Blasting and Painting Procedure

Hazcon Nigeria Limited
Document Title:
ADNA WHP TOPSIDE FABRICATION, STRUCTURAL & PIPING INTEGRATION PROJECT
Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Status: AFC Page 1 of 24
BLASTING AND PAINTING PROCEDURE
Rev. Date:
17/04/2011

FOR
ADANGA NORTH "A" PLATFORM OML 123

Document Title:
Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011

Document Title:
Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
REVISION DESCRIPTION SHEET
This sheet must be completed in detail, at each revision, once this document has been issued at revision 0. Details to include revision number, a description of the revision indicating paragraphs and pages that have been revised, together with the date and approved signature. REVISION DESCRIPTION DATE APPROVED BY
Notes:
Controlled copies are maintained in the shared drive data base. Print-out copies of this document are uncontrolled.

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01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
TABLE OF CONTENTS 1.0 2.0 3.0 4.0 5.0 6.0 7.0 GENERAL INTRODUCTION SCOPE REFERENCES DEFINITIONS RESPONSIBILITIES PROCEDURE 7.1 Safety 7.2 Safe Handling of Painted Structures 7.3 Paint Materials & Equipment 7.3.1 Paint Materials
7.4 Equipment 7.5 Surface Preparation & Cleaning
7.6 Preparation and Application of Paint Materials 7.6.1 7.6.2 7.6.3 7.6.4 7.6.5 7.6.6 Work Preparation Paint Data Sheet Mixing Paint Application Spray application Brush application:
7.6.7 Weather Conditions 7.6.8 Primers

Document Title:
Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
7.6.9
Subsequent Paint Coats
7.7 Repair of Painting Defects 7.8 Control of Paint Thickness 7.9 Painting Inspection and Testing Equipment 7.10 7.11 8.0 System Color Code Painting Schedule
ATTACHMENTS

Document Title:
Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
1.0
GENERAL This procedure outlines the steps to be taken by HAZCON NIGERIA LIMITED to carry out painting work and maintenance of painting equipments. INTRODUCTION The purpose of this procedure is to determine the general requirements of painting Work for ADANGA NORTH "A" PLATFORM OML 123 Project and to ensure that painting work is done in accordance with applicable specifications and standard.
2.0
3.0
SCOPE This procedure covers the minimum requirement for surface preparation, coating application, safe handling and inspection of both shop applied and site applied coatings on steel structures, other steel materials, etc.
4.0
REFERENCES The following reference shall be applied to this procedure. SSPC 93 -05 SSPC 95 -01 Steel structure painting manual volume 1, good painting practice. Steel Structure specifications. Painting Manual volume 2, system and
SSPC PA1
Shop, field, and maintenance painting (Steel structure painting manual chapter-paint application specs.) Solvent cleaning (steel structure painting manual chapter 2 surface preparation specs) Hand tool cleaning (steel structure painting manual chapter 2 surface preparation specs)
SSPC SP1
SSPC SP 2

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Document Number:
01-165-HZN-13-PRO-0001
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Rev. Date:
17/04/2011
SSPC SP3
power tool cleaning (steel structure painting manual chapter 2 surface preparation specs) Joint surface preparation standard white metal blast cleaning (NACE No.1:1994 (steel structure painting manual chapter 2 surface preparation specs) Joint surface preparation standard commercial blast cleaning (NACE No.3:1994 (steel structure painting manual chapter 2 surface preparation specs) Joint surface preparation standard brush off blast cleaning (NACE No.4:1994 (steel structure painting manual chapter 2 surface preparation specs) Joint surface preparation standard near white metal blast cleaning (NACE No.2:1994 (steel structure painting manual chapter 2 surface preparation specs) power tool cleaning to base metal
SSPC SP5
SSPC SP6
SSPC SP7
SSPC SP10
SSPC SP6
29 CFR 1910.144
Occupational safety and health standards, color code for marking p physical hazard. Field Measurement of surface profile of abrasive blast cleaned steel surfaces using replica tape ADDAX Protective Coating Specification
NACE RP0287
11-01 Rev. 3
01-164-NTC-13-SPC-0003 Rev.2 Splash Zone Painting & Coating Specification
5.0
DEFINITIONS

