So Tay Van Hanh Nhom CDU-Rev0

TP ON DU KH VIT NAM (PETROVIETNAM)
NH MY LC DU DUNG QUT
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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MC LC
PHN I: C S THIT K V M T QU TRNH CNG NGH
1.
2.
3.
C S THIT K
1.1 Mc ch
1.2 c tnh ca nguyn liu
1.2.1 Du Bch H
1.2.2 Du Dubai
1.3 Tiu chun sn phm
1.4 Cn bng vt cht
1.4.1 Du Bch H
1.4.2 Du Dubai
1.4.3 Nhng trng hp linh ng
1.5 iu kin bin
1.6 Cc dng thi lng v kh
M T CNG NGH
2.1 M t dng cng ngh
2.1.1 Tin gia nhit cho du th
2.1.2 Cm thit b tch mui
2.1.3 L gia nhit
2.1.4 Chng ct du th
2.1.5 Cm thp n nh xng
2.1.6 Cc thit b lm kh bng chn khng
2.1.7 Vng to chn khng cho thp lm kh
2.1.8 Ha cht b sung
2.2 Nguyn l cng ngh
2.2.2 Cm thit b to chn khng
2.3 Cc kiu vn hnh la chn
2.3.1 Vn hnh vi dng sn phm Kerosene c tch phn nh
bng hi qu nhit
2.3.2 Vn hnh vi ch mt thit b tch mui
2.3.3 Ni tt qua thp lm kh LGO bng chn khng
2.3.4 Ni tt qua thp lm kh HGO bng chn khng
2.3.5 C lp cm thit b trao i nhit E-1102 v E-1104
M T QU TRNH IU KHIN TRONG PHN XNG
3.1 iu khin dng cng ngh trong phn xng
3.1.1
Cc thng s iu khin chnh
3.1.2 Nguyn tc dng phn xng
3.2 Cc iu kin vn hnh
3.3 Cc bin cng ngh
3.3.1 Lu lng nguyn liu CDU
3.3.2 Nhit u ra ca l gia nhit

4.
5.
6.
7.
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PHN XNG CDU (011)
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3.3.3 Nhit ti nh ca thp phn tch chnh T-1101

3.3.4 p sut ca thp phn tch chnh
3.3.5 Cc dng hi lu tun hon
3.3.6 S iu chnh v ch tiu cht lng sn phm
3.3.7 Hi qu nhit dng tch phn nh trong thp tch chnh
T-1101
3.3.8 Overflash
3.3.9 Nhit ca thp n nh xng T-1107
3.4 S phi hp iu khin vi bn ngoi phn xng
3.4.1 Cn ca qu trnh chng ct kh quyn t phn xng CDU i
n phn xng RFCC
3.4.2 Full range Naphtha t phn xng CDU n phn xng
NHT
3.4.3 iu khin nguyn liu u vo ca phn xng LCO HDT
3.4.4 Nc chua x l t phn xng SWS n CDU
3.5 Ngun cung cp in lin tc
3.6 M t chung v s iu khin kt hp
NHU CU V CC DNG PH TR, HA CHT V XC TC
4.1 Nhin liu
4.2 Hi nc
4.3 Ngun cung cp in
4.4 Nc lm mt
4.5 Nc
4.6 Kh Nit
4.7 Khng kh cho phn xng v kh iu khin
4.8 Cc loi ho cht
4.9 Cc ch tiu ca ho cht
CHUN B CHO QU TRNH KHI NG BAN U
5.1 Check-out phn xng
5.2 Thi ra ng ng
5.3 Tun hon nc
5.4 Kim tra r r
5.5 Lm kh l gia nhit H-1101
5.6 Lm sch ha cht
KHI NG BNH THNG
6.1 Tm tt qu trnh khi ng
6.2 Cc bc chun b cui cng
6.3 ui kh v tr ha
6.4 Khi ng l gia nhit
6.5 Nng nhit
6.6 Dng ca cc sn phm
6.7 Vn hnh bnh thng
DNG PHN XNG
7.1 Tm tt qu trnh dng phn xng
7.2. Gim lu lng dng

8.
9.
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7.3 Dng l gia nhit v lm ngui

7.4 Ra (Flushing) phn xng
7.5 Thi hi lm sch v chun b bo dng
7.6 Bo dng thit b ti un si thp tch cnh sn Kerosene
T-1102
7.7 C lp thit b tch mui bo dng
QUY TRNH DNG KHN CP PHN XNG CHNG CT
DU TH
8.1 Khi qut v quy trnh dng khn cp
8.2 Mt ngun in
8.3 Mt hi nc
8.3.1 Mt hi thp p
8.3.2 Mt hi trung p
8.3.3 Mt hi cao p
8.3.4 Mt hon ton ngun hi
8.4 Mt kh iu khin
8.5 Mt nc lm mt
8.6 S c h thng kh nhin liu
8.7 S c h thng du t
8.8 S c h thng kh mi la
8.9 Mt kh Nit
8.10 Cc h hng v c kh
QUY TRNH V THIT B AN TON
9.1 Cc thit b an ton v p sut
9.2 Cc ci t v bo ng
9.3 Cc ci t v t ngt
9.4 Gin v h thng t ngt
9.5 Biu nhn-qu
9.6 Bng d liu v vt liu c hi
9.7 Bng ghi nh an ton
9.7.1 V ng trong thit b trao i nhit
9.7.2 Cm phun ho cht A-1104
9.7.3 Cm thit b tch mui A-1101
9.7.4 Bm tun hon Kerosene v h thng rt sn phm
9.7.5 Bm tun hon LGO v sn phm ly ra
9.7.6 Bm tun hon HGO v sn phm ly ra
9.7.7 S c b iu khin phn tch pha (011-LIC-040) ca bnh
ngng t sn phm nh thp T-1101, D-1103
9.7.8 S c b iu khin mc (011-LIC-050) ti phu cha nc
trong bnh ngng t D-1104 ca thp T-1107
9.7.9 H thng kt ni x kn (CD) trn ng ly sn phm y ca
thp n nh xng T-1107
9.7.10 B iu khin mc du 011-LIC-028 trong bnh tch 3 pha
D-1106 b hng khi bm P-1120 ang khi ng
9.7.11 Cc thit b kha lin ng

10.
11.
12.
13.
14.
15.
16.
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PHN XNG CDU (011)
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D LIU V THIT B IU KHIN

10.1 Nhng van iu khin v thit b iu khin
10.2 Cc thit b o lu lng dng
TM TT DANH MC CC THIT B CHNH
11.1 Danh mc cc thit b
11.2 L gia nhit du th H-1101
11.3 Gi thit b tch mui A-1101
11.4 Gi thit b to chn khng A-1102
PHN TCH
12.1 K hoch kim tra v ly mu
12.2 Cc thit b phn tch trc tuyn
IU KHIN QU TRNH
13.1 H thng iu khin phn tn
13.2 H thng bo v thit b o v h thng an ton
13.3 Trung tm iu khin
H THNG BN V
PH LC 2
PH LC 3
PHN II: QUY TRNH KHI NG L GIA NHIT H-1101
8474L-011-A3501-0110-001-003
1.
2.
3.
4.
GII THIU
CC BC CHUN B KHI NG L
LM SCH
3.1 Cng vic ca nhn vin vn hnh
3.2 Nhng yu cu trong qu trnh lm sch bng khng kh
3.3
Qu trnh lm sch
3.4
Gin on trong khi lm sch
3.5
Kt thc qu trnh lm sch
3.6
Khng c cht d chy trong l
3.7
Khng c cht d chy trong l
MI LA (011-UX-048)
4.2 Mi la sn sng ci t
4.3Thit lp ng la mi
4.4 nh la cho tng u la mi
5.
NH LA CHO NG KH NHIN LIU (011-UX-049)

5.2 ng kh nhin liu chnh sn sng thit lp
5.3 Thit lp ng kh t chnh
5.4 Khi ng u t
6.
NH LA CHO NG DU NHIN LIU (011-UX-050)

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Phn:
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6.2 Du nhin liu sn sng thit lp
6.3 Thit lp ng du nhin liu
6.4 Khi ng u t
7.
NH LA CHO NG KH D (011-UX-051)
7.1 ng kh d sn sng thit lp
7.2 Thit lp ng kh d
7.3 Khi ng ng kh d
PHN III: KH CC TRONG L GIA NHIT
1.
2.
Quy trnh kh cc
Ch
PHN IV: NGUYN L BO V L GIA NHIT
1.
2.
3.
4.
5.
6.
7.
8.
GII THIU
1.1
Dng ton b l gia nhit v dng qut gi (011-UX-005A)
1.2
Ngt dng kh nhin liu (011-UX-005B)
1.3
Ngt dng du nhin liu (011-UX-005B)
1.4
Ngt dng kh d (011-UX-005D)
1.5
Ngt dng nhin liu mi la (011-UX-005E)
(011-UX-005A): DNG KHN CP TON B L GIA NHIT
(011-UX-005B): NGT DNG KH NHIN LIU
(011-UX-005C): NGT KHN CP DNG DU NHIN LIU
(011-UX-005D): NGT KHN CP DNG KH D
(011-UX-005E): NGT KHN CP DNG NHIN LIU MI LA
QUY TRNH VN HNH KHI MT S NGN LA MI B TT
CH
PHN V: S TAY VN HNH V BO DNG THIT B TCH MUI

A-1101-D-01& A-1101-D-02
1.
2.
HNG DN AN TON
1.1
An ton khi i vo thit b tch mui
1.2
An ton trong cng vic bo dng thit b tch mui
hoc cc thit b lin quan
1.3
An ton trong khi kim tra in
1.4
An ton khi in du vo bnh
1.5
An ton khi tho sch thit b tch mui
M T THIT B

3.
4.
5.
6.
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2.1
Bnh tch mui
2.2
B phn lp rp bn trong
2.3
H thng li in cc
2.4
S cch in u vo my bin th ca thit b tch mui
2.5
Tay treo cch in
2.6
S cch in ca my bin th
2.7
C l vn ng c lp thit b dn in
2.8
Bng iu khin
2.9
My bin th in
2.10
Thit b trn tnh
2.11
Thit b to nh tng
2.12
Thit b o p
2.13
Thit b o chnh p
2.14
Thit b o mc ca b mt phn cch nc/du
2.15
Thit b o mc
2.16
ng h o p
IU KHIN CNG NGH
3.1
iu khin phun nc pha long
3.2
iu khin s to nh
3.3
iu khin phun cht ph nh
3.4
iu khin mc ti b mt phn cch nc/du
BO V AN TON THIT B TCH MUI
4.1
T ngt my bin th
4.2
T ngt mc du ca thit b tch mui
CHUN B CHO KHI NG
5.1
Bnh tch mui v cc thit b bn trong
5.2
ng ng
5.3
Cc thit b o v iu khin
5.4
in
5.4.1 Bng iu khin
5.4.2 My bin th
KHI NG PHN XNG
6.1
Qu trnh tr ha
6.2
in du th vo bnh
6.3
ng in cho cc in cc
6.4
Phun cht kh nh
6.5
Phun nc cho qu trnh tch mui
6.6
Ci t ban u cho thit b to nh tng cp 2
6.7
iu chnh mc ca b mt phn cch nc/du thit b
tch mui th hai
6.8
Nc tun hon trong
6.9
Ci t ban u cho thit b to nh cp th nht
6.10
iu chnh mc ca b mt phn cch nc/du thit b
tch mui th nht
6.11
H thng ra bn

7.
8.
9.
10.
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Phn:
PHN XNG CDU (011)
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6.12
u gom ca thit b ht vng du ti b mt phn cch
IU KHIN S LM VIC CA THIT B TCH MUI
7.1
Cc im ly mu
7.2
Lch phn tch
7.3
Quy trnh lymu
7.4
Cc phng php kim tra v cch tin hnh
7.5
S iu chnh vn hnh
7.6
Kim tra nghim thu ngoi site
7.6.1 iu kin ca kim tra nghim thu ngoi site
7.6.2 Kim tra hiu qu lm vic ca cm thit b tch mui
(A-1101)
7.6.3 Trong khi kim tra nghim thu ngoi site
DNG PHN XNG
8.1
Dng cm thit b tch mui
8.2
Tho sch thit b tch mui
VN HNH BNH THNG V IU CHNH
9.1
Cc bin cng ngh
9.1.1 Lu lng du th
9.1.2 Nhit du th
9.1.3 p sut du th
9.1.4 S tn tht p sut khi qua cc thit b to nh
9.1.5 Lu lng dng nc cho qu trnh tch mui
9.1.6 Nhit nc cung cp cho qu trnh tch mui
9.1.7 Cht lng nc cung cp cho qu trnh tch mui
9.1.8 Mc ca b mt phn cch nc/du
9.1.9 Ha cht kh nh
9.2
Ghi li hot ng ca cm thit b tch mui
X L S C
10.1
Cc thnh phn, chc nng v cc hng hc
10.1.1Bng s l s c my bin th
10.1.2Bng s l s c thit b tch mui
10.2
Chun b cho vic kim tra bnh tch mui
10.3
Li in cc thit b tch mui
10.3.1Quy trnh ni t
10.3.2Quy trnh lm sch
10.4
My bin th
10.4.1 Phn m u
10.4.2 Cng vic bo dng
10.4.3 Hng dn ring thay ng lt cch in my bin th
10.4.4 Sau khi bo dng my bin th
10.5
Thay ng lt cch in trong thit b tch mui
10.6
Thay tay treo cch in
10.7
Bo dng in
10.7.1
Trng hp 1
10.7.2
Trng hp 2

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10.7.3
Trng hp 3
10.8
Cc thit b ph
C S THIT K
1.1 Mc ch:
Mc ch ca phn xng CDU l tch s b du th to ra nhng sn phm lm
nguyn liu cho nhng phn xng ch bin su v lm nhng cu t pha trn trc
tip.
Du th c gia nhit bi cc dng sn phm v cc dng hi lu tun hon
(Pumparound) trc khi c a ti l gia nhit. Qu trnh phn tch s b du th
c tin hnh trong thp phn tch chnh v cc thp tch cnh sn (Stripper). Dng
Naphtha t nh thp phn tch chnh T-1101 c a n thp n nh xng
(Stabiliser) T- 1107. Cc sn phm khc c lm ngui trc khi a thng n b
cha trung gian hoc cc phn xng ch bin su thch hp. Ring dng LGO v
HGO c lm kh bng chn khng trc khi a n b cha trung gian hoc phn
xng LCO-HDT.
Phn xng c thit k vn hnh 2 loi du th:
+ 6.5 triu tn/ nm du Bch H (Trng hp du ngt)
+ 6.5 triu tn/ nm du DuBai (Trng hp du chua)
Bn cnh , mt trng hp vn hnh da trn hn hp du trn gia 84.6 % khi
lng du Bch H v 15.4 % khi lng du DuBai, nh vy tiu chun sn phm Jet
A1 v im ng (Freeze point) v t trng (Density) c th t c khi ch bin du
hn hp.
1.2 c tnh ca nguyn liu:
1.2.1 Du Bch H:

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L mt loi du nh vi API l 39.2 v hm lng sulphur l 0.03%. Bch H l

loi du Paraffin (h s c trng K = 12.3). Du Bch H cho sn lng Naphtha
trung bnh v sn lng nhng phn ct gia v vaccum Gas oil cao.
Bch H l loi du th cht lng cao; hm lng c t thp thch hp cho nhng
nh my lc du vi qu trnh Cracking.
1.2.1.1 ng cong chng ct:
Bng di y ch ra ng cong chng ct v ng cong t trng ca du Bch H.
Bng 1:
Phn on oC
Lights End
68 - 93
93 - 157
157 - 204
204 - 260
260 - 315
315 - 371
371 - 427
427 - 482
428 - 566
> 566
Tn tht
(Loss)
Nhng tnh cht ca cu t

%Khi lng (wt
% ct (wt%
%)
cumm)
2.86
2.86
1.53
4.39
8.43
12.82
7.24
20.06
8.38
28.44
10.21
38.65
12.11
50.76
12.58
63.34
12.84
76.18
9.74
85.92
13.81
99.73
0.27
T trng
(Density)
0.6816
0.7460
0.7734
0.7972
0.8160
0.8285
0.8437
0.8539
0.8904
0.9313
1.2.1.2 Lights Ends

Hm lng nhng cu t nh trong du Bch H c a ra trong bng di y:
Bng 2:
Cu t
Methane
Ethane
Propane
Isobutane
n-Butane
Isopentane
n-Pentane
Cyclopentane
2,2-Dimethylbutane
2,3-dimethylbutane
2-methyl-pentane
% Khi lng
0.0002
0.0031
0.0327
0.0488
0.2122
0.3741
0.6270
0.0300
0.0234
0.0530
0.3885

3-methyl-pentane
n-hexane
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Phn:
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0.2099
0.8528
1.2.2 Du DuBai
L mt loi du chua vi API l 31.2 v hm lng Lu hunh tng l 2.1% khi
lng. DuBai l loi du trung bnh (h s c trng K = 11.78).
1.2.2.1 ng cong chng ct
Nhng ng cong chng ct v ng cong t trng c ch ra trong bng di y:
Bng 3: ng cong chng ct v ng cong t trng ca du DuBai:

Nhng tnh cht ca cu t
Nhit (C)
%ct
(T trng)
(Wt %
Density
Cumm)
89
5
0.702
120.4
10
0.741
259.8
30
0.830
372.0
50
0.890
482.2
70
0.946
678.9
90
1.033
1.2.2.2 Light Ends
Hm lng cu t nh ca du Dubai c a ra bng di y:
Bng 4: Hm lng cu t nh ca du Dubai
Cu t
Ethane
Propane
Isobutane
n-Butane
Isopentane
n-Pentane
% Khi lng
0.01
0.16
0.15
0.59
0.62
0.93

Cyclopentane
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0.09
1.2.2.3 Hm lng Lu hunh

Hm lng lu hunh tng trong du DuBai l 2.1%kl, vi hm lng hydro sulphide
thp hn 0.0001%kl.
ng cong chng ct lu hunh ca du DuBai c ch ra di y:
Bng 5: ng cong chng ct lu hunh tng ca du DuBai:

Th tch (%)
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Hm lng lu hunh
tng (%wt)
0.0004
0.0012
0.0024
0.0048
0.0092
0.0136
0.0184
0.0224
0.0244
0.0252
0.0264
0.0276
0.0296
0.0320
0.0356
0.0392
1.3 Tiu chun sn phm

Nhng tiu chun di y s t c trong khi phn xng vn hnh vi 100% du
Bch H:
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Bng 6: Nhng tiu chun sn phm:

Tiu chun
Hm lng C5 trong dng LPG
Hm lng C4 trong Full Range Naphtha
Khong gp (gap) gia 5%vol ca Kerosene
v 95%vol Full range naphtha
Khong GAP gia 5%vol Light Gas Oil v
95%vol Kerosene
Khong OVERLAP gia 95%vol Light Gas
Oil v 5%vol Heavy Gas Oil
im chp chy ca Heavy Gas Oil
im chp chy ca Kerosene
im khi ca Kerosene
T trng ca Kerosene 15oC
Ch s Cetane ca Light Gas Oil
im chp chy ca Light Gas Oil
im chy rt ca Light Gas Oil
Lng cn (Residue) bay hi di 360oC
Gi tr
Phng php th
nghim
1.5 mol% Max
ASTM D2163
0.3%kl Max
G.C
o
0 C Min
ASTM D86
0oC Min
ASTM D86
20oC Max
ASTM D86
65oC Min
40oC
20 mm Min
0.83 kg/l Max
45 Min
65oC Min
0oC Max
10%vol Max
ASTM D93
ASTM D93
ASTM D1322
ASTM D1298
ASTM D4737
ASTM D93
ASTM D97
ASTM D1116
1.4 Cn Bng Vt cht:

Thit k phn xng chng ct du th da trn nhng im ct di y:
Bng 7: Nhng im ct TBP thit k
Sn phm
Full Range Naphtha / Kerosene
Kerosene / Light Gas Oil
Light Gas Oil / Heavy Gas Oil
Heavy Gas Oil / Atmospheric Residue
im ct TBP oC
165
205
330
370

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(TBP: True Boiling Point: im si thc)

Nhng im ct TBP ny tng ng vi trng hp vn hnh bnh thng ca phn
xng (xem mc 1.4.1 v 1.4.2). Nhng trng hp khc c ch ra trong mc 1.4.3
(nhng trng hp linh ng).
1.4.1 Du Bch H
Theo nh nhng im ct TBP xc nh trong bng 7: Nhng im ct TBP thit k,
cho ta lu lng dng ca cc sn phm i vi du Bch H nh sau:
Bng 8: Phn phi sn phm trong trng hp vn hnh du Bch H:
Sn Phm
LPG
Naphtha
Kerosene
Light Gas Oil
Heavy Gas Oil
Residue
Lu lng dng
(Kg/h)
2181
108314
51188
170716
69822
407324
% khi lng (%wt)

0.27
13.30
6.28
20.96
8.57
50.01
1.4.2 Du DuBai
Nhng im ct thit k TBP a n nhng lu lng dng sn phm di y cho
ch bin du Dubai:
Bng 9: Phn phi sn phm trong trng hp vn hnh du DuBai:
Sn Phm
LPG
Naphtha
Kerosene
Light Gas Oil
Heavy Gas Oil
Residue
Lu lng dng
(Kg/h)
7000
130072
48747
154839
64933
403303
% khi lng
0.86
16.01
6.00
19.06
7.99
49.64
1.4.3 Nhng trng hp linh ng

Nh ni trong mc 1.1 (c s thit k), phn xng c thit k vn hnh vi
trng hp 100% du bch H hoc 100% du DuBai. Bn cnh , phn xng cn
c thit k vn hnh vi im ct TBP khc (xem trong phn di ca mc ny).
thay i t trng hp ny sang trng hp khc, nhng setpoint dng s thay i
n nhng gi tr c ch ra trong phn ny, t c cht lng sn phm theo
yu cu.
30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 14 / 206
Cc thit b trong phn xng CDU c thit k vi kch thc p ng cc

trng hp linh ng trong vn hnh nh c m t sau y. Cc khong linh ng
ny c xem nh d phng thit k.
Lu lng dng v lng nhit ly ra ca cc dng hi lu tun hon (pumparound)
khi chuyn t trng hp vn hnh du Bch H n trng hp vn hnh du DuBai
s thay i. Nhng trong cng loi nguyn liu t trng hp linh ng ny n trng
hp linh ng khc th cc thng s ny nn gi nguyn. Lu lng dng v lng
nhit ly ra t cc dng hi lu tun hon c a ra bng di y:
Bng 10: Lu lng dng v lng nhit ly ra t cc dng hi lu tun hon:
Dng Kerosene
hi lu tun hon
Dng LGO hi
lu tun hon
Dng HGO hi
lu tun hon
Trng hp Bch H
Lu lng
Lng
dng
nhit
(Kg/h)
(KW)
211124
9000
Trng hp DuBai
Lu lng
Lng
dng
nhit
(Kg/h)
(KW)
211110
9000
758719
29065
758676
31000
134995
4925
134963
4925
Lng nhit ly ra t dng hi lu tun hon nh thp c iu chnh bi nhit

nh thp T-1101 (011- TIC- 076), iu chnh lu lng dng sn phm nh n
gi tr yu cu i vi mi trng hp linh ng.
Nh mt s ch dn, bng tip theo ch ra nhng nhit nh c tnh i vi mi
trng hp linh ng. Nhng gi tr ny cn phi c iu chnh trong phm vi.
Bng 11: Nhit nh c tnh cho nhng trng hp linh hot
Thit k
Ti a Naphtha
Ti thiu Naphtha
Ti a Kerosene
Ti thiu Kerosene
Ti a LGO
Ti thiu LGO
Ti a HGO
Bch H
123.6
129.6
126.2
126.1
129.3
125.4
125.7
125.7
DuBai
123.7
127.5
123.3
123.6
127.2
123.7
124.2
123.9
Cn ch rng, nu nh phn xng c vn hnh vi mt hn hp ca du Bch H

v du DuBai, nc chua t bm P-1121 khng th s dng np vo bnh cha D1109 do c cha nhng vt H2S.
Nhng s dng ch ra trong nhng mc di y tham kho nhng s dng trong s
dng (PFD)
30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 15 / 206
1.4.3.1 linh ng im ct ca Naphtha

ti a hoc ti thiu sn phm Kerosene, im ct TBP Naphtha c th c iu
chnh trong khong 160oC170oC. Nhng im ct TBP ny tng ng vi nhng
trng hp ti a hoc ti thiu sn phm xng (Naphtha).
1.4.3.1.1 Ti a sn lng xng (Naphtha)
Lu lng dng ca trng hp linh ng ny, cho c 2 loi du th, c tm tt
trong bng di y:
Bng 12: Trng hp ti a sn lng Naphtha
Ti a xng (naphtha) DuBai
S dng
1
Miu t
Du th
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
Khi lng
phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
dng nc
(kg/h)
Tc dng
tng (kg/h)
812498
2
Off gas
(T-1101)
0
869
935
3
Nguyn
liu cho
thp n
nh xng
143000
4
Off gas
(T-1107)
5
LPG
(T-1107)
346
6854
710
562
201.4
12.2
51
50
20
0
812498
50
1.3
50
7.4
50
20.5
51
143051
348
6857

S dng
Miu t
Tc dng kh
(kg/h)
T trng 15oC
(kg/m3)
Tc dng kh
(m3/h)
Khi lng phn
t
Nhit (oC)
p sut (kg/cm2g)
Lu lng nc
(kg/h)
Tc dng tng
(kg/h)
30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 16 / 206
1
2
Full range Kerosene
Naphtha
135800
41194
3
LGO
4
HGO
5
Residue
160143
58906
409255
720
788
836
886
964
188.6
52.3
191.6
66.5
424.4
186.2
8.15
0
40
5.5
0
235.8
1.8
236
318.7
2
68
351.4
2
275
135800
41194
160379
58974
409530
4
Off gas
(T-1107)
5
LPG
(T-1107)
2157
Ti a xng (Naphtha) Bch H

S dng
Miu t
1
Du th
Tc dng kh 812500
(kg/h)
T trng 15oC
828
3
(kg/m )
Tc dng kh
981
3
(m /h)
Khi lng phn
t
Nhit (oC)
50
p sut
20
(kg/cm2g)
Lu lng nc
2010
(kg/h)
Tc dng
814510
tng (kg/h)
2
3
Off gas Nguyn liu
(T-1101) cho thp n
nh xng
0
119519
711
565
168
3.8
49
50
1.3
50
7.4
50
20.5
41
119560
2158
Phin bn : 0
S dng
Miu t
Tc dng kh
(kg/h)
T trng 15oC
(kg/m3)
Tc dng kh
(m3/h)
Khi lng phn
t
Nhit (oC)
p sut (kg/cm2g)
Lu lng nc
(kg/h)
Tc dng tng
(kg/h)
30/8/2008
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 17 / 206
1
Full range
Naphtha
117360
2
Kerosene
3
LGO
4
HGO
5
Residue
44119
175175
71582
402105
714
779
814
842
879
164.3
56.7
215
85
457.3
191.3
8.15
0
40
5.5
0
241
1.8
234
322
2
73
350
2
254
117360
44119
175409
71655
402359
1.4.3.1.2 Ti thiu sn lng Naphtha

Khi phn xng vn hnh vi trng hp ti thiu sn lng Naphtha cho c 2 loi
du th, mt dng Naphtha tun hon t bm P-1110 n thp tch chnh T-1101
thng qua ng PL-110080 c yu cu, trnh nc ngng t trong nhng a
nh thp tch chnh T-1101. Lng xng (Naphtha) tun hon thay i t trng hp
ny n trng hp khc.
Bng 13: Dng Naphtha tun hon cho trng hp ti thiu sn lng Naphtha
Trng hp
Bch H
DuBai
Lu lng dng (kg/h)

28000
23000
Lu lng cc dng sn phm cho trng hp vn hnh ny c ch ra trong bng

di y:
Bng 14: Trng hp vn hnh ti thiu sn lng xng (Naphtha)

Ti thiu xng (Naphtha) DuBai

Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 18 / 206
S dng
Miu t
1
Du th
2
Off gas
(T-1101)
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
Khi lng
phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Tc dng
tng (kg/h)
812498
3
Nguyn liu
cho thp n
nh xng
154950
869
935
30/8/2008
4
Off gas
(T-1107)
5
LPG
(T-1107)
327
6901
705
562
219.7
12.3
50
50
20
50
1.3
50
7.4
50
20.5
56
812498
115006
329
6904
S dng
Miu t
Tc dng kh
(kg/h)
T trng 15oC
(kg/m3)
Tc dng kh
(m3/h)
Khi lng phn
t
Nhit (oC)
p sut (kg/cm2g)
Lu lng dng
nc (kg/h)
Tc dng tng
(kg/h)
1
2
3
Full range Kerosene LGO
Naphtha
124730
52244
160143
4
HGO
5
Residue
58906
409247
716
784
836
886
964
174.2
66.6
191.6
66.4
424.4
183
8.15
0
40
5.5
0
235
1.8
236
319
2
68
352
2
276
124730
52244
160379
58974
409523
Ti thiu Naphtha Bch H

S dng

Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 19 / 206
Miu t
Du th
Off gas
(T-1101)
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
Khi lng
phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Tc dng
tng (kg/h)
812500
Nguyn liu
cho thp n
nh xng
135413
828
981
30/8/2008
Off gas
(T-1107)
LPG
(T-1107)
2188
705
565
192
3.8
49
50
20
50
1.3
50
7.4
50
20.5
2010
47
814510
135460
2189
S dng
Miu t
Tc dng kh
(kg/h)
T trng 15oC
(kg/m3)
Tc dng kh
(m3/h)
Khi lng phn
t
Nhit (oC)
p sut (kg/cm2g)
Lu lng nc
(kg/h)
Tc dng tng
(kg/h)
1
Full range
Naphtha
105233
2
Kerosene
3
LGO
4
HGO
5
Residue
56225
175175
71581
402096
709
775
814
842
879
148.4
72.5
215
85.1
457.6
187
8.15
0
40
5.5
0
241
1.8
234
322
2
73
350
2
253
105233
56225
175409
71654
402349
1.4.3.2 im ct linh ng ca Kerosene

im ct ca Kerosene nm trong khong 165 oC205oC c th c thay i t
c nhng yu cu sn phm. ti a phm vi sn xut Kerosene vi cht lng
chp nhn, phn xng chng ct kh quyn (CDU) c thit k to ra mt khong
ct TBP ti thiu t 170oC200oC. Thm vo , ti a sn lng Kerosene, phn
30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 20 / 206
xng chng ct khi quyn (CDU) c thit k to ra mt khong ct TBP ti a

t 160oC210oC
1.4.3.2.1 Ti a sn lng Kerosene
Lu lng dng Kerosene cho trng hp linh ng ny (khong ct TBP 160 oC210oC) c tng kt trong bng di y:
Bng 15: Trng hp ti a sn lng Kerosene
Ti a Kerosene DuBai
S dng
Miu t
1
Du th
2
Off gas
(T-1101)
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
Khi lng
phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Tc dng
tng (kg/h)
812498
3
Nguyn liu
cho thp n
nh xng
154950
869
935
4
5
Off gas LPG (T(T-1107)
11-7)
327
6901
706
562
219.6
12.3
50
50
20
50
1.3
50
7.4
50
20.5
56
812498
115006
329
6904
4
HGO
5
Residue
58906
409247
886
964
S dng
Miu t
Tc dng kh
(kg/h)
T trng 15oC
(kg/m3)
1
2
3
Naphtha
124730
59475
152912
716
785
838
30/8/2008
Phin bn : 0
Tc dng kh
(m3/h)
Khi lng phn
t
Nhit (oC)
p sut (kg/cm2g)
Lu lng dng
nc (kg/h)
Tc dng tng
(kg/h)
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 21 / 206
174.2
75.7
182.6
66.4
424.4
183
8.15
0
40
5.5
0
239
1.8
226
319
2
68
352
2
275
124730
59475
153138
58974
409522
Ti a Kerosene Bch H
S dng
Miu t
1
Du th
2
Off gas
(T-1101)
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
Khi lng
phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Tc dng
tng (kg/h)
812500
3
Nguyn liu
cho thp n
nh xng
135412
828
981
4
Off gas
(T-1107)
5
LPG
(T-1107)
2188
706
565
192
3.8
49
50
20
50
1.3
50
7.4
50
20.5
2010
47
814510
135459
2189
S dng
Miu t
Tc dng kh
(kg/h)
T trng 15oC
(kg/m3)
Tc dng kh
(m3/h)
1
Full range
Naphtha
105231
2
Kerosene
3
LGO
4
HGO
5
Residue
62725
169000
71581
401772
709
776
815
842
879
148.4
80.8
207.5
85.1
457.2

Khi lng phn

t
Nhit (oC)
p sut (kg/cm2g)
Lu lng dng
nc (kg/h)
Tc dng tng
(kg/h)
30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 22 / 206
187
8.15
0
40
5.5
0
244
1.8
225
322
2
73
350
2
253
105231
62725
169225
71654
402025
1.4.3.2.2 Ti thiu sn lng Kerosene

Lu lng dng cho trng hp ny c ch ra trong bng di y:
Bng 16: Trng hp ti thiu sn lng Kerosene
Ti thiu Kerosene Dubai

S dng
Miu t
1
Du th
2
Off gas
(T-1101)
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
812498
869
935
3
Nguyn liu
cho thp n
nh xng
143000
4
Off gas
(T-1107)
5
LPG
(T-1107)
346
6854
710
562
201.4
12.2
30/8/2008
Phin bn : 0
Khi lng
phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Tc dng
tng (kg/h)
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 23 / 206
51
50
20
0
Tc dng kh
(kg/h)
T trng 15oC
(kg/m3)
Tc dng kh
(m3/h)
Khi lng phn
t
Nhit (oC)
p sut (kg/cm2g)
Lu lng nc
(kg/h)
Tc dng tng
(kg/h)
50
7.4
50
20.5
51
143051
348
6857
812498
S dng
Miu t
50
1.3
1
Full range
Naphtha
135800
2
Kerosene
3
LGO
4
HGO
5
Residue
34044
167293
58906
409255
720
786
834
886
964
188.6
43.3
200.6
66.5
424.4
186
8.15
0
40
5.5
0
233
1.8
247
319
2
68
351
2
275
135800
34044
167540
58974
409530
Ti thiu Kerosene Bch H

S dng
Miu t
1
Du th
2
Off gas
(T-1101)
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
Khi lng
phn t
Nhit (oC)
812500
828
981
3
Nguyn liu
cho thp n
nh xng
119519
4
Off gas
(T-1107)
5
LPG
(T-1107)
2157
711
565
168
3.8
49
50
50
50
50
30/8/2008
Phin bn : 0
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Tc dng
tng (kg/h)
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 24 / 206
20
1.3
7.4
20.5
2010
41
814510
119560
2158
S dng
Miu t
1
Full range
Naphtha
Tc dng kh
117360
(kg/h)
T trng 15oC
714
(kg/m3)
Tc dng kh
164.3
3
(m /h)
Khi lng phn
t
Nhit (oC)
191
p sut
8.15
(kg/cm2g)
Lu lng nc
0
(kg/h)
Tc dng
117360
tng (kg/h)
2
Kerosene
3
LGO
4
HGO
5
Residue
37944
181350
71581
402106
778
813
842
879
48.8
223.2
85.1
457.6
40
5.5
239
1.8
322
2
350
2
242
73
254
37944
181592
71654
402360
1.4.3.3 linh ng im ct ca Diesel

ci thin linh ng ca Diesel trong pha trn, phn xng chng ct kh quyn
(CDU) c thit k t c mt im ct TBP 340 oC gia cc sn phm LGO v
HGO. Thm vo , cung cp sn phm Diesel qun s, phn xng chng ct kh
quyn (CDU) c thit k t c mt im ct TBP 320 oC gia hai sn phm
LGO v HGO.
Trn c s trn, ba trng hp vn hnh c xem xt: Ti a sn lng LGO
(khong ct TBP 200-340oC), ti thiu sn lng LGO (khong ct TBP 210-320 oC) v
ti a sn lng HGO ( khong ct TBP 320370oC).
Lu lng dng ca cc trng hp linh ng ny c ch ra trong mc 1.4.3.3.1,
1.4.3.3.2 v 1.4.3.3.3
1.4.3.3.1 Ti a sn lng LGO
Ti a sn lng LGO c tm tt trong bng di y.
Bng 17: Ti a sn lng LGO
Ti a du nh- DuBai
S dng
30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 25 / 206
Miu t
Du th
Off gas
(T-1101)
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
Khi lng
phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Tc dng
tng (kg/h)
812498
S dng
Miu t
Nguyn liu
cho thp n
nh xng
137637
869
935
1
Full range
Naphtha
Tc dng kh
130423
(kg/h)
T trng 15oC
718
3
(kg/m )
Tc dng kh
181.6
(m3/h)
Khi lng phn
t
Nhit (oC)
184
p sut
8.15
2
(kg/cm g)
Lu lng dng
0
nc (kg/h)
Tc dng
130423
tng (kg/h)
337
6876
562
194.5
12.2
50
1.3
50
7.4
50
20.5
510
137687
339
6879
812498
LPG
(T-1107)
708
50
20
0
Off gas
(T-1107)
2
Kerosene
3
LGO
4
HGO
5
Residue
339406
181756
44444
409255
784
837
890
964
50.2
217.2
49.9
424.4
40
5.5
236
1.8
320
2
352
2
261
51
274
39406
182017
44495
409529
30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 26 / 206
Ti a du nh Bch H
S dng
Miu t
1
Du th
2
Off gas
(T-1101)
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
Khi lng
phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Tc dng
tng (kg/h)
812500
S dng
Miu t
3
Nguyn liu
cho thp n
nh xng
113425
828
981
50
20
4
Off gas
(T-1107)
5
LPG
(T-1107)
2172
708
565
160
3.8
50
1.3
50
7.4
50
20.5
2010
39
814510
113464
2173
4
HGO
5
Residue
1
Full range
Naphtha
111251
2
Kerosene
3
LGO
Tc dng
44038
198250
54681
402106
kh (kg/h)
T trng
712
776
815
845
879
o
3
15 C (kg/m )
Tc dng
156.3
56.7
243.5
64.8
457.6
3
kh (m /h)
Khi lng
phn t
Nhit (oC)
189
40
241
323
348
p sut
8.15
5.5
1.8
2
2
(kg/cm2g)
Lu lng
0
0
256
55
257
dng nc
(kg/h)
Tc dng
111251
44038
198506
54736
402363
tng (kg/h)
1.4.3.3.2 Ti thiu sn lng LGO
Lu lng dng ca cc trng hp ny cho c hai loi du th c ch ra trong bng
di y:
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Bng 18: Ti thiu sn lng LGO

Ti thiu LGO DuBai
S dng
1
2
Miu t
Du th Off gas
(T-1101)
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
KL phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Tc dng
tng (kg/h)
812498
3
Nguyn liu
cho thp n
nh xng
137637
869
935
4
Off gas
(T-1107)
5
LPG
(T-1107)
337
6877
708
562
194.4
12.3
50
20
50
1.3
50
7.4
50
20.5
50
812498
137687
339
6880
S dng
Miu t
1
Full range
Naphtha
Tc dng kh
130423
(kg/h)
T trng 15oC
718
(kg/m3)
Tc dng kh
181.6
(m3/h)
Khi lng phn
t
Nhit (oC)
185
p sut
8.15
(kg/cm2g)
Lu lng dng
0
nc (kg/h)
Tc dng
130423
tng (kg/h)
Ti a HGO Bch H
S dng
1
Miu t
Du th
2
Kerosene
3
LGO
4
HGO
5
Residue
53787
137393
74425
409255
787
835
882
964
68.3
164.7
84.4
424.4
40
5.5
235
1.8
316
2
351.4
2
209
86
274
53787
137602
74511
409529
2
Off gas
(T-1101)
3
Nguyn liu
cho thp n
4
Off gas
(T-1107)
5
LPG
(T-1107)
30/8/2008
Phin bn : 0
Tc dng
kh (kg/h)
T trng
15oC (kg/m3)
Tc dng
kh (m3/h)
Khi lng
phn t
Nhit (oC)
p sut
(kg/cm2g)
Lu lng
nc (kg/h)
Lu lng
dng tng
(kg/h)
812500
828
981
50
20
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nh xng
113425
2173
708
565
160
3.8
50
1.3
50
7.4
50
20.5
2010
39
814510
113464
2174
S dng
Miu t
1
2
3
Naphtha
Tc dng kh
111251
50212
155513
(kg/h)
T trng 15oC
712
776
812
(kg/m3)
Tc dng kh
156.3
64.6
191.7
3
(m /h)
Khi lng phn
t
Nhit (oC)
189
40
238
p sut
8.15
5.5
1.8
2
(kg/cm g)
Lu lng dng
0
0
215
nc (kg/h)
Tc dng
111251
50212
155728
tng (kg/h)
4
HGO
5
Residue
91244
402106
841
879
108.6
457.7
319
2
348
2
94
258
91338
402364
1.5 Nhng iu kin bin (Battery Limit)

Nhng iu kin bin (Battery Limit) ca phn xng chng ct kh quyn (CDU)
c tng kt trong bng di y:
Nhng iu kin bin
(Battery Limit)
p sut vn hnh
(kg/cm2g)
Nhit vn hnh
(oC)
Phin bn : 0
Nhng dng vo
Du th t b cha
Wild Naphtha t LCO/HDT
Nc x l t SWS
Wild Naphtha t NHT
Nhng dng ra
LGO n b cha TK-5115
LGO n LCO/HDT
Dng thi t thit b tch mui
n ETP
Nc chua n SWS
Residue n RFCC
Residue n b cha
(TK-5103)
HGO n b cha TK-5109
HGO n LCO/HDT
Off gas n RFCC
Kerosene n b cha
TK-5114
LPG n cm thu hi kh
trong RFCC
LPG n b cha LPG khng
t tiu chun TK-5102
Full range Naphtha n NHT
Full range Naphtha n b
cha TK-5112
Dng tun hon li t CDU
n b cha du th
Du thi nh (Light Slop) t
CDU
Du thi nng (Heavy Slop) t
CDU
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20
5.5
2.5
5.5
50
45
50
40
6.0
7.3
3.5
55
55
50
3.5
5.5
4.5
50
111/127 (ch 1)
85
5.5
6.5
0.7
6.5/7.5 (ch 2)
55
55
50
40
20.5
50
20.5
50
4.0
3.5
50
40
4.3
70
3.1
55
4.0
55
Ch 1: Trng hp du Bch H / Trng hp du DuBai

Ch 2: Kerosene i pha trn t CDU / Kerosene khng t tiu chun t KTU.
1.6 Cc dng thi lng v kh.
Tham kho ti liu Tm tt dng thi: 8474L-011-NM-0005-001

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2. M t cng ngh
2.1 M t dng cng ngh
Phn xng chng ct kh quyn s phn tch du th thnh nhng phn on
sn phm khc nhau. Dy tin gia nhit cho du th v l gia nhit c s dng
tng nhit ca du th n iu kin cn thit ca qu trnh chng ct.
Ngoi ra cn c cc cm thit b v phn xng ph khc nh thit b tch
mui, thp n nh xng hay nh l h thng to chn khng.
M t chi tit tng cm thit b c ch ra di y v c phn loi theo
dng vo v dng ra ca du th.
2.1.1 Tin Gia nhit cho du th:
c th hin trong cc bn v P&ID 8474L-011-PID-0021101/102/103/106/107/108/109.
Du th c bm t b cha n phn xng chng ct du th bi bm
nguyn liu P-6001A/B/C. Sau khi i vo cm phn xng, du th c gia nhit ti
2 dy thit b trao i nhit (mi dy bao gm 2 nhnh song song nhau) b phn cch
bi thit b tch mui (c m t mc 2.1.2) thu hi nhit nhm nng nhit
ca du th.
Ti dy trao i nhit u tin (dy tin gia nhit ngui), nhit ca du th t
50oC c nng ln 138 133 oC ty theo nguyn liu l du th Bch H hay Dubai.
gi cho nhit u ra ca du th hai nhnh song song l tng ng nhau,
dng du th i vo mi nhnh c iu chnh bng cc van iu khin 011-TV007A v 011-TV-007B t ti u vo ca cc thit b trao i nhit E-1101 v E1102 tng ng.

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Sau khi ra khi thit b tch mui, du th c bm bi Booster bm P1101A/B n dy tin gia nhit nng (Hot Preheat Crude Train) (dy th hai), nhit
ca du th c nng ln t 136-131oC n 283-277oC tng ng vi tng loi du
th Bch H v du Dubai. Nhm duy tr nhit u ra ca du th ti nhnh song
song l tng ng nhau, dng du vo c iu chnh bi hai van iu khin 011TV-015A v 011-TV- 015B t ti u vo ca cc thit b trao i nhit E-1105A-J
v E-1106A-F tng ng.
Bng 21 tm tt cc thit b trao i nhit cng nh cc dng sn phm nng
c s dng trong mi thit b trao i nhit.
Bng 21:Dy cc thit b trao i nhit.

Nhnh A
Nhnh B
Dy tin gia nhit ngui
E-1101 A-H*
Trao i vi dng cn chng ct t
E-1105
E-1102
Trao i vi dng Kerosene hi lu
tun hon i t bm P-1103.
E-1103A/B
Trao i vi dng Light Gas Oil
i t thp T-1103.
E-1104**
Trao i vi dng Heavy Gas Oil i t
E-1107.
Dy tin gia nhit nng

E-1105A-J*
Trao i vi dng cn chng ct t
E-1108.
E-1107**
Trao i vi dng Heavy Gas Oil i t
thp T-1104
E-1109
Trao i vi dng Heavy Gas Oil hi
lu tun hon t bm P-1105.
E-1134 A/B*
Trao i vi dng cn chng ct i t
E-1106A-F
Trao i vi dng Light Gas Oil hi lu
tun hon i t bm P-1104.
E-1108A-D*
Trao i vi dng cn chng ct
i t E-1134.

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bm P-1106.
* Cn chng ct qua cc thit b trao i nhit ni tip nhau (E-1101, E-1105, E1108,
E-1134).
** Dng HGO i qua cc thit b trao i nhit ni tip nhau (E-1104, E-1107).
Ch : xem gin ca h thng gia nhit cho du th tham kho bn v PFD:
8474L-011-PFD-0010-007/015.
c th hin trong cc bn v P&ID: 8474L-011-0021-104/105/119/120.
Mui v c c tch ra t qu trnh nh tng ha nc vi du v c tch
ra thit b tch mui. H thng tch mui bao gm 02 thit b tch mui mc ni tip
nhau (A-1101-D-01/02), ti hm lng mui ha tan c tch ra cng vi nc
nhm t tiu chun l 2.0 ppm khi lng (ti a) v nc t do l 0.2% th tch (ti
a) ti nhit vn hnh ca thit b tch mui.
Du th c cha cc cht cn n t dy tin gia nhit ngui (E-1101A/H, E1102, E-1103 A/B v E-1104) i vo thit b tch mui. Nc tun hon i t thit b
tch mui cp th hai (A-1101-D-02) c a vo dng du th trc khi i vo thit
b tch mui th nht. Du th tip tc qua thit b trn tnh th nht (A-1101-M-01)
nh l thit b phn tn du th/nc nhm tng din tch tip xc b mt gia hai cht
lng t n gi tr ti u. Sau khi ra khi thit b trn, hn hp du v nc c
hp nht trng thi nh tng ti van trn 011-PDV-503 t dng vo ca thit b
tch mui cp th nht A-1101-D01. Dng lu th i vo thit b tch mui cp th
nht v c tch ra lm 2 pha khc nhau (du th v nc) di tc ng ca lc tnh
in. Du th c tch mui dch chuyn ln phn nh ca bnh tch cn nc
ha tan mui i xung phn y ca bnh tch v c a n phn xng x l nc
thi ETP.
Du th t thit b tch mui cp th nht A-1101-D-01 c trn vi nc ra
mui n t thit b trao i nhit E-1128 ti thit b trn tnh th hai A-1101-M-02 v
i vo bnh tch th hai qua van trn 011-PDV-506 (nc tun hon t thit b tch
mui th hai c th c a tr li trc thit b trn tnh th hai thng qua van FV164 nh bm nc tun hon P-1118A/B nhm ci thin qu trnh tch mui).
nh trong mi thit b tch mui c iu chnh v kim sot bng b iu
khin chnh p 011-PDIC-503/506.
Di tc ng ca lc tnh in, du th c tch mui thm mt ln na trit
hn ti thit b tch mui A-1101-D-02. Dng du c tch mui i ra t nh

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ca b tch cn nc i ra t y ca thit b tch mui, tun hon tr li thit b

tch mui th nht bi bm P-1118 A/B.
H thng tch mui c thit k c th vn hnh vi ch mt cp (mt trong
hai thit b tch c th ngng). Ngoi ra, khng cho php vic ngng hon ton c hai
thit b tch mui cng lc, cc van ti u ht ca Booster bm P-1101 s ng li khi
c hai van ng bypass u m thng qua kha lin hp 011-SP-815.
Nhm tng hiu qu tch mui v nc thit b tch mui cng nh gim thiu
lng du cun theo dng nc thi, ha cht ph nh t b cha A-1104-D-12 c
bm A-1104-P-23A/B a n cho c dng nguyn liu du th trc dy tin gia
nhit ngui v trc khi vo thit b tch mui cp th hai.
H thng ra bn c dng nh k tch cc cht rn c trong du th tch
t ti y ca thit b tch mui. Nc ra bn c trch ra t mt phn ca nc ra
mui i t E-1128 sc vo phn cht rn tch t ti y ca b tch v cc cht rn
c ra i ra khi b cng vi dng nc thi.
Nc thi trong qu trnh ra mui bao gm nc ra bn, nc trong nguyn
liu du th ban u cng nh nc thi ra t qu trnh tch mui, mui v cc tp cht
thi ra trong qu trnh tch mui. Nc thi c lm ngui, u tin l gia nhit cho
dng nc sch cung cp cho qu trnh tch mui ti thit b trao i nhit E-1128 A-E
v tip tc c lm ngui su hn ti thit b lm ngui bng khng kh (E-1129).
Cui cng dng nc thi c a n phn xng x l nc thi ETP.
Bm nc ra mui P-1119A/B c s dng bm nc sch t bnh cha
nc ra mui D-1109 n cc thit b trao i nhit E-1128 A-E nhm nng nhit
ca nc ra mui ln 120oC trc khi i vo thit b tch mui th nht (A-1101-D01).
Ngun nc sch dng cho qu trnh ra mui c a n bnh D-1109 c
th c cp bi nc t phn xng x l nc chua Sour Water Stripper Unit (Unit
18), nc sinh hot hoc nc cng ngh t bm P-1121A/B. Tuy nhin, vic s dng
dng nc cng ngh ra mui b hn ch trong trng hp ch bin du ngt.
2.1.3 L gia nhit
c th hin trong
110/111/133/134/135/138/143.
cc
bn
P&ID:
8474L-011-PID-021-
nng nhit ca du th n nhit cn thit cho qu trnh chng ct

(358-364oC tng ng vi trng hp vn hnh du Bch H hay du Dubai) v ha
hi mt phn du th, l gia nhit H-1101 c t sau dy tin gia nhit nng.
L gia nhit H-1101 c thit k vi cng sut 83740 kW. L t bao gm 02
bung t bc x hnh tr v ch duy nht 1 vng i lu. Khi i vo vng i lu,

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dng du th c chia ra lm 8 nhnh i xng nhau. Sau khi ra khi vng i lu, 4
nhnh c chuyn tip v bung t th nht v 4 nhnh cn li i v bung t th
2. ng ra ca mi nhnh t ti nh ca vng bc x.
Ngoi ra, mt lng nhit t dng kh thi cn c dng to hi qu nhit
thp p vi 3 dy ng trn vng i lu.
Vng bc x c b tr hai bung t ging ht nhau vi h thng ng gia
nhit cho du th t thng ng. C 72 ng trong mi bung t, mi ng c chiu
di l 17.9m. Nhng ng ny c cc gi t ti nh, cc im neo khong gia v
y ca ng. Bc chuyn tip ca cc ng t vng i lu n vng bc x t bn
ngoi l t v c hn kn.
Vng i lu t pha trn 2 bung t bao gm 18 lp ng ca 8 dy ng
du th v 3 lp ng sn xut hi qu nhit. 3 lp ng cng ngh ti cui vng i
lu l cc ng trn cn 15 dy ng cn li pha trn cng nh 3 dy ng sn xut
hi qu nhit u c lp thm cc cnh tn nhit vi chiu cao dc theo thn ng
nhm tng b mt hp thu nhit t qu trnh t nhin liu (Fuel Gas v Fuel Oil).
Mi u t c trang b h thng nh la t ng v thit b d ngn la.
Dng khng kh cp cho cc u mi (pilot) c iu khin bi Venturi 011-FI-066,
l mt cnh ca n gi v c th iu chnh trc tip ti l t. Dng khng kh cho
php i vo u mi (pilot) c iu chnh ph thuc vo khi lng phn t ca
nhin liu t. Khi dng LPG mi th Venturi s c m mt phn v iu chnh
bng cch quan st mu sc ca ngn la. Tuy nhin khi s dng nhin liu vi khi
lng phn t thp hn, Venturi s ng khng cho dng khng kh i vo u mi.
u mi c s dng nhin liu c khi lng phn t thp vi kh d qu nhiu, s
pht ra ting n v ngi vn hnh trong trng hp ny phi ng Venturi li.
C 3 damper t pha trn vng i lu nhm iu chnh mc lu thng
kh (draft) trong l t. iu chnh draft mt cch hp l, ngi vn hnh phi kim
tra draft ti nh ca vng bc x thng qua s o ca thit b hin th p sut 011-PG511 (gi tr thch hp l -2.5 mm w.g). Ngi vn hnh c th tc ng n draft trong
l t bng 3 h thng iu khin bng tay 011-HIC-510 A/B/C c lp t ngoi
field cng nh x l tnh trng dng kh thi phn phi khng ng u trong l t.
Cc damper c thit k vi ch ngng hon ton cho dng kh thi c th i ra
ngoi mt cch thng sut. V tr ca damper m hon ton trong trng hp dng
khng kh hoc dng in b h hng.
L gia nhit H-1101 c thit k vn hnh vi ch lu thng cng bc.
L gia nhit c 2 qut thi (blower) (B-1101A/B) c t song song nhau (1 blower
hot ng v 1 damper cn li d phng). C hai blower c thit k vi 120% cng
sut thit k cho dng khng kh. Lu lng dng khng kh c iu chnh bi cc
cnh dn lu khng kh mi blower. C mt thit b chuyn hng (011-XV-500)
c lp t nhm cch ly gia blower d phng v blower ang chy. V tr ca thit

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b chuyn hng c iu chnh bng tay v bng iu chnh 011-XZL-500 c lp

t nhm cho bit thng tin v v tr hin ti ca thit b chuyn hng.
Cng sut ca l gia nhit c iu khin bi nhit ca du th ra khi l.
Nhit du th i vo thp chng ct chnh c iu khin thng qua b iu khin
011-TIC-070. B iu khin ny s thng qua b tnh ton nhm t ra gi tr mong
mun (setpoint) cho thit b iu khin dng du t, kh t cng nh dng khng kh
cn cung cp. Ni mt cch khc, khi mun tng cng sut ca l gia nhit theo yu
cu, dng khng kh cp vo s tng trc khi tng dng kh nhin liu. Ngc li, khi
gim cng sut ca l gia nhit, dng kh t phi gim trc khi gim dng khng kh.
Dng khng kh phi lun c cung cp mt cch y v m bo trong sut qu
trnh vn hnh.
Nguyn tc iu khin l gia nhit phi c tun th trong sut qu trnh vn
hnh bnh thng. Tuy nhin, khi khi ng, nguyn tc ny c th c chuyn sang
ch vn hnh bng tay di s gim st cht ch ca ngi vn hnh.
Khng kh d theo tnh ton (ti u) phi c duy tr ti mi thi im. iu
ny c th thc hin c bng cch iu chnh t l khng kh/nhin liu (air/fuel
ratio) bi b iu khin 011-HIC-077 trong sut qu trnh vn hnh.
Dng hi thp p i vo cc ng hi qu nhit c iu khin t c gi
tr nhit u ra ca dng hi qu nhit theo mong mun. Cc gi tr cn iu chnh
c thc hin thng qua vng iu khin 011-TT/TIC/TV-063. Tham kho mc
3.1.1.1 m t chi tit v h thng iu khin dng hi qu nhit p thp (superheated
LP steam).
2.1.4 Chng ct du th
c
th
hin trong cc
bn v
103/109/112/113/114/115/116/116/125/126/128/129.
P&ID:
8474L-011-PID-
Nguyn liu du th ha hi mt phn i vo Thp chng ct chnh T-1101

(Main Fractionator), ti vng np liu ni m xy ra qu trnh phn tch gia hai pha
lng v hi. Dng lng ri khi vng np liu c strip bi dng hi qu nhit nhm
thu hi nhng cu t nh t y thp. Dng hi ri khi vng np liu v c chng
tch thnh cc sn phm nh hn v 3 dng sn phm cnh sn: Heavy Gas Oil
(HGO), Light Gas Oil (LGO) v Kerosene.
Cc sn phm nh hn (Gas, LPG va Naphtha) t phn nh ca thp chng ct
c ngng t, dn n bnh tch 3 pha (Accumulator) tch dng Naphtha ra khi
nc v kh, sau Naphtha c lm cho tinh khit hn ti thp n nh xng T-1107
v dng LPG c thu hi phn nh thp (xem mc 2.1.5).

