SC 1006 Net Gama Tronic

Gamatronic Electronic Industries Ltd.
POWER SYSTEM CONTROLLER MODEL SC1006 UNIVERSAL NET

12VDC, 24VDC, 48VDC, 60VDC User Guide and Instruction Manual
Release 1.7 June 2006
Har Hotzvim Industrial Park, 14 Hartom St., PO Box 45029, Jerusalem 97774, Israel
Tel: +972-2-588-8222 Fax: +972-2-582-8875 Email: info@gamatronic.co.il Website: www.gamatronic.com
User Guide

Har Hotzvim Industrial Park 14 Hartom St. PO Box 45029 Jerusalem 97774 Israel Tel: +972-2-588-8222 Fax: +972-2-582-8875 Email: info@gamatronic.co.il Website: www.gamatronic.com
Copyright 2006 by Gamatronic Electronic Industries Ltd. All rights reserved worldwide. The information contained in this document is proprietary and is subject to all relevant copyright, patent and other laws protecting intellectual property, as well as any specific agreement protecting Gamatronic Electronic Industries Ltd. rights in the aforesaid information. Neither this document nor the information contained herein may be published, or reproduced, in whole or in part, without the express, prior, written permission of Gamatronic Electronic Industries Ltd. In addition, any use of this document or the information contained herein for any purposes other than those for which it was disclosed is strictly forbidden. Gamatronic Electronic Industries Ltd. reserves the right, without prior notice or liability, to make changes in equipment design or specifications. Information supplied by Gamatronic Electronic Industries Ltd. is believed to be accurate and reliable. However, no responsibility is assumed by Gamatronic Electronic Industries Ltd. for the use thereof nor for the rights of third parties which may be affected in any way by the use thereof. Any representation(s) in this document concerning performance of Gamatronic Electronic Industries Ltd. product(s) are for informational purposes only and are not warranties of future performance, either express or implied. Gamatronic Electronic Industries Ltd. standard limited warranty, available upon request, stated in its sales contract or order confirmation form, is the only warranty offered by Gamatronic Electronic Industries Ltd. in relation thereto. This document may contain flaws, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto unless specifically undertaken in Gamatronic Electronic Industries Ltd. sales contract or order confirmation. Information contained herein is periodically updated and changes will be incorporated into subsequent editions. If you have encountered an error, please notify Gamatronic Electronic Industries Ltd. All specifications are subject to change without prior notice.
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User Guide and Instruction Manual
User Guide
TABLE OF CONTENTS
1. INTRODUCTION....................................................................................................... 1 1.1 SC1006Nets Main Features ....................................................................... 1 2. SYSTEM CONTROLLER ........................................................................................... 4 2.1 Front Panel ................................................................................................. 5
2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 7-Segment Display.................................................................................... 6 7-Segment Display LEDs .......................................................................... 6 LED Status Indicators ............................................................................... 7 Control Buttons ......................................................................................... 8 Audible alarm buzzer ................................................................................ 8 RJ45 Communication Port ........................................................................ 8 General Information .................................................................................. 9 Master ..................................................................................................... 10 Slave ....................................................................................................... 10 TCP/IP Communication .......................................................................... 11 Changing SC1006Net to SC1006Serial .................................................. 12
2.2
RS232 Communication Protocol & Data Structure ...................................... 9

2.2.1 2.2.2 2.2.3 2.2.4
2.3
Linking Other Equipment to the SC1006 ................................................... 12

2.3.1
3. THEORY OF OPERATION ....................................................................................... 16 3.1 Modifying Nominal Values ......................................................................... 16

3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 Output Voltage ........................................................................................ 16 Battery Test............................................................................................. 17 Battery Charge Current Limit .................................................................. 17 Battery Charge Temperature Compensation .......................................... 17 LVD ......................................................................................................... 18 Alarm Thresholds.................................................................................... 18 Actual Parameters Bank ......................................................................... 19
3.2 3.3 3.4
Default Parameter Banks .......................................................................... 19

3.2.1
Measurement of System Parameters ........................................................ 20 Fault Detection and Alarms ....................................................................... 21

3.4.1 3.4.2 Alarm LOG .............................................................................................. 21 Alarm Dry Contacts ................................................................................. 22
4. MONITORING AND SETUP OF THE POWER SYSTEM ................................................. 23 4.1 Setting-Up Parameters in Edit Mode ......................................................... 23 4.2 Changing the Battery Charge Mode .......................................................... 24
4.2.1 4.2.2 Floating Voltage Setup............................................................................ 24 Equalizing Voltage Setup ........................................................................ 24 Battery Test............................................................................................. 25 7-Segment Display/Alarm Buzzer/LEDs ................................................. 25 Relays ..................................................................................................... 26 Saving and Restoring Nominal Values.................................................... 27
4.3
Testing Power System Components ......................................................... 25

4.3.1 4.3.2 4.3.3
4.4 4.5 4.6
Setting up the Nominal Values of Parameters........................................... 27

4.4.1
Setting up Alarm Thresholds ..................................................................... 28 Recalibrating the Power System's Measurements..................................... 29
SC1006 UNIVERSAL NET
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4.7 4.8 4.9 4.10
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Real Time Clock (RTC) ............................................................................. 30 Resetting the Controller ............................................................................ 31 Indications and Measurements.................................................................. 31 Special Codes for System Monitoring/Setup ............................................. 32
Figures
FIGURE 1: PS1006 POWER SYSTEM WITH AN SC1006 CONTROLLER ............................ 4 FIGURE 2: SC1006 FRONT PANEL ............................................................................... 5 FIGURE 3: CROSS CABLE .......................................................................................... 12 FIGURE 4: PC157 BOARD CONFIGURED FOR SERIAL COMMUNICATION .......................... 13 FIGURE 5: PC157 BOARD CONFIGURED FOR ETHERNET SNMP AND THE PC375 BOARD14 FIGURE 6: PC157 BOARD CONFIGURED FOR ETHERNET SNMP AND THE PC575 BOARD15 FIGURE 7: DEFAULT DRY CONTACTS-ALARMS CONNECTIONS ...................................... 22 FIGURE 8: MEASURING CALIBRATION VALUES WITH A DMM ........................................ 29 FIGURE 9: MAIN SCREEN, PSM-DC 1006 MONITORING SOFTWARE (48V SYST.)........... 37 FIGURE 10: SET VALUES TAB, PSM DC 1006 MONITORING SOFTWARE (48V SYST.) .... 38 FIGURE 11: SET ALARMS TAB, PSM DC 1006 MONITORING SOFTWARE (48V SYST.) .... 38
Tables
TABLE 1: 7-SEGMENT DISPLAYS .................................................................................. 6 TABLE 2: LED STATUS INDICATORS ............................................................................. 7 TABLE 3: CONTROL BUTTONS ...................................................................................... 8 TABLE 4: STATUS ALARMS......................................................................................... 20 TABLE 5: ALARM MESSAGES...................................................................................... 21 TABLE 6: MEASURING CALIBRATION VALUES WITH A DMM .......................................... 29 TABLE 7: SYSTEM MONITORING AND SETUP................................................................ 32
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1. INTRODUCTION
The SC1006NET controller enables the user to control and monitor all components of the PS1006 DC power supply system. The ability to reset various configurations allows the user to adjust the system to suit specific needs. The clear, simple, userfriendly graphic user interface (GUI) makes the controller easy to use, configure and calibrate. SC1006NET can be used with 12V, 24V, 48V, and 60V power systems. The communication protocol for SC1006NET is detailed in RS232 Communication Protocol & Data Structure, page 9 and TCP/IP Communication, page 11. The user may refer to this protocol to either write an application or to implement Gamatronics Windows-based monitoring and control software (PSM-DC1006 NET/SERIAL).
1.1 SC1006Nets Main Features

