 Cac kieu quet dao.

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Creo Parametric

Hnh 9 Cac phng thc gia cong.

Hnh 10 S map mo trong qua trnh gia cong.

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Creo Parametric

Hnh 11 Lead In Lead Out.

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Creo Parametric

Hnh 12

Hnh 13 Num_Prof_Passes

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Creo Parametric

Hnh 14 Goc cat so vi phng X

Hnh 15 Tool Pass

Hnh 16 Mat phang lui dao.

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Creo Parametric

III.

Xac nh the tch

Ve the tch muon xac lap n gian nhat hay lam nh sau: Dng the tch n gian trum len the tch can phay (tru hoac vuong) sau o TRIM e tao ra mien the tch can phay. oi vi Surface nen s dung phng phap copy. Co the chon hoac dng lai the tch, s dung Offset e dao cat het hnh rang ca.

Hnh 17 Offset Volume

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Creo Parametric

Hnh 18 TRIM tao the tch phay

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PTC Bai 1 Phng phap phay Face

L phng php gia cng dn phi

Creo Parametric

Khi ng Creo Parametric vo mi trng gia cng (New > Manufacturing > NC Assembly), t tn cho bi tp l VD1. Bn nh b du check mc Use default templete chn li n v l mm 1. Gi chi tit cn gia cng

Hnh 19

Trn MANUFACTURING / Assemble Reference Model > extrude.prt Dng cc rng buc v tr c nh chi tit nh hnh

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Creo Parametric

Hnh 20 2. To phi cho chi tit cn gia cng c cc la chn nh h nh

Hnh 21

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Creo Parametric

Trong trng hp ny ti chn phng php to phi Create Workpiece / t tn /Phoi / Protrusion / Extrude / Solid / Done n y bn dng lnh Extrude to phi c kch thc nh hnh.Cch lm n gin n n ti khng nhc li , Nu kt qu ca cc bn l 1 hnh khi mu xanh l cy th b n lm ng ri . Click

hon tt qu trnh to phi

Hnh 22

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3. Thit lp cc thng s cho my - Operation

Creo Parametric

Bn chn my phay 3 trc, Machine Zero l CoordSys trong mi trng NC, mt li dao dc theo trc Z, cch Machine Zero 20

Hnh 23

Hnh 24

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Creo Parametric

Hnh 25 4. Dng phng php Face phay mt trn ca phi

Hnh 26

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Pick Edit Tool

Creo Parametric

Hnh 27 Xut hin hp thoi Tools Setup, bn sa gi tr ng knh dao mc nh 12 thnh 20 nh hnh

Hnh 28 Sau click Apply v OK xc nhn v ng hp thoi ny li Pick chn mt phng cn gia cng

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Creo Parametric

Hnh 29 Click Done kt thc vic la chn

Kt qu m phng nh hnh

Hnh 30

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PTC Bi 2 Phng php phay Volume Rough

Creo Parametric

La phng phap lay i the tch can phay cho phoi ac, ay la phng phap c s dung thong dung nhat.
Gi chi tit gia cng . (Thit lp ging nh phng php Face) 1. To phi cho chi tit gia cng . (Thit lp ging nh phng php Face)

2. Thit lp cc thng s cho my - Operation . (Thit lp ging nh phng php Face) 3. To Mill Window chun b cho phng php phay Volume Rough ho c to Mill Volume Trn thanh cng c pha bn phi, pick chn biu tng

Hnh 31 Di Dasbboard, bn chn kiu Sketch window type , pick chn Placement sau chn m t cao nh t ca chi tit v phc

Hnh 32

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Creo Parametric

Vo mi trng Sketch, v hnh bao ly 2 hc chung ta cn .Vi cch lm nh vy, Creo Parametric s gia cng tt c nhng th tch vt liu trong vng v.

