Professional Documents
Culture Documents
ete l p om c e ne! i Th l t uc d o pr
made of cast iron, stainless steel or hot-dip galvanized steel quick and effective installation complete range of drives available
www.purator.com
In Austria:
Wallner & Neubert Gesellschaft m.b.H.
www.pwn.at
Head Quarter Vienna Schnbrunner Strae 13 A-1052 Wien Tel. +43 (0)5 05 13-0 Fax +43 (0)5 05 13-300 pwn@pwn.at Branch Office Stmk./Ktn. Mhlfelderweg 30 A-8055 Graz Tel. +43 (0)5 05 13-8-0 Fax +43 (0)5 05 13-8-22 graz@pwn.at Logistic Center Mdling Im Felberbrunn 2 A-2340 Mdling Tel. +43 (0)5 05 13-0 Fax +43 (0)5 05 13-500 pwn@pwn.at Branch Office O./Sbg. Hessestrae 3 A-4844 Regau Tel. +43 (0)5 05 13-4-0 Fax +43 (0)5 05 13-4-10 regau@pwn.at
Branch Office Tirol/Vbg. Trientlgasse 44 A-6020 Innsbruck Tel. +43 (0)5 05 13-6-0 Fax +43 (0)5 05 13-6-10 innsbruck@pwn.at
International: www.purator.com
The Water Experts Purator International GmbH Schnbrunner Strae 13 A-1052 Wien Tel. +43 (0)5 05 13-0 Fax +43 (0)5 05 13-300 www.purator.com pwn@pwn.at
- 2004 . 112 BG-8000 Tel.:+359 56 815 775 Fax:+359 56 815 775 www.purator.bercs-bg.com bercs_purator@abv.bg
Generalno zastupnitvo Remak d.o.o. Nedima Filipovia 27d BiH-71000 Sarajevo Tel.:+387 33 71 68 41 Fax:+387 33 71 68 40 www.purator.com remak@bih.net.ba Purator Hrvatska d.o.o. Soblineka 57 HR - 10360 Soblinec Tel.: + 385 1 2043 386 Fax: +385 1 2058 084 www.purator.hr info@purator.hr Purator Ekotehnika d.o.o. Kruni Put 16a SRB-11309 Beograd Tel.: +381 11 803 10 53 Fax: +381 11 803 08 26 www.purator.rs office@purator.rs
Purator-Techno Tip CZ, s.r.o. Purator Hungaria Kft. umavsk 15 CZ-602 00 Brno Tel.:+420 5 41 59 25 93 Fax:+420 5 41 59 25 93 www.purator.cz office@purator.cz Purator Polska Ekotechnika Sp. z o.o. ul. Poloneza 93 PL-02-826 Warszawa Tel.:+48 22 543 89 89 Fax:+48 22 543 80 15 www.purator.pl info@purator.pl Purator-Techno Tip spol. s r.o. Puchovsk 16 SK-83505 Bratislava Tel.:+421 2 4464 9515 Fax:+421 2 4464 9511 www.purator.sk office@purator.sk Vrskereszt utca 8-10 H-1222 Budapest Tel.:+36 1 464 72 00 Fax:+36 1 464 72 01 www.purator.hu info@purator.hu Purator Systems s.r.l. oseaua Odi Nr. 117 - 123, Sector 1 RO-013603 Bucureti Tel.: +40 21 315 18 51 Fax.: +40 21 315 18 60 www.purator.ro office@purator.ro Purator Ekotehnik d.o.o. Gmajna 16 SLO-1236 Trzin Tel.:+386 1 564 45 95 Fax:+386 1 562 13 76 www.purator.si info@purator.si
Table of contents
1 2 3 4 5 6 7
General information Penstocks cast iron Penstocks stainless steel or steel hot-dip galvanized Operating drives Adapter frame for round shafts Flow-control penstocks Flap valves Channel penstocks Weir penstocks and Stoplogs
8 9
10 Installation and maintenance guidelines 11 12 Accessories General sales conditions for technical services Terms and conditions of sale, delivery and payment
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.A10-001
High A-class of penstock design Manufacturer: Experienced for many years provides: Bolted frame design: The fastest and cheapest way of installation Installation also possible through grouting Block seals of corrosion resistant zinc free bronze double seal design: On frame and door Seals exchangeable screwed to frame and door - means: exchangeable if required Adjustable wedges provide a maximum of tightness adjustable for off-seating pressure Door guided by rollers - beginning with size 500 mm provides an easy opening, even in case of very high operating pressure All steel components of stainless steel AISI 316 L provide a maximum of resistance against corrosion Optional: Door and frame of alloyed cast iron applicable under conditions of aggressive industrial waste water. Our penstocks are designed for longtime operating periods. Therefore they are equipped with exchangeable seals. That allows a very long application, even under extreme conditions. You can operate the penstocks by means of manual or electric drives. The electrical drives can be controlled locally, remote or automatically. A significant advantage of the PURATOR-penstocks is their wall seal. You can install it very quickly and effectively even under difficult concrete conditions. This unique penstock design with its exchangeable block seals, simple and low price installation combines quality of the product and very economical operation.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.A10-001
Technical desription PURATOR-Penstocks are a self-supporting construction. They consist of the following main components: Frame: Bolted to the wall up to a size of 2000 mm. For bigger dimensions we propose concrete grouting. Doors larger than 450 mm are guided by rollers.They provide an easy opening - even in case of very high operating pressure. Adjustable wedges assure a maximum of tightness. Exchangeable, made of corrosion resistant zincfree bronze. Manual, or by means of electrical actuators.
Door:
The heavy and reliable construction of PURATOR-penstocks provides a maximum of resistance against corrosion. That is why they can be installed without any risc to waste water treatment plants and water drains. You can get different designs for the application under conditions of highly aggressive industrial waste water. In case of marine water we have a special edition with components made of high quality marine water resistant stainless steel and plastic. Standard materials are: Frame: Door: cast iron, Type: GG or GGG, with exchangeable block seals made of zincfree bronze, alternatively brass or plastic (if neccessary). Fasteners ofstainless steel according to AISI 316. cast iron, Type: GG or GGG, with exchangeable block seals made of zincfree bronze, alternatively brass or plastic (if neccessary). Fasteners of stainless steel according to AISI 316. oor guided by rollers of stainless steel according to AISI 316 L - beginning with size 500 mm. cast iron, Type: GG or GGG, equipped with adjustable wedges. Adjustingbolts of stainless steel - according to AISI 316 L. Exchangeable blockseals, bolted to door and frame (zincfree bronze, brass or synthetic material). High quality stainless steel according to AISI 316 L. Spindle nut of corrosion resistant aluminum-bronze Wall- or headstock mounted for manual or electical operation. Housing and headstock made of cast iron.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.A10-001
Description
1. Drive 2. Door 3. Frame 4. Guides 5. Drive rod 6. Rod guide 7. Rod coupling 8. Spindle 9. Spindle nut 10. Wall seal
Fig.1
Drives There are a lot of different drive Typees available according to the kind of operation. You have the choice between manual drives or electric actuators. The manual drives are operated by means of operation keys, handwheels or cranks. Integral controls with programmable switches for intermediate positions are available for the electric actuators. All Typees can be mounted in different ways. You can choose between: Wall- floor- or headstock installation. You find our standard drive models in part D of this catalogue. Special designs are produced and delivered on demand.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.A10-001
Installation versions
Fig. 2
Bolted design
Upper seal
Lower seal
Fig. 3
Flanged design
Upper seal
Lower seal
Fig. 4
Upper seal
Lower seal
Door: Frame and door are casted in one piece and manufactured under DIN / ISO Standard 9001standards. Our standard designs are reinforced by rips. That is why they can withstand a maximum pressure of 6 -10 m WS. We provide special designs for installations up to a maximum pressure of 20 m WS. Both, frame and door, have the same exchangeable block seals. Because of their plane surface we can guarantee a very high tightness of the penstock.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.A10-001
Frame: the frame is a self containing system for bolted purpose. You can easily fasten it to a concrete wall with its very effective butterfly seal. The exchangeable block seals are bolted to the frame. They consist of corrosion resistant zinc free bronze or synthetic material. The plastic version is for intallations under highly aggressive waste water conditions. In this case the fasteners material is Monel or high quality stainless steel.