SC1006Nets main features include: 1. Control of power system components/parameters: a. DC output voltage control. b. Control of up to two LVDs with an independent threshold disconnection setup. c. Forces each LVD to open independently / Sets it back to normal. d. Controller reset. e. Easily restored factory defaults. f. Easily saved and restored user defaults (in addition to factory defaults). g. Operation with either one or two battery sets (affects the battery test procedure).
2. Tests of power system components: a. Battery test up to two battery sets, both manual and periodic/automatic triggering, protected by an adjustable top time. b. 7-Segment Display-LED-buzzer test. c. Relay test.
3. Alarms: a. Three output dry contacts for alarm indication, which are entirely configured by the user. b. Alarm buzzer-mute controlled locally by a control button or remotely by an application. c. Setting the threshold levels for triggering alarms.
Gamatronic Electronic Industries Ltd. d. Modem dialing upon alarm activation. e. Phone number for modem dialing set by the user. f. Event LOG 192 cyclic event LOG (+ CLEAR).
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g. Embedded real-time clock backup for two weeks of voltage supply absence.
4. Remote monitoring and control: a. IP, MASK and GATEWAY parameters used by the TCP/IP communication. b. Modem init string (READ/WRITE) for modem installation (unit configuration). c. User ID an additional six-byte of nonvolatile identification.
5. User-friendly user interface: a. Three-digit 7-Segment Displays for displaying measurements and parameter values. b. Intensity control of the 7-Segment Displays. c. LED indicators displaying system status. d. LEDs indicating which parameter is being monitored/modified.
6. User adjustable parameters: a. Battery test supply voltage and failure threshold levels adjustable by the user. b. AC voltage failure threshold (high and low) levels adjustable by the user. c. Separate DC voltage failure threshold (high and low) levels for equalizing and floating charge modes adjustable by the user. d. Over-temperature threshold level adjustable by the user. e. Auto battery test period and top time adjustable by the user. f. Auto equalizing period and top time adjustable by the user. g. Independent voltage setup for both floating and equalizing modes. h. A unique ID, which is determined by the manufacturer and by the user. i. Calibration of ACV DCV LOAD-current and RECT current easily performed by the user, thus reducing the number of drift- and error effect. j. One-step current measurement offset (caused by hardware) strip-off.
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7. Optional features that the user can enable/disable: a. Enable / Disable automatic equalizing. b. Periodic/Auto and Manual boost mode, protected by an adjustable top time. c. Battery charge temperature compensation. d. Temperature coefficient and temperature compensation Enable / Disable determination adjustable by the user. e. Battery charge current limit. f. Battery current limit value and Enable / Disable determination adjustable by the user.
8. Measurements shown on 7-segment display: a. DC output voltage. b. DC rectifiers total current. c. Battery charge/discharge currentt. d. Load current. e. Temperature reading from the relocatable temperature sensor.
9. LED indicators: a. b. c. d. e. f. AC line voltage status. LVD status. Battery testing status and last test result. DC output voltage status (float / equalize). Faults indication (an audible alarm is also present). Communication status.
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2. SYSTEM CONTROLLER
The SC1006NET system controller is housed in the power systems rack along side a user-defined number of rectifiers (one or more), which it monitors and controls along with the rest of the systems components (i.e. LVDs, batteries, etc.). The controller is a Hot Swap Plug-In model that can be replaced or switched on and off during system operation without damaging either the controller or the system's operation mode or components. The controllers main components include the front panel communication port and the back panel connector that links the controller to the system.
Rectifiers
Controller
Figure 1: PS1006 Power System with an SC1006 Controller
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2.1 Front Panel

The SC1006NET front panel contains the following: 1. A three-digit 7-Segment Display panel 2. Five LED indicators under the 7-Segment Display that indicate which parameters are currently being displayed or reconfigured 3. Five LEDs to indicate the real-time status of the power system. 4. Two LEDs to indicate the current communications status. 5. Seven control buttons for managing the controller 6. An audible alarm buzzer that warns of a fault or faults in the system 7. An RJ45 Communication Port that allows remote communication with the controller, via the RS232 or 10Base-T/Ethernet protocols. The protocol used by the SC1006 controller depends on the cable used and the data received by the SC1006.
Figure 2: SC1006 Front Panel SC1006 UNIVERSAL NET Error! Estilo no definido. 5
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2.1.1
7-Segment Display
In Monitoring mode, the 7-Segment Display digitally displays the real-time status of a system parameter. The user can change the nominal values of the parameter displayed on the 7-Segment Display with the Up and Down arrow buttons (see Setting up the Nominal Values of Parameters, page 27).
2.1.2
7-Segment Display LEDs
The lit LED under the 7-Segment Display indicates which system parameter is currently being monitored or modified. The relationship between the LED, the 7Segment Display and the parameter modifications is described in the following table:
LED VDC Arect Abatt Aload TEMP Table 1: 7-Segment Displays 7-SEGMENT DISPLAY SETTING MODIFICATION DC Voltage measurements (Output Voltage) Total DC current output from the rectifiers Battery output current Current drawn by a load Battery temperature Adjusting the output voltage in Floating Mode None Adjusting threshold voltage for opening the 2 LVDs None Adjusting the coefficient by which the charge voltage for batteries is modified to compensate for high or low battery temperature
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2.1.3
LED Status Indicators
The color-coded LED lights indicate the real-time status of system components, as described in the following table:
LED AC AC LVD COLOR Green Unlit Red Table 2: LED Status Indicators MEANING A steady light indicates normal input voltage from the mains No voltage from the mains A steady light indicates that the LVD is open (either the controller system opened the LVD to prevent battery damage or the user manually opened the LVD) An unlit LED indicates a normal operation mode. 1. A steady light indicates that the last battery test passed 2. A flashing light indicates a battery test in progress BATT FAULT Unlit Red An unlit LED indicates the last battery test failed. 1. A steady light indicates that there is a fault in the system. 2. A flashing light indicates that there is a rectifier fault plus the possibility of another fault as well. FAULT FL / EQ Unlit Green An unlit LED indicates that there are no active faults in the system. 1. A steady light indicates normal DC voltage and that the system is in Floating mode. 2. A flashing light indicates that the system is in Equalizing mode. FL / EQ LINK Unlit Lit Indicates a fault in the DC voltage The controller is communicating with a remote application via a Serial or Net connection: 1. 10BaseT (Ethernet) - Indicates that the link is OK 2. Serial - Indicates serial Line activity ACT Lit 10BaseT (Ethernet) - Net Activity
LVD BATT
Unlit Green
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2.1.4
Control Buttons
Table 3: Control Buttons BUTTON DESCRIPTION 1. Manually initiates a battery test. 2. Aborts an ongoing battery test. 1. Silences the beep tone that signals an active alarm. 2. Manually initiates a test of the controller's LEDs, display, and alarm beep tone if it is pressed when the alarm is silent. (Note: This does not test the LINK and ACT LEDs.)
The following table describes the results of pressing each of the control buttons.
BATT TEST
(ALARM OFF)
UP / DOWN ARROW BUTTONS ENT
1. Browses measurements and parameters 2. Modifies parameters 1. Enters Setup mode 2. Saves changes made in Editing or Setup modes Enters Editing mode (enhanced setup mode) 1. Exits Setup or Editing mode. 2. Pressing this key for a few seconds displays the F Indicator codes on the 7-Segment Display screen (see Special Codes for System Monitoring/Setup, page 32).
+ ENT ESC
EQ
1. Manually switches the Charge mode from Equalizing to Floating when the controller is in Equalizing mode. 2. Manually switches the Charge mode from Floating to Equalizing when the controller is in Floating mode.
Reset
Resets the controller
2.1.5
Audible alarm buzzer
The audible alarm buzzer warns users of the existence of a fault or faults in the power system. It continues to sound until the fault no longer exists or until the button is pressed. The Fault LED remains lit until the fault is no longer active, even if the alarm buzzer has stopped.
2.1.6
RJ45 Communication Port
This port enables remote communication with the controller, allowing remote monitoring and control of operation, status, and parameter setting. The following communication protocols may be used with it (see RS232 Communication Protocol & Data Structure, page 9): 1. RS232 serial port 2. SNMP (TCP/IP Ethernet) 3. SNMP (TCP/IP PPP)
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2.2 RS232 Communication Protocol & Data Structure