Hnh 33

. Thot khi mi trng Sketch pick

kt thc qu trnh to Mill Window

4. To Mill Volume Pick chn biu tng nh hnh.

Hnh 34 Chn Extrude bin dng nh hnh

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Creo Parametric

Hnh 35

Hnh 36

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Pick Trim nh h nh

Creo Parametric

Hnh 37 5. Phay 2 hc bng phng php phay Volume Rough. Pick ch n biu tng

Hnh 38

Bn chn cc thng s : Name, Tool, Parameter, Window sau click Done. Creo Parametric s a ra dng nhc yu cu nhp tn ca bc gia cng.

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sa thnh D20 t tn l T0002 click OK ng hp thoi ny li.

Creo Parametric

Xut hin hp thoi Tools Setup. Cc bn thy mc nh l dao END MILL D12

Hnh 39 Hp thoi Parameter s hin ra, yu cu ta nhp cc thng s cng ngh ca bc gia cng ny.Nhng thng s c nn mu vng bt buc phi nhp vo, nh ng thng s cn li c th b qua c. Cc b n ln lt nhp nhng thng s nh hnh

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Creo Parametric

Hnh 40 Click OK ng hp thoi Parameter li . Tip theo Creo Parametric yu cu ta chn window gia cng, ta chn window va to khi ny hoc chn Mill Volume .

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Creo Parametric

Hnh 41 Trn menu NC SEQUENCE, chn Play Path > Screen Play.Pro/E s m phng ng chy dao nh (hnh 14)

Hnh 42

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Kt qu m phng NC Check

Creo Parametric

Cui cng click Done seq trn Menu NC SEQUENCE hon tt bc gia cng.

Hnh 43

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PTC Bi 3 Phng php phay Roughing

Creo Parametric

La phng phap lay i the tch can phay cho phoi ac, ay cng la phng phap c s dung rt thong dung .
1. 2. Gi chi tit gia cng . (Thit lp ging nh phng php Face) To phi cho chi tit gia cng . (Thit lp ging nh phng php Face)

3. Thit lp cc thng s cho my - Operation . (Thit lp ging nh phng php Face) 4. To Mill Window chun b cho phng php phay Roughing Trn thanh cng c pha bn phi, pick chn biu tng

Hnh 44 Di Dasbboard, bn chn kiu Sketch window type , pick chn Placement sau chn m t cao nht ca chi tit v phc

Hnh 45

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Creo Parametric

Vo mi trng Sketch, v hnh bao ly 2 hc chung ta cn .Vi cch lm nh vy, Creo Parametric s gia cng tt c nhng th tch vt liu trong vng v.

Hnh 46

. Thot khi mi trng Sketch pick

kt thc qu trnh to Mill Window

5. Phay 2 hc bng phng php phay Roughing. Pick ch n biu tng

Hnh 47

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Parametric s a ra dng nhc yu cu nhp tn ca bc gia cng.

Creo Parametric

Bn chn cc thng s : Name, Tool, Parameter, Window sau click Done. Creo

Xut hin hp thoi Tools Setup. Cc bn thy mc nh l dao END MILL D12 sa thnh D20 t tn l T0002 click OK ng hp thoi ny li.

Hnh 48 Hp thoi Parameter s hin ra, yu cu ta nhp cc thng s cng ngh ca bc gia cng ny.Nhng thng s c nn mu vng bt buc phi nhp vo, nh ng thng s cn li c th b qua c. Cc b n ln lt nhp nhng thng s nh hnh

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Creo Parametric

Hnh 49 Click OK ng hp thoi Parameter li . Tip theo Creo Parametric yu cu ta chn window gia cng, ta chn window va to khi ny thc hin hoc chn Volume nh hnh.

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Creo Parametric

Hnh 50

Trn menu NC SEQUENCE, chn Play Path > Screen Play.Pro/E s m phng ng chy dao nh (hnh 14)

Hnh 51

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Creo Parametric

Cui cng click Done seq trn Menu NC SEQUENCE hon tt bc gia cng.

Kt qu m phng NC Check

Hnh 52

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PTC Bi 4: Phng php phay Local Mill

Creo Parametric

Dung e gia cong vat lieu con lai sau cac nguyen cong tho trc nham lay i vat lp vat lieu do qua trnh phay tho trc dung dao ln hn khong the lay c.

