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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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Th su, ngy 30 thng chn nm 2011

Bi ng ph bin

thc tp ti nh my Dinh c M u
Vi s pht trin khng ngng ca khoa hc cng ngh cng nh s pht trin ca cc ngnh cng nghip nn nhu cu s dng nng lng ngy cng tng. T cc ngnh ch bin nng lng cng ngy cng m rng v pht trin. Thy c nhu cu cp thit v s dng nng lng, nh nc ta tin hnh xy dng nhng nh my sn xut nng lng p ng cho cng cuc cng nghip ha v hin i ha. Trong u tin xy dng cc nh my c kh nng tn dng trit cc ngun nguyn liu b b ph hoc cha s dng ng cch, to ra cc ngun nng lng c gi tr kinh t cao. Chnh v vy, Nh my X L Kh Dinh C c thnh lp nhm tn dng kh t b ca cc m khai thc du. V nhm sn xut ra cc ngun nng lng ang c nhu cu s dng, tr gi kinh t rt cao : + Kh ha lng (LPG) : hn hp hydrocacbon nh ch yu l propane, propene, butane v butene, c th bo qun v vn chuyn di dng lng trong iu kin p sut trung bnh nhit mi trng . Hin nay, LPG do Nh my x l kh DInh C sn xut p ng khong 30- 35% nhu cu th trng LPG Vit Nam. LPG c xut i vi s lng ln t kho cng Th Vi v phn phi n cc khch hng bng tu. Nhu c s dng LPG Vit Nam gia tng ng k trong nhng nm va qua. S liu cho thy mc tng t 5.000 tn trong nm 1993 ln n 790.000 tn trong nm 2005. D bo nhu cu trongnhng nm ti s tip tc tng c hai lnh vc cng nghip v dn dng. + Condensate l sn phm thu c sau qu trnh chng ct phn on trong nh my x l kh. Thnh phn condensate bao gm ch yu l Hydrocacbon C5

thc tp ti nh my Dinh c M u Vi s pht trin khng ngng ca khoa hc cng ngh cng nh s pht trin ca cc ngnh cng...

Gii thiu bn thn

L u tr Blog

H Vn Li Xem h s hon chnh ca ti

2011 (1) thng chn (1) thc tp ti nh my Dinh c

Ngi theo di

Hnh 1: nhu cu s dng LPG v condensate + Kh kh t nhin c s dng nhiu cc quc gia trn th gii nh c nhng c tnh u vit: l mt loi nhin liu sch, bo v mi trng v tin li. Ngy nay, kh l mt loi nhin liu c la chn sn xut in v c s dng rng ri cc ngnh cng nghip khc (thc phm, dt may, c kh, my mc, vt liu xy dng, ha cht). Vit Nam, kh kh c s dng ch yu sn xut in. Cc yu t nh cng ngh cao , bo v mi trng, chi ph thp gip kh tr thnh mt loi nhin liu ngy cng quan trng sn xut in. Kh cn l mt nhin liu u vo quan trng trong ngnh cng nghip ha cht. Hin nay, PV GAS ang cung cp cho cc nh my inB Ra, Ph M 1, Ph M 2.1, Ph M 2.2, Ph M 3, Ph M 4, cng ty sn xut phn bn, thp, vt liu xy dng, gm s, gch,

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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thy tinh nh cng ty phn m v ha du Du Kh, cng ty Vedan, cng ty Taicera,... Trong nhng nm sp ti, s lng cc khch hng tiu th kh s khng ngng gia tng v ngy cng a dng.

Hnh 2: sn lng kh kh Vi vic tn dng cc kh t nhin v cc kh ng hnh sn xut ra cc ngun nng lng c gi tr kinh t v gi tr ng dng cao th Nh My X L Kh Dinh C c tim nng pht trin v m rng cao, nhm p ng nhu cu nng lng trong nc v gp phn vo cng cuc cng nghip ha hin i ha t nc.

PHN I :TNG QUAN V NGNH KH VIT NAM


I. TIM NNG KH VIT NAM Nn tng c bn pht trin ngnh cng nghip kh nc ta, phi k n l tim nng ngun kh. Vit Nam c th gii nhn nhn l mt quc gia du kh non tr trong cng ng cc quc gia du kh trn th gii. Con s c tnh v tim nng du kh Vit Nam l 28 - 110 t m , rt l thp so vi kt qu thm d, tnh ton hin nay. Theo petroVietNam Gas : Tim nng ngun kh Vit Nam bn vng trng chnh l sng Hng, Cu Long, Nam Cn Sn, M Lai - Th Chu c kh nng cung cp kh trong vi thp k ti. Tr lng thc t(t m ) Sng Hng Cu Long Nam Cn Sn Ma lai - Chu th Cc vng khc Tng 201,6 319,2 5,6 11.2 42 - 70 140 - 196 14 - 42
3 3

Tr lng tim nng(t m3) 28 56 84 - 140 532 700 84 140 532 - 700 1260 - 1736

Hin nay kh thin nhin Vit Nam mi ch khai thc Tin Hi. thm lc a pha Nam pht hin kh thin nhin m Rng, m Lan Ty, Lan v s c khai thc trong thi gian gn y. + M Tin Hi (Thi Bnh ) : L m kh thin nhin trong t lin c khai thc t nm 1981. Hng nm cung cp t 10 - 30 triu m kh. Ngoi cc m kh thin nhin th phi k n lng kh ng hnh t cc m du n cung cp m t lng kh rt ln. + M Bch H : l dng kh ng hnh, i km khi khai thc du, mi tn du c th thu c t 180 - 200 m kh ng hnh. T thng 5/1995 a vo vn hnh thng mi h thng dn kh kh Bch H vo b t mt triu tn n hai ri n ba m kh ngy m trong giai on mt. Sau khi lp t thm h thng my nn vo giai on hai th sn lng kh ng hnh ti m Bch H c nng ln 4,1 triu m
3 3 3 3 3

kh ngy m, sau sn lng kh vo b l 4,3 triu

m ngy m.

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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Hin nay lng kh dn vo b cung cp cho nh my ch bin kh Dinh C v cc nh my nhit in pha Nam l 4,7 triu tn m kh ngy m, lng ny c dn t m Bch H v m Rng ng. Trong thi gian ti lu lng kh c dn vo b cung cp cho cc nh my ny l 5,7 triu m kh ngy m. Vo nm 2003 kh t cc m Nam Cn Sn cung cp cho nh my ch bin kh Nam Cn Sn. Ngoi khu vc trn, thm lc a Min Trung cng pht hin m t s m kh nhng hm lng CO2 c trong m qu cao n 75% trong hm lng hyrocacbon khng ng k. V vy khi s dng th khng c hiu qu kinh t, nn cc m ny khng c khai thc.
3 3

Thnh phn kh ng hnh vi mt s m du Cu t C1 C2 C3 iC4 nC4 C5+ CO2, N2 Bch H 71.59 12.52 8.61 1.75 2.96 1.84 0.72 Rng 76.54 6.98 8.25 0.78 0.94 1.49 5.02 i Hng 77.25 9.49 3.38 1.34 1.34 1.26 4.5

Thnh phn kh thin nhin Vit Nam Cc cu t C1 C2 C3 iC4 nC4 Thnh phn kh (%) Tin Hi 87,64 3,05 1,14 0,12 0,17 Rng (m kh) 84,77 7,22 3,46 1,76

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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C5+ CO2, N2

1,46 6,42

1,3 1,49

II. CC D N KHAI THC, S DNG KH THIN NHIN V KH NG HNH VIT NAM 1. D n s dng kh ng hnh m Bch H a/ Giai on Ia (Fast Track ): Cng trnh c d kin lin doanh mt phn hoc ton b vi i tc nc ngoi. Song song vi qu trnh tm i tc lin doanh, chnh ph ph duyt thit k tng th v cho php trin khai cng trnh sm a kh vo b, vi m c ch cung cp cho nh my ch bin kh Dinh C v cc nh my in B Ra, Ph M v mt s cng trnh hng mc khc. Thit b tch kh cao p trn gin cng ngh trung tm s 2 ti m Bch H. Gin ng ng v cc cng trnh ph tr ti m Bch H. ng ng ng knh 16 di 124 Km t Bch H vo n B Ra Trm x l kh Dinh C Trm phn phi kh ti B Ra Trm iu hnh trung tm ti Vng Tu . Cc cng trnh tiu th kh bao gm cc t hp nh my in B Ra, Ph M cng c trin khai xy dng. b/Giai on 2 (Fast Track Extevsion ): Giai on sm a kh vo b c m rng vi vic lp c cc hng mc: Gan nn nh ti gin cng ngh trung tm s 2 ti m Bch H, h thng tchkh s b ... Cc thit b trm Dinh C, B Ra c chuyn i ph hp, lp c b sung ng ng di khong 22 Km t trm B Ra n Ph M Trm phn phi kh Ph M vi y chuyn cng ngh s 1, cng sut 1 triu m kh /ngy m v 100% d phng c a vo hot ng vi phng n Bypass. ngy m cho nh my in Ph M. c/Giai on 3 Gin nn trung tm bt u vn hnh thng mi, cng vi vic lp t cm s l tm thi ngoi khi, nng cp h thng cng ngh giai on trc v mi rng thm. n tip nhn: Nh my in B Ra : 0,4 - 1,4 triu m ngy m. Nh my in Ph M : 0,8 - 1,7 triu m ngy m T thng 12/1998 gin nn kh trung tm bt u vn hnh ch ba t my nn cung cp 4,1 triu m ngy m cho nh my ch bin kh Dinh C. Hin nay vi s hon tt cc cng ngh v m rng thm th lng kh vo b cung cp cho nh my ch bin kh Dinh C l 4,7 triu m ngy m v trong thi gian ti th lng ny c nng ln l
3 3 3 3 3

Hin nay hon thnh cng ngh s 2 v cung cp 3 triu m kh

H thng nng cng sut ln 3 triu m kh ngy m vi phng

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c


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5,7 triu m ngy m. 2. Xy dng nh my ch bin kh Dinh C Cng vic xy dng v vn hnh nh my ch bin kh c phn ra theo tng giai on sau : Giai on AMF : Sn phm ca nh my bao gm kh thng mi (cha tch C3,C4 ) v condensat. Giai on MF : Sn phm ca nh my l kh thng mi ( tch C3,C4 ), Bupro v condensat. Giai on GPP : Sn phm ca nh my l kh C1,C2,C3,C4 v condensat. Song song vi vic xy dng nh my th h thng ng dn v kho Cng Th Vi cng c xy dng. 3. D n kh t Nam Cn Sn Cc m Lan Ty, Lan l hai m kh c BP pht hin, thuc khu vc b Nam Cn Sn, cch Vng Tu 370 Km v pha ng Nam. Tr lng hai m ny khong 58 t m kh. D n kh t Nam Cn Sn c cc bn petroVN, Mobil, BHP, BP, Statoil xc tin lm d n kh thi tr gi d kin 500 triu USD.Vic khai thc kh s c bc u vo khong nm 2003, m Lan Ty s c khai thc trc, v c tr lng ln hn v cho php khai thc kh nhiu hn. Theo k hoch cng ang xy dng ng ng dn kh Nam Cn Sn, l ng ng dn kh hai pha di nht th gii, c 26 v 30, p sut vn hnh l 160 bar, kh s c tch nc v lm kh ti gin khai thc ngoi khi. Nh vy kh v kh ngng t s c a vo b ti Long Hi, sau c x l ti Dinh C.
3

PHN II : GII THIU V NH MY X L KH DINH C


Vi cng ty m - Tng Cng ty Kh (PV GAS) l Cng ty trch nhim hu hn mt thnh vin c thnh lp trn c s t chc li Cng ty TNHH mt thnh vin Ch bin v Kinh doanh sn phm kh v cc n v thuc Tp on Du kh Quc gia Vit Nam ang hot ng vn chuyn, tng tr, ch bin v kinh doanh kh v sn phm kh. c thnh lp vo Ngy 20 thng 9 nm 1990. Thng 01 nm 1994, PV GAS bt u thc hin d n kh Bch H (Bch H GUP) vi mc ch a kh ng hnh t m

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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Bch H vo b s dng. Thng 5 nm 1995, ngnh cng nghip kh chnh thc ra i vi s kin PV GAS hon thnh h thng ng ng dn kh Bch H - B Ra , ng thi tin hnh xy dng nh my ch bin kh Dinh C chm dt vic t b ngoi khi kh ng hnh ca m Bch H v bt u cung cp kh cho Nh my nhit in B Ra. Thng 10 nm 1999, PV GAS vn hnh Nh my x l kh Dinh C v Kho cng Th Vi, nh du vic hon thnh ton b d n kh Bch H gip PV GAS c kh nng cung cp kh kh, LPG v Condensate cho th trng ni a. Hin nay Nh my x l kh Dinh C sn xut khong 1,5 t m3 kh kh, 130.000 tn Condensate, 350.000 tn LPG/nm.