The SC1006 system controller supports a unique RS232 communication protocol. This protocol allows a user at a remote location to send commands to the controller and retrieve data and status information from it: 1. The command packet (sent to the controller) includes the operation codes to be carried out by the controller plus any data required for that operation. 2. The retrieved packet (sent by the controller) includes all possible data that can be supplied by the controller. It is sent every time a valid command packet is received, even if the command packet only contains a non-operation command.
2.2.1
General Information
The communication protocol adheres to the following general rules: 1. The host PC and the controller communicate via Half-Duplex RS232 9600.N.1 RX, TX, GND lines with no flow control (neither hardware nor software). 2. The host is always the master and the controller is the slave. 3. The data is binary with no dedicated control characters. 4. Data transmitted by each end has a constant length. 5. Three elements are utilized for data reliability: a. three byte header b. one byte check sum c. three byte termination. 6. On receiving a valid packet, the controller starts responding within 50 msec. 7. On receiving a header start (0 AC) a 500msec, a long reception window is initiated. If a valid packet is received it is processed, otherwise, the controller backs-off by initializing the reception counter.
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2.2.2
Master
The master is normally a PC or a remote power management system. The master sends its packet, which includes the header, opcode, data, checksum and termination. The ten-byte opcode bit-combination enables the user to perform one or more functions simultaneously. The 97-byte data should include operation-relevant data set by the user as opcode.
2.2.3
Slave
The slave is normally the SC1006NET controller. The slave responds as soon as it receives a valid packet, which includes a header, received_opcode, received_checksum, id, data, checksum and termination. 1. The received_opcode is the last opcode received from the master. 2. The received_checksum is the last checksum received from the master. 3. The four-byte id consists of preprogrammed three bytes and an additional byte, which may be programmed by the master. 4. The 118-byte data always includes all the data or status information that the user may request, i.e., every transaction relayed from the master to the slave results in the retrieval of all possible data that the slave is able to supply. Note: The data retrieved in a transaction does not include the changes made by the hosts command (if any). Another retrieval should take place in order to receive the values affected in the previous command.
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2.2.4
TCP/IP Communication
The SC1006Net controller enables the user to communicate via SNMP and to send alarms to remote NMS(s). Gamatronic applications that work with the SC1006Net controller are PSM-DC 1006Net, GeMS and Global Control. Before these applications can monitor and control the power system, the user must set the IP, Gateway and Mask addresses of the controller and the IP addresses of the remote NMS(s) that are to receive Alarm Traps (optional). The codes for the controller addresses are: IP: Mask: B01-B04 B09-B12
Gateway: B05-B08
To set the addresses of the controller via its front panel: 1. Go into Edit mode. To enter Edit mode: Press and hold . You will hear a beep, and the screen displays 888. , press ENT.
Quickly, while 888 is still displayed, and while still holding This brings you into Edit mode.
2. In Edit mode, the screen flashes continuously. Every four or five flashes, it displays the current field code. The first field code you will see is A01. 3. Press the arrow buttons until B01 appears and press ENT. (See Table 7 on page 32 for the meaning of the various codes displayed on the screen.) 4. Change the value of the address using the arrows and press ENT to save the value. 5. Press the arrow buttons until B02 is displayed. 6. Repeat step 3 until the contents of the B01-B12 fields have been set. 7. Press ESC to return to Monitoring Mode.
To configure an MIB Browser to receive Alarm Traps from the controller: 1. Open a MIB Browser. 2. Enter the IP address of the controller into the Remote SNMP Agent field. 3. Open a MIB Compiler. 4. Add Gamatronic PS MIB to the compiler. 5. Compile it in psTrap; alarm traps appear in the MIB tree in psSecurityTrapIp1, psSecurityTrapIp2, psSecurityTrapIp3, or psSecurityTrapIp4. Note: It is possible to configure up to four NMS.
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2.3 Linking Other Equipment to the SC1006

The circuit boards installed in the SC1006 determine the protocol it uses to communicate with the devices attached to it. For serial RS232 communication, only the PC157 motherboard is required. For TCP/IP communication, the addition of either the PC575 (or PC375) is also required. The additional card is connected to the PC177 card with two connectors.
2.3.1
Changing SC1006Net to SC1006Serial
To transform SC1006Net into SC1006Serial, a technician must: 1. Replace the 10baseT cable connecting SC1006Net to PS1006 with a cross cable (see Figure 3) 2. Change the jumpers on the SC1006Net controller card to match the jumpers in Figure 4
Figure 3: Cross Cable
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Figure 4: PC157 board configured for serial communication
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Figure 5: PC157 board configured for Ethernet SNMP and the PC375 board
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Figure 6: PC157 board configured for Ethernet SNMP and the PC575 board
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3. Theory of Operation
SC1006 monitors and controls the PS1006 power supply system with: 1. Nominal values of system parameters that can be setup by the user or imported from a parameters bank. 2. Measurements of the system's input AC voltage and output DC voltage and current. 3. Responses to data received from the system. 4. Fault detection and alarms.
3.1 Modifying Nominal Values