C.Roller System 1. Door 2. Frame 3. Block seals (exchangeable) 4. Guide 5. Wall seal 6. Door roller
Fig. 5
Roller System
D. System of wedges 1. Door 2. Frame 3. Block seals (exchangeable) 4. Guide 5. Wall seal 6. Wedge adjusting bolt 7. Anchor bolt
Fig. 6
System of wedges
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.A10-001
Function of rollers and wedges: All penstocks are equipped with an adjustable wedging system. Beginning with size 500 mm, all penstocks doors have a roller system additionally. Therefore the operation is very easy. The guides design enables a lifting of the door to reduce the frictional resistance. So you need less power for the opening. You can vary the closing pressure of the door by means of the continously adjustable system of wedges. That is why you are able to adjust the penstock to off-seating pressure without any problems. Guides: The guides are made of cast iron, alike the frame and door. The guides rails are bolted to the frame. You can remove them separately without loosening the frame. Their lenght enables a total opening of the door. The adjusting bolts ensure a higher tightness due to the regulation of the closing pressure. This variable an adjustable wedging system is a positive advantage in case of off-seating pressure. Spindle nut Each door is operated via a spindle nut made of zinc free aluminum-bronze. Its waste-water resistant trapezoidal thread provides an easy operation even under a high concentration of trash. Spindle and Rod The spindles are made of stainless steel AISI 316 L. They have a trapezoidal thread conforming with the spindle nut. Guides are needed in relation to the extention lenght. They prevent a bending of the spindles or rods. The guides are equipped with adjustable range spacers to compensate irragularities of the wall. Operation-Key drives Smaller penstock sizes are often operated by a operation-key. You can have a drive cover with locking device for applications under floors or roads. Bigger sizes are equipped with gears, that can be operated by the a.m. operation-key as well. Headstocks Headstocks are needed in case of manual operation by handwheels or cranks. You can attach electric actuators with appropriate reduction gears, if required. We have calculated the drives for the max. load in accordance to the operating pressure. All electric drives can be operated manually by means of handwheels in case of power failure.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.A10-001
Two different kinds of installation are possible. Normally we use door attached spindle nuts in combination with fixed spindles. That is why this kind is called: Drive for non-rising spindles. Drives for rising spindles are available as well. In that case the spindle is attached to the upper end of the rod. The spindle nut is anchored within the drive. During the operation the spindle climbs through it. Electric actuators: The different penstock sizes can be equipped with electric actuators, that have the following standards: 1. Weather proof, protection class IP 67. 2. Limit switches for end position and torque switch. 3. Local control, on demand. 4. Explosion proof, on demand. 5. Remote control or combined local/remote control, on demand. 6. Handwheel for operation in case of power failure. The electric actuators are designed for three-phase current with 400V-, 50 Hz- supply. There are also versions available for different kinds of current, enclosure protection and insulation classes. Coating and protection against corrosion: Shot blasting according to grade 2.5. One zinc primer followed by polyurethane or epoxy coating, thickness 400 microns. Operating pressure for penstocks: Standard penstock: Special edition: 10 m / WS* static pressure 6 m / WS* operating pressure 15 m / WS* static pressure (max. 20 m WS) 10 m / WS* operating pressure (max. 20 m WS)
We propose the drives in accordance to size and the max. operating pressure. You have the choice between manual wall- or headstock-drives or electric actuators.
* m / WS = Meter water column pressure on penstock (on- or off-seating pressure)
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.A10-005
400/200 500/300 600/300 600/400 700/500 800/400 800/600 900/500 1000/500 1000/600
0,04 0,15 0,18 0,24 0,35 0,32 0,48 0,45 0,50 0,60
1200/600 1200/800 1200/900 1400/800 1600/800 1500/1000 1500/1200 2000/1000 2000/1200 2000/1500 2500/1500 2500/1800 2500/2000 3000/1800 3000/2000
0,72 0,96 1,08 1,12 1,28 1,50 1,80 2,00 2,40 3,00 3,75 4,50 5,00 5,40 6,00
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Classification of thightness
Class 1 2 3 4 5
max. admitted leakrate with clearwater liters per second per sealing meter lxsxm over 0,3 - 1,0 over 0,1 - 0,3 over 0,05 - 0,1 over 0,02 - 0,05 up to 0,02
The classification applies if the direction of flow of the fluid will force on to the door. By forcing the backside put one lass higher. The leakrate has to be controlled over a checking period of 10 minutes.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B05-001
Main dimensions
Size A/B 150 200 250 300 350 400 Length of handgrip M as required P mm 150 200 250 300 350 400 Q mm 225 250 275 300 325 350 Weight kg 55 65 80 95 110 140
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Handgrip and spindle Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene Steel ST 37, hot-dip galvanized Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-000
Round shape - Penstocks 150 - 400 mm Round shape - bolted installation design 150 - 350 mm 400 - 700 mm 800 - 1000 mm 1100 - 1200 mm Round shape - flanged installation design 150 - 350 mm 400 - 700 mm 800 - 1000 mm 1100 - 1200 mm Square shape - bolted installation design 200 x 200 300 x 300 mm 400 x 400 mm 500 x 500 600 x 600 mm 700 x 700 800 x 800 mm 900 x 900 1200 x 1200 mm 1300 x 1300 1800 x 1800 mm Round shape - grouted installation design 150 - 350 mm 400 - 700 mm 800 - 1000 mm 1100 - 1200 mm Square shape - grouted installation design 200 x 200 300 x 300 mm 400 x 400 mm 500 x 500 600 x 600 mm 700 x 700 800 x 800 mm 900 x 900 1200 x 1200 mm 1300 x 1300 1800 x 1800 mm
Page No.B05 -001 Page No.B10 -001 Page No.B10 -002 Page No.B10 -003 Page No.B10 -004 Page No.B10 -008 Page No.B10 -009 Page No.B10 -010 Page No.B10 -011 Page No.B10 -014 Page No.B10 -015 Page No.B10 -016 Page No.B10 -017 Page No.B10 -018 Page No.B10 -019 Page No.B10 -050 Page No.B10 -051 Page No.B10 -052 Page No.B10 -053 Page No.B10 -060 Page No.B10 -061 Page No.B10 -062 Page No.B10 -063 Page No.B10 -064 Page No.B10 -065
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-001
off seat
on seat
Main dimensions
Size A/B 150 200 250 300 350 Installation dimensions on request P mm 400 450 500 550 600 Q mm 225 250 275 300 325 Weight kg 55 65 80 95 110
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Page No.B10-002
off seat
on seat
Main dimensions
Size A/B 400 500 600 700 Installation dimensions on request P mm 750 950 1050 1150 Q mm 350 400 450 500 Weight kg 140 240 275 340
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-003
off seat
on seat
Main dimensions
Size A/B 800 900 1000 Installation dimensions on request P mm 1250 1350 1450 Q mm 550 600 650 Weight kg 420 435 670
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-004
Main dimensions
Size A/B 1100 1200 Installation dimensions on request P mm 1550 1650 Q mm 700 750 Weight kg 780 840
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-005
Main dimensions
Size A/B 1400 1500 1600 1800 2000 P mm 1900 2000 2100 2300 2500 Q mm 900 950 1000 1100 1200 Weight kg 1100 1250 1400 1800 2100
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-008
off seat
on seat
Main dimensions
Size A/B 150 200 250 300 350 Installation dimensions on request P mm 400 450 500 550 600 Q mm 225 250 275 300 325 Weight kg 65 76 98 110 130