I. M CCH CA VIC XY DNG NH MY + X l, ch bin kh ng hnh thu gom c trong qu trnh khai thc du ti m Bch H. + Cung cp kh thng phm lm nhin liu cho cc nh my in B Ra, Ph M v lm nhin liu cho cc ngnh cng nghip khc. + Thu hi cc sn phm lng c gi tr kinh t cao hn so vi kh ng hnh ban u: Cung cp LPG cho th trng trong nc v quc t Sn phm condensate ( xng nh ) cho xut khu C s ca cc cng ngh c p dng ti nh my ch l nhng phng php bin i vt l Vic xy dng nh my s tn dng c mt lng ln kh ng hnh b t lng ph ngoi khi v lm tng hiu qu kinh t trong qu trnh s dng n. Hn na kh ng hnh l mt ngun nng lng sch s dng, c gi thnh r v c xem l nhin liu l tng thay th Than, Ci, Du diezel... II. V TR NH MY Nh my ch bin kh Dinh C c xy dng ti Th x An Ngi, huyn Long t, tnh B Ra - Vng Tu, cch Long Hi 6 Km v pha bc, cch im tip b ca ng ng dn kh t Bch H khong 10 Km. Din tch nh my 89600 m ( di 320m, rng 280m ). III. D N M RNG Nh my x l kh Dinh C ang c d n m khu sn xut vi vic xy dng thm khu ch bin kh tan thnh kh axetylen. Lng kh kh ca nh my nu dn sang nh my in m t th gi thnh ca kh kh thp. Nh chng ta bit axetylen l cht u ngnh ca ngnh ha cht. t axetylen c th tng hp thnh cc hp cht c gi tr kinh t cao nh: nha PVC, cao su, benzene, cc hp cht hu c c gi tr ng dng hn. Do vic tin hnh xy dng khu sn xut axetylen la rt kh quan. IV. S LC V NH MY CH BIN KH DINH C Kh ng hnh c thu gom t m Bch H, c dn vo b theo ng ng 16 v c x l ti nh my ch bin kh Dinh
2

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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C nhm thu hi LPG v hydrocacbon nng hn. Phn kh kh c lm nhin liu cho nh my in Ph M, B Ra. Nh my c thit k vi cng ngh Turbo Expander nhm thu hi C3, C4 v condensat. Cc sn phm Lng, Kh sau khi ra khi nh my c dn theo 3 ng ng 6 n kho cng xut LPG Th Vi cch Dinh C 28 Km. S u tin hng u ca nh my l duy tr dng kh cung cp cho nh my in, thu hi cc sn phm Lng t kh c u tin t hn. + u tin i vi vic cung cp kh kh cho cc nh my in: Trong trng hp nhu cu kh ca cc nh my in cao hn lng kh cung cp t bin vo th vic thu hi cc thnh phn Lng s c gim ti thiu nhm b p cho nhu cu kh. + u tin cho cc sn phm LPG: Vic thu hi LPG v Condensat t c u tin hn ( y ta xt v lu lng ). + u tin cho sn xut Du: Trong trng hp nhu cu tiu th kh ca cc nh my in thp hn so vi kh cung cp t ngoi bin, th kh kh d sau khi thu hi Lng, ri s c t ti nh my. 1. Cc giai on thit k nh my Nh my ch bin kh Dinh C c thit k xy dng theo 3 giai on: + Giai on AMF + Giai on MF + Giai on GPP Ba ch ny c p dng v thi gian a n vo s dng qu ngn v mt vi thit b nh my nn, thp tch cha c t hng ch to, cha lp c kp thi trong thi gian u. 2. iu kin nguyn liu vo p sut : 109 bar Nhit : 25,6 C Lu lng : 4,7 triu tn m kh /ngy m Hm lng nc : cha nc iu khin vn chuyn cp cho nh my. Hm lng nc ny s c kh bng thit b kh nc trc khi vo nh my.
3 o

Thnh phn kh vo nh my Cu t N2 CO2 CH4 C2 C3 iC4 nC4 iC5 Phn mol (%) 0.21 0.06 70.85 13.41 7.5 1.65 2.37 0.68 Cu t C6 C7 C8 C9 C10 Cyclo C5 Cyclo C6 benzen Phn mol (%) 0.51 0.26 0.18 0.08 0.03 0.05 0.04 0.04

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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PHN III : QU TRNH CH BIN KH TI NH MY X L KH DINH C

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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I . CC CH HOT NG CA NH MY CH BIN KH DINH C m bo cho vic vn hnh Nh myc linh hot ( phng mt s thit b chnh ca nh my b s c), v hot ng ca nh my lin tc (khi thc hin bo dng, sa cha cc thit b ) khng gy nh hng n vic cung cp kh cho cc nh my in, m, do nh my c lp t v hot ng theo cc ch chnh: - Ch AMF: Cm thit b ti thiu tuyt i. Ch MF: Cm thit b ti thiu. Ch GPP: Cm thit b hon thin.

- Ch MGPP: ch GPP sa i Ngoi 4 ch trn trong qu trnh vn hnh nh my ty theo tnh trng vn hnh bo dng ca thit b m VHV c th linh hot iu chnh ch vn hnh m bo tnh an ton v hiu qu thu hi lng ti a. Nh my GPP c thit k da trn lu lng kh m l 4,3 triu m3/ ngy. Vi lu lng ny, p sut u vo ca nh my s khong 109 barG v l thng s quan trng quyt nh hiu sut lm vic ca thit b bn trong nh my. Nm 2001 cng vi vic a kh Rng ng vo x l, lu lng kh qua nh my t mc ti a khong 5,7 triu m3/ ngy, p sut u vo GPP gim xung cn khong 70-75 barG, cm my nn K-1011 c lp t nhm nng p sut kh u vo ti p sut thit k 109 barG. T s cng ngh chnh ca nh my c 1 s thay i chnh gm: Kh u vo GPP c nng p t 70-75 barG v nhit kh sau trm kh K-1011 tng ln khong 450 C cao hn so thit k. p sut bnh tch V-03 gim t 75 barG xung 45 barG t 2 mc ch: (a) lng kh m vt qu cng sut vn hnh ca GPP c bypass qua V-101 cp thng cho cc h tiu th. Lng c tch V-101 s c a v V-03 x l. (b) lng tch c ti Scrubber trc K-1011 cng c a v V-03 m bo an ton. Trong cc ch vn hnh ni trn, hai ch AMF, MF l cc ch c thit k vn hnh trong giai on lp t, chy th. Sau khi hon thnh vic lp t, cc ch ny rt t khi c s dng m s thay i tu theo iu kin ca cc thit b. ph hp vi mc ch ban u, trong bo co ny s trnh by 2 ch ny theo ng thit k vi cc ghi ch v thay i hin ti. Cn li bo co s tp trung cp nht cc thng s vn hnh v cng ngh cho ch GPP v MGPP. 1. QUI TRNH AMF: 1.1 Qui trnh hot ng Dng kh t ngoi m vo nh my vi P = 109 bar, t = 25,6 C c a qua thit b SC, dng kh v Lng s c tch ra theo cc ng ng ring bit tip tc i vo cc h thng cng ngh tip theo ca nh my, ng thi phn ln nc trong condensat cng c tch ra v thi trong thit b ny. Dng Lng t SC s c gim p v a vo bnh tch V-03 tch thm phn nc
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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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cn ln li trong condensate. Bnh ny c gia nhit trnh to thnh hydrat. Dng condensat t V-03 c a n b trao i nhit cho condensat/ condensat (E04 ) trc khi i vo thp tch tan (C01). Dng kh t SC c a qua bnh tch V08 nhm tch trit cc ht Lng b li cun theo dng kh, nhm m bo hot ng cho injetor. Kh u ra ca V-08 c a n thit b ha dng EJ-01A/B/C gim p sut t 109 bar xung 47 bar. Vic gim p ny c tc dng ht kh t nh thp C-01. dng ra l dng hai pha c p sut 47 bar v nhit 200C. ch AMF phn nh ca thp hot ng nh bnh tch kh lng thng thng. thp C-05 tch phn lng ngng t do s st p ca kh t 109 bar xung 47 bar khi qua EJ-01A/B/C. dng kh ra t nh thp C-05 c a ra ng kh thng phm cung cp cho cc nh my in. lng ti y C-05 c a vo a th 1 ca thp C-01. ch AMF thp C-01 c 2 dng nhp liu: - dng t V-03 vo a th 14 ca thp C-01. Dng lng t y ca thp C-05 vo a trn cng ca thp C-01.

p sut hi ca condensate gim i v c iu chnh trong thp C-01 nhm m c ch: ph hp cho vic cha trong bn cha ngoi tri. vi ngha , trong ch AMF thp C-01 hot ng nh thp n nh condensate. Trong , phn ln hydrocacbon nh hn butan c tch ra khi condensate nh thit b gia nhit E-01AB n 1940C. kh ra nh thp c nhit 640C c trn vi kh nguyn liu nh EJ-01A/B/C. dng condensate y thp c trao i nhit ti E-04AB v c lm lnh bng khng kh E-09 gim nhit xung 450C trc khi ra ng ng dn condensate v kho cng hoc bn cha TK-21. 1.2 Thit b nn ca AMF i vi kh t SC ca ch AMF th thit b tch nc bng phng php hp ph ( V06A&B ) s c bypass do qu trnh hydrat l khng cn thit. V vy, kh a n my nn EJ- A/B/C nh mt dng ng vi p sut gim t 109- 45 bar. Mc ch chnh ca EJ l nn kh t C01 t 20 n 45 bar. V vy cn phi gi p sut ca thp tch C2 20 bar. Thit b EJ bao gm 3 ejector, nng sut tng ng l 50%, 30%, 20% so vi dng Lng. c trng quan trng ca ejector l vng hot ng nh. V vy khng nn lp c ni tip van iu p trn ng bypass ca ejector (PV- 0805 ) iu chnh lu lng tng ng vi 30% dng tng. Vic diu khin p sut ca thp tch tan 20 bar bng vic bypass dng kh ng khi EJ hot ng ht cng sut. Khi EJ hot ng khng ht cng sut th kh tha t nh thp tch etan c a i t thng qua van PV- 1303B. V vy h thng tch etan c m bo nh vic iu khin p sut nh. 1.3 AMF Rectifier T EJ, kh c kh c a n a trn cng ca C05 v trn cng mt a kh t V03 cng c phun vo tch Lng t kh di nhit 20,7 C, P= 45 bar c duy tr bi PIC- 1114 lp c trn ng dn kh thng phm. Phn nh ca Rectifier hot ng
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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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nh thit b phn tch Lng hi. Lng Lng i ra khi y Rectifier c iu khin bng thit b iu khin mc v n nh ca thp tch Etan. 1.4 AMF Deethanizer ch ny thp tch Ethan c hai dng nhp liu : Mt dng Lng t V03 v dng kia t y C05. Dng later c np liu nh bao gm 80% mol Lng v cung cp cho dng hi lu nh ca qu trnh chng ct, dng cn li c a vo a th 14 (a th 20 th ch MF v GPP ). p sut hi ca condensat c gim v iu chnh trong thit b ny di p sut kh quyn ph hp vi iu kin lu tr. Nh vy ch AMF th thit b Deethanizer nh mt thit b n nh condensat m hu ht cc H-C nh butan c tch ra khi condensat nh thit b un si li E- 01A/B ln n 194 C v kh nh l 64 C s c trn ln vi kh thng mi nh thit b EJ- 01A/B/C. 1.5 iu khin p sut kh ch AMF p sut kh ra c khng ch 45 bar nh van iu p PV1114A trn ng ra ngay trc h thng kh thng phm. Kh vo p sut 109 bar sau khi qua EJ th p sut cn li l 45 bar (bng p sut ra ). Khi kh vo nh hn 109 bar hoc kh cung cp t ngoi khi nh hn cng sut nh my th cng sut ca EJ co th tha, v vy p sut ca thp Deethanizer c th ln hn 20 bar. Trong trng hp ny mt trong ba EJ phi c la chn v dn p sut u ra s c iu chnh ln gn 109 bar. V vy p sut ca thp tch Etan c th iu khin t 20 bar .Ngay khi vic la chn cng sut ca EJ c th khng th lng kh d th c t ng c em i t thng qua van PV- 1303B gn trn u ra ca dng kh. 2. QUI TRNH MF( thit k) y l ch hot ng trung gian ca nh my. Thit b ca ch ny bao gm ton b cc thit b ca ch AMF ( tr EJ-A/B/C) v c b sung thm cc thit b chnh sau: - thp n nh condensate C-02 cc thit b trao i nhit: E-14, E-20. Thit b hp th V-06AB
o o

- My nn K-01, K-04AB. S cng ngh ch MF c th c m t nh sau: Dng kh t slug catcher c a n bnh tch lc V-08, thit b ny c chc nng: tch nc, hydrocacbon lng, du v lc cc ht rn, nhm bo v lp cht hp th trong V-06AB khi b hng v gim hot tnh cng nh gim tui th ca chng. Sau khi c li nc ti V-06AB dng kh c a ng thi n hai thit b E-14 v E-20 lm lnh. Dng kh sau khi ra khi E-14 v E-20 l dng hai pha (lng kh) c a vo thp C-05 tch lng. Kh ra t nh thp C-05 c s dng nh tc nhn lm lnh bc mt cho dng nguyn liu ti E-14 c lm lnh bc hai ti van FV-1001. Dng kh ra t nh C-05 sau khi trao i nhit qua E-14 nhit c tng ln iu kin cung cp cho nh my in. Hai thp hp th V-06AB c s dng lun phin. Khi thp ny lm vic th thp kia ti sinh. Qu trnh ti sinh xc tc c thc hin

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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nh s cung cp nhit ca dng kh thng phm nng nhit ln 2200C, dng ra khi thit b V-06AB c lm mt ti E-15 v c tch lng V-07 trc khi ra ng kh thng phm. S dng lng trong ch MF ging nh ch AMF, ngoi tr vic a kh t V03 n C-01 thay v n C-05 nh ch AMF. Ngoi ra trong ch MF, thp C-02 c a vo vn hnh thu hi Bupro. Nhm tn dng Bupro v tch mt phn metan, etan cn li, dng kh ra t V-03 c a n thp C-01 tch trit C2. Dng lng ra khi V-03 c a n thp C-01 sau khi c gia nhit t 200C n 800C ti thit b E-04AB nh dng lng ra t thp C-02. Thp C-01 c 3 dng nguyn liu c a vo: Dng kh n t V-03 vo gia a th 2 v 3 ca thp C-01. Dng lng t V-03 vo a th 20 ca thp C-01.