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Cc sn phm nng hn c ly ra bn cnh sn thp bi qu trnh ni hi

lu ni xy ra bn trong thp v dng hi qu nhit c s dng tch cc thnh
phn nh ti cc thp stripper T-1102/1103/1104.
c tnh ca mi phn on c th c thay i theo yu cu nhng s lm
nh hng n phn on lin k n. V c bn, hu ht cc tiu chun v sn phm
chng ct du th xut pht t phng php ASTM. Phng php ny cho bit nhit
v thnh phn cu t bay hi tng ng. Mt cch khc nhm iu chnh cc ch
tiu ca sn phm l xc nh im si cui ti a cho php (ASTM End Point) i
vi mi phn on.
im si cui ca mi phn on ph thuc nhiu vo khi lng dng c
ly ra t thp chng ct. Thay i lu lng sn phm ly ra l mt phng thc nhm
gi cho im si cui ca sn phm t tiu chun. Nhit ca a m ti dng
sn phm bn c rt ra hin th im si cui ca sn phm v ngi vn hnh c
kinh nghim s thay i lu lng dng sn phm c rt ra nhm gi nhit ti a
rt sn phm l khng i v v th sn phm s t tiu chun.
Nhm gim lu lng hi v lng lu thng trong thp, tn dng thu hi nhit
cng nh tng hiu sut tch, c 4 dng hi lu tun hon c s dng n: dng hi
lu tun hon nh, dng hi lu tun hon Kerosene, dng hi lu tun hon LGO v
dng hi lu tun hon HGO.
Thp chng ct chnh c 48 a c chia ra lm 2 vng vi ng knh thp l
khc nhau: vng th nht t a s 1 n a 42 vi ng knh trong thp l 6700mm
v vng th hai t a 43 n a 48 vi ng knh l 4000mm vi tng chiu cao ca
thn thp l 42850 mm.
Thp c vn hnh vi p sut nm trong di t 1.5 (nh thp) n 1.9 (y
thp) kg/cm2.g v nhit nm trong khong 130-124 oC (trn nh) n 349-354oC
(di y).
Thp chng ct c th c chia thnh 6 vng v c m t nh sau:
Vng sn phm nh
Vng Kerosene.
Vng Light Gas Oil.
Vng Heavy Gas Oil.
Vng Overflash (vng np liu).
Vng cn.
2.1.4.1 Vng sn phm nh (overhead section)
Dng hi lu tun hon nh ca thp chng ct cung cp lng hi lu n
vng nh ca T-1101 v gi cho nhit ti nh thp n nh. Bm hi lu tun

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hon nh (Top pumparound pump) P-1102A/B rt dng lng t a s 4 ca thp v

bm n thit b trao i nhit E-1112. Ti E-1112, dng lng c lm lnh bng
khng kh, sau quay tr li thp chng ct chnh ti a s 1. Qu trnh tch nhit t
dng hi lu tun hon nh cm trao i nhit bng khng kh (E-1112) c iu
chnh kim sot nhit ti nh thng qua cc van iu khin UV-079 v UV-080.
Dng hi t nh thp (124oC), sau khi c b sung ha cht chng n mn v
ha cht trung ha s c ngng t hon ton ti thit b lm lnh E-1111 (Main
Fractionator Condenser) n 50oC. Dng sn phm sau khi ra khi cm trao i nhit
c ngng t chy n bnh tch ba pha D-1103 (Main Fractionator Accumulator
Drum).
Ti bnh tch ba pha D-1103, nc c tch ra t dng Naphtha cha x l
(unstabilised naphtha) v chy n bnh D-1106 thng qua van iu khin mc 011LV-040. Dng Naphtha cha x l c gia nhit bi dng sn phm Naphtha t y
ca thp n nh xng T-1107 ti thit b trao i nhit E-1118A/B (Stabiliser
feed/Bottom Exchanger) trc khi a vo lm nguyn liu cho thp n nh xng T1107 thng qua bm P-1110A/B.
B iu khin 011-PIC-064 duy tr p sut khng i l 1.3kg/cm2.g trong bnh
tch 3 pha D-1103 bi van iu khin PV-064 A/B/C. Trong trng hp p sut ti
bnh tch 3 pha D-1103 thp, van iu kin 011-PV-064A s m a dng kh nhin
liu i vo bnh nhm nng p sut ca bnh. Trong trng hp p sut trong bnh cao,
dng kh d (off gas) t bnh s c a n phn xng RFCC (phn xng
Cracking xc tc) bi van iu khin 011-PV-064B. Ngoi ra, khi van iu khin 011PV-064B c m hon ton nhng p sut ti bnh tch vn tng ln, dng kh d (off
gas) c dn n h thng t uc (flare system) thng qua van iu khin 011-PV064C.
2.1.4.2 Vng Kerosene (Kerosene Section):
Kerosene c ly ra ti a 15 v mt phn tun hon n dy cc thit b gia
nhit s b (E-1102) thng qua bm hi lu tun hon dng Kerosene P-1103A/B
(Kerosene pumparound pump). t c hiu qu tch tt ca qu trnh chng ct
trong thp T-1101 cng nh p ng c im ct gia hai phn on Naphtha v
Kerosene theo yu cu th lng nhit cn ly ra t dng Kerosene tun hon c
iu khin bi cng sut ca thit b trao i nhit E-1102 thng qua b iu khin
cng sut nhit 011-UIC-029 bng cch s dng cc van iu khin 011-UV-083/084
iu khin dng Kerosene i qua thit b trao i nhit v ng ni tt (bypass).
Sau dng Kerosene quay tr li thp chng ct chnh T-1101 ti a 12.
Phn cn li ca dng Kerosene c a n thp Kerosene Stripper T-1102
thng qua van iu khin 011-LV-011. Thp T-1102 ny gm c 10 a v thit b ti
un si Kerosene (E-1110), l thit b trao i nhit bng cch dng dng hi lu tun

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hon HGO gia nhit. C th s dng dng hi qu nhit (Superheated LP Steam) ti

y thp nhng khng cn thit trong iu kin vn hnh bnh thng.
Dng hi t nh ca thp T-1102 quay tr li thp chng ct chnh ti a 12.
Sn phm Kerosene ti y thp c bm n thit b lm lnh bng khng kh E1114 (Kerosene Air Cooler), sau c lm ngui bi nc lm lnh ti E-1115
(Kerosene Water Cooler) n khong 40oC thng qua bm P-1107A/B ( Kerosene
Product Pump). (iu chnh bi thit b iu khin nhit 011-TIC-122) trc khi i
n lm nguyn liu cho phn xng x l Kerosene (Kerosene Treating Unit).
2.1.4.3 Vng Light Gas Oil (Light Gas Oil Section)
Dng Light Gas Oil (LGO) c ly ra ti a 26 ca thp chng ct v mt
phn c bm hi lu tun hon thng qua bm P-1104A/B, phn cn li c a
n LGO Stripper.
Bm hi lu tun hon LGO P-1104 (LGO Pumparound Pump) a mt phn
ca dng LGO n dy tin gia nhit nng (Hot Preheat Train) ti E-1106A-F. t
c hiu qu tch tt ca qu trnh chng ct trong thp T-1101 cng nh p ng
c im ct gia hai phn on LGO v HGO theo yu cu th lng nhit cn ly
ra t dng LGO tun hon c iu khin bi cng sut ca thit b trao i nhit E1106A-E thng qua b iu khin cng sut nhit 011-UIC-032 bng cch s dng cc
van iu khin 011-UV-087/088 iu khin dng LGO i qua thit b trao i nhit
v ng ni tt (bypass). Sau dng LGO quay tr li thp chng ct chnh T-1101
ti a 23.
Phn cn li ca dng LGO c iu chnh bi van iu khin 011-LV-013 v
c a n thp tch cnh sn LGO Stripper T-1103. Thp T-1103 gm c 6 a
v dng hi qu nhit (Superheated LP Steam) phun vo y thp c iu khin
thng qua van 011-FV-017.
Dng kh t nh ca T-1103 quay tr li thp T-1101 ti a 23. Sn phm
LGO ti y thp T-1103 i n E-1103 trao i nhit vi dng du th trc khi i
n thp lm kh LGO bng chn khng (T-1105).
2.1.4.4 Vng Heavy Gas Oil (Heavy Gas Oil Section)
Dng Heavy Gas Oil (HGO) c ly ra ti a 38 ca thp chng ct, mt
phn c a n bm hi lu tun hon HGO (HGO pumparound Pump) P1105A/B v phn cn li chuyn n thp tch cnh sn T-1104 (HGO Stripper).
Bm hi lu tun hon HGO P-1105 (HGO Pumparound Pump) a mt phn
ca dng HGO n dy tin gia nhit nng (Hot Preheat Train) ti E-1109. Sau
HGO c a n thit b ti un si E-1110 cho gia nhit cho dng Kerosene
t y ca thp T-1102. t c hiu qu tch tt ca qu trnh chng ct trong

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thp T-1101 cng nh p ng c im ct gia hai phn on HGO v phn on

cn theo yu cu th lng nhit cn ly ra t dng HGO tun hon c iu khin
bi cng sut ca thit b trao i nhit E-1109 thng qua b iu khin cng sut
nhit 011-UIC-031 (iu khin lng nhit ly ra thit b trao i nhit E-1109) v
011-UIC-033 (iu khin lng nhit tng ly ra ca dng hi lu tun hon HGO)
bng cch s dng cc van iu khin 011-UV-085/086/089/090 iu khin dng
HGO i qua thit b trao i nhit v ng ni tt (bypass). Sau dng HGO quay
tr li thp chng ct chnh T-1101 ti a 35. Phn cn li ca dng HGO i n thp
tch cnh sn HGO Stripper T-1104, dng ny c iu khin bi cm iu khin
011-LV-016. Thp T-1104 gm c 6 a v dng hi nc qu nhit (Superheated LP
Steam) phun vo y thp c iu khin bi van 011-FV-019.
Dng hi t nh ca thp T-1104 quay tr li thp chng ct chnh ti a 35. Sn
phm HGO t y ca thp tch cnh sn T-1104 chy n thit b trao i nhit E1107 v E-1104 trc khi a n thp lm kh HGO bng chn khng T-1106.
2.1.4.5 Vng Np Liu (Overflash Section):
Vng np liu l im m nguyn liu du th i vo thp chng ct sau khi ra
khi l gia nhit. Vng np liu l khu vc nm gia a th 42 v 43. Dng nguyn
liu du th i vo thp chng ct thng qua cc ming ng t theo tip tuyn ca
thp (tangential nozzle) m bo s phn b tt cho c hai pha lng v hi ti vng np
liu.
Dng hi nng i ln pha trn ca thp v tip xc pha vi dng lng hi lu t
trn xung dc theo thn thp.
Dng lng t vng np liu chy trn xung y thp v dng hi qu nhit
c a vo t y thp tch cc cu t nh ra khi vng cn.
2.1.4.6 Vng cn chng ct (Residue section):
tch nhng phn nh ra khi dng cn chng ct, hi qu nhit (superheated
LP steam) c phun vo lin tc y thp chng ct chnh. Lu lng ca dng hi
qu nhit c iu chnh bi van iu khin 011-FV-012.
Mc cht lng ti y ca thp chng ct chnh T-1101 c iu khin bi b
iu khin 011-LIC-007 thng qua cc van 011-FV-026/027/029 trn dng cn
(residue) sau khi ra khi dy tin gia nhit ngui. Qu trnh iu khin c thc hin
theo yu cu cung cp lng du cn i n lm nguyn liu cho phn xng RFCC
thng qua van iu khin 011-FV-029 (trc thit b trao i nhit E-1120A-D); phn
cn li ca cn chng ct, sau khi c lm lnh n nhit 85 oC ti thit b trao i
nhit E-1120A-D s c a n b cha thng qua cm van iu khin 011-FV026/027 (iu khin theo kiu chia khong).

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Cn chng ct t y ca thp chng ct chnh (ti nhit 349-354 oC) c

bm n dy cc thit b trao i nhit bi bm cn chng ct (Residue Pump) P1106A/B. C th, dng cn chng ct du th c bm n cc thit b trao i nhit
theo trnh t nh sau: E-1134A/B, E-1108A-D, E-1105 A-J, E-1101 A-H ( xem mc
2.1.1 tin gia nhit cho du th).
Nhit ca dng cn c loi b bi qu trnh trao i nhit vi dng nc m
(tempered water) ti cm thit b trao i nhit E-1120 A-D (Residue /Tempered Water
Cooler). Sau dng nc m c lm ngui li ti thit b lm lnh bng khng kh
E-1133 (Tempered Water Air Cooler). Bm P-1122 A/B (Tempered Water Pump) s
tun hon dng nc m c lm ngui t thit b lm lnh bng khng kh E-1133,
trong trng hp cn thit b sung nc t bnh cha nc m D-1115 (Tempered
Water Drum), n thit b trao i nhit E-1120A/B nh mt lu cht lm lnh.
2.1.5 Cm thp n nh xng (Stabilizer Section):
c th hin trong cc bn v P&ID: 8474L-011-PID-0021-130/131/132.
Xng cha n nh (Unstabilised Naphtha) t bnh tch 3 pha D-1103 c tin
gia nhit ti thit b trao i nhit E-1118 trc khi i vo thp n nh xng T-1107
(Stabilizer Column), l ni m LPG c tch ra t dng Naphtha. Thp n nh xng
chia thnh 2 vng vi cc ng knh ca thp l:1500mm ti vng nh v 2600mm
ti dy ca thp, vi 32 a cng vi thit b ti un si E-1121 (Stabilizer Reboiler) ti
y v h thng hi lu ngoi ti nh thp.
Dng hi trn nh thp c ngng t mt phn ti cm thit b lm lnh
bng khng kh E-1122 (stabiliser Condenser), sau i n bnh tch 3 pha D-1104
(Stabilizer Reflux Drum). Ti bnh tch D-1104, dng kh d (off gas), LPG v nc
c tch ra.
p sut ti thp n nh xng T-1107 c iu khin bi van 011-PV-068B,
bng cch iu chnh dng kh d (off gas) x n phn xng RFCC. Trong trng
hp van PV-068B m nhng p sut vn vt qu gii hn, van iu khin 011-PV068C c m ra x n h thng uc t (Flare). Mc nc ti y ca bnh tch
D-1104 c iu khin bi cm iu khin 011-LV-050 v nc c a n bnh
tch D-1103.
Mt phn LPG c hi lu tr li nh ca thp n nh xng T-1107 bi bm
P-1114A/B (Stabilizer Reflux Pump). Dng hi lu ny c iu khin bi van 011FV-036.
Phn cn li ca LPG c bm P-1115A/B (stabilizer LPG pump) a n
cm thu hi kh ti phn xng RFCC. Cht lng dng LPG c iu khin thng
qua b tnh ton v t l ca dng nguyn liu i vo thp n nh xng (dng nguyn
liu c iu khin bi van 011-FIC-032) vi hm lng Pentane c trong dng LPG

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(c xc nh bi thit b phn tch 011-AIC-004). Ngoi ra cn c ng dn dng

LPG n b cha LPG khng t tiu chun.
Dng lng t y ca thp n nh xng T-1107 c un nng thng qua thit
b ti un si E-1121 (Stabilizer Reboiler). Thit b ny s dng hi cao p (High
Pressure Steam) nh mt dng nng gia nhit. Dng hi cao p ny c gim s
qu nhit ti thit b Desuperheater (DS-1101) bi dng nc cao p cp cho ni hi
(BFW).
Dng Full Range Naphtha i ra t y thp c dng gia nhit cho dng
nguyn liu u vo ca thp n nh xng ti thit b trao i nhit E-1118A/B. Mc
cht lng ti y ca thp n nh xng T-1107 c iu khin bi b iu khin 011UC-042 thng qua cc van 011-FV-040 v 011-FV-041. Dng naphtha c lm lnh
su hn ti thit b lm lnh bng khng kh E-1126 (Full Range Naphtha Air Cooler)
v tip theo l lm ngui bng nc lm lnh ti thit b trao i nhit E-1127 (Full
Range Naphtha Water Cooler) trc khi a n b lu tr.
2.1.6 Cc thit b lm kh bng chn khng:
c th hin trong cc bn v P&ID: 8474L-011-PID-0021-117/118/127.
Cc dng sn phm bn LGO v HGO t qu trnh chng ct c a n thit
b lm kh bng chn khng LGO Drier T-1105 v HGO Drier T-1106 tng ng. Mi
thp gm c 4 a.
Sn phm LGO t y ca thp lm kh bng chn khng T-1105 c bm
n thit b lm lnh bng khng kh E-1116 (LGO Product Air Cooler) bi bm P1112A/B. Thit b ny s lm lnh dng sn phm LGO n nhit 55 oC trc khi
a n b cha (TK-5115).
Sn phm HGO t y ca thp lm kh bng chn khng T-1106 c bm
n thit b lm lnh bng khng kh E-1117 (HGO Product Air Cooler) bi bm P1113A/B. Thit b ny cng vi thit b trao i nhit bng nc lm lnh E-1119 s
gim nhit ca dng sn phm HGO n 55 oC trc khi a n b cha (TK5109).
Mi thp lm kh bng chn khng c mt h thng iu khin mc, c thc
hin bi cc van iu khin theo mc 011-LV-019 v 011-LV-022 nm trn ng np
liu ca cc thp T-1105 v T-1106 tng ng.
p sut vn hnh c duy tr gi tr -0.9kg/cm2.g ti 2 thp lm kh bng
chn khng (T-1105 v T-1106) bi h thng to chn khng A-1102 (Vacuum
Package).
2.1.7 Vng to chn khng cho thp lm kh (Vacuum Section):

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c th hin trong cc bn v P&ID: 8474L-011-PID-0021-121/122/123/124.

H thng to chn khng duy tr p sut chn khng ti cc thp lm kh da
trn nguyn l ca hiu ng Ventury. H thng ny bao gm mt thit b ngng t s
cp A-1102-E-30 (Pre-condenser) v hai thit b ngng t th cp A-1102-E-31 v A1102-E-32 (After-Condenser). Mi thit b ngng t th cp c mt dy gm 3 Ejector
ni song song nhau: A-1102-J-01 A/B/C cho cp th nht v A-1102-J-02 A/B/C cho
cp th hai.
Mc ch ca cc Ejector ny l cun cc dng hi sn phm nh v cc kh
khng ngng theo dng hi trung p (middle pressure motive steam). Mc ch ca cc
thit b ngng t l ngng t cng nhiu hi nc v kh Hydrocarbon cng tt.
Nc lm lnh c s dng nh mt lu cht lm lnh trong cc thit b ngng t.
Phn ngng t thu c t cc thit b ngng t c x n bnh tch 3 pha
nc/du D-1106 (Drier Oil/Water Separator), ni m nc c tch ra t pha
Hydrocarbon. Pha Hydrocarbon c bm n h thng du thi (Slop) bi bm P1120A/B (Drier Slop Oil Pump), cn nc c bm bi bm P-1121A/B (Ejector
Condensate Pump) n phn xng x l nc chua SWS (Stripped Water System).
Dng kh d (off-gas) t bnh tch 3 pha D-1106 c dn n bnh tch kh d
(off gas) D-1107 (Drier Off-gas Seal Pot) trc khi c em i t ti l gia nhit
du th H-1101.
2.1.8
Ha cht b sung:
c th hin trong cc bn v P&ID: 8474L-011-PID-0021-136/137.

C 4 loi ha cht c b sung mt cch lin tc cho phn xng chng ct
du th. Cc v tr a ha cht vo dng cng ngh c m t vn tt nh sau:
2.1.8.1
Cht trung ha (Neutralizer):
Ha cht trung ha c s dng trnh ti a s n mn bi qu trnh

trung ha cc axit HCl v iu chnh pH ca dng xng Naphtha b ngng t trong
dng hi cng nh trn thit b ngng t dng sn phm nh.
Trong trng hp ny lng ha cht trung ha lin tc a vo trn ng
hi sn phm nh ca thp chng ct chnh T-1101, trc thit b lm lnh E-1111
vo khong 5ppm (tng ng vi 0.002 m3/h) (xem chi tit ti bn v 8474L-011PID-0021-112). Dng ny c iu chnh th cng bi ngi vn hnh ngoi hin
trng.
Ha cht c bm t b lu tr dung dch trung ha A-1104-D-10
(Neutralizer Storage Drum) n im phun ha cht bi bm A-1104-P-26A/B
(Neutralizer Injection Pump).
2.1.8.2
Ha cht c ch n mn (Corrosion Inhibitor):

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Cht c ch n mn c cung cp nhm chng li hin tng n mn thp

carbon bi s tn cng t cc axit: H2S, HCl, CO2, axit hu c, cc axit SOx v HCN.
Cht c ch n mn c a vo ti 2 im sau:
+ Trn dng hi sn phm nh ca thp tch chnh T-1101 (bn v 011-PID-0021112).
+ Ti u ht ca bm hi lu tun hon nh Top Pumparound Pump P-1102A/B
(bn v 011-PID-0021-113).
Ha cht c bm t bnh cha ha cht c ch n mn A-1104-D-11
(Corrosion Inhibitor Storage Drum) n cc im tip nhn ha cht bi bm A-1104P-25A/B (Corrosion Inhibitor Pump) v c iu tit bi van v thit b o lu lng
dng t ti mi im phun ha cht.
Tng lu lng dng ha cht c ch n mn a vo dng cng ngh l 2ppm
(tng ng vi 0.002 m3/h).
2.1.8.3
Cht ph nh (Demulsifier):
Cht ph nh lm tng hiu qu tch nc v mui trong thit b tch mui

gim s n mn trong phn xng. Cht ph nh lm tng ti a lu lng dng du
th bi iu chnh lp nh tng to thnh ti b mt phn cch nc/du ca thit b
tch mui.
Cht ph nh c a vo ti 2 im:
* Ti ng du th trc khi i vo dy tin gia nhit ngui (Cold Preheat Crude
Train) (bn v 011-PID-0021-101).
* Ti ng du th trc khi i vo thit b tch mui cp th hai. Dng ha cht ny
c cp theo yu cu trong qu trnh khi ng phn xng (bn v 011-PID-0021104).
Ha cht ny c bm t bnh cha cht ph nh A-1104-D-12 (Demulsifier
Storage Drum) n cc im tip nhn bi bm A-1104-P-23A/B (Demulsifier
Injection Pump) v c iu tit bi van v thit b o lu lng dng t ti mi
im phun ha cht.
Tng lu lng dng cht ph nh a vo dng cng ngh l 1.5ppm (tng
ng vi 0.002 m3/h).
2.1.8.4
Cht chng ng cn (Antifoulant):
Cht chng ng cn lm gim qu trnh to cn bn trong dng cng ngh bi

coke, polymers, cn bn, cc cht hnh thnh t qu trnh n mn, nha v cc thnh
phn khc.
Cht chng ng cn c a vo ti 2 im:
+ Ti ng du th trc khi i vo dy tin gia nhit ngui (Cold Preheat Crude
Train) (Bn v 011-PID-0021-101).

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+ Ti ng du th trc khi i vo dy tin gia nhit nng, pha trc u ht ca

Booster bm P-1101A/B (Bn v 011-PID-0021-105).
Ha cht ny c bm t bnh cha cht chng to cn A-1104-D-13A/B
(Antifoulant Storage Drum) n cc im tip nhn thng qua bm A-1104-P24A/B
(Antifoulant Injection Pump) v c iu tit bi van v thit b o lu lng dng
t ti mi im phun ha cht.
Tng lu lng dng cht chng n mn a vo dng cng ngh l 5ppm
(tng ng vi 0.005 m3/h).
2.2 Nguyn l cng ngh
2.2.1 Gi thit b tch mui
Thit b tch mui vi h thng li in v cc bn in cc to ra trng
in t bn trong bnh tch mui. Do trng in t, cc ht nc s lin kt li vi
nhau to thnh cc ht c kch thc ln hn. Cc ht nc c dng hnh cu c sc
cng b mt l thp nht. Di tc ng ca trng in t c hiu in th cao, cc
ht nc s b bin dng v hnh thnh nn trng thi lng cc. Cc ht mang in
tch dng s b ht v bn in cc m v ngc li cc ht mang in tch m s b
ht v bn in cc dng. Hai ht lin k nhau s ht ln nhau. Cc lc ht gia cc
ht nc c xu hng ko chng li vi nhau, nu lc ny ln th chng c th ph
v lin kt nh tng kt hp li vi nhau v lng xung y ca bnh tch mui.
S lin kt gia cc ht di tc dng ca trng in t din ra rt nhanh
chng. Cha y 1/10 giy, hu ht cc ht kt hp li vi nhau.
Dng mt trng in t ph hp tc l:
S phn b ca cc ht nc l hp l (ti thiu 3% th tch ca lp nh tng
nc/du).
Kch c v s phn b ca cc ht nc trong du l hp l (Bi tc ng ca
thit b to nh).
Mt trng in t ti u.
Nu mt trong cc thng s trn khng m bo cng nh khng ph hp, qu
trnh lin kt gia cc ht nc xy ra khng hon ton.
2.2.2 Gi thit b to chn khng:
Cc Ejector nh l cc bm ng lc s dng nng lng ca dng hi (Hi
trung p MP steam c s dng trong trng hp ny) duy tr lu lng ca dng
th cp bi s thay i t ngt ca p sut. Chng c nhng tnh nng u vit nh
sau:
+ Khng c nhng thit b ng.
+ Khng cn bo dng nu khng tht cn thit.
+ Cng sut lm vic ko di hn mt nm.

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Ejector gm c 3 thnh phn chnh: u phun, bung hn hp v b khuch tn

(diffuser). Nguyn l hot ng ca Ejector ny l nng lng p sut (th nng) ca
dng hi c chuyn i thnh nng lng vn tc dng (ng nng) ti vi phun.
Vn tc dng hi cao s cun theo cc Hydrocarbon cng nh kh khng ngng t thp
lm kh LGO v HGO. Hn hp hi nc, Hydrocarbon v kh khng ngng s n b
phn khuch tn, ni m nng lng vn tc c chuyn i thnh nng lng p sut
p sut ca hn hp ti u ra ca Ejector cao hn rt nhiu p sut u vo ca
bung hn hp.
2.3 Cc kiu vn hnh la chn (Alternative Operations):
2.3.1 Vn hnh vi dng sn phm Kerosene c tch phn nh bng hi qu
nhit:
Bnh thng thp tch cnh sn Kerosene T-1102 c vn hnh vi thit b
ti un si E-1110. Ngoi ra c th ngng hot ng ca thit b ti un si trong khi
phn xng CDU vn hot ng bnh thng. Dng hi qu nhit c s dng nh l
mt gii php thay th tch phn nh ca Kerosene nhm duy tr s hot ng ca
thp tch cnh sn T-1102 trong khi thit b ti un si E-1110 ngng hot ng. Vi
iu kin vn hnh nh vy, dng sn phm Kerosene s khng t tiu chun v s
c a n u thu gom du tun hon (Crude Recirculation Header).
tin hnh bo dng E-1110, tham kho muc 7.6
2.3.2
Vn hnh vi ch mt thit b tch mui:
Trong vn hnh bnh thng, dng nguyn liu du th i qua c hai thit b
tch mui c mc ni tip nhau gim thiu lng mui b mang n dy tin gia
nhit nng v vo thp chng ct chnh cng nh p ng tiu chun v hm lng
mui trong nguyn liu ca phn xng RFCC. Dng nc ra mui s phun vo
ngc chiu vi dng du th cho c hai thit b tch mui trc khi c a n
phn xng x l nc thi ETP (Effluent Treatment Plant).
Cc thit b tch mui c thit k cho vic sc ra bn trc tip. N c th
tr nn thc s cn thit trong khi vn hnh cng nh bo dng m mt trong hai
thit b tch mui dng hot ng. C h thng ng ng du th v nc ra phi
c b tr thit b tch mui ny c th hot ng trong khi thit b tch mui kia
c th x, cch ly v c lp.
Tham kho mc 7.7 Dng bnh thng phn xng (Normal Shutdown)
bit quy trnh c lp thit b tch mui.
2.3.3 Ni tt qua thp lm kh LGO bng chn khng (LGO Drier bypass):
iu ny l cn khi c lp thit b lm kh nhm bo dng hay v nhng
nguyn nhn khc. Vic c lp bt buc phi c thc hin theo trnh t nh sau:
* Chc chn rng ng ng LGO-110227 tho sch bi vic m cc im
x trn ng ng.

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* ng h thng x v chuyn i v tr ca specacle blind trn ng ng

LGO-110227.
* ng van (van m v tr kha) trn ng LGO-110224 nhm dng qu
trnh to chn khng trong thp lm kh.
* M ng ni tt (Bypass) qua thp T-1105 (LGO-110227) bng cch u
tin m van nm gn ng LGO-110216 v tip m van nm gn ng LGO110218.
* Chuyn i b t ngt 011-UX-012 t vic ly tn hiu ca b 011-LXA-020
sang b 011-LXA-080 m bo rng bm P-1112A/B s dng khi ti thp tch cnh
sn T-1103 mc qu thp (Low Low Level).
* Chuyn b iu khin LIC-019 sang ch Manual v tn hiu ra l bng 0.
* Kha ng ra ca thp T-1105 bng cch ng van trn ng LGO110218.
* Chuyn dng sn phm LGO n u thu gom du tun hon (Crude
Recirculation Header).
* Tho tt c cc Hydrocarbon cn li trong thp T-1105 bng cch m ng
x kn (Closed Drain) CD-118548.
* C lp tt c cc ng cng ngh n thp T-1105 bng Blind
* Van x hi ca thp phi c m, sc ra thp bng hi nc (steam out) v
x du ngng t theo h thng x kn.
* Tip tc ra bng hi nc (Steaming) v kim tra thng xuyn hm lng
Hydrocarbon trong thp.
* Sau khi c kim tra mt cch k lng, ngng vic Steaming, m cc
ng vo thao tc trong thp (Manhole) lm lnh thp. Kim tra li hm lng
Oxy v cc Hydrocarbon c trong thp v chuyn giao bo dng, sa cha.
2.3.4 Ni tt qua thp lm kh HGO bng chn khng (HGO Drier bypass):
Quy trnh ngng thp lm kh HGO c thc hin ging nh thp lm kh
LGO nh m t phn trn.
* Chc chn rng ng ng HGO-110191 tho sch bi vic m cc im
x trn ng ng.
* ng h thng x v chuyn i v tr ca specacle blind trn ng ng
HGO-110191.
* ng van (van m v tr kha) trn ng HGO-110195 nhm dng qu
trnh to chn khng trong thp lm kh.
* M ng ni tt (Bypass) qua thp T-1106 (HGO-110191) bng cch u
tin m van nm gn ng HGO-110182 v tip m van nm gn ng HGO110186.
* Chuyn i b t ngt 011-UX-010 t vic ly tn hiu ca b 011-LXA-023
sang b 011-LXA-081 m bo rng bm P-1113A/B s dng khi ti thp tch cnh
sn T-1104 mc qu thp (Low Low Level).

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* Chuyn b iu khin LIC-022 sang ch Manual v tn hiu ra l bng 0.

* Kha ng ra ca thp T-1106 bng cch ng van trn ng HGO110186.
* Chuyn dng sn phm HGO n u thu gom du tun hon (Crude
Recirculation Header).
* Tho tt c cc Hydrocarbon cn li trong thp T-1106 bng cch m ng
x kn (Closed Drain) CD-118543.
* C lp tt c cc ng cng ngh n thp T-1106 bng Blind
* Van x hi ca thp phi c m, sc ra thp bng hi nc (steam out) v
x du ngng t theo h thng x kn.
* Tip tc ra bng hi nc (Steaming) v kim tra thng xuyn hm lng
Hydrocarbon trong thp.
* Sau khi c kim tra mt cch k lng, ngng vic Steaming, m cc
ng vo thao tc trong thp (Manhole) lm lnh thp. Kim tra li hm lng
Oxy v cc Hydrocarbon c trong thp v chuyn giao bo dng, sa cha.
2.3.5 C lp cm thit b trao i nhit E-1102 v E-1104
iu ny l cn khi tin hnh lm sch cm trao i nhit E-1102 v E-1104
trong khi phn xng chng ct du th vn hot ng. Cc yu cu hot ng
phi c tun theo cc ch dn di y:
Gim cng sut ca phn xng xung cn 50% cng sut bnh thng.
Dng bm hi lu tun hon nh P1102A/B. Lng nhit ly ra t dng hi
lu nh c th b c do mt lng ln nhit d ra t vic gim cng sut
ca phn xng.
C lp thit b trao i nhit E-1102 bng van cng nm trn cc ng K110257 v K-110258.
M ng ni tt (bypass) HGO qua thit b trao i nhit E-1104 (HGO110185).
ng ng tun hon HGO i vo thit b trao i nhit E-1104 bng cc
van cng nm trn cc ng HGO-110181 v HGO-110198.
Sau gim dng du th tun hon n c hai thit b trao i nhit trn
bi van iu khin 011-TV-007B.
C lp ng du th vo hai thit b trao i nhit trn.
X tt c cc dng cng ngh nm trong hai thit b trao i nhit trn n
h thng x kn (closed drain).
C lp cc thit b trao i nhit.
m bo rng van x kh c m, dng hi nc sc ra (steam out) v
a phn du ngng t n h thng x kn.
Tip tc ra bng hi nc (steaming), kim tra thng xuyn xem cn
tn ti Hydrocarbon no hay khng.
Sau khi kim tra t yu cu, ngng a hi nc vo (steaming), lm
ngui thit b trao i nhit, kim tra li hm lng oxy v hydrocarbon
t yu cu cha trc khi chuyn giao bo dng, sa cha.

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3. M t qu trnh iu khin trong phn xng

3.1 iu khin dng cng ngh trong phn xng
3.1.1 Cc thng s iu khin chnh
3.1.1.1 Nhit hi qu nhit thp p
Nhit ca hi qu nhit dng cho cc thp tch phn nh (stripper) c iu
khin bi b iu khin nhit 011-TIC-063. Mc ch ca b iu khin ny
nhm gi cho nhit hi qu nhit sau khi ra khi vng i lu ca l gia nhit l
khng i, bng cch tc ng ln 2 van iu khin (011-TV-063A, v 011-TV063B)
Tn hiu ca b iu khin c truyn n b tnh ton 011-TY-063A hoc 011TY-063B, xc nh phn trm m van i vi cc van 011-TV-063A v 011TV-063B tng ng, ph thuc vo gi tr ca n. Nu nhit o c thp hn
gi tr ci t, b iu khin s ng van 011-TV-063A v s m van 011-TV-063B
tng lu lng hi i qua h thng ng dn c lp t trong vng i lu ca
l gia nhit.
3.1.1.2 iu khin mc trong cc thp tch cnh sn Kerosene/LGO/HGO
(T1102/T-1103/T-1104) v trong cc thp lm kh LGO/HGO bng chn khng (T1105/T-1106).
Cm iu khin l ging nhau cho tt c cc thp. B iu khin mc tc ng
ln van iu khin c lp t trn dng np liu hydrocarbon, v vy nu mc
cht lng tng ln trn gi tr ci t th b iu khin s ng van li. Cc b iu
khin v van iu khin cho mi thp c trnh by trong bng sau:
Bng 22: B iu khin v van iu khin tng ng cho cc thp tch cnh
sn v thp lm kh bng chn khng
B iu khin mc
Van iu khin
T-1102
011-LIC-011
011-LV-011
T-1103
011-LIC-013
011-LV-013
T-1104
011-LIC-016
011-LV-016
T-1105
011-LIC-019
011-LV-019
T-1106
011-LIC-022
011-LV-022
3.1.1.3 iu khin mc trong bnh cha nc cho thit b tch mui D-1109
Mc ch ca b iu khin ny l nhm duy tr mc nc khng i trong bnh
cha D-1109 bng cch iu chnh lu lng nc u vo bi b iu khin mc
chia khong theo 3 khong 011-LIC-025.
Mi khong tng ng vi 1 ngun nc:
- Nc cng ngh
- Nc x l t phn xng x l nc chua SWS
- Nc sinh hot
Nu mc nc gn vi gii hn cao th b iu khin s ng c 3 ngun nc cp
n D-1109 bng cch ng c 3 van 011-FV-025, 011-LV-025A, v 011-LV-

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025B. Khi mc bt u gim, b iu khin s m ngun nc cng ngh (ngun

nc ny ch c th c dng khi nh my vn hnh vi 100% du th Bch H)
Nu mc nc tip tc gim th b iu khin s m ngun nc x l t phn
xng x l nc chua SWS bng cch m van 011-LV-025A thng qua b tnh
ton 011-LY-025A. B iu khin ny tc ng n b la chn gi tr tn hiu ti
thiu 011-LY-025D, b ny s chn gi tr tn hiu ti thiu gia b iu khin mc
t phn xng SWS v tn hiu t thit b cha D-1109.
Nu mc nc trong D-1109 vn tip tc gim th nc sinh hot s c dng
bng cch m van iu khin 011-LV-025B.
3.1.1.4 iu khin mc trong bnh tch 3 pha D-1106
Mc ch ca b iu khin ny l duy tr mc nc khng i bn trong bnh tch
3 pha D-1106. B iu khin ny l vng iu khin cascade, ngha l tn hiu u
ra ca b o mc 011-LIC-029 c dng lm gi tr ci t cho 011-FIC-025. B
o lu lng 011-FIC-025 gi tn hiu n thit b la chn gi tr ti thiu 011FY-025, sau thit b ny tc ng trc tip n van iu khin dng 011-FV025.
Mc hydrocarbon trong D-1106 c iu chnh bi b iu khin m/tt (on/off
control), b iu khin ny s khi ng cc bm P-1120 A/B khi b o mc 011LIC-028 pht hin mc cao v dng cc bm khi mc thp.
3.1.1.5 iu khin mc trong bnh cha nc m D-1115
Mc ch ca b iu khin ny l duy tr mc nc khng i bn trong thit
b. B iu khin mc 011-LIC-070 truyn tn hiu iu khin n van iu khin
011-LV-070 iu chnh dng nc lm nguyn liu cho ni hi p sut thp
(low pressure boiler feed water) i vo bnh cha D-1115.
3.1.1.6 iu khin mc nc trong bnh ngng t sn phm nh ca thp tch chnh
D-1103
Cm iu khin ny dng duy tr mc nc khng i trong D-1103. B iu
khin 011-LIC-040 truyn tn hiu n van 011-LV-040 c lp t trn ng
ng dn nc ra, v vy nu mc nc trong bnh tng ln th van s c m.
3.1.1.7 iu khin mc nc trong thit b hi lu cho thp n nh xng
(stabilizer reflux drum), D-1104
B iu khin ny tng t nh b iu khin mc nc cho thit b D-1103, tn
hiu u ra ca 011-LIC-050 c truyn n 011-LV-050 c lp t trn ng
ng dn nc ra.
3.1.1.8 B iu khin nhit nguyn liu ca thp n nh xng T-1107
Mc ch ca b iu khin ny l gi cho nhit nguyn liu u vo thp n
nh l khng i. Tn hiu u ra ca 011-TIC-121 c truyn n van iu
khin 011-TV-121 nm trn ng ni tt (bypass) qua thit b trao i nhit E1118A/B. Nu nhit ca nguyn liu n thp n nh xng gim, b iu khin
s ng van iu khin tng lu lng nguyn liu i qua thit b trao i nhit
E-1118A/B.

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3.1.1.9 iu khin nhit y thp n nh xng T-1107

Mc ch ca b iu khin l duy tr nhit khng i ti y thp n nh
xng. y l vng iu khin cascade, tn hiu u ra ca b iu khin nhit
011-TIC-113 c dng lm gi tr ci t cho b iu khin lu lng hi cao p
011-FIC-034
Nu nhit y gim, b iu khin s tng gi tr ci t cho 011-FIC-034
tng lu lng hi cao p n thit b ti un si (reboiler E-1121)
3.1.10 iu khin nhit u ra ca thit b kh s qu nhit ca dng hi DS-1101
Mc ch ca b iu khin ny l gi cho nhit u ra ti thit b kh s qu
nhit ca dng hi l khng i. y l vng iu khin cascade, tn hiu u ra
ca 011-PIC-201 c dng lm gi tr ci t cho 011-TIC-301. B iu khin
nhit tc ng n van iu khin 011-TV-301 m bo lng hi nc sau
khi qua thit b kh qu nhit c bo ho.
3.1.11 B iu khin p sut u ra ca cc bm P-1120 A/B
y l cm iu khin m bo van iu khin p sut 011-PV-143 c ng
trc khi bm P-1120 A/B khi ng. Khi p sut tng, iu ny chng t bm P1120 A/B c khi ng, b iu khin p 011-PIC-143 bt u m van iu
khin p sut 011-PV-143. Khi bm c dng, 011-PIC-143 s ng van 011-PV143.
3.1.1.12 B iu khin s chnh p gia du nhin liu v hi nc dng phn
tn du (Fuel oil/ atomising steam)
Mc ch ca b iu khin ny nhm m bo p sut dng hi phn tn ti u
vo ca u t cao hn p sut du nhin liu ti u t l 2.1kg/cm 2. Nu s
chnh p c o bi 011-PDIC-121 l thp hn 2.1kg/cm2 th b iu khin s m
van iu khin lu lng hi nc 011-PV-121 tng p sut hi nc i vo l
gia nhit.
3.1.13 iu khin chiu cao ca b mt phn cch nc/du trong thit b tch
mui
C 2 thit b tch mui A-1101-D-01 v A-1101-D-02 c lp t vi cc b iu
khin mc 011-LIC-503 v 011-LIC-506 tng ng. Tn hiu u ra t thit b o
mc 011-LIC-503 c dng iu chnh lu lng nc thi thng qua van iu
khin 011-LV-003. B iu khin 011-LIC-506 c dng iu chnh lu lng
nc tun hon t thit b tch mui th hai v thit b tch mui th nht thng
qua cc van iu khin 011-FV-005 v 011-FV-004, trng hp ni tt qua
(bypass) thit b tch mui th nht, b chn la 011-HS-001 c s dng iu
chnh van iu khin nc thi 011-LV-003.
Cc van iu khin cho c 2 thit b tch mui c lp t trn ng x, v vy
khi mc nc trong thit b tch mui tng th cc van iu khin s c m.
3.1.14 iu khin p sut ti u vo Ejector.
p sut ti u vo cm to chn khng A-1102 c iu chnh bi b iu
khin p sut 011-PIC-049, b iu khin ny truyn tn hiu n van iu khin
011-PV-546. Nu p sut ti u vo ca cm to chn khng thp hn gi tr ci

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t, van iu khin s tng dng tun hon t u ra ca A-1102-J-01 A/B/C n

u ra ca A-1102-E-30 thng qua van iu khin p sut PV-110147.
3.1.2 Nguyn tc dng phn xng
H thng dng khn cp (ESD) vi cc b t ngt v cc kho lin ng ngn
chn hoc iu khin nhng tnh hung khn cp, m c th dn n ri ro lm tn
thng cho con ngi, tn tht v kinh t hay lm nhim mi trng.
Nhng trng hp mt kim sot iu khin c th c ngn chn bi cc van x p
an ton v h thng dng khn cp t ng a cc b phn lin quan ca phn
xng/nh my n iu kin an ton.
Mt b t ngt hay mt kho lin ng bao gm mt hoc nhiu b khi hot v mt
hoc nhiu tc ng ngn chn ri ro. Mi b t ngt hoc kho lin ng c
trang b chc nng ci t li bao gm chc nng b qua ch t ngt s dng
trong qu trnh khi ng.
Nhn chung nu mt kho lin ng b kch hot, tc ng ca n s c gi cho n
khi tt c cc b khi hot c a tr v trng thi an ton v kho lin ng c
nhn nt ci t li.
Trong vi trng hp mt phn tc ng ca b t ngt l ci t cho b iu khin
mc hay dng sang ch iu khin th cng vi gi tr u ra l 0% theo hng t
h thng ngng khn cp ESD n h thng iu khin (DCS). Ni ng ra y khng
phi l mt phn tc ng ca b t ngt nhng n c ci t ngn chn ngi
vn hnh khi ng li trong khi van iu khin ang m hon ton. Trong nhng
trng hp ny, hot ng ca van iu khin khng c m t theo ng mc ch
ca b t ngt nhng vn c lit k trong bng tc ng.
S m t di y c kt hp vi cc P&ID ca phn xng CDU (8474L-011-PID0021-001/138).
3.1.2.1 Dng khn cp phn xng CDU (011-UX-007)
Mc ch: Khi nt dng khn cp ESD trong phng iu khin chnh (MCR) c
nhn, b t ngt ny s to ra cc tc ng v ngt khc nhau nh lit k bn di v
bo ng ADP (Area Display Panel) c kch hot.
Cc b khi hot:
S hiu b khi
hot
011-UXHS-007
Cc tc ng:
S hiu tc ng
011-UX-001
011-UX-002
011-UX-020
011-UX-023
011-UX-021
Thi gian tr
S P&ID
Nguyn nhn
101
Dng khn cp
phn xng CDU
(ESD)
S P&ID
104
112
113
103
115
Nhim v
B t ngt bo v thit b tch mui
B t ngt c lp T-1101
B t ngt bo v cc bm P-1102 A/B

011-UX-022
011-UX-003
011-UX-004
011-UX-005A
011-UX-026
011-UX-017
011-FV-034
011-TV-301
116
115
116
134
131
112
130
130
011-UXA-007B
101
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B t ngt bo v T-1103
B t ngt bo v T-1104
B t ngt dng l gia nhit H-1101
B t ngt c lp D-1104
B t ngt bo v T-1101
ng dng hi cao p n E-1121A/B
ng dng nc nguyn liu cho ni
hi n E-1121
Bng iu khin ph dng khn cp
phn xng CDU (ADP)
Ghi ch:
a) B t ngt c ci t li bng tay bi 011-UHSR-007
3.1.2.2 S bo v cc thit b tch mui A-1101-D-01/02 (11-UX-001)
Mc ch: Trong bt k trng hp p sut trong thit b tch mui qu cao hoc b c
lp dng nguyn liu XV-015 b ng hay dng khn cp thit b, s xy ra cc s kin
sau:
Cc bm sau y s t ngt:
Cc bm nguyn liu du th P-6001 A/B/C
Booster bm P-1101 A/B
Cc bm tun hon nc cho thit b tch mui P-1118 A/B v cc bm cp nc cho
qu trnh ra mui P-1119 A/B
B t ngt nhin liu kh (UX-005 B)
B t ngt nhin liu du (UX-005C)
B t ngt kh mi (UX-005E).
Bo ng ADP c kch hot.
Cc b kch hot:
S hiu b kch hot Thi gian tr
S P&ID
Nguyn nhn
011-PXAHH-501/504
104
p sut qu cao trong
thit b tch mui.
XZSC-015
105
Van c lp dng
nguyn liu c ng
011-UX-007
101
Dng khn cp CDU
Cc tc ng:
S hiu tc ng
S P&ID
Tc ng
P-6001 A/B/C
060-010
B t ngt cc bm nguyn liu du
th 060-UX-06
011-UX-008
119
B t ngt bo v bm P-1119 A/B
011-UX-011
105
011-UX-018
104
011-UX-005B
134
B t ngt kh nhin liu cho l gia
nhit H-1101
011-UX-005C
134
B t ngt du nhin liu cho l gia

011-UX-005E
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PHN XNG CDU (011)
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nhit H-1101
B t ngt kh mi cho l gia nhit
H-1101
134
Ghi ch:
b) Van c lp dng nguyn liu XV-015 c ci t li thng qua nt nhn ti
ch 11-XHSR-015
3.1.2.3 S bo v my bin th TR01B cho thit b tch mui A-1101-D-01 (011-UX027)
Mc ch: trong bt k nhng trng hp sau y:
Mc nc qu thp trong thit b tch mui
Mc du qu thp trong my bin th TR-01B
p sut vn hnh ca du trong my bin th TR-01B qu cao
Th my bin th TR-01B s b ngng hot ng.
Cc b khi hot:
S hiu b khi Thi gian tr
S P&ID Nguyn nhn
hot
011-LXALL-502
104
Mc nc vn hnh trong
thit b tch mui A-1101D-01 qu thp
011-LXALL-519
104
Mc du vn hnh trong
my bin th TR-01B qu
thp
011-PXAHH-582
104
p sut du trong my bin
th TR-01B qu cao
Cc tc ng:
S hiu tc ng
011-MXS-027
S P&ID
104
Tc ng
Dng my bin th TR01B
Ghi ch: a) B t ngt c ci t li bng tay bi 011-UHSR-027.