Hnh 53 + Previous Step: Lay i lp vat lieu do nguyen cong trc e lai bang dao nho hn. + Corners : Lay i lp vat lieu nam trong goc do nguyen cong trc e lai. + Previous Tool: Tnh toan vat lieu con lai sau khi gia cong bang dao ln (dao cau) va lay i vat lieu d o bang dao nho hn.

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Creo Parametric

Hnh 54 Local Mill

1. 2. Gi chi tit gia cng . (Thit lp ging nh phng php Face) To phi cho chi tit gia cng . (Thit lp ging nh phng php Face)

3. Thit lp cc thng s cho my - Operation . (Thit lp ging nh phng php Face) 4. Vt li 2 hc bng Local Milling / Previous Step Pick chn nh hnh

Hnh 55 Bn chn cc thng s : Name, Tool, Parameter sau click Done. Creo Parametric s a ra dng nhc yu cu nhp tn ca bc gia cng. Xut hin hp thoi Tools Setup. Cc bn thy mc nh l dao END MILL D12 sa thnh D10 t tn l T0005 click OK ng hp thoi n y li.

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Creo Parametric

Hnh 56 Hp thoi Parameter s hin ra, yu cu ta nhp cc thng s cng ngh ca bc gia cng ny.Nh ng thng s c nn mu vng bt buc phi nhp vo, nhng thng s cn li c th b qua c.

Hnh 57

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Kt qu thit lp nh hnh

Creo Parametric

Hnh 58

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PTC Bi 5. Phng php phay Profile Milling

Creo Parametric

Dung gia cong mat hop xien thang ng. Nhng be mat c chon phai cho phep ng chay dao lien tuc.

Hnh 59
1. Gi chi tit gia cng . (Thit lp ging nh phng php Face) 2. To phi cho chi tit gia cng . (Thit lp ging nh phng php Face)

3. Thit lp cc thng s cho my - Operation . (Thit lp ging nh phng php Face) 4. Gia cng tinh 2 thnh hc bng Profile Milling Chn th nh ca hc cn gia cng nh h nh .

Hnh 60
-

Chn dao D8 nh hnh.

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Creo Parametric

Hnh 61
-

Thit lp Parameter nh hnh

Hnh 62

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-

Creo Parametric
Kt qu thit lp

Hnh 63

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Creo Parametric

Bi 6. Phng php gia cng phay Surface Milling

Phng phap gia cong nay dung e phay phoi rong hay a nh hnh be mat bang phng phap uc. Dao ch chay theo cac be mat cong. Co the s dung lam nguyen cong phay tinh.

Hnh 64
1. Gi chi tit gia cng . (Thit lp ging nh phng php Face) 2. To phi cho chi tit gia cng . (Thit lp ging nh phng php Face) 3. Thit lp cc thng s cho my - Operation . (Thit lp ging nh phng php Face) 4. Gia cng tinh 8 ci mung ca tm khun Bn chn cc thng s : Name, Tool, Parameter sau click Done. Creo Parametric s a ra dng nhc yu cu nhp tn ca bc gia cng. Xut hin hp thoi Tools Setup. Cc bn thy mc nh l dao END MILL D12 sa thnh BULL MILL D4 t tn l T0003 click OK ng hp thoi ny li.

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Creo Parametric

Hnh 65 Hp thoi Parameter s hin ra, yu cu ta nhp cc thng s cng ngh ca bc gia cng ny.Nh ng thng s c nn mu vng bt buc phi nhp vo, nhng thng s cn li c th b qua c.

Hnh 66

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Pick chn Mill Suface nh h nh

Creo Parametric

Hnh 67
Xut hin hp thoi Cut Definition vi cc la chn

Hnh 68

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Creo Parametric
+ From Surface Isolines : S dung gia cong tng mat cong rieng biet hoac cac

mat cong ke 47ea nhau. Hng gia cong c nh ngha bi cac ng sinh U va V, hng gia cong tren tng mat c chon rieng biet. + Cut Line: S dung e gia cong nhieu mat cong ke 47ea nhau va co the c xem nh 47ean mat cong. Hng gia cong c xac nh bang ng cat. Co the nh ngha ng cat nay bang cach chon ng bien cua mat cong hoac 47ean47 bien dang. + Projected Cut : Cho phep gia cong cac mat cong theo ng chay dao a tao trc theo quy trnh: Chieu Contour gii han 47ean mat phang. Tao ng chay dao tren mat phang trong vung gii han. Chieu ngc ng chay dao tren mat phang 47ean mat cong ban au.