- Dng lng n t y C-05 vo a trn cng ca thp C-01. Ti y cc hydrocacbon nh nh C1,C2 c tch ra v i ln nh thp, sau c nn t 25 bar ln 47 bar nh my nn K-01 trc khi dn vo ng kh thng phm. Phn lng ra t y thp C-01 c n thp C-02. Thp C-02 lm vic p sut 11 bar, nhit nh 600C v nhit y 1540C. ti y C5+ c tch ra v i ra y thp, sau c dn qua thit b trao i nhit E-04AB dng lng ny c a n lm lnh ti thit b qut lm mt bng khng kh E-09 trc khi a ra ng ng hoc bn cha condensate thng phm TK-21. Dng hi ra khi nh thp C-02 l LPG c ngng t ti V-02, mt phn c cho hi lu tr li C-02 m bo s hot ng ca thp, phn cn li theo ng ng dn sn phm LPG. 2.1. X l condensate trong MF Vic x l Condensate trong ch hot ng MF l dng kh t bnh tch 3 pha c chuyn n thp tch ethane, Condensater t bnh tch nhanh c chuyn n thp tch ethane sau khi c gia nhit t 20oC ln 80oC trong thit b trao i nhit E-04A/B vi dng nng 155oC i t y thp n nh C-02. Mc ch chnh ca thit b trao i nhit dng l tn dng v thu hi nhit v gia nhit cho dng lnh trnh hin tng to hydrate u ra ca FV-1701, khi p sut hot ng gim t 75 barA xung 29 barA, nhit hot ng c th duy tr 61oC (cao hn nhit to thnh hydrate 14oC) trong iu kin ny. 2.2. Thp tch etan trong ch hot ng MF Trong thp tch ethane cc hydrocacbon nh nh methane, ethane c tch ra khi dng kh lng v i ln nh thp.nhit y thp C-01 c gi 120oC thng qua cc reboiler E-01A/B. Hydrocacbon nh c tch ra c nn t 29barA ln 47barA bng my nn (K-01,Deethanizer OVH D compressor) v c trn vi kh thng phm K-01, Deethanizer OVHD compressor l my nn kiu pittng n cp c dn ng ng c kh 766kw, c thit b tch lng u vo V-12 l bnh tch thng ng c ng knh 1200mm, cao 3000mm c lp t trc my nn lao b tt c cc git cn li trong dng kh cht lng y ca thit b tch lng c x vo h thng x kn thng qua thit b iu chnh mc LICA-1401. Cht lng t y thp ethane c chuyn n thp n nh

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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(C-02, Stabilier) thu hi Bupro (sn phm nh) v Condensate (sn phm y ). 3. Ch GPP (thit k) Cc thit b chnh: y l ch hon thin ca nh my ch bin kh. Ch ny bao gm cc thit b ca ch MF v c b sung mt s thit b sau: Mt thp tch C3/C4: C-03 Mt thp Stripper C-04 Hai my nn, K-02, K-03 Thit b Turbo-Expander: CC-01 Cc thit b trao i nhit: E-17, E-11...

S cng ngh GPP c th c m t nh sau: Kh ngoi gin vo nh my c tip nhn u tin ti Slug Catcher (SC-01/02), dng lng ra c nhit 25,60C v p sut 109 bar c a ti V-03. Dng kh ra t Slug catcher qua V-03 tch nt phn lng cn li, lng lng c tch ra ny c a ti bnh tch V-03 x l, cn dng kh ra t V-08 i vo V-06A/B tch tinh nc. Trong ch ny thit b Turbo-Expander c a vo hot ng thay th E-20 trong ch MF, nn khong 2/3 lng kh ra khi V-06A/B c chuyn ti phn gin n ca thit b CC-01, ti kh c gin t 109 bar xung 33.5 bar v nhit cng gim xung -180C, sau dng ny c a vo thp tinh lc C-05. Phn cn li khong 1/3 dng t V-06A/B c a ti thit b trao i nhit E-14 lm lnh dng kh t 260C xung -350C nh dng kh lnh ra t nh thp C-05 c nhit -42,50C. Sau , dng ny li qua van gim p FV-1001 ( p sut c gim t 109 bar xung 47.5 bar, nhit cng gim xung cn -620C) ri c a vo thp C-05 nh mt dng hi lu ngoi nh thp. Trong ch GPP, thp C-05 lm vic p sut 33.5 bar nhit nh -420C v nhit y -200C. Kh ra khi nh thp C-05 c nhit -42.50C c s dng lm lnh kh u vo thng qua thit b trao i nhit trc khi nn ra dng kh thng phm bng phn nn ca CC-01. Qu trnh thu hi lng ca ch ny c khc bit so vi ch AMF v ch MF do s c mt ca thp C-04 v cc my nn K-02, K-03. Dng kh ra t nh thp C-01 c my nn K-01 nn t 29 bar ln 47 bar ri tip tc c lm lnh trong thit b trao i nhit E-08 ( tc nhn lnh l dng lng ra t V-03 c nhit 200C) v vo thp C-04 tch nc v hydrocacbon nh ln trong lng n t V-05. Thp C-04 lm vic p sut 47.5 bar, nhit nh v y ln lt l 44oC v 40oC. kh sau khi ra khi thit b C-04 c nn n p sut 75 bar nh my nn K-02 ri c lm lnh ti thit b trao i nhit bng khng kh E-19. Dng ny c trn ln vi dng kh ra t V-03, v c nn ti 109 bar bng my nn K-03, sau c lm lnh v nhp vo dng kh nguyn liu trc khi vo V-08. Dng lng ra t thp C-04 c a n a th 14 ca thp C-01 dng lng ra t thp C-05 c a n a th nht ca thp

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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C-01 ng vai tr nh dng hi lu ngoi nh thp. Trong ch ny, thp C-01 lm vic p sut 29 bar, nhit nh l 14oC v nhit y l 109 oC. Sn phm y ca thp C-01 ch yu l C3+ c a n thp C-02 (p sut vic ca C-02 l 11 bar, nhit nh 55oC v nhit y l 134 oC) tch ring condensate v bupro. Dng ra t nh thp C-02 l hn hp bupro c tin hnh ngng t hon ton nhit 43 oC qua h thng qut lm mt bng khng kh E-02, sau c a n bnh hi lu V-02 c dng nm ngang, mt phn bupro c bm tr li thp C-02 hi lu bng bm P-01A/B, p sut ca bm c th b p c s chnh p sut lm vic ca thp C-02 (11 bar) v thp C-03 (16 bar). Phn bupro cn li c gia nhit n 60 oC trong thit b gia nhit E-17 trc khi cp cho thp C-03 bng cht lng nng t y thp C-03. sn phm y ca thp C-03 chnh l condensate thng phm c a ra bn cha hoc dn ra ng ng vn chuyn condensate v kho cng Th vi. Sn phm ra t nh thp C-03 l hi propan c ngng t hon ton nhit 46 oC trong thit b E-11 c lp ti nh C-03 c dng lm mt bng khng kh v c a n thit b cha hi lu V-05 c dng nm ngang, sn phm propan lng ny c bm ra khi V-05 bm bng cc my bm, mt phn propan thng phm c tch ra bng thit b iu khin mc v chng c a n ng ng dn propan hoc cha propan V-21A. Phn cn li c a tr li thp C-03 nh mt dng hi lu ngoi nh thp. Ti thp C-03, thit b trao i nhit E-10 c lp t cp nhit un si li bng du nng ti nhit 97 oC. Nhit ca n c iu khin bi van TV-2123 t trn ng dn du nng. Butan cn li a ra bn cha hoc a n kho ng Th Vi sau khi c gim nhit n 60oC bng thit b trao i nhit E-17 v n 45 oC nh thit b trao i nhit E-12. 3.1. Loi nc v ti sinh (dehydration and regeneration) Trong ch hot ng ny, dng kh t Slug catcher c chuyn n bnh tch V-08, v sau c a vo 1 trong 2 thp hp th song song (V-06 A/B) loi b nc cha trong khng kh. Sau cho qua h thng li lc F-01 A/B loi b cc bi bn, tp cht c hc b cun theo v a vo h thng kh x l kh tng t nh trong ch MF. 3.2. Qu trnh x l Condensate trong ch hot ng GPP. Qu trnh x l dng Condensate trong ch hot ng GPP khc so vi ch hot ng MF v AMF bi v trong ch hot ng GPP c thm 2 thit b l Stripper v my nn kh K-02/03. Dng lng v kh t bnh tch 3 pha c chuyn ln lt n 2 thit b ny. p sut ca bnh tch C-03 c iu chnh 75 barA bng van PV-2002 lp t trn ng hi lu ca my nn hi lu cp 2 K-03. Condensate t bnh tch V-03 thng qua thit b iu chnh dng FV-1802 c lin kt vi thit b iu chnh m c LIC-0302

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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(cascaded control) i vo a trn cng ca thp C-04, mc ch ca thp lm sch kh l loi nc khi condensate bng dng kh nng (kh kh). Thp lm sch gm 6 a van, Condensate tip xc trc tip vi dng kh nng i ln trong thp, v vy nc trong condensate s c cun theo dng kh. Thp C-04 hot ng p sut hot ng l 47.5 barA c iu chnh bi thit b iu chnh PICA 1801, PICA 1801 c lp t x kh ra uc t trnh hin tng qu p. Dng lng t y ca thp C-04 thng qua van iu chnh dng FV-1701 ( kt hp vi thit b iu chnh m c LICA-1821, cascaded control ) a vo a th 14 hoc 20 ca thp tch ethane sau khi c gia nhit t 40oC ln 86oC trong thit b trao i nhit E-04, condensate Cross Exchanger bi dng nng 154oC i ra t y thp n nh C-02, Stabilizer. Mc ch ca thit b trao i nhit l tn dng v thu hi nhit. 3.3. Qu trnh tch tinh v lm lnh su trong ch GPP Mt phn ba lng kh c lm kh c chuyn n thit b trao i nhit E-14, Cold Gas/Gas Exchanger lm lnh su t 28oC xung -35oC bng dng kh lnh t nh thp tinh C-05, Rectifier c nhit -42.5oC. Nhit ca dng kh ra khi thit b trao i nhit ny l -36oC, y l mt thng s quan trng trong qu trnh x l kh, nu nhit ny thp hn gi tr , th mt lng hydrocacbon lng c th khng c thu hi, v nu nhit ny cao hn gi tr c bit , th hydrate c th hnh thnh trong ng ng, v vy nhit ny c iu chnh bng dng lnh qua E-14 thng qua b iu chnh nhit TICA-1009. B iu chnh nhit TICA-1009 c lp t trn ng ng u ra ca dng lnh nhm trnh hin tng nhit thp hn gi tr nhit thit k ng ng (-100oC) bng cch gii hn dng kh lnh chy vng (bypass) qua E-14. p sut ca dng kh u vo sau c gim t 109 barA xung 33.5 barA thng qua van FV-1001 nh qu trnh gin n on nhit v nhit ca n gim xung -62oC. Dng lnh ny gm 56% (t l mole phn) l lng c a vo a trn cng ca thp tinh C-05 nh l dng hi lu ngoi cho thp. Hai phn ba lng kh cn li c a vo h thng gin n kh CC-01, Turbo Expander, ti h thng ny kh c gin t 109 barA xung 33.5 barA v nhit h xung -180oC. Van FV-0501B c lp tn ng bypass qua CC-01 nhm trnh qu p cho h thng. Nu b phn gin n ca CC-01 ngng lm vic (SDV-1101 u vo phn gin n ng li trong vng 0.5 giy), van bypass FV-0501 s t ng m, do vy c th trnh c hin tng di p t ngt. Dng lnh ny sau c a vo y thp tinh C-05. Trong thp tch tinh C-05, kh cha ch yu l methane, ethane c tch ra khi dng lng cha cc cu t nng hn nh propane, butane v cc cu t nng khc di p sut hot ng 33.5 barA, nhit nh thp l -43oC v nhit y thp l -20oC. Phn trn ca thp tch tinh nh l bnh tch kh/lng. Cn nhn m nh thm rng trong cc ch hot ng AMF v MF, thp tch tinh c tc dng nh 1 bnh