3.1.2.4 S bo v my bin th TR-01A ti A-1101-D-01 (011-UX-133)
Mc ch: Trong bt k cc trng hp sau:
Mc nc vn hnh trong thit b tch mui qu thp
Mc du vn hnh trong my bin th TR-01A qu thp
p sut du vn hnh trong my bin th TR-01A qu cao
Th my bin th TR-01A s c dng
Cc b khi hot:
S hiu b khi
hot
011-LXALL-502
Thi gian tr
S P&ID
Nguyn nhn
104
Mc nc vn
hnh trong thit b
tch mui A-1101-

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Phn:
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011-LXALL-517
104
011-PXAHH-580
104
D-01 qu thp
Mc du vn hnh
trong my bin th
TR-01A qu thp
p sut du vn
hnh trong my
bin th TR-01A
qu cao
Cc tc ng:
S hiu tc ng
011-MXS-133
S P&ID
104
Tc ng
Dng my bin th TR01A
Ghi ch:
a) B t ngt c ci t li bng tay bi 011-UHSR-133.
3.1.2.5 S bo v my bin th TR-02B ti A-1101-D-02 (011-UX-028)
Mc du vn hnh trong my bin th TR-02B qu thp
p sut du vn hnh trong my bin th TR-02B qu cao
Th my bin th TR-02B s c dng
Cc b khi hot:
S hiu b khi
hot
011-LXALL-505
Thi gian tr
S P&ID
Nguyn nhn
105
011-LXALL-520
105
Mc nc vn hnh
trong thit b tch
mui
A-1101-D-02
qu thp
Mc du vn hnh
trong my bin th
TR-02B qu thp
011-PXAHH-583
105
p sut du vn hnh
trong my bin th
TR-02B qu cao
Cc tc ng:
S hiu tc ng
011-MXS-132
Ghi ch:
S P&ID
105
Tc ng
Dng my bin th TR02B

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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3.1.2.6 S bo v my bin th TR-02A ti A-1101-D-02 (011-UX-134)
Mc du vn hnh trong my bin th TR-02A qu thp
p sut du vn hnh trong my bin th TR-02A qu cao
Th my bin th TR-02A s c dng.
Cc b khi hot:
S hiu b khi
hot
011-LXALL-505
Thi gian tr
S P&ID
Nguyn nhn
105
011-LXALL-518
105
Mc nc vn hnh
trong thit b tch
mui
A-1101-D-02
qu thp
Mc du vn hnh
trong my bin th
TR-02A qu thp
011-PXAHH-581
105
Cc tc ng:
S hiu tc ng
011-MXS-134
S P&ID
105
p sut du trong my
bin th TR-02A qu
cao
Tc ng
Dng my bin th TR02A
Ghi ch:
3.1.2.7 S c lp D-1104 (011-UX-126)
S khi hot bng tay cc cng tc ti field.
S khi hot t CDU ESD.
Mc LPG trong D-1104 qu thp.
ng nt c lp XV-002 t xa v ti ch.
XV-002 ESD t bng iu khin ti ch.
Th van XV-002 ti u ra y thit b D-1104 s ng, b bo ng t ngt van c lp
c kch hot v cc bm x cng c dng.
Cc b khi hot:
S hiu b khi
hot
011-UXHS-028
011-UX-007
Thi gian tr
S P&ID
Nguyn nhn
131
131
Khi hot nt dng ti

site
Dng khn cp CDU

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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011-LXALL-032
131
011-XHSC-002A
011-XHSC-002B
011-XHSC-002B
131
131
131
Mc LPG trong D1104 qu thp

ng nt c lp t xa
ng nt c lp ti site
Dng khn cp van
XV-002 t bng iu
khin ti site
Cc tc ng:
S hiu tc ng
011-XV-002
011-UX-006
S P&ID
131
131
011-XXA-002
131
011-MXS-134
105
Tc ng
Van c lp D-1104
Cc bm P-1114A/B& P1115 A/B t ngt.
B bo ng t ngt XV002 t ti bn iu khin
site
Dng my bin th TR02A.
Ghi ch:
b) XV-002 c ci t li thng qua nt iu khin ti ch 011-XHSR-002.
3.1.2.8 Bo v l gia nhit H-1101 (011-UX-005)
Phn ny c cung cp vi cc b t ngt sau:
011-UX-005A: b t ngt l gia nhit, b ny dng hon ton l gia nhit.
011-UX-005B: b t ngt dng kh nhin liu, b ny dng s chy ca kh nhin liu.
011-UX-005C: b t ngt dng du nhin liu, b ny dng s chy ca du nhin
liu.
011-UX-005D: b t ngt dng kh d, b ny dng s chy ca kh d.
011-UX-005E: b t ngt dng kh mi la, b ny dng s chy ca kh mi.
3.1.2.8.1 B t ngt l gia nhit (011-UX-005A)
Mc ch: B t ngt l gia nhit c dng dng l gia nhit trong trng hp l
gia nhit vn hnh trong iu kin khng an ton.
Cc b khi hot:
S hiu b khi
hot
Thi
gian
tr
S
P&ID
Nguyn nhn
011-PXAHH-017
111
p sut trong l gia nhit qu cao
011-LXAHH-079
134
Mc qu cao trong D-1114.

011-UX-007
011-UXHS-005A
011-XHSC-005AA
Cc tc ng:
S hiu tc ng
011-XV-005B
011-UX-005C
011-UX-005E
011-B-1101A/B
011-UXA-005B
134
134
134
S P&ID
134
134
134
133
134
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Ngng khn cp phn xng CDU

Dng khn cp ti site
Dng khn cp t xa
Nhim v
B t ngt kh nhin liu c khi hot.
B t ngt du nhin liu c khi hot.
B t ngt dng kh mi la c khi hot.
Dng cc qut thi B-1101A/B
Bng iu khin phdng khn cp l gia nhit H1101 (ADP)
Ghi ch:
a) B t ngt c ci t li bng tay bi 011-UHSR-005A
b) Sau khi b t ngt c ci t li, mt b m thi gian c kch hot (c 1.5
pht/1 ln) vi chc nng ghi ln hot ng ca b t ngt khi ngi vn
hnh mun b qua ch t ngt ca thit b duy tr cho l gia nhit hot
ng lin tc.
3.1.2.8.2 B t ngt dng kh nhin liu (011-UX-005B)
Mc ch: tt cc u t chnh ca kh nhin liu v x dng kh d ra kh quyn
trong cc trng hp sau:
Tc np liu ca du th n l gia nhit qu thp
p sut kh nhin liu n u t qu thp
B t ngt l gia nhit 011-UX-005A c khi hot
B t ngt dng kh mi la c khi hat
B t ngt bo v thit b tch mui 011-UX-001 khi hot.
Cc b khi hot:
S hiu b khi
hot
Thi
gian
tr
-
S
P&ID
Nguyn nhn
110
Tc np liu ca du th n l gia nhit

qu thp
011-PXALL-094
134
p sut kh nhin liu n u t qu thp
011-UX-005A
011-UX-005E
011-UX-001
134
134
134
Dng l gia nhit H-1101

B t ngt kh mi la c kch hot
B t ngt bo v thit b tch mui c
kch hot
011-FXALL010A/B/C

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Phn:
PHN XNG CDU (011)
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Cc tc ng:
S hiu tc ng
011-XV-006
S P&ID
134
011-XV-010
134
011-XV-014
134
011-UX-005D
011-PIC-092
134
Tc ng
ng van cch ly u t
nhin liu kh
ng van cch ly kh nhin
liu u t
M van cch ly kh nhin
liu u t (Van an ton
trn ng x kh nhin liu
c m)
B t ngt dng kh d khi
hot
B iu khin dng kh
nhin liu chuyn sang ch
vn hnh bng tay v ci
t tn hiu u ra 0%
Ghi ch:
a) B t ngt c ci t li bng tay bi 011-UHSR-005B
b) XV-006 c ci t li thng qua nt iu khin ti site 011-XHSR-006
c) XV-010 c ci t li thng qua nt iu khin ti site 011-XHSR-010
d) XV-014 c ci t li thng qua nt iu khin ti site 011-XHSR-014
e) Sau khi b t ngt c ci t li, mt b m thi gian c kch hot (c 1.5
pht/1 ln) vi chc nng ghi ln hot ng ca b t ngt 011-PXALL-094
khi dng kh nhin liu c p sut qu thp, v ngi vn hnh mun b qua ch
t ngt ca thit b duy tr cho l gia nhit hot ng lin tc.
f) Mt thit b bo ng s c lp t nu 011-XV-006 v 011-XV-010 khng
ng c sau 5 giy b t ngt khi hot.
3.1.2.8.3 B t ngt dng du nhin liu (011-UX-005C)
Mc ch: tt cc u t ca du nhin liu v x kh d ra kh quyn trong cc
trng hp sau:
Tc np liu ca du th n l gia nhit qu thp
p sut du nhin liu n u t qu thp
S chnh p gia dng du nhin liu v dng hi phn tn du n cc u t qu
thp.
B t ngt l gia nhit 011-UX-005A c kch hot
011-UX-005E: b t ngt kh mi la c kch hot
011-UX-001: b t ngt bo v thit b tch mui c kch hot.
Cc b khi hot:

S hiu b khi
hot
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Thi
gian
tr
-
S
P&ID
Nguyn nhn
110
Tc np liu ca du th n l gia nhit

qu thp
011-PXALL-122
135
p sut du nhin liu n cc u t qu

thp
011-PDXALL-082
0024
011-UX-005A
011-UX-005E
011-UX-001
0002
S chnh p gia du nhin liu v hi

nc phn tn du n cc u t thp
B t ngt l gia nhit c kch hot
B t ngt kh mi la c kch hot
B t ngt bo v thit b tch mui c
kch hot
011-FXALL010A/B/C
Cc tc ng:
S hiu tc ng
011-XV-008
S P&ID
135
011-XV-009
135
011-UX-005D
011-PIC-118
135
Tc ng
ng van cch ly du nhin liu cp n
l gia nhit.
ng van cch ly du nhin liu quay v
b cha
B t ngt dng kh d c khi hot
B iu khin du nhin liu chuyn sang
ch vn hnh bng tay v ci t tn
hiu u ra 0%.
Ghi ch:
a) B t ngt c ci t li bng tay bi 011-UHSR-005C
d) Sau khi b t ngt c ci t li, mt b m thi gian c kch hot (c 1.5
pht/1 ln) vi chc nng ghi ln hot ng ca b t ngt 011-PXALL-122
khi dng du nhin liu c p sut qu thp, v ngi vn hnh mun b qua
ch t ngt ca thit b duy tr cho l gia nhit hot ng lin tc.
e) Mt thit b bo ng s c lp t nu 011-XV-008 v 011-XV-009 khng
ng c sau 5 giy b t ngt khi hot.
3.1.2.8.4 Dng kh d ca l gia nhit (011-UX-005D)
Mc ch: Chuyn dng kh d t cm to chn khng n kh quyn trong cc trng
hp sau:
B bo v dng kh nhin liu cho l gia nhit 011-UX-005B c kch hot.
B bo v dng du nhin liu cho l gia nhit 011-UX-005C c kch hot.
Mc lng trong bnh SP-004 qu cao.
B t ngt dng kh mi la cho l gia nhit 011-UX-005E c kch hot.

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Phn:
PHN XNG CDU (011)
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ng nt iu khin ca van 011-XV-004 t bng iu khin ti site.

ng nt iu khin ca van 011-XV-005 t bng iu khin ti site.
Cc b khi hot:
S hiu b khi
hot
011-UX-005B
Thi
S
Nguyn nhn
gian tr P&ID
134 B t ngt dng kh nhin liu cho l gia nhit
c kch hot.
011-UX-005C
134
011-LXAHH-056
011-UX-005E
134
134
011-XV-004
011-XV-005
Cc tc ng:
S hiu tc ng
011-XV-005
134
134
S P&ID
134
B t ngt dng du nhin liu cho l gia nhit

c kch hot
Mc kh d qu cao trong bnh SP-004
B t ngt kh mi la cho l gia nhit c
kch hot
ng nt iu khin t bng iu khin ti site.
ng nt iu khin t bng iu khin ti site.
Tc ng
Van cung cp kh d n cc u t
ng
Van x kh d n kh quyn m.
011-XV-004
134
Ghi ch:
a) B t ngt c ci t li bng tay bi 011-UHSR-005D
d) B t ngt 011-UX-005D s khng th c ci t li nu c 2 b t ngt dng
kh nhin liu v b t ngt du nhin liu c kch hot.
3.1.2.8.5 B t ngt kh mi la cho l gia nhit (011-UX-005E)
Mc ch: Tt dng kh mi v chuyn kh d n kh quyn trong cc trng hp sau:
p sut dng kh mi n l gia nhit H-1101 qu thp.
011-UX-005A b t ngt l gia nhit c kch hot.
Mc kh d trong bnh SP-004 qu cao.
Nhiu hn 4 u t b tt ti mi bung ca l gia nhit.
011-XV-007 nt ng c kch hot.
011-XV-011 nt ng c kch hot
011-XV-012 nt m c kch hot.
T l khng kh/ nhin liu n l gia nhit qu thp.
Lu lng khng kh n qut thi ca l gia nhit qu thp.
011-UX-001 b t ngt bo v cc thit b tch mui.
Cc b khi hot:
S hiu b khi
hot
Thi
gian
tr
S
P&ID
Nguyn nhn

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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: 61 / 206
011-PXALL-112
134
p sut kh mi la n H-1101 qu thp.
011-UX-005A
011-BE-501
n
516
011-XV-007
011-XV-011
011-XV-012
011-XXALL-502
134
138
134
134
134
134
011-FXALL-067
133
011-UX-001
Cc tc ng:
S hiu tc ng
011-XV-007
011-XV-011
011-XV-012
011-UX-005D
011-UX-005C
011-UX-005B
011-UXA-005B
134
B t ngt l gia nhit

Nhiu hn 4 u t b tt ti mi bung
ca l gia nhit.
nt ng c kch hot.site
nt ng c kch hot.
011-XV-012 nt m c kch hot.
T l khng kh/nhin liu n l gia nhit
cho du th l qu thp.
Lu lng khng kh n qut thi ca l
gia nhit l qu thp.
B t ngt bo v cc thit b tch mui
S P&ID
134
134
134
134
134
134
134
Tc ng
Dng cung cp kh mi ng.
Dng cung cp kh mi ng.
Van x kh mi m.
B t ngt kh d l gia nhit
Dng dng du nhin liu chnh
Dng dng kh nhin liu chnh
Bng iu khin ph dng khn cp l gia
nhit (ADP)
Ghi ch:
a) B t ngt c ci t li bng tay bi 011-UHSR-005E.
d) XV-012 c ci t li thng qua nt iu khin ti site 011-XHSR-012
e) B t ngt 011-UX-005E s khng th c ci t li nu c 2 b t ngt dng
kh nhin liu v b t ngt du nhin liu c kch hot.
f) Mt thit b bo ng s c lp t nu XV-007 v XV-011 khng ng c
sau 5 giy b t ngt khi hot
3.1.2.9. S bo v bm P-1101A/B (011-UX-011)
Mc ch: trong bt k cc trng hp sau:
B t ngt bo v thit b tch mui.
Lu lng du th n E-1105 A-J qu thp.
Lu lng du th n E-1106 A-F qu thp.
B t ngt bo v bm P-1101A t MMS (machine monitoring system).
B t ngt bo v bm P-1101B t MMS.
Van c lp cc thit b tch mui ng.
Th cc bm tng p du th P-1101A/B c dng.
Cc b khi hot:

S hiu b khi
hot
011-UX-001
Thi
gian
tr
-
S P&ID
105
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Nguyn nhn
B t ngt bo v thit b tch mui.
011-FXALL-058
011- FXALL-059
011-UXS-091
105
Lu lng du th n E-1105A-J qu thp
105
Lu lng du th n E-1106A-F qu thp
0041-602 B t ngt bo v bm P-1101A t MMS.
011-UXS-092
011-XV-015
0041-602 B t ngt bo v bm P-1101B t MMS.

105
Van c lp cc thit b tch mui ng
Cc tc ng:
S hiu tc ng
S P&ID
Tc ng
P-1101A
105
Bm tng p du th (bm A) t ngt
P-1101B
105
Bm tng p du th (bm B) t ngt.
Ghi ch:
3.1.2.10 S bo v cc bm dng hi lu tun hon nh P-1102A/B(011-UX-020)
Mc ch: trong trng hp dng khn cp phn xng CDU hoc lu lng dng ti
cc bm P-1102A/B qu thp th cc bm ny c dng.
Cc b khi hot:
S hiu b khi
hot
011-UX-007
011-FXALL-060
Thi
gian
tr
-
S
P&ID
Nguyn nhn
101
Dng khn cp phn xng CDU
113
Lu lng dng ti cc bm P-1102A/B

qu thp
Cc tc ng:
S hiu tc ng
P-1102A
P-1102B
011-FIC-011
011-UXA-020B
S P&ID
113
113
113
113
Tc ng
Bm dng hi lu tun hon nh dng.
Bm dng hi lu tun hon nh dng
B iu khin lu lng dng ti u x ca
bm c chuyn sang ch vn hnh bng
tay v ci t tn hiu u ra 0%
Bng iu khin ph (ADP) cho P-1102A/B

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Ghi ch:
3.1.2.11 S bo v bm P-1104 A/B (011-UX-021)
a) Dng khn cp CDU hoc
b) Lu lng dng ti u x ca bm P-1104A/B qu thp.
c) B t ngt bo v t MMS.
Th cc bm P-1104A/B c dng v bng iu khin ph ADP c kch hot.
Cc b khi hot:
S hiu b khi
hot
Thi
gian
tr
-
S P&ID
011-FXALL-061
115
011-UXS-093
011-UXS-094
011-UX-007
Cc tc ng:
S hiu tc ng
P-1103A
101
Nguyn nhn
Lu lng dng ti ng x ca cc
bm hi lu tun hon Kerosen qu thp
0041-602 B t ngt bo v P-1104A t MMS.
0041-602 B t ngt bo v P-1104B t MMS.
S P&ID
115
P-1103B
115
011-FIC-013
115
011-UXA-021
115
Tc ng
Bm dng hi lu tun hon Kerosene
dng.
Bm dng hi lu tun hon Kerosene
dng
B iu khin lu lng dng ti u x
ca bm Kerosene c chuyn sang ch
vn hnh bng tay v ci t tn hiu
u ra 0%
Dng bng iu khin ph (ADP) t
ngt cho P-1104A/B
Ghi ch:
3.1.2.12 S bo v bm du cn P-1106A/B (011-UX-025)
Mc lng trong thp phn tch chnh qu thp.
XV-001 ng van u ht P-1106 A/B.
UX-002 b t ngt c lp thp phn tch chnh
B t ngt bo v bm t MMS
Th cc bm du cn (P-1106A/B) c dng v bng iu khin ph ADP c kch
hot.

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 64 / 206
Cc b khi hot:
S hiu b khi
hot
011-LXALL-008
011-XZSC-001
011-UX-002
011-UXS-095
011-UXS-096
Thi
gian
tr
-
S P&ID
Nguyn nhn
112
Mc lng trong thp phn tch chnh T1101 qu thp
112
109
0041-602
0041-602
XV-001 ng van u ht P-1106 A/B

B t ngt c lp thp T-1101.
B t ngt bo v P-1106A t MMS.
B t ngt bo v P-1106B t MMS.
Cc tc ng:
S hiu tc ng
P-1104A
P-1104B
UXA-025B
S P&ID
109
109
109
011-FIC-064
125
011-FQIC-029
125
011-FQIC-026
125
011-FQIC-027
125
Tc ng
Bm hi lu tun hon LGO.
Bm hi lu tun hon LGO.
Dng bng iu khin ph (ADP) t ngt
cho P-1106A/B
B iu khin lu lng du cn n P1101A/B c chuyn sang ch vn hnh
bng tay v ci t tn hiu u ra 0%
B iu khin lu lng du cn n RFCC
c chuyn sang ch vn hnh bng tay v
ci t tn hiu u ra 0%
B iu khin lu lng du cn n b cha
ci t tn hiu u ra 0%
B iu khin lu lng du cn n b cha
ci t tn hiu u ra 0%
Ghi ch:
3.1.2.13 S bo v bm sn phm Kerosene P-1107A/B (011-UX-009)
Mc ch: trong trng hp mc lng trong thp tch phn nh Kerosene T-1102 qu
thp, cc bm sn phm Kerosene P-1107A/B s c dng.
Cc b khi hot:
S hiu b khi
hot
Thi
gian
tr
S
P&ID
Nguyn nhn

011-LXALL-010
114
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 65 / 206
Mc lng trong thp tch phn nh

kerosene T-1102 qu thp.
Cc tc ng:
S hiu tc ng
P-1107A
P-1107B
011-FQIC-033
S P&ID
114
114
129
Tc ng
Bm sn phm kerosene P-1107A t ngt.
Bm sn phm kerosene P-1107B t ngt.
B iu khin lu lng dng kerosene t cc
bm P-1107A/B c chuyn sang ch vn
hnh bng tay v ci t tn hiu u ra 0%.
Ghi ch:
3.1.2.14. S c lp thp phn tch chnh T-1101 (011-UX-002)
Nt iu khin c lp ti site c nhn
XV-001 nt ng c lp ti site c nhn
Mc trong thp phn tch chnh T-1101 qu thp
XV-001 ng nt iu khin ti site
XV-001 dng khn cp t bng iu khin ti site
Th van ti u ht c ng, cc bm du cn c dng (nhm bo v bm P1106A/B), hi qu nhit n T-1101 cng s c dng (nhm bo v T-1101), cc
bo ng t ngt ti bng iu khin ti site v cc bo ng ti bng iu khin ph
(ADP) c lp T-1101 s c kch hot.
Cc b khi hot:
S hiu b khi
hot
Thi
gian
tr
-
S
P&ID
101
Dng khn cp CDU
011-UXHS-002
112
Nt nhn cch ly c lp ti site
011-XHSC-001A
112
Nt ng c lp XV-001 bng iu khin

ti site c nhn
011-LXALL-008
112
Mc trong thp phn tch chnh T-1101
011-UX-007
Nguyn nhn

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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qu thp
011-XHSC-001B
112
ng nt iu khin XV-001 ti site
011-XHS-001B
112
Ngng khn cp t bng iu khin ti site
Cc tc ng:
S hiu tc ng
011-UX-025
011-XV-001
011-UX-017
011-XXA-001
S P&ID
109
112
112
112
011-UXA-002B
Tc ng
B t ngt bo v P-1106A/B.
Van du cn ng
B t ngt bo v T-1101
B bo ng t ngt ti bng iu khin
XV-001 ti site c kch hot
Bng iu khin ph (ADP) c lp T-1101
c kch hot
112
Ghi ch:
b) XV-001 c ci t li thng qua nt nhn ti ch 011-XHSR-001
3.1.2.15. S bo v thp phn tch chnh T-1101 (011-UX-017)
Mc trong thp phn tch chnh T-1101 qu cao, hoc
Tn hiu b t ngt dng khn cp hoc
B t ngt cch ly c lp T-1101
Th dng vic a hi qu nhit vo thp tch chnh bng cch ng van iu khin
FV-012.
Cc b khi hot:
S hiu b khi
hot
011-UX-007
Thi
gian tr
-
S
Nguyn nhn
P&ID
101 B t ngt dng khn cp CDU
011-LXAHH-078
112
Mc qu cao trong T-1101
011-UX-002
112
B t ngt cch ly c lp T-1101
Cc tc ng:
S hiu tc ng
FV-012
S P&ID
112
Tc ng
Van iu khin lu lng hi qu nhit n

011-UXA-017B
112
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 67 / 206
T-1101
Bng iu khin ph (ADP) ng dng hi
qu nhit n T-1101.
Ghi ch:
3.1.2.16. S bo v thp tch phn nh cho LGO, T-1103 (011-UX-003)
Mc ch: trong bt k nhng trng hp sau y
Mc lng qu cao trong T-1103 hoc tn hiu t ngt dng khn cp
Cc b khi hot:
S hiu b khi
hot
011-LXAHH-014
011-UX-007
Thi gian
tr
-
S P&ID
115
101
Nguyn nhn
T ngt dng khn cp CDU
kch hot
Cc tc ng:
Tc ng ca b
khi hot
FV-017
115
011-UXA-003B
115
S P&ID
Tc ng v
Van iu khin dng hi qu nhit n T1103
Bng iu khin ph (ADP) ng dng hi
nc n T-1103
Cc ghi ch:
3.1.2.17. S bo v thp tch phn nh cho HGO, T-1104 (011-UX-004)
Mc lng qu cao trong T-1104 hoc tn hiu t ngt khn cp
Th ngng vic a hi qu nhit vo thp stripper T-1104 bng cch ng van
iu khin FV-017.
Cc b khi hot:
S hiu b khi
hot
011-LXAHH-017
011-UX-007
Thi gian
tr
-
S P&ID
116
101
Nguyn nhn
T ngt dng khn cp CDU
kch hot
Cc tc ng:
tc ng ca b
khi hot
FV-019
UXA-004B
S P&ID
116
116
Tc ng
Van iu khin dng hi qu nhit ng
Bng iu khin ph (ADP) cho T-1104

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 68 / 206
Cc ghi ch:
3.1.2.18. ng van np liu ca T-1106 (011-UX-040)
Mc ch: trong trng hp mc lng trong thp tch phn nh ca HGO T1104 qu thp, van np liu LV-022 trn ng vo thp lm kh HGO T-1106
ng.
Cc b khi hot:
S hiu b khi
hot
011-LXALL-052
Cc tc ng:
Thi gian
S P&ID
Nguyn nhn
tr
116
Mc qu thp trong T-1104
Tc ng ca
S P&ID
Tc ng
b khi hot
LV-022
118
ng van np liu vo thp T-1106
Cc ghi ch:
3.1.2.19. ng van np liu ca T-1105 (011-UX-041)
Mc ch: trong trng hp mc lng trong thp tch phn nh ca LGO T1103 qu thp, van np liu LV-019 trn ng vo thp lm kh LGO T-1105
ng.
Cc b khi hot:
S hiu b khi
hot
011-LXALL-053
Cc tc ng:
Thi gian
tr
-
S P&ID
115
Nguyn nhn
Tc ng ca
S P&ID
Tc ng
b khi hot
LV-019
117
ng van np liu vo thp T-1105
Cc ghi ch:
3.1.2.20. ng cc van u ra FV-040/041 ca dng Full Range Naphtha (011-UX042).
Mc ch: trong trng hp mc lng trong thp n nh xng T-1107 qu thp,
ng van u ra FV-040/041 ca dng Full Range Naphtha cho NHT v khu b
cha.
Cc b khi hot:

S hiu ca b
khi hot
011-LXALL-054
Thi gian
tr
-
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 69 / 206
S P&ID
130
Nguyn nhn
Cc tc ng:
S hiu tc
ng
S P&ID
FV-040
132
FV-041
132
Tc ng
ng van iu khin dng Full Range
Naphtha i n NHT ng
ng van iu khin dng Full Range
Naphtha i n khu b cha
Cc ghi ch:
3.1.2.21. S bo v cc bm hi lu tun hon Kerosene P-1103A/B (011-UX-023)
Tn hiu t ngt dng khn cp CDU hoc
Lu lng dng qua bm P-1103A/B qu thp
Th cc bm hi lu tun hon Kerosene c dng.
Cc b khi hot:
S hiu ca b
khi hot
011-UX-007
Thi gian
tr
-
011-FXALL-063
S th t
Nguyn nhn
P&ID
103
T ngt khn cp CDU kch
hot
Lu lng dng qua bm P103
1103A/B qu thp
Cc tc ng:
S hiu tc
ng
P-1103A
S P&ID
Tc ng
103
Bm hi lu tun hon Kerosene P-1103A t

ngt
Bm hi lu tun hon Kerosene P-1103B t
ngt
B iu khin dng LGO n b cha c
chuyn sang ch vn hnh bng tay v ci
t gi tr u ra l 0%
P-1103B
103
FIC-013
103
Cc ghi ch:
a) B t ngt c ci t li bng tay bi ngi vn hnh thng qua 011UHSR-023
3.1.2.22 S bo v cc bm hi lu tun hon HGO P-1105A/B (011-UX-022)

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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: 70 / 206
Tn hiu t ngt dng khn cp CDU hoc

Lu lng dng qua bm tun hon P-1105A/B qu thp
Th cc bm tun hon HGO c dng.
Cc b khi hot:
S hiu ca b
khi hot
011-UX-007
Thi gian
tr
-
011-FXALL-062
S P&ID
Nguyn nhn
103
B t ngt dng khn cp CDU

kch hot
Lu lng dng qua bm tun
hon P-1105A/B qu thp
116
Cc tc ng:
S hiu tc
ng
P-1105A
P-1105B
FIC-018
S P&ID
Tc ng
116
116
Bm hi lu tun hon HGO P-1105A t ngt

Bm hi lu tun hon HGO P-1105B t ngt
B iu khin dng HGO c chuyn sang
ch vn hnh bng tay v ci t gi tr du
ra l 0%
116
Cc ghi ch:
a) B t ngt c ci t li bi ngi vn hnh qua 011-UHSR-022
3.1.2.23 S bo v cc bm cung cp nc cho thit b tch mui P-1119A/B (011UX-008)
Mc ch: Khi mc qu thp ti D-1119 hoc c tn hiu t ngt bo v ca
thit b tch mui, th P-1119A/B ngng hot ng.
Cc b khi hot:
S hiu ca b
Thi gian
S P&ID
Nguyn nhn
khi hot
tr
011-LXALL-026
119
Mc qu thp trong D-1119
T ngt bo v thit b tch
011-UX-001
119
mui
Cc tc ng:
S hiu tc ng
S
P&ID
P-1109A
119
P-1109B
119
011-FIC-021
104
Tc ng
Bm cp nc cho thit b tch mui P-1109A
t ngt
Bm cp nc cho thit b tch mui P-1109B
t ngt
B iu khin dng nc n thit b tch mui
ci t gi tr u ra l 0%

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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: 71 / 206
Cc ghi ch:
3.1.2.24 S bo v cc bm tun hon nc cho thit b tch mui P-1118A/B (011UX-018)
Mc ch: Khi dng qua bm P-1118A/B qu thp (FIC-004 v FIC-005) hoc
c tn hiu t ngt bo v thit b tch mui UX-001, th cc bm tun hon
nc ca thit b tch mui P-1118A/B ngng hot ng.
Cc b khi hot:
S hiu ca b
khi hot
011-UX-001
011-FXALL-056
011-FXALL-057
Cc tc ng:
S hiu tc dng
Thi gian
S P&ID
tr
-
104
104
S
P&ID
P-1118A
104
P-1118B
104
011-FIC-004
104
011-FIC-005
104
Nguyn nhn
T ngt bo v thit b tch
mui
Dng qu thp n A-1101-D-01
v E-1101/E-1102
Tc ng
Bm tun hon nc ca thit b tch mui P1118A t ngt

Bm tun hon nc ca thit b tch mui P1118B t ngt
B iu khin trn ng t P-1118A/B n A1101-D-01 c chuyn sang ch vn hnh
bng tay v ci t gi tr u ra 0%
B iu khin trn ng t P-1118A/B n E1101 v E-1102 c chuyn sang ch vn
hnh bng tay v ci t gi tr u ra l 0%

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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: 72 / 206
Cc ghi ch:
3.1.2.25 S bo v cc bm hi lu ca T-1107 (P-1114A/B) v bm LPG ca T-1107
(P-1115A/B) (011-UX-006)
Cch ly c lp D-1104 (UX-026)
Mc lng qu thp trong D-1104
Van c lp u ht XV-002 ca bm khng m
Th tt c cc bm ngng hot ng.
Cc b khi hot:
S hiu ca b
khi hot
011-UX-026
011-LXALL-048
011-XZSC-002
Thi gian
S P&ID
Nguyn nhn
tr
131
Cch ly c lp D-1104 t ngt
131
131
Van 011-XV-002 khng m
Cc tc ng:
S hiu tc ng
P-1114A
P-1114B
P-1115A
P-1115B
S
P&ID
130
130
131
131
011-FIC-036
130
011-FQIC-036
131
011-LIC-050
131
Tc ng
Bm hi lu ca T-1107 ngng hot ng
Bm hi lu ca T-1107 ngng hot ng
Bm LPG ca T-1107 ngng hot ng
Bm LPG ca T-1107 ngng hot ng
B iu khin dng hi lu tun hon v T1107 c chuyn sang ch vn hnh bng
tay v ci t gi tr ra l 0%
B iu khin dng sn phm LPG n RFCC
ci t gi tr ra l 0%
B iu khin mc nc chua c chuyn
sang ch vn hnh bng tay v ci t gi tr
ra l 0%

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 73 / 206
Cc ghi ch:
a) B t ngt c ci t li bi ngi vn hnh qua 011-UHSR-006.
3.1.2.26 Van u ra ca nc trong bnh ngng t thp phn tch chnh LV-040 ng
(011-UX-014)
Mc ch: Khi mc nc trong bnh ngng t sn phm nh T-1101 (D-1103)
qu thp, th van LV-040 ng.
Cc b khi hot:
S hiu ca b
khi hot
011-LXALL-033
Cc tc ng:
S hiu tc ng
Thi gian
tr
S
P&ID
128
S P&ID
128
Nguyn nhn
Tc ng
LV-040
Van u ra ca nc ti D-1103 ng
Cc ghi ch:
a) B t ngt c ci t li bng tay bi ngi vn hnh qua 011-UHSR-014.
3.1.2.27. S bo v cc bm sn phm HGO P-1113A/B (011-UX-010)
Mc ch: Khi mc lng trong thp lm kh HGO T-1106 qu thp (hoc nu
T-1106 c by-pass, mc qu thp trong thp tch phn nh cho HGO, T1104), cc bm sn phm HGO ngng hot ng.
Cc b khi hot:
S hiu ca b
Thi gian
khi hot
tr
011-LXALL-023
hoc 011-LXALL081 c chn bi
011-UHS-010
S P&ID
118
116
Nguyn nhn

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 74 / 206
Cc tc ng:
S hiu tc ng
P-1113A
P-1113B
011-FQIC-028
S
P&ID
118
118
127
Tc ng
Bm sn phm HGO ngng hot ng
Bm sn phm HGO ngng hot ng
B iu khin dng HGO n b cha c
t gi tr u ra l 0%
Cc ghi ch:
3.1.2.28. S bo v cc bm sn phm LGO P-1112A/B (011-UX-012)
Mc ch: Khi mc lng trong thp lm kh LGO T-1105 qu thp (hoc nu T1105 c ni tt qua (by-pass) v mc trong thp T-1103 qu thp), cc bm
sn phm LGO ngng hot ng.
Cc b khi hot:
S hiu ca b
Thi gian
S P&ID
Nguyn nhn
khi hot
tr
011-LXALL-020
117
hoc 011-LXALL115
080 c chn bi
011-UHS-112
Cc tc ng:
S
S hiu tc ng
Tc ng
P&ID
P-1112A
117
Bm sn phm LGO ngng hot ng
P-1112B
117
Bm sn phm LGO ngng hot ng
B iu khin dng LGO n b cha c
011-FQIC-020
117
t gi tr u ra l 0%
Cc ghi ch:
3.1.2.29. S bo v cc bm nguyn liu vo thp n nh xng, P-1110A/B (011-UX013)
Mc ch: Khi mc lng qu thp trong bnh ngng t sn phm nh thp phn
tch chnh D-1103, cc bm nguyn liu vo thp n nh xng T-1107 ngng
hot ng.
Cc b khi hot:
S hiu ca b
khi hot
011-LXALL-039
Cc tc ng:
Thi gian
S P&ID
Nguyn nhn
tr
128

S hiu tc
ng
P-1110A
P-1110B
011-FIC-032
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 75 / 206
S P&ID
Tc ng
128
128
Bm nguyn liu vo T-1107 ngng hot ng

Bm nguyn liu vo T-1107 ngng hot ng
B iu khin dng nguyn liu cho T-1107
ci t gi tr ra l 0%
128
Cc ghi ch:
3.1.2.30. S bo v cc bm x thi du P-1120A/B (011-UX-015)
Mc ch: Khi mc du x thi qu thp trong D-1106, cc bm x thi ngng
hot ng.
Cc b khi hot:
S hiu ca b
Thi gian
S P&ID
Nguyn nhn
khi hot
tr
Mc du x thi qu thp
011-LXALL-030
123
trong D-1106
Cc tc ng:
S hiu tc
S P&ID
Tc ng
ng
P-1120A
124
Bm x du thi ngng hot ng
P-1120B
124
Bm x du thi ngng hot ng
Cc ghi ch:
a) B t ngt c ci t li bng tay bi ngi 011-UHSR-015
3.1.2.31. S bo v cc bm nc ngng Ejector P-1121A/B (011-UX-016)
Mc ch: Khi mc nc trong bnh D-1106 qu thp, cc bm nc ngng
hot ng.
Cc b khi hot:
S hiu ca b
Thi gian
S P&ID
Nguyn nhn
khi hot
tr
Mc nc trong D-1106 qu
011-LXALL-031
123
thp.
Cc tc ng:
Tc ng ca
b khi hot
P-1121A
P-1121B
011-FIC-025
S P&ID
Tc ng
124
124
124
Bm nc ngng hot ng
Bm nc ngng hot ng
B iu khin dng nc ngng c chuyn
sang ch vn hnh bng tay v ci t gi
tr u ra l 0%

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 76 / 206
Cc ghi ch:
3.1.2.32. S bo v cc bm nc m P-1122A/B (011-UX-024) dng trao i nhit
vi dng du cn trc khi du cn i lu tr b cha.
Mc ch: Khi mc lng trong bnh cha nc m D-1115 qu thp, cc bm
nc m ngng hot ng.
Cc b khi hot:
S hiu ca b
khi hot
011-LXALL-069
Cc tc ng:
S hiu tc ng
P-1122A
P-1122B
011-FIC-030
Thi gian
tr
S
P&ID
126
126
126
S P&ID
Nguyn nhn
126
Mc nc qu thp trong D-1115
Tc ng vo
Bm nc m ngng hot ng
Bm nc m ngng hot ng
B iu khin dng nc m c chuyn sang
ch vn hnh bng tay v ci t gi tr u ra
l 0%
Cc ghi ch:
3.1.2.33. Lm sch H-1101 v trnh t khi ng (011-UX-047 n 051)
S m t chi tit v lm sch L gia nhit, quy trnh nh la cho kh u
mi , kh nhin liu, du nhin liu v kh d tham kho ti bn v 8474L-011-A35010110-001-003, ti liu nh km 2.
3.2 Cc iu kin vn hnh
Tham kho cc s dng (PFD) c lit k mc 14.2 v s dng v s
la chn vt liu, bao gm c ph lc nh km 6.
3.3 Cc bin cng ngh
Mc ch ca phn ny l m t cc thng s chnh trong qu trnh vn hnh
phn xng.
Cc thng s gm: lu lng nguyn liu ca phn xng CDU, nhit u ra
ca l gia nhit, nhit nh ca thp phn tch chnh T-1101, cng sut dng hi lu
tun hon v nhit y ca thp n nh xng T-1107.
3.3.1 Lu lng nguyn liu CDU

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
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Nguyn liu u vo ca phn xng c cung cp bi bm du th

P-6001A/B/C t phn xng 60. Dng du th i qua cm tin gia nhit ngui (cold
preheat train) v i vo thit b tch mui. gi cho p sut ca thit b tch mui
khng thay i, dng du th t cc bm np liu c ci t c lu lng dng
bng vi dng qua l t (011-FIC-069), thng qua cc b iu khin 011-FY-092 v
011-HY-002.
Nu p sut trong thit b tch mui tng th lu lng du th vo t bm np
liu P-6001A/B/C s gim.
3.3.2 Nhit u ra ca l gia nhit
Thng s ny rt quan trng bi v n l nhn t quyt nh n t l overflash
ca thp. Nu cn tng cng sut ca l t, th lu lng khng kh c tng trc
khi lu lng nhin liu c tng. V ngc li, khi gim cng sut l t th gim
lu lng nhin liu trc tin, sau mi gim lu lng khng kh vo l t. Vic
iu khin ny m bo rng l gia nhit lun c vn hnh vi mt lng khng kh
d, m bo s chy hon ton ca nhin liu.
3.3.3 Nhit ti nh ca thp phn tch chnh T-1101
Nhit hi dng sn phm nh ca thp phn tch chnh T-1101 c iu
khin bi lng nhit ly ra t dng hi lu tun hon nh. Nhit ny rt quan
trng v im si cui ca sn phm Naphtha t nh thp tch chnh T-1101 c th
c iu chnh thng qua vic thay i gi tr setpoint ny. Nu nhit ci t
(setpoint) thp, c ngha cng sut ca dng hi lu tun hon nh tng ln. Kt qu
l im si cui ca sn phm nh v khi lng ca n s gim xung. Ngc li
im si cui ca sn phm nh c th c tng ln bng cch ci t gi tr iu
khin ny vi mt gi tr nhit cao hn, iu ny s tng lng hi i ln nh thp
v lm tng im si cui v khi lng ca Naphtha.
3.3.4 p sut ca thp phn tch chnh
p sut vn hnh ca thp ph thuc vo p sut iu khin t bnh ngng t
sn phm nh ca thp chnh, D-1103. p sut trong thp chng ct du th b nh
hng bi lng hi to thnh v mc ngng t t phn sn phm nh thp. S
ho hi trong iu kin p sut khng thay i ph thuc vo thnh phn ca du th,
lng nhit c cung cp v phn tch ca chnh bn thn n t c.
3.3.5 Cc dng hi lu tun hon

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Cc dng hi lu tun hon phi c iu khin tt t c cht lng sn

phm nh mong mun. Nu cng sut ca cc dng hi lu tun hon qu ln hay qu
nh, th s bay hi trong thp s khc nhau, kt qu l phn tch ca sn phm xy
ra km. Qu trnh iu khin l tc ng vo dng sn phm tun hon tr li thp v
chnh lch nhit gia dng ly ra v dng tun hon tr li thp.
Cc dng hi lu tun hon l nhn t then cht duy tr ti u t l gia lng
v hi trong qu trnh phn tch ca thp. S ly nhit khng hp l v phn phi
khng tt ca cc dng hi lu tun hon s dn n p sut trong thp cao hn, s
phn tch gia cc cu t km hn v s tng p sut trong vng bay hi. S ly nhit
qu nhiu t cc dng hi lu tun hon c th dn n s kh khn trong vic kim
sot im si cui v c th gy ra hin tng ngp lt bn trong thp.
3.3.6 S iu chnh v ch tiu cht lng sn phm
Cc ch tiu cht lng sn phm trong thp phn tch chnh T-1101 c th
c iu chnh l nhit si ca phn on v im chp chy. Ni chung, nu c s
phn tch din ra tt, im si cui ca mt phn on ny bng vi im si u ca
phn on nng hn k tip cng vi gi tr chnh lch (Gap) hoc tr i gi tr chng
lp (Overlap). Gi tr Gap l kt qu n t qu trnh phn tch tt, ngc li gi tr
Overlap cng tng th hiu qu phn tch cng gim. Lu lng rt ra ca cc sn
phm cnh sn c iu chnh t c im si cui nh yu cu, thng thng
th gi tr ny c ci t bt u t trn nh thp xung.
Theo nguyn tc chung, s tng ca lu lng ly ra ca sn phm cnh sn s
tng im si cui ca n v ngc li. S hin th ca im si cui chnh l nhit
ra khi thp ca sn phm cnh sn. Tng nng sut sn phm cnh sn, tc l tng
nhit ca dng sn phm ly ra khi thp v im si cui ca sn phm.
im chp chy ca sn phm LGO v HGO c th c iu chnh bng cch
ci t phn tch nh bi FIC-017 v FIC-019 tng ng ( gim im chp chy
th cn phi tng phn tch gia cc phn on vi nhau). Tuy nhin, phn tch
ch c th tng ln n nhit si cui ca sn phm nh hn k tip. Nu cn yu
cu tng im chp chy ca phn on ny ln cao hn na th cc s thay i khc
cn phi c thc hin, l tng im si cui ca phn on nh hn k tip n.
im chp chy ca sn phm Kerosene c th c iu chnh bi nng sut
ca thit b ti un si E-1110 thng qua cm iu khin 011-UIC-031, hoc bng
dng hi qu nhit thng qua cm iu khin 011-FIC-015 trong trng hp E-1110
khng hot ng.

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T trng l thng s c quan h trc tip n im si u v im si cui ca

sn phm, do vic thay i hiu sut sn phm i hi phi ph hp vi tiu chun
sn phm.
im ng c lin quan n thnh phn ho hc ca sn phm. Khi im si
cui ca sn phm tng, hm lng paraffin trong sn phm cng tng, do im
ng c ca sn phm s cao hn.
3.3.7 Hi qu nhit dng tch phn nh trong thp tch chnh T-1101.
Tng lu lng ca tc nhn ny, c th lm gim thnh phn nh trong phn
on du cn, tng im chp chy v im si u ca cn chng ct kh quyn. Lu
lng ca dng hi qu nhit c iu khin bi van 011-FV-012, n s nh hng
n nhit ca vng bay hi v lng overflash.
3.3.8 Overflash
Overflash l phn nguyn liu bay hi b sung cho phn sn phm nh v cc
sn phm cnh sn. Overflash ngng t ti nhng a thuc vng ra v quay tr v
vng bay hi v khu vc phn tch thnh phn nh y. Mc ch ca n l chng
li s to cc ti cc a thuc vng ra v s cun theo cc ra khi thp theo cc sn
phm cnh sn. N cng l bin iu khin qu trnh phn tch gia dng cnh sn
v dng cn ca y thp, bi v dng hi lu ni t a rt sn phm cnh sn pha
trn c yu cu ngng t dng overflash.
Phn xng CDU c thit k vi gi tr overflash nh nht l 5%.
3.3.9 Nhit ca thp n nh xng T-1107
Nhit y ca thp n nh xng phi c iu khin t tiu chun hm
lng C4- trong dng sn phm y. Qu trnh iu khin ny l mt qu trnh cascade
vi dng hi cao p c s dng iu khin nhit y thp n nh xng. Nu
nhit y thp gim, th tng lng hi cao p ln, v p ng li thay i ny nhit
s tng ln li.
Nhit vng nh thp quyt nh n cht lng ca sn phm LPG, nhit
ny c iu chnh bi E-1122 (t ng iu chnh gi tr tng bc). Nu gi gi
tr iu khin ny nhit thp hn th s gim hm lng C 5 trong sn phm LPG
v gim sn lng sn phm, ng thi lm tng lu lng hi lu ngoi ca thp.
Tng nhit ny s ng thi tng sn lng v hm lng C 5 trong LPG v lu
lng hi lu ngoi s gim.
3.4 S phi hp iu khin vi bn ngoi phn xng

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3.4.1 Cn ca qu trnh chng ct kh quyn t phn xng CDU i n phn xng

RFCC.
3.4.1.1 Mc ch
Mc ch ca h thng ny l iu khin mc y ca thp phn tch chnh
T-1101 v p ng nhu cu nguyn liu u vo cho phn xng RFCC.
3.4.1.1 M t c th
S m t ny c kt hp vi cc mc ti liu sau:
Cc P&ID ca phn xng CDU:
o 8474L-011-PID-0021-112
o 8474L-011-PID-0021-125
P&ID ca phn xng RFCC:
o 8474L-015-PID-0021-301
Gin 1: Cn ca qu trnh chng ct kh quyn t phn xng CDU i
n phn xng RFCC
Mc lng trong thp phn tch chnh T-1101 c iu khin bng dng
Xxx40 iu khin mc chia theo 3 khong (three way split range) 011-LIC-

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007 (tc ng trc tip). Trong khong thp nht (0-33%), tn hiu t 011LIC-007 gi n b la chn gi tr tn hiu thp 011-LY-007B la chn
gia 011-LIC-007 v gi tr lu lng nguyn liu yu cu ca RFCC
iu khin dng n phn xng RFCC. Trong khong gia (33-67%), 011LIC-007 ci t li gi tr setpoint ca cm iu khin 011-FQIC-026 v
trong khong cao nht (67-100%) 011-LIC-007 ci t li gi tr setpoint ca
cm iu khin 011-FQIC-027.
011-FQIC-026 v 011-FQIC-027 l cc thit b iu khin song song nhau,
thng dng iu khin lu lng cn chng ct kh quyn v b cha.
011-FV-026 l mt van nh hn 011-FV-027 v thng thng s iu
khin lng cn ra b cha trong khi phn xng RFCC lun hot ng.
Trong trng hp phn xng RFCC ngng hot ng th 011-FQIC-026 s
m hon ton v 011-FQIC-027 s iu khin lng cn vo b cha.
Nguyn liu cho xung RFCC c iu khin bi mt b iu khin mc
chia khong (split range), n u tin cho dng nguyn liu n t phn
xng CDU bng vic iu khin cascade vo 011-FQIC-029 theo ng
011-LY-007B. Nu lu lng dng ny khng p ng th dng nguyn
liu t b cha s c b sung nh vic kch hot vo b iu khin lu
lng dng FIC-402 trn ung ng t b cha.
Gin 1: Cn ca qu trnh chng ct kh quyn t phn xng CDU i n

phn xng RFCC

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3.4.2 Full range Naphtha t phn xng CDU n phn xng NHT
3.4.2.1 Mc ch
iu khin mc lng ca thp n nh xng T-1107, v p ng lng
full range naphtha theo nh yu cu cho phn xng NHT.
3.4.2.2 M t chung
-
8474L-011-PID-0021-130
8474L-011-PID-0021-132
P&ID ca phn xng NHT:

-
8474L-012-PID-0021-011
Gin 2: Full range Nanptha t CDU n phn xng NHT

Mc trong thp n nh xng T-1107 c iu khin nh b iu khin
chia khong (split range) 011-LIC-042 (tc ng trc tip). Trong khong
thp, tn hiu t 011-LIC-042 tc ng vo 011-FQIC-040 thng qua b la
chn gi tr tn hiu thp 011-LY-045 iu khin lu lng dng i n
phn xng NHT. Trong khong cao, tn hiu t 011-LIC-042 tc ng vo
dng sn phm ly ra ca dng Full range Naphtha i n b cha. B la
chn gi tr tn hiu thp 011-LY-045 c dng la chn gia tn hiu ra
ca thit b iu khin mc thp n nh xng T-1107 v lu lng dng
Full range Naphtha c yu cu cho phn xng NHT t 012-LIC-004. Tn
hiu ra t 012-LIC-004 (tc ng ngc) l tn hiu chia khong (split
range). Dng xng (Naphtha) nm trong khong thp c ly t phn
xng CDU thng qua b iu khin 011-LY-045 v dng xng (Naphtha)
trong khong cao c ly t b cha thng qua van iu khin 012-FIC001.