The values the following power system parameters can be set by the user or imported from a parameter bank (see Default Parameter Banks, page 19): 1. Output voltage. 2. Battery test. 3. Battery charge current limit. 4. Battery temperature compensation. 5. LVD opening. 6. Alarm thresholds.
3.1.1
Output Voltage
The system output voltage set by the controller is affected by: 1. Activated charge mode (floating/equalizing). 2. Battery temperature compensation (if enabled). 3. Battery test (if activated). 4. Battery charge current limit (if enabled). 5. Deviation of output voltage. In the absence of a controller or in the event of a controller failure, the output voltage reverts to the system's default output voltage. 3.1.1.1 Output / Floating Voltage Setup To change the output / floating voltage setting: 1. Press the arrow buttons until the VDC LED is lit. The floating voltage is displayed. 2. Press the ENT button. The display flashes. 3. Use the arrow buttons to set the output voltage. 4. Press ENT to save the new setting. 5. Press ESC to quit.
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3.1.2
Battery Test
The user may manually initiate a battery test at any time via a control button or a remote application. In addition, an enabled automatic battery test occurs whenever a period of days (set by the user) has passed. The battery test uses an algorithm involving the actual battery current and battery capacity that is set by the user and which can always be modified by the user. The formula is:
TIME LEFT (sec) = [BATTERY CAPACITY (AH) 180 / BATTERY CURRENT (A)] ELAPSED TIME (sec)
In any event, the test time does not exceed the time limit parameter. The controller can handle up to two battery sets (the number of batteries is set by the user). It uses the LVDs to switch off the battery not being tested. Throughout the test, the supply voltage is lowered to a defined voltage set by the user which allows the battery to discharge. The controller continually checks the batterys voltage, waiting for it to cross the threshold set by the user as the criteria that indicates a bad battery. If threshold is crossed, the test of the battery is aborted and the battery is considered faulty. The results are stored separately in a non-volatile memory.
3.1.3
Battery Charge Current Limit
The battery charge current limit controls, if enabled, the output voltage in the event that the battery current is higher then the preset user value. The control is achieved in real-time, ensuring that the higher the current reaches, the lower the output voltage (and vice versa). To set up the total battery charge current limit of the power system, you must enter Edit mode and change the values defined for field codes C17 and D10. Refer to section 4.1 Setting-Up Parameters in Edit Mode on page 23
3.1.4
Battery Charge Temperature Compensation
The systems temperature is measured by two sensors. These real-time sensors are used for determining the amount of temperature compensation required as well as the criteria for activating the over temperature alarm. The battery current compensation effects, if enabled, the output voltage according to the formula below, where K is the compensation value determined by the user.
VP (TC) = VP (25C) 24 K (TC - 25C)
Where the VP is limited in the following way:

VP (25C) 1.5 < VP < VP (25C) + 2
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3.1.4.1 Battery Charge Temperature Compensation Setup By default, the battery charge temperature compensation is set to 6mV per battery cell. To change the compensation setting: 1. Press the arrow buttons until the TEMP LED is lit. 2. Press the ENT button to display the mV compensation value. 3. Use the arrow buttons to modify the compensation value, if required. 4. Press the ENT button to save the new setting. 5. Press ESC to return to Monitoring mode.
3.1.5
LVD
System controller SC1006 supports up to two LVDs. The number of LVDs (one or two) is set by the user and equals the number of battery sets. The LVDs first and most important task is to disconnect the batteries in the event that a deep discharge is endangering the batterys life. The user determines the criteria for opening each LVD separately. The user also defines the hysteresis (the gap between the opening and closing voltage of an LVD). The LVDs second function - during the battery test - is to disconnect the battery not being tested (in the case of a two battery system only). It is possible to turn off or normalize asynchronously each of the LVDs, regardless of the system status. 3.1.5.1 LVD Voltage Setup To change the voltage on both LVDs: 1. Press the arrow buttons until the ABAT LED is lit. 2. Press the ENT button to display the existing LVD voltage setting. The display flashes. 3. Use the arrow buttons to change the voltage setting as required. 4. Press ENT to save the new setting 5. Press ESC to return to Monitoring mode.
3.1.6
Alarm Thresholds
There is a range of permitted values for each system parameter. If the value of a system parameter is outside the defined range, an alarm is triggered (see Setting up Alarm Thresholds, page 28).
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3.2 Default Parameter Banks

There are two categories of stored default values for parameters, which can be retrieved at any time to become the current values of parameters: Factory defaults determined by Gamatronic. The user may retrieve them but cannot modify them. The user default bank in which the current parameters can be copied and later retrieved as default parameters.
The two options allow the user the flexibility and confidence of being able to return to the factory defaults, as well as the convenience of retrieving user-defined parameters already stored as good functioning ones.
3.2.1
Actual Parameters Bank

READ ONLY FACTORY DEFINED READ/WRITE USER DEFINED
SAVE USER DEFAULTS
ACTUAL FRAME RESTORE USER DEFAULTS 1006 APPLICATION
RESTORE FACTORY DEFAULTS
The controller always uses the non-volatile ACTUAL PARAMETERS BANK as its reference for settings, alarms, etc. (normal operation). This bank can be updated by the user via both the controller's panel and a remote software application. In addition, an entire bank can be copied into it. For this purpose, the user can choose to copy either Factory or User Defaults to the actual bank (see Saving and Restoring Nominal Values, page 27). Factory Defaults are rigidly determined by the factory, while User Defaults can be created and saved by the user from a setup existing in the controller at any time.
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3.3 Measurement of System Parameters

The system parameters described in the following table are constantly being measured to provide updated data about their real-time status. The permitted nominal value range for these parameters is set by the user or the manufacturer. If the monitored value for these parameters is out of the permitted range, an alarm is triggered. (See Fault Detection and Alarms, page 21 for a table listing the faults linked to each alarm message.
PARAMETER AC Input Line Table 4: Status Alarms STATUS INFORMATION AC voltage from the mains ALARM MESSAGE AC HIGH AC LOW DC HIGH DC LOW DC LOWLOW LVD-2 DRIVEN OPEN LVD-1 DRIVEN OPEN DC HIGH DC LOW DC LOWLOW LVD-2 DRIVEN OPEN LVD-1 DRIVEN OPEN
DC Output
DC output voltage for floating mode
DC Output
DC output voltage for equalizing mode Current drawn by the load Sum of the total output current from all the rectifiers Calculated by subtracting the load current from the rectifier current Activates the current limit feature (if enabled)
Load Current Rectifier Current
RECTIFIER FAIL
Battery Current
Battery Temperature
Temperature of batteries
OVER TEMPERATURE AUX BREAKER OPEN LOAD BREAKER OPEN BATTERY BREAKER OPEN AUX CONTACT CLOSED INV/CONV FAULT CONTACT OPEN
Dry Contacts
Circuit breakers open or closed
Note: The alarm levels for DC Output are set separately for floating and equalizing modes so that there are suitable alarm levels for whichever mode is running at any given time.
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3.4 Fault Detection and Alarms

The controller generates alarms in response to the power system faults described in the following table. When an alarm becomes active the Fault LED lights up, the alarm buzzer sounds, and an alarm message - marked by a Time Stamp - is recorded in the Event Log. One of the LED status indicators may light up too. Each alarm remains active for as long as the fault remains active. It disappears as soon as the fault no longer exists. The exception to this is a failed battery test. Batteries must pass the battery test for their alarm status to revert to normal. The alarm message associated with each fault is described in the following table:
ALARM MESSAGE AC Low AC High DC High Voltage DC Low Voltage DC LowLow Volt Batt#1 Test Fault Batt#2 Test Fault LVD-2 Driven open LVD-1 Driven open Aux Contact open Aux Breaker open Battery Breaker open Load Breaker open Inv/Conv fault Rectifier Fail Over Temperature Table 5: Alarm Messages FAULT Low voltage in mains High voltage in mains DC output voltage high DC output voltage low DC output voltage too low (LVD is opened) Fault in Battery 1 Fault in Battery 2 Low Voltage Detector 2 opened due to low output voltage (batteries disconnected from system) Low Voltage Detector 1 opened due to low output voltage (batteries disconnected from system) Auxiliary input dry contact open Auxiliary input circuit breaker open Battery circuit breaker open (batteries disconnected from system - no system backup or charging) Load circuit breaker open (load disconnected from system) Fault in Inverter/Converter module (if installed) Rectifier is not OK Battery temperature high
3.4.1
Alarm LOG
Each event is recorded in an event LOG which contains the history of up to 192 power system faults along with information describing each event and when it occurred.
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3.4.2
Alarm Dry Contacts
Three dry contacts are used for direct alarm activation. The user can connect a dry contact to any (or none) of the 16 listed alarms. An alarm can be connected to more than one dry contact and a dry contact can be connected to more than one alarm. When an alarm assigned to a dry contact is activated, the dry contact is also activated. The default (set by the manufacturer) connections between alarms and dry contacts are indicated by the darkened squares in Figure 7.
Figure 7: Default Dry Contacts-Alarms Connections
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User Guide
4. MONITORING AND SETUP OF THE POWER SYSTEM