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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tch, nhng trong ch hot ng GPP n c tc dng nh l 1 thp chng ct phn on c vng hi lu ngoi v khng c thit b gia nhit bn ngoi (reboiler). Thp C-05 c 12 van dng a. p sut hot ng ca thp tinh trong ch hot ng GPP l 35.5 barA thp hn so vi ch hot ng MF v AMF (47.5 barA). p sut ny khng c duy tr bi cc thit b iu chnh p sut m ph thuc vo hiu sut lm vic ca TurboExchanger/Compressor. Dng kh t nh thp tch tinh c nhit -43oC c dng lm lnh su dng kh nguyn liu i vo thit b trao i nhit E-14, sau c nn bi phn nn ca CC-01. Mt van anti-surge FV-111 c lp t phn nn ca CC-01. Trc khi khi ng my nn, dng kh thng phm i theo ng bypass (qua van FV-1111), sau t ng thay i ti my nn khi my nn khi ng, nh van 1 chiu lp t trn ng ng (check value. Khi my nn ngng hot ng dng kh tr li di chuyn theo dng ng bypass. Khi dng kh vo my nn khng i, van anti-surge FV-1111 s m ra gi cho my nn lm vic ngoi vng Surge. Dng kh sau khi c chuyn n ng ng dn kh thng phm vo b o dng ME-13.bao gm 2 b o dng SI-1150A/B, m t lm, mt d b. van iu p PV-1114A c lp t trn ng ng iu chnh p sut u ra ca nh my l 47BarA. Dng lng t y thp tch tinh thng qua thit b iu chnh dng FIC-1201 cascaded vi thit b iu chnh lng trong thp tch tinh LIC-1201A c a vo a ca thp trn cng ca thp C-01 nh l dng hi lu ngoi. 4. Ch GPP chuyn i L ch hin nay nh my ang hot ng. Ch GPP chuyn i c pht trin da trn ch GPP thit k nhm mc ch tng lu lng kh u vo nh my t 4,7 triu m 3 (kh m/ngy) ln 5,7 triu m3/ngy (do t cui 2002 nh my tip nhn thm khong 1 triu m3/ngy t m Rng ng) Trong ch GPP chuyn i ngoi cc thit b trong ch GPP ban u c b sung thm cc thit b sau: + Bnh tch kh lng V-101 + Trm nn kh u vo gm 4 my nn K-101A/B/C/D vi 3 my hot ng v 1 my d phng. Kh vo nh my l kh ng hnh t m Bch H v m Rng ng vi lu lng 5,7 triu m3/ngy. u tin cng c a vo h thng Slug Catcher tch condensate v nc trong iu kin p sut 60-70 bars v nhit 23-28oC tu theo nhit mi trng. Hn hp lng ra khi Slug Catcher c a vo thit b tch 3 pha V-03 lm vic nhit 20oC, p sut 47 bars thp hn so vi ch GPP thit k l 75 bars nhm m c ch x l thm lng lng n t bnh tch V-101 ca dng bypass. Hn hp kh ra khi Slug Catcher c chia lm 2 dng: Dng th nht khong 0,8 triu m3/ngy c a qua van gim p PV-106 gim p sut t 60-70 bars xung cn 54 bars v i vo thit b tch lng V-101 tch ring lng v kh. Lng i ra ti y bnh tchV-101 c a vo thit b tch 3 pha V-03 tch

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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su hn, cn kh ra nh bnh tch V-101 c s dng nh kh thng phm cung cp cho cc nh my in bng h thng ng dn c ng knh 16 Dng kh th hai l dng kh chnh vi lu lng khong 4,9 triu m3/ngy c a vo h thng 4 my nn kh K-101A/B/C/D nn dng kh t p sut 60-70 bars ln n p sut thit k l 109 bars vi nhit 400C, dng kh ny c a vo thit b lc V-08 tch tinh lng lng cn li trong kh v bi bn. Dng kh ra khi V-08 c a vo thit b V-06A/B tch loi nc trong kh vi mc ch trnh to thnh hydrat trong qu trnh lm lnh kh, sau c a qua thit b lc F-01A/B tch lc bi bn c trong kh. Phn lng ra khi thit b V-08 c a vo bnh tch 3 pha V-03 x l tip. Dng kh sau khi c tch nc V-06A/B v lc bi F-01A/B l kh kh, dng ny c chia lm 2 phn: Phn th nht khong 1/3 lng kh kh trn c a vo thit b trao i nhit E-14 bng cch thc hin qu trnh trao i nhit vi dng kh c nhit -450C i ra t nh thp tinh ct C-05, qua y nhit ca dng kh s gim n -35oC. Sau khi thc hin qu trnh lm lnh nh trao i nhit, dng kh c a qua van iu khin FV-1001 gim p xung ti 37 bars, ng thi vi qu trnh gim p, nhit ca dng kh s gim xung ti -620C. Lc ny dng kh s cha khong 56% mol lng v c a ti a trn cng ca thit b tinh ct C-05 nh mt dng hi lu ngoi. Phn th hai khong 2/3 s c ua vo u thit b CC-01 thc hin vic gim p sut t 109 bar xug ti 37 bars v nhit gim xung -120C. Dng kh lnh ny sau c a vo y ca thp tinh ct C-05. Nh vy kh kh sau khi ra khi thit b lc F-01A/B c tch ra v a sang cc thit b E-14 v CC-01 gim nhit sau mi a vo thp tinh ct C-05 hot ng p sut 37 bars, nhit ca nh thp v y thp tng ng l 420C v -200C. Ti y, kh (ch yu l C1 v C2) c tch ra nh thp. Thnh phn pha lng (ch yu l propan v cc cu t nng hn) c tch ra t y thp. Hn hp kh i ra t nh thp tinh ct C-05 c thnh phn ch yu l metan v etan, c nhit -420C c s dng lm tc nhn lnh cho thit b trao i nhit E-14 v sau c nn ti p sut 54 bars trong phn nn ca thit b CC-01. Hn hp kh i ra t thit b ny c a vo h thng ng ng 16 n cc nh my in nh l kh thng phm. Hn hp lng i ra t y thp tinh ct C-05 c thnh phn l C3+, ch yu l propan c a vo nh thp C-01 nh dng hi lu ngoi. Thp tch etan C-01 l mt thp a dng van hot ng nh mt thit b chng ct. Trong ch GPP chuyn i thp C-01 c 2 dng nguyn liu i vo l dng lng t y thp C-05 i vo a trn cng v dng lng t y bnh tch V-03 sau khi c gia nhit ti E-04 c a vo a th 20. Thp C-01 c nhim v tch cc hydrocacbon nh nh metan v etan ra khi ra khi condensate, khi

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

hot ng thp c p sut 29 bars, nhit nh 140C, nhit y thp 1090C c duy tr nh thit b gia nhit E-01A/B. Kh nh ra khi nh thp C-01 c a vo bnh tch V-12 tch lng c c trong kh. Sau c my nn K-01 nn t p sut 27 bars n p sut 47 bars ri a vo bnh tch V-13 tch cc ht lng to ra trong qu trnh nn. Dng kh ra khi V-13 c nn tip n p sut 75 bars nh my nn K-02, c lm mt nh thit b trao i nhit bng khng kh E-19. Dng kh ra khi E-19 li c my nn K-03 nn n p sut thit k l 109 bars, lm mt ti thit b trao i nhit E-13 v cui cng quay tr li bnh tch V-08 nh l nguyn liu u vo. Hn hp lng ra y C-01 c thnh phn ch yu l C3+ c a vo bnh n nh V-15 sau c a vo a th 11 ca thp C-02. Thp n nh C-02 l mt thp a dng van bao gm 30 a p sut lm vic 11 bars, nhit nh 430C, nhit y 1410C (c duy tr nh Reboiler E-03) Thp C-02 c nhim v tch ring hn hp bupro ra khi condensate . Hn hp bupro ra khi nh C-02 c nhit 550C c lm mt n 430C nh thit b lm lnh bng khng kh E-02 sau c a sang bnh n nh V-02, mt phn nh bupro c hi lu li nh thp C-01cn phn ln c lm lnh ln na ti E-12 sau c a vo bn cha xut xe bn hoc a v kho cng Th Vi. Condensate ra khi y thp C-02 c nhit cao c tn dng gia nhit cho dng lng ra t y V-03 thng qua thit b trao i nhit E-04, ng thi nhit ca dng condensate cng gim xung cn 600C, sau c lm mt tip n 450C ti thit b lm lnh bng qut E-09 cui cng c a vo bn cha hoc dn v kho cng Th Vi. Thng s vn hnh chnh : + Cc thng s p sut Thit b M t p sut (kPaG) PI-0101 p sut u vo nh my: 6000 7500 PI-8101 p sut u ra K-1011: 10900 FV-1001 u vo (t E-14): 10620 u ra (n C-05): 3450-3750 CC-01 u ra phn gin n: 3450-3750 u vo phn nn: 3450-3750 u ra phn nn: 4450 + p sut ng ng LV-0131 A/B u vo (t SC-01/02) u ra (trc khi vo V-03): 6500 7500 FV-1701 u vo (t E-04): 4600-4700 u ra (n C-01): 4550 K-01 u vo (t nh C-01): 2700 u ra (n K-02): 4480 K-02 u vo (t nh C-04): 4480 u ra (n V-14): 7000 K-03 u vo: 7000 u ra (n E-13): 10950

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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FV-1201 u vo (t y C-05) ): 3450-3750 u ra (n C-01): 2700 FV-1301 u vo (t V-15): 2650 u ra (n C-02): 1000 u ra (n V-21 A/B): 1800 u ra (n ng ng i KCTV): 1200 FV-1501 u vo (t P-01 A/B): 1800 u ra (n nh C-02): 1000 LV-1702 u vo (t E-09): 1000 u ra (n ng ng): 1000 u ra (Bn cha TK-21): 600 + Ct p thy tnh ca bn ILV-0112/0122 u vo (t SC-01/02): 6500 8500 u ra (n V-52): 30 ILV-0301 u vo (t V-03): 4600 u ra (n V-52): 30 K-04 A/B u vo: 3450 u ra: 3650 + Cc thng s nhit Thit b M t Nhit (0C) TI-0101 Nhit u vo nh my: 25.6 TI-8101 Nhit sau K-1011: 40.0 45.0 E-14 u ra (n FV-1001): -35/-37 u ra (n PV-1114A): 30 CC-01 u ra phn gin n: -11/-15 u vo phn nn: 30 u ra phn nn: 60(ph thuc hiu sut nn) FV-1001 u vo (t E-14): -35/-37 u ra (n C-05): -60/-62 C-05 u ra nh: -42 u ra y: -20 LV-0131 A/B u vo (t SC-01/02): 25.6 u ra (trc khi vo V-03): 18-20 E-08 u ra (n FV-1802): 41 u ra (n C-04): 44 V-03 u ra: 20 (c gia nhit bi E-07) FV-1802 u vo (t E-08): 41 u ra (n C-04): 34 C-04 u ra nh: 44 u ra y: 40 E-04 u ra (n FV-1701): 86 u ra (n E-09): 60 FV-1701 u vo (t E-04): 86 u ra (n C-01): 71 C-01 u ra nh: 14 u ra y: 96 E-01 A/B u ra (n V-15): 100 K-01 u vo (t nh C-01): 14 u ra (thng ngun PV-1114A): 54 (ph thuc hiu sut nn) K-02 u vo (t nh C-04): 44

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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u ra (n V-14): 78 (ph thuc hiu sut nn) E-19 u ra (n V-14): 45 K-03 u vo (t V-03): 42 u ra (n E-13): 68 (ph thuc hiu sut nn) E-13 u ra (n u ra V-08): 45 FV-1201 u vo (t y C-05): -20 u ra ( n nh C-01): -23 FV-1301 u vo (t V-15): 100 u ra (n C-02): 68 C-02 u ra nh: 43 u ra y: 141-143 E-03 u ra (n V-15): 153 E-09 u ra (n LV-1702): 40-45 E-17 u ra (n C-03): 60 u ra (n E-12): 60 E-10 u ra (n E-17): 97 E-12 u ra (n ng ng): 45 K-04 A/B u vo: 25 u ra: 30 E-18 u vo: 30 u ra: 230 4.1. Thit b tch lc kh V-101 Thit b tch V-101 tch cc cht lng ra khi kh trc khi vo my nn kh. Thit b tch/lc kh v ng ng vo c thit k chu p lc 139Bar nhit 65,50C. p sut ny ph hp vi p sut thit k ca ng ng vo thit b tch lng SC-01/02 (hin ti). Bnh tch ny v cc ng ng ni vi n s c bo v qu p bng cc van x. 4.2. H my nn kh K-1011A/B/C/D Ba my nn kh dng Piston s hot ng song song nn 4,7 n 5,7 triu m3 kh/ngy t p sut u vo khong 80 Bar n p sut u ra ti 109 Bar. My nn kh th 4 (D) s c lp t d phng. Cu hnh ca trm kh nn nh sau: - Tng s my nn: 04 - Loi my nn kh: Piston - ng c chnh: ng c chy kh. - S my nn hot ng: 03 - S my nn d phng: 01 - Cng sut ca mi my: 1,67 triu m3/ngy (bnh thng) V 4,7 triu m3/ngy theo thit k. - p sut 80 Bar (bnh thng)Ikh u vo: 70 - p sut u ra: 109 Bar (sau khi lm mt u ra) - p sut thit k: 139 Bar u vo v u ra. 4.3. H thng thit b lm mt bng khng kh E-1011A\B\C\D Thit b lm mt bng khng kh ti u ra ca my nn kh c lp t gim nhit ca kh t 530C xung ti 450C v a vo nh my. Nhit ca kh i vo nh my cn phi thp nhm tng thm kh nng thu hi cht lng u ra ca nh my v do vy s lm tng thm hiu qu kinh t ca nh my. Cu hnh ca thit b lm mt ny gm:

