Bosch Prop VLV

Proportional control valves without /with integrated amplifier (NG 6, 10)
13
Proportional valves
Picture A
Proportional pressure relief valve, pilot operated NG 6 1 Housing for max. 40 l/min. 2 Pilot valve with conical seat 3 Solenoid without position control, with bleed screws
Picture B
Pressure valve, with integrated amplifier NG 6 1 Housing with conical seat 2.1 Solenoid 2.2 Position transducer 3 Amplifier for controlling solenoid position
Picture C
Directional control valve NG 6 1 Housing with 4/3-way function 2 Solenoid b 3 Solenoid a 4 AC/AC Position transducer
Note Further catalogs and information on proportional valves and servo solenoid valves: Theory and Applications USY 013/3 Proportional valves pilot operated AKY 013/3 Servo solenoid valves AKY 013/2 Electronic accessories and sensors AKY 013/4 We reserve the right to make technical alterations.
Proportional valves
Proportional valves with and without position control Proportional valves convert an analog electrical signal into a proportional hydraulic output. Valve functions include: Proportional pressure valves Proportional throttle valves Proportional directional control valves The valve operation is based on the force of a proportional solenoid opposing the force of the spring. Solenoid force can be adjusted to provide a given spring compression, resulting in a given displacement (position). In the case of pressure control valves, this displacement corresponds to a pressure setting. In the case of throttle or directional control valves, this displacement corresponds to a spool position (flow). In order to increase accuracy and attenuate the effect of disturbances, the position of the armature is fed back into a closed loop control circuit. This brochure covers valves and their associated electronic amplifiers supplied with or without position control. Valves with a position control capability meet the most demanding requirements for accuracy, reproducibility, hysteresis etc., whereas those without it constitute an inexpensive alternative in return for reduced performance.
VIN
VIN
-VIN
+VIN
Without position control
With position control
VIN Q Q VIN
Hyst. 0.2 0.5% Hyst.24 %
VIN
VIN
Proportional valves
Contents
Proportional pressure valves Valve LVDT Page Type Symbol p NG A/W
6
P
Amplifier Ramp Qnom. GPM (l/min.)

0.26 (1) Max 0.4 (1.5) 0 811 402 018 0 811 402 017 0 811 402 019 0 811 402 016 0 811 402 030 0 811 402 031 0 811 402 024 0 811 402 032 10.6 (40) 0 811 402 045 0 811 402 044 0 811 402 043 0 811 402 040 0 811 402 041 0 811 402 042 K M P B 11 K M P K M P B
P
PSI (bar)
0.8/18 1160 (80) 2610 (180) 3625 (250) 4570 (315) 2.5/25 1160 (80) 2610 (180) 3625 (250) 4570 (315)
Version
1 M 45-0.8A 1 M 08-RGC 1 AS0.8-V 1 M 45-2.5A 1 M 25-RGC 1 AS2.5-V 1 CH/2.5A 1 M 45-0.8A 1 M 08-RGC 1 AS0.8-V 1 M 45-2.5A 1 M 25-RGC 1 AS2.5-V 1 CH/2.5A 1 M 45-0.8A 1 M 08-RGC 1 AS0.8-V
Page
0 811 405 081 0 811 405 126 0 811 405 144 0 811 405 079 0 811 405 127 0 811 405 143 0 811 405 091 0 811 405 081 0 811 405 126 0 811 405 144 0 811 405 079 0 811 405 127 0 811 405 143 0 811 405 091 0 811 405 081 0 811 405 126 0 811 405 144 123 117 110 123 117 110 113 123 117 110 123 117 110 113 123 117 110 123
8 K M P
6
P
0.8/18
1160 (80) 2610 (180) 4570 (315)
2.5/25
T
1160 (80) 2610 (180) 4570 (315)
10
0.8/18
1160 (80) 2610 (180) 4570 (315)
31.7 (120)
0 811 402 108 0 811 402 109 0 811 402 110 0 811 402 111
14 K M P
2.5/25 6 3.7/50
3625 (250) 363 (25) 1160 (80) 2610 (180) 0.26 (1) Max 0.8 (3)
See 0 811 405 079 Family 17 K K K PV 60 PV 60-RGC 1 PV 60-RGC 3 0 811 405 097 0 811 405 102 B 830 303 391
0 811 402 013 0 811 402 007 0 811 402 003 0 811 402 001 0 811 402 004
130 133 136
3625 (250) 4570 (315)
DE
24 V
1160 (80) 3625 (250) 4570 (315)
0.26 (1) Max 0.4 (1.5)
0 811 402 072 0 811 402 071 0 811 402 073 0 811 402 070
20 Integrated Electronics
Max. 30VA 2610 (180)
2.5/25
1160 (80) 2610 (180) 3625 (250)
0.26 (1) Max 0.8 (3)
0 811 402 023 0 811 402 022 0 811 402 021 0 811 402 020
25 K K K 28 K 29 K K 33 K M P 36 K K K PV 60 PV 60-RGC 1 PV 60-RGC 3 1 M 45-0.8A 1 M 08-RGC 1 AS0.8-V PV 45 PV 45-RGC 1 PV 45-RGC 3 0 811 405 097 0 811 405 102 B 830 303 391 0 811 405 081 0 811 405 126 0 811 405 144 0 811 405 096 0 811 405 101 B 830 303 388 130 133 136 123 117 110 130 133 136 PDL 1 PDL 1-RGC 1 PDL 1-RGC 3 0 811 405 095 0 811 405 100 B 830 303 387 130 133 136
T
A
4570 (315) 10 3.7/50 2610 (180) 4570 (315) 2610 (180) 4570 (315)
P
31.7 (120)
0 811 402 100 0 811 402 101 0 811 402 150 0 811 402 151
X A
0.8/18
1090 (75) 2540 (175)
10.6 (40)
0 811 402 059 0 811 402 055 0 811 402 058
A
T P
4500 (310) 6 2.5/25 1090 (75) 2540 (175) 4500 (310) No LVDT LVDT 10.6 (40)
0 811 402 050 0 811 402 051 0 811 402 052
K = Eurocard P = Plug Amplifier
M = DIN Rail Module B = Box Amplifier
Electronic accessories
AKY 013/4
Proportional valves
Contents
Proportional throttle valves Valve LVDT Symbol p NG A/W
A B
Amplifier Page Ramp Qnom. GPM (l/min.)

4.7 (18) 9 6 9 9 10
A B
PSI (bar)
2.5/25 4570 (315)
Type
Version
1 M 45-2.5A 1 M 25-RGC 1 AS2.5-V 1 CH/2.5A
Page
0 811 405 079 0 811 405 127 0 811 405 143 0 811 405 091 123 117 110 113
0 811 403 105 0 811 403 104 0 811 403 108 0 811 403 109 0 811 403 020
39 K M P B 43
P T A B
(35) (35) (35)
P T
Man.
2.5/50 4570 (315)
10.5 (40) 21 (80)
P T
0 811 403 021
A B
2.7/25
4570 (315)
26 (10) 5.3 (20) 9 (35)
0 811 403 100 0 811 403 101 0 811 403 126 0 811 403 003 0 811 403 002 0 811 403 001 0 811 404 751 0 811 404 750
47
QV 45 QV 45-RGC 1 QV 45-RGC 3
0 811 405 098 0 811 405 103 B 830 303 389 0 811 405 099 0 811 405 104 B 830 303 390
130 133 136 130 133 136
P T
A B
10
L
3.7/50
4570 (315)
5.3 (20) 10.6 (40) 21 (80)
51
P T
VIN D E
A B
10
24 V 50 VA
4570 (315)
13.2 (50) 21 (80)
55
Integrated Electronics
P T
Proportional Flow Control Valve LVDT Symbol p NG A/W

B P A

0.7 (2.6) 26 (10) 9 (35) 2.5/25 2 (7.5) 9 (35) 2 (7.5) 9 (35) 2 (7.5)
P A
2.7/25
1450 (100) 3625 (250)
0 811 403 121 0 811 403 117 0 811 403 114 0 811 403 112 0 811 403 113 0 811 403 118 0 811 403 119 0 811 403 115 0 811 403 116
61
Type
PSI (bar)
Page
Version
Page
0 811 405 098 0 811 405 103 B 830 303 389 130 133 136
NC NC
B P A
K M P B
1 M 45-2.5 A 1 M 25-RGC 1 AS2.5-V 1 CH/2.5 A
0 811 405 079 0 811 405 127 0 811 405 143 0 811 405 091
123 117 110 113
NO
B
NC
10
P
9 (35) 2.5/25 3625 (250) 21 (80)
67 0 811 403 012
0 811 405 098 0 811 405 103 B 830 303 389 0 811 405 079 0 811 405 127 0 811 405 143 0 811 405 091
130 133 136 123 117 110 113
A
B P A B P A
NC NO NO NC
16 (60) 21 (80) 16 (60)
0 811 403 010 0 811 403 013 0 811 403 011
K M P B
1 M 45-2.5 A 1 M 25-RGC 1 AS2.5-V 1 CH/2.5 A
NC = normally closed NO = normally open Electronic accessories AKY 013/4
Proportional valves
Contents
Proportional directional control valves Valve LVDT Symbol p NG A/W
01
A B

2 (7.5) 4.75 (18) 9.25 (35) 2 (7.5) 4.75 (18) 9.25 (35) 10.5 (40) 4570 (315) 21 (80) 0 0 0 0 0 0 811 811 811 811 811 811 404 404 404 404 404 404 123 115 114 125 117 116
PSI (bar)
2.5/25 4570 (315)
Page Version
72
Page
P T
01 + L
A B
Card 2 M 45-2.5A Box 2 CH/2.5A 1 M 2.5-RGC 2
0 811 405 080 0 811 405 092 0 811 405 106
126 115 120
P T
01
A B
10
P T
2.5/50
0 811 404 830 0 811 404 832 0 811 404 831 0 811 404 833 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 101 100 119 126 120 121 003 001 086 081 080 087 140 141 142 143 770 771 772 773
76
01 + L
A B
10.5 (40) 21 6 2.7/25 4570 (315) (80)
P T
01
A B
P T
01 + L
A B
P T
2.6 (10) 5.3 (20) 9.25 (35) 2 (7.5) 4.75 (18) 9.25 (35) 10.6 (40) 21 (80) (80:45) 10.6 (40) 21 (80) (80:45) 4.7 8.5 4.7 8.5 13 21 13 21 (18) (32) (18) (32) (50) (80) (50) (80)
80 WV 45-RGC 2 WV 45-RGC 4 0 811 405 119 0 811 405 137 140 143
01
A B
10
3.7/50
4570 (315)
84 WV 60-RGC 2 WV 60-RGC 4 0 811 405 120 0 811 405 138 140 143
P T
01 + L
A B
P T
01
UD
E
[Int. El.]
AB
P T AB
24 V 30VA
4570 (315)
01 + L
UD
E
[Int. El.]
P T AB
01
UD
E
[Int. El.]
10
P T AB
24 V 50VA
4570 (315)
01 + L
UD
E
[Int. El.]
P T
Accessories Pressure compensators Subplates, mounting patterns Amplifier product range Connectors, card holder Extender card Test box I Test adapter for valves with integrated electronics Test box III Index
Page 98 103 108, 109 147-151 152 153 154 155 156
Electronic accessories
AKY 013/4
Proportional valves
Proportional pressure relief valve NG 6
Function
T
Pilot stage (Qnom. = 0.26 GPM) without position control
Qnom. Symbol A/W 0.8/18

P
Pnom. PSI [bar] 1160 2610 3625 4570 1160 2610 3625 4570 (80) (180) (250) (315) (80) (180) (250) (315) 0.7 (0.3) 0.5 (0.2) .3 (.15) 0.7 (0.3) 0.5 (0.2) 0.3 (0.15) 1.1 (0.5) 0.5 (0.2) LBS [kg] 4 (1.9) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 834 402 402 402 402 402 402 402 402 405 405 405 405 405 405 405 484 018 017 019 016 030 031 024 032 081 126 144 079 127 143 091 185
GPM [l/min]
(RL= 22 ) 2.5 / 25
0.26 (1) max 0.4 (1.5)
Amplifier see Page 108
K M
K M P K M P Box +
1 M450.8A 1 M08RGC 1 AS0.8-V 1 M452.5 A 1 M25RGC 1 AS2.5-V 1 CH/2.5A Box Amplifier 25 Pin Connector
Proportional valves
Characteristics General Construction, pilot stage Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4 to 176 F (-20+ 80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 1160 (80) 2610 (180) 3625 (250) 4570 (315) bar 43 (3) 58 (4) 87 (6) 116 (8) bar 4570 PSI (315) bar 3625 PSI (250) bar, static 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 0.8 A 22 18 VA 2% 1.5% 10% ON: < 30 ms OFF: 70 ms 2.5 A 2.5 25 VA Achieved using filter x = 75 X = 10 Poppet-seat Proportional solenoid without position control Subplate, mounting configuration NG 6 (ISO 4401) optional -4 to 122F (-20+ 50C)
Viscosity, recommended max. permitted Hydraulic oil temperature Filtration
In line with operational reliability and service life Flow direction Nominal pressure (at Q = 1 l/min) PSI (Bar) Minimum pressure (at Q = 1 l/min) PSI (Bar) Max. working pressure Port P Port T Electrical Duty cycle Environmental protection Solenoid connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance p max. Response time 100% signal change
Characteristics determined with proportional amplifier: 1 M 45 0.8 A (max. 0.8 A) 1 M 45 2.5 A (max. 2.5 A)
10
Proportional valves
Performance curves
= 35 cSt
p% p max.
100 90 80
Q = 1 l/min
2)
70 60 50 40 30 20 10 pmin. ca. 3% p max. 0 0

1)
2% Hyst.
8 VIN
10
1) 2)
Zero adjustment Gain adjustment
Dimensions
(2x)
10 x 15 2 820 210 008 P 1.3 (32.5) T 1.6 (40.5) 0.53 (13.5) .47 (12) 1.8 (46) 1.8 (45) 3.6 (91)
32 RMS Rmax 4
0.01/100mm
0.21 ( 5.3) 2.6 (65) 5.3 (135)
0.9 (23)
Dimensions of mounting configuration NG 6 ISO 4401 see page 103

0.87 (22)
1.22 (31)
Proportional valves 11
Function
Bleed
A
Pilot operated pressure relief valve (Qmax. = 10.6 GPM (40 l/min) without position control
Qnom. Symbol A/W 0.8/18 (RL= 22 ) 2.5/25

T
Pmax. PSI [bar] 1160 (80) 2610 (180) 4570 (315) 1160 (80) 2610 (180) 4570 (315) LBS [kg] 4.9 (2.2) 0 811 402 045(1) 0 811 402 044(2) 0 811 402 043(3) 0 811 402 040 0 811 402 041 0 811 402 042 0.7 (0.3) 0.5 (0.2) .3 (.15) 0.7 (0.3) 0.5 (0.2) 0.3 (0.15) 1.1 (0.5) 0.5 (0.2) 0 0 0 0 0 0 0 1 811 811 811 811 811 811 811 834 405 405 405 405 405 405 405 484 081 126 144 079 127 143 091 185
GPM [l/min]
10.6 (40)
B A
K M Was
(1)
K M P K M P Box +
B 811 102 156,
(2)
B 811 102 155,
(3)
B 811 102 154
12
Proportional valves
Characteristics General Construction, pilot stage Construction, main stage Actuation Connection type Mounting position Ambient temperature range Hydraulic Pressure medium Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4 to 176 F (-20+ 80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 1160 (80) 101.5 (7) 2610 (180) 4570 (315) 116 (8) 145 (10) Achieved using filter x = 75 X = 10 Poppet-seat Spool Proportional solenoid without position control Subplate, mounting configuration NG 6 (ISO 4401) optional -4 to 122F (-20+ 50C)
Viscosity, recommended max. permitted Pressure medium temperature Filtration
In line with operational reliability and service life Flow direction Nominal pressure PSI (Bar) Minimum pressure PSI (Bar) Max. working pressure Port P Port T Control oil flow Nominal flow Electrical Duty cycle Environmental protection Solenoid connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance p max. Response time 100% signal change
4570 PSI (315) bar 3625 PSI (250) bar, static approx. 0.16 GPM (0.6 l/min) max. 10.6 GPM (40 l/min) 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 0.8 A 22 18 VA 2% 1.5% 10% ON: 200 ms OFF: 250 ms 2.5 A 2.5 25 VA
Characteristics values determined with proportional amplifier: 1 M 45 0.8 A (max. 0.8 A) 1 M 45 2.5 A (max. 2.5 A)
Performance curves
= 35 cSt
p% p max.
p% p max.
100 90 80 70 60 50 40 30 20
2% Hyst.
2)
100 90 80 70 60 50 40 30 20 10 0
10 pmin. ca. 35% p max. 0 0

1)
8 VIN
1) 2)
10
2.6 (10)
5.3 (20)
8 (30)
10 (40)
Q GPM (l/min.) Zero adjustment Gain adjustment
Dimensions
1.3 (32.5) 1.6 (40.5) 0.53 (13.5) .47 (12) Bleed Screw 1.9 (49)
32 RMS Rmax 4 0.01/100mm
Manual override
A, B: plugged
(4x)
10 x 1.5 2 820 210 008
1.8 (46) 3.6 (92)
0.21 ( 5.3) 1.5 (38) 7.5 (190) 2.6 (65) 0.7 (17)
0.94 (24)
0.87 (22)
1.22 (31)
14
Proportional valves
Function
Bleed Screw
Manual override
Pilot operated pressure relief valve (Qmax. = 31.7 GPM) without position control
Qmax. Symbol A/W

P
Pmax PSI [bar] 1160 (80) 2610 (180) 4570 (315) 3625 (250) LBS [kg] 14.4 (6.5) 0 811 402 108 0 811 402 109 0 811 402 110 0 811 402 111 0.7 (0.3) 0.5 (0.2) .3 (.15) 0.7 (0.3) 0.5 (0.2) 0.3 (0.15) 1.1 (0.5) 0.5 (0.2) 0 0 0 0 0 0 0 1 811 811 811 811 811 811 811 834 405 405 405 405 405 405 405 484 081 126 144 079 127 143 091 185
GPM [l/min]
0.8/18 (RL= 22 ) 2.5 / 25 P Amplifier see Page 108
31.7 (120)
B A
K M P K M P Box +
B
K M
Characteristics General Construction, pilot stage Construction, main stage Actuation Connection type Mounting position Ambient temperature range Hydraulic Pressure medium Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4 to 176 F (-20+ 80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 1160 (80) 2610 (180) 3625 (250) 131 (9) 145 (10) 160 (11) 4570 (315) 174 (12) Achieved using filter x = 75 X = 10 Poppet-seat Spool Proportional solenoid without position control Subplate, mounting configuration NG 10 (ISO 4401) optional -4 to 122F (-20+ 50C)
In line with operational reliability and service life Flow direction Nominal pressure PSI (Bar) Minimum pressure (at 60 l/min) Max. working pressure Port P Port T Control oil flow Nominal flow range Electrical Duty cycle Environmental protection Solenoid connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance p
max.
4570 PSI (315) bar pressureless, static max., 3625 PSI (250) bar approx. 0.16 GPM (0.6 l/min) 1.331.7 GPM (5120 l/min.) 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 0.8 A 22 18 VA 2.5% 2.5% 10% ON: 300 ms OFF: 300 ms 2.5 A 2.5 25 VA
Response time 100% signal change
Characteristics values determined with proportional amplifier: 1 M 45 0.8 A (max. 0.8 A) 1 M 45 2.5 A (max. 2.5 A)
16
Proportional valves
Performance curves
= 35 cSt
p% p max.
p% p max.
100 90 80 70 60 50 40 30 20
2.5% Hyst.
2)
100
Solenoid current = 90%
90 80 70 60 50 40 30 20
10 pmin. ca. 35% p max. 0 0

1)
p min. 5% 2 4 6 8 VIN
1) 2)
10 0 0 8 (30) 16 (60) 24 (90) 32 (120)
10
Q GPM (l/min.) Zero adjustment Gain adjustment
Dimensions
A, B: Plugged
2.8 (70)
1.8 (46)
2.12 (54)
0.94 (24)
3.2 (81)
1.5 (39)
1.2 (30)
1.5 (38) (5x) 12 x 2 1 817 010 223
2.8 (70)
.26 (6.6) 0.5 (12) 4 (102)
9.3 (237)
32 RMS Rmax 4 0.01/100mm
4.2 (107)
0.5 (12)
Function
Pilot stage (Qnom. = 0.26 GPM) with position control
Qnom. Symbol A/W

P
Pnom. PSI [bar] LBS [kg] 10 (4.5) 0 0 0 0 0 811 811 811 811 811 402 402 402 402 402 013 007* 003 001* 004
GPM [l/min]
3.7/50
0.26 (1) 14.5363 (125) max 431160 (380) 0.8 (3) 582610 (4180) 733625 (5250) 874570 (6315)
K Amplifier see Page 109 K K * With anti-tamper seal.
PV 60 PV 60RGC1 PV 60RGC3
0.5 (0.2) 0.5 (0.2) 0.7 (0.3)
0 811 405 097 0 811 405 102 B 830 303 391
18
Proportional valves
Characteristics General Construction Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4 to 176 F (-20+ 80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 363 (25) 1160 (80) 2610 (180) 3625 (250) 4570 (315) 14.5 (1) 43 (3) 4570 PSI (315) bar 29 PSI (2 bar) 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 Special connector max. 3.7 A 2.5 max. 50 VA 0.3% 0.2% 6% 45 ms 25 ms 58 (4) 73 (5) 87 PSI (6) Achieved using filter x = 75 X = 10 Poppet/seat Proportional solenoid without position control Subplate, mounting configuration NG 6 (ISO 4401) optional -4 to 122F (-20+ 50C)
In line with operational reliability and service life Flow direction Nominal pressure (at Q = 1 l/min) PSI (bar) Minimum pressure (at Q = 1 l/min) PSI (bar) Max. working pressure Port P Port T Electrical Duty cycle Environmental protection Solenoid connector Position transducer connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance p max. Response 100% signal change time 10% signal change
Characteristics values determined with proportional amplifier: PV 60
Performance curves p% p max. 100
2)
80
60
= 1 l/m in
40
20 pmin. ca. 3% p max.
0 0
1)
8 VIN
10
1) Zero adjustment 2) Gain adjustment
Dimensions
1.6 (40.5) 1 (25)
1.3 (32.5)
1.8 (45)
.5 (12)
0.4 (94)
0.3 (8) .2.3 (68)
2.2 (55)
0.50.6 (1315) 2.2 (55)
(2x)
10 x 1.5 2 820 210 008 6.9 (174)
.2 (5.3) 3.4 (86)

32 RMS Rmax 4
1.7 (43)
2.5 (62)
1.2 (31)
2.5 (62)
0.01/100mm
2 (48)
31
20
Proportional valves
Proportional pressure relief valve with integrated amplifier NG 6
Function
Pilot stage (Qnom. = 0.26 GPM)
Qnom. Symbol V/W Int. El.