When the SC1006 controller is in Monitoring mode, the user can monitor any of five system measurements or parameters. These system parameters are represented by the five LEDs immediately under the 7-Segment Display (see Table 1 on page 6). To monitor a specific parameter, press an arrow button until the LED for the desired parameter is lit. (See section 3.1, Modifying Nominal Values, on page 16.) The other system parameters can be monitored in Editing Mode. See 4.1 below. The user can use SC1006 to control the power system by: 1. Changing the battery charge mode. 2. Testing power system components. 3. Setting up the nominal value of power system parameters. 4. Setting up the alarm thresholds of power system parameters. 5. Recalibrating the power system's measurements. 6. Setting the Real-Time Clock. 7. Resetting the Controller.
4.1 Setting-Up Parameters in Edit Mode

To set up the controller, you must enter Edit mode. You also need to know the field code of the parameter you want to change. Table 7 which begins on page 32 lists the field code for each of the systems parameters. 1. Press and hold . You will hear a beep, and the screen displays 888. , press ENT.
2. In Edit mode, the screen flashes continuously. Every four or five flashes, it displays the current field code. The first field code you will see is A01. 3. Use the arrow buttons to move forward (or backward) through the field codes until the desired field code is shown on the 7-Segment Display . (The arrow buttons change the display each time an arrow they are pressed). 4. Press ENT to enable editing of the parameter. 5. Use the arrow buttons to modify the value of the parameter as needed. 6. Press ENT to save the changes. 7. Press ESC to end the Edit mode and return to Monitoring mode.
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User Guide
4.2 Changing the Battery Charge Mode

There are two battery charge modes, each of which has different settings and output voltages: Floating - Normal battery charging mode Equalizing - Forced, accelerated battery charging mode
If the automatic equalizing mode is enabled, the system automatically goes into equalizing mode after: the passage of a set period of time. a power failure or controller startup (after a delay of ten minutes). the batteries are discharged.
The equalizing session is terminated when either a pre-set time limit is reached or the charge current becomes low (1/10 of the batterys capacity in amperes). Note: In the event of a power failure an equalizing mode session is aborted. The user can manually switch to either of these modes at any time. To manually switch to Equalizing mode: Press the EQ button when the system is in Floating mode. To manually switch to Floating mode: Press the EQ button when the system is in Equalizing mode.
4.2.1
Floating Voltage Setup
To change the floating voltage value, see 3.1.1.1 Output / Floating Voltage Setup on page 16.
4.2.2
Equalizing Voltage Setup
To set the equalizing voltage: 1. Press and hold . You will hear a beep, and the screen displays 888. , press ENT.
2. In Edit mode, the screen flashes continuously. Every four or five flashes, the current field code is displayed. The first field code to be displayed is A01. In addition to the field code A01, the screen also shows the equalizing voltage. 3. Press ENT. 4. Use the arrow buttons to adjust the value of the equalizing voltage. 5. Press ENT to save the new equalizing voltage. 6. Press ESC to exit Edit mode and return to Monitoring mode.
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User Guide
4.3 Testing Power System Components

The user can test three power system components to verify they are working properly: Batteries. 7-Segment Display/Alarm buzzer/LEDs. Relays.
4.3.1
Battery Test
The system automatically tests up to 2 batteries periodically. The user can set the length of time between battery tests and the battery tests duration. If the battery tests exceed the time specified, it is automatically aborted. There are 2 possible methods of testing the batteries: 1. When setting up 1 set of batteries, while connected to the rectifier the voltage should decrease to 45V (for 48VDC applications) or to 22.5V (for 24VDC applications). If while testing the voltage drops below 46v (for 48VCD applications) or below 23VDC (for 24VDC applications), the battery is faulty. 2. When setting up 2 sets of batteries, the controller disconnects one set and checks the other as above. At controller setup, the battery capacity should total the battery capacity string. To manually start a battery test: Press the Batt Test button. To manually abort an ongoing battery test: Press the Batt Test button while the batteries are being tested.
4.3.2
7-Segment Display/Alarm Buzzer/LEDs
The control panel's 7-Segment Display, alarm buzzer and LEDs are automatically tested to check if they are all working properly whenever the controller is turned on. To manually test them: Press the button when the alarm is silent.
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User Guide
4.3.3
Relays
There are three relays for alarms out (dry contacts). A technician can test any of them in Edit Mode at any time to check if it is working normally. To test the dry contact relays: 1. Press and hold . You will hear a beep, and the screen displays 888. , press ENT.
2. In Edit mode, the screen flashes continuously. Every four or five flashes, it displays the current field code. The first field code you will see is A01. 3. Use the arrow buttons to move through the field codes until C01 is shown on the 7-Segment Display . (The arrow buttons change the display each time an arrow they are pressed). 4. Press ENT to enable editing. 5. Use the UP arrow button to change the value of the field from 0 to the number of the relay to be tested (1, 2, or 3). 6. Press ENT to save the changes made in the field; that relay is now disabled. 7. Perform an electrical check of the relay with an ohmmeter. 8. Repeat steps 2-6 until all the relays have been tested. 9. Presssing ESC causes you to exit from Editing Mode and returns you to Monitoring mode. Note: Only one relay can be disabled at a time. Disabling a second relay automatically enables the first one. Pressing ESC to exit Editing Mode automatically enables all disabled relays.
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User Guide
4.4 Setting up the Nominal Values of Parameters

There are three system parameters whose values can be modified in Setup mode: (See section 3.1 Modifying Nominal Values on page 16.) VDC (DC Output Voltage). Abatt (LVD opening and battery disconnect voltage).
Temp (Temperature Compensation Coefficient). Each of these three parameters is represented by an LED under the 7-segment display. To enter Setup Mode for a parameter: 1. Press an arrow button until the screen displays either VDC, Abatt or Temp. 2. Press ENT to enter Setup mode for that parameter; the screen and the LED for that parameters start blinking. To increase the value of a parameter in Setup mode: 1. Press the Up arrow button repeatedly until the desired value is reached. 2. Press ENT to save the value in the non-volatile memory of the controller. To decrease the value of a parameter in Setup mode: 1. Press the Down arrow button repeatedly until the desired value is reached. 2. Press ENT to save the value in the non-volatile memory of the controller.
4.4.1
Saving and Restoring Nominal Values
The user can use Edit Mode to: 1. Save the new, user-defined nominal values (field code C12). 2. Reset the nominal values to their factory-defined default values (field code C10). 3. Reset the nominal values to their user-defined default values (field code C11). To save or restore nominal values: Refer to Table 7 on page 32 to interpret the field codes. 1. Press and hold . You will hear a beep, and the screen displays 888.
Quickly, while 888 is still displayed, and while still holding , press ENT. This puts you into Edit mode. 2. In Edit mode, the screen flashes continuously. Every four or five flashes, it displays the current field code. The first field code you will see is A01. 3. Use the arrow buttons to move through the field codes until the field code you want is displayed on the screen. 4. Press ENT to permit editing. 5. Use the UP arrow button to change the field's value from 0 to 1 and press ENT. 6. Press ESC to return to Monitoring Mode.
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User Guide
4.5 Setting up Alarm Thresholds