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Gin 2: Full range Naphtha t phn xng CDU n phn xng NHT
3.4.3 iu khin nguyn liu u vo ca phn xng LCO HDT
3.4.3.1 Mc ch
Mc ch ca h thng ny l iu khin mc trong bnh n nh nguyn liu,
D-2401 trong trng hp vn hnh ch ti a xng phn xng RFCC (RFCC
Max Gasoline Operation), v d khi nguyn liu i n phn xng LCO HDT, c
xc nh bi Licensor (nh cung cp bn quyn), bao gm LCO t phn xng RFCC
(v LCO t b cha), HGO v LGO t phn xng CDU.
3.4.3.2 M t chung
-
8474L-011-PID-0021-117
8474L-011-PID-0021-127
P&ID ca phn xng LCO HDT:

-
8474L-024-PID-0021-111
P&ID ca phn xng RFCC:

-
8474L-015-PID-0021-328

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Gin 3: LGO/HGO t CDU n phn xng LCO HDT v b cha

Trong trng hp vn hnh ch ti a xng phn xng RFCC
(RFCC Max Gasoline Operation) th nguyn liu cho LCO HDT s bao
gm:
LCO t phn xng RFCC (lu lng c iu khin ngay trong phn
xng ny)
HGO t CDU, iu khin bi 024-FIC-002
LGO b sung (potentially LGO) t CDU, iu khin bi 024-FIC-003
LCO b sung (potentially LCO) t b cha TK-5111,b 024-FIC-001 s
iu khin lu lng dng ca LCO t b cha i n phn xng ny
khng vt qu 25% cng sut phn xng.
B chuyn i 024-HS-003 s chuyn iu khin lu lng LCO t 024LIC-002 ca bnh n nh nguyn liu D-2401 sang cc b iu khin 024FIC-002 v 024-FIC-003, thng qua b tnh ton 24-FY-007, iu khin
lu lng dng nguyn liu t CDU (gm HGO v LGO) t t l nh mong
mun.
Tng lu lng dng LGO t phn xng CDU gm dng n LCO HDT
v b cha c gi tr khng i, b tnh ton lu lng dng s ci t li
setpoint ca b 011-FQIC-020 bng cch ly gi tr tng lu lng dng
LGO i ra t phn xng CDU c ci t bi Operator tr i gi tr lu
lng dng LGO a n LCO HDT thng qua gi tr ca b o lu lng
024-FIC-003.
Tng t nh trn, tng lu lng dng HGO t phn xng CDU gm
dng n LCO HDT v b cha c gi tr khng i, b tnh ton lu lng
dng s ci t li setpoint ca b 011-FQIC-028 bng cch ly gi tr tng
lu lng dng HGO i ra t phn xng CDU c ci t bi Operator
tr i gi tr lu lng dng HGO a n LCO HDT thng qua gi tr ca
b o lu lng 024-FIC-002.

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Gin 3: LGO/HGO t CDU n phn xng LCO HDT v b cha

3.4.4 Nc chua x l t phn xng SWS n CDU
3.4.4.1 Mc ch
iu khin mc ca thp x l nc chua T-1801, v p ng nhu cu cn thit
v nc cho phn xng CDU.
3.4.4.2 M t chung
-
8474L-011-PID-0021-119
8474L-011-PID-0021-123
8474L-011-PID-0021-124
P&ID ca phn xng SWS:

-
8474L-018-PID-0021-113

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Gin 4: Nc chua x l t phn xng SWS n CDU

S iu khin mc ca T-1801 nh vo b iu khin chia khong (split
range) 018-LIC-009 (tc ng trc tip). Trong khong thp, b iu khin
018-LIC-009 tc ng vo 011-LV-025A thng qua 018-LY-009A v b la
chn gi tr tn hiu thp 011-LY-025D iu khin lu lng dng n
phn xng CDU. B la chn tn hiu thp 011-LY-025D c s dng
la chn gia tn hiu u ra ca b iu khin mc ca thp T-1801 v gi
tr yu cu ca lng nc n t b iu khin mc, 011-LIC-025, trong
bnh cha nc phc v cho vic tch mui D-1109. Trong khong cao, b
iu khin 018-LIC-009 tc ng vo van iu khin thng qua b tnh ton
LY-009B trn ng ra ca dng nc thi.
S iu khin mc trong bnh D-1109 nh vo b iu khin chia khong
(split range) 011-LIC-025 (tc ng ngc). Trong khong thp, b iu
khin 011-LIC-025 tc ng vo van iu khin trn ng t bnh phn
tch nc/du D-1106 (dng ny i ra t cm lm kh chn khng), thng
qua b la chn gi tr tn hiu thp 011-FY-025, thit b ny c chc nng
ngn lu lng dng ti a n D-1109 c ci t bi b o lu lng
011-FIC-025. Trong khong gia, b iu khin 011-LIC-025 iu khin
dng t SWS (nh m t phn trn). Trong khong cao, b iu khin
011-LIC-025 m van iu khin cung cp nc sinh hot vo bnh D1109 thng qua b tnh ton 011-LY-025B.
Gin 4: Nc x l chua t phn xng SWS n CDU

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3.5 Ngun cung cp in lin tc

Ngun cung cp in xoay chiu UPS 230VAC cung cp cho cc thit b
iu khin v thng tin lin lc, c phn b t cc Trm cung cp in PDB
nm gn trung tm iu khin. 2 UPS ring bit c b tr p ng cc yu cu
sau: 30 pht cho qu trnh vn hnh thng thng hoc 4 gi cho qu trnh np
in ca cc thit b an ton v cc thit b x l trong nhng tnh hung khn
cp.
Nhng trm phn phi in iu khin ny bao gm phn phi cho h thng
in xoay chiu UPS 230VAC (30 pht cho qu trnh vn hnh thng thng
hoc 4 gi cho qu trnh np in), h thng Non-UPS 230VAC v h thng
phn phi trong cc trng hp khn cp 230VAC dnh cho tt c cc thit b
iu khin v thit b lin lc trong trung tm iu khin cng nh ngoi phn
xng.
Theo bn v ca Nh ch to cung cp chi tit v s phn phi v danh sch tt
c cc ni tiu th, UPS v Non-UPS:
8474L-500-A3404-1521-004-024
Cc t phn phi in s khng cung cp cho tt c cc ni tiu th mt lc
c, ngha l ngun in cung cp cho cc h tiu th c tch ring bit
theo tng cng tc khc nhau.
Nhng trnh t sau y phi c thc hin trc khi khi ng cc t phn
phi in:
-
Chc chn rng tt c cc ngun vo v ra c cch ly, v d nh tt

tt c cc MCB hoc cc thit b cch ly.
Bt tng ng ra mt ti bn phn phi in trong Trm in hoc

t bng phn phi in iu khin PDB khc trong cc t phn phi
in nhn ngun in.
Ti bng phn phi in iu khin PDB, bt ng nhn ngun in

tng thit b mt ng thi kim tra in th cc t in.
Tng ngun cung cp in hoc cc MCB n thit b iu khin

hoc thit b lin lc nn c bt tng ci mt theo yu cu.
S bo ng n trung tm DCS (bo ng xy ra do nguyn nhn t cu ch):

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thun tin trong vic bo dng, mi t phn phi in c mt thit b bo

ng n DCS, n s c kch hot ngay khi bt k cu ch no trn ng vo
chnh ca ngun in b chy.
3.6 M t chung v s iu khin kt hp
Nhng thng tin ny c cp n trong cc ti liu ca d n, 8474L-011SP-1511-101 m t v s iu khin.

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4. Nhu cu v cc dng ph tr, ho cht v xc tc

4.1 Nhin liu
Tham kho ti liu tiu th ph tr c lng: 8474L-011-CN-0003-001/002,
bao gm ph lc nh km 1.
4.2 Hi nc
4.3 Ngun cung cp in
4.4 Nc lm mt
4.5 Nc
4.6 Kh Nit
4.7 Khng kh cho phn xng v kh iu khin
4.8 Cc loi ho cht
Tham kho mc 2.1.8 Cm ho cht: tiu th ha cht.
4.9 Cc ch tiu ca ho cht
Tham kho ti liu MSDS v ha cht.
5. Chun b cho qu trnh khi ng ban u (Initial Start-up)

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Tt c cc qu trnh vn hnh c yu cu cho qu trnh khi ng ban u (initial

start-up) (ngoi tr qu trnh lm kh l gia nhit H-1101) di y c m t
trong s tay chun b vn hnh chung: 8474L-000-PP-903. S ti liu c xc nhn
sau.
5.1 Check-out phn xng
5.2 Thi ra ng ng (line flushing)
5.3 Tun hon nc
5.4 Kim tra r r (leak test) (ti 8kg/cm2)
5.5 Lm kh l gia nhit H-1101
i vi quy trnh lm kh l gia nhit H-1101 s tham kho ti liu d
n di y: 8474L-011-B1103-0110-001-001.
5.6 Lm sch ha cht
6.
6.1
Khi ng bnh thng (Normal start-up)

Tm tt qu trnh khi ng
Cc bc chnh di y theo gii trong sut qu trnh khi ng bnh
thng (normal start-up) ca phn xng chng ct du th.
Thng bo n tt c cc b phn c lin quan v thi gian khi ng
phn xng.
Thi ra (purge) v tr ha (inert) phn xng nh c ch nh ti
mc 6.3 ui kh v Tr ha (Purging and Inerting).
Dng cng ngh s chy bypass qua cc thit b tch mui (Desalters)
bng cch m cc ng PL-110104, PL-110105 v cc bm booster (P1101A/B) bng cch m ng PL-110111. Kha lin hon (Key
Interlock) 011-SP-815 s ngn nga sai st trong trng hp vn hnh
ny bi v u ht ca bm P-1101A/B s b kha khi c hai thit b tch
mui b bypass.
Np straight run (SR) Flushing Oil vo phn xng cho n y ca thp
tch chnh T-1101 (Main Fractionator) n khi mc (level) trong thp
c thit lp.
Bm P-1106A/B s a Flushing Oil vo cc ng Pumparound v cc
a rt sn phm thng qua ng Pumparound nh ca thp tch chnh
T-1101 (theo ng PL-110073).
Bm P-1106A hoc B s tun hon SR Flushing Oil t y ca thp tch
chnh T-1101 quay li b cha du th (theo hng u gom tun hon
du) v duy tr n trong khong 3 gi x nc ti cc im thp (low
point) ca phn xng.

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Nng nhit ca phn xng nh ch nh trong mc 6.5.

Khi tt c cc sn phm ca thp tch chnh T-1101 v thp n nh xng
T-1107 p ng tiu chun sn phm (on specification), s c a
n cc phn xng hoc cc bn cha ph hp.
Khi tt c cc sn phm a n hp l, tng t t lu lng du th
n lu lng yu cu.
6.2
Cc bc chun b cui cng

Cc bc chun b cui cng m t y c thc hin bt u t mc phn
xng lm ngui, khng kh c a vo trong ng ng v thit b ca phn
xng, v tt c bin ca phn xng c bt kn bng mt bch (gi nguyn
Blind) v khng kh cng c a vo nhng ni c kh t v du t trong
nh my.
Trc khi tin hnh cc bc chun b cui cng, tt c vic kim tra s b s
c thc hin cho vic chy th hay khi ng i vi trng hp dng nh
my. Nhng trng hp khi ng ngui khc s kt hp cht ch vi kim tra
s b theo yu cu.
Vic kim tra s b i vi vic khi ng mt dy chuyn cng ngh hay mt
phn xng l:
1. Thng bo n cc b phn c lin quan thi gian khi ng phn
xng.
2. Tt c bn trong bnh cha, b cha (vessel) thit lp, lp m lt
(gasket) v bt k kim tra no bn trong b u phi chnh xc.
3. Tt c cc ng ng v thit b phi c sch s, tt c cc mt bch v
ng vo bo dng, kim tra (Manway) phi c vn cht vi
nhng m lt ph hp, v cc Blind ca thit b c g b hay chuyn
sang v tr m.
4. Cc thit b lc rc (strainers) c lp t nhng ni yu cu v
hng i thch hp. Li lc tm ca cc strainer c s dng cho qu
trnh vn hnh u tin.
5. Thit b o lu lng (Orifice plates): bng ng knh phi c kim
tra ph hp vi c s d liu thit k v hng ph hp
6. Tt c cc van iu khin phi t hng dng thch hp v phi c
a v v tr ng trng thi manual. Cc van ng bypass nm v
tr ng.

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7. Tt c cc van mt chiu phi c lp t ng hng.

8. Tt c cc thit b phn tch v iu khin phi c hiu chnh v sn
sng s dng.
9. Tt c cc thit b quay c chy th, c mc du bi trn hp l,
phi ng trcv quay ng chiu, cc h thng bo v bm phi c
lp t
10. H thng van x an ton c kim tra ti xng v c lp t vi
m lt lm kn (seal), cc van ng, m dy chuyn v cc thit b
ng m lin hon c kim tra ph hp vi danh mc kim tra (check
list). Cc mt bch dng c lp (blind) v cc thit b lc rc tm
(restrainer) phi c g b trong qu trnh kim tra danh mc thit b
(check list).
11. Cc van x kh v lng khng lm vic trong qu trnh ui kh v x
lng cho qu trnh khi ng phn xng phi c bt kn bng nt, np
vn hay t blind.
12. Cc damper v van iu tit khng kh (air register)phi m bo d
dng duy chuyn trong qu trong qu trnh vn hnh.
13. Tt c cc h thng ph tr phi sn c ti bin ca phn xng. Tt c
cc h thng x, thu gom du v van an ton phi sn sng s dng v
h thng uc t c chy th.
14. m bo rng phn xng sch rc, khng cn dn gio, vn gt
bit l khu vc trn cao v trn cc ng ca h thng lm mt bng
khng kh.
15. Tt c cc h thng bo ng phi c kim tra v sn sng cho vn
hnh.
16. Cc van dng khn cp phi t ngt v c ci t li ln th hai.
17. H thng cha chy, cc thit b an ton v thit b pht hin kh r r
phi c kim tra chng t hot ng tt.
18. Ch rng cn phi sy v lm kh gch chu la trong qu trnh gia
nhit ban u ca l gia nhit.
Mt ln na cc im di y cn phi c kim tra, cc bc chun
b cui cng di y phi c hin:

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Tho hoc chuyn hng cc blind v v tr vn hnh bnh thng ti

bin ca cc ng ng.
Tin hnh vic kim tra ln cui tho hoc chuyn hng tt c cc
blind m ch dng cho qu trnh c lp ti cm thit b hoc ng ng
ca phn xng, ngoi tr cc ng du t v kh t ca l gia nhit.
Kim tra cc ng ni cong (cho qu trnh Decoking) c lp t hay
tho d cho danh mc cn kim tra. Kim tra li tt c cc h thng van
x an ton v tr vn hnh, tt c cc Blind t ti ng vo, ng
ra cho qu trnh c lp phi c d b, v ni u m tn ti h thng
van x an ton kp th cc van c lp phi kha v tr m.
Chy th tt c cc h thng ph tr
Thit lp dng hi khi ng n cc ng hi qu nhit trong vng i
lu, v x ra ngoi mi trng thng qua thit b gim n ca l gia nhit
SL-1101. Trn ng dn hi qu nhit vo thp tch chnh T-1101 v
cc thp tch cnh sn (stripper) (T-1102, T-1103 v T-1104), ng cc
van tay nm ngay ti u vo ca mi thp ng thi m cc van x hi
nm pha sau van mt chiu.
Trc tin a nc lm mt cn chng ct kh quyn (tempered water)
vo bnh cha D-1115 ( c c lp bng Nit) bi nc l hi
(BFW) (n mc thch hp) v sau bt u tun hon theo hng
khi ng bm P-1122A/B khi p sut trong bnh cha c kim tra
thch hp. Cn m bo rng thit b iu khin p sut phi t ch
t ng trc khi khi ng bm.
Np nc sinh hot (service water) vo trong bnh cha D-1109 cung
cp cho qu trnh ra mui trong thit bi tch mui (Desalter) theo
ng SW-116605.
Thit lp dng hi gi m ng ng v thit b (steam tracing)
6.3
ui kh v tr ha
Phn xng phi c ui kh n khi nng oxy thp hn 0.5% th tch
(%V) trc khi cc Hydrocarbon c a vo.
i vi phn xng chng ct kh quyn (CDU), quy trnh t c mc
ch ny l nh sau:

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M van Nit ti bin phn xng v y Nit n cc vng ca phn xng

m cn c ui kh.
Rt cu ch v kha ngun in cung cp n thit b tch mui (Desalter).
Dng nc hoc kh Nit ui khng kh trong cc thit b tch mui
(Desalter) A-1101-D-01 v D-02 (ty thuc vo s tay vn hnh ca nh
cung cp thit b (Vendor) (8474L-011-A5016-0814-001-002)).
Dng hi nc ui khng kh cn nm trong h thng ng dn du, cc
thit b trao i nhit, cc nhnh ca du th i vo trong l gia nhit H1101 v thp tch chnh T-1101 n khi no khng kh b ui ht ra khi
cc cm thit b trn, nc ngng thng xuyn dc x ra nhng im
thp.
ng tt c cc im x nc ngng v x hi, a Nit vo v nhanh
chng ng cc im a hi nc vo. Nit s th ch cho hi nc ngng
t.
Lun lun duy tr p sut dng v x nc ngng theo nh k.
6.4
Khi ng l gia nhit

khi ng l gia nhit H-1101, ta phi tun theo quy trnh ca nh cung cp
thit b (vendor) (8474L-011-A3501-0110-001-003). Quy trnh ny m t cc
bc cho qu trnh ui kh ca l t, mi cc u t v u mi. Quy trnh
ny s dng kt hp vi P&ID: 8474L-011-A0103-001-002. Cc ti liu ny
nm trong ph lc nh km 2.
6.5
Nng nhit
Trong chng ny, mt s quy trnh s thc hin trn cc vng: short path, vng
trung gian (intermediate) v long path trong phn xng. Mun hiu hn v quy
trnh khi ng, mt bn sao cc P&ID nh u c nh km s ch cho
thy cc vng short path, intermediate v long path s nm u trn P&ID.
Nhng bn v ny nm ph lc nh km 2.
tng nhit du th trc khi vo thp, phi tun theo cc bc di y:
1.-a dng hi thp p i qua ng ng qu nhit. ng ng vo
thp tch chnh T-1101, cc thp tch cnh sn (stripper), T-1102, T1103 v T-1104 v m ng x hi ra kh quyn (theo hng thit b
gim n hi ca l gia nhit SL-1101).

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2.-Bm cn P-1106A/B thit lp dng tun hon ti thiu ca SR

flushing Oil t y ca thp tch chnh T-1101 n u vo ca l t v
quay tr li thp tch chnh T-1101 theo hng short path (chy qua
ng tun hon 6-PL-110072-B1AP-PP). nh la tt c cc u mi
(pilot) v mt s u t (burner) ca l gia nhit H-1101 nng t t
nhit ca dng du tun hon n 100 oC. Nhit ny c gim st
bi ng thi cc hin th nhit t 011-TI-224 n 011-TI-231 v bi
iu khin nhit 011-TIC-070 trn mng hnh ca phng iu khin
trung tm (DCS). Cc iu chi tit s tham kho trong quy trnh khi
ng l gia nhit (8474L-011-A3501-0110-001-003).
3.-Trong gi nguyn lu lng tun hon, chuyn t t SR flushing oil
n pha trc bin ca phn xng dng SR flushing oil i vo pha
trc ca thit b trao i nhit E-1102 theo hng long path, (chy theo
dng tun hon 6-PL-110066-A1AP-ST2) vn duy tr nhit u ra ti
a ca dng SR flushing oil l gia nhit l 100 oC. Tip tc ni tt qua
cc thit b tch mui v booster bm P-1101A/B.
4.-a du th vi lu lng ti thiu vo trong dy tin gia nhit
(preheat train) (vn bypass qua thit b tch mui v booster bm P1101) y dng SR flushing oil quay tr li khu b cha du th theo
cc ng PL-110063 v PL-110122 (u thu gom du tun hon).
5.-Tip tc a du th tun hon theo hng long path.
6.-Khi dy tin gia nhit du th t c 100 0C, chuyn hng tun
hon sang ng short path v tng t t nhit u ra ca dng du
th ti l gia nhit ln ti a n 270 oC. Sau chuyn dng tun hon
sang hng Intermediate v vn duy tr nhit u ra ca du th ti
l l 270oC. Tt c cc u t phi c mi trc khi tng nhit
n 270oC.
7.-Khi ng cc dng hi lu tun hon: P-1102A/B v thit b lm
ngui bng khng kh (air cooler) E-1112, P-1103A/B (Kerosene PA), P1104A/B (LGO PA), P-1105A/B (HGO PA) khi cc mc c thit lp
trn cc a rt sn phm.
8.-Nu gch chu la ca l gia nhit cha c lm kh (tham kho quy
trnh lm kh gch chu la mc 5.5) trong qu trnh khi ng u
tin ca phn xng trong khi tun hon vi du th, tng t t nhit
ca l gia nhit v sy, lm kh gch chu la nu cn thit. Cc gii

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thiu v l gia nhit c m t trong ti liu 8474L-011-B1103-0110001-001, bao gm ph lc 2. Lm ngui l gia nhit kim chng gch
chu la. Dng bm cn P-1106A/B dng qu trnh tun hon du
th. Ct ng hi n cc ng hi qu nhit ca l H-1101.
9.-Gim, sau dng ng tun hon Intermediate (ng trung gian)
v khi ng li dng tun hon du sch.
10.-Khi ng thit b lm ngui bng khng kh E-1111 (Air cooler).
11.-Khi cc mc tng ln:
o a lng xng trn nh ca thp tch chnh T-1101 n thp n
nh xng T-1107 bng bm P-1110A/B.
o Khi mc cht lng trong cc thp tch cnh sn (stripper) tng
ln, u tin a kh d trong thp lm kh chn khng n uc
t v bt u a hi trung p (MP steam) n cm lm kh
chn khng bt u lm kh HGO v LGO cc thp T-1105
v T-1106.
o Ban u, a dng hi sn phm nh ca thp tch chnh T-1101
khng ngng t n uc t. 011-PIC-064 s t ch vn
hnh th cng v m hon ton van bypass 011-PV-064C.
o Tt c cc sn phm lng khc ca thp tch chnh T-1101 s
c a n u thu gom du tun hon 12-PL-110122-B1APST2 quay tr v khu b cha du th.
12.-Bt u a cht c ch n mn vo dng hi lu tun hon nh
(top pumparound) v vo dng sn phm nh ca thp tch chnh T1101 (overhead).
13.-Chy th thit b tch mui th nht A-1101-D-01 v tin hnh a
du th vo theo s hng dn trong s tay vn hnh v bo dng ca
nh cung cp thit b (vendor): 8474L-011-A5016-0814-001-001 nm
ph lc nh km 2.
14.- Sau chy th hai bm booster P-1101A/B theo cc bc sau:
o ng hi PL-110504 chc chn m

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o Thit b iu khin p sut ca thit b tch mui chc chn c

gim st
o
Cc ng ni tt qua bm booster phi c thng tuyn
o M 25% van cng nm u x ca bm P-1101A/B

o Khi ng bm
o M hon ton van x
15.-Bt u a dng hi qu nhit vo thp tch chnh T-1101. ngn
nga s ko theo ca dng hi m n thp tch chnh T-1101 th trc
khi m van u vo, h thng x thp v van x hi 4 s c gi
trng thi m cho n khi tt c cc hi ngng t c loi b ht trong
ng ng v ng ng lm vic ti nhit hi qu nhit.
16.-Tng t t nhit u ra ca l gia nhit n nhit vn hnh.
17.-Thit lp cc mc cht lng trong cc thp tch cnh sn ca
Kerosene (T-1102), LGO (T-1103) v HGO (T-1104).
18.-Bt u a dng hi qu nhit vo cc thp tch cnh sn T-1102,
T-1103 v T-1104. Trc khi m van u vo ca dng hi, h thng x
thp v van x hi 4 s c gi trng thi m cho n khi tt c cc
hi ngng t c loi b ht trong ng n cc thp tch cnh sn
v cc ng ng lm vic ti nhit hi qu nhit.
19.-Chy th cc thp lm kh chn khng LGO (T-1105) v HGO (T1106) tng ng. Cc thp ny nm chng ln cc thp tch cnh sn
(stripper) LGO v HGO tng ng.
20.-Chy th thit b tch mui tng th hai: A-1101-D-02 v in du
th vo trong thit b tch mui (tham kho chi tit trong s tay vn hnh
v bo dng thit b tch mui 8474L-011-A5016-0814-001-001).
21.-Khi ng cm thit b lm lnh bng khng kh E-1122 cho dng
sn phm nh ca thp n nh xng T-1107.
22.-a dng hi n thit b ti un si E-1121 ca thp n nh xng
T-1107. Hot ng Thermosyphon s bt u.

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23.-Sau khi thit lp mc trong bnh ngng t hi lu D-1104 ca thp

n nh xng, bt u hi lu ton b dng lng ngng t vo li thp n
nh xng T-1107 theo ng hi lu ngoi (total reflux). Phn hi
khng ngng ca thp n nh xng s c a n uc t.
24.-Khi thp n nh xng t c nhit vn hnh, a sn phm
LPG n b cha khng t tiu chun v gim dng hi lu n nh
thp T-1107 t c t s lu lng theo yu cu. Sau , a sn
phm y ca thp n nh xng T-1107 n b cha theo hng u thu
gom du tun hon.
25.-Duy tr dng tun hon sn phm y ca thp n nh xng T-1107
n b cha du thi n khi xng t c cc tiu chun sn phm
theo yu cu. Sau , xng s c a n b cha ring v sn phm
LPG s c a n phn xng RFCC.
26.-Cui cng, khi tt c cc sn phm t tiu chun, chng s c
a n cc phn xng hoc cc bn cha ph hp, v c ch r
mc 6.6 dng ca cc sn phm.
6.6
Dng ca cc sn phm
V mi sn phm ca phn xng c a i lin tc v phi t c cc
iu kin vn hnh bnh thng, cc sn phm khng t cht lng s c
a n cc a im sau:
Kh d ca thp tch chnh T-1101 c a n uc t, thng qua van
011-PV-064C. Bi v kh d n bi n ca phn xng RFCC b ng, 011PIC-064 s a kh d i trc tip n uc t.
Cn ca qu trnh chng ct kh quyn v tt c cc dng lng khc a n
khu vc b cha du th theo hng u thu gom du tun hon: 12-PL110122.
Kh d ca thp n nh xng T-1107 c a n uc t. Nh trong
trng hp kh ca thp tch chnh T-1101, v bin ca kh d b ng, 011PIC-068 s kch hot van 011-PV-068C a kh d n uc t.
Khi sn phm Kerosene t tiu chun, a n n b cha kerosene hoc
n phn xng KTU (Unit 014) theo yu cu.

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Khi sn phm LGO t tiu chun, a n n b cha LGO.

Khi sn phm HGO t tiu chun, a n n b cha HGO.
Khi sn phm LPG t tiu chun, a n n phn xng thu hi kh nm
ti phn xng RFCC.
Khi xng t y thp n nh xng T-1107 t tiu chun, a n n b
cha xng.
Khi tt c cc sn phm ca thp tch chnh T-1101 v thp n nh xng
T-1107 t tiu chun v a n nhng ni theo quy nh, tng t t lu
lng du th n cng sut yu cu.
6.7
Vn hnh bnh thng

Tham kho chi tit v nhng iu kin vn hnh ti mc 3.2 v cc s dng.
7. Dng phn xng (normal shutdown)

7.1 Tm tt qu trnh dng phn xng
cho vic dng phn xng chng ct du th c hp l v an ton,
cc bc v k hoch di y s c thc hin:
Thng bo n tt c cc b phn lin quan thi gian dng phn xng.
Gim lu lng du th np vo nh ch nh ti mc 7.2, ng thi
gim cng sut ca l gia nhit.
Cc dng sn phm s c a tr li b cha du th theo hng u
thu gom du tun hon du hoc n b cha khng t tiu chun tng
ng i vi dng LPG. Sau c th dng l gia nhit nh trong m t
mc 7.3, v cc dng hi qu nhit (superheated steam) n thp phn
tch chnh T-1101, cc thp tch cnh sn (Stripper) T-1103 v T-1104
cng s c dng.

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Nguyn tc x lng khi dng phn xng nh di y:

o Khi gim cng sut phn xng, tt c cc sn phm khng t
tiu chun c chuyn n u thu gom tun hon du, ngoi tr
dng LPG phi c a n b lu tr khng t tiu chun
LPG.
o ng tun hon v b cha du th c th c s dng
chuyn dng cn quay li khu b cha du th. Hot ng ny
c bao qut trong Ti Liu Nguyn Tc Dng Nh My. V vy
vic thi mt lng ln du cn vo h thng du thi s khng
c xem xt n. Ni tm li, ng du tun hon v b cha
du th c th c xem nh l ng x du cn khng t tiu
chun.
o Trong trng hp mt sn phm khng t tiu chun, nguyn tc
x phi tun theo:
i vi dng HGO v LGO s c chuyn n u thu
gom du thi nng HSO (ti a l 60% so vi dng thit
k).
i vi Kerosene v Naphtha s c chuyn n u thu
gom du thi nh LSO (ti a l 60% so vi dng thit k).
o Ch rng: theo Nguyn Tc Dng Nh My, ch duy nht mt
sn phm ti cng mt thi gian s c a n cng mt u
thu gom du thi (nh hay nng). Trong trng hp hai sn phm
phi c a n cng mt h thng du thi, phn xng s
a cc dng ny tun hon tr li b lu tr.
o Nhc li rng, nhng sn phm khng t tiu chun c th c
a n b lu tr hoc dng sn phm i ra t nhng cm phn
xng vi iu kin l chng khng qu khc vi tiu chun v
min l trng thi bnh thng c th c phc hi trong khong
thi gian cho php. Ngoi ra, iu u tin m ngi vn hnh
cn lu l: trong trng hp mt sn phm khng t tiu chun
m khng th phc hi sm s phi gim cng sut ca phn
xng.
Gim mc lng ti y ca cc thp T-1102, T-1103 v T-1104 bng
cch ci t gi tr ti cc thit b o mc l 20%.
Dng a nc ra mui vo cc thit b tch mui.
Gim s lu tr du th ti dy thit b tin gia nhit bng cch dng mt
trong hai thit b tch mui (mc nc c kim sot bi b iu khin
LIC-506 hoc LIC-503). Phi nh rng, trc tin phi c lp h thng
in. Tham kho mc 2.3-Cc kiu vn hnh thay th ca thit b tch
mui v mc 8-S tay vn hnh v bo dng thit b tch mui 8474L011-A5016-0814-001-001
Duy tr p sut phn xng bng kh t (fuel gas) hoc Nit trong qu
trnh lm lnh.

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Ct dng du th vo bng cch dng bm P-6001A/B/C v Booster

bm P-1101A /B v ng cc van np liu v sn phm ti bin ca phn
xng (battery limit).
Dng cc bm hi lu tun hon (pumparound) thp tch chnh T1101: P-1102A/B, P-1103A/B, P-1104A/B v P-1105A/B.
Dng dng hi lu n thp n nh xng T-1107 bng cch dng bm
P-1114A/B.
Bm tt c cc phn lng cn li trong T-1105, T-1106, D-1103 v D1104 n b cha du th theo u thu gom tun hon du, ngoi tr
LPG c a n b cha LPG ph phm.
Dng bm a ha cht c ch n mn
X hi t nh T-1107 n h thng uc t ca nh my (flare).
Ra (Flushing) phn xng ging nh ch nh mc 7.4.
Thi ra phn xng bng hi nc (steam out) nh ch nh mc 7.5.
7.2. Gim lu lng dng
t c s hp l trong qu trnh gim lu lng dng ca phn xng nn
thc hin cc bc sau y:
Xc nhn li tt c cc b phn c lin quan c thng bo v thi
gian dng phn xng.
Cn khong thi gian 1 ca trc (8h) gim lu lng dng dng du
th xung 50% so vi lu lng thit k (bng cch gim gi tr ci t
ti b FIC-069 mi ln 5% cng sut ca phn xng).
Khi lu lng du th thp hn 650 m3/h:
Gim gi tr ci t ca b FQIC020 (LGO n b cha)
xung 160 m3/h sau gim tip xung 108 m3/h.
Gim gi tr ci t ca b FQIC033 (Kerosene n b
cha) xung 33 m3/h.
Gim gi tr ci t ca b FQIC028 (HGO n b cha)
xung 42 m3/h.
Cng lc , gim gi tr ci t ca b UIC031 t 2.8
xung 1.4 MW v gim lng hi qu nhit vo cc thp.
Tt bt u t (burners) trong l gia nhit H-1101 duy tr nhit
y ca thp tch chnh T-1101, nhng phi duy tr tt c cc u mi.
Trong qu trnh lm ngui phn xng, khi ch cn 3 u t trn mi
bung t th dng hn l t trnh hin tng t ngt l
7.3 Dng l gia nhit v lm ngui
Bo trc cho cc phn xng lin quan v vic chun b dng hot
ng ca phn xng. a cc dng sn phm quay li b cha du th.
Qu trnh dng l gia nhit du th H-1101 s theo nhng ch dn
(khuyn ngh) di y:
o a h thng iu khin l gia nhit v kiu vn hnh th cng.

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o Gim dng kh t n khi van iu khin 011-PV-092 ng hn,

dng kh t ti thiu c duy tr nh van iu khin 011-PCV072.
o Trong trng hp l gia nhit H-1101 vn hnh vi dng du t,
gim lu lng dng du t n cc u t n mc ti thiu.
o Trong trng hp l gia nhit H-1101 vn hnh vi dng du t,
dng hi phn tn du s t ng gim n cc u t.
o C lp tng u t
o Cc u mi vn phi duy tr trong mt thi gian ngn t chy
ht cc cht gy chy cn nm trong l gia nhit.
o Tt cc u mi bng cch ng cc van c lp. Ngi ta khuyn
co rng nn tt mt hoc hai u mi trong mt bung t sau
tt tip mt hoc hai u mi bung t kia gim mt mt
nhit trong cc bung t.
o Cc qut B-1101A/B vn tip tc chy lm ngui l gia nhit.
Dng dng hi cao p (HHP) cung cp n thit b ti un si E-1121
ca thp n nh xng T-1107.
Ct dng hi trung p n cm to chn khng, A-1102.
Ct dng in n thit bi tch mui v my bin th sau a tt c
du th cha trong cc thit b tch mui n b cha du thi.
7.4 Ra (flushing) phn xng.
Dng cn t y ca thp phn tch chnh T-1101 s c gim
nhit mt phn bi dng du th i vo thp, sau dng cn
c bm tr li b cha du th theo hng u thu gom du
tun hon 8-PL-110063 (xem nguyn tc tho dng c m t
mc 7.1).
M ng du ra (S.R flushing) n thp, T1101, v thit lp
mc bnh thng mt phn ca y thp (kt ni du thng qua
ng 2). M tr li van ti bin phn xng v bm du (S.R)
Flusing n phn xng CDU bi bm nguyn liu P-6001A/B/C.
Ra ng du th t P-1106A/B/C n cc thit b tch mui v
in y cc bnh tch mui bng du Flushing.
Bm du Flushing t cc thit b tch mui n y ca thp tch
chnh T-1101 bng bm P-1101A/B v bm du t y thp tch
chnh T-1101 ra b cha du th hoc b cha du thi nng bi
bm P-1106A/B.
Tip tc tun hon cho n khi ton b du th y ht ra khu
vc b cha, m c kim chng bi vic kim tra mu ca nhn

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vin vn hnh. Sau dng bm np liu du th P-6001A/B/C

v ng van bin phn xng CDU.
Thit lp li dng du ra n y thp T-1101. Tun hon t y
qua ng short path n l t, v qua ng long path n im
u ca dy tin gia nhit, ni tt qua Booster bm P-1101A/B.
Bm dng ny n b cha du thi nng. Lp li s tun hon
ny khi c yu cu trn 4 hoc 8 gi. i vi short v long path
tham kho nh du P&ID ph lc nh km 2.
7.5 Thi hi lm sch v chun b bo dng.
Bt c khu vc ng hoc thit b no, chng hn nh l bnh, thit b trao i
nhit, hoc bm m cn thm nhp vo bo dng th phi c lm sch hon ton
v c chun b trc khi cng vic bt u.
m bo qu trnh vn hnh an ton v hp l th phi theo nhng bc sau:
S dng cc van c c lp hon ton ng ng hoc thit b m cha du
hoc lu cht bn trong cc thit b cn bo dng. X ht du n h thng
du thi nh hoc nng cng nhanh cng tt.
i vi nhng khu vc du nng (black oil), trc tin phi c y ht lng
du ny n h thng thu hi du thi nng bng du S.R Flushing, sau s x
dng du Flushing. Du nng bao gm du th, cn v HGO.
M cc ng x hi thp tch cc bnh tch 3 pha , bt u thi ra thit b
bng hi loi b hon ton du ra. X nc ngng theo nh k n h
thng nc nhim du trong khi vn tip tc a hi nc vo.
i vi nhng khu vc du sch th x hon ton n h thng thu hi du thi
nh. M cc ng x hi thp tch cc bnh tch 3 pha, bt u thi ra thit
b bng hi. X nc ngng t theo nh k n h thng nc nhim du trong
khi vn tip tc a hi nc vo. Du sch bao gm: LGO, Keosene, Naphtha.
phng s lm lnh hi trong cc thit bi trao i nhit bng khng kh
hoc l gia nhit, damper nn ng v qut phi dng.
Qu trnh thi ra bng hi nc lm sch c duy tr hn mt gi.
Cc bm LPG, P-1114 A/B v P-1115 A/B nn c c lp, ng x hi phi
kt ni n h thng ut t v thi sch bng Nit.
Chuyn i hng ca spectacle blind hoc thay th ring spacer bng bch m
(spade).

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Nu cc van c lp b r r, phi thc hin li vic thi hi nc hoc kh tr ti

vng hay thit b c lp.
Kim tra hi hydrocarbon tn ti trong thit b.
Cc thng s an ton phi m bo cho vic bo dng.
7.6 Bo dng thit b ti un si thp tch cnh sn Kerosene T-1102.
bo dng thit b ti un si E-1110, quy trnh nh sau:
a dng Kerosene tch phn nh n u thu gom tun hon du bi ng
K-110259
a dng hi qu nhit vo thp T-1102 bi vic m van 011-FV-015.
ng cc van u ra v u vo nm trn ng HGO tun hon (ng HGO110175 v HGO-110176).
ng cc van u vo v ra ca dng Kerosene n v ra khi thit b ti un
si (ng K-110241 v K-110242).
X dng Kerosene trong thit b ti un si theo h thng x kn (CD-118550).
X dng HGO trong thit b ti un si theo h thng x kn (CD-118551 v
CD-118552).
C lp tt c cc ng cng ngh n thit b ti un si bng cc bch m
(blind).
M cc ng x hi trn tubeside v shellside, ng thi a hi nc thi
ra cho c hai phn ca thit b ti un si, x dng nc ngng t nhim du
ra h thng nc nhim du.
Tip tc a hi nc vo, kim tra thng xuyn hm lng hydrocarbon cn
li trong tubeside v shellside.
Khi cc thng s kim tra hp l, dng a hi vo, lm ngui thit b, kim
tra mt ln na hm lng hydrocarbon v chuyn giao bo dng.
7.7 C lp thit b tch mui bo dng.
7.7.1.1 C lp thit b tch mui th nht.
bo dng thit b tch mui th nht, nhng bc sau y phi thc hin:

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Chuyn li iu khin mc ca thit b tch mui thng qua b 011-HS-001 (lc

ny b iu khin mc 011-LIC-506 trong thit b tch mui th hai c iu
khin bi 011-LV-003, thay v 011-HY-003).
ng dng nc thi i ra t A-1101-D-01 n cm x l nc thi (ETP)
(ng DEW-110265).
Dng bm P-1118.
M dng nc thi i ra t A-1101-D-02 n cm x l nc thi (ETP)
(ng DEW-110271).
M van kha lin ng 011-SP-815 t trn ng PL-110104.
ng van du th vo thit b tch mui PDIC-503 (ng PL-110003).
7.7.1.2 C lp thit b tch mui th hai.
bo dng thit b tch mui th hai, nhng bc sau y phi thc hin:
B iu khin FIC-004 v FIC-005 c chuyn qua ch vn hnh bng tay.
M van nc cung cp cho qu trnh ra mui t trc van 011-FV-021
(ng SW-116614).
Dng bm P-1118.
B iu khin FIC-021 c chuyn qua ch vn hnh bng tay v ci t tn
hiu ra bng 0.
M van kha lin ng 011-SP-815 t trn ng PL-110105.
ng van du th vo thit b tch mui PDIC-506 (ng PL-110012).
7.7.1.3 Bo dng thit b tch mui.
loi b du khi thit b tch mui cho vic bo dng, quy trnh nh sau:
C lp v tho cu ch ti thit b tch mui tnh in (tham kho s tay vn
hnh ca vendor).
Hiu chnh mc ca b mt gia phn cch nc/du ln trn mc bo ng cao
trong qu trnh a nc ra vo thay th lng du nm trong cc thit bi
tch mui s khng b bo ng, dng ng nc ra bn y du th ra
khi thit b tch mui (ng SW-116618 a nc vo thit b tch mui th
nht v ng SW-116619 a nc vo thit b tch mui th hai trong qu
trnh bo dng). Nu ni tt (bypass) qua thit b tch mui th nht th lng

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du th bn trong s c a n thit b tch mui th hai v lng du th

trong thit b tch mui th hai s c a n booster bm P-1101 nu ni tt
qua thit b tch mui th hai.
Kim tra mu th ti cc van kim mc (SCC-5B-013 hoc SCC-5B-014) (thit
b try-cock) cho n khi thit b tch mui cha ton nc.
ng van trn ng ra ca du th thit b tch mui cn bo dng (ng
PL110012 hoc PL110015). ng van nc vo thit b tch mui cn bo
dng.
M ng x hi v x nc trong thit b tch mui ra ng nc thi n
ETP cng nhiu cng tt (ng DEW-110265 v DEW-110271). X nc cn
li qua h thng x kn.
Dng nc sinh hot loi b ht bn trong thit b tch mui cn bo dng.
C lp tt c cc ng cng ngh n thit b tch mui cn bo dng.
Chc chn van x hi l m, dng hi nc thi ra bn trong thit b tch
mui, x dng nc ngng t nhim du ra h thng nc nhim du.
Tip tc thi hi nc, kim tra thng xuyn hm lng hydrocarbon trong
thit b tch mui.
Khi cc thng s kim tra hp l, dng qu trnh thi hi, m cc manway
lm ngui thit b, kim tra li hm lng oxi v hydrocarbon sau chuyn
giao bo dng.
8. Cc quy trnh dng (Shutdown) khn cp phn xng CDU
M t chi tit ca cc h thng t ngt trong phn xng CDU, h thng dng
khn cp (ESD) c trnh by mc 9.4 biu h thng t ngt v 9.5 gin
nhn qu trong s tay vn hnh ny. Chi tit hn c th xem gin
nhn qu 8474L-011-DW-1514-201 ph lc nh km 3.
8.1 Khi qut v quy trnh dng khn cp (ESD)
Phn xng CDU c th dng hon ton bng cch nhn nt dng khn
cp 011-UXHS-007 tc ng n h thng 011-UX-007 dng khn cp
phn xng CDU. Nhng hot ng c kch hot bi b lin hp ny ny
c m t chi tit trong gin nhn qu, nhng theo mt nguyn tc chung
b lin hp ny kch hot cc hot ng di y:

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Bo v 2 thit b tch mui A-1101-D-01 v 02, UX-001

C lp thp tch chnh T-1101, UX-002
Bo v thp tch LGO cnh sn T-1103, UX-003
Bo v thp tch HGO cnh sn T-1104, UX-004
Bo v l gia nhit H-1101, UX-005A
Bo v thp tch chnh T-1101, UX-017
Bo v bm tun hon nh P-1102 A/B, UX-020
Bo v bm tun hon LGO P-1104 A/B, UX-021
Bo v bm tun hon HGO P-1105 A/B, UX-022
Bo v bm tun hon Kerosene P-1103 A/B, UX-023
C lp bnh hi lu nh thp n nh xng D-1104, UX-026
Ngoi ra, ngi vn hnh cn phi ngt dng in cung cp cho my bin th
ca thit b tch mui v dng ngay vic a hi trung p n cm to chn
khng (A-1102).
Ngi vn hnh ti phn xng s kim tra, m bo tt c cc thao tc dng
khn cp phn xng CDU c thc hin.
8.2 Mt ngun in
8.2.1 Mt in hon ton
Trong trng hp mt in hon ton, tt c cc ng c in s ngng. Ch c
my pht in khn cp bng du Diesel s khi ng duy tr ngun in sau
khi mt in 30 giy. iu ny s m bo cho phn xng dng an ton.
8.2.2 Truyn ti in gp s c
Ngun in cung cp cho cc ng c thng c phn phi thng qua thanh
ci (Bus bar) A v B, nhn c t qu trnh chuyn mch ca trm phn phi
in 8B. Tham kho s dy ring l 8474L-001-DW-1652-118 v 8474L011-NM-1601-001.
Trong trng hp mt in trn mt ng truyn ti, ng c d phng c th
c khi ng bi vic dng in mt thanh ci trong mt thi gian cho

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php m khng gy xo trn n qu trnh vn hnh. Khi ng bm s t ng

nh h thng iu khin ci t khi ng t ng.
8.2.3 Hng hc ti mt t in
Trng hp ny khng th xy ra bi v cu hnh cung cp ngun in. Bt k
mt s hng hc no t bn ngoi tc ng n t in cng s khng b mt
in bi v tc ng ca Bus-tie thng ng (normally close) 6.6 KV v truyn
ti xung 400V. V vy, s h hng mt t in tng ng vi mt in ton
b ngun . Ch c trng hp b hng mt na thanh ci (hng thanh ci A
hoc B) do li ni t trong thanh ci, m iu ny rt him khi xy ra. V vy,
vic mt ngun in cung cp trc tip n cc ni tiu th ch xy ra khi mt
na thanh ci b hng (s khng nh hng n cc ni tiu th ca h thng
400V khi s c ny xy ra trn cp in p 6.6kV nh vo ng cung cp in
cn bng ca my bin p 6.6/0.4kV). Tm li, kt qu ny s ph thuc vo
vic khng c ng c/ni tiu th d phng hoc khng c kt ni vi mt
thanh ci khc.
8.3 Mt hi nc
8.3.1 Mt hi thp p
Mt hi thp p s lm mt dng hi qu nhit dng tch thnh phn nh v
nh vy sn phm s khng t cht lng. Vic khc phc s c da trn thi
gian d on s xy ra s c. Nu trng hp s c ko di, cn gim cng sut
ca phn xng. Cc sn phm c tun hon cn LPG th a v b cha
khng t tiu chun. Nu mt hi thp p lu hn na th s dng ton b phn
xng. S c ny ko theo vic mt dng hi i qua vng i lu ca l gia
nhit, m khng gy hu qu nghim trng g bi v ng qu nhit c thit k
cho trng hp khng c dng i qua.
Nu s c ny xy ra trong qu trnh lm sch thit b khi ng th s dng
kh Nit thay th.
8.3.2 Mt hi trung p
Mt ngun hi trung p dn n mt dng hi n ejector ca cm to chn
khng A-1102 dn n mt chn khng, v th c LGO v HGO u khng t
cht lng. Nu s c c tnh l c th ko di cn gim nguyn liu u vo
ca phn xng v sn phm s cho tun hon
Hi trung p cng c dng phn tn du nhin liu. Trong trng hp l
gia nhit H-1101 ang s dng c du v kh t, th cn ng dng du n
u t v gim cng sut phn xng. Lng nhit thiu ht ny s c t
ng b sung bng cch tng lng kh t. Trong trng hp H-1101 ch dng
du t, nu mt hi trung p s ko theo t ngt ng du nhin liu vo do
s chnh p gia du t v hi trung p l thp, v h thng iu khin l t
s m dng kh nhin liu vo b lng nhit b mt mt. Nu kh nhin liu
khng sn c th phi dng l gia nhit H-1101

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8.3.3 Mt hi cao p
Mt ngun hi cao p dn n mt nhit thit b ti un si E-1121 ti thp n
nh xng T-1107, do lu lng lng - hi trong thp b ri lon.
Thao tc trc tin l gim cng sut phn xng CDU, sau a cc dng ra
ca T-1107 n nhng ni sau y:
Dng xng tng ( y T-1107) ra ng thu hi du thi nh.
Dng kh khng ngng ca sn phm nh T-1107 c a n uc t.
LPG khng t cht lng t bnh hi lu nh D-1104 c a n b
cha LPG ph phm.
Nu c th, ta chuyn sang ch vn hnh ti thiu xng ti thp chng ct
chnh T-1101 gim thiu lng xng a ra du thi.
8.3.4 Mt hon ton ngun hi
Mt quy trnh tng t s thc hin nh sau: gim cng sut phn xng sau
chuyn tt c cc sn phm ra cc b thu gom du thi. Nu mt ngun hi qu
lu th phi dng khn cp phn xng thng qua vic kch hot b lin hp
011-UX-007.
8.4 Mt kh iu khin
Khi mt kh iu khin, tt c cc van iu khin v van an ton s ngng v
tr an ton ca n.
Nu s c xy ra c nh hng n mt, hoc mt nhm cc thit b iu khin,
th bin php x l c th l dng b phn b nh hng hoc l tip tc lm
vic thng qua cc ni tt (bypass)
Nu mt ton b kh iu khin th phn xng phi dng.
8.5 Mt nc lm mt
Khi mt nc lm mt, cc sn phm ca phn xng CDU (Naphtha, Kerosene
v cn) s c nhit qu cao khi ra n b lu tr tng nguy c ri ro v thnh
phn hi trong b cha tng. Cc sn phm LGO v HGO s khng t cht
lng v khng c nc lm mt, cm to chn khng A-1102 s ngng hot
ng dn n mt chn khng. V th LGO v HGO s c a n u thu
gom tun hon du th.
gim thiu nhng tc ng n b cha, ta phi gim cng sut phn xng
cho php cc thit b lm mt bng khng kh gim nhit u ra ca sn
phm. Thm vo cc b cha lun c thit k cho php lu tr nhit
cao hn gi tr yu cu. Ty thuc vo cng sut lm vic ca cc thit b lm
mt bng khng kh, nu cc sn phm khng c lm mt n nhit chp
nhn c th phn xng s c dng.

