Gunnebo Lifting Shackles

High quality wirerope and chain fittings

...Gunnebo-Anja Industrier AS
The Norwegian Forging Specialist
The company was established in 1918 as Andr. Jacobsen AS and is located on an island close to Bergen on the Norwegian west coast. The firm has grown to become the leading Scandinavian manufacturer of forged shackles and riggingscrews. Other main product lines are general forgings and The Gunnebo Lifting product range. The manufacturing program is constantly developed to meet our customers varying demands. Thus the company stands out as single point supplier. The products are made from a range of steel qualities, including stainless acid proof steel and high grade alloy steel to comply with the most stringent specifications. Our workshops comprise all facilities and systems for the manufacturing and control of top quality products. This include tool design, advanced tool shop, forging, heat threatment, machining, hot dip galvanizing and quality control. As a proof of our consistant work to maintain a high standard of quality the company is certified in accordance with the ISO 9001-2000 standard. The company was bought by Gunnebo in 2001 and changed name to Gunnebo-Anja Industrier AS.

...co-operation
Definitions
Working Load Limit (WLL) = The maximum load a component or lifting assembly is authorized to take in general use under straight pull. The WLL is often known as Safe Working Load (SWL). Proofload (PL) = The maximum load applies when prooftesting a component or lifting assembly. The tested item may not show visible permanent deformation after proofloading. Minimum Breaking Load (MBL) = The minimum load under straight pull at which the component or lifting assembly may break. Safetyfactor (S.F.) = The ratio between the MBL divided by WLL, for instance 6,0 Shockload = A resulting load from impact or jerk of a static load. A shockload is generally much larger than the static load and great care should be taken to avoid such hazardous loads.

Stock

Testing machine

Visit our website

If there are any changes in our products we will keep our website updated. You will allways find the latest updates at http://www.gunneboindustrier.no

...testing and certificates

Product documentation

Upon request at time of order, load rated products can be supplied with Alternative documentation. Work certificate acc. EN 10204 - 2.1 Certificate of basic rawmaterial acc. EN 10204 - 3.1 Proof load certificate Tracable rawmaterial / inspection certificate acc. EN 10204 - 3.1 Approval by official classification offices can be arranged

Marking

Gunnebo shackles which can be supplied with a workcertificate are normally marked with: Working Load Limit (metric tons) The manufacturers logo Tracability code Grade of steel CE mark confirm conformity with the Machinery Directive Within the lifting tackle industry onshore and offshore there is a growing awareness and concern about product safety and reliability. In Europe this is also expressed in The Machinery Directive 89/392/EEC and later amendments which further highlights the responsibility of the manufacturer, distributor and end user of lifting gear. Gunnebo shackles are specified, monitored and documented in compliance with the most stringent requirements for the product concerned. A certified ISO 9001-2000 system is an evidence of our quality standard. We appreciate the trust shown us when specifying, ordering and using Gunnebo shackles.

C E R T I F I C A T E
Gunnebo - Anja
Lonevg, Norway

www.nemko.co

Cert no:

PPO - B164

Industrier AS

has implemented and maintains an Environmen which fulfills Nemk tal Manageme os provision for nt System Management Syste the requirements m Certification of the following and standard

r AS Gunnebo-Anja Industrie
Inspection certificate Acc
Identification Safety factor
Object: Size: Standard:

Din 50049 - 3.1.B

Bow PPO Bolt B164 2,00
856

NS-EN ISO 14 001

The certificate

:2004
activities:

Manufacturing, testing and mark eting of hot forge and wire rope fitting d chain s and general forgi ngs

covers the follow ing

8,0

WLL

Ton

Shackles No Anja Offshore Safety Bow

Oslo, 2007-10-02

1/2 x 5/8'' (13x16mm) S-2973 Approval Certificate No NS-EN 13889 / DnV Type rs No 2.7-1 tion of offshore containe DnV standard for certifica painted. ed. Bolt and shackle eyes All parts hot dip galvaniz Alloy Steel Killed / fine grain threated

Requirements Finish Material Quality

Claus Breyholtz Nemko AS, Certif ication Departmen

_______________

TEST RESULTS
____________
Dia Item Bow Bolt Cast No 8-3538 185279 mm 18 Marking PPO B164 Charpy ISO-V C
0,23 0,37