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01-165-HZN-13-PRO-0001
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Rev. Date:
17/04/2011
WFT Wet film thickness: The thickness of uncured or wet paint or coating MDFT Minimum dry film thickness TDFT Total Dry film thickness: The thickness of the total number of coatings specified. 6.0 RESPONSIBILITIES 6.1 Project Engineer He shall be responsible for implementation of activities including preparation of work, delivery of material, surface preparation, painting, etc. QC Manager He shall be responsible for review of all request forms and report of examination, inspection and control of painting materials and procedures. PROCEDURE Safety Construction Safety Manual requirements shall be strictly observed as well as Paint Manufacturers mixing, application and safety instructions. The improper use and handling can be hazardous to health and cause fire or explosion.
6.2
7.0 7.1 7.1.1
7.1.2
7.1.3 The minimum safety precautions in dealing with paints are: l Avoid skin contact and inhalation of spray mist. l Use gloves, face mask, goggles etc. l Do not empty paint containers into drains. l Avoid interference with others working. 7.1.4 To avoid any confusion that may arise through translation into other languages, the English version of the paint manufactures product data sheet,

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01-165-HZN-13-PRO-0001
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Rev. Date:
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Safety data sheet and application instructions shall be the governing literature. And shall be made continuously available at the work place. Instructions on handling and storage shall be followed. Flammable products, thinners, etc, are to be stored away from combustible materials and all precautions taken to avoid creating fire hazards. 7.2 Safe Handling of Painted Structures
7.2.1
Painted structure shall be allowed to remain up to the minimum time required for dry to handle before lifting to another point by crane on any other means that may not cause damage. During lifting of painted structure, the point for attachment of lifting rope or belt shall be protected with soft and dry rag or foam material to prevent the hard rope creating an unwanted impression or damage at that point. During transportation from one point to another, the floor of the barge shall be lined with wood to prevent Metal contact to the painted surfaces. There shall not be structure to structure contact, they shall be properly secured & separated with wood.
7.2.2
7.2.3
7.2.4 A raised platform about 1.2m (4ft) high shall be used to rest fabricated Spools for surface preparation and painting-Blasting and painting shall be carried out at an elevated platform. 7.2.5 The blast carried out at elevated plat forming and painting platforms Shall be under-laid with tarpaulin to collect and dispose used grit abrasive materials after blasting.
7.2.6 There shall be adequate access to the painting yard by cranes for lifting,

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Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
hauling and positioning of items for blasting and painting and storage of painted spools.
7.2.7 Any identification mark damaged during painting shall be restored before storage. 7.2.8 Painted spools shall be stacked on pallets or timber with soft padding and wedge supports.
7.3
Paint Materials & Equipment
7.3.1 Paint Materials 7.3.2 All paint materials shall be purchased directly from the paint manufacturer or from manufacturers licensed/nominated Suppliers who shall be approved by the Client. Paint suppliers product data sheet, application instruction, and material safety data sheet, shall be available and be the latest issue. Paint material shall be supplied to the work site or ware house in their original unopened and clearly identifiable containers with specification number, color reference number, the batch number, date of manufacture, the shelf-life expiry date and the manufacturers name or recognized trade mark. Different brand of paints shall not be mixed. Coating materials, which have livered, jelled or otherwise deteriorated during
7.3.3
7.3.4
7.3.5 7.3.6

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Document Number:
01-165-HZN-13-PRO-0001
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Rev. Date:
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storage, shall not be used. 7.3.7 7.4 7.4.1 Only grits shall be used for all blasting activities. Equipment All the equipment and material necessary to carry out cleaning, priming and painting work shall be suitable and adequate to produce the standard of surface preparation and paint application required by the specifications. Compressed air supply used for blast cleaning shall be free from water and oil, adequate separators and traps shall be provided, installed in the coolest part of the system. They shall be emptied regularly to prevent carry over of water and oil. All blasting and painting equipment shall be inspected and accepted prior to usage. Surface Preparation & Cleaning Before any surface preparation commence, any oil, grease or other contaminants on the working surface shall be removed by solvent cleaning in accordance with SSPC-SP1 Solvent cleaning or shall be wiped off with dry rag. Surface preparation cannot take place later in the day than cannot be top coated before the end of the working shift. Note: Zinc Rich Epoxy shall be applied as soon as surface preparation is completed but not later than 4 hours. Any prepared surface left overnight shall be sweep-blasted before priming. The surfaces to be painted shall always be completely dry and free from burrs, weld spatter, flux, rust, loose scale, dirt, dust, grease, oil and other foreign deleterious matter before any paint is applied. Mill scale, rust and
7.4.2
7.4.3
7.5 7.5.1
7.5.2
7.5.3