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Page No.B10-009
off seat
on seat
Main dimensions
Size A/B 400 500 600 700 Installation dimensions on request P mm 750 950 1050 1150 Q mm 350 400 450 500 Weight kg 163 295 325 400
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-010
off seat
on seat
Main dimensions
Size A/B 800 900 1000 Installation dimensions on request P mm 1250 1350 1450 Q mm 550 600 650 Weight kg 500 520 780
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-011
Main dimensions
Size A/B 1100 1200 Installation dimensions on request P mm 1550 1650 Q mm 700 750 Weight kg 900 980
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-014
off seat
on seat
Main dimensions
Size A/B 200/200 300/300 Installation dimensions on request P mm 450 550 Q mm 250 300 Weight kg 63 88
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-015
off seat
on seat
Main dimensions
Size A/B 400/400 Installation dimensions on request P mm 750 Q mm 350 Weight kg 146
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-016
off seat
on seat
Main dimensions
Size A/B 500/500 600/600 Installation dimensions on request P mm 950 1050 Q mm 400 450 Weight kg 260 325
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-017
off seat
on seat
Main dimensions
Size A/B 700/700 800/800 Installation dimensions on request P mm 1150 1250 Q mm 500 550 Weight kg 410 450
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-018
off seat
on seat
Main dimensions
Size A/B 900/900 1000/1000 1100/1100 1200/1200 Installation dimensions on request P mm 1350 1450 1550 1650 Q mm 600 650 700 750 Weight kg 540 730 760 800
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-019
off seat
on seat
Main dimensions
Size A/B 1300/1300 1400/1400 1500/1500 1600/16001 1700/1700 1800/1800 Installation dimensions on request P mm 1750 1900 2000 2100 2200 2300 Q mm 800 900 950 1000 1050 1100 Weight kg 950 1100 1250 1420 1850 2000
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Page No.B10-050
off seat
on seat
Main dimensions
Size A/B 150 200 250 300 350 Installation dimensions on request P mm 400 450 500 550 600 Q mm 225 250 275 300 325 Weight kg 52 63 77 92 107
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Page No.B10-051
off seat
on seat
Main dimensions
Size A/B 400 500 600 700 Installation dimensions on request P mm 750 950 1050 1150 Q mm 350 400 450 500 Weight kg 135 235 270 332
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Page No.B10-052
off seat
on seat
Main dimensions
Size A/B 800 900 1000 Installation dimensions on request P mm 1250 1350 1450 Q mm 550 600 650 Weight kg 410 425 655
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-0053
Main dimensions
Size A/B 1100 1200 Installation dimensions on request P mm 1550 1650 Q mm 700 750 Weight kg 760 820
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-060
off seat
on seat
Main dimensions
Size A/B 200/200 300/300 Installation dimensions on request P mm 450 550 Q mm 250 300 Weight kg 62 86
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-061
off seat
on seat
Main dimensions
Size A/B 400/400 Installation dimensions on request P mm 750 Q mm 350 Weight kg 143
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-062
off seat
on seat
Main dimensions
Size A/B 500/500 600/600 Installation dimensions on request 9000-0062 P mm 950 1050 Q mm 400 450 Weight kg 257 322
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-063
off seat
on seat
Main dimensions
Size A/B 700/700 800/800 Installation dimensions on request P mm 1150 1250 Q mm 500 550 Weight kg 405 445
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-064
off seat
on seat
Main dimensions
Size A/B 900/900 1000/1000 1100/1100 1200/1200 Installation dimensions on request P mm 1350 1450 1550 1650 Q mm 600 650 700 750 Weight kg 535 725 755 790
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.B10-065
off seat
on seat
Main dimensions
Size A/B 1300/1300 1400/1400 1500/1500 1600/16001 1700/1700 1800/1800 Installation dimensions on request P mm 1750 1900 2000 2100 2200 2300 Q mm 800 900 950 1000 1050 1100 Weight kg 950 1100 1250 1420 1850 2000
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Size 400 - 700 mm, flanged design with traverse and handwheel
Page No.B15-009
off seat
on seat
Main dimensions
Size A/B 400 500 600 700 Installation dimensions on request P mm 750 950 1050 1150 Q mm 350 400 450 500 M mm 1010 1230 1470 1670 Weight kg 163 295 325 400
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Size 800 - 1000 mm, flanged design with traverse and handwheel
Page No.B15-010
off seat
on seat
Main dimensions
Size A/B 800 900 1000 Installation dimensions on request P mm 1250 1350 1450 Q mm 550 600 650 M mm 1870 2070 2270 Weight kg 500 520 780
Material
Frame and door Exchangeable blockseals Wallseal of two direction tightness Spindle Spindle nut Bolts Coating cast iron Corrosion resistant zincfree bronze Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C01-000
High A-class of penstock design Manufacturer: Experienced for many years provides: Bolted frame design: The fastest and cheapest way of installation Installation also possible through grouting Neoprene seals, resistentable against wastewater depending on the model: double seal design (on frame and door) Seals exchangeable screwed to frame and door - means: exchangeable if required Adjustable wedges provide a maximum of tightness adjustable for off-seating pressure Door guided by rollers - beginning with size 500 mm provides an easy opening, even in case of very high operating pressure All steel components of stainless steel AISI 316 L provide a maximum of resistance against corrosion Optional: Door and frame of alloyed cast iron applicable under conditions of aggressive industrial waste water. Our penstocks are designed for longtime operating periods. Therefore they are equipped with exchangeable seals. That allows a very long application, even under extreme conditions. You can operate the penstocks by means of manual or electric drives. The electrical drives can be controlled locally, remote or automatically. A significant advantage of the PURATOR-penstocks is their wall seal. You can install it very quickly and effectively even under difficult concrete conditions. This unique penstock design with its exchangeable block seals, simple and low price installation combines quality of the product and very economical operation.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C01-000
Technical desription PURATOR-Penstocks are a self-supporting construction. They consist of the following main components: Frame: Bolted to the wall with tension-free composite anchor. Penstocks of series Standard R are formed with rounded bottom threshold and allow installation of channel with plane bottom passage. Penstocks of series Standard Q are formed with plane bottom threshold and allow installation of channel with plane bottom passage for square and rectangular channel profiles. Heavy welded constructions with ribs and mit Verrippungen and fitted wedges made of plastic PA 6. Guided by rollers from size 1400 to guarantee easy operation especially under higher loads. U-steel profile with adjustable wedges made of plastic PA 6 assure a maximum of tightness. Exchangeable, made of neoprene, resistable against wastewater Manual, or by means of electrical or hydraulic actuators.
Door:
The heavy and reliable construction of PURATOR-penstocks provides a maximum of resistance against corrosion. That is why they can be installed without any risc to waste water treatment plants and water drains. You can get different designs for the application under conditions of highly aggressive industrial waste water.