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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- Thit b lm mt bng khng kh - Nhit u ra yu cu: 450C - p sut thit k: 139 Bar - Mi thit b cho mi my nn kh. 4.4. Cc thit b khc Ngoi cc thit b chnh k trn, nh my x l kh (GPP) hin hu cn c trang b mt s thit b ph khc nh: H thng ng ng, cc van, t in iu khin cho cc thit b mi II. THNG S CNG NGH VI CH VN HNH HIN HU CA NH MY V SO SNH VI CH GPP THEO THIT K 1. Bnh tch V-03 Bnh tch ny s lm vic vi p sut thp hn cho nhn Condensate i t V-101 n V-03. p sut bnh l 40 Bar thay v 75 Bar nh ch thit k lc u. p sut 40 Bar ny c th c tng ln hn 45 bar nu ng ng Sales gas (v V-101) lm vic trn 50 Bar. Tu vo p sut lm vic, nhit trong V-03 c th trong phm vi to hydrat. Thit k lc u c d phng cho trng hp nu s hnh thnh hydrat xy ra. Cng vy, nu hydrat l mt vn , vic tng V-03 n p sut ti a cho php bi V-101 s tng nhit vn hnh V-03 v gim kh nng to hydrat. Bng so snh ch hot ng ca GPP chuyn i vi cc ch khc Stt thi Thng s Thng s thit k Thng s tnh ton GPP Thong s theo GPP chuyn i 1 Bnh tch V-101 Nhit (t C) p sut (Bar) Lu lng 2200000 (m /ngy) 2 My nn u vo K-1011 A/B/C/D p sut (Bar) (m /ngy) 3 Thp hp th V-06 A/B Nhit (t C) p sut (Bar) 4 Thp deethonier Nhit (t C)
0 0 3 3 0

65.5 139

25 45 1500000 40

Nhit (t C)
0

100

139

109 212000 25.6 109 14/109 42 107 9/100

Lu lng 1760000 80 139 -25/110

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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p sut (Bar) 5 Thp Rectifier Nhit ( C-05) (t C) p sut (Bar) 6 Thp Stabilizer (C-02) Nhit (t C) p sut (Bar) 7 Thit b trao i nhit E-14 p sut (Bar) 8 TurboExpander CC-01 p sut (Bar) 9 My nn K-01 Nhit (t C) p sut (Bar) 10 My nn K-02 Nhit (t C) p sut (Bar) 11 My nn K-03 Nhit (t C) p sut (Bar)
0 0 0 0 0

32 -70/80 60 170

29 -20/-43 33.5 43/154

27.5 -11/-42 36,39 57/137

12.5 50/-65

11 26.5/-35

10 42/137

Nhit (t C)
0

139 -18

103 -10

109 -9

Nhit (t C)
0

33.5 80 60 70 80 60 120

33.5 54 46 44 75 42 109

3.6 9.4 46 47.3 75.5 41.3 109.5

Qua cc thng s cng ngh c a ra trn, ta thy rng cc thng s ny u nm trong gii hn thit k ca cc thit b trong nh my. Vy, ch vn hnh hin hu ca nh my vn m bo an ton v l ch vn hnh ti u. 2. Ch vn hnh GPP chuyn i Ch vn hnh ca nh my sau khi lp t trm nn kh u vo cng tng t ch GPP nhng c s thay i i cht v thng s nhit , p sut v lu lng cc cm thit b chnh. Kh t cc m du Bch H v Rng ng s c a vo b vi lu lng khong 5,9 triu m3/ngy theo ng ng Bch H v nh my x l kh Dinh C. p sut u vo gin nn ti m Bch H l 125 Bar. Kh s mt phn ngng t trong ng ng, n Dinh C vi hn hp hai pha p sut 70-80 Bar v i vo h thng Slug Catcher tch Condensate v nc ra khi kh. Hn hp kh t SC-01/02 c chia thnh hai dng: Dng th nht (khng qua nh my) khong 1,2 triu m3/ngy c a qua

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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van gim p PV-106 gim p sut t 70-80 Bar n p sut 47 Bar v i vo thit b tch lng V-101. Mt lng nh Condensate tch ra trong V-101 c a ti V-03. H thng bm Methanol c lp t ngn chn qu trnh to hydrat trong van iu p dng kh by-pass trong trng hp kh u vo l kh t. V p sut u vo nh my thp hn nn V-03 s vn hnh p sut thp hn nhn Condensate t V-101. Do K-02. K-03 v C-04 s ngng hot ng Khi i ra t bnh tch V-101 c a vo h thng ng ng dn kh thng phm 16 cung cp cho cc nh my in vi p sut cung cp l 47 Bar. Dng kh chnh khong 4,7 triu m3 kh/ngy c a vo trm nn kh u vo K-1011A/B/C/D (1 my d phng) nn dng kh t 70-80 Bar ln 109 Bar sau qua thit b lm ngui bng khng kh E-1011 lm ngui dng kh ra khi my nn vi nhit khong 410C. Sau kh s i qua cc cm thit b nh trong ch GPP. Thc t hin nay: Nh my cho dng kh qua K-1011A/B/D (C d phng) vi lu lng 4,7triu m3/ngy, cn li by-pass qua V-101. Cc my nn K-02/03 vn chy v C-04 ch c dng kh i qua, lng t V-03 c a thng ti thp tch ethane C-01 sau khi trao i nhit vi dng Condensate tch ra t y C-02 ti E-04. Vn vn hnh ging GPP nhng nh my ch sn xut Bupro nn hin nay thp C-03 ang tm thi ngng hot ng. 2.1. Ch bin kh Kh t gin nn trung tm ti m Bch H n Dinh C p sut 64 Bar, nhit 220C, lu lng khong 5,88 triu m3/ngy. Kh t SC-01/02 c chia lm hai dng: Mt dng n V-101, kh tch ra t y s a ra ng kh thng phm, cn lng n V-03. Dng hai qua trm nn kh u vo K-1011A/B/C/D, kh ra c nhit 410C, p sut 109 Bar n cm tch nc. Dng kh ra khi V-06A/B c p sut 107 Bar, nhit 370C v lu lng 245000 m3/h, chia lm hai dng: Dng 1 n E-14 vi lu lng 93100 m3 /h c lm lnh n -350C, qua van FV-1001 c gim p n 36,14 Bar v -590C. Dng hai n CC-01 vi lu lng 151900 m 3/h c gin n n 36,14 Bar v nhit gim n -90C. Kh t nh C-05 c nhit -420C trao i nhit qua E-14 cn 240C, tip tc n CC-01 v c nn n p sut 47 Bar, ri a ra ng ng kh thng phm. 2.2. Thu hi lng Lng t SC-01/02 n V-03, vn hnh p sut 41,52 Bar, nhit 200C.V K-02/03 vn hot ng nn kh t V-03 kt hp vi kh n t nh C-01 ( c nn ln 46 Bar bi K-01) n K-03 v c nn ln 108 Bar. Dng kh ny s kt hp vi dng kh n t K-1011 A/B/C/D v c dn ti V-08. Lng t V-03 s n E-04 (khng qua E-08 v C-04) n thng C-01 vi nhit 630C, kt hp vi dng lng y C-05 cng np liu cho C-01. Thp C-01 vn hnh 27,02 Bar, kh nh C-01 c nhit 90C s b nn bi K-01 ln 46 Bar ri tip tc lu trnh nh trnh by trn. Lng y C-01

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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c nhit 1000C, qua van gim p cn 11,4 Bar v nhit 700C c a n C-02. nh C-02 thu c sn phm Bupro c nhit 560C qua E-02 n bnh cha V-02, lc nhit l 420C, n c chia lm hai phn, hi lu v thp mt phn vi lu lng 61m3/h, phn cn li a n bn cha V-21A/B v ng ng dn n kho cng Th Vi. Condensate t y C-02 c nhit 1370C thc hin trao i nhit ti E-04 v c lm lnh ti E-09, sau a n bn cha TK-21 v mt phn xut n cng Th Vi. III. CC THIT B CHNH TRONG NH MY 1. THIT B SLUG CATCHER Hn hp kh v condensat t ngoi m vo, c a n Slug Catcher (SC- 01,02 ) phn tch Condensat v nc t kh, di p sut vn hnh 109 bar A v nhit 25,6 C. SC bao gm hai h mi h c dung tch 1400 m thuc dng ng. Kh phn tch c gp li u gp 30 v a n thit b cng ngh tip theo. Lng Condensat tch ra c gp li u gp 36 v s c a i di s iu khin m c (LIC - 0111A & B, LT- 0121 A&B ) mc iu khin c chia lm 2 mc A (cao ), B (thp ) bi thit b iu khin bng tay HS- 0111, 0121. Trong trng hp lng Lng ln mc cao HH th van vo s ng, cn mc thp th dng Lng s ng trnh hin tng sc kh vo thit b V03. Nc n t thit b SC thit b ILIC- 0112 &0122 thng qua bnh tch nc v sn phm V 52 (nc c gim p n p sut kh quyn v hydrocacbon hp ph s c gii phng h thng thng gi, nc s c a n Brun pit (ME 52 ) t, vi vic iu khin mc thp th ng dn nc s c ng trnh cc hyderocacbon sc vo thit b tch nc V 52. 2. THIT B BC HI V03 Thit b bc hi V03 l thit b bc hi 3 pha nm ngang, vn hnh p sut P= 75 bar, nhit 18 C. Mc ch ca thit b ny tch H-C nh hp th trong Condensat. Vi vic gim p t 10975 bar th nhit s gim xung di nhit to thnh hydrat ( 20 C ) th cc kh H-C nh ch yu C2, C3 c tch ra khi phn lng v c nn bi my nn K- 03 t 75 bar ln 109 bar ha cng vi kh ra t SC . V nhit gim xung di nhit to thnh hydrat ( 20 C ), vy cn phi c hai van iu khin mc, mt ci nh thit b d tr ti u vo ca thit b bc hi. Trong trng hp tinh th hydrat hnh thnh trong van th ngi ta phun metanol vo. trong bn c h thng gia nhit m bo nhit ln hn 20 C, lu lng ca dng lu cht nng c iu khin bng thit b iu khin nhit, cn Condensat c iu khin bi thit b iu khin mc. Nc c gp li y bn v c iu khin thit b iu khin mc thng qua thit b bc hi V52 nh trong trng hp ca thit b SC. p sut vn hnh ca thit b bc hi c khng ch 75 bar bng van iu p bt trn ng ng dn kh. 3.THP TCH ETHAN C- 01:(Deethanizer )
o o o o 3 o

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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p sut hot ng ca thp tch Ethan C- 01 l 27 bar cho ch MF v GPP hoc 20 bar cho ch AMF. Nhit nh v y tng ng l 14 C v 109 C ng vi ch GPP, i vi ch MF th nhit ny l 6 C v 120 C. Trong ch AMF th khng c dng hi lu ca lu th lnh nn nhit trong thp rt cao, nhit nh v dy tng ng l 63,7 C v 194 C. Thp tch Ethan C- 01 c thit k 32 a van. Phn trn ca thp c 13 a v c ng knh 2,6 m. Phn di ca thp c 19 a v c ng knh 3,05 m. Thp ny c hai ngun cung cp, ngun th nht l dng Lng t thp Stripper kh sau khi lm nng t 40 C ln 86 C trong b trao i nhit E- 04 i vo a th 20. Ngun th hai l cht Lng y thp lm sch C- 05 c nhit -23 C vo a trn cng ca thp, cha 95 % mol cht lng dng cho vic phun ti. Mt thit b chuyn i vi phn p sut c ci t d tm s sai lch p sut cao, gy nn qa trnh to bt, 4 thit b hin th nhit trn cc a 2, 3,14, 20 s cho bit trng thi ca ct, hai thit b un si li kiu Kettle c ci c ti y ca n, vi cng sut l 50% / ci, iu trnh c s ngng hot ng ca thp do nh hng ca qa trnh trao i nhit. Sau khi trao i nhit Condensat chy xung nh lc trng trng n V- 15 m thi gian lu l 3 pht n nh m c cht lng. V th Condensat y c tch ra t V- 15. Condensat c tch ra nh iu khin dng FICA- 1301 vi thit b iu khin mc cht lng LICA- 1302 thng qua thit b n nh C- 02. 4. GAS STRIPPER (C- 04 ) Thit b C- 04 ch c lp c ch GPP nn cng nn chy n ch MF sau khi hon chnh ch GPP. ch AMF sau khi hon chnh ch GPP, hai my nn alter c th c s dng, nhng c th khng dng mt ci. Khi ch AMF, nu kh dng stripping l kh n t nh thp Deehanizer khng s dng c. My nn cn li c dng gi lu lng ca Condensat n t V- 03 trong ch GPP cho d kh Stripping khng s dng c. Trong trng hp thp C- 04 khng c vn hnh th ch vn hnh n gin hn. p sut hot ng c t ng gi 47 bar nh kh em i t thng qua van PV- 1801 lp trn ng ng ra. iu quan trng trong phng php ny l vic hnh thnh hydrat khi lu th i qua van FV- 1802, bi v khng c dng nng trong E-08, nhng trong trng hp ny ngi ta phun metanol vo ngay trc van . V vy nn dung phng php ny trong trng hp thi gian vn hnh AMF ngn. ch vn hnh bnh thng th p = 47 bar, nhit nh l 44 C, nhit y 40 C. Thng s thit k : Thp C- 04 gm 6 a van , ng knh D = 2,6 m, mt thit b o chnh p trnh hin tng to bt, thit b o nhit c t o a th 6. Thp C-04 hot ng nh mt thit b bc hi bng hi nc nn khng cn thit b un si li v thit b ngng t . Condensat v c tch ra bi kh kh s c ly ra theo iu khin bi van FV1701, (iu khin thng qua thit b iu khin mc LICA- 1821 ), n a th 14 hoc a th 20 trong thp tch Ethan sau khi qua
o o o o o o o o o o o