Document Title:
Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
defective paint work shall be removed by Blast cleaning to sa2 or SSPCSP10. of SIS 05.5900-1967 for blasting, also as recommended in manufacturers product data sheet. NOTE!! Sa3- Blast cleaning to visually clean steel: The entire surface shall show the blast cleaning pattern and shall be uniformly bright clean bare steel. All parts of the surface shall be free of discoloring by rust, stain, mill scale, residues or other foreign mater. Sa2 - Very thorough blast cleaning: The entire surface shall show the Blast cleaning pattern and at least 95% of the surface shall be bright clean bare steel. The surface may show some shadows, streaks or light discoloring, but these should be slight and distributed over the surface. Sa2-Thorough blast cleaning: The entire surface shall show the blast cleaning pattern. The surface may be variegated gray in color and may also include tightly bonded residues. 7.5.4 After blast cleaning to recommended quality surfaces shall be brushed or blown clean with dry, oil-free compressed air or shall be cleaned by vacuum to remove all dust and blast-cleaning abrasive from the surface and in particular from pockets and corners. Any surfaces showing signs of handling contamination after blasting shall be solvent cleaned and re-blasted. Surface shall be painted within four hours of cleaning. The abrasive must be free from oil, grease, and moisture. Etc. Re-used abrasive shall be clean and reasonably sharp. The re-recycled abrasive shall be free of rust particles and shall not be noticeable worn or dull when compared with fresh material and must be free from all other contaminants. Only clean bone-dry abrasives shall be used for blasting operation.
7.5.5

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Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
7.5.6
Blast clean surfaces prepared to the required quality of cleanliness shall be referenced to the visual illustration in ISO 8501-1. Surface profile shall be continuously checked against surface comparator. Manual and mechanical (power tool) cleaning shall only be carried out where blast cleaning is impractical and for repairs of paint defects or site welded areas. The surface cleanliness achieved shall satisfy ISO8504-3, grade st2 for manual and st3 for power tool cleaning. Only stainless steel wire brushes shall be used to abrade stainless steel surfaces. Brushes used to abrade carbon steel shall not be used to abrade stainless steel or other noble materials. Surface Preparation of Stainless Steels, Galvanized steel and Non-ferrous metals shall be performed by solvent or steam cleaning with an alkaline detergent. Stainless Steel surface preparation/painting shall only be executed where it is specifically ie. if required for color coding purposes or other such reasons. Preparation and Application of Paint Materials Work Preparation As far as possible, all fabrication and assembly shall be completed before surface preparation and painting commences. The specified primer/first coat shall be applied to the specified grade of prepared metal surface as soon as practicable after completion of blast cleaning or other approve preparation of that area. In no case shall the coating be applied to clean surfaces showing evidence of fresh rusting or contamination including condensation. Paint Data Sheet The instructions and recommendations, as prescribed by the paint Manufacturer shall be strictly adhered to in the preparation of initial and/or intermediate surfaces prior to and application of all paint coating materials.
7.5.7
7.5.8
7.6 7.6.1
7.6.2

Document Title:
Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
7.6.3
Mixing Paints shall be thoroughly mixed by rotating power tools or rolling rigs, until the solids are distributed equally throughout the container and two pack or multiple pack paint components shall be mixed in the proportions and in accordance with the Paint Manufacturers instructions and recommendations. The mixed paint color shall exactly match with other prepared paints without deterioration such as setting, separation, gelling etc. Paint Application Each layer of paint shall be allowed to dry for a period of time within the limits prescribed by the Paint Manufacturer. Particular attention shall be paid to the painting of corners, edges, welds, etc, to ensure the specified minimum dry-film thickness is obtained and maintained. In this case, brush application of strip coats shall be employed. Paint may be applied by brush, conventional spray or airless spray methods as approved or specified but strictly in accordance with the Paint Manufacturess instructions. Spray application: When using conventional spray or airless spray methods, all the equipment shall have adequate, well maintained pressure regulating devices, effective strainers, traps, and separators, suitable size hoses and clean, well maintained guns. The traps and separators for removing oil and water from the compressed air shall be such that air atomizing guns will not deposit oil or water when directed on to a clean surface for 15 seconds. The spray gun shall be held no closer than 200 mm or more than 600 mm from the surface to be coated and shall always be held at right angles to the surface. Nozzles shall be of the correct size and provide the most suitable spray shape for the most effective and economical application of the paint without excessive
7.6.4 7.6.4.1
7.6.4.2
7.6.4.3
7.6.5