P
Pnom. PSI [bar] 1160 2610 3625 4570 (80) (180) (250) (315) LBS [kg] 6 (2.7) 0 0 0 0 811 811 811 811 402 402 402 402 072 071 073 070
GPM [l/min] 0.26 (1) max. 0.4 (1.5)
VDE
24 VDC max. 30 VA
7-Pin Connectors (not included with valve) KS Plug 7-pole Page 148 Metal MS Connector KS MS MS 1 834 482 022 1 834-482 026 1 834 482 023 1 834 482 024 9 536 230 054
Characteristics General Construction Actuation Connection type Mounting position Ambient temperature range Vibration test condition Hydraulic Pressure medium Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4 to 176 F (-20+ 80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 1160 (80) 2610 (180) 3625 (250) 4570 (315) 43 (3) 58 (4) 73 (5) 116 (8) 4570 (315) bar 29 PSI (2 bar) (static 3625 PSI 250 bar) 0.2% 0.1% < 5% 30 ms 10 ms < 1%, at T = 72F see page 23 Achieved using filter x = 75 X = 10 Poppet/seat Proportional solenoid without position control Subplate, mounting configuration NG 6 (ISO 4401) optional -4 to 122F (-20+ 50C) max. 25 g shaken in 3 dimensions (24 h)
In line with operational reliability and service life Flow direction Nominal pressure (at Q = 1 l/min) Minimum pressure (at Q = 0.26 GPM) Max. working pressure Port P Port T Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Response 100% signal change time 10% signal change Thermal drift Electrical characteristics
22
Proportional valves
80
*
60
75% p max.
40
20 6% p max. 0 0
*
2 4 6 8 VIN 10
* Factory set 5% Manufacturing tolerance
Dimensions
1 834 482 022 8 (203) 0.6 (15)
5.2 (131)
0.9 (22.5)
0.2 (5.3) 0.5 (13.5) 2.6 (65) 0.5 (13)
(4x)
0.9 (24) 1.8 (46)
0.87 (22)
10 x 1.5 2 820 210 008
7.3 (186) 4.6 (116)
1.8 (45)
1.9 (49)
32 RMS Rmax 4
0.01/100mm
Electronics
Characteristics Electrical Duty cycle Degree of protection Connection Voltage supply Terminal A: B: 0 V Power External fuse Input signal Terminal D: VIN E: 0 V Maximum differential input voltage at 0 V Test signal Terminal F: VTest C: 0 V Safety lead to ground Recommended cable 100% IP 65 as per DIN 40050 and IEC 14434/5 7pin plug, PG 11 24 VDC nominal min. 21 V DC/max. 40 VDC Ripple max. 2 VDC max. 30 VA 2.5 AF 0+ 10 V Differential amplifier Ri = 100 k D E B B
Note: Supply voltage is 24 VDC nominally, below 18 VDC a rapid shut-off (similiar to Enable OFF) is initiated internally.
max. 18 VDC
0 + 10 V proportional to poppet position Ra = 10 k Connect only when supply transformer does not conform to VDE 0551 7 Conductor shielded cable up to 65 Ft. :18 AWG up to 130 Ft. : 16 AWG VDE 2 V: p= 6% pmax. VDE 8 V: p=75% pmax.
Adjustment (Factory set)
24
Block diagram
Proportional valves
Fuse 2.5 Amp + 24 VDC +VB +15 V 15 V

DC DC
A B C 100k Diff. amp. Logic 100k 10k D E F Ref 0 to +10V Ref * 0 to +10V 0V
Power Supply
Valve Command Input Valve Feedback
Earth Ground Shield (to supply zero) +VB + +

1 2 3 4 010 V
PD
Main stage
PID Pilot stage
*Do not connect with supply zero!
V D E proportional Signal (D) 010 V

Q = 100%
"P"
75%
S U
0 V (E) D E
6% 0 0 2V 8 V 10 V
Proportional linear pressure relief valve (PDL) NG 6
Function
A X
Pilot stage (Qnom. = 0.26 GPM) with position control
B X P
Qnom. Symbol A/W

P
Pnom. PSI [bar] 431160 582610 733625 874570 PDL1 PDL1RGC1 PDL1RGC3 (380) (4180) (5250) (6315) LBS [kg] 5.0 (2.3) 0 0 0 0 811 811 811 811 402 402 402 402 023 022 021 020
GPM [l/min] 0.26 (1) max 0.8 (3)
2.5/25
K K K
0.5 (0.2) 0.5 (0.2) 0.7 (0.3)
0 811 405 095 0 811 405 100 B 830 303 387
26
Proportional valves
General The PDL valve is a proportional pressure valve. The solenoid forces the seat into the poppet. The force on the poppet is determined by the compression of the spring on the back side of the poppet. This force determines the relieving pressure of the valve. The amplifier adjusts the solenoid current (solenoid force) so that the poppet spring is compressed to the correct distance. The LVDT provides feedback on the spring compression. Placing the LVDT on the valve cone results in a linear relationship between electrical input signal and regulating pressure. Further benefits of this design includes good static and dynamic performance characteristics such as: minimal deviation in linearity low hysteresis reduced response time for pressure build-up and release high resistance to wear. Characteristics General Construction Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Hydraulic oil temperature Filtration In line with operational reliability and service life Flow direction Nominal pressure (at Q = 0.26 GPM) Minimum pressure (at Q = 0.26 GPM) Max. working pressure Port P Port T Electrical Duty cycle Degree of protection Solenoid connector Position transducer connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance p Response time 100% signal chance 10% signal chance
max.
Poppet-seat Proportional solenoid Subplate, mounting configuration NG 6 (ISO 4401) horizontal, vertical solenoid above -4122 F (-20+50C) Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4 to 176 F (-20+ 80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 1160 (80) 2610 (180) 3625 (250) 4570 PSI (315) 43 (3) 58 (4) 73 (5) 87 (6) Achieved using filter x = 75 X = 10
Additional maximum pressure protection required 4570 (315) bar 3000 (200) bar (static) 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 Special connector max. 2.7 A 2.5 max. 25 W 1% 0.8% 2% 45 ms 25 ms
Characteristics values determined with proportional amplifier: PDL 1
2)
80
PM G 0. 8 =
60
Q
40
20 p min. ca. 3% p Nom.
0 0
1)
0. 26
PM
8 VIN
10
1) 2)
Zero adjustment Gain adjustment
Dimensions
1.8 (46)
1.6 (40.5) 2.16 (55)
0.53 (13.5)
1.28 (32.5)
1.2 (31)
2 (49)
10x1.5
.63 .74 (1619)
0.87 (22)
0.2 (5.3) 2.6 (65) 7.5 (189) 2.76 (70)

32 RMS Rmax 4 0.01/100mm
0.94 (24)
3.6 (92)
.5 (12)
28
Proportional valves
Function
Poppet type cartridge
A
Pilot operated pressure relief valve (Qnom. = 31.7 GPM) with position control
Optional Remote Pilot
Qnom. Symbol A/W

A
Pnom. PSI [bar] 2610 (180) 4570 (315) LBS [kg] 21 (9.5) 0 811 402 100 0 811 402 101
GPM [l/min] 31.7 (120)
3.7/50
B
K K K
PV 60 PV 60RGC 1 PV 60RGC 3
0.5 (0.2) 0.5 (0.2) 0.7 (0.3)
0 811 405 097 0 811 405 102 B 830 303 391
Proportional pressure reducing valve NG 10
Function
Spool type cartridge
Y A
Pilot operated pressure reducing valve (Qnom. = 31.7 GPM) with position control
Optional Remote Pilot
Qnom. Symbol A/W

B
Pnom. PSI [bar] 2610 (180) 4570 (315) LBS [kg] 21 (9.5) 0 811 402 150 0 811 402 151
GPM [l/min] 31.7 (120)
3.7/50
X A
K K K
PV 60 PV 60RGC 1 PV 60RGC 3
0.5 (0.2) 0.5 (0.2) 0.7 (0.3)
0 811 405 097 0 811 405 102 B 830 303 391
30
Proportional valves
Characteristics General Construction, pilot stage Construction, main stage Pressure relief valve Pressure reducing valve Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100467 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 2610 (180) 4570 (315) bar 87 (6) 116 (8) bar 4570 PSI (315 bar) 29 PSI (2 bar) external control oil drain 4570 PSI (315 bar) remote pilot 31.7 GPM (120 l/min) 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 Special connector max 3.7 A 2.5 max. 50 W 1% 0.5% 6% 80 ms Achieved using filter x = 75 X = 10 Poppet-seat Cartidge-type Poppet valve, normally closed Spool valve, normally open Proportional solenoid with position control Subplate, mounting configuration NG 10 ISO 5781 optional -4122F (-20+50 C)
In line with operational reliability and service life Flow direction Nominal pressure Minimum pressure Max. working pressure Port A, B Port Y Port X Nominal flow Electrical Duty cycle Degree of protection Solenoid connector Position transducer connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance for p Response time 100% signal change
Performance curves
= 35 cSt
p% p max. 100
2)
p = f (VIN)
Y X
80
and
B
40
X A
20 pmin. ca. 3% p max.
0 0
1)
l/m
in
60
8 VIN
10
RELIEF VALVE FLOW CURVES

Q Nom PA bar 435 (30) PA PSI (bar) 360 (25) 300 (20) 218 (15) 145 (10) 73 (5) 0 0 .25 (1) .50 (2) .75 (3) 1 1.25 1.5 1.75 2 (4) (5) (6) (7) (8) Flow GPM (l/min) 300 250 200 150 100 50 0 0 16 (60) 32 (120) 48 (180) 63 (240) 80 (300) Flow GPM (l/min) 4350 3625 2900 2175 1450 725 PSI
REDUCING VALVE FLOW CURVES

Q Nom PA bar 435 (30) 360 (25) 300 (20) 218 (15) 145 (10) 73 (5) 0 0 .25 (1) .50 (2) .75 (3) 1 1.25 1.5 1.75 2 (4) (5) (6) (7) (8) Flow GPM (l/min) 300 250 200 150 100 50 0 0 16 (60) 32 (120) 48 (180) 63 (240) 80 (300) Flow GPM (l/min)
PA PSI (bar)
32
Proportional valves
Dimensions
3.2 (81) 1.7 (42.9)
2.6 (66.7)
2.5 (62)
(2x)
10x 2 1 817 010 260 9 (229) 6.8 (174) 0.5 (12) (2x) 18 x 2.5
0.87 (22)
1.8 (45)
0.3 (8) 0.20.3 (68)
2.16 (55)
0.510.54 (1315) 2.7 (68)
1.1 (28) 3.4 (85) .02 (18)
0.4 (10.5)
32 RMS Rmax 4 0.01/100mm
0.157 (4)
4.2 (107) 4.5 (115)
2.5 (62)
1.3 (33.3)
0.23 (6)
3.5 (90)
Proportional pressure reducing/ relieving valve NG 6
Function
Flow control valve for pilot flow Bleed Screw
Manual override
A P B T
Pilot operated 3waypressure reducing/relieving valve (Qmax. = 10 GPM) without position control
Qmax. Symbol A/W

T P
P PSI [bar] 01090 (75) 02540 (175) 04500 (310) LBS [kg] 5.7 (2.3) 0 811 402 059(1) 0 811 402 055(2) 0 811 402 058(3)
GPM [l/min] 10 (40)
Min. pressure setting 0 PSI or pressure in T port
0.8/18 (RL= 22 )
Amplifier see Page 108 K Was

(1)
P M
(2)
K M P
1M450.8A 1M08RGC 1 AS0.8-V
0.7 (0.3) 0 811 405 081 0.5 (0.2) 0 811 405 126 0.3 (0.15) 0 811 405 144
B 811 102 160,
B 811 102 157,
(3)
B 811 102 158
34
Proportional valves
Characteristics General Construction, pilot stage Construction, main stage Actuation Connection type Mounting position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal pressure in A Minimum pressure in A Inlet pressure in P Max. working pressure in Port A, B in Port T Control oil flow Qmax. Electrical Duty cycle Environmental protection Solenoid connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Manufacturing tolerance pmax. Response time 100% signal change 2% 10% ON: 200 ms OFF: 250ms 100% IP 65 as per DIN 40 050 Connector DIN 43 650/ISO 4400 0.8 A 22 18 VA Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 1090 (75) 2540 (175) 4500 (310 bar) 0 PSI or pressure in T min. pP = pA +73 PSI 4570 PSI (315 bar) 3625 PSI (250 bar) (B plugged) approx. 0.16 GPM (0.6 l/min.) 10 GPM (40 l/min) Achieved using filter x = 75 X = 10 Poppet-seat Spool valve NG 6 Proportional solenoid without position control Subplate, mounting configuration NG 6 ( ISO 4401) optional -4122F (-20+ 50 C)
Characteristics values determined with proportional amplifier: 1 M 45 0.8 A
Performance curves
= 35 cSt
A T P
[A T] p% p max. 100 90 80 70 60 50 40 30 20 10 0 0
1) 2)
p% p max.
[P A]
80
60
2.5% Hyst.
40
20
8 VIN
10
10.5 (40)
8 (30)
5.3 (20)
2.6 (10)
2.6 5.3 8 (10) (20) (30) Flow GPM (l/min)
10.5 (40)
Dimensions
(4x)
10 x 1.5 2 820 210 008 P 1.3 (32.5) 0.53 (13.5)
1.22 (31)
A T 1.6 (40.5)
1.8 (46) B port: plugged 0.67 (17) 1.9 (49) 3.6 (92) 0.5 (12)
0.21 (5.3)
32 RMS Rmax 4 0.01/100mm
2.76 (70 )
1.5 (38) 7.3 (185.4)
2.6 (65)
0.9 (24)
0.87 (22)
36
Proportional valves
Proportional pressure reducing/relieving valve NG 6
Function
Flow control valve for pilot flow
Pilot operated 3waypressure reducing valve (Qmax. = 10 GPM) with position control
Qmax. Symbol A/W

T P
P PSI [bar] LBS [kg] 5.3 (2.4) 0 811 402 050 0 811 402 051 0 811 402 052
GPM [l/min]
2.5/25 Min. setting pressure 0 PSI or pressure in T port
10 (40) 01090 (75) 02540 (175) 04500 (310)
K K K
PV45 PV45RGC1 PV45RGC3
0.5 (0.2) 0.5 (0.2) 0.7 (0.3)
0 811 405 096 0 811 405 101 B 830 303 388
Characteristics General Construction, pilot stage Construction, main stage Actuation Connection type Mounting position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal pressure in A Minimum pressure in A Inlet pressure in P Max. working pressure in Port A, B in Port T Control oil flow Qmax. Electrical Duty cycle Environmental protection Solenoid connector Position transducer connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Manufacturing tolerance pmax. Response time 100 % signal change 10 % 1% 10% 50ms 20 ms 100% IP 65 as per DIN 40 050 Connector DIN 43 650/ISO 4400 Special connector max > 2.5 A 2.5 max. 25 W Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 1090 (75) 2540 (175) 4500 (310) 0 PSI or pressure in T min. pP = pA +73 PSI 4570 PSI (315 bar) 3625 PSI (250 bar) approx. 0.16 GPM 10 GPM (40 l/min) Achieved using filter x = 75 X = 10 Poppet-seat Spool valve NG 6 Proportional solenoid with position control Subplate , mounting configuration NG 6 ( ISO 4401) optional -4122F (-20+50 C)
38
Proportional valves
T P
Performance curves
= 35 cSt
[A T] p% p max. 100 90 80 70 60 50 40 30 20 10 0 0
1) 2)
p% p max.
[P A]
80
1% Hyst.
60
40
20
8 VIN
10
10.5 (40)
8 (30)
5.3 (20)
2.6 (10)
2.6 5.3 (10) (20) Q l/min
8 (30)
10.5 (40)
1) Zero adjustments 2) Gain adjustments
(4x)
10 x 15 2 820 210 008 B port plugged
Dimensions
1.3 (32.5) 1.6 (40.5) 0.53 (13.5)
1.22 (31)
1.8 (46) 0.67 (17)

0.01/100mm
2.16 (55)
2.76 (70 ) 0.510.59 (1315)
1.5 (38) 10.12 (257)
.48 12.4
0.21 (5.3) 2.6 (65)
32 RMS Rmax 4
0.9 (23)
0.87 (22)
1.9 (49)
3.6 (92)
0.5 (12)
Proportional throttle valve NG 6
Function
1 2
Proportional throttle valve without position control Optional with manual override
Pmax. Symbol
A B
Q GPM [l/min] 4.7 (18) 9 (35) 9 (35) p = 116 PSI (8 bar) LBS [kg] 4.4 (2) 0 811 403 105 0 811 403 104 0 811 403 108 0 811 403 109 0.7 0.3 1.1 0.5 0.6 (0.3) (0.15) (0.5) (0.2) (0.25) 0 0 0 1 0 811 811 811 834 811 405 405 405 484 405 079 041 091 185 127
Function A/W 2.5/25

1
PSI [bar] P, A, B: 4570 (315) T: 3625 (250)
Normally closed
P T A B 1
Normally open
P T 2
Amplifier see Page 108 K P M
K P Box + M
1M452.5A 2.5A 1Kan./ 2.5A 25P 1M25-RGC 1
40
Proportional valves
Nominal flow This always refers to a pressure differential of p = 116 PSI at the metering orifice. Where other pressure differentials are involved, flow is calculated according to the following formula: QX = Qnom pX 116
Characteristics General Construction Actuation Connection type Mounting position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal flow at p = 116 PSI Leakage/Metering edge I = 0 (p = 1450 PSI) I = max. Max. working pressure Port P, A, B Port T Electrical Duty cycle Degree of protection Solenoid connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q max. Response time 100% signal change 2% 1.5% 10% ON: 70 ms OFF: 70 ms 100% (9 VDC) IP 65 Connector DIN 43 650/ISO 4400 max. 2.5 A 3.0 max. 25 W Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 4.7 (18) or 9 GPM (35 l/min) (per path)
A B
spool type valve Proportional solenoid without position control Subplate, NG 6 (ISO 4401) optional -4122F (-20+50C)
However, the operating limits must be observed. When the operating limits are exceeded, the ensuing flow forces lead to uncontrollable spool movements. Pressure compensators should be used to limit the pressure drop.
Achieved using filter x = 75 X = 10
4.88 in 3/min (80 cm3/min) 9.15 in3/min (150 cm3/min)
P A
T B
4570 (315 bar) 3625 (250 bar)
Characteristics values determined with proportional amplifier:1 M 45 2.5 A Operating limits

5000 (350) 4350 (300) PT max 3625 PSI 2900 (200)
p bar
1450 (100)
single flow double flow

0 0 2.6 (10) 5.3 (20) 8 (30) 10.5 (40) 13 (50) 16 (60) 19 (70)
Q (l/min)
Performance curves
= 35 cSt
Q GPM (l/min)
10.6 (40)
2)
5.3 (20)
Qnom = 18, 35 l/min
8 (30)
4 (15)
p = 116 PSI
5.3 (20) 2.6 (10)
Hyst.
4%
1.3 (5)
p p
max
= 3625 PSI (250 bar),T = 4570 PSI (315 bar),T
2.6 (10)
max
0 0
1)
0 2 4 6 8 10
VIN
Qnom = 35 l/min
Q GPM (l/min)
10.6 (40)
8 (30)
p = 116 PSI
5.3 (20)
Hyst.
4%
p p
max
= 3625 PSI (250 bar),T = 4570 PSI (315 bar),T
2.6 (10)
2)
max
0 0
1)
10
VIN
42
Proportional valves
Doubled flow rate
T
pmax = 3625 PSI
Dimensions
(4x) 10 x 1.5 2 820 210 008
1.3 (32.5) 1.6 (40.5) 0.53 (13.5)
1.22 (31)
1.8 (46) 0.5 (13) 1.9 (49) 3.6 (92) 0.5 (12)
Manual override
0.21 (5.3) 2.6 (65) 5.3 (135)
1.6 (40)
1.7 (44)
32 RMS Rmax 4 0.01/100mm
7 (max. 179)
0.9 (24)
0.87 (22)
Proportional throttle valve without LVDT
NG 10
Function
Symbol
A B
21
(80)
p = 116 PSI
2.5/50 (R20= 5.8 *)
P T
P M K
y
A T A P B T
Pmax.
A/W
PSI [bar]
GPM (l/min) 10.5 (40)
LBS [kg] 0 811 403 020 0 811 403 021
P, A, B: 4570(315) T:3625(250)
15(6.9)
K P Box + M
1M452.5A AS2.5-V 1Kan./ 2.5A 25P 1M25-RGC 1
0.7 0.3 1.1 0.5 0.6
(0.3) (0.15) (0.5) (0.2) (0.25)
0 0 0 1 0
811 811 811 834 811
405 405 405 484 405
079 143 091 185 127
44
Proportional valves
Nominal flow This always refers to a pressure differential of p = 116 PSI at the metering orifice. Where other pressure differentials are involved, flow is calculated according to the following formula: QX = Qnom pX 116
Characteristics General Construction Actuation Connection type Mounting position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal flow at p = 116 PSI Leakage/Metering edge I = 0 (p = 1450 PSI) I = max. Max. working pressure Port P, A, B Port T Electrical Duty cycle Degree of protection Solenoid connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q max. Response time 100% signal change 5% 3% 10% ON: 100 ms OFF: 100 ms 100% (9 VDC) IP 65 Connector DIN 43 650/ISO 4400 max. 2.5 A 5.8 max. 50 W Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 10.5 (40) or 21 GPM (80 l/min) (per path)
A B
spool type valve Proportional solenoid without position control Subplate, NG 6 (ISO 4401) optional -4122F (-20+50C)
4.88 in 3/min (80 cm3/min) 9.15 in3/min (150 cm3/min)
P A
T B
4570 (315 bar) 3625 (250 bar)
Characteristics values determined with proportional amplifier:1 M 45 2.5 A Operating limits