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Trong trng hp mt ngun nc lm mt ko di trong vi gi, s thiu ht

ngun nc lm mt ti cc thit b quay c th gy ra hng v c kh. V th
phn xng phi lun t di ch sn sng dng.
8.6 S c h thng kh nhin liu
Hu qu chnh ca vic mt dng kh nhin liu l gim cng sut ca l gia
nhit H-1101. S mt kh nhin liu c pht hin nh bi 011-PXALL-094,
m kch hot ngt dng kh t bng 011-UX-005B. ng cc van dng khn
cp c lp dng kh nhin liu i n u t ca l gia nhit H-1101.
Khi kh nhin liu b mt, cn thc hin cc thao tc sau y, ty vo ch
vn hnh ca l t.
Nu H-1101 hot ng vi hn hp ca du v kh t, h thng iu khin
l t s tng dng du t b li lng nhit mt mt thng qua vic m
van iu khin trn ng du t 011-PV-118. Nu lng du t khng
b vo th gim cng sut ca phn xng.
Nu H-1101 ch hot ng vi 100% kh t, cn gim cng sut ca phn
xng v a tt c cc sn phm n u thu gom tun hon du th. Nu
ngun nhin liu ny khng c khc phc li trong mt thi gian ngn th
s dng phn xng.
8.7 S c h thng du t
Mt dng du t s lm gim cng sut ca l gia nhit H-1101, nu du t
ang c s dng nh mt phn ca nhin liu t l. Mt nhin liu du
t c pht hin bi b 011-PXALL-122, m kch hot ngt dng du t bi
b 011-UX-005C. Cc van dng khn cp c ng c lp dng du nhin
liu i n u t ca l gia nhit H-1101.
Khi du nhin liu b mt cn thc hin cc thao tc sau y, tu vo ch vn
hnh ca l gia nhit:
Nu H-1101 hot ng vi hn hp ca du v kh t, h thng iu khin
l t s tng dng kh t n l b li lng nhit mt mt thng qua
vic m van iu khin trn ng kh t 011-PV-092. Nu lng kh t
khng b vo th gim cng sut ca phn xng.
Nu H-1101 ch hot ng vi 100% du t, ngi vn hnh phi gim
cng sut ca phn xng v a tt c cc sn phm n u thu gom tun
hon du th. Nu ngun nhin liu ny khng c khc phc li trong mt
thi gian ngn th s dng phn xng.
8.8 S c h thng kh mi la

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Nu h thng kh mi la c s c, n s gy ra mt ngn la mi. Mt kh mi

la c pht hin bi c b 011-PXALL-112 v cc u d ngn la ca u
mi 011-BAL-501 n 516, m kch hot ngt kh n u mi bi b 011-UX005E, ng cc van dng khn cp 011-XV-007 v 011 ng thi m van gim
p 011-XV-012.
Nh m t gin nhn - qu, 8474L-011-DW-1514-201, vic ngt kh
n u mi cng kch hot ngt c kh nhin liu, du nhin liu v dng kh
d n l gia nhit. Cc qut thi ca l gia nhit, B-1101 A v B, s tip tc
chy thi sch bung t l gia nhit.
Mt h thng kh mi la yu cu dng hon ton l gia nhit.
8.9 Mt kh Nit.
Nit thng c dng gi p cho bnh D-1109 trnh nc b y ra h
thng uc t trong trng hp qu p trong bnh ny. iu ny xy ra khi b
iu khin mc lng trong bnh D-1109 b hng dn n c qu nhiu nc cp
vo bnh D-1109. S c mt Nit trong trng hp ny l rt him, do vy s
khng c nh hng ng k no xy ra.
Nit cng c dng gi p cho bnh D-1115. Xt trn mc ch chnh ca
bnh ny v tnh n b iu khin mc 011-LV-070 gi mc cht lng cho
bnh, s khng c nh hng no ng k xy ra nu mt N2.
Thm vo , Nit cn c s dng trong h thng ly mu SC-3B-001, SC5B-001 n 004, SC-5B-008, SC-5B-012 n 016. Nu mt kh Nit th dng
vic ly mu cho n khi dng Nit c khi phc tr li.
Vic mt kh Nit khng yu cu phi dng mt phn hay ton b phn xng.
8.10 Cc h hng v c kh
Nu mt thit b b h hng, bc u tin khi ng thit b d phng. Sau
c lp thit b hng hc v chun b sa cha, bo dng.
Nu mt thit b hng m khng c thit b d phng, nu c th ta ni tt (bypass) qua v c lp thit b trong khi vn tip tc hot ng vi an ton
cho php. Gim cng sut phn xng nu cn thit v tin hnh sa cha, bo
dng thit b h hng .
Nhng bm sau y: P-1101 A/B, P-1104 A/B, P-1106 A/B c bo v bi h
thng gim st my (MMS), m n kim sot mt vi thng s ( rung v nhit
bi) v h thng s cnh bo trc v hiu sut khng tt ca ng c.

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9. Cc quy trnh v cc thit b an ton

9.1 Cc thit b an ton v p sut
Tham kho cc ti liu sau y:
Bng tm tt v cc ng ra uc t: 8474-011-NM-0006-001
Bng d liu ca cc van x an ton : 8474L-011-SP-1545-001
9.2 Cc ci t v bo ng
Tham kho cc bng biu v qu trnh bo ng, bao gm ph lc nh
km 3 v trong ti liu d n di y:
Danh sch h thng I/O ca phn xng 011 (8474L-011-NM-1611001)
9.3 Cc ci t v t ngt
Tham kho cc bng biu v qu trnh t ngt, bao gm ph lc nh km 3
v trong ti liu d n di y:
Danh sch h thng I/O ca phn xng 011 (8474L-011-NM-1611001)
9.4 Gin v h thng t ngt
Tham kho gin nhn-qu mc 9.5.
9.5 Biu nhn-qu
Tham kho cc ti liu sau y bao gm c ph lc nh km 2 v 3:
Biu nhn-qu, 8474L-011-DW-1514-201.
Nguyn l bo v l gia nhit H-1101, 8474L-011-A3501-0110-001002, c pht hnh bi nh cung cp thit b.
S tay vn hnh v bo dng cm thit b tch mui A-1101, mc 4,
8474L-011-A5016-0814-001-001 c pht hnh bi nh cung cp
thit b.
9.6 Bng d liu v vt liu c hi
Bng d liu v vt liu c hi (MSDS) cho tt c cc sn phm lin quan
n phn xng 011, nh l cc ha phm c nu trong Ph lc 3
9.7 Bng ghi nh an ton

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Phn ny m t mt chui cc tnh hung m ngi vn hnh cn can thip

gii quyt, hoc gim thiu nhng tnh hung ngu nhin m c th dn
n hiu qu hot ng ca phn xng khng nh mong mun, hoc nu
ko di th c th gy ra nhiu vn nghim trng.
9.7.1 V ng trong thit b trao i nhit
Mc d tnh hung ny rt him khi xy ra, nhng ngi vn hnh phi
gim st v ly mu thng xuyn sm pht hin ra s c v v vy s
gim thiu c nhng tc ng n cc thit b pha sau ca thit b trao
i nhit. Khi s r r c pht hin, lu lng dng cn phi c gim
xung v ni tt (by-pass) qua thit b . Tin hnh sa cha hoc c lp
nhng ng b s c.
Trong phn xng CDU, v ng s nh hng n cht lng sn phm,
v th, vic phn tch mu ring cho tng dng s cho php pht hin ra cc
r r. Chi tit hn tham kho mc 12.1 K hoch ly v kim tra mu.
9.7.2 Cm phun ho cht A-1104
Mt s c ti cm ho cht chng ng cn hoc cm ha cht kh nh s
dn n gim hiu qu hot ng ca phn xng. Mt hay gim lng kh
nh s hnh thnh bt trong thit b tch mui v mt lng nc kh ln b
ko theo dng du th vo cm thit b trao i nhit v vo thp tch chnh.
Mt hoc gim cht chng ng cn trong mt thi gian di s dn n ng
cn trong dy thit b trao i nhit, lm mt nhit ca dng du th n
thit b tch mui v tng nhit ca cc dng sn phm ra.
S tc ng n hiu qu ca thit b tch mui c th c pht hin bng
cc b bo ng mc: 011-LAH/LAL-503, 506, 501 v 504.
Ngi vn hnh cn phi gim st c cm phun ho cht: tnh nng ca cc
bm ln s ci t, mc trong cc bnh tch... m bo cho qu trnh vn
hnh hp l.
Mc du s c trong cm ha cht c ch n mn ch c nguy him v lu
di, nhng ngi vn hnh phi kim tra thng xuyn chng.
9.7.3 Cm thit b tch mui A-1101
Mc lng trong thit b tch mui c duy tr nh bi b iu khin mc
011-LIC-503 v LIC-506, chng s iu khin mc ca b mt phn cch
nc/du. Trong trng hp hng b iu khin ny (v d: sai lch trong
vic c mc cht lng), 011-LV-003, van iu khin dng nc thi ra h
thng ETP s di chuyn n v tr m hoc ng.
Trng hp van ny ng hon ton, cc b 011-LAH-501 v 011-LAH504 v 011-FQAL-051 s cnh bo cho ngi vn hnh v tnh hung
ny. Nu tnh hung ny khng c sm khc phc, nc s i theo du
th ra khi thit b tch mui v dn n vic lng ng mui trn cc

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thit b trao i nhit v lm hng cc a thp T-1101. V th ngi

vn hnh cn phi chuyn b o mc 011-LIC-503 sang ch vn hnh
bng tay v chnh gi tr ci t (setpoint) hp l gi van ny v tr
mong mun, hoc nu s phn hi khng c nh mong mun th van
ni tt (by-pass) s c m thit lp li mc trong cc thit b tch
mui.
Trng hp van ny m hon ton, cc b 011-LAL-501 v 011-LAL504 s cnh bo cho ngi vn hnh v s c ny. Nu tnh hung ny
khng c sm khc phc li, du th s khng c tch mui trit
v mt lng du b cun theo dng nc thi i n ETP.
Do kch thc ca cc thit b tch mui A-1101-D-01 v D-02 ln, v vy,
t thi im m bt k mt s bo ng v mc (cao hoc thp) c kch
hot trn mn hnh DCS n khi du th (hoc nc) b cun theo, vn
thi gian cho php ngi vn hnh nhn bit v a ra bin php x l
thch hp (c tnh khong 20 pht). Nu s c vn khng c khc phc
trong khong thi gian trn th ngi vn hnh s phi la chn gia hai
hnh ng: i cho n khi s c c khc phc hay l ng van c lp
011-XV-015 thng qua b 011-XHS-015A (dng ton b hai thit b tch
mui).
Ngoi ra, mt bng hng dn y v s c ca cm thit b tch mui
c trnh by trong S tay vn hnh v bo dng 8474L-011-A50160814-001-001, theo ph lc ch km 2.
9.7.4 Bm tun hon Kerosene v h thng rt sn phm
Vic iu khin dng hi lu tun hon Kerosene c trnh by mc
7.3 nguyn l iu khin qu trnh, 8474L-011-SP-1511-101. Vi mc
ch l ly i lng nhit khi thp T-1101. H thng ny c iu
khin thng qua b iu khin nhit lng 011-UIC-029.
S c ti b iu khin ny rt him khi xy ra, nhng n s dn n sn
phm Kerosene v Naphtha c th khng t tiu chun.
B phn tch trc tuyn 011-AE/AT-003/005 v 006 d on trc
cnh bo n ngi vn hnh v s sai lch ca ch tiu cht lng sn
phm: t trng, im ng c v im chp chy (b phn tch ny c c
h thng bo ng khi mc thp) c hin th.
Ngoi ra, theo di lin tc cc thng s ca h thng v phn tch mu
c m t trong K hoch ly mu v kim tra (mc 12.1 ca s tay
vn hnh ny) s cho php ngi vn hnh pht hin ra v hiu chnh bt
c sai lch no so vi ch tiu cht lng sn phm.
Trong trng hp c s sai lch qu ln v cht lng sn phm, trc
tin l gim cng sut phn xng gim thiu lng sn phm khng
t tiu chun v chuyn chng n u thu hi du thi nh (LSO).

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Tham kho thm mc 3.3.6 v nhng hnh ng cn thc hin nu sn

phm khng t tiu chun.
9.7.5 Bm tun hon LGO v sn phm ly ra
Vng iu khin dng hi lu tun hon LGO c m t ti mc 7.4
nguyn l iu khin qu trnh. Lng nhit c ly ra khi dng LGO
hi lu tun hon c iu khin bi 011-UIC-032.
Nu c s c ti h thng ny s dn n cht lng sn phm LGO v
Kerosene khng t.
Trong trng hp c s sai lch qu ln v cht lng sn phm, thao tc
u tin l gim cng sut phn xng v chuyn sn phm khng t tiu
chun n u thu gom du thi nng (HSO). Tham kho thm mc 3.3.6
nhng hnh ng cn thc hin nu sn phm khng t tiu chun.
9.7.6 Bm tun hon HGO v sn phm ly ra.
Nh c gii thch phn nguyn l iu khin qu trnh, 8474L-011SP-1511-101 mc 7.5, lng nhit ly ra cho c dng hi lu tun hon v
trn thit b ti un si ca Kerosene, E1110, c iu khin bi cc b
iu khin 011-UIC-031 v 033.
Mc d tnh hung ny him khi xy ra, nhng bt k s c no xy ra
trn cc b iu khin ny cng dn n sai lch trong vn hnh ca phn
xng, v dn n Naphtha, kerosene v HGO khng t tiu chun. (ch
: trng hp cc p/a v ngng t hi nh thp khng b tr c lng
nhit tng ln ny, gi nguyn nhit nh thp th s thay i im
ct gia naphtha/kerosene v nh vy s thay i cht lng sn phm
Naphtha!).
Nh c gii thch mc trn, trong trng hp c s sai lch qu ln
v cht lng sn phm, trc tin l gim cng sut phn xng gim
thiu lng sn phm khng t tiu chun v chuyn chng n u thu
hi du thi nng (HSO).
Tham kho thm mc 3.3.6 v nhng hnh ng cn thc hin nu sn
phm khng t tiu chun.
9.7.7 S c b iu khin phn tch pha (011-LIC-040) ca bnh ngng t sn
phm nh thp T-1101, D-1103.

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Nguyn l iu khin mc c m t mc 3.1.1.6 ca s tay vn hnh.

S c b iu khin 011-LIC-040 dn n ng hoc m hon ton van
011-LV-040, m dng duy tr mc ca b mt phn cch nc/Naphtha
trong bnh D1103. Trong c hai trng hp ny, h thng s cnh bo
ngi vn hnh bit v x l tnh hung ny.
Trng hp 011-LV-040 m: Tnh hung ny s lm gim mc ca
b mt phn cch nc/Naphtha dn n mt lng Naphtha b cun
theo dng nc thi i n bnh D-1106. Trong trng hp ny, u
tin b 011-LXALL-033 s bo ng v vic gim mc ti b mt
phn cch, sau s ng van 011-LV-040. Van ny c kch hot
bi kho lin ng dng khn cp UX-014. Ngi vn hnh ti phn
xng s xc minh rng van 011-LV-040 c ng. Khi mc ca b
mt phn cch c thit lp li trong D-1103, ngi vn hnh s duy
tr mc lng gi tr mong mun bng cch iu chnh van trn
ng by-pass cng vi vic gim st chiu cao mc thng qua b
011-LG-037 cho n khi s c b iu khin 011-LIC-040 c khc
phc.
Trong trng hp 011-LV-040 ng: tnh hung ny s lm cho mt
lng nc b cun theo dng Naphtha v i vo thp n nh xng
T-1107. Trong trng hp ny, b 011-LZL/LZAL-040 s cnh bo
cho ngi vn hnh v s c ca b iu khin v ng van iu
khin. Ngi vn hnh ti phn xng s duy tr mc ca b mt
phn cch bng cch iu chnh van trn ng by-pass cho n khi
khc phc c s c.
9.7.8 S c b iu khin mc (011-LIC-050) ti phu cha nc trong bnh
ngng t D-1104 ca thp T-1107.
Nguyn l iu khin mc m t mc 3.1.1.7 ca s tay vn
hnh.Trong trng hp b iu khin 011-LIC-050 gp s c, van 011LV-050 c th chuyn n v tr m hon ton v s lm gim mc ca b
mt phn cch nc/LPG dn n LPG b cun theo dng nc thi t D1104 qua D-1103. Mt bo ng s m ca van, 011-LZASO-050 s cnh
bo cho ngi vn hnh v tnh hung ny. Mc d h thng iu khin p
sut bnh D-1103 (011-PIC-064) c th iu chnh c s tng p ny,
nhng ngi vn hnh ti field nn c lp van iu khin LV-050 dng
dng LPG b cun theo dng nc thi qua D-1103 v sau b thi ra h
thng ut t. Ngi vn hnh s duy tr mc ti phu cha nc gi
tr mong mun bng cch iu chnh van trn ng by-pass cng vi vic
gim st chiu cao mc thng qua b 011-LG-051 cho n khi s c b
iu khin 011-LIC-050 c khc phc.
9.7.9 H thng kt ni x kn (CD) trn ng ly sn phm y ca thp
n nh xng T-1107.

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Cc vn n mn c th xy ra ti h thng kt ni x kn (CD) trn

ng ly sn phm y ca thp n nh xng T-1107 (2 -CD-118606A2AQ-NI).
H thng x kn ny (CD) phi c x theo nh k d m bo khng
tn ti nc bn trong. Hn na, dy ca h thng ng x kn s
c kim tra v trong trng hp ng b n mn th phi thay th n
trnh xy ra r r ln.
9.7.10 B iu khin mc du 011-LIC-028 trong bnh tch 3 pha D-1106 b
hng khi bm P-1120 ang khi ng
Mc ch ca b iu khin mc 011-LIC-028 l khi ng bm P1120A/B khi du t n mc cao. Vng iu khin ny c m t
mc 10.10 ca nguyn l iu khin 8474L-011-SP-1511-101.
Nu b iu khin mc 011-LIC-028 hng, mc du tip tc tng ln v
in y vo bnh cha n mc qu cao trong khong 25 pht. Trong
trng hp ny, 011-LIAHH-030 s cnh bo cho ngi vn hnh bit du
vt qua mc qu cao. Ngay khi xc nh bm P-1120A (hoc B)
khng hot ng, ngi vn hnh s tin hnh chuyn bm sang ch
vn hnh bng tay thng qua b 011-MHS-043A (hoc 011-MHS-044A
ca bm P-1120B). Tip theo , bm tho du ny s c khi ng
bng cng tc gn ngay ti field.
9.7.11 Cc thit b kha lin ng
Nh mt phng php bo v, cc thit b kho lin ng (interlock) c
kh c tin liu trong mt vi h thng m s thiu st trong vn
hnh c th dn n tt nghn h thng nu cc van b nh hng khng
ng hoc m ng th t thch hp.Cc thit b ny cho php bo dng
mt van an ton p sut (PSV) sau khi ta thay th n bng mt PSV d
phng.Ton b v danh sch v s m t ca cc thit b Interlock c
trong phn xng ny c trnh by trong ti liu 8474L-300-SP-1397001.
10. D liu v thit b iu khin
10.1 Nhng van iu khin v thit b iu khin
Vi cc c s d liu v van t iu chnh p sut v van iu khin c tham
kho trong cc ti liu sau:
8474L-011-SP-1541-001 C s d liu ca van iu khin, phn xng
011.
8474L-011-SP-1542-003 C s d liu van t iu chnh p sut,
phn xng 011.

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10.2 Cc thit b o lu lng dng

Cc c s d liu cho thit b o lu lng v thit b gim p, tham kho cc
ti liu di y:
8474L-011-SP-1546-001 C s d liu ca thit b gim p, phn
xng 011.
8474L-011-SP-1546-002 C s d liu ca thit b o lu lng, phn
xng 011.
11. TNG KT DANH MC CC THIT B CHNH:

11.1 Danh mc cc thit b:
Danh mc cc thit b ca phn xng CDU th hin trong ti liu 8474L-300EL-001 thuc ph lc 5.
11.2 L gia nhit du th H-1101:
Chc nng ca l gia nhit l nng nhit ca du th ln n nhit cn
thit cho qu trnh chng ct ti thp chng ct chnh T-1101.
V mt cng ngh, l gia nhit bao gm 2 vng: i lu v bc x. Vng bc x
c tch ra lm 2 bung t ring bit (2 cell). Mi bung t c 8 u t.

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Tt c cc u t u c th vn hnh vi nhin liu du, kh hoc cho c 2

nhin liu du v kh kt hp.
Thm vo , l gia nhit cn c b sung h thng ng hi thp p nhm
nng nhit ca hi c s dng stripping ti thp chng ct chnh
T-1101 cng nh cc thp bn T-1102, T-1103, T-1104.
tm hiu nhng thng tin chi tit v l gia nhit H-1101, tham kho cc ti
liu sau (c th hin trong ph lc 5):
8474L-011-A1001-0110-001-00 C s d liu ca l gia nhit.
8474L-011-A1006-0110-001-001 C s d liu ca u t.
8474L-011-A1006-0110-001-002 C s d liu ca qut thi.
8474L-011-A1005-0110-001-002 ng cong vn hnh ca qut thi.
8474L-011-A2001-0110-001-001 S b tr chung.
11.3. Cm thit b tch mui A-1101:

Mc ch ca thit b tch mui l loi b cc mui v c c trong nguyn
liu du th i vo phn xng. Cng ngh tch mui trong du th c m t c th
trong mc 2.1.2 v 2.2.1 ca ti liu S tay vn hnh ny; v trong ti liu M t
cng ngh tch mui 8474L-011-A3501-0814-001-001 do nh cung cp thit b tch
mui pht hnh.
Cm thit b tch mui gm c nhng hng mc thit b chnh nh sau:

A-1101-D-01 Thit b tch mui s cp (bao gm 2 my bin p).
A-1101-D-01 Thit b tch mui th cp (bao gm 2 my bin p).
A-1101-M-01 Thit b trn tnh s cp.
A-1001-M-01 Thit b trn tnh th cp.
011-PDV-503 Van trn cp th nht
011-PDV-506 Van trn cp th hai.
tm hiu nhng thng tin chi tit v cm thit b tch mui A-1101, tham
kho cc ti liu sau (c th hin trong ph lc 5):
8474L-011-A3501-0814-001-001 M t cng ngh.
8474L-011-A1001-0814-001-002 C s d liu ca thit b tch mui.
8474L-011-A1001-0814-001-003 v 004 C s d liu ca thit b trn.
8474L-011-A1006-0814-001 v 002 C s d liu ca van trn.
8474L-011-A0102-0814-001-001 S dng cng ngh vi s cn bng nhit
v vt liu.
8474L-011-A2001-0814-001-002 S b tr chung.
11.4 Cm thit b to chn khng A-1102:

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H thng to chn khng nhm duy tr p sut thp ti cc thp lm kh bi vic

s dng cc Ejector ni m hi trung p (MP steam) c dng nh l mt ng lc
dng. Mc ch ca gi thit b to chn khng cng nh qu trnh hot ng ca n
c gii thch chi tit trong mc 2.1.7 v 2.2.2 ca ti liu S tay vn hnh ny.
Gi thit b to chn khng A-1103 bao gm:
* A-1102- J-01A/B/C: Ejector s cp.
* A-1102- J-02A/B/C: Ejector th cp.
* A-1102-E-30 Thit b tin ngng t (vaccum drier pre ccondenser)
* A-1102-E-31: Thit b ngng t cp th nht (First stage after condenser).
* A-1102 E-32: Thit b ngng t cp th hai (Second stage after condenser).
* 011-PV0546: Van iu khin dng tun hon.
tm hiu chi tit hn v cc s liu thit k, vn hnh cng nh iu kin lm vic
ca gi thit b chn khng A-1102, tham kho cc ti liu d n c trong ph lc 5 sau
y:
8474L-011-A1001-001-002, C s d liu thit b.
8474L-011-A3102-001-001, S liu tnh ton ca van iu khin.
8474L-011-A2001-0850-001-001,S dng cng ngh (trong trng hp c
thit k vi ch lm vic linh ng).
8474L-011-A2001-0850-001-003,S dng cng ngh (trong trng hp vn
hnh bnh thng).
8474L-011-A2001-0850-001-002,S dng cng ngh (trong trng hp lm vic
vi ch khng bnh thng hon ton).
Yu cu lm vic ca Ejector:
- Cp lm vic ca Ejector trong trng hp lu lng dng ti a: 3 cp.
- Cp lm vic ca Ejector trong trng hp lu lng dng bnh thng: 2 cp.
12. PHN TCH
12.1.K HOCH KIM TRA V LY MU
K hoch kim tra v ly mu c tng kt trong nhng bng sau:
Bng 23: Nhng im ly mu SC-3B-001, SC-18-001, SCC-6-001
A/H, SCC-6-002 A/H, SC-12-001 v SC-20-001.

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Lng
0.0
0.0
4.55
535
535
535
535
40
0.5
0.5
0.5
0.5
0.5
0.5
10.5
580
580
580
580
580
580
580
580
65
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.5
6-PV-110518
6-PV-110517
6-PV-110516
6-PV-110515
6-PV-110530
6-PV-110529
6-PV-110528
6-PV-110527
6-PV-110526
6-PV-110525
6-PV-110524
6-PV-110523
8-PL1100015
Hm lng CO&CO2
Hm lng CO&CO
Hm lng CO&CO2
Hm lng CO&CO2
Hm lng CO&CO2
Hm lng CO&CO2
Hm lng CO&CO2
Hm lng CO&CO2
Hm lng CO&CO
Hm lng CO&CO2
Hm lng CO&CO2
Hm lng CO&CO2
Hm lng CO&CO2
ng cong chng ct
Ht rn l lng
Cl2
H2S
PH
Hm lng du
Hm lng CO&CO2
Hm lng C4-
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D8522
ASTM D5134,UOP551
ASTM D0086
APHA 2540D
UOP458
ASTM D4858,UOP883
ASTM D1293
ASTM D3921,D7066
Phng php
ng dng
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
Theo yu
1/ngy
1/ngy
Theo yu
Theo yu
cu
Theo yu
Theo yu
Theo yu
Tn sut
ASTM D8522
Theo yu
75
Hm lng CO&CO2
15.2
6-PV-110521
50
N/A
8.3
580
Gi tr phn tch
kh
0.0
535
0.5
580
N/A
6-PV-110519
ng ng
Full range
Naphtha
kh
0.0
535
0.5
580
N/A
6-PV-110520
Pha
HC+Steam
kh
0.0
535
0.5
580
N/A
P&ID
SC-18
HC+Steam
kh
0.0
535
0.5
580
N/A
nht
cP (2)
SCC-6
HC+Steam
kh
0.0
535
0.5
580
iu kin thit
k(1)
120/301
SCC-6
HC+Steam
kh
0.0
535
0.5
580
iu kin vn hnh
(1)
140/309
SCC-6
HC+Steam
kh
0.0
535
0.5
Dng ly
mu
001
140/309
SCC-6
HC+Steam
kh
0.0
535
0.5
im
ly mu
001A
140/309
SCC-6
HC+Steam
kh
0.0
535
Danh
mc
001B
140/309
SCC-6
HC+Steam
kh
0.0
535
T
(0C)
001C
140/309
SCC-6
HC+Steam
kh
0.0
P
(kg/cm2g)
001D
140/309
SCC-6
HC+Steam
kh
0.0
T
(0C)
001E
140/309
SCC-6
HC+Steam
kh
P (kg/cm2g)
001F
140/309
SCC-6
HC+Steam
kh
0.5
Theo yu
4-DEW110268
001G
141/309
SCC-6
HC+Steam
535
ASTM D8522
0.55
001H
141/309
SCC-6
HC+Steam
0.0
Hm lng CO&CO2
Lng
002A
141/309
SCC-6
kh
6-PV-110522
SC-3B
002B
141/309
SCC-6
HC+Steam
N/A
120-301
002C
141/309
SCC-6
580
001
002D
141/309
141/309
0.5
Nc bn ra
khi TB tch
mui
002F
002E
002G
535
1/ngy
0.0
1/ngy
kh
UOP538,ASTM D2163
Theo yu
HC+Steam
Thnh phn C2 C4
UOP538,ASTM D2163
SCC-6
Hm lng C5+
ASTM D6522
141/309
O2,
002H
Hm lng VOC
3-PL-110097
4-VT-110483
0.12
N/A
75
425
28.2
1.25
50
400
23.4
0.0
Lng
kh
LPG
Fuel gas
SC-12
SC-20
131/309
110/309
By external laboratory
001
001
ASTM D3835,ISO
Theo yu
Hm lng bi
30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
I
PHN XNG CDU (011)
Trang
: 123 / 206
Bng 24: Nhng u ni ly mu SCC-5B-001 v SCC-5B-002
Danh
mc
001
002
P&ID
201301
104301
im ly
mu
SCC-5B
SCC-5B
Dng ly
mu
Du th
Du th
Pha
(lng/kh)
Lng
Lng
138
50
T(0C)
iu kin vn
hnh(1)
P
(kg/cm2g)
20
13
241
180
T(0C)
iu kin thit k(1)
P
(kg/cm2g)
39
39
nht
cP (2)
4.7
4.7
ng
ng
16PL11000
1
16 PL11001
2
p sut hi bo ha
nht
T trng (API)
Khong si
Cn v nc
Hm lng nc
Hm lng mui Cl-
Cn conradson
Hm lng tro
Hm lng mui Nacl
im chy
Cn v nc
Hm lng lu hunh
p sut hi bo ha
nht
T trng (API)
Khong si
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
D5863
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
1/ngy
Theo yu cu
Theo yu cu
Theo yu cu
1/ngy
Theo yu cu
Theo yu cu
Theo yu cu
1/ngy
1/ngy
1/ngy
1/ngy
Theo yu cu
Theo yu cu
1/ngy
Theo yu cu
Tn sut
Hm lng lu hunh
ASTM
Gi tr phn tch
im chy
Theo yu cu
Phng
php
ng dng
Hm lng tro
ASTM
Theo yu cu
niken
vanadi
Hm lng kim loi
Cn conradson
ASTM
D5863
Hm lng kim loi
vanadi
niken
Bng 25: Nhng u ni ly mu SCC-5B-003, SCC-5B-004. SCC-5A-005 v SCC-5B-006.
Phin bn : 0
30/8/2008
S TAY VN HNH
Phn:
I
PHN XNG CDU (011)
Trang
: 124 / 206
Danh
mc
003
004
005
006
P&ID
105/301
201/301
125/301
127/301
im
ly mu
SCC5B
SCC5B
SCC5A
SCC5B
Dng ly
mu
Du th
tch
mui
Cn kh
quyn
Cn kh
quyn
HGO
Pha
Lng
Lng
Lng
Lng
55
85
127
138
T (0C)
iu kin vn hnh(1)
P (kg/cm2g)
11.5
12.8
4.5
8.4
40
127
191
241
T(0C)
iu kin thit k(1)

P(kg/cm2
390
341
341
164
nht
cP
4.7
340
340
5.5
ng
ng
16-PL110015
10-PL110057
10-PL110061
8-HGO110189
im chp chy
im chy
Hm lng lu hunh
Cn bay hi di 3600C
im chp chy
T trng (API)
im chy
Hm lng lu hunh
Cn bay hi di 3600C
im chp chy
T trng (API)
Hm lng nc
Cn conradson
Hm lng tro
Hm lng mui Nacl
im chy
Cn v nc
Hm lng lu hunh
p sut hi bo ha
nht
T trng (API)
Khong si
ASTM D4294
ASTM 0086
ASTM D0093
ASTM D0097
ASTM D4294
ASTM D1160
ASTM D0093
ASTM D1298,D4052
ASTM D0097
ASTM D4294
ASTM D1160
ASTM D0093
ASTM D1298,D4052
ASTM D4928
ASTM D5863
ASTM D0189
ASTM D0482
ASTM D3230
ASTM D097
ASTM D4007
ASTM D4294
ASTM D0323
ASTM D0445
ASTM D1298,D4052
ASTM D5307
1/D
1/D
3/D
3/D
3/D
1/D
Theo yu cu
1/D
1/D
1/D
1/D
Theo yu cu
1/D
1/D
1/D
1/D
Theo yu cu
Theo yu cu
Theo yu cu
1/D
Theo yu cu
1/D
Theo yu cu
Theo yu cu
Theo yu cu
1/D
Tn sut
ng cong chng ct
ASTM D1298,D4052
1/D
Phng php
ng dng
Hm lng lu hunh
ASTM D6304
Gi tr phn tch
T trng (API)
ASTM D0097
vanadi
niken
im c
im c
Theo yu cu
Hm lng nc
Hm lng kim loi
im chy
im c
Bng 26: Nhng u ni ly mu SCC-5A-007, SCC-5B-008, SCC-5A-009 v SCC-5A-011.
Phin bn : 0
30/8/2008
S TAY VN HNH
Phn:
I
PHN XNG CDU (011)
Trang
: 125 / 206
Danh
mc
007
008
009
011
P&ID
128/301
129/301
202/301
117/301
im ly
mu
SCC-5A
SCC-5B
SCC-5A
SCC-5A
Dng ly
mu
Nc
chua
Kerosen
Full range
naphatha
LGO
Pha
Lng
Lng
Lng
Lng
55
50
40
50
T
(0C)
iu kin vn
hnh(1)
P
(kg/cm2g)
2.1
9.0
4.0
7.9
153
100
65
75
T
(0C)
iu kin thit
k(1)
P
(kg/cm2g)
4.4
17.4
10.5
14.8
nht
cP
(2)
0.55
0.82
0.5
1.6
ng
ng
4-SOW110288
6-K110250
8-PL110086
8-LGO110221
Ch s cetan
T trng (API)
im chy
im chp chy
ng cong chng ct
Hm lng lu hunh
T trng (API)
Hm lng C4-
ng cong chng ct
Hm lng lu hunh
ng cong chng ct
im ng bng
T trng (API)
im khi
im chp chy
Kim loi
Mui ha tan
NH3
Sunfua
Cl2
PH
ASTM D1500
ASTM D0976,D4737
ASTM D1298,D4052
ASTM D0097
ASTM D0093
ASTM D0086
ASTM D4294
ASTM D1298,D4052
UOP 551,ASTM D51134
ASTM D0086
ASTM D4294
ASTM D0086
ASTM D2386
ASTM D1298,D4052
ASTM D1322
ASTM 0093
ISO 10359(TCVN6665)
ASTM D1125
ASTM D1426B,UOP740
ASTM D4658,UOP683
UOP456
ASTM D1293
1/ngy
3/ngy
3/ngy
1/ngy
3/ngy
3/ngy
3/ngy
3/ngy
1/ngy
3/ngy
3/ngy
Theo yu cu
3/ngy
3/ngy
1/ngy
Theo yu cu
3/ngy
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
Tn sut
mu
ASTM D4294
Theo yu cu
Phng php
ng dng
Hm lng lu hunh
ASTM D6304
Gi tr phn tch
Hm lng nc
Bng 27: Nhng u ni ly mu SCC-5B-012, SCC-5B-013, SCC-5B-014, SCC-5B-015 v SCC-5B-016.
Danh
mc
012
013
014
015
016
P&ID (4)
104-301
104-301
105-301
104-301
104-301
im
ly
mu
(3)
SCC5B
SCC5B
SCC5B
SCC5B
SCC5B
Dng ly
mu
Nc bn ra
khi tbij
tch mui
Du th
Du th
Nc bn
ra khi TB
tch mui
Nc sch
cung cp
cho tb tch
mui
Pha
Lng
Lng
Lng
Lng
Lng
120
136
138
136
138
T
(0C)
iu kin vn
hnh (1)
P
(kg/cm2g)
23.9
14.5
10.5
13
16
145
172
175
175
180
T
(0C)
iu kin thit
k(1)
P
(kg/cm2g)
39
15
15
15.2
39
nht
cP (2)
0.55
4.7
4.7
0.55
0.55
ng
ng
4-DEW110275
1-VT110405
1-VT110406
4-DEW110265
4-SW116611
Gi tr phn tch
pH
Phng php
ng dng
ASTM D1293
Tn sut
Theo yu cu
ASTM D1426B,UOP740
Theo yu cu
Theo yu cu
Theo yu cu
NH3
UOP456
Theo yu cu
ASTM D4658,UOP883
Cl2
ISO 10395
H2S
Fe
ASTM D4007
1/ngy
1/ngy
1/ca
Hm lng cn v nc
ASTM D3230
Nc v nh tng
Cl2
pH
Fe
Cl2
NH3
H2S
pH
Cl2
Hm lng cn v nc
ASTM D4658,UOP883
ASTM D1293
ISO 10395
UOP456
ASTM D1426B,UOP740
ASTM D4658,UOP683
ASTM D1293
ASTM D3230
ASTM D4007
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
Theo yu cu
1/ngy
1/ngy
1/ca
H2S
ASTM D1426B,UOP740
Nc v nh tng
NH3
Theo yu cu
Theo yu cu
UOP456
ISO 10395
Cl2
Fe
12.2. PHN TCH ONLINE
Phin bn : 0
30/8/2008
S TAY VN HNH
Phn:
I
PHN XNG CDU (011)
Trang
: 126 / 206

30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 127 / 206
B phn tch online trong phn xng CDU c m t trong bng

sau:
B PHN TCH
PHN TCH
TNH CHT VT
GI TRI
L
PHN TCH
Flue gas ra khi vng
AE/AT-001
Nng oxi
0-10% th tch
bc x H-1101
0-1% th tch
AE/AT-002
Du trong nc
Hm lng du
Sn phm kerosene t
AE/AT-003
im chp chy
38-510C
E-1114 n KTU
AE/AT-004
Dng LPG n RFCC
Hm lng C5+
1.5% mol
Sn phm kerosene t
AE/AT-005
im ng bng
-470C
E-1114 n KTU
Sn phm kerosene t
AE/AT-006
T trng 150 C
0.775 - 0.840
E-1114 n KTU
B phn tch online c m t chi tit trong bng d liu ca Vedor:
8474L-011-SP-1561-001 b phn tch hm lng Pentan, 011-AE/AT004.
8474L-011-SP-1562-011 b phn tch nng oxi, 011-AE/AT-001.
8474L-011-SP-1563-004 B phn tch khi lng ring, 011-AE/AT006.
8474L-011-SP-1563-006 b phn tch im chp chy, 011-AE/AT-003.
8474L-011-SP-1563-018 b phn tch im ng bng, 011-AE/AT-005.
8474L-011-SP-1564-007 b phn tch du trong nc, 011-AE/AT-002.
13. IU KHIN QU TRNH
13.1. H THNG IU KHIN PHN TN
Nhng m t chi tit ca D.C.S c tham kho trong nhng ti liu
d n sau:
8474L-000-JSS-1511-001, Tiu chun k thut h thng iu
khin phn tn.
8474L-000-JSD-1510-001, Thng tin k thut v thit
k dng c o v iu khin.
8474L-000-DW-1510-001. Biu mng h thng iu khin.
13.2. H THNG BO V THIT B O (I.P.S) V NHNG H THNG AN
TON
Nhng m t chi tit ca I.P.S v h thng dng khn cp
(E.S.D) c tham kho trong nhng ti liu v bn v:

30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 128 / 206
8474L-000-JSS-1511-001, Trung tm iu khin dng khn cp.

8474L-000-JSD-1510-001, Thng tin k thut v thit
k dng c o v iu khin.
8474L-000-DW-1510-001. Biu mng h thng
iu khin.
13.3. TRUNG TM IU KHIN
Nhng m t chi tit ca trung tm iu khin c tham kho ti liu
v bn v d n:
8474L-000-JSD-1510-001, Thng tin k thut v thit k
dng c o v iu khin
8474L-000-DW-1510-001. Biu mng h thng iu khin.
14. H T HNG B N V
14.1. BN V V PHN LOI KHU VC NGUY HIM:
Tham kho theo nhng bn v sau, trong bn nh km 6:

30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 129 / 206
BN V MT BNG PHN XNG CHNG

CT DU TH (11)/X L KEROSEN/H
THNG FUEL GAS
PHN LOI KHU VC NGUY HIM TNG
QUT
8474L-011-DW-0051-001
8474L-011-DW-0920-002
14.2. S DNG V BIU LA CHN VT LIU

Bng 28: Danh mc s dng
1. TIN GIA NHIT LNH VTHIT B TCH
MUI(BCH H)
2. TIN GIA NHIT NNG V L T(BCH
H)
3. THP CHNG CHNH/THP TCH(BCH
H)
4. DRIERS/H THNG EJECTOR (BCH H)
8474L - 011 - PFD 0010 - 001

8474L - 011- PFD 0010 - 002
8474L - 011 - PFD - 0010 - 003
8474L - 011 - PFD - 0010 - 004
5. H THNG NH/Y(BCH H)
8474L - 011 - PFD - 0010 - 005
6. THP N NH NAPHTHA(BCH H)
8474L - 011 - PFD - 0010 - 006
7. S TIN GIA NHIT CDU(BCH H)
8474L - 011 - PFD - 0010 - 007
8. CN BNG KHI LNG(BCH H)

1. TIN GIA NHIT LNH VTHIT B TCH
MUI(DUBAI)
2. TIN GIA NHIT NNG V L T(DUBAI)
8474L - 011 - PFD - 0010 - 008
3. THP CHNG CHNH/THP TCH(DUBAI)
8474L - 011 - PFD - 0010 - 011
4. DRIERS/H THNG EJECTOR ((DUBAI)
8474L - 011 - PFD - 0010 - 012
5. H THNG NH/Y(DUBAI)
8474L - 011 - PFD - 0010 - 013
6. THP N NH NAPHTHA(DUBAI)
8474L - 011 - PFD - 0010 - 014
7. S TIN GIA NHIT CDU(DUBAI)
8474L - 011 - PFD - 0010 - 015
8. CN BNG KHI LNG((DUBAI)
8474L - 011 - PFD - 0010 - 016
8474L - 011 - PFD - 0010 - 009

8474L - 011 - PFD - 0010 - 010
Bng 29: Danh mc biu la chn vt cht

30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 130 / 206
1.TIN GIA NHIT LNH VTHIT B TCH

MUI
2.TIN GIA NHIT NNG V L T
8474L - 011-MSD - 0011- 001

8474L - 011- MSD - 0011-002
3.THP CHNG CHNH/THP TCH
8474L - 011- MSD - 0011-003
4.DRIERS/H THNG EJECTOR
8474L - 011- MSD - 0011- 004
5.H THNG NH/Y
8474L - 011- MSD - 0011- 005
6.THP N NH NAPHTHA
8474L - 011- MSD - 0011- 006
14.3. S NG NG V DNG C O
Bng 30: danh mc s ng ng v dng c o
TIN GIA NHIT LNH 1/3)
TIN GIA NHIT LNH (2/3)
TIN GIA NHIT LNH (3/3)
TCH MUI DU TH (1/2)
TCH MUI DU TH (2/2)
TIN GIA NHIT NNG (1/4)
VNG I LU L GIA NHIT DU TH
VNG BC X L GIA NHIT DU TH
THP CHNG CHNH
HI LU NH
THP TCH KEROSEN
THP TCH LGO
THP TCH HGO
THP LM KH LGO
THP LM KH LGO
NC TCH MUI (1/2)
NC TCH MUI (2/2)
H THNG EJECTOR (1/2)
H THNG EJECTOR (2/2)
BNH CHA SAU DRIER (1/2)
BNH CHA SAU DRIER (2/2)
H THNG DNG CN SAU KHI TRAO I NHIT
H THNG NC LM MT CN
H THNG DNG HGO KHI X L
8474L - 011- PID - 0021-101

8474L - 011- PID - 0021-102
8474L - 011- PID - 0021-103
8474L - 011- PID - 0021-104
8474L - 011- PID - 0021-105
8474L - 011- PID - 0021-106
8474L - 011- PID - 0021-107
8474L - 011- PID - 0021-108
8474L - 011- PID - 0021-109
8474L - 011- PID - 0021-110
8474L - 011- PID - 0021-111
8474L - 011- PID - 0021-112
8474L - 011- PID - 0021-113
8474L - 011- PID - 0021-114
8474L - 011- PID - 0021-115
8474L - 011- PID - 0021-116
8474L - 011- PID - 0021-117
8474L - 011- PID - 0021-118
8474L - 011- PID - 0021-119
8474L - 011- PID - 0021-120
8474L - 011- PID - 0021-121
8474L - 011- PID - 0021-122
8474L - 011- PID - 0021-123
8474L - 011- PID - 0021-124
8474L - 011- PID - 0021-125
8474L - 011- PID - 0021-126
8474L - 011- PID - 0021-127

30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 131 / 206
H THNG NH T-1101
H THNG DNG KEROSEN KHI X L
THP N NH NAPHTHA
H THNG LM LNH SN PHM NH THP N
NH
DNG FULL RANGE NAPHTHA
H THNG KHNG KHI CHO H-1101
H THNG FUEL GAS CHO H-1101
H THNG FUEL OIL CHO H-1101
H THNG PHUN HA CHT (1/2)
H THNG PHUN HA CHT (2/2)
L T DU TH/H THNG U T H-1101
S TUN HON DU TH, U GOM LSO,HSO
H THNG DECOKING (1/3)
H THNG SOOTBLOWER
GII HN KHU VC CNG NGH (1/2)
GII HN KHU VC CNG NGH (2/2)
CHI TIT H THNG LY MU
CHI TIT THIT B O MC (1/4)
CHI TIT U NI STEAM P THP
CHI TIT U NI FLUSHING OIL/N2
CHI TIT U NI CLOSE DRAIN
CHI TIT THIT B O CA TB TCH MUI (1/2)
CHI TIT THIT B O CA TB TCH MUI (2/2)
CHI TIT QUT LM MT BNG KHNG KH
(1/4)
(2/4)
(3/4)
(4/4)
8474L - 011- PID - 0021-128

8474L - 011- PID - 0021-129
8474L - 011- PID - 0021-130
8474L - 011- PID - 0021-131
8474L - 011- PID - 0021-132
8474L - 011- PID - 0021-133
8474L - 011- PID - 0021-134
8474L - 011- PID - 0021-135
8474L - 011- PID - 0021-136
8474L - 011- PID - 0021-137
8474L - 011- PID - 0021-138
8474L - 011- PID - 0021-139
8474L - 011- PID - 0021-140
8474L - 011- PID - 0021-141
8474L - 011- PID - 0021-142
8474L - 011- PID - 0021-143
8474L - 011- PID - 0021-201
8474L - 011- PID - 0021-202
8474L - 011- PID - 0021-301
8474L - 011- PID - 0021-302
8474L - 011- PID - 0021-303
8474L - 011- PID - 0021-304
8474L - 011- PID - 0021-305
8474L - 011- PID - 0021-306
8474L - 011- PID - 0021-307
8474L - 011- PID - 0021-308
8474L - 011- PID - 0021-309
8474L - 011- PID - 0021-310
8474L - 011- PID - 0021-401
8474L - 011- PID - 0021-402
8474L - 011- PID - 0021-403
8474L - 011- PID - 0021-404
Bng 31: Danh mc ph tr trong bn v ng ng v dng c o

30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 132 / 206
GII HN KHU VC PH TR
S PHN PHI STEAM,CONDENSATE,BFW (1/5)
S PHN PHI STEAM,CONDENSATE,BFW (2/5)
S PHN PHI STEAM, CONDENSATE, BFW (3/5)
S PHN PHI NC UNG, NC SINH HOT,
NC LM MT, NC KH KHONG (1/4)
8474L - 011- PID - 0031-203

8474L - 011- PID - 0031-501
8474L - 011- PID - 0031-502
8474L - 011- PID - 0031-503
8474L - 011- PID - 0031-504
8474L - 011- PID - 0031-505
8474L - 011- PID - 0031-511
S PHN PHI KH NH MY, KH IU

KHIN,N2 (1/3)
S PHN PHI KH NH MY, KH IU KHIN,
N2 (2/3)
S PHN PHI KH NH MY, KH IU KHIN,
N2 (3/3)
S PHN PHI PILOT GAS, FUEL GAS, FUEL OIL
H THNG FLARE (1/3)
H THNG FLARE (2/3)
H THNG FLARE (3/3)
H THNG KIM
H THNG FLUSHING OIL (1/3)
H THNG X KN (1/7)
H THNG X KN (2/7)
H THNG X KN (3/7)
H THNG X KN (4/7)
H THNG X KN (5/7)
H THNG X KN (6/7)
H THNG X KN (7/7)
B CHA X KN
B CHA NC NHIM DU
S PHN PHI OIL MIST (1/2)
S PHN PHI OIL MIST (2/2)
8474L - 011- PID - 0031-513
8474L - 011- PID - 0031-512

8474L - 011- PID - 0031-513
8474L - 011- PID - 0031-514
8474L - 011- PID - 0031-521

8474L - 011- PID - 0031-522
8474L - 011- PID - 0031-523
8474L - 011- PID - 0031-531
8474L - 011- PID - 0031-541
8474L - 011- PID - 0031-542
8474L - 011- PID - 0031-543
8474L - 011- PID - 0031-551
8474L - 011- PID - 0031-561
8474L - 011- PID - 0031-562
8474L - 011- PID - 0031-563
8474L - 011- PID - 0031-571
8474L - 011- PID - 0031-572
8474L - 011- PID - 0031-573
8474L - 011- PID - 0031-574
8474L - 011- PID - 0031-575
8474L - 011- PID - 0031-576
8474L - 011- PID - 0031-577
8474L - 011- PID - 0031-578
8474L - 011- PID - 0031-591
8474L - 011- PID - 0031-592
Bng 32: Chi tit bm trong bn v ng ng v dng c o

30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 133 / 206
CHI TIT BM (1/5)

CHI TIT BM (2/5)
CHI TIT BM (3/5)
CHI TIT BM (4/5)
CHI TIT BM (5/5)
8474L - 011- PID - 0041-601

8474L - 011- PID - 0041-602
8474L - 011- PID - 0041-603
8474L - 011- PID - 0041-604
8474L - 011- PID - 0041-605
14.4. NHNG BN V KHC

Tham kho trong nhng bn v sau:
Bng 33: Nhng bn v khc
S DNG SS8B TRM BIN TH
BN V H THNG NGM NH MY
H THNG NGM TNG TH CA
PHN XNG (bng 2)
PHN XNG (bng 3)
PHN XNG (bng 4)
PHN XNG (bng 5)
PHN XNG (bng 6)
PHN XNG (bng 7)
H THNG NC NHIM DU-S
MANHOLE V BN THU NC
NC NHIM DU-MANHOLE, H
THNG NC NHIM DU S
B CHA X KN V H THNG
VALVE
H THNG NC CU HA (1/3)
15.
PH LC NH KM 2
8474L - 011 DW 1652 - 118

8474L - 011 DW 1442 - 001
8474L - 011 DW 1442 - 002
8474L - 011 DW 1442 - 003
8474L - 011 DW 1442 - 004
8474L - 011 DW 1442 - 005
8474L - 011 DW 1442 - 006
8474L - 011 DW 1442 - 007
8474L - 011 DW 1453 - 001
8474L - 011 DW 1453 - 002
8474L - 011 PID 1931 - 001

8474L - 011 PID 1931 - 001
8474L - 011 PID 1931 - 001

30/8/2008
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 134 / 206
PHN II: QUY TRNH KHI NG L GIA NHIT H-1101

8474L-011-A3501-0110-001-003
1. Gii Thiu
Khi khi ng l gia nhit cho du th yu cu chng ta phi m bo c cc
thao tc vn hnh theo trnh t hp l. Theo trnh t ny s cho php chng ta khi

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 135 / 206
ng l mt cch an ton thng qua mt s kha lin ng v nhng thao tc chnh

xc ca ngi vn hnh. Nhin liu cho u la mi (pilot) ch c a vo l t
sau khi hon thnh qu trnh sc thi l bng khng kh (air purge). Cc kh nhin
liu, du nhin liu v kh d (off gas) ch c php a vo khi bn trong c
ngun nhit m bo t chy c nhin liu vo l. Trnh t khi ng ny c
thc hin ngay ti l, mt s bc s c thc hin bi kha lin ng v cc
bc khc bi nhn vin vn hnh. Tt c cc thao tc c thc hin bi nhn
vin vn hnh. Nhng vic i hi nhn vin vn hnh phi c chuyn mn v
chu trch nhim chnh trong qu trnh: lm sch l bng khng kh, khi ng l
ng quy cch, vn hnh bnh thng v dng khn cp.
Cc ti liu lin quan ti qu trnh khi ng bao gm:
-
Cc P&ID l gia nhit du th (8474-011-PID-0021-110, 8474L-011-PID-0021111, 8474L-011-PID-0021-133, 8474L-011-PID-0021-134, 8474L-011-PID0021-135, 8474L-011-PID-0021-138 v 8474L-011-PID-A0103-0110-001002).
M t quy trnh iu khin l gia nhit ca du th H-1101 (8474L-011-A35010110-001-001)
Quy trnh bo v an ton l gia nhit ca du th (8474L-011-A3501-0110-001002)
Ma trn nguyn nhn h qu v (8474L-011-DW-1514-201)

2. Cc bc chun b khi ng l.
Nhn vin vn hnh ti l phi hp vi nhn vin vn hnh ti phng iu khin

thc hin nhng cng vic sau y:
Kim tra cc li i ti l, xung quanh l v ni ng dn kh nhin liu i qua
sch s, khng c rc ri.
(kim tra bi nhn vin vn hnh ti l)
ng kh nhin liu v kh d c lm sch bng Nit, ng du nhin liu
c lm sch bng hi nc v tt c cc u t c lm sch sn sng
cho khi ng.
Dng thit b phn tch bng tay kim tra y l khng b tch t cc nhin
liu rn hay lng, kh t hay hi. Vic kim tra ny phi c thc hin yu
cu ti nhiu v tr khc nhau ca l t. (kim tra bi nhn vin vn hnh ti l)

30/8/2008
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 136 / 206
Tt c mi ngi u phi di tn ra khi khu vc l t v cc thit b lin quan,

tt c cc ng vo v ca quan st u ng. (kim tra bi nhn vin vn
hnh ti l)
Kim tra cc h thng bch m dng c lp t ng v tr. (kim tra bng
mt bi nhn vin vn hnh ti l)
Kim tra cc ng hi nc dng gia nhit cho cc ng kh nhin liu,
du nhin liu v kh d u ang hot ng, v du nhin liu c nhit t
yu cu trc khi a vo u t. (kim tra bi nhn vin vn hnh vin ti l)
Thng gi ca ng khi phi m hon ton. (kim tra bi nhn vin vn hnh ti
l)
Kim tra van thng gi ca ng khi v u t bng cch vn van t v tr m
hon ton n v tr ng hon ton hoc ngc li vn cc van gi ca u t
n v tr m hon ton. (kim tra bi nhn vin vn hnh ti l)
m bo rng cc b phn ca u t lp ng yu cu ca nh cung cp thit
b.
Kim tra tt c cc u t bng kh sch, khng b tc.
Kim tra ngun in ca bng iu khin ti l, h thng iu khin v kha
lin ng an ton.(c kim tra bng mt bi nhn vin vn hnh ti l)
Kim tra tn hiu n (bm nt th n) trn bng iu khin ti l.
Phi m bo rng cc bypass ca kha lin ng an ton khng c kch hot.
Kim tra hot ng ca b phn tch hm lng oxy (011-AI-001). Hin th
hm lng oxy phi mc ti a (21%)
m bo rng cc van c lp ng kh nhin liu chnh ang trng thi ng.
(011-XV-010 v 011-XV-006) (thng qua bng iu khin v kim tra bng mt
bi ngi vn hnh ti l)
Van x p ca ng kh t chnh phi c kim tra v tr m (011-XV014) (hin th trn bng iu khin v kim tra bng mt bi nhn vin vn hnh
ti l)

30/8/2008
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 137 / 206
m bo rng cc van c lp trn ng du nhin liu chnh ang trng thi

ng (XV-008 v XV-009) (hin th trn bng iu khin v kim tra bng mt
bi nhn vin vn hnh ti l)
Van c lp trn ng la mi c kim tra v tr ng (XV-011 v XV-007)
(hin th trn bng iu khin v bng mt bi nhn vin vn hnh ti l)
m bo rng van x kh trn ng kh mi ang v tr m (011-XV-012)
m bo rng van c lp trn ng kh d ang v tr ng (011-XV-005) v
van x kh ang v tr m (011-XV-004) (hin th trn bng iu khin v
bng mt bi nhn vin vn hnh ti l)
m bo rng van x kh trn ng kh d ang v tr m (011-XV-004)
Cc dng cng ngh c a vo trong l t vi lu lng ln hn mc thp
nht cho php (b ngt dng thp 011-FXALL-010 A/B/C khng c kch
hot). Yu cu lu lng dng ti thiu cho qu trnh khi ng khng thp hn
50% thit k. iu ny cn thit cho qu trnh khi ng cc u t, nhng
khng yu cu cho qu trnh lm sch.
Mc d ng ng hi nc stripping c thit k cho iu kin khng c
dng, tuy vy nn cho hi nc i qua mc chng 50% cng sut thit k khi
thc hin khi ng l.(nn hn ch trng hp khng c dng hi i qua)
m bo rng nhng bch m c lp ca tng ngn la mi v nhng van tay
ang v tr ng.(c kim tra bng mt bi nhn vin vn hnh ti l)
m bo rng nhng bch m c lp ca tng u t v van vn hnh bng tay
ca du nhin liu, hi nc dng phn tn du nhin liu v kh nhin liu
ang v tr ng.(c kim tra bng mt bi nhn vin vn hnh ti l)
m bo rng nhng bch m c lp ca tng ng kh d v van iu khin
bng tay ang v tr ng. (c kim tra bng mt bi nhn vin vn hnh ti
l)
m bo rng van iu khin dng kh nhin liu chnh (011-PV-092) v van
iu khin dng du nhin liu chnh (011-PV-118) ang v tr ng. (c
kim tra bng mt bi nhn vin vn hnh ti l)

30/8/2008
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 138 / 206
m bo rng van iu khin hi nc trung p dng phn tn du nhin liu

(011-PV-121) ang v tr m nh. (c kim tra bng mt bi nhn vin vn
hnh ti l)
Tt c cc vng iu khin u c t ch vn hnh bng tay.
3. Lm Sch (011-UX-047)
Khi tt c cc qu trnh phn 2 c thc hin bi nhn vin vn hnh, qu
trnh lm sch c yu cu trc khi khi ng l bo m an ton. L t s
c lm sch bng cch thi khng kh qua. Dng khng kh thi qua s loi b
nhng hp cht chy trong l.
Cc qut gi ch c khi ng vi ca x ng cht bi van dn hng. Van
dn hng c iu khin bi cn iu khin gn trn . C hai v tr ta
chn :
-
v tr 011-HS-076A, van dn hng m ca x ca qut 011-B-1101A v

ng ca x ca qut 011-B-1101B, v th qut 011-B-1101B s ch sn
sng khi ng.
v tr 011-HS-076B, van dn hng m ca x ca qut 011-B-1101B v

ng ca x ca qut 011-B-1101A, v th qut 011-B-1101A s ch sn
sng khi ng.
M cc van gi u ht 011-FV-502A/B ca qut cn khi ng v tr m ti

thiu.
Nhn vin vn hnh bm nt khi ng qut sau khi cc bc kim tra v iu
chnh trn c thc hin. Van dn hng s v tr Blower A ON khi
khi ng qut 011-B-1101B v Blower B ON khi khi ng qut 011-B1101A. Vic kim tra ny thc hin ti l v trn mn hnh iu khin trung tm
bi XZLO-500 & XZLC-500. Trng thi ca qut c hin th trn mn hnh
iu khin bi cc nt 011-MGL-069 / 011-MGL-076. Sau qut khi ng
khon 8 giy (thi gian s c xc nhn li t nh cung cp qut) bm nt
011-HS-076A (hay 011-HS-076B) chnh van dn hng m ca x ca qut
thi khng kh vo l t (van dn hng v tr 011-HS-076A chy qut
011-B-1101A v v tr 011-HS-076B chy qut 011-B-1101B).
V tr ng ca van dn hng s c kim tra bng mt thng v bi XZLO500 (qut A m) v XZLC-500 (qut B m) hin th trn mn hnh iu khin.