Standardized materials are: Frame, Door und Guides: Block Seals: Spindle: Drives: hot-dip galvanized steel, stainless steel 304 Type or 1.4571. neoprene, resistable against wastewater high-grade stainless steel 1.4401 (V 4 A) Wall- or headstock mounted for manual or electical operation. Housing and headstock made of cast iron.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C01-000
Description
1. Drive 2. Door 3. Frame 4. Guides 5. Drive rod 6. Rod guide 7. Rod coupling 8. Spindle 9. Spindle nut 10. Wall seal (for bolted design)
Drives There are a lot of different drive Typees available according to the kind of operation. You have the choice between manual drives or electric actuators. The manual drives are operated by means of operation keys, handwheels or cranks. Integral controls with programmable switches for intermediate positions are available for the electric actuators. All Typees can be mounted in different ways. You can choose between: Wall- floor- or headstock installation. Special designs are produced and delivered on demand.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C01-000
Door: Like the frame, the door is a welded construction according to DIN / ISO standard 9001. Our standard designs are reinforced by ribs. That is why they can withstand a maximum pressure of 6 m WS. We provide special designs for installations up to a maximum pressure of 20 m WS Frame: The frame is a heavy welded construction according to DIN / ISO Standard 9001. You can easily fasten it to a concrete wall with its very effective butterfly seal. Function of rollers and wedges: All penstocks are equipped with an adjustable wedging system. Beginning with size 1400 mm, all penstocks doors have a roller system additionally. Therefore the operation is very easy. The guides design enables a lifting of the door to reduce the frictional resistance. So you need less power for the opening. You can vary the closing pressure of the door by means of the continously adjustable system of wedges. That is why you are able to adjust the penstock to off-seating pressure without any problems. Guides: The guides rails are bolted to the frame. You can remove them separately without loosening the frame. Their lenght enables a total opening of the door. The adjusting bolts ensure a higher tightness due to the regulation of the closing pressure. This variable an adjustable wedging system is a positive advantage in case of off-seating pressure. Spindle nut: Each door is operated via a spindle nut made of zinc free aluminum-bronze. Its waste-water resistant trapezoidal thread provides an easy operation even under a high concentration of trash. Spindle and Rod The spindles are made of stainless steel AISI 316 L. They have a trapezoidal thread conforming with the spindle nut. Guides are needed in relation to the extention lenght. They prevent a bending of the spindles or rods. The guides are equipped with adjustable range spacers to compensate irragularities of the wall.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C01-000
Operating pressure for penstocks: Standard penstock: Special edition: 6 m / WS* static pressure 6 m / WS* operating pressure 10 or 15 m / WS* static pressure (max. 20 m WS) 10 m / WS* operating pressure (max. 20 m WS)
We propose the drives in accordance to size and the max. operating pressure. You have the choice between manual wall- or headstock-drives or electric actuators.
* m / WS = Meter water column pressure on penstock (on- or off-seating pressure)
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Penstock of steel
Type Standard
Page No.C05-000
Penstocks of stainless steel or hot-dip galvanized steel Variations of frames: l bolted design l flanged design according to DIN 2501 - PN 10 l grouted installation Opterating pressure for penstocks Standard: Optional: 6 m / WS* static pressure 6 m / WS* Operating pressure 10 or 15 m / WS* static pressure (max. 15 m WS) 10 m / WS* Operating pressure (max. 15 m WS)
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C05-001
Main dimensions
Size A/B 150 200 250 300 350 400 500 600 L mm 280 330 486 535 586 640 746 852 L1 mm 786 892 L2 mm 824 932 D mm 140 170 200 230 255 280 305 390 G mm 280 370 495 540 610 680 900 1045 M mm 510 635 735 835 935 1035 1255 1495 S mm 70 70 80 80 90 90 90 90 S mm 30 30 30 30 30 30 35 35 Q mm 175 200 225 250 275 300 370 420 Weight kg 15 20 40 45 55 70 90 106
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Page No.C05-002
Main dimensions
Size A/B 700 800 900 1000 1200 L mm 952 1046 1162 1246 1470 L1 mm 995 1090 1230 1310 1534 L2 mm 1050 1125 1290 1346 1570 D mm 450 500 640 610 740 D1 mm 195 195 220 135 290 D2 mm 185 185 210 355 85 D3 mm 455 G mm 1150 1250 1270 1625 1985 M mm 1695 1895 2095 2295 2685 S mm 100 100 100 100 110 S mm 40 40 40 40 45 Q mm 500 550 600 660 800 Weight kg 125 150 165 180 320
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Page No.C05-003
Main dimensions
Size A/B 1400 1500 1600 1800 2000 2200 2500 L mm 1670 1770 1870 2070 2300 2500 2800 L1 mm 1760 1860 1960 2160 2400 2600 2900 L2 mm 1800 1900 2000 2200 2650 2850 3150 D mm 840 890 940 1040 1200 1300 1450 D1 mm 340 360 390 430 500 530 600 D2 mm 100 110 120 130 140 160 180 D3 mm 430 460 500 560 620 680 770 G mm 2310 2480 2640 2970 3300 3630 4130 M mm 3200 3450 3650 4100 4600 5100 5700 S mm 120 120 120 120 150 150 150 S mm 60 60 65 75 75 75 75 Q mm 900 950 1000 1100 1250 1350 1500 Weight kg 460 500 650 750 900 1150 1600
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Page No.C05-010
Main dimensions
Size A/B 150 200 250 300 350 400 500 600 L mm 280 330 486 535 586 640 746 852 L1 mm 786 892 L2 mm 824 932 D mm 140 170 200 230 255 280 305 390 G mm 280 370 540 610 680 900 1045 M mm S mm Q mm 175 200 W mm 200 250 300 350 400 450 550 650 Weight * kg 13 18 37 42 52 66 85 100
variable on demand
495
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Page No.C05-011
Main dimensions
Size A/B 150 200 250 300 350 400 500 600 L mm 280 330 486 535 586 640 746 852 L1 mm 786 892 L2 mm 824 932 D mm 140 170 200 230 255 280 305 390 G mm 280 370 540 610 680 900 1045 M mm S mm Q mm 175 200 225 250 275 300 370 420 Weight kg 11 16 33 38 46 58 75 88
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
A/B + 140mm
495
Type A2
Stainless steel 1.4301
= M - (A/B + 60 mm)
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C05-011S
Main dimensions
Size A/B 150 200 250 300 350 400 500 600 L mm 280 330 486 535 586 640 746 852 L1 mm 786 892 L2 mm 824 932 D mm 140 170 200 230 255 280 305 390 G mm 280 370 495 540 610 680 900 1045 Q mm 175 200 225 250 275 300 370 420 Weight kg 11 16 33 38 46 58 75 88
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Page No.C05-012
Main dimensions
Size A/B 150 200 250 300 350 400 500 600 C mm 185 230 285 335 385 435 485 535 L mm 280 330 486 535 586 640 746 852 L1 mm 786 892 L2 mm 824 932 D mm 140 170 200 230 255 280 305 390 G mm 280 370 495 540 610 680 900 1045 T mm S mm S1 mm S2 mm Q mm 175 200 225 250 275 300 370 420 W mm 200 250 300 350 400 450 550 650 Weight kg 13 18 37 42 52 66 85 100
variable on demand
variable on demand
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
variable on demand
T-C
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C05-020
Main dimensions
Size A/B 150 200 250 300 350 400 500 600 L mm 280 330 486 535 586 640 746 852 L1 mm 786 892 L2 mm 824 932 D mm 140 170 200 230 255 280 305 390 G mm 280 370 495 540 610 680 900 1045 M mm 485 610 730 830 920 1020 1255 1485 S mm 70 70 80 80 90 90 90 90 S mm 30 30 30 30 30 30 35 35 Q mm 175 200 225 250 275 300 370 420 Weight kg 30 35 40 45 55 70 100 130
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C05-021
Main dimensions