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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o

thit b trao i nhit E- 04 nng nhit t 40- 86 C vi dng nng 140 C t y ca thit b Stabilizer. 5. THP N NH C- 02 (Stabilier ): Stabilier c lp t ch MF v GPP nhng cng c th chy n ch AMF d phng. Trong ch AMF, thp tch C01 hot ng nh mt thp n nh bng s bc hi ca Butan v cc H-C nh hn ra khi condensat nhit rt cao, ti thit b un si li l 149 C trong trng hp thit b n nh khng hot ng. Nu ngi ta thu hi LPG trong ch AMF th thp tch Ethan hot ng ng chc nng ca n nhit un si li thp hn v thit b C- 02 c th c s dng. p sut vn hnh ca h thng thp C- 02 c khng ch 11 bar, bng cch khng ch hiu sut ca thit b trao i nhit E- 02 bng cch m hoc ng mt dng kh bypass nng qua van PV1501A, cng sut thit k l 30 % dng tng. Kh s c t qua van PV- 1501B. Thp C- 02 gm 30 a van, ng knh 2,14 m, a np liu l a s 10, mt thit b ngng t nh, mt thit b un si li y. LPG trong thp C- 02 s c tch ra khi condensat. Hi LPG t nh ct s ngng t 43 C trong thit b ngng t bng khng kh E- 02 sau n bnh hi lu V- 02 (l bnh nm ngang c ng knh D= 2,2 m, l= 7 m ). Lng LPG c bm hi lu P- 01A/B ( cng sut bm l 180 m / h, chiu cao y 133,7 m, cng sut ng c l 75 Kw ). Bm nh c th hot ng p sut 11 bar ( ca thit b n nh ) hoc 16 bar (ca thp tch C- 03 ). Mt dng LPG lng c lu lng 80 m / h s c ly ra nh thit b iu chnh lu lng FICA- 1601 qua thit b iu khin m c LICA- 1601. Lng ny s c un nng n 60 C ti thit b trao i nhit E- 17 nh dng nng 97 C n t y C- 03, sau i n thp C- 03 ( ch GPP ). Cn ch MF, n c a n m t trong cc bnh cha LPG V- 21A/B cn 75 m / h LPG th c hi lu li nh thp C- 02.Thit b un si li ca thp C- 02 thuc loi Kettle ( E- 03 ) c s dng un nng nh tc nhn lm nng l dng du nng c nhit 154 C. nhit c khng ch bi van TV- 1523 lp trn ng ng. Condensat t y thp C- 02 s c bc hi mt phn, phn hi c a tr li y thp, phn Lng cn li s qua trao i nhit vi dng nhin liu ca thp C- 01 lm lnh xung 60 C v sau c lm lnh n 45 C ti thit b ngng t bng khng kh E- 09.Ngoai ra cn c mt thit b iu khin vi p PDIA- 1521, trnh s chnh p trong ct qu cao, mc ch chng hin tng to bt, ba thit b o nhit ti cc a 9, 10, 30. 6. THP TCH C3 / C4 (C- 03) (Splitter) Thit b C- 03 c lp t ch GPP nhng cng c th hot ng c ch MF v AMF d phng. ch MF ngi ta khng phn tch C3 /C4 m sn phm lng l hn hp C3 v C4. Tuy nhin nu ngi ta yu cu tch C3 khi C4 th cng c th chy thit b ny. p sut hot ng ca thp C- 03 c khng ch 16 bar bng cch iu khin cng sut sa thit b ngng t E- 19 nh
o o o 3 o o 3 3 o o o

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

vic ng hoc m dng kh nng van bypass PV- 2101A, c cng sut thit k l 30 % dng tng. Lng kh d c em i t thng qua van PV- 2101B. Thp tch C-03 c cu to c 30 a van, ng knh 1,75 m, nhinliu c np vo ti a 14 ( k t nh ). C 1 thit b ngng t v mt thit b un si li. Ti thp tch C- 03 th Propan v Butan c tch ra khi nhau. Hi propan i t nh s c ngng t bng khng kh E- 11 nhit gim n 40 C, sau c a n bnh cha V- 05 ( Thit b nm ngang c ng knh D= 2,2 m, l= 6m ), Propan lng c bm P- 03A/B ( cng sut 175 m /h, chiu cao y 70,5 m, cng sut Motor 30KW ) bm n ng ng dn Propan hoc bn cha Propan (V-21A) vi lu lng 49 m / h thng qua thit b iu khin mc LICA- 2201. Lng propan 89 m / h c hi lu li thp C-03. Thit b un si li loi Kettle (E- 10) y C- 03 c s dng un nng nh dng nng 97 C. Nhit c khng ch bi van TV- 2123 lp trn ng du nng ny. Sn phm y Butan sau khi c lm lnh thit b trao i nhit E- 17, E- 18 n 45 C v E- 12, c a n ng dn hoc bnh cha Butan V- 21B thng qua thit b iu khin mc LICA2101. Mt thit b iu khin p sut vi phn PDIA- 2121 c lp t pht hin s bin i p sut trong ct chng s gy ra s to bt. Ngoi ra cn c 3 thit b o nhit c lp t cc a 13, 14, 30. 7. THP LM TINH CT C- 05 Mc ch ca ca thp ny l tch C1 v C2 ra khi phn lng. Thp c 12 a kiu van, thp khng c thit b un si li. Phn trn thp hot ng nh b tch kh- Lng. p sut vn hnh l 33,5 bar, nhit nh l - 43 C v nhit y l -20 C. Kh t nh thp lm sch -43 C c dng lm tc nhn lm lnh cho thit b trao i nhit kh / kh E- 14 v sau c nn bi my nn gn ng trc vi Turbo Expander CC- 01. Mt ng dn nhnh cng vi van kim tra trn n c lp t gn my nn. Trc khi khi ng my nn kh chy theo ng ng dn nhnh, sau t ng chuyn cho my nn khi n bt u quay v p sut x ca my nn cao hn nn ng van kim tra li. Khi my nn ngt, kh li t ng chuyn sang ng dn nhnh. Tip kh kh a n ng dn kh thng phm, c o m lu lng tai ME13 sau qua van iu p PV- 1114A c lp t trn ng ng kim sot p sut u ra ca nh my 47 bar cung cp cho nh my in. 8. THIT B TURBO EXPANDER Thit b gm hai phn chnh: Expander v my nn. Phn Expander : Gm hai phn, 3 dng kh t V- 06 vo E xpander t 109 bar xung 33,5 bar lm cho nhit dng gim xung n -18 C. nhit ny ch yu cc H-C nng (C3+) c ha lng v a n thp C-05 nh ngun np liu. Phn my nn : Khi qu trnh gim p ti Turbo Expander xy ra th dng kh s c sinh ra cng lm quay qut git gi trong Expander, cng c dn qua trc
o o o o o o 3 3 3 o

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

truyn ng dng chy phn my nn tng p sut ca dng kh ra t nh thp C-05 t 33,5 bar ln 47bar. 9. MY NN KH My nn kh m nh my s dng y l my nn kiu piston v kiu ly tm: My nn K-01 l loi my nn Piston mt cp, K- 02 v K- 03 l loi my nn kiu Piston 2 cp, my nn K-04 l loi my nn ly tm. Mc dch ca cm my nn K- 01, K- 02, K- 03, l thu hi trit C3+ t kh ra ca C- 01 nn ln p sut 109 bar, a li nh my. Dng kh t C- 04 c a n my nn K- 02 sau khi c loi cc ht cht lng cn li trong kh bnh ra V- 13. Ti K- 02 kh c nn t 47 bar ln 74 bar v nhit cng tng t 44 C ln 78 C. Dng kh ra khi K- 02 c nhit cao nn c lm mt E- 19 nhit dng kh gim xung cn 45 C. Dng kh ny c tip tc nn tip ti K- 03 tng p ln n 109 bar, sau khi kh ra khi K- 03 s ha cng vi dng kh t Slug Catcher. 10. H THNG BN CHA V BM CC SN PHM LNG C ba bn cha LPG v mt bn cha Condensat trong nh my s c s dng cp cho xe bn v trong trng hp nh mt buffer . Bn cha condensat ( TK- 21) c mi hnh chp di ng, c ng knh 13 m, cao 15,6 m, dung tch 2000 m , c th cha cho 3 ngy. Bm Condensat P- 23A/B c cng sut 80 m / h, chiu cao y 133 m, cng sut ng c in 30 KW. Bm ny dng cho qu trnh phn phi Condensat t bn cha n ng ng dn Condensat ( bm centrifugal n cp). Bm c thit k chiu cao y sao cho p ng c p sut u vo l 8 bar. Thit b o lu lng FIA- 320, iu khin bm, s ngng bm khi lu lng di mc an ton ca bm . Tank Gauge (LIA- 2321 ) c lp t, n bo ng mc cao nht (LAHH- 2321) th (SDV- 2321) s ng ng ng vo v n bao mc thp nht (LALL- 2321) th (SDV- 2322) s ng ng ng ra v ngng bm. Ba bn cha LPG (V- 21A/B/C) c ng knh 3,35 m v chiu cao 54,6 m c s dng cha sn phm lng vi dung tch 450 m , tng ng vi A, cho Propan, B cho Butan, C cho cc sn phm khc. Ba bn cha ny l ging nhau v p sut thit k l 17,5 bar, tng ng vi p sut hi ca Propan ti 50 C vy bt k ci no cng c th cha Propan. Cc bn c bo v khi s qu p bng s t kh, u tin thng qua cc van PV- 2401A/B/C, ri tip theo qua PSV- 2401A/B/C. 11. H THNG UC H thng uc nhm loi bi kh ti nh my thng qua cc van an ton, van p sut hoc cc ch ni thng kh v t n ch an ton. Ton b kh c gom ng gp ca uc 20 v c a ti bn cch bit ca uc, l bnh nm ngang c ng knh 3,1 m, di 8,2 m. y ton b cht lng c loi ra v kh ri ng gp 20 sang ng uc (ME- 51 ), ng uc c ng knh 30, cao 70 m, c cng sut 212 tn /h. h thng thot kh c thit k loi cht lng x ra t nh my qua van an ton nhit hoc cc im ni x bng cch lm nng hoc bay hi. Tc c cc cht lng trong ng
o 3 3 3 o o o

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

gp 12 c dn n b lm nng (E- 12), n c lm nng ti 55 C, sau ti thng tch bit. Kh bay hi c t ng uc, cht lng x ra c bm qua thng tch bit, qua hm t, c cng sut max 8,9 m / h ( vi H-C lng). 12. H THNG BM METANOL Metanol c s dng nhm trnh to hydrat trong cc b phn lm lnh trong nh my, n cng c tc dng loi hydrat to thnh. Metanol c vn chuyn n bn cha Metanol (V- 52) dng ng c ng knh 0,75 m v chiu cao 7,5 m. bm Metanol P25A/B/C l bm piston c cng sut 13 lt /h, p sut x 11,5 bar, ht t y V- 52 v x ra u phn phi. C 3 bung cha, mt cung cp cho u vo ca E-14, mt cho E- 20 v cn li l cung cp chung cho cc im bm. 13. H THNG GIA MI Mc ch ca h thng gia mi l pht hin r r ca sn phm. Khi hot ng bnh thng, cht to mi c bm ln tc vi lu lng 40- 60 ppm sn phm. Cht to mi l Alkymercaptan, l cht khng mu. Kh thng m i c to mi bng thit b X101. 14. TRUCK LOADING ( H thng cp pht cho xe bn) Bm xut LPG (P- 21A/B) c cng sut 70 m / h, chiu cao y 61,2 m, cng sut ng c in 15 KW c dng cho vic xut LPG cho xe bn t bn cha sn phm. Bm ng n cp v n c la chn c gi tr NPSH thp. Chiu cao y thit k sao cho p ng vic xut qua trm xut LPG ( ME- 21). Thit b o lu lng (FIA- 2402) lm cho bm s ngng hot ng khi lu lng nm trong vng gii hn di ca bm. Vic xut cho xe bn c thao tc bng tay, bng cch kt ni ng lng 4 v ng hi 3 quay li ng ng. Vic la chn sn phm c thc hin ti bng iu khin cho vic xut, vi van vn hnh lp trn ng ng ra ca cc Bullet. Cc van s t ng dng, m thng qua SDV- 2501 (trn ng lng ), SDV- 2501 (trn ng kh), vi tn hiu t hp iu khin. ng pha hi hi lu li cc Bullet c la chn bng cc thao tc tay. Ch c mt trm vn hnh cho 3 Bullet, cho nn cn ch vic nhim ln cc sn phm khi thay i vic xut sn phm v d t Propan n Butan, nhng nhu cu dn dng khng yu cu v mc tinh khit nn vic trn ln ny khng ra cc vn quan trng. Trong trng hp ny Butan xut trc, sau n Propan s trn ln gia hai sn phm lng trong bn tt. Vic xut s t ng ng khi tn hiu t ME- 22 hoc mc cht lng trong xe bn cao (LS- 3501). ng y ca Bm c ni vi ba ng ng, Tuy nhin sn phm lng c th khng p vn chuyn xuyn qua ng ng khi p sut ph thuc vo nhit ca Bullet. Trong trng hp ny Bm xut LPG c th sp xp li kt ni lm tng p ng ra. IV. H THNG PH TR 1. H thng kh cng c H thng c nhim v kh v sch iu khin cc van, ngoi ra cn cung cp kh ph tr cho nh my . H thng kh cng
3 3 o