P PSI (bar)
(p T max) single flow double flow
4640 (320) 4350 (300) 3625 (250) 2900 (200) 2175 (150) 1450 (100) 725 (50) 0 0 10 (40) 21 32 42 53 63 74 (80) (120) (160) (200) (240) (280)
Q GPM (l/min)
Performance curves
= 36 cSt
Qnom=10.5 GPM, 21 GPM

A B
Pmax = 3625 PSI, T Pmax = 4570 PSI, T
13.2
26.4
Q [GPM]
10.5
21
p = 116 PSI
16
*2)
5.2
10.5
Hyst. 5 %
2.6
5.2
0 0 20 40 Spool stroke *1) 0 0.5 2 4 6 8 10 60 80 100%
VIN
Double flow rate
pmax= 250 bar
46
Proportional valves
Dimensions
7.87 (200 )
2.36 (60)
1.8 2.36 (46) (60)
2.8 (70)
0.5 (12)
3.46 (88)
2.13 (54)
.94 (24)
4x
M6 x 35 DIN 912-10.9 = 11+3 Nm 2 910 151 207
Manual override 4.5 (114) 2.36 (60) 1.08 (2.75) 2.36 (60) 1.53 (38.9) 3.2 (81)
0.26 6.6
32RMS Rmax. 4
.4 (11) 4 (102)
0.01/100
(5x) Set
Dimensions of mounting hole configuration NG 10 ISO 4401 see page 104
12 x 2 1 817 010 230
Function
Proportional throttle valve with position control
Pmax. Symbol A/W

A B
Q GPM (l/min) p = 116 PSI 2.6 (10) 5.3 (20) 9 (35) LBS [kg] 5(2.2) 0 811 403 100 0 811 403 101 0 811 403 126
PSI [bar] P, A, B: 4570(315) T:3625(250)
2.7/25
P T
K Amplifier see Page 109 K K
QV 45 QV 45RGC 1 QV 45RGC 3
0.5(0.2) 0.5 (0.2) 0.7(0.3)
0 811 405 098 0 811 405 103 B 830 303 389
48
Proportional valves
Nominal flow This always refers to a pressure differential of p = 116 PSI at the throttle point. Where other pressure differentials are involved, flow is calculated according to the following formula: QX = Qnom pX 116
Characteristics General Construction Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Nominal flow at p = 116 PSI Leakage/Metering notch (p = 1450 PSI) Max. working pressure Port P, A, B Port T Electrical Duty cycle Degree of protection 434/5 Solenoid connector Position transducer connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q Response time 100% signal change
max.
Spool type valve Proportional solenoid with position control Subplate, mounting configuration NG 6 (ISO 4401) optional -4122F (-20+50C) Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 C ST) 603700 SUS (10800 C ST) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) 2.5 (10)
A B
However, the operating limits must be observed. When the operating limits are exceeded, the ensuing flow forces lead to uncontrollable spool movements.Pressure compensators should be used to limit the pressure drop.
Achieved using filter x = 75 X = 10 9 GPM (35 l/min)
5.3 (20)
Im = 0
4.88 in 3/min (80 cm 3/min)
4570 PSI (315 bar) 3625 PSI (250 bar) 100% IP 65 as per DIN 40 050 and IEC 14 Connector DIN 43 650/ISO 4400 Special Connector max. 2.7 A 3.0 max. 25 W 0.3% 0.2% 10% 12 ms
Characteristic values determined with proportional amplifier: QV 45

P bar
PT (3625 PSI)
Operating limits
4640 (320) 4350 (300) 3625 (250)
PB
PB
2900 (200)
T +A
PB
+A T
PB
2175 (150) Qn 20 single flow Qn 20 double flow Qn 35 single flow Qn 35 double flow 0 0 5.3 (20) 10.6 (40) 1450 (100) 725 (50)
16 (60)
21 (80)
26.4 (100)
Q (l/min)
Performance curves
Q GPM (l/min)
= 35 cSt
5.3 (20)
p 116 PSI
4 (15)
Qnom = 10 l/min
2)
2.6 (10)
A B
1.3 (5)
P T
pmax =(3625 psi),T pmax =(4570 psi),T
0 0
1)
10
VIN
Q GPM (l/min)
Qnom = 20 l/min
6.6 (25)
p 116 PSI
5.3 (20)
2)
4 (15)
P T
2.6 (10)
1.3 (5)
0 0
1)
10
VIN
Q GPM (l/min)
Qnom = 35 l/min
10.5 (40)
p 116 PSI
8 (30)
2)
5.3 (20)
x
2.6 (10)
0 0
1)
10
VIN
50
Proportional valves
Doubled flow rate
T
pmax = 3625 PSI
Dimensions
(4x)
10x15 2 820 210 008
1.8 (46)
0.510.59 (1315)
0.20 (5.3) 0.43 (11) 2.6 (65) 5.3 (135) 8.3 (201) 0.5 (13)
32 RMS Rmax 4
0.9 (24)
0.87 (22)
1.9 (49)
0.01/100mm
3.6 (92)
2.16 (55)
0.5 (12)
Function
Additional drain port Proportional throttle valve with position control
pmax
29 PSI
Pmax. Symbol A/W

A B
Q GPM (l/min) p = 116 PSI 5.3 (20) 10.6 (40) 21 (80) LBS [kg] 5(2.2) 0 811 403 003 0 811 403 002 0 811 403 001
PSI [bar] P, A, B: 4570 (315) T:4000 (280) L: 29 (2)
3.7/50
P T
K Amplifier see Page 109 K K
QV 60 QV 60RGC 1 QV 60RGC 3
0.5(0.2) 0.5 (0.2) 0.7(0.3)
0 811 405 099 0 811 405 104 B 830 303 390
52
Proportional valves
Nominal flow This always refers to a pressure differential of p = 116 PSI at the throttle point. Where other pressure differentials are involved, flow is calculated according to the following formula: pX 116
Characteristics General Construction Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal flow ( at p = 116 PSI) Leakage/Metering notch (p = 1430 PSI) Im = 0 Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 C ST) 603700 SUS (10800 C ST) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 5.3 (20) 10.6 (40) 21 GPM (80 l/min) (per flow path)
A B P T
spool type valve Proportional solenoid with position control Subplate,mounting configuration NG 10 (ISO 4401) + L optional -4122F (-20+50C)
QX = Qnom
Achieved using filter x= 75 X = 10
4.88 in. 3/min (80 cm 3/min)
Max. working pressure Port P, A, B Port T Port L Electrical Cyclic duration factor Degree of protection Solenoid connector Position transducer connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Response time 100% signal change 10% signal change
4570 PSI (315 bar) 3625 PSI (250 bar) 29 PSI ( 2 bar) 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 Special Connector max. 3.7 A 2.5 max. 50 W 0.3% 0.2% 10% 25 ms 15 ms
Characteristics values determined with proportional amplifier: QV 60
Operating limits
PT max 4080 PSI (280 bar)
4640 (320) 4350 (300) 3625 (250) 2800 (200) 2175 (150) 1450 (100) 725 (50) 0 0 10 (40) 21 (80) 32 (120) 42 53 (160) (200) 63 (240) 74 (280) single flow double flow
P PSI (bar)
Q GPM (l/min)
Performance curves
= 35 cSt
Q GPM (l/min)
6.6 (25)
p = 116 PSI
5.3 (20)
2)
Qnom = 20 l/min
4 (15)
2.6 (10)
1.3 (5)
pmax =4570 psi
0 0
1)
10
VIN
Q GPM (l/min)
20 (75)
p = 116 PSI
16 (60)
2)
Qnom = 40 l/min
12 (45)
A B
8 (30)
4 (15)
pmax =4570 psi
0 0
1)
10
VIN
Q GPM (l/min)
21(80)
p = 116 PSI
16 (60)
2)
Qnom = 80 l/min
10.5 (40)
A B
5.3 (20)
P T L
pmax =4570 psi
0 0
1)
10
VIN
54
Proportional valves
Doubled flow rate
L
pmax = 4060 PSI
Dimensions
1.8 (46)
(1x)
6x2 1 817 010 230 0.43 (11) 0.5 (12) 2.1 (54) 1 (24)
0.3 (8)
2.2 (55.5)
0.02 (0.5)
2.4 (60)
2.8 (70) 12 x 2 3.2 (81) 4.5 (114)
2.4 (60) 0.26 (6.6) 4 (102) 8.3 (201)
0.510.59 (1315)
(5x)
32 RMS Rmax 4
0.01/100mm
.87 (22)
0.43 (11)
2.12 (54)
Dimensions of mounting configuration NG 10 ISO 4401 see page 104 Note: Additional L Port
1.5 (38.9)
1.1 (27.5)
Proportional throttle valve with integrated amplifier NG 10
Function
without port L
Pmax. Symbol V/W PSI [bar] P, A, B: 4570(315) T:2900(200)
Q GPM (l/min) 13.2 (50) 21 (80) p = 72.5 PSI (5 bar) LBS [kg] 15.7(7.1) 0 811 404 751(1) 0 811 404 750
Int. El. VIN D E

A B
24 VDC max 50 VA
P T
7-Pin Connectors (not included with valve) KS Plug 7-pole Page 148 Metal MS Connector Was
(1)
1 834 482 022 1 834-482 026 1 834 482 023 1 834 482 024 9 536 230 054
KS MS MS
B 810 005 206
56
Proportional valves
*Nominal flow This always refers to a pressure differential of p = 73 PSI at the throttle point. Where other pressure differentials are involved, flow is calculated according to the following formula: QX = Qnom pX 72.5
Characteristics General Construction Actuation Type of mounting Assembly position Ambient temperature range Vibration Test Condition Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Max. operating pressure (static) Nominal flow GPM (l/min) at p = 5 bar*/ Land Operating limits Leakage at 100 bar/ Metering notch Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Response time 100% signal change 10% signal change Thermal drift Electrical characteristics 25 ms 10 ms < 1%, at T = 40C see page 59 < 0.3% < 0.2% < 3% Hydraulic oil as per DIN 51524535 Other fluids subject to approval 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 7 NAS 1638 17/14 (ISO 4406) See symbol Ports P, A, B Port T 13.2 (50) See diagram
A B
Spool valve, operated directly, without steel valve Proportional solenoid with position control and with integrated amplifier Subplate (ISO 4401) optional -4122F (-20+50C) max. 25 g shaken in 3 dimensions (24 h)
Achieved using filter x = 75 X=5
4570 PSI (315) bar 3625 PSI (200) bar 21 (80)
4.88 in.3/min. (80 cm3/min.)

P T
Operating limits
4640 (320) 4350 (300) 3625 (250)
PT max
2900 (200)
P PSI (bar)
2175 (150) 1450 (100) 725 (50) 0 0 10 (40) 21 (80) 32 (120) 42 53 (160) (200) 63 (240) 74 (280) single flow double flow
Q GPM (l/min)
Performance curves
= 35 cSt
13.2 (50)
Q GPM (l/min)
p = 73 PSI
*1)
10.5 (240)
Qnom = 50 l/min
8 (30)
5.3 (20)
A B
2.6 (10)
P T
*1)
0 0 18 V 0.5 2 4 6 8 + 10 VDE
pmax = 4570 psi
VB
0% VB 26.4 (100)
20% 18 VDC
100%
Q GPM (l/min)
p = 73 PSI
21 (80)
Qnom = 80 l/min
*1)
16 (60)
10.5 (40)
A B
5.3 (20)
P T
*1)
0 0 2 0.5 4 6 8 + 10 VDE
pmax = 4570 psi
VB
18 V
0% VB
20% 18 VDC
100% S
1) Factory setting
3%
Doubled flow rate
T
pmax = 2900 PSI
58
Proportional valves
Dimensions
1 834 482 022
0.6 (15)
2.2 (57)
0.26 (6.6) 1 (24) 4 (102) 12 x 2 1 817 010 230 Set
9.5 (242)
1.2 (30)
2.4 (60)
1.5 (39)
2.4 (60)
32 RMS Rmax 4
*This dimension is 1.2" (ISO standard) previous versions were 1". Dimensions of mounting configuration NG 10 ISO 4401 see page 104
2.8 (70)
0.01/100mm
3.2 (81)
5.6 (143)
Electronics
Characteristics Electrical Duty cycle Degree of protection Connection Voltage supply Terminal A: B: 0 V Power External fuse Input signal Terminal D: VIN E: 0 V Maximum differential input voltage at 0 V Test signal Terminal F: V test C: 0 V Safety lead to ground Recommended cable 100% IP 65 as per DIN 40 050 and IEC 14434/5 7pole plug, PG 11 24 VDC nominal min. 21 VDC/max. 40 VDC Ripple max. 2 VDC max. 50 VA 2.5 AF 0+ 10 V Differential amplifier Ri = 100 k D E B B max. 18 VDC
Note: Supply voltage is 24 VDC nominal, below 18 VDC a rapid shut-off (similiar to Enable OFF) is initiated internally.
0+ 10 V proportional to main spool stroke Ra = 10 k Connect only when supply transformer does not conform to VDE 0551 7 conductor shielded up to 65 Ft. :18 AWG up to 130 Ft. : 16 AWG 13.2 (50) VDE 0.6 VDC VDE 8 VDC 0.2 (0.8) 12 (45) 21 (80) 0.4 (1.5) 18.5 (70)
Q n Type (l/min) Adjustment (Factory set) 3% (l/min) p = 73 PSI
60
Block diagram
Proportional valves
Fuse 2.5 Amp + 24 VDC +VB +15 V 15 V

DC DC
A B C 100k Diff. amp. 100k 10k D E F Ref 0 to +10V Ref * 0 to +10V 0V
Power Supply
Logic
Earth Ground Shield (to supply zero) +VB
+
1 2 3 4 010 V
PD
Main stage
PID Pilot stage
V D E proportional Signal (D) 010 V

Q = 100%
"Q"
(l/min)
S U
A B
0 V (E) D E
P T
0 0 0.5 V 8 V 10 V
Proportional flow control valve NG6
Function
A With position control
Metering Throttle Pressure compensator
B Without position control
C With manual override
Pmax. Symbol Basic Position

B P A
A/W 2.7/25
PSI [bar] 1450 (100) 3625 (250)
p AB PSI [bar] 58 (4) 116 (8) 116 (8) 58 (4) 116 (8) 58 (4) 116 (8) 58 (4) 116 (8)
GPM [l/min] QA max 13 13 8 10.5 8 10.5 (50) (50) (30) (40) QB LBS [kg] 0.7 (2.6) 5 2.6 (10) 9 (35) 2 9 2 9 2 9 (2.2) 0 811 403 121* 0 811 403 117 0 811 403 114 0 0 0 0 0 0 811 811 811 811 811 811 403 403 403 403 403 403 112 113 118* 119* 115 116
Normally closed
B P A
B P A
Normally closed Normally open* Normally closed
2.5/25
(30) (40)
(7.5) 4.4 (2.0) (35) (7.5) (35) (7.5) 5 (2.2) (35)
*To be used only as a 2way flow control valve
62
Proportional valves
2way flow control

B
3way flow control

B B
P A A
P A
Flow Direction Normally closed proportional flow control valves may be used either as 2way or 3way flow control valves. 2way flow control valve A: Supply B: Discharge P: closed T: closed 3way flow control valve A: Supply B: Discharge P: Residual flow, can be loaded up to 250 bar, or tank T: closed Normally open flow control valves may only be used as 2way flow control valves.
Amplifier
Symbol Amplifier see Page 108, 109 Valve Type K P Box + M K K K 1 M 45 2.5 A AS2.5 V 1 CH./2.5 A 25 P 1 M 25 RGC 1 QV 45 QV 45 RGC 1 QV 45 RGC 3 LBS [kg] 0.7 (0.3) 0.33 (0.15) 1.1 (0.5) 0.5 (0.2) 0.5 (0.2) 0.5 (0.2) 0.5 (0.2) 0.7 (0.3) 0 811 405 079 0 811 405 143 0 811 405 091 1 834 484 185 1 811 405 127 0 811 405 098 0 811 405 103 B 830 303 389
B C A
K M
Characteristics General Construction Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal flow GPM (l/min) Supply Controlled Q
min.
Spool type valve with integrated pressure compensator Proportional solenoid with and without position control Subplate, mounting configuration NG 6 (ISO 4401) optional -4122F (-20+50C) Hydraulic oil as perDIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 0.7 (2.6) 0.61 8 (30) 2 (7.5) 8 (30) 2.6 (10) 2.4 9 (35) 9 (35) 3 Achieved using filter x = 75 X = 10
controlled (in 3/min)*
Max. working pressure Port A, B Port T Port P Min. pressure drop A Electrical Duty cycle Environmental protection Solenoid connector Position transducer connector B
3625 (250 bar) or 1450 (100 bar) plugged plugged or 3625 (250 bar) residual flow Q nom. = 2.6 and 7.5 l/min: 5887 PSI (46 bar) Q
nom.
= 10 and 35 l/min: 145203 PSI (1014 bar)
100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 Special connector without position control with position control max. 2.7 A 2.7 25 W 1% 0.5% 5% 35/25 ms 30ms
Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q max. Response time 100%/ 10% signal change Response time with max. load change
max. 2.5 A 2.5 25 W 2.5% 1.5% 20% 70/ms 30ms
* only for position controlled valves Characteristic values determined with proportional amplifiers Valve with position control: QV 45 Valve without position control: 1 M 45 2.5 A
64
Proportional valves
Performance curves
= 35 cSt
Q GPM (l/min)
0.8 (3.0) 0.66 (2.5)

2)
Qnom = 0.7 GPM 2.6 (l/min)

pmax = 1450 PSI (100 bar) Special version for very low flow rates
0.53 (2.0)
Hyst. 1%
0.4 (1.5) 0.26 (1.0) 0.13 (0.5) 0 0
1)
+ 10 VIN
10.6 (40)
2.6 (10)
2 (8)
2)
Qnom = 2 (7.5), 2.6 (10), 9 (35) GPM (l/min)

Normally closed
Q GPM (l/min)
8 (30)
2 (7.5)
1.5 (6)
5.3 (20)
1.3 (5)
1 (4)
Hyst. 2.5%
2.6 (10) 0.66 (2.5) .5 (2)
0 0
1)
+ 10 VIN
10.6 (40)
2 (8)
Qnom = 2 (7.5), 9 (35) GPM (l/min)

Normally open
Q GPM (l/min)
8 (30)
1.5 (6)
5.3 (20)
1 (4)
Hyst. 2.5%
2.6 (10) .5 (2)
2)
0 0 2
1)
+ 10 VIN
2way flow control
Qnom = 2.6 l/min
Qnom = 7.5, 10, 35 l/min

P
A 100 bar 250 bar
1 (4.0)
10.6 (40)
2.6 (10)
QB GPM (l/min)
.92 (3.5) 0.8 (3.0) 0.66 (2.5) 0.53 (2.0) 0.4 (1.5) 0.26 (1.0) 0.13 (0.5) 0 0 290 (20) 580 (40) 870 (60) 1160 (80) 1450 (100)
QB GPM (l/min)
8 (30)
2 (7.5)
5.3 (20)
1.3 (5)
2.6 (10)
0.66 (2.5)
0 0 725 (50) 1450 (100) 2175 (150) 2900 (200) 3625 (250)
pB PSI (bar)
pB PSI (bar)
3way flow control B l=0 Q ~0 B P A

A P
250 bar
Q A-P
Pap PSI (bar)
10.6 (40)
2.6 (10)
363 (25) 290 (20) 218 (15) 145 (10)
QB GPM (l/min)
8 (30)
2 (7.5)
5.3 (20)
1.3 (5)
0 0 2.6 (10) 5.3 (20) 8 (30) 10.6 (40) 13 (50)
2.6 (10)
0.66 (2.5)
Q AP GPM (l/min.)
0 0 725 (50) 1450 (100) 2175 (150) 2900 (200) 3625 (250)
pB PSI (bar)
66
Proportional valves
Dimensions
with position control
1.3 (32.5) 1.6 (40.5) 0.5 (13.5)
1.2 (31)
1.8 (46)
2.16 (55)
0.510.69 (1315)
0.2 (5.3) 10 x 1.5 2 820 210 008 (4x) 2.6 (65)
0.87 (22)
0.87 (22)
2.16 (55)
6.18 (157)
without position control
with manual override
1.6 (40)
6.18 (157)
1.7 (44) 7 (max. 179)
0.9 (24)
0.87 (22)
1.9 (49)
3.6 (92)
0.5 (12)
Proportional flow control valve NG 10
Function
A With position control
Metering Throttle Pressure compensator
B Without position control
C With manual override
Pmax. Symbol Basic Position

B P A
A/W 2.5/25
PSI [bar] 3625 (250)
p AB PSI [bar] 116 (8)
GPM [l/min] QA max QB LBS [kg] 13.3 (6) 0811 403 012
Normally closed
26.4 (100) 21 (80)
B P A
B P A
Normally closed Normally open* Normally closed
17 17
(65)
16 (60) 21 (80)
12.8 (5.8) 0811 403 010 0811 403 013* 13.3 (6) 0811 403 011
(65)
16 (60)
*To be used only as a 2way flow control valve
68
Proportional valves
2way flow control