Document Title:
Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
over spray . The spray nozzle size shall be as specified in the paint manufactures application instruction. Spary equipment shall be regularly inspected for compliance with the above criteria. 7.6.6 Brush application: Brushing shall be executed in such a manner so that a smooth single coat, as near uniform in thickness as possible is obtained. There shall be no deep or detrimental residues brush marks and excessive brushing out will not be permitted. Brush application may be used under the following circumstances. l When areas cannot be properly coated by spraying for any reason l For 'touch-up' or repairs to localized damaged or areas of incorrectly applied paint. l Where the Paint Manufacturer considers the coating material suitable for brush application.
7.6.7 Weather Conditions Painting shall only be carried out when environmental conditions are suitable. Painting work shall not take place: Under adverse weather conditions e.g. rain, fog, snow or when such conditions are likely, before the coating become dry. When the ambient temperature is below 4C When the relative humidity is > 85% When surface temperature is > 40C unless otherwise stated by the paint manufacture When the metal surface temperature is < 3C above the ambient dew point. When the outside daylight hours (i.e. when the available light is less than 500lux) on exterior locations. 7.6.7.1 Surface temperature, relative humidity, dew point and other weather parameters shall be determined at the start of each shift and every one (1) hour minimum thereafter and values recorded in (Daily weather check

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Document Number:
01-165-HZN-13-PRO-0001
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Rev. Date:
17/04/2011
sheet). 7.6.8 7.6.8.1 Primers Within four hours after the surface has been cleaned (blasted, wire brushed, etc.) and before the surface has become chemically contaminated, or shows signs of significant discolouration, the first coat of primer shall be applied. This is of particular importance in dusty area, or where salt laden air, winds and humid conditions are encountered. Prepared welding edges and surfaces within 50mm of welding shall be left unpainted or painted with an approved welding primer only. The paint shall be applied so as to prevent having differential dry film thicknesses. "Dry spray" in particular shall be prevented. When Zinc rich primers are used, care shall be taken to avoid any possibility of overspraying onto duplex or austenitic stainless steels, nickel alloys or 9% nickel steel components.
7.6.8.2
7.6.8.3
7.6.8.4
7.6.9 Subsequent Paint Coats 7.6.9.1 When the primer coat has dried and its correct application and thickness has been confirmed, the specified protective paint coating shall be applied. Each successive coat of paint shall be allowed to dry thoroughly in accordance with the Paint Manufacturer's overcoating instructions before the next coat is applied. A further and additional final paint coat is to be applied after the overcoating time for the undercoat has expired.
7.6.9.2
7.6.9.3

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Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
17/04/2011
7.6.9.4
Metal contact surfaces - i.e. bolted joints in structures should be painted with one full coat of the specified primer on both surfaces immediately before bolting up. Fretting surfaces where friction grip is required shall not be painted.
7.7
Repair of Painting Defects Areas of painted surfaces that have become damaged shall be removed back to bare metal and the exposed edge of the undamaged paint shall be feathered out with a hand tool to a gentle bevel overlap between repair painting and old painting to permit. The surface areas with inadequate coating thickness shall be thoroughly cleaned of any foreign material and, if necessary, abraded and additional compatible coats applied until they meet the required dry film thickness. Control of Paint Thickness Wet film thickness measurement shall be taken throughout the course of application of each coat in order to ascertain the adequacy and uniformity of thickness. This shall be in accordance with ISO 2808 method 7B. Dry film thickness measurement shall be taken covering each prior to the application of the following coat. Average readings shall be recorded in (Dry film thickness check sheet). In accordance with ISO 2808 method 6. Five separate spot measurements shall be taken for each 10 m2 of coated surface and for a surface area less than 10 m2 a minimum of three measurements shall be taken. Additional readings shall be taken if there has been any change in application equipment, spray nozzle size, thinning of paint, etc.. The average of the measurements shall not be less than the specified minimum dry film thickness.
7.8 7.8.1
7.8.2
7.8.3
7.8.4
7.8.5