30/8/2008
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S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 139 / 206
B iu khin lu lng khng kh (011-FIC-502) phi c t ch vn

hnh bng tay v mc khng thp hn 50% thit k ca l (xp x khong
17m3/s, tc 74750 kg/h) v kim tra thng qua 011-FY-066A. Lu lng dng
kh s tip tc c theo di trong sut qu trnh lm sch bng khng kh, nu
lu lng dng khng kh gim di mc bo ng thp (15.2 m3/s, tng
ng vi 67000kg/h), nhn vin vn hnh phi nhanh chng thc hin mt s
thao tc iu chnh cn thit (tng gi tr ci t ca 011-FIC-502) t c
lu lng dng yu cu. Nu lu lng kh khng th t n gi tr ci t m
tip tc gim n di mc bo ng cc thp (10.2 m 3/s, tng ng vi
45000 kg/h), qut gi s t ng dng li v ta phi thc hin la qu trnh khi
ng l t bc u tin.
m bo rng cc van gi ca ng khi (011-HV-510A/B/C) ang v tr m
hon ton.
m bo rng cc van gi vo u t ang v tr m hon ton.
3.2 Nhng yu cu trong qu trnh lm sch bng khng kh(Cho php thi kh)
B iu khin logic (PLC) s t ng kim tra:
m bo rng cc van c lp trn ng kh nhin liu chnh ang v tr ng
(011-XZLC-010 / 011-XZLC-006 kch hot) v van x ang v tr m
(011-XZLO-014 kch hot).
m bo rng cc van c lp trn ng du t chnh ang v tr ng (011XZLC-008 / 011-XZLC-009 kch hot).
m bo rng van c lp trn ng la mi c ang v tr ng (011XZLC-011 / 011-XZLC-007 kch hot) v van x ang v tr m (011XZLO-012 kch hot).
m bo rng van c lp trn ng kh d ang v tr ng (011-XZLC-005
kch hot) v van x ang v tr m (011-XZLO-004 kch hot).
H thng dng khn cp 011-UXHS-005A v 011-UXHS-005AA khng c
kch hot.
B t ngt dng khi lu lng ca khng kh thp khng c kch hot (011FXALL-067)
Qut 011-B-1101A hay 011-B-1101B ang hot ng v c xc nhn thng
qua 011-MGL-069 hay 011-MGL-076

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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: 140 / 206
Trng thi ca van dn hng c hin th bi XZLO-500 v XZLC-500. Nu

qut 011-B-1101A ang hot ng th ta kim tra thng qua MGL-076 v
XZLO-500. Nu qut 011-B-1101B ang hot ng th ta kim tra thng qua
MGL-069 v XZLC-500.
B phn bo ng p sut thp trn ng la mi trng thi kch hot (011PALL-112).
B phn bo ng p sut thp trn ng kh t trng thi kch hot (011PALL-094).
B phn bo ng p sut thp trn ng du t trng thi kch hot (011PALL-122).
Cc u t trng thi tt (b d la 011-BE-501 n 516 d thy khng c
la).
Nu tt c nhng iu kin trn c xc nhn bi b iu khin logic th nhng
n hiu READY TO PURGE s sng ln (n 011-XL-504A trong DCS v 011XL-504B trn bng iu khin ti l) v qu trnh lm sch bng khng kh c th
bt u. Nu n hiu READY TO FURGE khng sng th nhn vin vn hnh
phi kim tra li tt c cc iu kin trn t yu cu hay cha.
3.3 Qu trnh lm sch
Nu nhng iu kin trn t c (n 011-XL-504A/B sng), nhn vin vn
hnh ti l c th nhn nt khi ng lm sch START PURGE (011-HS-572), v
nhng cng vic sau s c thc hin bi b iu khin logic:
B iu khin logic s lin lc kim tra cc iu kin c m t trong phn 3.2
c tha mn
ng h tnh thi gian lm sch bt u.(10 pht)
n tn hiu PURGE IN PROGRESS ch ON (011-XL-505A trn
DCS v 011-XL-505B trn bng iu khin ti l).
3.4 Gin on trong khi lm sch
Trong sut qu trnh lm sch, h thng logic tip tc kim tra nhng iu kin
trn. Qu trnh lm sch s b gin on (dng) nu bt k mt iu kin no trn
khng c tha mn. Khi :

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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a. ng h tr v gi tr khng (zero).
b. Nhng n tn hiu PURGE IN PROGRESS s chuyn t trng thi sng n
nh sang nhp nhy. (011-XL-505A trong DCS v 011-XL-505B trn bng
iu khin ti l).
c. Nhng n tn hiu READY TO PURGE s b tt (011-XL-504A trong DCS v
011-XL-504B trn bng iu khin ti l).
d. Tt c cc iu kin phi c thit lp li trc khi tin hnh mt qu trnh
lm sch khc. Sau khi hiu chnh v tha mn cc iu kin, nhng n hiu
READY TO PURGE (011-XL-504A trong DCS v 011-XL-504B trn bng
iu khin ti l) s bt sng tr li v ta c th khi ng li qu trnh lm
sch bng vic nhn nt START PURGE (011-HS-572).
3.5 Kt thc qu trnh lm sch
Qu trnh lm sch hon tt khi trong sut thi gian lm sch khng c bt c mt
s gin on no. B iu khin logic s thc hin:
a. ng h c ci v gi tr khng(zero).
b. n hiu PURGE IN PROGRESS tt (011-XL-505A trong DCS v 011-XL505B trn bng iu khin ti l).
c. n hiu PURGE FINISHED s bt sng (011-XL-506A trong DCS v 011XL-506B trn bng iu khin ti l).
3.6 Khng c cht d chy trong l
Khi tt c cc n tn hiu PURGE FINISHED (011-XL-506A trong DCS v 011XL-506B trn bng iu khin ti l) bt sng, nhn vin vn hnh bt u kim tra
s c mt ca cht d chy trong bung t bng thit b d kh (gas sniffer). Vic
kim tra s c thc hin bng cch a u d kh vo cc ca quan st xung
quanh l phn tch thnh phn kh bn trong.
Nu qu trnh kim tra thc hin thnh cng (khng c cht chy trong l), Qua
kim tra, nu hm lng cc cht d chy trong gii hn cho php, nhn vin vn
hnh s nhn nt NO FLAMMABLE SUBSTANCES trn bng iu khin ti l
(011-HS-573). Nt bm ny ch c th c kch hot khi n hiu PURGE
FINISHED (011-XL-506B) bt sng. Sau khi bm nt n tn hiu NO
FLAMMABLE SUBSTANCES s sng ln. (011-XL-507A trong DCS v 011-XL507B trn bng iu khin ti l).

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Nu hm lng cht d chy trong l cao hn gii hn cho php th phi tin hnh
li qu trnh lm sch. bt u qu trnh lm sch khc, nhn vin vn hnh s
nhn nt START PURGE (HS-572) nu n hiu READY TO PURGE vn cn
sng (011-XL-504A trong DCS v 011-XL-504B trn bng hin th ti l). Nu n
tn hiu READY TO PURGE tt, qu trnh lm sch phi tin hnh lai t u.
3.7 Khng c cht d chy trong l
Nhng tn hiu PURGE FINISHED (011-XL-506A trong DCS v 011-XL-506B
trn bng hin th ti l) v NO FLAMMABLE SUBSTANCES (011-XL-507A
trong DCS v 011-XL-507B trn bng hin th ti l) s t ng ci t li bi bt
c iu kin no sau y:
-
Khi n PURGE FINISHED (011-XL-506A trong DCS v 011-XL-506B trn

bng iu khin ti l) kch hot c 30 pht.
Nhng van trn ng kh mi la (011-XV-011 v 011-XV-007) m (thng

qua 011-XZLO-011 v 011-XZLO-007 kch hot).
Nt dng khn cp (ti l/ t xa) c kch hot (011-UXHS-005A v 011UXHS-005AA).
Nt START PURGE (011-HS-572) c kch hot.
4. Mi la (011-UX-048)
Nhn vin vn hnh s bt u qui trnh mi la khi c hai tn hiu:
-
PURGE FINISHED (011-XL-506A trong DCS v 011-XL-506B trn bng hin

th ti l) v
NO FLAMMABLE SUBSTANCES (011-XL-507A trong DCS v 011-XL507B trn bng hin th ti l) c kch hot.

t nhng van gi vo u t ng theo yu cu ca nh cung cp.
Kim tra h thng nh la bng in sn sng cha. (thng qua n 011EXL-510 v 011-EXL-511 trn bng hin th sng ln).
Ci t van gi vo l v tr c m tng ng vi 45% lu lng dng kh
bnh thng (khong 17m3/s, tng ng vi 74750 kg/h).

30/8/2008
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Khi dng nhin liu c thit lp trn ng mi la, van iu khin p sut
011-PCV-095 s duy tr mt p sut yu cu cho dng sau van. Van iu khin
ny c iu chnh sao cho p sut sau n khong 0.8 n 1 kg/cm2g. Nu thy
cn thit th c th m bypass ca PCV-095 khi mi ngn la mi u tin
(nhm phng trng hp p sut b dao ng mnh).
4.2 Mi la sn sng ci t
Nhn vin vn hnh trong DCS kch hot nt cho php mi la PILOT
IGNITION PERMISSIVE (011-HS-544). Nu nhng iu kin sau y c
thng qua bi b logic:
1. n PURGE FINISHED sng (011-XL-506A trong DCS v 011-XL506B trn bng hin th ti l)
2. n NO FLAMMABLE SUBSTANCES sng (011-XL-507A trong DCS
v 011-XL-507B trn bng hin th ti l)
3. m bo rng cc van c lp trn ng nhin liu la mi, kh nhin
liu chnh, du nhin liu v kh d ang v tr ng v nhng van x
ca la mi, kh nhin liu chnh v kh d ang v tr m:
- 011-XZLC-011 / 011-XZLC-007 v 011-XZLO-012 kch hot (trn
ng la mi).
- 011-XZLC-010 / 011-XZLC-006 v 011-XZLO-014 kch hot (trn
ng kh nhin liu chnh)
- 011-XZLC-008 / 011-XZLC-009 kch hot (trn ng du nhin
liu chnh)
- 011-XZLC-005 v 011-XZLO-004 kch hot (trn ng kh d)
4. Tn hiu bo ng p sut cc thp ca dng kh mi la(011-PXALL112) trng thi kch hot
5. Tn hiu bo ng p sut cc thp ca dng kh nhin liu (011PXALL-094) trng thi kch hot
6. Tn hiu bo ng p sut cc thp ca dng du nhin liu (011PXALL-122) trng thi kch hot

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7. Bo ng tt la trng thi kch hot (hn 50% trong tng s cc tn

hiu t 011-BAL-501 n 508 trong bung t 1 hoc 011-BAL-509 n
516 trong bung t 2 trng thi kch hot).
Cc bc k tip nh sau:
- Bypass b bo ng p sut cc thp ca dng la mi trong thi gian
30 giy (011-PXALL-112)
- Bypass b bo ng tt la. B bo ng ny s c bypass cho n
khi c s xc nhn c 5 ngn la trn mi bung t, lc b bo ng
ny s t kch hot tr li.
Khi cc tn hiu bypass c kch hot th b UX-005E s b ngng hot ng.
Khi b UX-005E ngng hot ng v cc bc 1,2,3,5,6 c thc hin, n
PILOT GAS READY TO RESET s bt sng. (011-XL-508A trong DCS v 011XL-508B trn bng hin th ti l).
Ch khi tt c cc iu kin cho php c kim tra bi nhn vin vn hnh trong
DCS v n hiu trn bng iu khin ti l 011-XL-508B bt sng th ngi vn
hnh ti hin trng s ci t li ng la mi.
4.3 Thit lp ng la mi
a. thit lp cc van trn ng la mi, trc tin nhn vin vn hnh s bm
nt XHSR-012 v sau l bm cc nt XHSR-011 v XHSR-007. (Nhn vin
vn hnh s thc hin trong vng 30 giy t khi n bo hiu 011-XL-101B bt
sng bypass b bo ng p sut cc thp ca dng la mi (011-PXALL112)).
b. Sau khi thit lp (v nu UX-005E khng c kch hot), nhn vin vn hnh
s ng van x XV-012 v m cc van c lp XV-011, XV-007 trn ng la
mi bi nhng nt bm sau y ti l:
-
011-XHSC-012
011-XHSO-011 v 011-XHSO-007
c. Nu UX-005E dng hot ng v cc bc 1,2,3,5,6 c thc hin th nhng

tc ng tip theo l:
-
Van x 011-XV-012 s t ng ng v nhng van 011-XV-011 v 011-XV007 s t ng m.

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V tr ng/m ca van phi c xc nhn bi ngi vn hnh trong DCS

(thng qua 011-XZLO-07 / 011-XZLO-011 kch hot v 011-XZLC-012
kch hot) v nhn vin vn hnh ti l.
Nhng tn hiu ny (011-ZLO-007 / 011-XZLO-011 v 011-XZLC-012 kch
hot) cng s dn n nhng tc ng logic sau y:
-
Khng kch hot PURGE FINISHED (011-XL-506A trong DCS v 011-XL506B trn bng iu khin ti l)
Khng kch hot NO FLAMMABLE SUBSTANCES (011-XL-507A trong

DCS v 011-XL-507B trn bng iu khin ti l)
Tt n PILOT GAS READY TO RESET (011-XL-508A trong DCS v 011XL-508B trn bng iu khin ti l)
Sau khi m cc van XV-011v XV-007, p sut s c thit lp trn ng la
mi. Ngi vn hnh s xc nhn rng gi tr ca cc thit b o p sut 011PT/PI-096 / 011-PG-071 trn ng la mi t hay cha (0.8-1 Kg/cm2g)
Sau 30 giy, bypass b bo ng p sut cc thp ca dng la mi (011PXALL-112) s dng hot ng, nu p sut trn ng la mi khng t
c yu cu trong thi gian 30 giy (cng tc ca cc van c lp ng la
mi c kim tra bi b logic 011-XZLO-007 / 011-XZLO-011) th h thng
kha lin ng an ton s lm cho 2 van 011-XV-011 v 011-XV-007 t ng
ng li v van 011-XV-012 s m ra. Nu xy ra hin tng ny th phi thc
hin qu trnh lm sch l bng khng kh trc khi khi ng li l t.
Nu cc van khng c m trong vng 30 giy t khi cng tc PILOT
IGNITION PERMISSIVE kch hot trong DCS, n hiu PILOT GAS
READY TO RESET (011-XL-508A trong DCS v 011-XL-508B trn bng
iu khin ti l) s tt, tuy nhin tn hiu PURGE FINISHED v NO
FLAMMABLE SUBSTANCES khng b mt. V vy khng cn thc hin li
qu trnh lm sch l v ngi vn hnh trong DCS kch hot li nt PILOT
IGNITION PERMISSIVE.
Sau khi kim tra p sut trn ng la mi t yu cu (0.8-1 kg/cm 2g),
ngi vn hnh bt u nh la cho tng u la mi
4.4 nh la cho tng u la mi:

a. Tho bch m c lp trn ng nhin liu dn ti tng u mi cn
nh la

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b. Ti l, nhn vin vn hnh nhn nt nh la (011-HS-551/566) trn

bng iu khin, tia la in s c a n u mi trong vng 10
giy sau . Bng iu khin c trang b mt thit b bo v, n ch
cho php tia in sinh ra nu UX-005E khng c kch hot khi ta nhn
nt nh la.
c. Ti l, nhn vin vn hnh s nhanh chng m tng van t u mi
la. Ngn la u mi s c thit lp v c kim tra bi nhn vin
vn hnh ti l v c xc nhn bi thit b d la ion ha trn bng
iu khin ti l v trong DCS. (Trn bng iu khin ti l: Ngn la
mi bt:011-BAH-501/516; Ngn la mi tt: 011-BAL-501/516; Tn
hiu DCS: Ngn la mi tt: 011-BAL-501A/516A)
d. Nhn vin vn hnh s kim tra s n nh ca ngn la bng cch iu
chnh lu lng khng kh thng qua ng venturi. ng ny bao c mt
ca khng kh c th c iu chnh ti l. Lng khng kh cho php
n u la mi s c iu chnh ty vo khi lng phn t ca
nhin liu t. Nu dng LPG t u mi la, venturi s c iu
chnh bi s quan st ngn la. Khi s dng nhin liu c khi lng
phn t qu b, ng ng venturi li trnh khng kh cun vo lm
kh mi la. Nu dng nhin liu c khi lng phn t b ng thi
lng khng kh vo qu ln, ting n s bo hiu cho nhn vin vn
hnh bit ng venturi li.
e. Nhn vin vn hnh phi m bo rng p sut yu cu c duy tr trn
ng mi la (011-PG-071) l (0.8-1 kg/cm2g).
f. Nhn vin vn hnh s kim tra s thng gi trong l p sut m c
duy tr (-1mm/-2mm ct nc (w.c) nh ca vng bc x) bng cch
iu chnh thit b iu chnh thng gi 011-HV-510A/B/C (c tc
ng bi 011-HIC-510A/B/C).
g. Nu u mi th nht khng chy (trong mi bung t) th trnh t sau
y s xy ra:
1. Sau khi nh la 10 giy nu ngn la mi khng chy, nhn
vin vn hnh s ng van tay trn ng la mi v lp t li
bch m. Nguyn nhn ca s c s c xc nh v t nht hai
pht sau mi c nh la tip ln khc. Sau khi vn c
gii quyt, ln nh la khc (c th hai ln) c php thc
hin vi cng mt qui trnh trn.
2. Nu sau 3 ln nh la cho mi u mi (mi bung t c
nh la ti a l 24 ln) m vn khng c ngn la th nhn
vin vn hnh s phi nhn nt shutdown ti l 011-UXHS-

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005A hoc trong phng iu khin 011-UXHS-005AA v qui

trnh khi ng s c bt u t qu trnh lm sch bng
khng kh. Ti l, nhn vin vn hnh s ng tng van tay v
lp t li bch m trn ng la mi.
Sau khi nh la thnh cng mt u mi trong mi bung t, nhng
cng vic trong mc (f) ni trn s c thc hin, tuy nhin nu c vn
i vi vic nh la ca mt u mi no th phi tm ra nguyn
nhn v khc phc nh la thnh cng u mi m khng cn
phi n nt dng khn cp sau khi th 3 ln vn khng .
h. Khi ngn la mi th 5 chy trong c hai bung t (mi bung c 5
ngn) th tn hiu bypass b t ngt khi khng c ngn la s t ng tt
i theo logic.
i. Quy trnh trn s c lm tng t nh la cho tng u mi ring
bit. nhit lng cn bng v s phn b ng u dng kh thi th ta
phi t cc u mi mt cch lin tip nhau trn c hai bung (v d 4
u mi la c t lun phin trong bung 1 v 4 ci lun phin trong
bung 2) v trong mi bung s phn tn nhit nhit cng cn i cng
tt trong sut qu trnh khi ng nhng u t chnh.
5. nh la cho ng kh nhin liu (011-UX-049)
Yu cu tt c cc u mi la phi c chy trc khi t cc u t. Tuy
nhin, thc t mt lng ln cc u t trong l s khng s dng do cc iu
kin bt buc trong vn hnh, m bo nng lng nh la c duy tr
trong l t th t nht phi c 50% u mi la c chy trc khi ta thc hin
khi ng bt c mt u t no.
a. Kim tra van gi vo u t v tr thch hp nh theo yu cu trong s tay
vn hnh ca nh cung cp.
b. Dng cng ngh c thit lp v tt c dng i qua l u chnh tc dng
ti thiu (B t ngt dng lu lng thp 011-FXALL-010 A/B/C khng c
kch hot). Lu lng dng ti thiu c yu cu cho qu trnh khi ng t
nht l 50% ca thit k.
c. Kim tra van gi trn ng khi. p sut m (ti thiu l -2.5 mm ct nc) phi
c duy tr vng bc x trong sut qu trnh khi ng l. (Thng qua thit
b o p 011-PI-047)

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d. m bo rng tt c cc van trn ng kh nhin liu u ng v lp bch

m.
e. Van iu khin 011-PV-092 trn ng kh nhin liu v tr ng (ti l, nhn
vin vn hnh s kim tra v tn hiu u ra ca 011-PC-092 ti DCS l 0%).
Trong sut qu trnh khi ng, vng iu khin p sut s c ci t ch
vn hnh bng tay (khng dng ch cascade) iu chnh p sut theo
yu cu cho qu khi ng.
f. Xc nhn rng van t iu chnh p sut v van bypass (011-PCV-072) v tr
m. Van 011-PCV-072 c dng iu chnh dng kh nhin liu n l c
p sut cao hn gi tr ci t kch hot b t ngt p sut thp (khong 0.10.2 kg/cm2g).
khi ng 2 hoc 3 u t u tin ta s dng van bypass (bng tay) c lp
song song vi van iu khin trn ng kh nhin liu chnh (011-PV-092). Nu
c dao ng v p sut, khi ta vn hnh cc u t u tin s khng s dng van
011-PCV-072. Khi s lng u t c t ln th vic dao ng p sut khi
ta t thm mt u t mi l khng quan trng lm, 011-PCV-072 c dng
hon thnh vic khi ng cc u t cn li.
5.2 ng kh nhin liu chnh sn sng thit lp:
a. Nhn vin vn hnh trong DCS kch hot nt FUEL GAS IGNITION
PERMISSIVE (cho php nh la kh nhin liu) (011-HS-545). Nu nhng
iu kin sau y c xc nhn bi h thng logic:
1. Cc van c lp trn ng kh la mi m v van x kh ng:
-011-XZLO-011 / 011-XZLO-007
hot (ng mi la)
v 011-XZLC-012 kch
2. Cc van c lp trn ng kh nhin liu chnh c kim tra

v tr ng v van x v tr m :
-011-XZLC-010 / 011-XZLC-006 v 011-XZLO-014 kch hot
(ng kh nhin liu chnh)
3. B t ngt p sut cc thp trn ng kh nhin liu hot ng
(011-PXALL-094)
4. UX-005E khng hot ng
Tc ng logic sau s xy ra:

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Bypass tn hiu ca b t ngt p sut cc thp trn ng kh nhin liu chnh

trong vng 30 giy.( 011-PXALL-094)
b. Khi tn hiu bypass c kch hot, UX-005B s khng hot ng (nu tt c

cc nguyn nhn gy ra t ngt khc khng xy ra). Khi UX-005B khng hot
ng v cc iu kin mc 1,2,4 tha mn, v n FUEL GAS READY TO
RESET bt sng. (011-XL-511A trong DCS v 011-XL-511B trn bng iu
khin ti l).
Ch khi tt c cc iu kin c xc nhn bi nhn vin vn hnh trong DCS v
thng qua n hiu ti bng iu khin ti l 011-XL-511B bt sng th nhn vin
vn hnh s thit lp ng kh nhin liu chnh.
5.3 Thit lp ng kh t chnh:
a. thit lp van trn ng kh t chnh, nhn vin vn hnh s kch hot
XHSR-014 trc tin v sau l XHSR-006
b. Sau khi thit lp (v nu UX-005B khng c kch hot), nhn vin vn hnh
s ng van x kh v m cc van c lp trn ng kh t chnh bng vic
nhn cc nt sau ti l :
-
011-XHSC-014
011-XHSO-010 v 011-XHSO-006
(Nhn vin vn hnh s tin hnh trong vng 30 giy khi n bo hiu bt sng
011-XL-100B v tn hiu ca b t ngt p sut cc thp ca dng kh nhin liu
c bypass (011-PXALL-094)).
c. Nu UX-005B khng kch hot v cc iu kin 1,2,4 tha mn, nhng tc
ng sau s xy ra:
-
Van 011-XV-014 s t ng ng v cc van 011-XV-010 v 011-XV-006 s

t ng m (tc ng logic)
V tr ng/m ca cc van phi c xc nhn bi nhn vin vn hnh trong
DCS (thng qua 011-XZLO-006 / 011-XZLO-010 kch hot v 011-XZLC014 kch hot) v bi nhn vin vn hnh ti l.
Tn hiu ny (011-XZLO-006 / 011-XZLO-010 kch hot v 011-XZLC-014
kch hot) s to ra nhng tc ng logic sau:

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o Tt n FUEL GAS READY TO RESET (011-XL-511A trong DCS v

011-XL-511B trn bng iu khin ti l)
Sau khi m cc van, p sut s c thit lp trn ng kh nhin liu. Nhn
vin vn hnh s kim tra 011-PT/PIC-092 t c p sut yu cu cho u
t hay cha (0.8-1 kg/cm2g).
Sau 30 giy, tn hiu bypass ca b t ngt p sut cc thp ca ng kh t
s mt tc dng (011-PXA-094LL); Nu p sut khng t c trong vng 30
giy trn ng kh t th kha lin ng an ton s lm cc van 011-XV-010
v 011-XV-006 t ng ng li v 011-XV-014 s t ng m ra bi h thng
logic (hot ng ca 011-UX-005B).
Sau khi kim tra p sut trn ng kh nhin liu chnh trong khong 0.3- 0.6
kg/cm2g , nhn vin vn hnh c th t tng u t ring bit.
5.4 Khi ng u t
a. Nhng u t chnh s khng c mi la t mt u t hay u mi no
khc. V vy trc khi thc hin khi ng ngn la chnh trn tng u t
ring bit th phi m bo rng ngn la mi ti u t phi .
b. Khi nng p cho ng kh nhin liu, thng qua van iu khin p sut 011PCV-072 hoc van bypass, p sut trn ng kh t s c duy tr trong
khong 0.3-0.6 kg/cm2g khi ng cho u t u tin.
c. Nhn vin vn hnh phi tho bch m trn ng nhin liu ca u t cn
khi ng.
d. Ngay sau khi tho bch m, m t t van tay trn ng nhin liu ca u t
cn khi ng v ngn la u t phi c theo di kim tra.
e. Nhn vin vn hnh s thc hin vic iu chnh cc thng s ca l t sao cho
thch hp (vic tng hay gim dng khng kh nng oxy d khong 3%,
vic m hay ng van gi sao cho p sut trong l t c khong -2.5 mm
c.a)
f. Nhn vin vn hnh phi kim tra p sut ca u t bng thit b hin th p
sut ti l(011-PG-282 n 011-PG-297)
g. Nu kh nhin liu c a vo l t m sau thi gian 5 giy u t u tin
vn khng chy c (c kim tra bi b o p sut dng trn tng ng
ring bit, 011-PG-282 n 011-PG-297) th b t ngt nhin liu s c khi

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ng bi nt bm khn cp 011-UXHS-005A hoc 011-UXHS-005AA. Qu

trnh lm sch l bng khng kh c yu cu thc hin trc khi thc hin
khi ng li l. Cc u t khng chy th nhn vin vn hnh phi ng li
v thc hin qu trnh kim tra sa cha li trc khi th li mt ln na.
h. Tip tc theo miu t trong phn trn cho vic khi ng cc u t tip theo.
i. Kim tra li ln na s n nh ca ngn la, p sut m ca l, lng oxy d
sau khi ta thc hin khi ng thnh cng tng u t.
j. Trong sut qu trnh khi ng cc u t tip theo, p sut trn ng kh
nhin liu v ng du nhin liu phi c kim tra v duy tr trong khong
yu cu bi nh cung cp. Sau khi khi ng tng u t mi, ta nn kim tra
s n nh ngn la ca cc u t khc.
k. Trong sut qu trnh khi ng cc u t tip theo, dng khng kh s tng
ln t t v c iu khin thng qua b o lu lng 011-FIC-502 (gi tr ci
t c t ngay ti l) duy tr ngn la n nh v lng oxy d tng ng
theo ng cong c cung cp bi nh sn xut. Lng oxy d phi c theo
di lin tc (thng qua 011-AI-001).
l. Van gi ca ng khi s c iu chnh to p sut hi m trn vng bc x
trong sut qu trnh khi ng (-1 n -3 mm c.a), lun lun kim tra s n nh
ca ngn la v trnh p sut m qu ln ti u t v iu s dn n tng
khong cch t u phun n ngn la.
m. Sau khi tt c cc u t hot ng, l t c th tip tc vn hnh t c
yu cu sau :
o Ci t bng tay cho 011-FIC-502 tng mt cch t t
o B iu khin p sut 011-PIC-092 s c ci t v ch t ng v nhn
gi tr ci t t b la chn tn hiu thp. (tng ng vi tc dng khng
kh).
o Du th v nhin liu t s c tng t t v tng bc mt.
o Kim tra nhit ca khi thi, p sut kh nhin liu, v nng oxy trong
khi thin khi l vn hnh n nh.
o Kim tra s n nh, cc thng s, kch thc ca ngn la m bo s
chy n nh v hon ton.
o Kim tra thng xuyn nhit thnh ng thng qua cc thit b o nhit
011-TI-510 n 011-TI-525 trn vng bc x v vng i lu v nhng hin th

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nhit ca dng cng ngh (011-TI-224 n 011-TI-231 trn tng nhnh ra

khi l) kim tra nhit nm trong khong vn hnh cho php.
o Kim tra nhit u ra ca dng hi qu nhit thp p m bo nm trong
khong vn hnh cho php.
o Khi l ang vn hnh gn vi iu kin c yu cu, tt c cc b iu khin
s chuyn sang ch vn hnh t ng.
6. nh la cho ng du nhin liu 011-UX-050
Nu du t chun b c a vo s dng nh ngun nhin liu chnh, thc hin
theo qui trnh sau y:
6.1 Cng vic ca nhn vin vn hnh:
a. Kim tra cc u phun ca u t v tr thch hp cho qu trnh vn hnh
u t nh trong yu cu hng dn vn hnh t nh cung cp.
b. Dng cng ngh c thit lp v c lu lng ti thiu qua tt c cc nhnh
(b t ngt lu lng thp 011-FXALL-010 A/B/B khng c kch hot). Lu
lng dng ti thiu yu cu cho qu trnh khi ng l 50% thit k.
c. m bo s chy v phn tn tt, nhit du t phi nm trong gii hn
c yu cu bi nh cung cp ( nht ti a ca du nhin liu cho php
trong l l 40cst). Xc nhn cc ng hi nc dng gia nhit cho ng
du t hot ng.
d. Xc nhn rng tt c cc u phun du sch v khng b tt nghn.
e. Xc nhn rng dng hi trung p dng phn tn du iu kin hp l,
chnh p gia du t v dng hi trung p nh mong mun. (p sut yu cu
ca hi nc: 5-7.5 kg/cm2g). M van ng hi nc bin phn xng v
t 011-PDIC-121 ch t ng (ci t chnh p l 2kg/cm2g).
f. Xc nhn rng ng du nhin liu c lm sch n cc u t, cc u
t phi sch v sn sng cho khi ng.
g. Kim tra cc ng hi trung p dng phn tn du hon ton ht lng
ngng t. T , ta m van tay gia ng hi phn tn v du nhin liu trn
mi u t lm m ng du nhin liu trc khi khi ng. Sau , ng
van li. u mi la phi chy n nh trong sut qu trnh vn hnh ny.

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h. Kim tra van gi ca ng khi. iu khin sao cho p sut trong l m mt t

(t -1 n -3 mm ct nc) trn vng bc x trong sut qu trnh khi ng.
i. Xc nhn rng van iu khin trn ng du nhin liu 011-PV-118 ng
(ti l, nhn vin vn hnh s kim tra v gi tr u ra ca 011-PC-118 ti DCS
l 0%). Trong sut qu trnh khi ng, vng iu khin p sut s c ci t
ch vn hnh bng tay iu chnh p sut ng cho khi ng. Nhng
u t u tin phi c t thng qua ng bypass nm song song vi van
iu khin.
j. t u t u tin, ta theo gii p sut du nhin liu thng qua cc thit
b o p sut 011-PG-177/123.
k. Kim tra van gi n u t iu kin thch hp.
l. Xc nhn rng cc van trn ng du nhin liu ring bit v tr ng.
6.2 Du nhin liu sn sng thit lp
a) Nhn vin vn hnh trong DCS kch hot nt FUEL OIL IGNITION
PERMISSIVE (cho php nh la du nhin liu) (011-HS-546). Nu nhng iu
kin sau y c xc nhn theo logic:
1. Cc van c lp trn ng mi la m v van x kh ng:
011-XZLO-011/011- XZLO-007 v 011-XZLC-012 kch hot (thuc
ng mi la)
2. Cc van c lp trn ng du nhin liu c xc nhn v tr ng:
011-XZLC-008/011- XZLC-009 (thuc ng du nhin liu)
3. H thng t ngt p sut cc thp ca du nhin liu chnh (011-PXALL122) hot ng
4. UX-005E khng c kch hot
Nhng tc ng logic di y s c thc hin:
Tn hiu by-pass qua b t ngt khi p sut cc thp ca dng du nhin
liu (011-PXALL-122) c gi trong thi gian 30 giy.
b) Khi tn hiu by-pass ny c kch hot, UX-005C s ngng hot ng (nu tt
c cc nguyn nhn t ngt khc khng xy ra). Khi UX-005C ngng hot ng v
cc iu kin 1, 2, 4 trn tha mn, n tn hiu FUEL OIL READY TO

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RESET (du nhin liu sn sng thit lp) s bt sng. (011-XL-510A trong
DCS v 011-XL-510B trn bng iu khin ti l).
Ch khi no tt c nhng iu kin ny c xc nhn bi nhn vin vn hnh trong
DCS v n tn hiu trn bng iu khin ti l bt sng th nhn vin vn hnh ti
l s thit lp ng du nhin liu.
6.3 Thit lp ng du nhin liu
a) thit lp van trn ng du nhin liu, nhn vin vn hnh s kch hot
XHSR-009 v XHSR-008.
b) Sau khi thit lp (v nu UX-005C khng c kch hot), nhn vin vn hnh
s m cc van c lp trn ng du nhin liu bng vic nhn cc nt ti l sau
y:
- 011-XHSO-008
- 011-XHSO-009
(Nhn vin vn hnh s tin hnh trong vng 30 giy, trong thi gian ny n bo
hiu bt sng 011-XL-510B v tn hiu bypass qua b t ngt p sut cc thp
(011-PXALL-122) ca dng du nhin liu).
c) Nu UX-005C ngng hot ng v cc iu kin 1, 2, 4 tha mn th nhng tc
ng tip theo l:
-
Cc van 011-XV-009 v 011-XV-008 s t ng ng (tc ng logic).

V tr ng/m ca nhng van ny phi c kim tra bi nhn vin vn hnh
trong DCS (hin th thng qua 011-XZLO-009 v 011- XZLO-008 kch hot)
v kim tra ti l.
Nhng tn hiu ny (011-XZLO-009 / 011-XZLO-008 hot ng) s to ra
nhng tc ng logic sau:
- n tn hiu du nhin liu sn sang thit lp (011-XL-509A trong DCS v

011-XL-509B trn bng iu khin ti l) tt.
Sau khi m cc van, p sut trn ng du nhin liu s c thit lp. Nhn
vin vn hnh s kim tra (thng qua 011-PT/PIC-118 v PG-135) xem p sut
t c yu cu cho vic t cc u t du (3.6-4 kg/cm2g).
Sau 30 giy, tn hiu bypass ca b t ngt p sut cc thp s dng hot ng
011-PXA-122LL; Nu p sut khng c thit lp trong vng 30 giy trn
ng du nhin liu th h thng kha lin ng an ton s lm cc van 011XV-009 v 011-XV-008 t ng ng li (hot ng ca 011-UX-005C).

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Sau khi kim tra p sut trn ng du t khi ng, nhn vin vn
hnh s khi ng tng u t ring bit.
6.4 Khi ng u t
a. Nhng u t chnh s khng c mi la t mt u t hay du mi
no khc. V vy trc khi thc hin khi ng ngn la chnh trn tng
u t ring bit th phi m bo rng ngn la mi ti u t phi
.
b. Nhn vin vn hnh s tho bch m c lp trn ng hi trung p dng
phn tn dng du v m van tay trn ng y t cho u t.
c. Khi hi nc v ngn la mi c kim tra, nhn vin vn hnh c
php tho bch m c lp trn ng du dt.
d. Cc van tay ti u t c m mt cch t t v ngn la ti u t
phi c kim tra v iu chnh bi van iu tit lu lng khng kh
vo.
e.
Nhn vin vn hnh phi thc hin vic iu chnh bng tay nhng
thng s ca l t (p sut m ca l, oxy d) sao cho t yu cu.
f. Nhn vin vn hnh phi kim tra p sut chnh xc trn u t bi cc

b ch th p sut (011-PG-135)
g. Nu du nhin liu c a vo l t m sau thi gian 5 giy u t
u tin vn khng chy c th b t ngt du nhin liu s c khi
ng bi nt bm khn cp 011-UXHS-005A hoc 011-UXHS-005AA.
Qu trnh lm sch l bng khng kh c yu cu thc hin trc khi
thc hin khi ng li l. Cc u t khng chy th nhn vin vn
hnh phi ng li v thc hin qu trnh kim tra sa cha li trc
khi th li mt ln na.
h. Thc hin nh miu t trn cho u t tip theo v cho tt c (yu cu
t nhng u t lun phin nhau trn mi vng bc x, trnh s
phn tn nhit khng ng u).
i. Kim tra s n nh ca ngn la, p sut m ca l, nng oxy d.
j. Trong sut qu trnh khi ng cho cc u t tip theo, p sut trong
ng gp phi c kim tra v duy tr gi tr yu cu. Sau khi t tng
u t mi, nhn vin vn hnh phi kim tra bng mt s n nh ngn
la ca tt c cc u t.

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k. Trong sut qu trnh khi ng cc u t tip theo, lu lng khng

kh s tng mt cch t t v c iu khin bi 011-FIC-502 (ci t
th cng) duy tr ngn la n nh v nng oxy d theo ng
cong c cung cp bi nh sn xut. Nng oxy d c theo di lin
tc thng qua 011-AI-001.
l. iu khin van gi ca ng khi thng qua 011-HV-510A/B/C to
c p sut m mt t trn vng bc x trong sut qu trnh khi ng,
lun lun kim tra s n nh ca ngn la v trnh p sut m qu ln
ti u t v n s lm cho ngn la s b y xa khi u t (kim tra
thng qua 011-PG-511).
m. Sau khi tt c cc u t chy, l gia nhit c th thc hin t
c nhim v yu cu:
o
Gi tr ci t lu lng khng kh thng qua 011-FIC-502 (ci t

th cng) phi tng ln mt cch t t.
Tng t t lu lng dng np liu vo l n gi tr yu cu.
B iu khin 011-PIC-118 s c chuyn sang ch t ng v

nhn gi tr ci t t b la chn tn hiu thp.(tng ng vi lu
lng dng kh)
Du th v nhin liu t tng ln mt cch t t v tng bc mt.
Kim tra nhit ca kh thi ra khi l, p sut nhin liu kh,

nng oxy trong kh thi t c s vn hnh n nh
Kim tra s n nh ca ngn la, thng s ca ngn la, kch

thc ngn la m bo rng s chy n nh v hon ton.
Lun lun kim tra nhit thnh ng (trn vng bc x v vng

i lu) v nhit u ra tng nhnh du th tin hnh kim tra
nhit bn trong nm trong khong nhit yu cu.
Kim tra nhit u ra ca hi qu nhit thp p, chc chn

rng n nm trong khong nhit yu cu.
Khi l t vn hnh gn n vi iu kin yu cu, tt c cc b

iu khin s c chuyn sang ch t ng.
7. nh la dng kh d 011-UX-051

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V l do an ton cho l gia nhit, dng kh d ch c a vo l khi dng kh

nhin liu hoc du nhin liu c chy n nh nng lng t chy
n.
7.1 ng kh d sn sng thit lp
Nu 011-UX-005D khng c kch hot v 011-XZLC-005 bt th n tn
hiu OFF GAS READY TO RESET s bt. (thng qua n tn hiu 011XL-509A trong DCS v 011-XL-509B trn bng iu khin ti l).
Ch khi tt c cc iu kin ny c kim tra bi nhn vin vn hnh trong
DCS v n hiu trn bng iu khin 011-XL-509B sng ln th nhn vin vn
hnh ti l c th thit lp ng kh d.
7.2 Thit lp ng kh d
a. thit lp van c lp v van x kh trn ng kh d, nhn vin vn hnh s
kch hot XHSR-005 v XHSR-004 tng ng.
b. Sau khi bm nt ci t li ti van XV-005 (v nu UX-005D khng c kch
hot), nhn vin vn hnh s m van c lp trn ng kh d bi nt bm ti l
sau :
-011-XHSO-005 (tag to confirm)
c. Nu UX-005D c kch hot th tc ng sau xy ra:
o Van 011-XV-005 s c m (tc ng logic)
V tr ng/m ca cc van phi c kim tra bi nhn vin vn hnh trong DCS
(thng qua 011-XZLO-005 v 011-XZLC-004) v bng mt bi nhn vin vn
hnh ti l.
Tn hiu ny (011-XZLO-005) s to ra cc tc ng logic sau:
-
Tt n tn hiu OFF GAS READY TO RESET (ng kh d sn sng

thit lp) (011-XL-509A trong DCS v 011-XL-509B trn bng iu khin ti
l)
Sau khi m van trn ng kh d n s a kh d vo tng u t (ang c hai

ngn la l la mi v ngn la ca u t kh nhin liu chnh hoc du nhin
liu hoc c hai). Kh d khng c php a vo bt c mt u t no nu u
t khng c ngn la mi ang chy ng thi khng c ngn la trn u t
kh nhin liu hay u t du nhin liu.
7.3 Khi ng ng kh d

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a. ng kh d c ni vi tt c cc u t.
b. Nhn vin vn hnh ch m tng ng kh d ring bit khi ngn la chnh v
ngn la mi u chy trn u t . Nu mt u t no khng chy
hay ch c u mi chy th s khng a kh d vo u t .
c. Nhn vin vn hnh phi tho bch m trn ng kh d n u t tng
ng.
d. Nhn vin vn hnh s m t t van tay trn ng kh d.
e. Khi t nht 2 trong s cc van trn mi ng kh d n u t c m, van
x trn ng kh d s ng li bi nhn vin vn hnh thng qua nt bm ti
l 011-XHSC-004
f. Khi ng tip vi u t tip theo v tt c cc u t cn li.
g. Nhn vin vn hnh s xc nhn ngn la n nh trc khi cho php kh d
vo l.
PHN III: KH CC TRONG L GIA NHIT

Kh cc trong ng ca l gia nhit H-1101.
Kh cc thng c yu cu trong qu trnh bo dng nh k. Vic quyt
nh kh cc ca l thng da vo s gim p hoc nhit thnh ng ln hn gi tr
thit k cho php hay l hiu sut nhit gim di mc chp nhn.
Quy trnh kh cc: cc c t bi dng hi nc v khng kh ng thi
c a vo trong ng khi l ang chy. Mc du khng kh l tc nhn yu cu ch
yu cho phng php loi cc, nhng hi nc cng ng vai tr quan trng. Bi v
khng kh s gy ra qu trnh t chy cc, hi nc l tc nhn lm lnh, pha long
oxy, gip ngn nga tc chy qu ln lm qu nhit ng ng. Dng hi nc
cng gim thi gian cho vic t cc bi v vi chc nng pha long, n cho php s
dng nhiu khng kh v c vai tr nh tc nhn lm lnh. N chuyn ti nhit t khu
vc t chy cc sang khu vc khc, m nhng khu vc ny s mi la v t chy
l c mong mun.
Ch quan trng: L H-1101 khng thit k cho kh cc bng sc nhit (m
ch cho t cc bng khng kh). Xem bin php phng nga cui mc ny.

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Ch quan trng: L H-1101 ch thit k kh cc ln lt tng ng. Xem bin

php phng nga cui mc ny.
Sn phm ca qu trnh chy c chuyn n bnh tch D-1107 thng qua h
thng u gp. Dng kh thi trong h thng u gp c c phun nc lm
lnh n gi tr thit k ca nc nhim du. Vng phun bn trong bnh tch D-1107 s
ngng t mt phn hi nc trong dng kh thi ca qu trnh t cc v ra tt c cc
mui than xung y ca bnh tch. Hu ht hi nc khng c ngng t s i ra
ng x ca bnh, trong khi mt lng d ca nc lm lnh v hi nc ngng t s
chy ra h thng nc nhim du. Dng nc ny c lm lnh bng nc sinh hot
xung n 600C.
1. Quy trnh kh cc.
hiu quy trnh d dng hn, mt v d c th v quy trnh kh cc c thc
hin cho mt trong nhng nhnh ca l gia nhit nh sau:
Sau khi dng v lm sch bng hi nc, l c cch ly vi ng ng
cng ngh bng cch quay cc khuu ni trn cc ng vo (PL110030/../110037) v ra (PL-110046/../110039) ni vo h thng ng kh
cc.
u ni hi nc v khng kh cung cp cho qu trnh kh cc
Hi nc c a vo t t n 3200kg/h (tng ng 2 m3/min), iu
chnh van cu trn ng hi nc SM-114422 n SM-114429 ng thi
n tt c ng ca l t, ui tt c khng kh bn trong ng trc khi
mi la cho l. iu ny s gip phng nga vic to hn hp n bn trong
ng hoc u ra.
Ch : Nu l t trng thi ngui vo thi im bt u qu trnh kh
cc, l gia nhit nn c hm nng trc v sau cho dng hi nc vo
sm, trnh hi nc ngng t.
Ngay sau khi ui tt c du cn li bng hi nc ra khi ng ng ca
l, mi cc u t v nng nhit ln ti 480 oC tc ti a 200oC trn
mt gi (theo di 011-TI-510 n 011-TI-525).
Nc c phun trn ng kh ra (PV-110548/110549) gim tc v
nhit ca dng kh thi. Nhit ca dng ny nn khng ch mc
di 2600C (011-TG-287) sau khi c lm lnh. Vic phun nc lm mt
(khong 4m3/h) c iu chnh bi van cu trn ng SW-116670 v SW116662.