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

c bao gm 2 my nn kh k-61 a/b, hai my lm kh kh m-61 a/b v cc cng c cha kh v-61, bnh cha kh ph tr v-62. Mt cm my nn kh k-61 bao gm b lc kh k-61 bao gm b lc kh u vo , b gim thanh, phn nn piton dn ng bng ng c in , thit b Lm mt v thit b kh ngng t v b lc u ra. mt cm lm kh kh m-61 bao gm b lc kh u vo , b lm lnh , rhit b tch ngng t v b lc u ra. u tin hang u ca h thng l cung cp kh cng c cho h thng iu khin do khi p sut c h thng kh iu khin xung thp hn 700 kpaG th van pvc-5101 v pvc 5201 s ng dng cung cp kh cho phn kh ph tr v sn xut nit . 2. H thng sn xut kh Nit Nit dc s dng lm lp m cho bn cha Htil v-31, bn cha methanol v-25, lm sch flare header v cung cp cho cc im trong nh my ph v cng tc bo dng . h thng kh sn xut kh nit bao gm : my iu ch nit (me-62) v bnh cha kh nit (v-63) . My iu ch nit (me-62) gm thit b tch m ,b lc, thit b gia nhit khng kh v mng lc. Mng lc dung tch v thu hi nit t khng kh i qua mng lc trong cc phn t nit b gi li . my iu ch nit : Loi : mng lc Cng sut :100nm3/h tinh khit : 99% Bnh cha nit : p sut vn hnh :700 kpaG Nhit vn hnh ; 51oc

ng knh 2,4 chiu cao 7,5 m 3. H thng hotoil Nhit nng s dng trong qu trinh gia nhit ca nh my c cung cp bi h thng dng nng . H thng bao gm 3 thit b gia nhit bng du nng H-31 A/B/C ,bn cha du nng V-31 ,cm lc du nng F-31 A/B v ba my bm P-31 A/B/C. du themia Oil B c tin hon bi mt my bm p-31 trong ch amf&af. hoc hai my bm trong h thng gpp. Cc bm khng hot ng s nm trong ch d phng . Cng sut ca mi bm l 270 m 3/h . Khi p sut du nng cung cp ti cc heater thp , tn hiu interlock PSL-5402 s kch hot bm d phng (t ng) . Tuy nhin do cng sut khi ng ca m i bm ln nn c kh nng gy qu ti h thng in v vy hin ti chc nng t khi ng bm p-31 ang tm thi khng kch hot . Khi dng du nonga n cc heater thp cc tn hiu FALL-5503/5603/5703 s kch hot dng cc heater bo v .cc cng tc in cng c lp t ti u ra ca cc heater ng h thng iu khin u t khi cn thit . nhit du nng hi lu thay i theo ti ca cc ch v tng ng l 203oc cho AMF ,171oc cho MF v 163oc cho GPP (c th khc nu ti thay i ). Nhit du nng cung cp th lun c c nh khong 260oc bi cc lp iu khin TIC 5505/5605/5705.

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

Van iu khin nhit trn ng kh nhin liu chnh c h ch bi van iu p PCV-5502/5602/5702., m bo kh nng vn hnh n nh ca h thng u t . Cc heater c thit k vi cng sut 47.52GJh. Cc thng s ca h thng Hotoil trong cc ch chun l : AMF MF GPP Lu lng dng 125.8 tn/h 160.6 tn/h 320.2 tn/h nng Bm vn hnh P31 A P-31A P-31A/B P31B P31B P-31C Bm d phng Cng sut nhit 18.9 GJ/h 36.9 GJ/h 79.6 GJ/h Heater vn hnh H-31A H-31A H-31 A/B Heater d phng H-31B H-31B H-31C mi heater bao gm khu vc bc x v khu vc i lu . Khu vc bc x c 46 ng n xp thnh hai lp vi chiu cao mi ng l 12.015m. Khu vc i lu gm 64 ng c chiu di 3.71m mi ng . Mi ng heater c 6 u t loi thi nng NOx thp v vn hnh bng kh nhin liu . Cc u t c h thng nh la t ng bng in . bn cha hotoil l ni cha du nng trc khi lun chuyn vo h thng n nh qu trnh gin n nhitca dng nng . Mt cng tc bo v mc du thp (LSLL-5402) s dng cc my bm P-31 bo v . Bn cha du nng V-31 p sut vn hnh : 150 ~ 250 kpaG Nhit vn hnh :163 ~ 230oC ng knh 2200 mm x chiu cao 7500 mm. Bm du nng tun hon P-31 A/B/C Chnh p: 630 kPa Cng sut: 270 m3/h B lc du nng: Cng sut: 50 m3/h Kh nng tch: 99% cc ht kch thc t 10 micron tr ln Thit b gia nhit H-31 A/B/C Loi: gia nhit trc tip

Cng sut: 47.52 GJ/h 4. H thng kh nhin liu My pht in chy kh G-71 A/B/C Gia nhit du nng: H-31 A/B/C Kh m i cho Flare ME-51 Kh m i cho Burnpit ME-52 ng c ca my nn K-01 A/B ng c ca my nn K-02/03 ng c ca my nn K-1011 A/B/C/D

Cc thit b s dng kh nhin liu bao gm: -

H thng kh nhin liu bao gm thit b gia nhit E-41 v bnh tch V-41 thit k p sut ti a l 500 kPaG. E-41 c thit k tng nhit kh nhieen liu ln trn im sng. Kh nhin liu c ly t nhnh trc phn nn ca CC-01 trong

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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ch vn hnh bnh thng. khi phi khi ng h thng sau khi dng nha my th kh nhin kiu c ly t u ra ca V-08. Ngoi ra thun li cho qu trnh khi ng li mt ngun kh nhin liu khc c tch ra t ng kh thng phm u ra ca nh my. Ti V-41 c hai van iu khin p sut c lp t m bo tin cy ca h thng quan trong ny. Trong trng hp 1 van b tc do Hydrate thi van cn lai vn hot ng. Gi tr ci t cho hai van ny ln lt l 350 kPaG cho PIC-5802 A v 300 kPaG cho BIC-5802 B. methanal c th s dng trong trng hp c van b tc do hydrate. Trc khi khi ng ch AMF, nh my s khng c kh nhin liu. ngun in cho nh my c cung cp bi my pht diesel G-72. sau khi khi ng, ngun in chuyn sang t my pht chy kh G-71 A/B/C v G-72 s dng d phng hoc cho trng hp khn cp. Lng ngng t trong V-41 se c x ra h thng close drain qua b iu khin m c. Thit b gia nhit E-41 Loi: double pipe Cng sut: 0.059 x 1.1MW p sut vn hnh: 3190 kPa

Nhit vn hnh: 45oC Bnh tch V-41 p sut vn hnh: 350 kPaG Nhit vn hnh:20oC

ng knh: 700 mm x chiu cao 1900 mm 5. H thng nc lm mt Lu lng nc lm mt cn phi s dng ca thit b: CC-01: 20 m 3/h K-04 A/B: 1.8 m3/h K-61 A/B: 16 m3/h T-31 A/B/C: 1.82 m 3/h

H thng nc lm mt l h thng tun hon kn vi qut lm mt E-61, hai my bm P-63 A/B v bung cha nc lm mt V-64. thit b trao i nhit E-61 c hai qut vn hnh. Nc lm mt c b sung t h thng nc sinh hot chung. Lu lng tun hon c hin th bi FI-5901 v iu chnh bng bypass vi PCV-5901. nhit nc cp ra v tun hon v c hin th bi TI-5901/5902. trong trng hp p sut u ra thp (di 400 kPaG) th bm P-63 d phng s t ng c kch hot. Cc thng s ca thit b nh sau Qut lm mt E-61: Cng sut 1.74 x 1.1 GJ/h Nhit vo: 51 oC

Nhit ra: 45 oC Bm nc lm mt P-63 A/B: Chnh p: 440 kPa Cng sut: 70 m3/h

Bn cha nc lm mt V-64:

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

p sut vn hnh: p sut h quyn

ng knh 1500 mm x chiu cao 3800 mm. V. QU TRNH KH NC ( Dehydration ) 1.Qu trnh kh nc Trong ch MF v GPP ( v AMF sau khi hon thnh GPP ). Kh t SC u tin c a qua thit b tch lc nc V- 08, c thit k tch 99% H-C lng, nc t do, du bi trn, cht rn trong kh, ri kh tip tc i n thit b kh nc c thng qua my nn K- 04A/B. y du c tc dng su n hiu nng v thi gian sng ca cht hp ph ry phn t. S chnh lch ca p sut bo ng c ci t trn PIDI- 0401 l 0,5 bar ca thit b lc. Dng kh thin nhin 29 C v p sut 109 bar c np vo 1 trong 2 thit b hp ph c song song (V- 06A/B ),m t thit b lm chc nng hp ph th thit b lm chc nng kh hp ph v ngc li. Dng kh vo c phn phi, sau c a qua thit b hp ph. Tng hp ph u tin alumina hot tinh tch cc ht nc ln, tng th hai lm bng ry phn t tch trit nc, gim nhit im sng xung, yu cu l -75 C v p sut 34,5 bar. Alumina c s dng v: Gi thnh thp, cng sut tch nc ln, t chu nh hng v bo v ry phn t, ti sinh d dng. Cht hp ph ny c nm trn lp s hnh cu. Kh kh c thot ra khi thit b hp ph c gp li v a n thit b lc F- 01A/B ( mt ci hot ng th ci kia d phng) tch bi ca cht hp ph. S chnh lch p sut c iu khin bi thit b DPA- 0503A/B, p sut ci t y l 0,1 bar. 2. S ti sinh Cht hp ph bt u bo ha nc, sau khi u vo ca kh l nhit 29 C v p sut 109 bar, lc ny cn cho ti sinh. S ti sinh cht hp ph bao gm cc giai on sau: a.Ngng hot ng ( Adsorber switch- over ): Thit b ti sinh ang mi c ti sinh, ang sn sn c a vo hot ng song song vi thit b ang hot ng. Trong thi gian gn th c hai ci iu hot ng song song trong thi gian gn : Ti thiu s thay i thnh phn. Ti thiu s li cun ca cc git lng tp hp tren ng ng lm vic u vo trong qu trnh nn. Trnh ngt dng kh. Thp hp ph c ti sinh c lp. b. Gim p ( Depressurization ): Thit b hp ph c gim p sau khi c lp c dng kh ra v dng kh vo, t kh c p sut 109 bar gim xung p sut 35 bar cho ch GPP v 48 bar cho ch MF mi qua thit b ti sinh. Dng i xung trc tip ca ng ng thit b ti sinh. Tc gim p c c gii hn bi mt ci l v c th iu khin bng van iu khin bng tay vi thi gian ti a l 30. Qu trnh ny c kim tra nh vic tnh ton kch thc l, bng cch dng thit b o p sut t gi tr trc v sau l. Trong qu trnh gim p th km theo qu trnh gim nhit ( nhit ti thiu -8 C ), m qu trnh ny lm ngng t thm 20 % m lng H-C lng. Ngoi ra m t lng nh H-C ngng t trong qu trnh hp ph ( nh hn 1Wt % ). ngn chn qu trnh tch t cc H-C lng trong thit b ti sinh th c
o o o o