Size A/B 700 800 900 1000 1200 L mm 952 1046 1162 1246 1470 L1 mm 995 1090 1230 1310 1534 L2 mm 1050 1125 1290 1346 1570 D mm 450 500 640 610 740 D1 mm 145 195 245 135 290 D2 mm 135 185 235 355 85 D3 mm 370 G mm 1150 1315 1270 1625 1980 M mm 1685 1890 2095 2290 2715 S mm 100 100 100 100 110 S mm 40 40 40 40 45 Q mm 450 550 600 660 780 Weight kg 125 150 165 180 320
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Size 150 - 600 mm, bolted design with traverse and handwheel
Page No.C15-001
Main dimensions
Size A/B 150 200 250 300 350 400 500 600 P mm 300 350 500 550 600 650 850 950 Q mm 175 200 225 250 275 300 370 420 M mm 485 610 710 810 910 1010 1230 1470 Weight kg 25 31 52 58 70 90 115 140
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Size 700 - 1200 mm, bolted design with traverse and handwheel
Page No.C15-002
Main dimensions
Size A/B 700 800 900 1000 1200 P mm 1100 1200 1350 1400 1650 Q mm 500 550 600 660 800 M mm 1670 1870 2070 2270 2660 Weight kg 160 190 210 230 380
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C20-001
Main dimensions
Size A/B 150 200 250 300 350 400 500 600 L1 mm 360 410 460 510 560 610 710 810 G mm 415 510 610 710 810 900 1100 1300 M mm 415 490 560 690 790 890 1130 1330 S mm 45 45 55 55 55 55 70 70 S mm 24 24 30 30 30 30 35 35 Weight kg 8 13 35 40 50 60 80 90
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C20-002
Main dimensions
Size A/B 700 800 900 1000 1200 L1 mm 910 1010 1130 1230 1430 G mm 1500 1700 1900 2100 2500 M mm 1540 1760 1940 2150 2540 S mm 65 65 75 75 75 S mm 40 40 40 40 45 Weight kg 110 135 150 170 300
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C20-005
Main dimensions
Size A/B 200x200 300x300 400x400 500x500 600x600 L1 mm 380 480 610 710 810 G mm 500 700 900 1100 1300 M mm 550 760 950 1120 1320 S mm 55 55 70 70 70 S mm 30 30 30 35 35 Weight kg 15 45 65 85 100
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C20-006
Main dimensions
Size A/B 700x700 800x800 900x900 1000x1000 1100x1100 1200x1200 L1 mm 910 1010 1110 1210 1310 1410 G mm 1500 1700 1900 2100 2300 2500 M mm 1600 1800 2000 2150 2250 2350 S mm 70 70 70 70 70 70 S mm 40 40 40 40 40 45 Weight kg 120 140 170 200 230 270
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.C20-007
Main dimensions
Size A/B 1400x1400 1500x1500 1600x1600 1800x1800 2000x2000 2200x2200 2500x2500 L1 mm 1650 1750 1850 2050 2250 2450 2750 G mm 2940 3140 3340 3740 4140 4540 5140 M mm 3100 3300 3500 3900 4300 4700 5300 S mm 100 100 100 100 120 120 120 S mm 45 45 60 60 70 70 70 Weight kg 420 450 600 700 850 1100 1500
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Page No.C30-001
Material
Frame Door Guides Wallseal of two direction tightness Spindle Spindle nut Bolts Coating
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Waste water resistant Neoprene stainless steel 304 or 316 Type Corrosion resistant zincfree bronze Stainless steel A4 pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Operating drives
Page No.D10-000
Wall mounted, key operated Drive Type. 100 Drive Type. 100S Drive Type. 100P Drive Type. 101 Drive Type. 101P Coping bracket mounted, key operated Drive Type. 102 Drive Type. 102P In Surface box, key operated Drive Type. 103S-100 Drive Type. 103S Drive Type. 103 Drive Type. 103P Wall mounted, with gearbox, key operated Drive Type. 104 Drive Type. 104P Pillar on floor with handwheel Drive Type. 105 Drive Type. 106 Drive Type. 107 Drive Type. 108 Drive Type. 109 Drive Type. 110 Drive Type. 111 Pillar with actuator Drive Type. 112 Drive Type. 113 Drive Type. 113-1 Drive Type. 114 Drive Type. 115 Wall mounted, with gearbox, wheel operated Drive Type. 120 Diversion gear drive Drive Type. 130-L Drive Type. 130-S Mobile Electronic drive Type: E-HST-1
Page No.D10 - 001 Page No.D10 - 001S Page No.D10 - 002 Page No.D10 - 003 Page No.D10 - 004 Page No.D10 - 005 Page No.D10 - 006 Page No.D10 - 008 Page No.D10 - 009 Page No.D10 - 010 Page No.D10 - 011 Page No.D10 - 012 Page No.D10 - 013 Page No.D10 - 020 Page No.D10 - 021 Page No.D10 - 022 Page No.D10 - 025 Page No.D10 - 026 Page No.D10 - 030 Page No.D10 - 031 Page No.D10 - 035 Page No.D10 - 036 Page No.D10 - 040 Page No.D10 - 050 Page No.D10 - 051 Page No.D10 - 060 Page No.D10 - 070 Page No.D10 - 071 Page No.D10 - 290
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
1. Drive Type: 100 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 15 kg
Operation
1. Drive Type: 100S 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 15 kg
Operation
1. Drive Type: 100S 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 10 kg, without special extension
Operation
1. Drive Type: 100ST or GST 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight 100ST: stainless steel 304 Type stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 7 kg 100GST: steel, hot-dip galv.
Operation
1. Drive Type: 100STX 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight stainless steel 304 Type stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 7 kg
Operation
1. Drive Type: 100STX 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 17 kg
Operation
1. Drive Type: 101 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 16 kg
Operation
1. Drive Type: 101P 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 18 kg
Operation
1. Drive Type: 102 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 14 kg
Operation
1. Drive Type: 102P 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 16 kg
Operation
1. Surface box Type: 103 2. Drive Type: 103S-100 3. Rod Coupling 4. Drive Rod 5. Rod Guide 6. Spindle 7. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 12 kg
Operation
1. Drive 2. Rod Coupling 3. Spindle extension 4. Surface box Type: 103 - S 5. Rod Guide 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron or Stainless steel stainless steel 304 or 316 ball bearing acc. DIN stainless steel 304 or 316 stainless steel 304 or 316 15 kg
Operation
1. Surface box Type: 141 2. Drive Type: 100,101 or 104 3. Rod Coupling 4. Drive Rod 5. Rod Guide 6. Spindle 7. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 15 kg
Operation
1. Drive 2. Rod Coupling 3. special extension 4. Surface box Type: 141 5. Rod Guide 6. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron or stainless steel 304 Type stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 15 kg
Operation
1. Surface box Type: 144 2. Drive Type: 100,101 or 104 3. Rod Coupling 4. Drive Rod 5. Rod Guide 6. Spindle 7. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 52 kg
Operation
1. Surface box Type: 144 2. Drive Type: 100,101 or 104 3. Rod Coupling 4. Drive Rod 5. Rod Guide 6. Spindle 7. Penstock
T = KT = Dim. S =
Material
Drives frame and housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 52 kg
Operation
View A
1. Drive Type: 104 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Gear- and Base Housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 30 kg
Operation
View A
1. Drive Type: 104P 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Gear- and Base housing Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 32 kg
Operation
Pillar on floor
with handwheel
1. Drive Type: 105 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 84 kg
Operation
Pillar on floor
with handwheel and indicator
1. Drive Type: 106 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 72 kg
Operation
Pillar on floor
with handwheel and indicator
1. Drive Type: 107 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 72 kg
Operation
1. Drive Type: 108 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Schieberunterte
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 70 kg
Operation
1. Drive Type: 109 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 78 kg
Operation
1. Drive Type: 110 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 55 kg
Operation
1. Drive Type: 111 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 60 kg
Operation