Kt qu thit lp nh hnh

Hnh 69

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Creo Parametric

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Creo Parametric

Bi 7. Phng php gia cng Pocketing

S dung e gia cong tinh cho cac chi tiet co cac be mat ng hoac ngang hoac xien. Cac be mat gia cong phai lien tuc.

Hnh 71

Hnh 72 Phng phap Pocket

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Creo Parametric

Bi 8 Phng php gia cng Trajectory Milling

Cho phep phay theo ng dan nam ngang. Khi xac nh ng chay dao phai nh dang ng dan va iem ieu khien cua dung cu cat bang cach dung Cut Motion.

Hnh 73

Hnh 74

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Creo Parametric

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Creo Parametric

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Creo Parametric

Bi 9 Phng php phay Engraving

Phng php ny p dng gia cng khc ch, khc logo .

Hnh 78

Hnh 79

Hnh 80

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Creo Parametric

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Creo Parametric

Bi 10 Phng php gia cng Holemaking Cycles

Lp trnh gia cng l theo phng php Holemaking Cycles s c cc la chn:

Hnh 83

Hnh 84

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Creo Parametric

Hnh 85

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Creo Parametric

Hnh 87 1. Chu trnh G80 Thot chu trnh Lnh G80 ch th thc hin chy dao nhanh ti ta x, y v khng th c hin bt k chuyn ng no theo phng Z

2. Chu trnh G81 Khoan G81 X Y Z R F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - F : tc chy dao

Chu trnh khoan G81 c s dng khoan l thng thng gm 4 bc - Ch y dao n ta (x, y) ca tm l - Tin dao nhanh theo phng Z n ta im tham chiu R - Th c hin chuyn ng khoan l t cao R n Z (y l) - Thot dao v cao R (nu dng G99) hoc cao xut pht (nu dng G98)

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3. Chu trnh G82 Doa G82 X Y Z R P F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - P : thi gian xoy ti y l - F : tc chy dao

Creo Parametric

V cu trc, chu trnh G82 tng t nh chu trnh G81 ch khc l thm vo bc xoy ti y l trong khong thi gian p. Nguyn cng doa thng c s dng sau nguyn cng khoan m rng v tng chnh xc gia cng l

4. Chu trnh G83 Khoan l su G83 X Y Z R Q F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - Q : chiu su n dao - F : tc chy dao

Chu trnh G83 c thit k khoan l su vi nhiu bc n dao v thot phoi xen k thot phoi. Cu trc chng trnh gm nhng bc sau - Ch y dao nhanh n ta (x, y) ca tm l - Tin dao nhanh theo phng z xung cao R - n dao xung chiu su Q - Thot dao v cao R thot phoi - Ch y dao nhanh xung chiu su ct trc - n dao xung chiu su Q

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- Lp li bc 4 v 6 cho n khi t chiu su y l - Thot dao v cao R

Creo Parametric

Chiu su n dao q c tnh theo ta tng i v c gi tr dng. T bc gia cng th 2 tr i, tin dao nhanh c thc hin cho ti chiu su ct thc hin c bc trc

5. Chu trnh G84 Taro G84 X Y Z R P F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - P : thi gian xoy ti y l - F : tc chy dao

Qui trnh taro c thc hin bi chuyn ng quay quanh trc chnh theo chiu quay kim ng h v chuyn ng n dao ph h p vi tc quay trc chnh t c bc ren chnh xc v trnh gy dao. Thot phoi c thc hin bi o chiu quay trc chnh.