B
3way flow control

B B
P A A
P A
Flow Direction Normally closed proportional flow control valves position may be used either as 2way or 3way flow control valves. 2way flow control valve A: Supply B: Discharge P: closed T: closed 3way flow control valve A: Supply B: Discharge P: Residual flow, can be loaded up to 3625 PSI (250 bar) or tank T: closed Flow control valves with open basic position may only be used as 2way flow control valves.
Amplifier
Symbol Amplifier see Page 108, 109 Valve Type K P Box + M K K K 1 M 45 2.5 A AS2.5 V 1 CH./2.5 A 25 P 1 M 25 RGC 1 QV 45 QV 45 RGC 1 QV 45 RGC 3 LBS [kg] 0.7 (0.3) 0.33 (0.15) 1.1 (0.5) 0.5 (0.2) 0.5 (0.2) 0.5 (0.2) 0.5 (0.2) 0.7 (0.3) 0 811 405 079 0 811 405 143 0 811 405 091 1 834 484 185 0 811 405 127 0 811 405 098 0 811 405 103 B 830 303 389
B C A
K M
Characteristics General Construction Actuation Connection type Mounting position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal flow GPM (l/min) Max. working pressure Port A, B Port T Port P Min. pressure drop Electrical Cyclic duration factor Degree of protection Solenoid connector Position transducer connector 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 Special connector without position control Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q
max.
Spool type valve with integrated pressure compensator Proportional solenoid with and without position control Subplate, mounting configuration NG 10 (ISO 4401) optional -4122F (-20+50C) Hydraulic oil as perDIN 51524535 Other fluids after prior consultation 100465 SUS (20100 C ST) 603700 SUS (10800 C ST) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 17 (65) 21 (80) Achieved using filter x = 75 X = 10
3625 PSI (250 bar) plugged plugged or 3625 (250 bar) residual flow 116 PSI (8 bar)
with position control max. 2.7 A 2.7 25 W 1% 0.5% 5% 35/25 ms 45 ms
max. 2.5 A 2.5 25 W 2.5% 1.5% 20% 70/ms 45 ms
Response time 100%/ 10% signal change Response time with max. load change
Characteristic values determined with proportional amplifiers Valve with position control: QV 45 Valve without position control: 1 M 45 2.5 A
70
Proportional valves
Performance curves
= 35 cSt with position control
QB GPM (l/min) QB GPM (l/min)
21 (80) 18.5 (70) 16 (60) 13 (50) 10.6 (40) 8 (30) 5.3 (20) 2.6 (10) 0 0 2 4 6 8 + 10 VIN

21 (80) 18.5 (70) 16 (60) 13 (50) 10.6 (40) 8 (30) 5.3 (20) 2.6 (10) 0 0 2 4 6 8 + 10 VIN
*2)
Hyst. 1%
Qnom
= 80 (l/min)
Normally closed
Hyst. 2.5%
*1)
QB GPM (l/min)
21 (80) 18.5 (70) 16 (60) 13 (50) 10.6 (40) 8 (30) 5.3 (20) 2.6 (10)
*1)
Qnom
= 80 (l/min)
Normally open
Hyst. 2.5%
0 0 2 4 6 8 + 10 VIN
*1)
2way flow control

QB GPM (l/min)
21 (80) 18.5 (70) 16 (60) 13 (50) 10.6 (40) 8 (30) 5.3 (20) 2.6 (10) 0 0 725 (50) 1450 (100) 2176 (150) 2900 (200) 3625 (250)
Q max Q max
3way flow control

QB GPM (l/min)
21 (80) 18.5 (70) 16 (60) 13 (50)
pB PSI (bar)
B
Q max
Q~0 P
lm = 0 A
Q max
QA-P
Q max Q max
Pap P bar
10.6 (40) 8 (30) 5.3 (20) 2.6 (10) 0 0 725 (50) 1450 (100) 2176 (150) 2900 (200) 3625 (250)
290 (20) 218 (15) 145 (10) 73 (5) 0 0 5.3 (20) 10.6 (40) 16 (60) 21 (80) 26.4 (100)
pB PSI (bar)
Q AP
Dimensions
with position control
(5x)
12 x 2 1 810 210 113
1.8 (46)
2.12 (54)
1 (24)
1.8 (45)
2.8 (70) 3.2 (81) 4.2 (106) 0.5 (12)
2.16 (55)
0.87 (22)
0.25 (6.4) 4 (102) 2.12 (55) 7.6 (194)
0.87 (22)
with manual override
7.6 (194)
1.6 (40)
1.7 (44)
9.25 (max. 235)
1.5 (38.9)
1 (27)
72
Proportional valves
Proportional directional control valve NG 6
Function
Proportional directional control valve without position control
Pmax. Symbol A/W 01

A B
Q GPM (l/min) p = 116 PSI (8 bar) 2 (7.5) 4.75 (18) 9.25 (35) 2 (7.5) 4.75 (18) 9.25 (35) LBS [kg] 5.8 (2.6) 0 811 404 123 0 811 404 115 0 811 404 114 0 811 404 125(1) 0 811 404 117 0 811 404 116
PSI [bar] P, A, B: 4570 (315) T:3625 (250)
2.5/25
P T
01 + L
A B
P T
Center position with leakage drain Amplifier see Page 108 K Box + M 2 M 45 2.5 A 2 CH./2.5 A 25 P 2 M 2.5 RGC 2 0.7 1.1 0.5 0.8 (0.3) (0.5) (0.2) (0.4) 0 0 1 0 811 811 834 811 405 405 484 405 080 092 185 106
K Was
(1)
B 810 026 500
Characteristics General Construction Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal flow(l/min)* Max. working pressure Port P, A, B Port T Electrical Duty cycle Degree of protection Solenoid connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q max. Response time 100% signal change 4% 3% 10% 70 ms 100% (9 VDC) IP 65 Connector DIN 43 650/ISO 4400 max. 2.5 A 3.0 max. 25 W Hydraulic oil as perDIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 2 (7.5) 4.75 (18) or 9.25 (35) (p = 116 PSI) 4570 PSI (315) bar 3625 PSI (250) bar Achieved using filter x = 75 X = 10 spool type valve Proportional solenoid without position control Subplate,mounting configuration NG 6 (ISO 4401) optional -4122F (-20+50C) *Nominal flow This always refers to a pressure differential of p = 116 PSI at the throttle point. Where other pressure differentials are involved, flow is calculated according to the following formula: QX = Qnom pX 116
All characteristic values in connection with proportional amplifier: (VB = 24 V) 2 M 45 2.5 A
Operating limits
p PSI (bar)
5075 (350) 4350 (300)
2900 (200)
1450 (100)
0 0 2.6 (10) 5.3 (20) 8 (30) 10.6 (40) 13 (50) 16 (60)
Q GPM (l/min)
74
Proportional valves
Performance curves
= 35 cSt
p 116 PSI
QB GPM (l/min)
2 (8)
5.3 (20)
10.6 (40)
A B
2)
A B
1 (4)
2.6 (10)
5.3 (20)
A
Hyst. 4%
.53 (2)
1.3 (5)
2.6 (10)
0 100%
T;
1.6 (6)
4 (15)
8 (30)
A; P T B
80 60 40
20
0 Stroke comp. *
20
1)
40
60
80
100%
-VIN (V) -10
-8
-6
-4
-2 -0.5
0.5
10 +VIN (V)
Symbol 01
A B
Valve in center position
P T
Leakage A T = 4.88 in3/min (80 cm3/min) B T = 4.88 in3/min (80 cm3/min)
p = 1450 (100 bar)
01 + L
A B
A B
T = .250.5 GPM (12 l/min) T = .250.5 GPM (12 l/min)
p = 116 PSI (8 bar)
P T
Dimensions
(4x) 10 x 1.5 2 820 210 008
1.3 (32.5)
1.22 (31)
1.6 (40.5)
0.53 (13.5)
1.8 (46)
Manual override 1.93 (49)
0.2 (5.3) 2.6 (65) 8 (205)

32 RMS Rmax 4 0.01/100mm
2.75 (70)
0.9 (24)
0.87 (22)
3.6 (91)
0.5 (12)
76
Proportional valves
yy
NG 10
Function
A B T A P B T
Proportional directional control valve without LVDT
Pmax.
Symbol
A/W
PSI [bar]
GPM (l/min) 10.5 (40) 21 (80)
LBS [kg] 0 811 404 830 0 811 404 832
01
A B
2.5/50
P T
(R20= 5.8 *)
01 + L
A B
10.5 (40) 21 (80)
p = 116 PSI (8 bar)
P, A, B: 4570(315) T:3625(250)
1.7 (7.7)
0 811 404 831 0 811 404 833
P T
Leakage drain in center position
K Box + M
2 M 45 2.5 A 2 CH./2.5 A 25 P 2 M 2.5-RGC 2
0.7 (0.3) 1.1(0.5) 0.5(0.2) 1.0(0.4)
0 0 1 1
811 811 834 811
405 405 484 405
080 092 185 106
*) Amplifier and valve must be operated at 24 VDC
Characteristics General Construction Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal flow GPM (l/min)*(p = 116 PSI) Max. working pressure Port P, A, B Port T Port L Electrical Duty cycle Degree of protection Solenoid connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q max. Response time 100% signal change 6% 4% 10% 100 ms 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 max. 2.5 A 5.8 max. 50 W Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 10.6 (40) 21 (80) 4570 PSI (315) bar 3625 PSI (250) bar 29 PSI (2 bar) Achieved using filter x = 75 X = 10 Spool type valve Proportional solenoid without position control Subplate,mounting NG 10 (ISO 4401) optional -4122F (-20+50C) QX = Qnom *Nominal flow This always refers to a pressure differential of p = 116 PSI at the throttle point. Where other pressure differentials are involved, flow is calculated according to the following formula: pX 116
21 : 12 (80 : 45)
All characteristic values determined with proportional amplifier: 2 M 45 2.5A
Operating limits
P PSI (bar)
4640 (320) 4350 (300) 3625 (250) 2900 (200) 2175 (150) 1450 (100) 725 (50) 0 0 5.3 (20) 10.5 (40) 16 (60) 21 26.4 32 37 (80) (100) (120) (140)
Q GPM (l/min)
78
Proportional valves
Performance curves
= 36 cSt
13.2
26.4
A B A B
Q [ l/min]
10.5
21
P 2) T P T
5.2
10.5
A
Hyst. 6%
2.6
5.2
0 100%
80
60
40
20
0 20 Spool stroke comp. * 1) 0.5 2
40
60
-T
;P
-B
16
A -T ;P -B
80
100%
10
0.5
10
VIN
Symbol 01
A B
P T
p = 1450 (100 bar)
01 + L
A B
A B
p = 116 PSI (8 bar)
P T
Dimensions
Manual override
T 1.8 (46)
A P 2.13 (54)
2.36 2.8 (60) (70)
3.46 (88)
.94 (24)
0.5 (12)
4x
M6 x 35 DIN 912-10.9 = 11+3 Nm 2 910 151 207
Manual override 4.5 (114) 3.2 (81) 1.53 (38.9)
2.36 (60) 1.08 (2.75) 0.26 6.6 4 (102)

0.01/100
32RMS Rmax. 4
3.46 (88)
10.95 (278)
(5x) Set
12 x 2 1 817 010 230
80
Proportional valves
Function
Proportional directional control valve with position control
Pmax. Symbol A/W 01

A B
Q GPM (l/min) p = 116 PSI (8 bar) 2.6 (10) 5.3 (20) 9.25 (35) 2 (7.5) 4.75 (18) 9.25 (35) LBS [kg] 6.2 (2.8) 0 811 404 101 0 811 404 100 0 811 404 119 0 811 404 126(1) 0 811 404 120 0 811 404 121
PSI [bar] 4570(315)
2.7/25
P T
01 + L
A B
P T
Leakage drain in center position Amplifier see Page 109 K K WV 45 RGC 2 WV 45 RGC 4 0.6 (0.25) 0.7 (0.3) 0 811 405 119 0 811 405 137(2)
Was
(1)
B 810 026 501,
(2)
B 830 303 467
Characteristics General Construction Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal flow(l/min)* at P = 116 PSI Max. working pressure Port P, A, B Port T Electrical Duty cycle Degree of protection Solenoid connector Position transducer connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q max. Response time 100% signal change 10% signal change 0.3% 0.2% 5% 30 ms 15 ms 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 Special Connector max. 2.7 A 3.0 max. 25 W Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 2 (7.5) 2.6 (10) 4.75 (18) 5.3 (20) or 9.25 (35) 4570 PSI (315) bar 3625 PSI (250) bar Achieved using filter x = 75 X = 10 spool type valve Proportional solenoid without position control Sub-plate,mounting configuration NG 6 (ISO 4401) optional -4122F (-20+50C) *Nominal flow This always refers to a pressure differential of p = 116 PSI at the throttle point. Where other pressure differentials are involved, flow is calculated according to the following formula: QX = Qnom pX 116
All characteristic values in connection with proportional amplifier: WV 45 RGC 2
P PSI (bar)
Operating limits
4640 (320) 4350 (300) 3625 (250)
QN
2900 (200) 2175 (150)
QN = 20
= 35
Qnom = 18, 35 l/min Qnom = 10, 20 l/min
1450 (100) 725 (50) 0 0 5.3 (20) 10.6 (40) 16 (60) 21 (80) 26.4 (100)
Q GPM (l/min)
82
Proportional valves
Performance curves
= 35 cSt
6.6 (25)
QB GPM (l/min)
A B
A B
Qnom = 7.5, 10 l/min

Spools 01 and 01 + L
5.3 (20)
P T P T
4 (15)
Qnom = 10L Qnom = 7.5L
2.6 (10)
2)
2)
P
1.3 (5)
;B
T;
0 100%
80
60
40
20
0 Stroke comp. *
20
1)
40
60
80
100%
-10
-8
-6
-4
-2 -0.5
0.5
10 VIN (V)
6.6 (25)
QB GPM (l/min)
Qnom = 18, 20 l/min

A B
A B
5.3 (20)
P T P T
2)
4 (15)
2)
1.3 (5)
0 100%
Qnom = 20L Qnom = 18L
2.6 (10)
;P
;B
80
60
40
20
0 Stroke comp. *
20
1)
40
60
80
100%
-10
-8
-6
-4
-2 -0.5
0.5
10 VIN (V)
13 (50)
QB GPM (l/min)
A B
A B
Qnom = 35 l/min
10.6 (40)
P T P T
2)
8 (30)
2)
5.3 (20)
;B
2.6 (10)
;P
0 100%
80
60
40
20
0 Stroke comp. *
20
1)
40
60
80
100%
-10
-8
-6
-4
-2 -0.5
0.5
10 VIN (V)
1) Zero adjustment
2) Gain adjustment
Symbol 01
A B
Valve in central position
P T
p = 1450 (100 bar)
01 + L
A B
A B
p = 116 PSI (8 bar)
P T
Dimensions
(4x)
10 x 1.5 2 820 210 008
1.8 (46)
A B
2.16 (55) 1.93 (49) 3.6 (92)
0.20 (5.3) .43 (11) 2.6 (65) 5.3 (135) 8 (201) 10.7 (271) 10 x 1.5 Manual override
32 RMS Rmax 4
0.01/100mm
0.9 (24)
0.87 (22)
0.5 (12)
84
Proportional valves
Function
Additional drain port p max 2 bar
Proportional directional control valve with position control
Pmax. Symbol A/W 01

A B
Q GPM (l/min) LBS [kg] 17.6 (8) p = 116 PSI (8 bar) 0 811 404 003 0 811 404 001 0 811 404 086
PSI [bar]
3.7/50
P T L
4570(315) 10.6 (40) 21 (80) A:B 21:12 (80:45) 10.6 (40) 21 (80) A:B 21:12 (80:45)
01 + L
A B
P T L
0 811 404 081 0 811 404 080 0 811 404 087
Center position with leakage drain Amplifier see Page 109 K K WV 60 RGC 2 WV 60 RGC 4 0.55 (0.25) 0.7 (0.3) 0 811 405 120 0 811 405 138
Characteristics General Construction Actuation Connection type Mounting Position Ambient temperature range Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Nominal flow GPM (l/min)*(p = 116 PSI) Max. working pressure Port P, A, B Port T Port L Electrical Duty cycle Degree of protection Solenoid connector Position transducer connector Solenoid current Coil resistance R20 Power consumption Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q max. Response time 100% signal change 10% signal change 0.75% 0.5% 10% 50 ms 20 ms 100% IP 65 as per DIN 40 050 and IEC 14 434/5 Connector DIN 43 650/ISO 4400 Special Connector max. 3.7 A 2.5 max. 50 W Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) See symbol 10.6 (40) 21 (80) 21 : 12 (80 : 45)) 4570 PSI (315) bar 3625 PSI (250) bar 29 PSI (2 bar) Achieved using filter x = 75 X = 10 Spool type valve Proportional solenoid with position control Subplate,mounting NG 10 (ISO 4401) + L optional -4122F (-20+50C) *Nominal flow This always refers to a pressure differential of p = 116 PSI at the throttle point. Where other pressure differentials are involved, flow is calculated according to the following formula: QX = Qnom pX 116
Characteristic values determined with proportional amplifier: WV 60 RGC 2
Operating limits
P PSI (bar)
4640 (320) 4530 (300) 3625 (250) 2900 (200) 2175 (150) 1450 (100) 725 (50) 0 0 5.3 (20) 10.5 (40) 16 (60) 21 (80) 26.4 (100) 32 (120) 37 (140)
Q GPM (l/min)
86
Proportional valves
Performance curves
= 35 cSt
Qnom = 40 l/min, Spools 01 and 01 = L

26.4 (100)
QB GPM (l/min)
A B
A B
21 (80)
P T P T
16 (60)
2) 2)
10.5 (40)
P
5.3 (20)
;B
; T
0 100%
80
60
40
20
0 Stroke comp. *
20
1)
40
60
80
100%
-10
-8
-6
-4
-2 -0.5
0.5
10 VIN (V)
Qnom = 80 l/min, Spools 01 and 01 = L