1. Drive Type: 112 (light duty design) 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 55 kg
Operation
1. Drive Type: 113 (heavy duty design) 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 60 kg
Operation
1. Surface Box 2. Actuator Drive with Bevel Gear Unit wit Handwheel for Key-operation 3. Rod Coupling 4. Drive Rod 5. Rod Guide 6. Spindle 7. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN stainless steel 304 or 316 Type stainless steel 304 Type 75 kg
Operation
1. Drive Type: 114 (light duty design) 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN Stainless steel 1.4404 stainless steel 304 Type 75 kg
Operation
1. Drive Type: 115 (heavy duty design ) 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Headstock Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron or Stainless steel stainless steel 304 Type ball bearing acc. DIN Stainless steel 1.4401 stainless steel 304 Type 80 kg
Operation
1. Drive Type 118 (E - Antrieb) 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Wall bracket Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron or Stainless steel stainless steel 304 Type ball bearing acc. DIN Stainless steel 1.4401 stainless steel 304 Type 25 kg
Operation
1. Drive Type: 120 2. Rod Coupling 3. Drive Rod 4. Rod Guide 5. Spindle 6. Penstock
T = KT = Dim. S =
Material
Gear and wall bracket Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN Stainless steel 1.4404 stainless steel 304 Type 25 kg
Operation
T = KT = Dim. S =
Material
Gear- and wall bracket Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN Stainless steel 1.4404 stainless steel 304 Type 50 kg
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
T = KT = Dim. S =
Material
Gear- and wall bracket Drives shafts and bolts Bearing Spindle Spindle extension Weight cast iron stainless steel 304 Type ball bearing acc. DIN Stainless steel 1.4404 stainless steel 304 Type 50 kg
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Data: Rated Voltage: Power input: Load-rotations: Torque: 230 V AC 1800 W 40 140 min-1 25 160 Nm
Protection: I PRCD Shaft connection: 20 mm Weight: ca. 10,2 kg including Stand Hight: 710 bis 1250 mm Width: 1115 mm Transport width: 450 mm Technical Details: Electronic switch for continously speed control. Clockwise or counterclockwise rotations Mechanical slipper clutch Supply cable of 3.0 m length. with safety protection Accessories: Packing case
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.E15-001
Material:
Type: A4 Type: A2 Type: ST Stainless steel 1.4571 / 1.4404 equal to 316 Typees Stainless steel 1.4301 equal to 304 L Typees Frame, gate and guides hot dip galvanized steel
We suggest to seal the lateral areas with Silicon. Additionally there is included a set of anchor bolts.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.F10-000
Fields of application Rainwater Rainwater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater Rainwater/Wastewater
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.F20-001
Main dimensions
Size A/B 150 200 250 300 350 400 500 600 L1 mm 360 410 460 510 560 610 710 810 G mm 415 510 610 710 810 900 1100 1300 M mm 415 490 560 690 790 890 1130 1330 S mm 45 45 55 55 55 55 70 70 S mm 24 24 30 30 30 30 35 35 Weight kg 8 13 35 40 50 60 80 90
Material
Frame Door Guides Door and wall seals Wedge components
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.F20-002
Main dimensions
Size A/B 700 800 900 1000 1200 L1 mm 910 1010 1130 1230 1430 G mm 1500 1700 1900 2100 2500 M mm 1540 1760 1940 2150 2540 S mm 65 65 75 75 75 S mm 40 40 40 40 45 Weight kg 110 135 150 170 300
Material
Frame Door Guides Door and wall seals Wedge components
Type A4
Stainless steel 1.4571 / 1.4404
Type A2
Stainless steel 1.4301
Type A2/St
Steel hot-dip galv. stainless steel 304 Type Steel hot-dip galv.
Type St
Steel hot-dip galv.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-001
Main dimensions
Size D 100 125 150 200 250 300 DA mm 130 155 180 230 280 330 L mm 100 100 100 100 100 100 M mm 15 15 15 15 15 15 S mm 40 40 40 40 40 40 Weight kg 4 5 7 9 10 15
Material
Frame und flap Flap sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-002
Main dimensions
Size D 100 125 150 200 250 300 L mm 100 100 100 100 100 100 S mm 60 60 60 60 60 60 Weight kg 5 6 8 10 12 18
Material
Frame und flap Flap sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-003
Flanged design
Bolted design
Main dimensions
Size D 100 125 150 200 250 300 L mm 120 130 140 155 170 180 S mm 40 40 40 40 40 40 Weight kg 4 5 7 9 10 15
Material
Frame und flap Flap sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-004
Flanged design
Bolted design
Main dimensions
Size D 350 400 450 500 600 L mm 185 190 195 200 200 S mm 60 60 60 80 80 Weight kg 20 28 38 45 45
Material
Frame und flap Flap sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-005
Main dimensions
Size D 200 250 300 350 400 450 500 600 700 800 900 1000 1200 A mm 120 120 120 120 150 180 180 190 175 185 185 185 210 B mm 75 75 75 85 85 100 100 100 100 100 100 100 100 C mm 310 265 380 390 480 525 550 650 755 800 815 890 1270 D mm 350 400 450 500 600 670 720 820 920 1020 1120 1250 1470 E mm 75 75 100 100 120 120 120 120 150 150 150 150 150 F mm 350 370 420 420 520 580 620 820 820 820 850 950 1350 P mm 400 450 500 550 600 700 800 900 1000 1100 1200 1300 1500 Q mm 200 225 250 275 300 345 370 420 500 550 600 650 750 Weight kg 25 28 30 50 55 60 70 170 210 230 250 370 550
Material
Frame und flap Flap sealing Frame sealing, exchangeable Wall sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene corrosion resistant zincfree bronze waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-006
Main dimensions
Size D 200 250 300 350 400 450 500 600 700 800 900 1000 1200 A mm 120 120 120 120 150 180 180 190 175 185 185 185 210 B mm 100 100 100 100 110 130 130 130 130 130 130 130 170 C mm 310 265 380 390 480 525 550 650 755 800 815 890 1270 D mm 350 400 450 500 600 670 720 820 920 1020 1120 1250 1470 E mm 75 75 100 100 120 120 120 120 150 150 150 150 150 F mm 350 370 420 420 520 580 620 820 820 820 850 950 1350 P mm 400 450 500 550 600 700 800 900 1000 1100 1200 1300 1500 Q mm 200 225 250 275 300 345 370 420 500 550 600 650 750 Weight kg 32 52 58 80 100 110 135 250 315 270 410 570 830
Material
Frame und flap Flap sealing Frame sealing, exchangeable Wall sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene corrosion resistant zincfree bronze waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-007
Main dimensions
Size D 200 250 300 350 400 450 500 600 700 800 900 1000 1200 A mm 120 120 120 120 150 180 180 190 175 185 185 185 210 B mm 75 75 75 85 85 100 100 100 100 100 100 100 100 C mm 310 265 380 390 480 525 550 650 755 800 815 890 1270 D mm 350 400 450 500 600 670 720 820 920 1020 1120 1250 1470 E mm 75 75 100 100 120 120 120 120 150 150 150 150 150 F mm 350 370 420 420 520 580 620 820 820 820 850 950 1350 P mm 400 450 500 550 600 700 800 900 1000 1100 1200 1300 1500 Q mm 200 225 250 275 300 345 370 420 500 550 600 650 750 Weight kg 25 28 30 50 55 60 70 170 210 230 250 370 550
Material
Frame und flap Flap sealing Frame sealing, exchangeable Wall sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene corrosion resistant zincfree bronze waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-011
Main dimensions
Size D 1400 1600 1800 2000 A mm 210 210 210 210 B mm 85 85 85 85 C mm 1300 1500 1500 1500 D mm 1670 1870 2100 2300 E mm 150 150 150 150 F mm 1700 1900 2150 2250 P mm 1700 1950 2150 2400 Q mm 900 1000 1100 1200 Weight kg 1100 1450 1850 2100
Material
Frame und flap Flap sealing Frame sealing, exchangeable Wall sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene corrosion resistant zincfree bronze waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-020
Main dimensions