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Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
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7.8.6
The acceptable DFT shall be as specified in the paint manufacturers application instruction and ADDAX Protective coating Specification (11-01Rev.3) Painting Inspection and Testing Equipment All testing and inspection equipment shall be kept accurately calibrated at all times and shall be covered by current calibration certificate issued by the equipment manufacture or a recognized test laboratory. Inspection equipments shall include: (1). Surface profile comparator, for checking surface profile (2). Digital temperature& Humidity meter, for ambient temperature and relative humidity (3). Non contact thermometer, for substrate temperature (4). Dew point calculator, to determine the dew point (5). Electromagnetic thickness gauge (Elcometer) for dry film thickness (6). Comb gauges for wet film thickness.
7.9 7.9.1
7.9.2
For coating application on site, visual inspection shall be done on excluded surfaces and adjacent equipment for protection from damage due to coating operation. All coated surfaces shall be visually inspected and examined after application of each coat. Deleterious film defects e.g. blister, pin-hole, dry spray, runs, sagging, wrinkling, etc. All such defects shall be repaired accordingly and reinspected.
7.9.3
7.10 System Color Code System Color Code shall be as specified by client 7.11 Painting Schedule Specific systems details on the method of surface preparation, the paint system and the total minimum required dry film thickness shall be supplied

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Document Number:
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Rev. Date:
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by client however in all instances the Paint Manufacturer's recommendations shall be adhered to in respect of maximum and minimum dry film thicknesses per coat. 8.0 ATTACHMENTS 1. Daily Painting work/weather check sheet 2. Dry film thickness check 3. Paint aplication report 5. Quality Control Inspection and Test Plan for Blasting and Painting

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Document Number:
01-165-HZN-13-PRO-0001
Rev.: 0
Rev. Date:
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1. DAILY PAINTING WORK SHEET/WEATHER CHECK SHEET DAILY PAINTING WORK SHEET/WEATHER DATE CHECK SHEET REPORT.. Location: Weather Condition: Rain-Rn, Wind-wd, Snow-sw, Sun-sn, Cloudy-cy, Frost-fr TIME READING Weather Ambient temperature C %Ambient Humidity %RH Dew point temperature (Dt) C Substrate temperature (St) C [St Dt] Temperature C Work undertaken Description of parts/equipments/items treated: 8 9 10 11 12 13 14 15 16 17 18
HAZCON Date Name
Sign
CLIENT Date
Name
Sign
1.
WORK UNDERTAKEN Paint application PA Surface preparation SP Insulation installation IN Fireproof FP Inspection/Test C
Job preparation JP Masking off MO Strip coating SC

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Rev. Date:
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DRY FILM THICKNESS INSPECTION SHEET
REPORTS NO: DATE: Type of structure: Equipt Serial No. 1st Coat 1st + 2nd Coat 1st+2nd +3rd Coats
Location: Method: ITEM DESCRIPTION

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HAZCON Date Name Sign
CLIENT Date Name Sign
2. DRY FILM THICKNESS INSPECTION SHEET .
Title Doc. No.:
HAZCON NIGERIA LIMITED BLASTING AND PAINTING PROCEDURE ADANGA NORTH A PLATFORM HZN-ADNH-005
Rev: 0 Page 24 of 24 15/10/2011
3.
PAINTING INSPECTION REPORT REPORTS NO: DATE:
PAINTING INSPECTION REPORT
Item/Equipment Description Location: Surface preparation: Report No. Date: FILM TICKNESS m Wet Dry Value No.
COATING PRIME MID-COAT TOP-COAT
BRAND OF PAINT
BATCH NO. Parts A/B
NO. OF COATS
Date
Time
Weather
Any specific problems encountered with/causes/solution: COMMENTS: HAZCON Date Name Sign CLIENT Date Name Sign

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Hazcon Nigeria Limited

ADNA WHP TOPSIDE FABRICATION, STRUCTURAL & PIPING INTEGRATION PROJECT

Status: AFC Page 1 of 24