26.4 (100)
QB GPM (l/min)
A B
A B
21 (80)
P T P T
2) 2)
16 (60)
10.5 (40)
;B
;P
B
A T; B P
:1
2:1
5.3 (20)
0 100%
P A ;B T 1 1:
60 40 20 0 Stroke comp. * -10 -8 -6 -4 -2 -0.5 0 0.5 2 4 20
1)
2:1
80
40
60
80
100%
10 VIN (V)
Symbol 01
A B
Valve in central position Leakage A T = 4.88 in3/min B T = 4.88 in3/min
p = 1450 PSI (100 bar)
P T
01 + L
A B
Leakage drain A T = 0.130.26 GPM B T = 0.130.26 GPM
p = 116 PSI (8 bar)
P T
Dimensions
(1x)
6x2
2.36 (60)
1.8 (46)
0.02 (0.5)
2.13 (54) .43 (11)
0.94 (24)
2.8 (70) 3.2 (81) 4.5 (114) 0.5 (12)
3.1 (8)
2.19 (55.5) 2.36 (60)
1.08 (27.5)
0.87 (22)
2.18 (54)
0.26 (6.6) 4 (102) 10.94 (278)
3.46 (88)
(5x)
32 RMS Rmax 4 0.01/100mm
12 x 2 1 817 010 230
Set
Dimensions of mounting configuration NG 10 ISO 4401 see page 104 Note: Additional L Port
1.53 (38.9)
88
Proportional valves
Proportional directional control valves with integrated amplifier NG 6
Function
Q GPM (l/min) 4.7 (18) 8.5 (32) 4.7 (18) 8.5 (32) p = 72.5 PSI (5 bar) LBS [kg] 8.6 (3.9) 0 811 404 140(1) 0 811 404 141(2) 0 811 404 142(3) (4) 0 811 404 143
01
UD
E
[Int. El.]
AB
P T AB
24 VDC max 30 VA
01 + L
UD
E
[Int. El.]
P T
7-Pin Connectors (not included with valve) Plug 7-pole Page 148 Metal MS Connector B 810 026 548, (3) B 810 026 776, (4) B 810 026 775 KS KS MS MS 1 1 1 1 9 834 482 022 834-482 026 834 482 023 834 482 024 536 230 054
Was
(1)
B 810 026 777,
(2)
Characteristics General Construction Actuation Type of mounting Assembly Position Ambient temperature range Vibration Test condition Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Max. operating pressure (static) Nominal flow GPM (l/min) at p = 73 PSI*/ Land QA at 8V Operating limits Leakage at 1450 PSI/Land Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q Response time 100% signal change 10% signal change Thermal drift Electrical characteristics
max.
Spool valve, direct operated, without steel sleeve Proportional solenoid with position control and with integrated amplifier Subplate, (ISO 4401) optional -4122F (-20+50C) max. 25 g shaken in 3 dimensions (24 h) Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) see symbol Ports P, A, B Port T 4.7 (18) 3.7 (14) (+/-3%) see diagram
AB P T
Nominal flow This always refers to a pressure differential of p = 72.5 PSI at the throttle point. Where other pressure differentials are involved, flow is calculated according to the following formula: QX = Qnom pX 72.5 PSI
4600 PSI (315 bar) 2900 PSI (200 bar) 8.5 (32) 6.6 (25) (+/-3%)
5 in 3/min (80 cm 3/min)
0.3% 0.2% 3% 30 ms 5 ms < 1%, at T = 72F (40C) see page 96
Signal Flow
p PSI (bar)
Operating limits
4640 (320) 4350 (300) 3625 (250) 2900 (200) 2175 (150) 1450 (100) 725 (50) 0 0 5.3 (20) 10.6 (40) 16 (60) 21 (80) 26.4 (100)
V (DE) + 0.5+10 0V - 0.5-10
Symbol PA/BT CENTER PB/AT
PA PB
Q GPM (l/min)
90
Proportional valves
Performance curves
= 35 cSt
6.6 (25)
p 72.5 PSI
A B
A B
QB GPM (l/min)
5.3 (20)
Qnom = 4.7 GPM (18 l/min)
PB
P T P T
PA
4 (15)
AT
2.6 (10)
BT
1.3 (5)
0 100%
80
60
40
20
0 Stroke comp. *
20
1)
40
60
80
100%
-10
-8
-6
-4
-2 -0.5
0.5
10 V DE
p 72.5 PSI
13.2 (50)
A B A B
Qnom = 8.5 GPM (35 l/min)
QB GPM (l/min)
10.5 (40)
PB
8 (30)
PA BT
AT
5.3 (20)
2.6 (10)
0 100%
80
60
40
20
0 Stroke comp. *
20
1)
40
60
80
100%
-10
-8
-6
-4
-2 -0.5
0.5
10 V DE
*
*Factory setting
*
3%
Symbol 01
A B
P T
Leakage A T = 5 in3/min (80 cm3/min) B T = 5 in3/min (80 cm3/min)
p = 1450 (100 bar)
01 + L
A B
A B
T = 0.20.4 GPM (0.81.6 l/min) T = 0.20.4 GPM (0.81.6 l/min)
p = 72.5 PSI (5 bar)
P T
Dimensions
1 834 482 022 2.8 (72) 2 (53)
A +24V=UB B 0V UB C D E F Ground
4.8 (122.5)
0.2 (5.3) (4) 10-24 x 1.25 Bolt Kit B-120 (953611) Torque 53-70 Lb-In 10 (255) 0.43 (11) 2.6 (65)
(4x)
10 x 1.5 2 820 210 008 2.8 (70)
32 RMS Rmax 4
0.01/100mm
1.8 (46)
0.95 (24)
0.87 (22)
2.8 (70.5)
4.2 (107.5)
92
Proportional valves
Proportional directional control valves with integrated amplifier NG 10
Function
Q GPM (l/min) 13 (50) 21 (80) 13 (50) 21 (80) p = 72.5 PSI (5 bar) LBS [kg] 19.5 (8.8) 0 811 404 770(1) 0 811 404 771(2) 0 811 404 772(3) 0 811 404 773(4)
01
UD
E
[Int. El.]
AB
P T AB
24 VDC max 50 VA
01 + L
UD
E
[Int. El.]
P T
7-Pin Connectors (not included with valve) KS Plug 7-pole Page 148 Metal MS Connector Was
(1)
1 834 482 022 1 834-482 026 1 834 482 023 1 834 482 024 9 536 230 054
KS MS MS
B 810 006 390,
(2)
B 810 006 351,
(3)
B 810 006 401,
(4)
B 810 006 400
Characteristics General Construction Actuation Type of mounting Assembly Position Ambient temperature range Vibration Test condition Hydraulic Pressure medium Viscosity, recommended max. permitted Pressure medium temperature Filtration In line with operational reliability and service life Flow direction Max. operating pressure (static) Nominal flow GPM (l/min) at p = 73 PSI*/ Land QA at 8V Operating limits Leakage at 1450 PSI/Land Static/dynamic Hysteresis Range of inversion Manufacturing tolerance Q Response time 100% signal change 10% signal change Thermal drift Electrical characteristics
max.
Spool valve, direct operated, without steel sleeve Proportional solenoid with position control and with integrated amplifier Subplate, (ISO 4401) optional -4122F (-20+50C) max. 25 g shaken in 3 dimensions (24 h) Hydraulic oil as per DIN 51524535 Other fluids after prior consultation 100465 SUS (20100 cSt) 603700 SUS (10800 cSt) -4176F (-20+80C) Permissible contamination level Class 8 (NAS 1638) 17/14 (ISO 4406) see symbol Ports P, A, B Port T 13 (50) 9 (35) (+/-3%) see diagram
AB P T
Nominal flow This always refers to a pressure differential of p = 72.5 PSI at the throttle point. Where other pressure differentials are involved, flow is calculated according to the following formula: QX = Qnom pX 72.5 PSI
4600 PSI (315 bar) 2900 PSI (200 bar) 21 (80) 18.5 (70) (+/-3%)
5 in 3/min (80 cm 3/min)
0.3% 0.2% 3% 50 ms 15 ms < 1%, at T = 72F (40C) see page 96
Characteristic values determined with proportional amplifier: QV 45 Signal Flow V (DE) + 0.5+10 0V - 0.5-10 Symbol PA/BT CENTER PB/AT
2175 (150) 1450 (100) 725 (50) 0 0 10.5 (40) 21 (80) 32 (120) 42 (160) 53 (200)
Operating limits
p PSI (bar)
4640 (320) 4350 (300) 3625 (250) 2900 (200)
PA PB
Q GPM (l/min)
94
Proportional valves
Performance curves
= 35 cSt
13 (50)
p 72.5 PSI
PB
A B A B
PA
QB GPM (l/min)
10.5 (40)
Qnom = 13 GPM
(50 l/min)
AT
8 (30)
BT
P T P T
5 (20)
2.6 (10)
0 100%
80
60
40
20
0 Stroke comp. *
20
1)
40
60
80
100%
-10
-8
-6
-4
-2 -0.5
0.5
10 V DE
p 72.5 PSI
26.4 (100)
PB
A B A B
PA
QB GPM (l/min)
21 (80)
Qnom = 21 GPM
(80 l/min)
AT
16 (60)
BT
10.5 (40)
5 (20)
0 100%
80
60
40
20
0 Stroke comp. *
20
1)
40
60
80
100%
-10
-8
-6
-4
-2 -0.5
0.5
10 V DE
*
*Factory setting
*
3%
Symbol 01
A B
P T
Leakage A T = 5 in3/min (80 cm3/min) B T = 5 in3/min (80 cm3/min)
p = 1450 (100 bar)
01 + L
A B
A B
T = 0.10.2 GPM (0.40.8 l/min) T = 0.10.2 GPM (0.40.8 l/min)
p = 72.5 PSI (5 bar)
P T
Dimensions
1 834 482 022 0.7 (17) 2.8 (72) 4.3 (109)
A +24V=UB B 0V UB C D E F Ground
5.3 (135)
2.24 (57)
1.2 (30)*
(4) 1/4-20 x 1.5 Bolt Kit B-180 (953675) Torque 97-123 Lb-In
0.26 (6.6 0.9 (24)
(5x)
12 x 2 1 817 010 230
4 (102)
3.5 (88)
12.6 (319)
2.4 (60)
M6 x 40 M6 x 40
32 RMS Rmax 4
*This dimension is now 1.2" (ISO Standard) previous series was 1".
0.01/100mm
2.4 (60)
2.8 (70)
Attention!
1.5 (39)
3.9 (99)
4.7 (120)
96
Proportional valves
Electronics NG 6, 10
Characteristics Electrical Cyclic duration factor Degree of protection Connection Voltage supply Terminal A: B: 0 V Power External fuse Input signal Terminal D: VIN E: 0 V Maximum differential input voltage at 0 V Test signal Terminal F: Vtest C: 0 V Ground Recommended cable 7 conductor shielded Adjustment VD-E + 8 V = (Factory set) 3% GPM [l/min.] p = 5 bar QN Type GPM [l/min.] NG 6 100% IP 65 per DIN 40 050 and IEC 14434/5 7-pin plug, PG 11 24 VDC nominal min. 21 VDC/max. 40 VDC Ripple max. 2 VDC 30 VA 2.5 AF 010 V Differential amplifier Ri = 100 k D E B B 50 VA NG 10
Note: Supply voltage 24 VDC nominal, below 18 VDC a rapid shut-down (similar to Enable-OFF) is initiated internally.
max. 18 VDC
010 V proportional to main spool stroke Ra = 10 k Connect only when supply transformer is not grounded up to 65 Ft.: 18 AWG up to 130 Ft.: 16 AWG 3.7 (14) 6.6 (25) 9.25 (35) 18.5 (70)
4.7 (18)
8.5 (32)
13 (50)
21 (80)
Block diagram
Fuse 2.5 Amp + 24 VDC +VB +15 V 15 V

DC DC
A B C 100k Diff. amp. 100k 10k D E F VDE 0 to 10V Ref 0 to 10V Ref * 0V
Power Supply
Logic
Earth Ground Shield (to ground zero)
+ PID

V D E proportional "Q" (l/min)
+VB
+VB
Q = f (V DE)
PB
PA
Poweramp.
S U a
4/3 Valve b NG 6 NG 10
-10 V
0.5
0 0.5 V
+8 V +10 V
Signal 0V
D E
* Factory settings
98
Proportional valves
Pressure compensators
As with all throttle valves the flow through proportional throttle and proportional directional control valves is dependent on the pressure drop (p). The effect of a pressure compensated flow control valve is obtained by combining the throttle valve with a pressure compensator. The pressure compensator keeps the pressure drop (p) constant at the metering orifice. The pressure drop (p) is determined by the pressure compensator spring and lies in the 48 bar range. Combining a proportional directional control valve with a pressure compensator produces the effect of a bidirectional pressure compensated flow control valve. The varying load pressure is sensed by a shuttle valve. A counterbalance valve should be applied with an overrunning load.
Shuttle valve
Metering throttle
A B
p
P T L P T
Pressure compensator
2way pressure compensator NG 6
2.56 (65)
B
0.21 (5.3)
0.53 (13.5)
T P A B
1.77 (45)
1.81 (46)
3.43 (87) (4x) Set 10 x 1.5 1 817 010 269

32 RMS Rmax 4 0.01/100mm
For valve Proportional throttle valve
NG 6
p PSI (bar) 116 (8)
Q GPM (l/min) 6.6 (25)
LBS (kg) 2.4 (1.3) 0 811 401 201
3way pressure compensator
NG 6
2.56 (65)
B
0.21 (5.3)
0.53 (13.5)
T P A B
1.77 (45)
3.74 (87) (4x) Set 10 x 1.5 1 817 010 271
0.28 (7)
32 RMS Rmax 4
1.81 (46)
0.01/100mm
NG 6
p PSI (bar) 116 PSI (8)
Q GPM (l/min) 6.6 (25)
LBS(kg) 2.9 (1.3) 0 811 401 203
100 Proportional valves
2way pressure compensator with shuttle valve
NG 6
2.56 (65)
A B
0.21 (5.3)
0.53 (13.5)
P A T B
1.77 (45)
1.81 (46)
3.15 (80) (4x) Set 10 x 1.5 1 817 010 269

32 RMS Rmax 4 0.01/100mm
For valve Proportional directional valve
NG 6
Q GPM (l/min) 6.6 (25)
LBS (kg) 2.7 (1.2) 0 811 401 200
3way pressure compensator in A NG 6
2.56 (65)
A B
0.21 (5.3)
0.53 (13.5) 3.54 (90) 4.13 (105)

32 RMS Rmax 4
1.77 (45)
1.81 (46)
0.01/100mm
(4x) Set
10 x 1.5 1 817 010 271
For valve Proportional directional valve
NG 6
Q GPM (l/min) 6.6 (25)
LBS (kg) 2.7 (1.2) 0 811 401 202

2way pressure compensator NG 10
A B
B L Y
B L Y
B L
2way pressure compensator with shuttle valve
NG 10
A B
B
a P T b
B L Y
B L Y
B L
0.26 (6.6)
2.4 (62)
0.02 (0.5)
T A P B
1.81 (46)
1.08 (27.5)
2.76 (70)
6x2 0.43 (11) 0.79 (20) 2.13 (54) 4 (102) 0.94 (24) 0.43 (11)
12 x 2
10 x 2 (1x ) Set
32 RMS
0.01/100mm
Mounting pattern as per DIN 24 340 A10 and ISO 4401 with additional Lport (Bosch)
Rmax 4
For valve Throttle valve
NG 10
p PSI (bar) 58 (4) 116 (8)
Q GPM (l/min) 13 (50) 20 (75) 13 (50) 20 (75)
LBS (kg) 4 (1.8) 0 811 401 220 0 811 401 221 0 811 401 222 0 811 401 223
Directional control valve
58 (4) 116 (8)
2.17 (55) 1 817 010 280
Performance curves of the pressure compensators

Q% 100
Q = f (VIN) NG 6, NG 10
75
The characteristic curve of the proportional throttle/ directional control valve is valid for p = 116 (8) or 58 (4), PSI (bar)
25
0 0 Q% 100 2 4 6 8 10 VIN
Flow as a function of Load Pressure
75
B
50
25
A
0 0 725 (50) 1450 (100) 2175 (150) 2900 (200) 3625 (250)
p=
50
4/
8b
ar
PA PSI (bar)
Q GPM l/min
PA
Flow as a function of A Port Pressure
8 (30) 6.6 (25) 5.3 (20) 4 (15) 2.6 (10) 1.3 (5) 0 0 725 (50) 1450 (100) 2175 (150) 2900 (200) 3625 (250)
QB B
QA
A P
PA PSI (bar)

NG 6 Subplates
Inches (Millimeters)
Bolt Kit Kit B-120 valve only NG 6 Side Ported Port Size 1/4" NPTF 3/8" NPTF 1/2" NPTF #6 SAE A in. (mm) .474 (12.0) .474 (12.0) .579 (14.7) .474 (12.0) .579 (14.7) Part Number 9 000 010 147 9 000 010 145 9 000 010 142 9 000 010 143 9 000 010 141 Part Number 953 611
.343 drill thru 2 places
#8 SAE
3.716 (94.4) .548 (13.9)
NOTE: Max. Pressure = 4600 PSI (315) NG 6 Bottom Ported Port Size A in. (mm) B in. (mm) Part Number
2.814 (72.1)
2.130 (54)
1/4" NPTF 3/8" NPTF 1/2" NPTF #6 SAE #8 SAE
2.017 (51.2) .829 (21.0) 9 000 010 148 2.079 (52.8) .766 (19.5) 9 000 010 146 2.130 (54.1) .710 (18.0) 9 000 010 139 2.050 (52.0) .797 (20.2) 9 000 010 144 2.130 (54.1) .710 (18.0) 9 000 010 140
4.62 (117.3)
Bottom ported
.359 (9.1)
NOTE: Max. Pressure = 4600 PSI (315)
Side ported
1.50 (38.1)
.50 (12.7)
A .850 (21.59)
3.490 (88.6)
1.320 (33.5)
2.174 (55.22) B
1.609 (40.87)
1.423 (36.1)
B
4.62 (117.35)
T
.850 (21.59) .5 (12.7)
When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1- 1984 and ANSI B93.7M- 1986 specifications.
1.50 (38.1)
.850 (21.59)
2.410 (61.2)
.850 (21.59)
NG 10 Subplates NG 10 Side Ported Port Size 1/2" NPT F Inches (Millimeters) 3/4" NPT F #8 SAE #12 SAE Part Number 9 000 010 164 9 000 010 166 9 000 010 165 9 000 010 175 With L Port 9 000 010 171 9 000 010 180 9 000 010 173 9 000 010 182
NG 10 Bottom Ported
2.125 (53.98) 1.470 (37.34) 1.063 (27.0)
Port Size 1/2" NPT F 3/4" NPT F #8 SAE #12 SAE

1.125 (28.58) 2.50 (6.35)
Part Number 9 000 010 172 9 000 010 181 9 000 010 174 9 000 010 183
With L Port 9 000 010 170 9 000 010 179 9 000 010 168 9 000 010 176
.625 (15.88)
.660 (16.76) .130 (3.3) 2.043 (51.98)
NOTE: Max. Pressure = 4600 PSI (315) Bolt Kit Kit Part Number 953 675 B-180 valve only
2.812 3.44 (71.42) (87.38)
.840 (21.34) 1.280 (32.51) 1.812 (46.02)
Subplate mounting holes (2) .344 (87.4) dia. thru 4.38 (11.12)
Valve mounting holes (4) 1/4 20 unc, .69 (17.5) deep 4.34 (110.24) 5.344 (135.74)
Bottom ported
Side ported
1.81 (45.97) .50 (12.7) 6.210 (157.73)
.938 (23.82) .750 (19.05) 1.281 (32.54)
.792 (20.12)
4.06 (103.12) 2.875 (73.03) 2.030 (51.56) 1.186 (30.12)
*
.50 (12.7)
1.625 (41.28) 3.125 (79.38) 4.625 (117.48)
When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1- 1984 and ANSI B93.7M- 1986 specifications.
P
2.063 (52.4) .938 (23.82) 1.81 (45.97)
A
6.21 (157.73)
* For subplates with L port: NPT = 1/4 NPTF SAE = #6 SAE

Subplates
NG 10 ISO 4401
54 37.3 27 16.7 3.2 11 0.5 R12 D
42 B 5 10.5 40
75 49 G1/4
6.3
115 67 46
92
21.5 32.5
10.5
A B C D
G 1/2 14 30 2
G 3/4 16 33 2
88 120
1 17
14 108 80
L Flow control valves: without L port and directional G1/4 G1/4
P,T,A,B G3/4 G1/2 G3/4
P max. PSI (bar) 3600 (250)
LBS (kg) 6.6 (3) 1 1 1 2 815 815 815 910 503 503 503 151 351 372 364 209
valves: with L port
(4x)
M 6 x 40 DIN 912-10.9
Subplates
NG 10 ISO 6264 CETOP RP 69 H Form P

42.9 35.8 31.8 21.5 7.2 10.5 29 14 36 A G C 15
L A Z
112 66.7
58.9 84
33.3
7.8
19 1/4
130
14 0.5
M10
G A C
G3/8 G1/2 25.5 30 13.5+1 13+1
22.7
7 - 7 depth
66 Mounting panel cut-out 77
X, Y For pressure valves NG 10 G1/4 G1/4 (4x) M 10 x 80 DIN 912-10.9
A, B G1/8 G1/2
P max. PSI (bar) 4600 (315)
LBS (kg) 3 (1.3) 1 815 503 012 1 815 503 011 2 910 151 309
12.5
47.5 77.5
M6
46
Mounting hole
NG 6 ISO 4401
NG 6-ISO 4401
0 0 F1 A Y
T F2 B
F4
F3
X Y
P 21.5 25.9 1) 8
A 12.7 15.5 1) 8
T 21.5 5.1 1) 8
B 30.2 15.5 1) 8
F1 0 0 M5
2)
F2 40.5 -0.75 2) M5
F3 40.5 31.75 2) M5
F4 0 31 M5
2)
Mounting hole
NG 10 ISO 4401
NG 10-ISO 4401
0 0 F1 A Y T
X P B R* F2
F4
F3
X X
P 27 6.3 10.5
1)
A 16.7 21.4 10.5
1)
T 3.2 32.5 10.5
1)
B 37.3 21.4 10.5
1)
F1 0 0 M6
2)
F2 54 0 M6
2)
F3 54 46 M6
2)
F4 0 46 M6
2)
R 50.8 32.5 10.5
1)
Mounting hole
NG 10 ISO 4401
+L
NG 10-ISO 4401 + "L"
0 0 L A Y T F1
X P B R* F2
F4
F3
X Y
P 27 6.3 10.5
1)
A 16.7 21.4 10.5
1)
T 3.2 32.5 10.5
1)
B 37.3 21.4 10.5
1)
F1 0 0 M6
2)
F2 54 0 M6
2)
F3 54 46 M6
2)
F4 0 46 M6
2)
R 50.8 32.5 10.5
L -11 0.5
1) 4.5

Mounting hole NG 10 ISO 6264 CETOP RP 69 H Form P
NG 10-ISO 4401
0 F1 Y A B G Y F2
X F4 F3
X Y
A 7.2 33.35 14.7
B 35.8 33.35 14.7
X 21.4 7.9 4.8
Y 21.4 58.7 4.8
G 31.8 0 7.5
F1 0 0 M 10
2)
F2 42.9 0 M 10
2)
F3 42.9 66.7 M 10
2)
F4 0 66.7 M 10
2)
1) 2)
Nonstandard Thread depth: steel = 1.5 x dia. * iron = 2 x dia. non-ferrous = 2.5 x dia. * NG 10 min. 10.5 mm
Tolerances for connection bores: 0.2 mm in X and Y axes for mounting and positioning pin bores: 0.1 mm in X and Y axes positioning pin bore diameter: H 12 surface roughness R max.: 4m surface flatness 0.01 mm over a distance of 100 mm
Sandwich plate for double flow
NG 6 ISO 4401
2.56 (65)
0.2 (5.3)
P T
A
P T
B 13.5 1.81 (46)
(1x) (2x)
6x2 10 x 1.5
1 810 210 051 2 820 210 008
P T
NG 6
Q GPM (l/min) 10 (40)
P max. PSI (bar) 3600 (250)
0.78 (20)
LBS (kg) 1.1 (0.5) 0 811 401 204
Amplifier product range
Version P Mobile Application AS2.5-V AS0.8-V AS2.5-mA
For 0 811 405 143 0 811 405 144 0 811 405 145
Page 110 110 110
B Mobile Application
02.5 A 1 CH. 02.5 A 2 CH.
0 811 405 091
113
0 811 405 092 1 834 484 185
115 115
M Industrial Application
1 M 08-RGC 1 1 M 2.5-RGC 1 2 M 2.5-RGC 2
0 811 405 126 0 811 405 127 0 811 405 106 0 811 405 081
117 117 120 123
1 M 45-0.8 A
Industrial Application
1 M 45-2.5 A
0 811 405 079
123
2 M 45-2.5 A
0 811 405 080
126
These amplifier types are optimally designed for use with Bosch solenoids 0800 mA or 02.5A. P = Plug M = Module B = Box K = Card