The user can go into Editing Mode to set up the acceptable range of values for system parameters. A value that is out of range triggers an alarm. These alarm thresholds can be set up for the following parameters: 1. Low AC input voltage - Field Code A06. 2. High AC input voltage - Field Code A07. 3. Low DC Output voltage (Floating Mode) - Field Code A09. 4. LowLow DC Output voltage that opens LVD (Floating Mode) - Field Code A08. 5. High DC Output voltage (Floating Mode) - Field Code A10. 6. Low DC Output voltage (Equalizing Mode) - Field Code A12. 7. LowLow DC Output voltage (Equalizing Mode) - Field Code A11. 8. High DC Output voltage (Equalizing Mode) - Field Code A13. 9. Battery Test Alarm Voltage - Field Code A05. 10. High Battery Temperature - Field Code C13.
To set alarm thresholds: 1. Press and hold . You will hear a beep, and the screen displays 888. , press ENT.
2. In Edit mode, the screen flashes continuously. Every four or five flashes, it displays the current field code. The first field code you will see is A01. 3. Use the arrow buttons to move forward (or backward) through the field codes until the field code you want is displayed. 4. Press ENT to display the current value of that field code. 5. Use the arrow buttons to change the parameters value. 6. Press ENT to save the new value of that parameter. 7. Pressing ESC causes you to exit Editing mode and returns you to Monitoring mode. Note: See Special Codes for System Monitoring/Setup, page 32 for a complete list of field codes.
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User Guide
4.6 Recalibrating the Power System's Measurements

The power system is calibrated before it leaves the factory to guarantee precise voltage and current measurements by removing measurement inaccuracies on the hardware path. However, if it becomes necessary to recalibrate it again, an authorized technician can easily recalibrate the system's two measured voltages and two measured currents at any time remotely via software or directly via the controller. Before the system can be recalibrated the real value of the measurements must be determined with an accurate, 3-digit Digital Multi Meter (DMM) such as Fluke model 87. These values are then used to recalibrate the system (see below). To determine the real value of system measurements: 1. Disconnect the system's batteries (so that Load Current = Rectifier Current). 2. Use a DMM to measure the real value of the measurements as described in Figure 8 and the table below.
INPUT
PH
Vac
(+)
Vdc
OUTPUT
LOADS
PS1006 system under calibration N (-)
DMM SHUNT
LINE
DMM
mV
DMM
Figure 8: Measuring Calibration Values with a DMM Table 6: Measuring Calibration Values with a DMM MEASUREMENT CONTROLLER CALIBRATION CODE A16 A17 A14 A15 WHAT TO SET THE DMM TO MEASURE Volts Volts Amperes Amperes WHERE TO CONNECT THE DMM DC output (Vdc) AC input (Vac) Shunt (mV) Shunt (mV) LOAD WHEN MEASURING Half Load Half Load Full Load Full Load
DC Voltage AC Voltage Load Current Rectifier Current
To calibrate system measurements: 1. Press and hold . You will hear a beep, and the screen displays 888. , press ENT.
2. In Edit mode, the screen flashes continuously. Every four or five flashes, it displays the current field code. The first field code you will see is A01. 3. Press the arrow buttons until the controller calibration code is displayed and press ENT. (Table 7 on page 32 lists the meaning of each field code.)
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User Guide
A field appears that already contains the logical value for that code (i.e. 220 for AC Voltage) to make calibration easier. 4. Press the UP/DOWN arrow buttons until the field's value is the same as the real value measured by the DMM and press ENT. 5. Press ESC to return to Monitoring Mode. The logical value of the A14-17 field codes remains the same even after recalibration. The recalibrated value cannot be viewed by accessing these codes. The only way to find out if these parameters were recalibrated correctly is to observe the effect of the recalibration on the system's measurements. Once recalibration is complete its effect should be checked immediately to verify that it was done correctly. To observe the effect of recalibration do the following: DC Voltage - Use the arrow buttons to select the VDC LED. AC Voltage - Go to Field Code F01 by pressing the ESC button for 5 seconds. Load Current - Use the arrow buttons to select the Aload LED. Rectifier Current - Use the arrow buttons to select the Arect LED.
At the beginning of the recalibration the batteries were disconnected from the power system. The batteries should now be reconnected.
4.7 Real Time Clock (RTC)

The real time clock is active during the entire controller operation time and will continue to run for 14 days even if there is no voltage supply to the controller. The main function of the real time clock is to provide the time for the timestamp that forms part of each entry in the event log. There are six field codes for setting the parameters of the RTC: 1. B13 Second. 2. B14 Minute. 3. B15 Hour. 4. B16 Day of the week. 5. B17 Day of the month (date). 6. B18 Month. 7. B19 Year.
To set the RTC of the controller via its front penal: 1. Press and hold . You will hear a beep, and the screen displays 888. , press ENT.
2. In Edit mode, the screen flashes continuously. Every four or five flashes, it displays the current field code. The first field code you will see is A01.
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User Guide
3. Use the arrow buttons to display the RTC field code to be changed and press ENT. 4. Use the arrow buttons to change the value and press ENT. 5. Repeat step 2 until the contents of all the RTC fields have been changed. 6. Press ESC to return to Monitoring Mode.
4.8 Resetting the Controller

Resetting the controller causes the controller to initialize itself. This causes an interruption in the power supply to the load devices and should therefore be avoided whenever possible. To reset the controller: Press the Reset button.
Note: resetting the controller alone and not the PS1006 units has no effect on the calibration of the PS1006 units, nor on any of their parameter settings or features. During the few seconds that the reset is taking place, the system is not under the control of the controller.
When the controller is switched on LEDs light up and the alarm buzzer sounds. This process continues for a few seconds after which the controller is stabilized and the 7Segment Display shows the power system's DC voltage value. It is possible to perform a remote reset from an application to restart the controller. The affects are the same as if the Reset button on the panel was pressed. Note: Avoid resetting the controller if possible. The Reset button is recessed to prevent inadvertently resetting the controller and must be accessed with a thin pin.
4.9 Indications and Measurements

1. Press ESC button for 5 seconds. The display shows field code F01 (Input AC Voltage). 2. Use the arrow buttons to change the field codes and to display each fields value. (Refer to pages 35 and 36 of Table 7.) 3. Press ESC to return to Monitoring mode.
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User Guide
4.10 Special Codes for System Monitoring/Setup