6. Chu trnh G85 Doa tinh G85 X Y Z R F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - F : tc chy dao

Chu trnh G85 c thit k doa l theo 2 chiu Z v + Z. Qui trnh ny cho php t c chnh xc gia cng cao, do cn c gi l chu trnh doa tinh

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7. Chu trnh G86 Doa th G86 X Y Z R F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - F : tc chy dao

Creo Parametric

Chu trnh G86 gm cc bc tng t nh chu trnh khoan 81 , ngo i tr th tc ngng quay trc chnh khi gia cng ti chiu su y l. Chu trnh ny dng doa th

8. Chu trnh 87 Khot l bc G87 X Y Z R Q P F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - Q : chiu su n dao - P : thi gian xoy ti y l - F : tc chy dao

Chu trnh G87 c thit k khot l bc kn c khoan ph t trc. dao c th di chuyn qua bc th nht cn ngng v xoay trc chnh ti v tr xc nh (Oriented Spindle Stop OSS) sau chuyn dch trc chnh sang ngang 1 khong q trc khi tin dao xung y l. Chu trnh bao gm cc bc sau : - Ch y dao nhanh n tn l (x, y) - Ngng v xoay trc chnh n v tr xc nh - Dch trc chnh sang ngang 1 khong Q - Tin dao nhanh xung cao R

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- Dch trc chnh tr v tm l - Quay trc chnh - n dao ngc ln cao Z - Ngng quay v xoay trc chnh n v tr xc nh - Dch chuyn trc chnh sang ngang 1 khong q - Thot dao v cao xut pht - Dch trc chnh tr v tm l - Quay trc chnh

Creo Parametric

9. Chu trnh G88 Doa G88 X Y Z R P F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - P : thi gian xoy ti y l - F : tc chy dao Chu trnh G88 bao gm cc bc tng t nh G86 ngoi tr thm bc xoy ti y l trong khong thi gian P

10. Chu trnh G89 Doa G89 X Y Z R P F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - P : thi gian xoy ti y l - F : tc chy dao Chu trnh G89 bao gm cc bc tng t nh chu trnh G85 ngo i tr c thm bc xoy ti tm l trong khong thi gian P

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11. Chu trnh G73 Khoan tc cao G73 X Y Z R Q F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - Q : chiu su n dao - F : tc chy dao

Creo Parametric

Chu trnh G73 c thit k khoan l su, tng t nh chu trnh G83 gm cc bc n dao v thot dao xen k thot phoi. Khc vi chu trnh G83 (thot v cao R), chu trnh G73 ch thot dao ln 1 kho ng d. Hnh trnh thot dao ngn c tc dng b gy phoi, lm cho phoi thot d dng, tng tui th dng c ct, cht lng cng nh nng sut gia cng

12. Chu trnh G76 Doa chnh xc G76 X Y Z R Q P F - X, Y : ta tm l - Z : chiu su y l - R : cao tham chiu - Q : chiu su n dao - P : thi gian xoy ti y l - F : tc chy dao

Chu trnh ny c thit k doa l yu cu chnh xc cao. Sau khi gia cng ti chiu su y l v xoy ti y l trong khong thi gian p, trc chnh ngng quay. Chu trnh thc hin cc bc k tip tun t nh sau : xoay u dao ti v tr xc nh , dch chuyn trc chnh sang ngang 1 khong q, thot dao ln cao R (hoc cao xut

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pht), dch chuyn trc chnh tr li ng tm, khi ng li trc chnh. Chu trnh ny m bo b mt gia cng khng b c st, do t chnh xc cao nht.

Sau khi lap cac quy trnh va quan sat tnh hp ly cua chng trnh, tien hanh bien dch chng trnh G-CODE theo he may thch hp. Co the bien dch tng nguyen cong hoac toan bo quy trnh tuy theo trnh o cua may CNC hien co (Chon CL Data va Post Process).

V d v mt s my CNC thng dng trn th trng

My phay CNC MORI SEIKI MV-40E Fanuc 21iM

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My phay CNC MORI SEIKI MV-40E Fanuc 21iM

Creo Parametric

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My phay CNC MORI SEIKI MV-40 Fanuc 18iM

Creo Parametric

My phay CNC MAKINO V33 Fanuc OiM

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Creo Parametric

The end

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