Version Mobile Application PV 60 PV 60-RGC 1 PV 60-RGC 3 PV 45 PV 45-RGC 1 PV 45-RGC 3 PDL 1 without Ramp PDL 1-RGC 1 PDL 1-RGC 3 QV 45 with Ramp QV 45-RGC 1 QV 45-RGC 3 QV 60 with Ramp int/ext 0+ 10 V QV 60-RGC 1 QV 60-RGC 3 WV 45-RGC 2 WV 45-RGC 4 25 VA/2.5 A WV 60-RGC 2 WV 60-RGC 4 50VA/3.7 A 0 811 405 120 0 811 405 138 140 143 50 VA/3.7 A 25 VA/2.5 A 25 VA/2.5 A 25 VA/2.5 A 50 VA/3.7 A For 0 811 405 097 0 811 405 102 B 830 303 391 0 811 405 096 0 811 405 101 B 830 303 388 0 811 405 095 0 811 405 100 B 830 303 387 0 811 405 098 0 811 405 103 B 830 303 389 0 811 405 099 0 811 405 104 B 830 303 390 0 811 405 119 0 811 405 137 Page 130 133 136 130 133 136 130 133 136 130 133 136 130 133 136 140 143
These amplifier types are optimally designed for use with single stage proportional valves with position control (AC/AC position transducer) Type PV = Pressure valve PDL = Linear pressure valve QV = Throttle-flow valve WV = Directional control valve R = Ramp G = Gain/max. C = Control 1= 2= 3 = 010 V int/ext 4 = 010 V int/ext 0V 0V
Terms Fault indicator 24V Output: normally high goes low with fault 24V Output: normally low goes high when true Indicator lamp Test point
Proportional plug amplifier
Dimensions
010 VDC Differential Input Ramp, Dither, Zero and Gain adjustable under metal cap CE approved Rugged housing
St 1 LED P4 P2 P3 1 2 3 4 5 P1
P1 P2 P3 P4 St 1 LED
Ramp time Gain Zero Dither frequency Terminal strip Display UB
Type
For proportional valves without position control
A/W 2.5/25 0.8/18 2.5/25
LBS (kg) 0.3 (0.15) 0 811 405 145(1) 0 811 405 144(2) 0 811 405 143(3)
AS 2.5 mA 2.5 amp coil 4 20 mA command AS 0.8 V 800 mA coil 0 +10 VDC command AS 2.5 V 2.5A coil 0 +10 VDC command Was (1) B 830 304 276, (2) B 830 304 275, (3) B 830 304 273

Block diagram and terminal assignment
10.2...31 V (3)
VB
DC DC
V
+V
0 V (4)
Ground
(5)
VB ON
P 4 Dither
P1
{ {
VIN
Diff. 0 V (2) 0...10 V (1)
100 k 100 k + 10 ms ... 5 s Ramps P 2 Gain Solenoid +
IIN B
4...20 mA
(2)
100 k Rsh 200 100 k P 3 Zero
(1)
A B
0 811 405 143 ; 0 811 405 144 0 811 405 145
Characteristics Structure Plug connection Solenoid Power setpoint Connector shell Solenoid DIN 43650 Cable: 5 x 18AWG shielded (incl. Ground) -4158F (-20+70C) min. storage temperature -4F (-20C) IP 65 when attached to valve nom. 24VDC (10.2 ... 31V) Rectified volt. 10.2 ... 27V Ripple max. 2Vss 1.1 A or 1.5 A 0 811 405 143 0 811 405 144 0 811 405 145 Output 0 811 405 145 0 811 405 143 0 811 405 144 Ramp time Dither frequency range (adjustable) Offset compensation range Gain compensation range Special features LED (green): Supply voltage on Short-circuit-proof inputs and outputs PWM output stage Rapid energizing for fast response times Adjustment via potentiometer 0 ... 10VDC 4 ... 20 mA Imax = 2.5 A (PWM) Imax = 0.8 A (PWM) 10 ms ... 5 s 80 ... 350 Hz, preset at factory See performance curves on page 111
Ambient temperature range Environmental protection Supply voltage
Current rating Setpoint
Adjustment
IA (A) 2.5
0 811 405 143 0 811 405 145
0 811 405 144

IA (A) 0.8 0.7 P2 Gain 0.6 CW 0.5 0.4 Gain P2 CW
CW 1.5
1 P3 Zero 0.5 UE 0 1 2 3 4 5 6 7 8 9 10 (V)

0.25
0.3 Zero P3 0.2 0.1
CCW
CCW
0 IE 5
4.4
CCW
0
0.25
UE 0 1 2 3 4 5 6 7 8 9 10 (V) IE 5
4.4
12
20 (mA)
12
20 (mA)
Dimensions
VB = 24V = IA = 2.5A
Made in Germany
VIN = 0 10V
5 x 18 AWG
max. 0.39 (10) 2.72 (69) 1.18 (30)
LED 3.94 (10) 1.26 (32)
1.77 (45)
2 (50) 0.98 ( 25) 0.67 (17)
1 Channel amplifier box with ramps
Dimensions
Q, P
Adjustment (remove endcover) 0.16 (4) 0.47 (12) 0.24 (6)

Zero 10%
VIN Q, P
Gain 10050%
VIN
5.22 (132.5)
38
Decel Q, P
Accel
Ramp
0.22 (5.5) 4.13 (105) 0.39 (10) 1.97 (50)
For valve All proportional valves without position control. Solenoid 2.5 A/25 W
0.49 (12.5)
LBS [kg] 1.1 (0.5) 0 811 405 091(1)
Connector (Set not included) Was

(1)
0.5 (0.2)
1 834 484 185(2)
B 830 303 092
(2)
D 831 004 396
+ VBatt. 12V / 24V =
1 14 16 17 DC 0 DC +
+ 10V = (max. 50mA) 0V Ri:
+VB
+ 10V 0V VIN=0+10V
9 10 18 19
4 Ramp t = 0.33s Zero
=VB 9V/25A
10k 10k
I Gain Accel Decel When solenoid current 100mA PIN 25 goes low
Dither
Signal input
100mA
25
20 Ramp off
Characteristics Dimensions (with plug) Plug connection Ambient temperature range Degree of protection Power supply Max. power consumption Input signal (setpoint) Signal source Proportional solenoid output Cable lengths and cross-sections Special freatures 8 1/2 x 6 x 2 in. Special 25pin plug (Bosch) -4158F (-20+70C) IP 65 (splashwater) with plug attached and cable sleeve-sealed 1130 VDC, ripple 10% 30 W 010 V to (18) or (19) Ri = 10 k Potentiometer 1 k + 10 V supply from (9) (50 mA) pulse width modulated I max. = 2.5 A Solenoid: up to 65 ft. : 18 AWG up to 130 ft. : 14 AWG inputs and outputs shortcircuitproof PWM output stage Rapid energization for fast adj. time 1. Zero 2. Gain 3. Ramp UP/DOWN (25) : Solenoid Im = 0
Ramps Ramp UP (Accelerate) and ramp DOWN (Decelerate) are set by the appropriate potentiometers. Ramp ON, if (20) or (8) open. Ramp OFF, if (20) or (8) grounded. Ramp OFF, interrupts a ramp in progress. There is an abrupt transition to the signal output value.
Adjustment after removal of housing cover Output PIN 25
Attention: (1) and (14) as well as (16) and (17) are to be jumpered.
2 Channel amplifier box with ramps
Adjustment
Dimensions
Adjustment (remove endcover) 0.16 (4) 0.47 (12) 0.24 (6)
Q, P
Zero 10%
UE Q, P
Gain 10050%
UE Qa Accel
5.22 (132.5)
38
Channel I
Decel
Ram
Decel Accel
Ramps
Channel II
Qb Q, P
Gain 10050%
0.49 (12.5)
UE
.22 (5.5) 4.13 (105) 0.39 (10)

UE Qa
1.97 (50)
Q, P
Zero 10%
+ 0.30.5 V
VIN
+ VIN
+ 0.30.5 V
Qb
For valve All proportional valves without position control. Solenoid 2.5 A/25 W Plug (not included) Was
(1)
LBS [kg] 1.3 (0.6) 0 811 405 092(1)
0.5 (0.2)
1 834 484 185(2)
B 830 303 060,
(2)
D 831 004 396

1 14 16 17
+ 10V 10V 0V 1) V = 0+10V IN
+VB DC 0 DC +
+ 10V = (max. 50mA) 10V = (max. 30mA) 0V Ri: 02.4A
+ VB 12/24V (max. 50 VA)
9 11 10 18 19
4 Ramp Zero
+VB 9V/25VA
10k 10k 10k
Channel Solenoid
T=0 Gain
Dither 100mA lull
+ 10V
Signal inputs
21 22
10V
10k 10k
IuII
Accel
Decel
J J
=0 =0 +VB 02.4A
25
J
15
0 0
PIN 25 low = Solenoid 100mA PIN 15 low = Solenoid 100mA PIN 13 low = 0 Sol. or Sol Current 100mA Channel Solenoid
J
13
+ 10V
Accel
Decel
1) VIN = 0+10V
10k
Zero
JuJ
3 9V/25VA
Ramp off
7 6 20 8
10k 10k
II T=0 Gain
Dither
Single acting operation VIN = 0+10 V Channel 1: 18 + 19 Channel 2: 7 + 8
Reversible operation VIN = 0+10 V 21 + 22
Characteristics Dimensions (with plug) Plug connection Ambient temperature range Degree of protection Power supply Max. power consumption Reversing duty input signal Input signal for 2x single valves (setpoint) Signal source approx. (210 x 150 x 50) mm Special 25pin plug (Bosch) -4158F (-20+70C) IP 65 (splashwater) with plug attached and cable sleeve-sealed 1130 VDC, ripple 10% 1Channel: 30 W, 2Channel: 60 W 0 10 V to (21) or (22) 010 V Channel I (18) or (19) Channel II (7) or (6) Potentiometer < 1 k + 10 V supply from (9) 50 mA - 10 V supply from (11) 30 mA pulse width modulated I max. = 2.5 A Solenoid: up to 65 ft. : 18 AWG up to 130 ft. : 14 AWG inputs and outputs shortcircuitproof PWM output stage Rapid energization for short adj. time 1. Zero 2. Gain 3. Ramp UP/DOWN PIN 25: Solenoid IM I = 0 PIN 15: Solenoid IM II = 0 PIN 13: IM I or IM II = 0
Ramps For each channel, ramp ramp UP (Accerlerate) and ramp DOWN (Decelerate) are set by the appropriate trimming potentiometers. Ramp ON, if (20) or (8) open Ramp OFF, if (20) or (8) grounded. Ramp OFF, interrupts a ramp in progress. There is an abrupt transition of the signal output value. Attention: When used in reversible operation mode (Input setpoint at pin 21 or 22), no input signal is to be applied to Channel I: pin 18 or 19 or Channel II: pin 6 or 7
Proportional solenoid output (2) Cable lengths and cross-sections Special freatures
Adjustment after removal of housing cover Channels 1 and 2 Outputs (open collector)
Attention: (1) and (14) as well as (16) and (17) are to be jumpered.
Amplifiermodule for proportional valves with one solenoid and no LVDT
0800mA 02.5A
Function
LED VB 24 VDC LED VB < VB min. LED Ramp off
On UB Ramp off Ramp T max. 5 sec.
BOSCH
t P
+
0V acc T 0.05 5 sec. 0V gain zero decc
VIN P
dither
1 2 3 4 5 6 7 8 9 10
0 V Diff. amp. Sign Diff. amp. Ramp off 0V +10 V =/10 mA 0 +24 V= +24 V= (Uk) Magn. 1 Magn. 2 6 7 8 9 10
3 4 5
Connections
VIN
1 M 0.8 RGC 1
Dither amplitude
1 M 2.5 RGC 1
Type 1 M08RGC 1 1 M 2.5RGC 1 * In scope of delivery
For proportional valves with one solenoid and no LVDT (1) 800 mA solenoid (1) 2.5 amp solenoid
Solenoid 0.8 A/20 VA 2.5 A/35VA
LBS [kg] 0.6 (0.25) 0 811 405 126 0 811 405 127

Ramp 0.055 sec.
max.
zero
VB 21 V
+Vk
DC = DC =
Vk = ON
Elko
+
Input
Diff. Ampl.
0.8 A
OFF
100 K
Ri 100 K
100 K
10
Diff. Sign 0 V 010 V
0 V + 10 V= (10mA)
Potm. 10k
+ 24 V= (VK)
2 Valve
or Ext. Sign 1=Diff.0 2=0+10 V Ramp OFF >5 V=<40 V= (Nom. 24 V)
1 0 + 24 V= (UB) 2138 V= 2028 V= max. 30 VA
Characteristics Module format Plug connector Ambient temperature range Power supply VB to (7) - (6)
1 M 08 RGC 1 3.5 x 4.5 x 2 in. (w x l x h)
1 M 2.5 RGC 1 3.5 x 4.5 x 3 in. (w x l x h)
Connector 10pole (Screw clamp) 32158F (0+ 70C) Storage temperature min. -4, max.158F 24 VDC nominal battery voltage 2140 V Rectified AC voltage V rms = 2128 V (singlephase, full wave rectification)
Ramps Ramp UP (Accerlerate) and ramp DOWN (Decelerate) are set by the appropriate trimming potentiometers. Ramp ON, if (3) open. Ramp OFF, if V . 6 V at (3) e.g. 10 V from (5). Ramp OFF, interrupts a ramp in progress. There is an abrupt transition of the signal output value.
Smoothing capacitor, connected separately to (8) Valve solenoid A/W Current input
4700 F/63 VDC, only required if UB ripple > 10% 0.8 A/20 W 2.5/25 VA 1.25 A 1.5 A This value may be greater with a low input voltage and long solenoid wires. 30 VA (2): 0 + 10 V (1): 0 V (Ri = 100 k ) 35 VA differential amplifier
Power consumption (typical) Setpoint
Setpoint source
Potentiometer 10 k + 10 V supply from (5) or external signal source PWM output Imax = 0.8 A Solenoid lead: green: yellow: red: 0.055s Zero valve Gain Ramp times
(10 mA)
Solenoid output (9)(10) Amplifier/valve leads LED displays
Imax = 2.5 A up to 65 ft.: 18 AWG up to 165 ft.: 14 AWG
Enable LVDT cable break undervoltage ( VB too low)
External ramp shutoff Ramp times Adjustments
(3): 640 VDC (nom. 10 VDC)
Special features
Inputs and outputs shortcircuitproof PWM output stage Rapid energization for fast adj. time

Mounting variations
Panel mounting brackets (supplied loose)
Dimensions
/for 25mm "Snap in"
On UB Ramp off
BOSCH
1 MO 8 RGC 1 1 2 3 4 5 6 7 8 9 10 0 V Diff. amp. Sign Diff. amp. Ramp off 0V +10 V =/10 mA 0 +24 V= +24 V= (Uk) Magn. 1 Magn. 2
4.3 (109)
Ramp T max. 5 sec.
max. zero
3 4 5
7 8 9 10
DIN rail mounting
10 P/Plug Weidmuller Nr. 152 956
1. 9
3.3 (80)
(4
9)
Amplifier-module for proportional valves with two 2.5A solenoids and no LVDT
0 ... 2.5 A
Function
LED UB 24 V= LED VB < VB min.

+
On UB Ramp off
Mode: PIN 5 high VIN = 0 ... 10 V
BOSCH
0 811 405 106 2 M 2.5 RGC 2
1 2 3 4 5 6 7 8 9 10 11 12 13 0V inp. signal 10 V Ramp off Solenoid 1 Solenoid 2 0V max. 10 mA +10 V 0V supply 24 V= +VB
1
LED Ramp off

Ramp 2
t
acc decc gain zero acc decc gain zero 1 2
l [A} 2
+
Gain
VIN
l [A} Zero
VIN
Ramp 1
t
l [A} 1 Gain
VIN
l [A} Zero
Mode: PIN 4 high VIN = 0 ... 10 V
solenoid 1
2 1 2
Bipolar: Mode: PIN 4+5 high VIN 0 ... 10 V Zeroadj: VIN = + or 0.5 V +
VIN
dither
solenoid 2
Dither Amplitude
Type 1 M 2.5 RGC2
For valve Proportional valves without position control
Solenoid 2.5 A
LBS (kg) 0.7 (0.3) 0 811 405 106

RAMPS : 0.05 5 sec. 2 max. *1) See logic control UNIPOLAR Mode
1 or 2
Zero max.
Dither Zero adj. at 0 V
0...+10 V VIN
1 Ramp off
Zero
BIPOLAR Mode
1 and 2
+24 V Sign. Input Ri 100 k Logic contr.

Diff. ampl.
VB ON VIN DC DC 21V +10V 0 V 24V= Zero adj. at 0.5 V 0...+10 V
Ramp Solenoids: off 1 2
100 k
9 10 11 12 13
[ min deadband = 0.3 V] 2 M 2.5 RGC 2
0 V Sign 0...+10 V or 0...10V
0 V +10 V lmax. 10 mA Potm. supply
Valve
1 1
VIN Signal Input

*1)
6 V = high 24V= nom(max. 40V=) off Ramp
0 V +UB 24 V= 21...40 V= 21...28 V= eff. Supply 24 V=nom.
Solenoids : 2.5 A
Mode: 1 or 2 1 and 2 Logic control
Characteristics Module format Plug connector Ambient temperature range Power supply VB to (9)
2 M 2.5 RGC 2 3.5 x 4.5 x 3 in. (w x l x h) Connector 13 PIN (Screw clamp) 32158F (0+ 70C) Storage temperature min. -4, max.158F 24 VDC nominal battery voltage 2140 V Rectified AC voltage V rms = 2128 V (singlephase, full wave rectification) 2.5/25 VA 1.5 A This value may be greater with a low input voltage and long solenoid wires. 35 VA 0 + 10 V or 0.3... 10 V (see mode) Differential amplifier, (Ri = 100 k ) Mode 10V Mode +10V (4) and (5) +24V (>6V ... max. 40V) Setpoint 0.3 ... 10V (4) + 24V Setpoint 0 ... +10V x (5) + 24V Setpoint 0 ... +10V y Potentiometer 10 k + 10 V supply from (7) max. 10 mA or external signal source PWM output Imax = 2.5 A Solenoid lead: green: yellow: red: 0.055s Zero valve, Ramp times, Gain, Dither amplitude Inputs and outputs shortcircuitproof PWM output stage Rapid energization for fast adj. time up to 65 ft.: 18 AWG up to 165 ft.: 14 AWG
Valve solenoid A/W Current input
Power consumption (typical) Setpoint : signal (2) 0V (1) Setpoint and logic
Ramps Ramp UP (Accelerate) and ramp DOWN (Decelerate) are set by the appropriate potentiometers. Ramp ON, if (3) not connected. Ramp OFF, if V > 6 V at (3) e.g. 10 V from (7) or 24VDC. Ramp OFF, interrupts a ramp in progress. There is an abrupt transition of the signal output value. Setting of zero/max. (gain) 1. In mode (4) and (5) = high (24 DC) Setpoint VIN (1) (2) 10V Zero: from 0.3 V, usually at 0.5 V set + = solenoid 1 set = solenoid 2 Gain: at + 10V set + = solenoid 1 set = solenoid 2 2. In mode (4) or (5) = high Setpoint VIN (1) (2) 0 ... + 10V Zero: at 0V setpoint Gain: at + 10V setpoint The logic signal determines that: 4 = solenoid 1 5 = solenoid 2.
Setpoint source
Solenoids output 1 and 2 Amplifier/valve leads LED displays
Enable Ramp off undervoltage ( VB too low)
External ramp shutoff Ramp times Adjustments Special features
(3): 640 VDC (nom. 10 VDC)
Mounting variations
Rail mounting
Wall mounting
Supplied loose
Dimensions
3.39 (86) 2.91 (74)
ON UB
0.29 (7.5) 0.22 (5.5)
4.33 (110)
1.5 (38)
Made in Germany
1.4 (36)
1 2 3 4 5 6 7 8 9 10 11 12 13
3.86 (98)
4.33 (110)
0.85 (21.5)
Wall mounting
2 M 2.5 RGC2
DIN rail mounting
1 Channel amplifier without position control with ramps
Front plate (Size 7 TE/3 HE)
LED Enable LED VB < VB min.