Si
0,29 0,16

Mn
0,96

Chemical Composition Cr S P
0,014 0,008 0,011 0,010 0,58 0,30

A Al
0,027 0,039

Re

Rm

Ni
0,41 0,04

N/mm2 N/mm2

0,77

15,0

920

990

Certificate numb er: 901208 First time issued : 2007-10-02 Expires: 2010-10-02

Item Bow Bolt

HRC 30 33

Temp - 40C - 40C

Joule 95/80/80 77/90/92

) Load ( KN ) Load ( KN 40 160 160 40

Breaking

Proof Test

Test Date 05.11.07 05.11.07

Remarks

and has been manufactured material described above We hereby certify that the industrial practise. requirements and sound to apply with the spesified

tested

QA Manager

( Sign. / stamp )

...instructions
Instructions for use
Shackles should be inspected before use to ensure that: All markings are legible The body pin are both indentifiable as being of the same size, type and make The threads of the pin and the body are undamaged Never use a safety bolt type shackle without using the split cotter pin The body and pin are free from nicks, gouges, cracks and corrosion Shackles may not be heat threated as this may affect their Working Load Limit Never modify, repair or reshape a shackle by welding, heating or bending as this will affect the Working Load Limit

Temperature
If extreme temperature situations are applicable, the following load reduction must be taken info account Reduction for elevtated temperatures Temperature: New Working Load Limit 0 - 200 C 200 - 300 C 300 - 400 C > 400 C 100% of original Working Load Limit 90% of original Working Load Limit 75% of original Working Load Limit not allowed

...instructions

Side loads should be avoided as the products are not designed for this purpose. If side loads cannot be avoided, the following reduction factors must be taken into account: Load angle 0 45 90 Reduction for side loading New Working Load Limit 100% of original WLL 70% of original WLL 50% of original WLL

Avoid applications were due to movement the shackle pin can rotate

Shackle must be put weight on in stright directions

Avoid applications were due to movement the shackle can rotate

Shackle must be loaded in straigth direction

...shackles
Gunnebo Standard Shackles No 855
bow shackles with safety bolt - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature: U.S. Fed. Spec. RR-C-271 - EN 13889 High Tensile Steel, Quenched and tempered, Grade 6 All parts hot dip galvanized, painted bolts/pins on top of galv. 6,0 Test certificate and traceable 3.1 certificate - 20 C - 200 C

Art.no A085506 A085508 A085509 A085511 A085513 A085516 A085519 A085522 A085525 A085528 A085532 A085535 A085538 A085545 A085552 A085556 A085564 A085576 A085589

WLL tons 0,5 0,75 1,0 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 42,5 55,0 85,0 120,0 *

Nominal size d 1/4 - 6 5/16 - 8 3/8 - 9 7/16 - 11 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2.1/4 - 57 2.1/2 - 65 3 - 75 3.1/2 - 89

Bolt dia d1 8 10 11 13 16 19 22 25 28 32 35 38 42 50 57 65 70 83 95

Inside width a 12 13 16 18 21 27 31 37 43 46 52 57 60 74 83 95 106 127 146

Inside length c 29 32 36 43 47 60 71 84 95 108 119 132 146 178 197 222 255 330 380

Outside eye d2 16 20 22 26 33 40 47 52 58 64 72 74 84 105 119 135 145 165 203

Inside bow e 20 21 26 29 33 42 51 58 68 74 83 89 98 127 138 160 185 190 235

Weight Safety Bolt 0,07 0,13 0,17 0,25 0,42 0,7 1,2 1,7 2,5 3,4 4,8 7,0 9,0 15,0 21,0 29,0 41,0 62,0 110,0