The SC1006 display allows the user to monitor the system in Monitoring Mode or to use the setup features in Editing Mode. (See 4.1 on page 23 for details.) Table 7 below provides explanations on the codes presented on the display.
Table 7: System Monitoring and Setup TYPE OF INDICATION/SETTING DESCRIPTION
INDICATE_VEQUALIZING INDICATE_LVD1_TRIP INDICATE_LVD2_TRIP INDICATE_BATT_TEST_VOLTAGE INDICATE_BATT_TEST_ALARM_VOLTA GE INDICATE_AC_LO_ALARM_VOLTAGE INDICATE_AC_HI_ALARM_VOLTAGE INDICATE_LO_LO_ALARM_FL INDICATE_LO_ALARM_FL INDICATE_HI_ALARM_FL INDICATE_LO_LO_ALARM_EQ INDICATE_LO_ALARM_EQ INDICATE_HI_ALARM_EQ INDICATE_CURRENT_1_CALIB INDICATE_CURRENT_2_CALIB INDICATE_DC_IN_CALIB INDICATE_AC_IN_CALIB
ID A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 B01 B02 B03 B04 B05
DC output voltage when battery is in equalizing mode Threshold voltage for opening LVD1 Threshold voltage for opening LVD2 Output voltage of rectifiers drops to this level during battery test Threshold voltage for indicating a fault during battery test Alarm triggered by AC input voltage this number Alarm triggered by AC input voltage this number Alarm triggered by DC output voltage this number in floating mode Alarm triggered by DC output voltage this number in floating mode Alarm triggered by DC output voltage this number in floating mode Alarm triggered by DC output voltage this number in equalizing mode Alarm triggered by DC output voltage this number in equalizing mode Alarm triggered by DC output voltage this number in equalizing mode Calibration of rectifier current measurement Calibration of load current measurement Calibration of DC voltage measurement Calibration of AC voltage measurement Reserved Reserved Reserved IP address segment A (where the full address is A.B.C.D) IP address segment B IP address segment C IP address segment D Gateway address segment A (where the full address is A.B.C.D)
Reserved for future calibrations Reserved for future calibrations Reserved for future calibrations
INDICATE_IP_MSB INDICATE_IP_2 INDICATE_IP_3
ND RD
INDICATE_IP_LSB INDICATE_GATEWAY_MSB
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User Guide
TYPE OF INDICATION/SETTING
INDICATE_GATEWAY_2ND INDICATE_GATEWAY_3RD INDICATE_GATEWAY_LSB INDICATE_MASK_MSB INDICATE_MASK_2ND INDICATE_MASK_3RD INDICATE_MASK_LSB INDICATE_RTC_SEC INDICATE_RTC_MIN INDICATE_RTC_HOUR INDICATE_RTC_DAY INDICATE_RTC_DATE INDICATE_RTC_MONTH INDICATE_RTC_YEAR

DESCRIPTION Gateway address segment B Gateway address segment C Gateway address segment D Mask address segment A (where the full address is A.B.C.D) Mask address segment B Mask address segment C Mask address segment D Real Time Clock - Seconds Real Time Clock - Minutes Real Time Clock - Hours Real Time Clock - Day Real Time Clock - Date Real Time Clock - Month Real Time Clock - Year Relay Test No effect = 0 Flipped = 1, 2, 3, or 4 Show/Set 6 User ID numbers Show/Set 6 User ID numbers Show/Set 6 User ID numbers Show/Set 6 User ID numbers Show/Set 6 User ID numbers Show/Set 6 User ID numbers Show/Set Soft part of the User ID Delete contents of Event Log No Effect = 0 Clear = 1 Restores factory default nominal values No effect = 0 Restore=1 Restores user defined nominal values No effect = 0 Restore=1 Saves user defined nominal values Battery temp. > this number triggers alarm Switch to Equalizing mode No effect = 0 Go = 1 Enable/Disable Automatic Equalizing Disabled = 0 Enabled = 1 Modifies charge voltage for batteries to compensate for high or low battery temperature Disabled = 0 Enabled = 1 Battery charge current limit: prevents too high current destroying battery Disabled = 0 Enabled = 1 Enable/Disable Automatic Battery Test Disabled = 0 Enabled = 1 ID B06 B07 B08 B09 B10 B11 B12 B13 B14 B15 B16 Res. B17 B18 B19 C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16
INDICATE_DRY_OUT_TEST INDICATE_USER_ID_1 INDICATE_USER_ID_2 INDICATE_USER_ID_3 INDICATE_USER_ID_4 INDICATE_USER_ID_5 INDICATE_USER_ID_6 INDICATE_SOFT_ID INDICATE_CLEAR_LOG INDICATE_RESTORE_FACTORY_DEF INDICATE_RESTORE_USER_DEF INDICATE_SAVE_USER_DEF INDICATE_OVER_TEMP_ALARM INDICATE_GO_AUTO_BOOST INDICATE_ENABLE_AUTO_EQ INDICATE_ENABLE_TEMP_COMP
INDICATE_ENABLE_CURRENT_LIMIT
C17
INDICATE_ENABLE_AUTO_BATT_TEST
C18
33

TYPE OF INDICATION/SETTING Disabled = 0
INDICATE_ENABLE_MODEM_DIAL INDICATE_NUM_OF_LVDS
User Guide
DESCRIPTION Enabled = 1 ID C19 C20 D01 D02 D03 D04 D05 D06 D07
Enable/Disable Modem Dialing Disabled = 0 Enabled = 1 Sets number of LVDs. Options: 1, 2 Gap between the opening and closing voltage of an LVD Brightness of 7-segment display Options 1 (dim) to 7 (bright) Current Offset. No effect = 0 Do it = 1 Clears Reboot Counter. No effect = 0 Do it = 1 Opens LVD1. Normal = 0 Open = 1 Opens LVD2. Normal = 0 Open = 1 Show/set battery capacity, in Amp/hrs. The values permitted in this field are influenced by the High Capacity Battery flag (D15). When value in D15 is 1, the Ah value in field D07 can be from 10 to 990, and must be a multiple of 10. When value in D15 is 0, the Ah value in field D07 can be any value from 1 to 255.
INDICATE_LVD_HYSTERESIS INDICATE_INTENSITY INDICATE_CURRENT_OFFSET INDICATE_RESET_NUM_OF_BOOTS INDICATE_FORCE_LVD1_OFF INDICATE_FORCE_LVD2_OFF INDICATE_SET_BATT_CAPACITY
INDICATE_DIAL_MODEM INDICATE_GO_AUTO_BATT_TEST INDICATE_CURRENT_LIMIT_VALUE INDICATE_EQUALIZING_PERIOD INDICATE_EQUALIZING_TOP_TIME
Go dial modem = 1 Initiates an automatic battery test Sets the value of battery current limit Number of days between automatic accelerated battery charging Absolute max. time limit for performance of accelerated battery charging (hours) charging aborts if time limit exceeded Number of days between auto. battery tests Absolute maximum time limit for battery test (minutes) - test aborts if time limit exceeded High capacity battery flag 1=high cap. batt. 0=low cap. batt. When value is 1, the Ah value in field D07 can be from 10 to 990, and must be a multiple of 10. When value is 0, the Ah value in field D07 can be any value from 1 to 255.
D08 D09 D10 D11 D12
INDICATE_BATT_TEST_PERIOD INDICATE_BATT_TEST_TOP_TIME
D13 D14 D15
HIGH CAPACITY BATTERY
Reserved for future use OVERLOAD ALARM THRESHOLD ENAB/DISAB OVERLOAD ALARM Reserved for future use Reserved for future use
Reserved Current reading that turns on the overload alarm, in Amperes. Enable/disable the overload alarm. 1=Enabled, 0=disabled Reserved Reserved
D16 D17 D18 D19 D20
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User Guide
TYPE OF INDICATION/SETTING Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use Reserved for future use INDICATIONS ONLY
SHOW_AC_VOLTAGE SHOW_AC_FREQ SHOW_DRY_OUT_1_STATUS SHOW_DRY_OUT_2_STATUS SHOW_DRY_OUT_3_STATUS SHOW_CONFIG_A SHOW_CONFIG_B SHOW_CONFIG_BACKPLANE SHOW_INDIVIDUAL_TEMPER_1 SHOW_INDIVIDUAL_TEMPER_2 SHOW_FAULT_L_STATUS_0 SHOW_FAULT_L_STATUS_1 SHOW_FAULT_L_STATUS_2 SHOW_FAULT_L_STATUS_3 SHOW_FAULT_L_STATUS_4 SHOW_FAULT_L_STATUS_5 SHOW_FAULT_L_STATUS_6 SHOW_FAULT_L_STATUS_7 SHOW_FAULT_H_STATUS_0 SHOW_FAULT_H_STATUS_1 SHOW_FAULT_H_STATUS_2