Size DN 200 250 300 350 400 450 500 D mm 350 400 450 500 600 670 720 P mm 400 450 500 550 600 700 800 Q mm 200 225 250 275 300 345 370 Weight kg 18 20 22 30 35 40 50
Material
Frame und flap Flap sealing Frame sealing, exchangeable Wall sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene corrosion resistant zincfree bronze waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-021
Main dimensions
Size DN 600 700 800 900 1000 1200 D mm 820 920 1020 1120 1250 1470 P mm 900 1000 1100 1200 1300 1500 Q mm 420 500 550 600 650 750 Weight kg 120 150 190 210 260 330
Material
Frame und flap Flap sealing Frame sealing, exchangeable Wall sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene corrosion resistant zincfree bronze waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-022
Main dimensions
Size DN 600 700 800 900 1000 1200 D mm 820 920 1020 1120 1250 1470 P mm 900 1000 1100 1200 1300 1500 Q mm 420 500 550 600 650 750 Weight kg 200 250 320 360 450 600
Material
Frame und flap Flap sealing Frame sealing, exchangeable Wall sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene corrosion resistant zincfree bronze waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-025
Main dimensions
Size DN 1400 1600 1800 2000 D mm 1670 1870 2150 2250 P mm 1700 1950 2150 2400 Q mm 900 1000 1100 1200 Weight kg 850 1070 1350 1800
Material
Frame und flap Flap sealing Frame sealing, exchangeable Wall sealing Pin Bolts Nuts Coating cast iron waste water resistant Neoprene corrosion resistant zincfree bronze waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type corrosion resistant zincfree bronze shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-030
Main dimensions
Size DN 100 150 200 250 300 350 400 500 600 700 800 900 1000 1200 D mm 220 285 340 395 445 505 565 670 780 895 1015 1115 1230 1455 L mm 100 100 100 100 100 100 100 100 150 150 150 150 150 150 Weight kg 6 8 10 15 20 24 27 38 45 65 80 100 110 150
Material
Frame und flap Flap sealing Wall sealing Pin und Bolts Coating Type A4: stainless steel 316 Type waste water resistant Neoprene waste water resistant Neoprene stainless steel 316 Type pickled and passivated
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-031
Main dimensions
Size DN 1400 1500 1600 1800 2000 D mm 1675 1800 1925 2115 2325 L mm 200 200 200 200 200 Weight kg 200 260 330 420 600
Material
Frame und flap Flap sealing Wall sealing Pin und Bolts Coating Type A4: stainless steel 316 Type waste water resistant Neoprene waste water resistant Neoprene stainless steel 316 Type pickled and passivated Type A2: stainless steel 304 Type Type ST: steel, hot-dip galv.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-035
Main dimensions
Size D 200 250 300 350 400 450 500 600 700 800 900 1000 1200 A mm 120 120 120 120 150 180 180 190 175 185 185 185 210 B mm 75 75 75 85 85 100 100 100 100 100 100 100 100 C mm 310 265 380 390 480 525 550 650 755 800 815 890 1270 D mm 350 400 450 500 600 670 720 820 920 1020 1120 1250 1470 E mm 75 75 100 100 120 120 120 120 150 150 150 150 150 F mm 350 370 420 420 520 580 620 820 820 820 850 950 1350 P mm 400 450 500 550 600 700 800 900 1000 1100 1200 1300 1500 Q mm 200 225 250 275 300 345 370 420 500 550 600 650 750 Weight kg 25 28 30 50 55 60 70 170 210 230 250 370 550
Material
Frame und flap Flap sealing Wall sealing Pin und Bolts Coating Type A4: stainless steel 316 Type waste water resistant Neoprene waste water resistant Neoprene stainless steel 316 Type pickled and passivated Type A2: stainless steel 304 Type Type ST: steel, hot-dip galv.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-036
Main dimensions
Size D 1400 1600 1800 2000 2200 2400 A mm 100 100 100 100 100 100 B mm 150 150 150 150 150 150 C mm 1300 1400 1500 1600 1600 1600 D mm 1550 1750 1950 2150 2350 2550 E mm 150 150 150 150 150 150 F mm 1250 1350 1450 1550 1550 1550 P mm 1800 2100 2300 2500 2700 2900 Q mm 850 950 1100 1200 1300 1400 Weight kg 270 450 560 790 970 1150
Material
Frame und flap Flap sealing Wall sealing Pin und Bolts Coating Type A4: stainless steel 316 Type waste water resistant Neoprene waste water resistant Neoprene stainless steel 316 Type pickled and passivated Type A2: stainless steel 304 Type Type ST: steel, hot-dip galv.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-040
Main dimensions
Size DN 300 350 400 500 600 700 800 900 1000 1200 D mm 445 505 565 670 780 895 1015 1115 1230 1455 L mm 100 100 100 100 150 150 150 150 150 150 Weight kg 23 28 32 50 70 100 125 150 200 270
Material
Frame und flap Flap sealing Wall sealing Pin und Bolts Coating Type A4: stainless steel 316 Type waste water resistant Neoprene waste water resistant Neoprene stainless steel 316 Type pickled and passivated Type A2: stainless steel 304 Type Type ST: steel, hot-dip galv.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.G10-041
Main dimensions
Size DN 1400 1500 1600 1800 2000 2200 2400 D mm 1675 1800 1925 2115 2325 2550 2760 L mm 200 200 200 200 200 200 200 Weight kg 240 310 400 510 720 880 1040
Material
Frame und flap Flap sealing Wall sealing Pin und Bolts Coating Type A4: stainless steel 316 Type waste water resistant Neoprene waste water resistant Neoprene stainless steel 316 Type pickled and passivated Type A2: stainless steel 304 Type Type ST: steel, hot-dip galv.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Handstops
Page No.H10-005
Material
Frame Door Exchangeable seals of steel or stainless steel of steel or stainless steel waste water resistant Neoprene
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Hand stops
Page No.H10-005W
End-wall mounted
Material
Frame Door Exchangeable seals Spindle Bolts steel or stainless steel steel or stainless steel waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Handstops
Page No.H10-006
Material
Frame Door Exchangeable seals Spindle Bolts steel or stainless steel steel or stainless steel waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Channel penstocks
of steel or stainless steel
Page No.H10-020
with handwheel
Material
Frame Door Exchangeable seals Spindle Bolts steel or stainless steel steel or stainless steel waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Channel penstocks
of steel or stainless steel
Page No.H10-021
Material
Frame Door Exchangeable seals Spindle Bolts steel or stainless steel steel or stainless steel waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Channel penstocks
of steel or stainless steel
Page No.H10-030
Material
Frame Door Exchangeable seals Spindle Bolts steel or stainless steel steel or stainless steel waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.H10-035
Material
Frame Door Exchangeable seals Spindle Bolts steel or stainless steel steel or stainless steel waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.K10-050
Material
Door Frame Exchangeable seals Spindle Bolts steel, stainless steel steel, stainless steel waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.K10-002
Material
Door and guides Exchangeable seals Spindle Bolts steel or stainless steel waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.K10-003
Material
Door and guides Exchangeable seals Spindle Bolts steel or stainless steel waste water resistant Neoprene stainless steel 316 Type stainless steel 316 Type
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Stop Logs
Page No.K20-001
Construction: The stop logs closing consists of the according to components: 1. Stop Log with relief valves 2. Guide (with or wthout top-seal) 3. Lifting beam or elevating chain or ropes Function: Stop logs are needed for shutting off big approach channels. The gates can be put alternately to different channels, i.e. applied to different guides. The lifting is done under pressure balance. That is why the gates have relief valves that open in case of lifting. The valves close automately as soon as the gate is settled.