Forging tolerances: As per EN 13889 Table 2 * Safety factor: 5,0 / painted

...shackles
Gunnebo Standard Shackles No 854
bow shackles with screw pin - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature: U.S. Fed. Spec. RR-C-271 - EN 13889 High Tensile Steel, Quenched and tempered, Grade 6 All parts hot dip galvanized, painted bolts/pins on top of galv. 6,0 Test certificate and traceable 3.1 certificate - 20 C - 200 C
Nominal size d 3/16 - 5 1/4 - 6 5/16 - 8 3/8 - 9 7/16 - 11 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2.1/4 - 57 2.1/2 - 65 Bolt dia d1 6 8 10 11 13 16 19 22 25 28 32 35 38 42 50 57 65 70 Inside width a 10 12 13 16 18 21 27 31 37 43 46 52 57 60 74 83 95 106 Inside length c 22 29 32 36 43 47 60 71 84 95 108 119 132 146 178 197 222 255 Outside eye d2 13 16 20 22 26 33 40 47 52 58 64 72 74 84 105 119 135 145 Inside bow e 16 20 21 26 29 33 42 51 58 68 74 83 89 98 127 138 160 185 Weight Screw Pin 0,02 0,06 0,11 0,15 0,21 0,37 0,65 1,1 1,5 2,2 3,1 4,2 6,0 8,0 13,5 19,0 38,0

Art.no A085405 A085406 A085408 A085409 A085411 A085413 A085416 A085419 A085422 A085425 A085428 A085432 A085435 A085438 A085445 A085452 A085456 A085464

WLL tons 0,33 0,5 0,75 1,0 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 42,5 55,0

Forging tolerances: As per EN 13889 Table 2

...shackles
Gunnebo Standard Shackles No 835
dee shackles with safety bolt - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature: U.S. Fed. Spec. RR-C-271 - EN 13889 High Tensile Steel, Quenched and tempered, Grade 6 All parts hot dip galv., painted bolts/pins on top of galv. 6,0 Test certificate and traceable 3.1 certificate - 20 C - 200 C
Nominal size d 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2.1/2 - 65 Bolt dia d1 16 19 22 25 28 32 35 38 42 50 57 70 Inside width a 21 27 31 37 43 46 52 57 60 74 83 105 Inside length c 41 51 60 71 81 90 100 111 122 149 171 203 Outside eye d2 33 40 47 52 58 64 72 74 84 105 119 145 Weight Safety Bolt 0,30 0,60 1,10 1,50 2,2 3,1 4,2 5,6 7,5 13,0 18,0 39,0

Art.no A083513 A083516 A083519 A083522 A083525 A083528 A083532 A083535 A083538 A083545 A083552 A083564

WLL tons 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 55,0

Forging tolerances: As per EN 13889 Table 2

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...shackles
Gunnebo Standard Shackles No 834
dee shackles with screw pin - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature: U.S. Fed. Spec. RR-C-271 - EN 13889 High Tensile Steel, Quenched and tempered, Grade 6 All parts hot dip galvanized, painted bolts/pins on top of galv. 6,0 Test certificate and traceable 3.1 certificate - 20 C - 200 C

Art.no A083405 A083406 A083408 A083409 A083413 A083416 A083419 A083422 A083425 A083428 A083432 A083435 A083438 A083445 A083452 A083464

WLL tons 0,5 0,75 1,0 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 55,0

Nominal size d 1/4 - 7 5/16 - 9 3/8 - 10 7/16 - 11 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2.1/2 - 65

Bolt dia d1 8 10 11 12 16 19 22 25 28 32 35 38 42 50 57 70

Inside width a 12 13,5 17 18,5 21 27 31 37 43 46 52 57 60 74 83 105

Inside length c 25 27 31 37 41 51 60 71 81 90 100 111 122 149 171 203

Outside eye d2 12 16 20 22 33 40 47 52 58 64 72 74 84 105 119 145

Weight Screw Pin 0,06 0,11 0,15 0,2 0,25 0,55 1,0 1,3 1,9 2,8 3,6 4,6 6,5 11,5 16,0

Forging tolerances: As per EN 13889 Table 2

11

...shackles
Gunnebo Arctic Shackles No 856
bow shackles with safety bolt - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature: DnV 2.7.1 / U.S. Fed. Spec. RR.C-271/ DNV Type Approval No. S-2973 WLL 2,0 - 25T Special Alloy Steel, Quenched and Tempered, Grade 8 All parts hot dip galvanized + colour marking As per DnV 2.7.1 (8,0 - 6,0) Test certificate and traceable 3.1 certificate of the bow and the bolt in finished condition. - 40 C - 200 C
Nominal size d 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2 1/2 - 65 3 - 75 Bolt dia d1 16 19 22 25 28 32 35 38 42 50 57 70 83 Inside width a 21 27 31 37 43 46 52 57 60 74 83 105 127 Inside length c 47 60 71 84 95 108 119 132 146 178 197 255 330 Outside eye d2 33 40 47 52 58 64 72 74 84 105 119 145 165 Inside bow e 33 42 51 58 68 74 83 89 98 127 138 185 190 Weight Safety Bolt 0,42 0,7 1,2 1,7 2,5 3,4 4,8 7,0 9,0 15,0 21,0 41,0 62,0