DESCRIPTION Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved ID E01 E02 E03 E04 E05 E06 E07 E08 E09 E10 E11 E12 E13 E14 E15 E16 E17 E18 E19 E20 Press ESC button for 5 seconds. Input voltage Input frequency Off = 0 Off = 0 Off = 0 On = 1 On = 1 On = 1 F01 F02 F03 F04 F05 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22
DIP switch A DIP switch B Backplane config. Bit Temperature sensor #1 Temperature sensor #2 AC HIGH DC LOW DC HIGH INV/CONV FAULT OVER TEMPERATURE RECTIFIER FAIL DC LOWLOW LOAD BREAKER OPEN BATTERY CIRCUIT BREAKER OPEN AUX BREAKER OPEN AUX CONTACT OPEN
35

TYPE OF INDICATION/SETTING
SHOW_FAULT_H_STATUS_3 SHOW_FAULT_H_STATUS_4 SHOW_FAULT_H_STATUS_5 SHOW_FAULT_H_STATUS_6 SHOW_FAULT_H_STATUS_7 SHOW_GENERAL_STATUS_0 SHOW_GENERAL_STATUS_1 SHOW_GENERAL_STATUS_2 SHOW_GENERAL_STATUS_3 SHOW_GENERAL_STATUS_4 SHOW_GENERAL_STATUS_5 SHOW_GENERAL_STATUS_6 SHOW_GENERAL_STATUS_7 SHOW_SPARE_STATUS_0 SHOW_SPARE_STATUS_1 SHOW_SPARE_STATUS_2 SHOW_SPARE_STATUS_3 SHOW_SPARE_STATUS_4 SHOW_SPARE_STATUS_5 SHOW_SPARE_STATUS_6 SHOW_SPARE_STATUS_7 SHOW_NUM_OF_BOOTS SHOW_BATT_TEST_ELAPSED_TIME SHOW_BATT_TEST_TIME_LEFT SHOW_EQUALIZING_ELAPSED_TIME SHOW_EQUALIZING_MAX_TIME_LEFT SHOW_RECTS_POWER SHOW_LOAD_POWER SHOW_HARD_ID_0 SHOW_HARD_ID_1 SHOW_HARD_ID_2 SHOW_SPARE_ SHOW_SPARE_ SHOW_SPARE_ SHOW_SPARE_ SHOW_SPARE_ SHOW_SPARE_ SHOW_SPARE_
User Guide
DESCRIPTION ID F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 F39 F40 F41 F42 F43 F44 F45 F46 F47 F48 F49 F50 F51 F52 F53 F54 F55 F56 F57 F58 F59 F60
LVD1 DRIVEN OPEN LVD2 DRIVEN OPEN BATT1 TEST FAULT BATT2 TEST FAULT AC LOW Battery Test in Progress BATTERY CURRENT SIGN 1 = negative = discharging FLOATING/EQUALIZING Floating = 1 Equalizing = 0 TEMPERATURE SIGN. Negative = 1 Reserved COMMAND REFUSED (as if an NOP has been received + flag set) BAD CHECKSUM RECEIVED (as if an NOP has been received + flag set) General Fault Battery #1 under test Reserved Reserved Reserved Reserved Reserved Reserved Reserved Number of reboots since reboot counter was last cleared Time elapsed since start of battery test Time remaining until end of battery test Time elapsed since equalizing started Maximum time remaining in Equalizing Mode Rectifier Watts Load Watts Show 3 bytes of the Hard ID Show 3 bytes of the Hard ID Show 3 bytes of the Hard ID Reserved Reserved Reserved Reserved Reserved Reserved Reserved
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User Guide
Figure 9: Main screen, PSM-DC 1006 monitoring software (48V syst.)
37
User Guide
Figure 10: Set Values tab, PSM DC 1006 monitoring software (48V syst.)
Figure 11: Set Alarms tab, PSM DC 1006 monitoring software (48V syst.)
38

SC 1006 Net Gama Tronic

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Gamatronic Electronic Industries Ltd.

POWER SYSTEM CONTROLLER MODEL SC1006 UNIVERSAL NET

Release 1.7 June 2006

Gamatronic Electronic Industries Ltd.

Gamatronic Electronic Industries Ltd.

User Guide and Instruction Manual

Gamatronic Electronic Industries Ltd.

Gamatronic Electronic Industries Ltd.

RS232 Communication Protocol & Data Structure ...................................... 9

Linking Other Equipment to the SC1006 ................................................... 12

3. THEORY OF OPERATION ....................................................................................... 16 3.1 Modifying Nominal Values ......................................................................... 16

3.2 3.3 3.4

Default Parameter Banks .......................................................................... 19

Measurement of System Parameters ........................................................ 20 Fault Detection and Alarms ....................................................................... 21

Testing Power System Components ......................................................... 25

4.4 4.5 4.6

Setting up the Nominal Values of Parameters........................................... 27

Setting up Alarm Thresholds ..................................................................... 28 Recalibrating the Power System's Measurements..................................... 29

SC1006 UNIVERSAL NET

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Gamatronic Electronic Industries Ltd.

POWER SYSTEM CONTROLLER MODEL SC1006 UNIVERSAL NET

Gamatronic Electronic Industries Ltd.

1.1 SC1006Nets Main Features

SC1006 UNIVERSAL NET

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POWER SYSTEM CONTROLLER MODEL SC1006 UNIVERSAL NET

Gamatronic Electronic Industries Ltd.

SC1006 UNIVERSAL NET

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Gamatronic Electronic Industries Ltd.

Figure 1: PS1006 Power System with an SC1006 Controller

POWER SYSTEM CONTROLLER MODEL SC1006 UNIVERSAL NET

Gamatronic Electronic Industries Ltd.

2.1 Front Panel

Gamatronic Electronic Industries Ltd.

7-Segment Display LEDs

POWER SYSTEM CONTROLLER MODEL SC1006 UNIVERSAL NET

Gamatronic Electronic Industries Ltd.

LED Status Indicators

SC1006 UNIVERSAL NET

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UP / DOWN ARROW BUTTONS ENT

Resets the controller

Audible alarm buzzer

RJ45 Communication Port

POWER SYSTEM CONTROLLER MODEL SC1006 UNIVERSAL NET

Gamatronic Electronic Industries Ltd.

2.2 RS232 Communication Protocol & Data Structure

SC1006 UNIVERSAL NET

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Gamatronic Electronic Industries Ltd.

POWER SYSTEM CONTROLLER MODEL SC1006 UNIVERSAL NET

Gamatronic Electronic Industries Ltd.

SC1006 UNIVERSAL NET

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Gamatronic Electronic Industries Ltd.

2.3 Linking Other Equipment to the SC1006

Changing SC1006Net to SC1006Serial

Figure 3: Cross Cable

POWER SYSTEM CONTROLLER MODEL SC1006 UNIVERSAL NET