Material: Guide and gates are made from steel. On demand: stainless steel of 304 or 316 Type. Profile-washer of waste water and sea water resistant Neoprene. Relief valves of stainless steel. Valves housing of cast iron. Accessories: A lifting truck can be offered to lift and handle the gate. But you can do the lifting by chains or ropes as well. In this case there is no lifting beam required.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.M05-001
150 - 600 mm
700 - 1200 mm
Installation Depths
Size 150 200 250 300 350 400 500 600 700 800 900 1000 1100 1200 M 485 610 710 810 910 1010 1230 1470 1670 1870 2070 2270 2460 2660 T 760 885 985 1085 1185 1285 1505 1745 1945 2145 2345 2545 2735 2935
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.M10-000
Minimum-Installation Depths for Drives Type 100 Page No.M05 - 001 Round shape - bolted installation design 150 - 350 mm 400 - 700 mm 800 - 1000 mm 1100 - 1200 mm Round shape - flanged installation design 150 - 350 mm 400 - 700 mm 800 - 1000 mm 1100 - 1200 mm Square shape - bolted installation design 200 x 200 300 x 300 mm 500 x 500 600 x 600 mm 700 x 700 800 x 800 mm 900 x 900 1200 x 1200 mm Round shape - grouted installation design 150 - 350 mm 400 - 700 mm 800 - 1000 mm 1100 - 1200 mm Square shape - grouted installation design 200 x 200 300 x 300 mm 400 x 400 mm 500 x 500 600 x 600 mm 700 x 700 800 x 800 mm 900 x 900 1200 x 1200 mm Page No.9000-0001 Page No.9000-0002 Page No.9000-0003 Page No.9000-0004 Page No.9000-0008 Page No.9000-0009 Page No.9000-0010 Page No.9000-0011 Page No.9000-0014 Page No.9000-0016 Page No.9000-0017 Page No.9000-0018 Page No.9000-0050 Page No.9000-0051 Page No.9000-0052 Page No.9000-0053 Page No.9000-0060 Page No.9000-0061 Page No.9000-0062 Page No.9000-0063 Page No.9000-0064
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.M11-000
Installation - Operating- and Maintenance-Instruction for PURATOR- Penstocks The penstock installation units refer to the following main groups (due to the different drive Typees):
1. Drive 2. Door 3. Frame 4. Guides 5. Drive Rod 6. Rod Guide 7. Rod Coupling 8. Spindle 9. Spindle Nut 10. Wall Seal
Penstocks and guides The bolted design provides the fastest installation. That is the reason why it is performed most frequently. Please follow the installation instructions: a) Centralize the penstock (consisting of door and frame) to the wall opening and fix it. Prepare the bore-holes for the anchor and install the anchor bolts properly. You can use the frame as drill pattern.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.M11-000
b) Remove the penstock and adjust the necessary counter nuts to the anchor bolts. Position the counter nuts as far as possible to the the wall. c) After setting up the counter nuts, apply the penstock to the anchor bolts and bolt it up to the wall. The sealing should be adjacent to the wall regularly and under low pressure.
Installation versions:
bolted design
Upper seal
Lower seal
flanged design
Upper seal
Lower seal
grouted installation
Upper seal
Lower seal
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.M11-000
1. Door 2. Frame 3. Seal Bars (exchangeable) 4. Guide 5. Wall Sealing 6. Wedge Plug 7. Anchor Bolt 8. Counter Nut (for extended off-seating pressure only)
d) Adjust counter nuts to the frame at a distance of 1.0 cm. Draw the penstock to the counter nuts until the total frame is tighty adjacent to it. Do it in an appropriate way to avoid twisting or bracing. Please note: The distance between the frame and the counter nuts has to be exactly 1.0 cm - everywhere. To assure this, use a range spacer .Well suited for this duty is a piece of wooden panel of 1.0 cm thickness. Guides After adjusting the penstock you have to install the guides and to fasten them at the upper edge with anchor bolts. The installation of the anchor bolts is done as described before. But the distance of the counter nuts has to correspond to the resulting walls parallel. Installation of the drive Bolt the drives brackets or pillars to the wall or ground by means of anchor bolts or heavy duty dowels. In case of difficult concrete conditions, use corresponding equalizing layers. As a matter of principle the drive has to be installed vertically above the spindle.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.M11-000
Spindle extention (Rod) Join the rod to the rod couplings. Screw the spindle into the spindle nut until you reach the right distance to close the couplings. Connect the Rod couplings via the two central connecting bolts. Afterwards install the lateral clamp fasteners. Please note: Dont tighten them too much. Guides The delivered guides have to be devided proportional to the total lenght. The lowest guide is to be placed above the spindle. You can calculate the medium distance between the guides as follows:
Installation depth - dimension of the door - 300 mm ( number of guides + 1)
The positioning is done after installation and adjustment of the rod. Please note: There has to be a minimum distance of 3 mm between guide segments and rod. Wall seal a) The Y-sealing will be absolutely tight if the wall is smoothe and straight. If neccessary you can fill cavities by means of silicon. b) In case of grouting take off the y -sealing. Encase the frame and cast the concrete to fill up the interspace. Adjusting the door Check the adjustment of the penstock and test the installation for leaks. The wedges are preset by our factory and should not be altered. Due to transportation or installation it might be neccessary to readjust them: Close the door totally. Tighten the wedge plugs to their limits. This provides a proportionate contact pressure which is essential for the sealing. Tighten the wedges counter nuts after the adjustment. Check the adjustment by opening and closing the penstock for a second time. Doing this, check the the wedge plugs as well. It might be neccessary to readjust them. Attention: Tightening the wedge plugs too fast, can cause twisting of the frame, blocking or even breaking of the door.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Page No.M11-000
Very important: a) Tighten the penstock in a steady way. Avoid twisting or bracing of frame or door. b) As a matter of principle install the penstock (frame and door) assembled and wedged. The door has to be closed to its limits. c) Build in the spindle in a way, that the door releases the total opening. At its upper limit the door must not open more than 10mm above the aperture. d) Meet the installation depth T (determined by manufacturer) exactly. Arrange the spindle (and its extentions) vertically. e) For installation and maintenance of the electric actuators - please follow the instructions provided by their manifacturers.
Maintenance Instruction for PURATOR - Penstocks a) Penstocks ( frames and doors) Check the wedges after an installation time of one year. Readjust them if neccessary. In case of readjusting take precautions for a propotionate contact pressure, povided by the whole number of wedge plugs. Clean and grease the sealing surfaces during the yearly check-up. We recommend a check-up of the spindle every quarter of a year, cleaning and greasing included. We recommend the spindle check-up more often in case of intallations under difficult weather conditions. Damages of the coating have to be fixed on demand. b) Grease and check the actuators for facility of operation at least once a year. Grease nipples have to be maintained every six months. For the electric actuators follow the instructions provided by their manufacturers.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Accessories
Page No.N10-001
1. Operation Key (T-key), Type: 21/25 2. Drive (refer to catalogue part D - Penstock drives) 3. Rod Coupling 4. Spindle- and/or Rod Extentions 5. Rod Guide 6. Spindle (delivered with the penstock)
Rod Guide
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.
Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.