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

mt dng kh ti sinh bypass s c hnh thnh trc khi qu trnh gim p. Nc c sinh tch t cht hp ph vi dng kh kh ti sinh, sut pht t u ht CC-01. Kh ti sinh (Lu lng l 12500 Kg /h, p sut 47 bar i vi ch MF v 11500 Kg / h, p sut 34 bar i vi qu trnh GPP) c tun hon bi my nn kh K- 04A/B, kh c tch nc 100%, cng sut ca ng c in 75KW. Dng kh ti sinh c ngc dng tr li thit b hp ph. Qa trnh t c hin th bi ba thit b ch th nhit trn tng hp ( TI-0551A/B, 0552A/B, 0553A/B ) v nhit u ra kh ti sinh c iu khin bi TI0512 m bo lu lng v nhit nh nht, n bo ng nhit , lu lng thp nht c ci t. Dng kh ti sinh nng c cha nc c lm lnh bi thit b lm lnh bng khng kh E- 15. Nc ngng t c tch ra trong thit b tch nc V- 07 v dng kh ti sinh quay v u ht ca CC01. c.Lm lnh ( Coolling ): Tng cht hp ph c lm lnh cng vi dng kh ti sinh ging nh trong thit b t nng m khng i qua thit b t nng E- 18. Tng hp ph s c lm lnh n nhit 25 C hoc chnh lch 5 C so vi nhit ca kh thin nhin. Ging nh qu trnh t nng, qu trnh lm lnh cng c hin th bi 3 ch th nhit v mt hin th dng ra. d. Qu trnh tng p ( Pressurization ): Cht hp ph c nn trn dng i xung trc tip vi ngun kh thin nhin kh ( c p sut 109 bar ). Hiu sut ca qu trnh ny c gii hn cc l, c iu khin bng van iu khin bng tay khng vc qu 30. Ging nh qu trnh gim p, qu trnh nn cng c qu trnh gim nhit v ngng t ngc. H-C lng s c tp hp trong ng ng vo ca qu trnh lm vic. Tc nn trung bnh hi ln hn so vi qu trnh gim p. iu ny s c kim tra bi vic tnh ton kch thc ca l, bng cch dng thit b o p sut c b ca p sut trc l v sau l. e. D phng ( Standby ) : Thit b hp ph c s c duy tr p sut p sut ca kh t nhin bng cch dng ng kh nn. Thit b nn kh K04A/B chy 100% thi gian trong sut qu trnh nn v gii p. Kh ti sinh s c bypass qua thit b hp ph. K- 04A/B c th dng, nu bit rng n khng cn hot ng trong vng 4 gi khi c s tha hip gia s my nn hot ng v d tr nng lng. VI. CC LOI SN PHM CA NH MY: 1. kh kh Thnh phn mtan v tan sau khi c lm sch v tinh ch c da vo h thng phn phi cung cp kh cho cc Nh my nhit in B Ra, Ph M 1, Ph M 2.1, Ph M 2.2, Ph M 3, Ph M 4, C Mau, cc cng ty sn xut phn bn, thp, gch, vt liu xy dng, thu tinh nh Cng ty Phn m v Ho cht Du kh, Cng ty Vedan, Cng ty Taicera 2. LPG Kh ha lng gi tt l LPG, c thnh phn ch yu l Propan v
o o

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

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Butan hoc hn hp Bupro. Cc thng s k thut c trng ca LPG ca nh my x l kh Dinh C


Propan p sut hi bo ha Hm lng etan Hm lng propan Hm lng butan 13 bar 37,7 C Chim ti a 2% th tch Chim ti a 96% th tch Chim ti a 2% th tch
0

Butan 4,83 bar 37,70C Chim ti a 2% th tch Chim ti a 2% th tch Chim ti a 96% th tch

Butan th lng v th kh u nng hn Propan nhng cng mt lng th Propan to ra mt th tch kh ln hn. Nhit si v p sut hi
0 0

bo ha cch nhau kh xa. ha lng Propan th cn iu kin: t = -45, P=1 bar hoc t =20 C, P=9bar ha lng Butan th cn iu kin:t = -2 C, P =1bar hoc t =20 C, P=3bar * Nhit tr: Propan:11,100 Kcal/ Kg Butan : 10900 kcal/kg * p sut hi: LPG c p sut hi bo ha ln hn p sut kh quyn nn iu kin thng LPG tn ti dng hi .Trong mt iu kin nht nh v nhit , p sut th LPG s chuyn sang mt dng lng rt nh so vi dng hi, thun li cho vic vn chuyn v tn cha * H s gin n khi: H s gin n khi l i lng th tch tng ln khi nhit ca vt cht tng ln 1 . H s gin n khi 15 c i vi Propan vo khong 0,0016/ c cn i vi Butan l 0,0011 / C. Do h s gin n khi ca Propan, Butan ln nn: C cha khong trng trong bn cha Lp t van an ton trn cc ng dn trn thit b * Nhit ngn la: Propan: 1967 C Propylen: Butan : Butylen :
0 0 o 0 0 0 0 0

2059 C 1973 C 2033 C


0 0

* An ton trong s dng : Nguy him do p sut Nguy him do la v nhit Nguy him do gy ngt : Do LPG khng c mi do mi do phi pha thm cht to mi pht hin khi kh thot ra. Alkyl mercaptan thng c s dng cho mc ch gia mi vi t l 3-5 ppm * Cc kh nng s dng kh ha lng: S dng lm nguyn liu. S dng trong dn dng. S dng trong sn xut vt liu xy dng. S dng lm nhin liu ha du: C th t Propan, Butan sn xut Etylen,

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

Propylen, Butadien phc v cho ngnh nha, cao su, c bit l sn xut dung mi. 2. CONDENSAT: * Ngun Gc Chung Ca Condensate: Condensate cn gi l kh ngng t l hn hp ng th dng lng c mu vng rm. Do cc ng ng v bn cha condensate c sn mu vng rm. Condensate thu c t ngun kh m. Di cc m du hoc m kh, cc hp cht hu c c s nguyn t cacbon nh hn 17, di tc dng ca nhit , p sut..m c th trng thi lng, kh. Khi khai thc ln do iu kin trng thi thay i nn mt phn ch yu l cc nguyn t cacbon nh hn 6 bin thnh kh. Tuy nhin cng c cc hydrocacbon c C > 5 cng ngng t do hin tng li ko. cc m du, kh tch ra khi du iu kin ming ging gi l kh ng hnh.Trong qu trnh vn chuyn kh cc ng ng dn hay cc thit b tch, kh c s nguyn t cacbon ln hn 5 s ngng t to thnh Condensate . Tuy vy Condensate vn cha 1 lng kh ha lng do hin tng li ko. Do vy Condensate bao gm cc hydrocacbon c phn t lng v t trng cao hn Propanv Butan thng c k hiu l C5+ . Ngoi cc hydrocacbon no, Condensate cn cha cc hydrocacbon m ch vng , cc nhn thm.Condensate thng c n nh theo cc tiu chun thng mi, ch yu l cc tiu chun v p sut hi bo ha trong khong 0,6 - 0,7bar . p sut ny Condensate tn tr v vn chuyn kinh t hn.

VI. VN AN TON LAO NG V S C K THUT TRONG SN XUT


An ton lao ng trong nh my x l kh Dinh C lun c t ln hng u. Tt c cc nhn vin hay ngi tham quan nh my u phi hc an ton lao ng trc khi i vo khu sn xut ca nh my. 1. Chnh sch v sc khe, an ton v mi trng Cng ty TNHH Nha v Ho Cht Ph M lun c gng thc hin xut st trong mi lnh vc hot ng k c cng tc sc khe, an ton v mi trng cng c coi l nhim v khng th tch ri trong cng tc qun l kinh doanh. Cng ty lun n lc, tng bc p dng cc bin php kh thi v hp l trong sut qu trnh hot ng : Ngn chn thng tt v ri ro v sc kho cho cn b CNV, Nh thu v nhng ngi xung quanh. To ra mt ni lm vic an ton v cng c thi quen lm vic an ton da trn nhng Qui nh ca a phng v tiu chun Quc t. To nn s quan tm, nhit tnh trong cng tc an ton v tin hnh hun luyn an ton m t cch c hiu qu. Ngn nga thit hi v ti sn v thit lp k hoch ng cu trong trng hp khn cp. Gi gn v bo v mi trng Quan tm n sc kho, an ton v mi trng l trch nhim chung ca mi cn b CNV v cng ty cho rng mi cng vic iu

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

c th thc hin mt cch an ton. 2. B phn phng chy cha chy 2.1 M c tiu Xc nh hin trng mi trng ca khu vc thc thi n da trn vic xem xt cc ti liu v kt qu nghin cu, bao gm vic nh gi cc c trng ha l v sinh hc trong khu vc n v khu vc ph cn. nh gi cc tc ng mi trng c th xy ra v cc ri ro s b do vic thc thi n v a ra nhng bin php gim thiu hn ch tc ng mi trng theo nhng yu cu nu trong lut bo v mi trng, lut du kh Vit Nam cng nh lut du kh quc t. 2.2. AN TON A.PHT HIN NGUY C CHY N: Cc nguy c ngy ra chy n c pht hin nh cc u cm bin: cm bin kh, cm bin nhit,cm bin khi, cm bin la. Cc u cm bin nhit, khi b tr trong phng iu khin, nh c my pht in trm bm cc ha v cc cng trnh ph tr khc ca nh my. Cc b cm bin kh, la b tr quanh cc thit b cng ngh, cc b cm bin cn b tr trn cng phn vng kim sot c th v trc tip gim st nguy c chy n trong vng . Cc tn hiu thu c t cc u cm bin c truyn v v th hin trn panel iu khin ca h thng phng chng chy n ca phng iu khin trung tm. Panel iu khin t ng x l cc tn hiu cm bin ny xc nh vng c nguy c chy n ng thi thc hin cc lnh: ng van c lp vng chy n v x kh ra ut t. Kch hot my bm cha chy. M van x nc , CO2 hoc bt vo vng c chy n. Bo ng bng ci, n chp vng c chy n v phng iu khin. B.H THNG CHA CHY: H thng cha chy bng nc c thit k cha chy c lm mt cc thit b: B cha nc 2800m
3

H thng dn ng nc cu ha, cc vi phun nc. Cc bm cu ha . H thng cha chy bng CO2 hot ng theo hai ch iu khin t ng ,dng cha chy cho nh t my pht in. H thng ny gim: Cc bnh cha CO2 vi p sut 158 bar Bnh cha Nit vi p sut 20 bar dng iu khin m cc van ca h thng CO2 thc hin vic cha chy theo vng.H thng ng ng, van v cc vi phun khi c chy n xy ra cc van trn t kch hot panel iu khin v vic cha chy c thc hin t ng. Cha chy bng bt c thit k cha chy cho bn cha Condensat. H thng ny gm mt bnh cha cht to bt (AFFF), h thng ng ng dn, v cc vi phun. C. H THNG CHNG ST: Gm cc b phn: Cc ct thi li. Mng li tip t.

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Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

H thng cc tip t D. R R V S L: Khi xy ra r r cn phi ch n nguyn nhn c th xy ra s n ti cc khu vc cng thp do s tp trung ca hi hp cht hoc hi khng kh. Khi xy ra r r nhanh chng x l cc ngun c th bt la khu vc ln cn v ng van h thng cung cp kh. Khi r r t bn th nhanh chng vn chuyn sang bn khc. Lp t y h thng thng gi ti cc im c th v khuch tn hi hp cht bng N2. E.CC NGUN NGY TC NG N MI TRNG: Xc ra nh k ng ng. Kh thot ra t khu vc kho cha, van v khi thng kh cc h thng c lp. t b kh. R r trong khi bm vn chuyn n tu. Cht thi v sinh. * Cc bnh php lm gim nhim mi trng: Gim ti thiu s r r, hay hi ca sn phm lng cc thit b tn tr phi c thit k v xy dng ng chng loi thch hp vi sn phm cha v lu chuyn bn trong, cn thit k sao cho khong cch gia cc bn l an ton nht, h thng che chn quanh cc cm bn cn phi c xy dng phng nga s c trn sn phm. Cng tc phng chy cha chy phi c t ra hng u. H thng phng chy cha chy lun c kim tra v trng thi sn sng hot ng trong mi tnh hung. An Toan lao ng nh my ch bin kh c t ln hng u, tt c cc nhn vin, ngi tham quan nh my u phi hc an ton lao ng.

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2/27/2012 11:20 AM

Cng Ngh Ha Hc: thc tp ti nh my Dinh c

http://vncongnghehoahoc.blogspot.com/2011/09/thuc-tap-tai-nha-may-di...

KT LUN
Cng vi s pht trin ca cc ngnh cng nghip, cng ngh ch bin kh cng ang trn pht trin v phn no p ng nhu cu v vn nng lng hin nay nc ta. Trong Nh my x l kh Dinh C l m t trong nhng nh my ng u v ch bin kh. Cc sn phm ca nh my u c gi tr s dng v gi tr kinh t cao, v cc sn phm ngy cng khng nh vai tr quan trng n. Chnh v vy vic khng ngng hc tp v nghin cu v cc quy trnh sn xut l vic rt cn thit i vi cc sinh vin ngnh ha du ni ring v sinh vin ngnh ha ni chung. Trong thi gian va qua c kin tp thc t ti Nh my x l khi Dinh C chng em hc hi c rt nhiu. Di s hng dn tn tnh ca cc anh ch cn b cng nhn vin ca cng ty, chng em hc hi c rt nhiu kin thc qu bu trong thc t sn xut, gip chng em hiu su v r hn v nhng kin thc l thuyt c hc. Khng ch vy, sau t kin tp ny chng em cn c thm rt nhiu kinh nghim v cuc sng, tc phong lm vic khoa hc v s ha ng vi mi ngi trong mt gia nh ln.

Mt ln na chng em xin gi li cm n chn thnh n Nh my x l kh Dinh C to m i iu kin tt nht cho chng em trong sut thi gian kin tp. Chng em xin chc nh my ngy cng pht trin m nh m v bn vng.

c ng bi H Vn Li vo lc 03:50

Nhn: Ha Du

0 nhn xt: ng mt Nhn xt

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