Q, P
BOSCH
On
LED Ramp off

Accel. Decel.
UB Ramp off
t
Ramp accel.
T max. 5 sec.
max.
Ramp decel.
Q, P Q = 100%
Gain
zero
valve
VIN VIN 10V Q, P
Valve zero
I M =0
LED Solenoid IM = 0
1M45 0.8A 1M45 2.5A
VIN VIN = 0.20.5V
Type 1 M452.5 A
For valve All proportional valves without position control
Solenoid 2.5 A/25 W
LBS [kg] 0.44 (0.2) 0 811 405 079(1)
1 M450.8 A Was
(1)
Proportional pressure valves without position control

(2)
0.8 A/20 VA
0 811 405 081(2)
B 830 303 442,
B 830 303 444
b 16 Supply of potentio meters 1k b 14 z/b32 +10V /20 mA +10 V + b2 b4 VB Vmin red Differential input VB ON
green
+VB (24 VDC)Supply
b 18
0V
VIN = 0+10 V 1 0V
z 16 Accel. z 18 z 20 b 10 z 10
T=0 Ramp 0.055 sec.
Decel. 0+10 V Monitor signal
VIN = 0+10 V 2
Signal inputs
max.
b6
VIN = 0+10 V 3
b 12 b 20 Ramp off b 22
6V max. 40 V (Ri~100 k) T=0
ll
Zero
b8
Valve
+10 V
"Ramp off" yellow
100mA 24 V z2 lM = 0
yellow
(b 2)
On when solenoid current 0
+UB
0 811 405 081
0 811 405 079

Characteristics Format Plug connector Ambient temperature range Power supply VB to (7) - (6) (100 x 160x approx. 35) mm (w x l x h) Euro format with front plate (7 modular spacings) DIN 41612 F32 32158F (0+ 70C) Storage temperature min. -4, max.158F 24 VDC nominal battery voltage 2140 V Rectified AC voltage V rms = 2128 V (singlephase, full wave rectification) 0 0 0 0 811 811 811 811 405 405 405 405 079 081 079 081 max. max. max. max. 2.5 A 1.25 A 35 VA 30 VA Ramps Ramp UP (Accerlerate) and ramp DOWN (Decelerate) are set by the appropriate potentiometers. Ramp ON, if b 20 open. Ramp OFF, if U> 6 V atb 20 e.g. 10 V from b 22. Ramp OFF, interrupts a ramp in progress. There is an abrupt transition of the signal output value.
Current rating Power consumption SetpointPotentiometer Input signals
RL = 1 k Supply: b/z 32, +10 V/20 mA b 10: + 10 V b 10: + 10 V z 16: 10 V Differential input z 18: 0V
External ramp shut-off Monitor signal ramp Cable lengths and cross-sections Special features LED displays
b 20: 640 VDC (nom. 10 VDC) z 20 : 010 V Solenoid: up to 65 ft.: 18 AWG up to 150 ft.: 14 AWG Inputs and outputs shortcircuitproof PWM output stage Rapid energization for fast adj. time yellow: Ramp OFF yellow: Solenoid current IM = 0 green: Power ON red: Power supply low (< 21V) 50 ms 100% Signal change < 4% 0.055s Valve zero (VIN 0.3 (0.5) VDC) Gain VIN = +10V Ramp times
Valve response time Valve hysteresis Ramp times Adjustment possibilities
Attention: Power zero (b 2) and control zero (b 12) must be jumpered For distance from power supply < 3 ft. jumper at connector For distance > 3 ft., route control zero separately to ground.
2 Channel amplifier without position control with ramps
1 Singlechannel operation For two individual proportional valves, e.g., pressure or flowcontrol valves. 2 Reversible operation For a proportional directionalcontrol valve with dual solenoids or for a reversible radial piston pump with electric adjustment.
0+10 V
0+10 V
0+10 V
Type 2 M 452.5 A Was

(1)
For valve All proportional valves without position control
Solenoid 2.5 A/25 VA
LBS [kg] 0.6 (0.25) 0 811 405 080(1)
B 830 303 443
Adjustment
Reversible operation
Qa
Single-channel operation
Q
LED Displays
Channel I
Ramp
Enabled
BOSCH
Qb
Channel II
UB < UB min.
On UB
Ramp off
Ramp off
Qa Q = 100%
Q, P
Channel I
Gain
1 max. zero 2
VIN
+ VIN
VIN = 10V
Channel II
VIN VIN = 10V

valve
Solenoid IM = 0
IM =0
Qb Qa Q, P
2M45 2.5A
+ 0.20.5 V Channel I
VIN + VIN
Zero Channel I Channel II Adjustment like Channel 1
Channel II + 0.20.5 V
Qb
VIN VIN = 0.20.5V
b 16 Supply of pot. +10 V z/b32 b 14 Vs 10 V z 22 10V /20 mA

T=0 "Ramp off" l
+VB (24 VDC)
+10V /50 mA
+Vs +VB +
b 18
Supply
b2 b4 VB VMin Red Accel. Decel. 10050% VIN I

Ramp 0.055 sec.
Ramp off +10 V (b 32) VIN 1 1 Signal inputs 0+10 V VIN 2
b 20
6V max. 40 V (Ri~100 k)
VB ON Green
b 26 z 24
Ri~10k Ri~10k
b6
1 2
2.5 A/25W Valve l
0.1 V =
Gain
l
Zero 10% +VB lM = 0
b8
T=0
VIN 1 2 Reversible input 010 V 0V VIN 2 VIN 3
z 16 z 18 b 10 z 10 b 12 Accel. Decel. Gain 10050%

Ri~10k Ri~10k
max. 100mA z8 (b 2) Solenoid Deenergized
z2
1 Valve ll 2 2.5 A/25W
Signal inputs 0+10 V
VIN 1 VIN 2
z 12 z 14
Ri~10k Ri~10k
VIN Il
Ramp 0.055 sec.
0.1 V = Zero 10%
ll
z4
T=0
Ramp off +10 V (b 32)
b 22
"Ramp off" ll T=0
6V max. 40 V (Ri~100 k)
+VB 1
Single Channel operation VIN=0+10 V Channel 1: b26/z24b12 Channel 2: z12/z14b12
max. 100mA z6 (b 2) Solenoid Deenergized
Reversible operation VIN=010 V b10/z10b12 Differencial output z16/z18
lM = 0

Characteristics Format (100 x 160x approx. 35) mm (w x l x h) Eurocard format with front plate (7 modular spacings) DIN 41612 F32 32158F (0+ 70C) Storage temperature min. -4, max.158F 24 VDC nominal battery voltage 2140 V Rectified AC voltage V rms = 2128 V (singlephase, full wave rectification) for one channel: max. 1.5 A/35 VA for both channels: max. 2.8 A/65 VA Channel 1 Channel 2 b 26 and/or z 24 z 12 and/or z 14 In both cases with control zero at b 12 as reference Either differential input z 16/Z 18 (0 V) or b 10 and/or z 10 with control zero at b 12 as reference. No other signals to be present at inputs b 26/z 24 and z 12/z 14 during reversible operation VIN = +: Channel 1 (b 6/b 8) VIN = -: Channel 2 (z 2/z 4) Potentiometer R = 1 k Supply z 22: -10 V/20 mA z, b 32: + 10v/50 mA or external source adjustable 0.055 s Channel 1 Channel 2 b 20 b 22 V = 640 V, e.g. 10 V from b 32 Solenoid: < 65 ft.: 18 AWG <150 ft.: 14 AWG Inputs and outputs shortcircuitproof PWM output see page 127 * Ramps Adjustment with potentiometer: See page 108. Ramp OFF interrupts a ramp in progress. There is an abrupt transition of the signal output value. For reversible operation, acceleration and braking in both forward and reverse directions can be set independently via the 4 ramps (, , , ). Upon transition from positive to negative signal, the direction reversal is effected only after completion of the ramp process.
Plug connector Ambient temperature range Power supply VB to (7) - (6)
Current and power consumption Signal input for singlechannel operation VIN = 0 + 10 V Input signal for reversible operation VIN = 0 10 V
Output for reversible operation Signal Source
Ramp times * Ramp OFF *
Cable lengths and cross-sections Special features Adjustment and LED displays
Attention: Power zero b 2 and control zero b 12 must be jumpered. For distance from power supply unit < 3 ft., direct to DIN plug. For distance > 3 ft., route control zero separately to ground.
Valve amplifier without ramps
LED green Enabled

On UB
LED red
Q, P Q = 100% Q = 100% P
VB < VB min.
*
Gain (10050%)
max. zero
VIN VIN = 10V Q, P P
VIN VIN = 10V
valve
Zero adjustment ( 10%)
Lvdt
VIN VIN = 10V
VIN VIN = 10V
LED yellow Cable break
PDL 1* PV 45 PV 60 QV 45 QV 60
Type PDL 1*
For proportional valves

P
Solenoid 2.7 A/25 W
LBS [kg] 0.55 (0.25) 0 811 405 095(1)
NG 6
P
PV 45
2.7 A/25 W NG 6
0 811 405 096(2)
PV 60
3.7 A/50 W NG 10 2.7 A/25 W
0 811 405 097(3)
X A
NG 6 QV 45
A B
NG 10
B
NG 6
P T
0 811 405 098(4)
NG 6 QV 60
A B P T
NG 10 3.7 A/50 W 0 811 405 099(5)
Was (1) B 830 303 375,
(2)
NG 10 B 830 303 376,
(3)
B 830 303 377,
(4)
B 830 303 378,
(5)
B 830 303 379
b 16 +15 V +10 V b 32 Enable z 16 8.540 VDC

max 40 V
DC
+VB
VB = 24 VDC
b 18 b 28
+10 V/50 mA 15 V
8.5 V
DC
b 30 b2 b4
C=4 700 F/63 VDC
100 k
On
Safety logic b 12 +VB min. Lvdt.
* Ground
z 32
+10 V 100 k 100 k 10 k 10 k +
Zero Gain +VK b6 b8
0+10 V VIN I Setpoints

0+10 V
z 10 z 12 b 10 z8 b 12
0V 0+10 V 0+10 V
VIN II VIN III
1 2 3
U S
b 26 TestActual value 0+10 V z 28 10 k DC AC 24 V Fault 0V z 26 24 V max. 0.1 A +24 V Osz./Dem. b 24 b 14

Characteristics Format (100 x 160x approx. 35) mm (w x l x h) Eurocard format with front plate (7 modular spacings) DIN 41612 F32 32158F (0+ 70C) -4158F (-2070C) 24 VDC nominal battery voltage 2140 V Rectified AC voltage V rms = 2128 V (singlephase, full wave rectification) 4700 F, 63 V capacitor required if ripple > 10% 2.7 A/25 W max. 35 W max. 1.5 A 3.7 A/50 W max. 55 W max. 2.2 A
Plug connector Ambient temperature range Storage temperature min. Power supply VB to b 16/b 18 and b 2/b 4 (0 V)
Smoothing capacitor to b 28/b 30 b 2/b 4 Solenoid Power consumption Current rating Solenoid output b6b8 Setpoint
pulse width modulated Imax. = 2.7 A Imax. = 3.7 A VIN I: 0 + 10 V (z 10) 0 V (z 12) VIN II: 0 + 10 V VIN III: 0 + 10 V Differential } input
Signal source (Setpoint)
Potentiometer R = 1 k + 10 V supply from b 32 (10 mA) or external source Osci b 26 10.2 Veff/7.8 10.2 Veff/7.8 10.8 Veff/7.8 10.2 Veff/7.8 10.8 Veff/7.8 kHz kHz kHz kHz kHz Testp. z 28* 0 + 10 VDC 0 + 10 VDC 0 + 10 VDC 0 + 10 VDC 0 + 10 VDC
Actualvalue feedback 0 811 405 095 0 811 405 096 0 811 405 097 0 811 405 098 0 811 405 099 Enabling, output stage Cable lengths and cross-sections
at z 16, V = 8.540 V; (e.g. 10 V from z 32) LED (green) on front plate lights up Solenoid cable: < 65 ft.: 18 AWG <150 ft.: 14 AWG Pos. transducer: max. 150 ft. at 100 pF/m Supply and capacitor 18 AWG green: enable yellow: cable break red: 24V powersupply low (<21V) z 26: Switching output No fault + 24 V (max 100 mA) Fault 0 V Output stage to solenoid Signal to LVDT Potentiometer supply Cable break detection on LVDT Position control with PID action PWM stage Rapid energizing and deenergizing for fast operating times 1. Zero 2. Gain
LED displays
Fault indication Cable break VB too low 15 V stabilization Shortcircuitproof outputs
Special features
Adjustment via trimming potentiometer
Attention: Power zero b 2 and control zero b 12 must be jumpered. For distance from power supply unit < 3 ft., direct to DIN plug. At greater distances connect control zero separately to ground. * 0 V at Im = 0 V (enabling OFF) + 10 V at Im = max (VIN = 10 V, Potentiometer = cw)
Valve amplifier with ramps
Front palte with letering (Size 7 TE/3 HE)
LED green Enabled LED red

VB < VB min.
BOSCH
Ramp
On
Q, P
LED yellow Ramp off
UB Ramp off
Q, P Q = 100% Q = 100%
*
Gain (10050%)
T max. 5 sec.
max. zero
Tmin. = 0.05 s Tmax. = 5 s
VIN VIN = 10V Q, P P
VIN VIN = 10V
valve
Adjustment zero ( 10%)
Lvdt
VIN VIN = 10V
VIN VIN = 10V
PDL 1 RGC 1 * PV 45 RGC 1 PV 60 RGC 1 QV 45 RGC 1 QV 60 RGC 1
Typ PDL 1 RGC 1* PV 45 RGC 1 PV 60 RGC 1 QV 45 RGC 1 QV 60 RGC 1

P

P
Solenoid 2.7 A/25 W
LBS [kg] 0.55 (0.25) 0 811 405 100(1)
T
T P
NG 6 2.7 A/50 W NG 6
A B
0 811 405 101(2)
3.7 A/50 W NG 10 2.7 A/25 W
0 811 405 102(3)
X A
NG 6
A B
NG 10
B
NG 6
P T
0 811 405 103(4)
NG 6
A B P T
NG 10 3.7 A/50 W 0 811 405 104(5)
Was (1) B 830 303 382,
(2)
NG 10 B 830 303 383,
(3)
B 830 303 384,
(4)
B 830 303 385, B 830 303 386
b 16 +15 V +10 V b 32 Enable z 16 8.540 VDC

max 40 V
DC
+VB
VB = 24 VDC
b 18 b 28
+10 V/50 mA 15 V
8.5 V
DC
b 30 b2 b4
C=4 700 F/63 VDC
100 k
On

Gain
* Ground
z 32
+10 V 100 k 100 k 10 k 10 k +
Zero
+VK 0+10 V VIN I Setpoints

0+10 V
z 10 z 12 b 10 z8 b 12 b 20
0V 0+10 V 0+10 V
b6 b8
VIN II VIN III
1 2 3
U S
Ramp off
8.540 VDC
10 k
8.5 V =
b 26 DC AC Osz./Dem. b 24 b 14
b 22 TestActual value 0+10 V z 28
+10 V 10 k
max 40 V =
+24 V 24 V Fault 0V z 26 24 V max. 0.1 A

Characteristics Format Ramps Ramp ON: No signal to b 20. Ramp OFF: 8.540 V to b 20 or connection between b 22 and b 20. Ramp OFF or Cable break interrupts a ramp in progress. There is an abrupt transition of the signal output value.
(100 x 160x approx. 35) mm (w x l x h) Eurocard format with front plate (7 modular spacings) DIN 41612 F32 32158F (0+ 70C) -4158F (-2070C) 24 VDC nominal battery voltage 2140 V Rectified AC voltage V rms = 2128 V (singlephase, full wave rectification) 4700 F, 63 V capacitor required if ripple > 10% 2.7 A/25 W 3.7 A/50 W max. 35 W max. 55 W max. 1.5 A max. 2.2 A pulse width modulated Imax. = 2.7 A Imax. = 3.7 A Differential VIN I: 0 + 10 V (z 10) 0 V (z 12) input VIN II: 0 + 10 V VIN III: 0 + 10 V Potentiometer R = 1 k + 10 V supply from b 32 (10 mA) or external source
Actualvalue feedback 0 811 405 100 0 811 405 101 0 811 405 102 0 811 405 103 0 811 405 104 Enabling, output stage Ramp OFF Cable lengths and cross-sections
LED displays
Osci b 26 Testp. z 28* 10.2 Veff/7.8 kHz 0 + 10 VDC 10.2 Veff/7.8 kHz 0 + 10 VDC 10.8 Veff/7.8 kHz 0 + 10 VDC 10.2 Veff/7.8 kHz 0 + 10 VDC 10.8 Veff/7.8 kHz 0 + 10 VDC at z 16, V = 8.540 V; (e.g. 10 V from z 32) LED (green) on front plate lights up at b 20, V = 8.540 V Solenoid cable: < 65 Ft.: 18 AWG 65 Ft.150 Ft.: 14 AWG Pos. transducer: 3 conductor 20 AWG shielded up to 150' Supply and capacitor 18 AWG green: enable yellow: cable break red: 24V Power supply low (<21V) z 26: Switching output No fault + 24 V (max 100 mA) Fault 0 V Output stage to solenoid Signal to LVDT Potentiometer supply LVDT cable break Position control with PID action PWM stage output stage Rapid energizing and deenergizing for fast operating times Disable ramp 1. Zero 2. Gain 3. Acceleration ramp 4. Braking ramp
Special features
Attention: Power zero b 2 and control zero b 12 must be jumpered. For distance from power supply unit < 3 ft., direct to DIN plug. At greater distances connect control zero separately to ground. * 0 V at Im = 0 V (enable OFF) + 10 V at Im = max (VIN = 10 V, Potentiometer = cw)
Valve amplifier with voltagecontrolled ramps

LED T=0 ramp time
LED green Enabled
BOSCH
On Ramp off ext
External ramp mode
LED red
Q, P Q = 100% Q = 100% P
VB < VB min.
UB
0.13 T sec. 0.310 T
Accelerate
Ramp range
Deccelerate
VIN VIN = 10V Q, P P VIN VIN = 10V
Gain (10050%)
max. zero
valve
*
UA = 0V Lvdt
LED ramp output = 0V PDL 1 RGC 3 * PV 45 RGC 3
VIN VIN = 10V
VIN VIN = 10V
PV 60 RGC 3 QV 45 RGC 3 QV 60 RGC 3
Typ PDL 1 RGC 3* PV 45 RGC 3 PV 60 RGC 3 QV 45 RGC 3 QV 60 RGC 3

P

P
Solenoid 2.7 A/25 W
LBS [kg] 0.66 (0.3) B 830 303 387
T
T P
NG 6 2.7 A/50 W NG 6
A B
B 830 303 388
3.7 A/50 W NG 10 2.7 A/25 W
B 830 303 391
X A
NG 6
A B
NG 10
B
NG 6
P T
B 830 303 389
NG 6
A B P T
NG 10 3.7 A/50 W B 830 303 390
NG 10
b 16 +15 V +10 V b 32 Enable z 16 8.540 VDC

max 40 V
DC
+VB
VB = 24 VDC
b 18 b 28
+10 V/50 mA 15 V
8.5 V
DC
b 30 b2 b4
C=4 700 F/63 VDC
100 k
On
* Ground
z 32
+10 V 100 k 100 k 10 k 10 k +
Zero Gain
+VK 0+10 V VIN I Setpoints

0+10 V
z 10 z 12 b 10 z8 b 12
0V 0+10 V 0+10 V
b6 b8
VIN II VIN III
1 2 3
U S
b 26 8.540 VDC Ramp off Ramp Setpoint Acceleration rate Reference for z 14, z 20 Decceleration rate Ramp setpoint ext. 8.540 V 24 V 0V TestActual value 0+10 V 0+10 V 0V b 22 z 14 z6 b 20 Daughter Card Osz./Dem. DC AC b 24 b 14
z 20 z 24 z 18 z 28 24 V See page 138 for detail function 10 k +24 V 0V z 26 24 V max. 0.1 A
Fault

Instruction for the use of ramps 1. INTERNAL/EXTERNAL ramp selection: External ramp is selected by energizing PIN z 24 with 8 to 40 V DC. EXTERNAL status LED is energized. The internal ramp potentiometers are disabled. 2. INTERNAL ramp adjustment: Set potentiometer to the desired ramp setting. Internal ramps are disabled if z 24 or b 20 are energized. 3. EXTERNAL ramp adjustment: Ramp rate is proportional to the voltage applied to z 14 and z 20 (reference z 6) Max. resolution: 75 mV z 24 must be energized and b 20 must not be energized.
4. Ramp time range: 2 ramp time ranges can be set (switch on face plate). These apply to both internal and external ramp selection. 5. RAMP OFF: Ramp is disabled by energizing b 20. Ramp off status is displayed by LED. If the card is still ramping, there is an abrupt transition to the command value. 6. Signal VOUT = 0 V 0 When the ramp output voltage is VOUT = 0 V signal output z 18 is switched to 24 V This condition is also displayed by LED. If the ramp function is disabled, the signal does not occur.

0.13s 0.310s 31 Basic card 8.5 V 40 V Ramp off 8.540 V +10 V Set points Acceleration rate Reference for z 14, z 20 Decceleration rate 0+10 V 0V 0+10 V b 20 b 22 z 14 z6 z 20 10 k Ramp off Quadrant Acc./Dec.
<0.3 V < 0.3 V
Daughter card
+VA
+ 8 bit D A
35 Basic card
+10 V 110 k 110 k 110 k 110 k + +
Acc.
Dec.
Ramp setpoint ext.
8.540 V
z 24
10 k
8.5 V 40 V +24 V Int.
24 V Ramp output (VOUT) = 0 V 0V 8.540 V
z 18 VA = 0 V < 0.3 V

Characteristics
Format (100 x 160x approx. 35) mm (w x l x h) Eurocard format with front plate (7 modular spacings) DIN 41612 F32 32158F (0+ 70C) -4158F (-2070C) 24 VDC nominal battery voltage 2140 V Rectified AC voltage V rms = 2128 V (singlephase, full wave rectification) 4700 F, 63 V at ripple > 10% 2.7 A/25 W 3.7 A/50 W max. 35 W max. 55 W max. 1.5 A max. 2.2 A pulse width modulated Imax. = 2.7 A Imax. = 3.7 A Differential VIN I: 0 + 10 V (z 10) 0 V (z 12) input VIN II: 0 + 10 V VIN III: 0 + 10 V Potentiometer R = 1 k + 10 V supply from b 32 (10 mA) or external source
Actualvalue feedback B 830 303 B 830 303 B 830 303 B 830 303 B 830 303 Enabling, output stage Ramp OFF Ramp internal/external Cable lengths and cross-sections
387 388 391 389 390
LED displays
Osci b 26 Testp. z 28* 10.2 Veff/7.8 kHz 0 + 10 VDC 10.2 Veff/7.8 kHz 0 + 10 VDC 10.8 Veff/7.8 kHz 0 + 10 VDC 10.2 Veff/7.8 kHz 0 + 10 VDC 10.8 Veff/7.8 kHz 0 + 10 VDC at z 16, V = 8.540 V; (e.g. 10 V from z 32) LED (green) on front plate lights up at b 20, V = 8.540 V at z 24, V = 8.540 V external ramp setpoints Solenoid cable: < 65 Ft.: 18 AWG 65 Ft. 150Ft.: 14 AWG Pos. transducer: 3 conductor 20 AWG shielded up to 150 Ft. Supply and capacitor 18 AWG green: enable green: ramp external yellow: LVDT cable break yellow: ramp off yellow: VA = 0 V red: 24V power supply (<21V) z 26: Switching output No fault + 24 V (max 100 mA) Fault 0 V Output stage to solenoid Signal to LVDT Potentiometer supply LVDT cable break Position control with PID action PWM output stage Rapid energizing and deenergizingfor fast operating times Ramp disable Internal or external ramp Setpoint possible 1. Zero 2. Gain 3. Acceleration ramp 4. Braking ramp 5. Changeover of ramp adjustment range
Special features
Attention: Power zero b 2 and control zero b 12 must be bridged. For distance from power supply unit < 3 ft., direct to DIN plug. At greater distances connect control zero separately to ground.
* 0 V at ISOL = 0 V (enables OFF) + 10 V at ISOL = max (VIN = 10 V, Potentiometer = cw)
Valve amplifier with ramps
LED green Enabled LED red

VB < VB min.
Ramp
BOSCH
Qa
On
Qa
LED yellow Ramp off
UB
Ramp off
VIN
+ VIN
T max. 5 sec.
Qb
Tmin. = 0.05 s Tmax. = 5 s
Qb
Gain (10050%)
0
max.
Qa
valve
Lvdt
VIN
+ VIN
WV 45 RGC 2 WV 60 RGC 2
Qb
Type WV 45RGC 2
For proportional directional control valves