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Nc s c cp vo bnh tch D-1117 ngng t mt phn hi nc vo

cng vi dng kh thi ca qu trnh t cc. Mc ch ca vic phun nc
l ra mui than t dng kh thi.
Ch : Nu thy cc ht cc xut hin trn dng condensate chy ra th
gim lng hi nc a vo cc ng ca l gia nhit.
Ch : C mt dng nc lm ngui ni vo ng chy trn t bnh kh cc
nhm mc ch lm ngui dng nc thi ra n di 60 0C (nhit gii
hn ca h thng nc nhim du)
7. M van a hi nc vo ng phn phi SM-114421 v iu chnh cc
van cu trn ng hi nc SW (114422/../114429) a hi vo ng
cn kh cc vi t l dng hi 49.0 kg/s.m2 (tng ng 3.300kg/h). Gi tr
ny ph thuc vo lng cc bm trong ng. cng thi im ny, nhng
ng ng cn li cng c a hi nc vo vi tc dng 29.0 kg/s.m2
(tng ng 2.000kg/h).
V d ng th nht c kh cc: M van trn ng hi nc SM-114421,
iu chnh van cu trn ng hi SM-114422 a hi nc vo ng mc
49.0 kg/s.m2 (tng ng 3.300kg/h). cng thi im ny, iu chnh cc
van trn cc ng cn li (SM-114423, 114424, 114425, 114426, 114427,
114428 v 114429) a hi nc vo vi tc dng 29.0 kg/s.m2
(tng ng 2.000kg/h).
8. a khng kh vo ng cn kh cc cng vi dng hi nc vi lu lng
4.9 kg/s.m2 (tng ng 330kg/h). Vic a khng kh s c tng t bc
0 (mi bc khong chng 0.5 kg/s.m2). Ch khng kh s khng dn vo
nhng ng khng b t cc.
V d ng th nht c kh cc: M van trn ng cp khng kh chnh,
iu chnh van cu trn ng khng kh (PA-117011) a khng kh vo
ng cn kh cc mc 4.9 kg/s.m2 (tng ng 330kg/h). Van cp khng
kh cn li n ng hi nc (SM- 114423, 114424, 114425, 114426,
114427, 114428 v 114429) v tr ng.
9. Sau khi dn khng kh vo, m van thng gi trn ng khi n mc thp
nht c th c, sao cho khng tng p sut trong l. Tip tc tng nhit
ca l gia nhit cho n khi cc vng i lu b chy, mc kh cc c
th c kim tra bng cch ly mu ca dng kh thi (tham kho mc 14)
v mu sc ca ng (tham kho mc 12). Lu rng, nhit bn ngoi
thnh ng khng c vt qu 6480C (nhit thnh ng c o bi 011TI510 n 011-TI 525).
V d ng th nht c kh cc: Theo di v gi nhit thnh ng ca tt
c cc ng khng vt qu 6480C, mc d ch ng th nht b kh cc. Nhit
thnh ng ca ng th nht 011-TI 510 l quan trng nht, tuy nhin

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nhit cc ng cn li (011-TI-511 n 011-TI-525) cng phi c theo

di.
10. Vic kh cc thng c bt u trong vng ng i lu, vng ny c t
cc nht. Gi nhit l trong khong 5650C n 6200C (c o bi 011TI-510 n 011-TI-525). Duy tr nhit mc phn ng t chy
cc xy ra (hoc thp hn mt t nu cc chy lin tc). Nhit ny phi
duy tr cho ton b qu trnh t cc.
11. Nu nhit l t n 648 0C m cc khng xy ra chy th t t gim
lng hi nc a vo trong ng cn kh cc n khi phn ng t cc xy
ra (ch rng khng c gim lu lng hi nc qua cc ng khng kh
cc). Sau nn tng lng hi nc cho n khi t l gia hi nc v
khng kh t c t l mong mun. Nu qu trnh t chy cc xy ra nh
mong mun, ta c th gim nhit t cc ca l xung thp hn nhng
bo m qu trnh t chy cc vn tip tuc xy ra. iu ny ch c th c
xc nh bi phng php ct gim v th.
V d qu trnh kh cc ca nhnh th nht: Nu nhit l t n 648 0C
m cc khng chy th iu chnh van cu trn ng hi nc (SM114422) gim dng hi nc cho n khi cc chy. Khi cc bt u
chy th m van cu trn ng hi nc tng lu lng hi nc ln
n khi t l hi nc - khng kh tr li mc nh ban u.
12. Khi cc trong ng c t, nu hm lng cc bm trong ng qu nhiu
th ng bt u c biu hin thay i mu sc. T nhng biu hin ny, tc
chy phi c gii hn v iu chnh da theo mu sc ca ng khi qu
trnh chy ang xy ra. Nn s dng thm nhit k quang hc kim tra
nhit ng.
V d ng th nht c kh cc: nu hm lng cc bm trong ng qu
nhiu th ng bt u c biu hin thay i mu sc. T nhng biu hin
ny, tc chy phi c iu chnh da theo mu sc ca ng th nht.
Ch : Nu ch c mt lng t cc bm bn trong ng, mu sc ca ng
c kh cc hu nh khng thay i ngay c khi ta ngt dng hi nc v
ch cho khng kh i qua. Trong trng hp ny, qu trnh t cc phi c
iu khin da theo dng sn phm ra ca ng c kh cc, theo di dng
nc thi t D-1117 ra h thng nc nhim du.
13. Mu ca vng ng c cc b chy c th quan st c vo ban ngy v
thi im quan st r nht l trc lc mt tri ln. Nn thc hin qu trnh
kh cc vo ban m quan st mu sc ng c r hn.
14. Kim tra qu trnh kh cc bng cch ly mu ca dng kh thi sau khi
mu c lm ngui bng nc (011-SCC-6-001-A-H v 011-SCC-6002-A-H). Hm lng CO2 ca dng kh thi c kim tra nh k. Qu

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trnh t cc kt thc khi hm lng ca CO2 khng cn trong dng kh thi

(011-SCC-6-001-A-H v 011-SCC-6-002-A-H), thng th iu ny xy ra
trong vng 8 gi sau khi phn ng t cc bt u.
V d nhnh th nht c kh cc: Kim tra qu trnh kh cc bng cch
ly mu ca dng kh thi im ly mu 011-SCC-6-001-E (hoc 011SCC-6-001A nu kh cc ngc dng, tham kho mc 16). M van trn
ng ly mu PV-110540, (ly mu t PV -110515) v cc van ca cc
dng ph tr (nc lm mt, ng ni ra h thng uc (SW-116664, F118043 v SW-116666) c iu chnh tng ng.
15. Nhit ca ng khi qu trnh t cc ang xy ra khng c qu 648 0C
hoc ng c mu sm. Nhit ng c iu khin bi mt trong hai
phng php sau hoc kt hp c hai:
- Tng hoc gim lng khng kh trong khi vn gi lng hi nc khng
i. Nn nh rng iu cn thit nht khi thc hin qu trnh kh cc l ti
a lng khng kh i qua ng nhng vn gi nhit ng mc cho php.
- Tng hoc gim lng hi nc trong khi vn gi lng khng kh khng
i. Phng php ny ch p dng cho thay i nh bi v n khng c nh
hng nhiu n qu trnh chy nh khi thay i lng khng kh.
V d nhnh th nht c kh cc: Nhit ca ng th nht khng c
qu 6480C hoc hoc ng c mu sm (hoc nhng ng cn li cng vy,
mc du nhit ca nhng ng ny lun thp hn nhit ca ng th
nht). Nhit ca ng th nht c iu khin bi hoc tng hoc gim
lng khng kh (iu chnh van cu trn ng PA-11701) trong khi gi
lng hi nc khng i, hoc tng hoc gim lng hi nc (iu chnh
van cu trn ng hi nc SM-114422) trong khi gi lng khng kh
khng i, hoc kt hp c 2 phng php ny.
16. Khi qu trnh t cc c s gin on, lc ny phi ngng dng khng kh
v thi hi nc vo ng ng ca l khong 30 pht. Lng hi a vo
chng 60 kg/m2s ( khong 400kg/h). Khuu ni o ngc ca ng vo
v ra cho php o ngc dng hi nc v khng kh qua ng ng ca l
trong trng hp cc b tt nghn trong qu trnh t cc.
V d nhnh th nht c kh cc: . Khi c s gin on trong qu trnh
t cc, lc ny phi ngt lng khng kh (ng van cu trn ng PA117011 v van trn ng khng kh n ng hi nc SM-114422) v
thi hi nc vo ng khong chng 30 pht.
Vic thi c th thc hin vi lng hi nc nhiu hn, khong chng 60
kg/m2s (khong 400kg/h, iu chnh van cu trn ng SM-114422).
V d nhnh th nht c kh cc: Khuu ni o ngc ca ng vo
v ra cho php o ngc dng hi v khng kh qua ng ng ca l trong
trng hp cc b tt nghn trong qu trnh t cc. Trong qu trnh o
ngc dng, ng van trn ng hi nc SM-114422 v PV-110515 v
m van trn ng hi nc SM-114430 v PV-110523. V nh vy, ng
van ly mu ca 011-SCC-6-001E v kim tra s kh cc bng cch ly mu

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ca dng kh thi im ly mu 011-SCC-6-001A (van ca PV-110532,

SW-116664, F-118043 v SW-116666 s c iu chnh tng ng theo).
17. Khi cc chy trong ng ng l gia nhit, mu sc ca ng ng s thay
i theo. Khi ng ng b t cc khng c thay i mu trong thi gian
di, iu ny ch ra rng tt c cc trong ng ng ca l b chy ht. Do
lng hi nc gim dn dn qua ng ng b t cc v p sut khng
kh nng ln cho n khi lng khng kh t 100%. Trong sut qu trnh
vn hnh ch c dng khng kh, ng ng phi c quan st k, v mt
lng cc khng c chy vn cn st li sau khi lng hi nc b ngt.
V d nhnh th nht c kh cc: Khi khng c s thay i mu sau mt
thi gian ca ng th nht, lng hi nc c gim dn dn qua ng c
kh cc (iu chnh van cu trn ng hi nc SM-114422) v nng p
sut khng kh (iu chnh van cu trn ng PA-117011) cho n khi
lng khng kh t 100%. Trong sut qu trnh vn hnh ch c dng
khng kh, ng ng phi c quan st k, v mt s cc khng c
chy vn cn st li sau khi lng hi b ngt.
18. Gim dn dn lng khng kh v hi nc bt u cho vo li nhng ng
b t cc. Lng hi nc c iu khin gim nhit l xung
5400C (o bi 011-TI-510 n 011-TI-525).
V d nhnh th nht b t cc: Gim dn dn lng khng kh (bi van
cu ca PA-117011) v a dng hi nc vo li ca ng th nht, iu
chnh van cu trn ng SM-114422 gim nhit l xung 540 0C (o
bi 011-TI-510 n 011-TI-525, t bit ch n 011-TI-510).
19. Quy trnh t cc cho mt ng ca l va kt thc, thc hin quy trnh lp
li cho tt c cc ng tip theo ( lp li bc 7 n bc 18 trn mt nhnh).
20. Khi tt c cc ng ca l va c t cc, tt ngn la ca l v l c
lm ngui xung khong chng 2600C trc khi ngt dng hi nc. Sau
cc u ni c m ra kim tra xem cn cc v tp cht khc bm bn
trong khng.
21. Vi phng php ny vic t cc ban u thc hin nn thc hin bi nhn
vin vn hnh l c nhiu kinh nghim.
2.Ch :
d. H thng ng ca l t ch thit k cho vic kh cc bng phng php t
vi khng kh, kh cc bng sc nhit phi trnh hon ton v cc ht rn c
th lm hng v lm tt nghn ng. Khi thy c ht cc xut hin trong dng
nc kh cc m khi phn ng t chy cc vn cha bt u th tc
dng hi a n ng ng t cc phi gim.
e. Trc khi t l nn a hi nc vo tt c cc ng ng trnh to hn
hp n gia hi hyr cc-bon v khng kh.
f. Qu trnh kh cc ch c lm ln lt tng ng mt. Trong khi mt ng
ang c kh cc, hi nc phi dn qua nhng ng cn li trnh s
qu nhit.
g. Nhit l gia nhit phi nng ln chm chm nhit c phn phi u.

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h. Van thng gi trn ng khi nn m nh sao cho khng lm tng p sut

trong l nhm to c s phn phi nhit ng u trong bung t.
i. ngn nga s qu nhit ca cc ng, nhit ca v ng khng vt qu
6480C (o bi 011TI-510 n 011-TI-525).
j. gim tc v nhit dng kh thi ca qu trnh t cc, nc lm
ngui s c a thm n h thng u gp i n bnh tch.. Nhit ti
a ca dng nc n bnh tch l 2600C (011-TG-287).
k. Nc s c cp thm cho n chy trn ca ca bnh tch chy vo h
thng nc nhim du (OW-119746) khng qu nhit gii hn ca b
cha nc nhim du (nhit ti a 600C (011-TG-288)).
l. Sau qu trnh t cc kt thc, ng v u ni c quay li, c bit cc
ng c cc bm nhiu nht nn m ra kim tra k.

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TH BIU TH QU TRNH
LM KH L GIA NHIT
90
81 0
5 80
0
70
0
60
0
24h
50
0
40
0
30
0
20
0
10
0
20
0
30/8/2008
6 12 18 24 30 36 42 48 54 60 66 72
39.
63.
75
5
Thi gian (h)
PHN IV: NGUYN L BO V L GIA NHIT
Nhi
t
(oC)

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1 Gii thiu:
m bo vn hnh an ton cho l gia nhit du th, mt s kho lin ng
(interlock) tun t v t ng dng c ci t. Nhng b iu khin tun t ny
s bo v l gia nhit khi mt s h thng b hng hay nhng iu kin khng bnh
thng xy raVi h thng nh vy, nhim v c bn ca nhn vin vn hnh l
thc hin ng cc quy trnh thi sch (purge), khi ng v dng l gia nhit. Nu l
gia nhit t ng dng khn cp, nhn vin vn hnh phi thc hin mt s thao tc
m bo rng l gia nhit iu kin an ton nht v sn sng khi ng li.
Cc ti liu lin quan:
P&ID l gia nhit du th H-1101 (8474-PID-0021-110, 8474-PID-0021-111,
8474-PID-0021-133, 8474-PID-0021-134, 8474-PID-0021-135, 8474-PID0021-138).
Nguyn l iu khin l gia nhit du th.
Quy trnh khi ng l gia nhit du th.
Ma trn nguyn nhn- h qu.
cho qu trnh vn hnh l gia nhit an ton, nhng kho lin ng (interlock) v
quy trnh dng khn cp s c p dng
1.1
DNG TON B L GIA NHIT V DNG QUT GI (011-UX005A): Khi kch hot kho lin ng ny th:
Ngt dng kh nhin liu (fuel gas).
Ngt dng du nhin liu (fuel oil).
Ngt dng nhin liu mi la (pilot)
Dng qut gi.
1.2
NGT DNG KH NHIN LIU (011-UX-005B): Khi kch hot kho
lin
ng ny th:
Ngt dng kh nhin liu.
Ngt dng kh d (off gas) (nu 011-UX-005C cng b kch hot).
1.3
NGT DNG DU NHIN LIU (011-UX-005B): Khi kch hot kho
lin
ng ny th:
Ngt dng du nhin liu
Ngt dng kh d nu 011-UX-005B cng b kch hot.
1.4 NGT DNG KH D (011-UX-005D): Khi kch hot kho lin ng ny th:
Ngt dng kh d.
1.5 NGT DNG NHIN LIU MI LA (011-UX-005E):.Khi kch hot kho
lin ng ny th:
Ngt dng nhin liu mi la.
Ngt dng kh nhin liu.
Ngt dng du nhin liu.
Ngt dng kh d.
Sau y s m t tm tt mi h thng bo v nu trn:
2. (011-UX-005A): Dng khn cp ton b l gia nhit.

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Nhng nguyn nhn sau y s kch hot ngt ton b dng kh nhin liu, dng du
nhin liu, dng kh d, dng nhin liu mi la v qut gi.
Nhn nt 011-UXHS-005A ngoi bng iu khin ti l.
Nhn nt 011-UXHS-005AA trong phng iu khin.
p sut trong bung t mc bo ng cc cao 011-PXAHH-017.
Ngoi ra cn c nhng nguyn nhn khc nh hng n l gia nhit:
Mc lng mc bo ng cc cao trong bnh tch lng cho kh nhin liu (011LXAHH-079).
Dng khn cp phn xng (CDU) (011-UX-007).
Cc h thng bo v s t ng kch hot ng thi nu mt trong cc yu t trn xy
ra:
n bo ng dng (HEATER H1101ESD) trn bng hin th bo ng (ADP)
sng.
Kch hot 011-UX-005B (ngt khn cp dng kh nhin liu).
Kch hot 011-UX-005C (ngt khn cp dng du nhin liu).
Kch hot 011-UX-005E (ngt khn cp dng dng nhin liu mi la).
Dng qut gi ca l gia nhit (011-B-1101A/B).
Sau khi dng l gia nhit, nhn vin vn hnh s thc hin nhng thao tc di y:
ng tt c cc van tay trn dng nhin liu mi la v lp li bch m.
ng tt c cc van tay trn ng kh nhin liu n u t (burner) v lp li
bch m trn ng ng chnh.
ng tt c cc van tay trn ng kh d, lp li bch m.
ng tt c cc van tay trn ng du nhin liu n u t (burner), lp li
bch m.
ng tt c cc van tay trn ng hi trung p n u t (burner), lp li
bch m
Thay i v tr ca van dn hng 011-XV-500 (n v tr ng ca qut gi
va mi dng).
Nhn vin vn hnh s m van thng gi trn ng khi v tr m hon ton. M
van t t trnh s mt n nh trong l gia nhit. Thi gian m van khong chng 3
pht (c iu chnh sut qu trnh khi ng).
khong cch an ton (ti thiu l 15 m) m van tay ca dng hi nc dp tt la
cho l gia nhit, dp tt l trong trng hp c la.
Trc khi khi ng l gia nhit, nhn vin vn hnh s kho st v xc nh nhng
nguyn nhn va dng l gia nhit hiu r nhng tnh hung trc khi tip tc cng
vic. khi ng li sau khi l gia nhit b dng khn cp, thao tc theo ng quy
trnh khi ng l, k c vic lm sch bng thi kh.
Nu xt thy dng du nhin liu kh c th sm khi ng li, th phi lm sch
ng dn du. lm iu ny, phi kim tra cc ngn la mi ca u t cn lm

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sch ( t li la mi sau khi dng l, UX-005A, yu cu phi lm sch l bng

khng kh trc)., Mt khi xc nhn c ngn la mi ang chy, nhn vin vn
hnh c th m van hi nc trung p n u t lm sch du nhin liu ti u
t . p sut hi nc c iu khin bi nhn vin vn hnh sao cho khng c
lm tt ngn la mi. M hi lu m bo du c thi sch (thi gian m
chng 1.5 pht).
3. (011-UX-005B): Ngt dng kh nhin liu.
Nhng yu t sau y s kch hot ngt khn cp dng kh nhin liu v dng kh d
(dng kh d ch b ngt theo nu l khng t du nhin liu trong thi gian , 011UX-005B & 011-UX-005C ON):
- Bo ng p sut cc thp ca dng kh nhin liu (011-PXALL-094). S khi
ng bypass t ng i vi kho lin ng ny - tham kho quy trnh khi
ng.
- Bo ng lu lng cc thp ca dng nguyn liu vo l gia nhit (011FXALL-010 A/B/C).
- Dng l khn cp(011-UX-005A)
- Ngt khn cp dng mi la.
- Dng khn cp thit b tch mui (011-UX-001).
Nhng tc ng bo v cng lc s t ng kch hot nu mt trong nhng tc nhn
trn xy n:
m. Bo ng trong (DCS) v bo hiu n nhn vin vn hnh l mt dng kh
nhin liu thng qua b logic.
n. ng khn cp van c lp (011-XV-006 v 011-XV-010) trn ng kh nhin
liu chnh v m ng x p t ng (011-XV-014).
o. Kch hot ngt dng kh d (011-UX-005D) (nu l khng t du nhin liu
vo thi im , 011-UX-005B & 011-UX-005C ON).
p. H thng dng khn cp gi tn hiu ng van iu khin (011-PV-092) trn
ng kh nhin liu.
Sau nhn vin vn hnh s thc hin cc thao tc sau:
ng tt c cc van tay trn ng ca dng kh nhin liu n u t v lp
li bch m.
ng tt c cc van tay trn ng ca dng kh d n u t v lp li bch
m (nu l khng t du nhin liu, 011-UX-005B & 011-UX-005C
ON).Trong mi trng hp, t bit sau nhng tnh hung dng l khn cp,
nhn vin vn hnh s kim tra v duy tr p sut m trong l m bo ngn
la mi chy n nh.
Nu la mi vn c duy tr n nh trong sut thi gian ny th dng kh
nhin liu c th khi ng li bt c khi no, sau khi nguyn nhn h hng
c khc phc. Nu v l do no ngn la mi b tt sau qu trnh dng l
khn cp th quy trnh khi ng phi c thc hin li t u, k c qu trnh
lm sch bng khng kh.

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Nu l gia nhit ang t c du v kh nhin liu, khi dng kh nhin liu b

ngt khn cp th cng sut nhit ca l c duy tr bng cch tng lng du
nhin liu
4. (011-UX-005C): Ngt khn cp dng du nhin liu.
Nhng nguyn nhn di y s ngt khn cp dng du nhin liu v dng kh d
(dng kh d b ngt theo nu l khng t kh nhin liu 011-UX-005B & 011-UX005C ON).
Bo ng p sut cc thp ca dng du nhin liu chnh (011-PXALL-122). S
c khi ng bypass t ng i vi kho lin ng ny - tham kho quy trnh
khi ng.
Bo ng chnh lch p sut cc thp gia dng du nhin liu v hi nc to
sng n u t (011-PDXALL-082).
Bo ng lu lng cc thp ca dng nguyn liu vo l gia nhit (011FXALL-010 A/B/C).
Dng l khn cp(011-UX-005A)
La mi b tt (011-UX-005E).
Dng khn cp thit b tch mui (011-UX-001).
trn xy n:
Bo ng trong DCS v bo hiu nhn vin vn hnh mt dng du nhin liu
qua b logic.
ng khn cp van c lp (011-XV-008 v 011-XV009) trn dng du nhin
liu.
Kch hot ngt dng kh d (011-UX-005D)
H thng dng khn cp s gi tn hiu n DCS ng van iu khin (011PV-118).
Nhn vin vn hnh cn thc hin cc thao tc sau:
ng tt c cc van tay trn mi ng du nhin liu n u t v lp li
bch m
ng tt c cc van tay trn cc ng hi nc to sng n u t v lp
li bch m
ng tt c cc van tay trn cc ng kh d n u t v lp li bch m.
Trc khi khi ng li dng du nhin liu, nhn vin vn hnh phi xc nh
v x l cc nguyn nhn ngt dng du nhin liu Nu la mi vn cn chy th
khng cn thit phi thc hin vic thi sch l bng khng kh. Nu v l do no
ngn la mi b tt sau khi l b dng khn cp th quy trnh khi ng phi c thc
hin li t u, k c qu trnh lm sch bng khng kh.

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Nu l gia nhit ang t c nhin liu kh v du nhng dng du nhin liu b

ngt khn cp, cng sut nhit ca l c duy tr bng vic tng lu lng kh nhin
liu.
Nu khng th sm khi ng li dng du nhin liu th phi lm sch du
trong ng ng dn n u t. lm iu ny, phi kim tra cc ngn la mi ca
u t cn lm sch (t li la mi sau khi dng l, UX-005A, yu cu phi lm
sch l bng khng kh trc). Nu xc nh c rng la mi ti u t vn cn
chy, nhn vin vn hnh c th m van trn ng hi nc to sng n u t
thi sch du trong ng ng. p sut hi nc c iu khin bi nhn vin vn
hnh sao cho khng c lm tt ngn la mi. M hi lu m bo du c
thi sch (thi gian m chng 1.5 pht).
5. (011-UX-005D): Ngt khn cp dng kh d.
Nhng nguyn nhn di y s ngt khn cp dng kh d:
Dng kh nhin liu (011-UX-005B) & dng du nhin liu (011-UX-005C) b
ngt khn cp.
Dng kh nhin liu mi la ngt khn cp (011-UX-005E)
Bo ng cc cao ca mc lng trong 011-SP-044 (011-LXAHH-056)
trn xy n:
Bo ng trong DCS v bo hiu nhn vin vn hnh vic ngt khn cp dng
kh d thng qua b logic.
ng khn cp van c lp (011-XV-005) trn ng kh d v m ng x p
(011-XV-004).
Nhn vin vn hnh cn thc hin bng tay theo quy trnh sau:
ng tt c cc van tay trn ng kh d n u t, v lp li cc bch m
trn ng kh d.
Trong mi trng hp, t bit sau nhng tnh hung dng l khn cp, nhn vin
vn hnh s kim tra v duy tr p sut m trong l m bo ngn la mi chy n
nh.
Nhn vin vn hnh phi xc nh v khc phc cc nguyn nhn gy ngt khn
cp dng kh d trc khi m li dng kh vo l.
Nu la mi vn cn chy th khng cn thit phi thc hin vic lm sch l bng
khng kh. Nu v l do no ngn la mi b tt sau khi l b dng khn cp th phi
thc hin li t u ton b quy trnh khi ng k c qu trnh lm sch bng khng
kh.
6. (011-UX-005E): Ngt khn cp dng nhin liu mi la.
Nhng nguyn nhn di y s ngt khn cp dng nhin liu mi la, dng kh
nhin liu, dng du nhin liu v dng kh d:

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Bo ng p sut cc thp ca dng nhin liu mi la (011-PXALL-112). S

c khi ng bypass t ng i vi kha lin ng ny - tham kho quy trnh
khi ng.
Bo ng cc thp t l khng kh/du nhin liu (011-XXALL-502).
Bo ng lu lng cc thp ca dng khng kh vo u t (011-FXALL067).
La mi b tt (La mi c xem l tt nu s lng u la mi b tt trong
mi bung t ln hn 4) (011-BE-501 n 516).
L t b dng khn cp nu bo ng tt la mi trong mt bung t bt k
c kch hot, hay:
1. C t hn 4 ngn la mi ang chy trong bung t 1 hoc
2. C t hn 4 ngn la mi ang chy trong bung t 2.
S c khi ng bypass t ng i vi kho lin ng ny - tham kho quy
trnh khi ng.
Dng khn cp l gia nhit (011-UX-005A).
Nhng nguyn nhn khc nh hng n l gia nhit:
Bo ng cc cao ca mc lng trong 011-SP-003 (011-LXAHH-089)
Dng khn cp thit b tch mui (011-UX-001).
trn xy n:
ng khn cp van c lp dng kh mi la(011-XV-007 & 011-XV-011) v
m van x p(011-XV-012)
Kch hot 011-UX-005B (ngt dng kh nhin liu)
Kch hot 011-UX-005C (ngt dng du nhin liu).
n bo ng dng l khn cp sng trn bng hin th bo ng trong DCS
(011-UXA-005B)
Kch hot 011-UX-005D (ngt dng kh d).
Nhn vin vn hnh cn thc hin theo quy trnh sau:
- ng tt c cc van tay trn ng nhin liu mi la v ci li bch m.
- ng tt c cc van tay trn ng kh nhin liu n u t v lp li bch
m
- ng tt c cc van tay trn ng kh d n u t v lp li bch m
- ng tt c cc van tay trn ng du nhin liu n u t v lp li bch
m
- ng tt c cc van tay trn ng hi nc to sng n u t v lp li
bch m
Nhn vin vn hnh phi xc nh v khc phc cc nguyn nhn lm dng l gia
nhit trc khi thc hin khi ng li l. Ton b quy trnh khi ng phi c thc
hin li t u

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Nu xt thy dng du nhin liu kh c th sm khi ng li, th phi lm sch

ng dn du. lm iu ny, phi kim tra cc ngn la mi ca u t cn lm
sch ( t li la mi sau khi dng l, UX-005A, yu cu phi lm sch l bng
khng kh trc). Mt khi xc nhn c ngn la mi ang chy, nhn vin vn
hnh c th m van hi nc trung p n u t lm sch du nhin liu ti u
t . p sut hi nc c iu khin bi nhn vin vn hnh sao cho khng c
lm tt ngn la mi. M hi lu m bo du c thi sch (thi gian m
chng 1.5 pht).
7. Quy trnh vn hnh khi mt s ngn la mi b tt.
u d la ti cc u t s bo trng thi ca u la mi v bng iu khin ti
l v DCS v kch hot bo ng nu ngn la mi b tt.
Trong trng hp ngn la mi no b tt, bo ng s c hin th trong DCS,
nhn vin vn hnh phi kim tra li tn hiu trn bng iu khin ti l v kim tra li
ngn la ti u t tng ng, sau :
ng tt c cc van tay trn ng mi la v lp li bch m trn ng ny.
ng tt c cc van tay trn ng kh nhin liu n u t v lp li bch m
trn ng ny.
ng tt c cc van tay trn ng kh d n u t v lp li bch m trn
ng ny.
ng tt c cc van tay trn ng du nhin liu n u t v lp li bch
m trn ng ny.
ng tt c cc van tay trn ng hi nc to sng n u t v lp li
bch m trn ng ny.
Thc hin kim tra u d la v dng kh nhin liu cp n u mi la. Khng
c t li u mi la ny nu cc nguyn nhn gy s c cha c khc phc
xong
Nu:
C t hn 4 ngn la mi ang chy trong bung t 1 hoc
C t hn 4 ngn la mi ang chy trong bung t 2
Th bo ng tt la c kch hot (tham kho mc 6).
8. Ch :
e. Dng kh d s b ngt nu c hai dng nhin liu kh v du cng b ngt. Phi
m bo rng la mi v ngn la chnh chy n nh trc khi cho dng
kh d vo l gia nhit.
Van chnh trn ng kh d (011-XV-005) s b kha lin ng vi cc dng
nhin liu chnh, n ch c th m nu dng kh nhin liu 011-XV-005B/011XV-006 hoc du nhin liu 011-XV-008/011-XV-005C c m. Nu tn hiu

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dng khn cp ngt c hai dng nhin liu kh v du nhin liu th dng kh d
s b ngt
f. Tt c cc u t u c dng kh d ni n t (c 16 dng kh d ni
n cc u t trong l). Trc khi m mi van kh d n u t, nhn vin
vn hnh phi chc chn rng ngn la mi v ngn la chnh (t kh hoc du
hoc c hai) ca u t chy n nh. Dng kh d s khng c cho
vo bt k mt u t no nu u mi la v u t chnh khng chy
g. nh la in mi la ch c th thc hin khi 011-UX-005E khng b kch
hot.
h. Mi van c lp u c trang b b bo ng xung t tn hiu, bo ng ny
s cnh bo nhn vin vn hnh trong DCS khi b nh v khng xc nh c
trng thi m ca van hoc c hai tn hiu ng hon ton v m hon ton
c gi v cng lc. Ngoi ra, mi van c lp c trang b cng tc bo v tr
ng hon ton v m hon ton kt ni n h thng qun l u t BMS
(Burner Management System) v DCS.
Phn V: S tay vn hnh v bo dng thit b tch

mui A-1101-D-01& A-1101-D-02
1. Hng dn an ton
Nhng iu kin lm vic v quy tc an ton sau s c p dng (yu cu ti thiu)
trong qu trnh lp t, vn hnh bnh thng v cng vic bo dng trong cm thit
b tch mui ny.
m bo chng trnh hng dn c hiu qu th yu cu tt c ngi lao ng
v ngi s dng phi c o to thch hp v an ton v phi thc hin vic nh
gi v an ton trc khi thc hin cng vic (JSA=job safety analyses).

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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1.1 An ton khi i vo thit b tch mui

Khi i vo thit b tch mui tnh in, nhng quy tc an ton p dng cho thit b
tch mui nh sau. V d mt s quy tc c lit k di y:
- Nhng giy php i vo trong thit b tch mui c cp bi ngi c thm
quyn lin quan.
- Tt c cc mt bch ca thit b tch mui c ni vi dng cng ngh phi
c c lp bng bch m.
- Thit b tch mui phi khng c du, nc, kh hay bi.
- Kim tra chy n phi c thc hin trong tt c cc b phn bn trong thit
b tch mui.
- Nhit trong thit b tch mui phi nm trong gii hn cho php (ti a
khong 300C).
- H thng thng gi t nhin hay cng bc phi cho php lm vic bn
trong thit b tch mui m khng c ri ro.
Ngoi nhng quy tc an ton ny, nhng quy tc c bit sau phi c p dng i
vi cc thit b tch mui tnh in:
- Ngun in ca my bin th phi tt v cng tc ngun chnh phi kho v tr
m. Kim tra m bo khng c in p trn mi pha.
- Khi mt ngi i vo trong thit b tch mui tnh in, mt ngi khc s ng
gc bn ngoi sn sng tr gip khi cn thit.
- Khi i vo trong thit b tch mui tnh in, lp t mt mch r tm thi gia
tt c cc in cc v cc ni t, bt u bng cc ni t trnh s phng
in c th.
1.2 An ton trong cng vic bo dng thit b tch mui hoc cc thit b lin
quan.
Nhng quy tc an ton thng thng s c tun theo trong cng vic bo dng
thit b tch mui hoc cc thit b lin quan.
Thm vo nhng quy tc c bit sau s c p dng:
Khi bo dng in my bin th hay bung cao p phi ngt in v cc cng
tc ca tt c my bin th trn cng mt thit b tch mui phi kho.
Trc khi m bung in cao p phi thc hin nh sau :
- Tt v kho v tr m cng tc ca thit b c lp my bin th.
- Gim p bnh tch mui.
- Kim tra m bo rng khng cn p trong bung cao p.
- Kt ni mt mch r tm thi gia t v u ni ng ti ngun th cp ca
my bin th (bt u t cc ni t).
1.3 An ton trong khi kim tra in.
Do mi nguy him in git cng nh nguy c ca s chy n do c th xut hin h
quang trong qu trnh kim tra in nn vic thc hin phi cn thn v k lng.
Nhng quy tc an ton cho con ngi khi thm nhp vo trong thit b tch mui phi
c tun theo trc tin, thm vo :

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Kim tra cn thn rng khng c ai bn trong bnh tch mui, sau ng, kho
tt c mt bch. t ti mi mt bch mt bng cnh bo nh sau:
KHNG C PHP M: ANG KIM TRA IN P CAO
- Nhn vin an ton s ng gn tt c manhole trong qu trnh kim tra.

Ti bc ny tt c cng vic kim tra c th thc hin.
Trc khi vo li bnh tch mui phi tun theo quy tc an ton ti mc 1.1
Chng ta phi hon ton tun th quy trnh cho mi qu trnh kim tra.
1.4 An ton khi in du vo bnh.
trnh hnh thnh hn hp chy n, bnh tch mui s c ui ht khng kh
trc khi in du vo.
Qu trnh ui kh ny phi c thc hin bng kh tr (kh ny khng c thi ra
mi trng sau khi s dng) hoc bng nc.
Cc in cc khng bao gi c tip in khi bnh cha in y du hon ton.
1.5 An ton khi tho sch thit b tch mui.
trnh hnh thnh hn hp chy n khi tho sch bnh, bt buc phi thay th lng
du th bm ra ngoi bng kh tr (v d Nit) hoc nc p sut thp (< 15psig)
Thc hin qu trnh mt cch cn thn trnh to chn khng trong thit b tch
mui khi bm du th ra ngoi.
2. M t thit b
Thit b tch mui tnh in A-1101-D-01 v A-1101-D-02 nm phn xng chng

ct du th (Unit 011) ca nh my lc du Dung Qut ti Vit Nam.
Thit b tch mui tnh in cho php loi b mui v cc cn bn trong du th.
Trong nh my lc du, thit b tch mui xy ra trong chui thit b trao i nhit
gim s n mn, ng cn, to cc v x ho ca dng i ra trong cc thit b trao i
nhit, l gia nhit, thp chng ct v cc thit b khc.
2.1 Bnh tch mui.
Nhng thit b tch mui tnh in c kch thc nh sau:
- ng knh trong: 3600mm
- Chiu di:
16500mm
Vt liu: thp cacbon, ASTM A 516 Gr 60
Nhng ti liu sau cp chi tit hn v thit k ca thit b tch mui tnh in:
kin ca Nh cung cp PROSERNAT v cc bn v P&ID ca DQR
8474L-011-A0103-0814-001-40625-12.001
C s d liu ca thit b tch mui 8474L-011-A1001-0814-001-002-4062520.100

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Sp xp tng th 8474L-011-A2003-0814-001-002-40625-22.001
Chi tit ca thn 8474L-011-A1103-0814-001-002-40625-20.002
Chi tit ca Manhole 8474L-011-A1103-0814-001-003-40625-20.003
Chi tit cc u ni 8474L-011-A1103-0814-001-004-40625-20.004
2.2 B phn lp rp bn trong

ng phn phi du, B thu gom du, B thu gom nc, H thng ra bn v H thng
ht vng ti b mt phn cch nc/du c lp t bn trong thit b tch mui.
ng phn phi du cho php phn phi u nh tng trong trng tnh in.
B phn thu gom du cho php thu hi du th tch mui v n c gn pha
trn ca bnh tch mui.
B phn thu gom nc cho php thu hi nc ha tan mui v n c gn y
ca bnh tch mui.
H thng ra bn cho php a tt c cc cn bn l lng vo trong pha nc.
H thng ht vng b mt cho php thu hi nh tng b mt phn cch nc/du
Nhng bn v sau cp ti thit k v ch to ca cc thit b bn trong ny :
Chi tit ca b thu gom du 8474L-011-A1101-0814-001-005-40625-25.103
Chi tit ca ng phn phi du 8474L-011-A1101-0814-001-003-4062525.101
Chi tit ca b thu gom nc 8474L-011-A1101-0814-001-004-40625-25.102
Chi tit ca h thng ra bn 8474L-011-A1101-0814-001-001-40625-25.007
Chi tit ca h thng ht vng du 8474L-011-A1101-0814-001-002-4062525.008
2.3 H thng li in cc
Ba mc ca li in cc c lp t bn trong ca bnh tch mui. Mc li in
cc trn v gia c kt ni vi nhng ngun in (mt ngun/mt mc in cc)
v mc li in cc thp nht c ni t. Gia cc in cc, mt trng tnh in
c to ra cho php cc ht nc lin kt li vi nhau v tch ra khi pha du di
tc dng ca trng lc
Nhng ti liu sau cho bit chi tit hn v nhng in cc ny:
S b tr ca cc li in cc 8474L-011-A4207-0814-001-007-4062520.005
Chi tit ca cc li in cc 8474L-011-A4207-0814-001-008-40625-20.006
B tr tng th b phn cho li in cc 8474L-011-A4207-0814-001009-40625-20.007
Bn v ca ph lc nh km theo li in cc 8474L-011-A4207-0814-001010-40625-20.008
B phn ca li in cc 8474L-011-A4207-0814-001-011-4062520.009
Bn v chi tit b phn s cch ly 8474L-011-A4207-0814-001-001-4062525.001

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Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
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2.4 S cch in u vo my bin th ca thit b tch mui

ng c thit k p sut cao v nhit cao chu c p sut v nhit ti
a ca bnh. V c lp m lt lm kn ngn s lm bn du cch in.
Tham kho ti liu:
Bn v chi tit STD bnh in p cao 8474L-011-A4207-0814-001-00340625-25.004
Bn v chi tit ng c lp cc thit b dn in bnh tch mui 8474L-011A4207-0814-001-004-40625-25.005
(ch : STD is standard!)
2.5 Tay treo cch in
Tay treo cch in c thit k cc li in cc.
Tham kho ti liu:
Bn v chi tit tay treo cch in 8474L-011-A4207-0814-001-001-40625-25.001
2.6 S cch in ca my bin th
S cch in c lp trong my bin th v cho php kt ni ngun in th cp ca
phn cp ngun n cc li in cc bn trong bnh tch mui.
Tham kho ti liu:
Bn v chi tit ng c lp thit b dn in ca my bin th 8474L-011A4207-0814-001-005-40625-25.006
Bn v chi tit ng c lp thit b dn in dn in vo bnh tch mui
8474L-011-A4207-0814-001-004-40625-25.005
2.7 C l vn ng c lp thit b dn in.
Mt loi c l c bit tho ng c lp thit b dn in
Tham kho ti liu:
Bn v chi tit c l vn ng c lp thit b dn in 8474L-011-A4207-0814001-002-40625-25.003
2.8 Bng iu khin.
Bng iu khin cho php kim tra trng thi ca ngun cp bng cch hin th dng
in v in p
Bng iu khin c thit k cho vic lp t khng cn mi che.
Tham kho ti liu:
S phn phi cp in ca thit b tch mui (desalter) A-1101-D-01-8474L011-A3302-0814-001-001-40625-60.001
S phn phi cp in ca thit b tch mui (desalter) A-1101-D-02-8474L011-A3302-0814-001-002-40625-60.002
S b tr chung bng iu khin -8474L-011-A3404-0814-001-001-4062570.001
Bng iu khin bao gm:
Cc nt n bt/tt (ON/OFF)

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Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Ampe k
Volt k
B chuyn i
B gia nhit chng ngng t + b iu khin nhit
2.9 My bin th in.

Loi:
Eex oe IIB T5
Chng ch:
CENELEC / ATEX
Cng sut nh mc: 150kVA
in p s cp:
400V 2 pha
Tn s:
50Hz
Loi:
lm kn
Mi thit b tch mui c trang b 2 my bin th c ni theo kiu tam gic h
(open Delta)
Mi bin th c trang b vi:
- Cng tc p sut cnh bo hng ng cch in (011-PSHH-580/581/582/583).
- Cng tc mc thp nht (low low level) (011-LSLL-517/518/519/520)
Tham kho ti liu chi tit ca thit k v ch to:
D liu v ngun cp -8474L-011-A4102-0814-001-001-40625-66.001
S sp xp chung cho cp in-8474L-011-A4207-0814-001-006-40625-60.007
Hp u ni cho phn ngun cp - 8474L-011-A4206-0814-001-001-4062572.002
Bng v nhn (tn) thit b -8474L-011-A1112-0814-001-003-40625-70.002
Bng s liu cng tc p sut -8474L-011-A4102-0814-001-002-40625-76.006
S b tr chung cng tc p sut -8474L-011-A3201-0814-001-004-4062576.011
2.10 Thit b trn tnh.
Mt thit b (A-1101-M01) c lp t trn ng ng 16-PL-110003-B1AP-ST1,
trc dng u vo ca thit b tch mui cp th nht A-1101-D-01 v thit b cn li
c lp trn ng ng 16-PL-110012-B1AP-ST1, trc dng u vo ca thit b
tch mui cp 2 A-1101-D-02.
Tham kho ti liu chi tit cho thit k v ch to:
Bng d liu thit b trn tnh -8474L-011-A1101-0814-001-003/004-4062520.200/20.202.
Bn v (note: GA=general arrangement = b tr tng th) thit b trn tnh 8474L-011-A1101-0814-001-007-40625-20.201
Bn v thit b trn tnh vi tm tn - 8474L-011-A1101-0814-001-008-4062522.202
2.11 Thit b to nh tng.
Thit b nh tng ha l mt l thng kp vi mt ci nt c dng c bit t
c hiu qu to nh tt nht vi s chnh p nh nht gia hai pha: du v nc.

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Thit b c quyn ny to ra kch thc cc git ng u gia nc hnh thnh v

nc pha long c phun vo.
Mt thit b (011-PDV-503) c t trn ng ng 16-PL-110003-B1AP-ST1
trc dng vo ca thit b tch mui cp th nht A-1101-D-01 v thit b cn li
(011-PDV-506) c t trn ng ng 16-PL-110012-B1AP-ST1 trc dng vo
ca thit b tch mui cp th hai A-1101-D-02.
Tham kho ti liu chi tit cho thit k v ch to:
Bng d liu van nh tng ha 011-PDV-503/506 Dubai - 8474L-011-A10060814-001-001-40625-76.007
Bng d liu van nh tng ha 011-PDV-503/506 Bach Ho - 8474L-011A1006-0814-001-002-40625-76.012
Bng tnh ton cho thit b nh tng ha du Dubai 011-PDV-503/506 8474L-011-A3102-0814-001-001-40625-76.013
Bng tnh ton cho thit b nh tng ha du Bach Ho 011-PDV-503/506 8474L-011-A3102-0814-001-002-40625-76.015
S b tr chung thit b nh tng ha 011-PDV-503/506 - 8474L-011-A32010814-001-001-40625-76.005
2.12 Thit b o p.
Hai thit b o p 011-PT-501 v 011-PT-502 c lp trn thit b tch mui A-1101D-01 v hai thit b o p 011-PT-504 v 011-PT-505 c lp trn thit b tch mui
A-1101-D-02.
Tham kho ti liu:
Bng d liu thit b o p 8474L-011-A3101-0814-001-001-40625-76.008
S b tr chung ca thit b o p v thit b o chnh p 8474L-011-A32010814-001-005-40625-76.002
2.13 Thit b o chnh p.
Hai thit b o chnh p 011-PDT-503 v 011-PDT-506 c lp t trn thit b to
nh tng 011-PDV-503 v 011-PDV-506.
Tham kho ti liu:
Bng d liu thit b o p 8474L-011-A3101-0814-001-001-40625-76.008
S b tr chung ca thit b o p v thit b o chnh p 8474L-011-A32010814-001-005-40625-76.002
2.14 Thit b o mc ca b mt phn cch nc/du.
Hai thit b o mc ca b mt phn cch nc/du 011-LT-501 v 011-LT-503 c
lp trn thit b tch mui A-1101-D-01 v hai thit b o mc ca b mt phn cch
nc/du 011-LT-504 v 011-LT-506 c lp trn thit b tch mui A-1101-D-02.
Tham kho ti liu:
S b tr chung ca thit b o mc 011-LT-501/502/503/504 8474L-011A3201-0814-001-002-40625-76.003

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Bng d liu thit b o mc 011-LT-501/502/503/504 8474L-011-A31010814-001-002-40625-76.009

2.15 Thit b o mc.
Hai thit b o mc 011-LT-502 v 011-LT-505 c lp t tng ng trn cc thit
b tch mui A-1101-D-01 v A-1101-D-02.
Tham kho ti liu:
S b tr chung ca thit b o mc 011-LT-501/502/503/504 8474L-011A3201-0814-001-002-40625-76.003
Bng d liu thit b o mc 011-LT-501/502/503/504 8474L-011-A31010814-001-002-40625-76.009
2.16 ng h o p
Cc ng h o p bao gm:
011-PG-507 ti dng vo ca thit b to nh tng 011-PDV-503
011-PG-508 ti dng ra ca thit b to nh tng 011-PDV-503
011-PG-509 ti dng ra ca thit b tch mui A-1101-D-01
011-PG-544 ti dng vo ca thit b to nh tng 011-PDV-506
011-PG-545 ti dng ra ca thit b to nh tng 011-PDV-503
Tham kho ti liu:
Bng d liu ng h o p 011-PEG-507/508/509/544/545 8474L-011-A31010814-001-003-40625-76.010
3. iu khin cng ngh
Tham kho ti liu:

M t cng ngh, trang m t H thng iu khin 8474L-011-A3501-0814001-001-40625-11.002.
3.1 iu khin phun nc pha long.

Nc pha long gm c cc vng sau:
a. Nc dng cho qu trnh tch mui t cm thit b trao i nhit 011-E1128A/E c a vo trc u vo ca thit b trn tnh cp th hai A-1101M-02 v c iu khin bi vng iu khin dng 011-FV-021
b. Nc tun hon t bm P-1118A/B c a vo trc u vo ca thit b
trn tnh cp th hai A-1101-M-02 v c iu khin bi vng iu khin
dng 011-FV-164
c. Nc tun hon t bm P-1118A/B c a vo trc u vo ca thit b
trn tnh cp th nht A-1101-M-01 v c iu khin bi vng iu khin
dng 011-FV-004
d. Nc tun hon t bm P-1118A/B c a vo trc u vo ca dy tin
gia nhit ngui (trc E-1101 v E-1102) v c iu khin bi vng iu
khin dng 011-FV-005

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Cc gi tr t ca 011-FV-004 v 011-FV-005 c chnh bi vng iu khin

mc ca b mt phn cch nc/du thit b tch mui th hai 011-LIC-506
thng qua rle t l 011-HY-003
Tc dng trong mi vng nh sau:
n v
Vng a
Vng b
Vng c
Vng d
Bch H
m3 /h
40.70
4.4
34.99
5.72
Dubai
m3 /h
40.70
4.4
34.99
5.72
3.2 iu khin s to nh.

Nc c phn tn trong du bi thit b trn tnh in A-1101-M-01/02 v to nh
tng ng nht trong du bi thit b to nh tng (011-PDV-503/506).
S m/ng ca nhng thit b to nh tng 011-PDV-503/506 c iu khin t
ng bi s gim p ca cc thit b ny v c o bi thit b o chnh p 011-PDT503/506.
Nhng thit b ny c thit k vi khong dng ti thiu trnh vic ng kn hon
ton.
Gi tr chnh xc ca s gim p qua nhng thit b ny s c iu chnh bi ngi
vn hnh tu thuc vo kt qu tch mui.
Set point ca nhng thit b to nh tng c iu chnh trong qu trnh khi ng:
- S gim p ca thit b to nh tng cp th nht: thay i t 0.2 n 1.3
kg/cm2 (c s thit k).
- S gim p ca thit b to nh tng cp th hai: thay i t 0.2 n 1.3
kg/cm2 (c s thit k).
- S gim p ca bnh tch mui c c tnh l 0.2 kg/cm2.
- S gim p ca thit b trn tnh l 0.18 0.2 kg/cm2.
S gim p ca mi thit b to nh tng c th iu chnh c lp ti 1.3 kg/cm2,
tuy nhin gi tr gim p ti a khng c s dng ng thi trn c 2 van. Ngi vn
hnh s la chn gi tr gim p ca mi thit b nh tng ha tu thuc vo iu kin
cng ngh (v d 0.8 kg/cm2 cp th nht A-1101-D-01 v 1.2 kg/cm2 cp th 2 A1101-D-02), ch tng gi tr p gim khng c vt qu 2.2kg/cm2 .
Do vy, tng gi tr gim p ca 2 thit b tch mui, 2 thit b trn tnh cng vi 2 van
trn s khng c ln hn 3 kg/cm2
3.3 iu khin phun cht ph nh.
Cht kh nh s c phun vo trc dng vo ca cm thit b trao i nhit ngui
(cold preheat train) i vi thit b tch mui cp th nht (A-1101-D-01) v trc
dng vo ca thit b to nh tng i vi thit b tch mui cp th hai (A-1101-D02).
Lu lng np vo ti mi im phun c a bi nh cung cp cht kh nh v s
c ti u trong qu trnh khi ng.
3.4 iu khin mc ti b mt phn cch nc/du.

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Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Mc ti b mt phn cch nc/du tng ng vi mc nc trong thit b tch

mui v s khng c php chm vo cc li in cc
Mc nc c iu chnh bi cc thit b o mc ti b mt phn cch nc/du 011LT-503 v 011-LT-506, cc thit b ny s gi tn hiu n cc van iu khin nc ra
011-LV-003 v 011-FV-004/005.
Chng ta c th kim tra bng tay mc nc bng cch kim tra mu ti nhiu mc
thng qua van kim mc (try cock). Ta c th bit b mt phn cch nc/du nm
u v cht lng nh tng trong khong iu khin mc b mt phn cch.
Mc cht lng b mt phn cch nc/du c ci t nh sau:
Mc ti b mt phn cch du/ nc
Mc
Chiu cao
Tn hiu iu khin, %
Mc ti a iu khin
1600mm
100%
Mc cao nht
1550mm
93,8%
Mc cao
1450mm
81,5%
Mc bnh thng
1200mm
50,7%
Mc thp
950mm
19,9%
Mc thp nht
850mm
7,6%
Mc ti thiu iu khin
787mm
0,0%
4. Bo v an ton thit b tch mui
Thit b tch mui A-1101 c bo v bi mt s ng ngt, theo lm ngt ngun

cp in cho thit b tch mui.
Tham kho ti liu sau:
Biu Nhn - Qu 8474L-011-A3505-0814-001-001-40625-17.001
Biu phn phi cung cp in (s u ni in) thit b tch mui A1101-D-01-8474L-011-A3302-0814-001-001-40625-60.001
Biu phn phi cung cp in (s u ni in) thit b tch mui A1101-D-02-8474L-011-A3302-0814-001-002-40625-60.002
4.1 T ngt my bin th
Trn cc my bin th A-1101-D-01-TR-01 A/B v A-1101-D-02-TR-02 A/B c
trang b nh sau:
Cc cng tc p sut 011-PSHH-580/581/582/583 c gn trong lng s cch
in pht hin vic tng p do hng ng cch in v dn n t ngt my bin
th. Gi tr ci t ca nhng cng tc p sut ny l 8.16 kg/cm2.
iu kin hot ng bnh thng, bnh my bin th y du khong. Cc cng
tc mc 011-LSLL-517/518/519/520 s t ngt my bin th nu bnh khng hon
ton y du.
4.2 T ngt mc du ca thit b tch mui
Cc thit b tch mui phi c vn hnh y lng (khng c kh). Cc thit b pht
hin hi (cc thit b o mc 011-LT-502/505) c s dng ngng (shutdown) 2
my bin th gn trn cc thit b tch mui.