Art.no A085613 A085616 A085619 A085622 A085625 A085628 A085632 A085635 A085638 A085645 * A085652 * A085664 * A085676

WLL tons 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 55,0 85,0

Forging tolerances: As per EN 13889 Table 2 * Type DnV approved no S-4208

12

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...shackles
Gunnebo Super Shackles No 858
bow shackles with safety bolt
- Standard: - Material: - Finish: - Safety Factor: - Documentation: U.S Fed. Spec. RR-C-271 Type IVA Class 3, Grade B High Tensile Steel. Quenched and tempered, Grade 8 Hot dip galvanized 5,0 Test certificate and traceable 3.1 certificate can be delivered.

Art.no A085813 A085816 A085819 A085822 A085825 A085828 A085832 A085835 A085838 A085845 A085857 A085870 A085883 A085895

WLL 3,3 T 5,0 T 7,0 T 9,5 T 12,5 T 15 T 18 T 21 T 30 T 40 T 55 T 85 T 120 T 150 T

Dim - d 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1 1/8 - 28 1 1/4 - 32 1 3/8 - 35 1 1/2 - 38 1 3/4 - 45 2 - 57 2 1/2 - 70 3 1/4 - 83 4 - 95

d1 16 19 22 25 28 32 35 38 42 50 57 70 83 95

a 21 27 31 37 43 46 52 57 60 74 83 105 127 144

c 51 60 71 84 95 108 119 132 146 178 197 260 330 381

e 33 42 51 58 68 74 83 89 99 126 138 180 190 238

d2 33 40 47 52 58 64 72 74 89 105 133 159 171 215

Weight 0,42 0,7 1,2 1,7 2,5 3,4 4,8 7,0 8,8 15,0 22,0 42,0 70,0 110,0

Forging tolerances: As per EN 13889 Table 2

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...shackles
Gunnebo Heavy Duty Shackles
- Material: - Finish: - Safety factor: - Documentation: High tensile steel Quenched and Tempered Painted surface 5,0 Supplied with proof load test cert. and 3.1 material cert. for bow and bolt

Art.no A857105 A857120 A857125 A857140

WLL 150,0 200,0 250,0 300,0 400,0 500,0 600,0 700,0 800,0 1000,0 1200,0

d 105 120 125 140 170 180 200 200 210 240 250

d1 108 130 140 150 175 185 205 215 220 240 280

a 165 175 200 200 225 250 275 300 300 340 400

c 400 500 540 600 650 700 700 700 700 700 800

e 275 290 305 305 325 350 375 400 400 420 50

d2 216 242 254 280 330 360 410 430 440 480 560

Weight 153,0 210,0 260,0 335,0 570,0 630,0 980,0 1030,0 1100,0 1500,0 1900,0

Forging tolerances: +/- 5% on inside width/length

Gunnebo Wide Body Sling Shackles

bow shackles with safety bolt
- Material: - Finish: - Safety Factor: - Documentation:
Art.no A085940 A085945 A085955 A085970 A085985

High Tensile Steel. Quenched and tempered Coated 5,0 Test certificate and traceable 3.1 certficate can be delivered
WLL tons 30T 40T 55T 75T 125T d 79 97 100 120 150 d1 42 51 57 70 80 a 65 80 85 105 130 c 165 220 240 290 365 e 127 140 160 186 220 Weight 11,0 15,0 30,0 67,0 110,0

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Gunnebo-Anja Industrier AS

5282 LONEVG NORWAY Phone: +47 56 19 33 00 Telefax: +47 56 19 33 10 E-mail: sales@gunneboindustrier.no www.gunneboindustrier.no