A B
NG 6
Solenoid 2.7 A/25 W
LBS [kg] 0.56 (0.25) 0 811 405 119(1)
P T
WV 60RGC 2 Was
(1)
10
(2)
3.7 A/50 W
0 811 405 120(2)
B 830 303 466,
B 830 303 468
b 16 +15 V +10 V b 32 Enable z 16 8.540 VDC

max 40 V
DC
+VB
VB = 24 VDC
b 18 b 28
+10 V/50 mA 15 V
8.5 V
DC
b 30 b2
C=4 700 F/63 VDC
100 k
Safety logic On +10 V 100 k 100 k 10 k 10 k Np B 10 V/50 mA Np A +VK QA max. +

+VB min. Lvdt.
b4
z 32 VIN I Setpoints
0+10 V
010 V 0V 010 V 010 V
b 12 +VK z2 z4
* Ground
z 10 z 12 b 10 z8 z 22
VIN II VIN III
QB max. 8.540 VDC Ramp off b 22 b 20 Q Ramp off

b6 b8
1 2 3
U S
t b 26 DC
b 24
AC Osz./Dem.
b 14
TestActual valve
0+10 V
z 28
10 k +24 V
24 V Fault 0V z 26 24 V max. 0.1 A
24 V Ramp output =0V 0V
z 18
< 0.3 V

Instruction for the use of ramps Ramp ON: if b 20 open.. Ramp OFF: if b 20 jumped to b 22 or V = 8.540 V If Ramp OFF, Enable OFF or Cable Break occur while the card is ramping, an abrupt transition to the commanded value occurs. Quadrant recognition Travel through the center position leaves the direction of motion of the valve spool unchanged but not that of the cylinder. So that the acceleration values for both directions of movement remain the same, the ramp is switched when the valve crosses over from one quadrant to another. Deadband compensation in the valve center position The positive over lap of 20% of the spool stroke is bypassed by means of an electronic compensation circuit in the 15% range of the spool stroke. This compensating step change may be optimized as required (after prior consultation).
Characteristics
Format (100 x 160x approx. 35) mm (w x l x h) Eurocard format with front plate (7 modular spacings) DIN 41612 F32 32158F (0+ 70C) -4, max.158F 24 VDC nominal battery voltage 2140 V Rectified AC voltage V rms = 2128 V (singlephase, full wave rectification) 4700 F, 63 V at ripple > 10% 2.7 A/25 W 3.7 A/50 W max. 35 W max. 55 W max. 1.5 A max. 2.2 A pulse width modulated Imax. = 2.7 A Imax. = 3.7 A 0 10 V summing optionally to b 10, z 8, z 10, z 12, z 14/b 14; RI = 10 k Potentiometer R = 1 k + 10 V b 32 (10 mA) - 10 V z 22 (50 mA) or external source Osci b 26 Testp. z 28* 10.2 Veff/7.8 kHz 0 + 10 VDC 10.2 Veff/7.8 kHz 0 + 10 VDC at z 16, V = 8.540 V; (e.g. 10 V from z 32) LED (green) on front plate lights up at b 20, V = 8.540 V Solenoid cable: < 65 Ft.: 18 AWG 65 Ft.150 Ft.: 14 AWG Pos. transducer: 3 conductor 20 AWG shielded up to 150 Ft. Supply and capacitor 18 AWG Output stage to solenoid Signal to LVDT Potentiometer supply LVDT cable break Position control with PID action PWM output stage Rapid energizing and deenergizingfor fast response times Ramps with quadrant recognition Deadband compensation in valve Center position Disable ramp z 26: Switching output No fault + 24 V (max 100 mA) Fault 0 V 1. Zero N PA and N PB. 2. Gain Q A and Q B 3. Ramps for acceleration and deceleration t = 0.055 sec green: enable ON red: 24V power supply voltage low (<21V) yellow: cable break feedback signal yellow: ramp off yellow: LVDT cable break
Smoothing capacitor to b 28/b 30 b 2/b 4 Solenoid Power consumption Current rating Solenoid output b 6 b 8/z 2 z 4 Input signal (Setpoint) Signal source (Setpoint)
Actualvalue feedback 0 811 405 119 0 811 405 120 Enabling, output stage Ramp OFF Cable lengths and cross-sections
Shortcircuitproof outputs
Special features
Fault indication Cable break VB too low 15 V stabilization Adjustment via trimming potentiometer
LED displays
Attention: Power zero b 2 and control zero b 12 must be jumpered. For distance from power supply unit < 3 ft., direct to DIN plug. At greater distances connect control zero separately to ground.
* Values for potentiometer in end position (cw) and for zero potentiometer
Valve amplifier with voltagecontrolled ramps

LED T=0 ramp time
LED green Enabled
BOSCH
On Ramp off ext
External ramp mode
LED red
Qa
VB < VB min.
UB
0.13 T sec. 0.110 T
Accelerate
Ramp range
VIN
+ VIN
Deccelerate Gain (10050%)

max. zero
Qb
valve
Lvdt
Q 0
Qa
LED ramp output = 0V WV 45 RGC 4 WV 60 RGC 4
VIN
+ VIN

Qb
Type WV 45RGC 4 WV 60RGC 4
For proportional directional control valves

A B
NG 6
Solenoid 2.7 A/25 W 3.7 A/50 W
LBS [kg] 0.66 (0.3) 0 811 405 137(1) 0 811 405 138(2)
P T
10
Was (1)B 830 303 467, (2)B 830 303 469
b 16 +15 V +10 V b 32 Enable z 16 8.540 VDC

max 40 V
DC
+VB
VB = 24 VDC
b 18 b 28
+10 V/50 mA 15 V
8.5 V
DC
b 30 b2
C=4 700 F/63 VDC
100 k
Safety logic On +10 V 100 k 100 k 10 k 10 k Np B Np A +VK QA max. +

+VB min. Lvdt.
b4
z 32 VIN I Setpoints
0+10 V
010 V 0V 010 V 010 V
b 12 +VK z2 z4
* Ground
z 10 z 12 b 10 z8 z 22
VIN II VIN III
QB max.
b6 b8
1 2 3
U S
8.540 VDC Ramp off
b 20 Daughter Card b 22 b 26 DC b 24 AC Osz./Dem. b 14
Ramp Setpoints Acceleration rate Reference for PINS z14, z20 Decceleration rate Ramp setpoint ext.
0+10 V 0V
z 14 z6 z 20
8.540 V 24 V 0V 0+10 V
z 24 z 18 z 28 See page 145 for detail function 10 k +24 V
TestActual valve
24 V Fault 0V z 26 24 V max. 0.1 A

Instruction for the use of ramps 1. Quadrant recognition: Quadrant recognition of the ramps takes place automatically for positive and negative valve setpoints. 2. INTERNAL/EXTERNAL ramp selection: External ramp is selected by energizing PIN z 24 with 8 to 40 V DC. EXTERNAL status LED is energized. The internal ramp potentiometers are disabled 3. INTERNAL ramp adjustment: Set potentiometer to the desired ramp setting. Internal ramps are disabled if z 24 or b 20 are energized. 4. EXTERNAL ramp adjustment: Ramp rate is proportional to the voltage applied to z 14 and z 20 (reference z 6) Max. resolution: 75 mV z 24 must be energized and b 20 must not be energized.
5 Ramp time range: 2 ramp time ranges can be set (switch on front plate). These apply to both internal and external ramp selection. 6. RAMP OFF: Ramp is disabled energizing b 20. Ramp off status is displayed by an LED. If the card is still ramping, there is an abrupt transition to the command value. 7. Signal VOUT = 0 V 0 When the ramp output voltage VOUT is equal to 0 V, signal output z 18 is switched to 24 V This condition is also displayed by an LED. If the ramp function is disabled, this signal does not occur.
Daughter card
0.13s 0.310s 31 Basic card 8.5 V = 40 V = Ramp off 8.540 V +10 V Ramp Set points Acceleration rate Reference Decceleration rate 0+10 V 0V 0+10 V b 20 b 22 z 14 z6 z 20 10 k Ramp off Quadrant Acc./Dec.
<0.3 V < 0.3 V
+VOUT
+ 8 bit D A
35 Basic card
+10 V 110 k 110 k 110 k 110 k + +
Acc.
Dec.
Ramp setpoint ext.
8.540 V
z 24
10 k
8.5 VDC 40 VDC +24 V Int.
24 V Ramp output (VOUT) = 0 V 0V
z 18 UA = 0 V < 0.3 VDC
Characteristics
Format (100 x 160x approx. 35) mm (w x l x h) Eurocard format with front plate (7 modular spacings) DIN 41612 F32 32158F (0+ 70C) -4, max.158F 24 VDC nominal battery voltage 2140 V Rectified AC voltage V rms = 2128 V (singlephase, full wave rectification) 4700 F, 63 V at ripple > 10% 2.7 A/25 W 3.7 A/50 W max. 35 W max. 55 W max. 1.5 A max. 2.2 A pulse width modulated Imax. = 2.7 A Imax. = 3.7 A 0 10 V summing optionally to b 10, z 8, z 10, z 12, z 14/b 14; RI = 10 k Potentiometer R = 1 k + 10 V b 32 (10 mA) - 10 V z 22 (50 mA) or external source Osci b 26 Testp. z 28* 10.2 Veff/7.8 kHz 0 10 V = 10.2 Veff/7.8 kHz 0 10 V = at z 16, V = 8.540 V; (e.g. 10 V from z 32) LED (green) on front plate lights up atV = 8.540 V external ramp setpoints at b 20, V = 8.540 V Solenoid cable: < 65 Ft.: 18 AWG 65 Ft.150 Ft.: 14 AWG Pos. transducer: 3 conductor 20 AWG shielded up to 150 Ft. Supply and capacitor 18 AWG Output stage to solenoid Signal to LVDT Potentiometer supply LVDT cable break Position control with PID action PWM output stage Rapid energizing and deenergizing for fast adjusting times Ramps with quadrant recognition Deadband compensation in valve Center position Ramp disable Ramp setpoints can be entered internally (pots.) or externally (voltage) Switching output No fault + 24 V (max 100 mA) Fault 0 V 1. Zero N PA and N PB. 2. Gain Q A and Q B 3. Ramps for acceleration and deceleration t = 0.055 sec 4. Changeover of ramp adjustment range green: enable ON green: ramp yellow: open circuit of feedback signal yellow: ramp OFF yellow: Q 0 = 0 V red: 24 V power supply voltage low (<21 V)
Plug connector Ambient temperature range Storage temperature min. Power supply VB to b 16/b 18 and b 2/b 4 (use of 2 contracts) Smoothing capacitor to b 28/b 30 b 2/b 4 Solenoid Power consumption Current rating Solenoid output b 6 b 8/z 2 z 4 Input signal (Setpoint) Signal source (Setpoint)
Actualvalue feedback 0 811 405 137 0 811 405 138 Enabling, output stage Ramp internal/external Ramp OFF Cable lengths and cross-sections
Shortcircuitproof outputs
Special features
Fault indication Cable break VB too low 15 V stabilization Adjustment via trimming potentiometer
LED displays
Attention: Power zero b 2 and control zero b 12 must be jumpered. For distance from power supply unit < 3 ft.,connect directly to DIN plug. At greater distances connect control zero separately to ground.
* Values for potentiometer in end position (cw) and for zero potentiometer
Plug connectors Card connectors
Connector for proportional control valves and amplifier
Symbol Plug connector solenoid grey A
LBS [kg] 0.11 (0.05) 1 834 484 058
black B Plug connector AC/AC position transducer
1 834 484 057 1 834 484 040
Plug connector 4 pole for plug amplifier
0.066 (0.03)
1 834 484 098
Plug connector (Set) for amplifier box
0.44 (0.2)
1 834 484 185
Plug connector for electronic card Page 151 Card holder
0.22 (0.1)
1 834 486 000
0.44 (0.2)
1 834 486 001
Plugs for valves with integrated amplifier
When ordering a valve the plug for the cable side must be selected accordingly. For order numbers, see table. For installation instructions, see pages 108 and 109.
A B C D E F
+24 VDCnom 0V Ref. 0 V 0 ... 10 V Diff. 0 V 0 ... 10 V
VB
Supply Ref. for Pin F Valve Command Valve Actual Position Ground
Cable
Up to 65 Feet: 18 AWG - 7-conductor shielded Up to 130 Feet: 16 AWG - 7-conductor shielded
Version
KS
Plastic
MS
Metal
Nr.
Version Metal, Olive drab Plastic Plastic Metal Metal for 2 cables MS KS KS MS MS
Contacts 7 P Soldered 7 P Soldered 7 P Crimped 7 P Crimped 7 P Crimped
IP 66 65 65 65 65
Lbs (kg) 0.10 (0.05) 0.10 (0.05) 0.10 (0.05) 0.17 (0.08) 0.19 (0.09) 9 536 230 054 1 834 482 022 1 834 482 026 1 834 482 023 1 834 482 024
1 2 3 3 4

9 536 230 054
A-B Solder side A F E D B C
1 834 482 022
10 4 7 x 0.75 mm2
X X X X X X X X X
2
1
Cable
7 . . . 11 mm
Insulated Cable
A-B Solder side

F E B D C A
7P
1 834 482 023
1 834 482 026
25 5 7 x 0.75 mm2
X X X X X X X X X
3
1
Cable
7 . . . 11 mm
A-B Crimp side
A F E D B 7P C
Amphenol
Order No.
Crimping tool Contact remover Contact 0.5 ... 1.5 mm2
TA 0000 163 FG 0300 146-(1) 2016 0002 (1)
1 934 482 024

25 5 C-D C D 4 x 0.25 mm2
X X X X X X X X X
4
1
4 . . . 5.2 mm
3 x 0.75 mm2
X X X X X X X X X
4 1
Packing
5.5 . . . 7.2 mm
3 1
7 x 0.75 mm2
X X X X X X X X X
Cable 7 . . . 11 mm
A-B Crimp side A B F E D
A B 7P C
Amphenol
Order No.
Crimping tool Contact remover Contact 0.5 ... 1.5 mm2
TA 0000 163 FG 0300 146-(1) 2016 0002 (1)

Card holder
LOCATION OF MOUNTING SCREWS AND OVERALL SIZE 5

B 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
1.57 1.57 2.44

Z 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
5.5 0.188 DIA
32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
STANDARD MOUNTING
35 mm DIN RAIL
Symbol Plug connector for electronic card
lbs. (kg) 0.22 (0.1)
1 834 486 000
Card holder
0.55 (0.25)
1 834 486 001
Extender card
Version For Euro format cards 100 x 161 mm with plug according to DIN 41612, type F 32. Test points 4 mm dia. for all conductors b and z, 232. Heavy duty conductors for solenoid current connections and voltage supply. Application For checking existing electrical systems. Measuring and checking loads. Caution: Never apply external voltages to the test connections.
175
270
124
Eurocard
350 Latch 32 Testpoints
100
19
Symbol DIN 41612F 32 Test-adapter
LBS [kg] 1.1 (0.5) 0 811 405 114
Test box l
This test box provides all electrical connections, including voltage supply and provision for entering setpoints for single stage proportionalcontrol valves and their valve amplifiers. It makes it possible to commission units into service and to perform adjustments regardless of the circuitry of the machine in question. Easily accessible test sockets facilitate standard voltage and current measurements. The test box is an indispensible service aid for carrying out specific monitoring procedures during initial operation and in fault diagnosis. For further information see: HPUS UBY 013/1 U.S.
Symbol Test box l
Dimensions wxhxd (270 x 200 x 200) mm
LBS [kg] 13.25 (6) B 830 303 013 EN
Test adapter for valves with integrated electronics
The test adapter is employed for testing communication signals between they system control and the valve (supply volage, setpoint, actual value) . The LED also indicates the presence of supply voltage. Important: Never feed external voltage into the test jacks.
A Supply voltage
D F
E C
B Ground
D, E Setpoint
F, C Actual value
SYSTEM CONTROL w x hx d = (110 x 65 x70) mm
SL
Type Adapter ll
Application For all valves with integrated electronics
LBS [kg] 0.9 (0.4) B 830 303 458
Test box lll
Test box III is used for commissioning into service and monitoring operation with all valves incorporating integrated electronics. The valve unit is provided with all necessary signal and voltage connections, inputs and outputs and measurement taps, making it possible to design a test program which operates independently of the machine's control system.. Supplied with the Test box are a power cord and a valve connection cable (2.5 m, two 7-pin plugs). The unit can be connected to either 110 V or 220 V power.
Symbol Test box lll
Dimensions wxhxd (270 x 160 x 200) mm
LBS [kg] 11 (5) B 830 303 421 EN

Part number Page Part number
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 403 403 403 403 403 403 403 403 403 403 403 403 403 403 403 403 403 403 403 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 404 405 405 405 405 405 405 405 405 013 020 021 100 101 104 105 108 109 112 113 114 115 116 117 118 119 121 126 001 003 080 081 086 087 100 101 114 115 116 117 119 120 121 123 125 126 140 141 142 143 750 751 770 771 772 773 830 831 832 833 079 080 081 091 092 095 096 097 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
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Part number
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 811 815 815 815 815 815 834 834 834 834 834 834 834 834 834 834 405 405 405 405 405 405 405 405 405 405 405 405 405 405 405 405 405 405 503 503 503 503 503 482 482 482 482 484 484 484 484 484 484 098 099 100 101 102 103 104 106 114 119 120 126 127 137 138 143 144 145 011 012 351 364 372 022 023 024 026 040 057 058 098 185 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
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Part number
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9 536 230 054 . . . . . .148 B 810 005 206 . . . . . . .55 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B 810 810 810 810 810 810 810 810 810 810 811 811 811 811 811 811 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 830 006 006 006 006 026 026 026 026 026 026 102 102 102 102 102 102 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 351 390 400 401 500 501 548 775 776 777 154 155 156 157 158 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 .92 .92 .92 .72 .80 .88 .88 .88 .88 .11 .11 .11 .33 .33 .33
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1 834 486 000 . . . . . .151 1 834 486 001 . . . . . .151 2 910 151 209 . . . . . .105 2 910 151 309 . . . . . .105 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 010 010 010 010 010 010 010 010 010 010 010 010 010 010 010 010 010 010 139 140 141 142 143 144 145 146 147 148 168 170 171 173 176 179 180 182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 .103 .103 .103 .103 .103 .103 .103 .103 .103 .104 .104 .104 .104 .104 .104 .104 .104
013-EN 375 . . 376 . . 377 . . 378 . . 379 . . 382 . . 383 . . 384 . . 385 . . 386 . . 387 . . 388 . . 389 . . 390 . . 391 . . 421-EN 442 . . 443 . . 444 . . 458 . . 466 . . 467 . . 468 . . 469 . .
.153 .130 .130 .130 .130 .130 .133 .133 .133 .133 .133 .136 .136 .136 .136 .136 .155 .123 .126 .123 .154 .140 .143 .140 .143
B 830 304 273 . . . . . .110 B 830 304 275 . . . . . .110 B 830 304 276 . . . . . .110
.123 .126 .123 .113 .115 .130 .130 .130
9 535 233 179 ATUS AKY 013/1 US (1.97) ROBERT BOSCH FLUID POWER CORPORATION P.O. BOX 2025 RACINE, WISCONSIN 53401-2025 U.S.A. Phone (414)554-7100, Fax (414)554-7117
PRINTED IN U.S.A.

Bosch Prop VLV

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Proportional control valves without /with integrated amplifier (NG 6, 10)

Without position control

With position control

Hyst. 0.2 0.5% Hyst.24 %

Amplifier Ramp Qnom. GPM (l/min.)

1160 (80) 2610 (180) 4570 (315)

1160 (80) 2610 (180) 4570 (315)

1160 (80) 2610 (180) 4570 (315)

130 133 136

3625 (250) 4570 (315)

1160 (80) 3625 (250) 4570 (315)

0.26 (1) Max 0.4 (1.5)

Max. 30VA 2610 (180)

1160 (80) 2610 (180) 3625 (250)

0.26 (1) Max 0.8 (3)

1090 (75) 2540 (175)

0 811 402 059 0 811 402 055 0 811 402 058

0 811 402 050 0 811 402 051 0 811 402 052

K = Eurocard P = Plug Amplifier

M = DIN Rail Module B = Box Amplifier

Amplifier Page Ramp Qnom. GPM (l/min.)

(35) (35) (35)

10.5 (40) 21 (80)

0 811 403 021

26 (10) 5.3 (20) 9 (35)

130 133 136 130 133 136

5.3 (20) 10.6 (40) 21 (80)

13.2 (50) 21 (80)

Proportional Flow Control Valve LVDT Symbol p NG A/W

Amplifier Ramp Qnom. GPM (l/min.)

1450 (100) 3625 (250)

1 M 45-2.5 A 1 M 25-RGC 1 AS2.5-V 1 CH/2.5 A

123 117 110 113

9 (35) 2.5/25 3625 (250) 21 (80)

67 0 811 403 012

130 133 136 123 117 110 113

16 (60) 21 (80) 16 (60)

0 811 403 010 0 811 403 013 0 811 403 011

1 M 45-2.5 A 1 M 25-RGC 1 AS2.5-V 1 CH/2.5 A

NC = normally closed NO = normally open Electronic accessories AKY 013/4

Amplifier Ramp Qnom. GPM (l/min.)

Card 2 M 45-2.5A Box 2 CH/2.5A 1 M 2.5-RGC 2

0 811 405 080 0 811 405 092 0 811 405 106

126 115 120

10.5 (40) 21 6 2.7/25 4570 (315) (80)

Proportional pressure relief valve NG 6

Qnom. Symbol A/W 0.8/18

0.26 (1) max 0.4 (1.5)

Amplifier see Page 108

Viscosity, recommended max. permitted Hydraulic oil temperature Filtration

70 60 50 40 30 20 10 pmin. ca. 3% p max. 0 0

Zero adjustment Gain adjustment

0.21 ( 5.3) 2.6 (65) 5.3 (135)

Dimensions of mounting configuration NG 6 ISO 4401 see page 103

Proportional pressure relief valve NG 6

Qnom. Symbol A/W 0.8/18 (RL= 22 ) 2.5/25

Amplifier see Page 108

B 811 102 156,

B 811 102 155,

B 811 102 154

Viscosity, recommended max. permitted Pressure medium temperature Filtration

10 pmin. ca. 35% p max. 0 0