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5. Chun b cho khi ng
Cho rng cm thit b tch mui A-1101 c xy dng theo:

Quy trnh xy dng v lp t thit b -8474L-011-A5010-0814-001-00140625-95.003
Tt c cc thit b lp t xong trong cm thit b tch mui c kim tra v sn
sng khi ng
5.1 Bnh tch mui v cc thit b bn trong
Cc li in cc c lp t, iu khin v kim tra vi s chng kin ca ngi
gim st bn PROSERNAT v ph hp vi cc tiu chun v bn v ca
PROSERNAT
Cc li in cc phi hon ton phng, nm ngang v khong cch gia 2 in cc
hay gia cc tip in v phn tip t phi c kim tra cn thn. Khong cch gia
li trn cng v li gia l 200 mm. Khong cch gia li gia v li di
cng l 250 mm. Duy tr khong cch ti thiu gia cc li pha trn l 180 mm v
200 mm gia phn tip in v t.
Bn trong bnh phi kim tra m bo khng c bi bn, mnh vn kim loi ri
li
Nu c kim tra p sut kh hay kim tra thy lc ngoi site th chng ta phi tho
cc ng c lp khi lm hng chng v sau thay th vo bng bch m (mt
bch bt kn) 4300#.
Trc khi v trong khi x nc t qu trnh kim tra thy lc, m rng ng thng
hi v gi nh vy trnh to chn khng trong bnh.
5.2 ng ng
Trc khi khi ng cn m bo rng tt c h thng ng ng phi ph hp vi
bn v v cc tiu chun, h thng ng ng qua kim tra thu lc v khng c bt
k cn bn no.
Kim tra v vn cht li tt c cc mt bch cng nh m lt gia cc mt bch. Tt c
cc van vn hnh bng tay phi c kim tra ti v tr ng v m ca chng.
Tt c cc ng ng nn thi ra (flushing) sch bng nc vi cht c ch n mn.
Sau khi thi ra, h thng ng nn c tho sch v lm kh hon ton. Tt c cc
thit b t ng trc tuyn ch nn lp t sau khi lm kh.
5.3 Cc thit b o v iu khin
Tt c cc thit b o phi c kim tra ti nh xng ngoi site trc khi lp t
cui cng. Tt c thit b kim tra cn thit phi sn c ti nh xng.
Cc thit b o cng knh v nng khng th tho di khi v tr ca n nn tin hnh
kim tra ti ch.
Kim tra cn thn khong lm vic v hot ng ca van.
Kim tra vng lm kn bng kh nn.
5.4 in
Tt c cc phn tip in nn kim tra cn thn, kim tra h thng dy in ca cc cu
t cng nh s kt ni hp l gia chng

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Kim tra h thng ni t.

S dn in v cch in ca dy cp nn c kim tra, vn cht li tt c np m
ca dy cp.
Dy cp cn c kim tra bng mt pht hin xem c bt k s h hng no xy ra
trong qu trnh lp t hay khng.
5.4.1 Bng iu khin
S sch s bn trong v bn ngoi cn c kim tra.
Cc thit b bn trong cn c kim tra (volt k, ampe k, nt n, vv...).
Cc c trng bo n cn c kim tra.
5.4.2 My bin th.
Cc ng c lp in p thp, thnh thit b v np y nn c kim tra.
Tt c im ni t phi c ni vi vng ni t chnh.
Kim tra s ngn mch v kim tra khng ti thc hin v kt qu tt.
6. Khi ng phn xng

Tham kho mc 1 An ton trong ti liu ny.
6.1 Qu trnh tr ha
Trc khi in du th vo thit b tch mui, bnh phi hon ton sch kh. Vic tr
ha thit b tch mui c th thc hin bng cch s dng kh nit hoc nc.
i vi trng hp dng nc, PROSERNAT khuyn tin hnh nh sau:
ng ng ni tt (bypass) ca thit b tch mui
Kim tra tt c ch tho nc x, im ly mu, thit b try-cock v cc im x
kh ng v tt c cc np y lp.
ng van nm pha trc im phun nc ra trnh trng hp nc chy
sang b phn nm pha trc thit b tch mui
in nc vo bnh thng qua h thng phn phi du. lm nh vy, nc
c phun vo thng qua im phun nc pha trc thit b trn tnh.
Ch : p sut thc hin khng c thp hn 15psig trnh s thm hi m vo
cc thit b in bn trong.
X thit b thng qua van x
Dng phun nc khi bnh y v ng im phun nc.
Cc in cc khng bao gi c tip in trong khi lm tr ha thit b tch
mui.
6.2 in du th vo bnh.
Kim tra m bo rng vic in du th vo bnh l khng b ng rn (nhit
lc no cng cao hn nhit ng rn l 100 C).
Kim tra tt c ch tho nc x, im ly mu, thit b try-cock v im x kh
ng v tt c cc np y lp.
Cc ng ng phun nc v phun ho cht (cht kh nh v cc cht khc) phi
ng.

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Nu bnh c lm tr ha bng nc, PROSERNAT khuyn co in du th vo

thit b tch mui tnh in thng qua ng ra ca du th ti thit b tch mui (b
thu gom du) v y lng nc b chim ch i ra theo ng nc thi. Qu trnh
in du vo bnh c xem l hon tt khi b mt phn cch gia du/nc t mc
bnh thng (1200 mm).
Nu bnh c lm tr ha bng nit, PROSERNAT khuyn co in nc sch vo
y thit b tch mui tnh in thng qua ng vo ca du th ti thit b tch mui
(khong 10m3/h) trnh t ng chuyn dng cho vic bm nc sch vo du th
cho qu trnh tch mui. lm nh vy tham kho mc 6.1. Sau PROSERNAT
khuyn co in du th vo y bnh thng qua ng vo ca du th ti thit b
tch mui (b phn phi du).Trong thi gian thc hin 2 bc ny, thng hi bnh
bng van x.
Ch : Mc ca b mt phn cch nc/du s c iu chnh sau.
Sau khi in du th vo bnh (tu cch chn) phi nng p ti p sut vn hnh (tham
kho ti liu S dng vi cn bng vt cht v cn bng nhit: 8474L-011-A01020814-001-001
Cc in cc khng bao gi c tip in trong khi in du th vo cc

thit b tch mui.
n bc ny th cc thit b tch mui c xem nh sn sng cho vic vn hnh

trong h thng chnh.
6.3 ng in cho cc in cc
m bo rng trong cc bnh tch mui y du th (011-LT-502 v 011-LT-505).
Khng bo ng v mc ca b mt phn cch du/nc l 1200 mm.
Ch : nu mc nc nm cao hn cc in cc s xy ra hin tng ngn mch (chp
in) (Tham kho x l s c mc 10)
ng in cung cp ti cc in cc.
m bo rng in p l cao v dng thp trn bng iu khin (nu khng xy ra
nh vy tham kho phn x l s c).
6.4 Phun cht kh nh.
M cc van v bt u phun cht kh nh vo c 2 im phun vi tc dng c
ch ra mc 3.3
6.5 Phun nc cho qu trnh tch mui.
Bt u phun nc cho qu trnh tch mui (tham kho ti liu S dng vi cn
bng vt cht v cn bng nhit 8474L-011-A0102-0814-001-001-40625-11.001) v
iu chnh vng iu khin dng 011-FV-021.
6.6 Ci t ban u cho thit b to nh tng cp 2.
Bt u ng thit b to nh tng cp th hai 011-PDV-506 n khi s chnh p t
khong 0.6-0.8 kg/cm2.
6.7 iu chnh mc ca b mt phn cch nc/du thit b tch mui th hai.

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Theo di s thay i ca mc phn gii bng cch dng cc van kim mc (Try-cock)
v cc thit b o mc (011-LT-506) cng vi s hin th trong DCS. Khi mc bnh
thng (50%) t c, cc van iu khin 011-FV-004/005 m ph hp vi tn hiu
b iu khin (controller) v cho php dng nc thi thit b tch mui cp 2 c
tun hon.
6.8 Nc tun hon trong.
Khi ng bm nc tun hon (P-1118 A/B) bm nc tun hon t thit b tch
mui cp th hai (A-1101-D-02) v thit b tch mui cp th nht (A-1101-D-01) v
iu chnh:
Vng iu khin dng 011-FV-164.
T l gia 011-FIC-004 v 011-FIC-005.
Mc phn gii s c thit lp sau mt khong thi gian. Thi gian ny s ph thuc
vo tc dng nc (thng t 1 n 2 ting ph thuc vo phn trm tc dng
du kh s dng).
6.9 Ci t ban u cho thit b to nh cp th nht.
Bt u ng thit b to nh tng cp th nht 011-PDV-503 n khi s chnh p
t khong 0.6-0.8 kg/cm2.
6.10 iu chnh mc ca b mt phn cch nc/du thit b tch mui th nht.
Theo di s thay i ca mc phn gii bng cch dng cc van kim mc (Try-cocks)
v cc thit b o mc (011-LT-503) cng vi s hin th trong DCS. Khi mc bnh
thng (ci t) t c, van iu khin 011-LV-003 m ph hp vi tn hiu b iu
khin (controller) v cho php dng nc thi chy ra khi bnh.
Ging nh thit b tch mui th hai, mc ca b mt phn cch nc/du thit b
tch mui th nht s c thit lp sau mt khong thi gian.
6.11 H thng ra bn.
Mi thit b tch mui c trang b 2 h thng ra bn (2 vng trong mt thit b tch
mui), mi h thng s ra sch mt na din tch y bnh.
Tc dng ca mi h thng ra bn (mi vng) l 4m3/h v tn tht p sut l
1kg/cm2 trn mi vng.
S vn hnh thng xuyn ca h thng ny s c quyt nh bi ngi vn hnh
trong khi vn hnh thit b tch mui. Trong mi ca, h thng ra bn s c a vo
vn hnh th t tng vng v ngi vn hnh s kim tra cht lng nc ra trong
khi vn hnh. Khi nc sch th h thng s dng.
Chc nng chnh ca mi ca nh sau:
H thng ra bn s c vn hnh trong 10 pht (10 pht cho phn th nht v
10 pht cho phn th 2).
Dng h thng khong 1h30 nc c thi gian lu trong bnh thit b tch
mui (a s l 1h).
Kim tra xem nc sch cha:

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Nu nc sch, h thng ra bn s a hot ng tr li ca sau.

Nu nc cha sch, h thng ra bn s bt u li theo s vn hnh
trn cho ti khi nc sch.
Cc mu ly kim tra cht lng nc phi c ly trc khi vn hnh h thng
ra bn.
Vi thit b tch mui cp th nht (A-1101-D-01), vn hnh ra bn s thc hin ni
tip cho mi vng ra.
Thit b tch mui cp th hai (A-1101-D-02) khng thng xuyn cha nhiu cn
bn. Do kim tra mt ln/1 tun xem lng cn bn y thit b.
6.12 u gom ca thit b ht vng du ti b mt phn cch
Thit b ht vng du c t ti b mt phn cch gia du v nc trong thit b
tch mui. H thng ny c s dng khi c s tch t ca nh tng b mt phn
gii tch nh tng ny a ti ng nc thi ca thit b tch mui.
7. iu khin s lm vic ca thit b tch mui.

7.1 Cc im ly mu.
Mu c ly ti cc v tr tng ng nh sau:
Ti u vo ca du th (Trc cc im phun nc vo)
o Hm lng nc
o axit pH.
o T trng 15.60C (600F)
o nht nhit vn hnh.
o Hm lng mui.
Ti u ra ca thit b tch mui cp th nht (A-1101-D-01), trc im phun
nc vo ca thit b tch mui cp hai
o Hm lng nc.
o Hm lng mui.
Ti u ra ca thit b tch mui cp th hai (A-1101-D-02)
o Hm lng nc.
o Hm lng mui.
Ti im phun nc ra.
o Hm lng mui
o axt pH
u ra ca bm nc tun hon P-1118A/B
o Hm lng mui
o axt pH
Nc thi (u ra ca thit b tch mui cp th nht) -trc u ni tho nh
tng.
o Hm lng du
o axt pH

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7.2 Lch phn tch.

Trong thi gian khi ng cc mu c miu t trn s c ly v phn tch 4
gi/1 ln.
Trong vn hnh bnh thng, cc mu c yu cu l 24 gi/1ln.
7.3 Quy trnh lymu.
Sau khi khi ng phn xng, cc mu s c ly trong khong thi gian n nh
4gi/ln iu chnh li cc thng s.
Cc chai ly mu phi c sc ra cn thn trc khi dng bng nc ct, sau
bng axeton, toluene, benzene, tricloroetylen hoc cc dung mi ha cht tinh khit
khc v sau lm kh vi du sch, kh khng c khng kh.
Khi ly mu trn ng ng du th phi ch cn thn, du th phi chy ra ngoi
mt vi pht qua im ly mu trc khi ly mu. Quy trnh ny cho php ra ng
ng v loi b tt c vt nc.
Sau khi lm sch, chai ly mu s c ra mt vi ln bng lu cht c ly mu.
Hm lng nc nh hng n kt qu phn tch d l rt nh, tt c mu thc hin
khng ng quy trnh ly mu trn c th dn n kt qu phn tch sai hon ton.
S lng cn xung y thng xuyn xy ra nhng chai mu do khuy l cn thit
m bo mu ng quy nh. chnh xc v thun tin cho php o th yu cu
phi ly nhiu mu. Ngay sau khi khuy, u ng ht s c h thp gn n mc c
th vo gia chai v ly mu tht nhanh ti mc c th. ng ht s c ra sau khi
phn tch mu bng cc dung mi.
7.4 Cc phng php kim tra v cch tin hnh.
Cc phng php kim tra v cch tin hnh c m t trong ti liu Miu t cng
ngh -8474-A3501-0814-001-001-40625-11.002 phn cch tin hnh.
7.5 S iu chnh (tuning) vn hnh.
Tin hnh ly mu nh mc 7.1 v thc hin phn tch.
S tn tht p sut qua cc thit b to nh s c tng tng nc ti a l 0.2 kg/cm 2
tng hiu qu tch mui. Sau 1gi vn hnh vi s chnh p ny, cc mu mi s
c ly v phn tch. Ty thuc vo kt qu phn tch m mc tn tht p sut ca
thit b to nh s c iu chnh.
Nu hm lng mui cao th phi tng s chnh p, nu hm lng nc cao th phi
gim s chnh p (tham kho phn 10.1.2 ca phn s l s c).
7.6 Kim tra nghim thu ngoi site
7.6.1 iu kin ca kim tra nghim thu ngoi site.
Mc ch ca vic kim tra nghim thu ngoi site l xc nh hiu qu x l ca
cm thit b tch mui v cc iu kin thit k ca chng.
Qu trnh khi ng cc thit b tch mui s c thc hin ph hp vi quy trnh
khi ng chi tit trn.
Sau mt thi gian nht nh th cn thit phi iu chnh cc thng s. Trong khong
thi gian ny, vic ly mu v kim tra 4 gi mt ln vn c tin hnh. Cc kt qu
phi nhn c trong vng 1 gi cho php iu chnh cc thng s.

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7.6.2 Kim tra hiu qu lm vic ca cm thit b tch mui (A-1101)

Hiu qu x l ca cm thit b tch mui (A-1101) phi c kim tra trong khi kim
tra nghim thu site c a ra di y:
ng du vo: Cc thit b tch mui (A-1101-D-01 v A-1101-D-02) c
thit k vn hnh vi tc dng 148.000 thng/ngy vi du th Bch H
v 141.000 thng/ngy vi du th Dubai. Tc dng s c o v iu
khin.
ng du ra: Nc v cn ti nhit vn hnh (125 0C - 1500C) s c o
v tng ng l 0.2% th tch. Hm lng mui trong nc thi s khng c
vt qu 2.0 ppm khi lng.
u ra ca nc: Hm lng du trong nc ra khi thit b tch mui cp th
nht (A-1101-D-01) s khng c vt qu 250ppm khi lng vi vic s
dng cht kh nh hiu qu.
7.6.3 Trong khi kim tra nghim thu ngoi site.
Sau mt thi gian n nh th cn thit phi iu chnh cc thng s. Trong khong
thi gian ny, vic ly mu v kim tra 4 gi mt ln vn c tin hnh. Cc kt qu
phi nhn c trong vng 1 gi cho php iu chnh cc thng s.
Khi kt qu c chp nhn, kim tra trong vng 72gi c th bt u ly mu 4 gi
mt ln. Kt qu phn tch phi c trong vng 1 gi.
Kt qu c xem xt l chp nhn c nu trung bnh ca cc php o ph hp vi
hiu sut c m bo (guaranteed), thc hin tnh ton chnh xc ca php phn
tch.
8. Dng (Shut-down) phn xng.
Tham kho mc 1 An ton trong ti liu ny.
8.1 Dng (shut-down) cm thit b tch mui

Quy trnh di y s c thc hin:
Dng cc bm nc n thit b tch mui.
ng cc van tay trn cc ng ng nc.
Dng cc bm cht kh nh.
ng cc van tay trn ng ng phun cht kh nh.
Tt cng tc in my bin th ( in c th vn duy tr trn cc in cc chng
no du th cn i qua bnh) v kha trm in.
Ni tt qua (By pass) thit b v ng cc van c lp ca thit b.
Ch : Theo quy tc chung, ngi vn hnh nn theo cc quy tc an ton ngoi site v
p dng cho thit b ny.
Nu khi ng li hoc khi ng vi thit b tch mui y du v mc ca b
mt phn cch nc/du l hp l, tham kho chng 6 Khi ng phn xng.

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8.2 Tho sch thit b tch mui.

Khi cn thit tho sch hon ton bnh hoc cm b tch mui, p dng theo quy trnh
sau:
Dng thit b.
C lp hon ton thit b tch mui.
Thng hi bnh thng qua van x (blowdown valve)
Tho nc ti cc im thp ca bnh, ngay khi du th chy ra th ng van li.
Tho du th bng cch bm ra hoc tho ra ngoi vo thng cha.
t bch m hoc spectacle ti mi u ni vi h thng ng.
Ch : Trong qu trnh vn hnh ny bt buc thay th sn phm bm ra bng kh
tr (nit) hoc nc di p sut thp. Khng kh khng bao gi c php vo
bnh trng trnh to hn hp chy n.
9. Vn hnh bnh thng v iu chnh.

9.1 Cc bin cng ngh
Cc thng s sau s c iu chnh:
Lu lng dng du th.
Nhit du th.
p sut du th.
S tn tht p sut qua thit b to nh.
Lu lng nc cung cp cho qu trnh tch mui.
Nhit nc cung cp cho qu trnh tch mui.
Cht lng nc cung cp cho qu trnh tch mui.
Mc ca b mt phn cch nc/du.
Ha cht kh nh.
Tt c cc thng s ny c tc ng trc tip n:
Hm lng mui trong du th ra khi thit b tch mui cp th hai (A-1101D-02).
Nc v cn ca du th khi ra khi thit b tch mui cp th hai (A-1101-D02).
Cht lng nc thi ra khi thit b tch mui cp th nht (A-1101-D-01).
9.1.1 Lu lng du th.
Tham kho phn M t cng ngh 8474L-011-A3501-0814-001-001-40625-11.002.
Gim tc np liu ca dng du th s lm tng hiu qu lm vic ca thit b theo
mt s cch:
Lm tng s tip xc ring gia ht nc nh phn tn v nc sch mi b
xung.
Lm tng s kt hp ca cc git nc gia cc in cc.

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Lm tng kh nng tch nc khi du th di tc dng ca trng lc v cho

ra cht lng nc thi tt hn, khi thi gian lu v qu trnh lng trong bnh
tng.
Vn trn ch c tnh cht tham kho, v rng lu lng u th b p t do yu cu
v sn xut. Cc thit b tch mui c thit k m bo thi gian lu ng thi
cho c hai pha du th v nc nhng cn lu rng bt k s qu tc dng no,
qu iu kin chun c th lm gim hiu qu lm vic ca thit b.
9.1.2 Nhit du th.
Mun t c hiu qu phn tch tt th nhit vn hnh phi thch hp.
Ch : Nhit vn hnh ca thit b tch mui l 138 0C, nhng n c th dao ng
t 1250C - 1500C.
Nu nhit vn hnh qu thp th n lm tng nht v dn n cc vn sau:
Nh tng bn kh ph v.
Rt kh khn cho cc git nc lin kt li vi nhau do b mt git lng tr nn
cng hn.
9.1.3 p sut du th.
p sut vn hnh s c gi trnh hnh thnh kh trong thit b tch mui c th
dn ti t ngt in cc in cc.
9.1.4 S tn tht p sut khi qua cc thit b to nh.
S tn tht p sut khi qua cc thit b to nh s c tng tng nc ti a l 0.2
kg/cm2 tng hiu qu tch mui. Sau 1gi vn hnh vi s chnh p ny, cc mu
mi s c ly v phn tch. Ty thuc vo kt qu phn tch m s chnh p ca
thit b to nh s c iu chnh.
9.1.5 Lu lng dng nc cho qu trnh tch mui.
Lu lng thch hp cho dng cung cp vo thit b tch mui l cn thit t c
hiu qu phn tch, ngi vn hnh s kim tra lu lng dng nc ti thiu cung cp
cho qu trnh tch mui mc 3.1.
9.1.6 Nhit nc cung cp cho qu trnh tch mui.
9.1.7 Cht lng nc cung cp cho qu trnh tch mui.
Tham kho phn M t cng ngh 8474L-011-A3501-0814-001-001-40625-11.002 v
S dng c cn bng nhit v vt cht 8474L-011-A0102-0814-001-001-4062511.001.
9.1.8 Mc ca b mt phn cch nc/du.

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Mc ca b mt phn cch s c gi mc cao c th t c cht lng nc

l tt nht. Khong vn hnh chun l 50%-70%. Tuy nhin mc phn gii s c
duy tr di mc cao nht (high high) l mc gy ra ngn mch in cc v bn trn
mc thp nht (low low) l mc lm cho nc x b bn.
9.1.9 Ha cht kh nh.
Ha cht kh nh i hi s dng lin tc.
Ngi vn hnh thit b tch mui c kinh nghim s bit cch iu chnh hiu qu i
vi tng loi du th. Chng ta bit rng hiu qu ca cht kh nh c th nhn thy
mt cch nhanh chng.
Tham kho Bng tiu th v cn bng ph tr 8474L-011-A1014-0814-001-00140625-14.001.
9.2 Ghi li hot ng ca cm thit b tch mui.
PROSERNAT khuyn rng bng d liu vn hnh s c ghi li hng ngy. Bng d
liu ny (trong ph lc 1) ch ra tt c cc thng s cho php vn hnh v iu chnh
thit b tch mui.
10. X l s c.
Tham kho ti liu: Biu nguyn nhn v h qu 8474L-011-A3505-0814-001-00140625-17.001.

10.1 Cc thnh phn, chc nng v cc hng hc.
Thit b tch mui vn hnh c tin cy cao v cc phn cn thit ca thit b (bnh,
cc b phn bn trong, ngun in, h thng ng dn,...) u l cc yu t tnh. Nu c
s c trong vn hnh th tham kho phn sau:
Gi tt c cc chi tit ca thit b (in, thit b iu khin, bnh, ngun in, thit b
trn tnh, thit b to nh, h thng ng dn...) iu kin tt v sch (khng b r).
Chng nn c kim tra nh k m bo l kn v vn hnh tt.
Nu mt phn hay thit b xut hin hng th tham kho phn hng dn s l s c
trong s tay vn hnh ca nh sn xut.
Cn ch rng khi bnh c m bo dng, cc b phn bn trong (h thng phn
phi nguyn liu, h thng thu gom, cc li in cc...) v v bnh nn c kim tra
du hiu ca s n mn v mi mn.
Hnh dng ca li in cc, u ni in p cao, ng c lp u vo, thit b cch
in, dy cp...phi c kim tra cn thn.
ng c lp ca my bin th dn h thng in i vo bn trong thit b tch mui
v cc thit b cch in (phn Teflon) phi c b mt trng sch khng b nt hay b
chy in.
10.1.1 Bng x l s c my bin th.
A
Mc du thp trong A1
R r du
A1a
Tham kho im C

C
D
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Hng cng tc mc
Hng m
A2a
B1a
D4
Hng ng c lp thit b D2a

dn in vo bn trong
thit b tch mui
Hng ng cch in my D3a
bin th
Hng thit b cch in
D4a
D5
Li in cc mo
D5a
Lng u ni gia bin th

v cc li in cc
Lng u ni my bin
th
Lng u ni gia ng
thit b dn in vo bn
trong thit b tch mui v
cc li in cc
Hng cu ch in p my
bin th
Hng thit b iu khin
E1a
Kim tra v thay cng tc mc

Kim tra ng c lp thit b dn
in vo bn trong bnh tch
mui.
Kim tra v thay m
Kim tra v thay m
Sa v vn cht
Sa
Kim tra cc iu kin cng
ngh (tham kho bng s l s
c thit b tch mui)
Kim tra v thay th ng c lp
thit b dn in vo bn trong
thit b tch mui
Kim tra v thay th ng cch
in my bin th
Kim tra v thay th thit b
cch in
Kim tra v iu chnh li in
cc
Kim tra v sa cha
R r du trn kt C1
du my bin th
C2
C3
Dng in cao v D1
in p thp
Hng m
R r van hay nt
Kt du b n mn
Ngn mch cng ngh
B1b
C1a
C2a
C3a
D1a
E2a
Kim tra v sa cha
D3
Dng thp v in E1
p cao (nhng thit
b tch mui khng E2
lm vic)
E3
Dng thp v in
p thp
Phin bn : 0
S TAY VN HNH
my bin th
A2
R r du trn kt B1
du my bin th
D2
30/8/2008
F1
F2
F3
F4
F5
Lng u ni trn vng

iu khin
Sai lch dng in trn
my bin th
Sai lch in p my trn
bin th
E3a Kim tra v sa cha
F1a
F2a
Kim tra thit b, u ni v

thay th cu ch
Kim tra Ampe k v thay th
F2b
F3a
Kim tra Volt k v thay th

Kim tra v sa cha
F4a
Kim tra v sa cha
F5a
Kim tra v sa cha
10.1.2 Bng x l s c thit b tch mui.

1
S c
Nguyn nhn trc tip
Nguyn nhn su xa
Hm lng mui 1A Tip xc gia nc 1Aa Chnh p qu thp
trong du th
x l v du th
tch mui cao
km
1Ab Lng ph nh a
vo qu thp
1Ac
Gii php
Tng s chnh p
Tng lng ph
nh vo
Lng nc a Tng lu lng

vo cho qu trnh nc x l
tch mui khng

Hm lng nc 2A
trong du tch
mui qu cao
2B
Dng nc thi b 3A
bn
C s dao ng 4A
ln, lin tc trong
Volt k
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S TAY VN HNH
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1Ad
Nhit vn hnh Tng nhit vn

qu thp
hnh
1Ae
Tc np du th Gim tc np
vt qu cng sut du th
thit k.
Nh tng
2Aa
du/nc qu nhiu
2Ab
Mc ca b mt
phn cch
nc/du qu cao
Chnh p qu cao
Gim chnh p
Tc phun cht Tng tc phun

ph nh qu thp
cht ph nh
2Ac
Cht lng nc
nc a vo cho
qu trnh tch mui
km
2Ac
Tc phun nc Gim lng nc

x l cao
x l thm vo
2Ad

qu thp
hnh
2Ba
Phao, b iu khin Sa cc dng c b

mc hoc van tho hng
nc b hng
2Bb
T trng du th iu chnh b o
gim
mc nc
Chnh p qu cao
Gim chnh p
Nh tng
3Aa
du/nc qu nhiu
3Ab
Duy tr pH ca
nc x l 6-8
hoc s dng nc
sch

ph nh qu thp
cht ph nh
3Ac
Cht lng nc x Duy tr pH ca

l km
nc x l 6-8
hoc s dng nc
sch
3Ad
Lu lng nc x
l qu cao
3Ae

qu thp
hnh
Kh hnh thnh 4Aa

trong thit b tch
mui
Gim lu lng
nc x l thm
vo
S hnh thnh kh l Chnh ng p sut

do tt p
ca thit b

in p qu thp
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Nh tng
4Bb
du/nc qu nhiu
Tham kho
2Aa ti 2Ae
4C
Mc ca b mt 4Cc
phn
cch
nc/du qu cao
Ngn mch do nh 5Aa
tng bn trong
vng in cc
Tham kho phn 2B
5B
Phin bn : 0
S TAY VN HNH
4B
5A
30/8/2008
phn
Nhit vn hnh Dng phun nc

thp
x l. i v quan
st xem khu in
cc c sch cc vt
nh ho khng.
5Ab

ph nh qu thp
cht ph nh
5Ac
To nh qu nhiu
5Ad
To nh do vn - Kim tra pH ca
ho hc
dng nc x.
- Kim tra s c
mt ca cc tc
nhn to nh n
nh nh kim,
ammoniac
Ngn mch do b 5Ba

hng in
Hng ng c lp Thay th ci hng

u vo bung cao bng ci mi.
p
5Bb
Hng thit b cch Thay th ci mi.

in
Vic thay th ny
yu cu phi i vo
bnh.
5Bc
in cc chm t
Tch in cc ra
khi t.
5Bd
Hng thit b o
Xc nh phn b
hng ri thay th
bng ci mi
Gim s chnh p
qua cc thit b nh
ho
HNG DN BO DNG THIT B

m bo cht lng cng tc lp t, cc thit b tch mui c bo dng min
ph trong vng 5 nm u.

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S TAY VN HNH
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PHN XNG CDU (011)
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Sau thi hn 5 nm, cc phn ngoi ca thit b phi c bo dng trong khong
thi gian l 2 nm, trong khi cc phn bn trong phi c kim tra nh k 5 nm mt
ln.
10.2 Chun b cho vic kim tra bnh tch mui.
Khi c k hoch kim tra thit b tch mui, cc li khuyn sau nn c thc hin:
Dng thit b theo s tay vn hnh ny.
Kim tra b ngt dng my bin th c kha trong trm in ti v tr m.
Kim tra khng c in p trn my bin th.
Thng hi bnh thng qua van x (blowdown valve).
Tho bnh theo s tay vn hnh.
C lp bnh bng cch t bch m hoc spectacle ti tt c u vo v u ra.
M cc manhole v ng x hi pha trn ca bnh.
Thng hi bnh bng hi nc p sut thp trong vng 24 gi.
Kim tra khng c in p khi i vo bnh l nh sau:
o Ni cp tch v vo bn ni t hoc vo v bnh, sau ni n vo
mi in cc (3 in cc).
o Lm sch thnh trong ca bnh bng nc p cao, nng nu c th.
o Trc khi chng ta i vo bnh phi m bo rng nhit h xung
cho php i vo v tt c kh chy hay c hi c thi sch.
o Ni in gia cc in cc vi nhau ( ngn mch cc in cc).
10.3 Li in cc thit b tch mui.
10.3.1 Quy trnh ni t.
ni t cc in cc lm theo cc hng dn sau:
Ngt in tt c cc my bin th v kha chng v tr m.
Kim tra m bo khng c in p trn cc my bin th PROSERNAT.
X p thit b tch mui.
M bnh tch mui (tham kho cc hng dn an ton trang trc).
Ni cp vo m tip t gn nht.
Ni t 3 tm in cc.
10.3.2 Quy trnh lm sch.
o Lm sch thnh trong ca thit b tch mui bng nc p cao, nng nu c th.
o Mi tay treo cch in v ng lt cch in (cc phn Teflon) s c lm sch
bng dung mi. Tt c sp v cn trn phn Teflon s c loi b cn thn
lm cho b mt sng, khng b nt hoc khng b chy in
Ch : lm sch tay treo cch in v ng lt cch in ta phi tho b mt tm
in cc c th i vo t pha trn nh thit b tch mui. V khng lm hng
cc li in cc ta t mt tm g ln trn cc in cc ny trc khi leo ln v i
trn .

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S TAY VN HNH
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10.4 My bin th.

Bt k cng vic bo dng no thc hin trong thi gian bo hnh, vui lng lin lc
vi vn phng PROSERNAT.
10.4.1 Phn m u.
Trc khi thc hin cng vic bo dng my bin th, bung in p cao v s cch
in (ni ti cc li in cc), 2 my bin th s c ngt in v cc u ch in
s c kha v tr m.
Ch : Hai my bin th s c ngt in v kha v tr m k c khi thc hin
cng vic bo dng ch trn mt my bin th.
Kim tra rng my bin th ngt in trn bng iu khin hoc trong phng
iu khin.
Trc khi m bnh du my bin th hoc knh quan st mc du, my bin th
phi c gim p dng cc u ni gn trn nh (dng ng mm sch v thu
hi li du tha)
Trc khi m bung in p cao (HV chamber) hoc mun tho ng lt cch
in, thit b tch mui phi c gim p v c lp.
Kim tra s thiu p trong bung in p cao bng cch s dng u ni chm
du (filling plug connection).
bn in mi ca du khong s c kim tra. Vic in du b sung c
thc hin bng du mi hoc du ti sinh. Cht lng ca du ny s c kim
tra trc khi thm vo.
10.4.2 Cng vic bo dng.
Nh vo qui trnh sn xut cht lng cao, trong 5 nm vn hnh u tin my bin th
PROSERNAT khng cn phi bo dng (ngoi tr vic sn bn ngoi nu cn thit).
Sau 5 nm, cng vic bo dng tin hnh nh sau:
Mt mu du (0,3L) c ly qua van tho y v php th in mi c
thc hin trn mu ny (theo IEC 296 Cc quy tc cho my bin th v du
thit b ngt mc 7.12). in p nh thng s khng nh hn 30kV (du mi
c in p nh thng ln hn 50kV). Cnh bo: Khng kh khng c php
i vo bnh cha du my bin th trong qu trnh vn hnh ny.
S cch in trong hp cao p (HV housing) s c kim tra cn thn pht
hin vt chy hoc h hng trn b mt Teflon do phng in
Kim tra s vn hnh chnh xc ca cng tc mc.
Kim tra v iu chnh p sut ci t ca cng tc p sut.
Kim tra lp bo v bn ngoi m bo khng b r hoc n mn v sa cha
nu cn thit.
10.4.3 Hng dn ring thay ng lt cch in my bin th.

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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thay ng lt cch in my bin th thc hin theo cc hng dn sau:

Trong trng hp ma to hay m cao, my bin th s c bo v trnh
nc i vo my.
Ngt in tt c my bin th v kha v tr m.
Gim p thit b tch mui.
Kim tra s thiu p trong ng c lp in p cao s dng u chm du (filling
plug).
Kim tra s thiu p trong bnh du my bin th dng u ni gn trn nh.
Tho sch du ng c lp in p cao v kim tra du (du en chng t du
th i vo ng c lp in p cao v ng lt cch in trong thit b cng cn
c thay).
Tho bnh du my bin th dng u ni tho (s dng ng mm sch v bnh
nh).
Tho bch m trn ng c lp in p cao ra.
Tho u ni ng c lp in p cao v bo v cp in p cao.
M np lt i vo (visiting trap) pha trn v my bin th.
Tho ng lt cch in my bin th (u pha bnh cha du my bin th).
Tho ng lt cch in my bin th dng c l ng lt c cung cp bi
PROSERNAT.
Dng ng lt cch in my bin th mi thay th.
Ct dy cp di va v lp vo u ct (connecting eyelet).
t bt nho lm kn (tightness paste) ln ai c hnh nn ca ng lt cch in
my bin th mi.
Lm sch ng c lp in p cao v ai c.
Lp ng lt cch in my bin th mi v vn tht cht.
Ni li cp ng lt cch in trong bnh cha du my bin th.
Ni li u ni in p cao v kim tra vn cht.
ng bch m ca ng c lp in p cao vi m mi.
ng np lt i vo.
in du vo ng c lp in p cao n vch ch trn ng h o mc.
in y bnh du ca my bin th dng van y v thi khng kh dng van
gn trn nh (Tham kho Ph lc 2).
Tho b du tha y v kim tra mc du lm mt (cooling wave thickness)
l ph hp vi bn v.
10.4.4 Sau khi bo dng my bin th.
Kim tra v hon thnh vic in du vo bnh du my bin th. My bin th
s c thi sch hon ton khng kh.
Kim tra v hon thnh vic in du vo ng c lp in p cao. Mc du ti
nhit mi trng xung quanh s nm gia cc vch ca ng h o mc.

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Sau khi hon thnh cng vic bo dng, thc hin kim tra in nh miu t
trong Quy trnh lp rp v lp t thit b (8474L-011-A5010-0814-001-00140625-95.003).
10.5 Thay ng lt cch in trong thit b tch mui.
Khi ng lt cch in trong thit b tch mui phi thay hoc cn thit i vo trong
thit b kim tra s lp rp cc in cc xem c b lng khng hoc ngn mch bn
trong khng, tin hnh nh sau:
Dng thit b tch mui theo phn Dng thit b (SHUTDOWN).
Tho sch thit b theo phn Tho sch thit b.
Chun b thit b i vo theo phn Chun b kim tra thit b.
Tho du trong ng c lp in p cao.
M bch m ca ng c lp in p cao.
Ch : Nu khng cn thit i vo thit b tch mui th khng cn tho ng lt cch
in trong thit b.
Tho ng lt cch in ra.
Nhc ng lt cch in ra.
Cp ni vi li in cc bng trng lng t trong phu m khng c bt
vt v c cch ly vi s cch in.
Tho ng lt cch in v my kim tra cch in (megger), n s ch chnh xc
s cch in (> 200M ohm), kim tra ng lt cch in xem c vt cacbon en
khng v mu phi trng.
Nu khng thy r cc vt hng, ta cn phi i vo trong thit b kim tra khu
in cc v cc tay treo cch in xem c hng hc hay ngn mch do b hng
hay lng phn li in cc khng. C s cch in khng tt l phi thay th
trc khi i vo trong thit b, tham kho: Hng dn an ton.
Khi cc thit b in bn trong thit b tch mui c kim tra v thay th ng
lt cch in cng nn thay (trong trng hp c bt k s nghi ng no th ng lt
cch in trong thit b tch mui s c thay).
Ch : Trong khi thay ng lt cch in trong thit b tch mui chng ta phi thc
hin tht cn thn trnh hi m hay nc i vo ng c lp in p cao. Mt vm
che tm thi nn c lp bo v ng c lp in p cao.
tin hnh thay ng lt cch in trong thit b tch mui thc hin nh sau:
Lm sch ng c lp in p cao v loi b tt c cc vt bi bn hay nc.
Tht cn thn khi cm ng lt cch in. Bch s c lp vi m mi. m
bo rng ng lt cch in i vo v tr trn v vn bu-lng mt bch.
Chc chn rng ti trng t phn cui dy cp c nh v ng trong
phu.
Trn ng c lp in p cao, ni li ng lt cch in v ng bch m.

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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in ng c lp in p cao bng du in mi cho ti khi mc nm gia cc

vch trn ng h o mc v kim tra m bo khng c r r pha di.
ng u chm du.
n bc ny, kim tra in nn c thc hin m bo tt c cc thit
in sa hay thay l tt.
10.6 Thay tay treo cch in.
Trong trng hp mt hoc nhiu tay treo cch in b hng, tin hnh nh sau:
Dng thit b theo phn Shutdown.
Tho sch thit b theo phn Tho sch thit b.
Chun b thit b i vo theo phn Chun b kim tra thit b.
li in cc lin quan ti li khc trnh li b cong khi tay treo cch
in c tho ra.
Tho vt phn di ca tay treo cch in.
Tho khung li in cc thun tin tip cn cc li in cc pha trn, nu
c th v tho u pha di ca tay treo cch in.
Khi i trn in cc pha trn cng phi cn thn khng lm hng cc khung in cc
v ch i chm trn thanh di hoc tm g t trn cc in cc.
Tro ln phn trn cng ca thit b tho vt v tho tay treo cch in b
hng. Thay th bng mt ci mi. Vn vt phn di ca tay treo vo thanh in
cc.
m bo rng in cc nm ngang v khong cch gia cc in cc l khng
thay i, iu chnh nu yu cu.
Tin hnh nh trn i vi cc tay treo cch in cn thay th.
Kim tra trong khi thc hin cng vic, khng khung in cc no b mo v
kim tra khong cch gia cc in cc v t.
Kim tra ti trng ti u cp ca ng lt cch in (vessel bushing) c t
vo trong phu.
Thay th khung in cc tho.
Thc hin php kim tra in sau khi lp t.
Tho mch mc r.
10.7 Bo dng in.
Du hiu hng in p cao c ch ra khi cc du hiu sau xy ra trn mt my bin
th:
Trng hp
1
2
Ampe
cc i
0
Volt
0
cc i
(nhng thit b tch
Nguyn nhn c th
Ngn mch trn dng th cp my bin th
u ni lng hoc gy gia u ra in p
cao cun dy th cp ca my bin th v
in cc tip in.

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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mui khng lm vic v

cun theo nc)
3
Hng thit b o
Ch : Trc khi c d nh bo dng u ni in p cao v li in cc, kim tra

cc dng in p thp (chnh lin tc tt c cc dng iu khin in p thp, s vn
hnh tt ca cc thit b o, bao gm dng in v in p my bin th ci t trn v
my bin th).
10.7.1 Trng hp 1.
Ngn mch c th do:
Nguyn nhn ban u: Hng ng lt cch in trong thit b tch mui (vessel
bushing).
Nguyn nhn th 2: Hng mt trong cc phn ca in cc tip in (tay treo
cch in, lng cc phn ni).
Nguyn nhn th 3: Hng my bin th
Trong tt c cc trng hp tin hnh nh sau:
1. Kha v tr m hai cu giao chnh trong trm in, m bo rng khng c
in p trn ng vo.
2. Kim tra mc du cch in trong ng c lp in p cao (HV housing). Trong
trng hp mc du tng ln hoc du b en th nguyn nhn chnh l do hng
ng lt cch in (vessel bushing).
3. Khng xt thit b tch mui hng v gim p. thit b tch mui y lu
cht lng
4. Kim tra ng c lp in p cao l khng tng p. Tho ng c lp in p cao
v kim tra du cch in. Tho b bch m ca ng c lp in p cao.
Nu du cch in b en, ti im 2 xc nh; nu quan st thy du cch
in hay ng lt cch in khng c g bt thng, tho ng lt cch in v bo
v u tho, ng bch m ca ng c lp in p cao v in du li vi du
in mi cho ti mc ca du nm gia cc vch o ca ng h o mc.
5. Cp in vo bng cng tc v kim tra my bin th.
o Trong trng hp in p tr li bnh thng (cc i), c ngha rng
hng hoc l do ng lt cch in hoc l do cc phn bn trong trn
in cc.
o Trng hp ngn mch vn duy tr, my bin th b hng; trong trng
hp ny th hng c th l do ng lt cch in my bin th v cn thay
th ng lt ny. Tham kho ch di y.
Khi my bin th hng c xc minh, my bin th nn a vo v kim tra ti
nh xng.

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S TAY VN HNH
Phn:
PHN XNG CDU (011)
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Ch : My bin th c th c kim tra v mc in tr cch in bng megometer

nhng kim tra nguyn nhn th 2 th my bin th phi c m ra tho u
cun in p cao v cho ni t.
Nu d kin trc l my bin th phi m ra sa cha th tt c cc sa cha s
c thc hin bi mt nh xng c chng ch c ch nh bi PROSERNAT.
10.7.2 Trng hp 2 (Lng u ni).
1. Kha v tr m hai cu giao chnh trong trm in, m bo rng khng c
in p trn ng vo.
2. Kim tra mc du cch in trong ng c lp in p cao (HV housing). Trong
trng hp mc du tng ln hoc du b en th nguyn nhn chnh l do hng
ng lt cch in trong thit b tch mui (vessel bushing).
3. Khng xt thit b tch mui hng v gim p. thit b tch mui y lu
cht lng
4. Kim tra s nh thng dng in khng phi t kt ni gia my bin th v
ng lt cch in v s ngn mch dng th cp ca my bin th bng cch ni
cp t ng lt cch in v phn kim loi trn bung in p cao.
5. Cp in vo bng cng tc v khi ng li.
o Trong trng hp dng v in p vn gi nguyn (0 ampe in p cc
i), nguyn nhn hng bn trong my bin th nn kim tra; s hng
ny l rt khng thng xuyn (lng u ni trong my bin th).
o Trong trng hp dng v in p ngc li (ampe cc i in p 0)
th hng l gia ng lt cch in v cc tip in. Trong trng hp
ny, thit b s c m ra. Tham kho phn 7 v 8 trong quy trnh ny.
10.7.3 Trng hp 3
Kim tra s o ca cc thit b o t ng; duy tr dng v in p trn my bin th;
kim tra mt vng tt c cc thit b o lin quan.
10.8 Cc thit b ph (spare)

Tham kho ti liu:
Dy cc thit b ph cho lp rp, chy th v khi ng -8474L-011-A50070814-001-001-40625-94.001.
Thit b ph cho 2 nm -8474L-011-A5021-0814-001-001-40625-94.002.
mua cc thit b ph, vui lng lin lc vi i din bn hng ca PROSERNAT sau
v s ti liu tham kho PROSERNAT ca d n l 40625.

Bng d liu vn hnh hng ngy

Bng d liu
thit b tch mui cp 1 v cp 2
0
Ngy
1
c trng du
1A
T trng
1B
T trng API
1C
nht im th nht
1D
Nhit nht
1E
nht im th hai
1F
Nhit nht
Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 203 / 206
Ph lc 1: Bng d liu vn hnh hng ngy

PROSERNAT
30/8/2008
S ti liu:
Bi:
Phin bn:
Ngy:
S cng vic:
Khch hng:
a im:
Ti liu tham kho:
Gi
S khon:
Cst
o
C hoc oF
Cst
o
C hoc oF

1G
1H
2
2A
2B
2C
2D
2E
3
3A
3B
3C
3D
3E
3F
3G
4
4A
4B
4C
5
5A
5B
5C
5D
5E
5F
6
6A
6B
6C
6D
6E
6F
7
7A
7B
7C
7D
8
8A
8B
8C
8D
8E
8F
8G
8H
9
9A
9C
9D
9E
9F
Hm lng mui
Hm lng nc
iu kin vn hnh
Tc dng du
Nhit vn hnh cp th nht
p sut vn hnh cp th nht
Nhit vn hnh cp th hai
p sut vn hnh cp th hai
Nc ra
Hm lng mui
pH
Nhit nc ra
Tc dng ti cp th hai
Phn trm ti cp th hai
Tc dng ti cp th nht
Phn trm ti cp th nht
Nc tun hon
Hm lng mui
pH
Phn trm tun hon t cp th hai
v cp th nht
Nc thi
Phn trm t cp th nht
Hm lng mui
pH
Phn trm t cp th hai
Hm lng mui
pH
Mc phn cch du/nc
% ca tn hiu
Mc im th mu th nht (trn
cng)
Mc im th mu th 2
Mc im th mu th 3
Mc im th mu th 4
Mc im th mu th 5 (di
cng)
Thit b to nh
chnh p ca van trn cp th 1
m ca van trn cp th nht
chnh p ca van trn cp th
hai
m ca van trn cp th hai
Cht kh nh
Nh sn xut
Loi
Tc phun u vo bm np liu
Tc phun u vo cp th nht
Tc phun u vo cp th hai
Ngun in thit b
in p my bin th A cp th nht
Dng in my bin th A cp th 1
in p my bin th B cp th nht
Dng in my bin th B cp th 1
in p my bin th A cp th 2
Phn:
PHN XNG CDU (011)
Trang
: 204 / 206
BPD hoc m3/h

o
C hoc oF
Bar
o
C hoc oF
Bar
mg/l hoc PTB
C hoc oF
BPD hoc m3/h
% th tch
BPD hoc m3/h
% th tch
o
mg/l hoc PTB

% th tch
% th tch
mg/l hoc PTB
% th tch
mg/l hoc PTB
%
Xem m vch
Bar
%
Bar
%
L/H
ppm
L/H
ppm
L/H
Ppm
V
A
V
A
V
Phin bn : 0
S TAY VN HNH
mg/l hocPTB
% th tch
Xem m
Xem m
Xem m
Xem m
30/8/2008
Phin bn : 0
9G
9H
9I
10
10
A
10B
10C
10
D
10E
10F
11
Dng in my bin th A cp th 2
in p my bin th B cp th 2
Dng in my bin th B cp th 2
Hiu sut
Hm lng mui ra khi cp th
nht
Hm lng nc ra khi cp th
nht
Hm lng du trong nc ra khi
cp th nht
Hm lng mui ra khi cp th 2
Hm lng nc ra khi cp th 2
Hm lng du trong nc ra khi
cp th 2
Ghi ch
30/8/2008
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 205 / 206
A
V
A
mg/l hoc PTB
% th tch
ppm
mg/l hoc PTB

% th tch
Ppm
M cho cc im ly mu
C = nc sch
O = du
E = nh tng
D = bn
B = en
Ph lc 2: in du vo my bin th
Bnh du
1NPT-F u rt trn
in du
ng 1
1NPT-F u rt di
1.
Tho b u bo v ca vi rt du pha trn v

pha di v tho cc nt y.
2.
Ni ng 1 vo u rt du pha di
3.
M u rt du pha trn
4.
in du vo ng 1
5.
M u rt du pha di
6.
Rt du vo ng nh ch trong hnh v.
7.
Kim tra mc du bng u rt pha trn.

Phin bn : 0
S TAY VN HNH
Phn:
PHN XNG CDU (011)
Trang
: 206 / 206
2GAZ-F u rt bn cnh
1NPT-F u rt trn
30/8/2008
Thay du
Bnh du
208L
ng 1
1.
Tho b u bo v ca u rt du pha trn

v pha di v tho cc nt
2.
M im rt du pha trn v pha di

tho hon ton du trong my bin th.
3.
Ni ng 1 vo u rt du pha di v vo
bnh 208 lt.
4.
Rt du vo trong ng nh hnh v.
5.
Kim tra mc du bng u rt du pha trn.
6. ng u rt du pha di khi mc du
chm u rt du pha trn.
1NPT-F u rt di
7.
ng u rt du pha trn.
PH LC 3
BNG K KHAI TN HIU BO NG CA PHN XNG
CHNG CT DU TH (UNIT 11)

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So Tay Van Hanh Nhom CDU-Rev0

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TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

3.3.3 Nhit ti nh ca thp phn tch chnh T-1101

TP ON DU KH VIT NAM (PETROVIETNAM)

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TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

D LIU V THIT B IU KHIN

NH LA CHO NG KH NHIN LIU (011-UX-049)

NH LA CHO NG DU NHIN LIU (011-UX-050)

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

6.1 Cng vic ca nhn vin vn hnh

PHN V: S TAY VN HNH V BO DNG THIT B TCH MUI

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

L mt loi du nh vi API l 39.2 v hm lng sulphur l 0.03%. Bch H l

Nhng tnh cht ca cu t

1.2.1.2 Lights Ends

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

Bng 3: ng cong chng ct v ng cong t trng ca du DuBai:

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

1.2.2.3 Hm lng Lu hunh

Bng 5: ng cong chng ct lu hunh tng ca du DuBai:

1.3 Tiu chun sn phm

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

Bng 6: Nhng tiu chun sn phm:

1.4 Cn Bng Vt cht:

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

(TBP: True Boiling Point: im si thc)

% khi lng (%wt)

1.4.3 Nhng trng hp linh ng

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

Cc thit b trong phn xng CDU c thit k vi kch thc p ng cc

Lng nhit ly ra t dng hi lu tun hon nh thp c iu chnh bi nhit

Cn ch rng, nu nh phn xng c vn hnh vi mt hn hp ca du Bch H

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

1.4.3.1 linh ng im ct ca Naphtha

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

Ti a xng (Naphtha) Bch H

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)

1.4.3.1.2 Ti thiu sn lng Naphtha

Lu lng dng (kg/h)

Lu lng cc dng sn phm cho trng hp vn hnh ny c ch ra trong bng

Bng 14: Trng hp vn hnh ti thiu sn lng xng (Naphtha)

TP ON DU KH VIT NAM (PETROVIETNAM)

PHN XNG CDU (011)